ZY063.

00 Hydraulic Power Unit

Parts List
ZY063－TC

HONG HUA

Sichuan Honghua Petroleum Equipment Co., Ltd.

September, 2007
 Contents

A. General drawing for ZY063.00 HPU¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨2

1. Schematic drawing for ZY063.00 YLT HPU¨¨¨¨¨¨¨¨¨¨¨¨¨5

B. Parts drawings of Hydraulic Power Unit¨¨¨¨¨¨¨¨¨¨¨¨¨8

1. ZY013.20.00 Brake pump set¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨8

2. ZY014.10.00 Brake block assembly¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨10

3. ZY018.13.00 Oil drain block device¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨13

4. ZY023.07.00 Oil filling filter device¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨14

5. ZY025.14.00 Remote control device¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨16

6. ZY041.05.00 Accumulator filter set¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨19

7. ZY063.01.00 Control valve set ¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨ 21

8. ZY063.02.00 Motor set main oil pump¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨24

9.ZY063.05.00Air cooler¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨25

10. ZY063.06.00 Oil tank assembly¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨26

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A. General drawing for ZY063.00 HPU

ZY063.00 HPU

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NO. Drawing code Description Qty
1 ZY025.14.00 Remote control device 1
2 ZY063.05.00 Air cooler 1
3 ZY013.18 T-joint block of oil return 1
4 pressure switch: with 2m cable 1
5 seamless steel pipe：φ42×3 L=1000 1
6 JB982-77 combined seal washer:12 1
7 JB982-77 combined seal washer:48 1
8 pipe joint：M48×2/M45×2A 1
Rubber pipe assembly of A-type ：
9 JB1885-77 1
32Ⅰ-1500
10 seamless steel pipe：φ22×3 L=3000 1
11 ZY063.06.00 Oil tank assembly 1
12 ZY063.03.00 framework 1
13 Transparent hose：φ50 1
14 Transparent hose：φ50 1
15 Cutting Ferrule hose：25Ⅰ-1200A/C 1
16 JB966-77 Pipe joint：34/M42×2 1
17 ZY041.04 T-joint block of oil return 1
18 GB1235-76 O-ring：35×3.1 1
19 JB982-76 combined seal washer：42 1
20 ZY063.02.00 Machinery tool pump set 2
C type press rubber hose ： 22Ⅰ-2000
21 JB1887-77 1
single elbow 90°
22 seamless steel pipe：φ10×1 L=3000 1
23 ZY013.20.00 Utilized Brake pump 2
C type press rubber hose ：
24 JB1887-77 1
22Ⅰ-2100/single elbow 90°
25 ZY023.07.00 Oil filling pump set 1
26 Mini HP hose 8
27 ZY014.10.00 Brake block assembly 1
28 Quick joint 1
29 φ10 plastic hose 1
30 Crossover sub：R1/4"/NPT1/4" 1
31 JB981-77 nut：M22×1.5 3
32 ZY013.13.01 connector：NPTF3/8 3
33 GB1235-76 O-ring：16×2.4 3
34 JB2099-77 Joint pipe：14 3

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35 Self-sealing quick release joint 3
36 JB994-77 nut：M22×1.5 3
37 Seamless steel pipe：φ14×2 L=5000 1
Rubber pipe assembly of A-type ：
38 JB1885-77 1
13Ⅰ-1600
39 ZY018.13.00 Oil drain block assembly 1
C type press rubber hose：
40 JB1887-77 25Ⅳ-1200/dual elbow90° mounting 1
angle 180°
41 ZY063.01.00 Master control valve set 1
Rubber pipe assembly of A-type ：
42 1
25Ⅳ-800single elbow90°
43 Crossover sub：M33×2/M39×2A 1
44 Seamless steel pipe：φ18×1.5 L=3000 1
45 ZY041.05.00 Accumulator filter set 1
C type press rubber hose ： 25Ⅳ-800/
46 JB1887-77 1
single elbow 90°
47 Pipe joint：28/G1 1
48 Ball valve 1
49 JB982-76 combined seal washer：33 2
50 Pipe joint：G1/M36A 1
51 YN60-Ⅲ Shock proof pressure gauge：（0~25MPa） 3
52 GB/T93-87 washer：4 24
53 GB/T818-85 screw：M4×10 24
54 YN60-Ⅲ Shock proof pressure gauge：（0~16MPa） 4
55 ZY063.04 Small nameplate 1 1
56 ZY041.06 Small nameplate 1

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1、 ZY063.00YLT Schematic drawing for ZY063.00 YLT HPU

