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E2Oenz01

3-1 Introduction

Note

All wiring connections between components are shown exactly as they exist
in the vehicles. It is important to realize, however, that no attempt has been
made on the schematic to represent components and wiring as they
physically appear on the vehicle. For example, a 4-foot length of wire is
treated no differently in a schematic from one which is only a few inches
long. Furthermore, to aid in understanding electrical (electronic) operation,
wiring inside complicated components has been simplified.

Complete Circuit Operation

Each circuit is shown completely and independently in one cell. Other


components which are connected to the circuit may not be shown unless
they influence the circuit operation.

System Overview
Each major vehicle system includes a complete system overview prior to
each set of schematic pages. It is important to realize that this is only a high
level overview of the complete system connectivity. It includes component
operational information (1), component name and base part number (2), and
basic component internals (3). It does not include specific circuit
information, connector or pin numbers, splices or grounds. That
information is found on the schematic pages.

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


E2Oenz01

Introduction 3-2

P91 P93
Hot in run Hot at all Hot in run Central Junction 1 Hot at all Battery Junction
Box (CJB) Box (BJB)
times times
(14A067) (14A003)
F2.23 F2.15 F2.6 F1.26
10A 5A 5A 50A

Indicator receives a ground from the


Signals 4WABS Module module when there is a fault in the
that braking condition is
2
system. The lamp will stay on until
about to occur. the fault is corrected.

N82 A30 D20


Brake pedal posi- Instrument clus- Data Link Con-
tion switch ter (10849) nector (DLC)
(13480) (14489)

A7
ABS control mod-
ule (2C219)

Monitors the Brake Pedal


B14 B15 B25 Position Switch and system
Wheel speed sen- Wheel speed sen- Rear axle speed speed sensors to determine
sor, right front sor, left front sensor (2L373)
N452 (2C204) (2C205) when the 4WABS system
Traction control should be engaged.
switch

A variable reluctance sensor and A variable reluctance sensor and


3 N1
toothed speed indicator ring used toothed speed indicator ring used Brake fluid level
to determine wheel speed. As ring to determine axle speed. As ring switch (2L414)
teeth pass by reluctance sensor, a teeth pass by reluctance sensor, a
pulsing voltage signal is generated pulsing voltage signal is generated
and sent to 4WABS module. and sent to 4WABS module.
Voltage pulses are directly Voltage pulses are directly
proportional to rotational wheel proportional to rotational axle A30
Instrument clus-
speed. speed. ter (10849)

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


E2Oenz01

3-3 Introduction

Current Flow (1) Component Identification Numbers (6)

Each cell normally starts with the component that powers the circuit such as Each component on each schematic has a component identification number
a fuse or the ignition switch. Current flow is shown from the power source located to the upper right hand side of the component. By finding this
at the top of the page to ground at the bottom of the page. In order to number in the Component Location Chart, the Component Location View
concentrate on the essential parts, power supply and ground connections are for that component can easily be found.
sometimes simplified by a dashed line in the schematics. A full
representation of the power supply of a fuse or the power distribution from
a fuse to various components is given in cell 13 “Power Distribution”. Full
representation of the ground connections are shown in cell 10 “Grounds”. P91
Hot in run Central Junc-
tion Box (CJB)
F2.6 (14A067)
Switch Positions (2) 5A

Within the schematic, all switches, sensors and relays are shown “at rest” 31 C270a 1
See page
(as if the Ignition Switch were OFF). 13–8 6
11 C220a
A30
Splices (3) Instrument cluster (10849) 5
12 1) Traction control
1 12) ABS
A dashed line indicates that the splice is not shown completely. A reference 62–3
is given to the page where the splice appears in full. It is also listed in the 4 16 C220a
D20
Index. Data Link Con-
939 22 VT 603 20 DG nector (DLC)
(14489)

Component Referencing (4) 15 27 C1019 4 2 10 C251


See page See page
14–3 14–3
Each component on a schematic has a reference to the component location
S157 S156
view for that component. It is located to the right of each component. 939 20 VT 603 18 DG 3
914 18 TN/OG 915 18 PK/LB

7 15 3 11 C135
Component Names, Notes and Base Part Numbers (5) A7
ABS control
module (2C219)
Component names are placed on the right hand side of each component.
Any notes that describe switch positions or operating conditions follow the
name. Descriptions of the internals of the component are also included here. 8
The page where the component appears in full is listed in the Index. The 530 12 LG/YE

base part number for a component is listed in parentheses next to or under a


component. These part numbers will appear any place the component name 2
530 10 LG/YE
appears in the publication. G104

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


E2Oenz01

Introduction 3-4

Fuse and Relay Information

Cell 11 “Fuse and Relay Information” contains a view of the fuse-/relay


box in which all fuses and relays are identified. F12 F1
F24 F23
F13 F2

F14 F3

F15 F4

Power Distribution

Cell 13 “Power Distribution” shows the current feed circuit. The current
path is shown from the battery to the ignition switch and to all fuses. It also F29
O1
shows the circuits protected by each fuse. The circuit is traced from the fuse Battery 30A

to the component. All details (wires, splices, connectors) between the fuse
and the first component are shown.
P93
57 4 BK F20 F21 Battery
10A 20A Junction
Box
G1002 (BJB)

P93
Hot at all times Hot at all times Battery
F1 F2 Junction
Box (BJB)
30A 20A

932

932 18 RD 18 RD 196 18 DB/OG


C1041 C1021 C220
E7 E1 A30
Head– Head Instru–
lamp, –lamp ment
right , left cluster

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


E2Oenz01

3-5 Introduction

Ground Distribution
E10 E42 E8
Cell 10 “Grounds” contains the schematics that show the complete details Lamp Fog Turn lamp,
for each ground connection or main ground splice. This is useful in assembly, right lamp, right front
rear right
diagnosing a problem affecting several components at once (poor ground front
57 22 BK 57 22 BK 57 22 BK
connection or ground splice). All details (wires, splices, connectors)
between the ground point and the components are shown. These ground
connection details are shown here in order to keep the individual cell E9 E5
Lamp Headlamp switch
schematics as uncluttered as possible. assembly, left panel illumination
rear lamp

57 22 BK 57 22 BK
S1025
E32
Side lamp,
right front

57 20 BK 57 20 BK
G1009

Component and Connector Information


Cell 152 “Component Location Charts” helps the user find where the
various items depicted on the schematic can physically be found on the
C150
vehicle. A brief written description of the location is given, along with a
reference to the component location views. 12A581 1

Cell 151 “Component Location Views” show the components and their B15
Wheel speed sen- 2
connecting wires as they can be found on the vehicle. sor, left front
(2C205)
Cell 150 “Connector Views” show the views of the pins and/or cavities of
F02085
all connectors. The pin and cavity sides are shown separately as if the
connector were disconnected. The color of the connector housing is
indicated next to the connector number when available. The harness causal
number is located above the connector view and below the connector Pin Circuit Circuit Function
number. The circuit function charts are located below each connector. The 1 522 (TN/BK) Wheel speed sensor, left front (2C205) –
wiring harness designations are listed in cell 152 “Component Location 2 521 (TN/OG) Wheel speed sensor, left front (2C205) +
Charts”.

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


E2Oenz01

Introduction 3-6

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Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


4 -1 Symbols

Distributed splice Entire component Resistor or heating element

Crossed wiring without Part of a component


Potentiometer (pressure
connection or temperature)

Splice Component case directly at- Potentiometer (outside in-


tached to metal part of vehicle fluence)
(ground)

Removable connection

Battery
Ground Component with screw
terminals

Connector Fuse
Connector attached to
component

Female connector Circuit breaker

Connector attached to com-


ponent lead (pigtail)

Male connector

Heating element, Con-


ductor loop

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Symbols 4 -2

Ignition coil assembly Buzzer Antenna

Solenoid controlled valve Air bag sliding contact Permanent magnet,


or clutch solenoid (14A664) one–speed–motor

Light emitting diode Diode, current flows in Permanent magnet,


(LED) direction of arrow two–speed–motor

Capacitor Transistor Rotational sensor

Shield
Variable capacitor Lamp

Piezoelectric sensor Bifilament lamp Signal horn or speaker

Fusible link
Coil Gauges

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


4 -3 Symbols

Joint connector
Power ground VBATT Battery voltage

VPWR Switched or module


voltage
signal

SCP + Standard Corporate


Protocol (SCP) data +
Wire colors
– SIG
BK Black RTN Signal return
BN Brown
BU Blue SCP – Standard Corporate
Protocol (SCP) data –
DB Dark blue
DG Dark green
GN Green Switched ground
GY Gray
ISO Data bus ISO 9141 (K–
LB Light blue
line)
LG Light–green
NA Natural
OG Orange VREF PWR
PK Pink Switched power
RD Red Reference voltage
SR Silver
TN Tan
VT Violet
WH White Country code
YE Yellow

!"# Left–hand–drive ve- $#% Canada


hicles

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Symbols 4 -4

Two connections
(pins) in the same
A thick dashed line repre- 359 20 GY/RD
connector Hot in start P93
sents 2 or more wires 329 18 PK
or run Battery Junction
3 4 C103 Box (BJB) (14A003)
Dashed line indicates F18
terminals for the 15A
359 20 GY/RD
A thin dashed line repre- same connector Other circuits which share
sents a continuation 329 18 PK
See page fuse 18, but are not shown,
13-1 can be referenced in Power
Distribution
53 C240
A220
Wire insulation is one color Wire insulation is one Audio unit (18808)
color with another
color stripe (green
329 18 PK
with white)
4 C100
329 18 GN/WH Circuit references a wire
329 18 PK Connector reference num- which connects to anoth-
ber for component location er circuit
chart 29-01

Pin number

M111
Circuit number Windshield wiper
motor (17508)

Wire size (gauge) 1 C125


Other circuits which are also Shorting bar
grounded at G1001, but are
not shown, can be referenced
Wire attached to metal part of car See page
329 18 PK in Grounds
(grounded) 10-1
Busbar
G100 G1001
Ground numbered for reference to
component location chart
F3 F14
See page 10A 10A
46–1
A choice bracket shows A
wiring differences be- Cut wires referenced between
tween models, countries pages. Arrows show current
or options flow from power to ground.
A
See page
46–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


4 -5 Symbols

Component number Component number


Fuse condition

Hot at all P91 Name of component


Name of component
times Central Junction
N278 Box (CJB)
Ignition switch F23
(14A068)
Details about compo- 3A
(11572)
0) Off nent or operation
3 2 1 0 Base part number
1) Acc 720 20 RD/YE
2) Run 5 C220
3 C300
3) Start A30
Component connector
number Instrument cluster Details about component
6 6) Illumination or operation
Splice
4 C220
Reference to page where
See page
circuit is shown complete
Component con- 13–1
Switches that move nector number
together S64

2 1 2 1 19 20 LB/RD
17 C175
Dashed line shows a A147
mechanical connec- Powertrain Control
tion between
Module (PCM)
switches
33 19 C175 (12A650)
Wire insulation is
57 20 BK 57 20 BK one color
Dashed line indicates
Normally open contact terminals for the same
When coil is energized, 4 2 C201 connector
switch is pulled closed
2 1
S101

See page
10–1

G1002 G1001

One pole, two posi- Other circuits which


tion switch Ground numbered for refer- are also grounded
ence to component location at G1001, but are
2 1 chart not shown, can be
found using the ref-
erence

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


5-1 Connector Repair Procedures

Troubleshooting wiring harness and connector hidden concerns

The following illustrations are known examples of wiring harness, splices


and connectors that will create intermittent electrical concerns. The
concerns are hidden and can only be discovered by a physical evaluation as
shown in each illustration.
NOTE: Several components, such as the PCM, utilize gold plated terminals
in their connections to the wiring harness. If those terminals need to be
replaced, they must be replaced with a gold plated terminal.

Terminal not properly seated


1 = Locked terminal
7
2 = Male half
3 = Female half
6
4 = Seal
1 5 = Intermittent contact
6 = Unlocked terminal (Hidden by wire seal)
7 = Seal
Check for unlocked terminals by pulling each wire
2 at the end of the connector.
5

4
VFV10009101

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


Connector Repair Procedures 5-2

Defective insulation stripping


1 1 = Proper crimp
2 = Insulation not removed
3 = Wire strands missing
4 = Intermittent signals through pierced insulation

VFV10009102

Partially mated connectors


2 3 1 = Seal
2 = Displaced tab
1 4 3 = Female half
4 = Seal
5 = Intermittent contact
6 = Male half
7 = Intermittent contact
Lock may be displaced into an unlocked
position; pull on the connector to verify the lock.
6 7
5

VFV10009103

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


5-3 Connector Repair Procedures

Deformed (enlarged) female terminals


! !
1 = Enlarged
2 = Normal
Any probe entering the terminal may enlarge the contact spring opening
creating an intermittent signal. Insert the correct mating terminal (Location
A) from the service kit and feel for a loose fit.

1 2
VFV10009104

Electrical short inside the harness


1 = Solder coated wire to ground
1 2 = Harness protective tape
3 = Intermittent short
Solder coated wire pierced through the insulation of another circuit
4 = Grounding foil
3
2

3
VFV10009105

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


Connector Repair Procedures 5-4

Electrical short within the harness


1 Splice tape removed
1 = Intermittent short

VFV10009106

Splice covered
1 1 = Wire strand
2 = Splice tape
2 3 = Harness tape

3
VFV10009107

Broken wire strands in harness


1 1 = Wiring harness tape
2 = Wiring strand
3 = Broken strands intermittent signal
4 = Circuit insulation
Remove the tape and flex/feel each circuit for a reduction in
diameter at break.

3 2
VFV10009108

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


5-5 Connector Repair Procedures

Recommended splicing method

1. Disconnect battery ground cable.


2. Strip wires to appropriate length.
WIRE 1

37.2 mm
(1.5 in)

WIRE 2

19.5 mm
(.75 in)

3. Install heat shrink tubing.


4. Twist wires together.
5. Solder wires together.
WIRE 1 NOTE: Use rosin core mildly-activated (RMA) solder. Do not use acid
core solder.
WIRE 2

SHRINK
12.7 mm
TUBING
(.5 in)

6. Bend Wire 1 back in a straight line.


NOTE: Wait for solder to cool before moving wires.

WIRE 1

WIRE 2
SHRINK
TUBING

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


Connector Repair Procedures 5-6

7. Evenly position heat shrink tubing over wire repair.


49.9 mm NOTE: Overlap tubing on both wires.
(2 in)

WIRE 1

WIRE 2
SHRINK TUBING

12.7 mm 25.4 mm
(.5 in) (1 in)

8. Use heat gun to heat the repaired area until


adhesive flows out of both ends of heat shrink tubing.
9. Reconnect battery ground cable.

SHRINK TUBING WIRE 1


WIRE 2

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


8 -1 Systems Overview

Cell 37 – Shift Lock Cell 112 – Anti–Theft Cell 52 – Auxiliary Air Con-
ditioner/Heater
Cell 44 – Horn/Cigar Cell 127 – Adjustable Pedal Cell 119 – Climate Con-
Lighter trolled Seats
Cell 54 – Air Conditioner/ Cell 130 – Radio Cell 120 – Power Seats
Heater
Cell 55 – EATC Cell 125 – Electronic Day/ Cell 123 – Memory Seats
Night Mirror
Cell 60 – Instrument Clus- Cell 102 – Overhead Con- Cell 132 – Rear Seat En-
ter sole tertainment (RSE)
Cell 66 – Warning Devices Cell 89 – Courtesy Lamps Cell 56 – Rear Window De-
frost
Cell 12 – Charging System Cell 82 – Liftgate Wiper/
Cell 46 – Air Bags
Washer
Cell 21 – Engine Ignition
Cell 90 – Turn/Stop/Hazard
Lamps
Cell 20 – Starting System
Cell 92 – Exterior Lamps

Cell 24 – Engine Controls


Cell 93 – Reversing
(5.4L)
Lamps
Cell 25 – Engine Controls Cell 95 – Trailer/Camper
(6.8L) Adapter
Cell 27 – Engine Controls Cell 131 – Parking Aid
(7.3L Diesel)
Cell 31 – Vehicle Speed
Control
Cell 42 – ABS

Cell 81 – Wipers and Wash-


ers

Cell 85 – Headlamps Cell 100 – Power Windows Cell 30 – Transmission


Controls (4R100)
Cell 86 – Fog Lamps Cell 110 – Power Door Cell 34 – Electronic shift
Locks control
Cell 87 – Autolamps Cell 117 – Remote Control Cell 41 – Air Suspension
Alarm and Locks
Cell 97 – Daytime Running Cell 124 – Power Mirrors Cell 49 – Fuel Tank Selec-
Lamps tor
Cell 92 – Exterior Lamps

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


9 -1 Wiring Harness Overview

Excursion
24 7

1
33

32 8

11 14 22
31
6 20
4
9

13
2 27
16
12
23 3 19
29
21 15

10
18

28 30
17
25 5 26

Connector

Grommet

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Wiring Harness Overview 9 -2

Excursion
Item Part Number Description Item Part Number Description
1 12A581 Wiring harness – Engine control sensor 17 14405 Wiring harness – Tail lamps
2 12B637 Wiring harness – Engine control sensor and fuel charge 18 13A576 Wiring harness – Trailer lamp feed
3 12A690 Wiring harness – Engine Control 19 14086 Wiring harness – Door warning switch
4 14B060 Wiring harness – Starter motor relay and battery ground 20 13A625 Wiring harness – High mounted stoplamp
5 14300 Wiring harness – Battery output 21 13K027 Wiring harness – DTRL kit
6 14305 Wiring harness – Alternator to battery 22 13A409 Wiring harness – Tail lamps
7 14B060 Wiring harness – Starter motor relay and battery ground 23 – ABS control module (2C219)
8 14401 Main wiring harness 24 – Battery (10655)
9 14A005 Wiring harness – Body Main 25 – Battery II
10 14A699 Wiring harness – Seat regulator – with memory 26 – Auxiliary relay box 1
14B084 Wiring harness – Seat regulator – without memory 27 – Auxiliary relay box 2
11 14B084 Wiring harness – Seat regulator 28 – Powertrain Control Module (PCM) (12A650)
12 15525 Wiring harness – Powertrain Transmission Control Systems 29 – Central Junction Box (CJB) (14A068)
13 14B079 Wiring harness – Center console 30 – Vehicle Security Module (VSM)
14 14A504 Wiring harness – Body Main 31 – Electronic Automatic Temperature Control (EATC) module (19980)
15 14335 Wiring harness – Interior illumination 22 – Four–wheel drive control module
16 14334 Wiring harness – Interior lamps 33 – Parking Aid Module (PAM) (15K866)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


9 -3 Wiring Harness Overview

Pickup
24 15
7 33 23
6

32

1 17
19

4
8
11

13

31 20 16
2
12 9
3 30
22
28
27

14
10
18

21

29

25 26 5
15
Connector

Grommet

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Wiring Harness Overview 9 -4

Pickup
Item Part Number Description Item Part Number Description
1 12A581 Wiring harness – Engine control sensor 17 13A409 Wiring harness – Tail lamps
2 12B637 Wiring harness – Engine control sensor and fuel charge 18 13A576 Wiring harness – Trailer lamp feed
3 12A690 Wiring harness – Engine Control 19 14B102 Wiring harness – Cylinder head sensor jumper
4 14B060 Wiring harness – Starter motor relay and battery ground 20 14N139 Wiring harness – Parking/Reversing Aid
5 14300 Wiring harness – Battery output 21 13K027 Wiring harness – DTRL kit
6 14305 Wiring harness – Alternator/Rectifier system 22 15A211 Wiring harness – Fog lamp jumper
7 14B060 Wiring harness – Starter motor relay and battery ground 23 15K867 Wiring harness – Parking aid sensor, front
8 14401 Main wiring harness 24 – Battery (10655)
9 14A005 Wiring harness – Body Main 25 – Battery II
10 14B084 Wiring harness – Seat regulator 26 – Auxiliary relay box 1
11 14B084 Wiring harness – Seat regulator 27 – Auxiliary relay box 2
12 15525 Wiring harness – Powertrain Transmission Control Systems 28 – Powertrain Control Module (PCM) (12A650)
13 17C712 Wiring harness – Rear view inside mirror 29 – Central Junction Box (CJB) (14A068)
15A404 Wiring harness – Marker lamp to switch 30 – Vehicle Security Module (VSM)
14 14405 Wiring harness – Tail lamps 31 – Electronic Automatic Temperature Control (EATC) module (19980)
15 19F504 Wiring harness – running board lamps 22 – Four–wheel drive control module
16 13412 Wiring harness – Rear license plate lamp 33 – Parking Aid Module (PAM) (15K866)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


10 -1 Grounds

Excursion, G100, G102, G104, G105


P91
K163 K356 K355 V7 Central Junc-
PCM power Trailer tow relay, Trailer tow relay, A/C Compres- tion Box (CJB)
relay parking lamp battery charge sor clutch diode (14A068)
24–3, 25–3, 27–3 95–2 95–1 13–4, 13–20
86a C2160 2 86 C2110
K357 K22
V34 Trailer tow relay, Starter relay
PCM Module reversing lamp (11450)
power diode 95–2 20–1
2 2 C2163

5 M111 E27 11 C270f


See page Windshield wiper Engine compart-
10–2 motor (17508) ment lamp P114
A K353 K352
81–2 89–3 Auxiliary relay
Trailer tow relay, Trailer tow relay,
6 C125 1 C1159 box 4
left turn right turn

2 C1188 2 C1187
57 20 BK 57 10 BK 57 14 BK 57 20 BK

57 16 BK 57 20 BK 57 20 BK

S162

A7 A147
O3 O1
ABS control Powertrain Con-
Battery II Battery (10655)
module (2C219) trol Module
42–1 (PCM) (12A650)
24 8 C135 25 C175 24–3, 25–3, 27–3
C1249b C1100b
530 12 LG/YE 530 12 LG/YE

S159

530 10 LG/YE 567 18 LB/YE 57 10 BK 2057 0 BK 2057 4 BK 2057 8 BK

G105 G100 G109 G102 G104

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Grounds 10 -2

Excursion
P112
E1 E164 E40 N1 K371 K370 Auxiliary relay
Headlamp, left Park/turn lamp, Side lamp, left Brake fluid level Daytime Run- Daytime Run- box 2
(13008) left front (13411) front (13411) switch (2L414) ning Lamps ning Lamps
85–1 90–3 92–4 42–2 (DRL) relay 2 (DRL) relay 1
2 C1021 1 C1023 1 C1127 1 C124 86 C1172 2 C1171

57 20 BK 57 20 BK 57 20 BK 57 20 BK

Diesel only
6 C1047

S102

P113
K378 K379 Auxiliary relay
Transfer case Transfer case box 3
low to high high to low 34–5
relay relay
87A C1129 34–5 87A C1173 34–5

E43 E42 M12 B269


Fog lamp, left Fog lamp, right Fuel pump Air filter sensor
front (15200) front (15200) 27–6
86–1 86–1
1 C152 1 C162 2 C1210
4 C1253
57 20 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK
57 20 BK
S101 S250

3 C1026
3 C192

57 10 BK

A
See page
10–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


10 -3 Grounds

Excursion, G101
A147
Powertrain
Control Mod-
ule (PCM)
(12A650)
51 103 77 24 76 23 3 C175 24–3, 25–3, gasoline engines
27–3
Diesel only
B22 Crankshaft
Y265 Mass Air position shield
48
Exhaust Flow (MAF) 21–3
Pressure sensor S145
Regulator 3 C128 (12B579)
2 C1272 (EPR) 570 18 BK/WH 570 18 570 18 BK/WH 570 18 BK/WH 24–3, 25–3 35 C110
27–8 BK/WH
570 18 BK/WH 570 18 BK/WH 570 18 BK/WH 570 16 BK/WH

570 18 BK/WH 8 C1040 S167 Crankshaft


position shield
S161
16 C110 21–3
570 18 BK/WH
S106

D20
Data Link Con-
nector (DLC)
(14489)
A415 14–2
Injector Driv-
er Module 5 C251
(IDM)
26 C1174 27–3

574 10 BK/PK 570 16 BK/WH 570 14 BK/WH

6 C145

G101

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Grounds 10 -4

Excursion, G108
R77 M200
Heater blower Front blower
motor resis- motor speed
tor, front controller
(19A706) (19E624)
2 C1032 5 C1308
54–2 55–6

57 14 BK 57 10 BK

M278 E32
Vacuum Side lamp, E7
pump motor right front Headlamp,
manual A/C with EATC 54–4 (13411) right (13008)
2 C1119 1 C1126 92–4 85–1
2 C1041
H1 M87 E166 Y31
Horn (13832) Speed con- Park/turn A/C clutch
44–1 trol servo lamp, right solenoid
(9C735) front (13411) (19D269)
10 C122 31–3 1 C1043 90–3 2 C100 54–3, 54–4,
55–4
57 18 BK

2 C131 7 C1046

Gasoline engines

57 16 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK

S180

57 10 BK

G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


10 -5 Grounds

Excursion, G201
E30 A222 E31
Vanity mirror Electrochro- Vanity mirror
lamp, left matic inside lamp, right
(04100) mirror unit (04100)
89–2 (17700) 89–2
125–1

2 C907 2 C911 2 C906

57 20 BK 57 20 BK 57 20 BK
N449 E28 A255 M256
Adjustable Glove box Four–wheel Temperature
pedal switch lamp (14413) drive control blend door
127–1 89–2 module actuator
S936
3 6 C2089 1 C254 26 C281a 34–3 8 C289 (19E616)
54–3, 54–4
57 14 BK

5 C264
57 18 BK 57 18 BK 57 20 BK 57 20 BK 57 20 BK

57 18 BK

S257

N141 A11 R42 N470


Four–wheel Radio (18806) Cigar lighter, Parking aid
drive switch 130–2 front (15055) disable
34–4 44–2 switch
4 C284 2 C290a 3 C2031 N10 4 C2035 (15A860)
Trailer ground Rear window 131–4
P82 defrost
(including for Function se- switch
Aftermarket lector switch (18578)
4 C241
builder) assembly, 56–1
2 C294b 4 C294a 2 C294c front
54–2 N614
57 20 BK Power point,
3 C2142 instrument
57 20 BK 57 20 BK 57 10 BK panel
206 14 WH 3 C2033 (19N236)
Z
57 20 BK 57 20 BK 44–2 57 20 BK 57 14 BK
See page 57 16 BK 57 16 BK
10–7 S290

57 10 BK
G201

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Grounds 10 -6

Excursion, G200, G203, G400


A31 E35 E260 E263
Fuel tank unit License plate Running Running
(9H307) lamp, right board lamp, board lamp,
E259
24–8 92–4 left front right rear
Trailer tow
connector, 1 C462 1 C3084 89–4 1 C3087 89–4
E258
7–pin
Trailer tow E34 E261 E262
4 C433 95–1
connector, License plate Running Running
2 C4099 4–pin lamp, left board lamp, board lamp,
7 C4033
95–1 92–4 left rear right front
206 10 WH
1 C452 1 C3085 89–4 1 C3086 89–4
California 1 C4098 See page 57 18 BK 57 18 BK 57 18 BK 57 18 BK
206 12 WH 10–12
N
S432 S311 S313

12 C410 1 C431 1 C432

57 14 BK 57 18 BK 57 18 BK 57 BK

S401

A11 A433 P87 57 10 BK A208


Radio (18806) DVD player Rear Inte- Restraints
130–2 132–2 grated Con- G400 control mod-
trol Panel ule (14B321)
11 16 C290a 10 C949 11 C349 (RICP) 21 C2041 46–2
See page (19980) See page
694 18 BK/LG 694 16 BK/LG 694 20 BK/LG 10–10 130–2 10–10 649 18 BK/OG
6 C313 N M
694 18 BK/LG 694 20 BK/LG 694 16 BK/LG

with DVD player with video cas- with DVD player with video cassette player
sette player 2 C214
10 C212
S285 G203

with Rear Seat


Entertainment
G200 (RSE) system

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


10 -7 Grounds

Excursion, G202
N113 N78 K73 K26 P91
Main light Steering wheel/ Blower motor Fog lamp relay Central Junc-
switch (11654) speed control relay 86–1 tion Box (CJB)
13–16 switch (9F924) 55–3 (14A068)
6 C205a 4 C205b See page 86 C2017 1
10–5
Y215 Z P140 N442 12 13 C270a
Brake shift in- Air bag sliding Multifunction
terlock (3Z719) contact switch (13K359)
37–1 (14A664) 81–3
2 C2008 6 C202b

2 C218b

57 20 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK
57 20 BK

S218

P111
A30 N449 K2 Auxiliary relay P87
Instrument clus- Adjustable ped- Indicator flasher box 1 Rear Integrated
ter al switch relay (13350) Control Panel
60–6 127–1 90–2 (RICP) (19980)
15 C220c 4 C2089 86 C2047 15 C349 130–2
D20 K354 O40
Data Link Con- Auxiliary A/C Power point,
nector (DLC) relay console
(14489) 52–2 (19N236) 57 20 BK
14–2
85 C2116 3 C380 44–2
4 C251 57 14 BK
S324

57 20 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK 57 14 BK

14 C214

57 20 BK

S217

57 12 BK

G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Grounds 10 -8

Excursion, G300
A37 N470 A205 A147
Trip Computer Parking aid dis- Electronic Auto- Powertrain Con-
Module able switch matic Tempera- trol Module
(10D898) (15A860) ture Control (PCM) (12A650)
1 C945 102–1 1 C2035 131–14 2 C228a (EATC) module 33 C175 24–8, 25–8
N449 A102 (19980)
676 22 Adjustable ped- Passive anti– 55–3
676 20 PK/OG
PK/OG al switch theft transceiver A30
127–2 module (15607) Instrument clus-
2 C2089 14 C252 112–1 ter
6 C936
60–2 M111
N82 13 C220c Windshield wip-
N10 Brake pedal B72
676 18 PK/OG er motor (17508)
Rear window position switch Sunload sensor 81–2
defrost switch (13480) (19E663) 3 C125
(18578) 1 C278 90–4 87–1
56–1 676 20 PK/OG
2 C264 1 C241 2 C286
S172
676 18 PK/OG 676 22 PK/OG 676 20 PK/OG 676 20 PK/OG
1 C146
676 18 PK/OG 676 20 PK/OG 676 18 PK/OG 676 20 PK/OG
S201

N216 N440 A207


Seat adjust Memory set Driver seat
switch, driver switch (14776) module
side front 123–3 (14C718)
(14A701) 7 C503 6 C341c 123–2
123–2
8 C360 676 14 PK/OG

676 20 PK/OG 676 20 PK/OG 676 20 PK/OG

7 C327 7 C213

676 20 PK/OG 676 14 PK/OG

S314

676 14 PK/OG

G300

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


10 -9 Grounds

Excursion, G900
N447 N204 N409 E177 N239 A244
Master win- Door lock Exterior rear Door entry Door ajar Key pad
dow adjust switch, driver view mirror lamp, left switch, driver switch as-
switch side (14028) switch front (13776) side front sembly
2 C504a (14529) 1 4 C505 117–2 (17B676) 1 C506 89–4 2 C526 (14018) 5 C500 (14A626)
100–3, 100–5 66–1 117–4
5 C527

57 14 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK 57 18 BK 57 20 BK

3 C510

S501

57 12 BK

M218 N237 N615 N216 N317


Rear wiper Door ajar Power point, Seat adjust Safety belt
motor assem- switch, driver C pillar switch, driver buckle switch
bly side rear (19N236) side front (10B924)
2 C476 82–1 2 C715 (14018) 2 C3009 44–2 (14A701) 66–2
66–1 120–1
A427 See page
Vehicle Secu- 10–11
rity Module X
(VSM)
See page
14 C2113a 59–1 10–12 8 C360 3 C323
P
57 16 BK 57 14 BK 57 18 BK

S332
5 C922 8 C3007

57 14 BK 57 18 BK 57 10 BK 57 14 BK
57 10 BK 57 14 BK
11 C314

without heated with heated


seats seats
S300

G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Grounds 10 -10

Excursion, with video cassette player


A267 A269 A270
Rear Seat Enter- Video display Video cassette
tainment (RSE) player
module
1 5 14 16 20 C3077a 11 2 C960 16 13 C3077a
48 20 694 20 BK/LG
S946
694 20 BK/LG 694 20 BK/LG 48 20 694 20 BK/LG
S917
694 20 BK/LG 48 20 48 20
48 20
6 15 C313

S367
694 20 BK/LG
S256

9 10 C212

S269
N
S270
See page
10–6
9 C275

S336 S361

S351

S350

694 16 BK/LG

See page
10–6

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


10 -11 Grounds

Excursion
A223 N274
Heated seat Seat heater
module, pas- switch, driver
senger side side
1 C329 front 4 2 C320 119–1
119–1
N275 N317 A207
Seat heater Safety belt Driver seat
switch, passen- buckle switch module
ger side 57 16 BK 57 18 BK 57 18 BK (10B924) (14C718)
66–2 2 C341b 123–2
2 4 C321 119–1

without power with power A224


Heated seat
seats seats
module, driver
3 C323 side front
1 C359 119–1
with power
57 18 BK 57 18 BK seats
S355
57 20 BK 57 BK 57 14 BK
N217
Seat adjust
switch, passen-
ger side front S332
120–2
57 16 BK
8 C330

57 14 BK

57 18 BK
S335
57 14 BK
57 14 BK

4 C340 4 C327

57 14 BK

S306

57 14 BK

X
See page
10–9

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Grounds 10 -12

Excursion
N638 E238 E105 E109 E242 E243
Auxiliary Interior/map Reversing Reversing Park/stop/ Park/stop/
function se- lamps assem- lamp, left lamp, right turn lamp, left turn lamp,
lector switch bly, front (13411) (13411) rear right rear
1 C990b assembly, 2 C931 89–5 1 C451 93–2 C461 93–2 1 C4035 90–6 1 C4032 90–6
rear

57 20 BK 57 20 BK 57 18 BK 57 18 BK 57 18 BK 57 18 BK

1 C935 with DVD


player

S404
with auxiliary a/c without auxil-
iary a/c
57 16 BK

4 C405

Q N
See page See page
10–14 10–6

N238 M220 M221 E178 N240 N205


Door ajar Exterior rear Exterior rear Door entry Door ajar Door lock
switch, pas- view mirror, view mirror, lamp, right switch, pas- switch, pas-
senger side driver side passenger front (13776) senger side senger side
2 C820 rear (14018) (17682) side (17683) 1 C606 89–4 2 C602 front (14018) 4 1 C605 (14028)
66–1 124–1 124–1 57 20 BK 57 20 BK 66–1 57 18 BK 117–2
S639

5 C521 5 C601

57 18 BK 57 18 BK 57 18 BK 57 18 BK 57 18 BK

S233

57 10 BK

P
See page
10–9

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


10 -13 Grounds

Excursion
M261 A404 M145 A265 K55 O21
Mode door Rear A/C con- Blend door Parking Aid High speed Power point,
actuator, rear trol module actuator, rear Module (PAM) blower motor rear (19G247)
52–4 52–4 (19E616) (15K866) relay 44–2
5 C3044 6 C3005 5 C3004 52–4 3 C4014 131–2 87 C4076 52–2 3 C474

57 20 BK 57 20 BK 57 20 BK 57 20 BK 57 10 BK 57 14 BK

with auxiliary a/c without auxiliary


a/c

S321

without auxiliary with auxiliary a/c


a/c
57 16 BK

S323

57 10 BK

G403

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Grounds 10 -14

Excursion
M218 N403 R19 E51 E174
Rear wiper mo- Liftgate ajar Rear window Cargo lamp High mounted
tor assembly switch, right defrost grid 89–5 stoplamp
82–1 66–1 (18C618) (13A613)
1 C476 2 C459 1 C402b 56–1 2 C926 2 C475c 2 C475b 2 C475b 90–5

57 26 BK 57 20 BK 57 10 BK 57 20 BK 57 18 BK 57 18 BK 57 18 BK

S443

N636
1 C411 Power vent win-
dow switch,
right
1 2 7 C152
S440 57 20 BK

E239 E238
Interior/map Interior/map 57 20 BK
lamps assem- lamps assem-
bly, rear bly, front N637 57 20 BK
89–5 84–5 Auxiliary func-
2 C932 2 C931
tion selector
E246
switch assem-
Rail lamp, LH 57 18 BK without auxiliary
side (13776) 1 C989b 4 C989a bly, front
a/c 52–3
89–5 2 C991
57 20 BK 57 14 BK
1 C941
E245 N635
Rail lamp, RH Power vent
See page
10–12 side (13776) window
89–5 switch, left
O
3 C942 1 2 7 C946
57 20 BK
5 C925 57 20 BK
57 20 BK
57 20 BK S935

57 18 BK 57 20 BK 57 20 BK 57 14 BK
57 16 BK

9 C919

S934

57 10 BK

G901

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


10 -15 Grounds

Pickup, G100, G102, G104, G105


P91
K163 K356 K355 V7 Central Junc-
PCM power Trailer tow relay, Trailer tow relay, A/C Compres- tion Box (CJB)
relay parking lamp battery charge sor clutch diode (14A068)
24–3, 25–3, 27–3 95–2 95–1 13–4, 13–20
86a C2160 2 86 C2110
K357 K22
V34 Trailer tow relay, Starter relay
PCM Module reversing lamp (11450)
power diode 95–2 20–1
2 2 C2163

5 11 C270f
See page M111 E27 P114
10–16 Windshield wip- Engine K353 K352
Auxiliary relay
A er motor (17508) compartment Trailer tow relay, Trailer tow relay,
box 4
81–2 lamp left turn right turn
6 C125 1 C1159 89–3
2 C1188 2 C1187

57 10 BK 57 20 BK 57 14 BK 57 20 BK 57 16 BK
57 20 BK 57 20 BK

S162

A7 O3 O1
ABS control A147
Battery II Battery (10655)
module (2C219) Powertrain Con-
42–1 trol Module
24 8 C135 (PCM) (12A650)
25 C175 24–3, 25–3, 27–3 C1249b C1100b
530 12 LG/YE 530 12 LG/YE
567 18 LB/YE 57 10 BK
S159
2057 0 BK 2057 4 BK 2057 8 BK

530 10 LG/YE
G109 G102 G104
G105 G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Grounds 10 -16

Pickup
P112
E1 E164 E40 N1 K371 K370 Auxiliary relay
Headlamp, left Park/turn lamp, Side lamp, left Brake fluid level Daytime Run- Daytime Run- box 2
(13008) left front (13411) front (13411) switch (2L414) ning Lamps ning Lamps
85–1 90–3 92–4 42–2 (DRL) relay 2 (DRL) relay 1
2 C1021 1 C1023 1 C1127 1 C124 86 C1172 2 C1171

C1284

57 20 BK 57 20 BK 57 20 BK 57 20 BK

with sealed
4 C1278 beam headlamps 6 C1047

S102

P113
K378 K379 Auxiliary relay
Transfer case Transfer case box 3
low to high high to low 34–5
relay relay
87A C1129 34–5 87A C1173 34–5
A305
Air suspension
M12 compressor as-
Fuel pump sembly
27–6 41–2
1 C1179
E43 E42 B269
Fog lamp, left Fog lamp, right Air filter sensor
front (15200) front (15200)
86–1 86–1 4 C1253
1 C152 1 C162 2 C1210
57 14 BK See page
57 14 BK 57 14 BK
10–28
57 20 BK 57 20 BK B
S250
S101
57 14 BK 57 10 BK 57 20 BK 57 18 BK

3 C1045 3 C192 12 C1222 10 C1222

57 10 BK

A
See page
10–15

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


10 -17 Grounds

Pickup, G101
A147
Powertrain
Control Mod-
ule (PCM)
(12A650)
51 103 77 24 76 23 3 C175 24–3, 25–3, gasoline engines
27–3
Diesel only
B22 Crankshaft
Y265 Mass Air position shield
Exhaust Flow (MAF) 21–3
48
Pressure sensor
Regulator 3 C128 (12B579) S145
2 C1272 (EPR) 570 18 BK/WH 570 18 570 18 BK/WH 570 18 BK/WH 24–3, 25–3 35 C110
27–8 BK/WH
570 18 BK/WH 570 18 BK/WH 570 18 BK/WH 570 16 BK/WH

570 18 BK/WH 8 C1040 S167 Crankshaft


position shield
16 C110 S161 21–3
570 18 BK/WH 48 18
S106

D20
Data Link Con-
nector (DLC)
(14489)
14–2
A415
5 C251
Injector Driv-
er Module
(IDM)
26 C1174 27–3

574 10 BK/PK 570 16 BK/WH 570 14 BK/WH

6 C145

G101

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Grounds 10 -18

Pickup, G108
M278 M87
Vacuum Speed con-
pump motor trol servo
54–4 (9C735)
10 C122 31–3

2 C1119

57 20 BK 57 20 BK

M112 E32
Windshield Side lamp, E7
washer pump right front Headlamp,
Diesel only gasoline en- motor (17618) (13411) right (13008)
gines 2 C137 81–4 1 C1126 92–4 85–1
2 C1041
H1 R77 E166 Y31
Horn (13832) Heater blower Park/turn C1285 A/C clutch
44–1 motor resis- lamp, right solenoid
tor, front front (13411) (19D269)
2 C1032 (19A706) 1 C1043 90–3 2 C100 54–3, 54–4
54–2

gasoline engines 57 20 BK

2 C131 2 C1168
7 C1046 gasoline engines
57 20 BK

57 16 BK 57 20 BK 57 14 BK 57 20 BK 57 20 BK 2 C1281

S180

57 10 BK

G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


10 -19 Grounds

Pickup, G201
N449 E28 A255 M256
Adjustable Glove box Four–wheel Temperature See page
pedal switch lamp (14413) drive control blend door 10–28
127–1 89–2 module actuator Y
3 6 C2089 1 C254 26 C281a 34–3 8 C289 (19E616)
54–3, 54–4
57 18 BK

5 C264
57 18 BK 57 18 BK 57 20 BK 57 20 BK 57 20 BK

S257

N470 N629
Parking aid Fuel tank se-
N141 A11 R42 disable lector switch
Four–wheel Radio (18806) Cigar lighter, switch 49–1
drive switch 130–2 front (15055) 4 C2035 (15A860) 5 C2194
44–2 131–4
57 20 BK 57 16 BK
4 C284 2 C290a 3 C2031
P82 B72
Function se- Sunload sen- with parking aid with auxiliary fuel
lector switch sor (19E663)
tank
assembly, 87–1
3 C2142 3 C294c 4 C294a 2 C294b front 2 C286
54–2 N614
Power point,
instrument
57 14 BK 206 14 WH 57 10 BK 57 20 BK 57 10 BK 57 16 BK panel
57 20 BK 57 20 BK 57 20 BK 3 C2033 (19N236)
44–2
57 16 BK
S290

57 10 BK

G201

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Grounds 10 -20

Pickup, G200, G202, G203, G400


A31 E35 E260 E263
Fuel tank unit License plate Running Running
(9H307) E259 lamp, right board lamp, board lamp,
24–8 Trailer tow 92–4 left front right rear
E258 1 C462 1 C3084 89–6 2 C3087 89–6
connector,
Trailer tow
7–pin See page
connector, E261 E262
4 C433 95–1 10–27 with dual rear
4–pin Running Running
wheels
2 C4099 95–1 10–26 without dual board lamp, board lamp,
7 C4033
left rear right front
rear wheels
1 C4098 1 C3085 89–6 2 C3086 89–6
California not used N
206 10 WH 206 12 WH 1 C423 57 18 BK 57 18 BK 57 18 BK 57 18 BK
not used
S311 S310
S432
57 14 BK 57 18 BK 57 16 BK 57 16 BK 1 C422
2 C495 2 C494
57 16 BK
57 20 BK
57 20 BK
12 C410

chassis cab except chassis chassis cab except chassis


cab cab
S401

57 10 BK
G400

A11 A208 N475


Radio (18806) Restraints Passenger
130–2 control mod- Air bag Deac-
ule (14B321) tivation (PAD)
11 16 C290a 10 21 14 C2041 5 C2099 switch
46–4
694 18 BK/LG 694 16 BK/LG 649 20 BK/OG 649 20 BK/OG 649 20 BK/OG 649 20 BK/OG

S285 S299

694 16 BK/LG 649 18 BK/OG

G200 G203

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


10 -21 Grounds

Pickup, G202
N113 N78 P91
K26
Main light Steering wheel/ Central Junc-
Fog lamp relay
switch (11654) speed control tion Box (CJB)
86–1
13–32 switch (9F924) (14A068)
6 C205a 4 C205b
1
Y215 P140 N442 13 C270a
Brake shift in- Air bag sliding Multifunction
terlock (3Z719) contact switch (13K359)
37–1 (14A664) 81–3
2 C2008 6 C202b

2 C218a

57 20 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK

S218

P111
A30 N449 K2 Auxiliary relay
Instrument clus- Adjustable ped- Indicator flasher box 1
ter al switch relay (13350)
Diesel only
60–6 127–1 90–2
15 C220c 4 C2089 86 C2047
D20
Data Link Con- N619 A416
nector (DLC) Air suspension Auxiliary Power-
(14489) switch, rear train Control
14–2 41–3 Module (APCM)
4 C2181 27–5
4 C251

1 C2176
57 20 BK 57 12 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK

57 20 BK

S217

57 12 BK

G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Grounds 10 -22

Pickup, G300
A143 N470 N82 A30 A147 B203
Overhead con- Parking aid dis- Brake pedal Instrument clus- Powertrain Con- Ambient air
sole able switch position switch ter trol Module temperature
102–2 (15A860) (13480) 60–2 (PCM) (12A650) sensor (19E702)
1 C2035 131–4 1 C278 90–4 13 C220c 33 C175 24–8, 25–8 1 C132 102–2

1 C930

676 20 PK/OG
M111
Windshield wip-
676 22 PK/OG er motor (17508)
81–2 1 C1147
3 C125

676 20 PK/OG 676 18 PK/OG 676 20 PK/OG 676 20 PK/OG

2 C264 676 20 PK/OG

S172

676 18 PK/OG
1 C146

S201

676 14 PK/OG

7 C213

G300

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


10 -23 Grounds

Pickup, G900
N239 N447 N409
Door ajar Master win- Exterior rear
switch, driver dow adjust view mirror
side front switch switch
2 C526 (14018) 2 C504a (14529) 5 C527 (17B676)
66–1, 66–2 100–3, 100–5 124–2
N204 E177
57 20 BK
Door lock Door entry
switch, driver lamp, left
without power with power side (14028) front (13776)
equipment equipment 1 4 C505 110–3, 117–2 1 C506 89–6

57 14 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK

S501

N237 E238 E174


Door ajar Interior/map High
switch, driver lamps assem- mounted sto-
side rear bly, front plamp
2 C715 (14018) 2 C931 89–5 (13A613)
66–1, 66–2 90–5
A427
3 C904
Vehicle Secu- See page See page
rity Module 10–24 10–24
See page (VSM)
10–25 P C
14 C2113a 59–1
X

57 10 BK 57 18 BK

57 14 BK 57 14 BK 57 20 BK 57 12 BK 57 BK 57 20 BK

with power without power


without power with power equipment equipment
equipment equipment

S300

57 10 BK
G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Grounds 10 -24

Pickup
N238 A265 E178 N240 N205
Door ajar Parking Aid Door entry Door ajar Door lock
switch, pas- Module (PAM) lamp, right switch, pas- switch, pas-
senger side (15K866) front (13776) senger side senger side
2 C820 rear (14018) 3 C4014 131–3 2 C606 89–6 2 C602 front (14018) 4 C605 (14028)
1
66–1, 66–2 66–1 without remote 1
with remote key-
57 20 BK keyless entry
less entry
6 C300 57 20 BK 57 20 BK 57 20 BK 57 18 BK

57 20 BK
S639
without power with power
equipment equipment without remote
keyless entry or
without crew cab

S233

57 10 BK

C P
See page See page
10–23 10–23

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


10 -25 Grounds

Pickup
with power seats
N274 N216 N317
Seat heater Seat adjust Safety belt
N217 switch, driver switch, driver buckle switch
Seat adjust side side front (10B924)
switch, passen- 4 2 C320 119–1 (14A701) 66–2
ger side front 8 C360 120–1 3 C323
120–2 A224
8 C330 Heated seat
module, driver
57 14 BK with heated side front
seats 1 C359 119–1

A223 57 18 BK 57 18 BK 57 20 BK 57 14 BK
Heated seat
module, pas-
S333
senger side
1 C329 front
N275
119–1
Seat heater
switch, passen- S332
ger side
N317 N216
2 4 C321 119–1
Safety belt Seat adjust
57 16 BK 57 18 BK 57 18 BK buckle switch switch, driver
with power seats without power (10B924) side front
66–2 (14A701)
seats
3 C323 120–1
3 C360

57 14 BK 57 14 BK 57 18 BK
S355
S301
1 C3049
with power seats
3 C3007

S335

4 C340 with heated without heated


seats seats
S306

X
See page
10–23

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Grounds 10 -26

Pickup, without dual rear wheels


E34 E105
License plate Reversing
lamp, left lamp, left
92–5 (13411)
2 C452 1 C451 93–2

E35 E242 E109 E243


License plate Park/stop/ Reversing Park/stop/
lamp, right turn lamp, left lamp, right turn lamp,
not used 92–5 rear (13411) right rear not used
2 C462 1 C4035 92–5 1 C461 93–2 1 C4032 92–5
C4046 2 C423 2 C422
57 20 BK 57 20 BK
S463 57 16 BK 57 18 BK 57 18 BK 57 18 BK 57 18 BK 57 16 BK

3 C431

without rear with rear bum- pickups without pickups with box pickups with box pickups without
bumper per box box
57 18 BK

S404

57 16 BK

8 C408

N
See page
10–20

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


10 -27 Grounds

Pickup
E34 E35 E277 E278 E279
License plate License plate Rear marker Rear marker Rear marker
lamp, left lamp, right lamp, left lamp, center lamp, right
not used
92–7 92–7 92–7 92–7 92–7
C4046 2 C452 2 C462

57 20 BK 57 20 BK C4136 C4137 C4138

S463 S461

3 C431

57 18 BK E132 E131 E243 E109


Side lamp 2, Side lamp 1, Park/stop/ Reversing
RH rear RH rear turn lamp, lamp, right
92–7 92–7 right rear (13411)
without rear bumper with rear bumper 1 C4097 1 C4096 2 C438 1 C4034 92–7 1 C488 93–2

57 18 BK 57 20 BK 57 20 BK 57 18 BK 57 20 BK

S402

E242 E105 E136 E135


Park/stop/ Reversing Side lamp 2, Side lamp 1,
turn lamp, left lamp, left LH rear LH rear
rear (13411) 92–7 92–7
1 C4036 92–7 1 C487 93–2

1 C4095 1 C4094

57 18 BK 57 20 BK 57 20 BK 57 20 BK

S404

57 16 BK

8 C408

See page
10–20

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Grounds 10 -28

Pickup
E16 E266 E267 E268 E17 Lariat
Roof marker Roof marker Roof marker Roof marker Roof marker
lamp, left lamp, left lamp, center lamp, right lamp, right
92–8 center 92–8 center 92–8
1 C984 1 C985 92–8 1 C986 1 C987 92–8 1 C988

57 18 BK 57 18 BK 57 18 BK 57 18 BK 57 18 BK

S920

1 C983

E30 E31 E16 E266 E267 E268 E17


Vanity mirror Vanity mirror Roof marker Roof marker Roof marker Roof marker Roof marker
lamp, left lamp, right lamp, left lamp, left lamp, center lamp, right lamp, right
(04100) (04100) 92–8 center 92–8 center 92–8
2 C907 89–2 1 C906 89–2 1 C970 1 C971 92–8 1 C972 1 C973 92–8 1 C974

57 20 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK

S904

all others

57 18 BK
A304 Y118 Y117 Y280 Y279
Air suspen- Shock ab- Shock ab- Air tank valve Air tank
Y sion module sorber sole- sorber sole- 41–4 moisture re-
(3C142) noid valve, noid valve, moval valve
See page 41–4 right rear left rear 41–4
10–19 2 C4045 (5A891) 2 C4044 (5A891) 1 C3158 1 C3157
1 C4145 41–4 41–4

57 18 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK

S380

57 18 BK

See page
10–16

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


11 -1 Fuse and Relay Information

Central Junction Box (CJB) (14A068)


K163 K355 K22
PCM power Trailer tow relay, Starter relay
relay battery charge (11450)

K73 K1
Blower motor Rear window de-
relay frost relay

F2.66

F2.49 F2.55 F2.10 F2.24


F2.1
F2.11 C2017 C2021 C2163 F2.25
F2.50 F2.56 F2.2
F2.65 F2.12 F2.26
F2.3
F2.13 F2.27
F2.51 F2.57
F2.4 F2.28
F2.14
C2160 C2110
F2.5 F2.22 F2.29
F2.52 F2.58 F2.15
F2.6 F2.30
F2.16
C270p F2.53 F2.59 F2.7
F2.17 F2.31
F2.23
F2.8 F2.20 C2075 F2.32
F2.18
F2.9 F2.21
F2.60 F2.62 F2.19 F2.33

F2.34 F2.36 F2.38 F2.40 F2.42 F2.44 F2.46 F2.48


F2.54 F2.61 F2.63 F2.64

F2.35 F2.37 F2.39 F2.41 F2.43 F2.45 F2.47

K126
Accessory delay
relay

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Fuse and Relay Information 11 -2

Fuse Amps Circuits protected Fuse Amps Circuits protected

F2.1 15A adjustable pedal F2.27 15A Auxiliary Climate Control, Heated seats, Vacuum pump motor, speed
control, Overhead console, Brake shift interlock (3Z719), Electronic Shift
F2.2 20A Power point, console (19N236)
On the Fly (ESOF) solenoid, Digital Transmission Range (DTR) sensor
F2.3 20A Power point, C pillar (19N236) (7F293)
F2.4 20A Power point, instrument panel (19N236)
F2.28 10A Climate Control System
F2.5 20A Power point, rear (19G247)
F2.29 10A Customer access 1
F2.6 20A Turn signal relay, Trailer tow
F2.30 15A Headlamps, High Beam/Flash–to–Pass
F2.7 30A Headlamps, High Beam/Flash–to–Pass
F2.8 – not used F2.31 15A Shift Lock
F2.32 5A Radio (18806)
F2.9 20A Power mirrors
F2.10 10A A/C clutch relay F2.33 15A Wiper/washer

F2.11 20A Radio (18806) F2.34 10A Brake pedal position switch (13480), Passive anti–theft transceiver module
(15607), Electronic Automatic Temperature Control (EATC) module
F2.12 20A Cigar lighter, front (15055), Data Link Connector (DLC) (14489) (19980), Four–wheel drive control module, Brake pressure switch (2B264)
F2.13 10A Seat adjust switch, driver side front (14A701), Exterior rear view mirror
switch (17B676)
F2.35 10A Instrument cluster, Interior lamps
F2.14 15A Rear Integrated Control Panel (RICP) (19980)
F2.36 10A Powertrain Control Module (PCM) (12A650)
F2.15 10A Driver seat module (14C718)
F2.37 15A Horn
F2.16 15A DVD player, Rear Integrated Control Panel (RICP) (19980), Rear Seat F2.38 20A Trailer tow
Entertainment (RSE) module
F2.39 – not used
F2.17 15A Exterior lamps, Trailer tow relay, parking lamp
F2.40 20A Fuel pump
F2.18 20A Brake pedal position switch (13480), Indicator flasher relay (13350)
F2.41 10A Instrument cluster, Interior lamps
F2.19 5A Vehicle Security Module (VSM)
F2.42 15A Accessory delay, Radio (18806), Power Door Locks
F2.20 25A not used
F2.43 10A fog lamps
F2.21 25A Liftgate wiper
F2.44 15A Anti–theft
F2.22 20A Fuel injectors, Powertrain Control Module (PCM) (12A650) F2.45 10A Passive anti–theft transceiver, Overdrive cancel switch (7G550), Passive
F2.23 20A Heated oxygen sensors (HO2S), A/C clutch relay, Vapor management anti–theft transceiver module (15607), Accelerator pedal position sensor,
valve, Automatic transmission module (7G422), EVAP canister vent Four–wheel drive control module, Instrument cluster – Excursion
control solenoid
Clutch pedal position switch, Auxiliary Powertrain Control Module (APCM),
F2.24 15A Air Suspension Accelerator pedal position sensor, Overdrive cancel switch (7G550), Four–
wheel drive control module, Instrument cluster – Pickup
F2.25 10A ABS control module (2C219)
F2.26 10A Air bags F2.46 10A Headlamp, left (13008), Low beam
F2.47 10A Headlamp, right (13008), Low beam
F2.48 10A Rear wiper motor assembly

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


11 -3 Fuse and Relay Information

Fuse Amps Circuits protected

F2.49 30A Electric trailer brakes


F2.50 30A Vehicle Security Module (VSM), Power Door Locks
F2.51 50A Ignition switch (11572), Run/Start power circuit
F2.52 40A Rear window defrost
F2.53 30A Injector Driver Module (IDM)
F2.54 30A Windshield wiper motor (17508)
F2.55 40A Heater blower motor (19805), Auxiliary A/C relay
F2.56 40A Auxiliary Climate Control
F2.57 30A Console Panel
F2.58 50A Ignition switch (11572), Run power circuit
F2.59 30A Transfer case low to high relay, Transfer case high to low relay
F2.60 30A Driver seat module (14C718) (with memory), Seat adjust switch, driver
side front (14A701) (without memory)

F2.61 30A Starter motor (11002)


F2.62 30A Seat adjust switch, passenger side front
F2.63 40A Trailer tow
F2.64 30A Ignition switch (11572), Run/Start power circuit
F2.65 30A c.b. Accessory delay, Power windows
F2.66 60A ABS control module (2C219)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


12 -1 Charging System

Gasoline engines
P91
Hot in start
Central Junction Box
or run
(CJB) (14A068)
S149 F2.45 13–15
10A
An analog gauge provides continuous
8 C270a system voltage status information with
S148 S126 a nominal voltage range from 11.8v to
See page
O46 O28 O45 13–15 15v.
Fusible link E Fusible link C Fusible link D 13–31
2) Brown 5) 12 gauge 1) 12 gauge
5) 18 gauge 6) Gray 2) Gray 20 C220c
A30
S125 Instrument clus-
ter
2037 6 RD 3 3) Charge
2037 12 C220b 62–5

2 BK C1100a
O3 O1 36 6 BK/OG 35 14 OG/LG 904 20 LG/RD
Battery II Battery (10655)
151–22
8 C146

C1100b

2057 0 BK 2057 4 BK 2057 8 BK With voltage applied to I circuit, regulator is


activated, allowing current to flow from B+
4 C1046 circuit to generator field coil. Generates an
G109 G102 G104
AC output which is converted to a DC
output by a rectifier assembly internal to
Diesel
generator, and is supplied to vehicle
through the B+ terminal.

