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Applied Thermal Engineering 169 (2020) 114857

Contents lists available at ScienceDirect

Applied Thermal Engineering


journal homepage: www.elsevier.com/locate/apthermeng

Development and experimental study of an independent row-based cooling T


system for improving thermal performance of a data center
Jinkyun Choa,⁎, Jesang Woob
a
Department of Building and Plant Engineering, Hanbat National University, 34158 Daejeon, Republic of Korea
b
Infra Facility Engineering Team, SK Telecom Co., Ltd., Seoul 04539, Republic of Korea

HIGHLIGHTS

• Data center cooling with different air distribution strategies experimentally studied.
• We investigated how to remove IT heat effectively in data centers using full-scale field measurements.
• Two different cooling systems were evaluated based on six data center performance indices.
• New independent row-based cooling system provides high standards of thermal performance.
• Row-based cooling gives the less air distribution path, cooling capacity and fan power vs. room-based cooling.

ARTICLE INFO ABSTRACT

Keywords: As the power density of IT equipment increases, the requirements for data center facilities are also becoming
Data center more rigorous. In addition to higher IT power density, cooling has become a key issue in data centers where
Room-based cooling cooling accounts for about 40% of total energy usage. An improved independent row-based data center cooling
Row-based cooling system has been suggested, and is found to be the better efficient in removing heat output of IT equipment based
Thermal performance
on the observations and experimental results from two cooling strategies. This study, that is practice-based
Site measurement
Evaluation metrics
learning in a legacy data center remodeling project, has evaluated the energy and thermal performance of two
data center cooling approaches: an improved independent row-based cooling and a conventional room-based
cooling. The air temperature, humidity and air distribution efficiency of an IT environment were examined by
using field measurements and six performance indices. The differences and technical features of this experi-
mental study is that two different forms of cooling systems were evaluated based on the same IT environment
conditions; location of the IT equipment and the cooling load in same IT server room. The results show that data
center cooling systems utilizing the “the fully containment of cold and hot aisles” technique are very effective at
removing heat load of IT servers. The advantage of row-based cooling is that it is located close to hot spots and
does not experience the heat losses generated in the air delivery path of the room typical of room-based cooling
systems. SHI and RHI were improved by 37.1% and 20.0%, and RTI and β were improved by 73.2% and 44.3%
respectively. According to the observations and index evaluation results, we suggest that a new independent
row-based cooling strategy is more efficient for server cooling. Air management helps to reduce cooling energy
by enhancing optimal operation and improving cooling system efficiency. Furthermore, metrics play a sig-
nificant role in providing performance indices for air management systems.

1. Introduction of the data center market. The energy use of data centers has doubled
every four years for the last decade. The increasing power usage and
1.1. Background and objectives removal of heat generated from IT equipment have been the main issues
of consumers [1]. PUE (Power Usage Effectiveness) [2] is an interna-
The growth of the ICT industry, which includes artificial intelligence tional indicator used for evaluating the energy efficiency of a data
(AI), the Internet of Things (IoT), and other leading areas of the 4th center and is measured by the ratio of the net power usage of IT
Industrial Revolution, has been accompanied by continuous expansion equipment to the total power usage, including that for cooling and


Corresponding author.
E-mail address: jinkyun.cho@hanbat.ac.kr (J. Cho).

https://doi.org/10.1016/j.applthermaleng.2019.114857
Received 30 March 2019; Received in revised form 17 November 2019; Accepted 26 December 2019
Available online 28 December 2019
1359-4311/ © 2019 Elsevier Ltd. All rights reserved.
J. Cho and J. Woo Applied Thermal Engineering 169 (2020) 114857

Nomenclature h exhaust air form IT equipment to hall(room)


f supply air from raised floor to hall(room)
Q heat transfer rate [W] x xth IT server (average)
T temperature [°C] n negative pressure
T temperature differential [°C] bp by-pass
m air flow rate [m3/h] r recirculation
n total number of racks Max-rec maximum recommended/ASHRAE TC9.9 (2015)
C constant [0.34] Max-allowmaximum allowable/ASHRAE TC9.9 (2015)
Min-rec minimum recommended/ASHRAE TC9.9 (2015)
Subscripts and superscripts Min-allow minimum allowable/ASHRAE TC9.9 (2015)
SA supply air from CRAC/H unit
rack rack unit RA return air to CRAC/H unit
s supply air to IT equipment Equip IT equipment
c supply air from CRAC

