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PM500XE serie

Technical documentation
Summary
1 - Presentation of the PowerMoller product range Page 3
2 - Presentation of the series Page 4
General characteristics
Structure and description
Applications
3 - Transfer capacity Page 8
Ribbed belt drive
Stopping distance according to the weight and type of load being conveyed
4 - Technical datas according to speed code Page 10
5 - Presentation of the different fixing options Page 14
6 - Dimensional characteristics Page 16
Grooved tube - Hexagonal spring loaded shaft on free end
Grooved tube - M8 female threaded shaft with screw on free end
Roller with pulley for ribbed belt - Hexagonal spring loaded shaft on free end
Roller with pulley for ribbed belt - M8 female threaded shaft with screw on free end
Roller with pulley for round belt - Hexagonal spring loaded shaft on free end
Roller with pulley for round belt - M8 female threaded shaft with screw on free end
Roller without drive - Hexagonal spring loaded shaft on free end
Roller without drive - M8 female threaded shaft with screw on free end
7 - Dimensional characteristics - curve Page 24
Conical roller with grooved tube - Ri = 800mm
Conical roller with pulley for ribbed belt - Ri = 800mm
Conical roller with pulley for round belt - Ri = 800mm
Conical roller with grooved tube - Ri = 850mm
Conical roller with pulley for ribbed belt - Ri = 850mm
Conical roller with pulley for round belt - Ri = 850mm
8 - Dimensional characteristics - miscellaneous Page 30
PVC sleeve
Coated in natural rubber, nitrile rubber and polyurethane
Cylindrical-conical machining
9 - Mounting on the frames Page 32
Mounting plate for smooth 11.1 mm hexagonal shaft - Flat on top
Mounting plate for smooth 11.1 mm hexagonal shaft - Angle on top
Mounting plate for threaded hexagonal shaft - Flat on top
Mounting plate for threaded hexagonal shaft - Angle on top
M8 female threaded fixed shaft
10 - Wiring and commands Page 34
Wiring
Interface scheme
Pin 1 and 3 - 24VDC power supply
Pin 2 - Rotation direction
Pin 4 - Start / Stop
Pin 5 - Speed variation
11 - Accessories Page 36
Ribbed belts
Rounded belts
Extension cables
Speed adaptator
24VDC power supply
12 - Product identification Page 38
Round label
Square label
Annex 1 : Incorporation declaration Page 39

PM500XE SERIE Technical documentation 2 Original notice - T2.10


1 - Presentation of the Power Moller® product range

solutions
Controls Motorized rollers Modules

Standard circuit board DC Brushless 90° transfer

HBR-605
CB016 CB016B F-RAT-S250 CBM-105
CBR-306

CBM-105 HBR-605
F-RAT-S300 CBM-105
External Integrated CBR-306
Replacing
CBK-109 CBK-109B CB030
circuit board circuit board CBK-109
CB016B
F-RAT-NX75 HBM-201
CB018 IB-E
IB-P

CBV-108
45° transfer

CBM-105
ZPA circuit board POP-UP CBR-306

IB-P03F-P-UL
HB510 HB510B Ø50 Ø50 POP-UP VE
IB-P01FP-UL
CBV-108FP-LF1

CBM-105 CBV-108FP
HBK-608 PM500 FE
B&W AS-i 5.0 CBV-108FP-LF1
HB510 PM500 XE Wenglor
IB-E

HBV-609 CBV-108 B&W AS-i 5.0 30° / 45° / 90° transfer


PM500 VE HBV-609 PM500 XP Wenglor
IB-P

PEPPERL-FUCHS
CB016B PM500 XK AS-Interface MABS IB-E06F-M1
PM500 FE-B HB510B B&W AS-i 5.0
Module circuit board
PEPPERL-FUCHS
PM500 XC AS-Interface
Ø60,5 B&W AS-i 5.0
HBR-605

CBM-105
CBR-306 PM605 FE HB510
Ø60,5
IB-E

CBV-108 B&W AS-i 5.0


HBM-201 PM605 VE HBV-609 PM605 XE Wenglor
IB-P

B&W AS-i 5.0


PM605 FE-B
CB016B PM605 XP Wenglor
HB510B
Network controller
CBK-109
HBK-608
PM605 KT IB-P
IB-E IB-E

PM605 KT-B CBK-109B


IB-P

Ø32

PM320 HS CB018

Corresponding circuit board Compatible module / sensor Max load to be conveyed Mechanical brake version

PM500XE SERIE Technical documentation 3 Original notice - T2.10


2 - Presentation of the series
The brushless motorized roller PM500XE has the
circuit board and gear-motor integrated within
the roller allowing a good tightness, easy wiring
with M8-5pins connector and space saving.
It can be easily controlled by: PLC, Asi-Bus via
Bihl & Wiedemann module or logic sensors with
integrated ZPA from Wenglor, etc. It is designed
for conveyor lines of light and medium loads (up to
300Kg max), in order preparation, in distribution,
and for assembly lines. The motorized roller
PM500XE is the ideal solution to answer to the
difficulties coming from the working environment (liquid, dust, …).

The Bihl & Wiedemann AS-Interface module controls 2 PM500XE.

Motorized roller

Free roller

Sensor

AS-Interface cable
Power supply cable

Octopus AS-i 5.0


Motor module

Wenglor’s OPT-NFC sensors mount between the rollers and connect with each other using screw
connectors. Each sensor controls the motorized roller and manages the ZPA flow.

Optoelectric sensor
OPT-NFC

PM500XE SERIE Technical documentation 4 Original notice - T2.10


General characteristics

Direct current and brushless 24 VDC 24 VDC (+ /- 10 %) – ripple ratio < 10 %


Insulation class / Rated ambient temperature
A / 40°C
(UL Certified)
Rated current (UL Certified) 1.7 A
Continuous 100%
Operation at 25°C 1440 starts / hour maxi
Intermittent Minimum duty cycle = 1 s ON / 1,5 s OFF
ED = ON / (ON+OFF) ≤ 40 %
ELECTROMECANICAL

Brake Dynamic braking


Protection index IP54 (IP65, contact us)
Cable length 300 mm with M8 connector – 5 pins
Against overload by integrated thermistor
Against polarity reversal 0-24VDC (integrated LED)
Current limitation within the circuit board
Protection Integrated fuse 5A
Thermal proctection (>95°C for the circuit board)
Protection against under supply
Protection against induced voltage
0 / 40 °C - no condensation - or corrosive or explosive atmos-
Environment phere
Vibrations < 0,5 G
Sound level ≈ 54 dB nominal 1 metre away
Speed code 17 30 60 100
Reduction ratio 1/44,97 1/26,67 1/12,65 1/7,5
Start / Stop (input current 7,3 mA to 24V)
CONTROL

Inversion of transfer direction (input current 7,3 mA à 24V)


Circuit board functions Constant torque speed variation
Speed variation by injection of external voltage 0-10VDC or by
fixed resistor.

