Section K

Engine
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Routine Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Hydraulic Steering
Section K - Engine

Publication No.
9803/4160-14

World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.

Issued by JCB Technical Publications, JCB Service, World Parts Centre, Beamhurst, Uttoxeter, Staffordshire, ST14 5PA, England. Tel +44 1889 590312 Fax +44 1889 593377
 Section K - Engine

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K-0 9803/4160-14 K-0

 Section K - Engine

Contents Page No.

Technical Data
426 and 436 ........................................................................................... K - 1
446 ......................................................................................................... K - 2
426B and 436B ....................................................................................... K - 3
426 from Serial No. 532500 .................................................................... K - 4
436 from Serial No. 534200 .................................................................... K - 5
426e from Serial No. 1295000 ................................................................ K - 6
436e from Serial No. 1410000 ................................................................ K - 7

K-i K-i
 Section K - Engine

Contents Page No.

K - ii K - ii
 Section K - Engine

Technical Data
426 and 436

426 436
Type Perkins 1006-6T7 Perkins 1006-6T4
4 Stroke, direct injection 4 Stroke, direct injection
Number of Cylinders 6 in-line vertical 6 in-line vertical
Capacity 6.0 litres (365 in ) 3 6.0 litres (365 in3)
Bore (nominal) 100mm (3.937 in) 100mm (3.937 in)
Stroke 127mm (5.000 in) 127mm (5.000 in)
Compression Ratio 16:1 16:1
Power Output
@ 1000mm barometric, 25°C 93kW ±5% @ 2200 rev/min 122kW ±5% @ 2200 rev/min
Max Nett Torque 404.9Nm @ 2200 rev/min 629.5Nm @ 2200 rev/min
Idling Speed 780 - 820 rev/min 780 - 820 rev/min
Maximum Governed Speed 2200 rev/min 2200 rev/min
Maximum No-load Speed 2370 - 2410 rev/min 2240 - 2280 rev/min
Fuel System
Injection Pump Type Lucas DPA rotary Lucas DPA rotary
Injector Pump Setting Code KK75L 1100/1/2420 RK90L1100/3/2310
Injector Timing 18° BTDC 17° BTDC
Injector Setting Pressure 250 atm 250 atm
Lift Pump Type Mechanical Diaphragm 2641A070 Mechanical Diaphragm 2641A070
Induction System
Air Cleaner Type 2 stage, dry element 2 stage, dry element
Maximum Air Cleaner Restriction 635mm (25 in H2O) 635mm (25 in H2O)
Lubrication System
Oil Pressure 280kNm2 280kNm2
Oil Cooler Integral Plate Cooler Integral Plate Cooler
Max. Oil Temperature 125°C (257°F) 125°C (257°F)
Cooling system
Coolant Pressure 0.7 bar (10 lbf/in2) 0.7 bar (10 lbf/in2)
Coolant Temperature (Normal) 80-85 °C (176-185 °F) 80-85 °C (176-185 °F)
Coolant Temperature (Max) 103 °C (217.4 °F) 103 °C (217.4 °F)
Temperature warning light operates at: 98°C (208°F) 98°C (208°F)

For further engine details see Engine Manual Publication No. 9806/0100

K-1 9803/4160-14 K-1

 Section K - Engine
Technical Data
446

446

Type Cummins C Series, 6 cylinder turbo charged diesel, water cooled

Model 6CT 8.3 - 170
Power 170 hp @ 2200 rpm governed speed
Bore 114 mm (4.49 in)
Stroke 135 mm (5.32 in)
Displacement 8.3 litres (504.5 in3)
Compression Ratio 17.3:1
Firing Order 1, 5, 3, 6, 2, 4
Valve Clearance (cold)
- Inlet 0.3 mm
- Exhaust 0.61 mm
Dry Weight (approximately) 590 kg
Fuel System BOSCH MW/RSV
Injection Timing (static) 16° BTDC
Injector Opening Pressure 207-210 bar
Induction System
Air Cleaner Type 2 stage, dry element

For further details, see engine service manual.

Note: New engines DO NOT require a running-in period.

The engine/machine should be used in a normal work
cycle immediately; glazing of the cylinder bores resulting in
excessive oil consumption, could occur if the engine is
gently run-in. Under no circumstances should the engine
be allowed to idle for extended periods; (e.g. warming up
without load).

