PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

DRAIN MANIFOLD ASSEMBLY

84467

8
2

ITEM QTY PART NO DESCRIPTION

1 1 84466 BLOCK, DRAIN MANIFOLD
2 1 36596 PLUG, HH #12 ORB (1-1/16 UNF THD)
3 2 44195 PLUG, HH #6 ORB (9/16 UNF THD)
4 3 33660 ADAP, HYD STR 6JIC 6ORB
5 1 40255 NIPPLE 3/4 UNO x 3/4 JIC EXTENDED
6 1 601314 NIPPLE, EXT 7/8 JIC X 3/4 UNO
7 1 86640 NIPPLE, EXT 7/8 UN O-RING X 7/8 JIC
8 1 84268 HOSETAIL 1-1/16 UNO x 3/4 ID M-M

Rev. B
 PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

MANIFOLD ASM, ROTATION CIRCUIT

84479

13

16
7

11

4
1

10

12

16 6 2

REF

5 18

15

14 17

Rev. B
 PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

MANIFOLD ASM, ROTATION CIRCUIT

84479

ITEM QTY PART NO DESCRIPTION

1 1 84478 BLOCK MANIFOLD ROTATION CIRCUIT
2 2 94758 VALVE, SHUTTLE
3 1 85300 VALVE, PRESSURE REDUCING
4 1 82922 VALVE, PRESSURE REDUCING
5 1 58027 VALVE, SHUTTLE
6 1 85301 VALVE, PRESSURE REDUCING
7 1 94762 VALVE, DIRECTIONAL CONTROL, 4/2 WAY
8 1 83753 PLATE SHUTTLE VALVE MOUNT
9 1 39201 PLUG, HH #4 ORB (7/16 UNF THD)
10 2 44195 PLUG, HH #6 ORB (9/16 UNF THD)
11 5 59332 PLUG, SH #2 ORB (5/16 UNF THD)
12 12 C/SCR,SH M5-0.8 x 45 GR12.9
13 4 C/SCR,SH M5-0.8 x 50 GR12.9
14 2 L/WASHER,SPLIT SPRING,M6
15 2 C/SCR,SH M6-1.0 x 45 GR12.9
16 8 C/SCR,SH M8-1.25 x 40 GR12.9
17 2 C/SCR,SH M6- 1.0 x 15 GR12.9
18 2 L/NUT, NYLOK M6-1.0 G8.8 ZP

Rev. B
 6 5 4 3 2 1
ITEM DESCRIPTION PART No. QTY.
16 14 1 BLOCK MANIFOLD FEED HEAD FLOAT 600026 1
14
B C 2 VALVE, HYD FL-CTRL 57LPM CART 600027 2
1
2 3 BLOCK MANIFOLD FEED 83361 1
7
4 VALVE, DCV 4/3 WAY 600478 2

D B 5 C/SCR, SH M6-1.0x100 G12.9 ZP 5300797 8 D

C 6 VALVE DCV 4/2WAY 315BAR 94762 1

B 7 C/SCR, SH M5-0.8x50 G12.9 ZP 5300769 4

B C 8 VALVE SHUTTLE 210 BAR 15 L/MIN 58027 1

INSTALLATION TORQUE FOR 6 C 9 BRACKET SHUTTLE VALVE MOUNTING 601626 1

FLOW CONTROL VALVES: B 10 C/SCR, SH M6-1.0x16 G12.9 ZP 5300782 2

HYDRA FORCE FC10-21 : 33.9 Nm max B 11 C/SCR, SH M6-1.0x50 G12.9 ZP 5300789 2
SAUER DANFOSS CP610-4 : 47-54Nm 12 L/NUT, NYLOK M6-1.0 G8.8 ZP 93340 2
-------------------------------------- C 14 ADAP, HYD PLUG SH 4 ORB 87189 15 D
ZAWORY DOKRECAC Z MOMENTEM: 15 VALVE, DCV CARTRIDGE 2/3WAY 600028 2
C
HYDRA FORCE FC10-21 : 33.9 Nm max
16 KIT SEAL, DCV10 94810 2
SAUER DANFOSS CP610-4 : 47-54Nm 3
17 ADAP, HYD PLUG HH 6 ORB 44195 1
18 SPACER VALVE 82921 600031 1

C C

C
INSTALLATION TORQUE
FOR VALVE:
5 74-81Nm
B --------------------
ZAWORY DOKRECAC Z
MOMENTEM:
74-81Nm

18
4

15

B B

TO ALL BOLTED THREADS APPLY ANTI SEIZE COMPOUND

CONNECTIONS WITH STEEL ELEMENTS-MOLYSLIP MOLYS13005 COPASLIP OR EQUIVALENT
CONNECTIONS WITH ALUMINUM ELEMENTS-LOCTITE 8150 OR EQUIVALENT
UWAGA:
-----------------------------------------------------------------
DO WSZYSTKICH POLACZEN GWINTOWANYCH ZASTOSOWAC PASTE MONTAZOWA 1. WSZYSTKIE ZLACZA DOKRECAC ZGODNIE ZE SPECYFIKACJA
POLACZENIA Z ELEMENTAMI STALOWYMI-MOLYSLIP MOLYS13005 COPASLIP 3000899
POLACZEINA Z ELEMENTAMI ALUMINIOWYMI-LOCTITE 8150 2. SPRAWDZIC UMIEJSCOWIENIE PORTOW PODCZAS MONTAZU ZAWORU #4.
NOTES: UNLESS OTHERWISE SPECIFIED DOPASOWAC LOKALIZACJE PORTOW NA ZAWORZE Z TYMI ZNAJDUJACYMI SIE
NA BLOKU KOLEKTORA.
1. REFER TO BOART LONGYEAR TORQUE SPECIFICATION D 20JUN16 E.KOLEV 151704 REFER ECN DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,

3000899 FOR ALL FASTENERS. MANIFOLD ASM, FEED CIRCUIT

UNLESS OTHERWISE SPECIFIED:
DISCLOSURES, AND DEVICES SHOWN OR DEFINED
IN THE PROPOSAL, DRAWINGS, OR SKETCHES
A
C 11SEP15 BERNIE 148819 REFER ECN
ALL DIMENSIONS IN mm'S
BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE
PERMISSABLE TOLERANCES ON

2. WHEN MOUNTING DIRECTIONAL CONTROL VALVES (ITEMS 4)

DIMENSIONS: WITH THE UNDERSTANDING THAT SUCH DESIGNS,

A B 15JAN14 W.Nowak 139858 REFER TO ECN

LINEAR
DIMS (mm)
0.5 - 6
TOL
RANGE +/-
0.1
CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
OR IN PART BY ANY PERSON, FIRM, OR CORPORATION

CHECK THE PORT LOCATIONS ON EACH VALVE MATCH THE

WITHOUT THE PRIOR WRITTEN PERMISSION OF THE
6 - 30 0.2 PROJECT
A 07MAR13 - - - 30 - 120 0.3
BOART LONGYEAR COMPANY

N.T.S. 10.02.14 A3 SCALE DATE DRG SIZE

PORT LOCATIONS ON THE MANIFOLD BLOCK.