C102c 3 1 C102a

B+ O5
Generator
2 2) Stator
3) Regulator
151–16

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Charging System 12 -2

Diesel with single generator


S149 P91
Hot in start
Central Junction Box
or run
(CJB) (14A068)
F2.45 13–15, 13–31
S126
10A
O46 O28 O45
Fusible link E Fusible link C Fusible link D 8 C270a
2) Brown 5) 12 gauge 1) 12 gauge See page
5) 18 gauge 6) Gray 2) Gray 13–15
13–31
S125 20 C220c
A30
2037 6 RD Instrument clus-
2037 ter
3 3) Charge
2 RD
12 C220b 60–5
O3 O1 36 6 BK/OG 35 14 OG/LB
Battery II Battery (10655)
904 20 LG/RD
151–22 151–22
8 C146

2057 0 BK 2057 BK 2057 BK 2 C1148


S147 California

G109 G102 G104 S150


1 C1148

See page 1183 20 WH/YE


27–4
27–11 36 C110

904 20 LG/RD
C102c 3 1 C102a
B+ I O5
Generator
2 2) Stator
3) Regulator
151–16
With voltage applied to I circuit,
regulator is activated, allowing
current to flow from B+ circuit to
generator field coil. Generates an 3
AC output which is converted to a
DC output by a rectifier assembly
internal to generator, and is
supplied to vehicle through the B+
terminal.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


12 -3 Charging System

Dual generators
S149

S126
O46 O28 O45
Fusible link E Fusible link C Fusible link D
2) Brown 5) 12 gauge 1) 12 gauge
5) 18 gauge 6) Gray 2) Gray

S125

2037 6 RD

A147
C1100a
36 6 BK/OG 35 14 OG/LB Powertrain Con-
O1 trol Module
Battery (10655) (PCM) (12A650)
2037 2 BK 151–22 27–6
35 C175

C1100b 1183 20 WH/YE


A
4 C1148
See page 2057 BK 2057 BK
S147 California
12–4
S150
G102 G104
1 C1148

See page
27–4
27–11 36 C110

904 20 LG/RD
C102c 3 1 C102a
B+ I O5
Generator
2 2) Stator
3) Regulator
151–16
With voltage applied to I circuit,
regulator is activated, allowing
current to flow from B+ circuit to
generator field coil. Generates an 3
AC output which is converted to a
DC output by a rectifier assembly
internal to generator, and is
supplied to vehicle through the B+
terminal.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Charging System 12 -4

Dual generators
S143 A30
Instrument clus-
ter
3 3) Charge
S166
O52 O53 O54 12 C220b 60–5
Fusible link H Fusible link I Fusible link J 904 20 LG/RD
1) 20 gauge 1) 12 gauge 1) 12 gauge
2) Dark blue 2) Gray 2) Gray
8 C146
S165

2 C1148
See page
12–3
36 6 BK/OG 35 16 OG/LB
A

2037 2 BK 6 C1148
2037 6 RD

C1249a
67 C175
O3
A147
Battery II
Powertrain Con-
151–22
trol Module
(PCM) (12A650)
C1249b 60 C175 27–6

2057 0 BK 1185 20 YE

5 C1148
G109

C1251c 3 1 C1251a
B+ I O47
Generator, sec-
2 ondary
151–14

With voltage applied to I circuit,


regulator is activated, allowing
current to flow from B+ circuit to
generator field coil. Generates an 3
AC output which is converted to a
DC output by a rectifier assembly
internal to generator, and is
supplied to vehicle through the B+
terminal.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -1 Power Distribution

Excursion, F2.1, F2.2, F2.3, F2.4, F2.5, F2.10, F2.11, F2.14


C1100a
O1
Battery (10655) 2037 6 RD 2037
2 RD
Junction block C1100a
C1249a
C1100b O1 O3
Battery (10655) Battery II Junction block
See page
10–1

G102
C1100b C1249b

See page
2057 0 BK
10–1
O26 O27 O26 O27
G102 G109
Fusible link A Fusible link B Fusible link A Fusible link B
1) 12 gauge 1) 12 gauge 1) 12 gauge 1) 12 gauge
2) Gray 2) Gray 2) Gray 2) Gray
S1000
S1000

2037 4 RD 2037 4 RD

gasoline en- Diesel only


gines
C270p
Hot at all times P91
See page Central Junc-
tion Box (CJB)
13–2
(14A068)
F2.1 F2.2 F2.3 F2.4 F2.5 F2.11 F2.10 F2.14 151–4
5A 20A 20A 20A 20A 20A 10A 15A

3 1 C270d 7 C270k 2 C270e 2 C270k 5 C270d 11 12 C270h

1567 18 RD/LB 1542 14 RD 1543 14 YE 1049 14 BN/PK 1544 14 OG 326 16 WH/VT 554 18 YE/BK
797 16 LG/VT
9 C339
8 C214 P114
2 C2089 1 C3009 1 C474 3 C1008 Auxiliary relay
N449 N615 O21 K107 box 4
Adjustable ped- Power point, C Power point, A/C clutch relay
al switch pillar (19N236) rear (19G247) 54–3, 54–4, 55–4
127–1 44–2 44–2
1 C380 1 C2033 9 C290a 2 C196
O40 N614 Radio (18806) R5
Power point, Power point, 130–2 Daytime run-
console instrument pan- ning lamps re-
(19N236) el (19N236) sistor
44–2 44–2 97–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -2

Excursion, F2.9, F2.37, F2.52, F2.61


20-1
Starting Sys-
tem

1093 18 TN/RD
6 C270f
P91
See page Hot at all times See page
13–1 Central Junc-
13–3
tion Box (CJB)
See page
F2.52 F2.37 F2.61 (14A068)
13-13
40A 15A 30A 151–4
A

30 86 C2021 3 1 30 86 C2163
K1 K33 K22
Rear window Horn relay Starter relay
defrost relay (11450)
87 85 C2021 5 2 87 85 C2163
E
See page
13-5
F2.9
20A

3 C270k 8 C270d 5 C270k 9 C270a 9 C270h 19 C270a 2 C270g

186 10 BN/LB 59 16 DG/VT 688 20 GY/LB 6 16 YE/LG 1 20 DB 113 10 YE/LB

59 16 DG/VT S252

9 C314 7 C220b 5 C218a 6 C213 1 C1026


A30
Instrument 6 C2113b
cluster P140 A427
60–7 Air bag sliding contact Vehicle Secu-
S279 (14A664) rity Module
4 C925 6 C241 (VSM)
6 C601
N10
M221
Rear window
Exterior rear
defrost switch N78
view mirror,
(18578) 1 C131 Steering wheel/
passenger side
56–1 speed control
(17683)
124–1 switch (9F924)
1 C402a 6 C521 31–4 C197a
R19 M220 H1 M8
Rear window Exterior rear Horn (13832) Starter motor
defrost grid view mirror, 44–1 (11002)
(18C618) driver side 20–1
56–1 (17682)
124–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -3 Power Distribution

Excursion, F2.40, F2.53, F2.65, F2.66


P91
Hot at all times Central Junc-
See page See page
13–4 tion Box (CJB)
13–2 See page
(14A068)
F2.40 13–15 F2.53 F2.66 F2.62 151–4
20A B 30A 60A 30A

C2160
K163
PCM power
relay
C2160
V34
PCM Module
power diode 3 C270m 4 C270l

C D
See page See page
13–10 13–5 51 14 BK/WH

3 1 1 3 C2170
K4 K380
Fuel pump Injector Driv-
relay er Module 3 C340
5 2 2 5 C2170 (IDM) power
relay

22 C270a 10 C270h 10 C270f 4 C270h 8 C270g 532 10 OG/YE 4 C330

238 14 DG/YE 926 20 LB/OG 814 20 WH/BK 876 10 DG/LG

238 18 DG/YE N217


Seat adjust
94 Diesel only switch, passen-
ger side front
40 80 80 C175 14 C1174 4 C134 120–2
A147 A415
Powertrain Con- Injector Driver S163
trol Module Module (IDM)
(PCM) (12A650) 27–3 532 12 OG/YE 532 12 OG/YE
27–6, 24–8, 25–8

Diesel only
1 C282 9 25 C135
N316 A7
Inertia Fuel ABS control
Shutoff (IFS) module (2C219)
switch (9D362) 42–1
27–6

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -4

Excursion, F2.6, F2.12, F2.16, F2.63


P91
Central Junc-
Hot at all times tion Box (CJB)
See page See page
13–3 13–5 (14A068)
151–4
See page
F2.12 F2.63 13–13 F2.6 F2.16
20A 40A F 20A 15A

1 C270k 24 C270a
30 86 C2110
K355 829 18 WH/VT
Trailer tow relay, 1362 12 DG/OG
battery charge
1 C214
87 85 C2110
4 C211

I
7 C3178
See page
13–5 1362 14 DG/OG T13
Power choke 2
1Ω
7 C270d 4 C270k

40 16 LB/WH 49 12 OG 12 C3178
6 C134
1 C311 829 20 WH/VT
S242
15 C3077b
1 C410 A267
16 C251
Rear Seat Enter-
D20 S103 tainment (RSE)
Data Link Con- module
nector (DLC) 132–3
(14489)
5 C4099
1 C2031 14–2 with video cas-
R42 E259 sette player
Cigar lighter, Trailer tow
front (15055) connector,
P114
44–2 7–pin
30 C1188 85 C1187 Auxiliary
K353 K352 relay box 4
Trailer tow relay, Trailer tow relay,
left turn right turn
95–1 95–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -5 Power Distribution

Excursion, F2.38, F2.55


93–1 92–3
Reversing Exterior
See page See page
13–14 Lamps Lamps 13–16
G T
296 20 WH/VT
399 20 BN/YE with EATC 140 18 BK/PK 140 18 BK/PK 14 10 BN 14 18 BN

11 C270a 10 C270j 1 C270f 12 C270j 5 C270b


P91
Hot at all times Central Junc-
See page See page tion Box (CJB)
13–4 13–6 (14A068)
151–4
F2.55 F2.38
40A See page See page See page 20A
13–3 13–2 13–4
85 30 C2017 D E I 3 1 3 1
K73 K357 K356
Blower motor Trailer tow Trailer tow
relay relay, revers- relay, parking
86 87 C2017 5 2 ing lamp 5 lamp

12 C270a 6 C270g 7 15 C270j 5 C270f 3 C270h

181 12 BN/OG 963 16 BK/LG 962 16 BN/WH 57 20 BK 14 18 BN


S173
S162
12 C134 8 9 C311
1 C1031 See page
M3 10–1
Heater blower 10–15
92–3
motor (19805) G100
54–2, 55–3 Exterior
manual Lamps
A/C with EATC
P111
86 C2116
K354 Auxiliary 10 8 C410
399 20 BN/YE 57 20 BK relay box 1
Auxiliary A/C
relay S431
3 C294a
52–2
P82 S218 7 6 C4099 2 C4098
Function selec-
tor switch as- See page manual A/C E259 E258
sembly, front 10–7 Trailer tow connector, Trailer tow
54–2 7–pin connector,
G202 4–pin

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -6

Excursion, F2.7, F2.13, F2.15, F2.16, F2.17, F2.19


P91
Hot at all times
Central Junc-
See page See page
13–5 13–7 tion Box (CJB)
(14A068)
F2.7 F2.17 F2.19 F2.13 F2.15 F2.16 151–4
30A 15A 5A 10A 20A 15A

12 C270b 10 C270b 7 C270a 3 1 5 C270j 24 C270a

196 14 DB/OG 195 18 TN/WH 1306 20 PK/WH 109 20 VT/WH 829 18 WH/VT

1 C341c
S272
A207
Driver seat
module
(14C718)
S214 123–2
956 20 OG/LG 829 18 WH/VT

10 9 13 C213
S316
1 C327 4 C313 1 C214

829 20 WH/VT
14 8 3 C2113b 8 C527 10 C349
A427 N409 P87
Vehicle Security Exterior rear Rear Integrated
Module (VSM) view mirror Control Panel
59–1 switch (17B676) (RICP) (19980)
124–1 130–2

4 C360
8 10 C205a 1 C949
N113 N216 A433
Main light Seat adjust DVD player
switch (11654) switch, driver 132–2
13–16, 13–32 side front
6 C202a (14A701)
N442 123–2
Multifunction
switch (13K359)
87–1, 85–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -7 Power Distribution

Excursion, F2.18, F2.21, F2.34, F2.56, F2.59


P91
Hot at all Central Junc-
See page times See page
13–6 13–8 tion Box (CJB)
F2.56 F2.18 F2.21 F2.34 F2.59 (14A068)
40A 20A 25A 10A 30A 151–4

4 C270d 2 C270b 3 C270l 3 C270a 5 C270g 2 C270m

364 10 BK/LG 406 14 BN/WH 22 20 LB/BK 22 20 LB/BK 704 14 DG/LG


10 16 LG/RD 1 C1025
9 C313 N249 5 C145
Brake pressure
switch (2B264) gasoline engines
6 C925 31–3, 31–5
S228

4 C476 22 18 LB/BK 5 C192


22 22 LB/PK 22 20 LB/BK
M218
Rear wiper mo- 5 11 C252
tor assembly
A255
82–1
Four–wheel
drive control
module
11 C228b
34–4
A205
Electronic Automatic
S249 Temperature Control
8 C252 (EATC) module (19980)
10 16 LG/RD 55–3
A102
10 18 LG/RD Passive anti–theft trans-
ceiver module (15607)
112–1
5 C278 3 C278
N82
Brake pedal position
switch (13480) S199
90–4
P111 P113
30 C2116 85 C2047 Auxiliary 86 87 C1129 86 87 C1173 Auxiliary
K354 K2 relay box 1 K378 K379 relay box 3
Auxiliary A/C Indicator flasher Transfer case Transfer case
relay relay (13350) low to high high to low
52–2 90–2 relay relay
34–5 34–5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -8

Excursion, F2.35, F2.36, F2.41, F2.49, F2.50, F2.54, F2.57, F2.60


P91
Hot at all times
Central Junc-
See page See page tion Box (CJB)
13–7 13–9 (14A068)
F2.35 F2.41 F2.36 F2.49 F2.50 F2.54 F2.57 F2.60 151–4
10A 10A 10A 30A 30A 40A 30A 30A

6 C270b 15 C270a 7 C270g 1 3 C270e 6 C270m 6 C270k 5 C270l

785 20 BK/LG 729 20 RD/WH 116 14 RD/BK 1153 14 RD/BK 566 14 DG

705 20 LG/OG 50 12 RD 65 12 DG
S315

4 C2142 1 C213 9 C134 2 C327 1 C340

not used

55 C175 5 C125 12 C329


A147 M111 A223
Powertrain Con- Windshield wip- Heated seat
trol Module er motor (17508) module, pas-
(PCM) (12A650) 81–2 senger side
24–3, 25–3, 27–3 front
12 11 C220c 1C2113b 12 C359 119–1
A30 A427 A224
Instrument clus- Vehicle Security Heated seat
ter Module (VSM) module, driver
60–7 59–1 side front
119–1
without memory with memory

1 C3007 9 C327

4 C360 1 C341b
N216 A207
Seat adjust Driver seat
switch, driver module
side front (14C718)
(14A701) 123–2
120–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -9 Power Distribution

Excursion, F2.51, F2.58, F2.64


Hot at all times P91
Central Junc-
See page tion Box (CJB)
13–8 (14A068)
151–4
F2.58 F2.64 F2.51
50A 30A 50A

2 C270c 4 C270e 3 C270c

37 10 YE 325 14 DB/OG 1050 10 LG/VT

S210 not used


B3 B1 B5 B4 B2 C250
N278
Ignition switch
(11572)
3 2 0 4 1 3 2 0 4 1 3 2 0 4 1 3 2 0 4 1 3 2 0 4 1 3 2 0 4 1 3 2 0 4 1 0) Off
1) Acc
2) Run
A3 I2 A1 I1 STA A4 A2 P2 P1 GND C250
3) Start
not used
4) Lock
1040 12 RD/BK 964 10 DB/LG 16 14 RD/LG 1522 10 DG 687 12 GY/YE not used
151–5
J K L M
See page See page See page See page
13–12 13–14 13–11 13–13

S258

9 C145

N O
See page See page
13–15 13–12

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -10

Excursion, F2.22
P91
See page Central Junc-
13–3
tion Box (CJB)
C Hot in start
(14A068)
or run
See page 151–4
13–11

F2.22
20A

5 C270h
361 16 RD
S123
Diesel only gasoline engines

361 18 RD 361 18 RD 361 18 RD

7 C1040 gasoline engines Diesel only


97 71 C175 1 C1025 2 C128
9 C110 24 C110
A147 N249 B22
Powertrain Control Brake pressure Mass Air Flow (MAF) S1001
Module (PCM) switch (2B264) sensor (12B579)
(12A650) 31–3, 31–5 24–3, 25–3 all others California
24–3, 25–3, 27–3 S131

2 C187 2 C1204 6.8L 5.4L 9 C1273a


A407
Y207 Y240
Glow plug con-
Injector 7 Injector 9
trol module
(9F593) (9F593)
85 C1084a (GPCM)
24–5, 25–5 25–4
2 C186 2 C188 2 C1205 K212 27–11
Y113 Y209 6.8L Y241 Glow plug relay
Injector 6 Injector 8 Injector 10 27–4
(9F593) (9F593) (9F593)
24–5, 25–5 24–5, 25–5 25–4 1 C1073
S136
B230
Injector pres-
sure sensor
27–4
C1245a
2 C182 2 C184 6.8L 5.4L
Y109 K382
Y111
Injector 2 Manifold intake
Injector 4
(9F593) air heater relay
(9F593)
24–5, 25–5 27–4
2 C181 2 C183 24–5, 25–5 1 C1066 2 C185
Y108 Y110 Y133 Y112
Injector 1 Injector 3 Idle air control Injector 5
(9F593) (9F593) valve (IAC) (9F593)
24–5, 25–5 24–5, 25–5 (9F715) 24–5, 25–5
24–4, 25–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -11 Power Distribution

Excursion, F2.23, F2.31, F2.32


See page
13–9
L
1522 10 DG
8 C270b
P91
Hot in start or Central Junc-
Hot in start tion Box (CJB)
run
See page (14A068)
13–10 151–4
F2.23 F2.31 F2.32
20A 15A 5A

6 C270h 8 C270h 2 C270a

391 16 RD/YE 33 18 WH/BK 1000 20 RD/BK


S122
10 C1010 12 C1010

391 18 RD/YE
S138 P114
1 12 C168 Auxiliary
2 C1008
K107 relay box 4
A120
Automatic A/C clutch relay
391 16 RD/YE transmission 54–3, 54–4, 55–4
module (7G422)
1 C1195 30–3 3 C290a
P133 A11
42 C110
Vapor manage- Radio (18806)
15 C1220 ment valve 130–2
24–4, 25–4
391 18 RD/YE
1 C1063
Y202 S134
EVAP canister
vent control sole-
1 C171 1 C172
1 C142 noid 10 C167
24–4, 25–4 1 C179 B48 B47 B234
B88 Y33 Heated Oxygen Heated Oxygen Digital Trans-
Heated Oxygen Sen- Electr. Vacuum Reg- Sensor (HO2S) Sensor (HO2S) mission Range
sor (HO2S) #12 ulator (EVR) sole- #11 (9G444) #21 (9G444) (DTR) sensor
(9F472) noid valve 24–6, 25–6 24–6, 25–6 (7F293)
24–6 24–6 30–2
California

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -12

Excursion, F2.25, F2.26


See page
13–9
See page
13–9 J
O 1040 12 RD/BK
1 C118 1 C117 1 C270c
16 14 RD/LG
P73 P72
P91
Diesel only gasoline engines Coil On Plug Coil On Plug Hot in run
See page Central Junc-
(COP) 8 (12029) (COP) 7 (12029) 13–13 tion Box (CJB)
21–4, 21–5 21–4, 21–5
F2.25 F2.26 (14A068)
6.8L 15A 10A 151–4

S130 4 C270f 18 C270a

533 20 TN/RD
6.8L 5.4L
609 20 OG/YE

S202

35 C110
1 C116 1 C1206 1 C1207
P71 P89 P150
Coil On Plug Coil On Plug Coil On Plug
(COP) 6 (12029) (COP) 9 (COP) 10
1 C194 21–4, 21–5 21–5 21–5
2 10 13 14 C2041
U11
A208
Ignition trans-
Restraints con-
former capaci-
trol module
tor 2 (18801)
S154 (14B321)
S135 46–2

1 C1076 1 C113 1 C111 16 C135


R32 P68 P66 A7
Fuel heater Coil On Plug Coil On Plug ABS control
27–5 (COP) 3 (12029) (COP) 1 (12029) module (2C219)
21–4, 21–6 21–4, 21–6 42–1

1 C114 1 C112
P69 P67 6.8L 5.4L
Coil On Plug Coil On Plug
(COP) 4 (12029) (COP) 2 (12029)
21–4, 21–6 21–4, 21–6
2 C1246 1 C174 1 C115
Y215 P70
U10
Brake shift in- Coil On Plug
Ignition trans-
terlock (3Z719) (COP) 5 (12029)
former capaci-
27–5 21–4, 21–6
tor 1 (18801)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -13 Power Distribution

Excursion, F2.27, F2.29


See page
13–9
M
687 12 GY/YE
5 C270c

Hot in run P91


See page Central Junc-
See page
13–12
13–14 tion Box (CJB)
F A (14A068)
F2.27 F2.29
See page See page 151–4
15A 10A
13–4 13–2
See page
Q 13–14

14 C270j 21 16 C270a

295 18 LB/PK 294 18 WH/LB


295 18 LB/PK
S303 S206
not used

7 C339 2 C340 2 C327


S322
5 C329 5 C359
A223 A224
Heated seat module, Heated seat
passenger side module, driver
front side front
8 C3005
119–1 119–1 1 C2008
A404
Y215 S942
Rear A/C con-
trol module Brake shift in-
52–4 terlock (3Z719)
S320 37–1 1 C911 2 C936

85 C4076 1 C4014 P111


86 C2116 Auxiliary 7 C945
K55 A265
High speed Parking Aid K354 relay box 1 A37
blower motor Module (PAM) Auxiliary A/C Trip Computer
relay (15K866) relay Module
7 C3004 52–2 7 C3044 131–2 52–2 (10D898)
M145 30 C2047 102–1
M261
Blend door ac- Mode door ac- K2 A222
tuator, rear tuator, rear Indicator flasher Electrochromat-
(19E616) 52–4 relay (13350) ic inside mirror
52–4 90–2 unit (17700)
125–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -14

Excursion, F2.28, F2.33, F2.48


See page
13–9
K
964 10 DB/LG
6 C270c
P91
Hot in run Hot in run or acc Central Junc-
See page See page
13–13 13–13 tion Box
Q (CJB)
F2.28 F2.48 F2.33 (14A068)
10A 10A 15A

5 C270a 7 C270h 9 C270j 10 C270a

296 20 WH/VT A205 297 16 BK/LG 1002 16 BK/PK


Electronic Auto-
with EATC manual A/C matic Tempera- S254
ture Control
23 C228a (EATC) module 6 C314
(19980) 13 C146
55–3
S235 295 18 LB/PK 8 C125 14 C281c
399 20 BN/YE
7 C922
M111 A255
Windshield wip- Four–wheel
er motor (17508) drive control
manual A/C with EATC 81–2 module
3 C476 19 C220a
34–3
M218 A30
7 C289 G Rear wiper mo- Instrument clus-
M256 See page tor assembly ter
Temperature 13–5 82–1 60–2
blend door ac-
tuator (19E616) S124
54–3, 54–4
Diesel only 7 C1047
gasoline en- Diesel only
11 C192
1 C294a gines S198
P82 9 C167 2 C1247
Function selec- B234 Y252
tor switch as- Digital Trans- Diesel only gasoline en- Electronic Shift
sembly, front mission Range gines On the Fly
4 C1119
54–2 (DTR) sensor (ESOF) solenoid
P112
22 C228b 8 C122 (7F293) 1 3 C1170 34–5
Auxiliary
A205 M87 M278 30–2 K389 relay box 2
Electronic Auto- Speed control Vacuum pump Park brake relay
matic Tempera- servo (9C735) motor 97–1
ture Control 31–3 54–4
(EATC) module
(19980)
55–3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -15 Power Distribution

Excursion, F2.43, F2.44, F2.45


See page See page
13–9 13–16
N R
16 18 RD/LG 275 14 YE
4 C270c 17 C270a
P91
Hot in start or run Central Junc-
tion Box (CJB)
(14A068)
151–4
F2.45 F2.44 F2.43
10A 15A 10A
B
See page
13–3 3 2
K26
Fog lamp
relay
5 1

8 C270a 4 C270b 2 C270h 13 C270a

640 20 RD/YE 1266 20 RD/YE 478 18 TN/OG 57 20 BK


S271 S209 S218

See page
10–7

1 C1026 G202
1266 22 RD/YE

2 C2135
20 C220a 15 C252 S100
A30 N250 A102
Instrument clus- Overdrive can- Passive anti–
ter cel switch theft transceiver
2 C2007
60–2 (7G550) module (15607)
30–3 18 C218a 112–1 2 C152
A255 A271 E43
Four–wheel Passive anti– Fog lamp, left
drive control theft transceiver front (15200)
module 6 C2040 112–1 2 C162
86–1
34–3 B129 E42
Accelerator Fog lamp, right
pedal position front (15200)
sensor 86–1
27–5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -16

Excursion, F2.7, F2.17


P91
Hot at all Hot at all Central Junc-
times times tion Box (CJB)
F2.17 F2.7 (14A068)
15A 30A 13–6
89–2 71–1 See page 86–1
10 12 C270b
Courtesy Illumination 13–15 Fog Lamps
Lamps See page See page
See this page
S 13–6 13–6
R
S272 S214
19 20 LB/RD
275 14 YE
402 20 OG/LG 14 18 BN 13 14 RD/BK 195 18 TN/WH 196 14 DB/OG

2 1 6 C205b 5 2 10 8 C205a
N113
Main light switch
(11654)
0 8 13 0
17 0) Off
0 5 1 7 0 5 1 7 0 5 1 7
6 1) Park
4
4) Illumination
5) Autolamp on
3 4 C205b 6 11 12 7 9 C205a 6) Fog lamp illu-
not used mination
14 18 BN 1399 14 DB/WH
7) Head
57 20 BK 57 20 BK 15 14 RD/YE 13) Front fog lamps
S218 S217 17) Microprocessor
S215 151–2

S T

See page See page See this page See page 92–3 S244
10–7 10-7 13–5 Exterior
Lamps
G202

87–1 97–1
Autolamps Daytime Running
Lamps

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -17 Power Distribution

Pickup, F2.1, F2.4, F2.10, F2.11, F2.14


2037
2 RD
C1100a C1100a C1249a

O1 O1 O3
Battery 2037 6 RD 2037 10 RD Battery (10655) Battery II
2037 10 RD
(10655)
Junction block 1 C2028 2037 6 RD 1 C2028
C1100b P84 C1100b C1249b P84
In–line fuse 1 Junction block In–line fuse 1
See page See page
50A 50A
10–1 10–1 2057 0 BK
10–15 10–15
2 C2028 2 C2028
G102 G102 G109
381 10 TN/WH
381 10 TN/WH

O26 O27 O26 O27


Fusible link A Fusible link B Fusible link A Fusible link B
1) 12 gauge 1) 12 gauge 1) 12 gauge 1) 12 gauge
2) Gray 2) Gray C1300a
2) Gray 2) Gray C1300a
S1000 K247
S1000 K247
Air suspension
Air suspension com-
compressor relay
pressor relay
2037 4 RD 41–2
41–2 2037 4 RD

gasoline en- Diesel only


gines
C270p
P91
Hot at all times
Central Junc-
See page
tion Box (CJB)
13–18
(14A068)
F2.1 F2.4 F2.11 F2.10 F2.14 151–4
5A 20A 20A 10A 15A

3 C270d 2 C270e 5 C270d 11 12 C270h

1567 18 RD/LB 1049 14 BN/PK 797 16 LG/VT 326 16 WH/VT 554 18 YE/BK
P114
3 C1008 Auxiliary relay
K107 box 4
2 C2089 1 C2033 9 C290a A/C clutch relay 2 C196
N449 N614 A11 54–3, 54–4 R5
Adjustable ped- Power point, Radio (18806) Daytime run-
al switch instrument pan- 130–2 ning lamps re-
127–1 el (19N236) sistor
44–2 97–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -18

Pickup, F2.37, F2.61


20-1
Starting Sys-
tem

1093 18 TN/RD
6 C270f
P91
Hot at all times
See page See page Central Junc-
13–17 13-19 tion Box (CJB)
F2.37 F2.61 (14A068)
15A 30A 151–4

3 1 30 86 C2163
K33 K22
Horn relay Starter relay
(11450)
5 2 87 85 C2163
E
See page
13-20

9 C270h 19 C270a 2 C270g

6 16 YE/LG 1 20 DB 113 10 YE/LB


S252

1 C131 5 C218a 6 C213 1 C1026

6 C2113b
A427
Vehicle Security
Module (VSM)
59–1
P140
Air bag slid-
ing contact
(14A664)
C197a
H1 N78 M8
Horn (13832) Steering wheel/ Starter motor
44–1 speed control (11002)
switch (9F924) 20–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -19 Power Distribution

Pickup, F2.40, F2.53, F2.65, F2.66


P91
Hot at all times Central Junc-
See page See page
13–20 tion Box (CJB)
13–18 See page
(14A068)
F2.40 13–31 F2.53 F2.66 F2.62 151–4
20A B 30A 60A 30A

30 86 C2160
K163
PCM power
relay
87 85 C2160
V34
PCM Module
3 C270m 4 C270l
power diode
C D
See page See page
13–26 13–20 51 14 BK/WH

3 1 1 3 C2170
K4 K380
Fuel pump Injector Driv-
relay er Module 3 C340
5 2 2 5 C2170 (IDM) power
relay 532 10 OG/YE

22 C270a 10 C270h 10 C270f 4 C270h 8 C270g 4 C330

238 14 DG/YE 238 18 DG/YE926 20 LB/OG 814 20 WH/BK 876 10 DG/LG N217
Seat adjust
switch, passen-
94 Diesel only
ger side front
40 80 80 C175 14 C1174 4 C134 120–2
A147 A415
Powertrain Con- Injector Driver S163
trol Module Module (IDM)
(PCM) (12A650) 27–3 532 12 OG/YE 532 12 OG/YE
24–8, 25–8

Diesel only
1 C282 9 25 C135
N316 A7
Inertia Fuel ABS control
Shutoff (IFS) module (2C219)
switch (9D362) 42–1
27–6

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -20

Pickup, F2.6, F2.12, F2.63


P91
Central Junc-
Hot at all times tion Box (CJB)
See page See page
13–19 13–21 (14A068)
See page 151–4
13–29
F2.12 F2.63 F F2.6
20A 40A 20A

5 C270f

30 86 C2110
K355 1362 12
Trailer tow
relay, battery
87 85 C2110 charge 12 C211

H 1362 14
See page
13–21

7 C270d 4 C270k 12 C134


40 16 LB/WH 49 12 OG

S242 1 C311
S103
16 C251
D20
Data Link Con-
nector (DLC)
(14489) P114
14–2 1 C410
3 C1188 3 C1187 Auxiliary
1 C2031 K353 K352 relay box 4
R42 Trailer tow relay, Trailer tow relay,
Cigar lighter, 5 C4099 left turn right turn
front (15055) E259 95–1 95–1
44–2 Trailer tow
connector,
7–pin

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -21 Power Distribution

Pickup, F2.38, F2.55


92–3
Exterior
See page 93–1 J1947
13–30 Reversing Lamps 13–32
G Lamps T
296 20 WH/VT
140 18 BK/PK 140 18 BK/PK 14 10 BN 14 18 BN
11 C270a 10 C270j 1 C270f 12 C270j 5 C270b
P91
Hot at all times Central Junc-
See page See page tion Box (CJB)
13–20 13–22 (14A068)
151–4
F2.55 F2.38
40A 20A
See page See page See page
13–19 13–18 13–20
D E H
85 30 C2017 3 1 C2162 3 1 C2161
K73 K357 K356
Blower motor Trailer tow Trailer tow
relay relay, revers- relay, parking
80 87 C2017 5 2 C2162 ing lamp 5 2 C2161 lamp

12 C270a 6 C270g 7 15 C270j 5 C270f 3 C270h

181 12 BN/OG 963 16 BK/LG 962 16 BN/WH 57 20 BK 14 18 BN

8 9 C311
1 C1031
S162
M3
See page
Heater blower 92–3
10–15
motor (19805) Exterior
399 20 BN/YE 54–2 Lamps
10 8 C410 G100

3 C294a S431
P82
Function selec- 7 6 C4099 2 C4098
tor switch as-
sembly, front E259 E258
54–2 Trailer tow connec- Trailer tow
tor, 7–pin connector,
4–pin

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -22

Pickup, F2.7, F2.13, F2.17, F2.19


P91
Hot at all times
Central Junc-
See page See page
tion Box
13–21 13–23
(CJB)
F2.7 F2.17 F2.19 F2.13 (14A068)
30A 15A 5A 10A 151–4

12 10 C270b 7 C270a 3 C270j

196 14 DB/OG 195 18 TN/WH 1306 20 PK/WH

S272

S214

956 20 OG/LG

10 9 13 C213

14 8 3 C2113b
A427
Vehicle Secu-
rity Module
(VSM) 1 C527
59–1 N409
Exterior rear
view mirror
8 10 C205a switch
N113 (17B676)
Main light 124–2
switch (11654)
13–16, 13–32
6 C202a
N442
Multifunction
switch
(13K359)
85–1, 87–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -23 Power Distribution

Pickup, F2.18, F2.34, F2.59


Hot at all times P91
See page See page Central Junc-
13–22 13–24 tion Box
F2.18 F2.34 F2.59 (CJB)
20A 10A 30A (14A068)
151–4

2 C270b 3 C270a 5 C270g 2 C270f

10 16 LG/RD 22 18 LB/BK 22 20 LB/BK

22 20 LB/BK with electronic 5 C145


shift on the fly 1 C1025
N249
Brake pres- 704 14 DG/LG
sure switch
(2B264)
31–3, 31–5
5 C192
gasoline engines

S249 S228 with electronic


shift on the fly

10 16 LG/RD 10 18 LG/RD 22 18 LB/BK


5 11 C281c
A255
Four–wheel drive
control module
34–4
5 3 C278
N82
Brake pedal position S199
switch (13480)
90–4

P111 P113
85 C2047 Auxiliary 86 87 C1129 86 87 C1173 Auxiliary
K2 relay box 1 K378 K379 relay box 3
Indicator Transfer case Transfer case
flasher relay low to high high to low
(13350) relay relay
90–2 34–5 34–5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -24

Pickup, F2.35, F2.36, F2.41, F2.49, F2.50, F2.54, F2.57, F2.60


P91
See page See page Central Junc-
13–23 13–25 tion Box (CJB)
F2.35 F2.41 F2.36 F2.49 F2.50 F2.54 F2.57 F2.60 (14A068)
10A 10A 10A 30A 30A 40A 30A 30A 151–4

6 C270b 15 C270a 7 C270g 1 3 C270e 6 C270m 6 C270k 5 C270l

785 20 BK/LG 705 20 LG/OG 50 12 RD 116 14 RD/BK 65 12 DG 1153 14 RD/BK 566 14 DG


729 20 RD/WH

S315

2 C327
1 C2142 1 C213 9 C134 1 C340 1 C3007

with heated
3 C3049
seats

not used
S289

55 C175 5 C125 12 C329


A147 M111 A223
Powertrain Con- Windshield wip- Heated seat
trol Module er motor (17508) module, pas-
(PCM) (12A650) 1 C2113b 81–2 senger side
24–3, 25–3, 27–3 A427 front
Vehicle Security 119–1
Module (VSM)
59–1 4 C360
12 C359
12 11 C220c 4 C605 A224 N216
A30 Heated seat Seat adjust
N105
Instrument clus- module, driver switch, driver
Window adjust
ter side front side front
switch, passen-
60–7 119–1 (14A701)
ger side
120–1
110–3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -25 Power Distribution

Pickup, F2.51, F2.58, F2.64


P91
Hot at all times
Central Junc-
See page tion Box (CJB)
13–8 (14A068)
151–4
F2.58 F2.64 F2.51
50A 30A 50A

2 C270c 4 C270e 3 C270c

37 10 YE 325 14 DB/OG 1050 10 LG/VT

S210 not used


B3 B1 B5 B4 B2 C250
N278
Ignition switch
(11572)
3 2 0 4 1 3 2 0 4 1 3 2 0 4 1 3 2 0 4 1 3 2 0 4 1 3 2 0 4 1 3 2 0 4 1 0) Off
1) Acc
A3 I2 A1 I1 STA A4 A2 P2 P1 GND C250 2) Run
3) Start
not used
4) Lock
1040 12 RD/BK 964 10 DB/LG 16 14 RD/LG 1522 10 DG 687 12 GY/YE not used
151–5
J K L M
See page See page See page See page
13–28 13–30 13–27 13–29

S258

9 C145

N O
See page See page
13–31 13–28

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -26

Pickup, F2.22
P91
See page
13–19 Central Junc-
tion Box (CJB)
C Hot in start
(14A068)
See page or run
See page 151–4
13–19 13–27

F2.22
20A

5 C270h
361 16 RD
S123
Diesel only gasoline engines
361 18 RD
361 18 RD
361 18 RD gasoline engines Diesel only
7 C1040
97 71 C175 1 C1025 2 C128 9 C110 24 C110
A147 N249 B22
Powertrain Con- Brake pressure Mass Air Flow (MAF) sen-
trol Module (PCM) switch (2B264) sor (12B579)
(12A650) 31–3, 31–5 24–3, 25–3 S1001
24–3, 25–3
S131 all others California

2 C187 2 C1204 6.8L 5.4L


Y207 Y240
Injector 7 Injector 9
(9F593) (9F593) 1 C1073 9 C1273a
24–5, 25–5 25–4 B230 A407
2 C186 2 C188 2 C1205 Glow plug con-
Injector pres-
Y113 Y209 6.8L Y241 sure sensor trol module
Injector 6 Injector 8 Injector 10 27–4 (GPCM)
(9F593) (9F593) (9F593) 27–11
C1245a 85 C1084a
24–5, 25–5 24–5, 25–5 25–4
S136 K382 K212
Manifold intake Glow plug relay
air heater relay 27–4
27–4
2 C182 2 C184
Y109 Y111
6.8L 5.4L
Injector 2 Injector 4
(9F593) (9F593)
24–5, 25–5 24–5, 25–5
2 C181 2 C183 1 C1066 2 C185
Y108 Y110 Y133 Y112
Injector 1 Injector 3 Idle air control Injector 5
(9F593) (9F593) valve (IAC) (9F715) (9F593)
24–5, 25–5 24–5, 25–5 24–4, 25–4 24–5, 25–5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -27 Power Distribution

Pickup, F2.23, F2.31, F2.32


See page
13–25
L
1522 10 DG
8 C270b
P91
Hot in start or run Central Junc-
Hot in start tion Box
See page (CJB)
13–26
(14A068)
F2.23 F2.31 F2.32 151–4
20A 15A 5A

6 C270h 8 C270h 4 2 C270a

391 16 RD/YE 33 18 WH/BK 1000 20 RD/BK


S122
10 C1010 12 C1010
391 18 RD/YE
15 C140 391 18 RD/YE
S138 P114
391 16
1 12 C168 2 C1008 Auxiliary
RD/YE
relay box 4
A120 K107
Automatic A/C clutch
transmission relay
Manual Automatic module 54–3, 54–4
1 C1195 (7G422) 10 C167 3 C290a
30–3
P133 42 C110 B234 A11
Vapor management valve Digital Trans- Radio (18806)
15 C1220 24–4, 25–4 mission Range 130–2
(DTR) sensor
S134 (7F293)
30–2
1 C1063 1 C172
Y202 1 C179
B47 gasoline engines
EVAP canister Y33 1 C171 33 18 WH/PK
vent control sole- Heated Oxy-
1 C142 Electr. Vacuum
noid gen Sensor
Regulator S275
24–4, 25–4 (HO2S) #21
(EVR) solenoid 1 5 C212
B88 (9G444)
valve
Heated Oxygen Sensor 24–6, 25–6
24–6 92 18 LB/YE
(HO2S) #12 (9F472) 3 C278 4 C281c
1 5 C257
24–6, 25–6
B48 N81 A255
California Heated Oxygen Clutch pedal Four–wheel
Sensor (HO2S) #11 position drive control
(9G444) switch module
24–6, 25–6 20–2 34–3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -28

Pickup, F2.25, F2.26


See page
13–25
See page
13–25 J
O 1040 12 RD/BK
1 C118 1 C117 1 C270c
16 14 RD/LG P73 P72
Hot in run P91
Coil On Plug Coil On Plug See page
Diesel only gasoline engines Central Junc-
(COP) 8 (12029) (COP) 7 (12029) 13–29 tion Box (CJB)
21–4, 21–5 21–4, 21–5
F2.25 F2.26 (14A068)
6.8L 15A 10A 151–4

S130 4 C270f 18 C270a

533 20 TN/RD
6.8L 5.4L
609 20 OG/YE

S202
1 C116 1 C1206 1 C1207
35 C110 P71 P89 P150
Coil On Plug Coil On Plug Coil On Plug 13 2 C2041
(COP) 6 (12029) (COP) 9 (COP) 10 A208
21–4, 21–5 21–5 21–5 Restraints con-
trol module
1 C194
(14B321)
U11
46–3
Ignition trans- 4 C2099
former capaci- N475
tor 2 (18801) Passenger Air
S154
bag Deactiva-
S135
tion (PAD)
switch
1 C113 1 C111 46–4
1 C1076 P68 P66 16 C135
R32 Coil On Plug Coil On Plug A7
Fuel heater (COP) 3 (12029) (COP) 1 (12029) ABS control
27–5 21–4 21–4 module (2C219)
42–1
1 C114 1 C112
P69 P67
Coil On Plug Coil On Plug
(COP) 4 (12029) (COP) 2 (12029)
21–4 21–4

2 C1246 1 C174
1 C115
U10
Y251 P70
Ignition trans-
Waste gate sole- Coil On Plug
former capaci-
noid (COP) 5 (12029)
tor 1 (18801)
27–5 21–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -29 Power Distribution

Pickup, F2.27, F2.29


See page
13–9
M
687 12 GY/YE
C270c
P91
Hot in run
See page See page Central Junc-
13–28 13–30 tion Box
F (CJB)
F2.27 F2.29 F2.24 (14A068)
15A 10A See page 15A 151–4
13–20 See page
Q 13–30

14 C270j 16 21 20 C270a

295 18 LB/PK 294 18 WH/LB 295 18 LB/PK 418 18 DG/YE

not used

S303 S206 S296

7 C300 9 C139
2 C340 8 C3049
S322 1 C264
6 C202a 5 C359 1 C2008 1 C2181
A223 A224 6 C1222
Y215 N619
Heated seat Heated seat Brake shift Air suspen-
module, pas- module, driv- interlock sion switch,
8 C3005 senger side er side front (3Z719) 2 rear
C4145
front 119–1 37–1 41–3
A404 119–1
Rear A/C con-
trol module A304
Air suspen-
sion module
1 C4014 P111
(3C142)
30 C2047 Auxiliary
A265 1 C930 41–3
relay box 1
Parking Aid K2
Module (PAM) Indicator flasher A143
(15K866) relay (13350) Overhead
131–3 90–2 console
102–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -30

Pickup, F2.28, F2.33, F2.49


See page
13–25
K
964 10 DB/LG
6 C270c
Hot in run or P91
Hot in run Central Junc-
See page acc
See page tion Box
13–29
13–29 (CJB)
Q
F2.28 F2.33 (14A068)
10 A 15A 151–4

5 C270a 7 C270h 10 C270a

296 20 WH/VT 295 18 LB/PK 1002 16 BK/PK

S235 S124

2 C1047 2 C1247
Diesel only gasoline engines Y252
Electronic Shift On
S198
the Fly (ESOF) sole-
4 C1119 noid
G 11 C192
34–5
See page
13–21 P112
8 C122 1 3 C1170 Auxiliary
M87 K370
relay box 2
Speed con- Daytime Run-
trol servo ning Lamps
(9C735) (DRL) relay 1
31–3 97–1
M278
Vacuum automatic trans- manual transmis-
pump motor S254
mission sion
54–4
7 C289
M256 14 C281c
13 C146
Temperature A255
blend door 9 C167 2 C169
Four–wheel
actuator B234 N19
drive control
(19E616) Digital Trans- Reversing
module
1 C294a 54–3, 54–4 mission lamps switch
8 C125 19 C220a 34–3 2 C2194
Range (DTR) 93–1
P82 M111 A30 N629
sensor
Function se- Windshield Instrument Fuel tank se-
(7F293)
lector switch wiper motor cluster lector switch
30–2
assembly, (17508) 60–2 49–1
front 81–2
54–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


13 -31 Power Distribution

Pickup, F2.43, F2.45


See page See page
13–25 13–32
N R
16 14 RD/LG 275 14 YE
4 C270c 17 C270a
P91
Hot in start or run Central Junc-
tion Box
(CJB)
(14A068)
F2.45 F2.43
151–4
10A 10A
B
See page
13–19 3 2 C2162
K26
Fog lamp
relay
5 1 C2162

8 C270a 2 C270h 13 C270a


Diesel only
640 20 RD/YE 478 18 TN/OG 57 20 BK
S218
S271
6 C2040
See page
4 C212 10–21
B129
640 20 Accelerator pedal 1 C1045 G202
RD/LG position sensor
3 C2176 27–5
18 C281a
A255
A416 Four–wheel S100
Auxiliary Powertrain Con- drive control
trol Module (APCM) module
27–5 2 C2135 34–3
automatic transmis- manual transmission
sion
20 C220c 2 C162 2 C152
N250 A30 E42 E43
4 C2103 4 C257 Overdrive cancel Instrument Fog lamp, Fog lamp, left
switch (7G550) cluster right front front (15200)
P5 N81
30–3 60–2 (15200) 86–1
Clutch triple func- Clutch pedal position
86–1
tion switch jumper switch
20–2 20–2 automatic trans-
mission

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Distribution 13 -32

Pickup, F2.7, F2.17


P91
Hot at all Hot at all Central Junc-
times times tion Box (CJB)
F2.17 F2.7 (14A068)
15A 30A 13–22
89–2 71–1 See page 86–1
10 12 C270b
Courtesy Illumination 13–15 Fog Lamps
Lamps See this page See page See page
S 13–22 13–22
R
S272 S214
19 20 LB/RD
275 14 YE
402 20 OG/LG 14 18 BN 13 14 RD/BK 195 18 TN/WH 196 14 DB/OG
2 1 6 C205b 5 2 10 8 C205a
N113
0 Main light switch
0 8 13 (11654)
17 0) Off
0 5 1 7 0 5 1 7 0 5 1 7
6 1) Park
4
3) Fog lamps
5) Autolamp on
3 4 C205b 6 12 7 9 C205a 6) Fog lamp illumina-
not used
tion
57 20 BK 57 20 BK 14 18 BN 1399 14 DB/WH
7) Head
15 14 RD/YE 8) Interior
S218 S215
S217 13) Front fog lamps
17) Microprocessor
S T 151–2
92–3 87–1
See this page See page Exterior Autolamps
13–5 Lamps
See page See page
10–21 10-21 S244

G202

87–1 97–1
Autolamps Daytime Run-
ning Lamps

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


14 -1 Module Communications Network

System overview
Hot at all P91
Central Junc-
times
tion Box (CJB)
F2.12 (14A068)
20A

A37 A208 A265 A427


Trip Computer Restraints con- Parking Aid Module Vehicle Security
Module trol module (PAM) (15K866) Module (VSM)
(10D898) (14B321)
A205
Electronic Automatic
A255 A7 A304 A207
Temperature Control
Four–wheel ABS control Air suspension Driver seat
(EATC) module (19980)
drive control module (2C219) module (3C142) module
module A30
(14C718)
Instrument clus-
ter

Pickup Excursion
UBP network

A147 A11
Powertrain Con- Radio (18806)
trol Module
(PCM) (12A650)

A102 A416
ACP network
Passive anti– Auxiliary Power-
theft transceiver train Control
module (15607) Module (APCM)
ISO
network

Excursion Pickup P87 A433


Rear Integrated DVD player
Control Panel
(RICP) (19980)
SCP network

D20
Data Link Con-
nector (DLC)
(14489)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Module Communications Network 14 -2

ISO Bus
P91 A255 A7
Hot at all
Central Junc- Four–wheel drive con- ABS control
times
tion Box (CJB) trol module module (2C219)
F2.12 (14A068) ISO 34–3 ISO 42–2
20A 13–4, 13–20 C281a
25 1 C135
A37 A143 A208 A265
7 C270d Trip Computer Overhead con- Restraints control Parking Aid
See page Module sole module (14B321) Module (PAM)
ISO (10D898) 102–1 ISO ISO
13–4 46–3 (15K866)
13–20 1 C945 102–1 5 C2041 5 C4014 131–3
S242 70 20 LB/WH 4 C930
1 C936 70 20 LB/WH 70 20 LB/WH 70 20 LB/WH 70 20 LB/WH

5 C300 Pickup

7 C339
Excursion Pickup
5 C146
13 C264 2 C211
40 16 LB/WH

S225

16 7 C251

D20
Data Link Connector
(DLC) (14489)
151–2
4 5 C251

57 20 BK
570 16 BK/WH

S217
6 C145
See page
10–7
10–21

G202 G101

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


14 -3 Module Communications Network

SCP Bus
A147 A102
Powertrain Control Passive anti–theft
Module (PCM) transceiver module
SCP – SCP + SCP + SCP –
(12A650) (15607)
13 15 16 C175 24–8, 25–8, 27–5 5 4 C252 112–1

A416 A30
Auxiliary Pow- Instrument clus-
ertrain Control ter
SCP + SCP – SCP + SCP –
Module (APCM) 60–2
27–5 1 2 C220a

107 20 VT 915 20 PK/LB 914 20 TN/OG 2 4 C2176

914 20 TN/OG 915 20 PK/LB 914 22 TN/OG 915 22 PK/LB 914 20 TN/OG 915 20 PK/LB

11 C146 15 14 C145
Pickup, Diesel Excursion
only
S284

S286

13 2 10 C251

D20
Data Link Connector
(DLC) (14489)
151–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Module Communications Network 14 -4

UBP Bus
Pickup Excursion

A304 A30 A207 A427 A205


Air suspension Instrument clus- Driver seat module Vehicle Security Electronic Automatic
module (3C142) ter (14C718) Module (VSM) Temperature Control
60–5 123–4 59–2 (EATC) module
7 C220a 2 C341c 5 C2113c 3 C228b (19980)
55–3
15 C4145

693 20 OG 693 20 OG 693 20 OG 693 20 OG


693 20 OG

3 C1222 S307

693 18 OG

8 C210
6 C133

693 20 OG

S247

3 C251

D20
Data Link Connector
(DLC) (14489)
151–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


14 -5 Module Communications Network

ACP Bus
A11
Radio (18806)
130–4

6 7 C290b

832 20 LB/PK 833 20 TN

S329

S245

9 14 C212

16 15 C214
14 13 C313

12 13 C349 2 1 C949
P87 A433
Rear Integrated DVD player
Control Panel 132–1
(RICP) (19980)
130–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


20 -1 Starting System

2037 P91
Hot in start
Central Junction Box
2 RD or run
(CJB) (14A068)
C1249a F2.45 13–11
O1 O3
10A
Battery (10655) Battery II 2037 6 RD
8C270h
Junction block See page
13–11
10 C167
B234
Digital Trans-
2057 4 BK 2057 8 BK 2057 0 BK
mission Range See page
P R N D 2 1 (DTR) sensor 20–2
G102 G104 G109
O26 O27 (7F293)
A
Fusible link A Fusible link B 12 C167 30–2
1) 12 gauge 1) 12 gauge 1093 18 TN/RD 1093 20 TN/RD
Diesel
2) Gray 2) Gray
13 C1010
S1000

2037 4 RD Excursion Pickup


2037 4 RD
C270p 6 C270f
2037 2/0 RD with dual genera- P91
Hot at all times
tors Central Junction Box
F2.61 (CJB) (14A068)
30A 13–2, 13–18
30 86 C2163
K22
Starter relay
(11450)

87 85 C2163

2 C270g 5 C270f

113 10 YE/LB 57 20 BK
1 C1026
S162
C197b C197a
See page
M8
10–1
Starter motor
10–15
(11002)
151–30 G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Starting System 20 -2

P91 P91
Hot in start Hot in start Hot in start Hot in start
Central Junction Box Central Junction Box
or run or run
(CJB) (14A068) (CJB) (14A068)
F2.31 F2.45 13–27, 13–31 F2.31 F2.45 13–27, 13–31
15A 10A 15A 10A

4 8 C270a 4 8 C270a

See page See page 90–4 See page See page 90–4
13–27 13–31 Turn/Stop/Haz- 13–27 13–31 Turn/Stop/Haz-
ard Lamps ard Lamps
S271 S271

640 20 RD/YE 810 20 RD/LG 640 20 RD/YE 810 20 RD/LG

Diesel only gasoline en-


gines Diesel only gasoline en-
S275 S275 gines
33 18 33 18 WH/PK
33 18 WH/PK 33 18 WH/PK
WH/PK
1 5 4 C212 1 5 4 C212
92 18 LB/YE 810 20 RD/LG 92 18 LB/YE 810 20 RD/LG
1 5 4 C257 1 5 4 C2103
N81 P5
Clutch pedal posi- Clutch triple function
tion switch switch jumper

2 6 3 C257 2 6 3 C2103
1093 20 TN/RD 199 20 LB/YE 306 20 TN/LB 1093 20 TN/RD 199 20 LB/YE 306 20 TN/LB

2 6 C212 2 6 C212
31–3 31–3
31–5 31–5
10 11 C134 Vehicle Speed 10 11 C134 Vehicle Speed
64 C175 Control Control
64 C175
A147
Powertrain Con- A147
trol Module Powertrain Con-
(PCM) (12A650) trol Module
gasoline engines
24–6 , 25–6 (PCM) (12A650)
24–6 , 25–6

Manual automatic
transmission
A

See page
20–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


21 -1 Engine Ignition

System overview
Hot in start Hot at all Hot at all P91
Central Junc-
or run times times
tion Box (CJB)
F2.22 F2.36 F2.64 (14A068)
20A 10A 30A

N278
Ignition switch
(11572)
3 2 0 4 1
0) Off
1) Acc
2) Run
Minimizes radio
3) Start
interference caused by
4) Lock
ignition coils.

P66 P68 U10 U11


Coil On Plug Coil On Plug Ignition trans- Ignition trans-
(COP) 1 (12029) (COP) 3 (12029) former capaci- former capaci-
tor 1 (18801) tor 2 (18801)

P67 P69
Coil On Plug Coil On Plug
(COP) 2 (12029) (COP) 4 (12029)

A147
Powertrain Con-
trol Module
(PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Ignition 21 -2

System overview
6.8L

P70 P71 P72 P73 P89 P150


Coil On Plug Coil On Plug Coil On Plug Coil On Plug Coil On Plug Coil On Plug
(COP) 5 (12029) (COP) 6 (12029) (COP) 7 (12029) (COP) 8 (12029) (COP) 9 (COP) 10

A147
Powertrain Con-
trol Module
(PCM) (12A650)

B43 B41
Crankshaft Camshaft posi-
position sensor tion sensor
(6C315) (6B288)

Provides information to
PCM for ignition
synchronization.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


21 -3 Engine Ignition

P91 B43 B41


Hot in start Hot at all
Central Junc- Crankshaft posi- Camshaft position
or run times
tion Box (CJB) tion sensor (6C315) sensor (6B288)
F2.22 F2.36 (14A068) 151–9 151–9
20A 10A 13–8, 13–10, 2 1 C101 2 1 C180
13–24, 13–26
5 C270h 7 C270g 349 20 DB 350 20 GY

See page See page


795 20 DG
13–10 S145 Crankshaft posi- 24–7
tion shield 25–7
S123 48

35 28 22 23 C110 S114

S167
361 18 RD 361 18 RD 729 20 RD/WH Crankshaft posi-
48
tion shield
S161

S106 795 20 DG 359 18 GY/RD

570 18 BK/WH 570 18 BK/WH


See page
10–3
10–17
G101

71 97 55 24 21 22 85 91 C175
A147
VBATT VBATT VBATT – + – SIG
Powertrain Con-
RTN
trol Module
(PCM) (12A650)
24–1, 24–5,
25–1, 25–5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Ignition 21 -4

5.4L
Hot at all P91
Central Junc-
times
tion Box (CJB)
F2.64 (14A068)
30A 13–9, 13–25

4 C270c
See page
16 14 RD/LG 16 14 RD/LG
13–9
13–25
1 C174 B5 C250 1 C194
U10 N278 U11
Ignition trans- Ignition switch (11572) Ignition trans-
former capaci- 0) Off former capaci-
tor 1 (18801) 3 2 0 4 1 tor 2 (18801)
1) Acc
151–15 2) Run 151–13
I1 C250
3) Start
See page 4) Lock
13–9 13–9, 13–25
13–25
S130

16 14 RD/LG

S135

16 16 RD/LG 16 16 RD/LG 16 16 RD/LG 16 16 RD/LG 16 16 RD/LG 16 16 RD/LG 16 16 RD/LG 16 16 RD/LG


1 C112 1 C114 1 C116 1 C117
P67 P69 P71 P72
Coil On Plug Coil On Plug Coil On Plug Coil On Plug
(COP) 2 (12029) (COP) 4 (12029) (COP) 6 (12029) (COP) 7 (12029)
1 C111 151–13 1 C113 151–13 1 C115 151–10 1 C118 151–10
2 C112 2 C114 2 C116 2 C117
P66 P68 P70 P73
Coil On Plug Coil On Plug Coil On Plug Coil On Plug
(COP) 1 (12029) (COP) 3 (12029) (COP) 5 (12029) (COP) 8 (12029)
151–13 151–13 151–10 151–10
2 C111 2 C113 2 C115 2 C118
1024 16 LG/WH 1026 16 LG/WH 1028 16 WH/PK 1030 16 DG/VT 1021 16 LG/YE 1025 16 OG/YE 1029 16 WH/RD 1027 16 PK/LB
26 41 32 C110 3 2 1 4 C1033 33 C110

1024 18 LG/WH 1026 18 PK/WH 1028 18 WH/PK 1030 18 DG/VT 1021 18 LG/YE 1025 18 OG/YE 1029 18 WH/RD 1027 18 PK/LB
26 104 52 53 27 1 79 78 C175
A147
Powertrain Con-
trol Module
(PCM) (12A650)
24–5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


21 -5 Engine Ignition

6.8L
Hot at all P91
times Central Junc-
tion Box (CJB)
F2.64 (14A068)
30A 13–9, 13–25

4 C270c
See page
13–9
13–25
B5 C250
N278
Ignition switch (11572)
0) Off
3 2 0 4 1
1) Acc
2) Run
I1 C250
3) Start
See page 4) Lock
13–9 13–9, 13–25
13–25
S130

16 16 RD/LG 16 16 RD/LG 16 16 RD/LG 16 16 RD/LG 16 16 RD/LG 16 14 RD/LG

1 C116 1 C117 1 C118 1 C1206 1 C1207 1 C194


P71 P72 P73 P89 P150 U11
Coil On Plug Coil On Plug Coil On Plug Coil On Plug Coil On Plug Ignition trans-
(COP) 6 (12029) (COP) 7 (12029) (COP) 8 (12029) (COP) 9 (COP) 10 former capaci-
16 14 RD/LG 151–10 151–12 151–12 151–12 151–12 tor 2 (18801)
2 C116 2 C117 2 C118 2 C1206 2 C1207 151–13

1025 16 OG/YE 1030 16 DG/VT 1029 16 WH/RD 1142 16 WH/RD 1021 16 LG/YE

1 3 2 6 3 C1033

1025 18 OG/YE 1030 18 DG/VT 1029 18 WH/RD 1142 18 WH/RD 1021 18 LG/YE
A C175
1 53 79 82 27
See page A147
21–6 Powertrain Con-
trol Module
(PCM) (12A650)
25–5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Ignition 21 -6

6.8L
See page
21–5
A

16 14 RD/LG
S135

16 16 RD/LG 16 16 RD/LG 16 16 RD/LG 16 16 RD/LG 16 16 RD/LG

1 C174 1 C111 1 C112 1 C113 1 C114 1 C115


U10 P66 P67 P68 P69 P70
Ignition trans- Coil On Plug Coil On Plug Coil On Plug Coil On Plug Coil On Plug
former capaci- (COP) 1 (12029) (COP) 2 (12029) (COP) 3 (12029) (COP) 4 (12029) (COP) 5 (12029)
tor 1 (18801) 151–13 151–13 151–13 151–13 151–13
151–15 2 C111 2 C112 2 C113 2 C114 2 C115

1024 16 LG/WH 1027 16 PK/LB 1026 16 PK/WH 1141 16 YE/BK 1028 16 WH/PK

26 33 41 C110 5 C1033 32 C110

1024 18 LG/WH 1027 18 PK/LB 1029 18 PK/WH 1141 18 YE/BK 1028 18 WH/PK

26 78 104 102 52 C175


A147
Powertrain Con-
trol Module
(PCM) (12A650)
25–5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


24 -1 Engine Controls

5.4L, System overview


N278
Ignition switch (11572) Solenoid actuated valve. As solenoid is
0) Off energized (pulsed), fuel passes through
1 4 0 2 3 1) Acc Directs voltage
injector into engine. The longer the
2) Run to fuel pump
pulse, the greater the fuel amount.
3) Start and PCM.
4) Lock

Hot at all
times F2.22
F2.64 20A
K163
30A
PCM power P91
relay Central Junction Box (CJB)
(14A068)
Hot at all times
F2.40
20A Y108 Y111
Hot at all times K4 Injector 1 Injector 4
Fuel pump relay (9F593) (9F593)
F2.36
10A Y110 Y109
Injector 3 Injector 2
Safety device that (9F593) (9F593)
Supplies fuel un-
cuts power to elec- der pressure to
tric fuel pump if fuel rail and fuel A147
collision occurs. injectors. Sender Powertrain Con-
Switch must be re- trol Module
is a variable re-
set manually. (PCM) (12A650)
sistor connected
to a float in the Controls idle speed. Duty cycle signals sent by PCM control a
N316
Inertia Fuel fuel tank. When solenoid that opens or closes air bypass depending on signal
Shutoff (IFS) fuel is low, resis- received.
switch (9D362) tance is low
(22.5!); when
A31 Y112 Y207 Y133
fuel is high, resis-
Fuel tank unit Injector 5 Injector 7 Idle air control
(9H307) tance is high (9F593) (9F593) valve (IAC)
(145!). (9F715)
Measures amount of in- B22 Y113 Y209
take air. Used by the Mass Air Flow Injector 6 Injector 8
PCM to help calculate (MAF) sensor (9F593) (9F593)
fuel delivery. (12B579)

A147
Powertrain Con-
trol Module
(PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Controls 24 -2

5.4L, System overview


P91 When PCM duty cycles Regulates vacuum level present in EGR valve Provides a voltage
Hot in start or run
Central Junc- valve, fuel vapors which to control exhaust gas flow into intake man- related to oxygen
F2.23 tion Box (CJB) are collected are re- ifold. PCM controls EGR by varying duty of exhaust gases
20A (14A068) leased to engine for cycle applied to the solenoid. to PCM for regulat-
burning. ing air/fuel ratio.

B88 Y202 P133 Y33 B47 B48


Heated Oxygen EVAP canister Vapor manage- Electr. Vacu- Heated Oxygen Heated Oxygen
Sensor (HO2S) vent control so- ment valve um Regulator Sensor (HO2S) Sensor (HO2S)
#12 (9F472) lenoid (EVR) sole- #21 (9G444) #11 (9G444)
noid valve
CV solenoid seals the EVAP
canister from atmospheric
pressure during EVAP moni-
tor test.

A147
Powertrain Con-
trol Module
(PCM) (12A650)

B8 B44 B135
Throttle Posi- Turbine shaft Cylinder–head D20
tion Sensor speed sensor temperature Data Link Con-
(TPS) (9B989) (7M101) sensor (6G004) nector (DLC)
(14489)
B110 B257 B213
Output Shaft Differential Intake Air Tem-
As the resistance varies accord-
Speed (OSS) pressure feed- A thermistor in which perature (IAT)
ing to accelerator pedal angle, sensor (7M101) back EGR sensor (12A697)
resistance decreases
the PCM applies voltage to this (DPFE) sensor as engine temperature
sensor and then measures the (9J460)
increases. PCM uses
voltage drop to help calculate
OSS provides PCM with Converts a varying exhaust pres- this input to infer A thermistor in which resistance
fuel delivery.
rotational speed of the sure signal into a proportional coolant temperature decreases as intake air temperature
transmission output shaft. analog voltage signal used by the and to initiate fail–safe increases. PCM uses voltage drops to
PCM to complete EGR flow. cooling. calculate fuel delivery, spark timing and
EGR control.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


24 -3 Engine Controls

5.4L
See this page
W
16 14 RD/LG

4 C270c
P91
Hot at all times
Central Junc-
Hot at all Hot at all 86 30 C2160
tion Box (CJB)
times times K163
(14A068)
PCM power
F2.36 F2.64 13–3, 13–8,
relay
10A 30A 13–9, 13–10,
85 87 C2160 13–19, 13–24,
7 C270g 4 C270e V34 13–25, 13–26
See page PCM Module B D
13–9 power diode
729 20 RD/WH F2.22
See page See page
13–25 20A 24–4 24–8
B5 C250
5 C270f 5 C270h
N278
Ignition switch 57 20 BK 361 16 RD
(11572) S123
S162
3 2 0 4 1 0) Off
See page 6 C1040
1) Acc
2) Run 10–1 2 C128
I1 C250
3) Start 10–15 B22
See page Mass Air Flow
4) Lock 361 18 RD
13–9 G100
13–9, 13–25 (MAF) sensor
13–25 361 18 RD (12B579)
S258 151–20
C 3 4 5 6 1 C128
not used
16 14 RD/LG See page 968 16 967 16 LB/RD 743 16 GY 359 20 GY/RD
See page
24–5 10–3 3 TN/LB 2 1 C1040 L
W
10–17
1100 20 GY/BK 1101 20 GY/RD 968 20 967 20 LB/RD 743 20 GY See page
See this page G101
55 68 42 71 97 36 TN/LB 88 39 C175 24–7

– SIG A147
VBATT VBATT VBATT
Powertrain Con-
RTN
trol Module
(PCM) (12A650)

25 51 24 23 77 3 76 103 C175

See page 570 18 BK/WH 570 18 BK/WH 570 18 BK/WH 570 18 BK/WH 570 18 BK/WH 570 18 BK/WH 570 18 BK/WH
10–1 S106
10–15 See page
10–3
10–17
G100 G101

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Controls 24 -4

5.4L
P91
See page Central Junc-
24–3 tion Box (CJB)
B (14A068)
13–1, 13–11,
Hot in start or run
Hot at all times 13–17, 13–27

F2.23 F2.10
20A 10A

4 11 C270h

391 16 RD/YE 326 16 WH/VT


S122

E 10 C1010

P114 See page


2 3 C1008 24–6 See page
Auxiliary relay 391 18 RD/YE
K107 box 4 24–5
A/C clutch relay S138 H
391 16 RD/YE
1 5 C1008 12 1 C168
361 18 RD
Manual Automatic A102
331 20 PK/YE 321 16 GY/WH Passive anti–
O theft transceiver 1 C1066
module (15607) Y133
See page 112–1
55–4 391 18 RD/YE Idle air control
24–6
EATC valve (IAC)
(9F715)
1 C1063 1 C1195
2 C1066 151–10
Y202 P133
EVAP canister Vapor manage-
90–4 55–5 vent control so- ment valve 264 18 WH/LB
Turn/Stop/Haz- EATC lenoid 151–19
ard Lamps 2 C1063 151–20 C1195 39 C110
2
191 18 LG/BK
91 20 VT/WH
810 20 RD/LG 439 20 TN/LG 264 20 WH/LB
California
69 92 41 67 56 83 C175
A147
Powertrain Con-
trol Module
(PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


24 -5 Engine Controls

5.4L
See page
24–3
C

361 18 RD

9 C110

S131

S136 361 18 RD

361 18 RD 361 18 RD 361 18 RD 361 18 RD 361 18 RD 361 18 RD 361 18 RD 361 18 RD


H
See page
2 C181 2 C184 24–4 2 C186 2 C188
Y108 Y111 Y113 Y209
Injector 1 Injector 4 Injector 6 Injector 8
(9F593) (9F593) (9F593) (9F593)
151–13 151–13 151–10 151–10
2 C183 1 C181 2 C182 1 C184 2 C185 1 C186 2 C187 1 C188
Y110 Y109 Y112 Y207
Injector 3 Injector 2 Injector 5 Injector 7
(9F593) (9F593) (9F593) (9F593)
151–13 151–13 151–10 151–10
1 C183 555 20 TN 1 C182 558 20 BN/LB 1 C185 560 20 LG/OG 1 C187 562 20 LB

557 20 BN/YE 556 20 WH 559 20 TN/BK 561 20 TN/RD

13 7 8 14 15 19 20 21 C110

74 75 101 100 73 99 72 98 C175


A147
Powertrain Con-
trol Module
(PCM) (12A650)

32 43 85 22 21 78 79 1 27 53 52 104 26 C175
311 20 DG/VT 795 20 DG 349 20 DB 1029 18 WH/RD 1021 18 LG/YE 1028 18 WH/PK 1024 18 LG/WH
71 20 OG/LG 350 20 GY 1027 18 PK/LB 1025 18 OG/YE 1030 18 DG/VT 1026 18 PK/WH

21–2
21–3
Engine Ignition

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Controls 24 -6

5.4L
See page See page
24–4 24–4
E O

391 16 RD/YE
391 16 RD/YE

42 C110
15 C1220
391 18 RD/YE
California
S134
See page See page
24–7 24–7 See page
24–8
J K
N
391 18 RD/YE
391 18 RD/YE 359 20 GY/RD
S343
359 20 GY/RD 359 20 GY/RD

1 3 C171 1 3 C172 1 3 C142 391 18 RD/YE 10 C1220

1 C179
B88 359 18 GY/RD
B48 B47 Y33
Heated Oxygen Electr. Vacuum
Heated Oxygen Heated Oxygen
Sensor (HO2S) Regulator (EVR)
Sensor (HO2S) Sensor (HO2S) P
#12 (9F472) solenoid valve
#11 (9G444) #21 (9G444)
151–17
151–15 151–15 2 C179 See page
2 4 C142
2 4 C171 2 4 C172 24–7
389 18 WH/BK
387 18 RD/WH 388 18 YE/LB 392 20 RD/LG 360 20 BN/PK
15 17
74 20 GY/LB 94 20 RD/BK
38 C110
389 20 WH/BK
15 13 16 14 C1033
392 20 RD/LG

93 60 94 87 95 35 47 C175
A147
Powertrain Con-
trol Module
(PCM) (12A650)
20 54 11 6 81 29 12 37 34 49 64 50 C175
924 20 BN/OG 315 20 VT/DG 925 20 WH/YE 911 20 WH/LB 1144 20 YE/BK 199 20 LB/YE
480 20 VT/YE 237 20 OG/YE 224 20 TN/WH 923 20 OG/BK 1145 20 LB/BK 1143 20 WH/BK

30–2
30–3
Transmission Controls

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


24 -7 Engine Controls

5.4L
A147
VREF Powertrain Con-
trol Module
(PCM) (12A650)

66 89 90 65 84 59 C175
351 20 BN/WH 352 20 BN/LG
1102 20 YE/LG S170
136 20 DB/YE 970 20 DG/WH
355 20 GY/WH 351 20 BN/WH
5 C110
M
11 12 30 C110 3 2 C1010
See page
1 C1221
S133 24–8
1 C193
B110
1 C107 2 1 C1189 3 1 C1068 Output Shaft
B135 B8 B257 Speed (OSS)
Cylinder–head Throttle Posi- Differential pres- sensor (7M101)
temperature tion Sensor sure feedback 2 C193 151–17 1 C143
sensor (6G004) (TPS) (9B989) EGR (DPFE) sen-
B44
2 C107 151–12 151–9 sor (9J460)
3 C1189 2 C1068 Turbine shaft speed
151–9
See page See page sensor (7M101)
24–6 24–6 151–17
359 20 GY/RD 359 20 GY/RD
J K 2 C143 See page
359 20 GY/RD 359 20 GY/RD
359 20 GY/RD 24–6
4 C1221 P
359 18 GY/RD 359 20 GY/RD
359 18 GY/RD

S132 Automatic Manual

21–3 California See page


Engine Ignition 359 18 GY/RD 24–3 S139
L
See page
30–2
18 C110 18 C1040 1 C1010
796 20 LB
359 20 GY/RD
S114
359 18 GY/RD
91 C175
A147
– SIG
Powertrain Con-
RTN
trol Module
(PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Controls 24 -8

5.4L
P91 See page
Central Junc- 24–7
Hot at all times
See page tion Box (CJB) M
24–3 (14A068) 20 BN/WH
351
F2.40 13–3, 13–19 California
D 10 C265
20A

12 C265

K4 1 C4033
Fuel pump relay A31
Fuel tank unit
(9H307)

10 C270f 22 C270a 10 C270h C4033 not used


2 3
926 20 LB/OG 238 14 DG/YE 359 20 GY/RD 791 20 RD/PK
N 9 C1220
80 C175 1 C282 238 18 DG/YE
N316 See page 1142 18 WH/RD 1141 18 YE/BK
A147
1 2 Inertia Fuel Shutoff 24–6 6 C265
Powertrain Con-
trol Module (IFS) switch (9D362) 40 62 82 102 C175
(PCM) (12A650) 1) Normal A147
2 C282 2) Post impact Powertrain Con-
60–4
151–4 trol Module
Instrument Clus- 787 14 PK/BK (PCM) (12A650)
ter SCP + SCP –
3 C211 C175
33 16 15 13 57
396 20 29 20 676 20 PK/OG 914 20 TN/OG 915 20 PK/LB 107 20 VT 310 20 YE/RD
10 C145
BK/OG YE/WH S172
3 1 2 C433 14 15 C145 11 C146 36 C110
See page See page See page
8 5 2 C4033 California 10–8 2 C109
14–3 14–3
10–22 B45
2 10 13 C251
A31 Knock sensor
G300
Fuel tank unit (12A699)
D20
(9H307) 151–13
Data Link Con-
1 1) Fuel pump 1 C109
nector (DLC)
(14489) 311 20 DG/VT
California
7 C4033 37 C110

4 C433 32 C175
See page A147
10–6 Powertrain Con-
10–20 trol Module
(PCM) (12A650)
G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


25 -1 Engine Controls

6.8L, System overview


N278
Ignition switch (11572) Solenoid actuated valve. As so-
0) Off lenoid is energized (pulsed), fuel
1 4 0 2 3 1) Acc Directs voltage to passes through injector into en-
2) Run gine. The longer the pulse, the
fuel pump and
3) Start
PCM. greater the fuel amount.
4) Lock

Hot at all P91


Hot in start or run
times Central Junc-
F2.64 tion Box (CJB)
K163 F2.23 F2.22 (14A068)
30A PCM power 20A 20A
relay

Hot at all times


F2.40 Y108 Y111
20A Injector 1 Injector 4
(9F593) (9F593)
Hot at all times K4
Fuel pump relay
F2.36 Y110 Y109
10A Injector 3 Injector 2 A147
(9F593) (9F593) Powertrain Con-
trol Module
Safety device that
Supplies fuel under (PCM) (12A650)
cuts power to elec-
pressure to fuel rail
tric fuel pump if
and fuel injectors.
collision occurs.
Sender is a variable
Switch must be re-
resistor connected to
set manually. CV solenoid seals the EVAP canister from Provides a voltage related to oxygen content of
a float in the fuel
atmospheric pressure during EVAP monitor test. exhaust gases to PCM for regulating air/fuel ratio.
N316 tank. When fuel is
Inertia Fuel low, resistance is low
Shutoff (IFS) (22.5!); when fuel is
switch (9D362) high, resistance is
high (145!).
A31 B88 P133 B48
Fuel tank unit Heated Oxygen Vapor manage- Heated Oxygen
(9H307) Sensor (HO2S) ment valve Sensor (HO2S)
#12 (9F472) Y202 B47 #11 (9G444)
Measures amount B22 EVAP canister Heated Oxygen
of intake air. Used Mass Air Flow vent control so- Sensor (HO2S)
by the PCM to help (MAF) sensor lenoid #21 (9G444)
calculate fuel deliv- (12B579)
ery.
A147
Powertrain Con-
trol Module
(PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Controls 25 -2

6.8L, System overview


Controls idle speed. Duty
cycle signals sent by PCM
control a solenoid that opens
or closes air bypass
depending on signal received.

