14TD00368 005 A Rev5 Control Station Specification

CLIENTE – CUSTOMER
BOC
LOCALITA' – PLANT LOCATION
IRAQ
COMMESSA - JOB PROGETTO – PROJECT
330659 Ben Ummar Plant
TITOLO - TITLE
Local Control Station

Specification
5 AFTER SAT : AS-BUILT LC BZ BZ 26.04.18

4 AFTER FAT ISSUE LC BZ BZ 28.10.16 ITEM
3 Revised for purchase LC BZ BZ 09.06.16

2 Revised LC BZ BZ 17.05.16 Doc. N
1 Revised LC BZ BZ 01.04.16 14TD00368

0 Issue for Inquiry LC BZ BZ 03.12.14 LINGUA-LANG. PAGINA-SHEET
REV DESCRIZIONE - DESCRIPTION PREP'D CONT-CHK'D APP-APPR'D DATA – DATE A 1 / 16

This document is the property of SIRIO SISTEMI ELETTRONICI SpA. SOSTITUISCE IL – REPLACES
All rights are reserved according to law SOSTITUITO DA – REPLACED BY
INDEX
1 INTRODUCTION 3
1.1 Purpose 3
2 SCOPE OF SUPPLY 4
2.1 Control Station Type 1A 4
2.1.1 General data 4
2.1.2 Wiring 5
2.1.3 Indicative Arrangement 5
2.2 Control Station Type 1B 6
2.2.2 Wiring 7
2.3 Control Station Type 1C 8
2.3.2 Wiring 9
2.4 Control Station Type 2 10
2.4.2 Wiring 11
2.5.2 Wiring 13
2.7 General NOTES 16
4 AFTER FAT ISSUE ITEM
3 Revised
2 Revised Doc. N
1 Revised 14TD00368
5 AFTER SAT : AS-BUILT LINGUA-LANG. PAGINA-SHEET
REV DESCRIZIONE - DESCRIPTION A 2 / 16

This document is the property of SIRIO SISTEMI ELETTRONICI SpA. SOSTITUISCE IL - REPLACES
All rights are reserved according to law. SOSTITUITO DA - REPLACED BY
1 INTRODUCTION
1.1 Purpose
This document is aimed to define the minimum requirements for design, material, fabrication, assembly,
inspection and testing of local control station.
3 Revised
2 Revised Doc. N
1 Revised 14TD00368

2 SCOPE OF SUPPLY
2.1 Control Station Type 1A
2.1.1 General data
Control Station Type 1A

1 PURPOSE AC Motor Pump
2 INSTALLATION OUTDOOR
3 AREA CLASSIFICATION ZONE 1, Gr IIB, T4
4 ELECTRICAL PROTECTION II2GD Ex de IIC T4 Gb / Ex tb IIIC T130°C Db
5 MECHANICAL PROTECTION IP-66
6 MATERIAL SS AISI 316L
7 PAINTING Not painted
8 EXTERNAL COLOUR -
9 JUNCTION BOX DIMENSION (HxWxD) 306(w)x306(h)x215(d)mm
10 DX SIDE ENTRANCE N° / SIZE (note 1, 2, 3) none
11 SX SIDE ENTRANCE N° / SIZE (note 1, 2, 3) none
12 BOTTOM ENTRANCE N° / SIZE (note 1, 2, 3) 2 hole / 1” NPT
13 TERMINALS (row x number) 1 x 13
14 TERMINALS TYPE Feed-through
15 TERMINALS SIZE 2.5 mm²
16 TERMINALS COLOUR Std mfr
17 SINGLE PAIR CABLE DIMENSION
18 MULTI PAIR CABLE DIMENSION
19 INSTR.SIGNAL CATEGORIES
20 PLUG 1 x 1” NPT male
21 DRAIN / VENT VALVE Yes
22 CABLE GLANDS 1 x 1” NPT armoured cable
23 PLASTIC SHROUD Not Required
24 INTER/EXTER. EARTH SCREW Yes
25 COVER Yes
26 QUANTITY 4
27 ACCESSORIES Internal mounting plate
28 MANUFACTURER PEPPERL + FUCHS
29 MODEL FXL3D
30 Pushbutton 1 for “START” / 1 NO+NC contact / colour GREEN
31 1 for “STOP” / 1 NO+NC contact / colour RED
32 Analog indicator DIN 72 - Input 4-20mA – Scale 0÷50 A
33
34
35
The above Local Control Station is to be used for:

 Fresh Water Pump P102 A/B
 Recycle Water Pump P103 A/B
List of TAG:
LCS-P102A
LCS-P102B
LCS-P103A
LCS-P103B
3 Revised
2 Revised Doc. N
1 Revised 14TD00368

2.1.2 Wiring
2.1.3 Indicative Arrangement
3 Revised
2 Revised Doc. N
1 Revised 14TD00368

2.2 Control Station Type 1B
2.2.1 General data
Control Station Type 1B

8 EXTERNAL COLOUR -
25 COVER Yes
26 QUANTITY 2
29 MODEL FXL3D
33
34
35

 Effluent Pump P104 A/B
List of TAG:
LCS-P104A
LCS-P104B
3 Revised
2 Revised Doc. N
1 Revised 14TD00368

2.2.2 Wiring
3 Revised
2 Revised Doc. N
1 Revised 14TD00368

2.3 Control Station Type 1C
2.3.1 General data
Control Station Type 1C

8 EXTERNAL COLOUR -
25 COVER Yes
26 QUANTITY 2
29 MODEL FXL3D
33
34
35

 Drain Tank Pump P105 A/B
List of TAG:
LCS-P105A
LCS-P105B
3 Revised
2 Revised Doc. N
1 Revised 14TD00368

2.3.2 Wiring
3 Revised
2 Revised Doc. N
1 Revised 14TD00368

2.4 Control Station Type 2
2.4.1 General data
Control Station Type 2

8 EXTERNAL COLOUR -
25 COVER Yes
26 QUANTITY 3
29 MODEL FXL2D
32 Analog indicator Not Required
33
34
35

 Booster pump #1
 Booster pump #2
 Booster pump #3
List of TAG:
LCS-BP1
LCS-BP2
LCS-BP3
3 Revised
2 Revised Doc. N
1 Revised 14TD00368

2.4.2 Wiring
3 Revised
2 Revised Doc. N
1 Revised 14TD00368

2.5.1 General data

8 EXTERNAL COLOUR -
25 COVER Yes
26 QUANTITY 2
29 MODEL FXL3D
1 for “STOP” / 1 NO+NC contact / colour RED /
1 for “EMERGENCY SHUTDOWN” / 1 NO+NC contact / colour RED /
lockable
31 Lamps 1 for “ON” / colour GREEN

1 for “OFF” / colour RED

33
34
35
 Main Pump “Alshamayah”
 Main Pump “West Qurna”
List of TAG:
LCS-AS
LCS-WQ
3 Revised
2 Revised Doc. N
1 Revised 14TD00368

2.5.2 Wiring
3 Revised
2 Revised Doc. N
1 Revised 14TD00368

2.6.1 General data

1 PURPOSE Emergency shutdown
8 EXTERNAL COLOUR -
12 BOTTOM ENTRANCE N° / SIZE (note 1, 2, 3) 1 hole / ½” NPT
13 TERMINALS (row x number) 1x2
20 PLUG NONE
22 CABLE GLANDS 1 x ½” NPT armoured cable
25 COVER Yes
26 QUANTITY 2
29 MODEL FXL2D
30 Pushbutton 1 for “EMERGENCY SHUTDOWN” / 1 NO+NC contact / colour RED /
lockable
31 Lamps Not Required
33
34
35

 Emergency Shutdown (near Inlet manifold)
 Emergency Shutdown (near Booster pumps)
List of TAG:
ESD_INM
ESD_MP
3 Revised
2 Revised Doc. N
1 Revised 14TD00368