120 - 400 0.5
2 30JAN96 11016 REFER EO 400 - 1200 0.8
DWURST
1200 - 2000+ SHEET 1 OF 3 1.2
MODEL BY

1 14AUG95 ROB 6519 RELEASED DRILLED HOLE n 0.2

DRAWN BY A.D. CAMBRIC
DRG NO. ISSUE/REV

601244 D
ANGULAR 1.0 $

ISSUE DATE DRN ECN No RELEASED FOR / REVISION WT (kg) 36

6 5 4 3 2 1
 6 5 4 3 2 1

B 11

8
14

D D

C C

17 14

12

10
9
B
14

B B

D 14

D
14

DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,

UNLESS OTHERWISE SPECIFIED:

ALL DIMENSIONS IN mm'S
PERMISSABLE TOLERANCES ON
DIMENSIONS:
DISCLOSURES, AND DEVICES SHOWN OR DEFINED
IN THE PROPOSAL, DRAWINGS, OR SKETCHES
BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE
MANIFOLD ASM, FEED CIRCUIT A
WITH THE UNDERSTANDING THAT SUCH DESIGNS,

A LINEAR
DIMS (mm)
0.5 - 6
TOL
RANGE +/-
0.1
CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
OR IN PART BY ANY PERSON, FIRM, OR CORPORATION
WITHOUT THE PRIOR WRITTEN PERMISSION OF THE
6 - 30 0.2 PROJECT
BOART LONGYEAR COMPANY
30 - 120 0.3
120 - 400 0.5
SCALE N.T.S. DATE 10.02.14 DRG SIZE A3
400 - 1200 0.8
1200 - 2000+ 1.2
MODEL BY DWURST SHEET 2 OF 3
DRILLED HOLE n 0.2 DRG NO. ISSUE/REV
DRAWN BY A.D. CAMBRIC
601244 D
ANGULAR 1.0 $

WT (kg)

6 5 4 3 2 1
 6 5 4 3 2 1

(20.6 )

D D
1

(242 )

(52 )
C C

DETAIL A
ENLARGED VIEW

1 1 1

B B

(257 )
V5 V6

SEE DETAIL A

(265 )

DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,

UNLESS OTHERWISE SPECIFIED:

ALL DIMENSIONS IN mm'S
PERMISSABLE TOLERANCES ON
DIMENSIONS:
DISCLOSURES, AND DEVICES SHOWN OR DEFINED
IN THE PROPOSAL, DRAWINGS, OR SKETCHES
BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE
MANIFOLD ASM, FEED CIRCUIT A
WITH THE UNDERSTANDING THAT SUCH DESIGNS,

A LINEAR
DIMS (mm)
0.5 - 6
TOL
RANGE +/-
0.1
CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
OR IN PART BY ANY PERSON, FIRM, OR CORPORATION
WITHOUT THE PRIOR WRITTEN PERMISSION OF THE
6 - 30 0.2 PROJECT
BOART LONGYEAR COMPANY
30 - 120 0.3
120 - 400 0.5
SCALE N.T.S. DATE 10.02.14 DRG SIZE A3
400 - 1200 0.8
1200 - 2000+ 1.2
MODEL BY DWURST SHEET 3 OF 3
DRILLED HOLE n 0.2 DRG NO. ISSUE/REV
DRAWN BY A.D. CAMBRIC
601244 D
ANGULAR 1.0 $

WT (kg)

6 5 4 3 2 1
 BOART
LONGYEAR

PIPING GROUP
STUB SHAFT ASSEMBLY
LM45/55/75/90
PART No. 3002785 ISSUE A. ECN152092

ITEM DESCRIPTION PART No. QTY.

1 FROM PUMP DISCHARGE TO INLET PORT (P) M4 VALVE

1A CLAMP 1-1/4” SAE SPLIT FLANGE CODE 62 82022 1PR
1B BOLT HEX HD 1/2” UNC X 2” 44585 4
1C WASHER SPRING 1/2” ID 44521 1
1D O-RING 1-1/2” X 1/8” 23676 4
1E ELBOW 90 1-1/16” JIC X 1-1/4” SAE FLANGE M SWEPT 83434 1
1F HOSE ASSEMBLY 3/4” ID X 900 3002357 1

2 TANK PORT IN MAIN VALVE BANK TO BOTTOM TEE FILTER INLET

2A HOSE ASSEMBLY 1” ID X 1450 64317 1
2B NIPPLE 1-5/16” JIC x 1” BSPP 82061 1
2C VALVE CHECK 1” BSPP F-F 82929 1
2D ADAPTOR 1-5/16” JIC x 1” BSPP F-M 85877 1
2E TEE 1-5/16” JIC M-F-M 32978 2
2F ELBOW 90° 1-5/16” JIC x 1” BSPP M-M 83004 1
2G REDUCER 1-1/2” BSPP x 1” BSPP M-F 87546 1

3 GEAR PUMP DISCHARGE TO TEE (UPPER) FILTER

3A HOSE ASSEMBLY 1” ID X 650 65890 1

4 FILTER OUTLET TO HEAT EXCHANGER INLET

4A REDUCER 1-1/2” BSPP x 1” BSPP M-F 87546 1
4B ELBOW 90° 1-5/16” x 1” BSPP M-M 83004 1
4C HOSE ASSEMBLY 1” ID X 400 602522 1
4D ELBOW 90° 1-5/16” JIC M-F SWIV 35899 1
4E NIPPLE 1-1/2” BSPP X 1-5/16” JIC 600641 1

5 HEAT EXCHANGER OUTLET TO PLENUM CHAMBER

5A NIPPLE 1-1/2” BSPP X 1-5/16” JIC 600641 1
5B ELBOW 90° 1-5/16” JIC M-F SWIV 35899 1
5C HOSE ASSEMBLY 1” ID X 1130 602523 1
5D ELBOW 45 1-5/16” JIC M-F 33750 1

7 MAIN VALVE BANK ‘LS’ PORT TO PUMP COMPENSATOR

7A HOSE ASSEMBLY 3/8” ID X 620 3002358 1
7B TEE 9/16” JIC M-M-F 38906 1
7C NIPPLE 9/16” JIC X 9/16” UNO 36465 1
7D ELBOW 90° 9/16” JIC M-F SWIVEL 36998 1

8 PUMP COMPENSATOR TO GAUGE PORT PT4

8A REDUCER 9/16” X 7/16” JIC F-M 33716 1
8B ELBOW 45 7/16” JIC F-M 33746 1
8C HOSE ASSEMBLY 1/4” ID X 700 84854 1

9 PUMP DRAIN PORT TO TANK

3002785.doc
Page 1 of 3
 BOART
LONGYEAR

PIPING GROUP
STUB SHAFT ASSEMBLY
LM45/55/75/90
PART No. 3002785 ISSUE A. ECN152092

ITEM DESCRIPTION PART No. QTY.

9A NIPPLE 1-1/16” UNO X 1-1/16” JIC 36463 1

9B HOSE ASSEMBLY 3/4” ID X 580 85539 1

10 PLENUM CHAMBER TO BOOST GAUGE PT7

10A ELBOW 45 7/16” JIC M-F 33746 1
10B HOSE ASSEMBLY 2mm ID X 670 88502 1

11 PLENUM CHAMBER ASSEMBLY TO TANK

11A ELBOW 90 2” SAE FLANGE X 2” HOSETAIL 84817 1
11B CLAMP 2” SAE SPLIT FLANGE CODE 61 35668 2PR
11C BOLT HEX HD M12-1.75 X 40 (PLENUM) 68920 4
11D WASHER SPRING 12 ID 93129 4
11E HOSE SUCTION 2” ID SUCTION SAE 100 R4 56327 0.38m
11F CLAMP, HOSE 58-75 DIA S/S 600193 2
11G ELBOW 45 2” SAE FLANGE X 2” ID HOSETAIL 84818 1
11H BOLT HEX HD 1/2” UNC X 1-1/2” (TANK) 44510 4
11I WASHER SPRING 1/2” ID 44521 4

12 GEAR PUMP SUCTION TO TANK

12A BEND 180 1-1/2” SAE FLANGE X 1-1/2” HOSETAIL 85314 1
12B O-RING 1-7/8” X 1/8” 19678 1
12C HOSE SUCTION 1-1/2” ID SAE 100 R4 84816 0.365m
12D CLAMP, HOSE 50-65 DIA S/S 600192 2
12E ELBOW 90 1-1/2” SAE FLANGE X 1-1/2” HOSETAIL 83739 1
12F O-RING 1-7/8” X 1/8” 19678 1
12G CLAMP 1-1/2” SAE SPLIT FLANGE CODE 61 34250 2PR
12H BOLT HEX HD 1/2” UNC X 1-1/2” (TANK) 44510 4
12I WASHER SPRING 1/2” ID 44521 4
12J BOLT HEX HD M12-1.75 X 35 (PUMP) 68919 4
12K WASHER SPRING 12 ID 93129 4

13 DRAIN MANIFOLD TO TANK

13A HOSE SUCTION 3/4” ID SAE 100 R4 84269 0.53m
13B CLAMP, HOSE 26-38 DIA S/S 600191 2

14 TEE TO ACCUMULATOR (0.35L 30 bar)

14A HOSE ASSEMBLY 1/4” ID X 1190 84851 1
14B NIPPLE 9/16” JIC X 1/2” BSPP 83402 1
14C WASHER SEALING 1/2” BSPP 59011 1

3002785.doc
Page 2 of 3
 BOART
LONGYEAR

PIPING GROUP
STUB SHAFT ASSEMBLY
LM45/55/75/90
PART No. 3002785 ISSUE A. ECN152092

ITEM DESCRIPTION PART No. QTY.

