CLE12M-BPT-002-2_EN

Parts & Components Manual

CLE12M Series

Date：January , 2013
 Content
01-1 LABEL ..................................................................................................................................................... 1

01-2 OUTLINE ................................................................................................................................................ 2

02-1 CHASSIS（CLE12IM） ........................................................................................................................ 3

02-2 CHASSIS（CLE12M） ......................................................................................................................... 4

03-1 OUTER MAST（CLE12IM） ............................................................................................................... 5

03-2 OUTER MAST（CLE12M） ................................................................................................................ 6

03-2 INNER MAST（CLE12M） .................................................................................................................. 7

04-1 ELECTRIC BOX..................................................................................................................................... 8

04-2 STEERING WHEEL............................................................................................................................. 10

04-3 LOAD ROLLER.....................................................................................................................................11

05-1 OIL PIPE AND ACCESSORY（CLE12IM） ................................................................................... 12

05-2 CYLINDER（CLE12IM） ................................................................................................................... 14

05-3 OIL PIPE AND ACCESSORY（CLE12M）..................................................................................... 15

05-4 CYLINDER（CLE12M） .................................................................................................................... 16

05-5 PUMP STATION ................................................................................................................................... 17

05-6 SPARE PARTS FOR CHAIN AND PULLEY WHEEL（CLE12IM） ........................................... 18

05-7 SPARE PARTS FOR CHAIN AND PULLEY WHEEL（CLE12M） ............................................ 19

06-1 LONG SHAFT....................................................................................................................................... 20

06-2 DRIVING WHEEL（3EL-DC-1.2） ................................................................................................... 22

07-1 NOBLELIFT HANDLE ........................................................................................................................ 24

07-2 CAN-BUS HANDLE ............................................................................................................................ 26

07-3 CAN-BUS HANDLE KNOB................................................................................................................ 28

08-1 MAJOR LOOP HARNESS OF CLE12M SERIES .......................................................................... 30

08-2 CONTROL HARNESS OF CLE12M SERIES（CANBUS HANDLE）....................................... 31

08-3 CONTROL HARNESS OF CLE12M SERIES（NOBLELIFT HANDLE） ................................. 32

08-4 GENERAL PARTS FOR ELECTRICS OF CLE12M SERIES....................................................... 33

08-5 CONTROLLER ASSEMBLY OF CLE12IM（CANBUS HANDLE） ........................................... 36

08-6 CONTROLLER ASSEMBLY FOR CLE12IM（NOBLELIFT HANDLE） ................................... 38

08-7 CONTROLLER ASSEMBLY OF CLE12M（CANBUS HANDLE） ............................................ 40

08-8 CONTROLLER ASSEMBLY OF CLE12M（NOBLELIFT HANDLE） ....................................... 42

01-1 Label

No. Item Quantity Remark

1 Hook label 2
2 Warning label 2
3 Capacity label 2
4 CE label 2

1
01-2 Outline

No. Part Number Item Quantity Remarks

1 2300403002 Cover of electric box 1
2 1000423001 Screw 2
3 2040424001 Adjusting nut 2
2330603001 CLE1216M
4 Protective board 1
2340603001 CLE1229M
5 0000023121 Screw 6
6 0000023055 washer 6
7 2210618001 washer 12

2
02-1 Chassis（CLE12IM）

No. Part Number Item Quantity Remarks

1 2080501001 Chassis assembly 2
2 0000023120 Screw 1
3 2330501001 Welded fork frame 1
4 2330511001 Compound roller 4
5 2330504001 Stop block 1
6 0000023056 Screw 2
7 0000025018 washer 2
8 0000025019 washer 2
9 2000435002 magnetic steel 1

3
02-2 Chassis（CLE12M）

No. Part Number Item Quantity Remarks

1 2080501001 Assembled forks 2
2 2340501001 Welded fork of frame 1
3 2330511001 Compound roller 4
4 0000023120 Screw 1

4
03-1 Outer mast（CLE12IM）

No. Part Number Item Quantity Remarks

1 2330601003 Welded mast 1
2 2330601002 Welded front leg 1
3 2050423001 Screw 2
4 2050402001 Supporting seat 2
5 0000023114 Nut 2
6 0000023453 Screw 4
7 0000025031 washer 4
8 0000025101 washer 4
9 2030402001 Pressure plate 2
10 2330601001 Welded right front leg 1
11 0000023490 Screw 4

