Professional Documents
Culture Documents
This Addendum forms a part of the Contract Documents and modifies the original Contract
Bidding Documents dated April 2020.
Acknowledge receipt of this Addendum before page 26 36 23-1 of the Technical Specifications
Section within the Specifications, which has been added and attached. Failure to do so may
subject the prospective bidder to disqualification.
This Addendum consists of Addendum Item 2.001, which amends the Contract Documents and
provides additional information for the project. All prospective bidders for the above referenced
project are to be aware that the following changes, additions, and/or clarifications shall be
included as an integral part of the Contract Documents for the above referenced project, and
they are bound by all conditions set forth therein.
ENGINEER OF RECORD
REVISION 1
Submittal for:
Denniston And Pump Station Standby Generators
rating or a time-based rating, and it is the responsibility of the facility designer or engineer to
Prepared for: verify compatibility. A full listing of the WCR is included as a part of this submittal.
James Derbin
Customer Approval
Coast County Water District
766 Main St □ Revise and Resubmit
Half Moon Bay CA, 94019 □ Approved with corrections
Phone No.: 650-276-0129
□ Approved
Fax No. : XXX-XX-XXXX
□ Released for Production
Email : jderbin@coastsidewater.org
By: ___________________________ Dated:_____________
Important:
1. By signing this submittal you’re approving it as submitted unless noted.
Prepared by: James Feng 2. Any change to the scope of supply may impact the current shipping schedule and the contract price, as such,
Cummins Inc. can NOT accept any changes to the scope of supply within 60 Calendar days before shipment.
Offfice Number: 510-347-1528 3. Our Company policy states that “We can NOT order any materials or proceed with production
without an approved and release submittal that includes a required ship date”.
Mobile Number: 323-513-4051
Fax Number: -
Email address: james.feng@cummins.com
Project Name: Denniston And Pump Station Standby Generators
Project Number: 99993
Thank you for your order. The next step in the process is the submittals phase.
Attached please find the submittal, prepared by James Feng the Project Engineer assigned to your Project. Please
review the submittal and return it to him as soon as possible along with your approval and/or changes clearly
indicated so we can continue to process your order.
Our company policy states we cannot order any materials or proceed with any production without an
approved Submittal returned from you along with requested delivery date, and data for the circuit breaker
being used upstream of our transfer switch(s).
Current lead time is approximately 12-13 weeks Split shipments and drop shipments on
equipment that do not need local upfit are possible, but requirements must be advised at the time of release.
Note: Requested delivery date is not a guarantee of delivery date. Leadtimes at time of release can vary due to
market conditions and manufacturing production capacities. We will advise you of our closest delivery target to match
your request within 1-2 weeks.
A Cummins Project Team has now been assigned to your project. Their names and contacts are listed below. For all
technical issues, your Project Engineer, James Feng, will best be able to assist you at this stage of the project Feel
free to contact anyone on your Project Team directly.
Best regards,
Aimen Ramahi
Cummins Inc.
Notice to End User or Contractor
***
Please be advised that without a permit to construct or operate from AQMD, we will not be
able to start and commission this generator, it is therefore suggested that an AQMD permit
be filed at the same time you issue an approval for this submittal.
***
Please make sure you've reviewed our Automatic Transfer Switch Withstand and Closing
Rating Chart for compliance with our list of acceptable breakers being used upstream of the
ATS.
***
This order is provided with one set of owners and installation manual meant for the installing
contractor. Additional copies may require a change order while electronic copies can be
provided free of charge.
***
Approval Drawings
This Approval Drawing Package is submitted as our interpretation of the contract drawings
and/or the specifications for this job.
It is the obligation of the electrical contractor and reviewing engineer to determine that the
item quantities and accuracy of this submittal is correct as required for the job. Any
inccuracies or deviations must be addressed with Cummins Inc. before release to
manufacturing. Any releases of material to manufacturing by the above parties constitute an
acceptance of the accuracy of the submittal. Any changes after release will be viewed as a
change order, subject to pricing changes.
Please take the time to review this package for accuracy to prevent any after-shipment
problems. This will allow the job to be shipped correctly and prevent any delay in
energization.
***
Cummins Power Generation provides a large amount of technical information on it's
products, as well as specific technical topics aimed at clarifying our position on topical
issues. Below you'll find links to valuable information that would help you with our
recommendations for installation on different topics.
Technical Manuals
T-011 Application Manual - Transfer Switches
Summary Sheet
(Not for Construction, please refer to specific materials within submittal or call Cummins Inc. to double check values.)