Y112 Y113 Y207 Y209 Y240 Y241 Y133


Injector 5 Injector 6 Injector 7 Injector 8 Injector 9 Injector 10 Idle air control
(9F593) (9F593) (9F593) (9F593) (9F593) (9F593) valve (IAC)
(9F715)

A147
Powertrain Con-
trol Module
(PCM) (12A650)

B8 B110 B44 B135 B213 D20


Throttle Posi- Output Shaft Turbine shaft Cylinder–head Intake Air Tem- Data Link Con-
tion Sensor Speed (OSS) speed sensor temperature perature (IAT) nector (DLC)
(TPS) (9B989) sensor (7M101) (7M101) sensor (6G004) sensor (12A697) (14489)

As the resistance varies OSS provides PCM


A thermistor in which A thermistor in which
according to accelerator with rotational speed of
resistance decreases resistance decreases
pedal angle, the PCM the transmission output
as engine temperature as intake air
applies voltage to this shaft.
increases. PCM uses temperature increases.
sensor and then mea-
this input to infer PCM uses voltage
sures the voltage drop to
coolant temperature drops to calculate fuel
help calculate fuel deliv-
and to initiate fail–safe delivery, spark timing
ery.
cooling. and EGR control.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


25 -3 Engine Controls

6.8L
See this page
W
16 14 RD/LG

4 C270c
P91
Hot at all times
Central Junc-
Hot at all Hot at all 86 30 C2160
tion Box (CJB)
times times K163
(14A068)
PCM power
F2.36 F2.64 13–3, 13–8,
relay
10A 30A 13–9, 13–10,
85 87 C2160 13–19, 13–24,
7 C270g 4 C270e V34 13–25, 13–26
See page PCM Module B D
729 20 RD/WH 13–9 power diode
F2.22
See page See page
13–25 20A 25–4 25–8
B5 C250
5 C270f 5 C270h
N278
Ignition switch 57 20 BK 361 16 RD
(11572) S123
S162
3 2 0 4 1 0) Off
See page 6 C1040
1) Acc
2) Run 10–1 2 C128
I1 C250
3) Start 10–15 B22
See page Mass Air Flow
4) Lock 361 18 RD
13–9 G100
13–9, 13–25 (MAF) sensor
13–25 361 18 RD (12B579)
S258 90–4 151–20
Turn/Stop/Haz- 55–5 C 4 5 6 1 C128
3
16 14 RD/LG EATC
ard Lamps See page See page 968 16 967 16 LB/RD 743 16 GY 359 20 GY/RD
10–3 3 TN/LB 2 1 C1040 L
W 25–5
10–17
810 20 RD/LG 439 20 TN/LG 968 20 967 20 LB/RD 743 20 GY See page
See this page G101
55 92 41 71 97 36 TN/LB 88 39 C175 25–7

– SIG A147
VBATT VBATT VBATT
Powertrain Con-
RTN
trol Module
(PCM) (12A650)

25 51 24 23 77 3 76 103 C175
See page 570 18 BK/WH 570 18 BK/WH 570 18 BK/WH 570 18 BK/WH 570 18 BK/WH 570 18 BK/WH 570 18 BK/WH
10–1 S106
10–15 See page
10–3
10–17
G100 G101

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Controls 25 -4

6.8L
P91
See page Central Junction
24–3
Box (CJB)
B (14A068)
13–1, 13–11,
Hot in start or run Hot at all times 13–17, 13–27
F2.23 F2.10
20A 10A

4 11 C270h
391 16 RD/YE 326 16 WH/VT
S122
10 C1010
P114 E
2 3 C1008
Auxiliary relay See page 391 18 RD/YE
K107
box 4 25–6
A/C clutch relay S138

391 16 RD/YE 12 1 C168


1 5 C1008
A102
Passive anti–
331 20 PK/YE 321 16 GY/WH Manual Automatic
theft transceiver
55–4 module (15607)
EATC 112–1
O
See page See page See page
25–5 25–5 See page 25–5
F G 391 18 RD/YE 25–6 H

361 18 RD 361 18 RD 361 18 RD


2 C1204 2 C1205 1 C1063 1 C1195 1 C1066
Y240 Y241 Y202 P133 Y133
Injector 9 Injector 10 EVAP canister Vapor manage- Idle air control
(9F593) (9F593) vent control sole- ment valve valve (IAC)
151–12 151–12 noid 151–19 (9F715)
1 C1204 1 C1205 2 C1063 151–20 2 C1195 2 C1066 151–13
191 18 LG/BK
1100 20 GY/BK 1101 20 GY/RD 91 20 VT/WH 264 20 WH/LB
3 4 C110 California 39 C110

69 68 42 67 56 83 C175
A147
Powertrain Con-
trol Module
(PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


25 -5 Engine Controls

6.8L
See page
25–3
C

361 18 RD

9 C110

S131
361 18 RD
S136 361 18 RD G
361 18 RD See page
361 18 RD 361 18 RD 361 18 RD 361 18 RD 361 18 RD 25–4 361 18 RD
F
H 361 18 RD 361 18 RD
See page
See page 2 C181 2 C184 25–4 2 C186 2 C188
25–4 Y108 Y111 Y113 Y209
Injector 1 Injector 4 Injector 6 Injector 8
(9F593) (9F593) (9F593) (9F593)
151–13 151–13 151–13 151–12
2 C183 1 C181 2 C182 1 C184 2 C185 1 C186 2 C187 1 C188
Y110 Y109 Y112 Y207
Injector 3 Injector 2 Injector 5 Injector 7
(9F593) (9F593) (9F593) (9F593)
151–13 151–13 151–13 151–12
1 C183 555 20 TN 1 C182 558 20 BN/LB 1 C185 560 20 LG/OG 1 C187 562 20 LB

557 20 BN/YE 556 20 WH 559 20 TN/BK 561 20 TN/RD

13 7 8 14 15 19 20 21 C110

74 75 101 100 73 99 72 98 C175


A147
Powertrain
Control Module
(PCM) (12A650)
32 43 85 22 21 78 79 1 27 53 52 104 26 C175
311 20 DG/VT 795 20 DG 349 20 DB 1029 18 WH/RD 1021 18 LG/YE 1028 18 WH/PK 1024 18 LG/WH
71 20 OG/LG 350 20 GY 1027 18 PK/LB 1025 18 OG/YE 1030 18 DG/VT 1026 18 PK/WH

21–5
21–6
Engine Ignition

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Controls 25 -6

6.8L
See page See page
25–4 25–4
E O

391 16 RD/YE
391 16 RD/YE

42 C110
15 C1220 California
391 18 RD/YE
S134
See page See page See page
25–7 25–7 25–8
J K N

359 20 GY/RD
391 18 RD/YE
391 18 RD/YE S343
1 3 C142
359 20 GY/RD 359 20 GY/RD
10 C1220
1 3 C171 1 3 C172 B88
Heated Oxygen 359 18 GY/RD
Sensor (HO2S)
B48 B47 #12 (9F472) P
Heated Oxygen Heated Oxygen 151–17
Sensor (HO2S) Sensor (HO2S) 2 4 C142 See page
#11 (9G444) #21 (9G444) 389 18 WH/BK 25–7
151–15 151–15 392 20 RD/LG
2 4 C171 2 4 C172
4 5 C265
387 18 RD/WH 388 18 YE/LB not used
74 20 GY/LB 94 20 RD/BK 38 C110
389 20 WH/BK
15 13 16 14 C1033 392 20 RD/LG 360 20 BN/PK

93 60 94 87 95 35 47 C175
A147
Powertrain Con-
trol Module
(PCM) (12A650)
20 54 11 6 81 29 12 37 34 49 64 50 C175
924 20 BN/OG 315 20 VT/DG 925 20 WH/YE 911 20 WH/LB 1144 20 YE/BK 199 20 LB/YE
480 20 VT/YE 237 20 OG/YE 224 20 TN/WH 923 20 OG/BK 1145 20 LB/BK 1143 20 WH/BK

30–2
30–3
Transmission Controls

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


25 -7 Engine Controls

6.8L
A147
VREF
Powertrain
Control Module
(PCM) (12A650)

66 89 90 65 84 59 C175
California
1102 20 YE/LG 355 20 GY/WH 351 20 BN/WH 136 20 DB/YE 970 20 DG/WH

S170

5 C110 351 20 BN/WH 352 20 BN/LG

M 3 2 C1010
1 C1221
See page
25–8 1 C193 1 C143
1 C107 B110 B44
11 12 30 C110 Output Shaft
B135 Turbine shaft
not used Speed (OSS) speed sensor
Cylinder–head
2 1 C1189 sensor
temperature sen- (7M101)
B8 See page 2 C193 (7M101) 2 C143 151–17
sor (6G004) 25–6
2 C107 151–12 Throttle Posi- 151–17
tion Sensor P
(TPS) (9B989)
359 20 GY/RD See page See page 359 18 GY/RD 359 20 GY/RD 359 20 GY/RD
3 C1189 151–12
25–6 25–6 Manual Automatic
J K
4 C1221
359 18 GY/RD 359 20 GY/RD 359 20 GY/RD

S132 S139
21–3 See page
Engine Ignition 25–3 See page
L 30–2

1 C1010
18 C110 18 C1040
796 20 LB
359 20 GY/RD
S114
359 18 GY/RD
91 C175

SIG A147

Powertrain
RTN
Control Module
(PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


25 -8 Engine Controls

6.8L
P91 See page
Hot at all times
See page Central Junc- 25–7
25–3 tion Box (CJB)
M
F2.40 (14A068)
D
20A 13–3, 13–19 351 20 BN/WH
10 C265
1 3
K4 11 C1220
Fuel pump relay
4 C4033 California

2 5 A31
Fuel tank unit
(9H307)
10 C270f 22 C270a 10 C270h 21–5
926 20 LB/OG 238 14 DG/YE 21–6
2 3 C4033
Engine Ignition
80 C175 Pickup 359 20 GY/RD 791 20 RD/PK
C2207
A147 238 18 DG/YE N 9 C1220
Powertrain Con- 1 C282 See page
trol Module N316 25–6 9 C265 1142 18 WH/RD 1141 18 YE/BK
(PCM) (12A650) 1 2 Inertia Fuel Shutoff
(IFS) switch (9D362) 40 62 82 102 C175
1) Normal A147
2 C282 2) Post impact Powertrain Con-
151–4 trol Module
C2207 (PCM) (12A650)
60–4
Instrument Cluster SCP + SCP –
787 14 PK/BK
33 16 15 13 57 C175
3 C211
676 20 PK/OG 914 20 TN/OG 915 20 PK/LB 107 20 VT 310 20 YE/RD
396 20 29 20 S172 36 C110
BK/OG YE/WH 10 C145 14 15 C145 11 C146
3 1 See page 2 C109
2 C433 See page See page
10–8 B45
California 14–3 14–3
8 5 C4033 10–22 Knock sensor
2 10 13 C251 (12A699)
G300
A31 D20
1 C109
Fuel tank unit Data Link Con-
(9H307) nector (DLC) 311 20 DG/VT
1 1) Fuel pump (14489) 37 C110

7 C4033 32 C175
A147
4 C433
Powertrain Con-
See page
trol Module
10–6 (PCM) (12A650)
10–20
G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


27 -1 Engine Controls

7.3L Diesel, System overview


P91
O1
Central Junction Box (CJB) (14A068)
Battery (10655)
Hot at all times Hot at all times

F2.34 F2.34
all others California 10A 10A
K382
Manifold intake
air heater relay
N82 N278
K212 A407
Brake pedal Ignition switch
Glow plug Glow plug con-
position switch (11572)
relay trol module A147 R118 3 2 0 4 1
(13480) 0) Off
(GPCM) Powertrain Air intake 1) Acc
Control Mod- heater grid 2) Run
ule (PCM) 3) Start
(12A650) A thermistor in
4) Lock
which resistance
decreases as
ambient air
P19 P155
temperature
Glow plug 4 Glow plug 8
increases. PCM R32
uses output voltage Fuel heater
to enable exhaust
P18 P154 back pressure
Glow plug 3 Glow plug 7
control. Y251
Waste gate
B213 solenoid
P17 P153 Intake Air Temper-
Glow plug 2 Glow plug 6 ature (IAT) sensor
(12A697)

B226 B2
P16 P152
Engine Oil Manifold Ab-
Glow plug 1 Glow plug 5
Temperature solute Pres-
(EOT) sensor sure (MAP)
sensor

Measures analog output Measures digital output A147


B279 Measures analog B285 B41 Powertrain Con-
indicating exhaust back indicating manifold
Exhaust Back output indicating Injection pres- Camshaft posi- trol Module
pressure. PCM uses absolute pressure for
Pressure (EBP) fuel pressure sure sensor tion sensor (PCM) (12A650)
information to control back PCM, which uses
sensor used for injector (6B288)
pressure under cold information to adjust fuel
control.
conditions. and injection timing.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Controls 27 -2

7.3L Diesel, System overview


P91
Hot in start Hot at all times
Provides power to Central Junction
or run K163
the Injector Driver Box (CJB)
F2.45 Hot at all PCM power (14A068)
Module.
10A times relay Directs voltage to PCM
and PCM–related
F2.40 F2.53
components
20A 30A
K4 K380 Controlled by PCM,
F2.22
Fuel pump Injector Driver directs voltage and
20A
relay Module (IDM) current to fuel injectors
power relay at proper time.

A415
Injector Driver
A safety N316 Module (IDM)
device that Inertia Fuel
cuts power to Shutoff (IFS)
switch (9D362)
electric fuel Y111 Y209
B129
pump if a Injector 4 Injector 8
Accelerator
collision M12 (9F593) (9F593)
pedal posi-
tion sensor occurs. Fuel pump
Switch must Y110 Y207
be reset Injector 3 Injector 7
manually. (9F593) (9F593)

A416
Auxiliary Pow- Y109 Y113
ertrain Control Injector 2 Injector 6
Module (9F593) (9F593)
B230
(APCM)
Injector pres- B44 B5
sure sensor Y108 Turbine shaft Y112 Air Charge
Injector 1 speed sensor Injector 5 Temperature
(9F593) (7M101) (9F593) (ACT) sensor

A147
Powertrain Con-
trol Module
(PCM) (12A650)

Regulates high Y265 B110


Exhaust Pres- Output Shaft
pressure oil
sure Regulator Regulates hydraulic Speed (OSS)
used for (EPR) piston, used to sensor (7M101)
controlling fuel
control exhaust back
injectors.
pressure.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


27 -3 Engine Controls

7.3L Diesel
See this page
A

16 14 RD/LG
4 C270c
P91
Hot at all times Hot at all times
Central Junc-
Hot at all Hot at all 86 30 tion Box (CJB)
C2160
times times F2.53 (14A068)
K163
30A 13–3, 13–8,
F2.36 F2.64 PCM power
10A 30A relay 13–9, 13–10,
13–19, 13–24,
7 C270g 4 C270e 85 87 C2160
13–25, 13–26
V34
See page 86 30 C2170
PCM Module
13–9 F2.22 K380
729 20 RD/WH power diode
13–25 20A D Injector Driver
Module (IDM)
See page
B5 C250 power relay
27–6 85 87 C2170
N278
Ignition switch 5 C270f 5 4 C270h 8 C270g
(11572)
57 20 BK 361 16 RD 814 10 WH/BK 876 10 DG/LG
3 2 0 4 1 0) Off
1) Acc S162 14 C1174
I1 C250 2) Run A415
See page VPWR
3) Start Injector Driver
See page 10–1
4) Lock Module (IDM)
13–9 10–17
13–9, 13–25
13–25
G100
S258 26 17 16 4 C1174
S123
361 18 RD 361 18 RD 361 18 RD 574 10 BK/PK 817 20 YE/LB
16 14 RD/LG 16 14 RD/LG
821 20 BN/OG 818 20 GY/WH
A B C
G101
See page See page
See this page
27–5 27–4 all others
27–11 California

55 71 97 80 95 96 48 C175
VBATT VBATT VBATT A147
Powertrain Con-
trol Module
(PCM) (12A650)
25 51 103 77 C175
See page 570 18 BK/WH 570 18 BK/WH 570 18 BK/WH
10–1 S106
See page
10–15 10–3
G100 10–17
G101

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Controls 27 -4

7.3L Diesel
See page
27–3
C
C1100a
O1
361 18 RD Battery (10655)
See page
12–2
24 C110 12–3

S148

S1002

361 18 RD 38 6 BK/OG
1 C1073
S150
B230
Injector pres- 36 6 BK/OG
sure sensor C102c
151–22 361 18 RD 38 6 BK/OG 38 8 BK/OG 38 8 BK/OG O5
2 C1073
Generator
12–2, 12–3
85 C1084a 30 C1084b 85 C1245a 30 C1245b
K212 K382
Glow plug relay Manifold intake
air heater relay
87
86 C1084c 87 C1084d 86 C1245c 87 C1245d
552 20 YE/RD 1086 18 VT/OG
O51 O50
Fusible link G Fusible link F RD
1279 14 WH 1279 14 WH
1) 20 gauge 1) 20 gauge C1239a
2) Dark blue 2) Dark blue
R118
F G
Air intake heat-
See page See page 1277 18 WH/LG 462 18 VT 3996 18 RD/YE er grid
27–9 27–10
C1239b
25 13 41 26 32 C110
BK
83 101 8 98 3 C175
A147 G111
VPWR VPWR
Powertrain Con-
trol Module
(PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


27 -5 Engine Controls

7.3L Diesel
Hot at all Hot in start P91
Central Junc-
times or run
tion Box (CJB)
F2.34 F2.45 (14A068)
10A 10A 13–10, 13–15,
13–26, 13–31 See page
5 C270h 8 C270a 27–3
See page See page B
13–10 13–15
13–26 13–31
S123 S271 16 14 RD/LG

361 16 RD 35 C110
640 20 RD/YE 640 20 RD/YE
1 C1025 16 16 RD/LG
640 20 RD/YE
N249 E H S154
Brake pressure
3 C2176 See page See page
switch (2B264)
151–19 27–6 27–7
2 C1246 1 C1076
2 C1025 Pickup
VBATT A416 Y251 R32
Auxiliary Power- Waste gate sole- 2 Fuel heater
train Control noid 1) Heater ele-
307 20 BK/YE SCP + SCP – Module (APCM) 14–3 1
Module Commu- ment
1 C1246 2 C1076 2) Water in fuel
nications Net-
sensor
work 151–22
1 2 4 C2176
1275 20 WH/RD 1280 20 GY/RD
57 20 BK 915 20 PK/LG

914 20 S286
TN/OG
S284
S217 107 20 VT
See page 28 37 C110
10–21 C145
15 14
G202 914 20 TN/OG
915 20 PK/LG
31 16 15 13 47 36 C175

VPWR SCP + SCP – A147


Powertrain Con-
trol Module
(PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Controls 27 -6

7.3L Diesel
P91 See page See page
See page Hot at all times
Central Junction 27–8 27–7
27–3 Box (CJB)
F2.40
D (14A068) J K
20A
13–3, 13–19
1 3 359 20 GY/RD 359 20 GY/RD
K4
Fuel pump relay 1 C1064 8 C168
B10 A120
Engine Coolant Tem- Automatic
2 5 perature (ECT) sen- transmission See page
sor (12A648) 10 module 27–5
10 C270f 22 C270a 2 C1064 151–21 7 C168 (7G422)
E
923 20 10) Transmis-
926 20 LB/OG 238 14 DG/YE 923 20 OG/BK
OG/BK sion fluid 640 20 RD/YE
C2207 Pickup tempera-
18 C110 4 C1010 ture sen-
1 C282
94 C175 sor
N316
A147 1 2 Inertia Fuel Shutoff (IFS)
Powertrain Con- switch (9D362) Manual Automatic
trol Module 1) Normal 2 C2135
4 C257
(PCM) (12A650) 2) Post impact
N250 N81
2 C282 151–4 A7 Overdrive can- Clutch pedal
C2207 Pickup ABS control cel switch position
module (2C219) (7G550) switch
787 14 PK/BK 42–2 3 C257
11 C135 3 C213530–3
S260
224 20 TN/WH 306 20 TN/LB
See page
16 C139 6 C144
42–2 5 C134
3 C211
S141 S115
12 C311
2 C192 Automatic Manual
787 18 PK/BK 679 20 GY/BK 923 20 OG/BK

not used 40 58 37 29 C175


2 C1253
VPWR VPWR A147
M12 Powertrain Con-
Fuel pump trol Module
151–17 (PCM) (12A650)

3 C1253 35 60 67 C175

57 14 BK 1183 20 WH/YE 1185 20 YE 904 20 LG/RD with dual genera-


tors
S250
See page
10–2 12–3
Charging System
10–16 G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


27 -7 Engine Controls

7.3L Diesel
VREF A147
Powertrain Con-
trol Module
(PCM) (12A650)

39 79 90 24 89 10 59 84 C175
351 20 BN/WH
743 20 GY S170

358 20 LG/BK 357 20 YE/WH 1285 20 RD/LG 136 20 DB/YE 970 20 DG/WH
8 C140
1 C129 L not used 355 20 GY/WH
B213 3 2 C1010
Intake Air Tem- See page
27–8 7 3 5 6 C133
perature (IAT)
sensor (12A697) 1 C193 1 C143
2 C129 151–22 2 1 C1087 B110 B44
See page
Output Shaft Turbine shaft
B2 27–5
Speed (OSS) speed sensor
Manifold Abso- H
359 20 GY/RD sensor (7M101) (7M101)
lute Pressure
(MAP) sensor 2 C193 151–17 151–17
2 C143
151–22 640 20 RD/YE
3 C1087
359 20 GY/RD 359 20 GY/RD
N78 10 9 8 7 6 C2040
Steering wheel/ B129
VPWR See page
speed control 359 20 GY/RD Accelerator 27–6
switch (9F924) pedal position K
31–5 sensor
C260

P140 S139
Air bag sliding
contact See page
A415 not used See page
(14A664) 27–8
Injector Driver automatic trans- 30–2
Module (IDM) M
mission
6 C218a
359 20 GY/RD 359 18 GY/RD 1 C1010
2 C1174
359 20 GY/RD
19 C110
2 C265
13 C145 359 20 BK/LB
S114
359 18 GY/RD
91 C175
A147
– SIG
Powertrain Con-
RTN
trol Module
(PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Controls 27 -8

7.3L Diesel
A147
Powertrain Con-
trol Module
(PCM) (12A650)

62 38 See page 42 C175


27–7
1291 20 RD/YE 354 20 LG/RD L 318 20 GY/RD

351 20 BN/WH

14 17 21 23 C110

2 C1236 1 C1272
B5 S151 Y265
Air Charge Tem- Exhaust Pres-
perature (ACT) sure Regulator
sensor 1 C104 1 C1271 (EPR)
1 C1236 B226 B279 2 C1272 151–22
Engine Oil Tem- Exhaust Back
perature (EOT) Pressure (EBP)
sensor sensor
2 C104 151–22 1 C1303
3 2 C1271
B285
Injection pres-
359 20 GY/RD 359 20 GY/RD 359 20 GY/RD sure sensor 570 18 BK/WH

553 20 VT/LB C1303 2 C1180


3 2
B41
Camshaft position
See page 359 20 GY/RD sensor (6B288)
27–6 151–22
J 812 20 DB/LG
3 1 C1180
796 20 LB
S153
795 20 DG
manual transmis-
20 22 33 39 16 C110
sion

30 87 65 21 C175 S106
A147
M See page
Powertrain Con-
See page trol Module 10–3
27–7 (PCM) (12A650) 10–17

G101

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


27 -9 Engine Controls

7.3L Diesel
A415
Injector Driver
Module (IDM)

18 6 21 24 8 20 C1174
555 18 TN 1087 18 OG 561 18 TN/RD
48 557 18 BN/YE 559 18 TN/BK
See page
N
27–10 Shield
See page
27–4
F

1279 14 WH
15 2 5 12 7 4 C110
48 BK/LB
See page S155
O
27–10 Shield

C D E F G A B H I C1279

Y108 Y112 P154


Injector 1 Injector 5 Glow plug 7
(9F593) (9F593)

Y110 Y207
Injector 3 Injector 7 P152
(9F593) (9F593) Glow plug 5

P16
Glow plug 1

P18
Glow plug 3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Controls 27 -10

7.3L Diesel
A415
Injector Driver
Module (IDM)

22 7 23 19 9 C1174
556 18 WH 878 18 PK/YE 562 18 LB
558 18 BN/LB 560 18 LG/OG
See page
N
27–9 Shield
See page
27–4
G

1279 14 WH
3 6 11 8 10 C110

See page S156


O Shield
27–9

G F E D C I H B A C1280

P155
Y113 Glow plug 8
Y109
Injector 2 Injector 6
(9F593) (9F593)

Y111 Y209
P153
Injector 4 Injector 8
Glow plug 6
(9F593) (9F593)

P19
Glow plug 4

P17
Glow plug 2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


27 -11 Engine Controls

7.3L Diesel, California


C1100a
O1
Battery (10655)
See page
12–2
12–3

S147

380 BK/OG 380 BK/OG


See page
27–3
C O5
Generator
361 18 RD 12–2, 12–3

9 3 C1273b 3 C1273a
A407
Glow plug con-
trol module
(GPCM)
6 7 1 2 C1273b 6 7 1 2 9 8 C1273a
1277 18 WH/LG
110 YE/BU 110 YE/WH 110 BN/BU 110 BN/WH
1086 18 VT/OG
110 YE/GN 110 YE/RD 110 BN/GN 110 BN/RD 41 13 C110

I H B A C1280 B A H I C1279

8 101 C175
P19 P155 P18 P154 A147
Glow plug 4 Glow plug 8 Glow plug 3 Glow plug 7 Powertrain Con-
trol Module
(PCM) (12A650)

P17 P153 P16 P152


Glow plug 2 Glow plug 6 Glow plug 1 Glow plug 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Controls 27 -12

7.3L Diesel
Hot at all P91
Central Junc-
times
tion Box (CJB)
F2.34 (14A068)
10A 13–7, 13–23

3 C270a
See page
13–7
13–23
3 C278
N82 N126 A30
Brake pedal A/C high pres- Instrument clus-
position switch sure switch ter
(13480) (19D594) 60–1
90–4 54–4, 55–5 17 C220c
2 1 C278 97–1 102–1
2 C1078
See page Daytime Running 203 20 OG/LB 102–2 31–5
676 18 PK/OG
90–4 439 20 TN/LG Lamps Overhead Con- Vehicle Speed
S108 S201 sole Control
4 C1168 Pickup 16 C145
See page
10–8
439 18 TN/LG
810 20 RD/LG 10–22 162 20 LG/RD 71 20 OG/LG 151 20 LB/BK

G300
92 41 5 45 43 61 C175
A147
VPWR
Powertrain Con-
trol Module
(PCM) (12A650)
19 66 C175

76 20 LG/WH 322 20 LB/YE Pickup

not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Engine Controls 27 -13

7.3L Diesel, automatic transmission


30–2
30–3
Transmission
Controls

237 20 OG/YE 924 20 BN/OG 1144 20 YE/BK 480 20 VT/YE 925 20 WH/YE

315 20 VT/OG 1143 20 WH/BK 1145 20 LB/BK 199 20 LB/YE 911 20 WH/LG

6 11 20 50 17 49 54 64 81 12 C175
A147
Powertrain Con-
trol Module
(PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


30 -1 Transmission Controls

System overview
The PCM monitors the voltage drop across a
The Shift Solenoids provide This solenoid controls the apply
temperature sensitive thermistor. The PCM uses
gear selection of first through and release pressure to the
this information to determine transmission fluid
fourth by controlling the torque converter clutch control
temperature for adjustment of shift schedules
P91 pressure to the shift valves. valve.
and torque converter clutch engagement Hot in start
Central Junc-
schedules. Also used to adjust EPC pressure for or run
tion Box (CJB)
F2.23 This solenoid controls the
temperature. (14A068)
15A apply and release of the
coast clutch.

A120
Automatic transmission
module (7G422)
1) Shift solenoid 1
10 5 1 2 8 11 2) Shift solenoid 2
5) Pressure controller 1
The Electronic Pressure 8) Transmission con-
The DTR sensor completes the Start circuit in Park and
Control (EPC) Solenoid is verter clutch
Neutral, the Reversing Lamp circuit in Reverse and the Neutral
a variable force type 10) Transmission fluid
Sense circuit (4x4 ONLY) in Neutral. The DTR Sensor also
solenoid that regulates temperature sensor
opens/closes a set of four switches that are monitored by the
transmission line pressure. 11) Coast clutch solenoid
Powertrain Control Module (PCM) to determine the position of
the manual lever (P, R, N, D, 2, 1).

P91 B234 Used in determining EPC


Hot in start Hot at all Digital Trans- pressure, Shift and Torque
Central Junc-
A momentary contact or run times mission Range
tion Box (CJB) Converter Clutch
switch that signals the F2.29 F2.15 (14A068) (DTR) sensor Scheduling.
PCM to allow automatic 30A 5A (7F293) D20
shifts from 1st through 4th B22 B8 Data Link Con-
or 1st through 3rd gears. N250 N82 Mass Air Flow Throttle Posi- nector (DLC)
Overdrive can- Brake pedal (MAF) sensor tion Sensor (14489)
cel switch position switch (12B579) (TPS) (9B989)
(7G550) (13480)

A147
Powertrain Con-
trol Module
(PCM) (12A650)

The BPP switch sends a signal to The frequency from these sensors Uses information
the PCM to disengage the torque supplies the PCM with output shaft speed from various
converter clutch when the brake and turbine shaft speed information. This sensor/actuators to
pedal is depressed. This signal B110 B44 determine powertrain
information is used in determining shift
Output Shaft Turbine shaft
may be ignored by the PCM if TP scheduling, torque converter engagement (engine/transmission)
Speed (OSS) speed sensor
signal is above closed signal. schedule and EPC pressure. operations.
sensor (7M101) (7M101)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Transmission Controls 30 -2

A147
Powertrain Con-
trol Module
13–14 13–11 34–4
TR4 TR3A TR2 TR1 (PCM) (12A650)
Power Distribu- Power Distribu- Electronic Shift
24–6, 25–6,
tion tion Control 50 64 49 34 84 59 C175
27–13
17 59 Diesel only 84

33 18 WH/BK 1143 20 WH/BK 199 20 LB/YE 1145 20 LB/BK 1144 20 YE/BK 136 20 DB/YE 970 20 DG/WH

295 18 LB/PK 870 20 VT/YE 16 11 15 14 3 2 C1010

9 10 7 6 3 5 4 C167
B234
Digital Transmis-
sion Range (DTR)
sensor (7F293)
P R N D 2 1 P R N D 2 1 P R N D 2 1 P R N D 2 1 P R N D 2 1 P R N D 2 1
270! 151–17 1 C193
B110
P R N D 2 1 Output Shaft
Speed (OSS)
sensor (7M101)
11 12 7 2 C167 2 C193 151–17
A31 B88
140 18 BK/PK 463 20 RD/WH Fuel tank unit Heated Oxygen 1 C143
(9H307) Sensor (HO2S) B44
1093 18 TN/RD 24–8, 25–8 #12 (9F472) Turbine shaft
See page 2 C4033 24–6, 25–6 speed sensor
3 C142
30–3 (7M101)
93–1 20–1 34–4 359 20 GY/RD 359 20 GY/RD
A S343 2 C143 151–17
Reversing Starting System Electronic Shift
Lamps Control
359 20 GY/RD 359 20 GY/RD 10 C1220 California 359 20 GY/RD 359 20 GY/RD
359 18 GY/RD
S139

1 C1010
See page
24–7
25–7
27–7

91 C175
A147
Powertrain Control
Module (PCM)
(12A650)
24–7, 25–7, 27–7

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


30 -3 Transmission Controls

P91 P91
Hot in start Hot at all Hot in start
Central Junc- Central Junc-
or run times or run
tion Box (CJB) A147 tion Box (CJB)
F2.45 F2.34 (14A068) F2.23 (14A068)
Powertrain Con-
10A 10A 13–7, 13–15, 20A 13–11, 13–27
trol Module
13–23, 13–31 (PCM) (12A650)
8 3 C270a 6 C270h
See page See page 37 C175 24–6 See page
13–15
13–7 13–11
13–31 13–23 923 20 OG/BK
13–27
S271 S228
S138
22 18 LB/BK 4 C1010
640 20 RD/YE 3 C278 391 18 RD/YE 391 18 RD/YE
N82
7 12 1 C168
Brake pedal
2 C2135 A120
position switch
Automatic trans-
(13480)
mission module
2 1 C278 90–4
N250 (7G422)
See page See page 1) Shift solenoid
Overdrive can- 10 5 1 2 8 11
90–4 10–8 1
cel switch
S205 G300 2) Shift solenoid
2 1 0 (7G550) 8 11 3 2 4 5 C168
0) O/D on 2
810 20 RD/LG D20 359 20 GY/RD 5) Pressure con-
1) O/D can-
1 3 C2135 Data Link Connector A 237 20 OG/YE 480 20 VT/YE troller 1
celled 16 C146 (DLC) (14489) 8) Transmission
2) Illumination
911 20 See page 14–3 See page 925 20 WH/YE 315 20 VT/DG 924 20 BN/OG converter
151–5
WH/LG 90–4 2 C251 30–2 clutch
10
224 20 TN/WH See page See page 10) Transmission
2 6 C144 S108 14–3 14–3 fluid tempera-
9 7 8 6 5 C1010
14 15 C145 ture sensor
11) Coast clutch
810 20 RD/LG 914 20 TN/OG 915 20 PK/LB solenoid
12 29 92 16 15 81 6 11 54 20 C175 151–17
A147
VPWR VPWR SCP+ SCP–
Powertrain Con-
– SIG trol Module
RTN (PCM) (12A650)
C175 24–6, 25–6, 27–7
39 36 88 89
743 20 GY 968 20 TN/LB 967 20 LB/RD
355 20 GY/WH
4 3 2 C1040
11 C110
743 16 GY 968 16 TN/LB 967 16 LB/RD
6 4 5 C128 2 C1189
B22 B8
Mass Air Flow Throttle Posi-
(MAF) sensor tion Sensor
(12B579) (TPS) (9B989)
24–3, 25–3 24–7, 25–7

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


31 -1 Vehicle Speed Control

System overview, gasoline engines


P91
Hot in run Hot at all Central Junc-
times tion Box (CJB)
F2.27 F2.34 (14A068)
15A 10A Speed Control System
deactivates when
brake pedal is
depressed.
Additional speed control deactivation device
should brake switch fail. Depressing brake N249 N82 A7
Vehicle speed ABS control
pedal with additional pressure creating 125 PSI Brake pressure Brake pedal
switch (2B264) position switch information is module (2C219)
in brake line, causes brake pressure switch to transmitted by the ABS
(13480)
open, thereby removing voltage and current module.
from electric clutch within speed control servo.

M87
Speed control
servo (9C735)

A30 P140
A combined module and stepper motor which Air bag sliding
Instrument clus-
receives inputs from various switches and VSS. ter contact
Maintains vehicle speed by controlling throttle (14A664)
linkage position through an actuator cable.

N78
Steering wheel/
speed control
switch (9F924)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Vehicle Speed Control 31 -2

System overview, Diesel only


P91
Hot at all Central Junc-
times tion Box (CJB)
F2.34 (14A068)
10A

N249 N82 A7
Vehicle speed
Brake pressure Brake pedal ABS control
information is module (2C219)
switch (2B264) position switch
(13480) transmitted by the ABS
module.

manual transmission automatic transmission

N81 P5
Clutch pedal Clutch triple
position switch function switch
jumper

A147
Powertrain Con-
trol Module
(PCM) (12A650)

A30 P140
Instrument clus- Air bag sliding
ter contact
(14A664)

N78
Signals PCM to activate or
Steering wheel/
deactivate speed control system, to speed control
set and hold vehicle speed, switch (9F924)
accelerate or coast.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


31 -3 Vehicle Speed Control

gasoline engines
P91
Hot in run Hot at all times Central Junc-
tion Box (CJB)
F2.27 F2.34 (14A068)
15A 10A 13–7, 13–13,
13–23, 13–29
7 C270h 5 C270g 2 C270a
See page
13–7
See page
22 20 LB/BK 13–23
13–14 S228
13–30
1 C1025 3 C278
S124 N82
N249
Brake pressure Brake pedal
switch (2B264) position switch
151–19 (13480)
1 See page 2 C278 90–4
2 C1025
10–8 810 18 RD/LG
10–22
automatic transmission manual transmission
G300

See page S205


A30 90–4 A7
Instrument clus- 4 C257 ABS control
295 18 LB/BK 307 20 BK/YE ter S205 module (2C219)
N81
60–6 42–2
See page Clutch pedal
17 C220c 90–4 position switch 11 C135
20–2
S108 See page
203 20 OG/LB 3 C257
42–2
306 20 TN/LB
810 20 RD/LG
3 C212 S115
16 C145
5 C134
679 20 PK/OG

7 9 1 4 3 C122
M87
VBATT VPWR VPWR
Speed control
servo (9C735)
151–19
10 C122
57 20 BK
S180
See page
10–4
10–18
G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Vehicle Speed Control 31 -4

gasoline engines

M87
Speed control
servo (9C735)
151–19

5 6 C122
71–2 44–1
Illumination Horn/Cigar Light- 151 20 LB/BK 848 20 DG/OG
er
3 C146 13 C145
19 20 LB/RD 1 20 DB/WH

5 4 3 6 C218a

P140
Air bag sliding
contact
(14A664)

C260
See page
71–2

N78
Steering wheel/
speed control
switch (9F924) 55–5
2 0 3 9 0 8 0 5 EATC
0) Rest
120Ω 680Ω 1) Horn
0 1 2200Ω 2) Speed con-
trol on
3) Speed con-
trol off
5) Set/acceler-
ate
8) Coast
9) Resume

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


31 -5 Vehicle Speed Control

Diesel only
A147
Powertrain Con-
trol Module
P91 (PCM) (12A650)
Hot in start or run Hot at all times 27–12
Central Junc-
61 C175
tion Box (CJB)
F2.22 F2.34
(14A068) 151 20 LB/BK
20A 10A 13–10, 13–26
3 C146
5 C270h 2 C270a
5 C218a
See page See page
13–10 13–7 44–1 P140
13–26 13–23 Horn/Cigar Light- Air bag sliding
S123 3 C278 er contact
(14A664)
N82
Brake pedal position C260
switch (13480)
90–4 N78
120Ω 180Ω 300Ω 510Ω 1ΚΩ 2.2ΚΩ Steering wheel/
1 2 C278
See page Pickup speed control
10–8 See page switch (9F924)
0 1 0 3 0 4 0 5 0 9 0 2
10–22 90–4 1) Horn
G201 S205 2) Speed con-
trol on
810 20 RD/LG 3) Speed con-
361 16 RD 810 20 RD/LG
manual transmission automatic transmission trol off
4) Decelerate
1 C1025 C260
16 C146 5) Set/acceler-
N249
See page A7 ate
Brake pressure 4 C257 N81 4 C2103 P140
90–4 ABS control 9) Resume
switch (2B264) Clutch pedal P5 Air bag sliding
151–19 S108 position switch module (2C219) contact
Clutch triple
1) Clutch pedal 42–2 (14A664)
2 C1025 function switch
2 1 11 C135
depressed jumper
3 C257 2) Normal C2103 3 20–2 See page
307 20 BK/YE 810 20 RD/LG position 42–2 3 C218a
27–12
20–2 See page Engine Controls
S115
27–7 (7.3L) Diesel
3 C212 S114

5 C134
679 20 GY/BK 359 18 GY/RD 203 20 OG/LB
306 20 TN/LB
31 92 29 58 91 45 C175
A147
VPWR VPWR VPWR
Powertrain Con-
trol Module
(PCM) (12A650)
27–5, 27–6,
27–7, 27–12

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


34 -1 Electronic Shift Control

System overview
Hot in run or Hot in start Hot in start Hot at all
acc or run times
F2.33 F2.45 F2.31 F2.34
15A 10A 15A 10A
P91
Brake must be applied Central Junc-
to engage/disengage tion Box (CJB)
4X4 Low Range. (14A068)

N82
Brake pedal Allows driver to select Allows driver to engage Transmits vehicle
position switch either 2H or 4H 4X4 Low Transfer Case speed information.
(13480) position. Switch is used from the Neutral
to select high or low position only.
range once vehicle is in
4WD.
N141 B234 A7
Four–wheel Digital Trans- ABS control
drive switch mission Range module (2C219)
(DTR) sensor
(7F293)

A255
Four–wheel
drive control
module
D20
Data Link Con-
nector (DLC)
(14489)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Electronic Shift Control 34 -2

System overview
P91
Hot in run Hot at all
Central Junc- Controls the operation
times
tion Box (CJB) of the transfer case
F2.27 F2.59 (14A068) from L2H and from H2L
15A 30A through inputs from
4X4 module.

P113
Auxiliary relay
box 3
K378 K379
Transfer case Transfer case
low to high high to low
relay relay

Y252 A257 A30


Electronic Shift Transfer case Instrument clus-
On the Fly assembly ter
(ESOF) solenoid

A255
Four–wheel
drive control
module

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


34 -3 Electronic Shift Control

P91 A7
Hot in run or Hot in start or Hot in start
Central Junc- ABS control
acc run
tion Box (CJB) module (2C219)
F2.33 F2.45 F2.31 (14A068) 42–2
15A 10A 15A 13–14, 13–15, 11 C135
13–27, 13–30, 14–2
See page Module Commu-
10 See page 8 See page 4 C270a 13–31
42–2 nications Net-
13–14 13–15
See page Pickup work
13–30 13–31
13–27
S254 S271 S253
S275

1002 16 BK/OG 640 20 RD/YE 33 18 WH/PK 679 20 GY/BK 70 20 LB/WH

14 C281c 18 C281a 4 9 C281c 25 C281a


A255
VPWR VPWR VPWR ISO
Four–wheel
drive control
module
151–4

8 9 C281b 26 C281a

975 20 BN/YE 210 20 LB 57 20 BK

Pickup S268 S259 S257


See page
10–5
See page See page 10–19
60–3 60–3
G201
4 5 C220b
A30
Instrument clus-
ter
60–3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Electronic Shift Control 34 -4

P91 71–2
Hot at all
Central Junc- Illumination
times
tion Box (CJB)
F2.34 (14A068)
10A 13–7, 13–23
19 20 LB/RD
3 C270a 57 20 BK
See page 1 4 C284
13–7 N141 B234
13–23 Four–wheel Digital Trans-
S228 mission Range
drive switch
22 20 LB/PK 22 20 LB/PK 3 1) Off (DTR) sensor
P R N D 2 1 (7F293)
2 2) High
3 C278 30–2
1 3) Low 8 7 C167
N82
2 1 151–3
Brake pedal
position switch 3 2 C284 463 20 RD/WH 870 20 VT/YE
(13480)
1 2 C278 1) Brake pedal 465 22 WH/LB 780 22 DB
15 C192
See page depressed
90–4 forcibly
S205 2) Normal
position 15 C144
676 18 PK/OG 810 20 RD/LG 22 20 LB/PK
90–4
12 C281b 5 11 C281c 4 3 1 C281b
A255
Four–wheel
drive control
module
16 5 17 18 15 C281b 9 C281a 151–4
763 20 OG/WH 764 20 BN/WH 771 20 VT/YE 870 20 VT/YE
S201
976 20 OG 770 20 WH
See page
10 9 3 13 11 1 C144
10–8
10–22
14 15 16 12 8 1 C192
G300

S255
1 2 3 6 5 4 C350a
A257
Transfer case
assembly
151–18

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


34 -5 Electronic Shift Control

P91
Hot in run Hot at all
Central Junc-
times
tion Box (CJB)
F2.27 F2.59 (14A068)
15A 30A 13–7, 13–13,
13–23, 13–29
7 C270h 2 C270m
See page
13–14 See page
13–30 13–7
13–23

S124 S199

295 18 LB/PK 704 14 DG/LG 704 14 DG/LG


S250
704 14 DG/LG 704 14 DG/LG

2 C1247 57 20 BK 57 20 BK 57 14 BK
Y252 P113
Electronic Shift 86 86 Auxiliary relay
87 87a C1129 87 87a C1173 3 C192
On the Fly box 3
K378 K379
(ESOF) solenoid See page
Transfer case Transfer case
151–22 10–2
low to high high to low
relay relay 10–16
3 1 C1247
85 30 C1129 85 30 C1173 G100

777 14 YE
782 20 BN/WH

9 13 C192

605 20 RD 145 20 GY/BK 781 20 OG/LB 778 14 OG

16 14 5 12 C144

6 7 10 11 C281b 1 2 C350b
A255 A257
Four–wheel Transfer case
drive control assembly
module 151–18
151–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


37 -1 Shift Lock

Hot in run Hot at all P91


Central Junc-
times
tion Box (CJB)
F2.27 F2.34 (14A068)
15A 10A 13–7, 13–13,
13–23, 13–29
21 3 C270a
Signals shift lock
See page See page
actuator that brake
13–13 13–7
13–29 pedal has been 13–23
depressed. 3
S206
N82
Brake pedal
1 2 position switch
(13480)
1) Brake pedal
2 1 C278
depressed
See page 676 18 PK/OG forcibly
90–4 2) Normal
position
S205 S201
90–4
See page
With ignition switch in Run, 10–8
295 18 LB/PK 810 20 RD/LG
driver is unable to shift the 10–22
automatic transmission out of
G300
Park, unless the brake pedal is 1 3 C2008
depressed.
Y215
Brake shift in-
terlock (3Z719)
151–5

2 C2008

57 20 BK

S218

See page
10–7
10–21

G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


41 -1 Air Suspension

System overview, Pickup


P91
Hot at all Hot at all Central Junc-
times times tion Box (CJB)
(14A068)
F2.24
P84
15A
In–line fuse 1

N619
Air suspension B286
switch, rear Air tank pres-
sure sensor

A304
Air suspension
module (3C142)

Y118 Y117 Y280 Y279


Shock absorb- Shock absorb- Air tank valve Air tank mois-
er solenoid er solenoid ture removal
valve, right valve, left rear valve
K247 rear (5A891) (5A891)
Air suspension
compressor
relay

A305
Automatically activated
Air suspension
every fifth compressor
compressor as-
cycle.
sembly

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Air Suspension 41 -2

Pickup

2037 10 RD

C1100a
O1 Diesel gasoline engines
Battery (10655)

C1100b
2037 10 RD
C1249a A304
See page O3 Air suspension
10–1 Battery II module (3C142)
10–15

G102
1 C2028 7 C4145
P84 416 20 LB/BK
In–line fuse 1
2 C2028
7 C1222
381 10 TN/WH

C1300a C1300b
K247
Air suspension
compressor
relay
C1300a

420 10 DB/YE
4 C1222

2 C1179
A305
Air suspension
compressor as-
sembly
1 C1179
57 10 BK

12 C1222
See page
10–16
G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


41 -3 Air Suspension

Pickup
Hot in run P91
Central Junc- See page
tion Box (CJB) 41–4
F2.24 (14A068)
A
15A 13–29
71–4
20 C270a Illumination

418 18 DG/YE 14 C139


S296

418 18 DG/YE 635 20 YE 19 20 LB/RD


1 6 8 C2181
N619
Air suspension
switch, rear

2 4 C2181
417 18 VT/OG
14–4 57 20 BK
9 13 C139
60–5 Module Commu-
Instrument Clus- nications Net- S217
ter work See page
6 5 C1222
10–21

419 20 DG/LG 693 20 OG G202


10 2 3 15 C4145

VBATT VPWR A304


Air suspension
module (3C142)

14 13 9 C4145

429 20 VT/LG 428 20 OG/BK 427 20 PK/BK

4 1 2 C3156

B286
Air tank pres-
sure sensor

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Air Suspension 41 -4

Pickup
A304
Air suspension
module (3C142)

1 8 11 4 6 16 C4145
57 18 BK 414 20 OG/RD 415 20 LG/OG 424 20 TN 423 20 VT/LG 635 20 YE

1 C4045 1 C4044 2 C3158 2 C3157 2 C1222

Y118 Y117 Y280 Y279


Shock absorb- Shock absorb- Air tank valve Air tank mois-
er solenoid er solenoid ture removal
valve, right valve, left rear valve
rear (5A891) (5A891) A
2 C4045 2 C4044 1 C3158 1 C3157
See page
57 20 BK 57 20 BK 57 20 BK 57 20 BK 41–3
S380

57 18 BK

10 C1222

S102
See page
10–28
G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


42 -1 ABS

P91
Hot at all times Hot in run Hot at all
Central Junc-
times
tion Box (CJB)
F2.34 F2.25 F2.66 (14A068)
10A 15A 60A 13–3, 13–7,
13–12, 13–19,
3 C270a 4 C270f 3 C270m 13–23, 13–28
See page
13–7
532 10 OG/YE
13–23 A30
S228 533 20 TN/RD Instrument clus-
22 18 LB/PK ter
3 C278 4 C134
60–3
N82 D20
Brake pedal Data Link Con- 5 C220b 10 9 C220c
1 2
position switch nector (DLC)
(13480) (14489)
1) Brake pedal S163 14–2
2 1 C278 531 20 DG/YE 512 20 TN/LG
See page depressed 7 C251
90–4 676 PK/OG 4 C145
forcibly See page
S201 532 12 OG/YE
S108 2) Normal 14–2
See page
position 5 C146
10–8
90–4 532 12 OG/YE
810 20 RD/LG 10–22
70 20 LB/WH 210 20 LB
G300 C146
2 16 25 9 1 7 C135 6 12
A7
VPWR VBATT VBATT VBATT
ABS control
module
(2C219)
151–19 512 12 TN/LG
8 24 C135 10 C135
512 20 TN/LG
530 12 LG/YE 530 12 LG/YE S178
512 20 TN/LG
S159 3 2 C124
N1
530 10 LG/YE Brake fluid level
switch (2L414)
G105 1) Low
1 0
0) Normal
1 C124
57 20 BK
S102
See page
10–2
10–16
G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


ABS 42 -2

B25 A30 B15 B14


Rear axle speed Instrument clus- Wheel speed Wheel speed
sensor (4B409) ter sensor, left front sensor, right
60–5 (2C205) front (2C204)
C455 18 C220c 151–19 151–20
2 1

519 18 LG/BK 523 18 RD/PK 603 20 DG


12 15 C1220 1 C145 1 2 C150 1 2 C160

522 20 TN/BK 516 20 YE/BK

1 7 C265 521 20 TN/OG 514 20 YE/RD

6 14 15 4 12 5 13 C135
A7
– + – + – +
ABS control
module (2C219)
151–19

11 C135
679 20 GY/BK
S115

gasoline engines
3 C122 7 C146 4 C125 58 C175
M87 M111 A147
Speed control Windshield wip- Powertrain Con-
servo (9C735) er motor (17508) trol Module
31–3 81–2 (PCM) (12A650)
27–6

S253

Radio CDX6
9 C290b 9 C281c 9 C220b
12 C264
A11 A255 A30
Radio (18806) 679 22 GY/BK Four–wheel Instrument clus-
130–2 drive control ter
8 C936 module
34–3
5 C945
A37
Trip Computer
Module
(10D898)
102–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


44 -1 Horn/Cigar Lighter

P91
Hot at all Central Junc- See this page
times tion Box (CJB) A
F2.37 (14A068)
15A 13–2, 13–18 C260

N78
Steering wheel/
speed control
3 1 0 1 switch (9F924)
K33
0) Rest
Horn relay
See page 1) Horn
31–3 31–4
5 2

9 C270h 19 C270a C260

6 16 YE/LG 1 20 DB
P140
Air bag sliding
S252 contact
1 20 DB (14A664)
6 C213 5 C218a 31–4

6 C218a
C131 P140
1 gasoline engines Diesel
H1 Air bag sliding
Horn (13832) contact
151–19 (14A664)
31–4 848 20 DG/OG 359 18 GY/RD
2 A
C131 13 C145 S114
See this page See page
57 16 BK
27–7
S180 6 C2113b 6 C122 91 C175
A427 M87 A147
See page – SIG – SIG
Vehicle Security Speed control Powertrain Con-
10–4 RTN RTN
Module (VSM) servo (9C735) trol Module
10–18 59–2 31–4 (PCM) (12A650)
27–7
G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Horn/Cigar Lighter 44 -2

P91
Hot at all Hot at all Hot at all Hot at all Hot at all
Central Junc-
times times times times times
tion Box (CJB)
F2.2 F2.3 F2.5 F2.4 F2.12 (14A068)
20A 20A 20A 20A 20A 13–1, 13–4,
7 C270d 13–17, 13–20
1 C270d 7 2 C270k 2 C270e
1049 14 BN/PK See page
13–4
1542 14 RD 1543 14 YE 1544 14 OG
13–20
S242
8 C214 9 C339
40 16 LB/WH
1 C2031
R42
1 C380 1 C3009 1 C474 1 C2033
Cigar lighter,
O40 N615 O21 N614 front (15055)
Power point, Power point, C Power point, Power point,
console pillar (19N236) rear (19G247) instrument pan-
(19N236) 151–23 el (19N236)
3 C380 2 C3009 3 C474 3 C2033 151–25 3 C2031

57 16 BK 57 14 BK 57 14 BK 57 14 BK 57 16 BK

S324 S300 S323 S290


See page See page See page See page
10–7 10–9 10–13 10–5
G202 G900 G403 10–19

G201

Excursion

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


46 -1 Air Bags

System overview
P91
Hot in run Central Junc- Indicator will flash a lamp fault
tion Box (CJB) code if module detects a system
(14A068) Switch prevents deployment of hard fault. The lamp will then
F2.26
10A passenger air bag indicator stay on until fault is corrected.
illuminates with module
activated.
A30 A226 A225
Instrument clus- Passenger safe- Driver safety
ter ty belt retractor belt retractor
pretensioner pretensioner
N475
Passenger Air
bag Deactiva-
tion (PAD)
switch

A208
Restraints con-
trol module
(14B321)

P140 A43
D20 Air bag sliding Passenger air
Data Link Con- contact bag module
nector (DLC) (14A664) (15044A74)
(14489)
In the event of loss of battery Includes an accelerometer
power during a crash, the Electronically connects which can detect frontal
RCM has 150 milliseconds of air bag and steering impacts.
reserve power to deploy air wheel controls to body
harness.
bags.
A42
Driver air bag
unit (78043B13)
Inflates upon
impact according
to sensor
reaction.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Air Bags 46 -2

Excursion
P91 Warning
Hot in run
Central Junc- Do not attempt to diagnose or troubleshoot air bag
tion Box (CJB) circuitry without consulting the Workshop Manual.
F2.26 (14A068) Improper troubleshooting could cause the air bags
10A 13–12 to deploy inadvertently, causing injury.

1 C270a

A30
Instrument clus- 609 20 OG/YE
ter
60–5
14 C220c 3 C220b S202

608 20 BK/YE 1083 20 LB/BK

20 26 2 10 13 14 C2041
A208
VBATT VBATT VBATT VBATT
Restraints con-
trol module
SIG SIG (14B321)
– –
VPWR RTN VPWR RTN 151–1

21 5 18 22 15 16 C2041

649 18 BK/OG 70 20 LB/WH 1079 20 LG/RD 1080 20 LG/BK 1081 20 YE/RD 1082 20 YE/BK

S225
16 15 7 13 C210
See page
14–2

7 C251
1 2 C3014 1 2 C303
D20
Data Link Con- A225 A226
nector (DLC) Driver safety Passenger safe-
G203 belt retractor
(14489) ty belt retractor
14–2 pretensioner pretensioner

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


46 -3 Air Bags

Pickup
P91 Warning
Hot in run
Central Junc- Do not attempt to diagnose or troubleshoot air bag
tion Box (CJB) circuitry without consulting the Workshop Manual.
F2.26 (14A068) Improper troubleshooting could cause the air bags
10A 13–28 to deploy inadvertently, causing injury.

18 C270a

A30 609 20 OG/YE


Instrument clus-
ter S202
60–5
14 C220c 10 C220b

A
608 20 BK/YE 1083 20 LB/BK
See page
46–4
20 26 2 13 C2041
A208
VBATT VBATT
Restraints con-
trol module
SIG SIG (14B321)
– –
VPWR RTN VPWR RTN 151–1

21 14 10 5 18 22 15 16 C2041

649 20 BK/OG 649 20 BK/OG 649 20 BK/OG 70 20 LB/WH 1079 20 LG/RD 1080 20 LG/BK 1081 20 YE/RD 1082 16 YE/BK

S225
S299 16 15 7 13 C210
See page
14–2
See page
10–20 7 C251
1 2 C3014 1 2 C303
D20
G203
Data Link Con- A225 A226
nector (DLC) Driver safety Passenger safe-
(14489) belt retractor ty belt retractor
14–2 pretensioner pretensioner
151–27

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Air Bags 46 -4

A208
Restraints con-
trol module
SIG SIG (14B321)
– –
RTN VPWR RTN VPWR 151–1

4 3 9 8 7 6 C2041

615 20 GY/WH 614 20 GY/OG 1113 20 YE/LG 1112 20 WH/LB 616 20 PK/BK 607 20 LB/OG

1 3 C218a 3 6 C2099 1 3 C256


N475
Passenger Air
500kΩ 1kΩ bag Deactiva-
tion (PAD)
P140 switch
151–1 A43
Air bag sliding
Passenger air
contact
4 5 C2099 bag module
(14A664)
(15044A74)
609 20 OG/YE 649 20 BK/OG 151–4

C260

S299
A
See page See page
C216
46–3 10–20
A42
Driver air bag
unit (78043B13) G203

Pickup

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


49 -1 Fuel Tank Selector

Pickup, Diesel only


60–4
Instrument Clus-
P91 ter
Hot in run or
Central Junc-
acc
tion Box (CJB)
F2.33 29 20 YE/WH
(14A068)
15A 13–30 Determines which fuel gauge
6 C210
sender will control the fuel
3 C311 gauge position.
4 C270a

5 C4132
See page
13–30 M286
Fuel tank selec-
tor valve
S254

A30 3 2 4 6 C4132
Instrument clus-
ter 789 16 BN/WH 786 16 RD 673 20 DB/YE 675 20 YE/LB
60–4
2 C3095 2 C3094
11 C220a 2 11 C311

B277 B276
1002 16 BK/PK 789 20 BN/WH 1 4 C211
Fuel sender, Fuel sender, pri-
secondary mary
S298
4 C3095
Sender is a variable
789 16 BN/WH 786 16 RD
resistor connected to a
2 3 4 1 6 C2194
float in fuel tank. When fuel
N629 C3094
4 is low, resistance is low
Fuel tank selec-
1 2 1 2 (22.5 ohms); when fuel is
tor switch
1) Main tank 396 20 BK/OG 396 20 BK/OG high, resistance is high
2) Auxiliary (145 ohms).
tank
5 C2194 S400
57 16 BK
Determines direction in which S290
fuel tank selector valve motor See page
will move. 10–19
60–4
G201 Instrument Clus-
ter

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


52 -1 Auxiliary Air Conditioner/Heater

System overview
Hot at all Hot at all Hot in run P91
Central Junc-
times times
tion Box (CJB)
F2.55 F2.56 F2.27 (14A068)
40A 40A 15A
K73
Blower motor
relay

manual A/C with EATC


P111
Auxiliary relay M145 M261
K354
box 1 Blend door ac- Mode door ac-
Auxiliary A/C
tuator, rear tuator, rear
relay
(19E616)

M130
Blower motor,
rear (18456)

Forces air through


K55
A/C–heater High speed N638 N638
registers. blower motor Auxiliary func- Auxiliary func-
relay tion selector tion selector
switch assem- switch assem-
bly, rear bly, rear
N637 N637
R78 Auxiliary func- Auxiliary func-
Heater blower tion selector tion selector
motor resistor, switch assem- switch assem-
rear (19A706) bly, front bly, front

Limits the amount N638


of current to the Auxiliary func- A404
tion selector Rear A/C con-
blower motor, to
switch assem- trol module
provide various fan bly, rear
speeds.
N637
Auxiliary func-
tion selector
switch assem-
bly, front

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Auxiliary Air Conditioner/Heater 52 -2

P91
Hot in run Hot at all Hot in run Hot at all See this page
Central Junc-
times times tion Box (CJB) A
F2.28 F2.55 F2.27 F2.56 (14A068)
371 10 PK/WH
10A 40A 15A 40A 13–5, 13–7,
13–13, 13–14
12 C211

5 C270a 21 C270a 4 C270d 4 C339


See page
13–14 1 C3002
M130
11 C270a See page Blower motor,
52–4 rear (18456)
85 30 C2017 See page
151–25
K73 13–13 B 2 C3002
Blower motor
relay
295 18 LB/PK 536 10 BK/LG
86 87 C2017
85 30 C4076
K55
S206 High speed
12 C270a 6 C270g blower motor
399 20 BN/YE See page 295 18 LB/PK 364 10 BK/LG relay
3 C294a 13–5 86 87 87A C4076 151–25
P82 12 C134 515 20 OG/RD 57 10 BK 1132 12 YE

3 2 1 0 4 5 6 Function selec- D S323 C


tor switch as- 181 12 BN/OG
sembly, front See page See page See page
0) Off 52–3 10–13 52–3
1) Max manual A/C with EATC
4 C294a G403
2) Normal
57 20 BK 3) Vent P111
4) Floor 86 30 C2116 Auxiliary relay
S290 5) Mix K354 box 1
6) Defrost Auxiliary A/C
See page 54–2 relay
10–5
85 87 C2116
G201
57 20 BK 371 10 PK/WH
S217
A
See page
10–7 See this page

G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


52 -3 Auxiliary Air Conditioner/Heater

Excursion
71–3
Illumination

19 20 LB/RD
R78
2 C990b
Heater blower
N638
motor resistor,
Auxiliary func-
3.8Ω 2.7Ω 0.6Ω rear (19A706)
tion selector
151–25
switch assem-
0 2 5 6 4
bly, rear
0) Off 2 1 4 3 C3003
2) Low 756 14 RD/PK 751 14 DB/WH
6 4 3 5 2 C990a 1 C990b
4) High
57 14 BK 269 14 LB/OG 1132 12 YE
1120 12 BK/WH 269 14 LB/OG 751 14 DB/WH 5) Medium low
C
1 C935 6) Medium See page
756 14 RD/PK high 52–2 See page
S935 151–23 D 52–2
515 20 OG/RD
E See page 515 20 OG/RD
See this page 10–14
G901 6 2 5 3 C316

S927 E
See page
52–4 with DVD player
See this page
G
S924
1121 14 DG/YE
71–3
Illumination 4 C316 S931

1 3 2 8 4 C934
19 20 LB/RD

2 C989b 6 3 1 5 2 C989a
N637
Auxiliary func-
0 2 5 6 4 tion selector
switch assem-
bly, front
0) Off
1 C989b 4 C989a 2) Low
4) High
57 20 BK 57 14 BK 5) Medium low
6) Medium
S935 high
See page
10–14
G901

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Auxiliary Air Conditioner/Heater 52 -4

Excursion
Hot in run P91
Central Junc-
tion Box (CJB)
F2.27 (14A068)
15A 13–13

14 C270j

See page
See page See page See page See page 13–13 See page
52–5 52–3 52–5 52–5 S320 52–5

F G H I 295 18 LB/PK 295 18 LB/PK 295 18 LB/PK L

J K B
1123 20 YE/WH 1121 14 DG/YE 1122 20 RD 1130 20 PK/LG 295 18 LB/PK 1127 20 YE
See this page See this page See page
52–2
10 4 5 1 8 9 C3005
A404
VBATT
Rear A/C con-
trol module
151–25
3 6 2 C3005
See this page See this page

J K

295 18 LB/PK 1131 20 LG 57 20 BK 1126 20 LB 295 18 LB/PK

6 2 C3044 2 6 C3004
M261 M145
VBATT VBATT
Mode door ac- Blend door ac-
tuator, rear tuator, rear
151–25 (19E616)
1 7 5 C3044 5 7 1 C3004 151–25

1128 20 GY/LB 1129 20 BN/WH 57 20 BK 57 20 BK 1125 20 BN 1124 20 WH

S321
M N P Q
See page
See page 10–13 See page
52–5 52–5
G403

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


52 -5 Auxiliary Air Conditioner/Heater

Excursion
N638 N637 N638
Auxiliary func- Auxiliary func- Auxiliary func-
tion selector tion selector tion selector
switch assem- switch assem- switch assem-
bly, rear bly, front bly, rear
1 2 3 C990d 151–23 3 1 2 C989d 2 1 3 C989c 3 1 2 C990c 151–23

1127 22 YE 1124 22 WH 1125 22 BN 1122 22 RD 1123 20 YE/WH 1128 22 GY/LB 1129 22 BN/WH 1130 22 PK/LG

1125 22 BN 1124 22 WH 1129 22 1128 22 GY/LB


BN/WH
with overhead
6 4 2 C935 console

8 12 16 11 3 4 C919

S925 S930

S929 S928

11 C316 4 3 1 2 C328 8 9 7 C316

1127 20 YE 1125 20 BN 1122 20 RD 1123 20 YE/WH 1128 20 GY/LB 1130 20 PK/LG

1124 20 WH 1129 20 BN/WH

L P Q H F N M I
See page See page
52–4 See page 52–4
52–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


54 -1 Air Conditioner/Heater

System overview
P91
Hot in start Hot at all Hot in run Hot at all Hot in run
Central Junc-
or run times times tion Box (CJB)
F2.23 F2.10 F2.28 F2.55 F2.27 (14A068)
20A 10A 10A 40A 15A

K73
Blower motor
relay

Normally open at
P114 M3 M278
or below 169 kpa
K107 Auxiliary relay Heater blower Vacuum pump
(23!1 psi), closed A/C clutch box 4 motor (19805) motor
at or above 293 relay
kpa (43.5 psi).
Used to adjust
Engages A/C clutch to Forces air through
EPC pressure in
rotate A/C compressor front A/C–heater
transmission.
driveshaft. registers.

