Professional Documents
Culture Documents
Xi-Bo Wang1, Ai-Juan Li1 , Qin-Peng Ci1, Meng Shi2, Tian-Long Jing2
and Wan-Zhong Zhao3
Abstract
The tire tread depth has strong influence on the braking performance of the vehicle and should be inspected periodically
for driving safety. In order to determine the tire tread depth accurately and automatically, a tire tread depth measure-
ment method based on machine vision was developed. During the measuring, a tire tread radial section image formed by
a laser plane was captured when the tire rolls over the measuring device. Then, the image was calibrated to eliminate
the lens distortion and processed to get the single-pixel center line. Consequently, the center line’s pixel coordinates
were transformed to world coordinates with the calibration information of the laser plane, and a profile curve of the tire
radial section was obtained. Then, the tread grooves on the profile curve were identified and their positions are deter-
mined by an algorithm developed in this research. Finally, the depth of each groove was calculated successively. An
experiment was conducted on a prototype system based on the measurement method developed in this article. The
experimental result indicates that the measurement method can identify the tire tread groove and determine its position
and measure its depth. The depth absolute error is less than 0.2 mm, which can meet the demand of tire tread depth
measurement.
Keywords
Tire tread groove depth, measurement system, machine vision, laser plane, measurement method
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2 Advances in Mechanical Engineering
h
In the coordinates established, the coordinates of Oc
are
xOc = s + l ð1Þ
pffiffiffiffiffiffiffiffiffiffiffiffiffiffi
yO c = r 2 l 2 ð2Þ
The equation of arc ABC can be given by
pffiffiffiffiffiffiffiffiffiffiffiffiffiffi2 r
y r2 l2 + (x s l)2 = r2 (y.0) ð3Þ
Figure 3. S-R-h relationship.
The equation of beam OB is
Figure 8. The photograph from the (a) left camera and (b) Figure 10. The center line of the strip in the image from the
right camera. (a) left camera and (b) right camera.
(a) (b)
Figure 11. The curve of the (a) left camera image and (b) right camera image.
Figure 12. The interpolation curve. Figure 13 shows the results of the convolution of the
profile curve of tire 175/70r14 and the discrete
Gaussian function of scales sk = 1, 3, 5, 7, 9, 11, and
tire radial section profile curve except for the concave 13; the domain of the discrete Gaussian function is xi
from the tire tread groove. It is necessary that the algo- 2 (23sk, 3sk) and Dxi = 0.5. It can be found that there
rithm can distinguish the concave from the tire tread is still some obvious convex except for that from the
groove and the concave from other sources during the tire tread groove when scale sk \ 5. When the scale sk
tire tread groove identification. . 11, the convex from the tire tread groove was
The smaller concave can be removed from the pro- smoothed away.
file curve by applying the Gaussian filters on the curve. The local maximum extreme points on the filtered
When the scale s of the Gaussian function is applied, curve by Gaussian function of scales s = 3, 9, and 13
the concave of the corresponding scale on the profile are shown in Figure 14. When s equals 3 or 13, there is
curve can be strengthened. One task of the tread groove no one-to-one correspondence between the local maxi-
identification is to select proper scale Gaussian func- mum extreme points and the tread concave. When
tions. The discrete Gaussian function of scale sk can be s = 9, the maximum extreme points and the tread con-
expressed as caves are one-to-one correspondent by taking the maxi-
mum extreme point at the left side of the groove. The
xi 2
1
2sk 2
calculation results showed that when s belongs to 5–11
gki = pffiffiffiffiffiffi e ð12Þ range, there is one maximum extreme point on each
sk 2p
side of a tread groove, and the one-to-one correspon-
The convolution of the discrete Gaussian function dence between the maximum extreme points and the
and the tire radial section profile curve is concave can be established by taking the maximum
extreme point at one side of the groove.
Y = yi gki ð13Þ For the 235/50R18 tire, it has three circumferential
grooves, and the radial section profile curve is shown
8 Advances in Mechanical Engineering
(a) (b)
(c)
(d) (e)
Figure 17. The curve and the convolutions with different s: (a) s = 1, (b) s = 3, (c) s = 5, (d) s = 7, and (e) s = 11.
x y x y
x y
(a) (b)
(c) (d)
Figure 18. Single-groove curve of 175/70R14 tire: (a) the first groove from the left, (b) the second groove from the left, (c) the
third from the left, and (d) the fourth groove from the left.