15 MAIN VALVE BANK PORT T1 TO CHECK VALVE FILTER UNIT

15A HOSE ASSEMBLY 1” ID X 1120 3071004 1
15B ELBOW 90° 1-5/16” JIC M-F SWIV 35899 1

16 BULKHEAD ‘WP A’ PORT TO BULKHEAD ‘WP B’ PORT

16A TUBE ASSEMBLY HYDRAULIC 1/2” OD 86910 1
17 ROTATION MANIFOLD TANK PORT TO TANK
17A HOSE ASSEMBLY 3/8”ID X 455 53373 1

3002785.doc
Page 3 of 3
 PARTS MANUAL INFORMATION

CHAMBER ASSEMBLY PLENUM

84732

1 8

2 4 5

ITEM QTY PART NO DESCRIPTION

1 1 84733 MANIFOLD W/MENT PLENUM CHAMBER
2 1 84715 VALVE ASSY CHECK
3 1 20651 O-RING
4 2 WASHER,S SCHNORR M6 ZN
5 2 C/SCR, SH M6-1.0x16 G12.9 ZP
6 1 3002046 THERMOSTAT
7 1 59011 WASHER, SEALING 1/2 BSPP
8 1 25975 O-RING

Rev. B
 PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

VALVE ASSY CHECK

84715

ITEM QTY PART NO DESCRIPTION

1 1 84807 BODY CHECK VALVE
2 1 25417 CIRCLIP INTERNAL 54 DIA.
3 1 84808 POPPET SUCTION CHECK VALVE
4 1 84809 SPRING 1.5 bar
5 1 84810 RETAINER SPRING CHECK VALVE
6 1 84811 POPPET RETURN CHECK VALVE
7 2 93252 WASHER, FLAT M10 SAE G2
8 1 84814 NUT, HEX CONELOCK M10-1.5

Rev. B
 PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

HAND PUMP AND FILTER ASM

84005

1
5
11

7
6

8
2
4
9 10

12
13

14

15 3

Rev. A
 PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING

HAND PUMP AND FILTER ASM

84005
ITEM QTY PART NO DESCRIPTION
1 1 3001337 PUMP, ROTARY HAND
2 1 84017 HANDLE ASM, HAND PUMP
3 1 601573 CATCH, PIN 20 DIA
4 1 3000122 BRKT, CATCH MOUNTING
5 1 82940 FILTER, HAND PUMP 10 MICRON
6 1 44566 C/SCR,HH 1/4-20 UNC X 1 GR8
7 2 5300763 C/SCR, SH M5-0.8x20 G12.9 ZP
8 1 5301154 WASHER, FLAT M6 ZP
9 2 5300935 WASHER, SPRING M5 ZP
10 2 5300927 NUT, HEX M5-0.8 G8.8 ZP
11 1 82133 ELBOW 90° 3/4 NPT X 3/4 HOSETAIL
12 1 58651 NIPPLE 3/4 NPTx 3/4 BSPP
13 1 83006 ELBOW 90 1-1/16JIC X 3/4BSPP
14 1 56059 HOSETAIL 1-1/16 JIC X 3/4 ID HOSE F/M
15 1 82915 ELEMENT, FILTER 10 MICRON

Rev. A
 6 5 4 3 2 1

ITEM DESCRIPTION PART NO QTY

1 HANDLE, WELDMENT 84018 1

D
2 BRACKET, HINGES 84027 1 D

A 3 C/SCR, SH M6-1.0x50 G12.9 ZP 5300789 1

NOTE:
APPLY LOCTITE 243
SHORT SLOT IN PUMP SHAFT MUST BE EXTENDED
TO THREAD
TO BE THE SAME LENGTH AS THE LONG SLOT.

FILLER PUMP
REF: 60058
2

C C

3
8 1

FOR HANDLE AND NUT USE

EXISTING PUMP COMPONENTS
8
B 1 B

DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,

UNLESS OTHERWISE SPECIFIED:

DISCLOSURES, AND DEVICES SHOWN OR DEFINED
IN THE PROPOSAL, DRAWINGS, OR SKETCHES HANDLE ASM A
NOTES: UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS IN mm'S
BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE
PERMISSABLE TOLERANCES ON

HAND PUMP
DIMENSIONS: WITH THE UNDERSTANDING THAT SUCH DESIGNS,

A C 04FEB14 W.NOWAK 144519 REFER ECN

LINEAR
DIMS (mm)
TOL
RANGE +/-
CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
AND DEVICES SHALL NOT BE UTILIZED IN WHOLE

1. REFER TO BOART LONGYEAR TORQUE SPECIFICATION 3000899 0.5 - 6 0.1 OR IN PART BY ANY PERSON, FIRM, OR CORPORATION
WITHOUT THE PRIOR WRITTEN PERMISSION OF THE
PROJECT
FOR ALL FASTENERS UNLESS OTHERWISE SPECIFIED. B 15FEB13 CAMBRIC 131663 REFER ECN
6 - 30
30 - 120
0.2
0.3
BOART LONGYEAR COMPANY

2. LOCTITE ALL BOLTS WITH LOCTITE 243. 120 - 400 0.5

SCALE 1:2 DATE 12-6-90 DRG SIZE A3
-------------------- A 08AUG11 CS 117648 REFER ECN 400 - 1200 0.8
1200 - 2000+ 1.2
MODEL BY IRW SHEET 1 OF 1
1. ELEMENTY ZLACZNE DOKRECAC ZGODNIE ZE SPECYFIKACJA 3000899 8 04FEB03 14000 REFER EO DRILLED HOLE n 0.2
DRAWN BY IRW
DRG NO. ISSUE/REV

2. PRZY MONTAZU SRUBY UZYC LOCTITE 243. 84017 C

ANGULAR 1.0 $

ISSUE DATE DRN ECN No RELEASED FOR / REVISION WT (kg) 1.3

6 5 4 3 2 1
 SECTION B
ELECTRICAL GROUP
 8 7 6 5 4 3 2 1

ITEM DESCRIPTION PART NO QTY

C 8 CONNECTION BOX MAIN BODY
MAY HAVE TO BE REMOVED TO 1 MOTOR, ELECTRIC 90kW LV1 3003672 1

F
GET MOTOR INTO FRAME.
------------------------
5 2 BELL HOUSING LM75 86306 1 F
C 13 SKRZYNKA PRZYLACZENIOWA MOZE
WYMAGAC USUNIECIA ABY MOC 3 PLATE, COVER 84226 1
ZAINSTALOWAC SILNIK.
4 COUPLING - FLEXIBLE 600631 1
C 6
* 5 STARTER ASSEMBLY 90kW LV1 3003671 1

6 ELASTOMER PUFFER A 50x30 9017026 4

7 7 BRACKET STARTER BOX MTG 89169 1

8 C/SCR, HH M10x20 GR8.8 ZP K11925 2

E
C 13 9 C/SCR, HH M10x30 GR8.8 ZP K11927 4 E
DETAIL Z
SCALE 1:5
10 C/SCR, HH M16x70 GR8.8 ZP K11983 8
C 17
11 C/SCR, HH M20x50 GR8.8 ZP K11994 4

12 C/SCR, HH M20x80 GR8.8 ZP K11998 4

13 WASHER, SAFETY 10mm NOM. ZP 5301714 10

SEE DETAIL Z
14 WASHER, NORD_LOCK 16M ZN 5305227 8

15 WASHER, NORD_LOCK 20M ZN 5305229 8

D 16 WASHER, FLAT M16 ZP 5301158 8 D

17 NUT, HEX M10-1.5 G10.9 ZP 5302825 4

18 NUT, HEX M16 GR10.9 ZP K12594 8

DESIGNATES APPROPRIATE LANGUAGE SUFFIX.

* ---------------------------------------
C UZYC INDEKSU Z ODPOWIEDNIM TLUMACZENIEM.