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NO. Drawing code Description Qty
1 Liquid level sensor 1
2 Temperature sensor EX-PRF 1
3 Liquid level controller EX-PRF 1
4 Electrical heater EX-PRF 2
5 Air filter 1
6 Ball valve：DN=6 4
7 Ball valve：DN=15 3
8 Tee Ball valve 1
9 Suction oil filter 1
10 Motor EX-PRF：1.1kW 1
11 Gear pump 1
12 Ball valve：DN20 1
13 Proportional relief valve EX-PRF 1
14 One-way chock valve 1
15 Check valve 1
16 Air cooler EX-PR 1
17 Suction oil filter 2
18 Utilized motor pump 2
19 Check valve 2
20 Oil back filter 1
21 pressure transducer 3
22 accumulator 1
23 HP filter 1
24 Explosion proof pressure switch 1
25 Pressure test connector 6
26 Pressure test hose 8
27 YN60-Ⅲ(0~4MPa) Pressure gauge 1
28 Check valve 2
29 Bal valve 2
30 Pressure test connector 2
31 YN60-Ⅲ(0~25MPa) Pressure gauge 2
32 Directional valve block EX-PRF 1
33 plug-in relief valve 1
35 YN60-Ⅲ（0~16MPa） Shock proof pressure gauge 5
36 Self-sealing quick release joint 9
37 Self-sealing quick release joint 2

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38 Quick joint 2
39 Quick joint 2
40 Self-sealing quick release joint 2
41 Self-sealing quick release joint 2
Shock proof pressure gauge ：
42 2
（0~25MPa）
43 Cathead 2
44 Substructure buffer cylinder 2
45 mast buffer cylinder 2
47 Suction oil filter 2
48 EX-PRF motor：3 kW 2
49 Axial plunger pump 2
50 Oil return filter 1
51 Check valve of plug-in type 5
52 Relief valve of plug-in type 1
53 HP filter 1
54 HP hydraulic ball valve 3
55 accumulator 4
Ex proof proportion pressure
56 1
reduction valve
Proportional amplifier board of
57 2
EX-PRF
58 3-P ,4-wayReversal Solenoid Valve 2
59 Mis-operation protection valve 1
60 Relay valve 2
61 Pneumatic change valve 1
62 Ex. Magnet air change valve 1
63 |Throttle valve 3
64 Pneumatic change valve 1
65 Hydraulic change valve 2
67 Pressure transducer 3
68 Self-sealing quick release joint 6

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B． Parts drawing for HPU

1. ZY013.20.00 Brake pump set

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NO. Drawing code Description Qty
1 JB982-76 Combined seal washer：27 2
2 ZY013.20.01 Oil inlet pipe connection brake pump 1
3 JB2099-77 Joint pipe：14 1
4 GB1235-76 O-ring：φ16×2.4 1
5 JB981-77 nut：M22×1.5 1
6 ZY013.20.02 Oil outlet pipe connection brake pump 1
7 Explosion proof motor 1
8 JB93-87 Spring washer：10 4
9 GB5781-86 Hexagonal Bolt：M10×30 4
10 ZY013.20.03 connection board for brake pump motor 1
11 GB93-87 Spring washer：12 4
12 GB5780-86 Hexagonal Bolt：M12×55 4
13 GB6170-86 Hexagonal nut：M12 4
14 ZY006.12.01 Sleeve of brake coupling 1
15 ZY006.12.02 coupling 1
16 GB93-87 Spring washer：10 2
17 GB5781-86 |Hexagonal Bolt：M10×30 2
18 Axial plunger pump 1
19 GB1235-76 O-ring：φ11×1.9 1
20 JB982-76 Combined seal washer：14 1
21 ZY001.13 Oil drain pipe connector brake pump 1
22 JB2099-77 Joint pipe：10 1
23 JB981-77 nut：M16 1

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2. ZY014.10.00 Brake block assembly