K-2 9803/4160-14 K-2

 Section K - Engine
Technical Data
426B and 436B

426B and 436B

Type (New 1000 Series) 1006-6T 1006-TW

426B 436B
YK50598 build YK50599 build
Bore (nominal) 100mm (3.937 in) 100mm (3.937 in)
Stroke 127mm (5.000 in) 127mm (5.000 in)
Cylinder Capacity 3
6 litres (365 in ) 6 litres (365 in3)
Power Output at 2200 rev/min 107.4 kW (144 HP) 119.3 kW (160 HP)
Compression Ratio 17.25:1 17.25:1
Idling Speed 800±20 rev/min 850±10 rev/min
Rated Speed (Full Load) 2200 rev/min 2200 rev/min
Max. No-Load Speed 2350 rev/min 2350 rev/min
Peak Torque at 1400 rev/min 588 Nm (433.6 lbf ft) 439.9 Nm (324.4 lbf ft)
Fuel System
Injection Pump Type C.A.V. Rotary Distributor C.A.V. Rotary Distributor
Governing Mechanical Mechanical
ISOSetting Code 2644K206 BH/1/2350 2644K504 DH/1/2350
Injector Setting Pressure 250 atm 250 atm
Induction System
Air Cleaner Type 2 stage, dry element
Maximum Air Cleaner Restriction 635 mm (25 in) H2O
Lubrication System
Oil Pump Type Eccentric rotor
Oil Pressure at maximum speed 2.8 bar (40 lbf/in2) (min)
Oil Temperature 125°C (52°F)(Continuous), 135°C
(58°F) (Intermittent)
Oil Capacity 5000 cm3 (305 in3)(min), 6500 cm3
(396 in3) (max)
Cooling System
Coolant Pressure 0.8 bar (11.6 lbf/in2)
Coolant Temperature (Normal) 80-90 °C (176-194 °F)
Capacity 15.5 litres (3.5 UK galls)

For further engine details see Engine Manual Publication

No. 9806/2140

K-3 9803/4160-14 K-3

 Section K - Engine
Technical Data
426 from Serial No. 532500

426 from Serial No. 532500

Type New BTAA 5.9 - C / SO 18487 Tier 2

426 from Serial No. 532500
Bore (nominal) 102 mm (4.02 in)
Stroke 120 mm (4.72 in)
Cylinder Capacity 5.9 litre (360 in3)
Gross Power Output at 2200 rev/min 150 hp (112 Kw)
Compression Ratio 18: 1
Idling Speed 850 ± 20 rev/min
Rated Speed (Full Load) 2200 rev/min
Max. No-Load Speed 2370 rev/min
Max. Net Torque at 1500 rev/min 630 Nm (465 lbf ft)
Fuel System
Injection Pump Type Bosch VE
Governing Mechanical
ISOSetting Code Not Used
Injection Timing Plunger 0.65 mm (0.026 in) @ TDC
Induction System
Air Cleaner Type 2 stage, dry element
Maximum Air Cleaner Restriction 635 mm (25 in) H2O
Restriction Indicator Vacuum switch on air cleaner inlet
Lubrication System
Oil Pump Type Concentric gear
Oil Pressure at maximum rated speed 50 psi (3.45 bar) @ 2200 rev/min
Oil Pressure at idle speed 10 psi (0.7 bar) @ 850 ± 20 rev/min
Oil Capacity With Filter 14 litre (3.1 UK gal)
Cooling System
Coolant Pressure Cap Setting 15 psi (1.03 bar) max
Coolant Temperature (Normal) 82 ºC - 110 ºC (179 - 203 ºF)
Thermostat Opens at 84 ºC (183 ºF)
Thermostat Fully Open at 93 ºC (199 ºF)
Capacity 35 litre (7.7 UK gal)

