UDC 678.743.22-462:621 643. 4,06:696.13 if @) JAPANESE INDUSTRIAL STANDARD gis Unplasticized Polyvinyl Chloride Pipe Fittings for Drain 6739-1972 (Reaffirmed: 1975) Scope This standard specifies the requirements for unplasticized polyvinyl chloride pipe fittings to be used in cold joining of the drainage pipe using VP pipe specified in JIS K 6741-Rigid Polyvinyl Chioride Pipes. Materials and Manufacturing Method 2.1 The fittings shall be manufactured from polyvinyl chloride as principal component and comounded with stabilizer, pigment, etc. of good quality. 2.2 The fittings shall be manufactured through a properly heated injection machine. 3. Type and Symbol r The type and symbol according to the shape of the fittings shall be as spec sn Tablet ‘Applicable Standards: JIS B 7502-External Micrometers JIS B 7507-Vernier Calipers JIS K 6741-Unplasticized Polyvinylchloride (P.V.C) Pipes JIS K 7113-Testing Method for Tensile Propert JIS K 8150-Sodium Chloride JIS K 8541-Nitric Acid a JIS K 8576-Calcium Hydroxide JIS K 8951~Sulfuric Acid JIS K 8401-Rules for Rounding Off of Numerical Values s of PlasticsTable 1 Designation «| yb 90° elbow DL 90° long turn elbow LL a 90° Y SSS ee 90° ¥ reducing 90° long turn Y ———$— ——____—_| LT 90° long turn Y reducing 90° long turn Y-branch ee WLT 90° long turn Y-branch reducing 45°y ee} Y 45° Y reducing Socket Increaser 4. Appearance. Shape, Dimensions and Tolerance 4.1. The fittings shall be furnished in gray colour, but may be furnished in other colours by the agreement between parties concerned. 4.2. The fittings shall be smooth, and shall be smooth in inner and outer surfaces and be free from any defects such as burrs, flaws cracks, twists and others. 4.3. The shape and dimensions including permissible tolerances of the fittings shall be as specified in Attached Figures. 5. Quality Requirements The fittings shall meet the quality requirements as specified in Table 2 when tested in accordance with 6.€° cr 3 K 6739-1972 Table 2 Test items Requirement Tensile strength 380 kg/em? min. The test specimen shall be free from any Hydrostatic test leakage and other defects The test specimen shall be free from any Flattening test cracks and crazings ; Not more than + 0-2 mg/cm? in weight change Immersion test for each test solution Penetration test under heating 80°C min. 6. Method of Tests 6.1 Appearance. Shape and Dimensions The appearance and shape shall be examined by haked eyes and the dimensions shall be measured by means of an external micrometer (JIS B 7502), a vernier caliper (JIS B 7507) or protractor graduated in 5" 6.2 Tension Test A test specimen of suitable size shall be cut from the fittings under test; and the cross-sectional area shall be calculated as follows: Saexs where, : cross-sectional area (em?) + + minimum thickness (em) b+ minimum chord length (em) Then the test specimen shall be subjected to the tension test in accordance with JIS K 7113-Tension Test for Plastics at a tension rate of 10 mm per minute. If this test is carried out at a temperature other than 20°C, the tensile strength at 20°C shall be induced from the following formula: f= fe + 6.6508 ~ 20) where, + tensile strength at 20°C (kg/em?) fos tensile strength at test temperature (kg/em?) @ + test temperature = 20+ 15°C 6.3 Hydrostatic Test The test specimen shall be subjected to the hydrostatic test under 3.5 kg/cm water pressure at normal temperature for one minute. 