3 Revised
2 Revised Doc. N
1 Revised 14TD00368

2.7 General NOTES
a) Nickel plated cable glands for armored cables.
b) ATEX approved, suitable to be installed on JB to maintain certification and mechanical protection.
c) Ambient temp. -5°C / +55°C. Materials exposed directly to sunlight: +83°C
d) Vendor to provide ATEX certificate for assembled control station
e) Control station to be equipped with “Traffolyte” Engraved tag label fixed with screws as per list of tag of each
position
f) Pushbutton to be equipped with “Traffolyte” Engraved label fixed with screws as per list of tag of each
position
3 Revised
2 Revised Doc. N
1 Revised 14TD00368


14TD00368 005 A Rev5 Control Station Specification

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CLIENTE – CUSTOMER

Local Control Station

5 AFTER SAT : AS-BUILT LC BZ BZ 26.04.18

3 Revised for purchase LC BZ BZ 09.06.16

1 Revised LC BZ BZ 01.04.16 14TD00368

REV DESCRIZIONE - DESCRIPTION PREP'D CONT-CHK'D APP-APPR'D DATA – DATE A 1 / 16

4 AFTER FAT ISSUE ITEM

REV DESCRIZIONE - DESCRIPTION A 2 / 16

4 AFTER FAT ISSUE ITEM

REV DESCRIZIONE - DESCRIPTION A 3 / 16

2.1 Control Station Type 1A

2.1.1 General data

Control Station Type 1A

The above Local Control Station is to be used for:

4 AFTER FAT ISSUE ITEM

REV DESCRIZIONE - DESCRIPTION A 4 / 16

2.1.3 Indicative Arrangement

4 AFTER FAT ISSUE ITEM

REV DESCRIZIONE - DESCRIPTION A 5 / 16

2.2.1 General data

Control Station Type 1B

The above Local Control Station is to be used for:

4 AFTER FAT ISSUE ITEM

REV DESCRIZIONE - DESCRIPTION A 6 / 16

2.2.3 Indicative Arrangement

4 AFTER FAT ISSUE ITEM

REV DESCRIZIONE - DESCRIPTION A 7 / 16

2.3.1 General data

Control Station Type 1C

The above Local Control Station is to be used for:

4 AFTER FAT ISSUE ITEM

REV DESCRIZIONE - DESCRIPTION A 8 / 16

2.3.3 Indicative Arrangement

4 AFTER FAT ISSUE ITEM

REV DESCRIZIONE - DESCRIPTION A 9 / 16

2.4.1 General data

Control Station Type 2

The above Local Control Station is to be used for:

4 AFTER FAT ISSUE ITEM

REV DESCRIZIONE - DESCRIPTION A 10 / 16

2.4.3 Indicative Arrangement

4 AFTER FAT ISSUE ITEM

REV DESCRIZIONE - DESCRIPTION A 11 / 16

2.5.1 General data

Control Station Type 3

31 Lamps 1 for “ON” / colour GREEN

32 Analog indicator Not Required

4 AFTER FAT ISSUE ITEM

REV DESCRIZIONE - DESCRIPTION A 12 / 16

2.5.3 Indicative Arrangement

4 AFTER FAT ISSUE ITEM

REV DESCRIZIONE - DESCRIPTION A 13 / 16

2.6.1 General data

Control Station Type 4

The above Local Control Station is to be used for:

4 AFTER FAT ISSUE ITEM

REV DESCRIZIONE - DESCRIPTION A 14 / 16

4 AFTER FAT ISSUE ITEM

REV DESCRIZIONE - DESCRIPTION A 15 / 16

a) Nickel plated cable glands for armored cables.

b) ATEX approved, suitable to be installed on JB to maintain certification and mechanical protection.

c) Ambient temp. -5°C / +55°C. Materials exposed directly to sunlight: +83°C