P82 R77
Y31
Function selec- Heater blower
A/C clutch sole-
tor switch as- motor resistor,
11 noid (19D269)
sembly, front front (19A706)
11) Mode switch

N75 P91 P82


A/C compressor V7 Central Junc- Function selec-
cycling switch A/C Compres- tion Box (CJB) tor switch as-
(19E561) 11 13
sor clutch (14A068) sembly, front
diode 11) Mode switch
13) Blower mo-
tor switch
N126 M256
A/C high pres- Temperature
Absorbs voltage spike from
sure switch blend door ac-
collapsing magnetic field
(19D594) tuator (19E616)
when A/C clutch is
disengaged. Operates door that blends
warm and cool air
Normally
together.
open at or A147 Controls operation P82
above 445 Powertrain Con- Function selec-
of blend door
psi, closed at trol Module tor switch as-
activator. 12
or below 260 (PCM) (12A650) sembly, front
12) Tempera-
psi.
ture control
potentiome-
ter

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


54 -2 Air Conditioner/Heater

See this page


Excursion
A

181 12 BN/LG
P91 S173
Hot in run Hot at all times 1 C1031
Central Junc-
tion Box (CJB) M3
F2.28 F2.55 (14A068) Heater blower
10A 40A 13–5, 13–14, motor (19805)
13–21 , 13–30 151–19
5 C270a 2 C1031 52–2
Auxiliary Air Con-
296 20 WH/VT ditioner/Heater
261 12 OG/BK
S235
S152

11 C270a 4 C1032
C R77
85 30 C2017
See page Heater blower
K73 .3Ω .7Ω 1.7Ω motor resistor,
54–3 gasoline engines Blower motor
front (19A706)
54–4 Diesel only relay 151–20
86 87 C2017 3 1 2 C1032

12 C270a 6 C270g 71–2 752 14 YE/RD 57 14 BK


71–4 S180
Illumination 754 14 LG/WH
296 20 WH/VT 399 20 BN/YE 181 12 BN/OG
7 2 C145 See page
A
19 20 BK 10–4
1 C134
See this page 10–18
1 3 C294a 1 C294b 1 4 3 C294c G108
P82
10 15 7 Function selec-
6 5 4 0 3 2 1 6 5 4 0 3 2 1 tor switch as-
sembly, front
14 13 0) Off
11 11
1) Max
2 4 C294a 2 C294b 2 C294c 2) Normal
3) Vent
348 20 VT 57 20 BK 57 20 BK 57 10 BK
4) Floor
S290 S218 S290 5) Mix
2 C146
See page See page See page 6) Defrost
B
10–5 10–5 10–5 7) Low
See page 10–19 10) High
10–19 10–19
54–3 gasoline engines 11) Mode switch
G201 G202 Pickup G201
54–4 Diesel only 13) Blower mo-
G201 tor switch
14) Illumination
15) Medium
151–3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


54 -3 Air Conditioner/Heater

gasoline engines
See page Hot in start or Hot at all times P91 P82
54–2 run Central Junc- Function selec-
tion Box (CJB) tor switch as-
B F2.23 F2.10 12
(14A068) sembly, front
20A 10A 13–1, 13–11, 1 2 3 C294d 12) Temperature
348 20 VT
13–17, 13–27 control po-
3 C1046 See page tentiometer
6 See page 11 C270h 436 22 438 22 RD/WH
54–2 151–3
13–11 RD/LG
348 18 VT C
13–27
4 C1081 S122
296 20 WH/VT 437 22
YE/LG
N75 391 16 RD/YE 326 16 WH/VT
5 4 7 4 3 6 C289
A/C compressor
cycling switch P114 M256
2 3 C1008
(19E561) Auxiliary relay Temperature
K107
4) at or below box 4 blend door ac-
1 C1081 A/C clutch relay
159kPa tuator (19E616)
(23psi) 151–2
441 18 RD/YE 5) at or above 1 5 C1008
290kPa
1 C1078 (42psi) 8 C289
331 20 PK/YE 321 16 GY/WH
57 20 BK
N126
7 6 A/C high pres- S171
sure switch S257
(19D594) See page
6) open at 2 C1046 10–5
3137 +/– 10–19
2 C1078 138kPa (455 G201
12 C270f 1 C100
439 18 TN/LG +/– 20psi)
P91 Y31
7) closed at
Central Junc- A/C clutch sole-
8 C1046 1792 +/– V7
tion Box (CJB) noid (19D269)
207kPa (260 A/C Compres-
(14A068) 151–20
439 20 TN/LG +/– 30psi) sor clutch diode
151–4 2 C100
151–20
41 69 C175
A147
– SIG 11 C270f 57 18 BK
Powertrain Con-
RTN
trol Module
(PCM) (12A650) 57 16 BK
7 C1046
24–4, 25–4
S162 S180
See page See page
10–1 10–4
10–15 10–18
G100 G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Air Conditioner/Heater 54 -4

Diesel only
See page P91
Hot in start or Hot at all times Hot in run
54–2 Central Junc-
run
tion Box (CJB)
B F2.23 F2.10 F2.27
(14A068)
20A 10A 15A
13–1, 13–11,
348 20 VT
13–13, 13–17,
6 11 7 C270h 13–27, 13–29
Pickup See page See page
1 C1168 13–11 13–14
13–27 13–30
S124
4 C1081 S122 295 18 LB/PK
391 16 RD/YE 4 C1119
N75 326 16 WH/VT
5 4 A/C compressor
M278
cycling switch P114
2 3 C1008 Vacuum pump
(19E561) Auxiliary relay
K107 motor
4) at or below box 4
1 C1081 A/C clutch relay 151–22
159kPa
(23psi) 2 C1119
441 20 5) at or above 1 5 C1008
RD/YE 290kPa 57 20 BK
1 C1078 (42psi) S180 P82
331 20 PK/YE 321 16 GY/WH See page Function selec-
151–19
10–4 tor switch as-
N126 12
7 6 10–18 sembly, front
A/C high pressure G108
1 2 3 C294d 12) Temperature
switch (19D594) See page
S171 control po-
6) open at 3137 +/– 54–2 tentiometer
138kPa (455 +/– Pickup 436 22 438 22 RD/WH
3 C1168 C 151–3
2 C1078 20psi) RD/LG
7) closed at 1792 +/–
439 20 207kPa (260 +/– 1 C100 296 20 437 22
12 C270f
TN/LG 30psi) Y31 WH/VT YE/LG
151–20 P91 A/C clutch sole-
V7 Central Junc- noid (19D269)
tion Box (CJB) 7 4 3 6 C289
A/C Compres- 151–20
sor clutch diode (14A068) 2 C100 M256
Pickup 151–4 Temperature
4 C1168
blend door ac-
57 18 BK tuator (19E616)
439 18 TN/LG 11 C270f 151–2
Pickup 2 C1168
41 18 C175
57 16 BK 8 C289
A147
– SIG 57 20 BK
Powertrain Con-
RTN S162 S180 S257
trol Module
(PCM) (12A650) See page See page See page
27–12 10–1 10–4 10–5
10–15 10–18 10–19
G100 G108 G201

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


55 -1 EATC

System overview
P91
Hot in run Hot at all Hot at all Hot at all Hot in run
Central Junc-
times times times
tion Box (CJB)
F2.23 F2.10 F2.55 F2.34 F2.28 (14A068)
20A 10A 40A 10A 10A

P114
K107 Auxiliary relay Automatically maintains the
A/C clutch relay box 4 temperature selected and
K73 regulates the airflow between
Blower motor the instrument panel registers
relay and floor ducts.

A205
P91 Electronic Auto-
Central Junc- M3
V7 matic Tempera-
tion Box (CJB) Heater blower
A/C Compres- ture Control
(14A068) motor (19805)
sor clutch diode (EATC) module
(19980)

Forces air
through front
A/C-heater
registers.
A147
Powertrain Con- B206
trol Module In–vehicle tem-
(PCM) (12A650) M200 perature sensor
Front blower (19C734)
Absorbs voltage spike
motor speed
from collapsing
controller
magnetic field when B203
Y31 (19E624)
A/C clutch is Ambient air
disengaged. A/C clutch sole- temperature
noid (19D269) Registers the
sensor (19E702)
temperature
of the interior
Regulates the of the
speed of the B72 vehicle.
blower motor. Sunload sensor
(19E663)
Engages A/C Registers the
clutch to rotate temperature
A/C of the exterior
compressor of the vehicle.
driveshaft.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


EATC 55 -2

System overview
D20
Normally open at or below 169 kpa
Data Link Con-
nector (DLC) (23!1 psi), closed at or above 293 kpa Normally open at or above
(14489) (43.5 psi). Used to control A/C 445 psi, closed at or below
evaporator core temperature. 260 psi.

A205
Electronic Auto-
matic Tempera-
ture Control
(EATC) module
(19980)

A283 P140 N126 M256


Remote sole- Air bag sliding A/C high pres- Temperature
noid assembly contact sure switch blend door ac-
(14A664) (19D594) tuator (19E616)

N433 N75
Steering wheel A/C compressor
radio switch cycling switch
(19E561)
Operates door that blends
P140 A147 warm and cool air together.
Air bag sliding Powertrain Con-
contact trol Module
(14A664) (PCM) (12A650)

Diesel only gasoline engines

A147 M87
Powertrain Con- Speed control
trol Module servo (9C735)
(PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


55 -3 EATC

P91 A205 P91


Hot at all PWR Hot in run Hot at all
Central Junc- Electronic Auto- Central Junc-
times times
tion Box (CJB) matic Tempera- tion Box (CJB)
F2.55 (14A068) ture Control F2.28 F2.34 (14A068)
40A 13–5 (EATC) module 10A 10A 13–7, 13–14
23 C228a (19980)
5 3 C270a
399 20 BN/YE

11 C270a See page


13–7
30 85 C2017
K73
Blower motor
relay S228

87 86 C2017

6 C270g 12 C270a
A283
57 20 BK Remote sole-
noid assembly
See page S218
13–5
See page C2093
2 3 4 5 6 1
1 C1031 10–7
296 20 WH/VT 22 20 LB/PK 1108 20 1110 20 LG/VT 1112 20 WH/LB
G202 TN/WH
M3
Heater blower 1107 20 WH 1109 20 1111 20 VT
motor (19805) OG/BK
22 11 C228b 13 26 25 12 11 9 C228a
151–19
VBATT VBATT A205
2 C1031 Electronic Auto-
matic Tempera-
ture Control
261 12 OG/BK
(EATC) module
2 C228a 3 C228b (19980)
A
676 20 PK/OG 693 20 OG
See page
55–6 S201 S247
See page See page
10–8 14–4

G300 3 C251 D20


Data Link Con-
nector (DLC)
(14489)
14–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


EATC 55 -4

71–2
P91 Illumination
Hot at all times Hot in start or
Central Junc-
run
tion Box (CJB)
F2.10 F2.23 (14A068)
10A 20A 13–1, 13–11 19 20 LB/RD
14 C228a
6 C270h A205
11
Electronic Auto-
See page matic Tempera-
13–11 ture Control
S122 (EATC) module
7 19 C228a
(19980)
326 16 WH/VT 391 16 RD/YE
3061 20 LB/OG 790 20 WH/OG
P114
3 2 C1008
Auxiliary relay
K107
box 4 2 C134
A/C clutch relay

2 C132 1 C233
5 1 C1008
B203 B206
331 20 PK/YE Ambient air tem- In–vehicle tempera-
perature sensor ture sensor (19C734)
gasoline engines 69 (19E702)
321 16 GY/WH
1 C132 151–19 3 C233
18 C175
S171 A147 470 20 PK/BK 470 20 PK/BK
Powertrain Con- 5 C134
trol Module
(PCM) (12A650)
S248
gasoline engines 2 C1046 25–4, 24–4,
27–12
12 C270f
1 C100
P91
Y31
Central Junc-
V7 A/C clutch sole-
tion Box (CJB)
A/C Compres- noid (19D269)
(14A068) 5 C228b
sor clutch diode 151–20
151–4
2 C100 A205
– SIG
Electronic Auto-
57 18 BK RTN
11 C270f matic Tempera-
gasoline engines ture Control
7 C1046
57 16 BK (EATC) module
(19980)
S162 S180

See page See page


10–1 10–4
G100 G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


55 -5 EATC

A205
Electronic Auto-
matic Tempera-
ture Control
(EATC) module
18 C228b 5 C228a 20 C228b 21 4 C228a (19980)

348 20 VT 1070 20 BN/LB 249 20 DB/LG 437 22 436 22 RD/LG


6 4 YE/LG 8 C289
2 C146 2 C218a
M256
3 C1046 gasoline engines Temperature
348 18 VT blend door ac-
P140 tuator (19E616)
4 C1081 151–2
Air bag sliding 5 7 C289
contact 250 20 OG 438 22 RD/WH
N75 (14A664)
5 4 A/C compressor cycling 19 6 C228b
switch (19E561) A205
4) at or below 159kPa C260 – SIG
Electronic Auto-
(23psi) RTN
matic Tempera-
5) at or above 290kPa ture Control
1 C1081 (42psi) (EATC) module
N433
151–19 130Ω 226Ω 422Ω 931Ω
Steering wheel (19980)
441 20 RD/YE radio switch
2.94kΩ
See page 0 4 0 5 0 6 0 7 0) Rest
gasoline engines
441 18 RD/YE 130–6 4) Fan speed
(–)
See page 5) Temperature
1 C1078
31–4 (+)
N126 C260 6) Fan speed
7 6 A/C high pressure switch (+)
P140
(19D594) Air bag sliding 7) Temperature
6) open at 3137 +/– contact (–)
138kPa (455 +/– 20psi) (14A664)
2 C1078 7) closed at 1792 +/–
207kPa (260 +/– 30psi) 6 C218a
439 20
TN/LG 151–20 gasoline engines Diesel only

gasoline engines See page


439 18 TN/LG 848 20 DG/OG 27–7
8 C1046 S114
13 C145
359 18 GY/RD
41 C175 6 C122 91 C175
SIG A147 – SIG M87 – SIG A147

Powertrain Con- Speed control Powertrain Con-
RTN RTN RTN
trol Module servo (9C735) trol Module
(PCM) (12A650) 31–4 (PCM) (12A650)
24–4, 25–4, 27–7
27–12

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


EATC 55 -6

See page
55–3
A

261 12 OG/BK

S158

261 10 OG/BK

4 C1308
M200
Front blower
motor speed
controller
5 3 1 2 C1308 (19E624)

57 10 BK 261 14 OG/BK 752 14 YE/RD 754 14 LG/WH

S180 S157
2 3 C211
See page 261 12 OG/BK
10–4
1 C134 7 2 C145
G108
S191
261 18 OG/BK 752 18 YE/RD 754 18 LG/WH
10 3 16 C228a
A205
Electronic Auto-
matic Tempera-
ture Control
20 C228a (EATC) module
(19980)
217 20 DB/OG
1 C286
B72
Sunload sensor
(19E663)
87–1
2 C286
676 20 PK/OG
S201
See page
10–8
G300

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


56 -1 Rear Window Defrost

Excursion
P91
Hot at all Central Junc-
times Controls current flow to rear tion Box (CJB)
F2.52 heated window switch, heated (14A068)
40A grid and heated mirrors when 13–2
energized.

Hot in run
85 30 C2021
K1
Rear window
defrost relay

86 87 C2021

F2.9
20A

9 C270a 8 C270d 5 3 C270k

688 20 GY/LB 59 16 DG/VT 59 16 DG/VT 186 10 BN/LB


7 C220b
71–2 A30 9 C314
Illumination Instrument clus-
ter
60–7 S279
12 C220a 4 C925

19 20 LB/RD 1010 20 DB/OG


8 2 6 C601 6 C521 1 C402a
6 C241
N10 M221 M220 R19
Rear window defrost Exterior rear Exterior rear Rear window
switch (18578) view mirror, view mirror, defrost grid
0 2
0) Off passenger side driver side (18C618)
2) On 5 (17683) 5 1 C402b
3 4 C601 C521 (17682)
3) Switch illumination 124–1 124–1
4) Defroster ON indi- 57 10 BK
cator See page See page
1 C241
151–2 10–10 10–10 S440
See page
G900 See page
Provides rear 10–8
defogger ON/OFF 10–14
G300
input to GEM. G901

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Multifunction Electronic Control Modules 59 -1

P91
Hot at all Hot at all Hot at all Hot at all
Central Junc-
times times times times tion Box (CJB)
F2.19 F2.50 F2.17 F2.7 (14A068)
5A 30A 15A 30A 13–6, 13–8,
13–22, 13–24
7 C270a 3 C270e 10 12 C270b
See page
See page
13–6
1306 20 PK/WH 116 14 RD/BK 13–6
13–22
13–22
S272 S214
195 18 TN/WH 196 14 DB/OG
13 1 9 10 C213

3 1 8 14 C2113b
A427
Vehicle Security
Module (VSM)
VBATT K130 K131 K52 K53 1) Micropro-
Door lock relay Driver door un- Park lamp relay Headlamp relay cessor
lock relay 151–6

14 C2113a 1 8 7 C2113a 2 7 C2113b


117 14 PK/BK
57 14 BK 163 16 RD/OG 14 18 BN 15 14 RD/YE
118 14 PK/OG
S300
See page 92–3 87–1
10–9 117–3 Exterior Lamps Autolamps
Remote Control
10–23
Alarm and Locks
G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Multifunction Electronic Control Modules 59 -2

D20
Data Link Con-
nector (DLC)
(14489)
3 C251
87–1
See page 44–1
Autolamps
14–4 Horn/Cigar Light-
S307 Excursion er

693 20 OG 1104 20 LB 1399 20 DB/WH 1 20 DB


5 C2113c 4 5 6 C2113b
A427
Vehicle Security
Module (VSM)
1) Micropro-
cessor
151–6
1

6 2 9 3 4 C2113c 2 3 12 5 6 11 4 C2113a
1211 20 WH/RD 941 18 GY/RD 759 18 LG/YE
66 18 LB 121 18 YE/BK 122 18 YE 123 18 RD 124 18 BN
1210 20 BK/WH 23 20 TN/LG 760 18 PK/LB 765 18 YE/BK

117–2 66–1
117–4 Warning Devices
Remote Control
Alarm and Locks

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


60 -1 Instrument Cluster

System overview
P91 A31 M286
Hot in run or Hot in start Receives and processes inputs from
Central Junc- Fuel tank unit Fuel tank selec-
acc or run various switches and sensors to operate
tion Box (CJB) (9H307) tor valve
F2.33 F2.45 (14A068) speedometer/odometer display and
15A 10A gauge/warning indicator display. These
displays keep the driver informed of
D20
vehicle systems. A102 A304
Data Link Con-
Passive anti– Air suspension
nector (DLC) B214 theft transceiver module (3C142)
(14489) Coolant temper- without auxiliary with auxiliary fuel module (15607)
ature sensor 2 fuel tank tank

A30
Instrument clus-
ter
Receives a charge signal from
generator. Warning indicator will light
when charge at the generator falls
below the normal operating range.

M87
Speed control
servo (9C735)

N1
A147 A208 O5 Brake fluid level
Powertrain Con- Restraints con- Generator switch (2L414)
trol Module trol module
(PCM) (12A650) (14B321)
N63
B269 N17 A7 Parking brake
Air filter sensor Oil pressure ABS control switch (15A851)
switch (9278) module (2C219) with electronic without electronic
shift on the fly shift on the fly

The PCM transmits the following 4X4 mode switch


information to the cluster over the activates 4X4 HIGH and
SCP network: LOW range indicators
– Engine coolant temperature A255 N628 through signals from
Closes with normal oil pressure, causing a Four–wheel 4x4 High/Low
(Gasoline) GEM. When switch is
gauge reading of Normal. With low oil drive control indicator switch
– Engine RPM activated in either HIGH
pressure, switch opens and causes a Low module
– Transmission fluid temperature or LOW range, a ground
gauge reading.
– Glow plug status (Diesel) is given to the
– Overdrive cancel switch status appropriate indicator.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


60 -2 Instrument Cluster

Hot in run or Hot in start P91


acc or run Central Junc-
tion Box (CJB)
F2.33 F2.45 (14A068)
15A 10A 13–14, 13–15,
13–30, 13–31
10 8 C270a
See page See page
13–14 13–15
13–30 13–31
S254 S271
1002 16 BK/PK 640 20 RD/YE

19 C220a 20 C220c
A30
VBATT VBATT
Diesel only Instrument cluster
4) Engine coolant tem-
perature
15) Tachometer
42) Check engine
4 15 98 42 99 100 91 91) Check gauge
98) Transmission fluid
temperature
6 7 C220c 1 2 C220a 13 C220c
99) Wait to start
100) Overdrive cancel
45 20 YE/RD 39 20 RD/WH 914 20 TN/OG 915 20 PK/LB 676 20 PK/OG
151–1
S284 S286 S201
10 8 C133
See page
See page See page
10–8
14–3 14–3
10–22
16 15 C175
G300
29 31 C110 A147
Powertrain Con-
trol Module
2 1 C1324 (PCM) (12A650)
B214 24–8, 25–8, 27–5
Coolant tempera-
ture sensor 2

Diesel only

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


60 -3 Instrument Cluster

A30
Instrument clus-
ter
90 89 13 13) Low brake
fluid level/
park brake
5 4 C220b 10 9 C220c 11 C220b 89) 4WD low
90) 4WD high
without electronic 151–1
210 20 975 20 BN/YE shift on the fly 531 20 DG/OG 512 20 TN/LG 162 20 LG/RD

S278
S268
6 12 C146 See page
S259
97–1
See page 10 C145 See page
42–2 15 C175
34–3
N63
6 7 C192 S178 Parking brake
switch (15A851)
1 0
0) Brake fully
released
3 2 C124
2 1 C1177 1) Brake ap-
N1 plied
N628 Brake fluid level 151–1
4x4 High/Low switch (2L414)
indicator switch 0) Normal
1 0 1) Low
151–20
1 C124

57 20 BK
9 8 C281b
S102
A255
Four–wheel See page
drive control 10–2
module 10–16
34–3 G100

with electronic
shift on the fly

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Instrument Cluster 60 -4

A30
Instrument clus-
ter
10 10) Fuel gauge
151–1
11 4 3 C220a

396 20 BK/OG 29 20 YE/WH


789 16 BN/WH
S208
S298
11 C213 14 C264
See page 6 C210
49–1 29 22 YE/WH

C2194 Excursion Pickup


4
N629
Fuel tank selec-
6 3 C311 7 C936 3 C930
tor switch
49–1 3 C945
A37 A143
Trip Computer Overhead con-
without auxiliary with auxiliary fuel Module sole
fuel tank tank (10D898) 102–2
102–1

5 C4132
M286
Fuel tank selec-
California S400
8 5 C4033 tor valve
49–1
3 1 C433 4 6 C4132
673 20 DB/YE 675 20 YE/LB
4 2 C3095
A31
Fuel tank unit
B277
(9H307)
Fuel sender,
24–8, 25–8
secondary

4 2 C3094

B276
Fuel sender, pri-
mary

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


60 -5 Instrument Cluster

14–4
66–2
Module Commu- Excursion
Warning Devices
nications Net-
work without remote
keyless entry

693 20 OG 1083 20 LB/BK 158 20 BK/PK 85 20 BN/LB 759 20 LG/YE 760 20 PK/LB

7 C220a 10 9 6 1 2 C220b
A30
Instrument clus-
ter
2) Air bag
14 2 12 3 58 97 3) Charge
12) ABS
14) Low oil
8 14 18 C220c 12 C220b 3 C220c 10 C220a pressure
31 20 WH/RD 608 20 BK/YE 603 20 DG 904 20 LG/RD 1269 22 OG/RD 419 20 DG/LG 58) Anti–theft
”on” indica-
11 C145 8 C139 tor
1 C145 97) Check sus-
25 C110 11 C1222 pension
151–1
Diesel only 30 C135
15 10 C4145
1 C103 A7 2 C252
N17 ABS control A102 A304
Oil pressure module (2C219) Passive anti– Air suspension
switch (9278) 42–2 theft transceiver module (3C142)
0 1 8 C146
0) Low pres- module (15607) 41–3
sure 112–1
1) Normal See page
pressure 12–1
Excursion Pickup
151–9
20 C2041 1 C102a
A208 O5
Restraints con- Generator
trol module 12–1
(14B321)
62–5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Instrument Cluster 60 -6

71–2 90–3
71–4 Turn/Stop/Hazard 85–1
Illumination Lamps Headlamps

19 20 LB/RD 3 20 LG/WH 2 18 WH/LB 12 18 LG/BK

16 C220c 5 C220a 4 5 C220c


A30
Instrument clus-
ter
6) Illumination
7) LH turn sig-
16 7 8 9 nal
6
8) RH turn sig-
nal
9) High beam
6 C220a 17 15 C220c 16) Speed con-
203 20 OG/LB trol
142 20 LB/RD 151–1

16 C145
11 C133 57 20 BK
203 20 OG/LB Diesel only gasoline engines
1 C1210
B269
Air filter sensor
S217
1 C122
M87 See page
2 C1210 Speed control 10–7
203 20 OG/LB servo (9C735) 10–21
45 C175
S217 B269 G202
Air filter sensor
See page
10–7
10–21

G202 Diesel only

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


60 -7 Instrument Cluster

P91
Hot at all Hot at all
Central Junc-
times times
tion Box (CJB)
F2.35 F2.41 (14A068)
10A 10A 13–8, 13–24

6 C270b 15 C270a

785 20 BK/LG 705 20 LG/OG


12 11 C220c
A30
Instrument clus-
ter
K115 K333
41) Micropro-
Battery saver Interior lamps
cessor
relay relay
151–1

41

2 C220a 7 8 C220b 1 2 C220c 8 C220a


1010 20 DB/OG
53 18 BK/LB 402 20 OG/LG
2 C241 688 20 GY/LB 1332 20 LB See page
89–2
N10
89–2
Rear window
Courtesy Lamps
defrost switch 9 14 1 C220a 2 C205b
(18578)
56–1 P91 N113
Hot at all times
Central Junc- Main light
tion Box (CJB) switch (11654)
86 C2021 85 30 C2075
(14A068) 13–16, 13–32
K1 K126 151–4
Rear window Accessory
defrost relay delay relay
56–1
86 87 C2075

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


66 -1 Warning Devices

The chime feature is A30 For vehicles equipped with remote


87–1 integrated into the instrument Instrument clus- keyless entry, the vehicle security
Autolamps cluster and is controlled by ter module communicates door ajar
either the cluster or an outside 62–5 and autolamp status to the
tone request. 7 C220a instrument cluster over the UBP
network.
See page
1399 14 DB/WH
14–4

5 C2113b 5 C2113c
A427
Vehicle Security
Module (VSM)
59–2
11 6 4 5 12 C2113a

759 18 LG/YE 760 18 PK/LB 765 18 YE/BK 761 18 GY/RD


23 20 PK/LB

7 C313
1 C715 1 C820 1 C526 1 C602
N237 N238 N239 N240 8 C922
Door ajar Door ajar Door ajar Door ajar
switch, driver switch, passen- switch, driver switch, passen- 2 C458
side rear ger side rear side front ger side front N402
2 C715 (14018) 2 C820 (14018) 2 C526 (14018) 2 C602 (14018) Liftgate ajar
151–29 151–28 151–30 151–30 switch, left
57 20 BK 57 18 BK 151–26
1 C458
S300 S233 700 20 WH/VT
See page See page See page See page 1 C459
10–9 10–12 10–9 10–12 N403
10–23 10–23 10–24 Liftgate ajar
switch, right
G900 151–26
2 C459

See page
10–14

Excursion G901

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Warning Devices 66 -2

A208
Sends a tone request to the
Restraints con-
instrument cluster in the
trol module
event of an air bag system (14B321)
fault. 26 C2041 46–2, 46–3
1083 20 LB/BK
10 C220b
A30
Instrument clus-
ter
60–5
2 1 6 9 C220b
760 20 PK/LB
85 20 BN/LB
16 C213 759 20 LG/YE 158 20 BK/PK
5 C211
1 C602 15 C213
N240 with memory 8 C218a
Door ajar
switch, passen-
ger side front 6 C327
158 20 BK/PK
2 C602 (14018) 1 C526
151–30 2 C3007
N239 P140
with crew cab all others
Door ajar Air bag sliding
2 C323
switch, driver contact
side front N317 (14A664)
345 20 BK/PK
57 20 BK 2 C526 (14018) Safety belt
2 C820 151–30 buckle switch 158 20 BK/PK
N238 0 1
(10B924) C260
Door ajar S639 0) Safety belt
switch, passen-
buckled
ger side rear See page N65
1) Safety belt
1 C820 (14018) 10–24 Key warning
See page 3 C323 unbuckled switch (11A127)
346 20 BK/WH G900
10–23 151–8
1 C715
N237 G900 See page
Door ajar 10–9
switch, driver 10–11
side rear 10–25
2 C715 (14018) G900
151–29
57 20 BK
S501
See page
10–9
10–23 without remote
G900 keyless entry

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


71 -1 Illumination

Hot at all P91


K126
Central Junc-
Accessory times
tion Box (CJB)
delay relay
F2.17 (14A068)
C2075 15A 13–6, 13–22
87 F2.42
15A

11 C270j 11 C270b
See page
13–6
13–22

10 C205a
N113
0 5 1 7 0 5 1 7 Main light
194 16 PK switch (11654)
0) Off
1) Park
12 C205a 5) Autolamp
on
See page
13–16 7) Head
13–32 13–16, 13–32
Excursion, with
video cassette Excursion S215
player 14 18 BN
S302 6 C205b
N113
1563 20 LG 194 14 PK 194 20 PK Pickup 194 20 PK Main light
switch (11654)
11 C313 194 18 PK 194 18 PK 4) Illumination
13–16, 13–32
1 C960 100–6 5 C505 5 C605
Power Windows
A269 N204 N205
Video display Door lock Door lock 41
132–3 switch, driver switch, passen-
side (14028) ger side (14028)
2 C960 1 C505 117–2 1 C605 117–2
694 20 BK/LG 57 20 BK 57 18 BK 4 1 C205b
15 C313
S501 S233 57 20 BK 19 20 LB/RD
S218
See page See page See page
10–6 10–9 10–10 See page
10–7 B
G400 10–23 10–24
10–21
G900 G200 See page
71–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Illumination 71 -2

Excursion
See page
71–1
B

19 20 LB/RD

S216

manual A/C with EATC


19 20 LB/RD 19 20 LB/RD 19 20 LB/RD 19 20 LB/RD

1 C294b 14 C228a 8 C2035


5 C218a
A205 N470
P82
Electronic Auto- Parking aid dis- 4 C214
Function selec-
matic Tempera- able switch
tor switch as- 8 C241 5 C2089
14 ture Control (15A860)
sembly, front N10
(EATC) module 4 C2035 131–4 N449
2 C294b 14) Illumination Rear window
(19980) Adjustable ped-
P140 54–2 defrost switch al switch
Air bag sliding 55–4 3 (18578) 127–1, 127–2
contact See page 16 C349
4 C241 3) Switch illu- 4 C2089
(14A664) P87
10–5 mination
31–4 Rear Integrated
56–1
C260 Control Panel
G202 See page See page See page (RICP) (19980)
G201 Pickup
10–5 10–5 10–5 130–2
G201

N78 N433
Steering wheel/ Steering wheel
speed control radio switch
switch (9F924) 55–5
31–4 S216
19 20 LB/RD 19 20 LB/RD 19 18 LB/RD 19 20 LB/RD 19 20 LB/RD
1 C284 16 C220c
N141 A30
Four–wheel Instrument clus-
drive switch 4 C214
ter
34–4 6) Illumination
6 A
4 C284 60–6
15 C220c See page
1 C290a 1 C3077b
See page 71–3
See page A11 A267
10–5
10–7 Radio (18806) Rear Seat Enter-
G201 130–2 tainment (RSE)
G202 module
132–3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


71 -3 Illumination

Excursion
See page
71–2
A

19 18 LB/RD

7 C211

19 20 LB/RD

3 C314

S926

15 C919
with overhead
3 C935
console

S940

19 20 LB/RD 19 22 LB/RD 19 20 LB/RD 19 20 LB/RD 19 20 LB/RD

2 C990b 9 C945 2 C989b 5 C946 1 C956


N638 A37 N637 N635 N636
Auxiliary func- Trip Computer Auxiliary func- Power vent win- Power vent win-
tion selector Module tion selector dow switch, left dow switch,
switch assem- (10D898) switch assem- 100–6 right
1 C990b bly, rear 102–1 1 C989b bly, front 1 C946 1 C956 100–6
52–3 52–3
57 20 BK 57 20 BK 57 20 BK
S935

See page See page


10–12 10–14
G901

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Illumination 71 -4

Pickup
See page
71–1
B

19 20 LB/RD

S216

19 20 LB/RD 19 20 LB/RD 19 20 LB/RD 19 20 LB/RD

8 C2181 8 C2035 5 C2089


9 C264 5 C218a
N619 N470 N449
Air suspension Parking aid dis- Adjustable ped-
switch, rear able switch al switch
1 C294b
41–3 (15A860) 127–1
P82 4 C2181 4 C2035 131–4 4 C2089 P140
Function selec- Air bag sliding
9 C930
tor switch as- See page See page See page contact
14 sembly, front (14A664)
10–21 10–19 10–19
2 C294b 14) Illumination 31–4
A143 G202 G201 C260
See page 54–2
Overhead con-
sole 10–19
N78
102–2 G202
Steering wheel/
speed control
switch (9F924)

C260

P140
S216 Air bag sliding
19 20 LB/RD 19 20 LB/RD 19 20 LB/RD contact
(14A664)
1 C284 16 C220c
31–4
N141 A30
Four–wheel Instrument clus- C218b
2
drive switch ter
34–4 6) Illumination 57 20 BK
6
4 C284 60–6 S218
15 C220c See page
1 C290a
See page 10–21
See page A11
10–19
10–21 Radio (18806) G202
G201 130–2
G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


81 -1 Wipers and Washers

System overview
P91
Hot at all Hot in run or
Central Junc-
times acc
tion Box (CJB)
F2.54 F2.49 (14A068)
40A 10A

M111
Windshield wip-
er motor (17508)

N442 M112
Multifunction Windshield
switch (13K359) washer pump
motor (17618)

Excursion Pickup

M218
Rear wiper mo-
tor assembly

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Wipers and Washers 81 -2

P91
Hot at all Hot in run or
Central Junc-
times acc
tion Box (CJB)
F2.54 F2.33 (14A068)
40A 15A 13–8, 13–14,
13–24, 13–30
6 C270m 10 C270a
See page A7
13–14 ABS control
13–30 module
(2C219)
11 C135 42–2
65 12 OG 13 C146 See page
42–2
9 C134 1002 16 BK/PK S115
679 20 GY/BK
5 8 4 C125
M111
Windshield wip-
er motor (17508)
0) Rest
1) Run
2) Low
7
3) High
4) Micropro-
cessor
5) Wiper run/
VBATT 2 park relay
3
6) Wiper high/
4 low relay
0 1 7) Windshield
6 5
washer
relay
151–19
7 10 11 9 12 1 3 6 C125
946 14 VT/LG 58 20 WH 589 20 OG 676 20 PK/OG 57 14 BK

941 14 BK/WH 56 20 63 20 RD 61 20 YE/RD


DB/OG
Pickup
S172 S162
A B C D E F See page See page
10–8 10–1
See page 10–22 10–15
81–4 See page G300 G100
81–3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


81 -3 Wipers and Washers

See page
81–2

B C F D E

56 20 DB/OG 58 20 WH 63 20 RD 589 20 OG
61 20 YE/RD

12 C145 15 8 9 C146 3 C145 Excursion

82–1
Liftgate Wiper/
Washer

993 20 BN/WH 1300 20 VT

2 3 4 1 5 11 12 C202b
N442
0 21 24 2 1 0 21 24 2 1 0 21 24 2 1 Multifunction
6 0 5 6 0 5 6
20 20 switch
22 23 25 22 23 25 2223 25
0) Off
1) High
2) Low
5) Variable in-
6 C202b termittent
wipe
6) Wash
57 20 BK 20) On
21) Interval 1
S218 22) Interval 2
See page 23) Interval 3
10–7 24) Interval 4
10–21 25) Interval 5
G202 151–5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Wipers and Washers 81 -4

See page
81–2
A
946 14 VT/LG
Pickup
941 14 BK/WH

2 C137
M112
Windshield
washer pump
motor (17618)
1 C137 151–20
Pickup
2

Excursion Pickup

941 14 BK/WH 57 20 BK
11 C134

2 C213

1 C313 S180
See page
3 C925
10–18
941 16 BK/WH
G108
5 C476
M218
Rear wiper mo-
tor assembly
6) Washer
pump relay
6
82–1

2 C476
57 16 BK

5 C922
See page
10–9
G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


82 -1 Liftgate Wiper/Washer

Hot at all Hot in run or P91


Central Junc-
times acc
tion Box (CJB)
F2.21 F2.49 (14A068)
25A 10A 13–7, 13–14

3 C270l 9 C270j
See page See page
13–7 13–14
7 C922
6 C925
406 14 BN/WH 297 16 BK/LG
4 3 C476
M218
Rear wiper mo-
tor assembly
VBATT VBATT 5) Wiper run/
park relay
6 5 6) Washer
pump relay
151–26

2 5 6 7 1 C476

57 16 BK 941 16 BK/WH 993 20 BN/WH 1300 20 VT 57 16 BK

3 C925
5 C922 2 4 C922 S440
2 3 C313
See page 941 14 BK/WH See page
10–9 10–14

A 15 16 C212
G900 See page G901
11 12 C202b
82–2 N442
Multifunction
6 0 5 6 6 0 5 6 switch (13K359)
0) Off
5) Variable in-
termittent
6 C202b
wipe
See page
6) Wash
10–7
81–3
G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Liftgate Wiper/Washer 82 -2

See page
82–1
A

941 14 BK/WH

1 C313

2 C213

11 C134

1 C137
M112
Windshield
washer pump
motor (17618)
151–20
2 C137

946 14 VT/LG

7 C125
M111
Windshield wip-
er motor (17508)
7) Windshield
7 washer
relay
81–2

6 C125

57 14 BK

S162

See page
10–1

G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


85 -1 Headlamps

Hot at all P91


Central Junc-
times
tion Box (CJB)
F2.7 (14A068)
30A 13–6, 13–22

12 C270b
See page
13–6
13–22
S214
196 14 DB/OG 196 14 DB/OG
8 C205a
N113
Main light switch (11654)
0) Off
5 0 1 7
1) Park
C205a 5) Autolamp on
7) Head
15 14 RD/YE
13–16, 13–32
6 8 C202a
N442
Multifunction switch (13K359)
14) High beam
1419 15 14 19 15
15) Flash to pass
C202a 19) Low beam
7 9
151–26
632 14 GY/OG 13 14 RD/BK
S219

13 14 RD/BK 1033 14 RD/YE


4 C146

97–1
Daytime Running
A B 2 C205a Lamps
N113
See page See page Main light
85–2 85–2 switch (11654)
13–16, 13–32

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Headlamps 85 -2

See page See page


85–1 85–1
A B

632 14 GY/OG 13 14 RD/BK

7 C270b 4 C270g
P91
F2.30 F2.46 F2.47 Central Junc-
15A 10A 10A tion Box (CJB)
(14A068)
151–4
9 C270b 1 C270h 3 2 C270f

12 18 LG/BK 12 18 LG/BK 160 20 DB/WH 161 20 DG/OG


S113

1 3 C1278 1 3 C1281 with sealed


beam headlamps
161 20 DB/OG

5 C220c C1284 C1285


A30 1 3 C1021 1 3 C1041
Instrument clus- E1 E7
9
ter Headlamp, left Headlamp, right
9) High beam (13008) (13008)
60–6 2 C1021 151–20 2 C1047 151–19

C1284 C1285

57 20 BK 57 20 BK
with sealed
2 C1278 2 C1281 beam headlamps

S102 S180
See page See page
10–2 10–4
10–16 10–18
G100 G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Fog Lamps 86 -1

Hot at all P91


Central Junc-
times
tion Box (CJB)
F2.7 (14A068)
Directs power to energize
30A 13–6, 13–22
See this page fog lamp relay.
12 C270b A
See page
13–6
13 14 RD/BK
13–22
8 2 C205a
N113
Main light
7 1 5 0 0 3 switch (11654)
0) Off
Directs power
1) Park
to illuminate
3) Fog lamps
6 fog lamps.
5) Autolamp
on
6) Fog lamp il-
9 6 5 C205a
lumination
57 20 BK 275 14 YE
See page 7) Head P91
13–16 34 C211 Hot in start or run
13–16, 13–32 Central Junc-
13–32 F2.43 tion Box (CJB)
17 C270a (14A068)
10A
S244 2 3 13–15, 13–31
K26
15 14 RD/YE Fog lamp relay

8 C202a
1 5
N442
Multifunction
13 C270a 2 C270h
switch
1 0 2 478 18 TN/OG
1) High
1 C1026
0) Off 57 20 BK
C202a 2) Low S100
9
85–1
See page 2 C152 2 C162
85–1 E43 E42
S219 Fog lamp, left Fog lamp, right
S217 S218
front (15200) front (15200)
13 14 RD/BK
151–33 151–33
1 C152 1 C162
A See page See page
See page See page
10–7 10–7
10–2 10–2
See this page 10–21 10–21
10–16 10–16
G202 G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


87 -1 Autolamps

P91
Hot at all Hot at all Central Junc-
times times tion Box (CJB)
F2.7 F2.17 (14A068)
30A 15A 13–6, 13–22

12 10 C270b
196 14 DB/OG

S214
8 C205a
N113
A Main light See page
switch (11654) 13–6
See this page 7 1 5 0 0) Off 13–22
1) Park
5) Autolamp
9 7 C205a
on
15 14 RD/YE 1399 14 DB/WH 7) Head
5 13–16, 13–32 10 9 C213

5 14 8 C2113b
A427
Vehicle Security
K53 K52
VBATT Module (VSM)
Headlamp relay Park lamp relay
1) Micropro-
cessor
1 59–1

55–6 2 C2113b
4 7
EATC
1104 20 LB 15 14 RD/YE See this page 14 18 BN
C213 A
3 4
92–3
217 20 DB/OG S244 196 14 DB/OG Exterior Lamps
1 3 C286 8 6 C202a
B72 N442
D
Sunload sensor Multifunction
97–1
(19E663) See page switch
Daytime Running 15 1914 15 19 14
87–2 14) High beam
Lamps
15) Flash to
with daytime run- 9 7 C202a pass
ning lamps 13 14 RD/BK 632 14 GY/OG 19) Low beam
2 C286 151–5
Monitors ambient light. As light level B C
See page decreases, sensor resistance
Pickup 10–8 See page
increases to preset amount energizing
G300 G201 87–2
relays, turning on headlamps and
exterior lamps.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Autolamps 87 -2

See page
87–1
B

13 14 RD/BK
S219
See page
85–1 See page
4 C146 87–1
without daytime running lamps with daytime running lamps D
97–2
Daytime Running 15 14 RD/YE
1033 14 RD/YE Diesel only Lamps
2 C1047 3 C1047 Diesel only
1032 20 WH/BK
13 14 RD/BK
P112
30 85 C1172 1 C1171 Auxiliary relay
13 14 RD/BK K371 K370 box 2
Daytime Run- Daytime Run- 97–2
ning Lamps ning Lamps
(DRL) relay 2 (DRL) relay 1
97–2
87a 87 86 C1172
13 14 RD/BK
See page 471 20 OG/LG 57 20 BK
87–1 Diesel only 1 C1047
C

632 14 GY/OG 97–2


Daytime Running
7 C270b 4 C270g Lamps
P91
F2.30 Central Junc-
F2.46 F2.47
15A tion Box (CJB)
10A 10A (14A068)
1 C270h 3 2 C270f 151–4
12 18 LG/BK 160 20 DB/WH 161 20 DG/OG
S113
1 3 C1021 1 3 C1041

3 1 E1 3 1 E7
Headlamp, left Headlamp, right
(13008) (13008)
2 C1021 1) Low beam 2 C1041 1) Low beam
See page 3) High beam See page 3) High beam
10–2 151–20 10–4 151–19
10–16 10–16
G100 G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


89 -1 Courtesy Lamps

System overview
Hot at all Hot at all P91
times times Central Junc-
tion Box (CJB)
F2.14 F2.41
(14A068)
15A 10A

A30
Instrument clus-
ter
K115 K333 41) Micropro-
Battery saver Interior lamps
cessor
relay relay

41

E177 E263 E261


N113 E27
Door entry Running board Running board
Main light Engine
lamp, left front lamp, right rear lamp, left rear
switch (11654) compartment
(13776)
lamp

E28 E178 E262 E260


Glove box lamp Door entry Running board Running board
(14413) lamp, right front lamp, right front lamp, left front
(13776)

E31
Vanity mirror
E239 E51 E246 E245
lamp, right
Interior/map Cargo lamp Rail lamp, LH Rail lamp, RH
(04100)
lamps assem- side (13776) side (13776)
bly, rear

E30 E238 E174


Vanity mirror Interior/map High mounted
lamp, left lamps assem- stoplamp
(04100) bly, front (13A613)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Courtesy Lamps 89 -2

Hot at all times Hot at all P91


Central Junc-
times
tion Box (CJB)
F2.35 F2.41 (14A068)
10A 10A 13–8, 13–24
6 C270b 15 C270a
785 20 BK/LG 705 20 LG/OG

12 11 C220c
A30
Instrument clus-
K115
ter
Battery saver
41) Micropro-
relay
cessor
60–7

K333
Interior lamps
relay

41

8 C270a 2 1 C220c
54 20 LG/YE
S229

11 C264
54 18 LG/YE
402 20 OG/LG 53 18 BK/LB S937
54 20 LG/YE 54 20 LG/YE
1 C254 1 C254 2 C254
C
E30 E31 E28
See page Vanity mirror Vanity mirror Glove box lamp
2 C205b
lamp, left lamp, right (14413)
N113 89–3
(04100) (04100) 151–4, 151–41
Main light
151–24 151–24
switch (11654)
8 0
0) Off
8) Interior A 2 C907 2 C906 1 C254
4 C205b
13–16, 13–32
See page See page See page See page See page
10–7 89–6 J2001 10–5 10–5 10–5
10–21 89–4 Excursion 10–28 10–28 10–19
G202 G201

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


89 -3 Courtesy Lamps

See page
89–2
C

54 20 LG/YE

1 C270a
P91
Central Junc-
tion Box (CJB)
85 C2075 (14A068)
K126 151–4
Accessory
delay relay

7 C270f 16 C270j

54 18 LG/YE 54 18 LG/YE

2 C1159
E27
Engine Excursion
compartment 7 C314
lamp
151–19

1 C1159
D
57 20 BK
See page
S162 89–5 Excursion
89–6 Pickup
See page
10–1

G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Courtesy Lamps 89 -4

Excursion
See page
89–2
A

53 18 BK/LB

11 C210

S330

10 C311

53 14 BK/LB
B
S344
See page
89–5 53 18 BK/LB 53 18 BK/LB
2 C506 2 C606
E177 E178
Door entry Door entry 4 C431 4 C432
lamp, left front lamp, right front
53 16 BK/LB 53 16 BK/LB
(13776) (13776)
1 C506 151–30 1 C606 151–30 S309 S312

2 C3085 2 C3084 2 C3086 2 C3087


57 20 BK 57 20 BK
E261 E260 E262 E263
Running board Running board Running board Running board
lamp, left rear lamp, left front lamp, right front lamp, right rear
S501 S639
1 C3085 1 C3084 1 C3086 1 C3087
57 18 BK 57 18 BK 57 18 BK 57 18 BK
See page See page S311 S313
10–9 10–12
57 18 BK 57 18 BK
1 C431 1 C432
G900
S401

See page
10–6

G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


89 -5 Courtesy Lamps

Excursion
See page See page
89–4 89–3
B D

53 18 BK/LB 54 18 LG/YE
S932

5 C314
54 18 LG/YE 54 18 LG/YE 54 18 LG/YE 54 18 LG/YE 54 18 LG/YE
S933 without auxiliary
53 18 BK/LB a/c
53 18 BK/LB 53 18 BK/LB 53 18 BK/LB
2 1 C941 1 3 C991
E246 1 3 C922
Rail lamp, LH 7 5 C919
side (13776) 53 18 BK/LB 54 18 LG/YE
with auxiliary a/c
2 3 C942
E245 53 18 BK/LB 54 18 LG/YE 1 3 C931
Rail lamp, RH E238
side (13776) 1 2 1 2 Interior/map
lamps assem-
bly, front
1) On
3 C941
5 3 4 2) Off
3 1 C926 3) Map lamp 1
E51 2 C931 4) Map lamp 2
Cargo lamp 5) Interior
0) Off lamp
1 C942 0 1 0 1
1) On 151–23
57 20 BK 57 20 BK
1 3 C932
E239 2 C926
See page
1 2 1 2 Interior/map
57 20 BK 10–14
lamps assem-
bly, rear
1) On
5 3 4 2) Off S440
3) Map lamp 1
2 C932 4) Map lamp 2
57 18 BK 5) Interior See page
S934 lamp 10–14
151–23
See page
10–14

G901

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Courtesy Lamps 89 -6

Pickup
See page
89–2
A
53 18 BK/LG

11 C210
S905
See page
53 20 BK/LB 53 20 BK/LB 53 20 BK/LB 53 18 BK/LB
89–3
1 C904
D 2 C606 10 C311
E178 E174
54 20 LG/YE Door entry High mounted
lamp, right front stoplamp
S906 (13776) (13A613)
2 C505 90–5
E177 1 C606
53 20 BK/LB 54 20 LG/YE
Door entry 3 C904
1 3 C932 lamp, left front 57 20 BK
57 20 BK
E239 (13776) S639
S300
Interior/map 1 C505 See page See page
lamps assem-
bly, rear 57 20 BK 10–24 10–23
S501
G900
See page
2 C932 10–23 S344

53 20 BK/LB 53 20 BK/LB
with crew cab G900
57 20 BK
S300 1 C495
1 C494
See page S309 53 20 BK/LB
1 3 C931 10–23 S312
53 20 BK/LB 2 C3084
E238 E260 53 20 BK/LB
G900
Interior/map Running board
lamps assem- lamp, left front
bly, front
2 C3085 2 C3087 2 C3086
E261 1 C3084 E263 E262
Running board Running board Running board
2 lamp, left rear See page lamp, right rear lamp, right front
C931
57 20 BK 10–20
S300 1 C3085 1 C3087 1 C3086
See page See page See page See page
10–23
10–20 10–20 10–20
G900 G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


90 -1 Turn/Stop/Hazard Lamps

System overview
Hot in run Hot at all Hot at all P91
times times Central Junc-
tion Box (CJB)
F2.27 F2.18 F2.34 (14A068)
15A 20A 10A
Closed with brake pedal
depressed. Allows current to
flow to operate stoplamps.

P111 N82
K2 Auxiliary relay Brake pedal
Indicator flasher box 1 position switch
relay (13350) (13480)
Allows operator to select right
or left signals or hazard.

N442
Provides a Multifunction
pulsating voltage to switch (13K359)
operate turn signals
or hazard lamps.

E164 A30 E166 E243


Park/turn lamp, 7 8 Instrument clus- Park/turn lamp, Park/stop/turn
left front (13411) ter right front lamp, right rear
7) LH turn sig- (13411)
nal
8) RH turn sig-
nal

M220 M221 E242 E174


Exterior rear Exterior rear Park/stop/turn High mounted
view mirror, view mirror, lamp, left rear stoplamp
driver side passenger side (13A613)
(17682) (17683)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Turn/Stop/Hazard Lamps 90 -2

P91
Hot in run Central Junc-
tion Box (CJB)
F2.27 (14A068)
15A See page
13–13, 13–29
90–4
21 C270a E

See page 10 18 LG/RD


13–13
13–29
P111
30 85 C2047 Auxiliary relay
K2 box 1
Indicator flasher
See page
relay (13350)
90–4
151–52
VREF F

86 87 87a C2047

57 20 BK 44 18 LB 385 16 WH/RD 511 16 LG

S202
2 3 1 C202a
See page
N442
10–7
Multifunction
10–21
switch (13K359)
G202 18 16) Left turn
17) Right turn
18) Hazard
151–5

16 17

10 9 8 7 C202b

3 16 LG/WH 9 16 LG/OG 5 16 OG/LB 2 16 WH/LB

B C
A D
See page See page See page
90–3 90–6 90–3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


90 -3 Turn/Stop/Hazard Lamps

See page
90–2

A D

Excursion 3 16 LG/WH 2 16 WH/LB

S207

2 C212

3 18 LG/WH S222

4 C521 1 C212

M220 2 18 WH/LB
Exterior rear view
mirror, driver side 10 14 C146 4 C601
(17682)
124–1 3 20 LG/WH 2 18 WH/LB M221
5 C521 92–4
Exterior rear view
Exterior Lamps
See page mirror, passenger
side (17683)
10–10
124–1
10–24 14 20 BN 20
14 5 C601
G900 BN
5 C220a 4 C220c 3 2 C1023 2 3 C1043 See page
E164 E166 10–10
A30
Instrument clus- Park/turn lamp, Park/turn lamp, 10–24
ter left front (13411) right front G900
7 8 7) LH turn sig- 151–20 (13411)
nal 1 C1023 1 C1043 151–19 Excursion
8) RH turn sig-
nal 57 18 BK 57 18 BK
60–6
S102 S180

See page See page


10–2 10–4
10–16 10–18

G100 G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Turn/Stop/Hazard Lamps 90 -4

P91
Hot at all times Hot at all times Central Junc-
tion Box (CJB)
F2.34 F2.18 (14A068)
10A 20A 13–7, 13–23

3 C270a 2 C270b

See page 10 16 LG/RD


13–7
S249
13–23
3 5 C278 10 18 LG/RD
N82 E
1 2 1 2 Brake pedal
position switch See page
(13480) 90–2
2 1 4 C278 1) Brake pedal
810 18 RD/LG 511 18 LG depressed
676 18 PK/OG forcibly
S205 2) Normal
position
3 C2008 12 C281b 810 20 RD/LG S201 151–4
Y215 A255 S240
See page
Brake shift in- Four–wheel 511 18 LG 511 16 LG 511 16 LG 511 16 LG
10–8
terlock (3Z719) drive control 16 C146
10–22
37–1 module G F
34–4 5 C2142
S108 6 C134
G300 See page See page
4 C212
gasoline engines 90–5 90–2
810 18 RD/LG not used
7 C140
4 C122 92 C175 2 C135
M87 A147 A7
Speed control Powertrain Con- ABS control 7 C1220
servo (9C735) trol Module module (2C219)
Pickup
31–3 (PCM) (12A650) 42–1
24–4, 25–4 6 C408
automatic trans- manual transmis-
mission sion

not used
3 C2103 3 C257
P5 N81 Pickup
Clutch triple function Clutch pedal
switch jumper position switch
20–2 20–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


90 -5 Turn/Stop/Hazard Lamps

See page
90–4
G

511 16 LG

14 C213

511 18 LG
Excursion Pickup

10 C314
89–6
6 C922 S339 Courtesy Lamps

13 C1220
53 20 BK/LB
3 C411
except chassis 7 C410 2 1 C904
S442 cab

1 C475c 1 C475b 1 C475a


E174 E174
High mounted High mounted
stoplamp stoplamp
(13A613) (13A613)
2 C475c 2 C475b 2 C475a 151–26 151–31

57 18 BK 57 18 BK 57 18 BK
S443 3 C904
See page See page
10–14 10–23
G901 G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Turn/Stop/Hazard Lamps 90 -6

See page
90–2

B C

9 16 LG/OG 5 16 OG/LB
S211

S212

3 11 C270b
7 8 C134 P91
Central Junc-
tion Box (CJB)
(14A068)
S105
S104

3 4 C140
9 16 LG/OG 5 16 OG/LB
3 4 C1220
all others pickups without box

2 1 C408 Pickup
3 4 C408
3 16 C405
92–4 9 18 LG/OG 5 18 LG/OG
92–7 Exterior Lamps
Exterior Lamps 92–4
3 C423 3 C422
92–7
9 18 OG/LB 5 18 OG/LB not used not used
14 18 BN 14 18 BN

C4036 C4034 with dual rear


wheels P114
2 3 C4035 3 2 C4032 1 C1188 1 C1187 Auxiliary relay
E242 E243 K353 K352 box 4
Park/stop/turn Park/stop/turn Trailer tow relay, Trailer tow relay,
lamp, left rear lamp, right rear left turn right turn
95–1 95–1
1 C4035 1 C4032
C4036 C4034 with dual rear
57 wheels
18 BK 57 18 BK
S404
See page
10–12
10–26
G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


92 -1 Exterior Lamps

System overview, Pickup, with dual rear wheels


Hot at all Hot at all P91
times times Central Junc-
tion Box (CJB)
F2.7 F2.17 (14A068)
30A 15A

N113
A427
Main light
Vehicle Security
switch (11654)
Module (VSM)

E40 E164 E16 E267 E17


Side lamp, left Park/turn lamp, Roof marker Roof marker Roof marker
front (13411) left front (13411) lamp, left lamp, center lamp, right

E32 E166 E266 E268


Side lamp, right Park/turn lamp, Roof marker Roof marker
front (13411) right front lamp, left center lamp, right cen-
(13411) ter

E277 E35 E279 E136 E132 E243


Rear marker License plate Rear marker Side lamp 2, LH Side lamp 2, RH Park/stop/turn
lamp, left lamp, right lamp, right rear rear lamp, right rear

E34 E278 E135 E131 E242


License plate Rear marker Side lamp 1, LH Side lamp 1, RH Park/stop/turn
lamp, left lamp, center rear rear lamp, left rear

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Exterior Lamps 92 -2

System overview, all others


Hot at all Hot at all P91
times times Central Junc-
tion Box (CJB)
F2.7 F2.17 (14A068)
30A 15A

N113
A427
Main light
Vehicle Security
switch (11654)
Module (VSM)

E40 E164 E16 E267 E17


Side lamp, left Park/turn lamp, Roof marker Roof marker Roof marker
front (13411) left front (13411) lamp, left lamp, center lamp, right

E32 E166 E266 E268


Side lamp, right Park/turn lamp, Roof marker Roof marker
front (13411) right front lamp, left center lamp, right cen-
(13411) ter

E34 E35 E242 E243


License plate License plate Park/stop/turn Park/stop/turn
lamp, left lamp, right lamp, left rear lamp, right rear

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


92 -3 Exterior Lamps

P91
Hot at all Hot at all Central Junc-
times times tion Box (CJB)
F2.17 F2.7 (14A068)
15A 30A 13–6, 13–22

10 See page 12 C270b


13–6
13–22 See page
S272 13–6 See this page
13–22
See page D
195 18 TN/WH 13–6
10 13–22 8 C205a
195 18 TN/WH
N113
D Main light switch (11654)
7 1 5 0 7 1 5 0
0) Off 9 C213
See this page 7 1 5 0 1) Park
5) Autolamp on
7) Head
12 7 C205a 13–16, 13–32
See page
13–16 See page
13–32 87–1
5 8 C2113b
S215
A427
14 18 BN 14 18 BN 14 18 BN Vehicle Security
K52
Module (VSM)
Park lamp relay
1) Micropro-
2 C2142 cessor
59–1
A
not used VBATT
See page 5 C270b
92–8 P91
1 C2161 Central Junc- 1
K356 tion Box (CJB)
Trailer tow relay, (14A068) 2 C2113b
parking lamp 13–5, 13–21 14 18 BN
95–2
3 C270h 12 C270j
14 18 BN 14 18 BN
S265
B C
See page See page
92–4 92–4 Excursion
92–5 Pickup, without dual rear wheels
92–6 pickups without box
92–7 Pickup, with dual rear
wheels

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Exterior Lamps 92 -4

See page See page


92–3 92–3
B C

14 18 BN
14 18 BN
5 C311

S107 S418

2 C1127 2 C1126
1 C462
E40 E32
E35
Side lamp, left Side lamp, right
License plate
front (13411) front (13411)
1 C405 lamp, right
151–20 151–19
2 C1023 2 C1043 151–31
1 C1127 1 C1126
E164 E166 2 C462
Park/turn lamp, Park/turn lamp, See page
left front (13411) right front 10–6
90–3 (13411) G400
1 C1023 57 20 BK 1 C1043 90–3
57 20 BK 57 20 BK 57 20 BK
S102 S180 S417
See page See page
1 C452 2 C4032
10–2 10–4
E34 E243
10–16 10–18
License plate Park/stop/turn
G100 G108 lamp, left lamp, right rear
151–34 90–6
2 C452 2 C4035 1 C4032
E242
Park/stop/turn
lamp, left rear
90–6
1 C4035
57 18 BK 57 18 BK 57 18 BK
S401 S404

See page See page


10–6 10–12
G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


92 -5 Exterior Lamps

Pickup, without dual rear wheels


See page
92–3
C

14 18 BN
5 C311

1 C410

S417
90–6 90–6
Turn/Stop/Haz- Turn/Stop/Haz-
ard Lamps ard Lamps
without rear with rear bumper
9 18 LG/OG 5 18 OG/LB bumper 1 C431

3 2 C4035 2 3 C4032
E242 E243
Park/stop/turn Park/stop/turn 14 18 BN 14 20 BN
lamp, left rear lamp, right
rear
1 C4035 1 C4032
C4046

57 18 BK 57 18 BK S418

1 C452 1 C462
E34 E35
License plate License plate
lamp, left lamp, right
151–34 151–31
2 C452 2 C462
57 20 BK 57 20 BK
S403

3 C431

S404
See page
10–26

G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Exterior Lamps 92 -6

pickups without box


See page
92–3
C
14 18 BN

5 C311

1 C408

S417
93–2 90–6 93–2 90–6
Reversing Turn/Stop/Haz- Reversing Turn/Stop/Haz-
Lamps ard Lamps Lamps ard Lamps

140 18 BK/PK 5 18 OG/LB 140 18 BK/PK 9 18 LG/OG

1 4 3 C422 3 1 4 C423

to right tail lamps to left tail lamps

2 C422 2 C423

57 18 BK 57 18 BK

S404
See page
10–26

G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


92 -7 Exterior Lamps

Pickup, with dual rear wheels


See page
92–3
C

14 18 BN

1 C408

S417

14 20 BN 14 20 BN 14 20 BN 14 20 BN 90–6 90–6
Turn/Stop/Haz- Turn/Stop/Haz-
4 C438 2 C4095 2 C4097 ard Lamps ard Lamps
2 C4096
E136 E132 9 18 LG/OG 5 18 OG/LB
2 C4094 Side lamp 2, Side lamp 2,
LH rear RH rear 2 3 C4036 2 3 C4034
151–31 151–31 E242 E243
E135 E131 1 C431
Park/stop/turn Park/stop/turn
Side lamp 1, Side lamp 1,
lamp, left rear lamp, right
LH rear RH rear
rear
151–31 151–31
1 C4036 1 C4034
1 C4094 1 C4095 1 C4096 1 C4097 See page See page
See page See page See page See page 10–27 10–27
10–27 10–27 10–27 10–27
G400
without rear
bumper with rear bumper

S460

S418

C4136 C4137 C4138 C4046


1 C452 1 C462
not used
E277 E278 E279 E34 E35
Rear marker Rear marker Rear marker License plate License plate
lamp, left lamp, center lamp, right lamp, left lamp, right
151–31 151–31
2 C452 2 C462

C4136 C4137 C4138


See page See page See page See page See page
10–27 10–27 10–27 10–27 10–27
G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Exterior Lamps 92 -8

Pickup
See page
92–3
A

14 18 BN

4 C264

3 C983 Lariat

S921

14 20 BN 14 20 BN 14 20 BN 14 20 BN 14 20 BN

14 18 BN 14 18 BN 14 18 BN 14 18 BN 14 18 BN Lariat
2 C984 2 C985 2 C986 2 C987 2 C988

3 C970 3 C971 3 C972 3 C973 3 C974

E16 E266 E267 E268 E17


Roof marker Roof marker Roof marker Roof marker Roof marker
lamp, left lamp, left cen- lamp, center lamp, right lamp, right
151–32 ter 151–32 center 151–32
151–32 151–32
1 C970 1 C971 1 C972 1 C973 1 C974

C984 C985 C986 C987 C988 Lariat

57 18 BK 57 18 BK 57 18 BK 57 18 BK 57 18 BK

57 20 BK 57 20 BK 57 20 BK 57 20 BK 57 20 BK

S920
See page
10–28
G201

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


93 -1 Reversing Lamps

Hot in run P91


Central Junc-
F2.27 tion Box (CJB)
(14A068)
15A
13–13, 13–29

7 C270h
See page
13–14
13–30
automatic transmission manual transmission

9 C167 2 C169
B234 N19
Digital Trans- Reversing
mission Range lamps switch
1 2
P R N D 2 1 (DTR) sensor 1) Open
(7F293) 1 C169 2) Closed in
11 C167 30–2 reverse
140 18 BK/PK
With transmission in 140 18 BK/PK
Reverse, DTR sensor
allows current flow to
10 C192 Excursion
illuminate reversing
lamps. 140 18 BK/PK
S160

1 C270f
10 C145
P91
Central Junc-
K357 tion Box (CJB)
(14A068) 8 C264
Trailer tow relay,
reversing lamp 13–5, 13–21 3 C911
95–2
A222
10 C270j Electrochromat-
ic inside mirror
140 18 BK/PK unit (17700)
pickups without 125–1
box all others

A B

See page See page


93–2 93–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Reversing Lamps 93 -2

See page
93–1
B

140 18 BK/PK

S357
7 C311
not used 14 C300
9 C421
2 C405
140 20 BK/PK
See page
S426 93–1
Excursion Pickup A
C487 C488
140 20 BK/PK

3 C451 3 C461 140 18 BK/PK


9 C4014
E105 E109 7 C311
Reversing lamp, Reversing lamp, A265
left (13411) right (13411) Parking Aid
Module (PAM) 2 C408
(15K866)
1 C451 1 C461 S426
131–2
C487 C488 Pickup 90–6 90–6
92–6 92–6
Turn/Stop/Haz- Turn/Stop/Haz-
57 18 BK 57 18 BK Exterior Lamps Exterior Lamps
ard Lamps ard Lamps

S404
14 18 BN 140 20 BK/PK 9 18 LG/OG
See page 5 18 OG/LB 140 20 BK/PK 14 18 BN
10–12
4 3 1 1 3 4
10–26 C422 C423
10–27 2 2

G400 57 18 BK 57 18 BK

S404

See page
10–26

G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


95 -1 Trailer/Camper Adapter

P91
Hot at all times Hot at all times Central Junc-
tion Box (CJB)
F2.63 F2.6
(14A068)
Hot in run 40A 20A
86 30 C2110
K355 1 C270k
Trailer tow relay, 90–6 90–6
Turn/Stop/Haz- See page Turn/Stop/Haz-
battery charge
ard Lamps 13–4 ard Lamps
85 87 C2110 13–20
A S103
9 16 LG/OG 1362 14 DG/OG 1362 14 DG/OG 5 16 OG/LB
See page
95–2
P114
4 C270k 1 3 C1188 3 1 C1187 Auxiliary relay
K353 K352 box 4
Trailer tow relay, Trailer tow relay,
49 12 OG left turn right turn

2 5 C1188 5 2 C1187
1 C311
57 20 BK 52 14 YE 64 14 DG 57 20 BK

6 5 C140
S162
See page S162
10–1 6 5 C1220 See page
10–15
G100 10–1
1 4 9 C410 10–15

G100
S433
S430

5 4 1 C4099 3 4 C4098

E259 E258
Trailer tow con- Trailer tow con-
nector, 7–pin nector, 4–pin
151–31
2 C4099 1 C4098
206 10 WH 206 12 WH
S432
See page
10–6
G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Trailer/Camper Adapter 95 -2

93–1 92–3
Reversing Exterior Lamps
Lamps

140 18 BK/PK 14 18 BN

1 C270f 5 C270b
P91
Hot at all times Central Junc-
tion Box (CJB)
F2.38
(14A068)
20A 13–5, 13–8,
13–21, 13–24
1 3 3 1
K357 K356
Trailer tow relay, Trailer tow relay, Hot at all times
reversing lamp parking lamp
F2.49
2 5 5 2 30A 92–3 90–4
See page Exterior Lamps Turn/Stop/Haz-
A
95–1 ard Lamps

5 C270f 7 15 C270j 1 C270e


50 12 RD 14 18 BN 511 16 LG
57 20 BK 6 3
963 16 BK/LG 962 16 BN/WH 4 2 5 C2142
43 12 DB 206 14 WH
S162

See page 9 C211 S290


10–1 See page
10–15 8 9 4 C311 10–5
G100 10–19

G201
S406
10 8 C410
43 14 DB 43 14 DB
6 7 C405

S431 S434

43 12 DB
2 C4098 7 6 3 C4099
E258 E259
Trailer tow con- Trailer tow con-
nector, 4–pin nector, 7–pin
151–31

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


97 -1 Daytime Running Lamps

P91
Hot at all times Hot in run
Central Junc-
F2.27 tion Box (CJB)
F2.7 (14A068)
15A
30A 13–6, 13–13,
13–22, 13–29
12 C270b 7 C270h
See page See page
13–6 13–14 S198 Diesel only, Pickup
13–22 13–30
S214 S124

196 14 DB/OG 196 14 DB/OG


295 18 LB/PK 295 18 LB/PK
8 C205a
N113
Main light P112
3 1 C1170
switch (11654) Auxiliary relay
0 5 1 7 87–2 K389 box 2
0) Off Park brake relay
1) Park Autolamps
9 C205a 5) Autolamp
on 4 2 C1170
15 14 RD/YE 7) Head 15 14 RD/YE
13–16, 13–32
S244 175 18 BK/YE 162 20 LG/RD

6 8 C202a Diesel only


N442 5 C1047 Diesel only
Multifunction
switch (13K359) C D
1419 15 1419 15 14) High beam
S174
15) Flash to See page
pass 97–2 A30
7 9 C202a
19) Low beam Instrument clus- 5 C175
See page 151–5 A147
ter
13–10 8 C144 60–3 Powertrain Con-
13–32 trol Module
11 C220c
S219 (PCM) (12A650)
162 20 LG/RD 27–12
632 14 GY/OG 1033 14 RD/YE
A B S278

See page See page 1 C2015


97–2 97–2 N63
Parking brake
switch (15A851)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Daytime Running Lamps 97 -2

P91 See page


Hot at all
Central Junc- 97–1
times
tion Box (CJB)
F2.14 (14A068) D C
15A 13–1, 13–17 175 18 BK/YE 15 14 RD/YE

12 C270h 3 C1047 Diesel only


554 18 YE/BK
2 C196 P112
3 1 C1171
R5 Auxiliary relay
See page K370 box 2
Daytime run- Daytime Run-
97–1 .25Ω
ning lamps re- ning Lamps
B sistor (DRL) relay 1
1 C196 151–20 4 2 C1171
1033 14 RD/YE 471 20 OG/LB

2 4 C1047 Diesel only 1032 20 WH/BK 57 20 BK

P112
87a 87 85 C1172
Auxiliary relay
K371 box 2 See page
Daytime Run- See this page 97–1
ning Lamps E A
(DRL) relay 2
30 86 C1172 632 14 GY/OG 632 14 GY/OG
4 C270g 7 C270b
13 14 RD/BK See page P91
10–2 Central Junc-
Diesel only F2.30
10–16 F2.46 F2.47 tion Box (CJB)
1 C1047 15A
G100 10A 10A (14A068)
151–4
E 3 2 C270f 1 C270h
160 20 DB/WH 161 20 DG/OG 12 18 LG/BK
See this page S113

3 1 C1278 3 1 C1281

161 20 DG/OG
with sealed beam
C1284 C1285
headlamps
1 3 C1021 1 3 C1041
E1 E7
Headlamp, left Headlamp, right
(13008) (13008)
151–20 151–19
2 C1021 2 C1041
See page See page
10–2 10–4
10–16 10–18
G100 G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


100 -1 Power Windows

System overview
Hot at all Hot at all P91
times times Central Junc-
tion Box (CJB)
F2.35 F2.41 (14A068)
10A 10A

A30
Instrument clus-
ter
K115 41) Micropro-
Battery saver cessor
relay

41

P91
Hot at all times Central Junc-
tion Box (CJB)
K126 (14A068)
Accessory
delay relay
Excursion

F2.65 F2.42
30A 15A
Pickup, without
crew cab
N447
Master window
adjust switch
(14529)
N635 N636
N105 M80 N111 N110 Power vent win- Power vent win-
Window adjust Power window Window adjust Window adjust dow switch, left dow switch,
switch, passen- motor, driver switch, left rear switch, right right
ger side side front (14A412) rear (14A412)
(23395)
M287
M79 M116 M117 Power vent win-
Power window Power window Power window dow motor, left M288
Excursion, Pick-
motor, passen- motor, left rear motor, right rear Power vent win-
up with crew cab
ger side front (23394) (23394) dow motor, right
(23394)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Windows 100 -2

Hot at all Hot at all P91


times times Central Junc-
tion Box (CJB)
F2.35 F2.41 (14A068)
10A 10A 13–8, 13–24

6 C270b 15 C270a

785 20 BK/LG 705 20 LG/OG


12 11 C220c
A30
Instrument cluster
K115 41) Microprocessor
Battery saver 60–7
relay

41

8 C220b 1 C220c
See page
1332 20 LB
89–2
14 1 C220a
Hot at all times P91
Central Junc-
85 30 C2075
tion Box (CJB)
K126 (14A068)
Accessory 151–4
delay relay

86 87 C2075

F2.42 F2.65
15A 30A

6 C270j 6 C270l
194 16 PK 400 14 LB/BK

Pickup without
S297
crew cab

J A H

See page See page See page


100–6 100–3 Excursion, Pickup without crew cab 100–5
100–5 Pickup with crew cab

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


100 -3 Power Windows

Excursion, Pickup with crew cab


See page
100–2
A

400 14 LB/BK
6 C504a
N447
Master window
adjust switch
(14529)
0) Rest
7 1) Driver
VBATT 2) Passenger
3) Left rear
4) Right rear
5) Up
6) Down
1 2 3 4 7) One–touch
down
6 0 5 6 0 5 6 0 5 6 0 5 6 0 5 6 0 5 6 0 5 6 0 5 8
8) Lock
9) One touch
9 down relay
151–30

7 8 3 4 C504a 6 5 2 3 C504b 2 C504a 4 C504b


991 14 TN/LB 313 12 317 14 319 12 57 14 BK
WH/YE GY/OG YE/BK

992 14 314 12 316 14 320 12 193 14 YE/LG


WH/BK TN/LB YE/LB RD/BK

B C D E F G I

See page
See page 100–4
2 1 C524 100–4
M80 S501
Power window
motor, driver See page
side front 10–9
(23395) 10–23
151–30 G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Windows 100 -4

Excursion, Pickup with crew cab


See page
100–3

C B G F I E D

314 12 TN/LB 320 12 RD/BK 193 14 YE/LG 316 14 YE/LB

313 12 WH/YE 319 12 YE/BK 317 14 GY/OG

S328

6 1 3 C604 6 1 3 C801 6 1 3 C701


N105 N110 N111
Window adjust Window adjust Window adjust
switch, passen- switch, right switch, left rear
1 2 1 2 ger side 1 2 1 2 rear (14A412) 1 2 1 2 (14A412)
1) Up 1) Up 1) Up
2) Down 2) Down 2) Down
151–30 151–28 151–29
5 2 C701 5 2 C801 5 2 C701

333 14 YE/RD 881 14 BN 884 14 YE/BK


334 14 RD/YE 882 14 BN/YE 885 14 YE/LB

1 2 C608 2 1 C803 2 1 C703


M79 M117 M116
Power window Power window Power window
motor, passen- motor, right rear motor, left rear
ger side front (23394) (23394)
(23394) 151–28 151–29
151–30

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


100 -5 Power Windows

Pickup without crew cab


See page
100–2
A

400 14 LB/BK
6 C504a
N447
Master window
adjust switch
(14529)
0) Rest
7 1) Driver
VBATT 2) Passenger
3) Left rear
4) Right rear
5) Up
6) Down
1 2 7) One–touch
down
6 0 5 6 0 5 6 0 5 6 0 5 8
8) Lock
9) One touch
9 down relay
151–30

7 8 3 4 See page 2 C504a


100–2
H

991 14 TN/LB 992 14 WH/BK 313 12 WH/YE 314 12 TN/LB 400 14 LB/BK 57 14 BK
1 6 3 C604
N105
Window adjust
switch, passen-
2 1 2 1 ger side
1) Up
2) Down
151–30
2 5 C604
334 14 RD/YE
333 14 YE/RD
2 1 C524 2 1 C608 S501
M80 M79 See page
Power window Power window
10–9
motor, driver motor, passen- 10–26
side front ger side front
(23395) (23394) G900
151–30 151–30

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Windows 100 -6

Excursion
See page
100–2
J

194 10 PK

S302

194 18 PK 194 18 PK 194 14 PK

5 C505 5 C605 12 C314


N204 N205
Door lock Door lock
switch, driver switch, passen-
side (14028) ger side (14028) 7 C934
117–2 117–2

S939

M287 M288
Power vent win- Power vent win-
dow motor, left dow motor, right
71–3 151–23 71–3 151–23
Illumination Illumination

2 1 C947 2 1 C948
1158 14 YE/LB 1156 14 YE/RD
1159 14 WH/LB 1157 14 WH/RD

19 20 LB/RD 1 C919 5 C934 19 20 LB/RD 13 10 C919

5 4 3 6 C946 5 4 3 6 C956
N635 N636
Power vent win- Power vent win-
dow switch, left dow switch,
right

1 2 7 C946 1 2 7 C956
57 20 BK 57 20 BK

57 20 BK 57 20 BK 57 20 BK 57 20 BK

S935
See page
10–14

G901

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


102 -1 Overhead Console

Excursion
P91
Hot in run
Central Junc-
tion Box (CJB) PCM sends fuel consumption Vehicle speed signal
F2.27 (14A068) data for computation of fuel originates from the
15A 13–13 economy and miles–to–empty. ABS module.

