Evrostroj filling machine INSTRUCTIONS FOR USE

Content
Table of images ...................... 4
GENERAI- INFORMATION AND PROPERTIES OF FILLING MACHINE.,..,.. 5
.1
I Intendcd use and description of characteristics . ................... 5
1.2 Description ofthe filling machine components................................................. -5
2 SAFETYPRECAI]TIONS ......'..,....'..... 8
2.1 Labcl with secnrity tags........ .................... 8
2.2 Instructions fbr the salc usc of the frlling nrachine .............. 8
2.3 Banned interventions on filling:rachinc and ways ofworking........................8
2.,1 Workp)ace and the permitted working area of the nrachinc.,..,..,,.,..,..,............. I
3 TECHNICAI, DA'fA AND CHARACTERISTICS OF THE FII-I-ING MACHINEIO
3.I Technical data and characteristics of the filling machine ............................... l0
3.2 Prreunratic.cherrrc..... .................... 11
] I\STRT'CT]ONS,,,,,,,,, 12
-l.l lrr.trurtron. lor.cltrn" up............. t2
-1.1.1 Toolr rcquired 12
4. 1.2 Proredure 17
'[pi1n11
4.2 111r1r','1 r911i11g llp . .... . .. 12
7.2.1 \\'arning.......... 12.
.1.2.1 Necessarv tools. accessories and resources..,... 12
-1.2.3 Procedurc........ t2
.1.3 Connection and start-up otthe filling machine.,............. l3
,1.3. I Necessan, tools. accessories antl resottrces .,.... l3
.1.3.2 Procedure....... 13
1.1 Instructions fbr cieaning after r:se......................... l3
l.l.l \\'lrrrirrgl..... l3
.1.,1.2 Necessarv lools. accessories and resources...... l3
-1,-1,-1 Procedurc l3
,1.5 Srorirge....... 11
5 Preparation offilling machine to work................ .. 15
5.1 Settingoffi)lingmachine............... ., 1-s

5. l. I Setting the rppropriatc height..........,.,..... .. 15

5.1.2 Settirlgthefiilingpipesontheappropriatewidthof bott]es........,............. l6
5, L3 Sctting thc fill lcvcl .............,..,........ I 7
5.1.:1 Settingtherestrictorbottles................,........ ................. l8
5.2 Disassemblirg the filling pipe........... ................................. l8
6 WORKING WITH THE FILLING I\4ACHINE.,.., .,.......,........, 2I
6.1 Initialconditions...... 2.1

6.2 Fi11ing...................... 21
6.3 Procedure after the completed filling....... 2t
6.1 Instnrctions to elinrinate errors and fhilures .......................22
7 Mainteuance. ,..,..,..,...,..,..,.,,.,,.,,. 23

-.1.1 Itlonlhlv rnaintcnancc....................... .........23

-. Ll Yearly maintenancc........ .................... 23
7.1.3 Maintenanceeveryt*o],earsorasneeded..... .............23
7.2 Mlintenrrnermalerirrls....... ... 23
7.1 Sprrre p;rt ls .......... ................................. 23

WARRANTY CARD,,..,. ....................... 27

Pagc 3
i,l
I

Lii
 filling machine - INSTRUCTIONS FOR USE

Table of images
5
Picture I - Filling machine - tiont view
6
Picture 2: Filling machine - back view "'

Slika 4: Security label

.. .....'..,..' 8

Picture 5:Workplace of the operator.. " " . ..'. .... ..''............,.9

Picture6: Workarea "' "' """" 9

..,................,.. i1
Picture 7:Pneumatic scheme
15
Picture 8: Start Position....
45"" " " " " 15
Picture 9: Guidingtableunderangle
Picturel0:Settingtheappropriateheight..."""" "'""""" " 15
PictureIl:Guidingtablefiomtherack..... " " " "' " """"15
Picture12: Thereleaseoftheguidingtable "'"" "" """ """"'16
Picture 13:Lockedanclsettledguidingtable " " " " "" " " " " " "' 16
16
Picture 14: Properly set height ".'..,......."
Picturel5:Deprotection " """'16
.......16
Picture I 6: Unsclewing..'....
.......1',7
Picture 17: Screws M6.'......
Picture 18: Setting the fill level (0-65mm) ....... t]
......,',..17
Picture 19: Filling pipes in bottles
"-"""" ' .,,.....,.. l7
Picture 20: Setting the width of the lence of guiding table
.. 18
Picture 21 : Restrictor of bottles
.. 18
Picture 22: Raising the filling pipes.....
Picture23:Fillingpipe,readyforoperation """ "" ""' """'18
Picture 24: CIosed valve tap.. .. ..'.............. .'
..... ...........18

Picture 25: Removingthe connectorwiththe venttube" ' " " " ' ' 19
Picture 26: Rotate of the tilling pipe........ " " " "" 19

Picture 27: Disassembly of the l'illing structure " """' l9

Picture 28: Lubrication ofthe filling lube.... .. " " "" 19

body 20
Picture 29: Tube is aligned with the pipe . ""'
tube. " ' .......20
Picture 30: Correct height ofthe
l: Ratchet of the filling tube ........ ,..,...20
Picture 3
20
Picture 32: Connecting the vent pipe......... .