PM500XE SERIE Technical documentation 5 Original notice - T2.10


Shaft and flange Plain hexagonal • Smooth hexagonal 11.1 mm shaft or M12 threaded
motor side : • Heat-treated and phosphated steel shaft
• Zamac (zinc, aluminium and magnesium alloy) flange

Threaded hexagonal

• Smooth hexagonal 11.1mm shaft with spring, 12 mm M8


Shaft and flange Hexagonal spring loaded
threaded flat metal strip
free side :
• Heat-treated and phosphated steel shaft
• Zamac (zinc, aluminium and magnesium alloy) flange
Set screw

Zinc plated steel • Tube in precision cold drawn steel, ST37-2 quality, outer diam.
Tube : 50 mm
• Zinc-coated or stainless steel (304L)

Stainless steel
MECANICHAL

Pulleys for :
Ribbed • Ribbed belts,8 teeth, Zamac (zinc, aluminium and
Pulleys : magnesium alloy)
• Round belts, diam. 4 or 5 mm with smooth
• Hexagonal shaft with spring or M8 threaded shaft
Grooves

• Grooves in different positions from 33 to 300 mm from the edge


Grooves : of the tube
• Depth 5,8mm
Grooves
• Rounded belts Ø 4 or 5 mm

• Conical plastic sleeve (PP) for inner radius (Ri) 800 or 850 mm
Tapered
Sleeve :
• Grey PVC sleeve thickness 2 or 3 mm (~68 ShA),
Black anti-static in option
PVC

• Polymerized polyurethane coating, thickness 3 mm,


90 ShA, grey
Polyurethane
Lagging :

• Natural hot vulcanized rubber coating, thickness 3 mm,


Natural rubber / nitrile 60-65 ShA

PM500XE SERIE Technical documentation 6 Original notice - T2.10


Structure and description

Tube Noise muffler Endcap with double


bearing at motor end
Shaft at free end
Circuit board Shaft
at motor end

Planetary Motor Noise muffler Power cable


gear unit
Endcap with double Drive wheel
bearing at free end
Hall effect sensor

Applications

STOP STOP

Zero pressure 90° transfer Curve Bifurcation / Merge


accumulation (ZPA)

Gate Floor conveyor Acceleration / Deceleration Jogging


(lateral alignment)

PM500XE SERIE Technical documentation 7 Original notice - T2.10


3 - Transfer capacity
Driven by ribbed belts

PM500XE 17m/min avec 9 rouleaux libres par courroie Poly V PM500XE 30m/min avec 9 rouleaux libres par courroie Poly V

PM500XE 17m/min PM500XE 30m/min


350 250
300
200
250
(Kg)

(Kg)
(kg)

(kg)

Plastique 150 Plasti


200
la charge

la charge

U=0.03 U=0.0
weight

Loaddeweight

150 Carton 100 Carto


U=0.06 U=0.0
Poids de

100
Load

50
Poids

50
0 0
0 25 50 75 100 0 25 50 75 100
PM500FE 15m/min avec CBM-105 entrainant 9 rouleaux libres par
Duty cycle
Facteur (%) (%)
de marche courroie Poly V Duty cycle
Facteur (%) (%)
de marche

PM500XE 60m/min avec 9 rouleaux libres par courroie Poly V


800
700
PM500XE 60m/min
600
• Load to transport
Poids de la charge (Kg)

100
500
90
400
Plastic box (µ = 0,03)
Plastique
80 U=0.03
70 300 Cardboard box (µ = 0,06)
Carton
Poids de la charge (Kg)

Plastique
60 200
• 9 slave rollers driven by 1 motorized roller
U=0.06
Load weight (kg)

U=0.03
50 100
40 0 Carton
30 0 25 50 75 These
U=0.06
100 curves are given as a guide. Transfer capacity
20
10
Facteur de marche (%) depends on the nature and quality of the transported
0 load, the belt tension, the quality of the bearings, the
0 25 50 75 100
Duty cycle (%) (%)
nature of the sleeves, the ambient temperature...
Facteur de marche

PM500XE SERIE Technical documentation 8 Original notice - T2.10


Stopping distance according to the weight and type of load being conveyed

75 mm pitch, 10 free rollers


Stopping distance driven by one PM500XE drive roller - 60m/min
Cardboard box : 380mm x 560 mm
Plastic box : 390mm x 590 mm

Driven by round belts ø5mm

PM500XEXE-60m/min
60m/min - Colis -enCardboard
carton box Stopping distance
PM500XE 60m/min - Plastic box
Stopping distance
XE-60m/min - Colis en plastique
220 400
60m/min 60m/min
200 55m/min 350
180
55m/min
160 60m/min 300
140 55m/min 60m
250
(mm)

120 40m/min 40m/min 55m


(mm)

30m/min 200 40m


100
20m/min 40m/min 30m
80 30m/min 10m/min 150 20m
60 20m/min 30m/min 10m
40 100
20 10m/min 20m/min
50
0 10m/min
0 10 20 30 40 50 (kg) 0
0 10 20 30 40 50
Kg (Load) (
Kg (Load)

Driven by ribbed belts

PM500XE 60m/min - Cardboard box PM500XE 60m/min - Plastic box


Stopping distance XE-60m/min - Colis en carton Stopping distance XE-60m/min - Colis en plastique
400
220
200 350 60m/min
180 55m/min
300
160 60m/min
55m/min 60m/min 60m
140 250
55m/min 55m
(mm)

120
(mm)

40m/min 200 40m


100 30m/min 40m/min 30m
40m/min 20m/min 150 20m
80
30m/min
10m/min 30m/min 10m
60 100
40 20m/min 20m/min
50
20 10m/min 10m/min
0 0
0 10 20 30 40 50 (kg) 0 10 20 30 40 50 (
Kg (Load) Kg (Load)

PM500XE SERIE Technical documentation 9 Original notice - T2.10


4 - Technical datas according to speed code
Speed code 17

V Tangential force
Speed selection Torque (Nm) Current (A) Rated Rated
(m/min) (N)
Output Input
By resistor Via external (W) (W)
No load Rated Starting Nominal Starting No load Nominal Starting
(Ω) voltage (V)
17,4 ≥ 9,1K 9,65 ± 0,35 70,0 1,75 0,5 1,7 31 42
15,9 6,2K 8,5 ± 0,2 76,0 1,90 0,5 1,7 30 42
13,0 4,3K 7,5 ± 0,2 91,2 2,28 0,4 1,7 30 42
11,6 3,3K 6,5 ± 0,2 97,3 2,43 0,4 1,7 28 41
10,1 2,2K 5,5 ± 0,2 106,5 2,66 0,3 1,7 27 40
264,6 6,62 2,0
8,7 1,8K 4,5 ± 0,2 112,5 2,81 0,3 1,6 23 36
7,0 1,2K 3,5 ± 0,2 121,7 3,04 0,3 1,5 17 30
5,8 0,75K 2,5 ± 0,2 130,8 3,27 0,3 1,5 17 30
4,3 0,43K 1,5 ± 0,2 139,9 3,50 0,2 1,3 14 29
2,9 ≤ 0,12K 0,45 ± 0,45 146,0 3,65 0,2 1,2 10 26

Ambient temperature at 25°C

ML)Nominal speed:
PM500XE( 17
20 2.50
Speed vs Tangential force
18 Current vs Tangential force
17.4m/min
16 2.00
17.4m/min

14

11.6m/min 7m/min
12 1.50
Speed [m/min]

Current [A]
10
Rated speed area 11.6m/min

8 1.00
7m/min

6
2.9m/min
4 0.50
2.9m/min

0 0.00
0 50 100 150 200 250 300

Tangential force [N]

PM500XE SERIE Technical documentation 10 Original notice - T2.10


Speed code 30

V Tangential force
Speed selection Torque (Nm) Current (A) Rated Rated
(m/min) (N)
Output Input
By resistor Via external (W) (W)
No load Rated Starting Nominal Starting No load Nominal Starting
(Ω) voltage (V)
29,3 ≥ 9,1K 9,65 ± 0,35 47,2 1,18 0,5 1,7 31 42
26,8 6,2K 8,5 ± 0,2 51,3 1,28 0,5 1,7 30 42
22,0 4,3K 7,5 ± 0,2 61,5 1,54 0,4 1,7 30 42
19,5 3,3K 6,5 ± 0,2 65,6 1,64 0,4 1,7 28 41
17,1 2,2K 5,5 ± 0,2 71,8 1,79 0,3 1,7 27 40
178,4 4,46 2,0
14,6 1,8K 4,5 ± 0,2 75,9 1,90 0,3 1,6 23 36
11,8 1,2K 3,5 ± 0,2 82,0 2,05 0,3 1,5 17 30
9,8 0,75K 2,5 ± 0,2 88,2 2,20 0,3 1,5 17 30
7,3 0,43K 1,5 ± 0,2 94,3 2,36 0,2 1,3 14 29
4,9 ≤ 0,12K 0,45 ± 0,45 98,4 2,46 0,2 1,2 10 26

