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Introduction

Contents
Table of
Warranty
Sheet
Instructions
Ordering
HAWKJAW

Installation
OPERATION, MAINTENANCE AND

Operation
SERVICE MANUAL
MODEL 65K-950JR
Maintenance
& Repair

Serial # 252+
With 950 Spinmaster & New Manifold
Rev. C 5/17/2016
Shooting
Trouble

HAWK INDUSTRIES, INC.

1245 East 23rd Street


Signal Hill, CA 90755
Drawings

Phone: 562-424-0709
Fax: 562-490-9959
www.hawkindustries.com
Introduction
Hawk's design philosophy is simple: Design with the end user in mind. Make it tough, dependable and
easy to maintain.

Hawk has designed the HawkJaw with this same simple formula.

FEATURES

The HawkJaw 65K-950JR is a hanging unit that will spin, make up and break out drill pipe. It is
revolutionary because the tool spins and makes up drill pipe or breaks out and spins drill pipe in 12
seconds or less. A patented self-energized grip system provides consistent torque values to the drill
string. Consistent torque ensures that wash outs and "post tightening" down hole do not occur under
normal conditions.

A patented adjustable wrench system eliminates the need for separate jaws, spinning wrench rollers or
gripping dies. The HawkJaw's modular design enables the unit to be maintained on the rig floor.

SAFETY

The HawkJaw 65K-950JR provides a fast, safe and efficient method of spinning and make up or break
out and spinning. It eliminates costly and dangerous spinning chain and rig tong accidents.

TIME AND LABOR SAVINGS

The HawkJaw improves trip time over any comparable torquing and spinning device in the industry.
The unit easily adapts to any land or offshore rig because it hangs in the derrick. Handles mounted near
the control buttons enable one rig hand to move the hanging unit on and off the pipe.

Control buttons are used to grip, torque and spin drill pipe. Drillers and operators of the HawkJaw
65K-950JR work more efficiently and suffer less fatigue on long round trips. The unit saves trip time
because the HawkJaw breaks out and spins in 12 seconds or less, and makes up and spins in 10
seconds or less. Crew fatigue is reduced, pipe is properly torqued and the work is efficient.

2 Introduction
Table of Contents
2
3
6
7

Contents
Table of
8
9
Hanging Cable Location 9
HawkJaw Location 9
Hanging Cable Requirements 10
Hydraulic Requirements 11
Air Requirements 12
Raise/Lower Cylinder Hook - Up 13
Operation 14
Start-up Procedure 14
Adjusting the Wrenches 15
Adjust for Make Up 15
Adjusting the Spinner 17
Adjust for Make Up 17
Rest Position 18
Adjust Spinner for Make Up (cont.) 18
Position for Make Up 19
Setting Make Up Torque 21
Make Up 22
Adjusting the Wrenches 23
Adjust for Break Out 23
Adjusting the Spinner 25
Adjust for Break Out 25
Rest Position 26
Adjust Spinner for Break Out (cont.) 26
Position for Break Out 27
Break Out 29
Low Torque Warning Test 30
Maintenance & Repair 31
Wrench Maintenance 31
Wrench Hook 32
Wrench Nut 32
Hook Pivot Bearing Cap 32
Wrench Maintenance 32
Grip Cylinder Pivot Points 33

Table of Contents 3
Table of Contents (cont.)
Torque Cylinder Pivot Points 33
Wrench Maintenance 33
Mounting Arm Pivot Points 34
Hydraulic Filter 35
Hydraulic Filter Maintenance 35
Air Filter 36
Changing the Hook Dies 37
Changing the Heel Dies 38
Spinner Maintenance 40
Chain Lubrication 40
Drive Roller Sprocket Bearings 41
Spinner Grip Cylinders 42
Chain Drive Shaft Bearing 42
Spinner Mount Sliding Tube 43
Reducer Gear Box 43
Changing the Spinner Chain 44
Chain 44
Drive Rollers 46
Changing the Drive Roller Sprocket Bearings 48
Changing the Torque Cylinder 50
Changing the Grip Cylinders 55
Top Grip Cylinder 55
Middle Grip Cylinder 57
Bottom Grip Cylinder 61
Removing Linkage Bolts 63
Trouble Shooting 65
Drawings 70
65K-950JR Full Hawkjaw Jr Assembly 70
65K-950JR Middle Wrench Assembly 72
65K-950JR Top-Bottom Wrench Assembly 74
65K-950JR Spinner Assembly 76
65K-950JR Stand Assembly 78
65K-950JR Main Manifold Assembly 80
65K-950JR Hydraulic Connections 82
65K-950JR Main Manifold Air Connections 84
65K-950JR Panel, Left Control Handle Assembly 86
65K-950JR Panel, Right Control Handle Assembly 88
65K-950JR Oiler Block Assembly 90
65K-950JR Manifold, Torque Gage 91

4 Table of Contents
Table of Contents (cont.)
65K-950JR Spinner Manifold 92
65K-950JR Left Control Handle Assembly 94
65K-950JR Right Control Handle Assembly 96
65K-950JR Torque Control Block Assembly 98

Contents
Table of
65K-950JR Hanger Assembly 100
30300 Remote Gauge Assembly 102
65K-950JR Spinner Mount Assembly 104
65K-950JR Upper Spinner Mount Assembly 106
65K-950JR Tilt Manifold Assembly 108
65K-950JR Pipe Stop Assembly 110
65K-950JR J26 Grip Cylinder 112
65K-950JR 25CYL25-AS Spinner Cylinder, Top 113
65K-950JR 25CYL25-BS Spinner Cylinder, Bottom 114
65K-950JR J20 Torque Cylinder Assembly 116
65K-950JR 25726 Chain Oiler Assembly 118
65K-950JR Right Control Tube Assembly 120
65K-950JR Left Control Tube Assembly 122
H25 Hydraulic Filter Assembly 124
65K-950JR Raise Lower Cyl Assembly (H20-S) 126
65K-950JR A22 On Board Air Filter Assembly 128
30422 Multiplex Connector 11 Port 130
65K-950JR Bottom Heel Die Holder Assembly 132
65K-950JR Middle Heel Die Holder Assembly 134
65K-950JR Middle Hook Die Holder Assembly 136
65K-950JR Top Heel Die Holder Assembly 138
65K-950JR Top-Bottom Hook Die Holder Assembly 140
24625 Reducer Assembly 142
Spinner Drive Motor Assembly 144
65K-950JR Hydraulic Pipe Clamp Assembly 146
65K-950JR System Pressure Gauge 148
J81 Open-To Closed-Center Kit 150
System Schematic: Open-Center Version 152
System Schematic: Closed-Center Kit Installed 153

Table of Contents 5
Warranty

HAWKJAW 65K-950JR
STANDARD WARRANTY AND FIELD SERVICE

Your Hawkjaw must be free of material and workmanship defects for a period of six months from the date
of delivery. If any items fail because of a manufacturing defect within that period of time, that item will be
replaced by Hawk Industries. Hawk Industries at its discretion may extend this warranty period.

Replacement of parts will be accomplished either at the factory or at a designated service point. This
guarantee does not include the replacement of parts where failure occurred due to normal wear and tear or
misuse of the tool. Defective parts must be inspected by Hawk Industries, at its Long Beach plant, before
warranty can be honored. Customer must obtain an RGA# (Return of Goods Authorization) from the
California, USA factory.

Hawk Industries' liability is limited to replacement of defective parts only and does not include the cost of
labor, communications, transportation or handling connected with the replacement of such parts.
Hawk Industries will in no event be liable for consequential damages or contingent liabilities arising out
of the failure of any parts to operate properly.

No expressed, implied or statutory guarantee other than herein set forth is made or authorized to be
made by Hawk Industries.

CAUTION

Factory specifications for hydraulics, pneumatics, lubricants, adjustments and safety precautions as set
forth in the operation and maintenance manual are for the mutual protection of the owner of the HawkJaw
65K-2GJR and the company. Failure to adhere to these specifications can reduce the efficiency or life of
the equipment and/or cause bodily injury.

Warning
The Hawkjaw includes specially modified valves, fasteners and other components for extreme
environments and service. Any attempt to substitute standard components could reduce reliability
and performance, void the warranty and/or cause bodily injury. Any modification made by any
third party without express written consent of Hawk Industries Inc. shall nullify the existing stand-
ing warranty.

6 Warranty
DIMENSIONS

DEPTH: 34 in.
WIDTH: 40 in.
HEIGHT: 90 in.

Sheet
PERFORMANCE
AND POWER REQUIREMENTS

MAKE-UP TORQUE: 60,000 ft. lbs.


BREAK-OUT TORQUE: 80,000 ft. lbs.

MAXIMUM PIPE ROTATION: 50 degrees


WRENCH SIZE RANGE: 3 1/2" __ 8" OD tool joints
SPINNER SIZE RANGE: 3" __ 8" OD tube

AIR POWER SOURCE: 100 psi @ 2-10 cfm


HYDRAULIC POWER SOURCE: 2,500 psi @ 20-35 gpm
HYDRAULIC POWER SOURCE TYPE: Closed Center System standard,
Open Center System optional

MINIMUM OPERATING TEMPERATURE: 33 F

WEIGHT: 2,630 lbs.

GRIP, SPIN, MAKE UP & RESET CYCLE TIME: 10 sec. or less


GRIP, BREAK OUT, SPIN & RESET CYCLE TIME: 12 sec. or less

7
Ordering Instructions
All parts must be ordered by giving the quantity needed, the full part number as listed in this
manual under Part #, the unit serial number, the model number and part name.

Example

Quantity Part # Serial # Model # Part Name

2 061-20194 01 65K-950JR Die


3 061-J26 01 65K-950JR Grip Cylinder
1 031-25CHAIN 01 65K-950JR Chain

8 Ordering
Installation

Hanging Cable Location


1. Anchor the hanging cable to a point as close to the derrick crown as possible. The longer the
hanging cable, the easier the HawkJaw is to move on and off the drill pipe.
2. Locate the cable hang point as high above the center of the rotary table as possible. The
cable must hang within 2'-4' ft. of the rotary table center.

NOTE

The hanging cable must permit the HawkJaw to move from the drill pipe connection to the
mouse hole connection to the HawkJaw rest position (3'- 5' away from the rotary table).

HawkJaw Location

Installation
1. Place the HawkJaw on the side of the rotary table away from the setback zone. This
allows the drill pipe stands to swing straight from pick-up to stabbing.
2. If possible, place the HawkJaw on the opposite side of the setback zone. If the rig has dual
setback zones, Step 1 applies.
3. The HawkJaw may rest on the rig floor 3' -5' ft. away from the rotary table.

Installation 9
Hanging Cable Requirements
1. 5/8" diameter steel cable.
2. Appropriate hanging cable hardware for 5/8" diameter steel cable.
3. Enough cable length to suspend the Hanger Eye (HE) 20' ft. above the rig floor.
4. Enough cable length to allow the HawkJaw to rest on the rig floor 3'- 5' ft. away from the
rotary table with the lift cylinder completely stroked out. The lift cylinder is 13' ft. long
when completely stroked out.

HE

10 Installation
Hydraulic Requirements
1. Pressure compensated pump set to pressure compensate at 2600 psi.
2. Minimum volume of 20 gpm. 35 gpm for top performance.
3. 1" minimum Pressure line. 1 1/4" Pressure line if the power unit is located more than 100'
apart from the HawkJaw. The hose working pressure must be 3000 psi or greater.
4. 1 1/4" minimum Tank line. 500 psi minimum hose working pressure.
5. Hawk approved pressure side non-collapsible on-board 3000 psi filter (HF) (Part # 061-
H25). Initial filter element supplied with the HawkJaw.
6. Hawk approved quick disconnects (Part # 061-H26). Initial quick disconnects supplied with the
HawkJaw.
7. Hydraulic power unit located in a clean, dry, ventilated area.
8. Enough slack in the lines for the HawkJaw to move from its rest position to the drill pipe
connection to the mouse hole connection.

WARNING WARNING

The HawkJaw is a closed center system The HawkJaw must receive clean
which must have a pressure compensated hydraulic fluid. Running the
volume controlled power unit. If the only HawkJaw without a Hawk approved
available hydraulic power unit is constant pressure-side filter (Part # 061-H25)

Installation
volume, then the optional hydraulic con- voids the warranty and severely
verter kit (Part # 061-J80) is required. shortens component life.
Running the HawkJaw with a constant volume
hydraulic power unit may result in bodily injury
and will cause damage to the HawkJaw and
to the hydraulic power unit.

HF

Installation 11
Air Requirements
1. Clean, dry air at 100 psi @ a negligible volume.
2. On board auto-dump air filter (AF) (part# 061-A22), located on board the rear of the Hawkjaw.
3. Enough slack in the line for the HawkJaw to move from its rest position to the drill pipe con-
nection to the mouse hole connection.

WARNING

The HawkJaw must receive clean, dry air.


Running the HawkJaw without a Hawk ap-
proved air filter (AF) voids the warranty and
shortens component life.

AF

12 Installation
Raise/Lower Cylinder Hook - Up
1. Use the Raise/Lower cylinder Cap side Bolt (B) to connect the HawkJaw Suspension Ring
(SR) to the Raise/Lower cylinder (C).
2. Use the Raise/Lower cylinder Cap side Lock Nut (N) to secure the Raise/Lower cylinder
Cap side Bolt (B).
3. Connect the Hanger Eye (HE) to the hanging cable.
4. Connect the HawkJaw Rod side (HR) and Cap side (HC) hydraulic Leader hoses to the
Raise/Lower cylinder Rod side (RR) and Cap side (RC) hoses.
NOTE
NOTE
Tightly connect the hose fittings. A loose
Make sure the rod side of the Raise/
hose connection causes a pressure drop in
Lower cylinder (R) connects to the
the hydraulic fluid which heats up the fluid
hanging cable.
and reduces component life.
HE
Part Numbers
Part Name Part #
Male Quick Disconnect (HR, RC) 061-H26M
R Female Quick Disconnect (HC, RR) 061-H26F

Installation
N
B
SR

RC
RR

HR
HC

Installation 13
Start-up Procedure
1. Connect the air power source with the Air
(A) line.
2. Make sure the hydraulic reservoir is full.
3. Connect the hydraulic Pressure (P), Tank
(T) and Air (A) lines. "P" and "T" Port
Designations are stamped on the Main
Hydraulic Manifold (M). Do not hook up
the hoses backward
4. Check for hydraulic leaks.