other overheads. As shown in Fig. 1, the average PUE of South Korean existing room-based cooling. The main goal of this study is to evaluate
data centers is 2.66, which is much greater than that of global data the improvement in data center cooling efficiency according to the IT
centers (1.7). In South Korea, the average PUE of commercial data environment and energy use characteristics of the data center.
centers is 2.03, that of public data centers is 3.13, and that of certified
green data centers is 1.66 [3]. In addition, except for IT equipment,
cooling (38%) and power supply and distribution (9%) typically ac- 1.2. Literature review
count for the major proportion of energy usage in a data center [4].
Therefore, these factors must be considered to reduce PUE. The ma- For efficient cooling, the following factors should be considered: (1)
jority of power supplied to IT equipment in a data center is converted to prevention of local overheating (hot spots), (2) cooling of the server and
heat, which must be removed to prevent IT equipment from over- not the entire server room, and (3) separation of hot and cold air. An
heating. Because at least thousands of IT devices are installed in each underfloor air distribution system, which is installed to improve the
data center, an enormous volume of cooling air is required to remove cooling performance of a data center, always sets cold and hot aisles
heat. The goal of such a cooling system is to efficiently discharge together. Pantankar [5] showed that well-distributed air flow in the
complex heat flows from the IT server room. The recent emergence of lower part of a raised floor could prevent the mixing of cold and hot air
next-generation IT equipment that operates under a high and variable and the generation of hot spots in an IT server room. The author also
load has led to unexpected demands for existing cooling systems. Ac- revealed that the internal pressure of a raised floor is the main factor
cordingly, cooling systems are suffering from excessive capacity and influencing air flow. In other words, the air flow is predominantly af-
inefficient operation, which makes it difficult to estimate the cooling fected by the height of the raised floor, the upper space of the perfo-
capacity that is actually required. To solve this problem, room-based, rated panel, and the obstacle arrangement beneath a raised floor. Karki
row-based and rack-based cooling solutions have been developed. As et al. [6] used an optimized one-dimensional computational model to
the latest IT devices are variable and tend to be densely installed, room- investigate the pressure distribution beneath a raised floor. Di-
based cooling systems cannot satisfy cooling requirements and are mensionless variables were proposed as control factors for distributing
subject to problems such as inefficiency, unpredictability and reduced air flow. The results of air flow distribution, which were determined
power density. The performance of the cooling system in a data center using a one-dimensional model and could be compared with the di-
depends on cooling type, power density per rack, and rack arrange- mensionless variables, were obtained as a comparative variable for a
ment. To overcome the limitations of existing room-based cooling sys- three-dimensional model. Wang et al. [7] proposed perforated panels of
tems and satisfy the demand for thermal comfort and energy efficiency, various sizes and applied them to a data center analysis model. Their
this study proposes a new independent row-based cooling solution that simulation results showed that the perforated panels improved the
uses fully hot and cold aisle containment to compare and analyze the temperature distribution without additional energy use. A modified
thermal performance of this system with a comparison test against the rack model was also proposed that decreased the area of cold aisles and
increased that of hot aisles. Compared to other data centers applying

Fig. 1. Comprehensive PUE level for data centers and typical data center energy consumption.

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J. Cho and J. Woo Applied Thermal Engineering 169 (2020) 114857

the conventional cold aisle area, the inlet temperature of the rack de- analyzed, which reflect the unique characteristics of a data center.
creased and the air mixing/recirculation and losses were remarkably Second, IT environment were analyzed through a measurement of air
improved. Nada et al. [8] used a small-scale model including cold aisle temperature and related humidity distribution based on responses to
containment to prevent air mixing near the racks. The cooling perfor- cooling system operation for existing room-based cooling system. The
mance was examined by focusing on three alternative arrangements of main objective of step was evaluating IT cooling from local hot spot,
cold aisles: (1) open containment, (2) partial containment, and (3) full over-cooling and temperature imbalance. And then, the thermal per-
containment. The rack inlet temperature of cold aisle containment was formance was examined by using six performance indices. Finally, the
reduced by 13–15.5% in the range of power density (load). Siriwardana room-based cooling system of a case study data center was renovated to
et al. [9] proposed a new technique of thermal load increase and dis- an independent row-based cooling system, on-site measurement of the
tribution using a heat transfer CFD model with PSO (Particle Swarm IT environment is conducted, and then the results are applied to a
Optimization). The proposed model minimized the impact of the performance index to objectively compare system efficiencies. Based on
thermal load increase in temperature distribution by simultaneously this comparison, we establish an engineering basis for deriving the
considering the effects of increased thermal load and air flow dis- performance and operating efficiency of each system. The limitations of
tribution. Furthermore, Cho et al. [10] analyzed the air distribution previous experimental studies are how to compare their performance of
performance of six different cooling systems with and without duct row-based and room-based data center cooling systems accurately in
connections through CFD modeling. The above room-based cooling different situations. And how to reflect realities and secure reliability in
solutions have satisfied data center requirements for a long time. data center operation for simulation works. The differences and special
However, the latest IT equipment has created an unprecedented high- features of this experimental study is that two different forms of cooling
density IT environment in data centers. For this reason, row-based so- systems were evaluated based on the same location of the equipment
lutions have been proposed to solve the high-density heat load problem and the same cooling load in a same IT server room. With this ac-
of IT server rooms. In addition, difficulties in conducting simultaneous complishment, reliability of comparison has made it possible to over-
experiments during real data center performance assessments has come previous experimental researches. This study is practice-based
caused difficulties in overcoming the errors and uncertainties resulting learning in a real data center renovation project. A series of field
from IT environment or the controls used during evaluations that in- measurements and performance analysis were carried out in the case
volve installations being in actual data centers and the demonstration of study data center. The aim of this study is to examine the air dis-
long-term use. There were limited experimental works on comparing tribution performance relationships between CRAC unit and archi-
two different systems under the same conditions at the same time for tectural design in IT server room. The research methodology and pro-
securing the objectivity of judgment of thermal performance required. cedures are shown in Fig. 2.

2. Research methodology 3. An improved design of data center cooling

In this study, a comparative assessment of the row-based and room- A data center cooling has two main functions: to provide a sufficient
based data center cooling systems was conducted through an on-site cooling capacity and to distribute cooled air to each piece of IT
measurement of a test data center. First, cooling efficiency evaluation equipment. The first function is common to all cooling systems in-
methods are investigated and quantitative evaluation indices are cluding room-, row-, and rack-based systems. The total power load of

Fig. 2. Research methodology and procedure.

