Non- uniform paint (TN)

Machine
Air Pressure
Air Cap
Nozzle condition
Glycol solvent level
Painting recycle
Purge station
Aperture valve
Stir paint
Material
PCB contaminated
Paint condition
Type Activity
Change correct air pressure setting in both equipments with correct
Method
tolerance too (C=Coaxial air; V=Valve regulator; F=Fluid regulator)

Machine Sent manometer 15psi to calibration

Machine Add offset air pressure verification in the PM with Manometer
Method
Validate warning comment based on air pressure out of spec
Method Procedure for air pressure verification and training
Method
Create OCAP for air pressure out of spec
Machine Replace check valve without use for any other cover

Money It is required manometer of 100 psi for Valve regulator verification

Machine Create Poka Yoke: Request to Asymtek to stop machine when E/P
message error appear
Money 1/4 Clear hose in warehouse
Machine Add ultrasonic cleaning procedure in PM and add it in manual

Method Document new Test Paint line procedure

Man Train in new test paint line procedure
Money Need stock air cap. Each $600 USD

Machine Add in old machine lower limit sensor/Asymtek

Machine Eliminate potentiometer for motor speed

Machine Change from switch button to switch key
Machine Add flow sensor/Asymtek
Machine Hose compression poka yoke

Machine Sponge box station quote

Machine Air knife implementaiton and evaluation

Machine Extend container or create a drain station

Machine Extend container or create a drain station feasibility
Machine Check with supplier if we can have nozzle at 50
Machine Change from switch button to switch key
Method Make a correct wash procedure for avoid overlapp strip

Material Evaluate 2 pint container

Method Proper shake paint container
Method DOE for C, F, height and speed dispenser

Complete
On going
Cancel
Pending
Delayed
 Responsible ECD Cause

C. De Alba 23-Oct

K. Camargo 23-Oct
Moises Vidales 24-Oct

Erick Garcia 26-Oct

C. De Alba 30-Oct

C. De Alba 30-Oct Air Pressure

Erick Garcia 30-Oct

Moises Vidales 23-Nov

Erick Garcia 7-Nov

Erick Garcia 13-Nov

Moises Vidales/Erick Garcia 24-Oct

C. De Alba 13-Nov Air Cap

C. De Alba 16-Nov
Moises Vidales 20-Nov

Supplier/Erick Garcia 30-Nov Glycol solvent level

Erick Garcia 26-Oct

Oscar Martinez 13-Nov
Painting recycle
Supplier/Erick Garcia 27-Nov
Erick Garcia 3-Dec

Matt Read/Victor Morales 9-Nov

Purge station

Erick Garcia/K.Camargo 30-Nov

Erick Garcia 23-Nov

Karen Camargo 30-Oct
Moises Vidales 13-Nov Aperture valve
Oscar Martinez 13-Nov Stir paint
Karen Camargo 30-Nov PCB Contaminated

C. De Alba 23-Nov
Paint condition
C. De Alba 30-Nov
C. De Alba 16-Nov Flow variation

45%
14%
3%
17%
21%
100%
 Comments

C= 2 +/- 0.02 ; V=75 +/- 0.02 ; F=3 +/- 0.02

Already sent to Eduardo Solis. Return ECD: 24/Oct

Documented in MXF-1871 rev 2
Warning is presented when air pressure is out of spec
only in Paint 01
Documented in MXP-0113
Documented in MXVA-3379. Need to be more clear
check resubmitted comments. Done
Already changed. It was cancel valve output that
control 75 psi but since behind.

Locally there isn't available. 25R in place TMP0089721

Machine is no capable to do it. But if error message

appears we can verify what pressure is having
variation into Log file, we did some tests
Qty= 300 ft
Documented in MXF-1871 rev 2

In warehouse
It was installed but it didn't detect it. So, supplier will
be fixing
Both were removed

Quote request $5460USD but Maintenance and

process have another alternative cheaper than this
one, just we need the justification. It was cancelled
but instead this one we add a new procedure (air
knife)
Routine was implemented in the equipment but it is
pending in Paint 01

Done
Sent email to Asymtek and no answer up to today
In both ends of the washer the strips some times are
dirty, the inspectors in inking cleans this strips but we
need measure the impact in the washer capacity to
restrict two lanes of the washer, if the capacity of the
equipment don’t permit this restriction, work whit
TPM to reduce the dirtiness in these lanes
Serie Nombre Días Pend. Vac Año Actual Días Proporc.
9868 MORALES DANIELS, VICTOR MANUEL 34 19 6
8548 ESTRADA HERNANDEZ, ROGELIO EDU 7 21 17
8152 GUTIERREZ CAMACHO, EDGAR 1 21 14
8188 FIERRO OCHOA, JUAN DE DIOS 0 20 14
11740 VIDALES QUI¥ONEZ, MOISES ALEJA 8 19 6
8157 MORALES BELTRAN, JESUS VALENTE 0 19 14
11101 GONZALEZ CESE¥A, ROBERTO 4 19 6
15783 LOPEZ PORTILLO DOMINGUEZ, LUIS 6 17 6
15680 DE ALBA ROBLES, CARLOS HANS RO 0 10 14
10286 GUTIERREZ AGUILAR, JESUS ALEJA 3 19 1
14887 CAMARGO SOTO, KAREN GUADALUPE 6 17 0
6564 DORAME CARDENAS, GABRIEL ERNES 0 10 12
15481 ROSALES CRISTERNA, JORGE 0 6 16
12926 PEREZ MEZA, ANDRES 0 5 16
Total Vacaciones Vacaciones programadas Qty dias
59 12-Nov 6
45
36
34
33
33
29
29
24 5-Nov 6
23
23 19-Nov 6
22
22
21