14 18 KEY REWORK - REDUCE LENGTH OF KEY

TO 20mm FROM END OF SHAFT

C C

Tightening torque for M16 bolts: 120Nm

-------------------------------------
Moment dokrecania dla srub M16: 120Nm

B B
VIEW OF COUPLING SECTION FROM TOP
1
12
Tightening torque for M20 bolts: 60Nm 15
-------------------------------------
C
Moment dokrecania dla srub M20: 60Nm
16 C
2 IF NOT SHOWN IN THE DRAWING:
REFER TO SPECIFICATION 3000899 FOR FASTENER

3 10 C
SEE DETAIL A
TIGHTENING TORQUE FIGURES

9 13 --------------------------------------------
JEZELI NIE PODANO NA RYSUNKU:
15 4 C MOMENTY DOKRECANIA DLA POLACZEN GWINTOWANYCH
11 C
C PODANO W SPECYFIKACJI 3000899
DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,
DISCLOSURES, AND DEVICES SHOWN OR DEFINED
ELECTRIC GRP
C
UNLESS OTHERWISE SPECIFIED: IN THE PROPOSAL, DRAWINGS, OR SKETCHES

A A
ALL DIMENSIONS IN mm'S
BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE

C
PERMISSABLE TOLERANCES ON

90kW LV1
DIMENSIONS: WITH THE UNDERSTANDING THAT SUCH DESIGNS,
LINEAR TOL CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,

C 17SEP14 W.Nowak 144484 REFER ECN DIMS (mm)

0.5 - 6
RANGE +/-
0.1
AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
OR IN PART BY ANY PERSON, FIRM, OR CORPORATION
WITHOUT THE PRIOR WRITTEN PERMISSION OF THE
6 - 30 0.2 PROJECT
B 30APR13 132532 REV INCREASE, NO DWG CHANGE 30 - 120 0.3
BOART LONGYEAR COMPANY

120 - 400 0.5

SCALE 1:10 DATE 18/11/05 DRG SIZE A2
A 30OCT08 - ADDED TO PLM 400 - 1200 0.8
1200 - 2000+ 1.2
MODEL BY CAMBRIC SHEET 1 OF 1
1 18NOV05 14335 RELEASED DRILLED HOLE n 0.2
DRAWN BY MP
DRG NO. ISSUE/REV

3003670 C
ANGULAR 1.0 $

ISSUE DATE DRN ECN No RELEASED FOR / REVISION WT (kg) 1980

8 7 6 5 4 3 2 1
 SECTION C
700 Series Direct
FEED FRAME
 PARTS MANUAL INFORMATION

FEED FRAME ASSEMBLY 1.8M

3000144

29 17 48 49

30 9
14
6 7
8

2
26
10
16 28

36
31
24 17 11
38

17 23

16 28
34

15

20 37

M8 Bolts ITEM 37: Use

Loctite 262 (Stud Lock)

1
27

13
41 22 28

12 18 19
ITEM 12: Use Loctite 330
(Multibond)
SEE DETAIL A 21 19

43 28 44 25

M6 Bolts ITEM 25: Use

40 39 Loctite 262 (Stud Lock) 45

3
35 5

47 46
4

5 42

DETAIL A
SCALE 0.150

Rev. C
 PARTS MANUAL INFORMATION

FEED FRAME ASSEMBLY 1.8M

3000144
ITEM QTY PART NO DESCRIPTION
1 1 3003963 700 SERIES FEED FRAME CHASSIS
2 1 86932 CYLINDER HYDRAULIC 2-3/8" ID x 1800 STROKE
3 1 87346 BRACKET CYLINDER SUPPORT FRONT
4 2 600419 PLATE WEAR STRIP
5 4 86935 WEAR STRIP
6 1 3000162 COVER W/MENT F/FR 1.8M
7 1 3000244 BRACKET RH COVER
8 1 3000245 BRACKET LH COVER F/FR
9 2 84046 PIN - SPRING 5 x 30
10 1 601505 CARRIAGE ASSEMBLY, FEED FRAME DIRECT DRIVE 700 SERIES
11 1 87352 ROD SUPPORT ASSEMBLY
12 2 87347 SLIDE WEAR CYLINDER SUPPORTFEED FRAME 1.8m DIRECT DRIVE
13 2 3001501 ASSEMBLY LINK
14 1 87351 PIN COVER
15 2 87888 SLIDE - STAINLESS STEEL1.8m FEED FRAME 700 SERIES
16 10 SCREW CAP SOC HD M12-1.75 x 40
17 12 WASHER, SAFETY 12mm NOM. ZP
18 1 NUT HEX HALF 1-1/8" UNF
19 2 WASHER FLAT 1-1/8" ID
20 52 WASHER FLAT 8 ID
21 1 NUT HEX NYLOC HALF 1-1/8" UNF
22 4 SCREW CAP SOC HD M12-1.75 X 25
23 6 BOLT HEX HD M12-1.75 X 35
24 4 BOLT HEX HD M12-1.75 x 25
25 8 68838 BOLT HEX HD M6-1 x 20
26 1 3000342 HOSE ASSEMBLY 3/4" ID x 600
27 1 86927 HOSE ASSEMBLY 3/4" ID x 510
28 20 WASHER SAFETY 12 ID
29 2 68800 NUT HEX M12-1.75
30 2 WASHER FLAT 20 ID
31 1 36967 ELBOW 90DEG 1-1/16" JIC x 7/8 UNO M-M
34 1 17958 PLATE, SERIAL NO.
35 1 3000465 BRACKET WELDMENT CYL. SUPPORT REAR
36 1 43072 ADAPTOR, 90 #12 JIC-M [1-1/16"] x #12 JIC-F [1-1/16"]
37 52 BOLT HEX HD M8-1.25 x 12
38 1 600977 SHIM SET
39 6 SCREW CAP SOC HD M10-1.5 x 35
40 6 WASHER SAFETY 10 ID
41 1 3000464 BRACKET WELDMENT CYLINDER CARRIAGE
42 4 3000467 PLATE RETAINING LINK
43 6 SCREW CAP SOC HD M12-1.75 X 35
44 8 WASHER, SAFETY 6mm NOM. ZP
45 1 3004010 BRACKET DUMP CYLINDER MOUNT
46 4 BOLT HEX HD M16-2 x 40
47 4 WASHER, SAFETY 16mm NOM. ZP
48 2 WASHER FLAT 12 ID
49 2 BOLT HEX HD M12-1.75 x 40

Rev. C
 PARTS MANUAL INFORMATION

CARRIAGE ASSEMBLY, FEED FRAME DIRECT DRIVE 700 SERIES

601505

26

31

30
TORQUE TO 135 Nm
29
13
28
REF
11 9 27
23

22 25
3

3 15
10

21
16

8
7
6 1
4
5
20

24
14 17
2
13
18 19
TORQUE TO 135 Nm
TORQUE TO 135 Nm

NOTE:
CARRIAGE ASSEMBLY SPARE PARTS KIT PART NO. 601660

Rev. C
 PARTS MANUAL INFORMATION

CARRIAGE ASSEMBLY, FEED FRAME DIRECT DRIVE 700 SERIES

601505

ITEM QTY PART NO DESCRIPTION

1 1 601655 PLATE, CARRIAGE TOP
2 2 601656 PLATE - CARRIAGE SIDE
3 5 WASHER, FLAT M16 ZP
4 4 85575 SLIDE WEAR
5 8 84546 TRIM CLIP PLASTIC
6 2 601658 BLOCK ADJUSTING CARRIAGE
7 8 C/SCR, HH M8-1.25x20 G8.8 ZP
8 4 600439 INSERT - SIDE PLATE ADJUSTING
9 4 85059 LOCKNUT V-SLIDE
10 4 85060 SCREW - ADJUSTING V-SLIDE
11 4 C/SCR, HH M16-2.0x30 G8.8 ZP
13 19 C/SCR, SH M12-1.75x40 G12.9 ZP
14 1 601659 BLOCK MANIFOLD REAR
15 1 87356 BLOCK MANIFOLD FRONT
16 3 36463 ADAP, HYD STR 12 JIC - 12 ORB
17 4 40393 CAP 1-1/16 JIC
18 1 C/SCR, SH M12-1.75x100 G12.9 ZP
19 1 C/SCR, SH M12-1.75x80 G12.9 ZP
20 4 93363 NIPPLE GREASE M6-1 STR
21 2 C/SCR, SH M10-1.5x80 G12.9 ZP
22 1 88689 BUSH 21 x 25 x 36 FLANGED
23 2 59644 BUSH 21 x 25 x 21 FLANGED
24 1 88687 PIN HINGE CARRIAGE
25 1 L/NUT, NYLOK THIN M16-2.0 G8.8 ZP
26 4 602026 KEY 12 X 10 X 58
27 2 59646 PIN LATCH BOLT
28 4 PIN COTTER 3.18 DIA X 31.75
29 2 NUT, HEX 5/8-11 UNC 3B
30 2 59645 PLATE CLAMP
31 2 94889 BOLT LATCH