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J. Cho and J. Woo Applied Thermal Engineering 169 (2020) 114857

the IT equipment is cooled in the form of thermal load. The main dif- 3.2. Row-based cooling design
ference among the three cooling systems is related to the second
function, that is, the distribution of cooled air to the IT equipment. In many legacy data centers with row-based cooling system, CRAC
Unlike power distribution, air flow cannot be controlled. Power supply units constitute an exclusive cooling system for selected rack rows.
can be controlled in a visualized form of wired power lines; however, CRAC units can be installed either between racks. The row-based
while air distribution can be somewhat controlled by the design of an IT cooling system sets a shorter and clearer air distribution path than the
server room, the air flow cannot be observed and the spatial config- conventional room-based cooling system. Moreover, as air distribution
uration has a substantial influence. Each cooling system has been and flow are easy to predict, the rated capacity of the CRAC unit can be
continuously developed for the main purpose of controlling air dis- fully exploited, enabling a response to higher power density. Aside from
tribution. its cooling performance, the row-based cooling system has many ad-
vantages. As the transfer path of the cooling air can be shortened, the
power consumption of the CRAC unit fan can also be reduced, which
3.1. Room-based cooling design
results in higher efficiency. Fan operation of the cooling system occu-
pies a high percentage of energy use in a data center and the room-
In a room-based cooling system, multiple CRAC units are simulta-
based cooling system operates a large capacity CRAC unit because
neously operated to set the unit of an IT server room and treat the
uninstalled IT equipment is also considered in the expansion potential
thermal load of an entire space. The room-based cooling system can
of the data center. Accordingly, inefficiency becomes a problem.
either directly supply cooled air from at least two indoor CRAC units
Designs based on the row-based cooling system can be allocate the right
without control using ducts, dampers or diffuser, or partially control air
cooling capacity and redundancy required in a specific zone (row). In
supply and return using the path of a room space. The design of air
addition, a specific row can be set redundancy of N + 1 or 2 N cooling
distribution depends significantly on the specific project characteristics.
system. If constructing a data center with a high power density (10 kW
A large-scale data center uses a raised floor to distribute air to hot /cold
or above per rack), the row-based cooling system is more advantageous
aisles that are arranged to create efficient air flow for IT equipment and
and no raised floor is required, resulting in a more flexible spatial
racks. Designs based on room-based cooling systems are largely affected
configuration. The cooling system shown in Fig. 4 can be configured to
by IT room constraints (ceiling height, room spatial form, rack ar-
have cold/hot aisle containment to improve its power density. As such a
rangement, location of CRAC unit, and power distribution for each
configuration does not mix hot and cold air; the cooling performance
piece of IT equipment). When the power density increases and cold/hot
can be accurately predicted. Additionally, because the layouts of row-
aisle containment is not applicable, it is particularly difficult to achieve
based cooling systems are standardized and simplified, a modular de-
uniform cooling performance for the entire IT server room. Moreover, if
sign is possible.
a new IT environment is created by moving, adding, or modifying IT
equipment, the existing analysis model becomes invalid and thus new
analyses and tests are required. In particular, when obtaining a backup 3.3. Improving legacy data center cooling by using an independent row-
system of CRAC, analysis becomes very complicated and verification is based system
difficult. Fig. 3 shows the configuration of a room-based cooling system.
If the rated capacity of the CRAC unit increases and containment is not Fig. 3(a) and Fig. 4(a) show the basic configurations and concepts of
applied, the room-based cooling system may exhibit reduced cooling the three cooling systems, whereby a CRAC unit is connected to an IT
performance. By-pass occurs when the majority of cooled air distributed server installed in a rack [11]. Although a CRAC unit may have a dif-
by the CRAC unit does not reach the IT equipment but instead returns to ferent physical layout, the CRAC unit of a room-based cooling system
the CRAC unit. In this case, despite an adequate rated capacity, the controls an entire IT server room, that of an independent row-based
cooling requirements of some regions may exceed the cooling capacity cooling system controls part of a section or row (group) where racks are
of the CRAC unit. Moreover, the internal temperature of the server arranged. The legacy data center cooling strategy employs a room SA
increases due to the re-circulation of hot air removed from the IT and room RA system. As shown in Fig. 5(a), this cooling strategy may
equipment by the heat removal process; thus, the error rate also in- not efficiently remove the heat concentrations of IT server at specific
creases. locations due to air by-pass and recirculation in the room. In short, SA is

Fig. 3. Room-based cooling design; (a) the basic concept of room-based cooling and (b) example of a traditional room-based cooling.

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J. Cho and J. Woo Applied Thermal Engineering 169 (2020) 114857

Fig. 4. Row-based cooling design; (a) the basic concept of row-based cooling and (b) example of an in-row modular cooling system.

