A.

Strength of web sling

* Data
Mass of roof plate and rafter m = 3610 kg *(from strength calc.)
Web sling 3 ton n1 = 5 pcs
Web sling 5 ton n2 = 3 pcs
Web sling 3 ton capacity mc_3 = 3000 kg
Web sling 5 ton capacity mc_5 = 5000 kg
Safety weight limit 110% SWL = 3971 kg
Total lifting lug = 8 pcs
Mass distribution per lifting lug ml = 496.375 kg
Force distribution per lifting lug Fl = 4864.475 N
Web sling 3 ton length r_3 = 6000 mm
Web sling 5 ton length r_5 = 6000 mm
Radius lifting lug x = 2016 mm
Safety factor sf = 75%
Specific gravity g = 9.8 N/kg

* Lifting degree (Ɵ)

Sin Ɵ = x/r_3
Ɵ = Arc. Sin (X/r_3)
Ɵ = 19.63336

Sin Ɵ = x/r_5
Ɵ = Arc. Sin (X/r_5)
Ɵ = 19.63336
 * Force on sling 3 ton
F_3 = mc_3*g*Cos Ɵ
= 27690.74 N

* Force on sling 5 ton

F_5 = mc_5*g*Cos Ɵ
= 46151.24 N

* F_3 shall be greater than Fl

Fl < F_3
F_3-Fl > 0
22826.27 > 0 , OK

* F_5 shall be greater than Fl

Fl < F_3
F_3-Fl > 0
41286.76 > 0 , OK

B. Welding Strength of Fillet Weld of Pad Lug

* Data
Tensile streght of welding consumable Y = 380 MPa
Allowable tensile stregth 2/3Y = 253.3333 MPa
Area of weld per pad A = 2904 mm^2
Total pad = 8
Total area of weld per pad At = 23232 mm^2
Force of roof and rafter F = 35378 N

* Pressure on Weld
P = F/At
= 1.522813 MPa

* Allowable tensile strength shall be greater than pressure on weld

2/3Y > P
2/3Y-P > 0
251.8105 > 0 , OK
C. Sketch
D. Lifting Plan

Detail
Lifting Radius = 12000 mm
Boom Length = 26342 mm
Weight Capacity on Chart = 5500 kg
Weight to be lifted = 3610 kg
SWL 110% = 3971 kg
 RATED LIFTING CAPACITY Based on ISO 4305
Not exceed 75% of static tipping loads

9.35m 30.5m Boom

(6.6m) (6.0m) (5.0m) (3.8m) (2.31m)

Outriggers fully extended Outriggers intermediately Outriggers intermediately Outriggers intermediately Outriggers completely
Working (360 full range) extended (over side) extended (over side) extended (over side) retracted (over side)
radius (m) 9.35m 16.4m 23.45m 30.5m 9.35m 16.4m 23.45m 30.5m 9.35m 16.4m 23.45m 30.5m 9.35m 16.4m 23.45m 30.5m 9.35m 16.4m 23.45m 30.5m
Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom
2.5 25.00 19.00 12.50 25.00 19.00 12.50 25.00 19.00 12.50 25.00 19.00 12.50 12.00 11.60 9.20
3.0 25.00 19.00 12.50 25.00 19.00 12.50 25.00 19.00 12.50 25.00 19.00 12.50 12.00 11.60 9.20
3.5 25.00 19.00 12.50 8.00 25.00 19.00 12.50 8.00 25.00 19.00 12.50 8.00 22.20 19.00 12.50 8.00 9.20 9.10 8.80 5.50
4.0 23.00 19.00 12.50 8.00 23.00 19.00 12.50 8.00 23.00 19.00 12.50 8.00 16.50 15.90 12.50 8.00 7.25 7.10 7.40 5.50
4.5 21.20 18.15 12.50 8.00 21.20 18.15 12.50 8.00 21.20 18.15 12.50 8.00 12.95 12.80 12.50 8.00 5.85 5.75 6.25 5.20
5.0 19.40 17.00 12.50 8.00 19.40 17.00 12.50 8.00 17.90 17.00 12.50 8.00 10.55 10.40 10.80 8.00 4.80 4.70 5.40 4.55
5.5 17.80 16.00 12.50 8.00 17.80 16.00 12.50 8.00 14.60 14.35 12.50 8.00 8.80 8.60 9.40 8.00 4.05 3.90 4.55 4.00
6.0 16.30 15.05 12.20 8.00 16.30 15.05 12.20 8.00 12.20 12.00 12.20 8.00 7.45 7.30 8.05 7.95 3.40 3.25 3.90 3.55
6.5 15.10 14.25 11.50 8.00 15.10 14.25 11.50 8.00 10.40 10.20 11.05 8.00 6.45 6.25 6.95 7.10 2.90 2.75 3.35 3.15
7.0 13.45 10.80 8.00 12.25 10.80 8.00 8.80 9.60 8.00 5.40 6.10 6.40 2.30 2.90 2.80
7.5 12.70 10.20 8.00 10.60 10.20 8.00 7.70 8.45 8.00 4.70 5.35 5.70 1.95 2.50 2.45
8.0 11.10 9.60 7.60 9.30 9.60 7.60 6.75 7.50 7.60 4.10 4.75 5.10 1.60 2.20 2.20
9.0 8.75 8.60 6.90 7.35 8.10 6.90 5.35 6.05 6.35 3.20 3.80 4.10 1.00 1.65 1.70
10.0 7.10 7.70 6.25 5.95 6.65 6.25 4.30 4.95 5.25 2.50 3.10 3.40 0.50 1.20 1.35
11.0 5.80 6.50 5.70 4.90 5.55 5.70 3.50 4.15 4.45 1.95 2.55 2.80 0.80 1.00
12.0 4.85 5.50 5.20 4.10 4.75 5.00 2.85 3.50 3.75 1.45 2.10 2.35
13.0 4.10 4.70 4.80 3.40 4.05 4.35 2.30 2.95 3.25 1.05 1.70 1.95
13.5 3.75 4.40 4.60 3.10 3.75 4.05 2.05 2.70 3.00 0.85 1.50 1.80
14.0 4.05 4.35 3.50 3.75 2.45 2.75 1.35 1.65
15.0 3.55 3.80 3.00 3.30 2.10 2.35 1.05 1.35
16.0 3.10 3.35 2.60 2.90 1.75 2.05 0.80 1.10
17.0 2.70 2.95 2.25 2.55 1.45 1.75 0.55 0.85
18.0 2.35 2.60 1.95 2.20 1.20 1.50 0.65
19.0 2.05 2.30 1.65 1.95 1.00 1.25 0.45
20.0 1.75 2.05 1.45 1.70 0.80 1.10
20.5 1.65 1.90 1.35 1.60 0.70 1.00
21.0 1.80 1.50 0.90
22.0 1.60 1.30 0.70
24.0 1.25 0.95
26.0 0.95 0.70
27.9 0.75 0.45
Critical
boom angle
Standard
for 25 ton for 25 ton for 25 ton for 25 ton for 25 ton
hook
Hook mass 220kg 220kg 220kg 220kg 220kg
Parts of line 7 6 4 4 7 6 4 4 7 6 4 4 7 6 4 4 7 6 4 4
(Unit : Metric ton)

511-74301002