6.4 Flattening Test The threaded end shall be cut from the fittings and placed between two flat plates, and a load applied perpendicularly to the axis of the pipe at a rate of 10 mm per minute at normal temperature until the outer diameter of the test specimen is reduced to 1/2 of the original4 K 6739-1972 6.5 Immersion Test The test specimen 15 mm long and 25 mm wide shall be cut from thé threaded ends of fittings and immersod in the test solutions specified in Table 3 for 5 hours at a temperature 60 ~ ‘After taken out from the solutions, Mush the test specimens in tap water for 5 seconds and wipe off water adhered to the surface with a dry cloth. Flushing with tap water shall be omitted for water immersed test specimen. Then the test specimen shall be weighed in a weighing bottle and the change in weight shall be calculated by the following formula: w z where, q+ change in weight (mg/cm?) WW, + weight of test specimen after immersion (mg) Wy + weight of test specimen before immersion (mg) S + surface area of test specimen (em?) Table 3 Relevant JIS No. of Test solution Toagent and grade Concentration Water - Distilled water Sodium chloride solution | K 8150, EP 10 % aqueous Sultu: acid K 8951, EP 30 % aqueous Nitric acid K 8541, EP 40 % aqueous Sodium hydroxide solution | K 8576, EP 40 % aqueous 6.6 Penetration Test under Heating The test specimen 15 mm long and 10 mm wide shall be cut from the fittings and machined to 2 mm thickness. Place the test specimen on the metallic table previously warmed to 50°C in an enclosed vessel, and place the penetrating bar with the lower end finished to 1 mm diameter on the center of the test specimen. Then apply a 2 kg load on the bar, and elevate the temperature of the enclosed vessel at a rate of 1°C per minute until the test specimen softens and the tip of bar penetrates 0.1 mm into the test specimen. Read the thermometer attached to the table at this instant and report as the penetration temperature. The temperature of the enclosed vessel shall be about 25°C above this temperature.5 q By K 6739-1972 } Figure Unit: mm [ Test wpacimen Ee sy 4 4 A -—- =t 7. Reporting of Test Result Each test result shall be calculated to the figure next beyond the last figure to be specified and rounded in accordance with JIS Z 8401-Rules for Rounding-off of Numerical Values. a 8. Marking The fittings shall indelibly be marked with the designation number and the | manufacturer's name or trade mark. The fittings shall be designated by the type and | designation number as exampled below. Example: 90° ¥, desig. No. 30 DT 30 90° Y reducing, desig. No. 40 x 30 : DT 40 x306 K 6739-1972 Attached Fig. 1. Dimensions Common to Threaded Ends of Fittings and Others Stopper A Units mm tama a eg [ia Ir ae © |e [eos] sas[aos) w [21] m |see] «| ar w | a0) sow] ao} sow] 2 [ar | wo | sev} a | ar | os | so! os|eow| se far | a lawl a | a & | mo | 200} wm) ean) a | st | @ | soo) a | at 1s 9.45 | £0.90 88.65 | £0.20 «0 +2 | 2 | £0.9 a 36 yoo fusts | seas! iinss | oss] so | a2 | me | suo] am | os ws [rw | sow! rw | saw) 6 | 22 | ms | saz] an | se we fuss |soefin sew) o | iz fiat sc | | ob Remark: Above table shall apply to the dimensions common to the threaded ends and others specified in Attached Figs. 2 to 14, Attached Fig. 2. 90° Elbow (DL) t— Unit: mm I T ] F orig’ a? [ — Remarks 1. The tolerance on Z shall be + 2 mm. 2. The tolerance on the flow angle 91° 10! shall be 30". 3. "L" shows standard dimension. This description applies to "L" values specified in Attached Figs. 3 to 14.q) , Attached Fig. 3. T K 6739-1972 90° Long Turn Elbow (LL) Unit: mm xv) 8s 2 ™ % oo % 1s 100 0 100 me | one as we | Remarks 1. The tolerance on Z shall be + 2mm. 2. The tolerance on the flow angle 91° 10! shall be 30". Attached Fig. 4. 