in flowed near inlets of IT equipment, but RA is not captured near SHI decreases, RHI will increase and the design will approach to the
outlets of IT equipment. There will be an expected high risk of IT ideal design of cooling system for data center. This condition shows less
downtime from hot spots caused by overheating in an IT server room. mixing of cool air with the output hot air from the rack. However, both
An improved row-based cooling system in Fig. 5(b) as the best ar- SHI and RHI are based on room-level units and thus are not effective for
rangement is to RA of in-row CRAC units near IT outlets at the hot aisle units of IT equipment. β is another evaluation index based on room-
containment, and to SA of CRAC units at the cold aisle containment. level units that provides information about overheating to analyze the
This cooling strategy has been adopted in some data centers, but the full re-circulation of cooling air [12]. Herrlin [14] presented the RCI (Rack
cold/hot aisle containment is not installed. Because the location of the Cooling Index) to measure the cooling performance of IT equipment,
cold aisle and hot aisle is very important, full cold/hot aisle contain- which is divided into RCIHi and RCILo according to upper and lower
ment coupling with in-row CRAC units was developed for effective temperature limits. RCI more than 96% is desirable. The 100% value
removal of IT heat load. The overall goal of this study is to find an shows that all racks have cooled by a specific standard. The ASHRAE
improved cooling system based on IT heat concentrations which are guideline [15] considers RCI to be very important as this index uses
measured parameter and best design practices should be followed. units of IT equipment to evaluate the thermal performance of IT
equipment. RCIHi is a scale of over temperature absence. 100% value
3.4. Evaluation method for the cooling efficiency of a data center represents that over temperature does not occur. As much as it de-
creases, the probability of over temperature increases. RCIHi is, the
Many researchers have proposed evaluation indices for data center complement of RCILo, the most significant index in designing the plant
cooling efficiency. Xie et al. [12] reviewed existing thermal environ- of data center. Increasing the rate of input air to the racks improves this
ment evaluation metrics are reviewed at room level and rack level re- index and raises the energy consumption. Herrlin [16] proposed the RTI
spectively. Table 1 presents the main indices for evaluating the cooling (Return Temperature Index) to explain air re-circulation and by-pass.
performance of a data center. Sharma et al. [13] proposed the SHI The ideal condition of RTI is a 100% match between the supply and
(Supply Heat Index) and RHI (Return Heat Index) to evaluate the effi- utilization of cooling air. Any RTI below 100% indicates some by-pass
cient use and re-circulation of cooling air in a cooling path. RHI and SHI of cooling air returning to the CRAC/H unit without being used. On the
indicate the mixing of input cool air flow to the rack and output hot air other hand, any RTI above 100% indicates re-circulation of cooling air.
flow from the rack. Q is the total heat propagation of racks and in- The ideal percentage for this index is 100% and RCI never achieves
dicates the amount of cool air enthalpy increase before its entering to 100% in practice. However, the desired value would be feasible by aisle
the rack. Where mirack
, j i s the entrance flow to the ith rack in the jth row. containment. Tozer et al. [17] proposed indices to explain the dis-
Usually RHI > 0.8 and SHI < 0.2 is acceptable respectively. As much tribution of cooling air in a data center by utilizing heat transfer media

Fig. 5. Data center cooling strategies of a reference data center; (a) an existing room-based cooling system and (b) an improved independent row-based cooling
system.

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J. Cho and J. Woo

Table 1
Evaluation metrics of data center thermal management [12].
Metrics Information Air distribution Formula Rating

H/F R/F

SHI Recirculation degree in air mixing Yes Yes Q Q= mirack Tc ] Target 0


j i ,j [(Thrack )i, j (Tsrack )i,j ] Q = j i mirack
,j [(Tsrack )i,j
Q+ Q Good <0.2
RHI Cooling effect of cold air supply Yes Yes Q Target 1
Q+ Q Good >0.8
RCILo Rack cooling condition according to cold threshold values Yes Yes (TMin rec Tx )Tx < TMin rec Ideal 100%
1
(TMin rec TMin allow) × n Good ≥96%
Acceptable 91%~95%
Poor ≤90%
RCIHi Rack cooling condition according to hot threshold values Yes Yes (Tx TMax rec )Tx > TMax rec Ideal 100%
1
(TMax allow TMax rec ) × n Good ≥96%

6
Acceptable 91%~95%
Poor ≤90%
RTI Extend of bypass and recirculation Yes Yes TRA TSA Re-circulation >100%
TEquip By-pass <100%
Acceptable >100 ± 5%>
Poor <100 ± 30%<
β Recirculation and overheating extent Yes Yes Ts Tc Target 0
T h Ts
NP Extend of negative pressure airflow into under floor No Yes mn Tf Tc –
=
mc Tr Tf
BP Extend of bypass airflow with data center No Yes mbp Th Tr Ideal 0
=
mf Th Tf Good <0.05
Acceptable 0.05 ~ 0.2
R Extend of recirculationairflow in cold aisles No Yes mr Ts Tf Target 0
=
ms Th Tf Good <0.2
BAL Difference between cooling air supplied and demand No Yes mc Th Ts Ideal 1
=
ms Tr Tc Good <0.85
CI Airflow ingested by local component Yes Yes mh mc Target 0
CIcoldaisle = CIhotaisle =
mf ms
Applied Thermal Engineering 169 (2020) 114857
J. Cho and J. Woo Applied Thermal Engineering 169 (2020) 114857

and heat balance equations. Here, the ratios of three air mixing pro- 4. Full-scale experimental study
cesses are measured: NP (Negative Pressure), BP (By-pass), and R
(Recirculation). BAL (Balance) explains the difference between cooling 4.1. Experimental procedure
air supplied from the CRAC/H and the quantity required by the IT
server. In addition, Vangilder [18] introduced the CI (Capture Index) This study is practice-based learning in a data center project. The
based on the flow rate of the heat transfer medium. CI is a row-based results of temperature/humidity distribution experiments help to un-
indicator that measures the efficiency of air distribution attributable to derstand the thermal performance of IT environments for example in
a cooling unit or fan that can be a cooling path. PUE (Power Usage “S” data center (in Korea). This data center decided to permit an in-
Effectiveness) is currently viewed as the industry-preferred metric for dependent row-based cooling system for IT server rooms in 2018 ac-
measuring infrastructure energy efficiency in data centers. PUE is de- cording to the preliminary cooling strategies study. A series of full-scale
fined as the ratio of total facilities energy to IT equipment energy [19]. field measurements were conducted. Field measurement methods used
Data center experts were thinking about the relationship between the to analyze data can be classified into two categories as IT power and IT
power consumed by the IT hardware itself and the total power absorbed environment.
by the containment facility. There is no ways to focus on the PUE to
improve 'energy efficiency' while neglecting total energy consumption.
While this caution is useful and valid, it is very difficult to prove PUE's 4.2. Reference data center
potential value to each individual facility seeking to improve its own
performance. PUE is not very well suited for evaluating the energy In Fig. 6, a field experiment for improving the cooling performance
consumption at their partially modified cooling system. PUE is not an of a medium-scale reference data center (GFA: 735 m2) was performed.
efficiency metric for data center infrastructure as this infrastructure Three out of four floors contained server rooms, and a room-based
involves the underlying reason for the data center, that being the in- cooling system was currently in operation. Measurement of the IT en-
formation technology components. The PUE metric has driven energy vironment was limited to a zone of the IT server room on the third floor.
efficiency gains in the areas of thermal management, cooling and power This was because the room-based cooling system was due to be replaced
distribution in the data centers, but it is not a true efficiency measure in with a row-based cooling system to comparatively evaluate the cooling
proper engineering terms [20,21]. performance. Fig. 7 shows the data center under analysis, the mea-
surement zone of the IT environment on the third floor, and the sensor
locations. Originally, IT server rooms adopted the cooling system with
hard floor where cold air was distributed directly from the CRAC unit.

