Adjusting the Torque

Wrench
Torque Wrench Control Manifold

Pipehandler
Consummables
Typical for PH-60 and PH-85

Torque Gauge
0 - 2500 PSI

90

500

60

1500
1000

50

10

20

40

2000

80

70

2500

Make/Break
Valve

10

Torque Wrench
Manifold

30

PRV

Link Adapter
Wear Shoe

Upper IBOP
Valve Seals
Lower IBOP
Valve Seals

CLAMP

Clamp
Sequence
Valve

Saver Sub

LIFT LOWER

RECYCLE

Torque
Sequence
Valve

Tong Dies
Guide Flippers

Recycle
Sequence
Valve

Lift/Lower
Flow Control
Valve

Hydraulic
Pressure
Return
26

Hydraulic
Pressure
Inlet

See Technical Drawing Book

for Varco part numbers
27

MAINTENANCE / SPARES

MAINTENANCE / SPARES

TORQUE

IBOP Actuator
Cam Followers

Wash Pipe Assembly

Typical Assembly View

The wash pipe nut

and the packing
box have
left-handed
threads
Slide the
wash pipe nut
and the packing
box together
for installation

Dowel
Pin

Hand pack all

seals with
multipurpose
lithium-based or
high temperature
moly-based grease
completely filling
the void

The wash pipe should be replaced when any measurable

wear or grooving is present
If the packing box is properly tightened, and a leak is still
present, do not attempt to eliminate the leak with additional
hammering (See Installation Procedure)

28

Installation Procedure
1. Install the wash pipe assembly on the Top Drive and
hand tighten the wash pipe nut and packing box
(apply pipe dope to the threads)
2. Manually rotate the mainshaft 1 or 2 revolutions to
seat and align the pipe in the packing box
3. Set the Top Drive brake
4. Tighten the packing box first with the wash pipe
wrench or by hammering a few blows on every other
lug, releasing the brake, turning the mainshaft and
reseting the brake with each blow (the packing box
should tighten at approximately 3/4 turn or advance
1/4 inch from the hand tightened position)
5. Tighten the wash pipe nut next with the wash pipe
wrench or by hammering gently on a lug (the wash
pipe nut should tighten at approximately 1/4 turn or
advance 1/10 inch from the hand tightened position)
6. Apply 6 to 8 pumps of multipurpose lithium-based or
high temp moly-based grease to the grease fitting
7. Rotate the Top Drive at approximately 50 rpm for 1
minute without mud pumps
8. Turn on the mud pumps and check for leaks (if leaks
occur, disassemble and repeat all previous steps)
9. If leaks continue, see the Top Drive service manual
for inspection of alignment and runout of mating parts.
29

MAINTENANCE / SPARES

MAINTENANCE / SPARES

Ensure that the nose of the

socket head dog nose screw
is fully engaged in the groove of
the lower spacer

Wash Pipe Assembly

Reassembly Procedure
1. With the packing box upside down, assemble the
packing seals and spacers into the packing box using
care to line-up the upper spacer slot with the dowel pin
2. Hand pack all seals with multipurpose lithium-based or
high temperature moly-based grease using care not to
grease the outside diameter of the spacers
3. Install the socket head dog nose screw, ensuring that
the screw nose is fully engaged in the groove of the
lower spacer
4. Install the grease fitting and turn the packing box upright
5. Install the wash pipe into the packing box assembly
(slotted end up)
6. Install the wash pipe nut onto the wash pipe
7. Grease the packing seal and install into the holding
ring using care not to grease the outside diameter
of the holding ring
8. Install the packing seal and holding ring over the
slotted end of the wash pipe
9. Install the snap ring
10. Install the upper and lower o-rings using grease to
hold them in place
11. Compress the assembly to the length of the wash pipe

Wash Pipe Assembly

Wash Pipe Assembly

Special Tools

Wash Pipe Wrench

Parts Breakdown

Recommended for proper

tightening of the wash pipe
nut and packing box

3" Bore
Wash Pipe Wrench
30150084
4" Bore
Wash Pipe Wrench
141481

4" Bore Packing Kits

4" Bore

O-Ring
51300-348-F
Snap Ring
123562
Holding Ring
123288
Packing Seal
(5 per Set)
123292-2 or
123292-3

O-Ring
51300-359-F
Snap Ring
123634
Holding Ring
123437
Packing Seal
(5 per Set)
123584-2 or
123584-3

Wash Pipe
Nut
123284

Wash Pipe
Nut
123431

Part #'s

Contents

Comments

Wash Pipe
123289
*123289-TC
* Tungsten Coated

Wash Pipe
123438
*123438-TC
* Tungsten Coated

123440-PK
(Standard)

(1) Packing Set 123584-2

(2) O-Rings 51300-359-F
(1) Grease Fitting 53219-1

Nitrile/Cotton, Pressure
rated at 5,000 psi
(Use with Wash Pipe
123438 or 123438-TC)

123440-PK-1 (1) Packing Set 123584-3

(High Pressure) (2) O-Rings 51300-359-F
(1) Grease Fitting 53219-1

Nitrile/Armide, Pressure
rated at 7,500 psi
(Use with Wash Pipe
123438-TC only)

Packing Box
123563

Packing Box
123626

Grease
Fitting
53219-1
Socket Head
Dog Nose Screw
123564

Grease
Fitting
53219-1
Socket Head
Dog Nose Screw
123564

3" Bore Packing Kits

Part #'s

Contents

Comments

Long-Arm
Allen Wrench
53303-14
Upper Spacer
123285

Long-Arm
Allen Wrench
53303-14
Upper Spacer
123434

123290-PK
(Standard)