Ambient temperature at 25°C

ML)Nominal speed:
PM500XE( 30
35 2.50

Speed vs Tangential force


Current vs Tangential force
30
29.3m/min 2.00

25
29.3m/min

19.5m/min 1.50
Speed [m/min]

20 Current [A]

Rated speed area 19.5m/min


15
11.8m/min 1.00
11.8m/min

10
4.9m/min
0.50
4.9m/min
5

0 0.00
0 20 40 60 80 100 120 140 160 180 200

Tangential force [N]

PM500XE SERIE Technical documentation 11 Original notice - T2.10


Speed code 60

V Tangential force
Speed selection Torque (Nm) Current (A) Rated Rated
(m/min) (N)
Output Input
By resistor Via external (W) (W)
No load Rated Starting Nominal Starting No load Nominal Starting
(Ω) voltage (V)
61,7 ≥ 9,1K 9,65 ± 0,35 22,4 0,56 0,5 1,7 31 42
56,6 6,2K 8,5 ± 0,2 24,3 0,61 0,5 1,7 30 42
46,3 4,3K 7,5 ± 0,2 29,2 0,73 0,4 1,7 30 42
41,2 3,3K 6,5 ± 0,2 31,1 0,78 0,4 1,7 28 41
36,0 2,2K 5,5 ± 0,2 34,0 0,85 0,3 1,7 27 40
84,6 2,11 2,0
30,9 1,8K 4,5 ± 0,2 36,0 0,90 0,3 1,6 23 36
25,0 1,2K 3,5 ± 0,2 38,9 0,97 0,3 1,5 17 30
20,6 0,75K 2,5 ± 0,2 41,8 1,04 0,3 1,5 17 30
15,4 0,43K 1,5 ± 0,2 44,7 1,12 0,2 1,3 14 29
10,3 ≤ 0,12K 0,45 ± 0,45 46,7 1,17 0,2 1,2 10 26

Ambient temperature at 25°C

ML)Nominal speed:
PM500XE( 60
70 2.50
Speed vs Tangential force
61.7m/min
Current vs Tangential force
60
2.00
61.7m/min
50

41.2m/min 1.50
Speed [m/min]

40
Current [A]
41.2m/min
Rated speed area
25m/min
30
25m/min 1.00

20
10.3m/min
0.50
10.3m/min
10

0 0.00
0 10 20 30 40 50 60 70 80 90

Tangential force [N]

PM500XE SERIE Technical documentation 12 Original notice - T2.10


Speed code 100

V Tangential force
Speed selection Torque (Nm) Current (A) Rated Rated
(m/min) (N)
Output Input
By resistor Via external (W) (W)
No load Rated Starting Nominal Starting No load Nominal Starting
(Ω) voltage (V)
104,1 ≥ 9,1K 9,65 ± 0,35 15,1 0,38 0,5 1,7 31 42
95,4 6,2K 8,5 ± 0,2 16,4 0,41 0,5 1,7 30 42
78,1 4,3K 7,5 ± 0,2 19,7 0,49 0,4 1,7 30 42
69,4 3,3K 6,5 ± 0,2 21,0 0,52 0,4 1,7 28 41
60,7 2,2K 5,5 ± 0,2 22,9 0,57 0,3 1,7 27 40
57,0 1,42 2,0
52,0 1,8K 4,5 ± 0,2 24,2 0,61 0,3 1,6 23 36
42,1 1,2K 3,5 ± 0,2 26,2 0,66 0,3 1,5 17 30
34,7 0,75K 2,5 ± 0,2 28,2 0,70 0,3 1,5 17 30
26,0 0,43K 1,5 ± 0,2 30,1 0,75 0,2 1,3 14 29
17,3 ≤ 0,12K 0,45 ± 0,45 31,4 0,79 0,2 1,2 10 26

Ambient temperature at 25°C

ML)Nominal speed:
PM500XE( 100
120 2.50
Speed vs Tangential force
104.1m/min Current vs Tangential force
100
2.00

104.1m/min
80

69.4m/min 1.50
Speed [m/min]

Current [A]
60
Rated speed area 69.4m/min
42.1m/min
1.00
42.1m/min
40

17.3m/min
0.50
20
17.3m/min

0 0.00
0 10 20 30 40 50 60

Tangential force [N]

PM500XE SERIE Technical documentation 13 Original notice - T2.10


5 - Presentation of the different fixing options
Free side fixing Motor side fixing

Threaded hexagonal shaft


M12
Ref : A-071-G / A-081-G
(optional)

Ref : AM-FE-F / AM-FE-A


(obligatory)

Screw M8 x 14
Ref : SP-M8-14
(obligatory)
Hexagonal plain shaft
11,1mm

Ref : A-071-G / A-081-G


Ref : A-071-G / A-081-G (obligatory)
(optional)

Threaded hexagonal shaft


Ref : C-071 / C-081
(optional)

Ref : AM-FE-F / AM-FE-A


(obligatory)

Screw M8 x 14
Ref : SP-M8-14
(obligatory)
Hexagonal plain shaft
11,1mm

Ref : C-071 / C-081


(optional) Ref : C-071 / C-081
(obligatory)

PM500XE SERIE Technical documentation 14 Original notice - T2.10


Ref : FEY02
49 21,50
40
49 33

18,80
40 11,1
33

12,82 8,60
Note :

12,8
11,1

10
22
10

22
Nut ref. FEY02 should be
used with the claw plate
ref. P-0B1 or P-0C1.

1,5
3

1,5

P-0B1 + FEY02
Ref : P-0B1 Ref : P-0C1
P-0C1 + FEY02

16 16
9 9
12,1 3 3

M5 M5

12,1
60

60
51

51
45

45
Ø8

Ø8
Ø 5,3 Ø 5,3
1,5 1,5
34 34
46 46

Ref : A-071-G Ref : A-081-G


2 nuts M5 2 cruciform bolts M5x15 2 nuts M5 2 cruciform bolts M5x15

2 spring washers M5 2 spring washers M5

16 16
9 9
9
9

44

35
44

30
30
35

3
5,
5,3

36 3
3
36
46
46

Ref : C-071 Ref : C-081

2 nuts M5 2 cruciform bolts M5x15 2 nuts M5 2 cruciform bolts M5x15

2 spring washers M5 2 spring washers M5

PM500XE SERIE Technical documentation 15 Original notice - T2.10


6 - Dimensional characteristics
Grooved tube - Hexagonal spring loaded shaft on free end
PM500XE - Hexagonal threaded shaft motor side and hexagonal spring loaded shaft on free end

or
Ref. C-071
Ref. C-081
(OPTION)

PM500XE - Hexagonal plain shaft motor side and hexagonal spring loaded shaft on free end

or or
Ref. C-071 Ref. C-071
Ref. C-081 Ref. C-081
(OPTION)

Dimension PM500XE

Tube with several grooves


Speed Dimension (B) Tube length (L) Grooves
code mini ≤ B ≤ max mini ≤ L ≤ max G0 mini G1 mini G2 mini G1 + G2 max
17 317+G1+G2 ≤ B ≤ 1213 304+G1+G2 ≤ L ≤ 1200 Steel tube : Depth 5,8mm
30 290+G1+G2 ≤ B ≤ 1213 277+G1+G2 ≤ L ≤ 1200 ≥ 41 ≥ 33 ≥ 22 ≤ 300
60 294+G1+G2 ≤ B ≤ 1213 281+G1+G2 ≤ L ≤ 1200 Stainless steel tube* : Depth 5,2mm
100 267+G1+G2 ≤ B ≤ 1213 254+G1+G2 ≤ L ≤ 1200 ≥ 41 ≥ 33 ≥ 30 ≤ 300

! For a single groove G2=0.