NOTE
Tightly connect the hose fittings. A loose
connection causes a pressure drop in the
hydraulic fluid which heats up the fluid and
reduces component life.

T
A

Part Numbers
Part Name Part #
Male Quick Disconnect (P) 061-H52 M
Female Quick Disconnect (T) 061-H53
Male Air Quick Disc. (A) 061-A12M
Female Air Quick Disc. 061-A12F

14 Operation
Adjust for Make Up
Adjusting the Wrenches NL

1. Make sure the nut lock (NL) is in


the unlocked position.

Adjusting the Nut Lock Detent Setting


(If Needed)

A. Loosen the jam nut (J) to allow


some space for the arm to adjust.
B. Screw the arm (A) in or out to
adjust the stiffness of the
springloaded detent (SD).
C. Tighten the jam nut (J) to secure
the arm (A) from loosening.

Operation
SD
J
A
Part Number

Part Name Part #


Adjust Nut Locking System 061-30280

Continued on next page.

Operation 15
Adjust for Make Up
MN TN
2. Measure the tool joint with OD
calipers.
3. Use the 1 1/2" wrench to adjust
the Pointer (P) on the Pipe stop
index (PI) to the OD tool joint
size.
4. For safety, adjust the Bottom
wrench nut (BN) 1" larger than
the Top wrench nut (TN) and
Middle wrench nut (MN).
5. Rotate the Top wrench nut (TN)
and the Middle wrench nut (MN)
to the OD tool joint size. Visually BN
align the end face (F) of the F S NL
wrench nut with the scale (S) on
the wrench.
6. Rotate Nut Lock (NL) down or
up to fix pipe size adjustment.

P
PI Shown set for 6 " OD tool joint

Shown set for 6" OD tool joint

16 Operation
Adjust for Make Up
QR
Adjusting the Spinner

1. Measure the drill pipe tube with


OD calipers.
2. Tube Size Use

4 1/2"- 5 1/2" Front Holes (FH)


3 1/2"- 4" Middle Holes (MH)
2 7/8" Rear Holes (RH)
3. Remove the two quick release
pins (QR).
4. Slide the whole Drive unit (D)
forward or backward to the D
appropriate holes.
5. Replace the quick release pins
(QR).

Operation
FH MH BH
6. Shift spinner directional valve
(SDV) fully forward to the make
position as shown.

Continued on next page.

SDV
Operation 17
Adjust Spinner for Make Up (cont.)
7. Use the rotary table to spin drill
collars larger than 5 1/2" OD.
Place the HawkJaw spinner in
the rest position.

Rest Position

1. Remove the Spinner Arm Pins


(P).
2. Rotate the Spinner back to the
Pullback position (R).
3. Insert the Spinner Arm Pins (P)
with retainer clips.
P
R

Part Numbers

Part Name Part#

Quick Release Pin 061-30093


Retainer Clip 061-92391A056

18 Operation
Position for Make Up
SR LTS
1. Stab the drill stand.
2. Center the Suspension Ring (SR) on the
Lateral tilt screw (LTS).
3. If the HawkJaw rests on the rig floor, use
Raise (R) to raise the HawkJaw 1'- 2' ft.
off the rig floor.
CH
4. If the HawkJaw is hooked back to the
derrick, unhook the HawkJaw.
5. Use the Control Handles (CH) to pull the
HawkJaw onto the drill pipe connection.
6. Use Raise (R) and Lower (L) to center the
Top wrench dies (TD) and the Middle
wrench dies (MD) between the shoulder
(S).
7. Keep the Middle wrench dies (MD) away
from the Hard banding (HB).
8. Keep the Top wrench dies (TD) and the
Middle wrench dies (MD) away from the
shoulder (S).
9. Make sure that the Pointer on the
Die retainer (PD) is within 1/2" of L R
the Allen bolt (AB) when you are
gripping on the drill pipe. If it is not,
readjust the adjust nut. TD
S
Continued on next page.

AB

PD
HB MD
Operation 19
Position for Make Up (cont.)
TW
9. Check that the HawkJaw Top
wrench (TW), Middle wrench
(MW) and Bottom wrench (BW)
hang straight and level when the
drill pipe is against the pipestop.
10. If the HawkJaw wrenches (TW,
MW, BW) hang tilted forward or
backward adjust using theTILT
cylinder. Place the MAKE/BREAK
(MB) selector in the center. Use
the RAISE button to TILT back
and the LOWER button to
TILT forward.
11. If the HawkJaw wrenches (TW,
MW,BW) hang sloped to the
MB MW PS BW
right or left, use the Control
Handles (CH) to back the
HawkJaw off the pipe. Return
the MAKE/BREAK selector to
MAKE and use the LOWER
button to lower the HawkJaw
to the rig floor. Repeat Step 2.
12. Make sure the Pipe Stop (PS) is
against the drill pipe connection.

NOTE

The HawkJaw performs best when it TILT forward TILT back


hangs aligned with pipe. (LOWER button) (RAISE button)

TILT Cylinder
20 Operation
Setting Make Up Torque
RN RNA TN
Warning
When Hawkjaw is at rest, press in the
red E-Stop (E) button.
1. Follow the steps on pages 14-21.
2. Use the Red needle adjust (RNA)
to rotate the Torque gauge red
needle (RN) to the desired
torque.
3. Rotate the Torque Set knob (K)
counter- clockwise as far as the
Torque Set knob (K) will turn.
4. Rotate the Selector Switch (SS) Shown set for 30,000 ft. lbs.
to the make position. SS GH
G
5. Press in the Grip Hold (GH)
button.
6. Press and hold Spin (S) until the
stand rotates down to the
shoulder.
7. Release Spin (S).
8. Push in and hold the wrench Grip
(G).
9. Press and hold Torque (T). While
holding down Torque (T), rotate

Operation
the Torque Set knob (K) clock-
wise.
10. When the Torque gauge needle
(TN) reaches the desired torque,
stop rotating the Torque Set knob
(K).
11. Release Torque (T). Immediately
release the wrench Grip (G).
12. Pull out the Grip Hold (GH)
button.
13. The Hawkjaw torque is now set
and can now be removed from the
pipe.

S T K
Operation 21
Make Up
1. Follow the steps on pages 14-21. RN TN
2. Press in the Grip Hold (GH)
button.
3. Press and hold Spin (S) until the
stand rotates down to the
shoulder.
4. Release Spin (S).
5. Push in and hold the wrench Grip
(G).
6. Push and hold down Torque (T).
7. Watch the Torque gauge needle
(TN).
8. When the Torque gauge needle Shown set for 30,000 ft. lbs.
G GH
rises above and settles at the
desired torque (this rising above
is a normal hydraulic adjustment),
release Torque (T). Immediately
release Torque (T) button and the
wrench Grip (G) button.
8a. Note: If the desired torque is not
achieved, repeat steps 5-8.
9. Pull out the Grip Hold (GH) button.
10. The Hawkjaw can now be re-
moved from the pipe.
WARNING T S
Make sure the Torque gauge
needle settles at the desired torque.

LOW TORQUE WARNING SYSTEM


If the Torque cylinder strokes out
before the desired torque is reached,
the Torque gauge needle (TN) will
fall off almost to zero. If this
happens, release Torque (T).
Immediately release the wrench Grip
(G) button. Wait for the Torque
cylinder to reset. Push and hold the
wrench Grip (G) button. Repeat steps
5-8.

E
22 Operation
Adjust for Break Out
Adjusting the Wrenches

1. Make sure the nut lock (NL) is in


the unlocked position. NL

Adjusting the Nut Lock Detent Setting


(If Needed)

A. Loosen the jam nut (J) to allow


some space for the arm to adjust.
B. Screw the arm (A) in or out to
adjust the stiffness of the
springloaded detent (SD).
C. Tighten the jam nut (J) to secure
the arm (A) from loosening.

Part Number

Operation
SD
J
Part Name Part #
Adjust Nut Locking System 061-30280
A

Operation 23
Adjust for Break Out
MN TN
2. Measure the tool joint with OD
calipers.
3. Use the 1 1/2" wrench to adjust
the Pointer (P) on the Pipe stop
index (PI) to the OD tool joint
size.
4. For safety, adjust the Top wrench
nut (TN) 1" larger than the
Bottom wrench nut (BN) and
Middle wrench nut (MN).
5. Rotate the Bottom wrench nut
(BN) and the Middle wrench nut
(MN) to the OD tool joint size. BN
Visually align the end face (F) of F S NL
the wrench nut with the scale (S)
on the wrench.
6. Rotate Nut Lock (NL) down or
up to fix pipe size adjustment.

P
PI Shown set for 6 " OD tool joint

Shown set for 6" OD tool joint

24 Operation
Adjust for Break Out
QR
Adjusting the Spinner

1. Measure the drill pipe tube with


OD calipers.
2. Tube Size Use

4 1/2"- 5 1/2" Front Holes (FH)


3 1/2"- 4" Middle Holes (MH)
2 7/8" Rear Holes (RH)
3. Remove the two quick release
pins (QR).
4. Slide the whole Drive unit (D)
forward or backward to the D
appropriate holes.
5. Replace the quick release pins
(QR).

Operation
FH MH BH
6. Shift spinner directional valve
(SDV) fully back to the make
position as shown.

SDV
Operation 25
Adjust Spinner for Break Out (cont.)
7. Use the rotary table to spin drill
pipe larger than 5 1/2" OD.
Place the HawkJaw spinner in
the rest position.

Rest Position

1. Remove the Spinner Arm Pins


(P).
2. Rotate the Spinner back to the
Pullback position (R).
3. Insert the Spinner Arm Pins (P)
with retainer clips.
P
R

Part Numbers

Part Name Part#

Quick Release Pin 061-20093


Retainer Clip 061-92391A056

26 Operation
Position for Break Out
SR LTS
1. Stab the drill stand.
2. Center the Suspension Ring (SR) on the
Lateral tilt screw (LTS).
3. If the HawkJaw rests on the rig floor, use
Raise (R) to raise the HawkJaw 1'- 2' ft.
off the rig floor.
4. If the HawkJaw is hooked back to the
derrick, unhook the HawkJaw.
5. Use the Control Handles (CH) to pull the CH
HawkJaw onto the drill pipe connection.
6. Use Raise (R) and Lower (L) to center the
Middle wrench dies (MD) and the Bottom
wrench dies (BD) between the shoulder
(S).
7. Keep the Bottom wrench dies (BD) away
from the Hard banding (HB).
8. Keep the Middle wrench dies (MD) and
the Bottom wrench dies (BD) away from
the shoulder (S).
9. Make sure that the Pointer on the
Die retainer (PD) is within 1/2" of L R
the Allen bolt (AB) when you are
gripping on the drill pipe. If it is not, S MD
readjust the adjust nut.

Operation
Continued on next page.

AB

PD
HB BD
Operation 27
Position for Break Out (cont.)
TW
9. Check that the HawkJaw Top
wrench (TW), Middle wrench
(MW) and Bottom wrench (BW)
hang straight and level when the
drill pipe is against the pipestop.
10. If the HawkJaw wrenches (TW,
MW, BW) hang tilted forward or
backward adjust using the TILT
cylinder. Place the MAKE/BREAK
(MB)selector in the center. Use the
RAISE button to TILT back and the
LOWER button to TILT forward.
11. If the HawkJaw wrenches (TW,
MW,BW) hang sloped to the
right or left, use the Control MB MW PS BW
Handles (CH) to back the
HawkJaw off the pipe. Return
the MAKE/BREAK selector to
BREAK and use the LOWER
button to lower the HawkJaw
to the rig floor. Repeat Step 2.
12. Make sure the Pipe Stop (PS) is
against the drill pipe connection.

NOTE

The HawkJaw performs best when it TILT forward TILT back


hangs aligned with pipe. (LOWER button) (RAISE button)

28 Operation
TILT Cylinder
Break Out
SS GH
1. Follow the steps on pages 14, 24-
30.
2. Rotate the Selector Switch (SS)
clockwise to the break position.
3. Push in the Grip Hold (GH)
button.
G
4. Push and hold in the wrench Grip
(G).
5. Push and hold down Torque (T).
6. When break out occurs, release
Torque (T). Immediately release
the wrench Grip (G). See note
below.
7. Press and hold down Spin (S) S T
until the stand pops out of the
connection. Release Spin (S). If
the stand will not spin, release
Spin (S). Repeat Steps 4-6.
8. Pull out the Grip Hold (GH)
button.
9. You are now able to remove the
Hawkjaw from the pipe.

Operation
Warning
When Hawkjaw is at rest, press in the
red E-Stop (E) button.

E
Note:
If connection will not break, increase
torque adjustment (TA) as necessary.
.

Operation 29
Low Torque Warning Test
T
CHECK
If the Torque cylinder strokes out
before the desired torque is reached,
the Torque gauge needle (TN) will
fall off to approximately a 8000 Ft.-
Lb. reading. If this happens, release
Torque (T). Immediately release
Grip (G). Wait for the Torque
cylinder to reset.

LOW TORQUE WARNING SYS-


TEM CHECK

Test#1: Hawk strongly recom-


mends testing the Low Torque
Warning System on every trip. If
this test procedure is not performed, E
SS GH
the drill string could be over
torqued. Disconnect the Low torque
warning test connector (LTC)
located as shown. Torque the first
connection. Note the torque gage
needle position; keep the Hawkjaw
positioned on the same connection. G
Now re-connect the Low Torque
Warning Connector. Re-torque the
connection. The torque gage should
indicate the same reading. If it does
not, see Trouble Shooting page 96.