5
03-2 Outer mast（CLE12M）

No. Part Number Item Quantity Remarks

1 2000604003 Locating seat 2
2 2000604002 Spacer scaleboard 2
3 2000603002 Spacer block 2
4 2000604001 Spacer seat 2
5 0000024008 Nut 4
6 0000023077 Screw 4
7 0000025011 washer 4
8 0000025001 washer 4
9 0000023044 Screw 4
10 2340601001 Welded outer mast 1
11 2050423001 Screw 2
12 2050402001 Supporting seat 2
13 0000023114 Nut 2
14 0000023453 Screw 4
15 0000025031 washer 4
16 0000025101 washer 4
17 2030402001 Pressure plate 2
18 2330601001 Welded right front leg 1
19 2330601002 Welded front leg 1
20 0000023490 screw 4

6
03-2 Inner mast（CLE12M）

No. Part Number Item Quantity Remarks

1 2360601004 Welded inner mast 1
2 2220611001 Compound roller 4
3 2340604002 Stop block 2 1
4 0000025019 washer 4
5 0000025018 washer 4
6 0000023056 Screw 4
7 2340604001 Stop block 1 1

7
04-1 Electric box

8
No. Part Number Item Quantity Remarks
1 2300403001 Cover of battery case 1
2 2300404001 Fixed plate of switch 1
3 2040424001 Adjusting nut 4
4 1000423001 Screw 4
5 0000023040 Screw 4
6 0000025010 washer 4
7 0000023055 washer 4
8 2300404002 Installation plate of clamp 1
9 0000028011 Split pin 2
10 1040401003 Welded frame of hinge 2
11 0000023107 Screw 8
12 0000024007 Nut 8
13 2330401002 Welded electric box 1
14 0000023118 Screw 4
15 2330401001 Under coaming 1
16 0000024003 Nut 7
17 0000025036 washer 7
18 2300418001 Protective plate 1
19 0000023124 Screw 7
20 0000030002 Greasing cup 2

9
04-2 Steering wheel

No. Part Number Item Quantity Remarks

1 2240401006 Welded flange 2
2 0000025032 washer 8
3 0000025024 washer 8
4 0000023509 Screw 8
5 0000030002 Greasing cup 2
6 2210422001 Dust ring 2
7 0000027014 Bearing 2

10
 8 0000027015 Bearing 2
9 2210404001 Pressure cover 2
10 0000024016 Nut 2
11 2210405001 Frame of roller 2
12 0000024015 Nut 2
13 2210425001 Washer 4
14 0000027001 Bearing 4
15 2210413001 Sleeve 2
16 2210416001 Rear wheel 2
17 0000023111 Bolt 2

□
1 2210400001 Assembled steering wheel 2

04-3 Load roller

No. Part Number Item Quantity Remarks

1 2000407004 Shaft of front wheel 1 2
2 0000028013 Spring cylindrical pin 2
3 1000525001 Cushion 2
4 0000027001 Bearing 4/8

11
 5 2000416003 Load roller 2
6 2000407001 Shaft of load roller 4
7 0000028009 Spring cylindrical pin 8
8 2000405002 Linking plate 4
9 2000416002 Load roller 4

□
2 2000600002 Single load roller assembly 2

□
3 2000600001 double load roller assembly 2

05-1 Oil pipe and accessory（CLE12IM）

12
No. Part Number Item Quantity Remarks
1 2010300001 Cylinder assembly 1
2 2000337001 Safety anti-explosion valve assembly 1
3 0000022051 washer 1
4 2000317002 Straight joint 1
5 0000022011 O-ring 2
6 2000317001 High pressure oil pipe 1
7 0000017002 Right angel adjusting joint 1
8 2000301001 Pull rod seat 1
9 2000302003 Support 1 1
10 0000025011 washer 2
11 0000023067 Screw 2
12 0000023101 Bolt 1
13 0000025024 washer 1
14 0000025001 washer 2

13
05-2 Cylinder（CLE12IM）

No. Part Number Item Quantity Remarks

1 0000022014 O-ring 2
2 0000022013 O-ring 1
3 2000322003 Support ring for hole 1
4 2010322001 Y-ring 1
5 2000322002 Support ring for shaft 1
6 2000322001 Dust ring 1
7 0000025093 washer 1
8 0000024071 Nut 1