Fig. 6. Reference data center for the experimental study.

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J. Cho and J. Woo Applied Thermal Engineering 169 (2020) 114857

Fig. 7. On-site temperature and humidity measurement points (IT environment) of an existing room-based cooling at the IT server room #2.

4.2.1. Measurements of a room based cooling (supply air) of the CRAC unit, and the RA (return air) form IT room. As
Air temperature, humidity and input IT power were measured at shown in Fig. 8, a single unit rack consisted of eight IT servers, the
rack (A), located far from the CRAC unit and at another rack (B), lo- physical specifications of which are shown in Table 2. Each IT server
cated near the CRAC unit. The ten measurement points included the had a power consumption of 870 W and a fan air flow rate of 258 m3/h.
upper and lower inlets (4), the upper and lower outlets (4), the SA The cooling load was at least 95% of the power consumption. Each rack

Fig. 8. Rack server configurations of the IT equipment.

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J. Cho and J. Woo Applied Thermal Engineering 169 (2020) 114857

Table 2 4.2.3. Comparative measurement method


Detailed specifications of the IT equipment. In a comparative measures design, the scores in the two cooling
IT equipment Server rack systems are paired because they come from the same conditions. In
other words, each cooling system is tested in same experimental con-
Quantity 8 (EA/rack) 6 (EA/zone) dition. This technique can be an excellent method to reduce random
Size – 600x600x1800mm
error between systems that is due to environment differences. We
Power 870 (W/equip.) 7.0 (kW/rack)
Heat load 830 (W/equip.) 6.7 (kW/rack)
carefully considered each factor and be sure that both cooling systems
Fan airflow rate 258 (m3/h) 2,064 (m3/h) have the same experimental setting such as same IT equipment and IT
Real airflow rate 232 (m3/h) 1,858 (m3/h) heat load. The room-based and row-based cooling systems are two
Total heat load 6.7 (kW/rack) 40.2 (kW/zone) different approaches, which indicate that the cooling systems should be
Total airflow rate 1,858 (m3/h·rack) 11,148 (m3/h·zone)
used under their suitable conditions, on the same location.
Required airflow 277 (m3/h·kW) –
Remark – 11 usRT
4.2.4. Measuring instruments accuracy
Measurements were continuously conducted for 3 days (72 h) every
had a cooling load of approximately 7.0 kW/rack and the required air
10 min using TR-72WF/THA-3001 measuring equipment. There are
flow of 2,000 m3/h. five rack servers were applied to the new row-
two type of evaluation of uncertainty. Type A is method of evaluation of
based cooling system, which required a cooling capacity of 35 kW.
uncertainty by the statistical analysis of series of observations and type
B is method of evaluation of uncertainty by means other than the sta-
tistical analysis of series of observations [22]. Accuracy with mea-
4.2.2. Measurements of a row-based cooling
surement instruments is very important in the type B. All instruments
A part of the room-based server cooling system was replaced with a
have been calibrated with certificates for successfully completed test.
row-based cooling system to compare the resulting IT environment. The
Table 3 contains the list of instruments with measuring precision and
cooling performance was evaluated both before and after measurement.
range of measured parameters. Accuracy is the degree to which the
As shown in Fig. 9, containments were installed in both the cold aisle
measured value agrees with the true value.
and hot aisle to distinguish the zone where five rack servers were ar-
ranged and three small-capacity CRAC units were installed. The tem-
perature and humidity of the inlet and outlet of each server rack were 4.3. Measurement results
measured at the same locations as for the room-based cooling system at
10 points including the SA (cold aisle) and RA (hot aisle) of a re- 4.3.1. IT environments of a room-based cooling
presentative CRAC unit. Table 3 and Fig. 10 show the IT environment of the room-based
server cooling system from Sep 4 to Sep 7, 2018. The average SA

Fig. 9. On-site temperature and humidity measurement points (IT environment) of a new row-based cooling at the same IT server room #2.