Test#2:Hawk strongly recommends


testing the Low Torque Warning
System on every trip. If this test
procedure is not performed, the drill
string could be under torqued.
When breaking the first connection,
push in the Grip Hold (GH) button,
NOTE
hold down both Torque (T) and Grip For safety, push in the "E"
(G) until the Torque Cylinder fully stop when the HawkJaw is at
strokes out. When the Torque rest.
Cylinder fully strokes out, the Torque
Gauge Needle will fall off to ap- LTC WARNING
proximately an 8000 Ft.- Lb reading. Do not make up pipe with the low
torque warning test connector
If this does not occur, see Trouble- dis-connected. This may result in
shooting p. 96. under torqued pipe in the hole.

30 Operation
Wrench Maintenance
Grease Once per Trip D1 D2

Initial Steps

1. Make sure the HawkJaw is off the


drill pipe connection and in the rest
position on the derrick.
2. Shut down the Hydraulic power
unit.
3. Press, push, and pull all control
buttons repeatedly to bleed D5 D3 D4 D6
hydraulic pressure.
4. Disconnect the Air power supply.
5. Press, push, and pull all control
buttons repeatedly to bleed air
pressure.
6. Assume that there is still a load on
every actuator. Proceed with
caution.

Die Pivot Blocks

1. Pump grease fittings D1-D6.

Maintenance
& Repair
NOTE

Consistent lubrication of the wrenches


increases performance and component
life.

Maintenance & Repair 31


Wrench Maintenance
Grease Once per Week
NS T N
Wrench Hook

1. Surface grease the hook thread


(T) on the top wrench, middle
wrench, and bottom wrench.
2. Rotate the wrench nut (N) on the
top wrench, middle wrench, and
bottom wrench to spread grease on
the full thread area.

Wrench Nut
1. Surface grease the wrench nut
surface (NS) on the top wrench,
middle wrench, and bottom
wrench.

Hook Pivot Bearing Cap

1. Pump the Hook pivot bearing cap


grease fitting (H) on the top and
bottom of each wrench.

Hook Surfaces
1. Pump the hook surface grease
fittings (H1) on the bottom of each
wrench
H1 H
Part Numbers
Part Name Part#

Straight Grease Fitting 061-1103K1


90° Grease Fitting 061-1103K3
45° Grease Fitting 061-1103K2

NOTE
Consistent lubrication of the wrenches
increases performance and component
life.

32 Maintenance & Repair


Wrench Maintenance
Grease Once per Week G1 G2 G3 G4

Initial Steps

1. Make sure the HawkJaw is off the


drill pipe connection and in the rest
position on the derrick.
2. Shut down the Hydraulic power
unit.
3. Press, push, and pull all control
buttons repeatedly to bleed
hydraulic pressure. G5 G6
4. Press the E-Stop button on the
right control handle.
5. Press the E-Stop button on the
right control handle.
6. Assume that there is still a load on
every actuator. Proceed with
caution.

Grip Cylinder Pivot Points

Maintenance
1. Pump grease fittings G1-G6. & Repair
T1 T2 T3
Torque Cylinder Pivot Points
NOTE

1. Pump grease fittings T1-T3. Consistent lubrication of the cylinder


pivot points increases performance and
component life.

Maintenance & Repair 33


Wrench Maintenance
Grease Once per Month
MP1 MP2
Tools Required

Grease gun

Initial Steps

1. Make sure the HawkJaw is off the


drill pipe connection and in the rest
position on the derrick.
2. Shut down the Hydraulic power
unit.
3. Press, push, and pull all control
MP3 MP4
buttons repeatedly to bleed
hydraulic pressure.
4. Press the E-Stop (E) button on the
right control handle.
5. Disconnect the Air power supply.
6. Assume that there is still a load on
every actuator. Proceed with
caution.

Mounting Arm Pivot Points

1. Pump grease fittings MP1-MP4.


E
Part Numbers
NOTE

Part Name Part # Consistent lubrication of the mounting


arm pivot points increases performance
Straight Grease Fitting 061-1103K1 and component life.

34 Maintenance & Repair


Hydraulic Filter Maintenance
Change Every 2 Months
RB
Initial Steps
SC
1. Depress the Red button (RB)
located under the See-through
rubber weather cap (SC). S
2. Operate the HawkJaw.
3. If the Red button pops up,
proceed with Step 4.
4. Make sure the HawkJaw is off the
C FE
drill pipe connection and in the rest
position on the derrick.
5. Shut down the Hydraulic power
unit.
6. Press, push, and pull all control
buttons repeatedly to bleed
hydraulic pressure.
7. Press the E-Stop (E) button on the
right control handle.
8. Disconnect the Air power supply.
9. Assume that there is still
Part Numbers
pressure in the Pressure Line.
Proceed with caution. Part Name Part #

Filter 061-H25
Filter Element (FE) 061-H25A

Maintenance
Hydraulic Filter
Filter Cannister/Body (C) 061-H25B & Repair
Weather Cap (RB) 061-H25C
Filter Seal Kit (S) 061-H25SK
1. Remove the Canister (C).
2. Remove the Filter Element (FE). WARNING NOTE
3. Insert the new Filter Element.
Running the HawkJaw If the Canister (C)
4. Replace the Filter Canister (C).
without a Hawk approved leaks, change the
pressure-side filter (Part # "O" ring and back-
061-H25) voids the up (S).
warranty and severely
shortens component life.

Maintenance & Repair 35


Air Filter Maintenance
Change Every 6 Months

Initial Steps CB

1. Disconnect the Air power supply.


FC
2. Bleed Air Pressure.

S
Air Filter

1. Remove the two right Corner


SC
bolts (CB).
G
2. Slide out the Second stage filter
cartridge (SC) and Star spacers
(S). C
3. Slide out the First stage filter
cartridge (FC) and Star spacers
(S). D
4. Slide in the new First stage Filter
cartridge and Star spacers (S).
5. Slide in the new Second stage filter
cartridge and Star spacers (S).
6. Replace the two right Corner
Bolts (CB).

WARNING
Running the HawkJaw without a Hawk approved air filter (Part #
061-J29 & 061-A22) voids the warranty and shortens component
life.
In-Line Filter Part Numbers On-Board Filter Part Numbers

Part Name Part # Part Name Part #

In-line Air Filter (optional) 061-J29 On-board Air Filter 061-A22


Float Drain (D) 061-J29A Float Drain (D) 061-A22A
Filter Cartridge Kit (FC&SC) 061-J29B/C Filter Cartridge Kit (FC&SC) 061-A22B/C
Gasket (G) 061-J29D Gasket (G) 061-A22D
Base Core (C) 061-J29E Base Core (C) 061-A22E
Corner Bolt Kit (CB) 061-J29F Corner Bolt Kit (CB) 061-A22F

36 Maintenance & Repair


Changing the Hook Dies
B

Initial Steps

1. Make sure the HawkJaw is off the


drill pipe connection and in the rest
position on the derrick.
2. Shut down the Hydraulic power
unit.
3. Press, push, and pull all control
buttons repeatedly to bleed
hydraulic pressure.
4. Press the E-Stop (E) button on the
right control handle.
D
5. Disconnect the Air power supply.
6. Assume that there is still a load on
every actuator. Proceed with
caution.

Hook Dies

1. Use the 3/4" wrench to remove the


Die Holder Bolts (B).
2. Slide out the worn Die (D).
3. Make sure the back and sides of
the new Die are clean.
4. Grease the back of the new Die. DH

Maintenance
5. Insert the new Die into the Die & Repair
Holder (DH) with the teeth of the
Die facing out. Part Numbers
6. Use the 3/4" wrench to replace the
Part Name Part #
Die Holder Bolts (B) and Lock
Washers. Die (D) 061-20194
Die Holder Bolt (B) 999-806246
Die Holder Bolt Washers 999-810703
Die Holder (DH) 061-30031

Maintenance & Repair 37


Changing the Heel Dies
RB B R
Initial Steps

1. Make sure the HawkJaw is off the


drill pipe connection and in the rest
position on the derrick.
2. Shut down the Hydraulic power
unit.
3. Press, push, and pull all control
buttons repeatedly to bleed
hydraulic pressure.
4. Press the E-Stop (E) button on the
right control handle.
5. Disconnect the Air power supply. D DH
6. Assume that there is still a load on
every actuator. Proceed with
caution.
P

Wrench Heel Die

1. Use the 3/4" wrench to remove the


Heel Die Roller Bolt (B).
2. Remove the Roller Bushing
(RB).
3. Remove the Heel Die Roller (R).
4. Pull out the Heel Die Pin (P).
5. Pull out the Die Holder (DH).
6. Slide out the worn Die (D).

Continued on next page.

38 Maintenance & Repair


Changing the Heel Dies (cont.)
7. Make sure the back and sides of
the new Die are clean.
8. Grease the back of the new Die.
9. Insert the new Die into the Die
Holder (DH) with the teeth of the
Die facing out.
10. Place the Die Holder (DH) back
in the Die Pivot Block (DB).
11. Insert the Heel Die Pin (P).
12. Replace the Heel Die Rollers
(R).
13. Replace the Roller Bushings
(RB).
14. Use the 3/4" wrench to replace the
Heel Die Roller Bolts (B) and
Lock Washers.

Part Numbers

Part Name Part #

Die Roller Bolt (B) 999-806303


Die Holder Bolt Washers 999-810703
Die Roller (R) 061-20210
Roller Bushing (RB) 061-20208A
Die (D) 061-20194
Die Holder (DH) 061-30031

Maintenance
& Repair

Maintenance & Repair 39


Spinner Maintenance
GH

Notice
Spinner chain lubrication must be
done during normal operation of the
Hawkjaw. Do not run the spinner
when the Hawkjaw is not on the pipe.

Initial Steps
1. Position the Hawkjaw for
breakout.

Chain Lubrication S CO

1. Pull the Hawkjaw onto the pipe.


2. Press in the Grip Hold (GH)
button.
3. Press and hold the Spin (S)
button. While holding down the
Spin (S) button, press and hold
the Chain Oiler (CO) button for 3
seconds.
4. Release the Spin (S) button.
5. Pull out the Grip Hold (GH)
button.

CAUTION:
This chain oiling system uses
minimal amount of hydraulic oil
from power unit - we suggest
you monitor hydraulic oil level
accordingly.

Chain oiler nozzle


NOTE: Clean nozzle screen as required
40 Maintenance & Repair
Spinner Maintenance
G1 G2
Grease Once per Month

Initial Steps

1. Make sure the HawkJaw is off the


drill pipe connection and in the rest
position on the derrick.
2. Shut down the Hydraulic power
unit.
3. Press, push, and pull all control
buttons repeatedly to bleed
hydraulic pressure.
4. Press the E-Stop (E) button on the
right control handle.
5. Disconnect the Air power supply.
G3 BC G4
6. Assume that there is still a load on
every actuator. Proceed with
caution.

Drive Roller Sprocket Bear-


ings
1. Use the 7/16" wrench to remove
one of the four small screws (S)
from the top of each bearing cap
(BC).
2. Pump the grease fittings G1-G4
until grease comes out of the small

Maintenance
screw hole. & Repair
3. Use the 7/16" wrench to replace S
the small screws (S).
Part Numbers

Part Name Part #

Bearing Cap Screw (S) 999-805834


Straight Grease Fitting 016-1103K1

Maintenance & Repair 41


Spinner Maintenance
TC
Grease Once per Month

Tools Required

Grease gun

Spinner Grip Cylinders

1. Pump grease fitting SC1-SC2 on


the Top spinner grip cylinder (TC)
and the Bottom spinner grip cylin-
der (BC).

BC
Chain Drive Shaft Bearing

1. Pump grease fitting CB1.

Part Numbers

Part Name Part #

Bearing Cap Screw (S) 999-805834


Straight Grease Fitting 016-1103K1

SC1 SC2

CB1

42 Maintenance & Repair


Spinner Maintenance
Grease Once per Month

Tools Required

Grease gun

Spinner Mount Sliding Tube


1. Pump grease fittings ST1-ST4.

ST1 ST2 ST3 ST4


Spinner Mount Pivot Plate
2. Pump grease fittings ST5-ST6.

Check Oil Level Once per Month

Lubricant Required
# 32 weight gear oil
Reducer Gear Box
ST5 ST6
1. Make sure the gear box oil level P
reaches the top pipe plug (P).

NOTE

Consistent lubrication of the Spinner


increases performance and
component life.

Maintenance
Part Numbers & Repair
Part Name Part #

Bearing Cap Screw (S) 999-805834


Straight Grease Fitting 016-1103K1

Maintenance & Repair 43


Changing the Spinner Chain
Tools Required
7/16" wrench, Hammer, Needle-Nose
Pliers
Initial Steps

1. Make sure the HawkJaw is off the


drill pipe connection and in the rest
position on the derrick.
2. Shut down the Hydraulic power
unit.
3. Press, push, and pull all control
buttons repeatedly to bleed
hydraulic pressure. SD QR
4. Press the E-Stop (E) button on the
right control handle.
5. Disconnect the Air power supply.
6. Assume that there is still a load on
every actuator. Proceed with
caution.

Chain
1. Make sure the Spinner doors
(SD) are open.
2. Remove both quick release pins
(QR).
SB B SS
3. Use the 7/16" wrench to remove
the four rubber Safety shield bolts
(SB).
4. Remove the rubber Safety shield
(SS).
5. Use the 15/16" wrench to remove
the Spacer Bolts (B).
6. Remove the Spacers (S).
7. Slide Motor/Reducer Assembly
forward completely.

Continued on next page.

S
44 Maintenance & Repair
Changing the Spinner Chain (cont.)
8. From the front of the unit, use the
Needle-nose pliers to remove the CP CLP DS
Cotter pins (CP) in one of the
Chain links.
9. Use the hammer to remove the
Chain link pin (CLP).
10. Pull out the old chain. Make sure
the chain does not catch on the
Drive sprocket (DS).
11. Feed the chain into the spinner
behind the Drive Sprocket (DS)
until both ends of the new chain
meet at the roller sprockets (DRS).
12. Feed the ends of the chain around
the outside of the Drive roller RS
sprockets (DRS).
13. Place the ends of the new chain
together.
Part Numbers
14. Insert the Master Link.
15. Place the End Cap on the Master Part Name Part #
Link.
16. Use the Needle-nose pliers to Chain 031-25CHAIN
insert the Master Link Cotter Chain Repair Kit 031-25CHAIN-RK
Pins.