! *Stainless steel tube : For IP54 version
Weight / Static load / Axial force
Tube length 350 400 500 600 700 800 900 1000 1100 1200
17 m/min 2,8 2,9 3,1 3,3 3,4 3,6 3,7 3,9 4,1 4,2
Weight
30 / 60m/min 2,6 2,7 2,9 3,0 3,2 3,4 3,5 3,7 3,9 4,0
(Kg)
100 m/min 2,2 2,3 2,4 2,6 2,8 2,9 3,1 3,3 3,4 3,6
Static load (Kg) 65 55 45 35 30 25 20 20 15 10
Axial force max (N) 290

PM500XE SERIE Technical documentation 16 Original notice - T2.10


Grooved tube - M8 female threaded shaft with screw on free end

PM500XE - Hexagonal threaded shaft motor side and M8 female threaded shaft with screw on free end

PM500XE - Hexagonal plain shaft motor side and M8 threaded shaft with screw on free end

or
Ref. C-071
Ref. C-081

Dimensions PM500XE
Tube with grooves
Grooves for steel tube
Speed Dimension (B) Tube length (L)
Depth = 5,8mm
code
mini ≤ B ≤ max mini ≤ L ≤ max G0 mini G1 mini G2 mini G1 + G2 max
17 319+G1+G2 ≤ B ≤ 1215 304+G1+G2 ≤ L ≤ 1200 Steel tube : Depth 5,8mm
30 292+G1+G2 ≤ B ≤ 1215 277+G1+G2 ≤ L ≤ 1200 ≥ 43 ≥ 33 ≥ 22 ≤ 300
60 296+G1+G2 ≤ B ≤ 1215 281+G1+G2 ≤ L ≤ 1200 Stainless steel tube* : Depth 5,2mm
100 269+G1+G2 ≤ B ≤ 1215 254+G1+G2 ≤ L ≤ 1200 ≥ 43 ≥ 33 ≥ 30 ≤ 300
! For a single groove G2=0.
! *Stainless steel tube : For IP54 version

Weight / Static load / Axial force


Tube length 350 400 500 600 700 800 900 1000 1100 1200
17 m/min 2,8 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,1 4,2
Weight
30 / 60m/min 2,6 2,7 2,9 3,0 3,2 3,4 3,5 3,7 3,8 4,0
(Kg)
100 m/min 2,2 2,3 2,4 2,6 2,8 2,9 3,1 3,3 3,4 3,6
Static load (Kg) 65 55 45 35 30 25 20 20 15 10
Axial force max (N) 290

PM500XE SERIE Technical documentation 17 Original notice - T2.10


Roller with pulley for ribbed belt - Hexagonal spring loaded shaft on free end

PM500XE - Hexagonal threaded shaft motor side and hexagonal spring loaded shaft on free end

or
Ref. C-071
Ref. C-081
(OPTION)

PM500XE - Hexagonal plain shaft motor side and hexagonal spring loaded shaft on free end

or or
Ref. C-071 Ref. C-071
Ref. C-081 Ref. C-081
(OPTION)

Dimensions PM500XE
Steel and stainless steel tube
Dimension (B) Tube length (L)
Speed code
mini ≤ B ≤ max mini ≤ L ≤ max
17 379 ≤ B ≤ 1239 340 ≤ L ≤ 1200
30 352 ≤ B ≤ 1239 313 ≤ L ≤ 1200
60 355 ≤ B ≤ 1239 316 ≤ L ≤ 1200
100 329 ≤ B ≤ 1239 290 ≤ L ≤ 1200

Weight / Static load / Axial force


Tube length 300 400 500 600 700 800 900 1000 1100 1200
17 m/min 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,1 4,2 4,4
Weight
30 / 60m/min 2,7 2,9 3,0 3,2 3,4 3,5 3,7 3,9 4,0 4,2
(Kg)
100 m/min 2,3 2,4 2,6 2,8 2,9 3,1 3,3 3,4 3,6 3,7
Static load (Kg) 65 55 45 35 30 25 20 20 15 10
Axial force max (N) 290

PM500XE SERIE Technical documentation 18 Original notice - T2.10


Roller with pulley for ribbed belt - M8 female threaded shaft with screw on free end
PM500XE - Hexagonal threaded shaft motor side and M8 female threaded shaft with screw on free end

PM500XE - Hexagonal plain shaft motor side and M8 female threaded shaft with screw on free end

or
Ref. C-071
Ref. C-081
(OPTION)

Dimensions PM500XE
Steel and stainless steel tube
Dimension (B) Tube length (L)
Speed code
mini ≤ B ≤ max mini ≤ L ≤ max
17 370 ≤ B ≤ 1241 329 ≤ L ≤ 1200
30 343 ≤ B ≤ 1241 302 ≤ L ≤ 1200
60 346 ≤ B ≤ 1241 305 ≤ L ≤ 1200
100 319 ≤ B ≤ 1241 278 ≤ L ≤ 1200

Weight / Static load / Axial force


Tube length 300 400 500 600 700 800 900 1000 1100 1200
17 m/min 2,9 3,0 3,2 3,3 3,5 3,7 3,8 4,0 4,2 4,3
Weight
30 / 60m/min 2,7 2,8 3,0 3,1 3,3 3,5 3,6 3,8 4,0 4,1
(Kg)
100 m/min 2,2 2,4 2,5 2,7 2,9 3,0 3,2 3,4 3,5 3,7
Static load (Kg) 65 55 45 35 30 25 20 20 15 10
Axial force max (N) 290

PM500XE SERIE Technical documentation 19 Original notice - T2.10


Roller with pulley for round belt - Hexagonal spring loaded shaft on free end

PM500XE - Hexagonal threaded shaft motor side and hexagonal spring loaded shafton free end

or
Ref. C-071
Ref. C-081
(OPTION)

PM500XE - Hexagonal plain shaft motor side and hexagonal spring loaded shafton free end

or
Ref. C-071 or
Ref. C-081 Ref. C-071
(OPTION) Ref. C-081

Dimensions PM500XE

Dimension (B) Tube length (L)


Speed code
mini ≤ B ≤ max mini ≤ L ≤ max
17 401 ≤ B ≤ 1241 360 ≤ L ≤ 1200
30 381 ≤ B ≤ 1241 340 ≤ L ≤ 1200
60 381 ≤ B ≤ 1241 340 ≤ L ≤ 1200
100 348 ≤ B ≤ 1241 307 ≤ L ≤ 1200

Weight / Static load / Axial force


Tube length 300 400 500 600 700 800 900 1000 1100 1200
17m/min 2,8 3,1 3,2 3,4 3,6 3,7 3,9 4,1 4,2 4,4
Weight 30m/min 2,5 2,9 3,0 3,2 3,4 3,5 3,7 3,8 4,0 4,2
(Kg) 60m/min 2,6 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,0 4,2
100m/min 2,4 2,7 2,8 3,0 3,2 3,3 3,5 3,7 3,8 4,0
Static load 65 55 45 35 30 25 20 20 15 10
Axial force max (N) 290

PM500XE SERIE Technical documentation 20 Original notice - T2.10


Roller with pulley for round belt - M8 female threaded shaft with screw on free end

PM500XE - Hexagonal threaded shaft motor side and M8 female threaded shaft with screw on free end

M8 bolt
(Vis M8)

PM500XE - Hexagonal plain shaft motor side and M8 female threaded shaft with screw on free end

M8 bolt
(Vis M8)

or
Ref. C-071
Ref. C-081
(OPTION)

Dimensions PM500XE

Dimension (B) Tube length (L)


Speed code
mini ≤ B ≤ max mini ≤ L ≤ max
17 390 ≤ B ≤ 1240 350 ≤ L ≤ 1200
30 370 ≤ B ≤ 1240 330 ≤ L ≤ 1200
60 370 ≤ B ≤ 1240 330 ≤ L ≤ 1200
100 336 ≤ B ≤ 1240 296 ≤ L ≤ 1200