23
Picture 33: Cross-section ofthe filling pipe..... " " "'

Page 4
 Evrostroj filling machine _ INSTRUCTIONS FOR USE

1 GENERAL INFORMATION AND PROPERTIES OF FILLING

MACHINE
1.1 Intended use and description ofcharacteristics
Filling machine is produced from materials that can come into contact with foodstufl-s
and is intended for filling food liquids such as wine. rare fruitjuices, milk, vinegar, oils
with
smaller viscosity of watel and similar. Filling machine is not intended for filling-liquids by the
addition of various gases, like COz. Liquids are filled in bottles and other plasti-c packaging.
with filling machine works one person. operation of packaging is done by hand. The
direction of feeding can be from left to right or other way. Activatlng the charge cycle is
manual, as followed the diverter valve is on the right side ofthe bottle. the shift mechanism
is pneumatic and for working requires a source of compressed air. Replenishment ofthe
packaging with the liquid is acting on the hydrostatic principle. whenthe machine reaches
the
level of the chtyge. it stops automarically. The liquid in the iank is filled with the pump or
manually. The tank has a fill port with a pipe, overflow and multi-level index. It also has the
possibility to connect on gas to create a protective atmosphere and the possibil.ity of a level
switch for the filling pump.

1.2 Description of the filling machine components

1) Technical nameplate with
Picture l- Fillin.q mathine - front tiev information about the product.
2) The label with safety
marks. A detailed decription is
found in chapter 2.1
3) Switching valve. Used to
control pneumatic actuator and
raisingJowering of the filling pipes
mechanism.
4) Sliding tape. Reduces
friction, so that the movement of
the bottles requires minimal effort
and at the same time prevents the
wear of the table.
5) Fence. Guides boftles on
the table. It is adjustable in widrh,
for large or small bottles, so as to
allow the use of bottles with
diameter fo 50 mm to 180 mm.
6) Slidingtabte. Guidingtabte
adjusts height of bottles from 100
mm to 360 mm in 12 steps of 20
mm.
7) Shelf for accessories or
installation of the pump and filter.
8) Restraint. It positions the
center of bottle, axis of the filling pipes. It can be mounted on the both sides,
for the bottling
operation with the left or right side.
9) Protective glass protects against unauthorized access in the area ofmoving parts and provides
protection against possibility of a direct injection of liquid and provides ui
ou".uie* of
developments during filting. using the protective glasi during operation is required.

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 Evrostroj filling machine
* INSTRUCTIONS FOR USE

and moves the filling pipes and combines drive parts into a whole
l0) Mechanism. Carries, leads
status of the tank'
I l) Level indicator constant indicates the charge
cylinder raiscs and lowcrs mcchanisnr with filling pipes' With thc valvcs ' u'hich
l2) Pncumatic
' are k,cate,i ai the terminal posititns of the cylintier we set the speed of movement'
I 3) An opening fbr illling the tank or
inslallation of level switch'
contamination tiom the outside and the
l4) Tank lld protects the contents oI the reservoir liom
exterior belbre splashing out of tlie tank'
by filling'
'15)
Evacuation pipe discharges air and tiram generated
I 6) Plastic anti-sliP fbot.
l7)Thetillingpipeisusetitbrfillingbott|esofditterent.sizesarrd|evelsoffil}ing.Fillittg pipes
rhe u.e of orrl) onc. luo. three.iilling
mrthirre has builr_in sir fiffirg iip.r. frri"tiowing manually charge as a
pipi be used to
without any processing * tt*3ti' filling
The can also

separate charging unit 1 Ror more into'mutioi

i'it EVROSTROJ d o o )' A detailed
a.l.ripii- oitn! titling pipe is below ( Picture 3: Fitling pipe ) '

18) Reservoir. rhe nominal volume is 60 liters For proc**'lJ5:Ji'};i"lfft::iT#:t*

Picture 2: Filling muchint
fluitlity - ( pusteurization of juices)'
- buck vieYv
19) Charging connector allows
YOU t() screw rll the krown.
rr
standard couplirlgs with thrcaded
". UsuallY, it is used fbr connecting
trr a pipcline connccted to a l'iltcr
rnd ptrmp . whieh PumPed thc
l illing I iquid I rom lhe cuntriner
rnt()

thc puntp reservoir . Thc PumP can

bc upgraderl lo lht level \u llch In
the tank. anli- retlux valve
upstream.
20) The filling tube is linking
the tank to the pipe alld it de]ivers
the liquitl and allows the load at
ditTerent heights of the bottles
2 l t SPucer suPP()n eonnecls
frume with lhe buse antl prolects it
frorn tipping over. Comtnitment is
lirming with tightcning the bultsi
22) The base bears the filling
machine. it provitles the cotrect
height and protects it fionr tipping over'
liquid tiom the reservoir after work'
23) Drain pipe with a valve serves emptying the residual
2,1)Theoverflowpipeservesasarradditionallineofoverfillingthetankwithliquid.onceinthe
liquid, the liquid ttows through the
tank is reached tn" n r*i,ou. f.i,rissible level ofthe
to stop fillins the tank lnd redtrce the
overf'low pipe of the tank. If this occurs, it is mandatory
{ liquidlevelinthetank.rnisi,u..,tu.n*ved,sothatweshutotlthepttnlpandproceedwith
tit" Uonl" until the water level in the reservoir drops
lbr 10 cm'
iii't'i,.,g
air' its filtration and setting the
25) Convenient unit serves for the connectiotl of compressed
working Prcssurc
in whole and gives them support ln the desktop
26) Frame ct)nnects parts of tlie frlting machine
tiarne - frc-e base' Even in the base version with
versions also serves as an
'";;;";;;;*pp"rt
unscrewed oni tnt' ut" in" titti'g machine
in to the desktop version'
it .", u"
""iv,t