WARNING

Maintenance
& Repair
Running a new chain with worn Drive Rollers severely
shortens chain life. If the Drive Roller Groove is no
longer visible, replace the Drive Roller.

Maintenance & Repair 45


Changing the Drive Rollers
Tools Required
3/4" wrench

Initial Steps

1. Make sure the HawkJaw is off the


drill pipe connection and in the rest
position on the derrick.
2. Shut down the Hydraulic power
unit.
3. Press, push, and pull all control
buttons repeatedly to bleed
hydraulic pressure.
4. Press the E-Stop (E) button on the
right control handle.
5. Disconnect the Air power supply.
6. Assume that there is still a load on
every actuator. Proceed with Drive Rollers
caution.

Drive Rollers
1. Use the 3/4" wrench to remove all
Bearing Cap Bolts (9).
2. Remove the Bearing Caps (2)
and Bearing Seals (3).
3. Slide out the Drive Roller
Sprockets (4).
4. Remove the Drive Roller Snap
Rings (7) .
5. Remove the Drive Rollers (5)
and Keys (6).
6. Slide on the new Drive Rollers
and replace the Keys (6).
7. Replace the Drive Roller Snap
Rings (7).

Continued on next page.

46 Maintenance & Repair


Changing the Drive Rollers
8. Slide in the Drive Roller Sprock-
ets (4) . Make sure the "T" on
each Drive Roller Sprocket faces
up.
9. Replace the Bearing Caps (2)
and Bearing Seals (3).
10. Use the 3/4" wrench to replace all
Bearing Cap Bolts (9). Use new
Lock Washers (12) and red loctite
when replacing the Bearing Cap
Bolts (9). Assemble the Lock
Washers (12) as shown. Torque
Bearing Cap Bolts (9) to 75 lb. ft.

Maintenance
Part Numbers
& Repair
IT EM P ART NO ./DES CRIP TIO N
1 25703-S R Cas e A s s em bly , M oving A rm
2 24622 B earing Cap
3 24654 B earing S eal A s s em bly
4 24623 Roller S proc k et
5 24649 Roller
6 24643 K ey , Roller
WARNING 7 RS T-275-S Retainer Ring
8 24731 S phere-Rol B earing
Replace all four Drive Rollers. 9 806373_1.2-20 x 2.00 lg.Hex B olt G rd. 9
Running the Spinner with worn 10 805834_1.4-20 x .50 lg. Hex B olt
Drive Rollers will damage the chain 11 811150_#14 B ras s W as her
12 91074A 033 Loc k W as her A s s em bly , 1.2
and hinder Spinner performance. 13 805867 1.4-20 X 1 1.2 Hex Tap S S
14 810587_1.4 Loc k W as her

Maintenance & Repair 47


Changing the Drive Roller Sprocket Bearings

Tools Required
Four 1/4"-20 x 1 1/2" Hex Tap SS
(Part # 999-805867), 7/16" wrench, 3/
4" wrench

Initial Steps

1. Make sure the HawkJaw is off the


drill pipe connection and in the rest
position on the derrick.
2. Shut down the Hydraulic power
unit.
3. Press, push, and pull all control
buttons repeatedly to bleed
(9) & (12) X 20
hydraulic pressure.
4. Press the E-Stop (E) button on the (10)
right control handle.
5. Disconnect the Air power supply.
6. Assume that there is still a load on
every actuator. Proceed with
caution.

Drive Roller Sprocket Bearings


1. Use the 3/4" wrench to remove all
Bearing Cap Bolts (9) and Lock
Washers (12).
2. Remove the Bearing Caps (2)
and Bearing Seals (3).
3. Use the 7/16" wrench to remove
the two small screws in the top of
each of the Bearing Caps (10).
4. Use the 7/16" wrench to screw in
the Hex Tap screws into the two
(2) & (3) X 4
small threaded holes in the top
of the Bearing Caps (2). As the
screws tighten, the bearing (8) is
Continued on next page.

48 Maintenance & Repair


Changing the Drive Roller Sprocket Bearings (cont.)

pushed out. Tighten the Hex Tap


screws evenly, or the bearing (8)
will tilt and lodge in the bearing cap
(2).
5. Insert the new bearings into the
Bearing Caps (2).
6. Replace the Bearing Caps (2) and
Bearing Seals (3).
7. Use the 3/4" wrench to replace all
Bearing Cap Bolts (9). Use new
Lock Washers (12) and Red Loctite
when replacing the Bearing Cap
Bolts (9). Assemble the Lock
Washers (12) as shown. Torque
Bearing Cap Bolts (9) to 75 lb. ft.

NOTE
If the bearing (8) gets stuck in the
bearing cap (2) when disassembling,
and no Hex Tap screws are available,
remove the Hex Tap screw (13) on
the spinner. Use the Hex Tap Screw
(13) to push out the bearing (8)
through one or both of the tapped
holes on the top of the bearing cap
(2). Replace the Hex Tap Screw (13)
in the Spinner case (1) after removing

Maintenance
the bearing (8). Part Numbers
& Repair
IT EM P ART NO ./DES CRIP TIO N
1 25703-S R Cas e A s s em bly , M oving A rm
2 24622 B earing Cap
NOTE 3 24654 B earing S eal A s s em bly
Hawk recommends that all four 4 24623 Roller S proc k et
bearings (8) be replaced each time a 5 24649 Roller
6 24643 K ey , Roller
bearing (8) is changed. Always use new 7 RS T-275-S Retainer Ring
lock washers (12) when replacing 8 24731 S phere-Rol B earing
9 806373_1.2-20 x 2.00 lg.Hex B olt G rd. 9
bearing cap bolts (9). It is also recom- 10 805834_1.4-20 x .50 lg. Hex B olt
mended that all four bearing seals (3) be 11 811150_#14 B ras s W as her
12 91074A 033 Loc k W as her A s s em bly , 1.2
replaced each time a bearing (8) is
13 805867 1.4-20 X 1 1.2 Hex Tap S S
changed. 14 810587_1.4 Loc k W as her

Maintenance & Repair 49


Changing All Other Spinner Parts

Changing the Torque Cylinder

Initial Steps
1. Make sure the HawkJaw is off the
drill pipe connection and in the rest
position on the derrick.
2. Shut down the Hydraulic power
unit.
3. Press, push, and pull all control
buttons repeatedly to bleed
hydraulic pressure.
4. Press the E-Stop (E) button on the
right control handle. CH RH BCP BC
5. Disconnect the Air power supply.
6. Assume that there is still a load on
every actuator. Proceed with
caution.

Torque Cylinder TGP TC

1. Pull out the Bottom Grip


Cylinder Cap side Pin (BCP).
2. Pivot the Bottom Grip Cylinder
(BC) away from the Torque
cylinder Rod side hose (RH).
3. Use the 1" and 15/16" wrench to
slowly loosen the Cap side Hose
(CH). Check for fluid flow.
Bleed any pressure. Remove the
Cap side Hose (CH).

50 Maintenance & Repair


Changing the Torque Cylinder
4. Pull out the Top Grip Cylinder
Rod side Pin (TGP).
5. Pivot out the Top Grip
Cylinder (TC) to expose the
Torque Cylinder Rod Pin (P).
6. Remove the Torque Cylinder Rod
Pin Rubber Safety Cover (S).
This feature on some older models.
7. Pull out the Torque Cylinder
Safety Clip (SC).
8. Pull out the Torque Cylinder Rod
Pin (P).
9. Use the 1 1/8" wrench to slowly
S
loosen the Rod side Hose (RH)
on the rod side of the torque
cylinder. Check for fluid flow.
Bleed any pressure. Disconnect
the Rod side Hose (RH).

WARNING:
Safety Cover (S) must remain
on the unit during operation or
injury may result.
P SC

Continued on next page.

Maintenance
& Repair

Maintenance & Repair 51


Changing the Torque Cylinder
10. Use the 1/2" and 9/16" wrench to TH PH
slowly loosen the Low Torque
Warning System Pressure Hose
(PH). Check for fluid flow.
Bleed any pressure. Disconnect
the Pressure Hose (PH).
11. Use the 1/2" and 9/16" wrench to
slowly loosen the Low Torque
Warning System Tank Hose (TH).
Check for fluid flow. Bleed any
pressure. Disconnect the Tank
Hose (TH).
12. Use the 1 1/8" wrench to remove
the Top Torque Cylinder Mount RH
Bolts (TB).
13. Use the 1 1/8" wrench to remove
C TB TMP
the Bottom Torque Cylinder
Mount Bolts (BB).
14. Slide out the Torque Cylinder
(C).
15. Remove the Top Trunion Mount
Plate (TMP) and the Bottom
Trunion Mount Plate (BMP).
16. Place the Top Trunion Mount
Plate (TMP) and the Bottom
Trunion Mount Plate (BMP) on the
new Torque Cylinder.
17. Slide in the new Torque
Cylinder. CH BB BMP RH
18. Use the 1/2" and 9/16" wrench to
connect the Low Torque
Warning System Pressure Hose
(PH) and Low Torque Warning
System Tank Hose (TH). See
explosion drawings in the back of
the manual.

52 Maintenance & Repair


Changing the Torque Cylinder
TE TGP
19. Use the 1" and 15/16" wrench to
connect the Rod side Hose (RH)
and the Cap side Hose (CH).
20. Insert the Torque Cylinder Rod
Pin (P).
21. Insert the Torque Cylinder Safety
Clip (SC).
22. Use the 1 1/8" wrench to replace
the Top Torque Cylinder Mount
Bolts (TB). Assemble washers as
shown.
23. Use the 1 1/8" wrench to replace
the Bottom Torque Cylinder
Mount Bolts (BB). Assemble TB
washers as shown.
24. Slide the Top Grip Cylinder into
the Top Grip Cylinder Cap side
Eye (TE).
25. Insert the Top Grip Cylinder Pin
(TGP).
26. Slide the Bottom Grip Cylinder
into the Bottom Grip Cylinder Cap
side Eye (BE).
27. Insert the Bottom Grip
Cylinder Pin (BCP).

Maintenance
Continued on next page. BB BCP BE
& Repair

Maintenance & Repair 53


Changing the Torque Cylinder
Part Numbers

Part Name Part #

Mount Bolt (TB, BB) 999-806529


Lock Washers 031- 91074A036
Safety Clip (SC) 061- 98335A114
Torque Cylinder Rod Pin (P) 061-30053
Torque Cylinder (C) 061-J20

WARNING

Make sure the Torque Cylinder


Rod and Cap side Hoses are
properly connected.

WARNING

Make sure the Low Torque Warn-


ing System Pressure and Tank
Hoses are properly connected.

54 Maintenance & Repair


Changing the Grip Cylinders

Initial Steps

1. Make sure the HawkJaw is off the


drill pipe connection and in the rest
position on the derrick.
2. Shut down the Hydraulic power
unit.
3. Press, push, and pull all control
buttons repeatedly to bleed
hydraulic pressure.
4. Disconnect the Air power supply.
5. Press, push, and pull all control
buttons repeatedly to bleed air
pressure.
CH RH
6. Assume that there is still a load on
every actuator. Proceed with
caution.

Top Grip Cylinder

1. Use the Two 11/16" wrenches to


slowly loosen the Rod side Hose
(RH). Check for fluid flow.
Bleed any pressure. Disconnect

Maintenance
the Rod side Hose (RH).
& Repair
2. Use the Two 11/16" wrenches to
slowly loosen the Cap side Hose
(CH). Check for fluid flow.
Bleed any pressure. Disconnect
the Cap side Hose (CH).

Continued on next page.

Maintenance & Repair 55


Changing the Grip Cylinders
3. Pull out the Grip Cylinder Cap side
Pin (CP).
4. Remove 3 clevis bolts (CB) using CB
CP C
the 15/16" wrench.
5. Slide out the Grip Cylinder (C).
6. Place the new Grip Cylinder into
the Cap side Eye (CE) and Rod
side Eye (RE).
7. Insert the Top Grip Cylinder Cap
side Pin (CP).
8. Replace the 3 clevis bolts (CB)
using the 15/16" wrench.
9. Use the Two 11/16" wrenches to
connect the Cap side Hose (CH).
10. Use the Two 11/16" wrenches to
connect the Rod side Hose (RH). CE CH SC RH RE

Part Numbers

Part Name Part #

Grip Cylinder Cap Pin (CP) 061-98404A874


Grip Cylinder Rod Pin (RP) 061-98404A888C
Grip Cylinder (C) 061-J26

WARNING

Make sure the Grip Cylinder Rod


and Cap side Hoses are properly
connected.

56 Maintenance & Repair


Changing the Grip Cylinders
Initial Steps

1. Make sure the HawkJaw is off the


drill pipe connection and in the rest
position on the derrick.
2. Shut down the Hydraulic power
unit.
3. Press, push, and pull all control
buttons repeatedly to bleed
hydraulic pressure.
4. Disconnect the Air power supply.
5. Assume that there is still a load on
every actuator. Proceed with MW
caution.

Middle Grip Cylinder

1. Adjust the Middle Wrench (MW)


to 3 1/2".
2. Unhook the retract springs (RS)
on the middle wrench using a pair
of pliars or vice grip pliars. RS
3. Swing the entire middle wrench

Maintenance
assembly out toward the left of the
unit & Repair

Continued on next page.

