Parts List

Front Fork for Ducati Monster S4RS

FG 338
Spare Parts List
Safety Precautions
Note!
The front fork is a very important part of the vehicle and
will therefore affect the stability of the vehicle. Safety Symbols
In this manual, mounting instructions and
Read and make sure that you understand the other technical documents, important
information in this manual and the mounting instructions information concerning safety is
before you use this product. If you have any questions distinguished by the following symbols:
regarding installation or maintenance please contact
your nearest Öhlins dealer.
The Safety Alert Symbol means: Warning!
Öhlins Racing AB can not be held responsible for any
Your safety is involved.
damage to the front fork, vehicle, other property or injury
to persons, if the instructions for installing and Warning!
maintenance are not followed exactly. The Warning Symbol means: Failure to
follow warning instructions can result in
Warning!
severe or fatal injury to anyone working with,
This product was developed and designed exclusively
inspecting or using the front fork, or
for a specific vehicle model and should only be installed
to bystanders.
on the intended vehicle model in its original condition as
delivered from the vehicle manufacturer. Caution!
This product contains pressurized nitrogen gas (N ).2 The Caution Symbol means: Special
Do not open, service or modify this product without precautions must be taken to avoid damage
proper education (authorized Öhlins dealer/distributor) or to the front fork.
proper tools.
Note!
After installing this product, take a test ride at low The Note Symbol indicates information that
speed to make sure that your vehicle has maintained its is important regarding procedures.
stability.

Note!
When working on this product, always consult your
Vehicle Service Manual.

This Manual should be considered as a part of the

product and should therefore accompany the product
throughout its life cycle.
© Öhlins Racing AB. All rights reserved. Any
reprinting or unauthorized use without the written
permission of Öhlins Racing AB is prohibited.
Printed in Sweden.

Contents
Fig 1 - Top cap 3
Fig 2 - External components 4
Fig 3 - Damping unit 5


 Top Cap

Figure 1 - Top Cap Pos Part No Pcs Description Notes

1-1 04747-02 1 Cap
1-2 04722-04 1 O-ring
1-3 04756-01 1 Adjuster rebound
1
4 1-4 00884-04 2 Ball
2
1-5 04727-01 1 Spring
3 1-6 04748-01 1 Adjuster
1-7 04722-03 1 O-ring
1-8 04749-02 1 Washer
5 1-9 04750-02 1 Housing
6
1-10 04722-08 1 O-ring
1-11 04751-02 1 Washer
1-12 04752-01 1 Washer
1-13 04753-01 1 Nut
7 1-14 04762-03 1 Preload socket

10

11

12

13

14


Figure 2 - External Components
Pos Part No Pcs Description Notes
1 2-1 04762-01 1 Spring support
7
2-2 04744-75 1 Spring Optional
04744-80 1 Spring Optional
8
2 04744-85 1 Spring Standard
9 04744-90 1 Spring Optional
04744-95 1 Spring Optional
10 2-3 04762-08 1 Spring support
2-4 04763-25 1 Preload tube
3 11
2-5 04760-25 1 Outer tube

12 2-6 00194-10 1 Sticker

2-7 04725-01 1 Bushing upper

4 2-8 04724-01 1 Bushing lower

2-9 04758-01 1 Washer
2-10 04720-02 1 Seal
2-11 04759-01 1 Circlip
2-12 04721-01 1 Scraper
2-13 04761-22 1 Inner tube
2-14 04722-08 1 O-ring
5
2-15 04742-17 1 Fork bottom right
04742-18 1 Fork bottom left
13
2-16 04757-04 2 Screw
2-17 04741-01 1 Circlip
2-18 04722-04 1 O-ring
2-19 04768-02 1 Comp. needle
2-20 00884-04 2 Ball
2-21 04727-01 1 Spring

14

15

16
21
19
18
17 20


Figure 3 - Damping unit
Pos Part No Pcs Description Notes
3-1 04737-01 1 Nut
3-2 04776-01 2 Circlip
3-3 04775-03 2 Washer
10
23 3-4 02302-07 1 Spring guide
3-5 04774-01 1 Bump rubber
1 3-6 04769-01 1 Bushing
11
3-7 04770-01 1 Seal head before 20100415
2 3-7 04770-03 1 Seal head after 20100414
3-8 04722-06 1 O-ring
3
3-9 01653-03 1 Spring guide before 20100415
12 24 3-9 01653-08 1 Spring guide after 20100414
25 3-10 04792-01 1 Top-out spring
3-11 04771-21 1 Adjustment rod
26 3-12 04767-22 1 Shaft
27 3-13 01653-04 1 Spring guide
3-14 04768-03 1 Rebound needle
28
3-15 04727-03 1 Spring
4 3-16 04728-02 1 Piston holder
29
3-17 01671-05 1 Spring
30 3-18 04729-03 1 Shim
13 3-19 04765-02 1 Piston, rebound
31
3-20 - Shim See spec. card
32 3-21 00641-01 1 Washer
14
01674-01 1 Washer Not in figure
15 3-22 01657-01 1 Nut
3-23 04772-04 1 Cylinder tube
3-24 04777-02 1 Nut flange

16 3-25 01672-02 1 Spring collar

3 3-26 01671-04 1 Spring
2 3-27 04729-03 1 Shim
3-28 04722-01 1 O-ring
17
5 3-29 04766-02 1 Piston, compr.
18 3-30 - Shim See spec. card
3-31 00641-01 1 Washer
6 19
3-32 04773-01 1 Piston holder,
comp.
20
01674-01 1 Washer Not in figure
21
7
22


 Öhlins Spare Parts List FG 338 | Issued 2009-08-25 | © 2009 Öhlins Racing AB

Your Öhlins retailer:

Öhlins Racing AB
Box 722 Phone: +46 (0)8 590 025 00
SE-194 27, Upplands Väsby Fax: +46 (0)8 590 025 80
Sweden www.ohlins.com