Page 6
 Evrostroj filling machine - INSTRUCTIONS FOR USE

27) The pipes head at the

beginning of the filling settles neck
Picture 3: Fiiling pipe
of the bottle with pipe and then
slaughter the streanr of liquid on the
wall of the bottlo and the air and
any foam from the botde vents out
till the end of the filling.
t5 28) Filling tube can fill the
bottle with minimal intemal throat
diameter of 15 mm or 17 mm.
32
29) Seal is closing the neck of
34 the bottle. The distance between it
3t
and the lower edge of the filler tube
determines the charge of the bottle.
This may be filled completely or
30
65mn from the top.
30) Retainer holds the seal in
.29
the position, which can be set
arbitrarily in the range of 0 mm to
38
65 mm.
3 I ) Screw is holding the filling
27
23 pipe in the carriet and provides
settings for different diameter
bottles.
32) Connector ofthe vent tube is locking latch assernbly filling pipe and connects vent pipe to the
charging pipc.
33) The valve alkrws ckrsing of the filling pipe so that can be cleaned and inspected, even when
the systenr is filled with liquid and independently ofthe other pipes. When it is opened it also
protects the connector of the vent tube fr0nr unwanted switching.
34) Unionjoint lbr tast removal oftubes fbr easy access fbr cleaning.
35) A spring clamp provides the protection oftubes and quick disassembly without the use of
tools.
36) Screw aJlows leakage. drainage and access to the interior ol the body of the filling pipe during
cleaning.
37) The opening of the vent tube in the head of pipe allows to exit the air and the potential foams.
38) Ratchet ser\ies as a latch that locks the assembly of the filling pipe from accidental switching.

PageT
 Evrostloj filling machine * INSTRUCTIONS FOR USE

2 SAFETYPRECAUTIONS
2.1 Label with security tags
It is located on the front tace of the tank
Slika 1: Securin lubel
in the bottom light corner. Definition of
svmbols is as follows:
I ) The risk of touching the hot surfaces'
I
When filling a liquid (uices) to Pasteurisdtion
[cnlperalures thcre is r risk ol burn injury un
contact with the hot surface of the reservotr'
pipelines or tilling PiPes

3
2) Danger of compression at interference
between the moving part of the nrechanism tluring
operation or having an attached power supply
with compressed air. Any interterence with the
mechanisrn during filling operation and having an
attached power supply is striclly Prohibited'
3) Mundabry use of safety shoes lt is
recommended to wear rubber boots with non-slip
soles. trousers should be in boots and not through
them.
4) Wear protective gloves when tilling
liquids ar high temperatures'
at high temperatu'es'
5) Mandatory use of proteclive clothing when filling liquids
can be safely used when working
6) The mark "tbr food contact ", which confirms that the device
tbod. Food and the device may be il the process of direct contact without harmful
with
interactions and implications fbl tbod'

2.2 lnstructions for the sal'e use of the filling machine

Befbreanywtlrkwiththetillingmachineisnecessirrytoreadtheinstructionforuse!
Filling is dangerous to the user in a manner described in the lbllorving
cases:
tlrc Prcscribed prctectire
r Risk o! burns vhetrJillittg tNillt ltot liqili(lt an'l there is nor usetl '
eqLtiPtllent aildit i't t"'i lid oJ tlrc resen'oir ' The use of fillins nachine without installed
'i"i't'"

(le|ice i! conrccled k)

'r trlten u is leutitg rtr notittg itt

Risk truslting due to overturnitrg
utr ittuppropriutt

'. The risk uJ slip uttl Jull injuries vhett Y'orkitrg otr tet untl slipptrt,

2.3Bannedinterventionsonliltingmachineandwaysofworking
and ways of working:
At the filling machine are prohibited fbllowing interventions
zAttl'llnlces'sittgorJittisltitgequiptnellt||.itholltperDlissionLudillstrLlidlsoJllunlutt|it(tureroJ
the det'ice
, Inslall.ttitn oi tron'genuitrc spurc purlt
'z Settiug up antl rnttitiertur:e oJJilling nut:hbre bl tttwihorized persorts

ollkr tfuut inlefrlel bt tlrc nunulircturer'

r {Jse tl Jillirtg machine Jttr JtLuposet

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 Evrostroi filling machine - INSTRUCTIONS FOR USE

I Work v,ith the deyik according to d tli.lfcrefi! prot:e.ss ut clascribed in ilE instrlldiotl.t Ior use.
r htarferenca titlt lnnd itt the danger a.orte vhen it's lnt or uoring lrorts dilritlg opcratiofr.
7 To chunge lhe rorking pre,ssure oJ'the air it t:urtenietlt ultil duriilg il,t operution.
r To change the speed oJ tlte cy'ltnder (tlrc qucnch air tlolr) duritry its olerotiotl.
r To dunge llrc seltings of guiding table during its operdkn.
r To thonge tha settings ofJilling pipe.e durinq it,t operation.
z Opening t,alt,es for wtflorL of liquitl .fron thc rest'n'oir dilritlg its opcrdtion.