Maintenance & Repair 57


Changing the Grip Cylinders
B
7. Remove the 3 bolts (B) that
mount the grip cylinder Clevis
Plate (CP). Then remove the
Hook Clevis Plate (CP).
10. Pull out the Middle Grip
Cylinder Cap side Pin (MCP).
11. Slide out the Middle Grip Cylin-
der (MC).
12. Use the Two 11/16" wrenches to
slowly loosen the Rod side Hose
(RH). Check for fluid flow.
Bleed any pressure. Disconnect CP
the Rod side Hose (RH).
MCP
13. Use the Two 11/16" wrenches to
slowly loosen the Cap side Hose
(CH). Check for fluid flow.
Bleed any pressure. Disconnect
the Cap side Hose (CH).
14. Replace the Middle Grip
Cylinder (MC).
15. Use the Two 11/16" wrenches to
connect the Cap side Hose (CH).
16. Use the Two 11/16" wrenches to
connect the Rod side Hose (RH).
17. With the Middle Grip Cylinder in CH MC RH
place, replace the Clevis Plate
(CP). Be sure the rod on the
Hook Clevis Plate assembly goes
through the eye on the cylinder
rod.
18. Replace the 3 bolts (B) in the
Hook Clevis Plate (CP).
20. Insert the Middle Grip Cylinder
Cap side Pin (MCP).

Continued on next page.

58 Maintenance & Repair


Changing the Grip Cylinders
21. Place the Torque Cylinder Rod
Head (TRH) into the Torque TRH MRH B RE CP
Cylinder Rod side Eye (TRE).
22. Insert the Torque Cylinder Rod
Pin (TRP).
23. Insert the Torque Cylinder Safety
Clip (SC).

TRE MC

Maintenance
& Repair

SC

Continued on next page.

Maintenance & Repair 59


Changing the Grip Cylinders
24. Place the Top Grip Cylinder Rod
side Eye (TGRE) into the Top TGRP TGRE TGRH
Grip Cylinder Rod Head
(TGRH).
25. Insert the Top Grip Cylinder
Rod side Pin (TGRP).

Part Numbers

Part Name Part #

Lock Washers 031-91074A038


Grip Cylinder Rod Bolt (B) 061-20215
Grip Cylinder Cap Pin (CP) 061-98404A888B
Grip Cylinder (MC) 061-J26

WARNING
Make sure the Grip Cylinder Rod
and Cap side Hoses are properly
connected.

WARNING
Make sure the Safety Cover (SC)
is replaced or bodily injury may
result.

SC

60 Maintenance & Repair


Changing the Grip Cylinders
Tools Required

Two 11/16" wrenches

Initial Steps

1. Make sure the HawkJaw is off the


drill pipe connection and in the rest
position on the derrick.
2. Shut down the Hydraulic power
unit.
3. Press, push, and pull all control
buttons repeatedly to bleed CP CH RH RP
hydraulic pressure.
4. Disconnect the Air power supply.
5. Press, push, and pull all control
buttons repeatedly to bleed air
pressure.
6. Assume that there is still a load on
every actuator. Proceed with
caution.

Bottom Grip Cylinder

1. Use the Two 11/16" wrenches to

Maintenance
slowly loosen the Rod side Hose
(RH). Check for fluid flow. & Repair
Bleed any pressure. Disconnect
the Rod side Hose (RH).
2. Use the Two 11/16" wrenches to
slowly loosen the Cap side Hose
(CH). Check for fluid flow.
Bleed any pressure. Disconnect
the Cap side Hose (CH).

Continued on next page.

Maintenance & Repair 61


Changing the Grip Cylinders
3. Pull out the Grip Cylinder Cap side
Pin (CP). C
4. Pull out the Grip Cylinder Rod side
Pin (RP).
5. Slide out the Grip Cylinder (C).
6. Place the new Grip Cylinder into
the Cap side Eye (CE) and Rod
side Eye (RE).
7. Insert the Grip Cylinder Cap side
Pin (CP).
8. Insert the Grip Cylinder Rod side
Pin (RP).
9. Use the Two 11/16" wrenches to CP CE RP RE
connect the Cap side Hose (CH).
10. Use the Two 11/16" wrenches to
connect the Rod Hose (RH).

Part Numbers WARNING

Part Name Part #


Make sure the Grip Cylinder Rod
and Cap side Hoses are properly
Grip Cylinder Cap Pin (CP) 061-98404A874 connected.
Grip Cylinder Rod Pin (RP) 061-98404A888C
Grip Cylinder (C) 061-J26 NOTE

Consistent lubrication of the Spinner


increases performance and
component life.

62 Maintenance & Repair


Removing Linkage Bolts
T

Special Tool 3004A-TOOL

1. Locate the 30004A-TOOL (T)


in the storage box on the
Hawkjaw transportation pallet.
2. Remove the HOOK (H) to gain
access to the linkage bolt jam nut
(JN) by removing the adjust nut,
nut retainer, and nut lock assem-
bly. Then slide the hook clear of
the jam nut.
3. Place the tool on the jam nut. The
jam nut can be loosened using any
1 7/8" wrench.

JN
WARNING

When reinstalling linkage and


linkage bolts, be sure to reinstall
the linkage bolt jam nuts. Failure
to reinstall the jams nuts may cause
poor unit performance due to
sagging of middle wrench.

Maintenance & Repair 63


Notes

64 Maintenance & Repair


Trouble Shooting
Symptom Remedy
Hose leaks. l Replace the hose.

Hose fitting leaks. l Tighten the fitting.


l Replace the fitting.

Hydraulic fitting leaks. l Tighten the fitting.


l Replace the fitting.

Main hydraulic manifold leaks l Tighten the hydraulic valve retainer bolts and/or
hydraulic fluid. replace "O" ring.

All Grip cylinders extend, and l The Pressure and Tank lines are switched. Properly
the Torque cylinder extends connect the Pressure and Tank lines. See Operation,
slowly. p. 14.

Dies do not grip pipe across from each other. l Adjust the wrenches and the pipe stop
index to the OD tool joint size.

Dies slide on the drill pipe during l Adjust the pipe stop index and the
make up or break out. wrenches to the OD tool joint size.
l The dies are worn out. Replace the
dies.

Spinner chain slips on the drill l The spinner is adjusted too large for the
pipe tube. drill pipe tube. Adjust the spinner to the
correct pipe size.
l The spinner chain is worn out. Replace
the spinner chain.

Spinner chain wears out l Lubricate the spinner chain using the oiler
prematurely. button.
l Running the spinner with worn Drive rollers
severely shortens chain life. If the Drive
RollerGroove is no longer visible, replace the
Shooting

Drive rollers. Inspect the chain. Replace the


Trouble

chain if the links are worn flat.

Troubleshooting 65
Trouble Shooting
Symptom Remedy
Spinner performance and speed l The Drive motor is worn out. With filtered hy-
not up to par, or spinner doors draulic fluid through a Hawk approved filter, the
close on the drill pipe tube, but Drive motor is a long term wear item. If all other
the pipe does not rotate down to rotating members on the spinner work, inspect the
the drill pipe connection rotating group, bearings and seals for wear. Replace
shoulder. where necessary.

Hawkjaw performance and l The filter element is clogged. Replace the filter
speed not up to par. element.
l Check the lead-in pressure and tank lines for any
obstructions. Also check the quick disconnects to
see that they are securely tightened. A bad quick
disconnect can cause the Hawkjaw to malfunction.
Replace the faulty connector.
l The air pressure is low. Increase the air pressure to
the HawkJaw.
l The hydraulic pressure is low. Increase the hydrau-
lic pressure. Do not increase the pressure over 2600
psi, or the hydraulic fluid will pass over the relief
valve and heat up the hydraulic fluid. This will cause
damage to the HawkJaw and to the pump, and will
severely shorten component life.
l Check to make sure the hydraulic power unit is
producing 2600 psi at 20-35 gpm.
l Check to make sure the hydraulic power unit pres-
sure compensator setting is at 2600 psi.
l There ia s leak in the hydraulic system. Check for
visual leaks in the hoses, fittings, manifolds, cylinder
rod heads, or cylinder rod wipter seals. Replace
necessary components.
l There ia s leak in the hydraulic system. Operate the
Hawkjaw. Feel the outside of all actuators. If a
portion of the cylinder surface is too hot to leave
your hand on the cylinder, the leak is inside the
cylinder. Replace the cylinder seals. If necessary,
replace the cylinder.

Continued on next page.


66 Troubleshooting
Trouble Shooting
Symptom Remedy
While torquing pipe, a desired l The Hawkjaw may have an obstructed tank lead-in
torque setting cannot be achieved hose or quick disconnect. Clear the tank line ob-
or the torque control valve will struction and or tighten or replace tank line quick
not effect the torque output of disconnect.
the Hawkjaw. l Make sure the Low Torque Warning System pressure
and tank hoses are properly connected.
Hydraulic fluid heats up. l Check that the pump pressure compensator setting
is at 2600 psi. If the pump pressure compensator
setting is above the pressure relief valve setting on the
HawkJaw or the pressure relief valve setting on the
hydraulic power unit, the hydraulic fluid will heat up
rapidly.
l There is a leak in the hydraulic system.
l Check that the pump pressure compensator setting
is at 2600 psi. If the pump pressure compensator
setting is above the pressure relief valve setting on the
HawkJaw or the pressure relief valve setting on the
hydraulic power unit, the hydraulic fluid will heat up
rapidly.
l There is a leak in the hydraulic system.
l If there are no leaks in the hydraulic system, and the
pump pressure compensator setting is at 2600 psi on
a known, tested hydraulic power unit, and the hydrau-
lic power unit pressure relief valve is set above the
pump pressure compensator setting and the hydrau-
lic fluid still heats up, then the pressure relief valve
setting on the HawkJaw has been changed. The
pressure relief valve adjustment is set at Hawk Indus-
tries. Under no circumstances should this pressure
relief valve be adjusted. Adjusting the pressure relief
valve setting voids the warranty and can cause
severe damage to the HawkJaw and the hydraulic
power unit and shorten component life. However, if
Shooting
Trouble

this valve has been adjusted below 2600 psi, and the
pressure compensator setting is at 2600 psi, the
hydraulic fluid will pass over the pressure relief valve.
This will heat up the hydraulic fluid rapidly. Properly
set the pressure relief valve adjustment. On a

Continued on next page.

Troubleshooting 67
Trouble Shooting
Symptom Remedy
Hydraulic fluid heats up. (cont.) known, tested hydraulic power unit, set the pump
pressure compensator setting at 2650 psi. Use an
allen wrench to rotate the pressure relief valve adjust-
ment clockwise until the bypass sound is no longer
audible. When the bypass sound ceases, stop rotating
the pressure relief valve adjustment. While holding
the pressure relief valve adjustment steady with an
allen wrench, lock in the adjustment by tightening the
pressure relief valve lock nut. Set the pump pressure
compensator setting back down to 2600 psi.

The Raise/Lower Cylinder l Adjust the metering valves located on the main
moves at an undesirerable manifold.
speed. l Check for any visual leaks in the hoses, fittings,
cylinder rod head, or cylinder rod wiper seal. Replace
if necessary.
l There is an inner seal leak in the cylinder. Shut down
the hydraulic power unit. Push in and pull out all
Grip buttons repeatedly to bleed all hydrau-
lic pressure. Pull out all Grip buttons. Disconnect
the air supply hose to the HawkJaw. Disconnect the
Raise/Lower cylinder Hanger Eye from the hanging
cable. Place the Raise/Lower cylinder Rod side end
on the rig floor. Connect the air supply hose to the
HawkJaw. Turn on the hydraulic power
unit. Push in the Lower button, and hold down the
Lower button. While holding down the Lower button,
check for Raise/Lower cylinder piston seal integrity.
Make sure no bodily parts are in the extension path
of the cylinder rod. Slowly loosen the HawkJaw
Rod side Leader hose. Check for fluid flow. If there
is a piston seal leak, fluid will flow with volume out of
the Rod side leader hose. Replace the seals. Replace
the cylinder if necessary. Push in the Raise button,
and hold down the Raise button. While holding
down the Raise button, check for Raise/Lower
cylinder piston seals integrity. Make sure no bodily
parts are in the extension path of the cylinder rod.

Continued on next page.

68 Troubleshooting
Trouble Shooting
Symptom Remedy
The Raise/Lower Cylinder Slowly loosen the HawkJaw Cap side Leader hose.
moves at an undesirerable Check for fluid flow. If there is a piston seal leak,
speed. (cont.) fluid will flow with volume out of the Cap side leader
hose. Replace the seals.