Weight / Static load / Axial force


Tube length 300 400 500 600 700 800 900 1000 1100 1200
17m/min 2,8 3,0 3,2 3,3 3,5 3,7 3,8 4,0 4,2 4,3
Weight 30m/min 2,6 2,8 3,0 3,1 3,3 3,4 3,6 3,8 3,9 4,1
(Kg) 60m/min 2,7 2,8 3,0 3,2 3,3 3,5 3,6 3,8 4,0 4,1
100m/min 2,4 2,7 2,8 3,0 3,2 3,3 3,5 3,7 3,8 4,0
Static load 65 55 45 35 30 25 20 20 15 10
Axial force max (N) 290

PM500XE SERIE Technical documentation 21 Original notice - T2.10


Roller without drive - Hexagonal spring loaded shaft on free end

PM500XE - Hexagonal threaded shaft motor side and hexagonal spring loaded shaft on free end

or
Ref. C-071
Ref. C-081
(OPTION)

PM500XE - Hexagonal plain shaft motor side and exagonal spring loaded shaft on free end

or
Ref. C-071
or Ref. C-081
Ref. C-071
Ref. C-081
(OPTION)

Dimensions PM500XE

Steel and stainless steel tube


Dimension (B) Tube length (L)
Speed code
mini ≤ B ≤ max mini ≤ L ≤ max
17 353 ≤ B ≤ 1213 340 ≤ L ≤ 1200
30 326 ≤ B ≤ 1213 313 ≤ L ≤ 1200
60 329 ≤ B ≤ 1213 316 ≤ L ≤ 1200
100 303 ≤ B ≤ 1213 290 ≤ L ≤ 1200

Weight / Static load / Axial force


Tube length 300 400 500 600 700 800 900 1000 1100 1200
17 m/min 2,8 2,9 3,1 3,3 3,4 3,6 3,7 3,9 4,1 4,2
Weight
30 / 60m/min 2,6 2,7 2,9 3,0 3,2 3,4 3,5 3,7 3,9 4,0
(Kg)
100 m/min 2,1 2,3 2,4 2,6 2,8 2,9 3,1 3,3 3,4 3,6
Static load (Kg) 65 55 45 35 30 25 20 20 15 10
Axial force max (N) 290

PM500XE SERIE Technical documentation 22 Original notice - T2.10


Roller without drive - M8 female threaded shaft with screw on free end

PM500XE - Hexagonal threaded shaft motor side and M8 female threaded shaft with screw on free end

PM500XE - Hexagonal plain shaft motor side and M8 female threaded shaft with screw on free end

or
Ref. C-071
Ref. C-081

Dimensions PM500XE
Steel and stainless steel tube
Dimension (B) Tube length (L)
Speed code
mini ≤ B ≤ max mini ≤ L ≤ max
17 344 ≤ B ≤ 1215 329 ≤ L ≤ 1200
30 317 ≤ B ≤ 1215 302 ≤ L ≤ 1200
60 320 ≤ B ≤ 1215 305 ≤ L ≤ 1200
100 293 ≤ B ≤ 1215 278 ≤ L ≤ 1200

Weight / Static load / Axial force


Tube length 300 400 500 600 700 800 900 1000 1100 1200
17 m/min 2,8 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,1 4,2
Weight
30 / 60m/min 2,6 2,7 2,9 3,0 3,2 3,4 3,5 3,7 3,8 4,0
(Kg)
100 m/min 2,1 2,3 2,4 2,6 2,8 2,9 3,1 3,3 3,4 3,6
Static load (Kg) 65 55 45 35 30 25 20 20 15 10
Effort axial (max N) 290

PM500XE SERIE Technical documentation 23 Original notice - T2.10


7 - Dimensional characteristics - Curve
Conical roller with grooved tube - Ri = 800mm

PM500XE - Hexagonal plain shaft motor side and hexagonal spring loaded shaft on free end

Sd≥0

Dimensions PM500XE - Inner radius of curvature (Ri) : 800mm


Steel tube
Grooves for steel tube
Dimension (B) Tube length (L)
Speed Depth = 5,8mm Tapered sleeve
code G0 G1 G2 G1 + G2 length
mini ≤ B ≤ max mini ≤ L ≤ max
mini mini mini max
17 317+G1+G2 ≤ B ≤ 1213 304+G1+G2 ≤ L ≤ 1200
30 290+G1+G2 ≤ B ≤ 1213 277+G1+G2 ≤ L ≤ 1200 200, 300, 400, 500,
≥ 41 ≥ 33 ≥ 22 ≤ 300
60 294+G1+G2 ≤ B ≤ 1213 281+G1+G2 ≤ L ≤ 1200 600, 700, 800, 900
100 267+G1+G2 ≤ B ≤ 1213 254+G1+G2 ≤ L ≤ 1200

Stainless steel tube


Grooves for stainless steel tube*
Dimension (B) Tube length (L)
Speed Depth = 5,2mm Tapered sleeve
code G0 G1 G2 G1 + G2 length
mini ≤ B ≤ max mini ≤ L ≤ max
mini mini mini max
17 317+G1+G2 ≤ B ≤ 1213 304+G1+G2 ≤ L ≤ 1200
30 290+G1+G2≤ B ≤ 1213 277+G1+G2 ≤ L ≤ 1200 200, 300, 400, 500,
≥ 41 ≥ 33 ≥ 30 ≤ 300
60 294+G1+G2≤ B ≤ 1213 281+G1+G2 ≤ L ≤ 1200 600, 700, 800, 900
100 267+G1+G2 ≤ B ≤ 1213 254+G1+G2 ≤ L ≤ 1200
! *Stainless steel tube : For IP54 version
Additional weight
Sleeve length 200 300 400 500 600 700 800 900
Additional weight (kg) 0,1 0,2 0,3 0,4 0,5 0,6 0,8 0,9
Max load to be conveyed (Kg) 50

! For a single groove G2=0.

PM500XE SERIE Technical documentation 24 Original notice - T2.10


Conical roller with pulley for ribbed belt - Ri = 800mm

PM500XE - Hexagonal plain shaft motor side and hexagonal spring loaded shaft on free end

Sd

Sd≥0

Dimensions PM500XE - Inner radius of curvature (Ri) : 800mm

Steel and stainless steel tube


Dimension (B) Tube length (L) Tapered sleeve
Speed code
mini ≤ B ≤ max mini ≤ L ≤ max length
17 379 ≤ B ≤ 1239 340 ≤ L ≤ 1200
30 352 ≤ B ≤ 1239 313 ≤ L ≤ 1200 200, 300, 400, 500,
60 355 ≤ B ≤ 1239 316 ≤ L ≤ 1200 600, 700, 800, 900
100 329 ≤ B ≤ 1239 290 ≤ L ≤ 1200

Additional weight
Sleeve length 200 300 400 500 600 700 800 900
Additional weight (kg) 0,1 0,2 0,3 0,4 0,5 0,6 0,8 0,9
Max load to be conveyed (Kg) 50

! For the curve, it is advisable to:


- do not exceed 5 ° between the rollers
- use a 3 rib belt to ensure stability on the pulley

PM500XE SERIE Technical documentation 25 Original notice - T2.10


Conical roller with pulley for round belt - Ri = 800mm

PM500XE - Hexagonal plain shaft motor side and hexagonal spring loaded shaft on free end

Dimensions PM500XE - Inner radius of curvature (Ri): 800 mm

Dimension (B) Tube length (L) Tapered sleeve


Speed code
mini ≤ B ≤ max mini ≤ L ≤ max length (l)
17 401 ≤ B ≤ 1241 360 ≤ L ≤ 1200
30 381 ≤ B ≤ 1241 340 ≤ L ≤ 1200 200, 300, 400, 500,
60 381 ≤ B ≤ 1241 340 ≤ L ≤ 1200 600, 700, 800, 900
100 348 ≤ B ≤ 1241 307 ≤ L ≤ 1200