21 C270a
B203 A147 A7
Ambient air tempera- Powertrain Control ABS control
ture sensor (19E702) Module (PCM) module (2C219)
151–19 (12A650) 42–2
2 1 C132 43 C175 27–12 11 C135
See page
13–13 3061 20 LB/OG 407 20 PK/BK 14–2 71 20 OG/LG See page
Module Commu- 42–2
1 5 C134 3 C134
nications Net- 71–3
work Illumination

3 7 C264 10 C264
70 20 LB/WH
3061 22 LB/OG 470 22 PK/BK 71 22 OG/LG 19 22 LB/RD

2 12 10 1 4 8 C936
295 18 LB/PK 679 22 GY/BK
7 6 2 4 8 5 9 C945

VBATT – SIG A37


RTN Trip Computer
Module
(10D898)
VREF VREF

1 3 C945
676 22 PK/OG 29 22 YE/WH 60–4
Instrument Clus-
7 C936 ter

See page
396 20 BK/OG
6 C936 60–4

5 8 C4033 California
See page
10–8 1 3 C433

A31
G300 Fuel tank unit
(9H307)
24–8, 25–8

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Overhead Console 102 -2

Pickup
P91
Hot at all
Central Junc-
times
tion Box (CJB)
F2.27 (14A068)
5A 13–29
B203 A147 A7
Ambient air tem- Powertrain Con- ABS control
21 C270a
perature sensor trol Module module (2C219)
(19E702) (PCM) (12A650) 42–2
1 2 C132 151–19 43 C175 27–21 11 C135
See page 14–2
676 20 PK/OG 3061 20 LB/OG 13–29 Module Commu- 71 20 OG/LG
nications Net- See page
1 3 C1147 work 3 C134
42–2 71–4
Illumination
1 C264
1 C134
10 12 C264

3061 22 LB/OG 295 18 LB/PK 70 20 LB/WH 71 22 OG/LG 679 22 GY/BK 19 20 LB/RD

6 11 4 8 5 9 C930

A143
Overhead con-
sole
151–24
VREF

1 3 C930
S172
676 22 PK/OG 29 22 YE/WH

See page 2 14 C264


10–22
676 18 PK/OG See page
S201 60–4
without auxiliary with auxiliary fuel
See page fuel tank tank
10–22
California 5 C4033

G300 1 C433

5 C4132
A31 M286
Fuel tank unit Fuel tank selec-
(9H307) tor valve
24–8, 25–8 49–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


110 -1 Power Door Locks

System overview
Hot at all Hot at all P91
times times Central Junc-
tion Box (CJB)
F2.19 F2.50 (14A068)
5A 30A

N204 N205
Door lock Door lock
switch, driver switch, passen-
side (14028) ger side (14028)

with remote keyless entry without remote keyless entry

A427
Vehicle Security
Module (VSM)

Excursion

M245 M226 M241 M65 M64


Liftgate lock ac- Door lock actua- Door lock actua- Door lock actua- Door lock actua-
tuator tor, passenger tor, left front tor, right rear tor, left rear
side (218A42) (218A42) (218A43)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Door Locks 110 -2

with remote keyless entry


P91 M241 M226
Hot at all Hot at all
Central Junc- Door lock actuator, Door lock actuator, passen-
times times
tion Box (CJB) left front ger side (218A42)
F2.19 F2.50 (14A068)
5A 30A 13–6, 13–8, C603
1 2 C525 M64 2 1 M65
13–22, 13–24 Door lock actua- Door lock actua-
7 3 C270e
tor, left rear tor, right rear
163 16 RD/OG (218A43) 117 14 PK/BK (218A42)
2 1 C704 2 1 C804
1306 20 PK/WH See page 117 14 PK/BK 118 14 PK/OG 118 14 PK/OG
13–8 M245
13–24 117 14 PK/BK 117 14 PK/BK Liftgate lock ac-
tuator

13 1 C213 118 14 PK/OG


2 1 C457
S304 See page
117–3
S305
3 1 C2113b 7 11 1 C2113a
VBATT VBATT A427
Vehicle Security
Module (VSM)
59–1

14 2 3 C2113a
1210 20 BK/WH 1211 20 WH/RD

S318

S329

1210 18 BK/WH 1211 18 WH/RD 1210 18 BK/WH 1211 18 WH/RD

3 7 C505 3 7 C605
N204 N205
Door lock Door lock
switch, driver switch, passen-
4 3 4 3 side (14028) 4 3 4 3 ger side (14028)
3) Lock 3) Lock
4) Unlock 4) Unlock
4 C505 117–2 4 C605 117–2
See page See page See page
10–9 10–9 10–10
10–23 10–23 10–24
G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


110 -3 Power Door Locks

Hot at all P91


Central Junc-
times
tion Box (CJB)
F2.50 (14A068)
30A 13–24

3 C270e

116 14 RD/BK
71–1
Illumination 1 C213

194 20 PK

5 4 C505
N204
Door lock
4 0 3 4 0 3 switch, driver
side (14028)
0) Off
3) Lock
1 2 7 3 8 C505
4) Unlock
57 20 BK 57 16 BK 119 14 PK/YE 120 14 PK/LG 57 16 BK 151–30

See page
10–23
G900
71–1 S289
Illumination

116 14 RD/BK
194 20 PK
5 8 4 2 C605
N205
Door lock
4 0 3 4 0 3 switch, passen-
ger side (14028)
0) Off
3) Lock
1 7 3 C605
4) Unlock
57 20 BK 117 14 PK/BK 118 14 PK/OG 151–30
S639
A B
See page
10–24 See page See page
G900 110–4 110–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Door Locks 110 -4

See page See page


110–3 110–3
B A

118 14 PK/OG 117 14 PK/BK

S305
Pickup with crew
cab

1 C603 1 C525 1 C804 1 C704


M226 M241 M65 M64
Door lock actua- Door lock actua- Door lock actua- Door lock actua-
tor, passenger tor, left front tor, right rear tor, left rear
side (218A42) 151–30 (218A42) (218A43)
151–30 151–28 151–29

2 C603 2 C525 2 C804 2 C704

117 14 PK/BK 117 14 PK/BK 117 14 PK/BK 117 14 PK/BK

S304

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


112 -1 Anti–Theft

Excursion
P91
Hot in start Hot at all
or run times Central Junc-
tion Box (CJB)
F2.44 F2.34
(14A068)
15A 10A
13–7, 13–15
4 C270b 3 C270a A30
See page See page Instrument cluster
13–15 13–7 58) Anti–theft ”on”
58
S209 S228 indicator
3 C220c
60–5
1226 22 RD/YE 22 22 LB/PK 1269 22 OG/RD

15 8 2 C252
A102
VBATT VBATT
Passive anti–theft
SCP – SCP + transceiver module
(15607)
6 9 1 4 5 14 C252
151–2
915 22 PK/LB 914 22 TN/OG 676 22 PK/OG
1226 20 RD/YE 165 22 TN/WH 1216 22 GY/OG 1215 22 WH/LG S286 S284
S201
See page 914 20 TN/OG
2 1 3 4 C2007 14–3 See page
See page
915 20 PK/LB 14–3
10–8
15 16 C175
VBATT A271
Passive anti– SCP – SCP + A147 G300
Powertrain Con-
theft transceiver
trol Module
151–5
(PCM) (12A650)
24–8, 25–8, 27–5

Communicates PATS module


with encoded instructs PCM to
ignition key. disable engine
starting via the SCP
network.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


117 -1 Remote Control Alarm and Locks

System overview
Hot at all Hot at all P91
times times Central Junc-
tion Box (CJB)
F2.19 F2.50
(14A068)
5A 30A

D20
Controls remote entry system, Data Link Con-
processes radio frequency nector (DLC)
signals from the remote (14489)
transmitter to unlock all doors,
lock all doors or sound a panic
alarm.

A427
Vehicle Security
Module (VSM)

N204 N205 A244 M241


Door lock Door lock Key pad switch Door lock actua-
switch, driver switch, passen- assembly tor, left front
side (14028) ger side (14028) (14A626)
M226 M245
Door lock actua- Liftgate lock ac-
tor, passenger tuator
side (218A42)
Directs ground signal to
M64 M65
VSM for
Door lock actua- Door lock actua-
arming/disarming.
tor, left rear tor, right rear
(218A43) (218A42)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Remote Control Alarm and Locks 117 -2

P91
Hot at all
times Central Junc-
tion Box (CJB)
F2.19
(14A068)
5A
13–6, 13–22
7 C270a
66–1
Warning Devices
1306 20 PK/WH

13 C213
759 18 LG/YE 760 18 PK/LB 23 18 TN/LG 23 18 TN/LG 23 20 PK/LB

3 C2113b 11 6 4 5 12 C2113a
A427
Vehicle Security
Module (VSM)
59–1

5 C2113c 14 2 3 C2113a 6 C2113b


71–1 71–1
Illumination Illumination 1 20 DB
693 20 OG
1210 20 BK/WH 1211 20 WH/RD
S307 194 18 PK 194 18 PK 44–1
Horn/Cigar
See page 194 20 PK Pickup 194 20 PK Pickup
Lighter
14–4 57 14 BK

3 C251 S318
S329
D20
1210 18 BK/WH
Data Link Con- 1211 18 WH/RD 1210 18 BK/WH 1211 18 WH/RD
nector (DLC) 5 3 7 C505 5 3 7 C605
(14489) N204 N205
14–4 Door lock Door lock
4 switch, driver switch, passen-
3 3 4 3 4 3 4
side (14028) ger side (14028)
S300 3) Lock 3) Lock
1 4 C505 1 4 C605 4) Unlock
4) Unlock
151–30 See page 151–30
See page See page See page See page
10–9 10–9 10–9 10–12 10–12
10–23 10–23 10–23 10–24 10–24

G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Remote Control Alarm and Locks 117 -3

P91
Hot at all
times Central Junc-
tion Box (CJB)
F2.50
(14A068)
30A
13–8, 13–24
3 C270e
See page
13–8
13–24
Pickup
S289

116 14 RD/BK
1 C2113b
A427
Vehicle Security
K131 VBATT K130
Module (VSM)
Driver door un- Door lock relay
1) Micropro-
lock relay
cessor
1 59–1

7 14 8 1 C2113a
See page
10–9 118 14 PK/OG 117 14 PK/BK
10–23 S305
163 16 RD/OG
G900 Excursion
118 12 PK/OG

1 C314

118 16 PK/OG 1 C925

1 C525 1 C804 1 C704 1 C603 118 14 PK/OG


M241 M65 M64 M226 1 C457
Door lock actua- Door lock actua- Door lock actua- Door lock actua- M245
tor, left front tor, right rear tor, left rear tor, passenger Liftgate lock ac-
151–30 (218A42) (218A43) side (218A42) tuator
151–28 151–29 151–30 151–26

2 C525 2 C804 2 C704 2 C603 2 C457


117 14 PK/BK
2 C925
117 16 PK/BK 117 14 PK/BK 117 14 PK/BK 117 16 PK/BK
117 12 PK/BK
4 C314

S304

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


117 -4 Remote Control Alarm and Locks

Excursion
A427
Vehicle Security
Module (VSM)
59–2
6 4 2 9 3 C2113c

66 18 LB 124 18 BN 121 18 YE/BK 122 18 YE 123 18 RD

6 5 2 1 4 C510

1013 20 BN/LG 124 20 BN 78 20 LB/YE 79 20 LG/RD 121 20 YE/BK

2 6 1 3 7 C500
A244
Key pad switch
assembly
(14A626)
2) Switch 1/2
3) Switch 3/4
4 4) Switch 5/6
2 3 5 6
5) Switch 7/8
6) Switch 9/0
5 C500 151–30

57 20 BK

3 C510
See page
10–9
G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


119 -1 Climate Controlled Seats

P91
Hot in run Hot at all
times Central Junc-
tion Box (CJB)
F2.27 F2.57
(14A068)
15A 30A
13–8, 13–13,
14 C270j 6 C270k 13–24, 13–29

See page 1153 14 RD/BK


13–13 S315

S303 N275
N274 Seat heater
295 18 LB/PK
Seat heater switch, passen-
Pickup Excursion Excursion Pickup
switch, driver ger side
side 295 18 LB/PK 151–7
151–8
2 C327 8 C327
8 C3049 7 C3049
2 1 6 4 C321
2 1 6 4 C320
See page 1020 18 DG/VT See page
See page 10–11
1020 18 DG/VT 10–11
See page 10–11 461 18 OG
10–25 10–25
10–11 461 18 OG 10–25
1 2 C340 G900 G900
10–25 G900 G900
5 8 10 12 C359 12 5 8 10 C329
A224 A223
Heated seat Heated seat
module, driver module,
side front 1 passenger
4 3 6 7 1 C359 4 3 6 7 C329
151–8 1060 20 1064 16 YE/LB side front
1060 20 BK/LB 1061 20 BN/LB 1064 16 YE/LB 1067 16 VT/LB 57 BK
BK/LB 151–7
2 3 1 C364 1061 20 1067 16 VT/LB
See page See page BN/LB
N29 10–11 10–11 2 3 1 C334
Seat cushion 10–25 10–25 N30
heater, left front Seat cushion
G900
4 C364 151–8 heater, right
4 C334 front
1066 16 GY/LB 151–7
1066 16 GY/LB
1 2 C365 1 2 C335
N31 N32
Seat back heat- Seat back heat-
er, left front er, right front
151–8 151–7

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


120 -1 Power Seats

without memory
P91
Hot at all
Central Junc-
times
tion Box (CJB)
F2.60
(14A068)
30A
13–8, 13–24
5 C270l
Controls the direction of current flow
to operate the bi-directional motor in 566 14 DG
a clockwise or counter clockwise
direction which moves the seat to the
desired position. 1 C3007

4 C360

N216
Seat adjust switch, driver
side front (14A701)
9 0 8 9 0 8 11 0 10 11 0 10 12 0 13 12 0 13 0) Rest
8) Seat forward
9) Seat rearward
8 1 5 6 7 3 2 C360 10) Front height up
11) Front height down
12) Rear height up
57 14 BK 990 14 YE/WH 979 14 RD/WH 981 14 YE/LG 980 14 RD/LG 982 14 RD/LB 983 14 YE/LB
13) Rear height down
151–8

Pickup, without S301 4 1 5 6 2 3 C357


heated seats M214
S332 Power seat motor assem-
See page bly, left
10–9 1 4 5 1) Seat forward/rear-
10–25
ward
G300
4) Seat up/down front
5) Seat up/down rear
151–8
The seat motor assembly contains 3
bi-directional motors (front height motor,
FWD/RWD motor and rear height motor) that
drive the seat up, down, forward or rearward
based on the position of the power seat control
switch.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Seats 120 -2

P91
Hot at all
Central Junc-
times
tion Box (CJB)
F2.62
(14A068)
30A
13–3, 13–19
4 C270l
Controls the direction of current flow
to operate the bi-directional motor in a 51 14 BK/WH
clockwise or counter clockwise
direction which moves the seat to the
desired position. 3 C340

4 C330

N217
Seat adjust switch, pas-
senger side front
9 0 8 9 0 8 11 0 10 11 0 10 12 0 13 12 0 13
0) Rest
8) Seat forward
9) Seat rearward
8 7 6 3 2 5 1 C330 10) Front height up
11) Front height down
12) Rear height up
57 14 BK 986 14 YE/WH 987 14 RD/WH 988 14 YE/LG 989 14 RD/LG 985 14 RD/LB 984 14 YE/LB
13) Rear height down
151–7
with heated S335 4 1 5 6 2 3 C3015
seats
M215
See page Power seat motor assem-
10–11 bly, right
10–25 1 4 5 1) Seat forward/rear-
G900 ward
4) Seat up/down front
5) Seat up/down rear
151–7
The seat motor assembly contains 3
bi-directional motors (front height motor,
FWD/RWD motor and rear height motor) that
drive the seat up, down, forward or rearward
based on the position of the power seat control
switch.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


123 -1 Memory Seats

System overview
Hot at all Hot at all Hot at all P91
times times times Central Junc-
tion Box (CJB)
F2.60 F2.15 F2.13
(14A068)
30A 20A 10A

Allows driver to set and


recall up to three memory
settings.

Memory set and memory Controls the direction of


mirror functions will only N216 N440
current flow to operate the
operate when it receives a Seat adjust Memory set
bi-directional motors in a
ground signal from starting switch, driver switch (14776)
clockwise or counter
system indicating that side front
clockwise direction which
park/neutral position switch is (14A701)
moves the seat to the desired
in park or neutral position. position.

A207
Driver seat
module
(14C718)

M214 B223 B222 B224


Power seat motor as- Driver memory Driver memory Driver memory
1 4 5 sembly, left seat front height seat horizontal seat rear height
1) Seat forward/rear- sensor sensor sensor
ward
4) Seat up/down
front
5) Seat up/down rear

The seat motor assembly contains 3


bi-directional motors (front height motor,
FWD/RWD motor and rear height motor) that
drive the seat up, down, forward or rearward
based on the position of the power seat control
switch.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Memory Seats 123 -2

P91
Hot at all Hot at all Hot at all
Central Junc-
times times times
tion Box (CJB)
F2.60 F2.15 F2.13 (14A068)
30A 20A 10A 13–6, 13–8

5 C270l 1 3 C270j

See page
13–6

S316

566 14 DG 109 20 VT/WH 956 20 OG/LG

1 C327

4 C360

N216
9 C327 Seat adjust switch,
11 0 10 11 0 10 13 0 12 13 0 12 9 0 8 9 0 8 15 0 14 15 0 14 driver side front
(14A701)
0) Rest
8) Seat forward
9) Seat rearward
10) Front height
up
1 5 3 2 6 7 8 C360 11) Front height
down
12) Rear height up
13) Rear height
down
1464 2..220 YE
.21463 20 RD/YE 1467 20 GY/YE 1468 20 GY/LB 1466 20 GY/OG 1465 20 GY/WH 676 20 PK/OG
14) Entire seat up
15) Entire seat
down
1 C341b 1 C341c 16 5 3 4 15 14 C341a 151–8
7 C327
A207
VBATT VBATT
Driver seat
module
See page
(14C718)
151–8 10–8
2 C341b 6 C341c

See page See page


10–11 10–8

G900 G300

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


123 -3 Memory Seats

See page
123–4

A B C

443 20 LG/RD 442 20 LG/OG 444 20 LG/BK


2 C383
B223
Driver memory
seat front height
sensor
2 C372
3 1 C383 151–8
B222
447 20 OG/RD Driver memory
446 22 OG/WH seat horizontal
N440
Memory set sensor
2 C373
switch (14776) 3 1 C372 151–8
1) Set 1 B224
447 22 OG/RD Driver memory
2) Set 2
446 22 OG/WH seat rear height
1 2 3 3) Set
sensor
3 1 C373 151–8
2 6 5 1 7 C503 447 22 OG/RD
446 22 OG/WH
267 20 BN/LG 268 20 BK/OG 270 20 BN/OG 272 20 WH/OG 676 20 PK/OG S326

S325
S314
446 22 OG/WH 447 20 OG/RD
See page
10–8 6 5 C315

G300
S338 S337
447 22 OG/RD 447 20 LG/RD 446 20 OG/WH 446 20 OG/RD

127–2 127–2
Adjustable Pedal Adjustable Pedal

4 3 5 10 C341c 13 19 C341a

SIG A207

Driver seat
RTN
module
(14C718)
151–8

Windstar ’02
Memory Seats 123 -4

127–2 14–4
Module Commu- See page
Adjustable Pedal
nications Net- 123–3
work
A B C

1490 18 LB/DG 1489 18 LB/BK 1493 20 PK/BK 1492 20 LB/RD 1491 20 LB/YE 693 20 OG 443 20 LG/RD 442 20 LG/OG 444 20 LG/BK

1 2 3 C315

12 10 C341a 8 9 7 2 C341c 6 5 17 C341a


A207
Driver seat
module
(14C718)
151–8

1 24 11 22 9 23 C341a

1469 16 RD/LB 1470 16 YE/LB 1471 16 RD/WH 1472 22 YE/WH 1474 16 RD/LG 1473 16 YE/LG

6 5 4 1 2 3 C357

M214
Power seat mo-
tor assembly,
4 1 5
left
1) Seat for-
ward/rear-
ward
4) Seat up/
down front
5) Seat up/
down rear
151–8

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


124 -1 Power Mirrors

Excursion
P91
Hot at all times Central Junc-
tion Box (CJB)
F2.13 (14A068)
10A 13–6

3 C270j
See page
13–6 Directs current to power
S316 mirror motors, and controls
mirror movement.
956 20 OG/LG

1 C527
N409
Exterior rear view mir-
2 0 1 2 0 1 3 0 4 3 0 4 ror switch (17B676)
0) Rest
1) Up
2) Down
3) Left
4) Right
7) Right mirror select
8) Left mirror select
8 0 7 8 0 7
151–30

90–3 56–1
Turn/Stop/Haz- Rear Window
6 7 4 8 3 5 C527
ard Lamps Defrost 56–1 90–3
See page Rear Window Turn/Stop/Haz-
542 20 YE 541 20 DB 540 20 RD 544 20 VT 543 20 DG
10–9 ard Lamps
Defrost
G900
3 18 LG/WH 59 16 DG/VT S261
59 16 DG/VT 2 18 WH/LB

4 6 2 3 1 C521 2 3 1 6 4 C601

M220 M221
Exterior rear Exterior rear
view mirror, view mirror,
driver side passenger side
(17682) (17683)
151–30 151–30

5 C521 5 C601
Reversing current in two
bi-directional motors enables mirror
See page See page
to move both horizontally (left and
10–12 10–12
right) and vertically (up and down).
G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Power Mirrors 124 -2

Pickup
P91
Hot at all times Central Junc-
tion Box (CJB)
F2.13 (14A068)
10A 13–22

3 C270j
Directs current to power
mirror motors, and controls
956 20 OG/LG mirror movement.

1 C527
N409
Exterior rear view
2 0 1 3 0 4 mirror switch
2 0 1 3 0 4
(17B676)
0) Rest
1) Up
2) Down
3) Left
4) Right
7) Right mirror
8 0 7 8 0 7 select
8) Left mirror se-
lect
6 7 4 8 3 5 C527

542 20 YE 541 20 DB 540 20 RD 544 20 VT 543 20 DG 57 20 BK

3 1 C521 3 1 C601 S501

M220 M221 See page


Exterior rear Exterior rear 10–23
view mirror, view mirror, G900
driver side passenger side
(17682) (17683)

Reversing current in two


2 C521 2 C601
bi-directional motors
enables mirror to move
542 20 YE 542 20 YE both horizontally (left and
right) and vertically (up
S261 and down).

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


125 -1 Electronic Day/Night Mirror

P91
Hot in run
Central Junc-
tion Box (CJB)
F2.27 (14A068)
10A 13–13

7 C270h 21 C270b

See page See page


13–14 13–13
9 C167
When in Reverse, the B234 S942
electrochromatic Digital Transmission
inside mirror unit Range (DTR) sensor
P R N D 2 1 (7F293)
returns to or remains
11 C167 30–2
in the day position.

140 18 BK/PK

10 C192
295 18 LB/PK
See page
93–1
S160

10 C145

8 C264

3 1 C911

Contains photocell amplifier that A222


VPWR VBATT
changes the mirror face from Electrochromat-
highly reflective (the normal state) ic inside mirror
to slightly reflective (the non-glare unit (17700)
151–24
position). 2 C911
57 20 BK
S936
See page
10–5
G201

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


127 -1 Adjustable Pedal

without memory
P91
Hot at all
Central Junc-
times
tion Box (CJB)
F2.1 (14A068)
5A 13–1, 13–17
3 C270d 71–2
Illumination

1567 18 RD/LB
19 20 LB/RD

2 5 C2089
N449
0 1 Adjustable ped-
al switch
0) Forward
1) Rearward
7 1 6 3 4 C2089 151–3
1490 18 LB/OG 1489 18 LB/BK 57 18 BK 57 18 BK 57 20 BK
S257 S217
2 1 C2003 See page See page
10–5 10–7
10–19 10–21
M236
G201 G202
Adjustable ped-
al motor
(2C429)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Adjustable Pedal 127 -2

with memory
A207
VPWR VREF
Driver seat
SIG module
– RTN (14C718)
151–8
12 10 19 C341a 7 C341c 13 C341a 8 9 C341c
See page See page
123–3 123–3
1490 18 LB/DG 1489 18 LB/BK 1491 20 LB/YE
S337 S338

446 20 OG/WH 447 20 OG/RD 1493 20 PK/BK 1492 20 LB/RD

5 C327
3 12 11 C327

5 9 C210 5 C212 3 C210 6 C212


12 4 C210

5 6 1 2 3 C2159 1493 18 PK/BK 1492 18 LB/RD

M236 71–2
Adjustable ped- Illumination
al motor (2C429)
151–3
19 20 LB/RD

1 7 5 C2089
N449
Adjustable ped-
0 1 al switch
0) Forward
1) Rearward
Driver may adjust brake
2 4 C2089 151–3
and accelerator pedals for
676 18 BK/LB 57 20 BK
a more comfortable driving
position and may S201 S217
store/recall up to three See page
See page
memory positions. 10–7
10–8
10–21
G300 G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


130 -1 Radio

System overview
P91
Hot at all times Central Junc-
Hot at all Hot in start Hot at all
K126 times times tion Box (CJB)
Accessory (14A068)
delay relay F2.16 F2.32 F2.11
15A 5A 20A

F2.42
15A

CDX6 models
P87
(w/in–dash CD
Rear Inte-
changer) receive grated Control
vehicle speed Panel (RICP)
information from (19980)
ABS module.
Y271 Y17
Speaker, right Speaker, left
middle rear (18808)

Y269 Y19
A7 Speaker, left Speaker, right
ABS control middle rear (18808)
module (2C219)

A11
Radio (18806)

P140
Y18 Y28
Air bag sliding
Speaker, right Speaker, left
contact
front (18808) front (18808)
(14A664)

N433
Steering wheel
radio switch

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02


Radio 130 -2

P91
Hot at all times Hot in start Hot at all Hot at all Central Junc-
30 85 C2075 times times tion Box (CJB)
K126 F2.32 F2.11 F2.16 (14A068)
Accessory 5A 20A 15A 13–1, 13–6,
delay relay 13–11, 13–17,
13–27
87 86 C2075
F2.42
15A

23 2 C270a 5 C270d 24 C270a


with CD changer
194 18 PK 1000 20 RD/BK 797 16 LG/VT 829 18 WH/VT
with Rear Seat
Entertainment A7
ABS control 1 C214
(RSE) system
module
(2C219)
11 C135 42–2 829 20 WH/VT
S295
71–2
1564 20 RD See page 71–4 71–2
42–2 Illumination Illumination
S253
132–3
Rear Seat Enter- 679 20 GY/BK
tainment (RSE) 19 20 LB/RD 19 20 LB/RD

10 C290a 9 C290b 1 3 9 C290a 15 9 C349


A11 P87
VPWR VBATT VBATT VBATT
Radio (18806) Rear Integrated
151–3 Control Panel
(RICP) (19980)

2 11 16 C290a 14 10 C349

57 20 BK 694 18 BK/LG 694 16 BK/LG 694 20 BK/LG 57 20 BK


2 C214
S290 S285 S324
See page See page See page See page
10–5 10–6
10–6 10–7
10–19 10–20
G201 G200 G202

Excursion

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02


130 -3 Radio

Excursion, base audio


A11
Radio (18806)
151–3

8 7 15 14 13 12 6 5 C290a

805 18 WH/LG 804 18 OG/LG 827 18 TN/WH 825 18 TN/OG

811 18 DG/OG 813 18 LB/WH 801 18 TN/YE 803 18 BN/PK

12 8 C213 2 1 C210
8 6 11 10 C211

S292

1 C523 1 C396
Y28 Y19
Speaker, left Speaker, right
front (18808) rear (18808)

2 C523 2 C396
1 C813
Y271
1 C612 Speaker, right
Y18 middle
Speaker, right
front (18808) S293
2 C813

2 C612 803 18 BN/PK 803 18 BN/PK

1 C395 S291
Y17
Speaker, left
rear (18808)

1 C712 2 C395
Y269
Speaker, left
middle

2 C712

801 18 TN/YE 801 18 TN/YE

S294

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02


Radio 130 -4

Excursion, Audiophile sound system


P87
Rear Inte-
grated Con-
trol Panel
3 4 2 7 6 8 16 12 13 C349 (RICP) (19980)
800 20 GY/LB 827 20 TN/WH 802 20 803 20 BN/PK 1068 20 LG/BK 832 20 LB/PK
801 20 TN/YE OG/RD 825 20 TN/LG 833 20 TN
13 5 9 10 11 12 3 13 12 C214

800 18 GY/LB 827 18 TN/WH 802 18 825 18 TN/LG


OG/RD
6 C211 10 C211 with DVD player
S293 S292
1 C395 1 C396
801 18 TN/YE 803 18 BN/PK S244
Y17 Y19
Speaker, left Speaker, S245
rear (18808) right rear S246
(18808)
1 C712 1 C813
2 C395 2 C396
Y269 Y271
Speaker, left Speaker, right
middle middle
801 18 TN/YE
2 C712 2 C813 803 18 BN/PK
132–2
801 18 TN/YE 803 18 BN/PK Rear Seat Enter-
S294 S291 tainment (RSE)
8 C211 11 C211

S283 S282
12 13 5 6 C290a 5 7 6 C290b
A11
Radio (18806)
151–3

8 7 15 14 C290a 16 17 18 19 20 C290b
805 18 WH/LG 804 18 OG/LG
with DVD player
811 18 DG/OG 813 18 LB/WH 48 20 690 20 GY 799 20 OG/BK 856 20 VT 798 20 LG/RD
12 8 C213 2 1 C210

1 C612 1 C523
Y18 Y28
132–2
Speaker, right Speaker, left Rear Seat Enter-
front (18808) front (18808)
tainment (RSE)

2 C612 2 C523

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02


130 -5 Radio

Pickup
A11
Radio (18806)
151–3

8 7 15 14 13 12 6 5 C290a

805 18 WH/LG 804 18 OG/LG 800 18 GY/LB 802 18 OG/RD

811 18 DG/OG 813 18 LB/WH 801 18 TN/YE 803 18 BN/PK

12 8 C213 2 1 C210 8 6 11 10 C211

C802 with crew cab,


with super cab
1 C523 1 C396
Y28 Y19
Speaker, left Speaker, right
front (18808) rear (18808)

2 C523 C702 with crew cab, 2 C396


with super cab with crew cab,
C802
1 C612 1 C395 with super cab
Y18 Y17
Speaker, right Speaker, left
front (18808) rear (18808)

2 C612 2 C395

C702 with crew cab,


with super cab

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02


Radio 130 -6

A11
Radio (18806)
151–3

14 C290b
71–2
Illumination 595 20 LB/RD
2 C218a

P140
Air bag sliding
contact
(14A664)

See page C260


71–2
N433
73.2Ω 133Ω 237Ω 453Ω
Steering wheel
radio switch
3.92kΩ
See page
55–5

See page
31–4

C260

P140
Air bag sliding
contact
(14A664)

6 C218a

Diesel gasoline engines

359 20 GY/RD 848 20 DG/OG

C145 30 C1010
13
See page
27–7
91 C175 6 C122
– SIG A147 – SIG M87
RTN Powertrain Con- Speed control
RTN
trol Module servo (9C735)
(PCM) (12A650) 31–3

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02


130 -7 Radio

Excursion, Audiophile sound system, with video cassette player


A267
Rear Seat En-
tertainment
(RSE) module
3 4 2 7 6 8 16 13 12 C3077b 132–7
800 20 GY/LB 827 20 TN/WH 802 20 803 20 BN/PK 1068 20 LG/BK 832 20 LB/PK
801 20 TN/YE OG/RD 825 20 TN/LG 833 20 TN
13 5 9 10 11 12 3 15 16 C214

827 18 TN/WH 825 18 TN/LG


6 C211 10 C211
S293 S292
1 C395 1 C396
801 18 TN/YE Y17 803 18 BN/PK Y19
Speaker, left Speaker,
rear (18808) right rear
(18808)
1 C712 1 C813
2 C395 2 C396
Y269 Y271
Speaker, left Speaker, right
middle middle
801 18 TN/YE
2 C712 2 C813 803 18 BN/PK

801 18 TN/YE 803 18 BN/PK


S294 S291
8 C211 11 C211

S283 S282
12 13 5 6 C290a 5 7 6 C290b
A11
Radio (18806)
151–3

8 7 15 14 C290a 16 17 18 19 20 C290b
805 18 WH/LG 804 18 OG/LG
811 18 DG/OG 813 18 LB/WH 48 20 690 20 GY 799 20 OG/BK 856 20 VT 798 20 LG/RD
12 8 C213 2 1 C210

1 C612 1 C523
Y18 Y28
132–7
Speaker, right Speaker, left Rear Seat Enter-
front (18808) front (18808)
tainment (RSE)

2 C612 2 C523

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02


131 -1 Parking Aid

System overview
Sensors can detect Sensors emit an ultrasonic
objects approximately field in a semicircular area
1.8m (5.9ft) to the rear of around the rear of the
the vehicle. vehicle.

P91 B254 B252 B253 B255


Hot in run
Central Junc- Parking aid sen- Parking aid sen- Parking aid sen- Parking aid sen-
tion Box (CJB) sor, outer left sor, inner left sor, inner right sor, outer right
F2.27
(14A068) (15K859) (15K859) (15K859) (15K859)
15A

A265
Parking Aid
Module (PAM)
(15K866)

N470 Y234
The system can be disabled Parking aid dis- Parking aid
by pressing the parking aid able switch speaker
switch on the center console. (15A860)

Generates a 750Hz variable


warning tone which increases
in rate as objects get closer.
Tone becomes continuous
when object gets within 25cm.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Parking Aid 131 -2

Excursion
P91
Hot in run
Central Junction Box (CJB)
F2.27 (14A068)
15A 13–13
B254 B253
C270j Parking aid sensor, Parking aid sen-
14
SIG outer left (15K859) – SIG sor, inner right

See page RTN VPWR RTN VPWR
(15K859)
13–13 2 3 1 C4009 2 3 1 C4012
S320 B252 B255
Parking aid sen- Parking aid sen-
– SIG sor, inner left SIG sor, outer right

RTN VPWR (15K859) RTN VPWR (15K859)

2 3 1 C4010 2 3 1 C4011

295 18 LB/PK 1440 20 DG/YE 1442 20 DG/WH 1439 20 BN/PK 1440 20 DG/YE 1444 20 DB/YE 1439 20 BN/PK

1441 20 WH/LG 1439 20 BN/PK 1440 20 DG/YE 1443 20 WH/LB 1439 20 BN/PK 1440 20 DG/YE

S450

S451

3 2 4 6 5 1 C406
93–2
Reversing
13 8 11 6 7 14 C405 Lamps

13 15 16 10 7 14 C421
140 20 BK/PK

1 11 10 16 23 15 24 9 C4014
A265
VBATT – SIG
RTN Parking Aid
Module (PAM)
3 C4014 (15K866)
57 20 BK
S323 without auxiliary a/c

See page
10–13
G403

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


131 -3 Parking Aid

Pickup
P91
Hot in run
Central Junction Box (CJB)
F2.27 (14A068)
15A 13–29
B254 B253
C270j Parking aid sen- Parking aid sen-
14
SIG sor, outer left – SIG sor, inner right

See page RTN VPWR (15K859) RTN VPWR
(15K859)
13–29 2 3 1 C4009 2 3 1 C4012
B255
S322 B252
Parking aid
Parking aid sen-
SIG SIG sensor, outer
– sor, inner left –
RTN VPWR (15K859) RTN VPWR right (15K859)

2 3 1 C4010 2 3 1 C4011

1440 20 DG/YE 1442 20 DG/WH 1439 20 BN/PK 1440 20 DG/YE 1444 20 DB/YE 1439 20 BN/PK

295 18 LB/PK 1441 20 WH/LG 1439 20 BN/PK 1440 20 DG/YE 1443 20 WH/LB 1439 20 BN/PK 1440 20 DG/YE

S450
S451

3 2 4 6 5 1 C406
93–2
Reversing
1 5 3 6 2 4 C3047 Lamps

1 2 11 9 12 8 C300 140 20 BK/PK

1 11 10 16 23 15 24 9 C4014
A265
VBATT – SIG
RTN Parking Aid
Module (PAM)
(15K866)
3 C4014 151–25
57 20 BK
6 C300

See page
10–24
G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Parking Aid 131 -4

A265
Parking Aid
Module (PAM)
(15K866)
5 7 19 17 C4014 151–24

70 20 LB/WH 1435 20 DG/VT 1436 20 VT/OG


1438 20 DG

11 8 C339
1 C4015
14–2 Pickup Y234
Module Commu- 4 10 C300
Parking aid
nications Net-
speaker
work
14 10 C210
2 C4015
71–2
Illumination
1437 20 BK/PK
1435 18 DG/VT 1436 18 VT/OG
19 20 DB/OG
14 C4014
2 6 8 C2035 A265
N470 – SIG
RTN Parking Aid
Parking aid dis-
Module (PAM)
able switch
(15K866)
(15A860)
151–25
151–2

1 4 C2035

676 20 PK/OG 57 20 BK

S201 S290
See page See page
10–8 10–5
10–22 10–19
G300 G201

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


132 -1 Rear Seat Entertainment (RSE)

Excursion, with video cassette player, System overview


P91
Hot at all Central Junc-
times tion Box (CJB)
K126 (14A068)
Accessory
delay relay Hot at all
times
F2.42 F2.16
15A 15A

A11 A269
Radio (18806) Video display

A267
Rear Seat Enter-
tainment (RSE)
module

Y269 Y17 Y271 Y19


Speaker, left Speaker, left Speaker, right Speaker, right
middle rear (18808) middle rear (18808)

A270
Video cassette
player

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Rear Seat Entertainment (RSE) 132 -2

Excursion, with DVD player


Hot at all P91
Central Junc-
times
tion Box (CJB)
F2.16 (14A068)
15A 13–6

5 C270j
See page
13–6
4 C313
829 18 WH/VT
1 C949
VBATT A433
DVD player

10 12 6 11 5 7 8 2 C949
694 20 BK/LG 799 20 OG/BK 690 20 GY 798 20 LG/RD 856 20 VT 832 20 LB/PK 833 20 TN 1068 20 LG/BK

Shield
6 C313

See page
10–6 48 20
8 16 12 11 15 13 14 5 C313
G200 48 20

Shield

48 20

4 12 7 8 11 14 9 13 C212
48 18

Shield
S246 S245 S244

See page See page See page


130–4 130–4 130–4
16 18 17 20 19 6 7 5 C290b
A11
Radio (18806)
130–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


132 -3 Rear Seat Entertainment (RSE)

Excursion, with video cassette player


P91
Hot at all
Central Junc-
times tion Box (CJB)
30 85 C2075 (14A068)
K126 13–4
Accessory
delay relay
Hot at all
87 86 C2075 times
F2.16
F2.42 15A
15A

11 C270j 23 C270j 24 C270a


See page
71–1 194 18 PK 829 18 WH/VT
S302
S295
1563 20 LG 1 C214
1564 20 RD
11 C313
13 C275

1 C960 10 C290a 7 C3177 7 C3178


A269 A11 T12 T13
VPWR VPWR
Video display Radio (18806) 1.0 Power choke 1 1.0 Power choke 2 71–2
130–2 mH mH Illumination

2 C960 11 16 C290a 12 C3177 12 C3178

1564 20 RD 829 20 WH/VT 19 20 LB/RD


694 20 BK/LG
1 C3076 15 9 C3077b
15 C313 VPWR A270 VPWR A267
694 18 BK/LG 694 16 BK/LG
Video cassette Rear Seat Enter-
player tainment (RSE)
694 18 BK/LG
module
13 C3076 11 16 16 C3077b
10 C212
694 20 BK/LG 694 20 BK/LG 694 20 BK/LG 694 20 BK/LG

S285 S350
See page See page
10–6 10–10
G200

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Rear Seat Entertainment (RSE) 132 -4

Excursion, with video cassette player


A269
Video display

11 10 9 4 3 C960
48 20 1541 20 DB 1540 20 DG 1808 20 BK 1807 20 WH
S946
S947 S945
48 48 48
S919 S918

S917
48 18 1541 20 DB 1808 20 BK
6 8 4 16 12 C313

1540 20 DG 1807 20 WH
S367
S365 S364
48 48 48
S243 S262

S256
48 18 1541 20 DB 1808 20 BK

9 3 4 13 14 C212

S269
S273 S251
48 48 48
S274 S277

S270
48 20 1541 20 DB 1808 20 BK

12 6 5 7 8 C275
S336
S347 S348
48 48 48
S340 S353

S351
See page 1541 20 DB 1808 20 BK
10–10 12 5 C3076 19 9 C3077a
A270 A267
G200
Video cassette Rear Seat Enter-
player tainment (RSE)
module

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


132 -5 Rear Seat Entertainment (RSE)

Excursion, with video cassette player


A269
Video display

8 7 6 5 C960
1402 20 RD/WH 891 20 RD/BK 76 20 LG/WH 99 20 LG/BK

S944 S943
48 48
S915 S916
1402 20 RD/WH 76 20 LG/WH
13 14 5 10 C313

S363 S362
48 48
S263 S264

1402 20 RD/WH 76 20 LG/WH

8 12 7 11 C212

S281 S276
48 48
S287 S280

1402 20 RD/WH 76 20 LG/WH

15 16 10 11 C275
1402 18 RD/WH

A B C D

See page See page


132–6 132–6

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


Rear Seat Entertainment (RSE) 132 -6

Excursion, with video cassette player


A270
See page Video cassette
132–5 player
B
7 14 4 16 8 15 6 C3076

891 20 RD/BK 891 20 RD/BK 76 20 LG/WH


See page See page
See page 132–5 132–5
132–5 D C
A

1402 18 RD/WH 1402 20 RD/WH 1802 20 DG 47 20 LB/WH 48 20 99 20 LG/BK 99 20 LG/BK 76 20 LG/WH

S331
S360
S361 S366

S351
S342
S341 See page
10–10 S345

G200
S352

1402 20 RD/WH

76 20 LG/WH
8 18 10 6 7 17 C3077a
A267
Rear Seat Enter-
tainment (RSE)
module
10 C3077b 16 20 C3077a
57 20 BK 48 48
9 C275
S351
See page See page
10–7 10–6
G201 G200

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


132 -7 Rear Seat Entertainment (RSE)

Excursion, with video cassette player


A11
Radio (18806)
130–7

6 13 5 12 C290a 6 7 5 17 18 19 20 16 C290b
801 18 TN/YE 800 20 GY/LB 833 20 TN 1562 20 YE 1560 20 WH
803 18 BN/PK 802 18 OG/RD 832 20 LB/PK 1068 20 LG/BK 1561 20 OG 1559 20 RD 48 20
S266
S283

S267
S282
48 20

11 5 10 13 16 15 3 C214 2 1 4 3 5 C275

S359
801 20 TN/YE
803 20 BN/PK 802 20 OG/RD S358
48 20
6 4 7 3 12 13 16 C3077b 13 14 11 12 15 C3077a
A267
Rear Seat Enter-
tainment (RSE)
module
2 8 C3077b
827 20 TN/WH 825 20 TN/LG
9 12 C214

827 18 TN/WH 825 18 TN/LG

8 11 6 10 C211

S293 S292

1 C712 1 C395 1 C813 1 C396


Y269 Y17 Y271 Y19
Speaker, left Speaker, left Speaker, right Speaker, right
middle rear (18808) middle rear (18808)

2 C712 2 C395 2 C813 2 C396


801 18 TN/YE 801 18 TN/YE 803 18 BN/PK 803 18 BN/PK
S294

S291

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen08F

149-1 Component Testing

Introduction
Component testing procedures are provided to determine whether a component is good or bad.

Testing information for each component includes a schematic, a view of the terminal locations and step–by–step test procedures. Terminal
locations are identified by numbers or letters that may be on the component or next to it.

Terminals

C1 C1
with mark without mark

$
! +
%
,
&

'

)
-
*
" .
!#

F10025 F10025

The component connector MUST BE REMOVED before testing. To test a single circuit within the component, select that circuit under the
column ”Circuit to test”. If you wish to test the complete component, perform all tests.

Connect the tester to the terminals shown in the second column and operate the component as shown in the third column.

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


init date cx
mrr 2/15/01
E2oen08G

Component Testing 149-2

Headlamp switch, Exterior lamps


Schematic Terminals

C205a
6 2 9 7 11 C205a
N113
Main light switch
7 1 0 5 (11654)
6 0) Off
1) Park 1 6
7 1 0 5 3) Fog lamps
0 3 5) Autolamp on
6) Fog lamp illu- 7 12
mination
7) Head
5 8 12 C205a
F12101

Component testing procedure


Circuit to test Connect self–powered test light or ohm- Move switch to these A good switch will indicate
meter to terminals positions

Headlamp 9 and 8 Off Open circuit


Head Closed circuit
Park Open circuit
Autolamps Open circuit
Park lamps 11 and 12 Off Open circuit
Head Closed circuit
Park Closed circuit
Autolamps Open circuit
Autolamps 7 and 8 Off Open circuit
Head Open circuit
Park Open circuit
Autolamps Closed circuit
Fog lamps 2 and 5 On Closed circuit
Off Open circuit

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


E2oen08H

149-3 Component Testing

Headlamp switch, Interior lamps


Schematic Terminals

C205b
2 C205b
N113
Main light switch
(11654)
0) Off 1 6
17 4) Illumination
8 0
8) Interior
4 17) Microproces-
sor
6 1 4 C205b
F06209

Component testing procedure


Circuit to test Connect self–powered test light or ohm- Move switch to these A good switch will indicate
meter to terminals positions

Interior lamp 2 and 4 On Open circuit


Off Closed circuit

Component testing procedure (voltage applied)


Disconnect the ohmmeter; connect pin 6 using a fused (10A) jumper to 12V DC power and pin 4 to ground. Measure the voltage between
pin 1 and pin 4 while rotating the thumbwell from full illumination to no illumination. If the voltage smoothly decreases from near 12 volts to
near 0 volts, the illumination dimmer is okay. If not, replace the main light switch.

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


init date cx
mrr 2/15/01
E2oen08I

Component Testing 149-4

Ignition switch (11572)


Schematic Terminals

C250
GND B5 B1 B2 B3 B4 C250

N278
Ignition switch B2 STA B4
(11572) P2
GN A2
0) Off B3 A4
3 2 0 4 1 3 2 0 4 1 3 2 0 4 1 3 2 0 4 1 3 2 0 4 1 3 2 0 4 1 3 2 0 4 1 D P1
1) Acc
2) Run 12 A1 A3 I1
3) Start B1 B5
4) Lock
P2 P1 I1 A1 I2 A2 A3 STA A4 C250

Component testing procedure


Circuit to test Connect self–powered test light or ohm- Move key to these A good switch will indicate
meter to terminals positions

Run power circuit B2 and A2 Off/Lock Open circuit


B3 and A3 Accessory Open circuit
B4 and A4 Run Closed circuit
Start Open circuit
Run/Start power cir- B5 and I1 Off/Lock Open circuit
cuit Accessory Open circuit
Run Closed circuit
Start Closed circuit
Run/Acc power circuit B1 and A1 Off/Lock Open circuit
Accessory Closed circuit
Run Closed circuit
Start Open circuit
Start power circuit GND and P2 Off/Lock Open circuit
GND and P1 Accessory Open circuit
B1 and I2 Run Open circuit
B4 and STA
Start Closed circuit

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


E2oen08J

149-5 Component Testing

Multifunction Switch, Wiper/Washer Portion


Schematic

2 3 4 1 5 11 12 C202b
N442
0 21 22 23 24 25 2 1 0 21 22 23 24 25 2 1 0 21 22 23 24 25 2 1 6 0 5 20 6 0 5 20 6
Multifunction
switch
0) Off
1) High
2) Low
5) Variable in-
6 C202b termittent
wipe
6) Wash
20) On
21) Interval 1
22) Interval 2
23) Interval 3
24) Interval 4
25) Interval 5

Terminals

10 5 1 7

C202a C202b

6 1

F10129
6 12

F12137

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


init date cx
mrr 2/15/01
E2oen08K

Component Testing 149-6

Multifunction Switch, Wiper/Washer Portion (continued)


Component testing procedure
Circuit to test Connect self–powered test light Move switch to these A good switch will indicate
or ohmmeter to terminals positions

Rear wiper switch cir- C202b, 6 and 12 On Closed circuit


cuit C202b, 6 and 11
C202b, 6 and 12 Intermittent Closed circuit
Rear washer switch C202b, 6 and 11 Rear washer On Closed circuit
circuit C202b, 6 and 11 Rear washer Off Open circuit
C202b, 6 and 12
Front wiper switch cir- C202b, 6 and 2 High Closed circuit
cuit C202b, 6 and 4
C202b, 6 and 1
C202b, 6 and 2 Low Closed circuit
C202b, 6 and 1
C202b, 6 and 1 Off Open circuit
C202b, 6 and 2
C202b, 6 and 3
C202b, 6 and 4

C202b, 6 and 1 Intermittent 1 Closed circuit


C202b, 6 and 1 Intermittent 2 Closed circuit
C202b, 6 and 3
C202b, 6 and 3 Intermittent 3 Closed circuit
C202b, 6 and 2 Intermittent 4 Closed circuit
C202b, 6 and 3
C202b, 6 and 2 Intermittent 5 Closed circuit
C202b, 6 and 1
Front washer switch C202b, 6 and 5 Front washer On Closed circuit
circuit Front washer Off Open circuit

Excursion, Super Duty Series, F-250, F-350, F-450, F-550


E2oen08L

149-7 Component Testing

Multifunction Switch, Lamp Portion (continued)


Schematic Terminals

1 7
9 7 C202a

N442 10 5
Multifunction
switch
14) High beam
15 19 14 15 19 14 15) Flash to pass
19) Low beam
C202a C202b
8 6 C202a

6 1
6 12

Component testing procedure


Circuit to test Connect self–powered test light Move switch to these A good switch will indicate
or ohmmeter to terminals positions

High beam 8 and 7 High beam Closed circuit


Flash–to–pass Open circuit
Low beam Open circuit
Low beam/Flash–to– 8 and 9 High beam Open circuit
pass Flash–to–pass Closed circuit
Low beam Closed circuit
6 and 7 High beam Open circuit
Flash–to–pass Closed circuit
Low beam Open circuit

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


init date cx
mrr 2/15/01
E2oen08M

Vacuum Distribution 149-8

Multifunction Switch, Turn Portion (continued)


Schematic Terminals

3 1 2 C202a
1 7
N442 10 5
Multifunction
switch
0 18
0) Off
16) Left turn
17) Right turn C202a C202b
17 17 16 16
18) Hazard

7 8 9 10 C202b

6 1

6 12

Component testing procedure


Circuit to test Connect self–powered test light Move switch to these A good switch will indicate
or ohmmeter to terminals positions

Turn signal C202a, 2 and C202b, 10 Left turn Closed circuit


C202a, 2 and C202b, 9 Off Open circuit
C202a, 2 and C202b, 7 Right turn Closed circuit
C202a, 2 and C202b, 8 Off Open circuit
C202a, 3 and C202b, 7 Turn signal switch in neu- Closed circuit
Hazard
C202a, 3 and C202b, 8 tral , Hazard On
C202a, 3 and C202b, 9
C202a, 3 and C202b, 10
C202a, 1 and C202b, 8 Turn signal switch in neu- Closed circuit
C202a, 1 and C202b, 9 tral , Hazard Off

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen08N

149-9 Component Testing

Master window adjust switch (14529)


Schematic

6 C504a
N447
1 2 3 4 Master window ad-
just switch (14529)
6 0 5 6 0 5 6 0 5 6 0 5 6 0 5 6 0 5 6 0 5 6 0 5 8 3) Left rear
4) Right rear
5) Up
6) Down
8) Lock

7 8 3 4 C504a 6 5 2 3 C504b 2 C504a 4 C504b

Terminals

C504b C504a

3 1 4 1
6 4

8 5

F06213 F08167

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


init date cx
mrr 2/15/01
E2oen08O

Component Testing 149-10

Master window adjust switch (14529) (continued)


Component testing procedure
Circuit to test Connect self–powered test light Move switch to these A good switch will indicate
or ohmmeter to terminals positions

Power and Ground C504b, 4, and C504a, 3 All Eight Window Switches (at Closed circuit
Checks Before Any C504b, 4, and C504a, 4 rest)
Other Tests C504b, 4, and C504a, 8
C504b, 4, and C504b, 1
C504b, 4, and C504b, 2
C504b, 4, and C504b, 3
C504b, 4, and C504b, 4
C504b, 4, and C504b, 5
C504b, 4, and C504b, 6

Left front window cir- C504a, 6 and C504a, 8 Down Closed circuit
cuit
Right front window cir- C504a, 3 and C504a, 6 Up Closed circuit
cuit
C504a, 4 and C504a, 6 Down Closed circuit

Left rear window cir- C504a, 6 and C504b, 6 Up Closed circuit


cuit
C504a, 6 and C504b, 5 Down Closed circuit

Right rear window cir- C504a, 6 and C504b, 2 Up Closed circuit


cuit
C504a, 6 and C504b, 3 Down Closed circuit

C504a, 6 and C504b, 4 Lock Open circuit

Unlock Closed circuit

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


E2oen08P

149-11 Component Testing

Window adjust switch


Schematic Terminals

C604
6 1 3 C801 C701
N110 C801
Window adjust
switch, right 3 1
1 2 1 2 rear (14A412)
1) Up 6 4
2) Down

5 2 C801

F06213

Component testing procedure


Circuit to test Connect self–powered test light Move switch to these A good switch will indicate
or ohmmeter to terminals positions

Up Switch Circuit 3 and 2 Up Closed circuit

6 and 5, Rest Closed circuit


1 and 2

Down Switch Circuit 3 and 5 Down Closed circuit

6 and 5, Rest Closed circuit


1 and 2

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


init date cx
mrr 2/15/01
E2oen08Q

Component Testing 149-12

Seat adjust switch


Schematic Terminals
4 C330
N217
C330
Seat adjust switch, pas-
! $
senger side front
9 0 8 9 0 8 11 0 10 11 0 10 13 0 12 13 0 12 0) Rest
8) Seat forward
9) Seat rearward
8 6 7 2 3 5 1 C330 10) Front height up
11) Front height down
12) Rear height up
13) Rear height down " #

F08245

Component testing procedure


Circuit to test Connect self–powered test light or ohm- Move switch to these A good switch will indicate
meter to terminals positions

Forward/Rearward cir- 4 and 7 Forward Closed circuit


cuit 8 and 5 Rearward Open circuit
4 and 6 Forward Open circuit
7 and 8 Rearward Closed circuit
Front up/down circuit 4 and 3 Up Closed circuit
2 and 8 Down Open circuit
4 and 2 Up Open circuit
3 and 8 Down Closed circuit
Rear up/down circuit 4 and 5 Up Closed circuit
8 and 1 Down Open circuit
1 and 4 Up Open circuit
5 and 8 Down Closed circuit

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


E2oen08R

149-13 Component Testing

Seat adjust switch, with side air bags


Schematic Terminals

4 C360 C360
N216 ! $
Seat adjust switch, driver
side front (14A701)
9 0 8 9 0 8 11 0 10 11 0 10 12 0 13 12 0 13 0) Rest
8) Seat forward
9) Seat rearward
8 1 5 6 7 3 2 C360 10) Front height up
11) Front height down
" #
12) Rear height up
13) Rear height down
F08245

Component testing procedure


Circuit to test Connect self–powered test light or ohm- Move switch to these A good switch will indicate
meter to terminals positions

Forward/Rearward cir- 4 and 1 Forward Closed circuit


cuit 5 and 8 Rearward Open circuit
4 and 5 Forward Open circuit
1 and 8 Rearward Closed circuit
Front up/down circuit 4 and 6 Up Closed circuit
7 and 8 Down Open circuit
4 and 7 Up Open circuit
6 and 8 Down Closed circuit
Rear up/down circuit 4 and 3 Up Closed circuit
2 and 8 Down Open circuit
4 and 2 Up Open circuit
3 and 8 Down Closed circuit

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


init date cx
mrr 2/15/01
E2oen08S

Component Testing 149-14

Door lock switch, driver side (14028), Door lock switch, passenger side (14028)
Schematic Terminals

C505
C605
3 7 C505
N204 N205
Door lock Door lock
3 1
switch, driver switch, passen-
4 3 4 3 side (14028) ger side (14028) 6 4
3) Lock 3) Lock
4) Unlock 4) Unlock
4

F06213

Component testing procedure


Circuit to test Connect self–powered test light or ohm- Move switch to these A good switch will indicate
meter to terminals positions

Lock Switch Circuit 7 and 4 Unlock Closed circuit

Rest Open circuit

Unlock Switch Circuit 3 and 4 Lock Closed circuit

Rest Open circuit

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


E2oen08T

149-15 Component Testing

Exterior rear view mirror switch (17B676)


Schematic Terminals
1 C527
N409 C527
Exterior rear
2 0 1 3 0 4 view mirror
2 0 1 3 0 4
switch (17B676)
0) Rest
1) Up 2 8
2) Down
3) Left
4) Right 1 7
7) Right mirror
8 0 7 8 0 7 select
8) Left mirror
select
6 7 4 8 3 5 C527

Component testing procedure


Circuit to test Connect self–powered test light or ohm- Move switch to these A good switch will indicate
meter to terminals positions

Left mirror Selector switch Left

Up 1 and 7 Up Closed circuit


6 and 5

Down 1 and 6 Down Closed circuit


7 and 5

Left 1 and 4 Left Closed circuit


6 and 5

Right 1 and 6 Right Closed circuit


4 and 5

Right mirror Selector switch Right

Up 1 and 8 Up Closed circuit


6 and 5

Down 1 and 6 Down Closed circuit


8 and 5

Left 1 and 3 Left Closed circuit


6 and 5

Right 1 and 6 Right Closed circuit


3 and 5

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


init date cx
mrr 2/15/01
E2oen08U

Component Testing 149-16

Relay – Mini ISO


Schematic Terminals

30 85
!"

!"'
87a 87 86 !& !#

$%

Component testing procedure (no voltage applied)


Circuit to test Connect ohmmeter to terminals A good relay will indicate

Coil 85 and 86 50–100!


Contact 30 and 87a Closed circuit
30 and 87 Open circuit
Coil – Contact 86 and 30 Open circuit
86 and 87a Open circuit
86 and 87 Open circuit

Component testing procedure (voltage applied)


Disconnect the ohmmeter; connect pins 30 and 85 to 12V DC power and pin 86 to ground. Measure voltage between pin 87 and pin 86. If
the voltage is 12V, continue with the test. If not, replace the relay. Disconnect power from pin 85 and measure voltage between pin 87a
and pin 86. If the voltage is 12V, the relay is okay. If not, replace the relay.

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


E2oen08V

149-17 Component Testing

Relay – Micro ISO


Schematic Terminals

3 2

1 4 2

4 5 1
5

Component testing procedure (no voltage applied)


Circuit to test Connect ohmmeter to terminals A good relay will indicate

Coil 1 and 2 100–150!


Contact 3 and 4 Closed circuit
3 and 5 Open circuit
Coil – Contact 1 and 3 Open circuit
1 and 4 Open circuit
1 and 5 Open circuit

Component testing procedure (voltage applied)


Disconnect the ohmmeter; connect pins 2 and 3 to 12V DC power and pin 1 to ground. Measure voltage between pin 5 and pin 1. If the
voltage is 12V, continue with the test. If not, replace the relay. Disconnect power from pin 2 and measure voltage between pin 4 and pin 1.
If the voltage is 12V, the relay is okay. If not, replace the relay.