It is also not allowed:

r Rcntoval or aLterotiotl of securi6' (levices 6nd securiD fealures.
) Implenrcntution qf the cleunitry devite when tlrc dev'iLe is ttnted on.
t luplaneutatiott o.f nnitenance wlten tlrc devi(c i,s fionetl on.
i lmplt,mentation of at! $ork on tlv .levice bv utuullnri:ed utul wrquulilietl perxms..
. hnpletnefrtation (t un.ontrolled sy'itching oJ de|ice or tn<onfrolled dcti\'.ttion ufter un etnergeltc|
stolt - tli.tt:trmectiotl pneutnuti. ddnlps or otllcr sloppdlles,
I Execution ol u'orks witlloul tlk,use ol prt'tcribetl persond protectit'e eqrtipnrcttl.
r tlruuihori:etl retentiol \t ithin lhe operul i n.q ron qc of the deyi<:e,

2.4 Workplace and the permitted working area of the machine

Pirtrrr" StW.rfpl@ Picture 6: Work area

Workplace of the operator is located in

fiont of the device (Pi.cnre 5: Workplace of the operator).
Working area in which it is allowed to interfere with the arm during operation is colored
green (Pi(ture 6: Wnrk area).
Each marked area means:
l) The right switch for switching movement up and down
2) download - stacking bottles on the table
3) dorvnload - stacking bottles on the table
4) switch palm and move bottles left-right

Page9
 machine FOR

3 TECHNICAL DATA AND CHARACTERISTICS

Technical data and characteristics of the filling
machine
3.1
Type Vot 90-6/15
l(otst
(tn)
tack (nr)
(m)

tleptll v,ithout tlrc base (ilt)

without the b\se (il1) ,]

veigltt
vithout tlrc base (kg)
tenperature ('C) -90
t isr:osiq oJ liqtid
("c) -40
fc) ,80
v,olwne (lirers)
(L/h) 900'?

oJ Jillitrg piPes
srppb Pressure coupresxtreel -7
(bar)

L:onsurrrptiot (l / ttrut)
- 0tEo
b.,ttles - dianrcler (tun)

bottles - lrci{hl (tilnt) 360

(;)45
intenui tlitneter oJ
(ntil)
;i;rt-,* r,t"lr\tu l9s -o
h,idth (m) -
lbr ttlilsPort
deptlr ot' the guide (nt) - Jbr

height (u ) - Jrtr the

trLolspoft
tht vtithlt oJ the btst (nt)
depth oJ rlrc buse (m)

oJ tlre buse (m) 85

are:
*tilling capacity (liteLs/h) may vary due to intluence of various parameters' These
- various sizes and internal neck diameter of bottles'
- sort of filling medium
- temperature and the like.

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 Evrostroj filling machine - INSTRUCTIONS FOR USE

3.2 Pneumatic scheme

P iclure 7 : P ne umati c sc he tna -a0 = ZG = cylinder closed - the upper position

A&
-al = SP = cylinder open - lower position
-n
lT -
i
ll-
r- Waming: At pressure and vacuum valve must
be in position al = SP (cylinder open - lower
;*;
fFj
f.; position)

qQ=;G
r lr
):1 \ rl i'
r'r' .r-Lv!l r--;i-

ulu

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 Evrostroj filling machine - INSTRUCTIONS FOR USE

3.2 Pneumatic scheme

Picttre 7: Pneunulic sc henrc -a0 = ZG = cylinder closed - the upper position

-al = SP = cylinder open - lower position

Warning: At pressure and vacuum valve must

I

i be in position a1 = SP (cylinder open - lower

lo r
position)

f
J

o&ZG

Page 1 I
 filling machine - FOR USE

4 INSTRUCTIONS

4.1 lnstructions for setting uP

4.1.1 Tools required

z trollet or JbrkliJt
r level stule, length 50 cm

4.1.2 Procedure
r FiLling nrucltitre tnltit be trunsPorte'l with trollq lrtrtk or tvo ,persons'
plu(e il oit
't
flut' n(tn'
rliduily buse upprttpriure culiuLitiv- (ntin 200N/t.nt2)' to uloiLl
subiiletue legt'
'z Jilling
Set the truchine in a horizortal ltosition using a level scale'
200kg
z Fornrrxleln'withoutbusesiustputotttl*tablevvitltucurn'ing<.uptrcinottttin

4.2 Instructions lbr setting uP

4.2.1 \lantittg
Due to possible
Filling machine must be cleaned befbre use of general hygiene reasons
residual liq;ids fiom the previous load has to be well disint-ected'

1,2.2 Necessary tools, accessories and resources

. sponge Jor ttslihit19

z tletergent Jor clishes

. tlisinfTllnt for use itl tlrc food itklustry
r ltot tyuter - 90o C
. tontPresse(l airJitr bkttvirtg
r greuse Jbr use in Jbod itululrt