Additional weight
Sleeve length 200 300 400 500 600 700 800 900
Additional weight(kg) 0,1 0,2 0,3 0,4 0,5 0,6 0,8 0,9
Max load to be conveyed (kg) 50

PM500XE SERIE Technical documentation 26 Original notice - T2.10


Conical roller with grooved tube - Ri = 850mm

PM500XE - Hexagonal plain shaft motor side and hexagonal spring loaded shaft on free end

Sd≥10

Dimensions PM500XE - Inner radius of curvature (Ri) : 850mm

Steel tube
Grooves for steel tube
Dimension (B) Tube length (L)
Speed Depth = 5,8mm Tapered sleeve
code G0 G1 G2 G1 + G2 length
mini ≤ B ≤ max mini ≤ L ≤ max
mini mini mini max
17 317+G1+G2 ≤ B ≤ 1213 304+G1+G2 ≤ L ≤ 1200
30 290+G1+G2 ≤ B ≤ 1213 277+G1+G2 ≤ L ≤ 1200 150, 250, 350, 450,
≥ 41 ≥ 33 ≥ 22 ≤ 300
60 294+G1+G2 ≤ B ≤ 1213 281+G1+G2 ≤ L ≤ 1200 550, 650, 750, 850
100 267+G1+G2 ≤ B ≤ 1213 254+G1+G2 ≤ L ≤ 1200

Stainless steel tube


Grooves for stainless steel tube*
Dimension (B) Tube length (L)
Speed Depth = 5,2mm Tapered sleeve
code G0 G1 G2 G1 + G2 length
mini ≤ B ≤ max mini ≤ L ≤ max
mini mini mini max
17 317+G1+G2 ≤ B ≤ 1213 304+G1+G2 ≤ L ≤ 1200
30 290+G1+G2 ≤ B ≤ 1213 277+G1+G2 ≤ L ≤ 1200 150, 250, 350, 450,
≥ 41 ≥ 33 ≥ 30 ≤ 300
60 294+G1+G2 ≤ B ≤ 1213 281+G1+G2 ≤ L ≤ 1200 550, 650, 750, 850
100 267+G1+G2 ≤ B ≤ 1213 254+G1+G2 ≤ L ≤ 1200

! *Stainless steel tube : For IP54 version


Additional weight
Sleeve length 150 250 350 450 550 650 750 850
Additional weight (kg) 0,1 0,2 0,2 0,3 0,5 0,6 0,7 0,9
Max load to be conveyed (Kg) 50

! For a single groove G2=0.

PM500XE SERIE Technical documentation 27 Original notice - T2.10


Conical roller with pulley for ribbed belt - Ri = 850mm

PM500XE - Hexagonal plain shaft motor side and hexagonal spring loaded shaft on free end

Sd

Sd≥0

Dimensions PM500XE - Inner radius of curvature (Ri) : 850mm

Steel and stainless steel tube


Dimension (B) Tube length (L) Tapered sleeve
Speed code
mini ≤ B ≤ max mini ≤ L ≤ max length
17 379 ≤ B ≤ 1239 340 ≤ L ≤ 1200
30 352 ≤ B ≤ 1239 313 ≤ L ≤ 1200 150, 250, 350, 450,
60 355 ≤ B ≤ 1239 316 ≤ L ≤ 1200 550, 650, 750, 850
100 329 ≤ B ≤ 1239 290 ≤ L ≤ 1200

Additional weight
Sleeve length 150 250 350 450 550 650 750 850
Additional weight (kg) 0,1 0,2 0,2 0,3 0,5 0,6 0,7 0,8
Max load to be conveyed (Kg) 50

! For the curve, it is advisable to:


- do not exceed 5 ° between the rollers
- use a 3 rib belt to ensure stability on the pulley

PM500XE SERIE Technical documentation 28 Original notice - T2.10


Conical roller with pulley for round belt - Ri = 850mm

PM500XE - Hexagonal plain shaft motor side and hexagonal spring loaded shaft on free end

Sd

Dimensions PM500XE - Inner radius of curvature (Ri): 850 mm

Dimension (B) Tube length (L) Tapered sleeve


Speed code
mini ≤ B ≤ max mini ≤ L ≤ max length (l)
17 401 ≤ B ≤ 1241 360 ≤ L ≤ 1200
30 381 ≤ B ≤ 1241 340 ≤ L ≤ 1200 150, 250, 350, 450,
60 381 ≤ B ≤ 1241 340 ≤ L ≤ 1200 550, 650, 750, 850
100 348 ≤ B ≤ 1241 307 ≤ L ≤ 1200

Additional weight
Sleeve length 150 250 350 450 550 650 750 850
Additional weight(kg) 0,1 0,2 0,2 0,3 0,5 0,6 0,7 0,9
Max load to be conveyed (kg) 50

PM500XE SERIE Technical documentation 29 Original notice - T2.10


8 - Dimensional characteritics - miscellaneous
PVC sleeve
For conveying a fragile load or to lower the sound level
Sleeved by compressed air
Anti-static option
Thickness D (mm)
L (mm) Ø (mm) Hardness
(mm) (±1mm)
2 54
≤1200 50 ~68 shore A
3 56

Cylindrical tube

Thickness D (mm)
L (mm) Ø (mm) SL (mm)
(mm) (±1mm)
2 54
≤1200 50 10
3 56

Grooves tube

Coated in natural rubber, nitrile rubber and polyurethane

Material Characteritics Hardness Thickness


(ShA) (mm)
It improves the adherence of the products conveyed
Natural rubber and reduces noise.
Do not use in contact with hydrocarbon, oil or grease. 60~65
3
Exceptional resistance in the presence of hydrocarbon,
Nitrile rubber
oil and grease.
Polyurethane High resistance to abrasion, tearing and oil. 90

L (mm) Ø (mm) D (mm)


≤1000 50 56

Cylindrical tube

L (mm) Ø (mm) D (mm) SL (mm)


≤1000 50 56 10

Grooves tube

PM500XE SERIE Technical documentation 30 Original notice - T2.10


Crowned machining

L (mm) C (mm) Ø (mm) d (mm)


<600 60
50 49
600≤800 120
d

Tube in zinc-coated or stainless steel

L (mm) C (mm) Ø (mm) d (mm) D (mm)


<600 60
d

50 55 56
600≤800 120

Tube with natural rubber/polyurethane coating - thickness 3 mm

PM500XE SERIE Technical documentation 31 Original notice - T2.10


9 - Mounting on the frames

Mounting plate for plain 11.1 mm hexagonal shaft - FLAT ON TOP

Conveyor with hole Ø12,3mm or hexagonal 11,2mm

Plate
Reference A-071-G

16
9
12,1 3
Plate
M5
Reference C-071
16
9
60

51

45

Ø8

9
44

30
35

Ø 5,3
1,5 5,3
34
46
3
36

46

Mounting plate for plain 11.1 mm hexagonal shaft - ANGLE ON TOP

Conveyor with hole Ø12,3mm or hexagonal 11,2mm

Plate
Reference A-081-G

16
9
3 Plate
M5 Reference C-081
12,1

16
9
9
60

51

45

Ø8

44

35

30

3
5,
Ø 5,3
1,5
34
36 3
46
46

PM500XE SERIE Technical documentation 32 Original notice - T2.10


MoutingMOLLER
POWER plate for threaded
24 ® DC hexagonal shaft - FLAT ON TOP

Accessoires pour axe hexagonal leté


Conveyor with hole Ø12,3mm or hexagonal 11,2mm
Plaque à griffe P-0B1
POWER
Convoyeur avec perçage MOLLER
12,1 mm. ou
24 ® DC

Accessoires
49 pour axe hexagonal leté
40
33 P-0B1
Plaque à griffe 3
Ø12.8
Convoyeur avec perçage 12,1 mm. ou
21,50

18,80
11.1

10

22

49
40
33 8,60
1.5

3
Ø12.8
21,50 Reference Claw plate Washer Nut
AM-FE-F P-0B1 FSY02 FEY-02
Tightening torque : 30 Nm ±10%
18,80
11.1

10

22

Plaque à griffe P-0C1 8,60


ou
1.5

Convoyeur avec perçage 12,1 mm.