Rev. C
 PARTS MANUAL INFORMATION

ROD SUPPORT ASSEMBLY

87352

NOTE:
SPARE PARTS KIT PART NO. 88169

ITEM QTY PART NO DESCRIPTION

1 1 87360 ROD SUPPORT BRACKET WELDMENT
2 1 82591 SHEAVE PIN
3 1 86948 ROD SUPOPORT ROLLER
4 1 93263 L/NUT, NYLOK THIN M20-2.5 G8.8 ZP
5 2 86949 BUSH 20x23x20 TEFLON COATED
6 1 93363 NIPPLE GREASE M6-1 STR
7 1 L/WASHER,SPLIT SPRING,M20
8 2 WASHER, FLAT M20

Rev. C
 PARTS MANUAL INFORMATION

LINK ASSEMBLY
3001501

ITEM QTY PART NO DESCRIPTION

1 1 3000466 LINK CYL MOUNTED
2 2 3000468 BUSH
Rev. C
 PARTS MANUAL INFORMATION

SHEAVE ASSEMBLY, WIRELINE

3000161

11 10 4

12

22

18 19

16

20 9

3
6

21

17

14 21 17 13
18

22

15
8

5
SNAP RING FROM BEARING
ITEM 5

Rev. D
 PARTS MANUAL INFORMATION

SHEAVE ASSEMBLY, WIRELINE

3000161

ITEM QTY PART NO DESCRIPTION

1 1 56438 SHAFT, W/L SHEAVE
2 2 56450 NUT LOCK BEARING M40-1.5
3 1 56451 WASHER
4 2 59618 BEARING BALL 20 ID
5 1 66108 BEARING CYL ROLLER DBLE ROW 20 ID
6 2 93363 NIPPLE GREASE M6-1 STR
7 1 3000163 BRACKET WELDMENT
8 1 3000164 SHEAVE, WIRELINE
9 1 3000165 PIN SHEAVE
10 1 3000166 SPACER 22 x 27 x 31
11 1 3000167 ROLLER ROD SUPPORT
12 2 3000168 BRACKET W/MENT W/L SHEAVE
13 1 C/SCR, HH M8-1.25x100 G8.8 ZP
14 4 C/SCR, HH M12-1.75x30 G8.8 ZP
15 1 C/SCR, HH M12-1.75x65 G8.8 ZP
16 1 NUT, HEX M8-1.25 G8.8 ZP
17 5 NUT, HEX M12-1.75 G8.8 ZP
18 2 NUT, HEX M20-2.5 G8.8 ZP
19 2 WASHER, FLAT M20 ZP
20 1 WASHER, SAFETY 8mm NOM. ZP
21 5 WASHER, SAFETY 12mm NOM. ZP
22 2 WASHER, SAFETY 20mm NOM. ZP

Rev. D
 6 5 4 3 2 1
ITEM DESCRIPTION PART NO QTY
LABEL ARRANGEMENT SHOWN FITTED 1 NAMEPLATE, CYL PORT A 94362SP 1

TO DIRECT DRIVE FEED FRAME 2

3
NAMEPLATE, CYL PORT B
DECAL, KEEP CLEAR
94363SP
600397SP
1
4
4 DECAL, MOVING PARTS 600396SP 2
D 5 DECAL LIFT POINT 600742 4 D
6 DECAL, BOART LONGYEAR 700 SERIES 602332 2

6 3 5 2 4 1 5 3
C C

ITEM 2 ITEM 1

ITEM 5 ITEM 4
ITEM 6
ITEM 3

B B

3 5 4 5 3 6

NOTE: ASSEMBLY 3000144 SHOWN AS REFERENCE

DO NOT SCALE
LABEL ARRT F/FR 700
THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,

UNLESS OTHERWISE SPECIFIED:
ALL DIMENSIONS IN mm'S
PERMISSABLE TOLERANCES ON
A
DISCLOSURES, AND DEVICES SHOWN OR DEFINED
IN THE PROPOSAL, DRAWINGS, OR SKETCHES
BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE

SPANISH
WITH THE UNDERSTANDING THAT SUCH DESIGNS,

A
DIMENSIONS:
LINEAR TOL CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
DIMS (mm) RANGE +/- AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
0.5 - 6 0.1 OR IN PART BY ANY PERSON, FIRM, OR CORPORATION
WITHOUT THE PRIOR WRITTEN PERMISSION OF THE PROJECT
6 - 30 0.2
A 13FEB14 BERNIE 138633 REFER ECN 30 - 120 0.3
BOART LONGYEAR COMPANY

120 - 400 0.5

SCALE NTS DATE 06FEB14 DRG SIZE A3
2 27/09/96 11792 REFER EO 400 - 1200 0.8
1200 - 2000+ 1.2
MODEL BY BERNIE SHEET 1 OF 2
1 21/04/95 DKM 6486 RELEASED DRILLED HOLE 0.2
DRAWN BY BERNIE
DRG NO. ISSUE/REV

ISSUE DATE DRN ECN No RELEASED FOR / REVISION

ANGULAR 1.0

WT (kg) 0.1
600413SP A

6 5 4 3 2 1
 6 5 4 3 2 1

LABEL ARRANGEMENT SHOWN FITTED

TO CHAIN DRIVE FEED FRAME
D D

C 1 2 5 3 4 3 5 C

ITEM 2 ITEM 1
ITEM 4

ITEM 6 ITEM 5 ITEM 3

B B

5 3 4 6 3 5

NOTE: ASSEMBLY 600908 SHOWN AS REFERENCE

DO NOT SCALE
LABEL ARRT F/FR 700
THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,

UNLESS OTHERWISE SPECIFIED:
ALL DIMENSIONS IN mm'S
PERMISSABLE TOLERANCES ON
A
DISCLOSURES, AND DEVICES SHOWN OR DEFINED
IN THE PROPOSAL, DRAWINGS, OR SKETCHES
BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE

SPANISH
WITH THE UNDERSTANDING THAT SUCH DESIGNS,

A
DIMENSIONS:
LINEAR TOL CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
DIMS (mm) RANGE +/- AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
0.5 - 6 0.1 OR IN PART BY ANY PERSON, FIRM, OR CORPORATION
WITHOUT THE PRIOR WRITTEN PERMISSION OF THE PROJECT
6 - 30 0.2 BOART LONGYEAR COMPANY
30 - 120 0.3
120 - 400 0.5
SCALE NTS DATE 06FEB14 DRG SIZE A3
400 - 1200 0.8
1200 - 2000+ 1.2
MODEL BY BERNIE SHEET 2 OF 2
DRILLED HOLE 0.2 DRG NO. ISSUE/REV
DRAWN BY BERNIE
ANGULAR 1.0

WT (kg) 0.1
600413SP A

6 5 4 3 2 1
 8 7 6 5 4 3 2 1

ITEM DESCRIPTION PART NO QTY

A 1 MOUNT - LOWER HOSE BULKHEAD 5306992 1

F 2 BULKHEAD - LOWER HOSES 3003768 1 F

A 3 BULKHEAD, UPPER HOSES 5305669 1

4 GUIDE, LOWER BULKHEAD HOSES 5305157 1

A 5 NAMEPLATE, BULKHEAD UPPER HOSES 6004438 1

A 6 NAMEPLATE, BULKHEAD LOWER HOSES 6004439 1

A 7 C/SCR, HH M8-1.25x16 G8.8 ZP 5300599 4

8 C/SCR, HH M10-1.5x25 G8.8 ZP 5300620 8

E 9 C/SCR, HH M10-1.5x35 G8.8 ZP 5300622 2 E

10 C/SCR, HH M12-1.75x75 G8.8 ZP 5300651 2

A 11 WASHER, SAFETY 8mm NOM. ZP 5301713 4

A 12 WASHER, SAFETY 10mm NOM. ZP 5301714 10

A 13 WASHER, SAFETY 12mm NOM. ZP 5301715 2

14 WASHER, FLAT M10 ZP 5301156 8

15 NUT, HEX M12-1.75 G8.8 ZP 5300931 2

D A 16 GROUP, BULKHEAD HOSE & FITTINGS 5305045 1 D

C C

B B

8 12 14 1 6 2 10 13 15 16 4 3 5 7 11 9 12

APPLY COPPER BASED ANTI-SEIZE COMPOUND REFER TO SPECIFICATION 3000899 FOR DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,