The measure of the tread depth tread groove. Each tire tread groove curve extracted
After the clarification of the tread groove location and from the tire profile curve from 175/70r14 tire and 235/
number, the depth of each tread groove can be mea- 50R18 tire is shown in Figures 18 and Figure 19,
sured successively. Between two local maximum respectively. The measured depth of each tire tread
extreme points on the convolution curve, there is a groove is the maximum of the distances from the
10 Advances in Mechanical Engineering
(a) (b)
(c)
Figure 19. Single-groove curve of 235/50R18 tire: (a) the first groove from the left, (b) the second groove from the left, and (c) the
third groove from the left.
bottom of the concave to the line ending on each side calculate the angle u by expression (9) or (10); and (3)
of the concave. The depth is calculated by the following calculate the real depth with the measured depth by
steps: expression (11). The abovementioned steps are imple-
mented in a LabVIEW program developed in this
1. Select the curve for one tread groove. Find the research.
point with minimum y value and record its coor-
dinates (xB, yB); for convenience, give the point
a name: B. Experimental results
2. On each side of B, find points with maximum y To verify the measurement method, experiments were
value and recorded as L and R and record their conducted on two tires. A LabVIEW program based
coordinates (xL, yL) and (xR, yR). on its vision module is developed in this research. The
3. Test whether all the points on the curve are algorithms developed are implemented in the software.
under LR. If so, proceed to next step; if not, When the tire rolls over the supporting plate, the tire
take the highest point as new L or R points. groove’s number and position are found, and the depth
4. Calculate the distance from B to line LR. Then, is calculated by the LabVIEW program. The experi-
the location and depth of the tread groove are mental results found that the system can capture the
obtained. tire tread section laser strip profile, and the algorithm
5. Repeat steps (1)–(4) until all the tire tread can identify the tread groove and measure its depth.
groove depths are calculated. The picture of the depth gauge is shown in Figure 20,
and the measurement method using the depth gauge is
There is a difference between the measured depth shown in Figure 21. The precision of the tire using
and the real depth when the laser plane does not pass depth gauge is 0.01 mm, and it can satisfy the measure-
through the tire’s axis as mentioned in section ment accuracy. The measurement method based on the
‘‘Mathematical model of the measuring system and machine vision is shown in Figure 22, and the measur-
analysis.’’ The real depth can be obtained with the mea- ing interface based on the machine vision is shown in
sured depth by following steps: (1) calculate l with the Figure 23. The measurement results from the machine
measured h and the known r by expression (8); (2) vision and the results from the depth gauge are shown
Wang et al. 11
Conclusion
Figure 23. The measuring interface based on the machine
A new tire tread depth measurement method based on vision.
machine vision is presented in this article. Based on the
mathematical model and the identification algorithms The image processing and calibration can obtain
developed, the measuring processing consists of image the tire’s section profile curve.
capturing and processing and the identification and the 2. The tire tread groove identification method and
depth calculation of the grooves. The experiment indi- the depth measurement algorithm can identify
cates that tire tread groove can be identified and the the tread groove and measure its depth. The
depth can be measured. The details are as follows. algorithms can be implemented in a program
developed based on LabVIEW vision module.
1. The measurement system developed can capture 3. Experiment was conducted on a prototype sys-
the rolling tire’s radial section profile image. tem. The experiment indicates that the tire tread
12 Advances in Mechanical Engineering
Table 3. The comparison of results from the machine vision and the depth gauge.
175/70R14 235/50R18
Items Machine Depth Percentage Absolute Machine Depth Percentage Absolute
vision gauge error error vision gauge error error
groove was identified and the depth was mea- 3. Uffenkamp V, Wingbermuehle J, Nobis G, et al. Device
sured automatically. The absolute error is less and method for measuring the tread depth of a tire. Patent
than 0.2 mm. The system can meet the demand US20150330773, 2015.
of tire tread depth measurement. 4. Mähner B. Method and apparatus for testing tires. US
Patent 6615650, 2003.
5. Huang SY, Chen YC and Wang JK. Measurement of tire
Declaration of conflicting interests tread depth with image triangulation. In: International
symposium on computer, consumer and control, Xi’an,
The author(s) declared no potential conflicts of interest with
China, 4–6 July 2016, pp.303–306. New York: IEEE.
respect to the research, authorship, and/or publication of this
6. Wong AKC, Niu P and He X. Fast acquisition of dense
article.
depth data by a new structured light scheme. Comput Vis
Image Underst 2005; 98: 398–422.
Funding 7. Li YH, Zhou JB and Liu LJ. Research progress of the
line structured light measurement technique. J Hebei
The author(s) disclosed receipt of the following financial sup-
Univ Sci Technol 2018; 39: 115–124.
port for the research, authorship, and/or publication of this
8. Liu Z, Zhang GJ, Wei ZZ, et al. An accurate calibration
article: This project is supported by Science and Technology
method for line structured light vision sensor. Acta
Planning Fund of Shandong Province, China (Grant No.
Optica Sinica 2009; 29: 3124–3128.
2013YD03059); the National Natural Science Foundation of
9. Bi DX, Liu FT, Xue Q, et al. New structured light vision
China (Grant Nos 51505258 and 51775268); and the Natural
sensor field calibration approach based on laser intersec-
Science Foundation of Shandong province, China (Grant
No. ZR2015EL019). tion lines. Chin J Sci Instrum 2009; 30: 1697–1701.
10. Zhang ZY. A flexible new technique for camera calibra-
tion. IEEE T Pattern Anal 2000; 22: 1330–1334.
ORCID iD 11. Wüthrich M, Trimpe S, Garcia Cifuentes C, et al. A new
Ai-Juan Li https://orcid.org/0000-0001-9313-6107 perspective and extension of the Gaussian filter. Int J
Robot Res 2016; 35: 1731–1749.
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