4.2.3 Procedure
'r v'tit'es ott the tups open in hcLlf
i unscrev tht tlrLtiil plLtg on tlrc bottonl oJ the piPt
i renoye tlrc tent til)e
r tlisussentble tlw pipe (Jillirrg tube ttitlt tr ';eulittg tup' vetrt tube
ttith hetul' spring) und ptrts
tushetl stPttrutelt
surlercs tl14t ttill LoDrc into cotttttLt tvith Jlntl' sprinkle on lhem vith
tletergenl artl cleatt it'
,
. tu.rh vell \|ill1 cleLot b.ier
r blotv tvitlt LttttPrested rir
r surJitceoJ.ltelillingube,uppn* 2\tntnJionttheliP'lubricutewithgreuseJbruseirJtnd
irulustry
. Put it togather
> ttlte oJ Jilling PiPe oPen u htlJ
'r JillingtrutlrirclilLvitllllisinJe(tdt1tlitlui(lan(lletstandJironehotr'tllotnrcunsttork
, cntPt\ the Jlllittg tnuchine
'. uns.tev tlte scaling sLret s on tlrc botktn oJ the pipe qnd entPt) tlk spo(e
', tight seuling $creu's on the bottorn of the pipes
'z open the vdves oJ Jillitrg pipes
, stLn filling

Page 12

i
 Evrostroj hlling machine - INSTRUCTIONS FOR USE

4.3 Connection and start-up of the filling machine

4.3.1 Necessary tooLs, accessories and resources

t chargingconnector(garola40,.fitting,reduLer,...)uiththread3/4"orfleribletube(lialrctet28

r sour<:e of t'otnpressetl air p.7bar

'I
letible pneuntftic lnse witlt skultlurd pueunutit: tluitk cotpling A l2
> greuse for lubri(ulio]1 in lhc food inLlustn

4.3.2 Procedure
4.3.2.1 Connecting the clmrging Jluid:
r When fil.lirrg the tattk from belor', througlt lhe Jilling connection ol tlrc tu*, urtscreu' tlte lockirtg
tap 3/t" ttith a seal. In its place seolitrgll's(rew oppropiate thargi.ng tonnecbrvilllthreodeLl%".
In tllis (tfrneclor c(nnecl tlrc clnrgitry lnse.
r When.fillirrytltetotkfromthctop, lhnwghunopenin,qbrtltctolcr,ufl.c.rible.fillerlnsaQ<28
mm, insert through tlu opcning of tlte lid und udequuteLy protcct rt'om ,tviitclling.

4.3.2.2 Connecting tlte drive medium-contpressed oir

't Berttre tonnecting tlte cot4tressed uir, is nacessun to clteck thether tlrc svit<:lt itr tlte ktv,er
position.
. Pneutnatic tube (ilurc(t to a enreniefrl Jilling ufiit.
I On the urwenienl uril ch?ck or s?t the opertling pretsure betweet 5 tnd 7 hu (k, rel tlrc
pre,\iure ul cottetiaill unit iltust be rqisedttiltrk buttott o.[thc ocljtt,tfirtent screv.)

4.3.2. 3 Lubricatiott of sliding-sealing surfac es

z Pipc,r are neces.san'to disassentble tttd tlrc outer surfaca ofthe filtitlg tube, approx.20nntfron
the top, must be clean cntl then Lubricatcd vith lubricating grao,te for Lse in tlrc food indust1'.
Chcck slitliry-Jrictiott u,ith manual lili-opening nrd clositrg descent of tlrc tube Jilling pipe.
Movenrcnt should be suootlt, flotting, r'itlnut lag at clositlg and lritltout any resistance except
.force of closing springs. (Pimtre 28).

4.4 Instructions for cleaning after use

4.4.1 Warning!
Filling machine must be cleaned immediately after use, to avoid drying residues on the
surface or deteriofation of liquids.

4.4.2 Necessary tools, accessories and resources

z .sponge.for wushhg
> llot r'dfer
r detergent for dishes
) hotyucr-90"C
z cotnpressed air.fbr blotrirrg
t ,qretsc Jbr use irt Jind indust4,

4.4.3 Procedure
. tulr<'r ut tlu tupr oF n u lurlf
r utts<'rew tlte drcrin plug ort tlte hotlott oJ tlte pipe
a remoye Ilrc t,ent tuhe
'i> di,ra;semhle the pipe (Jilling tult teitlt u setrling cu1t, wnt tuhe ttitlt lftad, qtring) wtd parts
u,ctshetlsepunttalr
z surJaces tltat vill cone into conlacl \,ith J'ood, sprinkle on thenl rillt detetgetlt and cleafr it.
I wttth well tvith cl(Ltfi ttt?r
r blot y,ith Lrnnpressed air

Page 13
 FOR USE

. dr)
. surJace (t the fiLLing tube, approx. 20mm from the ti', lLhricate with grease Jbr use in food
industry
'. ptt it to{ether

4.5 Storage
rFillirytnu<:ltittcmllstbe'ltorc(l('leuncd,tlrict]mtldis<:onteL:letliltutllrk'coolanddryureuitl
flk uPrigltt lrositidt

Page 14
 Evrostroj frlling machine - INSTRUCTIONS FOR USE

5 Preparation of filling machine to work

5.1 Setting of filling machine

We need 6 bottles ol the same size.

5.1.1 Setting the approprinte height

Fronr the initial position we push the guiding table at an angle of45 " \PiLture 9:
Cuiding table under angle 45o Guitling tuble untler ungle 45')
I
Pitture 8: Sturt position Picture 9: Guitling tuble uruler unsle 15"

Then we remove guiding table from the groove strips (Picrl,re 11: Guiding tableGuiclittg
table from the rut'k) move it by rail slot to an appropriate level ( Picture I 0: Setting the
uppropriute heigltt).