FASTENER TIGHTENING TORQUE FIGURES

DISCLOSURES, AND DEVICES SHOWN OR DEFINED
KIT, BULKHEAD HOSES 1,8m FEED FRAME
A TO THREADS OF ALL SCREWS, BOLTS AND NUTS UNLESS OTHERWISE SPECIFIED:
ALL DIMENSIONS IN mm'S
PERMISSABLE TOLERANCES ON
IN THE PROPOSAL, DRAWINGS, OR SKETCHES
BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE
A
-----------------------------------
WITH THE UNDERSTANDING THAT SUCH DESIGNS,

----------------------------------------------
DIMENSIONS:
LINEAR TOL CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
DIMS (mm) RANGE +/- AND DEVICES SHALL NOT BE UTILIZED IN WHOLE

WARTOSCI MOMENTOW DOKRECANIA ELEMENTOW

OR IN PART BY ANY PERSON, FIRM, OR CORPORATION

NA GWINTY WSZYSTKICH SRUB, WKRETOW I NAKRETEK

0.5 - 6 0.1
WITHOUT THE PRIOR WRITTEN PERMISSION OF THE
6 - 30 0.2 PROJECT
A 12SEP14 J.Ukleja 139713 REFER ECN BOART LONGYEAR COMPANY

ZLACZNYCH WEDLUG SPECYFIKACJI 3000899

30 - 120 0.3
1:10 28.03.14 A2
ZASTOSUJ PRZECIWZATARCIOWY SMAR MIEDZIANY SCALE DATE DRG SIZE
120 - 400 0.5
2 10-8-06 14414 REFER EO 400 - 1200 0.8
1200 - 2000+ 1.2
MODEL BY J.Ukleja SHEET 1 OF 2
1 5-7-06 14397 RELEASED DRILLED HOLE n 0.2
DRAWN BY J.Ukleja
DRG NO. ISSUE/REV

3003902 A
ANGULAR 1.0 $

ISSUE DATE DRN ECN No RELEASED FOR / REVISION WT (kg)

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

60 130

F F

40
A
M10 (2X)
E E

DETAIL A
SCALE 1:5

SEE DETAIL A
(985 )

LIFTING RINGS REMOVED FROM VIEW

FOR CLARITY.
----------------------------
UCHWYTY DO PODNOSZENIA ZOSTALY
D USUNIETE Z WIDOKU W CELU POPRAWINIA D
PRZEJRZYSTOSCI

SEE DETAIL B
SECTION A-A
C C

REMOVE FRONT MANIFOLD FROM CARRIAGE SIDE PLATE

----------------------------------------------
USUNAC PRZEDNI KOLEKTOR Z PLYTY BOCZNEJ WOZKA WIERTARKI
35 35

2575 275

B B
50

x)
(8
10
50

DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,

UNLESS OTHERWISE SPECIFIED:

DISCLOSURES, AND DEVICES SHOWN OR DEFINED
IN THE PROPOSAL, DRAWINGS, OR SKETCHES KIT, BULKHEAD HOSES 1,8m FEED FRAME
A A
ALL DIMENSIONS IN mm'S
BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE
PERMISSABLE TOLERANCES ON

DETAIL B
DIMENSIONS: WITH THE UNDERSTANDING THAT SUCH DESIGNS,
LINEAR TOL CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
DIMS (mm) RANGE +/- AND DEVICES SHALL NOT BE UTILIZED IN WHOLE

SCALE 1:5
OR IN PART BY ANY PERSON, FIRM, OR CORPORATION
0.5 - 6 0.1
WITHOUT THE PRIOR WRITTEN PERMISSION OF THE
6 - 30 0.2 PROJECT
BOART LONGYEAR COMPANY
30 - 120 0.3
120 - 400 0.5
SCALE 1:10 DATE 02JUN14 DRG SIZE A2
400 - 1200 0.8
1200 - 2000+ 1.2
MODEL BY J.Ukleja SHEET 2 OF 2
DRILLED HOLE n 0.2 DRG NO. ISSUE/REV
DRAWN BY J.Ukleja
3003902 A
ANGULAR 1.0 $

WT (kg)

8 7 6 5 4 3 2 1
 SECTION D
HQ75 Hi Torque Mk 2
ROTATION UNIT
ROTATION UNIT HQ75 H/TORQ MK2,MOTOR SERIES 63 HD1D CONTROLLER
602231

93
90
89
92 88
57
20 109

26 55

36 56
99
64 54
62

65 58

108 59

26

44

105 45
100

107 93
105 92 63
83 102
108 65
100

SEE DETAIL BOD 66 67

53

100

71

69

70

68
105
108 DETAIL BOD Rev. D
ROTATION UNIT HQ75 H/TORQ MK2,MOTOR SERIES 63 HD1D CONTROLLER
602231

15

48
14
12

107

111

110

106

103 95

95

94

104

92

Rev. D
ROTATION UNIT HQ75 H/TORQ MK2,MOTOR SERIES 63 HD1D CONTROLLER
602231

82

5 112

4 101

87 51

15 46

1 50

32 94

9 33

34
84
35
61
49

61

52 8

26

47

Rev. D
ROTATION UNIT HQ75 H/TORQ MK2,MOTOR SERIES 63 HD1D CONTROLLER
602231
ITEM QTY PART NO DESCRIPTION
1 1 601646 HOUSING SEAL, ROTATION UNIT HQ
2 4 5300804 C/SCR, SH M8-1.25x35 G12.9 ZP
3 1 56628 CLAMP GUIDE BUSH HQ
4 1 601647 BODY, LABYRINTH, ROTATION UNIT HQ
5 1 601498 RING RETAINING, ROTATION UNIT HQ
6 1 58600 BUSH, ROTATION UNIT HQ
8 1 602318 COVER REAR,ROTATION UNIT HQ HIGH TORQUE MK2
9 1 85154 PLUG REWORK,1-5/16 UNO MAGNETIC SIGHT HOLE
12 1 602321 GEAR, DRIVEN 75T, ROTATION UNIT HQ
14 1 57346 ADAPTOR OIL SEAL
15 12 K12377 C/SCR, SH M6 x 16 GR12.9 DA
20 6 K12196 C/SCR, SH M12 x 35 GR12.9 DA
26 3 39572 PLUG, 3/4 UNO X HD
32 6 K12143 C/SCR, SH M10 x 40 GR12.9 DA
33 1 86974 GEAR, DRIVE 20T, ROTATION UNIT HQ HT
34 1 86979 WASHER 13 x 47 x 5
35 1 94324 WASHER SPRING DISC 12 ID
36 1 602212 HOUSING REAR,ROTATION UNIT HQ
44 1 65972 ELBOW 90° 1/8" BSPT M-F
45 1 602089 BREATHER 1/8" NPT
46 4 K11974 L/WASHER, SPRING M16 ZP
47 1 86973 FLANGE,ROTATION UNIT MTG HQ
48 1 59749 BUSH 21 X 25 X 31.5 FLANGE, ROTATION UNIT HQ
49 1 K11947 C/SCR, HH M12x35 GR8.8 ZP
50 1 601295 MOTOR HYD 107CC/REV A/PISTON, 140L/MIN @ 5000 RPM
51 4 K11981 C/SCR, HH M16x55 GR8.8 ZP
52 5 K12037 C/SCR, SH M12-1.75 X 55 G12.9
53 1 5308213 HOSE GRP, ROT UNIT HQ H/TORQUE
54 1 602220 BRACKET FILTER MOUNTING
55 3 K11926 C/SCR, HH M10x25 GR8.8 ZP
56 3 K11923 L/WASHER, SPRING M10 ZP
57 1 58025 FILTER ASM, HYD PRESSURE SIZE 60 10um
58 4 K12325 C/SCR, HH M6 x 20 GR8.8 ZP
59 4 K12321 L/WASHER, SPRING M6 ZP
61 10 K12142 C/SCR, SH M10 x 35 GR12.9 DA
62 1 602217 CYLINDER RETURN ROD B/OUT DEVICE, ROTATION UNIT HQ
63 1 602215 PISTON MAIN ROD BREAKOUT DEVICE, ROTATION UNIT HQ
64 1 88611 PISTON RETURN, ROTATION UNIT HQ
65 2 602218 ADAPTOR HYDRAULIC, ROTATION UNIT
66 1 85586 CARRIER, RACK, ROTATION UNIT HQ HIGH TORQUE
67 1 602234 RACK
68 1 602219 CYLINDER, RACK ENGAGING, ROD BOD, ROTATION UNIT HQ
69 1 88613 PISTON RACK ENGAGING, ROTATION UNIT
70 2 85088 HOUSING, SPRING, ROD B/OUT
71 2 9016697 ADAP, HYD CAP HEX HD 16JIC