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J. Cho and J. Woo Applied Thermal Engineering 169 (2020) 114857

Table 3
Measuring instruments and measurements range.
Sensor Channels Units Range Accuracy Resolution Responsiveness Dimensions Operating Environment

Thermistor Temperature °C 0 to 55 °C ±0.5 °C 0.1 °C Response Time (90%): H58 mm × W78 mm × D26 mm Temperature: −10 to 60 °C
1ch Approx. 7 min. Humidity: 90%RH or less (no
Polymer Humidity % RH 10 to 95% ±5 %RH 1 %RH condensation)
Resistance 1ch RH at 25 °C,
50 %RH

temperature of the CRAC unit (T#10) was 15.8 °C and the average room-based cooling system from Nov 1 to Nov 4, 2018. To maintain the
temperature of air inlets from the cold aisle to the rack servers (T#01, cold aisle of the row-based cooling system at 25–28 °C, three CRAC
T#02, T#05, T#06) was 24.1 °C which satisfied the recommended units were set to start and stop and the fan was set to operate con-
range of ASHRAE Class A-1 [15] (DB 18–27 °C). A loss of at least tinuously. The average SA temperature of the CRAC unit (T#10) was
ΔT = 8.3 °C was measured along the distribution path (Fig. 11(a)). In 21.2 °C and the average temperature of air flowing from the cold aisle
addition, the average temperature of air outlets (T#03, T#04, T#07, to the rack servers (T#01, T#02, T#05, T#06) was 25.8 °C which sa-
T#08) to the hot aisle after removing heat in the rack server was tisfied the allowable range of ASHRAE Class A-1 [15] (DB 15–32 °C).
39.9 °C. In other words, a change in temperature, ΔT = 15.9 °C was Thus, approximately ΔT = 4.6 °C was lost along the distribution path
maintained. However, the average RA temperature of the CRAC unit (Fig. 13(a)), making this system at least 50% more effective than the
(T#09) was 24.0 °C, indicating serious mixing of air in the room room-based cooling system. In addition, the average temperature of air
(Fig. 11(b)). As the temperature distribution was not affected by ex- (T#03, T#04, T#07, T#08) emitted to the hot aisle after heat removal
ternal factors such as building skin load but mostly by the thermal load in the rack server was 41.5 °C. In other words, approximately
of the equipment, it remained steady. Nevertheless, as the average ΔT = 15.7 °C was maintained, which was similar to the room-based
temperature of the cold aisle was higher than the average RA tem- cooling system. Moreover, the average RA temperature (T#09) of the
perature, the air of the hot aisle was recirculated or mixed substantially CRAC unit was 33.8 °C, indicating that mixing of air in the cold aisle
in many parts. Relative humidity does not have a significant effect on was significantly improved (Fig. 13(b)). As the temperature of the cold
cooling efficiency; however, as the IT equipment may be affected by aisle was at least 10 °C less than the RA temperature, the mixing of
low relative humidity, this parameter should still be considered. A re- recirculated air in the hot aisle was also improved. The distribution of
lative humidity of approximately 35% was maintained in the cold aisle, relative humidity was similar to that of the room-based cooling system.
which satisfied the permissible range of ASHRAE Class A-1 [15] (RH
8 ~ 80%). However, when heat was removed and temperature in-
creased in the hot aisle, the relative humidity was approximately 15%. 4.3.3. Assurance of same experimental conditions by IT power
Accordingly, humidification could be considered if the relative hu- The major heat gain in a data center is from the servers. For a server,
midity decreased further. power input typically dissipates heating or, in other words, require
cooling. To assure the same experimental conditions between room-
based cooling and row-based cooling, real-time IT power uses were
4.3.2. IT environments of a row-based cooling measured at rack (A) and rack (B) by power distribution units (PDUs)
After measuring of IT environments for an existing room-based from Sep 1 to Sep 30 and from Nov 1 to Nov 30, 2018. The look-back
cooling, fully cold/hot aisle containments and in-row CRAC units had measurement method is the preferred method of tracking the IT heat
been installed for an independent row-based cooling system on same loads (cooling loads) variable IT equipment worked, and is referred to
white space. Table 5 and Fig. 12 indicate the IT environment of the new as the IT input power. Fig. 14 shows the IT input power distributions at

Fig. 10. Air temperature distributions around IT equipment for the room-based cooling system; (a) inlet air and (b) outlet air.

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J. Cho and J. Woo Applied Thermal Engineering 169 (2020) 114857

Fig. 11. Box plot of IT environment data of the room based cooling system; (a) cold zone and (b) hot zone.