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NO. Drawing code Description Qty
1 GB93-87 Spring washer：12 8
2 ZY011.11.01 Junction board 1
3 GB70-85 crew：M12×30 8
4 ZY011.11.02 Sub plate brake block 2
5 ZY011.11.03 Valve block〈1〉 1
6 ZY011.11.04 Pipe joint：M18×1.5-M22×1.5 2
7 JB982-76 Combined seal washer：18 5
8 JB981-77 welded pipe joint nut：M22×1.5 2
9 JB2099-77 Joint pipe for welded pipe joint：14 2
10 GB1235-76 O-ring：φ24×2.4 2
11 filter 1
12 GB5781-87 screw：M12×45 2
13 GB6170-86 nut：M12 2
14 ZY011.11.05 Valve block〈2〉 1
15 GB1235-76 O-ring：φ18×2.4 6
16 GB70-85 screw：M6×50 12
17 HP hydraulic ball valve 3
18 ZY011.11.06 Valve block〈3〉 1
19 JB982-76 Combined seal washer：14 5
20 Mini Pressure Metering Connection 4
21 accumulator 4
22 GB70-85 screw：M16×45 24
23 GB1235-76 O-ring3.1 4
24 Relief valve of plug-in type 5
25 GB1235-76 O-ring：φ27×3.1 6
26 GB70-85 Allen screw：M12×150 4
27 JB978-77 welded Pipe Connector：22 1
28 GB70-85 Allen screw：M12×160 4
29 Relief valve of plug-in type 1
30 GB70-85 screw：M10×50 4
31 JB982-76 combined seal washer:12 2
32 JB/ZQ4444-86 Allen screw plug：M12×1.25 2
33 JB/ZQ4444-86 Allen screw plug：M10×1 1
34 JB982-76 Combined seal washer：10 1
35 GB1235-76 O-ring：24×2.4 1
36 JB982-77 Combined seal washer：22 2

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37 JB966-77 Pipe joint：22/M22×1.5 1
38 JB966-77 Pipe joint：18/M18×1.5 3
39 GB1235-76 O-ring：20×2.4 3

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 3. ZY018.13.00 Oil drain device

NO. Drawing code Description Qty

1 JB966-77 Pipe joint：18/M22×1.5 1
2 GB1235-76 O-ring：20×2.4 1
3 JB982-77 Combined seal washer：22 2
4 ZY018.13.01 Oil drain block 1
5 JB1000-77 Screw plug：M14×1.5 5
6 Over cross sub：NPT1/4"/M14×1.5 3
7 Quick joint 6

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4. ZY023.07.00 Oil filling filter device

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NO. Drawing code Description Qty
1 3-way ball valve 1
2 JB982-77 Combined seal washer：33 3
3 Pipe joint：G1/M36A 2
4 JB2099-77 Joint pipe：28 2
5 JB981-77 nut：M36 2
6 GB1235-76 O-ring：30×3.1 2
7 ZY007.03.01 Spacer 1
8 ZY007.03.02 Clamp plate 1
9 GB5781-86 bolt：M6×30 2
10 GB93-87 Spring washer：6 2
11 ZY004.09.00 Utilized oil filling pump 1
12 ZY013.06.01 Oil pump motor plate spacer 1
13 Pipe joint：G3/4-M30A 1
14 Ball valve 1
15 ZY023.07.01 T-joint of oil gear pump output 1
Rubber pipe assembly of A-type ：
16 JB1885-77 1
19Ⅰ-3000
17 Pressure test connector 1
18 JB982-77 Combined seal washer：14 1
19 Mini HP hose 1
20 ZY013.06.03 Seamless tube：φ28×2-500 1
21 ZY007.03.09 Oil filling filter flange 2
22 GB1235-76 O-ring：55×2.4 2
23 Oil suction filter 1
C- Type hose：19I-3000(With elbow at
24 JB1887-77 1
one end）
25 ZY013.06.04 Pipe joint：G1/M30C 1

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5. ZY025.14.00 Remote control device

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No. Drawing code Description Qty
1 ZY025.14.07.00 Bracket 4 1
Hydraulic control reversal valve
2 2
Roxreth
3 Pneumatic change valve Roxreth 2
4 ZY025.14.05 Bracket 2 1
Hydraulic control reversal valve
5 1
Roxreth
6 ZY025.14.02.00 Bracket 1 1
7 ZY025.14.08 Control valve block 2 1
8 JB966-77 Pipe joint：14/M18×1.5 20
9 ZY025.14.10 Steel pipe：φ10×2 L=6000 1
10 JB966-77 Pipe joint：10/M14×1.5 10
11 Ex. Magnet air change valve（FESTO) 1
12 ZY025.14.12 spacer 4
13 GB/T70-85 screw：M6×40 2
14 GB1235-76 O-ring：11×1.9 10
15 GB/T70-85 screw：M8×20 4
16 GB1235-76 O-ring：16×2.4 10
17 ZY025.14.09 Steel pipe：φ14×2 L=5000 1
18 GB/T93-1987 washer：8 4
19 Selective function valve 1
20 JB978-77 Hinge Joint：10 1
21 JB982-77 Combined seal washer：10 20
22 ZY002.02.13 Hinge bolt：G1/8 3
23 JB998-77 Connector ：10 6
24 Ex. Magnet air change valve 1
25 Double-single chock valve 3
26 GB/T93-87 washer：10 8
27 JB978-77 Hinge joint：10 2
28 GB/T70-85 screw：M10×25 8
29 JB982-77 Combined seal washer：14 10
30 Screw plug Screw plug：- DIN 908 - M10×1 1
31 Relay valve Roxreth 2
32 ZY004.02.09 Pipe joint：M16/M16 8
33 GB/T65-85 slotted cylinderic screw：M6×40 2
34 ZY025.14.01 Control valve block1 1
35 Pneumatic change valve（FESTO) 1