14
05-3 Oil pipe and accessory（CLE12M）

No. Part Number Item Quantity Remarks

1 0000017002 Right-angel adjusting joint 1
2 2000317001 High pressure oil pipe 1
3 0000022011 O-ring 2
4 2000317002 Straight joint 1
5 0000022051 washer 1
6 2000337001 Safety anti-explosion valve assembly 1
7 2300300001 Cylinder assembly 1
8 2000302001 Fixed plate of cylinder 1
9 0000023006 washer 2
10 0000023088 Screw 2
11 0000023101 Bolt 1
12 0000025024 washer 1
13 0000025002 washer 2

15
05-4 Cylinder（CLE12M）

No. Part Number Item Quantity Remarks

1 0000022014 O-ring 2
2 0000022013 O-ring 1
3 2000322003 Support ring for hole 1
4 2010322001 Y-ring 1
5 2000322001 Dust ring 1
6 2000322002 Support ring for shaft 1
7 0000025033 washer 1
8 0000024074 Nut 1

16
05-5 Pump station

No. Part Number Item Quantity Remarks

1 2330315001 Valve body 1
2 2330334001 Connector 1
3 2330335001 Magnetic valve 1
4 2330334002 Gear pump 1
5 2330317001 Oil suction pipe 1 ▲
6 2330337001 nutsch filter 1
7 2330317002 Oil returning pipe 1 ▲
8 2330335002 Starter relay 1
9 2330304001 Linking plate 1 ▲
10 2330337002 Clamping ring 1 ▲
11 2330334003 Motor 1
12 2330337003 Carbon brush(assembly) 1
13 2330301001 Oil tank 1
14 2000303001 Air plug 1
15 0000025011 washer 2
16 0000025001 washer 2
17 0000023089 Screw 2
18 0000024068 Nut 4
19 0000023040 Screw 4
Remarks : The Item with ▲ is not supplied separately.
17
05-6 Spare parts for chain and pulley wheel（CLE12IM）

No. Part Number Item Quantity Remarks

1 2000305001 Frame of chain wheel 1
2 2000107001 Shaft of chain wheel 1
3 0000028011 Split pin 3
4 2000312002 Pull rod with chain 1
5 2000302002 Adjusting washer 2
6 0000027011 Bearing 2
7 2000310001 Chain wheel 1
8 0000029121 Leaf chain 1 1600
9 0000028010 Split pin 4
10 2000307001 Shaft of chain 2
11 2000312001 Pull rod of chain 1
12 0000025099 Washer 1
13 0000025098 Washer 1
14 0000024010 Nut 1
15 0000024009 Nut 1

18
05-7 Spare parts for chain and pulley wheel（CLE12M）

No. Part Number Item Quantity Remarks

1 2010319001 Bumper block 1
2 2310305001 Frame of chain wheel 1
3 0000024010 Nut 2
4 0000023510 Screw 2
5 0000023103 Screw 1
6 2300301001 Shaft assembly 1
7 2240302001 Adjusting washer 2
8 0000027011 Bearing 2
9 2000310001 Chain wheel 1
10 0000029114 Leaf chain 1 2900
11 0000028010 Split pin 4
12 2000307001 Chain shaft 2
13 0000028011 Split pin 1
14 2000312001 Pull rod with chain 1
15 0000025029 washer 1
16 0000024011 Nut 1

19
06-1 Long shaft

20
No. Part Number Item Quantity Remarks
1 2240213001 Sleeve 1
2 0000027014 Bearing 1
3 2240231001 Spring 1
2240202002 CLE1216M
4 Under sleeve of spring 1
2240202001 CLE1229M
5 0000026020 Retaining ring for hole 2
6 2240213002 Guide sleeve 1
7 2330201001 Long shaft assembly 1
8 2240205002 Clamp A 1
9 2240205003 Clamp B 1
10 0000023120 Screw 2
11 0000023006 washer 6
12 0000023088 Screw 10
13 0000024013 Nut 1
14 0000023214 Screw 1
15 2210200001 Driving wheel assembly 1