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02


E2o00001

150-1 Connector Views

C100 C102c
2
19B573 14305
Y31 O5
A/C clutch solenoid 1 Generator
(19D269)

F01057
F02245

Pin Circuit Circuit Function


1 231 (GY/WH) A/C clutch relay, switched output Pin Circuit Circuit Function

2 57 (BK) Ground 1 36 (YE/WH) Voltage supplied at all times (overload protected)

C101 C103
12B637 2 1
12B637
B43 N17
Crankshaft position Oil pressure switch
sensor (6C315) (9278)
F02371 F01016

Pin Circuit Circuit Function Pin Circuit Circuit Function

1 349 (DB) Crankshaft position sensor (6C315) + 1 31 (WH/RD) Engine oil pressure indicator, control

2 350 (GY) Crankshaft position sensor (6C315) –

C102a C104
"
14305 1 9D930
O5 B226
3
Generator Engine Oil Tempera- !
ture (EOT) sensor

F02015
F03247
Pin Circuit Circuit function
Pin Circuit Circuit Function
1 354 (LG/RD) signal from Powertrain Control Module (PCM) (12A650)
1 904 (LG/RD) Charge (including: ammeter/voltmeter), indicator
2 359 (GY/RD) Sensor signal return (reference/ground)
2 – not used
3 35 (OG/LB) Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00007

Connector Views 150-2

C107 C109
14B102 2
12B637
2
B135 1 B45
1
Cylinder–head tem- Knock sensor
perature sensor (12A699)
(6G004)

F02111 F02453

Pin Circuit Circuit Function


1 1102 (YE/LG) Cylinder–head temperature sensor (6G004), to, Power- Pin Circuit Circuit Function
train Control Module (PCM) (12A650)
1 310 (YE/RD) Sensor signal
2 359 (GY/RD) signal, return
2 311 (DG/VT) Sensor signal

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00009

150-3 Connector Views

** 9D930 *= Diesel only


C110 ** = gasoline en-
12A581 ** 12B637
gines
*** = California

34 42

42 34
28 33
33 28
22 27
27 24
16 21
21 16
10 15
15 10
1 9 9 1

(1) – (15) *48 (29) *45 (YE/RD) (1) – (15) **48 (29) **45 (YE/RD)
(2) *555 (TN) **559 (TN/BK) **796 (LB) (2) *555 (TN) **559 (TN/BK) **796 (LB)

(3) *556 (DG) (16) *570 (BK/WH) (30) *31 (WH/RD) (3) **556 (DG) (16) *570 (BK/WH) (30) *31 (WH/RD)
**1100 (GY/BK) (17) *354 (LG/RD) (31) *39 (RD/WH) ***1100 (GY/BK) (17) *354 (LG/RD) (31) *39 (RD/WH)
(4) **561 (TN/RD) (18) **359 (GY/RD) (32) *3996 (RD/YE) ***– (18) **359 (GY/RD) (32) **3996 (RD/YE)
**1101 (GY/RD) (19) *359 (GY/RD) **1028 (LB) (4) **561 (TN/RD) (19) **359 (GY/RD) **1028 (LB)
(5) *557 (BN/YE) **560 (LG/OG) (33) *796 (LB) ***1101 (GY/RD) **560 (LG/OG) (33) **796 (LB)
**1102 (YE/LG) **1027 (PK/LB) ***– **1027 (PK/LB)
(20) *553 (VT/LB) (20) **553 (VT/LB)
(6) *558 (BN/LB) **561 (TN/RD) (34) **16 (RD/LG) (5) **557 (BN/YE) **561 (TN/RD) (34) **16 (RD/LG)
**1102 (YE/LG)
(7) *559 (TN/BK) (21) *351 (BN/WH) (35) *16 (RD/LG) (21) **351 (BN/WH) (35) **16 (RD/LG)
**555 (TN) **562 (LB) **48 (6) *558 (BN/LB) **562 (LB) **48
(8) *560 (LG/OG) (22) *812 (DB/LG) (36) *1183 (WH/YE) (7) **559 (TN/BK) (22) **812 (DB/LG) (36) **1183 (WH/YE)
**556 (DG) **350 (GY) **310 (YE/RD) **555 (TN) **350 (GY) **310 (YE/RD)
(9) **361 (RD) (23) *318 (GY/RD) (37) *1280 (GY/RD) (8) **560 (LG/OG) (23) **318 (GY/RD) (37) **1280 (GY/RD)
**795 (DG) **311 (DG/VT) **556 (WH) **795 (DG) **311 (DG/VT)
(10) *562 (LB)
(24) *361 (RD) (38) – (9) **361 (RD) (24) *361 (RD) (38) –
(11) *878 (PK/BK)
**355 (GY/WH) (25) *552 (YE/RD) (39) **795 (DG) (10) *562 (LB) (25) **552 (YE/RD) (39) **795 (DG)
(12) *1087 (OG) **31 (WH/RD) **264 (WH/LB) (11) **878 (PK/BK) **31 (WH/RD) **264 (WH/LB)
**351 (BN/WH) (26) *462 (VT) (40) – **355 (GY/WH) (26) **462 (VT) (40) –
(13) *1086 (VT/OG) **1024 (LG/WH) (41) **1277 (WH/LG) (12) **1087 (OG) **1024 (LG/WH) (41) **1277 (WH/LG)
**557 (BN/YE) (27) **397 (BK/WH) **1026 (PK/WH) **351 (BN/WH) (27) – **1026 (PK/WH)
(14) *1291 (RD/YE) (28) *1275 (WH/RD) (42) **391 (RD/YE) (13) **1086 (VT/OG) (28) **1275 (WH/RD) (42) **391 (RD/YE)
**558 (BN/LB) **349 (DB) **557 (BN/YE) **349 (DB)
(14) **1291 (RD/YE)
**558 (BN/LB)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0000A

Connector Views 150-4

C111 C114
12B637 12B637
2 1
P66 P69
Coil On Plug (COP) Coil On Plug (COP) 2 1
1 (12029) 4 (12029)
F02371
F02371

Pin Circuit Circuit Function


1 16 (RD/LG) Voltage supplied in Start and Run (overload protected) Pin Circuit Circuit Function
2 1024 Switched ground 1 16 (RD/LG) Voltage supplied in Start and Run (overload protected)
(LG/WH) 2 1030 (DG/VT) Switched ground

C112 C115
12B637 12B637 2 1
P67 2 1 P70
Coil On Plug (COP) Coil On Plug (COP)
2 (12029) 5 (12029)
F02371
F02371

Pin Circuit Circuit Function


1 16 (RD/LG) Voltage supplied in Start and Run (overload protected)
Pin Circuit Circuit Function 2 1028 Switched ground
1 16 (RD/LG) Voltage supplied in Start and Run (overload protected) (WH/PK)
2 1027 (PK/LB) Switched ground

C113 C116
12B637 12B637
2 1 2 1
P68 P71
Coil On Plug (COP) Coil On Plug (COP)
3 (12029) 6 (12029)
F02371 F02371

Pin Circuit Circuit Function


Pin Circuit Circuit Function
1 16 (RD/LG) Voltage supplied in Start and Run (overload protected)
1 16 (RD/LG) Voltage supplied in Start and Run (overload protected)
2 1025 Switched ground
2 1026 Switched ground (OG/YE)
(BK/WH)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0000G

150-5 Connector Views

C117 C122
12B637
2 1 12A581 10 1
P72
Coil On Plug (COP) M87
7 (12029) Speed control servo
F02371 (9C735)

Pin Circuit Circuit Function


1 16 (RD/LG) Voltage supplied in Start and Run (overload protected) F10011

2 1030 (DG/VT) Licence plate lamps

Pin Circuit Circuit Function


1 203 (OG/LB) Cruise set, to antenna, control
2 – not used
C118 3 679 (GY/BK) Vehicle Speed Sensor (VSS) +
12B637 4 306 (TN/LB) Brake pedal position switch (13480), input
2 1
P73
Coil On Plug (COP) 5 151 (LB/BK) Speed control switch, input
8 (12029)
F02371 6 848 (DG/OG) Speed control switch, Ground
7 295 (LB/PK) electronic cluster, Accessory, feed

Pin Circuit Circuit Function


8 – not used
1 16 (RD/LG) Voltage supplied in Start and Run (overload protected)
9 307 (BK/YE) Brake pressure switch (2B264), input
2 1029 Switched ground
(WH/RD) 10 57 (BK) Ground

3
C124
12A581
N1
Brake fluid level
switch (2L414)

1
F03093

Pin Circuit Circuit Function


1 57 (BK) Ground
2 512 (TN/LG) Brake indicator, control
3 531 (DG/YE) Brake fluid level switch (2L414), signal

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0000K

Connector Views 150-6

C125 5 C128
1 9
12A581 12A690
1
M111 B22
Windshield wiper 12 Mass Air Flow
motor (17508) (MAF) sensor
8 (12B579)

Pin Circuit Circuit Function 6


1 61 (YE/RD) Wiper motor relay, high/low, input

2 – not used
F06077
3 676 (PK/OG) logic ground
4 679 (GY/BK) Vehicle Speed Sensor (VSS) +
5 65 (DG) Wiper park relay, switched power, input
Pin Circuit Circuit function
6 57 (BK) Ground 1 359 (GY/RD) Sensor signal return (reference/ground), Intake air tem-
7 941 (BK/WH) Windshield washer pump motor (17618), feed perature sensor
8 1002 (BK/PK) Voltage in Run or Accessory (overload protected) 2 361 (RD) fused feed
9 63 (RD) Wiper switch circuit 3 570 (BK/WH) Ground
10 56 (DG/OG) Wiper high/low relay, switched power, output, High 4 968 (TN/LB) Sensor signal return (reference/ground)
5 967 (LB/RD) monitor
11 58 (WH) Wiper switch circuit 6 743 (GY) Intake air temperature sensor, signal

12 589 (OG) Wiper/washer switch, wiper speed circuit

C129
9D930
B213 " !
Intake Air Tempera-
ture (IAT) sensor
(12A697)
F02099

Pin Circuit Circuit function


1 743 (GY) signal from Powertrain Control Module (PCM) (12A650)
2 359 (GY/RD) Sensor signal return (reference/ground)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0000N

150-7 Connector Views

C131 C133
14401
12A581 1

H1
Horn (13832) 2
9 1

351 (BN/WH) !"" #$%&'()


45 (YE/RD) *.* #23&43)
F02089
142 (LB/RD) !"* #%+&'()
Pin Circuit Circuit Function 39 (RD/WH) ,-." #/0&1$)

1 6 (YE/LG) Horn relay, switched power, output 12 4

2 57 (BK) Ground
F12060

** Excursion 12A581
C132 ** Federal

12A581 Excursion 2 1 9
355 (GY/WH) !", #47&'()
14K073 Pickup
787 (PK/BK) 6" #%+&/0)
B203 1
Ambient air temper- 357 (YE/WH) ,6- #14&/0)
ature sensor 1285 (RD/LG) !5 #/0&'()
(19E702)
4 12
F02080

Pin Circuit Circuit function


1 407 (PK/BK) Sensor signal return (reference/ground)
F12062
676 (PK/OG) Ground
2 3061 (LB/OG) monitor

* gasoline engines
14401 ** pickup
C134
12A581

65 (DG) -9, #;$&43) 261 (OG/BK) 9" #0$)


9 1
1 9
9 (LG/OG) !89 #:7&14) *306 (TN/LB) 5 #1$&;$)
1093 (TN/RD) !89, #14&;$) 3061 (LB/OG) <,85! #:7&/0)
**199 (LB/YE) <<,55 #14&%+)
941 (BK/WH) *, #;$&1$) 71 (OG/LB) 941 (BK/WH)
5 (OG/LB) ,!9- #0$&;$) ,!9- #0$&;$) " #;$&14)
<<",, #1$) <<",, #1$)
12 4 4 12 ,!9- #0$&;$)
<<,!9- #0$&;$) "!- #;$&%+) 532 (OG/YE)

F12060 F12062

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0000R

Connector Views 150-8

C135
17 1
12A581
A7
10
ABS control module
(2C219)

16

25 9

F25010

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 70 (OG/LG) Powertrain Control Module (PCM) (12A650) – Data out- 13 514 (YE/RD) Wheel speed sensor, right front (2C204) +
put link 14 523 (RD/PK) Wheel speed sensor, right rear +
2 810 (RD/LG) Brake pedal position switch (13480), input 15 603 (DG) Anti–lock brake indicator, control
3 – not used 16 533 (TN/RD) Voltage supplied at all times (overload protected)
4 522 (TN/BK) Wheel speed sensor, left front (2C205) – 17 – not used
5 516 (YE/BK) Wheel speed sensor, right front (2C204) – 18 – not used
6 519 (LG/BK) Wheel speed sensor, left rear – 19 – not used
7 210 (LB) Four–wheel drive control module, to, Instrument cluster 20 – not used
8 530 (LG/YE) Chassis Ground 21 – not used
9 532 (OG/YE) Voltage supplied at all times (overload protected) 22 – not used
10 512 (TN/LG) Brake indicator, control 23 – not used
11 679 (GY/BK) Vehicle Speed Sensor (VSS) + 24 530 (LG/YE) Chassis Ground
12 521 (TN/OG) Wheel speed sensor, left front (2C205) + 25 532 (OG/YE) Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0000S

150-9 Connector Views

C137
12A581 2
M112 1
Windshield washer
pump motor (17618)

F02091

Pin Circuit Circuit Function


1 941 (BK/WH) Windshield washer pump motor (17618), feed
2 57 (BK) Ground

*= gasoline en-
12A581 14401
C139 gines
13 ** = Diesel only
1
13 1

16 4
4 16

F16087 F16020

(1) **39 (RD/WH) (7) (12) (1) **39 (RD/WH) (7) (12)
(2) *351 (BN/WH) (8) 419 (DG/LG) (13) 417 (VT/OG) (2) **351 (BN/WH) (8) *419 (DG/LG) (13) *417 (VT/OG)
(3) **1285 (RD/LG) (9) 418 (DG/YE) (14) 635 (YE) (3) **1285 (RD/LG) (9) *418 (DG/YE) (14) *635 (YE)
(4) **45 (YE/RD) (10) *142 (LB/RD) (15) *355 (GY/WH) (4) **45 (YE/RD) (10) **142 (LB/RD) (15) **355 (GY/WH)
(5) **357 (YE/WH) (11) (16) *787 (PK/BK) (5) **357 (YE/WH) (11) (16) **787 (PK/BK)
(6) *693 (OG) (6) *693 (OG)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0000U

Connector Views 150-10

C140 C142 1 3

14405
B88 2 4
Heated Oxygen
Sensor (HO2S) #12
(9F472)

F04251

Pin Circuit Circuit Function


12A581 15525 1 391 (RD/YE) Voltage supplied in Start and Run (overload protected)
2 389 (WH/BK) Heated Oxygen Sensor (HO2S) #21 (9G444), heater
! "# "# ! 3 359 (GY/RD) signal, return
4 392 (RD/LG) Heated Oxygen Sensor (HO2S) #21 (9G444), input

C143
15525 1
" "$ "$ " B44
Turbine shaft speed
2
sensor (7M101)

F16093

F16020

F02031

Pin Circuit Circuit Function


(1) 523 (RD/PK) (7) 511 (LG) (13) 392 (RD/LG)
(2) 519 (LG/BK) (8) 351 (BN/WH) (14) 389 (WH/BK) 1 970 (DG/WH) Turbine shaft speed sensor (7M101)
(3) 9 (LG/OG) (9) 791 (RD/PK) (15) 391 (RD/YE) 2 359 (GY/RD) signal, return
(4) 5 (OG/LB) (10) 359 (GY/RD) (16) –
(5) 64 (DG) (11) –
(6) 52 (YE) (12) –

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0000X

150-11 Connector Views

C144 * = Diesel only


14401
12A581
13
1

13 9 5 1

14 10 6 2

15 11 7 3

16 12 8 4

4 16

F16087 F16067

(1) 870 (VT/YE) (7) (12) 781 (OG/LB) (1) 870 (VT/YE) (7) (12) 781 (OG/LB)
(2) *911 (WH/LG) (8) 162 (LG/RD) (13) 770 (WH) (2) 911 (WH/LG) (8) 162 (LG/RD) (13) 770 (WH)
(3) 764 (BN/WH) (9) 976 (OG) (14) 145 (GY/BK) (3) 764 (BN/WH) (9) 976 (OG) (14) 145 (GY/BK)
(4) 15 (RD/YE) (10) 763 (OG/WH) (15) *463 (RD/WH) (4) 15 (RD/YE) (10) 763 (OG/WH) (15) 463 (RD/WH)
(5) 782 (BN/WH) (11) 771 (VT/YE) (16) 605 (RD) (5) 782 (BN/WH) (11) 771 (VT/YE) (16) 605 (RD)
(6) *224 (TN/WH) (6) 224 (TN/WH)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0000Y

Connector Views 150-12

*= Diesel only
C145 14401 12A581 ** = gasoline en-
gines

" ! 4 3 2 1

8 7 6 5

12 11 10 9

16 15 14 13
"$ "#

F16089
F16093

(1) 603 (DG) (7) 752 (YE/RD) (13) 848 (DG/OG) (1) 603 (DG) (7) 752 (YE/RD) (13) **848 (DG/OG)
(2) 754 (LG/WH) (8) 61 (YE/RD) (14) 915 (PK/LB) (2) 754 (LG/WH) (8) 61 (YE/RD) **359 (GY/RD)

(3) 589 (OG) (9) 16 (RD/LG) (15) 914 (TN/OG) (3) 589 (OG) (9) 16 (RD/LG) (14) 915 (PK/LB)

(4) 210 (LB) (10) 975 (BN/YE) (16) 203 (OG/LB) (4) 210 (LB) (10) 975 (BN/YE) (15) 914 (TN/OG)

(5) 704 (DG/LG) (11) 31 (WH/RD) (5) 704 (DG/LG) (11) 31 (WH/RD) (16) 203 (OG/LB)

(6) 570 (BK/WH) (12) 56 (DB/OG) (6) 570 (BK/WH) (12) 56 (DB/OG)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0000Z

150-13 Connector Views

C146 14401 12A581

4 3 2 1
1 2 3 4

8 7 6 5
5 6 7 8

12 11 10 9
9 10 11 12

16 15 14 13
13 14 15 16

F16089
F16087

(1) 676 (PK/OG) (7) 679 (GY/BK) (12) 512 (TN/LG) (1) 676 (PK/OG) (7) 679 (GY/BK) (12) 512 (TN/LG)
(2) 348 (VT) (8) 904 (LB/RD) (13) 1002 (BK/PK) (2) 348 (VT) (8) 904 (LB/RD) (13) 1002 (BK/PK)
(3) 151 (LB/BK) (9) 63 (RD) (14) 2 (WH/LB) (3) 151 (LB/BK) (9) 63 (RD) (14) 2 (WH/LB)
(4) 13 (RD/BK) (10) 3 (LG/WH) (15) 58 (WH) (4) 1033 (RD/YE) (10) 3 (LG/WH) (15) 58 (WH)
(5) 70 (LB/WH) (11) 107 (VT) (16) 810 (RD/LG) (5) 70 (LB/WH) (11) 107 (VT) (16) 810 (RD/LG)
(6) 531 (DG/YE) (6) 531 (DG/YE)

C150 (BK) C152


12A581 2 15A211
B15 1 E43 1 2
Wheel speed sen- Fog lamp, left front
sor, left front (15200)
(2C205)

F02085
F02245

Pin Circuit Circuit Function


Pin Circuit Circuit Function
1 522 (TN/BK) Wheel speed sensor, left front (2C205) –
1 57 (BK) Ground
2 521 (TN/OG) Wheel speed sensor, left front (2C205) +
2 478 (TN/OG) Fog lamp switch, to front fog lamp

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00012

Connector Views 150-14

C160 C167 6 1

12A581 2 15525
B14 1
B234
Wheel speed sen-
Digital Transmission
sor, right front
Range (DTR) sen-
(2C204)
sor (7F293)
F02085

12 7
F12040
Pin Circuit Circuit Function
Pin Circuit Circuit Function
1 516 (YE/BK) Wheel speed sensor, right front (2C204) –
1 – not used
2 514 (YE/RD) Wheel speed sensor, right front (2C204) +
2 359 (GY/RD) signal, return
3 199 (LB/YE) Digital Transmission Range (DTR) sensor to Powertrain
Control Module (PCM) (12A650)
C162
4 1144 (YE/BK) Digital Transmission Range (DTR) sensor, TR1
15A211 5 1145 (LB/BK) Digital Transmission Range (DTR) sensor, TR2
E42 1 2
6 1143 Digital Transmission Range (DTR) sensor, TR4
Fog lamp, right front
(15200) (WH/BK)
7 – not used

F02245
8 – not used
9 295 (LB/PK) electronic cluster, Accessory, feed
Pin Circuit Circuit Function
10 33 (WH/PK) switched power, to starter solenoid
1 57 (BK) Ground
11 140 (BK/PK) Voltage supplied in reverse
2 478 (TN/OG) Fog lamp switch, to front fog lamp
12 1093 (TN/RD) Power, Hot in Start with Park or Neutral

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00015

150-15 Connector Views

C168 C171
4 2
12 7 12B637
15525
B48
A120
Heated Oxygen 3 1
Automatic transmis-
Sensor (HO2S) #11
sion module
(9G444)
(7G422)
F04082

Pin Circuit Circuit Function


1 6 1 391 (RD/YE) Voltage supplied in Start and Run (overload protected)
F12139 2 387 (RD/WH) Heated Oxygen Sensor (HO2S) #11 (9G444), heater
Pin Circuit Circuit Function 3 359 (GY/RD) signal, return
1 391 (RD/YE) Voltage supplied in Start and Run (overload protected) 4 74 (GY/LB) Heated Oxygen Sensor (HO2S) #11 (9G444), input
2 315 (VT/OG) Shift solenoid B
3 237 (OG/YE) Shift solenoid A
C172
4 480 (VT/YE) Torque Converter Clutch (TCC) solenoid 4 2
5 924 (BN/OG) Powertrain Control Module (PCM) (12A650), to transmis- 12B637
sion coast clutch solenoid B47
Heated Oxygen 3 1
6 – not used Sensor (HO2S) #21
(9G444)
7 923 (BN/OG) Transmission Fluid Temperature (TFT) sensor, input
F04082
8 359 (GY/RD) Voltage supplied in Start and Run (overload protected)
Pin Circuit Circuit Function
9 – not used
1 391 (RD/YE) Voltage supplied in Start and Run (overload protected)
10 – not used
2 388 (YE/LB) Heated Oxygen Sensor (HO2S) #21 (9G444), heater
11 925 (WH/YE) Injector pressure sensor, input
3 359 (GY/RD) signal, return
12 391 (RD/YE) Voltage supplied in Start and Run (overload protected)
4 94 (RD/BK) Heated Oxygen Sensor (HO2S) #21 (9G444), input

(GY)
C169 C174
15525 2 12B637
N19 U10
Reversing lamps Ignition transformer
1 F01031
switch capacitor 1 (18801)

F02353

Pin Circuit Circuit Function


Pin Circuit Circuit Function 1 16 (RD/LG) Voltage supplied in Start and Run (overload protected)
1 140 (BK/PK) Voltage supplied in reverse
2 295 (LB/PK) electronic cluster, Accessory, feed

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0001A

Connector Views 150-16

* with automatic
C175 Gasoline engines transmission
1 26 ** California
12A581 13 14
27 39 40 52
A147
Powertrain Control 53 65 66 78
Module (PCM) 91 92
(12A650)
79 104

F104001

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 1025 (OG/YE) Ignition coil, control 26 1024 (LG/WH) Ignition coil, control
2 – not used 27 1021 (LG/YE) Ignition coil, control
3 570 (BK/WH) Ground 28 – not used
4 322 (LB/YE) Customer access 1 29 224 (TN/WH) Powertrain Control Module (PCM) (12A650), to transmis-
5 – not used sion overdrive cancel switch

6 237 (OG/YE)* Shift solenoid A 30 – not used

7 – not used 31 – not used

8 – not used 32 311 (DG/VT) Knock sensor (12A699)

9 – not used 33 676 (PK/OG) Vehicle Speed Sensor (VSS) –

10 – not used 34 1144 Digital Transmission Range (DTR) sensor TR1


(WH/YE)*
11 315 (VT/OG)* Shift solenoid B
35 392 (RD/LG)** Heated Oxygen Sensor (HO2S) #21 (9G444), input
12 911 (WH/LG)* Transmission Control Indicator Lamp (TCIL)
36 968 (TN/LB) Mass Air Flow (MAF) sensor (12B579), signal, return
13 107 (VT) Module programming signal
37 923 (OG/BK)* Transmission Fluid Temperature (TFT) sensor, input
14 – not used
38 – not used
15 915 (PK/LB) SCP Bus –
39 743 (GY) Intake Air Temperature (IAT) sensor (12A697), input
16 914 (TN/OG) SCP Bus +
40 238 (DG/YE) Fuel pump relay, switched power, output
17 – not used
41 439 (TN/LG) A/C pressure switch, signal
18 – not used
42 1101 (GY/RD) Injector 10 (9F593), control
19 – not used
43 71 (OG/LG) Powertrain Control Module (PCM) (12A650) – Data out-
20 924 (BN/OG)* Powertrain Control Module (PCM) (12A650), to Electron-
put link
ic Pressure Control (EPC) solenoid
44 – not used
21 349 (DB) Crankshaft position sensor (6C315) +
45 – not used
22 350 (GY) Crankshaft position sensor (6C315) –
46 – not used
23 570 (BK/WH) Ground
47 360 (BN/PK)** EGR Vacuum Regulator (EVR), control
24 570 (BK/WH) Ground
48 76 (LG/WH) Customer access 1
25 567 (LB/YE) Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0001A

150-17 Connector Views

Pin Circuit Circuit Function Pin Circuit Circuit Function


50 *1143 (DG/YE) Digital Transmission Range (DTR) sensor TR4 77 570 (BK/WH) Ground
51 570 (BK/WH) Ground 78 1027 (PK/LB) Ignition coil, control
52 1028 (WH/PK) Ignition coil, control 79 1029 (WH/RD) Ignition coil, control
53 1030 (DG/VT) Ignition coil, control 80 926 (LB/OG) Fuel pump relay, control
54 *480 (VT/YE) Torque Converter Clutch (TCC) solenoid 81 *925 (WH/YE) Injector pressure sensor, input
55 719 (RD/WH) Voltage supplied at all times (overload protected) 82 1142 (WH/RD) Ignition coil, control
56 191 (LG/BK) Powertrain Control Module (PCM) (12A650), EVAP can- 83 264 (WH/LB) Idle air control valve (IAC) (9F715), control
ister purge valve 84 136 (DB/YE) Powertrain Control Module (PCM) (12A650) – Output
57 310 (YE/RD) Knock sensor (12A699) Shaft Speed (OSS) sensor (7M101)
58 679 (GY/BK) Vehicle Speed Sensor (VSS) + 85 795 (DG) Camshaft position sensor (6B288), to, Powertrain Con-
59 *970 (DG/WH) Powertrain Control Module (PCM) (12A650) – Output trol Module (PCM) (12A650)
Shaft Speed (OSS) sensor (7M101) 86 – not used
60 74 (GY/LB) Heated Oxygen Sensor (HO2S) #11 (9G444), input 87 94 (RD/BK) Heated Oxygen Sensor (HO2S) #12 (9F472), input
61 – not used 88 967 (LB/RD) Mass Air Flow (MAF) sensor (12B579), output
62 791 (RD/PK)** Fuel tank pressure transducer sensor (9C968) 89 355 (GY/WH) Throttle Position Sensor (TPS) (9B989), input
63 – not used 90 351 (BN/WH) Reference, voltage
64 199 (LB/YE) Digital Transmission Range (DTR) sensor, to Powertrain 91 359 (GY/RD) signal, return
Control Module (PCM) (12A650) 92 810 (RD/LG) Brake pedal position switch (13480), input
65 352 (BN/LG)** Differential Pressure Feedback EGR (DPFE) sensor, input 93 387 (RD/WH) Heated Oxygen Sensor (HO2S) #11 (9G444), heater
66 1102 (YE/LG) Cylinder–head temperature sensor (6G004), to, Power- 94 388 (YE/LB) Heated Oxygen Sensor (HO2S) #12 (9F472), heater
train Control Module (PCM) (12A650) 95 389 (WH/BK)** Heated Oxygen Sensor (HO2S) #21 (9G444), heater
67 91 (VT/WH)** Canister vent 96 – not used
68 1100 (GY/BK) Injector 9 (9F593), control 97 361 (RD) Voltage supplied in Start and Run (overload protected)
69 331 (PK/YE) A/C clutch relay, control 98 562 (LB) Injector 8, control
70 – not used 99 560 (LG/OG) Injector 6, control
71 361 (RD) Voltage supplied in Start and Run (overload protected) 100 558 (BN/LG) Injector 4, control
72 561 (TN/RD) Injector 7, control 101 556 (WH) Injector 2, control
73 559 (TN/BK) Injector 5, control 102 1141 (YE/BK) Ignition coil, control
74 557 (BN/YE) Injector 3, control 103 570 (BK/WH) Ground
75 555 (TN) Injector 1, control 104 1026 (PK/WH) Ignition coil, control
76 570 (BK/WH) Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0001B

Connector Views 150-20

C179 C182 6.8L 5.4L


12B637 California 12B637
Y33 Y109 1 2 1
Electr. Vacuum Reg- 2 Injector 2 (9F593)
1
ulator (EVR) sole- 2
noid valve

F02089
F02101
F02069

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 391 (RD/YE) Voltage supplied in Start and Run (overload protected) 1 556 (WH) Injector 2, control
2 360 (BN/PK) EGR Vacuum Regulator (EVR), control 2 361 (RD) Voltage supplied in Start and Run (overload protected)

6.8L 5.4L
C180 C183
12B637 2
12B637
1 2 1
B41 Y110
1
Camshaft position Injector 3 (9F593)
2
sensor (6B288)

F02089
F02331
F02069

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 796 (LB) Camshaft position sensor (6B288), signal, return 1 557 (BN/YE) Injector 3, control
2 795 (DG) Camshaft position sensor (6B288), to, Powertrain Con- 2 361 (RD) Voltage supplied in Start and Run (overload protected)
trol Module (PCM) (12A650)

6.8L 5.4L 6.8L 5.4L


C181 C184
12B637 12B637
1 2 1
Y108 1 2 1 Y111
Injector 1 (9F593) Injector 4 (9F593)
2
2

F02089
F02089
F02069
F02069
Pin Circuit Circuit Function
Pin Circuit Circuit Function 1 558 (BN/LB) Injector 4, control
1 555 (TN) Injector 1, control 2 361 (RD) Voltage supplied in Start and Run (overload protected)
2 361 (RD) Voltage supplied in Start and Run (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0001H

150-21 Connector Views

6.8L 5.4L
C185 C188 6.8L 5.4L
12B637 12B637
1 2 1
Y112 Y209 1
Injector 5 (9F593) Injector 8 (9F593) 2 1
2
2

F02089
F02069 F02089
F02069
Pin Circuit Circuit Function
Pin Circuit Circuit Function
1 559 (TN/BK) Injector 5, control
1 562 (LB) Injector 8, control
2 361 (RD) Voltage supplied in Start and Run (overload protected)
2 361 (RD) Voltage supplied in Start and Run (overload protected)

* Diesel only
C186 6.8L 5.4L C192 15525 ** automatic
transmission
12B637
Y113 1
2 1
Injector 6 (9F593) 787 (PK/BK)* 1 2 3 4 !" #$%&
2 870 (VT/YE)

210 (LB) 5 6 7 8 '"! #$()*+&


704 (DG/LG) "", #-.)*+&
F02089
F02069 140 (BK/PK) 9 10 11 12 /'! #0$)1%&
782 (BN/WH) ""2 #34&
Pin Circuit Circuit Function
763 (OG/WH) 13 14 15 16 '"5 #67&
1 560 (LG/OG) Injector 6, control 781 (OG/LB) "58 #$()34&

2 361 (RD) Voltage supplied in Start and Run (overload protected)

F16087

C187 6.8L 5.4L 12A581


13 16
12B637
763 (OG/WH) '"5 #67&
Y207
1 781 (OG/LB) "58 #$()34&
Injector 7 (9F593) 2 1
140 (BK/PK) /'! #0$)1%&
2 782 (BN/WH) ""2 #34&
'"! #$()*+&
704 (DG/LG) "", #-.)*+&
F02089
F02069 210 (LB)
!" #$%&
870 (VT/YE) 859 #:;)34&<<
Pin Circuit Circuit Function *787 (PK/BK)
1 561 (TN/RD) Injector 7, control
1 4
2 361 (RD) Voltage supplied in Start and Run (overload protected)
F16020

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0001M

Connector Views 150-22

C193 C197a
15525 1
14B060
B110 14300
Output Shaft Speed 2
M8
(OSS) sensor
Starter motor
(7M101)
(11002)

F01063
F02031

Pin Circuit Circuit Function


Pin Circuit Circuit Function
1 136 (DB/YE) Powertrain Control Module (PCM) (12A650) – Output
1 2037 (RD) Battery cable +
Shaft Speed (OSS) sensor (7M101)
2 359 (GY/RD) signal, return

C194 C197b
12B637 14300
U11 M8
Ignition transformer Starter motor
F01061
capacitor 2 (18801) (11002)
F01031

Pin Circuit Circuit Function


Pin Circuit Circuit Function 1 113 (YE/LB) Starter motor (11002), to, Starter relay (11450)
1 16 (RD/LG) Voltage supplied in Start and Run (overload protected)

C196
12A581
1
R5
Daytime running 2
lamps resistor

F02101

Pin Circuit Circuit Function


1 471 (OG/LG) Daytime running lamps resistor, to, Headlamp relay
2 554 (YE/BK) Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0001R

150-23 Connector Views

C202a C202b
14401 14401
N442 N442
Multifunction switch Multifunction switch 6 1

12 7
! "

"# $
F12075

F10042

Pin Circuit Circuit Function


Pin Circuit Circuit Function 1 63 (RD) Switched ground, to, Windshield wiper motor (17508)
1 511 (LG) Brake pedal position switch (13480), to stoplamps 2 56 (DB/OG) Switched ground, to, Windshield wiper motor (17508)
2 44 (LB) Turn signal flasher, to turn signal switch 3 58 (WH) Switched ground, to, Windshield wiper motor (17508)
3 385 (WH/RD) Voltage supplied at all times (overload protected) 4 61 (YE/RD) Switched ground, to, Windshield wiper motor (17508)
4 – not used 5 589 (OG) Switched ground, to, Windshield wiper motor (17508)
5 – not used 6 57 (BK) Ground
6 196 (DB/OG) Voltage supplied at all times (overload protected) 7 2 (WH/LB) Turn lamps, feed, right front
7 632 (GY/OG) Power, Hot with High Beams on 8 5 (OG/LB) Turn lamps, feed, right rear
8 15 (RD/YE) Power, Hot with Headlamps on 9 9 (LG/OG) Turn lamps, feed, left rear
9 13 (RD/BK) Power, Hot with Low Beams on 10 3 (LG/WH) Turn lamps, feed, left front
10 – not used 11 993 (BN/WH) Switched ground, to, Rear wiper motor assembly
12 1300 (VT) Switched ground, to, Rear wiper motor assembly

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0001T

Connector Views 150-24

C205a C205b
14401 14401 6

N113 N113
Main light switch 6 1 Main light switch
(11654) (11654)

12 7

F12107

1
Pin Circuit Circuit Function
1 – not used F06209

2 13 (RD/BK) Power, Hot with Low Beams on


3 – not used
4 – not used
5 275 (YE) Blower motor relay, control
Pin Circuit Circuit Function
6 57 (BK) Ground
1 19 (LB/RD) Voltage supplied at all times (overload protected)
7 1399 (DB/WH) autolamps, On
2 402 (OG/LG) Interior lamp relay, feed
8 196 (DB/OG) Voltage supplied at all times (overload protected)
3 – not used
9 15 (RD/YE) Power, Hot with Headlamps on
4 57 (BK) Ground
10 195 (TN/WH) Park lamp relay – fused feed
5 – not used
11 – not used
6 14 (BN) Power, Exterior lamps
12 14 (BN) Power, Exterior lamps

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0001V

150-25 Connector Views

* Diesel only * Excursion


C210 ** gasoline en-
C211 ** Pickup
14401
gines 14401 *** Audiophile
!+ ! * 371 (PK/WH)
6 !+53 $)2'12*
**362 (DG/OG)
1082 (YE/BK) #"0 $12',2* 786 (RD)
#"06 4 12
1436 (VT/OG)** 34 $%&'./*66 827 (TN/WH)
1435 (DG/VT)** #!+ $,-'./* #"! $78'%&*
***800 (GY/LB)
787 (PK/BK) #"+ $-8'9:*
1080 (LG/BK)
53 (BK/LB) !"#! $%&'()* 70 (LB/WH) #"3 $12'()*
85 (BN/LB)
1079 (LG/RD)
54+ $12* 1 9
!5 0

789 (BN/WH) 0+ $)-*


F16093
F12060

14A005 14A005
54+ $12*
16 4
1079 (LG/RD) * 371 (PK/WH) 6 !+53 $)2'12*
**362 (DG/OG) 66;#5 $()*
53 (BK/LB) !"#! $%&'()* 12 4
#3; $78'./*
1080 (LG/BK) 801 (TN/YE) 666#"" $2%',-*
803 (BN/BK) ;#; $9:'-:*
1435 (DG/VT) #!+ $,-'./*
802 (OG/RD) ;" $,-'./*
1436 (VT/OG) 34 $%&'./* #< $-8',-*
1082 (YE/BK) #"0 $12',-*
13 1 9 1
43 (DB) ;#4 $-8'./*

F16020
F12046

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0001X

Connector Views 150-26

* Pickup
C212 14401 14A005 ** W/Video Cassette Player
*** W/DVD Player
**** Diesel Pickup

16 4 4 16

13 1 1 13

F16036
F16034

(1) *2 (WH/LB) (6) **199 (LB/YE) (12) ***891 (RD/BK)


*92 (LB/YE) **447 (OG/RD) ***799 (OG/BK)
*33 (WH/PK) (7) ***76 (LGWH) (13) ***1808 (BK)
(2) *3 (LG/WH) ***690 (GY) ***1068 (LG/BK)
*1093 (TN/RD) (8) ***1402 (RD/WH) (14) ***1807 (WH)
(3) **306 (TN/LB) ***798 (LG/RD) ***832 (LB/PK)
**1541 (DB) (9) ***48 (15) 993 (BN/WH)
(4) ****810 (RD/LG) ***833 (TN) (16) 1300 (VT)
****1540 (DG) (10) 694 (BK/LG)
****48
****640 (RD/YE) (11) ***99 (LG/BK)
***856 (VT)
(5) ***33 (WH/PK)
***48
***446 (OG/WH)

C213 14A005 14401


"$
13 1" "1 "$
13
195 (TN/WH) "$44 &0-.)*+
1399 (DB/WH) "41 &78.)*+
1306 (PK/WH) ""# &/0.-(+ 116 (RD/BK) "$%# &'()*+
196 (DB/OG) " &0-+
1 (DB) "4# &0-.92+
511 (LG) 4!" &-(.)*+ 4!" &-(.)*+ 1"" &,2+

""%! &,-./0+
1104 (LB) 314 &,2.56+
396 (BK/OG) "1 &/0.56+
676 (PK/OG) $4# &-(.92+
"1 &/0.56+
15 (RD/YE) 3#% &'(.,-+
811 (DG/OG) :"" &02.92+
805 (WH/LG) :"" &02.92+
"# !
! "#
F16093
F16020

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0001Z

150-27 Connector Views

C214
14401 14B079

13 1 (1) 829 (WH/VT) (7) (12) 825 (TN/LG)


(2) 694 (BJ/LG) (8) 1542 (RD) (13) 800 (GY/LB)
(3) 1068 (LG/BK) (9) 827 (TN/WH) (14) 57 (BK)
(4) 19 (LB/RD) (10) 802 (OG/RD) (15) 833 (TN)
(5) 48801 (TN/YE) (11) 803 (BN/PK) (16) 832 (LB/PK)
(6)

!" #

F16036 F16034

C218a C218b (BN)

14401
14401 ! %
P140
P140
Air bag sliding con-
Air bag sliding con-
tact (14A664) ' !
tact (14A664)

Pin Circuit Circuit Function


$ & 1 615 (GY/WH) Driver air bag, return
F08245 2 – not used
3 614 (GY/OG) Driver air bag, feed, monitor

Pin Circuit Circuit Function


1 – not used
2 595 (LB/RD) Auxiliary audio controls, steering wheel
3 151 (LB/BK) Speed control switch, input
4 1 (DB) Horn relay, control
5 19 (LB/RD) Voltage supplied at all times (overload protected)
6 848 (DG/OG) Speed control switch, Ground
7 57 (BK) Ground
8 158 (BK/PK) Key warning switch (11A127), input

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00022

150-1 Connector Views

!" #
C220a C220b ! $

14401 14401
A30 A30
Instrument cluster Instrument cluster

$ !
# !"
F12077
F12077
No. Circuit Circuit function
Pin Circuit Circuit Function
1 914 (TN/OG) SCP Bus +
1 759 (LG/YE) Door ajar switch, left rear
2 915 (PK/LB) SCP Bus –
2 760 (PK/LB) Door ajar switch, right rear
3 29 (YE/WH) Fuel pump/fuel gauge sender
3 679 (GY/BK) Vehicle Speed Sensor (VSS) +
4 396 (BK/OG) Fuel sender, logic ground 4 975 (BU/YE) Four–wheel drive control module, to, Transfer case as-
5 3 (LG/WH) Turn lamps, feed, left front sembly
5 210 (LB) Four–wheel drive control module, to, Instrument cluster
6 – not used
6 85 (BN/LB) Safety belt buckle switch (10B924), input
7 693 (OG) Voltage supplied at all times (overload protected)
7 – not used
8 402 (OG/LG) Interior lamp relay, feed 8 1332 (LB) Accessory delay relay, Terminal number
9 – not used 9 158 (BK/PK) Key warning switch (11A127), input
10 419 (DG/LG) Air suspension module (3C142), to, Instrumentation and 10 1083 (LB/BK) Air bag, tone driver
Warning System 11 162 (LG/RD) Parking brake switch (15A851)
11 789 (BN/WH) Fuel Tank Selector, indicator 12 904 (LG/RD) Generator/Battery indicator, control
12 – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00024

150-29 Connector Views

C220c 1
11 C228a
14401 14401
A30 A205 1 13
Instrument cluster Electronic Automatic
Temperature Control
14 26
(EATC) module
(19980)

F26015

Pin Circuit Circuit function


1 – not used
10 20
2 676 (PK/OG) logic ground

F20020
3 752 (YE/RD) Blower motor speed controller, Signal return
4 436 (RD/LG) Blend door actuator, position sense +
Pin Circuit Circuit Function 5 1070 (BN/LB) to heater/A/C controls, in steering wheel
1 54 (LG/YE) Voltage supplied at all times (overload protected) 6 – not used
2 53 (BK/LB) Interior lamp relay, switched power, output 7 3061 (LB/OG) Temperature, with anti–theft/central locking module +
3 – not used 8 – not used
4 2 (WH/LB) Turn lamps, feed, right front 9 1112 (WH/LB) Remote solenoid assembly, common
5 12 (LG/BK) Switched, Ground 10 261 (OG/BK) Blower motor, High
6 – not used 11 1111 (VT) Remote solenoid assembly
7 – not used 12 1110 (LG/VT) Remote solenoid assembly
8 31 (WH/RD) Engine oil pressure indicator, control 13 1107 (WH) Remote solenoid assembly
9 512 (TN/LG) Brake indicator, control 14 19 (LB/RD) Illumination dimmer
10 531 (DG/YE) Brake fluid level switch (2L414), signal 15 – not used
11 705 (DG/OG) Battery saver relay, switched power 16 754 (LG/WH) Temperature, with anti–theft/central locking module +
12 785 (BK/LG) Voltage supplied at all times (overload protected) 17 – not used
13 676 (PK/OG) Vehicle Speed Sensor (VSS) – 18 – not used
14 608 (BK/YE) Air bag indicator, control 19 790 (WH/OG) Temperature, with anti–theft/central locking module +
15 57 (BK) Ground 20 217 (DB/OG) Sunload sensor (19E663), signal
16 19 (LB/RD) Voltage supplied at all times (overload protected) 21 437 (YE/LG) Blend door actuator, position sense, monitor
17 203 (OG/LB) Cruise set, indicator, control 22 – not used
18 603 (DG) Anti–lock brake indicator, control 23 399 (BN/YE) Blower motor relay, control
19 1002 (BK/PK) Voltage in Run or Accessory (overload protected) 24 – not used
20 640 (RD/YE) Voltage supplied in Start and Run (overload protected) 25 1109 (OG/BK) Remote solenoid assembly
26 1108 (TN.WH) Remote solenoid assembly

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00026

Connector Views 150-30

C228b C233 !

14401 14401
A205 B206
Electronic Automatic In–vehicle tempera- "
Temperature Control ture sensor
(EATC) module 1 11 (19C734) F03032
(19980)
12 22
Pin Circuit Circuit function
1 790 (WH/OG) signal from Electronic Automatic Temperature Control
(EATC) module (19980)
F22017

2 – not used
3 470 (PK/BK) Sensor signal return (reference/ground)
Pin Circuit Circuit function
1 – not used
2 – not used C241
3 693 (OG) UBP Diagnostics
14401 % $
4 – not used
N10
5 470 (PK/BK) Sensor signal return (reference/ground)
Rear window defrost
6 438 (RD/WH) Blend door actuator, signal – switch (18578)

7 – not used
8 – not used
# "
9 – not used
10 – not used F08187

11 22 (LB/BK) Voltage supplied at all times (overload protected)


12 – not used
13 – not used
14 – not used
Pin Circuit Circuit Function
15 – not used
1 676 (PK/OG) Vehicle Speed Sensor (VSS) –
16 – not used
2 1010 (DB/OG) Rear window defrost switch (18578), input
17 – not used
3 – not used
18 348 (VT) logic ground, Pressure
4 57 (BK) Ground
19 250 (OG) Blend door actuator
5 – not used
20 249 (DB/LG) Blend door actuator
6 59 (DG/VT) Fused rear window defrost relay, switched power
21 – not used
7 – not used
22 296 (WH/VT) Voltage in Run (overload protected)
8 19 (LB/RD) Switch illumination

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00029

150-31 Connector Views

C251 !$ "
C250
14401 14401
N278 D20
Ignition switch Data Link Connector
(11572) (DLC) (14489)
# !
F16121
I2 B1 A3 B5
Pin Circuit Circuit Function
A1 B3 I4
1 – not used
P1 A4 2 914 (TN/OG) SCP Bus +
STA B4
GND A2
3 693 (OG) UBP Diagnostics
P2 B2
4 57 (BK) Ground
5 570 (BK/WH) Ground
6 – not used
F15014
7 70 (LB/WH) ISO Bus
8 – not used
9 – not used
10 915 (PK/LB) SCP Bus
11 – not used
Pin Circuit Circuit Function 12 – not used
A1 964 (DB/LG) fused feed, Accessory 13 107 (VT) Module programming signal
A2 – not used 14 – not used
A3 1040 (RD/BK) Voltage in Run (overload protected) 15 – not used
A4 687 (GY/YE) Voltage in Run (overload protected) 16 40 (LB/WH) Cigar lighter, feed
B1 37 (YE) Voltage supplied at all times (overload protected)
B2 – not used
B3 37 (YE) Voltage supplied at all times (overload protected)
B4 1050 (LG/VT) Voltage supplied at all times (overload protected)
B5 325 (DB/OG) Starter relay (11450), control
L1 16 (RD/LG) Voltage supplied in Start and Run (overload protected)
I2 – not used
P1 – not used
P2 – not used
STA 1522 (DG) Voltage supplied in Start (overload protected)
GND – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0002B

Connector Views 150-32

C252 C254
8 16

14401 14401 1
E28
A102
Glove box lamp 2
Passive anti–theft
(14413)
transceiver module
(15607)
F02071

Pin Circuit Circuit Function


1 57 (BK) Ground
2 54 (LG/YE) Voltage supplied at all times (overload protected)
1 9

F16017
C256
Pin Circuit Circuit function 14401
1 1215 (WH/LG) TX signal A43
Passenger air bag
2 1269 (OG/RD) Anti–Theft indicator module (15044A74) 3 1
3 – not used F03035
4 915 (PK/LB) Standard Corporate Protocol (SCP) data –
5 914 (PK/LB) Standard Corporate Protocol (SCP) data + Pin Circuit Circuit Function
6 165 (TN/WH) TX – 1 616 (PK/BK) Passenger air bag, return
7 – not used 2 – not used
8 22 (LB/BK) Voltage supplied at all times (overload protected) 3 607 (LB/OG) Passenger air bag, feed, monitor
9 1216 (GY/OG) RX signal
10 – not used
11 – not used
12 – not used
13 – not used
14 676 (PK/OG) Ground
15 1266 (RD/YE) Voltage, ignition switch in Start or Run (overload pro-
tected electronic module)

16 – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0002E

150-33 Connector Views

C257 C264 * gasoline engines

14A005
P5
Clutch triple function
14401
switch jumper

" ! %
" "% &'()*+,
F06084
295 (LB/PK)
-" &./)'/,
676 (PK/OG)
0$ &'/)12,3
3061 (LB/OG)

Pin Circuit Circuit Function 14 (BN)

1 33 (WH/PK) switched power, to starter solenoid 57 (BK)

2 1093 (TN/RD) Power, Hot in Start with Park or Neutral


3 306 (TN/LB) Brake pedal position switch (13480), input !-% &/1)(4,

4 810 (RD/LG) Brake pedal position switch (13480), input – gasoline -5 &'()67,
engines 8% &12)67,
#
640 (RD/YE) Voltage supplied in Start and Run (overload protected) "$
Diesel only
5 33 (WH/PK) switched power, to starter solenoid F14008
6 199 (LB/YE) Clutch pedal position switch, to, Powertrain Control Mod-
ule (PCM) (12A650)

17C712

%
19 (LB/RD) "
8%0 &'()94,
71 (OG/LG)
!-! &94)./,
54 (LG/YE)
:5!" &'()./,

"$ &(;,

0- &(4,

679 (GY/BK)
$-5 &94)(4,
70 (LB/WH)
"$5 &(4)94,
29 (YE/WH) #
"$

F14002

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0002G

Connector Views 150-34

C265 * gasoline engines


C270a
14401
P91 +# "7
Central Junction
Box (CJB) (14A068)
14A005 + +"

.
+ !"# $%&'()* F32003
519 (LG/BK)

359 (GY/RD)

Pin Circuit Circuit Function


1 54 (LG/YE) Voltage supplied at all times (overload protected)
389 (WH/BK)
2 1000 (RD/BK) Voltage supplied in Start (overload protected)
392 (RD/LG)
.3+ $%&'()*
3 221 (OG/WH) Switched, Ground
4 33 (WH/PK) switched power, to starter solenoid
, #!+ $/0'12*
5 – not used
+-
6 296 (WH/VT) Voltage supplied in Start and Run (overload protected)
F10025 7 1306 (PK/WH) Voltage supplied at all times (overload protected), to,
Vehicle Security Module (VSM)
8 640 (RD/YE) Power (Start or Run)
9 640 (RD/YE) Voltage supplied in Start and Run (overload protected)
12A581 10 1002 (BK/PK) Voltage in Run or Accessory (overload protected)
11 296 (WH/VT) Voltage supplied in Start and Run (overload protected)
.
523 (RD/PK) + 12 399 (BN/YE) Blower motor relay, control
!+3 $45'/)* 13 57 (BK) Ground
#!3 $56'%&* 14 1332 (LB) Accessory delay relay, control
15 705 (LG/OG) Battery saver relay, switched power
16 294 (WH/LB) Voltage supplied in Start and Run (overload protected)
17 275 (YE) Blower motor relay, control
18 609 (OG/YE) Voltage supplied at all times (overload protected)
19 1 (DB) Horn relay, control
351 (BN/WH)* ,
20 418 (DG/YE) Voltage supplied at all times (overload protected)
+-
21 295 (LB/PK) electronic cluster, Accessory, feed
F10009 22 238 (DG/YE) Fuel pump relay, switched power, output
23 194 (PK) Window safety relay, switched output
24 829 (WH/VT) Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0002I

150-35 Connector Views

C270b ! " C270c


14401 14401
P91 P91
Central Junction Central Junction ! &
Box (CJB) (14A068) Box (CJB) (14A068)

% #

F06267
# !$
F12137

Pin Circuit Circuit Function


1 – not used
2 10 (LG/RD) Voltage supplied at all times (overload protected)
3 9 (LG/OG) Turn lamps, feed, left rear Pin Circuit Circuit Function
4 – not used 1 1050 (LG/VT) Voltage supplied at all times (overload protected)
5 14 (BN) Power, Exterior lamps 2 37 (YE) Voltage supplied at all times (overload protected)
6 785 (BK/LG) Voltage supplied at all times (overload protected) 3 1040 (RD/BK) Voltage in Run (overload protected)
7 632 (GY/OG) Power, Hot with High Beams on 4 964 (DB/LG) fused feed, Accessory
8 1522 (DG) Voltage supplied at all times (overload protected) 5 687 (GY/YE) Voltage in Run (overload protected)
9 12 (LG/BK) Power, Hot with High Beams on 6 16 (RD/LG) Voltage supplied in Start and Run (overload protected)
10 195 (TN/WH) Park lamp relay – fused feed
11 5 (OG/LB) Turn lamps, feed, right rear
12 196 (DB/OG) Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0002K

Connector Views 150-36

7 11 12
C270d 8
C270f
14401 12A581
P91 P91
Central Junction Central Junction
Box (CJB) (14A068) Box (CJB) (14A068)

1
2
1
2

F12056

Pin Circuit Circuit Function

F08112
1 140 (BK/PK) Voltage supplied in reverse
2 161 (DG/OG) Headlamp, right (13008), (Low beam lamp feed)
Pin Circuit Circuit Function 3 160 (DB/WH) Headlamp, left (13008), (Low beam lamp feed)
1 1542 (RD) Voltage supplied at all times (overload protected) 4 533 (TN/RD) Voltage supplied at all times (overload protected)
2 – not used 5 57 (BK) Ground
3 1567 (RD/LB) Voltage supplied at all times (overload protected), to, 6 1093 (TN/RD) Power, Hot in Start with Park or Neutral
Adjustable pedal switch
7 54 (LG/YE) Voltage supplied at all times (overload protected)
4 364 (BK/LG) Voltage supplied at all times (overload protected), to,
8 – not used
Auxiliary A/C relay
9 – not used
5 797 (LG/VT) Voltage supplied at all times (overload protected)
10 926 (LB/OG) Fuel pump relay, control
6 – not used
11 57 (BK) Ground
7 40 (LB/WH) Cigar lighter, feed
12 321 (GY/WH) A/C clutch relay, switched output
8 59 (DG/VT) fused feed, to, Rear window defrost switch (18578)

1 3
C270e
14401 2 4

P91
Central Junction Box (CJB)
F04140
(14A068)

Pin Circuit Circuit Function


1 50 (RD) Central Junction Box (CJB) (14A068), Start, to, Ignition
switch (11572)
2 1049 (BN/PK) Voltage supplied at all times (overload protected)
3 116 (RD/BK) Voltage supplied at all times (overload protected), to,
Vehicle Security Module (VSM)
4 325 (DB/OG) Starter relay (11450), control

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0002N

150-37 Connector Views

! "
* automatic
C270g 7 C270h transmission
8 ** Diesel only
12A581 12A581 *** gasoline en-
P91 P91 gines
Central Junction Central Junction
Box (CJB) (14A068) Box (CJB) (14A068)

1 # !$
2 F12137

Pin Circuit Circuit Function


1 12 (LG/BK) Power, Hot with High Beams on
2 478 (TN/OG) Fog lamp switch, to rear fog lamp

F08112
3 14 (BN) Power, Exterior lamps
4 814** (WH/BK) Injector Driver Module (IDM) power relay, control
5 361 (RD) Voltage supplied in Start and Run (overload protected)
Pin Circuit Circuit Function
6 391 (RD/YE) Voltage supplied in Start and Run (overload protected)
1 – not used
7 295 (LB/PK) electronic cluster, Accessory, feed
2 113 (YE/LB) Starter motor (11002), to, Starter relay (11450)
8 33 (WH/PK)* switched power, to starter solenoid
3 – not used
9 6 (YE/LG) Horn relay, switched power, output
4 13 (RD/BK) Power, Hot with Low Beams on
10 238 Fuel pump relay, switched power, output
5 22 (LB/BK) Brake feed
(DG/YE)***
6 181 (BN/OG) Voltage supplied at all times (overload protected)
11 326 (WH/VT) Central Junction Box (CJB) (14A068), to, Ignition relay
7 729 (RD/WH) Voltage supplied at all times (overload protected)
12 554 (YE/BK) Voltage supplied at all times (overload protected)
8 – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0002P

Connector Views 150-38

7
C270j C270k
8

14A005 14A005
P91 P91
Central Junction " Central Junction
! Box (CJB) (14A068)
Box (CJB) (14A068)
#
$
%
&
'
( 1
")
*
"! 2
""
"#
"$
"%
"&

F16099
F08112

Pin Circuit Circuit Function


1 – not used
Pin Circuit Circuit Function 2 1544 (OG) Voltage supplied at all times (overload protected), to,
1 – not used Power point, rear (19G247)
2 – not used 3 186 (BN/LB) Rear defrost

3 956 (OG/LG) Voltage supplied at all times (overload protected) 4 49 (OG) Voltage in Run (overload protected)

4 391 (RD/YE) Voltage supplied in Start and Run (overload protected) 5 59 (OG/VT) Heated rear window

5 – not used 6 1153 (RD/BK) Voltage supplied at all times (overload protected)

6 5 (OG/LB) Turn lamps, feed, right rear 7 1543 (YE) Voltage supplied at all times (overload protected), to,
Power point, C pillar (19N236)
7 963 (BK/LG) Trailer tow connector (15A416), Reversing lamps
8 – not used
8 9 (LG/OG) Turn lamps, feed, left rear
9 – not used
10 140 (BK/PK) Voltage supplied in reverse
11 194 (PK) Window safety relay, switched output
12 14 (BN) Power, Exterior lamps
13 – not used
14 295 (LB/PK) electronic cluster, Accessory, feed
15 962 (BN/WH) Trailer tow relay, switched output
16 54 (LG/YE) Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0002R

150-39 Connector Views

4 1 C270m
C270l
14401
14A005 P91 F06269
Central Junction Box (CJB) (14A068) 4 1
P91
Central Junction Pin Circuit Circuit Function
Box (CJB) (14A068)
6 3 1 – not used
2 704 (DG/LG) Voltage supplied at all times (overload protected)
F06229
3 532 (OG/YE) Voltage supplied at all times (overload protected)
4 – not used
5 – not used
6 65 (DG) Voltage supplied at all times (overload protected), to,
Pin Circuit Circuit Function Windshield wiper motor (17508)
1 – not used
2 64 (DG) Turn lamps, feed, right rear C270p
3 52 (YE) Turn lamps, feed, left rear
4 400 (LB/BK) Accessory relay, switched power, output 14300
5 566 (DG) Voltage supplied at all times (overload protected) P91
Central Junction
6 51 (BK/WH) Multifunction switch, Voltage: Ignition switch in Start, Box (CJB) (14A068)
Generic Electronic Module (GEM) (14B205)
F01115

Pin Circuit Circuit function


1 2037 (RD) Battery Power

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0002U

Connector Views 150-40

14401 14B079
C275
13 13
1 1
13 1

16 4 4 16

F16020
F16087

(1) 1562 (YE) (7) 1808 (BK) (12) 48


(2) 1561 (OG) (8) 1807 (WH) (13) 1564 (RD)
(3) 1560 (WH) (9) 57 (BK) (14) 1540 (DG)
(4) 1559 (RD) (10) 76 (LG/WH) (15) 1402 (RD/WH)
(5) 48 (11) 99 (LG/BK) (16) 891 (RD/BK)
(6) 1541 (DB)

C278
14401
N82 1 5
Brake pedal position
switch (13480)
F05145

Pin Circuit Circuit Function


1 676 (PK/OG) Ground
2 810 (RD/LG) Brake pedal position switch (13480), input
3 22 (LB/BK) Voltage supplied at all times (overload protected)
4 511 (LG) Brake pedal position switch (13480), to stoplamps
5 10 (LG/RD) Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0002W

150-41 Connector Views

C281a C281b
14401 14401
A255 1 13 A255
Four–wheel drive Four–wheel drive 1 11
control module 14 control module
26
12 22

F26015

F22017

Pin Circuit Circuit Function


Pin Circuit Circuit Function
1 – not used
1 463 (RD/WH) Neutral, switch sense, input
2 – not used
2 – not used
3 – not used
3 780 (DB) Four–wheel drive control module, to, Four–wheel drive
4 – not used
switch
5 – not used 4 465 (WH/LB) ESOF, Reference voltage
6 – not used 5 976 (OG) Shift solenoid
7 – not used 6 605 (RD) Voltage supplied at all times (not overload protected)
8 – not used 7 145 (GY/BK) Shift solenoid
9 870 (VT/YE) Voltage supplied in reverse 8 975 (BN/YE) Four–wheel drive control module, to, Transfer case as-
10 – not used sembly
11 – not used 9 210 (LB) Four–wheel drive control module, to, Instrument cluster
12 – not used 10 782 (BN/WH) Transfer case low to high relay, control
13 – not used 11 781 (OG/LB) Transfer case high to low relay, control
14 – not used 12 810 (RD/LG) Brake pedal position switch (13480), input
15 – not used 13 – not used
16 – not used 14 – not used
17 – not used 15 771 (VT/YE) Motor position 5
18 640 (RD/YE) Voltage supplied in Start and Run (overload protected) 16 763 (OG/WH) Motor position 2
19 – not used 17 764 (BN/WH) Motor position 3
20 – not used 18 770 (WH) Motor position 4
21 – not used 19 – not used
22 – not used 20 – not used
23 – not used 21 – not used
24 – not used 22 – not used
25 70 (LB/WH) ISO Bus
26 57 (BK) Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0002Y

Connector Views 150-42

(GY) Excursion
C281c C282 1
14401
14401
N316
A255 3
Inertia Fuel Shutoff
Four–wheel drive (IFS) switch
control module (9D362)

F03130

Pin Circuit Circuit Function


1 238 (DG/YE) Fuel pump relay, switched power, output
2 – not used
3 787 (PK/BK) Fuel pump, Power
F18021

C284
Pin Circuit Circuit Function 14401
N141
1 – not used Four–wheel drive " !
switch F04027
2 – not used
3 – not used Pin Circuit Circuit Function
4 33 (WH/PK) Voltage supplied in Start (overload protected) 1 19 (LB/RD) Voltage supplied at all times (overload protected)
5 22 (LB/BK) Voltage supplied at all times (overload protected) 2 780 (DB) Four–wheel drive control module, to, Four–wheel drive
6 – not used switch
7 – not used 3 465 (WH/LB) Four–wheel drive control module, to, Four–wheel drive
switch
8 – not used
4 57 (BK) Ground
9 679 (GY/BK) Vehicle Speed Sensor (VSS) +
10 – not used
11 22 (LB/BK) Voltage supplied at all times (overload protected) 1
C286
12 – not used
14401 2
13 – not used
B72
14 1002 (BK/PK) Voltage in Run or Accessory (overload protected) 3
Sunload sensor
15 – not used (19E663)

16 – not used F03197

17 – not used Pin Circuit Circuit Function


18 – not used 1 217 (DB/OG) signal to Electronic Automatic Temperature Control
(EATC) module (19980)
2 57 (BK) Ground
3 1104 (LB) signal to Vehicle Security Module (VSM)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00032

150-43 Connector Views

C289 # $ C290a
14401 14401
M256 A11
Temperature blend Radio (18806)
door actuator ! "
(19E616)

! $
F08059

Pin Circuit Circuit Function $& %


1 – not used, with EATC
F16071
436 (RD/LG) Air temperature door variable resistor –, manual A/C
2 – not used, with EATC
437 (YE/LG) Air temperature door variable resistor, wiper, manual A/C
3 – not used
4 437 (YE/LG) Air temperature door variable resistor, wiper, with EATC
– not used, manual A/C Pin Circuit Circuit Function
5 250 (OG) Blend door actuator, CCW, with EATC 1 19 (LB/RD) Illumination
57 (BK) Ground, manual A/C 2 57 (BK) Ground
6 249 (DB/LG) Blend door actuator, CW, with EATC 3 1000 (RD/BK) Voltage supplied in Start (overload protected)
296 (WH/VT) Voltage, hot in run only, manual A/C 4 – not used
7 438 (RD/WH) Air temperature door variable resistor, + 5 802 (OG/RD) Speaker, right rear (18808) +
8 436 (RD/LG) Air temperature door variable resistor, –, with EATC 6 803 (BN/PK) Speaker, right rear (18808) –
– not used, manual A/C 7 805 (WH/LG) Speaker, right front (18808) +
8 811 (DG/OG) Speaker, right front (18808) –
9 797 (LG/VT) Voltage supplied at all times (overload protected)
10 1002 (BK/PK) Voltage in Run or Accessory (overload protected)
11 694 (BK/LG) Ground
12 800 (GY/LB) Speaker, left rear (18808) +
13 801 (TN/YE) Speaker, left rear (18808) –
14 804 (OG/LG) Speaker, left front (18808) +
15 813 (LB/WH) Speaker, left front (18808) –
16 694 (BK/LG) Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00034

Connector Views 150-44

C290b C294a
14401 14401
P82
A11
Function selector
Radio (18806)
switch assembly, & $
front F04027

Pin Circuit Circuit Function


! $
$% ' 1 296 (WH/VT) Fused accessory relay, switched power, output
"# $& 2 348 (VT) A/C demand signal
3 399 (BN/YE) Blower motor relay, control
4 57 (BK) Ground
F20023

Pin Circuit Circuit function


1 – not used
C294b
14401 $
2 – not used
3 – not used P82
"
Function selector
4 – not used switch assembly,
front F02243
5 1068 (LG/BK) Audio System ON (ASYSON)
6 832 (LB/PK) Audio corporate protocol (A
7 833 (TN) Audio corporate protocol B
8 – not used Pin Circuit Circuit Function

9 679 (GY/BK) Vehicle Speed Sensor (VSS) 1 19 (LB/RD) Voltage supplied at all times (overload protected)

10 – not used 2 57 (BK) Ground

11 – not used
12 – not used 3 4
13 – not used C294c
14 595 (LB/RD) Auxiliary audio controls, steering wheel 14401
15 – not used
P82
16 48 Drain wire Function selector
switch assembly, 1 2
17 690 (GY) Audio signal positive Right to Video System front
F04193
18 799 (OG/BK) Audio signal negative Right to Video System
19 856 (VT) Audio signal positive Left to Video System Pin Circuit Circuit Function
20 798 (LG/RD) Audio signal negative Left to Video System 1 261 (OG/BK) Blower motor, to switch – High
2 754 (LG/WH) Blower switch speed control, to resistor
3 57 (BK) Ground
4 752 (YE/RD) Blower switch speed control, to resistor

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00038

150-45 Connector Views

C294d C303
!
14401 14A005 "

" !
P82 A226
Function selector Passenger safety
switch assembly, # belt retractor preten-
front sioner

F02042

F03165
Pin Circuit Circuit Function Pin Circuit Circuit Function
1 436 (RD/LG) Air temperature door variable resistor + 1 1081 (YE/RD) Passenger safety belt retractor pretensioner, feed
2 437 (YE/LG) Air temperature door variable resistor, wiper 2 1082 (YE/BK) Passenger safety belt retractor pretensioner, return
3 438 (RD/WH) Air temperature door variable resistor –

C300

14A005 15K867

& &
! !%%# '()*+,- !
!%%# '()*+,-
1441 (WH/LG) 1441 (WH/LG)
!%#. '/0*12- !%#. '/0*12-
1442 (DG/WH) 1442 (DG/WH)
!%%3 '42*56- !%%3 '42*56-
140 (BK/PK) 140 (BK/PK)

1435 (DG/VT) 1435 (DG/VT)

70 (LB/WH) 70 (LB/WH)

57 (BK) 57 (BK)
!%#& ',7*89- !%#& ',7*89-
295 (LB/PK) 295 (LB/PK)

1444 (DB/YE) 1444 (DB/YE)


$ $
!% !%

F14008 F14002

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0003B

Connector Views 150-46

14405 14A005
C311
962 (BN/WH) !" #$%&
1 49 (OG) 962 (BN/WH)
9
1 9
140 (BK/PK) -! #)5&
-! #)5& -!. #)*+/*&
53 (BK/LB)
789 (BN/WH) 4' #)*+3)&
6" #78+9:& 6" #78+9:&
01( #2,&
963 (BK/LG) '"( #)*+)%& '"( #)*+)%& "(' #)*+3%&
12 4 4
787 (PK/BK) !' #,)& 12
43 (DB) 787 (PK/BK)

F12045 F12046

* W/Video Cassette Player


C313 14335 14A005

16 4 4 16

13 1 1 13

F16036
F16034

(1) 941 (BK/WH) (7) 23 (TN/LG) (13) *832 (LB/PK)