Mouting plate for threaded hexagonal shaft - ANGLE ON TOP
49
40
33
Conveyor
Plaque à with
griffehole Ø12,3mm
P-0C1 3 or hexagonal 11,2mm
11.1
Convoyeur avec perçage 12,1 mm. ou
21,50
Ø12.8

18,80
10

22

49
40
33 8,60
1.5

3
11.1
21,50
Ø12.8

18,80
10

22

8,60
Rondelle éventail
1.5

Convoyeur avec découpe hexagonale. Reference Claw plate Washer Nut


AM-FE-A P-0C1 FSY02 FEY-02
Tightening torque : 30 Nm ±10%

Rondelle éventail
M8 threaded fixed shaft
21,5

Convoyeur avec découpe


6,82 hexagonale.
18,75

19
Conveyor with holes ø8,4mm
21,5

Tightening torque
6,82
: 30 Nm ±10%
18,75

19

Bolt
Reference SP-M8-14

PM500XE SERIE Technical documentation 33 Original notice - T2.10


10 - Wiring and commands
Wiring
PM 500 XE (50XE) - PM 500 XP (50XP) - PM 605 XE (60XE) - PM 605 XP (60XP)
To connect a motorized roller serie PM500XE, it should be used a female connector M8 – 5 pins :
Sans adaptateur de vitesse Without speed adaptor
Ohne Geschwindigkeitsadapter sin adaptador de velocidad
P1 24 VDC Brown
P2 P2 P4P4
P2 CW/CCW White
P1 P3 P3 0 VDC Blue
P4 Start/Stop Black
(a)
P1 P5 P5 Speed variation Grey
Pin 1 Pin 2 Pin 3 P3 4
Pin Pin 5
P5
24 Vcc 24 VDC 0 Vcc 0 VDC Marche/Arrêt Run/Stop
Interface scheme (1)
ON OFF
24 VDC 24 VDC 0 VDC 0 VDC Stopp/Start Marcha/Paro
Außerver tragliches Dokument. Änderungen vorbehalten. © ITOH DENKI 01/2013

Variation de vitesse par tension externe (V) Speed variation via external voltage (V)
(1) Geschwindigkeitsregelung über externe Variación de velocidad por tensión externa (V)
Spannung (V)
Câble d’extension avec connecteur Optional 2m extension cable with M8
M8 x 5P x 2 mètres (en option) 5-pin connector.
(a)
Verlängerungskabel 2 Meter mit 5 poli- Cable de extensión con conector M8 x 5P x 2
gem M8-Stecker (als Option) metros (en opción)

Avec adaptateur de vitesse (b) With speed adaptor (b)


Mit Geschwindigkeitsadapter (b) con adaptador de velocidad (b)

11
6.2 K

(b) (c)

Pin 1P2 P4Pin 1 P2 P4


M8 - 5 pinsPin 2 Pin 2 M8 - 4 pins
P1 P3
female Pin 3 Pin 3 P1 P3 male
Pin 4 Pin 4
Pin 1 and 3 - 24VDC power Pin 5supplyRa
P5
The motorized roller is protected against reverse
Câble d’extension avec connecteur Optional
polarity 2m
0 toextension
24 VDC. cable with M8
M8 x 4P x 2 mètres (en option) 4-pin connector.
(c)
Verlängerungskabel
Pin P1 - 2Brown
Meterwire 24VDC Cable Itdeisextensión
mit 4- poli- con conector M8 x 4P x 2
recommended that a 24VDC switching power
gem M8-Stecker (als Option)
Pin P3 - Blue wire - 0V metros (en opción)
supply that can accept a 150% overcurrent for few
P1 PM 500milliseconds.
XE (50XE) PM 605 XE (60XE)
Ref. P3 Ra (K ohm) PM 500 XP (50XP) PM 605 XP (60XP)
V
code 17 code 60 code 17 code 60
(b) m/min m/min m/min m/min
n/a Pin 2 - Direction of9,3 - 10
rotation 17,4 61,7 21,0 74,7
BG20342-6k2 6,2 8,5 ± 0,2 15,9 56,6 19,2 68,5
BG20342-4k3 4,3 7,5 ± 0,2 13,0 46,3 15,7 56,0
BG20342-3k3 3,3 6,5 ± 0,2 11,6 41,2 2 CW/CCW14,0 49,8
P2
BG20342-2k2 2,2 5,5 ± 0,2 10,1 36,0 12,2 43,6
BG20342-1k8 1,8 4,5 ± 0,2 8,7 30,9 10,5 37,3
BG20342-1k2 Pin P21,2
- White wire
3,5- ±Direction
0,2 of 7,0
rotation 25,0 2 CW/CCW 8,5 30,3
BG20342-750 0,75 2,5 ± 0,2 5,8 20,6 7,0 24,9
BG20342-430 0,43 1,5 ± 0,1 4,3 15,4 5,3 18,7
Link 0 - 0,9 2,9 10,3 3,5 12,4

PM500XE SERIE Technical documentation 34 Original notice - T2.10


Pin 4 - Start / Stop
P4
4 Stop
Pin P4 - Black wire
4
Start

Pin 5 - Speed variation

Speed variation by injection of analogic external voltage 0-10VDC

Pin P5 - Grey wire - Speed variation 0~10VDC 5

Imperatively connect the 0V power of the motorized roller with 0V of 0-10V supply for speed
variation.

PM 500 XE (50XE) - PM 500 XP (50XP) - PM 605 XE (60XE) - PM 605 XP (60XP)


Sans adaptateur de vitesse
Speed variation with speedWithout speed adaptor
adaptator
Ohne Geschwindigkeitsadapter sin adaptador de velocidad
P2 P4

P1 P3

(a)
Motor side P5 Extension cable side
Pin 1 Pin 2 Pin 3 Pin 4 Pin 5
24 Vcc 24 VDC 0 Vcc 0 VDC Marche/Arrêt Run/Stop
(1)
ON OFF
24 VDC 24 VDC 0 VDC 0 VDC Stopp/Start Marcha/Paro
Außerver tragliches Dokument. Änderungen vorbehalten. © ITOH DENKI 01/2

Variation de vitesse par tension externe (V) Speed variation via external voltage (V)
(1) Geschwindigkeitsregelung über externe Variación de velocidad por tensión externa (V)
Spannung (V)
Speed adaptator PM500XE
Ref.
Câble d’extensionRa (KΩ)
avec connecteur Speed code 60
Optional Speed code 30
2m extension Speed code 17
cable with M8
NA
M8 x 5P x 2 mètresOpen
(en option) 61,7
5-pin connector. 29,2 17,4
(a)
BG20342-6K2
Verlängerungskabel6,22 Meter mit 5 poli- 56,6 26,8conector M8 x 5P x 15,9
Cable de extensión con 2
BG20342-4K3
gem M8-Stecker (als4,3Option) 46,3
metros (en opción) 21,9 13,0
BG20342-3K3 3,3 41,2 19,5 11,6
Avec adaptateur de vitesse (b) With speed adaptor (b)
BG20342-2K2 2,2
Mit Geschwindigkeitsadapter (b) 36,0 con adaptador17,0
de velocidad (b) 10,1
BG20342-1K8 1,8 30,9 14,6 8,7
7,0 11
6.2 K