21
06-2 Driving wheel（3EL-DC-1.2）

No. Part Number Item Quantity Remarks

1 0000026003 Retaining ring 1
2 0000027001 Bearing 1
3 0000036001 Flat pin 1
4 1000207002 Gear shaft 1
5 1000205003 Positive speed gearbox 1 ▲
6 1000209001 Small gear 1
7 0000026004 Retaining ring 1
8 0000026005 Retaining ring 1
9 0000036002 Flat pin 2
10 0000025020 Washer 5
11 2210234001 DC motor 1
12 0000023061 Screw 5
13 0000027009 Bearing 1

22
 14 1000209002 Big gear 1
15 0000022007 Outside framework oil seal 1
16 1000210001 Gear ring 1
17 0000027010 Bearing 2
18 0000026006 Retaining ring 1
19 0000022008 O-ring 1
20 1000222001 Seat of Oil seal 1
21 1000216001 Wheel 1
22 0000025006 Spring washer 21
23 0000023062 Screw 10
24 0000022009 Outside framework oil seal 1
25 1000205004 Cover of gear box 1
26 0000028008 cylindrical pin 2
27 0000023063 Screw 11
28 0000022232 Outside framework oil seal 1 ▲
29 1000234003 Electromagnetic brake 1
30 0000023064 Screw 6
31 1000205005 Cover 1
32 0000026007 Retaining ring 1
33 1000237001 Air plug 1
34 0000025021 Seal washer 1 ▲
35 1000237002 Fixed plate of the cable 1
36 0000023065 Screw 2
37 0000023066 Screw 2
38 9000004659 Brush 4
Remarks : The Item with ▲ is not supplied separately.

23
07-1 Noblelift handle

No. Part Number Item Quantity Remarks

1 0000023008 Screw 2
2 0000025003 washer 2
3 1000114004 Left driving knob 1

24
4 1000113002 Shaft sleeve 2
5 1000134002 Micro-switch 4
6 1000100015 Lowering button assembly 1
7 1000114001 Horn button 1
8 1000131001 Spring of horn button 1
9 1000100016 Lifting button assembly 1
10 0000023009 Screw 8
11 1000103004 Splint 1
12 1000134003 Accelerator 1
13 1000114003 Right driving knob 1
14 1000114002 Emergency button for backward 1
15 1000131002 Spring for emergency button 1
16 1000103001 Upper cover of handle 1
17 1000103003 Handle body 1
18 0000023053 Screw 3
19 0000023046 Bolt 2
20 0000025001 washer 2
21 2240101006 Welded handle lever 1
22 1000121001 Air spring 1
23 1000123001 Screw 1
24 2330205001 Handle joint 1
25 1000113001 Compound sleeve with shoulder 2
26 1000107001 Handle shaft 1
27 0000028003 Spring cylindrical pin 1
28 0000023455 Screw 1
29 2330205002 Linking plate 1
30 2240218001 Dust cover 1
31 0000023044 Screw 4
32 0000025001 washer 5
33 0000025011 washer 3
34 1020119001 Crash roll 1
35 0000023042 Screw 2
17 1000100008 Chinese handle assembly 1

25
07-2 Can-bus Handle

26
No. Part Number Item Quantity Remarks
1 0000023047 Screw 2
2 0000025001 washer 2
3 2240101003 Welded handle lever 1
4 1000123001 Screw 1
5 1000121001 Air spring 1
6 1000123003 Screw 4
7 1000104013 Cover board 1
8 1000113001 Compound lever with shoulder 2
9 1000107001 Handle shaft 1
10 0000028003 Spring cylindrical pin 1
11 0000023455 Screw 1
12 2330205001 Linking joint of handle 1
13 2330205002 Linking plate 1
14 2240218001 Dust cover 1
15 0000023044 Screw 4
16 0000025001 washer 5
17 0000025011 washer 3
18 1020119001 Crash roll 1
19 0000023042 Screw 2

□
18 1000100009 Canbus Handle 1

27
07-3 Can-bus handle Knob

No. Part Number Item Quantity Remarks

1 1000114014 Left driving knob 1
2 1000114015 Horn button 1
3 1000131009 Spring for horn button 5
4 1000113004 Camshaft bushing 2
5 1000137001 Magnetic piece 4 ▲
6 1000131010 Spring of emergency reversing button 4
7 0000023058 Screw 3
8 0000023057 Screw 2
9 0000025017 washer 2
10 1000114016 Right driving knob 1
11 1000107002 Shaft for driving knob 1
12 1000137002 PCB clip 1
13 1000134005 Load cell 2
14 1000103012 Upper part of the handle 1
15 1000103013 Under part of the handle 1
16 1000114017 Left button 1
17 1000137003 Fixed seat of magnetic part 2

