customer NCL Industries Limited

end user NCL Industries Limited

plants Mattapally, Telangana

country India

work order K5252

drawing number 4-009-39653

project Control Panel for Rotary Packer Main Panel 16VDE

voltage supply 3/PE 415V

control voltage 220V AC

 CANH / =641PM100+JB8/1135.08
XP5.1 / =641PM100+JB8/1135.08

XP5.2 / =641PM100+JB8/1135.08

CANL / =641PM100+JB8/1135.08
1 XP1 BIP AV-1/2
2 4 4
19
3 POWER SUPPLY 3 3
18
2 2 N3 P3

CANH / /1160.03
17

CANL / /1160.04
4 XP2 1 1 C3 1 1 16

sch / /1160.04
5 J slope
2 2 15
6 CAN J term
3 3 14

N2 P2 13
7 XP3
12
8 C2 1 1
11
9 CAN 2 2
10
3 3
9
7 3 N1 P1 8
C1

Sch
6 2 bit rate 125Kbps 1 1 7

wh
-W1 .1150 -W2 .1150

gn

gn
bn

ye

ye
+ (24V) 0 (24V) customer customer
5 1 2 2 6
4 3 3 5
board / pull box DICO 908A / DICO 908D 3 N0 P0 4
2 node ID 64 C0 3
1 1
1 2
2 2
1
3 3
brown XP5 XP4
1 2 3 4 5
white

CANH

CANH
yellow

yellow
CANL

CANL
green

green
-U1 .1150

2.4
1.1

1.2

1.3

2.5

3.7

3.8
XP
XP

XP

XP

XP

XP

XP
DICO 908A
EI102

ANALOGIC OUT 0 ANALOGIC OUT 1 ANALOGIC OUT 2 ANALOGIC OUT 3

3

9
4

4.1

4.1

4.1

4.1

4.1

4.1

4.1
4.1

XP

XP

XP

XP

XP

XP

XP
XP

- + - + - + - +

customer
 -U1 .1160
DICO 908D
XP
pa 1.1
ck

IN 1
xp4.4
er XP
run 5.2
nin 1
g
+ (24V)

XP
4.1
lin

IN 2
xp4.5
e1
ev
ac
ua XP
tio 1.2
ne
na
bli XP
lin ng 4.3

IN 3
xp4.6
e1
au XP
0 (24V)

tom 5.2
ati 3
c pla
cin
g
line XP

IN 4
xp4.7
1l 1.3
oa
din
g cyc
le
sta
rt e
air na
b

IN 5
xp4.8
pre ling
se
nc
ei
np
ne
um
ati
-W2 .1150

cg
customer

pro
DICO 908A / DICO 908D

IN 6
rou

xp4.9
du p
ct XP
sh
ort 2.4 yellow ye CANH / /1150.04
ag
e CANH

XP
ma 2.5 green gn CANL / /1150.05
CANLL
IN 7

nu
xp4.10
al
p ac
ke
Sch sch / /1150.05
r ro
tat
ion
res
IN 8

et
xp4.11

XP
3.7 yellow ye CANH / /1170.04
CANH
pa
cke
xp4.12
OUT 1

rs XP
inc 3.8 green gn CANL / /1170.04
ron
ism CANL

lin Sch sch / /1170.04

e1
xp4.13
OUT 2

ba
gs
co
un
customer

ter
-W1 .1160

line
xp4.14

a1
OUT 3

sin
DICO 908D / CPU040

cro
nis
m

lin
e1
xp4.15
OUT 4

pla
cin
g ba
gs
inh
ibi
tio
sp
are n
xp4.16
OUT 5
1

9
8
7
6
5
3
2

1
7

2
3
4
5
6

1 2 3 4 5
CAN
CAN

XP3
XP2
XP1

XP5

sp
are
xp4.17
OUT 6
node ID 48
POWER SUPPLY

J13
1
3
2

3 2 1
J term
J slope

PNP / NPN

co
mm
xp4.18
OUT 7

un
J12

ica
tio
bit rate 500Kbps

nc
on
tro
3 2 1

l
PNP / NPN

CA
NB
xp4.19
OUT 8

US
ne
two
rk
rea
dy
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
XP5

1
3
5
7
8
9

2
4
6
10
11
12
13
14
15
16
17
18
19

XP4
 1 XP1
2 XP5
3 POWER SUPPLY
39 19
38 18
4 XP2 J slope 37 17
5 J term 36 16
6 CAN 35 15
34 14
7 XP3 3
33 13
8 2 bit rate 500Kbps 32 12
9 CAN 1
31 11
30 10
29 9
7
28 8
6
27 7
5
26 6
4 node ID 48 25 5
3
24 4
2
23 3
1
22 2
PNP / NPN PNP / NPN 21 1