BG20342-1K2 1,2 25,0 9,7


BG20342-750 0,75 20,6 7,3 5,8
(b) (c)
BG20342-430 0,43 15,4 4,9 4,3
NA P2Shuntée P4 Pin 1 10,3 Pin 1 P2 3,7 P4 2,9
M8 - 5 pins Pin 2 Pin 2 M8 - 4 pins
female P1 P3 Pin 3 Pin 3 P1 P3 male
Pin 4 Pin 4
P5 Pin 5 Ra
Câble d’extension avec connecteur Optional 2m extension cable with M8
PM500XEM8
SERIE
x 4P x 2Tmètres
echnical documentation
(en option) 354-pin connector. Original notice - T2.10
(c)
Verlängerungskabel 2 Meter mit 4 poli- Cable de extensión con conector M8 x 4P x 2
11 - Accessories
Ribbed belt

Pitch Pitch

Pitch between the rollers Number of teeth


(mm)
For pulley Ø43mm 2 3 4
53-56 Ref. 2PJ246-43 Ref. 3PJ246-43 Ref. 4PJ246-43
60-63 Ref. 2PJ256-43 Ref. 3PJ256-43 Ref. 4PJ256-43
64-65 Ref. 2PJ265-43 Ref. 3PJ265-43 Ref. 4PJ265-43
66-67 Ref. 2PJ270-43 Ref. 3PJ270-43 Ref. 4PJ270-43
71-72 Ref. 2PJ282-43 Ref. 3PJ282-43 Ref. 4PJ282-43
73-75 Ref. 2PJ286-43 Ref. 3PJ286-43 Ref. 4PJ286-43
76-78 Ref. 2PJ290-43 Ref. 3PJ290-43 Ref. 4PJ290-43

≤5
80-84 Ref. 2PJ302-43 Ref. 3PJ302-43 Ref. 4PJ302-43

°
87-91 Ref. 2PJ314-43 Ref. 3PJ314-43 Ref. 4PJ314-43
92-95 Ref. 2PJ316-43 Ref. 3PJ316-43 Ref. 4PJ316-43
97-101 Ref. 2PJ336-43 Ref. 3PJ336-43 Ref. 4PJ336-43
103-107 Ref. 2PJ346-43 Ref. 3PJ346-43 Ref. 4PJ346-43
115-118 Ref. 2PJ372-43 Ref. 3PJ372-43 Ref. 4PJ372-43
119-121 Ref. 2PJ376-43 Ref. 3PJ376-43 Ref. 4PJ376-43
123-128 Ref. 2PJ388-43 Ref. 3PJ388-43 Ref. 4PJ388-43
129-134 Ref. 2PJ416-43 Ref. 3PJ416-43 Ref. 4PJ416-43
142-147 Ref. 2PJ436-43 Ref. 3PJ436-43 Ref. 4PJ436-43
For the curve, it is advi-
sable to:
150-156 Ref. 2PJ442-43 Ref. 3PJ442-43 Ref. 4PJ442-43
- do not exceed 5 ° between
157-161 Ref. 2PJ456-43 Ref. 3PJ456-43 Ref. 4PJ456-43
the rollers
170-176 Ref. 2PJ486-43 Ref. 3PJ486-43 Ref. 4PJ486-43 - use a 3 rib belt to ensure
196-202 Ref. 2PJ536-43 Ref. 3PJ536-43 Ref. 4PJ536-43 stability on the pulley
208-215 Ref. 2PJ570-43 Ref. 3PJ570-43 Ref. 4PJ570-43

Do not use in the


presence of:
- Projection, oil mist
- Projection, fog, water vapor
at all times
- Abrasive dust such as
sand, etc...

PM500XE SERIE Technical documentation 36 Original notice - T2.10


Extension cables

Extension cable with connector M8x5 pins – 2 or 5 meters

Length Extension cable reference


2m 405000P02M020
2/5m
5m 405000P02M050

- Maximum extension cable length can be used is 5m length.


- Do not use multiple extension cable per MDR.

Speed adaptator

Ref Ra (KΩ)
BG20342-6k2 6,2
BG20342-4k3 4,3
BG20342-3k3 3,3
BG20342-2k2 2,2
BG20342-1k8 1,8
BG20342-1k2 1,2
BG20342-750 0,75
BG20342-430 0,43

Round belt
Pitch Pitch

Pitch between the rollers Belt reference


75mm POLYCORD-R5-256
100mm POLYCORD-R5-302
- Belt diameter : 5mm
- Belt tension : 8%
- Material : Thermoplastic polyurethane (TPU)

For grooves with an inner diameter of 38.4mm


24VDC power supply

Reference Input Output Power Start-up boost


CT-10-241 24V-10A 240W 120%
380~480V
QT-20-241 24V-20A 480W 150%
3 ph
QT-40-241 24V-40A 960W 150%
- Very weak inrush current.
- Accepts excess current of 120 to 150% at start-up (according to model)

PM500XE SERIE Technical documentation 37 Original notice - T2.10


12 - Product identification

Round label
Power Moller® rollers come with a round label affixed to the endcaps at the motor end.
The following information are shown on the label :
1 1 Product reference number
0 08 0 0 X G
X E 06 0S 2 Month and year of shipment
00

C
5

3 Serial number
M

00
H D E NKI P

11
0/14 1151/0
2 4 Protection index

5 Power supply
ITO

3 Speed
1 6
S1

P5
I
n 42
4 V D C 6 0 m/ m
7 7 Operation
4
6
5

Square label
Power Moller® rollers come with a square self-adhesive label that must be affixed to the conveyor, to facilitate
any future maintenance. The following information are shown on the label :

1 Product reference number

PM500XE0600800XG0SC001 2 Month and year of shipment


10/14
1151/010 3 Serial number

4 Protection index
1,5 A
36 W 5 Power supply
60

6 Nominal intensity

7 Absorbed power

8 Speed

9 Operation

PM500XE 060 0800 X G0SC001


1
Serie
Speed code
Tube length
(L) Without brake
Specifications

PM500XE SERIE Technical documentation 38 Original notice - T2.10


Annex 1

Incorporation declaration
in accordance with the EC Machinery Directive 2006/42/EC, Annex II B

The manufacturer:

ITOH DENKI CO., Ltd


1146-2 Asazuma-Cho, Kasai, Hyogo 679-0105 Japan

Distributed in Europe by :

ITOH DENKI Europe SAS


490 avenue des Jourdies - PAE les Jourdies - BP 323
74807 St Pierre en Faucigny Cedex - France

hereby declares that the product series :

PM500XE motorized roller

is an incomplete machine as defined in the EC Machinery Directive and therefore does not fully meet the
requirements of this Directive. Commissioning is prohibited until the whole machine/system in which it
is incorporated is declared to be in compliance with the EC Machinery Directive

The health and safety requirements of Annex I have been applied. The special technical documents in accordance
with Annex VII have been drawn up (and, if appropriate, submitted to the competent authorities).

Person authorized to compile the technical documentation :

ITOH DENKI CO., Ltd


Toshiyuki TACHIBANA
1146-2 Asazuma-Cho, Kasai, Hyogo 679-0105 Japan

ITOH DENKI EUROPE SAS


Masayuki SHIMODA
490 Avenue des Jourdies, 74800 St Pierre en Faucigny - France

EC Directives applied :
• Machinery Directive 2006/42/EC
• European EMC Directive 2014/30/EC
• European RoHS Directive 2011/65/EU
• European REACH Directive 1907/2006

ITOH DENKI EUROPE SAS, undertakes to forward, following a duly motivated request from the national
authorities, the relevant information concerning the quasi-machine.

Saint Pierre en Faucigny, 19 July 2021


T. AKASHI, General Director

PM500XE SERIE Technical documentation 39 Original notice - T2.10


Technology for tomorrow

ITOH DENKI
490 Av. des Jourdies - P.A.E. les Jourdies
74800 St Pierre en Faucigny - France
Phone : +33 (0)4 50 03 09 99 Fax : +33 (0)4 50 03 07 60

www.itoh-denki.com

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