Shooting
Trouble

Troubleshooting 69
65K-950JR Full Hawkjaw Jr Assembly

70 Drawings
65K-950JR Full Hawkjaw Jr Assembly

Drawings 71
65K-950JR Middle Wrench Assembly

72 Drawings
65K-950JR Middle Wrench Assembly

Drawings 73
65K-950JR Top-Bottom Wrench Assembly

74 Drawings
65K-950JR Top-Bottom Wrench Assembly

Drawings 75
65K-950JR Spinner Assembly

76 Drawings
65K-950JR Spinner Assembly

Drawings 77
65K-950JR Stand Assembly

78 Drawings
65K-950JR Stand Assembly

Drawings 79
65K-950JR Main Manifold Assembly
36
22 4 36
21

40
6
20
26
19 11
2
42 30

7
8 31
39

10 33
38

1 37
18
9

25
17

31

16 16
29

35

23

24 32

27
15

28
25

80 Drawings
65K-950JR Main Manifold Assembly
42 2244-8-10S 1/2FNPT X 10FJIC ADAPTER 90 DEG. 1
41 6502-10-10-FG -10MORB X -10FJIC 45 DEGREE SWIVEL 1
40 2089-2-2S -2MNPT X -2FNPT 90 DEGREE ELBOW 1
39 6400-10-10 -10MORB X -10MJIC STRAIGHT ADAPTER EXT 2
38 6400-6 -6MORB X -6MJIC STRAIGHT ADAPTER EXT 1
37 202702-6-6S -6MORB X -6MJIC STRAIGHT ADAPTER 1
36 2049-2-2S -2MNPT X -2FNPT 45 DEGREE SWIVEL 3
35 H6 ASSEMBLY, FLOW CONTROL SANDWICH 1
34 H6PRM2 PRESSURE CONTROL SANDWICH 3
33 A55 -4MORB X 5/32" PTC FITTING ELBOW 4
32 A46 -2MNPT X 5/32" PTC ELBOW 5
31 810588 1/4" LOCK WASHER, HIGH COLLAR 8
30 808194 1/4"-20 X 3.62 LONG SHCS 4
29 809475-44 1/4"-20 X 4.25 LONG SHCS 4
28 809476 #10 LOCK WASHER, HIGH COLLAR 16
27 809475-375 #10-24 x 3.75 LONG SHCS 16
26 857 DIRECTIONAL VALVE, DO5 1
25 604 DIRECTIONAL VALVE, DO5 1
24 369 DIRECTIONAL VALVE, D03 3
23 368 DIRECTIONAL VALVE, D03 1
22 20236-4-6S -4MNPT X -6MJIC 45 DEGREE ELBOW 1
21 2081-4-2S -4MNPT X -2FNPT HEX BUSHING HP 1
20 5602-4-4S -4FNPT X -4MNPT TEE 1
19 2216-4-6S -4FNPT X -6MORB STRAIGHT ADAPTER 1
18 2021-12-8S -12MNPT X -8MJIC FITTING 1
17 2092-12-12S -12FNPT X -12MNPT TEE 1
16 2252-12-12S 3/4" HP SWIVEL 90 DEGREE 2
15 H71 1/4" QUICK DISCONNECT MALE 3
14 H6 ASSEMBLY, FLOW CONTROL SANDWICH 2
13 V5C MANIFOLD RELIEF VALVE BLOCK 1
12 V6B RELIEF VALVE 1
11 V6-1 MANIFOLD RELIEF VALVE BLOCK ASSEMBLY 1
10 A25 5/32" X 1/4" PTC ELBOW 2
9 2216-12-12S -12FNPT X -12MORB ADAPTER 2
8 900598-12S -12S MORB PLUG 2
7 202702-6-4S -6MORB X -4MJIC STRAIGHT ADAPTER 3
6 206209-8-8S -8MORB X - 8MJIC FITTING 90 DEGREE EXT. 2
5 2047-2-2S -2MNPT X -2FNPT 90 DEGREE SWIVEL 1
4 2216-2-4S -4FNPT X -4MORB STRAIGHT ADAPTOR 2
3 206209-6-6S -6MORB X -6MJIC FITTING 90 DEGREE EXT. 2
2 2062-6-6S -6MORB X -6MJIC FITTING 90 DEGREE 3
1 J1 MAIN MANIFOLD 1
ITEM NO. PART NUMBER DESCRIPTION QTY.

VALVE ADJUSTMENT
FUNCTION PORT PRESSURE ADJUSTMENT
BOTTOM GRIP V1 PRESSURE PRESET TO 1200-1300 PSI;
SCREW IN FOR HIGHER PRESSURE, OUT
FOR LOWER PRESSURE
MIDDLE GRIP V2 PRESSURE PRESET TO 1200-1300 PSI;
SCREW IN FOR HIGHER PRESSURE, OUT
FOR LOWER PRESSURE
TOP GRIP     V3     FLOW CONTROL VALVE; SCREW OUT FOR
MORE FLOW, IN FOR LESS FLOW, ON BOTH
EXTEND & RETRACT SIDES
RAISE/LOWER V4     FLOW CONTROL VALVE; SCREW OUT FOR
CYL. MORE FLOW, IN FOR LESS FLOW, ON BOTH
EXTEND & RETRACT SIDES

Drawings 81
65K-950JR Hydraulic Connections

29 25 26

21
20

24 30
2
10
28
6 4 27
7 13
23
3 18

19 17

22 16
11
8 9
5
15
14

12

82 Drawings
30 JHOS-8-19 -6FJIC X -6FJIC X 70.00 LG. HOSE 1
29 HOS-30 -2MNPT X -2MNPT X 73.00 LG. HOSE 1
28 JHOS-7-20 -6FJIC X -6FJIC X 70.00 LG. HOSE 1
27 2216-8-10S -8FNPT X -10MORB ADAPTER 1
26 061-H26M QUICK DISCONNECT, MALE 1
25 061-H26F QUICK DISCONNECT, FEMALE 1
24 2244-8-10S 1/2FNPT X 10FJIC ADAPTER 90 DEG. 1
23 H53 QUICK DISCONNECT, FEMALE 1
22 JHOSDV -8FJIC X -8FJIC 90 DEG. X 98.00 LG. HOSE 1
21 JHOS-22-48 -4MNPT X -4FJIC 45 DEG. X 96.00 LG. HOSE 1
32 20 2216-8-10S
JHOS-21-47 -8FNPT
-4MNPT X -10MORB
X -4FJIC 45 DEG.ADAPTER
X 96.00 LG. HOSE 1 1
19 JHOS-50-52 -12MNPT X -16MNPT X 180.00 LG. HOSE 1
31 18 061-H26M
HOS-2J -12MNPT
QUICKXDISCONNECT,
-12FJIC X 40.00 LG.
MALE HOSE 1 1
17 JHOS-31-57 -8MNPT X -8MNPT X 10.00 LG. HOSE 1
30 16 061-H26F
2096-8S -8MNPT
QUICKHP COUPLER
DISCONNECT, FEMALE 1 11
15 2047-8-8S -8MNPT X -8FNPT 90 DEG. SWIVEL
29 14 2244-8-10S
JHOS-13-57 -8MNPTXX 10FJIC
1/2FNPT -8MNPTADAPTER
X 21.00 LG.90
HOSE
DEG. 1 1
13 JHOS-14-30 -10FJIC X -10FJIC X 73.00 LG. HOSE 1
27 12 H53
JHOS-27-36 QUICKXDISCONNECT,
-2MNPT -2MNPT X 28.00 FEMALE
LG. -2 HOSE 1 1
24
11 JHOS-23-44
JHOSDV -8FJIC
-2MNPTX -8FJIC 90 XDEG.
X -2MNPT 20.00XLG.
98.00 LG.
-2 HOSE
1 1
1
10 HOS-30 -2MNPT X -2MNPT HOSEX 73.00 LG. -2 HOSE
9 JHOS-11-16 -6FJIC X
-4MNPT X -4FJIC
-6FJIC X4519.00
DEG.LG.XHOSE
96.00 LG. 1
22 8 JHOS-22-48
JHOS-12-15 -6FJIC X -6FJICHOSE
X 19.00 LG. HOSE 1 1
7 JHOS-9-18 -6FJIC X
-4MNPT X -6FJIC X4541.00 LG.XHOSE 1
21 6 JHOS-21-47
JHOS-10-17 -6FJIC X -4FJIC DEG.
-6FJIC X 35.00 96.00 LG.
LG. HOSE 1 1
5 JHOS-7-20 HOSE
-6FJIC X -6FJIC X 70.00 LG. HOSE 1
20 JHOS-8-19
4 JHOS-50-52 -12MNPT X -16MNPT
-6FJIC X -6FJIC X 70.00XLG.
180.00
HOSELG. 1 1
3 JHOS-25-39 -8FJIC X -8FJICHOSE
X 60.00 LG. HOSE 1
19 2 HOS-2J
JHOS-26-40 -12MNPT
-8FJIC XX-8FJIC
-12FJIC X 40.00
X 60.00 LG. HOSE
LG. HOSE 1 1
18 1 JHOS-31-57
J1 MAIN MANIFOLD
-8MNPT X -8MNPT X 10.00 LG. HOSE 1 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
17 2096-8S -8MNPT HP COUPLER 1
15 2047-8-8S -8MNPT X -8FNPT 90 DEG. SWIVEL 1
14 JHOS-13-57 -8MNPT X -8MNPT X 21.00 LG. HOSE 1
30 JHOS-8-19 P15 PORT T TILT VALVE MANIFOLD
13 29 JHOS-14-30
HOS-30 -10FJIC
P18 X -10FJICSYSTEM
X 73.00 LG. HOSE
PRESSURE GAGE 1
28 JHOS-7-20 P18-2MNPT X -2MNPTPORT
XP TILT VALVE
28.00 LG. -2MANIFOLD
12 27 JHOS-27-36
2216-8-10S
HOSE 1
26 061-H26M
11 25 JHOS-23-44
061-H26F -2MNPT X -2MNPT X 20.00 LG. -2 1
24 2244-8-10S HOSE
10 23 H53
HOS-30 -2MNPT X -2MNPT X 73.00 LG. -2 2
22 JHOSDV T PORT T SPIN MANIFOLD
HOSE
9 21 JHOS-22-48 P10
-6FJIC X -6FJIC RAISE/LOWER CYL. ROD SIDE
20 JHOS-11-16
JHOS-21-47 P9 X 19.00 LG. HOSE
RAISE/LOWER 1
CYL. CAP SIDE
8 19 JHOS-12-15
JHOS-50-52 T -6FJIC X -6FJIC TANK LINE POWER
X 19.00 LG. HOSE UNIT 1
18 HOS-2J P PRESSURE LINE POWER UNIT
7 17 JHOS-9-18
JHOS-31-57 -6FJIC
P16 X -6FJIC TORQUE
SWIVEL X 41.00 LG.
CYL.HOSE
ROD SIDE 1
6 16 JHOS-10-17
2096-8S -6FJIC X -6FJIC X 35.00 LG. HOSE 1
15 2047-8-8S
5 14 JHOS-7-20
JHOS-13-57 P16
-6FJIC X -6FJIC TORQUE CYL.HOSE
X 70.00 LG. SWIVEL ASSY.2
13 JHOS-14-30 P17 TORQUE CONTROL BLOCK PR2
4 12 JHOS-8-19
JHOS-27-36 PG-6FJIC X -6FJIC NEEDLE
X 70.00VALVE,
LG. HOSE 2
OILER BLOCK
3 11 JHOS-23-44 P11 LOW TORQUE TANK LINE
10 JHOS-25-39
HOS-30 -8FJIC X -8FJIC TORQUE
P11 X 60.00 LG.
CTRL.HOSE 1
BLOCK 'TANK'
2 9 JHOS-26-40
JHOS-11-16 P4 BOT. GRIP CYL.
-8FJIC X -8FJIC X 60.00 LG. HOSE ROD SIDE 1
1 8 JHOS-12-15
J1 P3 MAIN BOT. GRIP CYL. CAP SIDE 1
MANIFOLD
7 JHOS-9-18 P6 MID. GRIP CYL. ROD SIDE
ITEM NO. 6 PART NUMBER
JHOS-10-17 P5 DESCRIPTION
MID. GRIP CYL. CAP SIDE QTY.
5 JHOS-7-20 P8 TOP GRIP CYL. ROD SIDE
4 JHOS-8-19 P7 TOP GRIP CYL. CAP SIDE
3 JHOS-25-39 P14 SPIN MANIFOLD P2
2 JHOS-26-40 P13 SPIN MANIFOLD P1
1 J1
ITEM NO. PART NUMBER MANIFOLD PORT DESTINATION

Drawings 83
65K-950JR Main Manifold Air Connections
PORT 6/RIGHT TOP GRIP
CONNECTOR 3
MIDDLE GRIP
TORQUE A SIDE BOTTOM GRIP

PORT 5/RIGHT 4 PORT 4/RIGHT


CONNECTOR 2 CONNECTOR
8
7
6
5
4
B SIDE 3
2
A SIDE ITEM
A SIDE NO.
RAISE/LOWER 1 PORT 5/LEFT
7 CONNECTOR
PORT 7/LEFT
CONNECTOR 4
6 PORT 4/LEFT
CONNECTOR
B SIDE
RAISE/LOWER SPINNER 2 PORT 3/LEFT
B SIDE CONNECTOR
5
PORT 6/LEFT
CONNECTOR

6
PORT 3/RIGHT
CONNECTOR

PORT 1/ LEFT INSIDE VIEW OF


1
CONNECTOR MANIFOLD HOUSING

TOP GRIP 6 1 SUPPLY FILTER


2 PORT 2/ LEFT
PORT 2/ RIGHT CONNECTOR
CONNECTOR 2
3 A SIDE SPINNER

4 B SIDE SPINNER
PORT 8/ RIGHT
CONNECTOR 1 7 OPTIONAL FOR
PORT 7/ RIGHT OPEN/CLOSED
CONNECTOR 5 CENTER KIT

OILER BLOCK 7
10

B SIDE RAISE/LOWER 4 6 B SIDE TORQUE

A SIDE RAISE/LOWER 8 7 A SIDE TORQUE


PORT B/ TILT
MANIFOLD 5 MIDDLE GRIP 3 5
PORT 8/ LEFT
CONNECTOR

LEFT CONNECTOR RIGHT CONNECTOR

LEGEND: BOXES = HOSE DESTINATION CIRCLES 1 = ITEM NO.

84 Drawings
Drawings
65K-950JR Main Manifold Air Connections

7 A40-1 YELLOW AIR HOSE 1


6 A40-2 ORANGE AIR HOSE 2
5 A40-6 BLACK AIR HOSE 1
4 A40-7 GREEN AIR HOSE 2
3 A40-8 GRAY AIR HOSE 1
2 A40-3 BLUE AIR HOSE 2
1 J1 MAIN MANIFOLD 1
ITEM NO. PART NUMBER DESCRIPTION QTY.

Connectors 1 & 2
10 30625 MANIFOLD MOUNTING PLATE 1
9 30422 PANEL HALF, MULTIPLEX 2
CONNECTOR
8 A40-6 BLACK AIR HOSE 2
7 A40-8 GRAY AIR HOSE 3
6 A40-3 BLUE AIR HOSE 2
5 A40-1 YELLOW AIR HOSE 4
4 A40-7 GREEN AIR HOSE 2
3 A40-2 ORANGE AIR HOSE 2
2 A40-4 CLEAR AIR HOSE 3
1 A40-5 RED AIR HOSE 2
ITEM NO. PART NUMBER DESCRIPTION QTY.