Picture l l: Gui<ling tuble from t Picure l0: Setting tht uppropriute height

Puge 15
 Evrostroj filling machine - INSTRUCTIONS FOR USE

Release the table so that stick falls into the grooves (Picture 12: Release of the guitling
table).lratheend,westillhavetocheckifstickliesinbothgrooves andhotizontal(picture
l3: I-ocked and sexled guiding table).

Picture l2: Release of the gniding table Picntre l3: lncked and settled guiding table

Picnre 14: Properly ,ret heigltt

After setting, we place the bottles on
the guiding table. When the pipes are in the
upper position, the bottles must scroll through
guiding table without jamming at filling
pipes. The recommended gap between the
bottle and the filling tap is 5 to i0 mm
(Picture l4 : Properly .set height).

5.1.2 Setting the filling pipes on the appropriate widtlt of bottles

Picntre 1.5: Picture 16: Unscrewing

V JAKE

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 Evrostroj filling machine - INSTRUCTIONS FOR USE

Remove the four screws and remove protection. Afier [djustment, the mandatory
installation of protection ( Picture I 5 : Deprotection).
Bottles, positioned on a guiding table are pressed together, so that they are arranged
symmetrically to the center of the filling machine.
We move the filling pipes and align them so that they are in the same axis as bottles, as
shown (Picture 16: Unscrewing).
Screw back the screws on the filling pipes (iteni 3l picture 3).

5.1.3 Setting the fill level

Picture l7: Screws M6 Pirt,tr" lS,S"ttlW

Pioure l9: Filling pipes in bottles Picture 20: Setting tlk tvitltlt otJtnca oJ the
guiding toble
E
b I

After setting the filling level, protective glass is pushed back into place. During
operation protective glass must be installed.

We push with switch the filling pipes into the bottles that we get the correot positioning
ofthe bottle (Picture l9: Filling pipes irt bottlesl.

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r-------

machine - FOR USE

, Unscrew the rehinins

s
bot'essc;ras;eni;;t;i;1fr!iqp;"#:n}"$ffi
Setting the width offeie of the guiding tabte). i,"J,ill#f; x;r:i,,
5.1.4 Setting the restrictor bottles

Picture 2l R6trictor of bottles

Picture 22: Raisin.e
pLpes

Pipes are sdll in the bottom

position. We unscrew
boftles (Picture 2 l ; Restrictor of bottles).
3 x M4 screws and push
restrictor to
Screw the 3 x M4 screws.
After adjustment the settings,
the upper position (picture pneumatic switch is placed
22: Raising thefilling piltes), in
in order to raise the filling
pipe.
5.2 Disassembling the filling
pipe

Picture 23: Fillins pipe,

ready for
Picture 24: Closed vdh,e
tq)

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 Evrostroj filling machine - INSTRUCTIONS FOR USE

Remove - lift access to the vent tube (Picture 25: Renroving the connector with the vent
tube). Grasp the filler tube and twist the head pipe, sealing pin, spring and other parts, lett
right, lbr a maximum of + 5 '. This unlocks the locking pawl. which holds the said parts
(Picture 26: Rotate ol the fillins pipe).

Picture 25: Rentoving the nnnector v'ith the Ptcture 26: Rotute of rhe fillin., ptDe
v(nt tube

1
;

Carefully take off the filling pipe assembly from the body (.Picture 27: Disu';semhly of
tlrcJilling structure).The assembly is disassembled and cleaned, if necessary, iiom tbreign
objects, impurities, ... If necessary, we lubricate approx. 20mm upper part of the exterior of
thefillingtubewiththegreasetobeusedinthefoodindustry. (Picture2S: LubritutionoJthe
lilling tube).

Picture 27: Disassembh, oJ the Jillittg Picture 28: LLtbricutiorr ol the Jilling tube
structltre

We put back together the filling pipe so that that is in the assembly to the body vent pipc
opening on the head pipe, when viewed in the longitudinal plane of the pipe, facing directly
towards us (Picture 30: Tube is uligned nitlt the pipe bodl'). The assembly pass through the
vent hole in the body ofthe tap, so that the vent tube is in the top. (Picture 29: Correct height
oJ rhe tube).

Page i9

:l

r1
- Evrostroj filling machine - INSTRUCTIONS FOR USE

Picture 30: Tube i,r aligned with the pipe body Ptrtur" 29, C"rr".

The latch is moved into the lying postion, to lock the assembly (Prcrl re 3l : Ratchet of the
Jillins tube)(Picture i2: Corurccting the vent pipe). We open valve tap. In doing so, the
connector of the vent pipe closes and filling valve is ready for operation. (Picture 2j: Filling
pipe, ready Jor operation).

Picture 3l: Ratchet of the filling nbe Picture 32: Connecting the vent pipe

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 Evrostroi filling machine - INSTRUCTIONS FOR USE

6 WORKING WITH THE FILLING MACHINE

6.1 Initial conditions
The der ice nlusr be set to the dimension ofbottles which will be lilled. The procedure
:: de:.nbed in chapter 5.

The device must be connected to a source of compressed air-' Befbre connecting check
$ hether the switching valve handle is in the down position. Supply pressure must be between
6 and 7 bar, setting the working pressure at convenient unit must be such as to enable the
operation and that no damage bottles or plastic containers - liom 2 to 5 bar.
The tank must be filled with the appropriate liquid to be filled in packaging. Depending
on the method of lilling the liquid can be pumped into the reservoir via a tube through the
filling connection to the bottom of the tank, may be of the above via holes in the cover, or
manualy with the bucket with an open lid.