XP5 J13 J12 XP4

1 2 3 4 5 3 2 1 3 2 1

-U1 .1160
DICO 908D
EI102
/1160.00

n1

n2
g
blin

tio

tio
na

n
ua

ua

tio
ling

te

ac

ac

ibi
ing

tar

ev

ev
ab

inh
es
lac
en

line

line

ter

gs
m
ycl
cp
on

un

ba
nis
ol

ol
gc
ati
ati

ntr

ntr

co

cro

g
tom
cu

din

cin
co

co

gs

sin
va

oa

pla
au

ba
ing

ing
2e

a2
2l

are

are

are

are

are
are

are

are
gg

gg
e2

e2

e2
line

line

line
clo

clo
sp

sp

sp

sp

sp
sp

sp

sp
lin

lin

lin
IN 9 IN 10 IN 11 IN 12 IN 13 IN 14 IN 15 IN 16 OUT 9 OUT 10 OUT 11 OUT 12 OUT 13 OUT 14 OUT 15 OUT 16
xp5.24 xp5.25 xp5.26 xp5.27 xp5.28 xp5.29 xp5.30 xp5.31 xp5.32 xp5.33 xp5.34 xp5.35 xp5.36 xp5.37 xp5.38 xp5.39
 CANH / =641PM100+JB4/1180.04

CANL / =641PM100+JB4/1180.04

sch / =641PM100+JB4/1180.04
7 8 9 13 14 15

XP5

CANH / /1160.04

CANL / /1160.05
ETH1 XP8 XP7

sch / /1160.05
16 17 18 19 20 4 5 6 10 11 12 1 2 3

XP6
ETH0 XP4 XP3 XP2 XP1

Sch;Sch

Sch;Sch
RS232 CAN CAN1 POWER SUPPLY
+ (24V) 0 (24V)
-W2 .1170 -W1 .1160

gn

gn
ye

ye
customer customer
CPU 040 / CPU 040 DICO 908D / CPU040 T8 T9 T10 T11

CANH

CANH
yellow

yellow
CANL

CANL
green

green
1.1

1.2

3.4

3.5

8.7

8.8
0

T9
T1
XP

XP

XP

XP

XP

XP
-U1 .1170
=641EI103+EI103/30.08
/1000A.02

CPU 040
EI102
1.3

1
XP

T1

OFF

OFF
ON

ON
batt

8
ON

TERM
SLOPE TERMSLOPE

1
SW2 SW1
(TO SPOUT NO-1)
(CPU)
FLSMIDTH VENTOMATIC BILL OF MATERIAL/PART LIST Sheet 1 of 3
Drg.No. : 4-009-39653 Machine : Rotary Packer CLIENT: - NCL Industries Limited
Code No.: 919095884 39653
Rev : 0 Sub.Assy.: Control Panel W.O. NO :- K5252

S.No. Description Qty Make Designation Inventory Code

01. Moulded Case Circuit Breaker FP 160A 55kA Type 3VA 01 Siemens MCCB
02. Moulded Case Circuit Breaker TP 125A 55kA Type 3VA 01 Siemens 1F1

03. Moulded Case Circuit Breaker TP 32A 55kA Type 3VA 01 Siemens 1F2
04. MCB SP 6 A 01 Siemens 2Q2

05. MCB SP 2 A 04 Siemens 1Q4,1Q5,3Q1,15Q1

06. MCB TP 2 A 01 Siemens 1Q2
07. MCB DP 6A 01 Siemens 1Q1

08. MCB SP 10A 01 Siemens 1Q3

09.* Power Supply 220 V AC / 24V DC 40A, Model: 6EP1337-3BA00 01 Siemens 1TR1 719210128

10. Tube Light 220V AC with Fitting 01 Philips 1PT

2K01,2K02, 2K03,
11. Power Contactor 16 A with 2NO+2NC Aux. Contact, Coil Voltage 220V AC 06 Siemens
2K04, 4K01,5K01
2K1,2K2,2K3,3K1,3K2,4K1,
12. Aux. Contactor 4A with 3NO+1NC/2NO+2NC Aux. Contact, Coil Voltage 220VAC 13 Siemens
4K2,4K4,5K1,5K2,5K4,6K1,6K2
13. Aux. Contactor 4A with 6NO+2NC Aux. Contact, Coil Voltage 220V AC 01 Siemens 3K4

14. Timer On Delay (0-30 Sec.) 220V AC 01 EAPL 3K3

15. Timer Off Delay (0-30 Sec.) 220V 02 -do- 4K5,5K5
16. Emergency Stop Push Button Stay Put Type, 1NC, Dia 22.5, Colour Red 02 Telemecanique 1S1,1S2