Rev. D
ROTATION UNIT HQ75 H/TORQ MK2,MOTOR SERIES 63 HD1D CONTROLLER
602231

82 1 601499 SLEEVE RETAINING GUIDE BUSH, ROTATION UNIT HQ

83 1 602216 CYLINDER MAIN ROD BREAKOUT DEVICE, ROTATION UNIT HQ
84 1 58201 WINDOW OIL SIGHT 1/2 NPT
87 1 87171 NIPPLE GREASE 90 M6-1
88 1 86405 REDUCER 3/4" BSPP x 1/2" BSPP M/F
89 1 59011 WASHER, SEALING 1/2 BSPP
90 1 9010885 ADAP, HYD STR 1/2"BSPPM 6JICM
92 3 9011791 ADAP, HYD 90 6JIC 6JICFS
93 2 39224 ADAP, HYD STR 6JIC 8ORB
94 2 601177 CAP, DISPLACEMENT ADJUSTMENT
95 2 601179 CAP, ADJUSTMENT SCREW
99 1 602424 ROTATION UNIT, HQ SERVICE
100 1 5303600 HQ ROTATION UNIT, BOD SERVICE PACK
101 1 3001286 MANIFOLD ASSEMBLY, ROT UNIT,HQ55/HQ75 HIGH TORQUE S63 HD1D
102 1 85755 TEE REWORK, 33676
103 1 94313 NIPPLE, M14x1.5 x 9/16 JIC
104 1 9017620 ADAP, HYD STR 6 JIC x M18-1.5
105 3 9018309 ADAP, HYD 45 4JIC 4JIC-F
106 1 9017626 ADAP, HYD 45 06JIC 06JICFS
107 2 9011784 ADAP, HYD 90 04JIC 04JICFS
108 3 9013555 ADAP, HYD 90 4JIC 4ORB
109 1 85351 ELBOW 90 3/4 BSPP x 3/4 JIC M/M
110 1 9011829 ADAP, HYD CAP NUT 6JIC-F
111 1 55331006 SEAL BSP 1/4" (ED)-Parker
112 8 5300850 C/SCR, SH M12-1.75x55 G12.9 ZP

Rev. D
 ROTATION UNIT, HQ SERVICE
602424

14

30

SEE DETAIL F
26
28 DETAIL F
27 * 77 Nm
(57 lbf.ft)
SCALE 1:5
25
15

31
12

REF: 56989 & 56988

21
22
29
9
23
24
4
11

10
32
3
2
34
20

UNIDENTIFIED COMPONENTS PART OF SEAL KIT 5307799

Rev. D
 ROTATION UNIT, HQ SERVICE
602424

ITEM QTY PART NO DESCRIPTION

2 1 57496 NUT LOCK BEARING M110-2
3 1 602079 PLATE LOCKING BRG LOCK NUT
4 4 57535 KEY 8 X 7 X 45 LG
9 3 5300855 C/SCR, SH M12-1.75x80 G12.9 ZP
10 1 89934 BEARING BALL 110 ID x 200 OD x 38W
11 1 57365 CIRCLIP INTERNAL 167 x 4W
12 1 600635 BEARING BALL 130 ID x 200 OD x 22W
14 6 59332 ADAP, HYD PLUG SH 2 ORB
15 1 600644 CIRCLIP INTERNAL 200 x 4
20 1 86316 COVER SERVICE UNIT HQ
21 1 602404 HOUSING - MAIN, ROTATION UNIT HQ
22 2 5300842 C/SCR, SH M12-1.75x16 G12.9 ZP
23 2 55350017 WASHER,S SCHNORR M12 ZN
24 1 602298 SHAFT AND ROTARY SEAL SET,ROTATION UNIT HQ
25 1 602297 PLATE RETAINING - REAR, ROTATION UNIT - HQ
26 12 93232 SCREW CAP SOC HD M10-1.5 x 30
27 1 80512 PLATE BLANKING
28 3 5300845 C/SCR, SH M12-1.75x30 G12.9 ZP
29 2 39572 PLUG, 3/4 UNO X HD
30 1 93363 NIPPLE GREASE M6-1 STR
31 1 600638 SPACER 191 X 199 X 8
32 2 602117 SCREW CAP SOC LOW HEAD M10-1.5 x 30
33 2 5301714 WASHER, SAFETY 10mm NOM. ZP
34 3 9011211 NUT,HEX,SELF-LOCK,S8,M12,ZN
38 1 5307799 SEAL KIT, HQ ROTATION UNIT
39 1 5308095 INSTRUCTION, RUN-IN PROCEDURE HQ SERVICE UNIT

Rev. D
111 BOART
LONGYEAR

PIPING GROUP ROTATION UNIT

HQ HIGH TORQUE MK2
MOTOR SERIES 63 HD1D CONTROLLER
PART No. 602718 ISSUE A. ECN117528

ITEM DESCRIPTION PART No. QTY.

1 MANIFOLD ASSEMBLY 3001286 1

2 SCREW CAP SOC HD M12-1.75 x 55 93186 8

3 MANIFOLD BLOCK ‘CHUCK PRESSURE’ TO FILTER INLET

3A HOSE ASSEMBLY 3/8” ID x 915 LONG 56472 1
3B ELBOW 90º 3/4” JIC x 3/4” BSPP M-M 85351 1

4 MANIFOLD BLOCK ‘MOTOR DRAIN’ TO MOTOR DRAIN

4A HOSE ASSEMBLY 3/8” ID x 700 LONG 94073 1
4B ELBOW 90º 7/16” UNO x 9/16” JIC M-M 44302 1
4C ADAPTOR M18-1.5 x 7/16” UNO M-F 82458 1
4D WASHER SEALING M18 94336 1

5 MANIFOLD BLOCK ‘CHUCK DRAIN’ TO ROTATION UNIT CASE DRAIN

5A HOSE ASSEMBLY 3/8” ID x 815 LONG 93550 1
5B ELBOW 90º 9/16” JIC M-F SWIVEL 36998 1
5C NIPPLE 3/4” UNO x 9/16” JIC 39224 1

7 MANIFOLD BLOCK ‘ROD BOD PRESSURE’ PISTON MAIN CYLINDER

7A ELBOW 90º 7/16” JIC M-F SWIVEL 33214 1
7B HOSE ASSEMBLY 1/4” x 1000 LONG 3000033 1
7C TEE ‘REWORK 33676’ 0.8 ORIFICE 85755 1

8 MAIN CYLINDER TO RACK ENGAGING CYLINDER

8A HOSE ASSEMBLY 1/4” ID x 280 LONG 36455 1
8B ELBOW 90º 7/16” UNO x 7/16” JIC M-M 37015 1

9 MANIFOLD BLOCK PORT ‘B’ TO ROD BOD RELIEF PORT ‘B’

9A HOSE ASSEMBLY 1/4” ID x 1160 3000034 1
9B ELBOW 90º 7/16” JIC x 7/16” JIC F-M 33214 1
9C ELBOW 90º 7/16” UNO x 7/16” JIC M-M 37015 1

10 MANIFOLD BLOCK ‘ROD BOD RETURN’ TO ROD BOD RETURN CYLINDER

10A HOSE ASSEMBLY 1/4” ID x 1480 LONG 3000035 1
10B ELBOW 45º 7/16” JIC M-F SWIVEL 33746 2
10C ELBOW 90º 7/16” UNO x 7/16” JIC M-M 37015 1

602718.doc
Page 1 of 2
222 BOART
LONGYEAR

PIPING GROUP ROTATION UNIT

HQ HIGH TORQUE MK2
MOTOR SERIES 63 HD1D CONTROLLER
PART No. 602718 ISSUE A. ECN117528

ITEM DESCRIPTION PART No. QTY.