6.2 Filling
I ) Wc place empty bottles or bags on the guide and push the filling pipe [o thc place, which
provides palm on the guide.
2) We manually activate valve (pneunutic switch) that triggers the operation of the mechauisnr /
move pipe from the upper to the lower-working position, At the same time there is an
automatic reliance tap and tilling the bottle to the preset level. When the lir.luid level reaches a
new one, load automatically shul down.
3) While you can lift the palm and tx the guide lay new-empty packaging
4) With manual switch{)iT valve (pneumatic switch) triggers displacement mechanism with taps
in the uppcr-u ail.ing position.
5) Raise the palm on the guide (if you have not done in point 3) and manually push the filled
packagirg on the Buide out of the lilling position,
6) Lower the palm on the guide and move the new-enrpty packaging under the filling pipe.
7t Repeat \teps 2 through 6.

6.3 Procedure after the completed filling

At the end of the charging rnechanism is needed to let the lower posilion and from the
device to turn otf the power of compressed air. Befbre disconnecting check whether the
switching valve handle is in the down positionl
The remaining liquid in the tank is emptied through the drain connection. The remaining
liquid in the filling pipes is emptied by manual opening-activating tap. This is done, so that
under the tap is sticked deeper cup, which is then gently pushed upwards to the sealing
rubber. in order to open the pipe. Of residual liquid from the interior of the pipe connections
and llows into the glass. Afier draining step back glass.
The empty filling niachine we wash according to instructions desoribed in Chapter 4.2.

Page 2 I
 Evrosffoj filling machine _INSTRUCTIONS FOR USE

6.4 lnstructions to eliminate errors and failures

Type of failure or error Troubleshooting of failure or etor
of tlte mechttisnt uitlt Jillitrg ptPes. Clrcck tlle
The me clunism of the valws To et[ure tlrc
morurul lifring nrccluurisrn,
wpplt't,nP. dt Retnrtt'e unY
is not rui,ring / toweritrg r,tilr rnt','lrtnivt tguile totl 0tl6
II trecessun, ul1\ dirt
I and I ead rleo,rs).
t'luch be 5 atul 7 bor atul
Provide an appropriate ttorking
unit-
.{l4Alx check on tlrc Pressure gaugc on al
(upper choke -lift. lorcr
lhe tlamPitlg otl the choke of pnewnotic ctlutdtr
Tlw ntechturisrtt u ith pipcs is
2. rising/ descentls ltto slot'h'or r:loke Jorering)
tu,fu\t.
Clean dll!' dirt the rails meclruni,snt (guide rod ot6 and lead
The nrec:luttism of.fillittg PiPe and 7 bur
torking pre,tsllre, whiclt must be between
3. is ri,sing / lorer ttt the tmeYen Prot,ide 4n
JT'T'ilJ <:hcck on tlrc gauge otl <:otryelxielTt ur1it,

Ensure the sntootll movenTent of the mechanism

*,itlt Jilling pqres the lower end
Wlrcn filling PiPa is fullt' oPen pressing ntechanisnt,
and.fiI I ittg cLortl1'.
during fillitrg. Clrcck with 0n arxilian na nual
the operritrg of the
f"ll
or at sttch incrcased force coiltinues dotnv'ard strokc,
pipe
NIUST be betv,een arul 7 bur uul
Provide 4n 0ppropriote \rorkin g pressure, which
stiltu\ <:heck on tlrc Presstu'e g4uge olx con\,eniellt ilnit.
tha ruils mechanism (guide rod 016 and lead
slut'e s),
Cletrr 4nt" dirt
betu'eett ll* ktvc r sutfKe of the
4,
Check tntl, if ttecessarl^, atljust tlrc heiEht dislturce
sealing plrrg attd tlte top ol tlle bottla. In the bottonl Jillitg pipes tnilst
more frtrn under the of the
be below the pkme of tlrc Plug locute.l 5mnt
tlrc ptPc.
bottlc. hr flling t/ i.t distatlc( ls iututded .for opettittg
tlrc filling ]1tpe,t and rails position tlwt the tube af
Adiusr tlrc distance
not concern necks
pryes durirrg tlla descettt itlto tlrc lower position does
the bottlcs.

The pipe ir oPetr durirtg Chet:k t'futhcr enotrgh f uitl in thc rescn oir'
lerifl th(tt lhe vtrlt'e on the trlling lqp is open attl if trecetsun
rtpen
but it is not.filling or is To
'in"r-t:t .
attl r'leaned il
5. .rioulr'. n"ttn, ttr" pipeline Jrortt the reservoir trt the tap is tlog'qcLl
ilcaessa4.
cleatt.
To vri.fi thal the |alv is clogged and if neccssan to disasscnhle attd

There t,l no settl bel$ een tlrc top of the bottle and
teoling Plug Clipped neck d
the
Th( replcnishnleti i[ not pin-retltote
bottlt: replat:e boltle. Foreign botll' benLeen the bottle und seuling
stoppetl vr,lrcn thc liquid level plug. Dtuttugetl sealitrg pluB otl
tthjccts and <lean tlrc surftr'e o.[ tlrc seulirtg
reathes the toP edge oJ tltc tube lo replace the pipe-
the louer surfacc l17 tlrc intenrul dionrcter of lre filler
\)enI hole itl the lller tufu, but
prtsitiotr of the fi.l.ling piPe to tlw positirtr
6.
,setLlitrg plug Incortecl d(Uuslnl!ttt of the
contintes b the tq, of thc oJ &e .fillilg pipes, railings an.l
of bonle-cl*ck arul ctdjust thc
boltlc, or even runtitlg ott.