28
18 1000131011 Torsional spring 2
19 1000114018 seat of emergency reversing button 1
20 1000114020 Cover of emergency reversing button 1
21 1000114021 Cover of select switch 1
22 1000114022 Right button 1
23 0000023060 Screw 1
24 1000134006 LED bi-colored light 1
25 1000103014 Seat of LED bi-colored light 1
26 1000131012 Torsional spring of right driving knob 1
27 1000131013 Torsional spring of left driving knob 1
28 1000134007 PCB 1
Remarks : The Item with ▲ is not supplied separately.

29
08-1 Major loop harness of CLE12M series

No. Part Number Item Remarks

1 2300433001 Harness of traction motor
2 2300433002 Harness of pump motor
3 2300433003 Harness of battery power
4 2300433004 Harness of controller power

30
08-2 Control harness of CLE12M series（CANBUS handle）

No. Part Number Item Remarks

2300433011 CLE1216M
1 Control harness
2300433012 CLE1229M

31
08-3 Control harness of CLE12M series（Noblelift handle）

No. Part Number Item Remarks

2300433005 CLE1216M
1 Control harness
2300433007 CLE1229M
2 2300433009 Handle harness Noblelift handle

32
08-4 General parts for electrics of CLE12M series

33
No. Part Number Item Quantity Remarks
1020400006 Asian Chinese
1020400007 Asian English
1020400008 European
Charger 24V/30A
1020400009 American
1020400010 Australian
1 1
1020400011 British
2330434001 Asian Chinese
2330434002 Asian English
Charger 24V/15A
2330434003 European
2330434004 American
2 2240432001 Battery D-210 1 30A
2 2330432001 Battery D-120 2 15A
3 0000023030 Screw 2
4 0000025010 washer 2
5 2000434001 Connector 2
6 2000434002 Connector 1
2 CLE1216M
7 0000023136 Screw
4 CLE1229M
1 CLE1216M
8 2040634001 Micro-switch
2 CLE1229M
9 1000434025 Hour meter 1
1 CLE1216M
10 2040603002 Protective cover of micro-switch
2 CLE1229M
11 0000023083 Screw 2
2000435001 Noblelift handle
12 Magnetic switch 1
2000435003 Canbus handle
13 0000023050 Screw 2
14 1000134001 Micro-switch 1
15 1010434002 Key switch 1
16 2240434001 DC power switch 1
17 0000023040 Screw 6
18 2210418002 Drill B 3
19 1000434015 Horn 1
20 0000023090 Screw 2
21 2000403001 Drill A 1
22 0000023067 Screw 4
23 2210404004 Clip 3
24 0000025001 washer 5
25 0000025011 washer 4

34
26 0000024005 Nut 4
27 0000023116 Screw 4
28 0000023055 washer 2
29 0000023126 Screw 2
30 1000434007 Fuse holder 1
31 0000025008 washer 2
32 0000025009 washer 2
33 0000023018 Screw 2
34 2210434004 Fuse 1
35 0000025026 Flat washer 2

35
08-5 Controller assembly of CLE12IM（CANBUS handle）

36
No. Part Number Item Quantity Remarks
1 1000434007 Fuse holder 1
2 2210434003 Fuse 1
3 0000023018 Screw 2
4 0000023072 Screw 2
5 0000025012 washer 2
6 2210402005 Connector seat with 6 cores 1
7 1000434040 Fuse 1
8 0000023019 Screw 2
9 1000434009 Fuse holder 1
10 0000023063 Screw 3
11 0000025006 washer 3
12 0000025007 washer 3
13 1000434010 Controller 1
14 0000023012 Screw 2
15 0000025004 washer 3
16 0000025005 washer 3
17 0000023051 Screw 2
18 0000025008 washer 10
19 2000404004 Lifting logic board 1
20 0000023017 Screw 4
21 0000023016 Screw 4
22 0000025009 washer 10
23 1000404002 Fixed frame of main contactor 2
24 0000023165 Screw 2
25 1000434014 Relay 1
26 2210404003 aluminium plate 1
27 1000434006 Contactor 1
28 0000023013 Screw 1
29 0000023032 washer 2
30 0000025003 washer 2
31 0000023052 Screw 2
32 1000434003 Protective module 1