45° Elbow (45L) Attached Fig. 5. 90° ¥ (DT) -— L—+4 by Unit: mm Remark: The tolerance on Z shall be + 2mm. Ly eZee Remarks 1. 2. The tolerance on Zy, Z2 and Z3 shall be + 2 mm. The tolerance on the flow angle 91° 10" shall be 30". The arrow mark showing flow direction shall be embossed on the outside as shown in the figure.8 K 6739-1972 Attached Fig. 6. 90° Y Reducing (DT) bi Unit: mm =eT= 7" 12 woxw | 2 | 2 |» | iw | aw 6 wxo | 2 | 2 | » | « | «@ | a wxo | a | a | a | 2 | so | ss exo | 2» | o | 2 | » | « | o oxo | 2» | wm | 2 | 2 | o | o wxo | « fox | 2 | » | wo | o wxo | 2 | a | w | @ | o | ow Bx a Ey 8 o 68 0 wx0o | ow | a | w | om | as 2 we | 2 | o | w | a | a = wx | 2 | o | oo | 2 | nw oxo | 2 | a | @ | wm | woxss | x | as | oe | ow | os woxes | a | o | oe | oo | woxrs | a | o | a | oe | ow | ine gee8 emarks 1. The tolerances on Z1, Z2 and Z3 shall be + 2mm. 2. The tolerance on the flow angle 91° 10" shall be 30'- 3. The arrow mark showing flow direction shall be embossed on the outside as shown in the figure.a 6) 9 K 6739-1972 Attached Fig. 7. 90° Long Turn ¥ (LT) Ly -b —2,—h2r4 Unit: mm Remarks 1. The tolerance on Zy, Zz and Z, shall be + 2 mm. 2. The tolerance on the flow angle 91° 10' shall be 30'.damian iidnaiiimtaanininmmcamimitia ten ssatiltltlltemtennnnsst Williaa icity “tient, 10 K 6739-1972 Attached Fig. 8. 90° Long Turn Y Reducing (LT) ty a | Uni Nomina 2772! Zz L Le by woxs0 «fs» |e] o oxm afew] oe sox 2 «|» x0 «[aflole 6x0 w fan | oe | » 1300 a foe fw | = 1550 w | 1 | | os 18x68 | fom | ww 100 x 00 a | | ow | 100 x 50 wo | ue | | ns 100 x 65 wr fw | ow | we 100 x 5 mw foo [ow | wo 15x 50 ws on | | as 125 x 65 wo | us | ao | ass 15x75 ws fous | ar | ae 225 x 109 w | vs | ur | a woxs | | @ | im | ao | ae | us asoxrs | wo | os | us | io | us | us asoxio | re | ss | ase | moe | us | me Remarks 1. The tolerance on Zy, Zp and Z3 shall be + 2 mm. 2. The tolerance on the flow angle 91° 10' shall be 30".2. 7 Remarks 1. The tolerances on Z,, Z, and Z, \I. -_ shall be + 2mm. The tolerance on the flow angle 91°10" shall be 30". Attached Fig. 10. 90° Long Turn Y-Branch Reducing (WLT) r—4— Unit: mm bs — en = ee ! : T | woxsn | 6] 2 ] =| us] | ns JSS | wox7s | 10} w | no) so] | a0 Sadan uso} ia| se | wo] is] nr | 0 Le : zf 7 Remarks 1. The tolerances on 2, Z2 and Z shall be + 2 mn. + 91°10" shall be 30". The tolerance on the flow angle Attached Fig. 11. 45° ¥ (Y) | Nomieat Sure, aja dy by rT » [ul«e|e|»|el|e ai 7 eo [wl s |e] a | o | o wt 6 30 zw | iz | m | as | on | tos | | > ws | | 2 fom | ss | | as = i ¢ mf {am fas | ow [aw | as 3 aN 100 fm fe foe | a | The tolerances on Z1, Z2 and Z3 shall be + 2mm. " K 6739-1972 Attached Fig. 9. 90° Long Turn Y-Branch (WL) p44, Units mm 23] eee ele lal] TF i 1s wo | ss | so] iw} ae | 1 x = - Fw face | as | ae | are | os | are ! angler: 312 K 6739-1972 Attached Fig. 12, 45° Y Reducing (Y) Units mm L os || »|=)=| =e. tt a5 ns ox o| sw] «6 s | a| a oxo | oc a| mia] a| x CF 7 arf iy exe} a] =) =p» | mw] wm f wna |] ef ofa] a | am wee | a] of ml a | awl as see {of ef om | a | a ae wre [oo] «|| = | ww) oe won |e] | ue | a@ | ue | as wore | [oo | us| ss | aw | uw woos | [no ue | | aw | Remark: The tolerances on Z1, Zz and Z3 shall be + 2 mm. Attached Fig. 13. Socket (DS) Unit: mm Sapna L TT » 3 33 © 2 ° * 3 2 z S 3 3 rb 8 ‘ o 10 ‘ ry us ‘ 1 10 ‘ 16 Remark: The tolerance on Z shall be + 2 mm.ey Attached Fig. 14. Increaser (IN) 13, K 6739-1972 Units mm ee wx x90 50x40 x0 Note: The dotted shape x0 may be permitted. 1x0 1x90 1x65 100 x 40 100 x 50 100 x 65 100 x 75 Bue sees Remark: The tolerance on Z shall be + 2mm.