rack (A) and rack (B), respectively. When the rack (A) and rack (B) of maintained within an 100% permissible temperature range in every
the new row-based cooling system were same location of existing room- inlet. RCIHi, which represents the opposite concept, evaluates whether
based cooling, the mean IT input power are very constant from Sep 1 an appropriate thermal environment is maintained within the lower
to Nov 30. This shows that cooling load was also constant and a con- range. The permissible temperature is maintained in the range of
tinuous heat transfer effect caused by the heat of the IT equipment in 89.3–100%. This level causes no specific problems to the thermal en-
the IT server room. Based on the IT cooling load, the experimental vironment. RTI can measure the energy performance of a cooling
conditions of two cooling strategies were verified the same. system. The ratio between the temperature rise in SA and RA of the
CRAC/H unit and that of the cooling air with heat removed after the IT
5. Evaluation of cooling efficiency equipment is the evaluation criterion. RTI was 47–56%, indicating
substantial by-pass. In other words, cooling air from the CRAC/H unit
5.1. Thermal performance of a room-based cooling could not pass through the IT equipment but was instead returned to
the CRAC/H unit. More air than required by the rack server was sup-
In the above (3.4) section, various metrics for evaluating the effi- plied and a large portion was lost, which resulted in energy inefficiency.
ciency of cooling air distribution were investigated. The analysis of IT β is also used to determine recirculation and overheating; an in-
environmental factors (temperature) through on-site measurement is efficiency range of 45–60% was maintained. Based on the above in-
the key for deriving a quantitative index using evaluation metrics for dices, the room-based cooling system of the data center showed loss in
the cooling efficiency of a data center. The data center used in this the cooling distribution path, mixing of cooling air, and inefficient air
study did not adopt a raised floor for air supply in the room-based by-pass. In addition, significant inefficiency resulted from the need to
cooling system of the server room. Accordingly, it was not possible to supply additional cooling energy to maintain an appropriate IT en-
evaluate the efficiency of every metric surveyed above. For this reason, vironment for RCI.
SHI, RHI, RCI, RTI, and β, all of which could be calculated, were ana-
lyzed. Fig. 15 shows the continuous distribution of performance metrics 5.2. Thermal performance of a row-based cooling
during measurement of the IT environment. As presented in Table 6, the
cooling efficiency was analyzed using objective metrics or based on the As for the existing room-based cooling system, the cooling efficiency
criteria and results of each metric. SHI and RHI, which are di- of the new row-based server cooling system was analyzed using SHI,
mensionless metrics with respect to the mixing of air emitted from the RHI, RCI, RTI, and β. Fig. 16, Table 7 show the continuous distribution
IT equipment and low temperature cooling air and heat loss, are com- of performance metrics during measurement of the IT environment. As
plementary to each other. The distribution of SHI was 0.31–0.37 presented in Table 8, the cooling efficiency was analyzed using objec-
(Target: 0.0), and that of RHI was 0.63–0.69 (Target: 1.0). Thus, neither tive metrics or the criteria and results of each metric. The average SHI
index exhibited appropriate performance. On the other hand, RCI and RHI were 0.22 and 0.78, respectively. Both results approximated
maintained an appropriate temperature within the permissible tem- the appropriate performance and indicated improvements of 37.1% and
perature range of ASHRAE Class A-1 [15] for a server room. RCILo 20.0%, respectively, compared to the room-based cooling system. RCI
evaluates whether an adequate thermal environment is maintained also maintained an adequate temperature despite the increase of inlet
within the recommended temperature range (18–27 °C) and the range temperature in the CRAC unit. RCILo maintained an optimal condition
of allowable temperature (15–32 °C). An optimal condition is within a 100% permissible temperature range in all air inlet of IT

Table 4
Descriptive statistics of IT environment of the room-based cooling system: air temperature and relative humidity.
Measuring Rack A Rack B Return Air Supply Air
Points (Room air) from CRAC
Average Inlet Outlet Inlet Outlet
IT environment (upper/lower) (upper/lower) (upper/lower) (upper/lower)

T#01 T#02 T#03 T#04 T#05 T#06 T#07 T#08 T#09 T#10

Air temperature (°C) Mean 25.68 23.60 37.10 43.42 23.87 23.33 38.62 40.41 23.97 15.79
Min 25.00 23.20 36.50 42.90 23.20 23.00 38.10 39.90 23.20 14.70
Max 27.70 25.10 39.10 45.10 25.30 24.80 40.60 42.50 26.00 17.00
StDev 0.348 0.271 0.363 0.310 0.271 0.229 0.369 0.373 0.460 0.542

Relative humidity (%) Mean 33.46 38.82 16.39 11.04 35.94 39.17 15.02 12.78 37.23 64.47

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J. Cho and J. Woo Applied Thermal Engineering 169 (2020) 114857

Table 5
Descriptive statistics of IT environment of the new row-based cooling system: air temperature and relative humidity.
Measuring Points Average IT environment Rack A Rack B Return Air (Hot Supply Air (Cold
aisle) aisle)
Inlet (upper/lower) Outlet (upper/lower) Inlet (upper/lower) Outlet (upper/lower)

T#01 T#02 T#03 T#04 T#05 T#06 T#07 T#08 T#09 T#10

Air temperature (°C) Mean 24.05 26.22 37.96 42.15 26.40 26.44 41.13 44.73 33.81 21.24
Min 20.35 24.30 37.20 41.42 22.70 24.20 40.50 43.90 33.10 20.80
Max 27.15 29.10 38.90 42.87 29.50 28.30 41.80 45.50 34.80 21.80
StDev 1.780 1.299 0.307 0.265 1.780 1.140 0.273 0.285 0.335 0.222

Relative humidity (%) Mean 32.14 35.15 17.04 11.98 34.11 34.48 14.15 11.96 21.22 36.52

Fig. 12. Air temperature distributions around IT equipment for the new row-based cooling system; (a) inlet air and (b) outlet air.

Fig. 13. Box plot of IT environment data of the new row-based cooling system; (a) cold zone and (b) hot zone.

servers. RCIHi, which is the opposite concept, decreased slightly in the approximated an efficient range and also a 44.3% improvement over
average lower range of 96.3% but maintained an appropriate tem- that of the room-based cooling system. (Fig. 17)
perature. The average RTI was 90%, which indicated some by-pass but By analyzing the cooling efficiency of the row-based cooling system
was within an appropriate range for the operating environment. This with full containment of cold and hot aisles using the six indices, losses
value was also a 73.2% improvement over that of the room-based in the distribution path and the mixing and by-pass of cooling air can be
cooling system. Although the containment was applied to both cold and minimized and the inlet temperature of the CRAC unit can be main-
hot aisles, the airtightness was not high enough; thus, some of the tained at a high level. Thus, the equipment efficiency (e.g. COP) of the
cooling air supplied by the CRAC/H unit did not pass through the IT cooling system can be effectively improved. Moreover, if a small-ca-
equipment but was instead returned to the unit. β, which was used to pacity fan with a low static pressure replaces the large-capacity, high-
judge recirculation and overheating, was 29.4% on average, which static pressure fan, the power consumption of the fan can be effectively

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J. Cho and J. Woo Applied Thermal Engineering 169 (2020) 114857

Fig. 14. IT input power distributions of Rack A and Rack B; (a) Sep 1 to Sep 30, 2018 and (b) Nov 1 to Nov 30, 2018.