□
4 2210400007 Controller assembly (DC-C) 1 3EL-DC-1.2

37
08-6 controller assembly for CLE12IM（Noblelift handle）

38
No. Part Number Item Quantity Remarks
1 1000434007 Fuse holder 1
2 2210434003 Fuse 1
3 0000023018 Screw 2
4 1000434040 Fuse 1
5 0000023019 Screw 2
6 1000434009 Fuse holder 1
7 0000023063 Screw 3
8 0000025006 washer 3
9 0000025007 washer 3
10 1000434002 Controller 1
11 0000023012 Screw 2
12 0000025004 washer 3
13 0000025005 washer 3
14 0000023017 Screw 4
15 0000023016 Screw 5
16 0000025009 washer 9
17 1000404002 Fixed frame of main contactor 2
18 0000023051 Screw 2
19 2210435001 Control board 1
20 1000403002 White pole 2
21 1000434005 Fuse tube 1
22 2210404003 aluminium plate 1
23 1000434006 Contactor of traction motor 1
24 0000023013 Screw 1
25 0000025008 washer 9
26 1010403005 Clamp type R 1
27 0000023072 Screw 2
28 0000025012 washer 2
29 0000023032 washer 2
30 2210402005 Seat of connector with 6 cores 1
31 0000023052 Screw 2
32 1000434003 Protective module 1

□
3 2210400006 Controller assembly DC 1 3EL-DC-1.2

39
08-7 Controller assembly of CLE12M（CANBUS handle）

40
No. Part Number Item Quantity Remarks
1 1000434007 Fuse holder 1
2 2210434003 Fuse 1
3 0000023018 Screw 2
4 0000023072 Screw 2
5 0000025012 washer 2
6 2210402005 Seat of Connector with 6 cores 1
7 1000434040 Fuse 1
8 0000023019 Screw 4
9 1000434009 Fuse holder 1
10 0000023063 Screw 3
11 0000025006 washer 3
12 0000025007 washer 3
13 1000434010 Controller 1
14 0000023012 Screw 2
15 0000025004 washer 3
16 0000025005 washer 3
17 1000434014 Relay 1
18 2210404003 aluminium plate 1
19 1000434006 Contactor of traction motor 1
20 0000023017 Screw 4
21 0000023016 Screw 4
22 0000025009 washer 8
23 1000404002 Fixed frame of main contactor 2
24 0000023165 Screw 2
25 0000023013 Screw 1
26 0000025003 washer 2
27 0000025008 washer 8
28 0000023032 washer 2
29 0000023052 Screw 2
30 1000434003 Protective module 1

□
4 2220400004 Controller assembly DC-C 1 3EL-DC-1.2

41
08-8 Controller assembly of CLE12M（Noblelift handle）

42
No. Part Number Item Quantity Remarks
1 1000434007 Fuse holder 1
2 2210434003 Fuse 1
3 0000023018 Screw 2
4 1000434040 Fuse 1
5 0000023019 Screw 2
6 1000434009 Fuse holder 1
7 0000023063 Screw 3
8 0000025006 washer 3
9 0000025007 washer 3
10 1000434002 Controller 1
11 0000023012 Screw 2
12 0000025004 washer 3
13 0000025005 washer 3
14 0000023017 Screw 4
15 0000023016 Screw 5
16 0000025009 washer 9
17 1000404002 Fixed frame of main contactor 2
18 0000023051 Screw 2
19 1000434004 Control plate 1
20 1000403002 White pole 2
21 1000434005 Fuse tube 1
22 2210404003 aluminium plate 1
23 1000434006 Contactor of traction motor 1
24 0000025008 washer 9
25 0000023013 Screw 1
26 1010403005 Clip type R 1
27 0000023072 Screw 2
28 0000025012 washer 2
29 0000023032 washer 2
30 2210402005 Seat of connector with 6 cores 1
31 0000023052 Screw 2
32 1000434003 Protective module 1

□
3 2220400001 Controller assembly DC 1 3EL-DC-1.2

43