(2) *993 (BN/WH) (8) *48 *1402 (RD/WH)

(3) 1300 (VT) *1541 (DB) (14) *833 (TN)


(9) 406 (BN/WH) *891 (RD/PK)
(4) *829 (WH/VT)
*1540 (DG) (10) *99 (LG/BK) (15) *856 (VT)
*694 (BK/LG)
(5) *1068 (LG/PK) (11) *798 (LG/RD)
*76 (LG/WH) *1563 (LG) (16) *799 (OG/BK)
*1808 (BK)
(6) *694 (BK/LG) (12) **690 (GY)
*48 *1563 (LG)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0003D

150-47 Connector Views

C314 C315

14335 14A005

14A699 14B122
1 9 9 1

4 12 12 4

F12062 F12060
F06167
F06249

(1) 118 (PK/OG) (5) 53 (BK/LB) (9) 186 (BN/LB)


(2) (6) 297 (BK/LB) (10) 511 (LG)
(3) 19 (LB/RD) (7) 54 (LG/YE) (11) 57 (BK) (1) 443 (LG/RD) (4) –
(4) 117 (PK/BK) (8) (12) 194 (PK (2 442 (LG/OG) (5) 446 (OG/WH)
(3) 444 (LG/BK) (6) 447 (OG/RD)

C316 14A504 14A504

9 1
1 9
1130 (PK/LG) !"# $%&'()*
269 (LB/OG) 1167 $/0'%)*
1128 (GY/LB) +," $-.'/0*
756 (RD/PK) 11!8 $)4'%&*
1127 (YE) +,1 $.&'23*
751 (DB/WH) 11!+ $45*
1129 (BN/WH) ,1, $()'-.*
515 (OG/RD) 11!# $&9'23*
12 4 4 12
11!1 $.)'45*
1121 (DG/YE)

F12060
F12046

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0003G

Connector Views 150-48

C320 8 4
C321
1 5
14A699 14B084
N274 N275
Seat heater switch, Seat heater switch,
driver side passenger side

5 1 4 8

F08060 F08110

Pin Circuit Circuit Function


Pin Circuit Circuit Function
1 1020 (DG/VT) Safety belt assembly, left
1 1020 (DG/VT) Heated seat module, driver side front
2 57 (BK) Ground
2 57 (BK) Ground
3 – not used
3 – not used
4 57 (BK) Ground
4 57 (BK) Ground
5 – not used
5 – not used
6 461 (OG) Switch illumination
6 461 (OG) Switch illumination
7 – not used
7 – not used
8 – not used
8 – not used

C323
14B084 2 4

N317
1 3
Safety belt buckle
switch (10B924)

F04269

Pin Circuit Circuit Function


1 – not used
2 85 (BN/LB) Safety belt buckle switch (10B924), input
3 57 (BK) Ground
4 – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0003J

150-49 Connector Views

C328 C329
14B084
14A504
A223
Heated seat mod- 6 1
ule, passenger side
front
12 7
1123 (YE/WH) !!"" #$%&
1 2
F12075
3 4
1125 (BN) !!"' #()& Pin Circuit Circuit Function
1 57 (BK) Ground
F04263 2 – not used
3 1061 (BN/LB) Seat cushion heater, driver side, Sensor, return
4 1060 (BK/LB) Seat cushion heater, passenger side, Sensor, feed

14335 5 295 (LB/PK) electronic cluster, Accessory, feed


6 1064 (YE/LB) Seat cushion heater, driver side, heater, feed
7 1067 (VT/LB) Seat back heater, passenger side, heater, return
8 1020 (DG/VT) Climate controlled seat module
2 1
1122 (RD) !!"* #+,-()&
9 – not used
1124 (WH) !!". #/0&
10 461 (OG) Electronic Automatic Temperature Control (EATC) mod-
ule (19980), to, Heated seat module, driver side front
4 3
11 – not used
12 1153 (RD/BK) Voltage supplied at all times (overload protected)
F04251

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0003L

Connector Views 150-50

C330 C334
8 7
14B084 14B084 4

N217 N30
Seat adjust switch, Seat cushion heater,
passenger side front right front
1

2 1

F08245 F04139

Pin Circuit Circuit Function


1 984 (YE/LB) Seat adjust switch, to, rear, Tilt, Seat motor
2 989 (RD/LG) Seat adjust switch, to, front, Tilt, Seat motor
3 988 (YE/LG) Seat adjust switch, to, front, Tilt, Seat motor
Pin Circuit Circuit Function
4 51 (BK/WH) Multifunction switch, Voltage: Ignition switch in Start,
1 1064 (YE/LB) Seat cushion heater, driver side, heater, feed
Generic Electronic Module (GEM) (14B205)
2 1060 (BK/LB) Seat cushion heater, passenger side, Sensor, feed
5 985 (RD/LB) Seat adjust switch, to, rear, Tilt, Seat motor
3 1061 (BN/LB) Seat cushion heater, passenger side, Sensor, return
6 987 (RD/WH) Seat adjust switch, to, Passenger seat horizontal motor
4 1066 (GY/LB) Seat back heater, passenger side, feed
7 986 (YE/WH) Seat adjust switch, to, Passenger seat horizontal motor

8 57 (BK) Ground

C335
1
14B084
N32 2
Seat back heater,
right front
F02077

Pin Circuit Circuit Function


1 1066 (GY/LB) Seat back heater, passenger side, feed
2 1067 (VT/LB) Seat back heater, passenger side, heater, return

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0003O

150-51 Connector Views

C339 C340
14A005
14A504 14A005

1153 (RD/BK) !"# $%&'()*

1 2

1 9 1
9
3 4
51 (BK/WH) #+ $&)*

4 12
12 4

14B084
F12046 F12060

(1) (5) (9) 1544 (OG) 295 (LB/PK) ,,#/ $01'&)*


2 1
(2) (6) (10) 70 (LB/WH)
(3) (7) 295 (LB/PK) (11) 1435 (DG/VT)
4 3
(4) 371 (PK/WH) (8) 1436 (VT/OG) (12) 57 (BK) #, $&)'-.*

F04075

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0003Q

Connector Views 150-52

C341a
12 1 C341b
14A699 24 13 14A699 1
A207
Driver seat module (14C718) F24021 A207
Driver seat module 2
Pin Circuit Circuit Function (14C718)

1 1469 (RD/LB) Driver seat module (14C718), to, Power seat motor assem-
F02032
bly, left
2 – not used
3 1467 (GY/YE) Power seat switch, left, to, Driver seat module (14C718) Pin Circuit Circuit Function
4 1468 (GY/LB) Power seat switch, left, to, Driver seat module (14C718) 1 566 (DG) Voltage supplied at all times (overload protected)
5 442 (LG/OG) Seat position sensor – horizontal sense 2 57 (BK) Ground
6 443 (LG/RD) Driver seat module (14C718), to, Power seat motor as-
sembly, left
7 1463 (RD/YE) Power seat switch, left, to, Driver seat module (14C718)
8 – not used
C341c
9 1474 (RD/LG) Driver seat module (14C718), to, Power seat motor as- 14A005
sembly, left 1
A207 6
10 1489 (LB/BK) Driver seat module (14C718), to, Adjustable pedal motor Driver seat module 2
7
(2C429) (14C718) 8
3
9
11 1471 Driver seat module (14C718), to, Power seat motor as- 4
10
(RD/WH) sembly, left 5

12 1490 (LB/OG) Driver seat module (14C718), to, Adjustable pedal motor F10135
(2C429)
13 447 (OG/RD) Sensor, return, from, Driver seat module (14C718)
Pin Circuit Circuit Function
14 1465 (GY/WH) Power seat switch, left, to, Driver seat module (14C718)
1 109 (VT/WH) Voltage supplied at all times (overload protected)
15 1466 (GY/OG) Power seat switch, left, to, Driver seat module (14C718)
2 693 (OG) A/C demand signal
16 1464 (YE) Power seat switch, left, to, Driver seat module (14C718)
3 268 (BK/OG) Memory set switch (14776)
17 444 (LG/BK) Driver seat module (14C718), to, Power seat motor as-
sembly, left 4 267 (BN/LG) Memory set switch (14776)
18 – not used 5 270 (BN/OG) Memory set switch (14776)
19 446 (OG/WH) Sensor, feed, from, Driver seat module (14C718) 6 676 (PK/OG) logic ground
20 – not used 7 1491 (LB/YE) Accelerator pedal position sensor monitor
21 – not used 8 1493 (PK/BK) Adjustable pedal switch input
22 1472 (YE/WH) Driver seat module (14C718), to, Power seat motor as- 9 1492 (LB/RD) Adjustable pedal switch input
sembly, left 10 272 (WH/OG) Memory set switch (14776), Switch illumination
23 1473 (YE/LG) Driver seat module (14C718), to, Power seat motor as-
sembly, left
24 1470 (YE/LB) Driver seat module (14C718), to, Power seat motor as-
sembly, left

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0003T

150-53 Connector Views

C349 C350a
14A079 15525
P87 A257
Rear Integrated Transfer case as-
Control Panel sembly
(RICP) (19980)

3 2 1

6 5 4
# "

! #$

F06271

F16118

Pin Circuit Circuit Function


Pin Circuit Circuit function
1 763 (OG/WH) Motor position 2
1 825 (TN/LG) Speaker, right rear (18808) +
2 976 (OG) in On/Off
2 802 (OG/RD) Speaker, right rear (18808) +
3 764 (BN/WH) Motor position 3
3 803 (BN/PK) Speaker, right rear (18808) –
4 870 (VT/YE) Voltage supplied in reverse
4 – not used
5 771 (VT/YE) Motor position 5
5 801 (TN/YE) Speaker, left rear (18808) –
6 770 (WH) Motor position 4
6 800 (GY/LB) Speaker, left rear (18808) +
7 827 (TN/WH) Speaker, left rear (18808) +
8 – not used
9 1068 (LG/BK) Audio System ON (ASYSON)
10 829 (WH/VT) Rear Integrated Control Panel (RICP) (19980), feed
11 694 (BK/LG) Ground C350b 1
12 832 (LB/PK) Audio corporate protocol A 15525 2
13 833 (TN) Audio corporate protocol B
A257
14 – not used Transfer case as-
sembly F02455
15 57 (BK) Ground
16 19 (LB/RD) Voltage supplied at all times (overload protected)
Pin Circuit Circuit Function
1 777 (YE) Four–wheel drive control module, to, Transfer case as-
sembly
2 778 (OG) Four–wheel drive control module, to, Transfer case as-
sembly

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0003W

Connector Views 150-54

C357 C359
4 1
14A699 14A699
M214 A224 6 1
Power seat motor Heated seat mod-
assembly, left ule, driver side front
12 7

6 3

F12075
F06138

Pin Circuit Circuit Function


1 57 (BK) Ground
Pin Circuit Circuit Function
2 – not used
1 1472 Driver seat module (14C718), to, Power seat motor as-
(YE/WH) sembly, left 3 1061 (BN/LB) Seat cushion heater, driver side, Sensor, return

2 1474 (RD/LG) Driver seat module (14C718), to, Power seat motor as- 4 1060 (BK/LB) Seat cushion heater, passenger side, Sensor, return
sembly, left 5 295 (LB/PK) electronic cluster, Accessory, feed
3 1473 (YE/LG) Driver seat module (14C718), to, Power seat motor as- 6 1064 (YE/LB) Seat cushion heater, driver side, heater, feed
sembly, left 7 1067 (VT/LB) Seat back heater, driver side, heater, return
4 1471 Driver seat module (14C718), to, Power seat motor as- 8 1020 (DG/VT) Climate controlled seat module
(RD/WH) sembly, left
9 – not used
5 1470 (YE/LB) Driver seat module (14C718), to, Power seat motor as-
10 461 (OG) Electronic Automatic Temperature Control (EATC) module
sembly, left
(19980), to, Heated seat module, passenger side front
6 1469 (RD/LB) Driver seat module (14C718), to, Power seat motor as-
11 – not used
sembly, left
12 1153 (RD/BK) Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0003Y

150-55 Connector Views

C360 C365
14A699 14A699 1
1 2
N31
N216
Seat back heater, 2
Seat adjust switch,
left front
driver side front
(14A701)
F02077

7 8 Pin Circuit Circuit Function


F08245 1 1066 (GY/LB) Seat back heater, driver side, feed
2 1067 (VT/LB) Seat back heater, driver side, heater, return
Pin Circuit Circuit Function
1 676 (PK/OG) Vehicle Speed Sensor (VSS) –
2 1466 Power seat switch, left, to, Driver seat module (14C718) C372 3
(GY/OG)
14B122
3 956 (OG/LG) Voltage supplied at all times (overload protected) 2
B222
4 1468 (GY/LB) Power seat switch, left, to, Driver seat module (14C718) Driver memory seat
horizontal sensor 1
5 1465 Power seat switch, left, to, Driver seat module (14C718)
(GY/WH)
F03111
6 1463 (RD/YE) Power seat switch, left, to, Driver seat module (14C718)
7 1467 (GY/YE) Power seat switch, left, to, Driver seat module (14C718) Pin Circuit Circuit Function

8 1464 (YE) Power seat switch, left, to, Driver seat module (14C718) 1 446 (OG/WH) Sensor, feed, from, Driver seat module (14C718)
2 442 (LG/OG) Seat position sensor – horizontal sense
3 447 (OG/RD) Sensor, return, from, Driver seat module (14C718)

C364 C373
14A699 14B122
N29 1 2 3 4 B224 1 2 3
Seat cushion heater, Driver memory seat
left front rear height sensor
F03111
F04139
Pin Circuit Circuit Function
Pin Circuit Circuit Function
1 446 (OG/WH) Sensor, feed, from, Driver seat module (14C718)
1 1064 (YE/LB) Seat cushion heater, driver side, heater, feed
2 444 (LG/BK) Driver seat module (14C718), to, Power seat motor as-
2 1060 (BK/LB) Seat cushion heater, driver side, Sensor, feed sembly, left
3 1061 (BN/LB) Seat cushion heater, driver side, Sensor, return 3 447 (OG/RD) Sensor, feed, from, Driver seat module (14C718)
4 1066 (GY/LB) Seat back heater, driver side, feed

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00043

Connector Views 150-56

C380 C396
2
14B079 14A005
O40 3 !
Y19
Power point, con- Speaker, right rear "
sole (19N236) (18808)
1

F02389 F02069

Pin Circuit Circuit Function


Pin Circuit Circuit function
1 1544 Voltage supplied at all times (overload protected) 1 802 (OG/RD) Audio signal negative
2 – not used 2 803 (BN/BK) Audio signal positive
3 57 (BK) Ground

C383 3 C402a
14B122 2 14086
B223 R19
Driver memory seat 1 Rear window defrost
front height sensor grid (18C618)
F03111 F01012

Pin Circuit Circuit Function


1 447 (OG/RD) Sensor, return, from, Driver seat module (14C718)
Pin Circuit Circuit function

2 443 (LG/RD) Driver seat module (14C718), to, Power seat motor as- 1 186 (BN/RD) Rear window defrost
sembly, left
3 446 (OG/WH) Sensor, feed, from, Driver seat module (14C718)

C395 C402b
14A005 14086
!
Y17 R19
Speaker, left rear " Rear window defrost
(18808) grid (18C618)
F01012

F02069

Pin Circuit Circuit function Pin Circuit Circuit function


1 800 (GY/LB) Audio signal negative 1 57 (BK) Ground
2 801 (TN/YE) Audio signal positive

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00049

150-57 Connector Views

C405 13A409 16
14405 4
4 16
1442 (DG/WH)
57 (BK) ! #0/,.$& 5 (OG/LB) !" #$%&
1439 (BN/PK) '((1 #4/,56& 1440 (DG/YE) '()* #$+,-%&
9 (LG/OG) 1441 (WH/LG) * #./,0/&

140 (BK/PK) '((( #4$,56& 1444 (DB/YE) '(1 #$%,-%&


1443 (WH/LB) '(() #23,.$&
14 (BN) '((' #23,./& '( #$+&
1442 (DG/WH)
1 13
13 1
F16095 F16020

14N139 14405
C406
1 5
1 5
57 (BK)
1444 (DB/YE) '()* #$+,-%& 1439 (BN/PK) 5 1 '((( #4$,56&
57 (BK)

1442 (DG/WH) '(() #23,.$& '((7 #4/,23&


1443 (WH/LB)

1441 (WH/LG) '((' #23,./&

1440 (DG/YE) '((1 #4/,56&


8 4

4 8 4 8

F08050 F08052
F08050

C410
13A576 14405

49 (OG) 8( #4/&
64 (DG) (* #0/&
9 1 1 9

() #4$&
43 (DB)
963 (BK/LG) *8) #$%,./&

43 (DB) *87 #$+,23&


962 (BN/WH) () #4$&
4 12
12 4
206 (WH) !7 #56& 52 (YE) 718 #23&

F12046
F12060

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0004C

Connector Views 150-58

C411 C431
14405
13A625 14086 @Excursion

3 3

511 (LG) 511 (LG) 57 (BK)

1 2

57 (BK) 3 4
57 (BK)
5/ $.1'0.*

1 1
F04263
F03072 F03144

19F504
C421
14A504
4 16
2 1
!""# $%&'()* 56 $.1*

1439 (BN/PK)
53 (BK/LB)
!""+ $%&',-*
4 3

!""" $%.'()*
!""/ $,-'0.*
!""! $,-'0&*
!"# $.1'21*
F04251
1 13
F16095

13A409
16 4

1440 (DG/YE) !""/ $,-'0.*


!"/3 $.4'21*
1442 (DG/WH)

1444 (DB/YE)

1441 (WH/LG)

13 1
F16020

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0004F

150-59 Connector Views

C432 C438
14405
@Excursion
15245 13A409

57 (BK)
14 (BN) 14 (BN) !" #$%&
1 2 2 4
4 2
57 (BK)

3 4 1 3

!' #$%()$& 3 1

F04263
F04309 F04251

19F504
C451 (GY)
3 1

13A409
3 1
E105
2 1 Reversing lamp, left
!" #$%& (13411)

53 (BK/LB) F03099
4 3

Pin Circuit Circuit Function


1 57 (BK) Ground
2 – not used
F04251
3 140 (BK/PK) Voltage supplied in reverse

C433 Federal 1 3 C452


14405 14A005 Excursion 1
A31 14A005 Pickup 2
2 4
Fuel tank unit
(9H307) E34
License plate lamp,
F04251 left F02086

Pin Circuit Circuit function


1 29 (YE/WH) Fuel pump/fuel gauge sender Pin Circuit Circuit function
2 787 (PK/BK) Fuel pump, Power 1 14 (BN) Power, Key pad button 3/4
3 57 (BK) Ground 2 57 (BK) Ground
4 396 (BK/OG) Fuel sender, logic ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0004K

Connector Views 150-60

C455 C459
1 2 2
14405 14A583
B25 N403
Rear axle speed Liftgate ajar switch,
sensor (4B409) right 1

F02031
F02117

Pin Circuit Circuit Function


Pin Circuit Circuit Function
1 523 (RD/PK) Wheel speed sensor, right rear +
1 23 (TN/LG) Anti–theft, switch sense
2 519 (LG/BK) Wheel speed sensor, left rear –
2 57 (BK) Ground

C457 C461 (GY)


3

14086 2
13A409
3 1
M245 E109
F03099

Liftgate lock actua- Reversing lamp,


1
tor right (13411)
1

F02116 F03099

Pin Circuit Circuit Function


Pin Circuit Circuit Function
1 57 (BK) Ground
1 118 (PK/OG) Door lock, output
2 – not used
2 117 (PK/BK) Door unlock, output
3 140 (BK/PK) Voltage supplied in reverse

C458 C462
2
14A583 14A005 Excursion 1
N402 14A005 Pickup 2
Liftgate ajar switch,
left 1 E35
License plate lamp,
right F02086
F02117

Pin Circuit Circuit function


Pin Circuit Circuit Function
1 14 (BN) Power, Key pad button 3/4
1 23 (TN/LG) Anti–theft, switch sense
2 57 (BK) Ground
2 57 (BK) Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0004Q

150-61 Connector Views

C474 C475a
2
14A504 13A625
O21 3 E174 1
Power point, rear High mounted stop- 2
(19G247) lamp (13A613)
1

F02237
F02389

Pin Circuit Circuit Function


1 1544 Voltage supplied at all times (overload protected) Pin Circuit Circuit Function
2 – not used 1 511 (LG) Brake pedal position switch (13480), to stoplamps
3 57 (BK) Ground 2 57 (BK) Ground

C476 C475b
14086 13A625
E174 1
M218
1 High mounted stop- 2
Rear wiper motor
5 lamp (13A613)
assembly

F02237

8 Pin Circuit Circuit Function


4
1 511 (LG) Brake pedal position switch (13480), to stoplamps
2 57 (BK) Ground

F08137

C475c
13A625
Pin Circuit Circuit Function
E174 1
1 57 (BK) Ground High mounted stop- 2
2 57 (BK) Ground lamp (13A613)

3 297 (BK/LG) Voltage in Run or Accessory (overload protected)


F02237
4 406 (BN/WH) Voltage supplied at all times (overload protected)
5 941 (BK/WH) Rear washer switch circuit
6 993 (BN/WH) Switched ground Pin Circuit Circuit Function
7 1300 (VT) Switched ground 1 511 (LG) Brake pedal position switch (13480), to stoplamps
8 – not used 2 57 (BK) Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0004V

Connector Views 150-62

C487 with dual rear wheels C488


with dual rear wheels
13A409 13A409
E105 E109
Reversing lamp, left 3 Reversing lamp, 3
(13411) right (13411)

1 1

F03148 F03148

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 57 (BK) Ground 1 57 (BK) Ground
2 – not used 2 – not used
3 140 (BK/PK) Voltage supplied in reverse 3 140 (BK/PK) Ground

C494

14405 19F504

2 2
57 (BK) 57 (BK)

53 (BK/LB)
53 (BK/LB)
1
1

F02113 F02085

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0004Y

150-63 Connector Views

C495 C503
14A005
14405 19F504 N440
1
Memory set switch
(14776) 2
3
2 2
4
57 (BK) 57 (BK) 5
53 (BK/LB) 6
53 (BK/LB)
1 7
1 8

F02113 F02085
F08279

C500
Pin Circuit Circuit Function
14A631
1 272 (WH/OG) Memory set switch (14776), Illumination, input
A244
Key pad switch as- 2 267 (BN/LG) Memory seat switch, position, (1)
1 5
sembly (14A626)
3 – not used
4 – not used
5 270 (BN/OG) Memory set switch (14776)
6 268 (BK/OG) Memory seat switch, position (2)
4 8
7 676 (PK/OG) Ground
8 – not used
F08203

Pin Circuit Circuit Function


1 78 (LB/YE) Key pad button 1/2, Key pad button 5/6
2 1013 (BN/LG) Illumination
3 79 (LG/RD) Key pad button 5/6
4 – not used
5 57 (BK) Ground
6 124 (BN) Key pad common
7 121 (YE/BK) Key pad button 5/6, Key pad button 9/0
8 – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00051

Connector Views 150-64

C504a C504b 1 4

14A005 14A005
N447 1 5 N447
Master window ad- Master window ad-
just switch (14529) just switch (14529)

3 6

4 8 F06213

F08167

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 – not used 1 – not used
2 57 (BK) Ground 2 319 (YE/BK) Window switch, feed, left rear, Down
3 313 (WH/YE) Window switch, feed, right front, Up 3 320 (RD/BK) Window switch, feed, right rear, Down

4 314 (TN/LB) Window switch, feed, right front, Down 4 193 (YE/LG) Window safety relay, switched output
5 – not used 5 316 (YE/LB) Window switch, feed, left rear, Up
6 400 (LB/BK) Accessory relay, switched power, output 6 317 (GY/OG) Window switch, feed, left rear, Down
7 991 (TN/LB) Master window adjust switch (14529), feed, Down
8 992 (WH/BK) Master window adjust switch (14529), feed, Up

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00053

150-65 Connector Views

C505 C506
1 5
14A005 14A005 1

E177 2
N204
Door entry lamp, left
Door lock switch,
front (13776)
driver side (14028)
F02086
4 8

F08165 Pin Circuit Circuit Function


1 57 (BK) Ground
2 53 (BK/LB) Interior lamp relay, switched power, output

Pin Circuit Circuit Function


1 57 (BK) Ground
2 – not used
3 1210 (BK/WH) Unlock, Circuit
4 57 (BK) Ground
5 194 (PK) Switch illumination
6 – not used
7 1211 (WH/RD) Lock, Circuit
8 – not used

C510 14A005
14A631
5 1
1 5
!" #$%&'() *+, #-.)
*+, #-.) *++ #01)
!/ #$-&01) 66 #$-)
*2*3 #-.&$%) *+* #01&-5)
4! #-5)
4! #-5)
*+* #01&-5)
*+3 #'()

4 8
8 4
F08049 F08048

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00056

Connector Views 150-66

$
C521 ! C524
14A005 14A005
1
M80
M220
Power window mo-
Exterior rear view 2
tor, driver side front
mirror, driver side
(23395)
(17682)
F02457

Pin Circuit Circuit Function


"
!# 1 992 (WH/BK) Master window adjust switch (14529), feed, Up

F10025 2 991 (TN/LB) Master window adjust switch (14529), feed, Down

Pin Circuit Circuit Function


1 540 (RD) Right/Left mirror movement
2 542 (YE) Mirror motor, feed
C525
14A005 1
3 541 (DB) Up/Down mirror movement
4 – not used M241 2
Door lock actuator,
5 – not used left front

6 – not used
F02116
7 – not used
8 – not used
9 – not used Pin Circuit Circuit Function
10 – not used 1 163 (RD/OG) Driver door unlock relay, switched power
2 117 (PK/BK) Door lock, output

C523 C526
!
14A005 14A005
Y28 N239
1
Speaker, left front Door ajar switch,
(18808) 2 driver side front %
(14018)

F02117
F02069

Pin Circuit Circuit Function


Pin Circuit Circuit Function
1 765 (YE/BK) Anti–theft, switch sense
1 804 (OG/LG) Speaker, left front (18808) +
2 57 (BK) Ground
2 813 (LB/WH) Speaker, left front (18808) –

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0005B

150-67 Connector Views

$
C527 C601 !
5 1

14A005 14A005
N409 M221
Exterior rear view Exterior rear view
mirror switch mirror, passenger
(17B676) side (17683)

8 4
"
F08177 !#

F10025

Pin Circuit Circuit Function


Pin Circuit Circuit Function 1 543 (DG) Voltage supplied at all times (overload protected)
1 956 (VT/LG) Rear window wiper/washer switch, output 2 542 (YE) Mirror motor, feed
2 – not used 3 544 (VT) Up/Down mirror movement
3 543 (DG) Voltage supplied at all times (overload protected) 4 2 (WH/LB) Turn signal
4 540 (RD) Right/Left mirror movement 5 57 (BK) Defrost, Turn signal, Ground
5 57 (BK) Ground 6 59 (DG/VT) Defrost
6 542 (YE) Mirror motor, feed 7 – not used
7 541 (DB) Up/Down mirror movement 8 – not used
8 544 (VT) Up/Down mirror movement 9 – not used
10 – not used

1!
C602
14A005
N240
%
Door ajar switch,
passenger side front
(14018) F02117

Pin Circuit Circuit Function


1 761 (GY/RD) switch sense, with remote keyless entry
760 (PK/LB) switch sense, without remote keyless entry
2 57 (BK) Ground
345 (BK/PK) switch sense, with crew cab, without remote keyless
entry

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0005E

Connector Views 150-68

C603 C605
14A005 1 14A005 8 4

M226
N205
Door lock actuator, 2
Door lock switch,
passenger side
passenger side
(218A42)
(14028)
F02116

5 1

Pin Circuit Circuit Function


F08193
1 117 (PK/BK) Door lock, output
2 118 (PK/OG) Door unlock, output

C604
Pin Circuit Circuit Function
14A005
1 57 (BK) Ground
N105 6 3
Window adjust
2 – not used
switch, passenger 3 1210 (BK/WH) Unlock, Circuit
side
4 57 (BK) Ground
5 194 (PK) Switch illumination
6 – not used
4 1
7 1211 (WH/RD) Lock, Circuit
F06148
8 – not used

Pin Circuit Circuit Function


C606
1 313 (WH/YE) Window switch, feed, right front, Up 14A005 1
2 334 (RD/YE) Window motor, feed, Down E178
2
Door entry lamp,
3 193 (YE/LG) Window safety relay, switched output right front (13776)
4 – not used F02063
5 333 (YE/RD) Window motor, feed, Up
6 314 (TN/LB) Window switch, feed, right front, Down
Pin Circuit Circuit Function
1 57 (BK) Ground
2 53 (BK/LB) Interior lamp relay, switched power, output

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0005I

150-69 Connector Views

6 3
C608 C701
14A005 2 14A005
M79
1 N111
Power window mo-
Window adjust
tor, passenger side
switch, left rear
front (23394)
F02457 (14A412)

4 1

F06213
Pin Circuit Circuit Function
1 333 (YE/RD) Window motor, feed, Headlamp jumper
2 334 (RD/YE) Window motor, feed, Down

Pin Circuit Circuit Function


1 317 (GY/OG) Window switch, feed, left rear, Down
C612 (PK)
2 885 (YE/LB) Window switch, to, Window motor, left rear
2 3 193 (YE/LG) Switch illumination
14A005
Y18 1
4 – not used
Speaker, right front
(18808)
5 884 (YE/BK) Window switch, to, Window motor, left rear
6 316 (YE/LB) Window switch, feed, left rear, Up

F02337

Pin Circuit Circuit Function


1 805 (WH/LG) Speaker, right front (18808) +
2 811 (DG/OG) Speaker, right front (18808) –

C702
14A005
Y17 1
Speaker, left rear
(18808) 2

F02069

Pin Circuit Circuit Function


1 800 (GY/LB) Speaker, left rear (18808) +
2 801 (TN/YE) Speaker, left rear (18808) –

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0005M

Connector Views 150-70

C703 C801
14A005 2
14A005
1
M116
N110
Power window mo-
Window adjust 3 1
tor, left rear (23394)
switch, right rear
(14A412) 6 4
F02080

Pin Circuit Circuit Function F06213

1 884 (YE/BK) Window switch, to, Window motor, left rear


2 885 (YE/LB) Window switch, to, Window motor, left rear

Pin Circuit Circuit Function


C704
1 319 (YE/BK) Window switch, feed, right rear, Up
14A005 1
2 882 (BN/YE) Window switch, to, Window motor, right rear
M64
2 3 193 (YE/LG) Switch illumination
Door lock actuator,
left rear (218A43) 4 – not used
5 881 (BN) Window switch, to, Window motor, right rear
F02116
6 320 (RD/BK) Window switch, feed, right rear, Down

Pin Circuit Circuit Function


1 118 (PK/OG) Door unlock, output
2 117 (PK/BK) Door lock, output

C715 C802
2
14A005 14A005
1
N237 Y19 1
Door ajar switch, Speaker, right rear
driver side rear (18808) 2
(14018)
F02379

F02069

Pin Circuit Circuit Function


1 346 (BK/WH) switch sense, without remote keyless entry, Pin Circuit Circuit Function
759 (LG/YE) switch sense, with remote keyless entry 1 802 (OG/RD) Speaker, right rear (18808) +
2 57 (BK) Ground 2 803 (BN/PK) Speaker, right rear (18808) –

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0005R

150-71 Connector Views

Pickup
C803 2 C904 1

14A005 14A005
2
M117 1 E174
Power window mo- High mounted stop-
3
tor, right rear lamp (13A613)
(23394)
F02004
F03081

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 881 (BN) Window switch, to, Window motor, right rear 1 63 (BK/LB) Cargo space lamp
2 882 (BN/YE) Window switch, to, Window motor, right rear 2 511 (LG) Brake pedal position switch (13480), to stoplamps
3 57 (BK) Ground

C804 C906
14A005 1 17C712
M65 E31
Door lock actuator, 2 Vanity mirror lamp,
right rear (218A42) right (04100)

F02116
F02217

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 118 (PK/OG) Door unlock, output 1 57 (BK) Ground
2 117 (PK/BK) Door lock, output 2 54 (LG/YE) Voltage supplied at all times (overload protected)

C820 C907
1
14A005 2
17C712 2
N238 E30
Door ajar switch, Vanity mirror lamp, 1
passenger side rear left (04100)
(14018) F02117

Pin Circuit Circuit Function F02217


1 346 (BK/WH) switch sense, without remote keyless entry
760 (PK/LB) switch sense, with remote keyless entry
Pin Circuit Circuit Function
2 57 (BK) Ground, with remote keyless entry 1 57 (BK) Ground
345 (BK/PK) switch sense, without remote keyless entry
2 54 (LG/YE) Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0005X

Connector Views 150-72

C911
1
17C712
A222
Electrochromatic in-
side mirror unit 3
(17700)

Pin Circuit Circuit Function


1 295 (LB/PK) electronic cluster, Accessory, feed
2 57 (BK) Ground
3 140 (BK/PK) Voltage supplied in reverse

C919 14334 14335


1 13
13 1
(1) 1158 (YE/LB) (7) 53 (BK/LB) (12) 1124 (WH)
(2) (8) 1125 (BN) (13) 1156 (YE/RD)
(3) 1129 (BN/WH) (9) 57 (BK) (14)
(4) 1128 (GY/LB) (10) 1157 (WH/RD) (15) 19 (LB/RD)
(5) 54 (LG/YE) (11) 1123 (YE/WH) (16) 1122 (RD)
(6)

4 16
16 4

F16036 F16089

C922 14086 14335


8 4
4 8
3"44 #5*(
)" #*+&',( 3"44 #5*(
)" #*+&',(
!0 #',&12(
)-6 #$%&',(
297 (BK/LG) !0 #',&12(
--" #$+&./(
!33 #',(
511 (LG) --" #$+&./(
!" #$%&'$(
!6 #$%( !" #$%&'$(
57 (BK)

1 5
5 1
F08050 F08052

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00060

150-73 Connector Views

C925
14335 14086

4 1 ! -
118 (PK/OG) !"1 #+4&5+)
186 (BN/LB) !!" #$%&'()
3 0
!!* #$%&+%) 0* #+%)
57 (BK) !!* #$%&+%)
2 1
941 (BK/WH) 406 (BN/WH)
406 (BN/WH) ,-! #+%&./)
6 3

F06138
F06089

C926 C930
3
14086 17C712
E51 2 !6 *
A143
Cargo lamp
Overhead console
1
1 !

F03032

F10009

Pin Circuit Circuit Function


1 54 (BK) Interior lamp relay, switched power, output
Pin Circuit Circuit Function
2 57 (LG/YE) Voltage supplied at all times (overload protected)
1 676 (PK/OG) Vehicle Speed Sensor (VSS) –
3 53 (BK/LB) Ground
2 – not used
3 29 (YE/WH) Fuel pump/fuel gauge sender
4 70 (LB/WH) ISO Bus
5 679 (GY/BK) Vehicle Speed Sensor (VSS) +
6 3061 (LB/OG) Ambient air temperature sensor (19E702), signal
7 295 (LB/PK) electronic cluster, Accessory, feed
8 71 (OG/LG) Powertrain Control Module (PCM) (12A650) – Data out-
put link
9 19 (LB/RD) Voltage supplied at all times (overload protected)
10 – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00063

Connector Views 150-74

Excursion
C931 3 C932 Excursion

14334 2
14335/14A005
N238 E239
Door ajar switch, 1 Interior/map lamps
passenger side rear assembly, rear
(14018)
F03032
F03135

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 53 (BK/LB) Interior lamp relay, switched power, output 1 53 (BK/LB) Interior lamp relay, switched power, output
2 57 (LG/YE) Voltage supplied at all times (overload protected) 2 57 (BK) Ground
3 54 (BK) Ground 3 54 (LG/YE) Voltage supplied at all times (overload protected)

C934

14334 14335

7 7
194 (PK) 8
8 #02 $34*
!"# $%&'()* 751 (DB/WH)
1159 (WH/LB)
##"0 $()'1&*

1121 (DG/YE)
##.# $%,'56*
"#" $+,'-%* 515 (OG/RD)
1120 (BK/WH)
##.7 $&4'()*
1 ./0 $1&'+,*
269 (LB/OG)
1
2 2

F08114
F08112

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00066

150-75 Connector Views

C935

14334 14335

7
1129 (BN/WH) 8
7
8 !!67 $83'.,*
!!"# $%&'()* 1128 (GY/LB)
1130 (PK/LG)
!!"2 $-5*
!!"+ $,-'.%* 19 (LB/RD)
1127 (YE)
!!"1 $%&*
!# $.%'/0* 57 (BK)
1125 (BN)
1 !!"4 $()*
12 $%3* 2
1124 (WH)
1
2

F08114 F08112

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00067

Connector Views 150-76

C936 C942
14334 17C712 3
14335
!# 2
" E245
!# Rail lamp, RH side
" (13776) 1

F03135

Pin Circuit Circuit Function


1 57 (BK) Ground
2 53 (BK/LB) Interior lamp relay, switched power, output
3 54 (LG/YE) Voltage supplied at all times (overload protected)

16 8
!
C945 7

! $ 6
14334 5
$
4
F14008 A37 3
F14015 Trip Computer Mod- 2
ule (10D898) 9 1 F16137

(1) 70 (LB/WH) (6) 676 (PK/OG) (11)


(2) 295 (LB/PK) (7) 29 (YE/WH) (12) 3061 (LB/OG) Pin Circuit Circuit Function
(3) (8) 679 (GY/BK) (13) 1 676 (PK/OG) Ground
(4) 71 (OG/LG) (9) (14)
2 470 (PK/BK) Sensor signal return (reference/ground), Temperature
(5) (10) 470 (PK/BK)
3 29 (YE/WH) Fuel tank sender
4 70 (LB/WH) ISO Bus
5 679 (GY/BK) Vehicle Speed Sensor (VSS)
6 3061 (LB/OG) Ambient air temperature sensor (19E702), signal
C941 3 7 295 (LB/PK) Voltage, hot in run only
14335 8 71 (OG/LG) Powertrain Control Module (PCM) (12A650) – Data out-
2
E246 put link
Rail lamp, LH side 9 19 ( LB/RD) Instrument illumination
1
(13776)
10 – not used
F03135
11 – not used
12 – not used
Pin Circuit Circuit Function 13 – not used
1 54 (LG/YE) Voltage supplied at all times (overload protected) 14 – not used
2 53 (BK/LB) Interior lamp relay, switched power, output 15 – not used
3 57 (BK) Ground 16 – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0006B

150-77 Connector Views

C946 C948
1
14334 14335
& '
M288 2
N635
Power vent window
Power vent window
motor, right
switch, left
F02265
$
!
%

Pin Circuit Circuit Function


1 1156 Window switch
#
" 2 1157 Window switch

F07044
C949 12 6

14335
A433
Pin Circuit Circuit Function
DVD player
1 57 (BK) Illumination, Ground
2 57 (BK) Diesel
3 1156 (YE/RD) Window motor 7 1
4 194 (PK) Fused accessory relay
F12139
5 19 (LB/YE) Illumination
6 1156 (YE/RD) Window motor
7 57 (BK) Ground Pin Circuit Circuit Function
1 829 (WH/VT) Rear Integrated Control Panel (RICP) (19980), feed
2 1068 (LG/BK) Audio System ON (ASYSON)
C947 3 19 (LB/RD) Voltage supplied at all times (overload protected)
14335 1 4 – not used
M287 5 856 (VT) Radio (18806), to CD changer, Left +
Power vent window 2
motor, left 6 690 (GY) Radio (18806), to CD changer, Right +
7 832 (LB/PK) Audio corporate protocol A
F02265
8 833 (TN) Audio corporate protocol B
9 – not used
Pin Circuit Circuit Function 10 694 (BK/LG) Ground
1 1159 Window switch 11 798 (LG/RD) Radio (18806), to CD changer, Left –
2 1158 Window switch 12 799 (OG/BK) Radio (18806), to CD changer, Right –

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0006F

Connector Views 150-78

C956 C960
& '

14334 14335
N636 A269
Power vent window Video display
switch, right $
!
%

#
" ( " ! & % # $ '

'! '& '% '# '$ '' ') *


F07044

F16103

Pin Circuit Circuit Function


1 57 (BK) Illumination, Ground
2 57 (BK) not used Pin Circuit Circuit Function
3 1158 (YE/LB) Window motor 1 1563 (LG) Accessory delay
4 194 (PK) Fused accessory relay 2 694 (BK/LG) Ground
5 19 (LB/YE) Illumination 3 1807 (WH) VCP video +
6 1159 (WH/LB) Window motor 4 1808 (BK) VCP video Drain wire
7 57 (BK) Ground 5 99 (LG/BK) Audio signal positive, Left
6 76 (LG/WH) Blue, Drain wire, Left
7 891 (RD/BK) Audio signal positive, Right
8 1402 (RD/WH) Audio signal negative, Drain wire, Right
9 1540 (DG) VCP IR data +
10 1541 (DB) VCP IR data –
11 48 VCP video, Drain wire
12 – not used
13 – not used
14 – not used
15 – not used
16 – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0006H

150-79 Connector Views

C970 C973
15A404 15A404
1 3 1 3
17C712 17C712
E16 E268
Roof marker lamp, Roof marker lamp,
left right center

F03235 F03235

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 57 (BK) Ground 1 57 (BK) Ground
2 – not used 2 – not used
3 14 (BN) Power, Exterior lamps 3 14 (BN) Power, Exterior lamps

C971 3
C974
15A404 15A404
1 3
17C712 17C712
E266 E17
Roof marker lamp, 1 Roof marker lamp,
left center right
F03235
F03235

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 57 (BK) Ground 1 57 (BK) Ground
2 – not used 2 – not used
3 14 (BN) Power, Exterior lamps 3 14 (BN) Power, Exterior lamps

C972 C983
15A404 15B484 17C712
1 3
17C712
14 (BN) 14 (BN) 1
E267
Roof marker lamp,
center 2
F03235
57 (BK) 57 (BK) 3
Pin Circuit Circuit Function
1 57 (BK) Ground F03079 F03105.1

2 – not used
3 14 (BN) Power, Exterior lamps

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0006N

Connector Views 150-80

Lariat Lariat
C984 C987
15B484 15B484
E16 " ! E268
Roof marker lamp, Roof marker lamp, " !
left right center

F02443
F02443

Pin Circuit Circuit Function


Pin Circuit Circuit Function
1 57 (BK) Ground
1 57 (BK) Ground
2 14 (BN) Power, Exterior lamps
2 14 (BN) Power, Exterior lamps

Lariat Lariat
C985 C988
15B484 15B484
E266 E17
" ! " !
Roof marker lamp, Roof marker lamp,
left center right

F02443 F02443

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 57 (BK) Ground 1 57 (BK) Ground
2 14 (BN) Power, Exterior lamps 2 14 (BN) Power, Exterior lamps

Lariat 4 1
C986 C989a
15B484 14334 6 3
E267 " ! N637
Auxiliary function selector switch assembly, F06273
Roof marker lamp,
center front

Pin Circuit Circuit Function


F02443 1 269 (LB/OG) Heater blower motor (19805), to, Heater blower switch
2 515 (OG/RD) Resistor, Blower motor, High
Pin Circuit Circuit Function
3 1121 (DG/YE) Switched ground
1 57 (BK) Ground
4 57 (BK) Ground
2 14 (BN) Power, Exterior lamps
5 751 (DB/WH) Heater blower motor resistor, rear (19A706)
6 1120 (BK/WH) Off

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0006T

150-81 Connector Views

4 1
C989b C990a
14334 14335
N638 6 3
N637 Auxiliary function selector switch assem-
Auxiliary function bly, rear F06273
! "
selector switch as-
sembly, front Pin Circuit Circuit Function
F02243 1 – not used
2 515 (OG/RD) Resistor, Blower motor, High
Pin Circuit Circuit Function
3 269 (LB/OG) Heater blower motor (19805), to, Heater blower switch
1 19 (LB/RD) Switch illumination
4 756 (RD/PK) Heater blower motor resistor, rear (19A706)
2 57 (BK) Illumination Ground
5 751 (DB/WH) Heater blower motor resistor, rear (19A706)
6 1120 (BK/WH) Ground

C989c C990b
14334 14335
N637 14334
Auxiliary function 1 2 3
selector switch as- N638
sembly, front Auxiliary function
! "
selector switch as-
sembly, rear
F03165 F02243
Pin Circuit Circuit Function
1 1129 (BN/WH) Signal Ground Pin Circuit Circuit Function

2 1123 (YE/WH) position sense 1 19 (LB/RD) Switch illumination

3 1128 (GY/LB) signal + 2 57 (BK) Illumination Ground

C989d C990c
14334 14334/14335
N637 N638
Auxiliary function 3 2 1 Auxiliary function 1 2 3
selector switch as- selector switch as-
sembly, front sembly, rear

F03165
F03165
Pin Circuit Circuit Function
Pin Circuit Circuit Function 1 1129 Signal Ground
1 1125 (BN) Signal Ground (BN/WH)
2 1127 (YE) position sense 2 1130 (PK/LG) position sense
3 1124 (WH) signal + 3 1128 (GY/LB) signal +

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0006Z

Connector Views 150-82

C990d C1010 15525


14334/14335
N638 970 (DG/WH) /-0 #1+&'()
1 2 3 1 2 3 4
Auxiliary function
359 (GY/RD) 2$- #34&+,)
selector switch as-
480 (VT/YE) $-* #34&'()
sembly, rear 5 6 7 8
924 (BN/OG) -/! #56&34)

F03165 9 10 11 12
925 (WH/YE) -- #78&9,)
Pin Circuit Circuit Function 391 (RD/YE) 14 15 16
13 /22 #.+&'()
1093 (TN/RD) //"- #78&+,)
1 1125 (BN) Signal Ground
1144 (YE/BK) //"! #.+&+,)
2 1127 (YE) position sense
3 1124 (WH) signal + F16087

C991 12A581
13A718 14335
1144 (YE/BK) //"! #.+&+,)
13 16
1093 (TN/RD) //"- #78&+,)
54 (LG/YE) !" #$%&'() 391 (RD/YE) /22 #.+&'()
925 (WH/YE) -- #78&9,)
57 (BK)
!* #+,)

53 (BK/LB) 924 (BN/OG) -/! #56&34)


!- #+,&.+)
480 (VT/YE) $-* #34&'()
359 (GY/RD) 2$- #34&+,)
1 4
970 (DG/WH) /-0 #1+&'()
F03072 F03144

F16020

C1008 $ " //
C1021
12A581 !
12A581
K107 E1
-
A/C clutch relay Headlamp, left
(13008)
F05064

Pin Circuit Circuit Function


F03169
1 331 (PK/YE) A/C clutch relay, control
Pin Circuit Circuit Function
2 391 (RD/YE) Voltage supplied in Start and Run (overload protected)
1 12 (LG/BK) High beam
3 326 (WH/VT) Voltage supplied at all times (overload protected)
2 57 (BK) Ground
4 – not used
3 160 (DB/WH) Headlamp, left (13008), (Low beam lamp feed)
5 321 (GY/WH) A/C clutch relay, switched output

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00074

150-83 Connector Views

C1023 C1026 14B060


12A581 14300
E164 3 1
Park/turn lamp, left
front (13411)
"#$% &'()
F03099

Pin Circuit Circuit Function


F01018
1 57 (BK) Ground
2 14 (BN) Power, Exterior lamps
3 3 (LG/WH) Turn lamps, feed, left front

12A581
C1025
12A581 !
N249
Brake pressure " !!$ &*+,-.)
switch (2B264)

F02089
F01131

Pin Circuit Circuit Function


1 22 (LB/BK) Brake feed
2 307 (BK/YE) Brake pressure switch (2B264), input

C1031
12A581
!
M3
Heater blower motor
"
(19805)

F02329

Pin Circuit Circuit Function


1 181 (BN/OG) Voltage supplied at all times (overload protected)
2 261 (OG/BK) Blower motor, to switch – High

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00078

Connector Views 150-84

C1032 ! C1040
12A581 12A581
"

$ # 8 4
R77
Heater blower motor #6- &(4)0',
resistor, front F04074
(19A706) -;1 &+<)38,
Pin Circuit Circuit Function #;! &0',
-;2 &38)0',
1 754 (LG/WH) Blower switch speed control, to resistor 62% &89)./,
2$# &(4,
2 57 (BK) Ground
3 752 (YE/RD) Blower switch speed control, to resistor
5 1
4 261 (OG/BK) Blower motor, to switch – High
F08050

* = except California
C1033 12A581
12A690

1021 (LG/YE) !%#% &'()*+,


1 2 3 4
1025 (OG/YE) !%"- &./)0', 570 (BK/WH) 2$# &(4,
5 1
1142 (WH/RD)
5 6 7 8 361 (RD) -;2 &38)0',
1141 (YE/BK)

9 10 11 12 -;1 &+<)38,

#6- &(4)0',
13 14 15 16 8 4
74 (GY/LB) #11 &45)38,
94 (RD/BK) #12 &0')./,
F08052
F16087

C1041 3
12B637
12A581
1030 (DGVT) !%"! &3()45, 2
4 1 E7
1029 (WH/RD) !%"6 &7()45,
Headlamp, right
!!$" &7()45,: (13008)
!!$! &45)89,: 1

F03169

Pin Circuit Circuit Function


388 (YE/LB) 2$ &(4)38,
16 13
387 (RD/WH) -$ &0')89, 1 12 (LG/BK) High beam
2 57 (BK) Ground

F16020
3 1056 (DB/LG) Headlamp, right (13008) – fused feed

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0007C

150-85 Connector Views

C1043 C1046 14305


1 5
12A581
E166
Park/turn lamp, right
.56 $)7'89*
front (13411)
1 3
.!# $/%*
F03099
+" $,-*
02! $1)'34*
!.0 $%&'1)*
Pin Circuit Circuit Function
1 57 (BK) Ground
4 8
2 14 (BN) Power, Exterior lamps
F08049
3 2 (WH/LB) Turn lamps, feed, right front

C1045 12A581
15A211
5 1 12A581

478 (TN/OG)
.56 $)7'89*
1 2 +" $,-*
57 (BK) .!# $/%*
!.0 $%&'1)*
3 4
02! $1)'34*

8 4
F04269
F08048

12A581

2 1 !"# $%&'()*

4 3
+" $,-*

F04075

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0007F

Connector Views 150-86

7.3L Diesel
C1047 C1064
13K027
9D930
1 5 2
!" #$%&'() B10 1
Engine Coolant
!*+ #,-&$%)
!."" #$%&/0) Temperature (ECT)
12 #'() sensor (12A648)
!1 #$%&/0)
+31 #,'&4() F02027
52! #6-&,-)
Pin Circuit Circuit Function
1 359 (GY/RD0 Sensor signal return (reference/ground)
4 8
2 923 (OG/BK) signal +
F08050

12A581 C1066
12B637
2
Y133
1
162 (LG/RD) !" #$%&'() Idle air control valve
5 1 (IAC) (9F715)
57 (BK) !."" (RD/YE)

295 (LB/PK) !1 #$%&/0) F02027

52! #6-&,-)
8 4
Pin Circuit Circuit Function
1 361 (RD) PCM power relay, fused feed
F08052
2 264 (WH/LB) Switched ground

C1063 C1068
12A581 12B637 2 1
3
1 2
Y202 B257
EVAP canister vent Differential pressure
control solenoid feedback EGR
(DPFE) sensor
(9J460) F03071
F02101

Pin Circuit Circuit Function


Pin Circuit Circuit Function 1 352 (BN/LG) signal, Out
1 391 (RD/YE) Power (Start or Run) 2 359 (GY/RD) Sensor signal return (reference/ground)
2 91 (VT/WH) Switched ground 3 351 (BN/WH) Reference voltage

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0007K

150-87 Connector Views

C1073 C1081
2 1
9D930 19B573
B230 N75
4 3
Injector pressure A/C compressor
1 2
sensor cycling switch
F02497 (19E561) F04195

Pin Circuit Circuit Function


1 441 (RD/YE) A/C pressure switch, to A/C cycling switch
Pin Circuit Circuit Function 2 – not used
1 361 (RD) PCM power relay, fused feed 3 – not used
2 552 (YE/RD) Switched ground 4 348 (VT) A/C demand signal

C1076 C1087
9D930 12A581 3 2 1

R32 1 2 B2
Fuel heater Manifold Absolute
Pressure (MAP)
sensor F03124

F02111
Pin Circuit Circuit Function
1 351 (BN/WH) Reference, voltage
2 358 (LG/BK) Manifold Absolute Pressure (MAP) sensor, to, Power-
Pin Circuit Circuit Function
train Control Module (PCM) (12A650)
1 16 (RD/LG) Fuel heater, Power 3 359 (GY/RD) signal, return
2 1280 (GY/RD) Water–in–fuel sensor

C1078 C1100a
2 1
19B573 14300
N126 O1
4 3
A/C high pressure Battery (10655)
switch (19D594)
F04195

Pin Circuit Circuit Function


1 570 (BK/WH) Ground F01169

2 – not used
Pin Circuit Circuit Function
3 441 (RD/YE) A/C pressure switch, to A/C cycling switch
1 2037 (RD) Battery Power
4 – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0007Q

Connector Views 150-88

7.3L Diesel
C1100b C1126
14301 12A581 2

O1 E32
Battery (10655) Side lamp, right 1
front (13411)

F02108
F01171

Pin Circuit Circuit Function


Pin Circuit Circuit Function
1 57 (BK) Ground
1 2057 (BK) Ground
2 14 (BN) Power, Exterior lamps

gasoline engines
C1100b C1127
14301 12A581 2

O1 E40
Battery (10655) Side lamp, left front 1
(13411)

F01127
F02108

Pin Circuit Circuit Function


Pin Circuit Circuit Function
1 57 (BK) Ground
1 2057 (BK) Ground
2 14 (BN) Power, Exterior lamps

Diesel
C1119 only
2 1
12A581
M278 4 3
Vacuum pump mo-
tor
F04195

Pin Circuit Circuit Function


1 – not used
2 57 (BK) Ground
3 – not used
4 295 (LB/PK) Voltage, hot in run only

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0007U

150-89 Connector Views

C1129 C1147
15525 12A581
K378
Transfer case low to 87
high relay

87A !"! #$%&'()


2 1
85 86
30
4 3 *+!, #-.&'()

F05129

F04263

Pin Circuit Circuit Function 14K073


1 704 (DG/LG) Voltage supplied at all times (overload protected)
2 57 (BK) Ground
1 2
3 704 (DG/LG) Voltage supplied at all times (overload protected)
676 (PK/OG)
4 777 (YE) Four–wheel drive control module, to, Transfer case as-
sembly 3061 (LB/OG)
5 782 (BN/WH) Switched ground 3 4

F04082

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0007W

Connector Views 150-90

C1148 C1168
14305 12A581

1 5
1183 (WH/YE) !!"2 $()*
348 (VT) 23 $45*
904 (LG/RD) +,- $./'01* 2
1

3 4
1183 (WH/YE) 321 (GY/WH) -#+ $67'./*
4 8
F04263

F08050

12A581 19B573

1185 (YE) !!"# $%&'()* 2 1


5 1 57 (BK) #-" $86*

904 (LG/RD) +,- $./'01*


439 (TN/LG) #9! $/('%&*
4 3

!!"# $%&'()*
8 4

F04251
F08052

C1159 2
C1170 5

12A581 13K027
1 1 4 2
E27 K389
Engine compart- Park brake relay
ment lamp F05139
F02071
Pin Circuit Circuit Function
1 15 (RD/YE) Power, Hot with Headlamps on
Pin Circuit Circuit Function 2 57 (BK) Ground
1 57 (BK) Ground 3 175 (BK/YE) Voltage supplied at all times (overload protected)
2 54 (LG/YE) Voltage supplied at all times (overload protected) 4 1032 Trailer tow relay, feed
(WH/BK)
5 – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00080

150-91 Connector Views

3
C1171 3
5
13K027 5
1 4 2
K370
Daytime Running
Lamps (DRL) relay F05139
1

Pin Circuit Circuit Function


1 295 (LB/PK) electronic cluster, Accessory, feed
2 162 (LG/RD) Parking brake switch (15A851)
3 295 (LB/PK) electronic cluster, Accessory, feed
4 175 (BK/YE) Voltage supplied at all times (overload protected)
5 – not used

C1172 87

13K027
87A
K370 85 86
Daytime Running 30
Lamps (DRL) relay F05129
1
Pin Circuit Circuit Function
30 13 (RD/BK) fused feed
85 1032 (YE) Blower motor, feed
86 57 (BK) Ground
87 471 (OG/LB ) Dropping resistor
87A 1033 (BN) Blower motor, return

87
C1173
15525 87A
85 86
K379 30
Transfer case high
to low relay F05051

Pin Circuit Circuit Function


86 704 (DG/LG) Voltage supplied at all times (overload protected)
87A 57 (BK) Ground
87 704 (DG/LG) Voltage supplied at all times (overload protected)
30 778 (OG) Four–wheel drive control module, to, Transfer case as-
sembly
85 781 OG/LB) Switched ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00083

Connector Views 150-92

C1174
12A581
A415
Injector Driver Mod-
ule (IDM) 40 27

14 1

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 – not used 21 557 (BN/YE) Injector 3, control
2 359 (GY/RD) signal, return 22 556 (WH) Injector 2, control
3 – not used 23 878 (PK/YE) Fuel injectors, LH side, feed
4 818 (GY/WH) signal, Fused battery feed 24 1087 (OG) Fuel injectors, RH side, feed
5 – not used 25 – not used
6 555 (TN) Injector 1, control 26 574 (BK/PK) Ground
7 558 (BN/LB) Injector 4, control 27 – not used
8 559 (TN/BK) Injector 5, control 28 – not used
9 562 (LB) Injector 8, control 29 – not used
10 – not used 30 – not used
11 – not used 31 – not used
12 – not used 32 – not used
13 – not used 33 – not used
14 876 (DG/LG) Power, from, Injector Driver Module (IDM) power relay 34 – not used
15 – not used 35 – not used
16 817 (YE/LB) cylinder identification, signal, input 36 – not used
17 821 (BN/OG) fuel delivery command, signal, input 37 – not used
18 48 Shield 38 – not used
19 560 (LG/OG) Injector 6, control 39 – not used
20 561 (TN/RD) Injector 7, control 40 – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00084

150-93 Connector Views

C1177 1 2
C1187
15525 12A581
N628
K352
4x4 High/Low indi-
Trailer tow relay,
cator switch
right turn
F02031 !

#
Pin Circuit Circuit Function
1 975 (BN/YE) Four–wheel drive control module, to, Transfer case as-
sembly $ " %

2 210 (LB) Four–wheel drive control module, to, Instrument cluster


F05139

C1179
2
12614
Pin Circuit Circuit Function
A305 1
Air suspension com-
1 5 (OG/LB) Relay, control
pressor assembly 2 57 (BK) Ground
F02499
3 – Voltage supplied at all times (overload protected)
4 – not used
Pin Circuit Circuit Function 5 64 (DG) Wire insulation is one color, Turn signal
1 57 (BK) Ground
2 420 (DB/YE) Fused accessory relay

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0009P

Connector Views 150-94

C1188 C1195
12A581 2
12A581
1
P133
K353
Vapor management
Trailer tow relay, left
valve
turn
F02105
!