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36 ZY025.14.04 Steel pipe：φ10×1.5 L=420 1
37 ZY025.14.11 Public board：415×315 δ8 1
38 ZY025.14.06.00 Bracket 3 1
39 φ10plastic hose：L=500 2
40 ZY025.14.03 Steel pipe：φ10×1.5 L=350 1
41 Quick joint（FESTO) 1
42 GB/T70-85 screw：M5×50 16
43 φ10plastic hose 1
44 GB/T70-85 screw：M5×80 12
Ex proof proportion pressure reduction
45 1
valve
46 JB/ZQ4444-1986 Screw plug：M12×1.25 1
47 Quick joint（FESTO) 4
48 JB981-77 nut：M16×1.5 8
49 JB982-77 Combined seal washer：12 6
50 JB/ZQ4444-1986 Crew plug：M10×1 3
51 JB982-77 Combined seal washer：18 10
52 Pressure transducer:0~10MPa 4
53 GB/T70-85 screw：M8×20 4

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6. ZY041.05.00 Accumulator filter set

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No. Drawing code Description Qty
1 JB982-76 Combined seal washer：10 2
2 ZY009.13.01 Pipe joint：M27 1
3 accumulator 1
4 GB93-87 washer：16 4
5 GB70-85 screw：M16×80 4
6 filter 1
7 GB70-85 screw：M8×80 4
8 GB93-87 washer：8 4
9 ZY009.13.04 spacer 4
10 ZY041.05.01 Accumulator filter block 1
11 pressure sensor 1
12 JB982-76 combined seal washer:12 1
13 JB/ZQ4444-86 Screw plug：M33×2 1
14 JB/ZQ4444-86 Screw plug：M8×1 1
15 JB982-76 Combined seal washer 8 1
16 ZY009.13.02 Pipe joint：M33 2
17 JB982-76 Combined seal washer：33 5
18 Check valve 2
19 Pipe joint：M33×2/M39×2C 3

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7. ZY063.01.00 Control valve set

21
No. Drawing code Description Qty
1 GB95-85 Leaf washer：10 6
2 GB93-87 Spring washer：10 6
3 GB/T70-85 Inner hexagon stud bolt：M10×50 4
4 GB1235-76 O-ring：30×3.1 10
5 JB982-77 Combined seal washer：33 10
6 Welded pipe：28 10
7 Pipe joint：28-G1 10
8 Seamless tube：φ28×3.5-3300 1
9 ZY009.10.03 connector：NPTF3/4 9
10 Quick joint 10
11 GB819-85 Concaved Screw：M6×20 6
12 ZY002.02.13 Hinge bolt：G1/8 1
13 JB998-77 connector：10 1
14 Copper washer：10 1
15 Pressure test connector 1
16 Cross over sub：NPT3/4/NPT1 1
17 Quick joint 3
18 NPT Cross over sub：NPT1 3
19 GB5782-86 bolt：M10×20 2
20 JB984-77 Pipe joint：34/M42×2 2
21 Relief valve of plug-in type 1
Directional valve block EX-PRF（with
22 1
6m cable）
23 ZY009.10.09.01 spacer 4
24 Right-angle connector：M42×2 1
25 JB982-77 Combined seal washer：42 3
26 welded pipe joint：34/G1 1/4 2
27 GB1235-76 O-ring：35×3.1 4
28 ZY063.01.03 cover ,control valve set 1
29 ZY063.01.01.00 Valve bracket 1
30 ZY013.13.07 Fixed angle steel 4
31 GB93-87 Spring washer：8 4
32 ZY013.13.06 spacer 4
33 right-angle welded connector 1
34 Straight joint body：M33×2/M36×2A 1
35 JB982-76 Combined seal washer：14 2
36 Pressure test connector 1

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37 ZY063.01.02 oil return block 1
38 Straight joint body：M48×2/M48×2A 1
39 JB982-77 Combined seal washer：33 1
40 JB1000-77 Screw plug：M33×2 1
41 ZY022.06.05.00 Proportional relief valve assembly 1
42 ZY023.04.05 Sensor joint weld type 2
43 Pressure transducer 2