(1) Packing Set 123292-2

(2) O-Rings 51300-348-F
(1) Grease Fitting 53219-1

Nitrile/Cotton, Pressure
rated at 5,000 psi
(Use with Wash Pipe
123289 or 123289-TC)

123290-PK-1 (1) Packing Set 123292-3

(High Pressure) (2) O-Rings 51300-348-F
(1) Grease Fitting 53219-1

Nitrile/Armide, Pressure
rated at 10,000 psi
(Use with Wash Pipe
123289-TC only)

Middle Spacer
123286

Middle Spacer
123435

Middle Spacer
123286

Middle Spacer
123435

Lower Spacer
123287

Lower Spacer
123436

O-Ring
51300-348-F

O-Ring
51300-359-F

30

123440 &
123440-750

31

MAINTENANCE / SPARES

MAINTENANCE / SPARES

3" Bore

123290 &
123290-1000

Drill Stem
Torque Values

Drill Stem
Rotating Head
Inside
Diameter
(inches)

Connection

Outside
Diameter
(inches)

Swivel to Main Shaft

3
7-5/8 API Reg.
8-5/8
Link Adapter

Torque
Arrestor
Link Adapter
Support Plate

Torque
(ft-lb)

65,500

3-1/2

8-5/8

65,500

8-3/4

71,000

3-1/2

8-3/4

71,000

8-7/8

77,000

3-1/2

8-7/8

75,000

83,000

3-1/2

79,000

9-1/4

88,000

3-1/2

9-1/4

79,000

Main Shaft to Upper IBOP Valve

3
6-5/8 API Reg.
7-3/4
52,000

1735

Upper IBOP Valve to Lower IBOP Valve

3
6-5/8 API Reg.
7-3/8
48,000
1600

Upper
IBOP Valve

Lower IBOP Valve to Saver Sub

3
6-5/8 API Reg.
7-3/8
46,000

1535

Crossover Sub to Lower IBOP Valve

3
6-5/8 API Reg.
7-3/8
46,000
1535
* Read the psi at the gauge on the torque wrench manifold

IBOP
Valve Actuator

Lower
IBOP Valve

Saver Sub
32

33

MAINTENANCE / SPARES

MAINTENANCE / SPARES

Pressure
(psi*)

Torque Values

Torque Values

Bolts Lubricated with

Anti-seize Compound

Bolts Lubricated with

Light Machine Oil

Grade 5

Grade 5
Max.
Torque
(ft lb)

Clamp
Force
(lb)

Coarse Thread Series, UNC

1/4
20
7.6
8.4

2020

Diameter

Threads
per inch

Min.
Torque
(ft lb)

Threads
per inch

Max.
Torque
(ft lb)

Coarse Thread Series, UNC

5.7
6.3
1/4
20

Clamp
Force
(lb)

2020

5/16

18

16

18

3340

5/16

18

12.1

13.4

3340

3/8

16

29

32

4940

3/8

16

21.4

23.6

4490

7/16

14

48

53

6800

7/16

14

36

39

6800

1/2

13

71

79

9050

1/2

13

53

59

9050

9/16

12

105

116

11600

9/16

12

78

87

11600

5/8

11

143

158

14400

5/8

11

107

118

14400

3/4

10

247

273

21300

3/4

10

185

205

21300

7/8

409

452

29400

7/8

306

339

29400

608

672

38600

456

504

38600

1-1/8

760

840

42300

1-1/8

570

630

42300

1-1/4

1064

1176

53800

1-1/4

798

882

53800

1-3/8

1387

1533

64100

1-3/8

1040

1150

64100

1-1/2

1843

2037

78000

1-1/2

1382

1528

78000

Fine Thread Series, UNF

1/4
28
9.5

Fine Thread Series, UNF

7.1
1/4
28

7.9

2320

5/16

24

18

20

3700

5/16

24

13.5

15.0

3700

3/8

24

33

37

5600

3/8

24

25

28

5600

7/16

20

52

58

7550

7/16

20

39

43

7550

1/2

20

86

95

10700

1/2

20

64

71

10700

9/16

18

114

126

12950

9/16

18

86

95

12950

5/8

18

162

179

16300

5/8

18

121

134

16300

3/4

16

285

315

23800

3/4

16

214

236

23800

7/8

14

447

494

32400

7/8

14

335

370

32400

14

665

735

42200

14

499

551

42200

1-1/8

12

836

924

47500

1-1/8

12

627

693

47500

1-1/4

12

1178

1302

59600

1-1/4

12

884

977

59600

1-3/8

12

1596

1764

73000

1-3/8

12

1197

1323

73000

1-1/2

12

2090

2310

87700

1-1/2

12

1568

1733

87700

10.5

2320

T.S. = 120,000 psi to 1" dia. Proof Strength = 85,000 psi

T.S. = 105,000 psi 1-1/8" to 1-1/2" dia. Proof Strength = 74,000 psi

34

T.S. = 120,000 psi to 1" dia. Proof Strength = 85,000 psi

T.S. = 105,000 psi 1-1/8" to 1-1/2" dia. Proof Strength = 74,000 psi

35

GENERAL INFORMATION

GENERAL INFORMATION

Diameter

Min.
Torque
(ft lb)