K-4 9803/4160-14 K-4

 Section K - Engine
Technical Data
436 from Serial No. 534200

436 from Serial No. 534200

Type New BTAA 5.9 - C / SO 18521 Tier 2

436 from Serial No. 534200
Bore (nominal) 102 mm (4.02 in)
Stroke 120 mm (4.72 in)
Cylinder Capacity 5.9 litre (360 in3)
Gross Power Output at 2200 rev/min 173 hp (129 Kw)
Compression Ratio 18: 1
Idling Speed (Normal) 850 rev/min
Idling Speed (Minimum) 700 rev/min
Idling Speed (Maximum) 1100 rev/min
Rated Speed (Full Load) 2230 rev/min
Max. No-Load Speed 2370 rev/min
Max. Net Torque at 1500 rev/min 740 Nm (546 lbf ft)
Fuel System
Injection Pump Type Bosch VE
Governing Mechanical
ISOSetting Code Not Used
Injection Timing Plunger 0.65 mm (0.026 in) @ TDC
Induction System
Air Cleaner Type 2 stage, dry element
Maximum Air Cleaner Restriction 635 mm (25 in) H2O
Restriction Indicator Vacuum switch on air cleaner inlet
Lubrication System
Oil Pump Type Concentric gear
Oil Pressure at maximum rated speed 50 psi (3.45 bar) @ 2200 rev/min
Oil Pressure at idle speed 10 psi (0.7 bar) @ 850 ± 20 rev/min
Oil Capacity With Filter 14 litre (3.1 UK gal)
Cooling System
Coolant Pressure Cap Setting 15 psi (1.03 bar) max
Coolant Temperature (Normal) 82 ºC - 110 ºC (179 - 203 ºF)
Thermostat Opens at 84 ºC (183 ºF)
Thermostat Fully Open at 93 ºC (199 ºF)
Capacity 35 litre (7.7 UK gal)

K-5 9803/4160-14 K-5

 Section K - Engine
Technical Data
426e from Serial No. 1295000

426e from Serial No. 1295000

Type QSB6.7/SO 75928 Tier 3 ???????????

Bore 107mm (4.12in)
Stroke 124mm (4.88in)
Cylinder Capacity 6.7 litre
Gross Power Output at 2200 rev/min 160 hp (119 Kw)
Compression Ratio 17.2: 1 ???
Idling Speed 850 ± 20 rev/min
Rated Speed (Full Load) 2200 rev/min
Max. No-Load Speed 2430 rev/min
Max. Net Torque at 1500 rev/min ??? Nm
Fuel System
Injection Pump Type Bosch CP3.3 common rail
Governing Electronic
ISOSetting Code N/A
Injection Timing Electronic
Induction System
Air Cleaner Type 2 stage, dry element
Maximum Air Cleaner Restriction 635 mm (25 in) H2O
Restriction Indicator Vacuum switch on air cleaner inlet
Lubrication System
Oil Pump Type Concentric gear
Oil Pressure at maximum rated speed 55.1 psi @ 2200 rev/min
Oil Pressure at idle speed 10 psi (0.7 bar) @ 850 ± 20 rev/min
Oil Capacity With Filter 17.5 litre
Cooling System
Coolant Pressure Cap Setting 15 psi (1.03 bar) max
Coolant Temperature (Normal) 82 ºC - 110 ºC (179 - 203 ºF)
Thermostat Opens at 88 ºC
Thermostat Fully Open at 96 ºC
Capacity 35 litre (7.7 UK gal)

K-6 9803/4160-14 K-6

 Section K - Engine
Technical Data
436e from Serial No. 1410000

436e from Serial No. 1410000

Type QSB6.7/SO 75928 Tier 3 ???????????

Bore 107mm (4.12in)
Stroke 124mm (4.88in)
Cylinder Capacity 6.7 litre
Gross Power Output at 2200 rev/min 173 hp (129 Kw)
Compression Ratio 17.2: 1 ???
Idling Speed 850 ± 20 rev/min
Rated Speed (Full Load) 2200 rev/min
Max. No-Load Speed 2430 rev/min
Max. Net Torque at 1500 rev/min ??? Nm
Fuel System
Injection Pump Type Bosch CP3.3 common rail
Governing Electronic
ISOSetting Code N/A
Injection Timing Electronic
Induction System
Air Cleaner Type 2 stage, dry element
Maximum Air Cleaner Restriction 635 mm (25 in) H2O
Restriction Indicator Vacuum switch on air cleaner inlet
Lubrication System
Oil Pump Type Concentric gear
Oil Pressure at maximum rated speed 55.1 psi @ 2200 rev/min
Oil Pressure at idle speed 10 psi (0.7 bar) @ 850 ± 20 rev/min
Oil Capacity With Filter 17.5 litre
Cooling System
Coolant Pressure Cap Setting 15 psi (1.03 bar) max
Coolant Temperature (Normal) 82 ºC - 110 ºC (179 - 203 ºF)
Thermostat Opens at 88 ºC
Thermostat Fully Open at 96 ºC
Capacity 35 litre (7.7 UK gal)

K-7 9803/4160-14 K-7

 Section K - Engine
Technical Data
436e from Serial No. 1410000

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K-8 9803/4160-14 K-8