11 HD1D CONTROLLER TO POWER UNIT ‘ PPX’

11A SEALING WASHER 94963 1
11B NIPPLE M14-1.5 x 9/16” JIC 94313 1
11C ELBOW 45º 9/16” JIC M-F SWIVEL 39268 1
11D CAP 9/16” JIC 33862 1

OPTIONS

101 KIT SPARE PARTS PIPING GROUP 3000038

602718.doc
Page 2 of 2
 6 5 4 3 2 1
ITEM DESCRIPTION PART NO QTY
C **TORQUE: 46-51Nm 1 BLOCK MANIFOLD 3001230 1
2 VALVE SEQUENCE CARTRIDGE 88841 1
** 3 CARTRIDGE, CHECK VALVE 3001228 1

20 11 9 23 21 12 20 13 2 27 17 4 POPPET 88338 1

D 5 GUIDE POPPET 82617 1 D

6 SPRING COMP. 1.2 WIRE x 7.62 OD x 35 LG. 94984 1

21 14 7 ADAP, HYD 45 4 JIC 4 ORB 33661 1

7 20 8 ADAP, HYD 45 8 JIC - 8 ORB 29000 1

9 ELBOW 45 7/8JIC X 3/4UNO M-M 58029 2
18 19 10 ADAP, HYD 45 12 JIC - 12 ORB 36445 2
11 ADAP, HYD 90 4 JIC - 4 ORB 37015 1

16 12 ELBOW 90° 9/16 UN O-RING X 9/16 JIC M/M 36478 1

13 ADAP, HYD STR 4 JIC - 4 ORB 35897 1
22 8
14 14 NIPPLE 9/16 UN O-RING X 9/16 JIC 36465 2

23 9 15 NIPPLE, 3/8 BSPP X 7/16 JIC 3001285 1

C 16 S/SCR, SH M12 X 1.75 X 10 G8 59058 1

17 21 17 ADAP, HYD PLUG HH 4 ORB 39201 2
18 PLUG 9/16" UN O-RING 44195 1
19 ORIFICE 0.5 DIA M6-1 X 10 87188 1
C 1 20 CAP 7/16 JIC 40081 4 C
21 CAP 9/16" JIC 33862 3
22 CAP 3/4 JIC 33863 1
23 CAP 7/8 JIC 33864 2
3 15 20 10 24 10 24 5 25 6 4 26 24 CAP 1-1/16 JIC 40393 2
25 O-RING, 12 ORB 33894 1
26 O-RING, SAE 219 BUNA-N 70D 40252 2
27 PLUG, 1/8 BSPP C/W SEAL WASHER 3001278 1

25
REF

B 5 B
REF
19
REF 6
REF

4
REF

SECTION B-B 15 3 27
SECTION C-C
REF REF REF
SECTION A-A

DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,

UNLESS OTHERWISE SPECIFIED:

ALL DIMENSIONS IN mm'S
DISCLOSURES, AND DEVICES SHOWN OR DEFINED
IN THE PROPOSAL, DRAWINGS, OR SKETCHES
BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE
MANIFOLD ASSEMBLY, ROT UNIT A
PERMISSABLE TOLERANCES ON

HQ55/HQ75 HIGH TORQUE S63 HD1D

DIMENSIONS: WITH THE UNDERSTANDING THAT SUCH DESIGNS,

A C 11JUL14 DWURST 142513 REFER ECN

LINEAR
DIMS (mm)
0.5 - 6
TOL
RANGE +/-
0.1
CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
OR IN PART BY ANY PERSON, FIRM, OR CORPORATION
WITHOUT THE PRIOR WRITTEN PERMISSION OF THE
6 - 30 0.2 PROJECT
B 19FEB13 CAMBRIC 131692 REFER ECN 30 - 120 0.3
BOART LONGYEAR COMPANY

120 - 400 0.5

SCALE 1:4 DATE 11JUL14 DRG SIZE A3
A 09AUG11 CAMBRIC 117528 REFER ECN 400 - 1200 0.8
1200 - 2000+ 1.2
MODEL BY A VIZZARI SHEET 1 OF 2
1 16APR99 AVIZZARI 13510 PRODUCTION RELEASE DRILLED HOLE n 0.2
DRAWN BY
DRG NO. ISSUE/REV

3001286 C
ANGULAR 1.0 $

ISSUE DATE DRN ECN No RELEASED FOR / REVISION WT (kg) 13.0

6 5 4 3 2 1
 6 5 4 3 2 1

D D

(124 )
C C

(266 )
B B

(211 )

DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,

UNLESS OTHERWISE SPECIFIED:

ALL DIMENSIONS IN mm'S
DISCLOSURES, AND DEVICES SHOWN OR DEFINED
IN THE PROPOSAL, DRAWINGS, OR SKETCHES
BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE
MANIFOLD ASSEMBLY, ROT UNIT A
PERMISSABLE TOLERANCES ON

HQ55/HQ75 HIGH TORQUE S63 HD1D

DIMENSIONS: WITH THE UNDERSTANDING THAT SUCH DESIGNS,

A LINEAR
DIMS (mm)
0.5 - 6
TOL
RANGE +/-
0.1
CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
OR IN PART BY ANY PERSON, FIRM, OR CORPORATION
WITHOUT THE PRIOR WRITTEN PERMISSION OF THE
6 - 30 0.2 PROJECT
BOART LONGYEAR COMPANY
30 - 120 0.3
120 - 400 0.5
SCALE 1:2 DATE 11JUL14 DRG SIZE A3
ALL PORT OPENINGS TO BE PLUGGED OR CAPPED 400 - 1200
1200 - 2000+
0.8
1.2
MODEL BY A VIZZARI SHEET 2 OF 2

PRIOR TO SHIPPING / STORAGE

DRILLED HOLE n 0.2 DRG NO. ISSUE/REV
DRAWN BY

3001286 C
ANGULAR 1.0 $

WT (kg)

6 5 4 3 2 1
111 BOART
LONGYEAR

KIT – HOSE SUPPORT BRACKET

HQ HIGH TORQUE ROTATION UNIT
PART No. 3003901 ISSUE 2. EO.14718

ITEM DESCRIPTION PART No. QTY.

1 BOLT HEX HD M16-2 X 60 68956 2

2 BRACKET HOSE SUPPORT 602357 1
3 PLATE MOUNTING 602358 1
4 BOLT HEX HD M12-1.75 X 35 68919 2
5 WASHER SPRING 12ID 93129 2

3003901.doc
Page 1 of 1
 6 5 4 3 2 1
ITEM DESCRIPTION PART NO QTY
1 JAW, NQ CHUCK HQ MK2/ROD HOLDER PQ 5307914 3

D D

C C

B B

DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,

UNLESS OTHERWISE SPECIFIED:

ALL DIMENSIONS IN mm'S
DISCLOSURES, AND DEVICES SHOWN OR DEFINED
IN THE PROPOSAL, DRAWINGS, OR SKETCHES
BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE
JAW SET A
PERMISSABLE TOLERANCES ON

NQ CHUCK HQ MK2/ROD HOLDER PQ

DIMENSIONS: WITH THE UNDERSTANDING THAT SUCH DESIGNS,

A LINEAR
DIMS (mm)
0.5 - 6
TOL
RANGE +/-
0.1
CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
OR IN PART BY ANY PERSON, FIRM, OR CORPORATION

6 - 30 0.2
WITHOUT THE PRIOR WRITTEN PERMISSION OF THE
BOART LONGYEAR COMPANY
PROJECT LM
30 - 120 0.3
120 - 400 0.5
SCALE 1:1 DATE 31MAR16 DRG SIZE A3
JAW ALSO COMPATIBLE WITH THE FOLLOWING ROD SIZES: 400 - 1200
1200 - 2000
0.8
1.2
MODEL BY DW SHEET 1 OF 1
NRQ A 31MAR16 DW 150923 PRODUCTION RELEASE DRILLED HOLE n 0.2
DRAWN BY DW
DRG NO. ISSUE/REV

5307913 A
ANGULAR 1.0 $

ISSUE DATE DRN ECN No RELEASED FOR / REVISION WT (kg) 6.3

6 5 4 3 2 1