Fig. 15. Effect of the uncontained layout on the evaluation metrics for the room-based cooling; (a) SHI/RHI, (b) RCIHi/RCILo, and (c) RTI/β.

Table 6
Results of evaluation metrics for thermal management of the room-based cooling system.
Metrics SHI RHI RCILo/RCIHi RTI β

Rating Target Target Ideal Acceptable Recirculation Acceptable Target


0 1 100% 91%~95% >100% >100 ± 5%> 0
Good Good Good Poor By-pass Poor
<0.2 >0.8 ≥96% ≤90% <100% <100 ± 30%<

Evaluation Max 0.37 0.69 100% 100% 56.3% 59.6%


Min 0.31 0.63 100% 89.3% 46.5% 45.1%
StDev 0.0128 0.0128 0.00 1.28 2.23 2.97

Results Mean 0.35 0.65 RCILo: 100%(Ideal) RCIHi: 97.5%(Good) By-pass: 51.9%(Poor) 52.8%

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J. Cho and J. Woo Applied Thermal Engineering 169 (2020) 114857

Fig. 16. Effect of the uncontained layout on the evaluation metrics for the row-based cooling; (a) SHI/RHI, (b) RCIHi/RCILo, and (c) RTI/β.

Table 7
Results of evaluation metrics for thermal management of the row-based cooling system.
Metrics SHI RHI RCILo/RCIHi RTI β

Rating Target Target Ideal Acceptable Recirculation Acceptable Target


0 1 100% 91%~95% >100% >100 ± 5%> 0
Good Good Good Poor By-pass Poor
<0.2 >0.8 ≥96% ≤90% <100% <100 ± 30%<

Evaluation Max 0.33 0.90 100% 100% 107.9% 50.3%


Min 0.10 0.67 100% 87.0% 74.8% 11.1%
StDev 0.051 0.051 0.00 3.66 6.59 8.63

Results Mean 0.22 0.78 RCILo: 100%(Ideal) RCIHi: 96.3%(Good) By-pass: 89.9%(Acceptable) 29.4%

Table 8
The thermal performance percentage difference of two cooling systems.
Metrics SHI RHI RCILo RCIHi RTI β

Existing room-based cooling 0.35 0.65 100% 97.5% 51.9% 52.8%


New row-based cooling 0.22 0.78 100% 96.3% 89.9% 29.4%
Percentage difference −37.1% 20.0% – −1.2% 73.2% −44.3%

reduced. cooling system in an experimental measurement, comparison analyzing


the thermal environment based on the inlet and outlet air temperature
distribution of IT equipment. To achieve this goal, the existing room-
6. Conclusion based cooling system of a reference data center under analysis was
changed to a new independent row-based cooling system basis on same
Main purpose of this research is performance analysis on two data IT server room. Quantitative evaluation indices, which reflect the
center cooling strategies, which is the most important for suitable IT characteristics of the data center, were used. Results of the performance
environment. This study investigated the thermal performance of an analysis were verified by comparison with the results that achieved
existing room-based cooling system and a new independent row-based

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J. Cho and J. Woo Applied Thermal Engineering 169 (2020) 114857

Fig. 17. Box plot of thermal performance comparison of two cooling system; (a) SHI/RHI, (b) RCIHi/RCILo, and (c) RTI/β.

through an analysis using the same conditions as the experimental were same location of existing room-based cooling, the mean IT
measurement. A verified experimental condition was then used to input power were very constant and a continuous heat transfer ef-
analyze the changes in thermal performance while changing the cooling fect caused by the heat of the IT equipment in the IT server room.
systems. The research results can be summarized as follows; Based on the IT cooling load, the experimental conditions of two
cooling strategies were verified the same.
(1) The IT environment of the room-based server cooling system was (4) The cooling energy efficiency was analyzed using six indices (SHI,
measured in a medium scale reference data center. Six evaluation RHI, RCI, RTI, and β). The room-based cooling system exhibited
indices were analyzed based on the air temperature and relative inefficient operation such as losses in the distribution path and the
humidity of the inlet/outlet of IT equipment and CRAC units. mixing and by-pass of cooling air. Thus, the room-based cooling
(2) The average SA temperature of the CRAC unit of an existing room- system was more inefficient as more cooling energy was required to
based cooling and a new independent row-based cooling were maintain an appropriate IT environment.
15.8 °C and 21.2 °C, and the average temperature of air inlets of the (5) For the fully containment of cold and hot aisles, the efficiency of the
IT severs (T#01, T#02, T#05, T#06) of two cooling system were row-based cooling system was better than that of the room-based
24.1 °C and 25.8 °C, respectively, which satisfied the allowable cooling system. In other words, SHI and RHI were improved by
range of ASHRAE Class A-1. Thus, ΔT = 8.3 °C and ΔT = 4.6 °C 37.1% and 20.0%, respectively, and RTI and β were improved by
were lost along the distribution path, making the new row-based 73.2% and 44.3%, respectively.
cooling at least 50% more effective than the existing room-based (6) A comprehensive and objective analysis of the operational factors
cooling system. that influence cooling efficiency and the impact of each factor can
(3) When the rack A and rack B of the new row-based cooling system reduce the cooling energy of a high-density data center and allow a

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J. Cho and J. Woo Applied Thermal Engineering 169 (2020) 114857

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