Drawings 85
65K-950JR Panel, Left Control Handle Assembly
10 1
20 11
11 8 5
26
24 1
11
9
23 5
5 32 MAKE/BREAK
31
30 22 4
8 5
8 8 5 5
7 2 4
33 27 3
11 6 2
16 25 5
5 22 5
5 14 4
31 21
3
5 GRIP HOLD
5 8
1
9 9
16 5
8 3
13 7 5
28 5
29 6 9
5 9
6 8
16 5
14 12
30
5 9 GRIP
20 18 9
5 9
5 7
9 12
29 13 10
5 32 2
28 10 10
11 19 10 11
26 10 9
7 6 13
25 5 RAISE/TILT
27
8 14
24 8
33 15 6
2
21 21 15
9 5
23
8
22 11
17 16 CHAIN OILER
11
20 11 18 12
19 17
17 2
5 6
15
LEGEND:
Circles 1 = Item No.
5
18 Boxes = Hose Destination
7 LOWER/TILT
19

86 Drawings
65K-950JR Panel, Left Control Handle Assembly

Drawings 87
65K-950JR Panel, Right Control Handle Assembly

3
2
3
1
4
2 8
5
6 4 7 6
SPIN

2
RS
3
7
5 4
RS
2

TORQUE 4
9
12
7 11
RS 8
10 4
5
8
1 6

E-STOP 4
13 LEGEND:

BOXES = HOSE DESTINATION


RS
6
1 CIRCLES 1 = ITEM NO.

88 Drawings
65K-950JR Panel, Right Control Handle Assembly

13 A505 QUICK EXHAUST FITTING 1


12 A37 "Y" PTC FITTING 1
11 A52 5/32 in. "Y" PTC FITTING 1
10 A40-8 GRAY AIR HOSE 1
9 A40-1 YELLOW AIR HOSE 1
8 A40-3 BLUE AIR HOSE 1
7 A40-7 GREEN AIR HOSE 1
6 A40-4 CLEAR AIR HOSE 2
5 A40-2 ORANGE AIR HOSE 1
4 A40-5 RED AIR HOSE 7
3 30422 MULTIPLEX CONNECTOR 1
2 A20 ASSEMBLY, BUTTON AIR VALVE 2
1 A80 ASSEMBLY, 'E' STOP BUTTON 1
ITEM NO. PART NUMBER DESCRIPTION QTY.

Drawings 89
65K-950JR Oiler Block Assembly
9 2085-2-2S -2MNPT X -2MNPT ELBOW 1
8 2047-2-2S -2MNPT X -2FNPT 90 DEG. SWIVEL 1
7 WFN OILER BLOCK 1
6 N200S NEEDLE VALVE 1
5 2045-2-2S -2MNPT X -2FNPT FITTING STR. SWIVEL 1
4 2089-2-2S -2MNPT X -2FNPT 90 DEG ELBOW 1
3 2216-2-4S -4FNPT X -4MORB STR. ADAPTOR 2
2 A46 -2MNPT X 5/32" PTC ELBOW 1
1 H4B SPOOL DIRECTIONAL VALVE, PILOT OPERATED 1
ITEM NO. PART NUMBER DESCRIPTION QTY.

8 4

3
9 3

5 1

90 Drawings
65K-950JR Manifold, Torque Gage
9 2082-4S 1/4" PIPE PLUG 1
8 HOS-18 -2MNPT X -2MNPT X 54.00 LONG -2 HOSE 1
7 HOS-32 -2MNPT X -2MNPT X 17.00 LONG -2 HOSE 1
6 H40M -2FNPT QUICK DISCONNECT PLUG 1
5 H40F -2FNPT QUICK DISCONNECT SOCKET 1
4 20275 GAUGE MANIFOLD 1
3 HOS-30 -2MNPT X -2MNPT X 73.00 LONG HOSE 1
2 2047-2-2S -2 MNPT X -2 FNPT SWIVEL 90 DEGREE 2
1 2085-2-2S -2MNPT X -2MNPT ELBOW 1
ITEM NO. PART NUMBER DESCRIPTION QTY.

1 4
NG -2 1

NG -2 1
7
LUG 1
OCKET 1
1
NG 1 2
90 2
1
1
QTY.

9
5

Drawings 91
65K-950JR Spinner Manifold

1
4

5
7 6
13

9
12
10 7
8

11

92 Drawings
65K-950JR Spinner Manifold

13 900598-8S -8S MORB PLUG 1


12 HOS-26 -8FJIC X -8FJIC X 26.00 LONG HOSE 1
11 JHOS-25-39 -8FJIC X -8FJIC X 60.00 LONG HOSE 1
10 JHOS-26-40 -8FJIC X -8FJIC X 60.00 LONG HOSE 1
9 JHOS-6-42 -6FJIC X -6FJIC X 29.00 LONG HOSE 1
8 JHOS-5-41 -6FJIC X -6FJIC X 26.00 LONG HOSE 1
7 2062-8-8S -8MORB X -8MJIC FITTING 90 DEG. 2
6 202702-6-6S -6MORB X -6MJIC STR. ADAPTER 2
5 206209-8-8S -8MORB X - 8MJIC FITTING 90 DEG. EXT. 1
4 SV2 SPINNER NEEDLE VALVE 1
3 SV3 DIFFERENTIAL VALVE 1
2 SV1 SEQUENCE VALVE 1
1 J2 SPINNER MANIFOLD 1
ITEM NO. PART NUMBER DESCRIPTION QTY.

Drawings 93
65K-950JR Left Control HandleAssembly

10

11 5
2 6

16
3
12
4
1

13

12 7 9

14

15
12

94 Drawings
65K-950JR Left Control HandleAssembly

16 A1 ASSEMBLY, SELECTOR SWITCH 1


15 30422 PANEL HALF, MULTIPLEX CONNECTOR 1
14 A4G ASSEMBLY, GRIP VALVE BUTTON 1
13 A8GH ASSEMBLY, GRIP HOLD BUTTON 1
12 A3 ASSEMBLY, BUTTON AIR VALVE 3
11 810703 1/2" LOCK WASHER 2
10 806246 1/2" -13 X 1.00 LG. HEX BOLT GRD.9 2
9 805987-750 3/8"-16 FLEX LOCKNUT 4
8 806041 3/8"-16 X 2.00 LG. HEX BOLT GRD.5 4
7 30123 ASSEMBLY, LEFT CONTROL PANEL 1
6 810645 3/8" LOCK WASHER 4
5 806004 3/8"-16 X .75 LG. HEX BOLT GRD.5 4
4 20117A RUBBER SHOCK MOUNT 1
3 50118-2 HANDLE 1
2 30121 TOP COVER, CONTROL BOX 1
1 30125 CONTROL BOX, LT, WELD 1
ITEM NO. PART NUMBER DESCRIPTION QTY.

Drawings 95
65K-950JR Right Control HandleAssembly
7
8 12
3 13

17

9 2

18
11

11
5

15

15
1
6
4

10

14

16

96 Drawings
65K-950JR Right Control HandleAssembly

18 810648 3/8" FLAT WASHER 2


17 806051 3/8"-16 x 3.50 LG. HEX BOLT 2
16 30422 PANEL HALF, MULTIPLEX CONNECTOR 1
15 A20 ASSEMBLY, BUTTON AIR VALVE 2
14 A80 ASSEMBLY, 'E' STOP BUTTON 1
13 810703 1/2" LOCK WASHER 2
12 806246 1/2" -13 X 1.00 LG. HEX BOLT GRD.9 2
11 805987-750 3/8"-16 FLEX LOCKNUT 6
10 806041 3/8"-16 X 2.00 LG. HEX BOLT GRD.5 4
9 30400 ASSEMBLY, TORQUE CONTROL BLOCK 1
8 810645 3/8" LOCK WASHER 4
7 806004 3/8"-16 X .75 LG. HEX BOLT GRD.5 4
6 30128 RIGHT CONTROL PANEL ASSEMBLY 1
5 20117A RUBBER SHOCK MOUNT 1
4 50118-2 HANDLE 1
3 30121 TOP COVER, CONTROL BOX 1
2 30132 PLATE, MOUNT, TORQUE CONTROL 1
1 30124 CONTROL BOX, RT, WELDMT 1
ITEM NO. PART NUMBER DESCRIPTION QTY.

Drawings 97
30400
65K-950JR Torque Control Block Assembly

98 Drawings
30400
65K-950JR Torque Control Block Assembly

Drawings 99
65K-950JR Hanger Assembly

100 Drawings
65K-950JR Hanger Assembly

Drawings 101
30300
65K-950JR Remote Gauge Assy.

102 Drawings
30300
65K-950JR Remote Gauge Assy.

Drawings 103
65K-950JR Spinner Mount Assembly

7 4

14 3
22

10 18

11
17
13
16 1
20

21
23 5
8 15
19

16 6 12

104 Drawings
65K-950JR Spinner Mount Assembly

23 91744A537 SPADE HD.THUMB SCR. 2


22 9307K62 GROMMET 1
21 91732A368 1/4-20 HELICOIL 2
20 94912A455 1/4-20 CAPTIVE 4
19 30524 MOUNT WELD ASS'Y 1
18 1103K1 GREASE FITTING, STRAIGHT 4
17 806004 3/8"-16 X .75 LG. HEX BOLT GRD.5 2
16 810645 3/8" LOCK WASHER 4
15 810732 5/8" LOCK WASHER 2
14 30528 COVER 1
13 30168 ASSEMBLY, TILT MANIFOLD 1
12 810703 1/2" LOCK WASHER 2
11 810588 1/4" Lock Washer, Hi Collar 4
10 808193 1/4"-20 x 1.75 LG. SOC. HD. CAP SCREW 4
9 806013D 3/8"-16 X 1.00 LG GRD 8 DRILLED 2
8 30527 MOUNT BRACKET 2
7 806580 1.00"-8 FLEX LOCK NUT 1
6 806268 1/2" -13 X 1.50 LG. HEX BOLT GRD.9 2
5 806436 5/8"-11 X 1.50 LG. HEX BOLT GRD.9 2
4 806585M 1.00" -8 X 5.00 LG. HEX BOLT GRD.9 1
3 JR032596 SPRING, SPINNER MOUNT 1
2 30245 UPPER SPINNER MOUNT ASSEMBLY 1
1 30075 LOWER SPINNER MOUNT ASSEMBLY 1
ITEM NO PART NUMBER DESCRIPTION QTY

Drawings 105
30245
65K-950JR Upper Spinner Mount

9
6
16
7

8
2
4

10
13
5 12
11

14

15

106 Drawings
30245
65K-950JR Upper Spinner Mount Assembly

16 807493-125 1/8" X 1.25 LONG COTTER PIN 4


15 807493-250 1/8" X 2.50 LONG COTTER PIN 2
14 806681 1 1/2" CASTLE NUT 2
13 PRP568-333 O RING 4
12 PRP568-218 O RING 2
11 30080 B WASHER, SPINNER MOUNT 2
10 810822 1.00" FLAT WASHER 2.00" OD 1
9 192 BEARING 4
8 8065812 1.00" -8 X 2.25 HEX BOLT GRADE 9 1
7 1103K1 GREASE FITTING, STRAIGHT 2
6 30244 WASHER, MODIFIED 2
5 30243 ASSEMBLY, RETURN BUMPER 1
4 35049 EXTENSION SPRING 2
3 30239 PIVOT MOUNT, SPINNER 1
2 30241 PIVOT PLATE ASSEMBLY, SPINNER 1
1 30238 VERTICAL TUBE ASSY. 1
ITEM NO. PART NUMBER DESCRIPTION QTY.

Drawings 107
30168
65K-950JR Tilt Manifold Assembly

108 Drawings
30168
65K-950JR Tilt Manifold Assembly

Drawings 109
65K-950JR Pipe Stop Assembly

10

11
20
12

15

22
18
14

3
7

13
1
19 17
8

4
16

5
6

110 Drawings
65K-950JR Pipe Stop Assembly

22 30051 ADJUST CLEVIS 1


21 810703 1/2" LOCK WASHER 4
20 20029-250 WASHER 1
19 30033 INDEX, PIPE STOP 1
18 30051A ADJUST CLEVIS ASSY. 1
17 809746 #10 LOCK WASHER HIGH COLLAR 2
16 1103K1 GREASE FITTING, STRAIGHT 1
15 806221-500 1/2" FLEX-TOP LOCK NUT 1
14 806289M 1/2"-13 X 2.25 LG. HEX BOLT MODIFIED 1
13 806313-2 1/2"-13 X 5.50 LG. HEX BOLT 2
12 30060 A PIVOT BOLT, PIPE STOP- MODIFIED 1
11 30058 E PIPE STOP, RUBBER MOUNT 1
10 30008 PIPE STOP ASSEMBLY 1
9 807801 POP RIVET 4
8 809403-1 #10-32 X .62 LG. PHILLIPS HD. SCREW SS 2
7 30054 A POINTER 1
6 807507-1 5/16" X 1.12 LG. DOWEL PIN 1
5 20070 ADJUST NUT 1
4 20061A SHOCK SLEEVE 1
3 30050 E ADJUST SCREW 1
2 106 THRUST BEARING ASSY. 2
1 30049A ADJUST BASE 1
ITEM NO. PART NUMBER DESCRIPTION QTY.

Drawings 111
65K-950JR J26 Grip Cylinder

112 Drawings
65K-950JR Spinner Cylinder
031-25CYL25-AS Top

Drawings 113
65K-950JR Spinner Cylinder
031-25CYL25-BS Bottom

114 Drawings
Drawings 115
65K-950JR J20 Torque Cylinder Assembly

116 Drawings
65K-950JR J20 Torque Cylinder Assembly

Drawings 117
65K-950JR 25726 Chain Oiler Assembly

11

3
10
6
4
5
7 1
8

CLEAN STRAINER
WHEN NECESSARY

118 Drawings
65K-950JR 25726 Chain Oiler Assembly

11 810616 5/16" DIA. LOCK WASHER 2


10 2049-2-2 1/8" ST ELBOW 45 AQ 1
9 805916 5/16"-18 X .50 LONG HEX BOLT, GRADE 8 2
8 7890-SSP CAP, NOZZLE, CHAIN OILER 1
7 TP400025-TC SPRAY TIP, CHAIN OILER 1
6 7894-NY GASKET, NOZZLE, CHAIN OILER 1
5 11430-1/4 SS-200 TIP GASKET, CHAIN OILER 1
4 8536-200 STRAINER, NOZZLE, CHAIN OILER 1
3 11432-SSP BODY, NOZZLE, CHAIN OILER 1
2 2083-4-45 1/4" HP HEX NIPPLE 1
1 25726 CHAIN OILER WELDMENT 1
ITEM NO. PART NUMBER DESCRIPTION QTY.