17. Booted Type Push Button 1NC, Dia 22.5 (Red) 06 Telemecanique 2S1,2S2,3S1,3S2,4S1,5S1

PREPARED BY: Tufail Ahmed

APPROVED BY :
CHECKED BY :
FLSMIDTH VENTOMATIC BILL OF MATERIAL/PART LIST Sheet 2 of 3
Drg.No. : 4-009-39653 Machine : Rotary Packer CLIENT: - NCL Industries Limited
Code No.: 919095884 39653
Rev : 0 Sub.Assy.: Control Panel W.O. NO :- K5252

S.No. Description Qty Make Designation Inventory Code

2S4/2H6,2S3/2H5,3S4/3H1,3S
18. Illuminated Type Push Button, Dia 22.5, 1NO, Colour Green, 220V AC 06 Telemecanique
5/3H2,4S2/4H2,5S2/5H2
19. LED Type Indicating Light Dia 22.5 Colour R,Y,B, 220V AC 03 Siemens R,Y,B

20. LED Type Indicating Light Dia 22.5 Colour Green 220V AC 04 Siemens 2H3,2H4,3H5 3H6
1H1,1H2,1H3,3H3,3H4,4H1,
21. LED Type Indicating Light Dia 22.5 Colour Red 220V AC 09 Siemens
5H1,6H3,6H4
2T1,2T1,4T1,5T1,2H1,2H2,3H7
22. LED Type Indicating Light Dia 22.5 Colour Amber 220V AC 13 Siemens
4H8, 5H3,6H1,6H2,2H8, 2H7
23.* Inductive Type Proximity Switch Size M30, NC, 220V AC, Sensing Range 15 mm 01 FLS PS 619150087
Local Push Button Box with 2 Nos. Push Button 1 No (Green) & 1NC (Red) Dia
24.* 01 Siemens 3S3,3S6 619070045
22.5 respectively
25. Power and Control Terminals -- Wago/Phoenix
26. Power and Control Cable -- Polycab/Finolex

27. Push Button box 02 -- X4,X5

28. Starter Box 01 -- X7
29. Terminal box Slipring Translator 01 -- X1,X2,X3

30. Motor Protection Circuit Breaker with Aux. 1NO+1NC Range 4-6A 02 Siemens 2Q1, 4Q1
31.* Touch Screen (HMI) 01 Schneider HMI

32. Selector Switch 6A 02 Salzer 2SS1,3SS2

33.* Inverter Unit 2.2 KW Model No ACS355 01 ABB INVT.

34. Input and Output Chock for Inverter 14.3 A 02 Ashoka/ FLS CH1,CH2
PREPARED BY: Tufail Ahmed
APPROVED BY :
CHECKED BY :
FLSMIDTH VENTOMATIC BILL OF MATERIAL/PART LIST Sheet 3 of 3
Drg.No. : 4-009-39653 Machine : Rotary Packer CLIENT: - NCL Industries Limited
Code No.: 919095884 39653
Rev : 0 Sub.Assy.: Control Panel W.O. NO :- K5252

S.No. Description Qty Make Designation Inventory Code

35. On/Off Selector Switch Dia 22.5 5A 05 Telemecanique 7S2-7S6

36. Booted Type Push Button 1No, Dia 22.5 (Black) 01 Telemecanique 7S1

37. Booted Type Push Button 1NO, Dia 22.5 (Green) 03 Telemecanique Spares
38. Stud type terminals UHV50 13 Phoenix -

39. Power Contactor 32A Aux. Contact, Coil Voltage 220V AC 01 Siemens 1K01
40. MCB SP 10A with 1NO/NC Aux contact. 02 Siemens 1Q6,1Q7
41. MCB SP 4A with 1NO/NC Aux contact. 02 Siemens 7Q1,7Q3

42. MCB SP 6A with 1NO/NC Aux contact. 02 Siemens 7Q2,7Q4

43.* Electronic boards for main electrical cabinet (DICO 908A, DICO 908D, CPU040 ) 01 VENTOMATIC

44. Sealed Relay , 24V DC with 2 Changeover (1Relay) 01 Phoenix 7R1, 7R2
45. Metal Clad Socket, 3Pin 20A 01 Crompton SOC
46. Motor Protection Circuit Breaker with Aux. 1NO+1NC Range 5-8A 01 Siemens 5Q1

47. Motor Protection Circuit Breaker with Aux. 1NO+1NC Range 8-13A 01 Siemens 1Q8
48.* RI Converter 4-20 mA 01 FLS RI 619210076

49. Pre-wired Potentiometer 1K -10 Turn, Knob with dial gauge 01 Reputed Pot

50. LED Type Indicating Light Dia 22.5 Colour Green 24V DC 01 Siemens 7H1

* MARK ITEMS ARE IN FLSV SCOPE, NOT TO BE SUPPLIED BY PANEL SUPPLIER.

PREPARED BY: Tufail Ahmed

APPROVED BY :
CHECKED BY :