Load is stopPetl at the desired

in raising mcchanisnt
7 and drain cocks.ierked
required ftnd, grease and assenrhle'
(:ontinile (nd cutse oYerlodd,
or t:outing.
pipes to tlrc o.f bottle'clrcck
M et han ism t i th.l ill ing vt l w s hl(a,rrect udjustment of the ltosition of.fillittg
and stop ltositiott.
iil the retunt stoke riscs tq, antl adiust tlrc culcentri.it\ of the fillirrg pipes. railings
neck o.f the hottlc, rhiclt fiusl
8.
the hottl(. htcorrect srae of tlte dianeter of tlrc openifig of
7mm. RepLacc tlrc lrottle vtitlt d suitahle
large.
he d
the encl (t the Ptpe slttt
Dripping.from clotad PiPt Foreigtr bodl' bettteen tlk seol urd liller trbe, ot
(,bject.
dowt, tlism.cntle, t:letut tetnove tlrc foreigrr
L A dwraged seul ul thc etul o.f llle Ptpe. Fqucet
slut dorrrr, tlisussenble. replrce the
gusket (O-ritry, EPDM).

Page 22
 Evrostroj filling machine - INSTRUCTIONS FOR USE

7 Maintenance

7,7 lnstruction
7.1.1 Monthly maintenance
) ,wrJtte oJ the .lilling tube, tppro.r. 20nmr Jrom tlrc tip, lubricdted ttith grurse Jbr use in the.fbod
indtstn lsee Clupter 5.2, Picture 2E; Lubricoion oJ rheJilling tube).

7.1.2 Yearly maintenance

z Replacing all O-ring seals onJillitrg pipe
) adding uJe*'drops oJ oil in tlrc ptrcunulic syn^tem - iJ neLessury

7.1.3 Maintenance ever! two years or as needed

r repluccttenl Kit for O-ritry seult
z replucenent oJJillirtg tuilevocuatittt PVC rubes O tt-12; 15-20

7.2 Maintenancematerials
t gretse Jbr use in the Joorl industry
/ oilJbr pneunuic ucttttors

7.3 Spare parts of lilling pipe OIS-ART 28115

Picttrre 33: Cross-seuion ofthe fillitg pipe Filling pipe Ol5 (ART 2Et l5)
It 2
O ring 614 x t3 xt
2) O ring 27 x 1.5 (l x)
3) O ring 16,5 x 3 (l x)
4) Sealing cap Ol5-54115 (l x)
5) Orig09.l9x2,62 (l x)
6) O ring 18,1 x 1,6 (2 x)
7) Senl PTFE 12 x 3.5 (2 x)
8) OringO6x2 (lx)

Page23
 ll
I

WARRANTY CARD
on the filling machine during
The manufbcturer conrmits to eliminate all errors or omissions
,t. *u.run,y period, and fbr on-board equipment tbr as long time warranted by the equipment
manufacturer.
not due to higher
o,,ing tt'" wafranty period, the manuf.acturer will repair faults that are
force, improper prejudice and handling or improper use'

Type POL 90-6

of manufacture 2021

Date of
Stamp and signature of the silega odi-eda 1g
seller
number
Validity of wanantY 12 months

Duty applies fiom the date of purchase and rloes not cover the rights
of a warranty in the
failure to fbllow directions fbr use, care and cleaning or. caused by
ot"toitrr. caused by
"*i,
improper use or use fbr purposes other than intended'
ii mantlatory to attach the invoice' so please save it!
Tu'enibrce the waranty it
ffyouh,u"anyquestionsabouttheoperationofthedeviceorthiswarranty,pleasecontactus
at:
EVROSTROJ, CNC Obdelava kovin d'o'o'
Ul. Belokranjskega odreda 19
8330 Metlika
Slovenija
phone: +386 7 3063 490
fax: +3867 3063 492
e-mail' tlllir(rr'( \ li'\tliI':i
web Page: rturr ertr^lrrrj'si

WARRANTY STATEMENT:
The manutacturer ensures the proper functioning and appearance
of the equipment during
l.
the warranty Period.
2. Wrrranty does not aPPIY:
storage, installation
a.) If the buy., unp.ofLssionally handle the device during transport.
itselt, orlf it tails to comply with the instructions fbr use and maintenance.
and ope.ation
t.) f it is determined that the previous repairs performed a lay person' or if they were
embedded non-oliginal spare parts.
i. tt,f,.repairof-thep,odu.i itmorethan30daysduringthewarrantyperiod'countedfiom
the tlatg of registrition, the w.rranty periotl shall be extended
ftrr as nrany days as the
duration of the rePair.
4. Complaints are solvetl only on the basis of the warranty certiflcate
lt shall be mandatory
the seal of nranufacturer. Instead of these data also applies a
given the date of sale and
copy of the invoice.
period and during the
5. Foi devices we provide service and spare parts during the warranty
lif'e time.

Page 27