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 8. ZY063.02.00 Motor set main oil pump

No. Drawing code Description Qty

1 JB966-77 Pipe joint：18/M22×1.5 1
2 JB982-77 Combined seal washer：22 1
3 Oil pump motor set：37KW 1
4 ZY014.07.01 spacer 4
5 GB5782-86 bolt：M20×55 4
6 GB93-87 washer：20 4
7 Cross over sub：M42/M39C 1
8 ZY018.12.02 Oil outlet flange of machinery tool pump 1
9 GB1235-76 O-ring：75×3.5 2
10 GB70-85 screw：M20×35 8
11 JB982-77 Combined seal washer：42 1
Oil inlet flange of machinery tool pump
12 ZY040.05.02 1

13 ZY063.02.01 Welded bard tube：φ53 1

14 90°seamless welded elbow：DN50 1
15 GB1235-76 O-ring：75×3.1 1

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 9. ZY063.05.00Air cooler

No. Drawing code Name Qty

1 Check valve 1
2 Hose assembly 1
3 Welded pipe：30 5
4 T-joint connector：M39×2A 1
5 Seamless steel pipe：φ34×3 1
6 JB982-77 Combined seal washer：42 4
Cross over sub ： G1 1/4/
7 4
M39×2A
One-way chock valve （ start
8 2
pressure 5bar）
9 JB972-1997 T-joint connector：30 1
10 JB966-77 Pipe joint：34/M42×2 2
11 Air cooler EX-PRF 1
12 ZY051.03.01 Cooler spacer 2
13 GB/T93-87 washer：10 4
14 GB/T70-85 screw：M10×25 4

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10. ZY063.06.00 Oil tank assembly

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No. Drawing code Description Qty
1 ZY009.16.01 Right cover for cleaning 1
2 ZY007.14.02 Shim for liquid level sensor 1
3 GB/T70-85 screw：M10×25 3
4 Liquid level sensor 1
5 GB/T70-85 screw：M12×40 4
6 ZY004.04.03 Flange of oil return filter 1
7 GB1235-76 O-ring：90×3.1 1
8 JB982-77 Combined seal washer：48 1
9 GB/T70-85 screw：M8×35 6
10 Flange of oil return filter 1
11 GB1235-76 O-ring：40×3.1 1
12 JB966-77 Pipe joint：42/M48×2 1
13 GB/T93-87 washer：12 4
14 Liquid level sensor 1
15 Air filter 1
16 ZY004.04.05 spacer 2
17 GB/T93-87 washer：16 24
18 ZY004.04.04 Clean cover left 1
19 GB/T70-85 screw：M16×30 24
20 ZY063.06.01.00 Oil tank 1
21 ZY036.02 nameplate 1
22 GB/T867-86 rivet：3×10 4
23 Oil suction filter 2
24 GB/T70-85 screw：M10×35 8
25 GB/T93-87 washer：10 8
26 ZY063.06.02 Flange of suction filter 2
27 GB1235-76 O-ring：75×3.1 2
28 ZY063.02.01 Barb tube 2
29 Oil suction filter 2
30 Pipe joint：M33×2/M36×2C 2
31 JB982-77 Combined seal washer：33 2
32 GB70-85 Allen screw：M8×25 12
33 Electrical heater EX-PRF 2
34 ZY011.03.14 Heater Gasket 2
35 Ball valve：DN15 3
36 JB982-77 Combined seal washer：22 6

27
37 GB1235-76 O-ring：20×2.4 6
38 Pipe joint：G1/2-M27A 3
39 Pipe joint：18/G1/2 3
40 GB1235-76 O-ring：11×1.9 5
41 Ball valve：DN6 3
42 JB982-77 Combined seal washer：14 5
43 Pipe joint：G1/4-M16A 5
44 Pipe joint：G1/4-M16×1.5C 1
45 Ball valve：DN25 4
46 JB982-77 Combined seal washer：33 8
47 Pipe joint：G1/M36A 4
48 Pipe joint：28/G1 4
49 JB2099-77 Joint pipe：22 2
50 ZY011.03.07 Pipe joint：M33×2-M30×1.5 1
51 GB/T93-87 washer：8 4
52 GB/T70-85 screw：M8×20 4
53 Oil return filter 1
54 JB981-77 nut：M30×1.5 2
55 GB/T5783-86 bolt：M16×40 8
56 ZY018.08.02 Connection board 4
57 Temperature sensor 1
58 JB982-77 Combined seal washer：16 1

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