Drawings 119
65K-950JR Right Control TubeAssembly

11

10
9

8 3

7 4
4 6 5

120 Drawings
65K-950JR Right Control TubeAssembly

PORT COLOR PORT # DESCRIPTION HOSE COLOR SIZE


RED 1 SUPPLY FILTER BLACK 5/32”
WHITE 2 SPIN SUPPLY CLEAR 5/32”
BLACK 3 SPIN A SIDE ORANGE 5/32”
BLACK 4 SPIN B SIDE GREEN 5/32”
BLACK 5 TORQUE B SIDE BLUE 5/32”
BLACK 6 TORQUE A SIDE GRAY 5/32”
BLACK 7 SUPPLY TORQUE YELLOW 5/32”
BLACK 8 AIR SUPPLY RETURN RED 5/32”
WHITE 10 OPEN/CLOSED CENTER CLEAR 5/32”

Drawings 121
65K-950JR Left Control TubeAssembly

11
9 7
8
10 3
7 10
7 4
6 5

122 Drawings
65K-950JR Left Control TubeAssembly

PORT COLOR PORT # DESCRIPTION HOSE COLOR SIZE


RED 1 AIR SUPPLY RED 5/32”
WHITE 2 SPIN SUPPLY CLEAR 5/32”
BLACK 3 GRIP #1 TOP HOOK BLUE 5/32”
BLACK 4 GRIP #2 MIDDLE HOOK ORANGE 5/32”
BLACK 5 GRIP #3 BOTTOM HOOK YELLOW 5/32”
BLACK 6 RAISE A SIDE INSIDE BLACK 5/32”
BLACK 7 LOWER B SIDE OUTSIDE GREEN 5/32”
BLACK 8 SUPPLY TORQUE YELLOW 5/32”
RED 9 TILT A SIDE GRAY 5/32”
WHITE 10 TILT B SIDE YELLOW 5/32”
BLACK 11 OILER GRAY 5/32”

Drawings 123
H25 Hydraulic FilterAssembly

124 Drawings
H25 Hydraulic FilterAssembly

7 H52 Male Quick Disconnect 1


6 JHOS-49-51 -1MNPTx-12FJICx180.00LG -16 Hose 1
5 2062-16-12S 16MORB x 12MJIC Fitting 90 2
4 H25B Filter Canister 1
3 H25A Filter Element 1
2 H25RC Indicator Fitting 1
1 H25 Hydraulic Filter Body 1
ITEM NO. PART NUMBER DESCRIPTION QTY.

Drawings 125
65K-950JR Raise Lower Cyl Assembly (H20-S)

126 Drawings
65K-950JR Raise Lower Cyl Assembly (H20-S)

Drawings 127
65K-950JR A22 On Board Air Filter Assembly

128 Drawings
65K-950JR A22 On Board Air Filter Assembly

Drawings 129
30422
65K-950JR Multiplex Connector

2 4

1 8 1
9
8
9
2
7
2 7

11 3
3
6 6 10
10
4 5 11 5 4

PORT NUMBERS

130 Drawings
30422
65K-950JR Multiplex Connector

PORT NUMBER PTC FITTING COLOR


1 RED
2 WHITE
3 BLACK
4 BLACK
5 BLACK
6 BLACK
7 BLACK
8 BLACK
9 RED
10 WHITE
11 BLACK

Drawings 131
30031-BHL
65K-950JR Bottom Heel
Die Holder Assembly

132 Drawings
30031-BHL
65K-950JR Bottom Heel
Die Holder Assembly

Drawings 133
30031-MHL
65K-950JR Middle Heel
Die Holder Assembly
4

12

10

6 2

6
7

5
12

11

134 Drawings
30031-MHL
65K-950JR Middle Heel
Die Holder Assembly

Drawings 135
30031-MHK
65K-950JR Middle Hook
Die Holder Assembly

136 Drawings
30031-MHK
65K-950JR Middle Hook
Die Holder Assembly

Drawings 137
30031-THL
65K-950JR Top Heel
Die Holder Assembly

138 Drawings
30031-THL
65K-950JR Top Heel
Die Holder Assembly

Drawings 139
30031-TBHK
65K-950JR Top-Bottom Hook
Die Holder Assembly

140 Drawings
30031-TBHK
65K-950JR Top-Bottom Hook
Die Holder Assembly

Drawings 141
24625 Reducer Assembly

142 Drawings
24625 Reducer Assembly

ITEM NO. QTY./ASSY. PART NO./DESCRIPTION COMMENTS


1* 6 031-R01 Cap Screw Only in kit #031-24625-SRK
2* 1 031-R02 Shaft Seal Only in kit #031-24625-SRK
3* 1 031-R03 Seal Carrier Only in kit #031-24625-SRK
4* 1 031-R04 Back-up Ring Only in kit #031-24625-SRK
5* 1 031-R05 Quad Ring Only in kit #031-24625-SRK
6* 1 031-R06 "O" Ring Only in kit #031-24625-SRK
7 1 031-24707 Output Shaft
8 1 031-R08 Thrust Washer
9 2 031-R09 Retainer Ring
10 2 031-R10 Cone
11 2 031-R11 Cup
12 1 031-R12 Bearing Housing
13 4 031-R13 Pipe Plug
14* 2 031-R14 "O" Ring Only in kit #031-24625-SRK
15 2 031-R15 Cup
16 2 031-R16 Cone
17 1 031-R17 Keyed Washer
18 1 031-R18 Lock Washer
19 1 031-R19 Lock Nut
20** 1 031-R20 Planet Carrier Only in kit #031-R31
21 1 031-R21 Internal Gear
22 2 031-R22 Motor Adapter
23 4 031-R23 Pipe Plug
24 8 031-R24 Bolt
25 1 031-R25 Sun Gear Kit
26** 2 031-R26 Thrust Washer Only in kit #031-R31
27** 2 031-R27 Planet Bearing Only in kit #031-R31
28** 1 031-R28 Planet Gear Only in kit #031-R31
29** 1 031-R29 Planet Pin Only in kit #031-R31
30** 2 031-R30 Retainer Ring Only in kit #031-R31

* - Availible only in kit #031-246625-SRK


** - Availible only in kit #031-R31 Planetary Assembly Kit
Drawings

Drawings 143
Spinner Drive Motor Assembly

144 Drawings
Spinner Drive Motor Assembly

ITEM NO. QTY./ASSY. PART NO./DESCRIPTION COMMENTS


1 7 031-M01 Special Bolts
2 1 031-M02 End Cover
3 1 031-M03 Seal Ring-Commutator Only in kit #031-ME09-RK
4 5 031-M04 Seal Ring Only in kit #031-ME09-RK
5 1 031-M05 Commutator Assembly
6 1 031-M06 Commutator Assembly
7 1 031-M07 Manifold
8 1 031-M08 Rotor Set
9 1 031-M09 Wear Plate
10 1 031-M10 Drive Link
11 1 031-M11 Thrust Bearing
12 1 031-M12 Coupling Shaft
13 1 031-M13 Inner Bearing
14 1 031-M14 Thrust Washer
15 2 031-M15 Thrust Bearing
16 1 031-M16 Inner Seal Only in kit #031-ME09-RK
17 1 031-M17 Backup Washer Only in kit #031-ME09-RK
18 1 031-M18 Service Housing Assembly
19 1 031-M19 Outer Bearing
20 1 031-M20 Dirt & Water Seal Only in kit #031-ME09-RK
21 1 031-M21 Key

Drawings

Drawings 145
061-JRCLAMP
65K-950JR Hydraulic Pipe
Clamp Assembly

146 Drawings
061-JRCLAMP
65K-950JR Hydraulic Pipe
Clamp Assembly

Drawings 147
65K-950JR System Pressure Gauge Assy

148 Drawings 
Drawings 149
J81 OPEN- TO CLOSED-CENTER KIT

4 11
10

9
9 2

5
1

3
15 14

17 13 7 6

19 20
18

12 16

150 Drawings
J81 OPEN- TO CLOSED-CENTER KIT

20 C5515X16 -16MORBX -16MJIC 90DEG FITTING 1


19 C5315X16 -16MORBX -16MJIC STR FITTING 1
18 810645 3/8" LOCK WASHER 2
17 65041216 -12MJIC X 16FJIC ADAPTOR 2
16 806069 3/8 -16 x 4.5 LG L9 2
15 2603161616 -16MJIC "T" FITTING 2
14 2089-2-2S -2MNPT X -2FNPT 90 DEG ELBOW 1
13 OCHOSE 1 -16FJICX -16FJIC90 -16HS 24" LG 1
12 OCHOSE 2 -16FJICX -16FJIC90 -16HS 25.5" LG 1
11 OCHOSE 3 -12FJICX 3/4MNPT -12HS 57" LG 1
10 OCHOSE 4 -12FJICX -12FJIC -12HS 41" LG 1
9 OCHOSE 5 -16FJICX 1"MNPT -16HS 120" LG 2
8 L15 OR ELEMENT CONNECTOR 3
7 B104070 OPEN/CLOSED MANIFLOD ASSY 1
6 A40-3 BLUE AIR HOSE, 96" 1
5 A37 5/32" PTC Y FITTING 4
4 A29 PTC COUPLER FITTING 1
3 A27 5/32" x 1/8" PTC STR. FITTING 1
2 7840K22 SPLIT HOSE COVER, 24" 1
1 30171OC OC MOUNT PLATE, TILT VALVE 1
ITEM NO. PART NUMBER DESCRIPTION QTY.

Drawings 151
YELLO
RED 5 RED
a 5 5 ORANGE
S GREEN ORANGE
MAKE b
a
S
b
S
a
b
RED
RAISE/TILT
RED
RED CLEAR
SPIN
GREEN
BREAK LOWER/TILT
RED

RED
ORANGE
BLACK
BLUE
GRAY
GREEN

152 Drawings
GRIP HOLD RED
YELLOW YELLO
OILER BUTTON CLEAR TORQUE

5 GRAY
b
RED
S RED
a
ORANGE
BLUE RED

GRIP ORANGE EMERGENCY STOP


ORANGE 0
BLACK
ORANGE

YELLO GRAY

BLACK

368
366

PRESSURE SOURCE
857

369
369
369
604
YELLOW

H7

H6 H6 H6PRDM2 H6PRDM2 OILER NOZZLE

H6
V5C
V6-1

P SPINNER MOTOR
Open-Center Version

0
P
SYSTEM RELIEF

H61
SYSTEM SCHEMATIC:

T T

P9 P10 P7 P8 P5 P6 P11 P3 P4 P16 P17 P13

TORQUE CONTROL HAWK INDUSTRIES INC.


MANIFOLD PR2 P14 TILT CYLINDER
Hawkjaw 65K-950JR
P5 Hydro/Pneumatic Schematic
TOP GRIP CYL MIDDLE GRIP CYL BOTTOM GRIP CYL
P1
TORQUE GAGE SV3
P6
0
RAISE/LOWER CYL P2
FILTER GAGE
PR1 THE DEVICE DEPICTED AND DESCRIBED HEREON
0 P4
EMBODIES PROPRIETARY INFORMATION OWNED
BY HAWK INDUSTRIES, INC. ALL DESIGN,
PUMP JAW HOLDER CYL
MANUFACTURING, REPRODUCTION, SALES, AND
PATENT RIGHTS REGARDING THIS DEVICE OR
DRAWING ARE RESERVED EXCEPT WHERE
TORQUE CYL SV2 P3 EXPLICIT RIGHT IS GRANTED IN WRITING.
SPINNER DOOR
CYLINDERS
SPINNER BLOCK
YELLO
RED 5 RED
a 5 5 ORANGE
S GREEN ORANGE
MAKE b
a
S
b
S
a
b
RED
RAISE/TILT
RED
RED CLEAR
SPIN
GREEN
BREAK LOWER/TILT
RED

ORANGE RED
BLACK
BLUE
GRAY
GREEN
RED
GRIP HOLD YELLOW YELLO
a5
OILER BUTTON TORQUE
S
CLEAR

b 5 GRAY
a 5
S
L15 b
RED a 5
b
S S RED
a
L15 ORANGE
b
BLUE RED
L15

GRIP ORANGE EMERGENCY STOP


ORANGE 0
BLACK
ORANGE

YELLO GRAY

BLACK

368
366

PRESSURE SOURCE
857

369
369
369
604
YELLOW

H7

H6 H6 H6PRDM2 H6PRDM2 OILER NOZZLE

H6
V5C
V6-1

P SPINNER MOTOR
0
P
SYSTEM RELIEF

H61
SYSTEM SCHEMATIC:

T T
Closed-Center Kit Installed

P10 P7 P8 P5 P6 P11 P4
P9 P3 P16 P17 P13
B104070

TORQUE CONTROL HAWK INDUSTRIES INC.


MANIFOLD PR2 P14 TILT CYLINDER
Hawkjaw 65K-950JR
P5 Hydro/Pneumatic Schematic
MIDDLE GRIP CYL BOTTOM GRIP CYL
TOP GRIP CYL P1
TORQUE GAGE SV3
P6
0
P2
1 GAGE
2
PR1 THE DEVICE DEPICTED AND DESCRIBED HEREON
P4
EMBODIES PROPRIETARY INFORMATION OWNED
BY HAWK INDUSTRIES, INC. ALL DESIGN,
JAW HOLDER CYL
MANUFACTURING, REPRODUCTION, SALES, AND
SV2
FILTER PATENT RIGHTS REGARDING THIS DEVICE OR
DRAWING ARE RESERVED EXCEPT WHERE
0 TORQUE CYL P3 EXPLICIT RIGHT IS GRANTED IN WRITING.
SPINNER DOOR
PUMP CYLINDERS

Drawings 153
SPINNER BLOCK

RAISE/LOWER CYL

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