# Pin Circuit Circuit Function


1 391 (RD/YE) Voltage supplied in Start and Run (overload protected)
$ " % 2 191 (LG/BK) Powertrain Control Module (PCM) (12A650), EVAP can-
ister purge valve
F05139

C1204
12B637
Pin Circuit Circuit Function
Y240 1
1 9 (LG/OG) Relay, control Injector 9 (9F593)
2 57 (BK) Ground 2

3 – Voltage supplied at all times (overload protected)


4 – not used F02069

5 52 (YE) Trailer lamp socket, Turn signal Pin Circuit Circuit Function
1 1100 (GY/BK) control
2 361 (RD) Voltage supplied in Start and Run (overload protected)

C1189 C1205
1
12B637 12B637
2
B8 Y241 1
Throttle Position 3 Injector 10 (9F593)
Sensor (TPS) 2
(9B989)

F03175 F02069

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 351 (BN/WH) Reference voltage 1 1101 (GY/RD) control
2 355 (GY/WH) position sense 2 361 (RD) Voltage supplied in Start and Run (overload protected)
3 359 (GY/RD) Sensor signal return (reference/ground)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0008A

150-95 Connector Views

C1206 C1220
12B637
P89 2 1
Coil On Plug (COP) 14405 15525
9

! "#
F02371

Pin Circuit Circuit Function


1 16 (RD/LG) Voltage supplied in Start and Run (overload protected)
2 1142 (WH/RD) control
" "$

C1207 F16093

12B637 F16020

P150 2 1
Coil On Plug (COP)
10
(1) 523 (RD/PK) (7) 511 (LG) (13) 392 (RD/LG)

F02371 (2) 519 (LG/BK) (8) 351 (BN/WH) (14) 389 (WH/BK)
(3) 9 (LG/OG) (9) 791 (RD/PK) (15) 391 (RD/YE)
(4) 5 (OG/LB) (10) 359 (GY/RD) (16) –
(5) 64 (DG) (11) –
Pin Circuit Circuit Function (6) 52 (YE) (12) –
1 16 (RD/LG) Voltage supplied in Start and Run (overload protected)
2 1021 (LG/YE) Coil On Plug (COP) 5 (12029), control

C1210
2
12A581
B269
Air filter sensor 1

F02501

Pin Circuit Circuit Function


1 142 (LB/RD) to Instrument cluster
2 57 (BK) Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0008E

Connector Views 150-96

C1221 C1222 12614


14B102

9 1

1102 (BK/PK) 416 (LB/BK) 0+1 $23'4%*


57 (BK) 5!" $&.*
1 2
419 (DG/LG) 5#! $4%*
3 4 0+6 $)%'&.*
57 (BK) 0-, $)7'&.*
!"# $%&'()* 12 4

F04263

F12060

12B637
12A581

++,- $&.'/%*
2 1
1 9

417 (VT/OG) 0+5 $/7'78*


635 (YE) "1 $78*
4 3
359 (GY/RD)
693 (OG) 0+# $)%'/%*
418 (DG/YE)
420 (DB/YE) "1 $78*
4 12

F04251
F12046

C1236
90930
B5 1 2
Air Charge Temper-
ature (ACT) sensor

F02111

Pin Circuit Circuit Function


1 359 (GY/RD) Sensor signal return (reference/ground)
2 1291 (RD/YE) signal from Powertrain Control Module (PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0008H

150-97 Connector Views

C1246 C1249b
90930 14301
Y251 O3
1 2
Waste gate solenoid Battery II

F02091

F01171
Pin Circuit Circuit Function
1 1275 (WH/RD) Switched ground Pin Circuit Circuit Function

2 16 (RD/LG) Fuel heater, Power 1 2057 (BK) Ground

C1247 C1251a
1
3
12A581 2
14305 2
Y252 O47 1
Electronic Shift On 3 Generator, second-
the Fly (ESOF) sole- ary
noid

F03071 F03093

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 605 (RD) Voltage supplied at all times (not overload protected) 1 1185 (YE) Charge (including: ammeter/voltmeter) indicator
2 295 (LB/PK) electronic cluster, Accessory, feed 2 – not used
3 35 (OG/LB) Voltage supplied at all times (overload protected)
3 145 (GY/BK) Shift solenoid

C1249a C1251c
14B060 14305
O3 O47
Battery II Generator, second-
ary

F01085

F01169

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 2037 (RD) Battery Power 1 36 (YE/WH) Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0008N

Connector Views 150-98

C1253 C1273a (GN)

15525 1 2 9D930 ! "


M12
A407
Fuel pump 3 4 Glow plug control
module (GPCM) # $

F04263
'
Pin Circuit Circuit Function % &

1 787 (PK/BK) Fuel pump, Power


2 – not used
F07101
3 – not used
4 57 (BK) Ground Pin Circuit Circuit Function
1 110 (BN/WH) Glow plug 5, control
C1271 2 110 (BN/RD) Glow plug 7, control
3 380 (BK/OG) Battery Power
90930
1 3 4 – not used
B279
Exhaust Back Pres- 2 5 – not used
sure (EBP) sensor
6 110 (BN/BU) Glow plug 1, control
F03120 7 110 (BN/GN) Glow plug 3, control
8 1086 (VT/OG) Powertrain Control Module (PCM) (12A650)
Pin Circuit Circuit Function
9 1277 (WH/LG) Powertrain Control Module (PCM) (12A650)
1 351 (BN/WH) Reference voltage
2 553 (VT/LB) position sense
3 359 (GY/RD) Sensor signal return (reference/ground)

C1272
90930
Y265
Exhaust Pressure
Regulator (EPR) 1 2

F02497

Pin Circuit Circuit Function


1 318 (GY/RD) Switched power from Powertrain Control Module (PCM)
(12A650)
2 570 (BK/WH) Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0008R

150-99 Connector Views

C1273b (BK) C1281


9D930 12A581 13A006
! "
A407
Glow plug control
module (GPCM) # $ #%# )*1,41/
161 (DG/OG)
' 3& )+2/
57 (BK)
% &
#$ )01,+2/ 12 (LG/BK)

F07101

F03169 F03065
Pin Circuit Circuit Function
1 110 (YE/WH) Glow plug 6, control
2 110 (YE/RD) Glow plug 8, control C1284
#
3 380 (BK/OG) Battery Power 13A006
4 – not used 3
E1
5 – not used Headlamp, left $
(13008)
6 110 (YE/BU) Glow plug 2, control
7 110 (YE/GN) Glow plug 4, control F03291

8 – not used
9 361 (RD) PCM power relay, fused feed Pin Circuit Circuit Function
1 12 (LG/BK) High beam
2 57 (BK) Ground
3 161 (DG/OG) Headlamp, left (13008), (Low beam lamp feed)

C1278 C1285
#
12A581 13A006 13A006
3
E7
Headlamp, right $
#%( )*+,-./ (13008)

161 (DG/OG)
F03041
3& )+2/
57 (BK)

#$ )01,+2/ 12 (LG/BK)
Pin Circuit Circuit Function
1 12 (LG/BK) High beam
2 57 (BK) Ground
F03169 F03289 3 Headlamp, right (13008), (Low beam lamp feed)
161 (DG/OG)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0008W

Connector Views 150-100

C1300a C1308
12A581 19D605
K247
M200
Air suspension com- "
Front blower motor #
pressor relay
speed controller
$
F01133 (19E624)
! %

Pin Circuit Circuit Function F05089

1 416 (LB/BK) Shock absorber solenoid valve, right rear (5A891)

C1300b
12A581
Pin Circuit Circuit Function
K247
Air suspension com-
1 752 (YE/RD) Blower switch speed control, to resistor
pressor relay 2 754 (LG/WH) Blower switch speed control, to resistor
F02459 3 261 (OG/BK) Blower motor, to switch – High
4 261 (OG/BK) Blower motor, to switch – High
Pin Circuit Circuit Function 5 57 (BK) Ground
1 381 (TN/WH) Fused battery feed
2 420 (DB/YE) Air suspension module (3C142), to, Air suspension com-
pressor relay, signal

without memory
C1303 C2003 %

90930 14401
1 3 $
B285 M236
Injection pressure 2 Adjustable pedal
sensor motor (2C429)
F02201
F03120
Pin Circuit Circuit Function
Pin Circuit Circuit Function 1 1489 (LB/BK) Adjustable pedal switch
1 351 (BN/WH) Reference voltage 2 1490 (LB/OG) Adjustable pedal switch
2 812 (DB/LG) Pressure, monitor
3 359 (GY/RD) Sensor signal return (reference/ground)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00091

150-101 Connector Views

C2007 C2017
14401
! "
A271 K73
Passive anti–theft $&
Blower motor relay
transceiver

F04257
$&(
Pin Circuit Circuit function
1 165 (TN/WH) TX, – $% $'
#)
2 1266 (RD/YE) Voltage supplied in Start and Run (overload protected)
3 1216 (GY/OG) RX, signal
F05129
4 1215 (WH/LG) TX, signal

C2008
!
14401
Pin Circuit Circuit Function
Y215
Brake shift interlock
30 – Voltage supplied at all times (overload protected)
(3Z719) 85 399 (BN/YE) Switched power
#
86 57 (BK) Ground
F03080
87 181 (BN/OG) Blower motor feed
Pin Circuit Circuit Function 87A – not used
1 810 (RD/LG) Brake pedal position switch (13480), input
2 57 (BK) Ground
3 295 (LB/PK) Voltage in Run (overload protected)

C2015 C2031 *

14401 14401
N63 R42
Parking brake Cigar lighter, front
!
switch (15A851) (15055)
F01075
F02389

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 162 (LG/RD) Switched ground 1 40 (LB/WH) Cigar lighter, feed
2 57 (BK) Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00096

Connector Views 150-102

C2033 C2040
! 1 6
14401 14401
N614
B129
Power point, instru-
Accelerator pedal
ment panel "
position sensor
(19N236)
F02389

Pin Circuit Circuit Function 5 10

1 1049 (BN/PK) Voltage supplied at all times (overload protected)


F10105
2 57 (BK) Ground

Pin Circuit Circuit Function


1 – not used
C2035
1 5
2 – not used
14401 3 – not used
N470 4 – not used
Parking aid disable
5 – not used
switch (15A860)
6 640 (RD/YE) Voltage supplied in Start and Run (overload protected)
7 1285 (RD/LG) position sense
4 8 8 355 (GY/WH) Throttle Position Sensor (TPS) (9B989), input
9 357 (YE/WH) Powertrain Control Module (PCM) (12A650), to, Generic
F08110 Electronic Module (GEM) (14B205)
10 351 (BN/WH) Reference, voltage

Pin Circuit Circuit Function


1 676 (PK/OG) Vehicle Speed Sensor (VSS) –
2 1435 (DG/VT) On/Off signal
3 – not used
4 57 (BK) Ground
5 – not used
6 1436 On/Off signal, Light emitting diode (LED), control
(VT/OG)
7 – not used
8 19 (LB/RD) Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o00099

150-103 Connector Views

85
C2041 9 1 C2047
14401 87A
14401
K2 30 87
17 10
A208 Indicator flasher 86
Restraints control relay (13350) F05129
module (14B321)

26 18 Pin Circuit Circuit Function


F26008
30 295 (LB/PK) electronic cluster, Accessory, feed
Pin Circuit Circuit Function 85 10 (LG/RD) Voltage supplied at all times (overload protected)
1 – not used 87A 385 (WH/RD) Voltage supplied at all times (overload protected)
2 609 (OG/YE) Voltage supplied at all times (overload protected) 87 44 (LB) Turn signal flasher, to turn signal switch
3 614 (GY/OG) Driver air bag, feed, monitor 86 57 (BK) Ground
4 615 (GY/WH) Driver air bag, return
5 70 (LB/WH) ISO Bus C2075
6 607 (LB/OG) Passenger air bag, feed, monitor
7 616 (PK/BK) Passenger air bag, return
8 1112 (WH/LB) Passenger Air bag Deactivation (PAD) switch, input K126
Accessory delay !#
9 1113 (YE/LG) Passenger Air bag Deactivation (PAD) switch, indicator, relay
control
10 649 (BK/OG) Air bag, dedicated ground !#%

11 – not used
!" !$
12 – not used &'
13 609 (OG/YE) Voltage supplied at all times (overload protected)
14 649 (BK/OG) Air bag, dedicated ground F05129
15 1081 (YE/RD) Passenger safety belt retractor pretensioner, feed
16 1082 (YE/BK) Passenger safety belt retractor pretensioner, return
17 – not used
18 1079 (LG/RD) Driver safety belt retractor pretensioner, feed
Pin Circuit Circuit Function
19 – not used
30 – Battery Power
20 608 (BK/YE) Air bag indicator, control
85 54 (LG/YE) Fused accessory relay
21 649 (BK/OG) Air bag, dedicated ground
86 1332 (LB) control
22 1080 (LG/BK) Driver safety belt retractor pretensioner, return
87 400 (LB/BK) fused feed
23 – not used
87A – not used
21 – not used
22 – not used
23 1083 (LB/BK) Air bag, tone driver

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0009C

Connector Views 150-104

J1900 without memory with memory


C2089 C2089
14401 " $
14401
N449 N449
Adjustable pedal Adjustable pedal 5 7
switch switch
1 4

! # F07085

F07055
Pin Circuit Circuit function
1 1493 (PK/BK) Motor position, Forward

Pin Circuit Circuit Function 2 676 (BK/LB) Ground

1 1489 (LB/BK) Adjustable pedal motor (2C429) 3 – not used

2 1567 (RD/LB) Voltage supplied at all times (overload protected) 4 57 (BK) Ground, Illumination

3 57 (BK) Ground 5 19 (LB/RD) Switch illumination

4 57 (BK) Ground, Illumination 6 – Ground

5 19 (LB/RD) Switch illumination 7 1492 (LB/RD) Motor position, Rearward

6 57 (BK) Ground
7 1490 (LB/OG) Adjustable pedal motor (2C429)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0009I

150-105 Connector Views

C2093 C2099
14401 14401
A283
N475 3
Remote solenoid 1
Passenger Air bag
assembly
Deactivation (PAD)
4
switch
5
# $
2
! " 6

F06052

F08159

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 112 (PK/YE) common 1 – not used
2 1107 (WH) Solenoid #1, control 2 – not used
3 1108 (TN/WH) Solenoid #2, control 3 1113 (YE/LG) Passenger Air bag Deactivation (PAD) switch, indicator,
4 1109 (OG/BK) Solenoid #3, control control
5 1110 (LG/VT) Solenoid #4, control 4 609 (OG/YE) Voltage supplied at all times (overload protected)
6 1111 (VT) Solenoid #5, control 5 649 (BK/OG) Vehicle identification
7 – not used 6 1112 (WH/LB) Passenger Air bag Deactivation (PAD) switch, input
8 – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0009E

Connector Views 150-106

"" #
C2103 C2113a
14A005 14A005
P5 A427
Clutch triple function Vehicle Security
switch jumper Module (VSM)

" !
F06084

Pin Circuit Circuit Function


1 33 (WH/PK) switched power, to starter solenoid % "$
2 1093 (TN/RD) Power, Hot in Start with Park or Neutral
F14013
3 306 (TN/LB) Brake pedal position switch (13480), input
4 810 (RD/LG) Brake pedal position switch (13480), input – gasoline
engines
640 (RD/YE) Voltage supplied in Start and Run (overload protected)
Diesel only
5 33 (WH/PK) switched power, to starter solenoid Pin Circuit Circuit Function

6 199 (LB/YE) Clutch pedal position switch, to, Powertrain Control Mod- 1 117 (PK/BK) Door lock, output
ule (PCM) (12A650) 2 1210 (BK/WH) Door unlock, logic ground
3 1211 (WH/RD) Door lock, logic ground
4 765 (YE/BK) Door ajar switch, driver side front (14018)
5 761 (GY/RD) Door ajar switch, passenger side front (14018)
6 760 (PK/LB) Door ajar switch, right rear
7 163 (RD/OG) Driver door unlock relay, switched power
8 118 (PK/OG) Door unlock, output
9 – not used
10 – not used
11 759 (LG/YE) Door ajar switch, left rear
12 – not used
13 – not used
14 57 (BK) Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0009G

150-107 Connector Views

" !! "" !
C2113b C2113c
14A005 14A005
A427 A427
Vehicle Security Vehicle Security
Module (VSM) Module (VSM)

$ "# $ "#

F14013 F14013

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 116 (RD/BK) Driver Door Module 1 – not used
2 14 (BN) Power, Exterior lamps 2 121 (YE/BK) Key pad button 1/2
3 1306 (PK/WH) Voltage supplied at all times (overload protected) 3 123 (RD) Key pad button 3/4
4 1104 (LB) Sunload sensor (19E663), signal 4 124 (BN) Key pad common
5 1399 (DB/WH) switched power, autolamps, On 5 693 (OG) Voltage supplied at all times (overload protected)
6 1 (DB) Horn relay, control 6 66 (LB) Key pad illumination
7 15 (RD/YE) Headlamp relay, feed 7 – not used
8 195 (TN/WH) Park lamp relay – fused feed 8 – not used
9 – not used 9 122 (YE) Key pad button 7/8
10 – not used 10 – not used
11 – not used 11 – not used
12 – not used 12 – not used
13 – not used 13 – not used
14 196 (DB/OG) Voltage supplied at all times (overload protected) 14 – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0009J

Connector Views 150-108

C2116 C2142
14401 14401 6 3

K354
Auxiliary A/C relay !#

!#%

4 1
!" !$
&' F06138

F05129

Pin Circuit Circuit Function


1 – not used
2 14 (BN) Power, Exterior lamps
3 206 (WH) Trailer tow connector (15A416), Ground
Pin Circuit Circuit Function
4 50 (RD) Central Junction Box (CJB) (14A068), Start, to, Ignition
30 364 (BK/LG) Voltage supplied at all times (overload protected) switch (11572)
85 56 (BK) Ground 5 511 (LG) Brake pedal position switch (13480), to stoplamps
86 181 (BN/OG) Voltage in Run (overload protected) 43 (DB) Electric trailer brakes
6
295 (LB/PK)
87 371 (LB/PK) Blower motor, rear, feed
87A – not used

C2135 (

14401
N250 &
Overdrive cancel
switch (7G550) F03245

Pin Circuit Circuit Function


1 911 (WH/LG) Transmission Control Indicator Lamp (TCIL)
2 640 (RD/YE) Voltage supplied in Start and Run (overload protected)
3 224 (TN/WH) Powertrain Control Module (PCM) (12A650), to transmis-
sion overdrive cancel switch

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0009M

150-109 Connector Views

C2159 with memory C2160


14401
M236 K163
Adjustable pedal PCM power relay !#
motor (2C429) 4 1

!#%
5 2

!" !$
6 3 &'

F05129

F06112

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 446 (OG/WH) Sensor signal return (reference/ground) 30 – Battery Power
2 1491 (LB/YE) position sense 85 – Ground
3 447 (OG/RD) Reference voltage 86 16 (RD/LG) Voltage, ignition switch in Start or Run (overload pro-
4 – not used tected electronic module)

5 1490 (LB/OG) Fwd/Rwd motor 87 – fused feed

6 1489 (LB/BK) Fwd/Rwd motor 87A – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0009Q

Connector Views 150-110

C2163 C2170

K22 K380
Starter relay (11450) !# Injector Driver Mod-
ule (IDM) power
!#
relay

!#%
!#%

!" !$
&'
!" !$
&'

F05129
F05129

Pin Circuit Circuit Function


Pin Circuit Circuit Function
30 – Voltage supplied at all times (overload protected)
30 2037 (RD) Fused battery feed
85 814 (WH/BK) Switched ground
85 57 (BK) Ground
86 – PCM power relay, fused feed
86 1093 (TN/RD) Voltage supplied with park/neutral
87 876 (DG/LG) feed
87 113 (YE/LB) to starter solenoid
87A – not used
87A – not used

C2176 2 1

14401
4 3
A416
Auxiliary Powertrain
Control Module
(APCM) F04251
Pin Circuit Circuit Function
1 57 (BK) Ground
2 914 (TN/OG) Standard Corporate Protocol (SCP) data +
3 640 (RD/YE) Voltage, ignition switch in Start or Run (overload pro-
tected electronic module)
4 915 (PK/LG) Standard Corporate Protocol (SCP) data –

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0009T

150-111 Connector Views

C2181 C2194
14401 14401
N619 N629
Air suspension ! % Fuel tank selector
switch, rear switch
" &

# ' 4 1

$ (
6 3

F06273
F08060

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 418 (DG/YE) Battery voltage, hot in Run only 1 786 (RD) Fuel tank selector valve
2 417 (VT/OG) switched power 2 1002 (BK/PK) Voltage in Run or Accessory (overload protected)
3 – not used 3 789 (BN/WH) Fuel tank selector valve
4 57 (BK) Ground 4 789 (BN/WH) Fuel tank selector valve
5 – not used 5 57 (BK) Ground
6 635 (YE) indicator, Illumination 6 786 (RD) Fuel tank selector valve
7 – not used
8 19 (LB/RD) Switch illumination

C2207 3

14401 2

N316 1
Inertia Fuel Shutoff
(IFS) switch
(9D362)
F03072

Pin Circuit Circuit Function


1 238 (DG/YE) to Fuel pump relay
2 784 (PK/BK) to Fuel tank unit (9H307)
3 – not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0009W

Connector Views 150-112

C3002 C3004
1
14A504 14A504
M130
2 M145
Blower motor, rear ! "
Blend door actuator,
(18456)
rear (19E616)

F02329

# $

Pin Circuit Circuit Function


1 371 (PK/WH) Blower motor relay, switched output
2 536 (BK/LG) Blower motor relay, Blower motor F08059

3 1 Pin Circuit Circuit Function


C3003 1 1124 (WH) Temperature blend door actuator (19E616), feed
14A504 2 1126 (LB) Rear A/C control module, signal
R78 3 – not used
Heater blower motor
resistor, rear 4 – not used
4 2
(19A706) 5 57 (BK) Ground
F04249
6 295 (LB/PK) electronic cluster, Accessory, feed
Pin Circuit Circuit Function
7 1125 (BN) Temperature blend door actuator (19E616), return
1 269 (LB/OG) Heater blower motor (19805), to, Heater blower switch
8 – not used
2 756 (RD/PK) Auxiliary Air Conditioner/Heater, control
3 1132 (YE) Blower motor, feed
4 751 (DB/WH) Auxiliary Air Conditioner/Heater, control

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o0009Z

150-113 Connector Views

C3005 $ C3014
!

14A504 14A005
A225 !
A404
Driver safety belt re-
Rear A/C control %
tractor pretensioner
module

F02042

Pin Circuit Circuit Function


1 1079 (LG/RD) Driver safety belt retractor pretensioner, feed
"
!# 2 1080 (LG/BK) Driver safety belt retractor pretensioner, return

F10009

Pin Circuit Circuit Function C3015


1 1130 (PK/LG) Mode door actuator, rear, position sense without
14B084 memory
2 1126 (LB) Blend door actuator, control
M215 4 1
3 1131 (LG) Mode door actuator, rear, control
Power seat motor
4 1121 (DG/YE) Switched ground assembly, right

5 1122 (RD) Blend door actuator, position sense


6 57 (BK) Ground
7 – not used
6 3
8 295 (LB/PK) electronic cluster, (voltage applied), feed
F06138
9 1127 (YE) Blend door actuator, position sense
10 1123 (YE/WH) Mode actuator, position sense

Pin Circuit Circuit Function


C3009 1 989 (RD/LG) Seat adjust switch, to, rear, Tilt, Seat motor
14A005 % ! 2 988 (YE/LG) Seat adjust switch, to, rear, Tilt, Seat motor
N615 3 986 (YE/WH) Seat adjust switch, to, Passenger seat horizontal motor
Power point, C pillar
4 984 (YE/LB) Seat adjust switch, to, rear, Tilt, Seat motor
(19N236)
F02287 5 985 (RD/LB) Seat adjust switch, to, rear, Tilt, Seat motor
6 987 (RD/WH) Seat adjust switch, to, Passenger seat horizontal motor
Pin Circuit Circuit Function
1 1543 (YE) Voltage supplied at all times (overload protected)
2 57 (BK) Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o000A3

Connector Views 150-114

C3044 C3047
jumper
14A504
! "
M261
Mode door actuator,
rear

# $

F08059

F08048

Pin Circuit Circuit Function


1 1128 (GY/LB) signal, +
14A005
2 1131 (LG) Rear A/C control module, signal
3 – not used " !
"$$" %&'()*+
4 – not used
"$$, %-*(&'+
5 57 (BK) Ground "$./ %01(23+
"$$. %&'()0+
6 295 (LB/PK) electronic cluster, Accessory, feed "$$4 %-*(56+
7 1129 (BN/WH) Signal return
"$$$ %-0(56+
8 – not used

$ #

F08049

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o000A5

150-115 Connector Views

C3049 14A005 C3076


. "
14B079
A270
!" #$%&'$( Video cassette play-
er
")) #*+(
.."0 #1*&$-(
", #$-(
23" #'$&4-(
! , ) " / 0 2 .

/ !
.) ." ./ .0 .2 .. .5 3
F08049

F16103
14B084

! /

Pin Circuit Circuit Function


!" #$%&'$( 1 1564 (RD) Accessory delay
.."0 #1*&$-(
")) #*+( 2 – not used
23" #'$&4-(
", #$-( 3 – not used
4 1802 (DG) audio Switch illumination
" .
5 1540 (DG) VCP IR data +
6 99 (LG/BK) Audio signal positive, Left
F08048
7 891 (RD/BK) Audio signal positive, Right
8 47 LB/WH) VCP video +
9 – not used
10 – not used
11 – not used
12 1541 (DB) VCP IR data –
13 694 (BK/LG) Ground
14 1402 (RD/WH) Audio signal negative, Drain wire, Right
15 76 (LG/WH) Audio signal negative, Drain wire, Left
16 48 VCP video Drain wire

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o000A7

Connector Views 150-116

C3077a C3077b
14B079 14B079
A267 A267
Rear Seat Entertain- Rear Seat Entertain-
ment (RSE) module ment (RSE) module

' & % $ # " ) !


!! !) !" !# !$ !% !& !' !( )*

!% !$ !# !" !) !! !* (
! ) " # $ % & ' ( !*

F16103
F20039

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 – not used 1 694 (BK/LG) Power ground
2 – not used 2 827 (TN/WH) Speaker, left rear (18808) + output
3 – not used 3 800 (GY/LB) Speaker, left rear (18808) +
4 – not used 4 801 (TN/YE) Speaker, left rear (18808) –
5 – not used 5 694 (BK/LG) without power locks
6 47 (LB/WH) VCP video + input 6 803 (BN/PK) Speaker, right rear (18808) –
7 99 (LG/BK) Audio signal positive, Left 7 802 (OG/RD) Speaker, right rear (18808) +
8 891 (RD/BK) Audio signal positive, Right 8 825 (TN/LG) Speaker, right rear (18808) + output
9 1807 (WH) VCP video + output 9 19 (LB/RD) Illumination +
10 1802 (DG) Rear Seat Entertainment (RSE) module 10 57 (BK) Illumination –
11 1559 (RD) Audio signal positive, Left 11 – not used
12 1560 (WH) Audio signal negative, Left 12 832 LB/PK) Audio corporate protocol (A)
13 1561 (OG) Audio signal positive, Right 13 833 (TN) Audio corporate protocol (B)
14 1562 (YE) Audio signal negative, Right 14 694 (BK/LG) Power ground
15 48 audio Drain wire 15 829 (WH/VT) Battery voltage
16 48 VCP Drain wire 16 1068 (LG/BK) Audio System ON (ASYSON)
17 76 (LG/WH) Audio signal negative, Drain wire, Left
18 1402 (RD) Audio signal negative, Drain wire, Right
19 1808 (BK) VCP, video, – output
20 48 Drain wire

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o000A9

150-117 Connector Views

C3084 C3087
! !
19F504 19F504
E260 " E263
"
Running board Running board
lamp, left front lamp, right rear

F02108 F02108

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 57 (BK) Ground 1 57 (BK) Ground
2 53 (BK/LB) Interior lamp relay, switched power, output 2 53 (BK/LB) Interior lamp relay, switched power, output

C3085 C3094
3 1
!
19F504 14405
E261 B276
"
Running board Fuel sender, primary 4 2
lamp, left rear

F04082
F02108
Pin Circuit Circuit Function

Pin Circuit Circuit Function 1 – not used

1 57 (BK) Ground 2 675 (YE/LB) Sensor signal return (reference/ground)

2 53 (BK/LB) Interior lamp relay, switched power, output 3 – not used


4 396 (BK/OG) Reference voltage

C3086 C3095
3 1
!
19F504 14405
E262 " B277
Running board Fuel sender, sec- 4 2
lamp, right front ondary

F04082
F02108
Pin Circuit Circuit Function
1 – not used
Pin Circuit Circuit Function
2 673 (DB/YE) Sensor signal return (reference/ground)
1 57 (BK) Ground
3 – not used
2 53 (BK/LB) Interior lamp relay, switched power, output
4 396 (BK/OG) Reference voltage

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o000AF

Connector Views 150-118

C3156 C3177
1 7
12614 14B079
1 2
B286
T12
Air tank pressure
3 4 Power choke 1
sensor

F04263
Pin Circuit Circuit Function
6 12
1 428 (OG/BK) Sensor signal +
2 427 (PK/BK) Sensor signal F12103

3 – not used
4 429 (VT/LG) Sensor signal return (reference/ground)
Pin Circuit Circuit Function
1 – not used
C3157 2 – not used
12614 2 3 – not used

Y279 4 – not used


Air tank moisture re- 1
5 – not used
moval valve
6 – not used
7 1564 (RD) Coil, switched power
F02072
8 – not used
9 – not used
Pin Circuit Circuit Function
10 – not used
1 57 (BK) Ground
11 – not used
2 423 (VT/LG) switched power
12 1564 (RD) Video cassette player

C3158
12614
1 2
Y280
Air tank valve

F02373

Pin Circuit Circuit Function


1 57 (BK) Ground
2 424 (TN) switched power

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o000AJ

150-119 Connector Views

C3178 1 7
C4010
14N139 "
14B079 # !
B252
T13
Parking aid sensor,
Power choke 2
inner left (15K859)
F03110

Pin Circuit Circuit Function


6 12 1 1439 (BN/PK) Parking Aid Module (PAM) (15K866), Sensor, Power

F12103
2 1442 (DG/WH) Parking Aid Module (PAM) (15K866), to, Parking aid
sensor, outer right (15K859), input
3 1440 (DG/YE) Parking Aid Module (PAM) (15K866), Sensor, return
Pin Circuit Circuit Function
1 – not used
2 – not used C4011
3 – not used
14N139 "
# !
4 – not used
B255
5 – not used Parking aid sensor,
outer right (15K859)
6 – not used
F03110
7 829 (WH/VT) Coil, switched power
Pin Circuit Circuit Function
8 – not used
1 1439 (BN/PK) Parking Aid Module (PAM) (15K866), Sensor, Power
9 – not used
2 1444 (DB/YE) Parking Aid Module (PAM) (15K866), to, Parking aid
10 – not used
sensor, outer left (15K859), input
11 – not used
3 1440 (DG/YE) Parking Aid Module (PAM) (15K866), Sensor, return
12 829 (WH/VT) Rear Seat Entertainment (RSE) module

C4009 C4012
14N139 14N139 "
" # !
# !
B254 B253
Parking aid sensor, Parking aid sensor,
outer left (15K859) inner right (15K859)
F03110
F03110

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 1439 (BN/PK) Parking Aid Module (PAM) (15K866), Sensor, Power 1 1439 (BN/PK) Parking Aid Module (PAM) (15K866), Sensor, Power
2 1441 (WH/LG) Parking Aid Module (PAM) (15K866), to, Parking aid 2 1443 (DB/YE) Parking Aid Module (PAM) (15K866), to, Parking aid
sensor, inner right (15K859), input sensor, inner left (15K859), input
3 1440 (DG/YE) Parking Aid Module (PAM) (15K866), Sensor, return 3 1440 (DG/YE) Parking Aid Module (PAM) (15K866), Sensor, return

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o000AO

Connector Views 150-120

C4014
14A504 !" #$

A265
Parking Aid Module
(PAM) (15K866)

! !%

F26025

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 295 (LB/PK) electronic cluster, Accessory, feed 15 1439 (BN/PK) Parking Aid Module (PAM) (15K866), Sensor, Power
2 – not used 16 1440 Parking Aid Module (PAM) (15K866), Sensor, return
3 57 (BK) Ground (DG/YE)

4 – not used 17 1438 (DG) Parking Aid Module (PAM) (15K866), to, Parking aid
speaker +
5 70 (LB/WH) ISO Bus
18 – not used
6 – not used
19 1436 On/Off signal, Light emitting diode (LED), control
7 1435 (DG/VT) On/Off signal
(VT/OG)
8 – not used
20 – not used
9 140 (BK/PK) Voltage supplied in reverse
21 – not used
10 1442 Parking Aid Module (PAM) (15K866), to, Parking aid
22 – not used
(DG/WH) sensor, outer right (15K859), input
23 1443 Parking Aid Module (PAM) (15K866), to, Parking aid
11 1441 Parking Aid Module (PAM) (15K866), to, Parking aid
(WH/LB) sensor, inner left (15K859), input
(WH/LG) sensor, inner right (15K859), input
24 1444 (DB/YE) Parking Aid Module (PAM) (15K866), to, Parking aid
12 – not used
sensor, outer left (15K859), input
13 – not used
25 – not used
14 1437 (BK/PK) Parking Aid Module (PAM) (15K866), to, Parking aid
26 – not used
speaker –

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o000AP

150-121 Connector Views

C4015 C4033
!
14A504 14405
Y234 " A31
Parking aid speaker
Fuel tank unit
5 1
(9H307)

F02233

Pin Circuit Circuit Function


1 1438 (DG) Parking Aid Module (PAM) (15K866), to, Parking aid 8 4
speaker +
2 1437 (BK/PK) Parking Aid Module (PAM) (15K866), to, Parking aid F08052
speaker –

C4032 Pin Circuit Circuit Function

3
13A409 1 – not used
3 1
E243 2 359 (GY/RD) signal, return

F03099
Park/stop/turn lamp,
right rear
3 791 (RD/PK) Fuel tank pressure transducer sensor (9C968)

1
4 351 (BN/WH) Reference, voltage
F03099
5 29 (YE/WH) Fuel pump/fuel gauge sender
Pin Circuit Circuit Function 6 57 (BK) Ground
1 57 (BK) Ground 7 787 (PK/BK) Fuel pump, Power
2 14 (BN) Power Exterior lamps 8 396 (BK/OG) Fuel sender, logic ground
3 5 (OG/LB) Turn lamps, feed, right rear

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o000AS

Connector Views 150-122

C4034 C4036
13A409 13A409
E243 E242
Park/stop/turn lamp, Park/stop/turn lamp,
right rear 1 left rear
1

3
3

F03217
F03217

Pin Circuit Circuit Function Pin Circuit Circuit Function


1 57 (BK) Ground 1 57 (BK) Ground
2 14 (BN) Power, Exterior lamps 2 14 (BN) Power, Exterior lamps
3 5 (OG/LB) Turn lamps, feed, right rear 3 9 (LG/OG) Turn lamps, feed, left rear

C4035 C4044

3
13A409 12614
3 1 1 2
E242 Y117

F03099
Park/stop/turn lamp, Shock absorber so-
left rear lenoid valve, left
1 rear (5A891)
F03099

F02373
Pin Circuit Circuit Function
1 57 (BK) Ground Pin Circuit Circuit Function
2 14 (BN) Power Exterior lamps 1 415 (LG/OG) switched power
3 5 (OG/LB) Turn lamps, feed, left rear 2 57 (BK) Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o000AW

150-123 Connector Views

C4045 C4094
12614 13A409
2 1
Y118 1 2 E135
Shock absorber so- Side lamp 1, LH
lenoid valve, right rear
rear (5A891)

F02089

F02373

Pin Circuit Circuit Function


Pin Circuit Circuit Function
1 57 (BK) Ground
1 414 (OG/RD) switched power
2 14 (BN) Power, Exterior lamps
2 57 (BK) Ground

C4076 C4095
14A504 13A409
2 1
E136
K55
Side lamp 2, LH
High speed blower
rear
motor relay

!"
F02089
!"#

&'

!% !$ Pin Circuit Circuit Function


1 57 (BK) Ground
2 14 (BN) Power, Exterior lamps
F05062

C4096
13A409
Pin Circuit Circuit Function 1
E131
30 536 (BK/LG) Blower motor relay, Blower motor Side lamp 1, RH
2
85 295 (LB/PK) electronic cluster, Accessory, feed rear

86 515 (OG/RD) Resistor, Blower motor, High


87 57 (BK) Ground
F02089
87a 1132 (YE) Trailer tow relay, feed
Pin Circuit Circuit Function
1 57 (BK) Ground
2 14 (BN) Power, Exterior lamps

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o000B1

Connector Views 150-124

C4097 C4099
13A409 13A576
1
E132
E259
Side lamp 2, RH
2 Trailer tow connec-
rear
tor, 7–pin
! "

# ! $
F02089
& %
Pin Circuit Circuit Function
1 57 (BK) Ground
2 14 (BN) Power, Exterior lamps
F07074

C4098 Pin Circuit Circuit Function

13A576 1 52 (YE) Turn lamps, feed, left rear


1 4 2 206 (WH) Trailer tow connector (15A416), Ground
E258
Trailer tow connec- 3 43 (DB) Electric trailer brakes
tor, 4–pin
4 64 (DG) Turn lamps, feed, right rear
F04211
5 49 (OG) Voltage in Run (overload protected)
Pin Circuit Circuit Function 6 962 (BN/WH) Trailer tow relay, switched output
1 206 (WH) Trailer tow connector (15A416), Ground 7 963 (BK/LG) Trailer tow connector (15A416), Reversing lamps
2 962 (BN/WH) Trailer tow relay, switched output
3 52 (YE) Turn lamps, feed, left rear
4 64 (DG) Turn lamps, feed, right rear

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2o000B4

150-125 Connector Views

C4132 6
C4145
16 4

14401 12614
M286 A304
Fuel tank selector Air suspension mod-
valve ule (3C142)

1 13 1

F06117
F16020

Pin Circuit Circuit function


1 – not used Pin Circuit Circuit function
2 786 (RD) Fuel tank selector switch 1 57 (BK) Ground
3 789 (BN/WH) Fuel tank selector switch 2 418 (DG/YE) Battery voltage, hot in Run only
4 673 (DB/YE) Fuel sender, secondary 3 417 (VT/OG) Air suspension switch, rear, On/Off signal
5 29 (YE/WH) Reference voltage, from, Instrument cluster 4 424 (TN) Air tank valve, control
6 675 (YE/LB) Fuel sender, primary 5 – not used
6 423 (VT/LG) Air tank moisture removal valve, control
7 416 (LB/BK) Air suspension compressor relay, control
8 414 (OG/RD) Shock absorber solenoid valve, right rear (5A891), con-
trol
9 427 (PK/BK) Air tank pressure sensor, monitor
10 419 (DG/LG) Air Suspension, indicator
11 415 (LG/OG) Shock absorber solenoid valve, left rear (5A891), Auto-
lamp relay
12 – not used
13 428 (OG/BK) Battery voltage, to, Air tank pressure sensor
14 429 (VT/LG) Sensor signal return (reference/ground)
15 693 (OG) UBP Diagnostics
16 635 (YE) Air Suspension, switch, indicator

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen07A

151-1 Component Location Views

dash panel
1 2 3 4 5
A30 . Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
A208 Restraints control module (14B321) . . . . . . . . . . . . . . . . . E 4
A A
C214 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C220a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
C220b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
A30 N475 C220c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C220a C220b C220c C214 C2099 C2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
C2041 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
B B C2099 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
G201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
G202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
N63 . Parking brake switch (15A851) . . . . . . . . . . . . . . . . . . . . . E 1
N475 Passenger Air bag Deactivation (PAD) switch . . . . . . . . . . B 4

C C

D D

E E
N63 G201 A208
C2015 G202 C2041

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


init date cx
jlj 04/12/01
E2oen07B

Component Location Views 151-2

dash panel
1 2 3 4 5
A102 Passive anti–theft transceiver module (15607) . . . . . . . . . B 4
B72 . . Sunload sensor (19E663) . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
A A
C205a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
C205b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C241 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
N113 A102 C251 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C205a C205b C252 C252 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
C286 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
B B C289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
C2035 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
D20 . Data Link Connector (DLC) (14489) . . . . . . . . . . . . . . . . . E 4
M256 Temperature blend door actuator (19E616) . . . . . . . . . . . . E 5
N10 . Rear window defrost switch (18578) . . . . . . . . . . . . . . . . . E 3
N113 Main light switch (11654) . . . . . . . . . . . . . . . . . . . . . . . . . B 2
N470 Parking aid disable switch (15A860) . . . . . . . . . . . . . . . . . E 4
C C

D D

E E
B72 N10 N470 D20 M256
C286 C241 C2035 C251 C289

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen07C

151-3 Component Location Views

dash panel, center


1 2 3 4 5
A11 . Radio (18806) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C284 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
A A
C290a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C290b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C294a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
A11 C294b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C290b C290a C294c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
C294d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
B B C2033 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
C2089 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
C2159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
M236 Adjustable pedal motor (2C429) . . . . . . . . . . . . . . . . . . . . E 1
N141 Four–wheel drive switch . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
N449 Adjustable pedal switch . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
N614 Power point, instrument panel (19N236) . . . . . . . . . . . . . . E 5
C C
P82 . . Function selector switch assembly, front . . . . . . . . . . . . . . E 3

D D

E E
M236 N449 N141 P82 N614
C2159 C2089 C284 C294c C294a C294b C294d C2033

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


init date cx
hsr 04.30.01
E2oen07D

Component Location Views 151-4

behind dash panel, RH side


1 2 3 4 5
A43 . Passenger air bag module (15044A74) . . . . . . . . . . . . . . . B 2
A255 Four–wheel drive control module . . . . . . . . . . . . . . . . . . D 2
A A
C254 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
C256 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
C270a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 4
C270b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
C270c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
E28 A43 N82 C270d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
B C254 C256 C278 C270d C270m B C270e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C270m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
C278 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C281a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 2
C270b C281b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 2
C281c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 2
C282 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
C C
C2207 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
E28 . . Glove box lamp (14413) . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
G200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
G203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
N82 . Brake pedal position switch (13480) . . . . . . . . . . . . . . . . . B 3
N316 Inertia Fuel Shutoff (IFS) switch (9D362) . . . . . . . . . . . . . E 2
D A255 D P91 . . Central Junction Box (CJB) (14A068) . . . . . . . . . . . . . . . D 4
C281a
C281b P91
C281c C270a C270c

C270e

E E
G203 N316
G200 C282
C2207

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen07E

151-5 Component Location Views

on steering column
1 2 3 4 5
A271 Passive anti–theft transceiver . . . . . . . . . . . . . . . . . . . . . . . B 1
C202a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
A A
C202b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
N250 N442 C218a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
C2135 C202a C202b C218b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
C250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
C2007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
C2008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
B B C2135 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2
A271 N250 Overdrive cancel switch (7G550) . . . . . . . . . . . . . . . . . . . A 2
C2007 N278 Ignition switch (11572) . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
N442 Multifunction switch (13K359) . . . . . . . . . . . . . . . . . . . . A 4
P140 . Air bag sliding contact (14A664) . . . . . . . . . . . . . . . . . . . . E 1
Y215 Brake shift interlock (3Z719) . . . . . . . . . . . . . . . . . . . . . . . E 2
C C

AA

D D
AA

E E
P140
C218a Y215 N278
C218b C2008 C250

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


init date cx
jlj 04/12/01
E2oen07F

Component Location Views 151-6

under dash panel, LH side


1 2 3 4 5
A427 Vehicle Security Module (VSM) . . . . . . . . . . . . . . . . . . . . E 3
C212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
A A
C213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
C270j . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C270k . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
C270l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
C270l C270k C270j C212 C213 C2113a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
C2113b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
B B C2113c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4

C C

D D

E E
A427
C2113a C2113b C2113c

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen07G

151-7 Component Location Views

passenger seat
1 2 3 4 5
A223 Heated seat module, passenger side front . . . . . . . . . . . . . F 3
C321 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3
A A
C329 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3
N32
C330 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
C335
C334 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
N30 C335 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
C334 C340 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
C3015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
B B M215 Power seat motor assembly, right . . . . . . . . . . . . . . . . . . . . C 5
N30 . Seat cushion heater, right front . . . . . . . . . . . . . . . . . . . . . . B 2
N32 . Seat back heater, right front . . . . . . . . . . . . . . . . . . . . . . . A 3
N217 Seat adjust switch, passenger side front . . . . . . . . . . . . . . . E 1
N275 Seat heater switch, passenger side . . . . . . . . . . . . . . . . . . . F 3

C C
M215
C3015

D C340 D

N217
C330
E E

N275 A223
C321 C329

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


init date cx
HSR 04.30.01
E2oen07H

Component Location Views 151-8

driver seat
1 2 3 4 5
A207 Driver seat module (14C718) . . . . . . . . . . . . . . . . . . . . . . . E 2
A224 Heated seat module, driver side front . . . . . . . . . . . . . . . . . F 3
A A
B222 . Driver memory seat horizontal sensor . . . . . . . . . . . . . . . . E 5
B223 N317 C3007 B224 N31
B223 . Driver memory seat front height sensor . . . . . . . . . . . . . . A 1
C383 C323 C327 C373 C365
B224 . Driver memory seat rear height sensor . . . . . . . . . . . . . . . A 3
C320 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 4
C323 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2
C327 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
B B C341a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
C341b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
C357 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1
C360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3
M214
C365 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5
C357 C372 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
C373 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
C C
C383 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 1
C359 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3
C3007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
M214 Power seat motor assembly, left . . . . . . . . . . . . . . . . . . . . . C 1
N31 . Seat back heater, left front . . . . . . . . . . . . . . . . . . . . . . . . A 5
N216 Seat adjust switch, driver side front (14A701) . . . . . . . . . . F 3
N29
D C364
D N274 Seat heater switch, driver side . . . . . . . . . . . . . . . . . . . . . . F 4
N317 Safety belt buckle switch (10B924) . . . . . . . . . . . . . . . . . A 2

B222
C372
E E
A207
C341a C341b
A224 N216 N274
C359 C360 C320

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen07I

151-9 Component Location Views

5.4L engine, front


1 2 3 4 5
12B637 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
B8 . . . Throttle Position Sensor (TPS) (9B989) . . . . . . . . . . . . . A 3
A A
B8 B257 B10 . . Engine Coolant Temperature (ECT) sensor (12A648) . . . . B 2
C1189 C1068 B41 . . Camshaft position sensor (6B288) . . . . . . . . . . . . . . . . . . . E 5
B43 . . Crankshaft position sensor (6C315) . . . . . . . . . . . . . . . . . . E 2
B10 B257 . Differential pressure feedback EGR (DPFE)
C1064 sensor (9J460) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
C101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
B B C103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
C1033 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
C1064 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
C1068 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
C1189 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
C C
N17 . Oil pressure switch (9278) . . . . . . . . . . . . . . . . . . . . . . . . . E 4

D D

B41
C180

E 12B637 E
B43 N17
C101 C1033 C110 C103

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


init date cx
HSR 04.30.01
E2oen07J

Component Location Views 151-10

5.4L engine, LH side


1 2 3 4 5
12B637 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
C115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
A A
C116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
C185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C186 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C187 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
Y133 Y113 Y207 Y209
B B C188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
C1066 C186 C187 C188
C1066 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
C1221 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
P70 . . Coil On Plug (COP) 5 (12029) . . . . . . . . . . . . . . . . . . . . . . E 3
P71 . . Coil On Plug (COP) 6 (12029) . . . . . . . . . . . . . . . . . . . . . . E 4
P72 . . Coil On Plug (COP) 7 (12029) . . . . . . . . . . . . . . . . . . . . . . E 4
P73 . . Coil On Plug (COP) 8 (12029) . . . . . . . . . . . . . . . . . . . . . . E 5
C C
Y112 Injector 5 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
Y113 Injector 6 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
Y133 Idle air control valve (IAC) (9F715) . . . . . . . . . . . . . . . . . B 2
Y207 Injector 7 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
Y209 Injector 8 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5

D D

P70 Y112 P72 P73


C115 C185 C117 C118
E E
12B637 C1221 P71
C116

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen07K

151-11 Component Location Views

5.4L engine, RH side


1 2 3 4 5
12B637 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
B45 . . Knock sensor (12A699) . . . . . . . . . . . . . . . . . . . . . . . . . . D 1
A A
C109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1
C111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
C112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
Y109 P67 Y108 P66 C113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
C182 C112 C181 C111 C114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
C181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
B B C182 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1
C184 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1
P66 . . Coil On Plug (COP) 1 (12029) . . . . . . . . . . . . . . . . . . . . . . B 5
P67 . . Coil On Plug (COP) 2 (12029) . . . . . . . . . . . . . . . . . . . . . . B 4
Y110
P68 . . Coil On Plug (COP) 3 (12029) . . . . . . . . . . . . . . . . . . . . . . E 3
C183
P69 . . Coil On Plug (COP) 4 (12029) . . . . . . . . . . . . . . . . . . . . . . E 2
C Y111 C
Y108 Injector 1 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
C184 Y109 Injector 2 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
Y110 Injector 3 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1
Y111 . Injector 4 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1
B45
C109
D D

12B637

E E
P69 P68
C114 C113

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


init date cx
jlj 04/12/01
E2oen07L

Component Location Views 151-12

6.8L engine front


1 2 3 4 5
B8 . . .Throttle Position Sensor (TPS) (9B989) . . . . . . . . . . . . . . B 4
B41 . . Camshaft position sensor (6B288) . . . . . . . . . . . . . . . . . . . E 3
A A
B43 . . Crankshaft position sensor (6C315) . . . . . . . . . . . . . . . . . . E 1
B135 P73 P89 B257 B135 . Cylinder–head temperature sensor (6G004) . . . . . . . . . . . A 2
C107 C118 C1206 C1068 B257 . Differential pressure feedback EGR (DPFE)
P72 B8 sensor (9J460) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5
P71 P150
C116 C117 C1189 C101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
C1207
C103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
B B C107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2
Y241 C116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
C1205 C117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
C180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
C186 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C187 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C C
C188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
C1068 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5
C1189 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
C1204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
C1205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
C1206 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
D D C1207 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
N17 . Oil pressure switch (9278) . . . . . . . . . . . . . . . . . . . . . . . . . E 3
P71 . . Coil On Plug (COP) 6 (12029) . . . . . . . . . . . . . . . . . . . . . . B 1
P72 . . Coil On Plug (COP) 7 (12029) . . . . . . . . . . . . . . . . . . . . . . B 3
Y240 P73 . . Coil On Plug (COP) 8 (12029) . . . . . . . . . . . . . . . . . . . . . A 3
C1204 P89 . . Coil On Plug (COP) 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
P150 . Coil On Plug (COP) 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
E E
Y113 Injector 6 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
B43 B41 N17 Y113 Y207 Y209 Y207 Injector 7 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C101 C180 C103 C186 C187 C188 Y209 Injector 8 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
Y240 Injector 9 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
Y241 Injector 10 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen07M

151-13 Component Location Views

6.8L, engine, rear


1 2 3 4 5
B45 . . Knock sensor (12A699) . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
A A
C111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
Y133 P69 P67 C112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5
C1066 C114 C112 C113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
B45 P70 P68 C114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
C109 C115 C113 C115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
C181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
B P66 B C182 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
C111 C183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C184 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C194 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
C1066 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
P66 . . Coil On Plug (COP) 1 (12029) . . . . . . . . . . . . . . . . . . . . . . B 5
C C
P67 . . Coil On Plug (COP) 2 (12029) . . . . . . . . . . . . . . . . . . . . . A 5
P68 . . Coil On Plug (COP) 3 (12029) . . . . . . . . . . . . . . . . . . . . . . B 4
P69 . . Coil On Plug (COP) 4 (12029) . . . . . . . . . . . . . . . . . . . . . A 4
P70 . . Coil On Plug (COP) 5 (12029) . . . . . . . . . . . . . . . . . . . . . . B 4
U11 . Ignition transformer capacitor 2 (18801) . . . . . . . . . . . . . . E 3
Y108 Injector 1 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
D D Y109 Injector 2 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
Y110 Injector 3 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
Y111 . Injector 4 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
Y112 Injector 5 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
Y133 Idle air control valve (IAC) (9F715) . . . . . . . . . . . . . . . . A 3
Y110 Y108
C183 C181
E E
U11 Y112 Y111 Y109
C194 C185 C184 C182

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


init date cx
jph 08.01.00
E2oen07N

Component Location Views 151-14

engine compartment
1 2 3 4 5
C102c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
C102a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
A A
C1148 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1
O5 C1251a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
C102c C102a C1251c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
O5 . . Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
O47 . Generator, secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1

B B

C C
C1148

D D

O47
C1251c
C1251a
E E

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen07O

151-15 Component Location Views

5.4L and 6.8L engine, rear


1 2 3 4 5
12B637 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
B47 . . Heated Oxygen Sensor (HO2S) #21 (9G444) . . . . . . . . . . E 1
A A
U10 B48 . . Heated Oxygen Sensor (HO2S) #11 (9G444) . . . . . . . . . D 5
C174 C171 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
C172 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
C174 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
12B637 U10 . Ignition transformer capacitor 1 (18801) . . . . . . . . . . . . . A 3

B B

C C

B48
D C171 D

E E
B47
C172

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


init date cx
jph 08.01.00
E2oen07P

Component Location Views 151-16

engine compartment
1 2 3 4 5
C102a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
O5 C102c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
A C102c C102a
A
O5 . . Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3

B B

C C

D D

E E

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen07Q

151-17 Component Location Views

4X2 automatic transmission


1 2 3 4 5
A120 Automatic transmission module (7G422) . . . . . . . . . . . . . B 3
B44 . . Turbine shaft speed sensor (7M101) . . . . . . . . . . . . . . . . . B 3
A A
B110 . Output Shaft Speed (OSS) sensor (7M101) . . . . . . . . . . . . C 5
B234 . Digital Transmission Range (DTR) sensor (7F293) . . . . . E 3
C143 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C167 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
C192 B44 C168 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C143 C192 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
B B C193 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
A120 C1010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
C168 C1253 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
M12 . Fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
B110
C193
C C

D D

C1010 M12 B234


E C1253 C167 E

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


init date cx
jlj 04/12/01
E2oen07R

Component Location Views 151-18

4X4 automatic transmission


1 2 3 4 5
A257 Transfer case assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C350a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
A A
C350b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3

B B

C C

D D

A257
C350b C350a

E E

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen07S

151-19 Component Location Views

engine compartment
1 2 3 4 5
A7 . . ABS control module (2C219) . . . . . . . . . . . . . . . . . . . . . . . F 3
B15 . . Wheel speed sensor, left front (2C205) . . . . . . . . . . . . . . A 3
A A
B203 . Ambient air temperature sensor (19E702) . . . . . . . . . . . . . E 5
M87 M3 N75 P133 B15 M111 E27 C122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 1
C122 C1031 C1081 C1195 C150 C125 C1159 G100 C125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
C131 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
C132 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
C135 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3
B G108 B C150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
C1025 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
C1031 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2
C1041 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 2
C1043 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
C1081 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2
C1126 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1
C C
C1159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
C1195 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
E7 . . . Headlamp, right (13008) . . . . . . . . . . . . . . . . . . . . . . . . . . F 2
E27 . . Engine compartment lamp . . . . . . . . . . . . . . . . . . . . . . . . A 4
E32 . . Side lamp, right front (13411) . . . . . . . . . . . . . . . . . . . . . . F 1
E166 . Park/turn lamp, right front (13411) . . . . . . . . . . . . . . . . . . E 1
D D G100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5
G105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
G108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
H1 . . Horn (13832) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
M3 . . Heater blower motor (19805) . . . . . . . . . . . . . . . . . . . . . . A 2
M87 . Speed control servo (9C735) . . . . . . . . . . . . . . . . . . . . . . A 1
M111 Windshield wiper motor (17508) . . . . . . . . . . . . . . . . . . . A 4
E E
N75 . A/C compressor cycling switch (19E561) . . . . . . . . . . . . A 2
E166 H1 N249 B203 N249 Brake pressure switch (2B264) . . . . . . . . . . . . . . . . . . . . . E 3
C1043 C131 C1025 G105 C132 P133 . Vapor management valve . . . . . . . . . . . . . . . . . . . . . . . . . A 3

E32 E7 A7
F C1126 C1041 C135 F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


init date cx
jlj 04/12/01
E2oen07T

Component Location Views 151-20

engine compartment
1 2 3 4 5
B14 . . Wheel speed sensor, right front (2C204) . . . . . . . . . . . . . . E 2
B22 . . Mass Air Flow (MAF) sensor (12B579) . . . . . . . . . . . . . A 3
A A
C100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
R77 N126 B22 N1 Y202 C124 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
C1032 C1078 C128 C124 C1063 C128 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
C137 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
C160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
C196 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
B B C1021 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C1023 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C1032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 1
C1063 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5
C1078 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2
C1127 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 4
E1 . . . Headlamp, left (13008) . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C C
E40 . . Side lamp, left front (13411) . . . . . . . . . . . . . . . . . . . . . . . F 4
E164 . Park/turn lamp, left front (13411) . . . . . . . . . . . . . . . . . . . E 4
M112 Windshield washer pump motor (17618) . . . . . . . . . . . . . . E 1
N1 . . Brake fluid level switch (2L414) . . . . . . . . . . . . . . . . . . . A 4
N126 A/C high pressure switch (19D594) . . . . . . . . . . . . . . . . . A 2
R5 . . . Daytime running lamps resistor . . . . . . . . . . . . . . . . . . . . . E 5
D D R77 . . Heater blower motor resistor, front (19A706) . . . . . . . . . A 1
Y31 . A/C clutch solenoid (19D269) . . . . . . . . . . . . . . . . . . . . . . E 2
Y202 EVAP canister vent control solenoid . . . . . . . . . . . . . . . . A 5

E1
C1021

E E
M112 B14 Y31 E164 R5
C137 C160 C100 C1023 C196

E40
F C1127 F

1 2 3 4 5

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02


E2oen07U

151-21 Component Location Views

engine compartment, 7.3L Diesel


1 2 3 4 5
A415 Injector Driver Module (IDM) . . . . . . . . . . . . . . . . . . . . . A 5
B226 . Engine Oil Temperature (EOT) sensor . . . . . . . . . . . . . . . . E 4
A A
B227 . Engine Coolant Temperature (ECT) sender . . . . . . . . . . . . E 3
B285 B269 A415 B269 . Air filter sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
C1303 C1210 C1174 B285 . Injection pressure sensor . . . . . . . . . . . . . . . . . . . . . . . . . A 3
C103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
C104 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C1061 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
B B C1174 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5
C1210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
C1303 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
N17 . Oil pressure switch (9278) . . . . . . . . . . . . . . . . . . . . . . . . . E 2

C C

D D

N17 B227 B226


E C103 C1061 C104 E

F F

1 2 3 4 5

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02


init date cx
jlj 04/12/01
E2oen07V

Component Location Views 151-22

engine compartment, 7.3L Diesel


1 2 3 4 5
B2 . . . Manifold Absolute Pressure (MAP) sensor . . . . . . . . . . . A 2
B41 . . Camshaft position sensor (6B288) . . . . . . . . . . . . . . . . . . . E 3
A A
B213 . Intake Air Temperature (IAT) sensor (12A697) . . . . . . . . . E 5
M278 B2 R32 B230 Y265 B230 . Injector pressure sensor . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
C1119 C1087 C1076 C1070 C1272 C110 G100 B279 . Exhaust Back Pressure (EBP) sensor . . . . . . . . . . . . . . . . . F 3
C110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
C129 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
C180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
B B C1070 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
G101 C1076 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2
C1087 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2
C1100a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3
C1119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 1
C1247 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
C1249a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 4
C C
C1271 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3
C1272 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
G100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5
G101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
G102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 2
G108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1
D D G113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
M278 Vacuum pump motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 1
O1 . . Battery (10655) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3
O3 . . Battery II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 4
R32 . . Fuel heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2
Y252 B41 Y252 Electronic Shift On the Fly (ESOF) solenoid . . . . . . . . . . . E 2
C1247 C180 G113 B213 Y265 Exhaust Pressure Regulator (EPR) . . . . . . . . . . . . . . . . . . A 3
E E
C129

G108 G102 O1 B279 O3


C1100a C1271 C1249a

F F

1 2 3 4 5

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02


E2oen07W

151-23 Component Location Views

Vehicle interior
1 2 3 4 5
A433 DVD player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 3
C395 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
A A
C922 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
E245 M288 E239 C925 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5
C942 C942 C932 C922 C925 C932 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
C942 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
C942 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
C947 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
M287
B B C949 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 3
C947
C990b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
C990a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
C990c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
C990d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
C3009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 4
E239 . Interior/map lamps assembly, rear . . . . . . . . . . . . . . . . . . A 4
C C
E245 . Rail lamp, RH side (13776) . . . . . . . . . . . . . . . . . . . . . . . A 3
G301 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
M287 Power vent window motor, left . . . . . . . . . . . . . . . . . . . . . B 5
M288 Power vent window motor, right . . . . . . . . . . . . . . . . . . . A 3
N615 Power point, C pillar (19N236) . . . . . . . . . . . . . . . . . . . . D 4
N638 Auxiliary function selector switch assembly, rear . . . . . . . E 3
D D Y17 . Speaker, left rear (18808) . . . . . . . . . . . . . . . . . . . . . . . . . D 5
A433 N615 Y17
C949 C3009 C395
N638
C990a
G301
C990b
E C990c E
C990d

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


init date cx
jph 08.01.00
E2oen07X

Component Location Views 151-24

in roof panel
1 2 3 4 5
A143 Overhead console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
A222 Electrochromatic inside mirror unit (17700) . . . . . . . . . . . E 4
A A
C906 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
C907 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
C911 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C930 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
E30 . . Vanity mirror lamp, left (04100) . . . . . . . . . . . . . . . . . . . . B 1
E31 . . Vanity mirror lamp, right (04100) . . . . . . . . . . . . . . . . . . . B 5
B E30 E31 B
C907 C906

C C

D D

A143 A222
C930 C911

E E

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen07Y

151-25 Component Location Views

Vehicle interior, RH side, after C–pillar


1 2 3 4 5
A265 Parking Aid Module (PAM) (15K866) . . . . . . . . . . . . . . . . E 4
A404 Rear A/C control module . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
A A
C316 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
C328 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
C339 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
M130 Y234 C474 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
C3002 C4015 C3002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C3003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
B B C3004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
M261 R78 A404 C3005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C328 C3044 C3003 C3005 C3044 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
C4014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C4015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
C4075 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3
G403 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 4
C C
K55 . High speed blower motor relay . . . . . . . . . . . . . . . . . . . . . F 3
M130 Blower motor, rear (18456) . . . . . . . . . . . . . . . . . . . . . . . . B 3
M145 Blend door actuator, rear (19E616) . . . . . . . . . . . . . . . . . . E 3
M261 Mode door actuator, rear . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
O21 . Power point, rear (19G247) . . . . . . . . . . . . . . . . . . . . . . . . E 5
R78 . . Heater blower motor resistor, rear (19A706) . . . . . . . . . . . B 3
D D Y234 Parking aid speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4

M145 A265 O21


E C316 C339 C3004 C4014 C474 E

K55 G403
C4075

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


init date cx
jlj 04/12/01
E2oen07Z

Component Location Views 151-26

in liftgate
1 2 3 4 5
13A625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C402b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
A A
C402a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C411 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C457 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
C458 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
C459 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
R19 C475a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
B C402a C402b B C475b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
C475c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
C476 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
E174 . High mounted stoplamp (13A613) . . . . . . . . . . . . . . . . . . . E 2
M218 Rear wiper motor assembly . . . . . . . . . . . . . . . . . . . . . . . . E 2
M245 Liftgate lock actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
N402 Liftgate ajar switch, left . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
C C
N403 Liftgate ajar switch, right . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
R19 . . Rear window defrost grid (18C618) . . . . . . . . . . . . . . . . . . B 3

D D

E N403 M218 E174 M245 N402 E


C459 C476 C475a C457 13A625 C411 C458
C475b
C475c

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen080

151-27 Component Location Views

vehicle floor, LH side


1 2 3 4 5
A207 Driver seat module (14C718) . . . . . . . . . . . . . . . . . . . . . . . B 1
A225 Driver safety belt retractor pretensioner . . . . . . . . . . . . . . . B 3
A A
C327 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
C341c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
C3007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
C3014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3

B A207 C3007 A225 B


C341c C327 C3014

C C

D D

E E

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


init date cx
jph 08.01.00
E2oen081

Component Location Views 151-28

in RH rear door
1 2 3 4 5
C801 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
C802 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
A A
C803 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
M117 N110 M65 C804 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5
C803 C801 C804 C820 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
M65 . Door lock actuator, right rear (218A42) . . . . . . . . . . . . . . A 5
M117 Power window motor, right rear (23394) . . . . . . . . . . . . . A 3
N110 Window adjust switch, right rear (14A412) . . . . . . . . . . . A 3
B B N238 Door ajar switch, passenger side rear (14018) . . . . . . . . . D 5
Y19 . Speaker, right rear (18808) . . . . . . . . . . . . . . . . . . . . . . . . . E 4

C C

N238
C820

D D

E Y19 E
C802

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen082

151-29 Component Location Views

in LH rear door
1 2 3 4 5
C701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2
C702 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3
A A
C703 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3
N111 M116 C704 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
C701 C703 C715 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1
M64 . Door lock actuator, left rear (218A43) . . . . . . . . . . . . . . . . B 1
M64 M116 Power window motor, left rear (23394) . . . . . . . . . . . . . . A 3
C704
N111 . Window adjust switch, left rear (14A412) . . . . . . . . . . . . A 2
B B N237 Door ajar switch, driver side rear (14018) . . . . . . . . . . . . D 1
Y17 . Speaker, left rear (18808) . . . . . . . . . . . . . . . . . . . . . . . . . . E 3

C C

N237
D C715
D

E Y17 E
C702

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


init date cx
jlj 04/12/01
E2oen083

Component Location Views 151-30

Front door, Driver side shown, passenger side similar


1 2 3 4 5 A244 . Key pad switch assembly (14A626) . . . . . . . . . . . . . . . . . . . . . . B2
C500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
A A C504a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
C504b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
C505 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
C506 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E2
M226 A244 M205 N447 C510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
C603 C510 C500 C605 C504a C504b C521 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4
M241 N204 N105 N409 C523 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4
B C525 C505 C604 C527 B C524 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
C525 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
C526 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1
C527 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
C601 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4
C602 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1
C C C603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
C604 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
C605 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
C606 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E2
C608 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
C612 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4
E177 . Door entry lamp, left front (13776) . . . . . . . . . . . . . . . . . . . . . . . E2
D D E178 . Door entry lamp, right front (13776) . . . . . . . . . . . . . . . . . . . . . . E2
M79 . . Power window motor, passenger side front (23394) . . . . . . . . . . E3
M80 . . Power window motor, driver side front (23395) . . . . . . . . . . . . . E3
M205 . Door lock actuator assembly, passenger side . . . . . . . . . . . . . . . . B3
M220 . Exterior rear view mirror, driver side (17682) . . . . . . . . . . . . . . . E4
M221 . Exterior rear view mirror, passenger side (17683) . . . . . . . . . . . . E4
E N240 E177 M80 Y28 M220 E M226 . Door lock actuator, passenger side (218A42) . . . . . . . . . . . . . . . B1
C602 C506 C524 C523 C521 M241 . Door lock actuator, left front . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
N239 E178 M79 Y18 M221 N105 . Window adjust switch, passenger side . . . . . . . . . . . . . . . . . . . . . B3
C526 C606 C608 C612 C601 N204 . Door lock switch, driver side (14028) . . . . . . . . . . . . . . . . . . . . . B3
N239 . Door ajar switch, driver side front (14018) . . . . . . . . . . . . . . . . . E1
N240 . Door ajar switch, passenger side front (14018) . . . . . . . . . . . . . . E1
N409 . Exterior rear view mirror switch (17B676) . . . . . . . . . . . . . . . . . B4
F F N447 . Master window adjust switch (14529) . . . . . . . . . . . . . . . . . . . . . B3
Y18 . . Speaker, right front (18808) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4
1 2 3 4 5 Y28 . . Speaker, left front (18808) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen084

151-31 Component Location Views

Vehicle rear end


1 2 3 4 5
C452 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C462 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
A A
C487 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 2
E174 Y19 E131 E132 C488 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
C904 C802 C4096 C4097 C802 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
C904 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2
G900 C4034 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
C4036 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2
B B C4094 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
C4095 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1
C4096 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
C4097 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5
C4099 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3
E243 E34 . . License plate lamp, left . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C4034 E35 . . License plate lamp, right . . . . . . . . . . . . . . . . . . . . . . . . . . E 4
C C
E105 . Reversing lamp, left (13411) . . . . . . . . . . . . . . . . . . . . . . . F 2
E109 . Reversing lamp, right (13411) . . . . . . . . . . . . . . . . . . . . . . E 5
E131 . Side lamp 1, RH rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
E132 . Side lamp 2, RH rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5
E135 . Side lamp 1, LH rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
E136 . Side lamp 2, LH rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1
D D E174 . High mounted stoplamp (13A613) . . . . . . . . . . . . . . . . . . A 2
E242 . Park/stop/turn lamp, left rear . . . . . . . . . . . . . . . . . . . . . . . E 2
E243 . Park/stop/turn lamp, right rear . . . . . . . . . . . . . . . . . . . . . . C 5
E259 . Trailer tow connector, 7–pin . . . . . . . . . . . . . . . . . . . . . . . . F 3
E135 G900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
C4094 Y19 . Speaker, right rear (18808) . . . . . . . . . . . . . . . . . . . . . . . . A 4
E E
E242 E34 E35 E109
C4036 C452 C462 C488

E136 E105 E259


C4095 C487 C4099

F F

1 2 3 4 5

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02


init date cx
jlj 04/12/01
E2oen085

Component Location Views 151-32

In roof
1 2 3 4 5
C970 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
C971 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
A A
C972 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
C973 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
C974 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
E266 E268 C984 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
C971 C973 C985 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
E16 C985 E267 C987 E174
C986 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
B C970 C972 C974 B C987 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
C984 C986 C988 C988 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4
E16 . . Roof marker lamp, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
E174 . High mounted stoplamp (13A613) . . . . . . . . . . . . . . . . . . . B 4
E266 . Roof marker lamp, left center . . . . . . . . . . . . . . . . . . . . . . . B 3
E267 . Roof marker lamp, center . . . . . . . . . . . . . . . . . . . . . . . . . . B 3
E268 . Roof marker lamp, right center . . . . . . . . . . . . . . . . . . . . . B 4
C C

D D

E E

F F

1 2 3 4 5

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02


E2oen086

151-33 Component Location Views

front of vehicle
1 2 3 4 5
C152 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2
C162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
A A
C1045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
E42 . . Fog lamp, right front (15200) . . . . . . . . . . . . . . . . . . . . . . . B 1
E43 . . Fog lamp, left front (15200) . . . . . . . . . . . . . . . . . . . . . . . . B 2

B E42 E43 B
C162 C152 C1045

C C

D D

E E

F F

1 2 3 4 5

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02


init date cx
jlj 04/12/01
E2oen087

Component Location Views 151-34

Central Junction Box (CJB) (14A068)


1 2 3 4 5
C270p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 5
F2.20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
A A
F2.21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
F2.24 F2.33 F2.22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
F2.23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
F2.24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 1
F2.25 F2.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
F2.32
F2.26 F2.26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
B F2.31 B F2.27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
F2.27 F2.28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
F2.28 F2.30
F2.29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
F2.29 F2.30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
F2.31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
F2.23 F2.32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
F2.33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5
C F2.22 C
F2.54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
F2.65 F2.55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
F2.66 F2.56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
F2.21 F2.57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
F2.58 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
F2.20 F2.59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1
D D F2.60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
F2.64 F2.61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
F2.63 F2.62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
F2.62 F2.63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
F2.61 F2.64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
F2.60 F2.65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1
F2.55 F2.66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1
E F2.54 E
F2.56
F2.57
F2.58
F2.59 C270p

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen088

151-35 Component Location Views

Central Junction Box (CJB) (14A068)


1 2 3 4 5
C2017 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1
C2021 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
A A
C2075 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1
F2.48 C2110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1
F2.47 C2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1
F2.46 C2163 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
K22 F2.34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
C2163 F2.45
F2.35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
B B F2.36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
F2.43 F2.37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
K1 F2.42 F2.38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
C2021 F2.41 F2.40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
F2.40 F2.41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
K355 F2.42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
C2110 F2.43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
C F2.38 C
F2.45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
K126 F2.37 F2.46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5
C2075 F2.36 F2.47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5
F2.35 F2.48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5
K73 F2.34 F2.49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
C2017 F2.50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
D D F2.51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1
K163
F2.52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1
C2160
F2.53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1
K1 . . Rear window defrost relay . . . . . . . . . . . . . . . . . . . . . . . . . B 1
K22 . Starter relay (11450) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1
K73 . Blower motor relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1
K126 Accessory delay relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1
E E
K163 PCM power relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1
F2.49 K355 Trailer tow relay, battery charge . . . . . . . . . . . . . . . . . . . . . C 1
F2.50
F2.51
F2.52

F F2.53 F

1 2 3 4 5

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02


init date cx
jlj 04/12/01
E2oen089

Component Location Views 151-36

Central Junction Box (CJB) (14A068)


1 2 3 4 5
F2.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1
F2.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
A A
F2.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
F2.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
F2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1
F2.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
F2.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
F2.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5
B B F2.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1
F2.11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1
F2.12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1
F2.13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1
F2.14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1
F2.15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1
F2.15 F2.16
F2.16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
C F2.14 F2.17 C
F2.17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
F2.13 F2.18 F2.18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
F2.12 F2.19 F2.19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
F2.11

F2.10
D D

F2.1
F2.2 F2.9
F2.3
E F2.4 F2.7 E
F2.5 F2.6

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen08A

151-37 Component Location Views

Auxiliary relay box 1


1 2 3 4 5
C2047 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
C2116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
A A
K2 . . Indicator flasher relay (13350) . . . . . . . . . . . . . . . . . . . . . D 5
K354 Auxiliary A/C relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5

B B

C C
K354
C2116

D D
K2
C2047

E E

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen08B

Component Location Views 151-38

Auxiliary relay box 2


1 2 3 4 5
C1170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1
C1171 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
A A
C1172 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
K370 Daytime Running Lamps (DRL) relay 1 . . . . . . . . . . . . . D 5
K371 Daytime Running Lamps (DRL) relay 2 . . . . . . . . . . . . . . C 5
K389 Park brake relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1

B B

C C
K371
C1172

D D
K389 K370
C1170 C1171

E E

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen08C

151-39 Component Location Views

Auxiliary relay box 3


1 2 3 4 5
C1129 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
C1173 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
A A
K378 Transfer case low to high relay . . . . . . . . . . . . . . . . . . . . . C 5
K379 Transfer case high to low relay . . . . . . . . . . . . . . . . . . . . D 5

B B

C C
K378
C1129

D D
K379
C1173

E E

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


E2oen08D

Component Location Views 151-40

Auxiliary relay box 4


1 2 3 4 5
C1008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
C1187 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5
A A
C1188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1
K107 A/C clutch relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5
K352 Trailer tow relay, right turn . . . . . . . . . . . . . . . . . . . . . . . D 5
K353 Trailer tow relay, left turn . . . . . . . . . . . . . . . . . . . . . . . . . D 1

B B

C C
K107
C1008

D D
K353 K352
C1188 C1187

E E

F F

1 2 3 4 5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02


160 -1 Vehicle Repair Location Charts

VEHICLE REPAIR LOCATION CODES


TO PINPOINT THE ACTUAL VEHICLE LOCATION OF A REPAIR,
THE VEHICLE REPAIR LOCATION CODE IS REQUIRED.
FOR EXAMPLE, AN “X” HAS BEEN PLACED IN THE QUADRANT
OF THE VEHICLE DIAGRAMS INDICATING THE LOCATION OF
THE REPAIR. SEE DIAGRAMS.
LOCATION CODE, FOR THE EXAMPLE: A5/FU –
(UNDER THE FLOOR OF DRIVER’S LEFT FOOT.)
FRONT/REAR DIRECTION
FRONT
OVER/UNDER DIRECTION

R = ROOF LINE
ENGINE RO = ROOF OVER
RU = ROOF UNDER
B = BELT LINE
BO = BELT OVER
BU = BELT UNDER
F = FLOOR PAN
FO = FLOOR OVER
FU = FLOOR UNDER

CENTER OF VEHICLE

SIDE VIEW

EXCURSION, SUPER DUTY SERIES


REAR F-250, F-350, F-450, F-550
FCS-12254-02

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

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