374 2,760
Total Genset
181 44 93 7,845
Package
600 2 250-500MCM
*For genset 250kW and below refer to drawing 0333-0588 for reconnectable heater.
PS GEN-B
Summary Sheet
(Not for Construction, please refer to specific materials within submittal or call Cummins Inc. to double check values.)
500 3,690
Total Genset
222 86 108 15,729
Package
*For genset 250kW and below refer to drawing 0333-0588 for reconnectable heater.
General Wiring Guidelines
Interconnection Wiring To Be # 14 AWG Stranded Wire Minimum. Ac and Dc Control Wires to Be Run In Separate Conduits
Battery Charger to Battery to Be Sized For Charger Output And length of run.
Battery Charger to Battery to Be Sized For Charger Output And length of run.
The equipment contained in this quotation may have to comply with new EPA emissions
regulations for stationary genset applications that are being phased in between now and
January 1, 2007. Depending upon the date this order is received, this quote must be verified to
be compliant with these new EPA requirements prior to acceptance of the order.
The Bay Area Air Quality Management District (BAAQMD) has established rules that govern
the emissions performance of emergency and standby generator sets. The rules have made it
impossible for an equipment manufacture to guarantee that a particular generator set will meet
site specific requirements.
The BAAQMD now requires that both a Permit to Construct and a Permit to Operate be
obtained in the owner’s name for all new emergency and standby generator set installations.
To obtain a permit, the BAAQMD requires the owner or developer to submit engine generator
emissions data and project site information, so that a site specific Risk Screen Analysis (RSA)
may be performed. Using the data provided to them, the RSA is performed by the BAAQMD.
Based on the results of the Risk Screen Analysis, the BAAQMD may attach conditions to the
permit that could include one or more of the following:
IBC Certification: If the generator set, fuel tank, outdoor enclosure and/or
automatic transfer switch for this project need to be listed and labeled per the
requirements of the 2006, 2009 and 2012 IBC, please inquire as this will affect
the price and lead-time.
COM-1
NOTE
• The fuel systems, cooling systems, airflow systems and exhaust systems must be
properly sized to specifications set forth by Cummins Power Generation to insure
proper operation of the generator set. See the generator set data sheet in this
submittal for specific requirements. Cummins Pacific LLC will coordinate with the
installing contractor to assure any additional project specific information is
available.
• BAAQMD risk management policy requires a Risk Screening Analysis (RSA), which
is site specific. We have included emission data in this submittal for your use in
this process. Based on the results of the risk screening analysis the equipment
proposed may or may not be acceptable as is at your specific site. According to
the BAAQMD no manufacturers’ equipment can be pre-certified.
• Unless requested and stated otherwise, all equipment supplied to have a finish coat
color of Onan green.
GIN
Cummins
NOTES
Please use this as a reference for the "note" column in the quote.
a. Factory Assembled.
b. Assemble at Cummins facility.
EXCEPTIONS
Offloading, installation, permits, fuel, and fuel for testing are to be provided by others.
1.1,A,9: Storage at Cummins facility is limited to six months. Any additional storage will incur storage fees to be paid by the
customer.
1.6,B: Cummins takes exception to this section. Inspection will occur after EC installs generator during "Pre Start & Test". Installation
Assistance is not included, as we are not contractors. Additionally this will add unnecessary cost to the customer without bringing
value. Four hours of training is set for each generator; this is sufficient to instruct owner's operation.
1.7,A: Specifications are not clear on service interval. Cummins offers semi annual service for two years.
2.4,A: Fuel tank pressure test will be conducted on site, after installation; not at Cummins facility.
3.2: Cummins takes exception to this section entirely. Our shops in California are not set up to perform the specified tests. Quality
tests will be performed at Cummins factory in Fridley MN as described in section 3.1.
SECTION I
GENERATOR SET
SPECIFICATION SHEETS
WTP GEN-A
Specification sheet
Diesel
generator set
QSB7 series engine
125-200 kW @ 60 Hz
EPA Tier 3 emissions
Description
Cummins® generator sets are fully integrated Cooling system - Standard cooling package
power generation systems providing optimum provides reliable running at up to 50 °C
performance, reliability and versatility for (122 °F) ambient temperature.
stationary Standby applications.
Enclosures - The aesthetically appealing
Features enclosure incorporates special designs that
deliver one of the quietest generators of its kind.
Heavy duty engine - Rugged 4-cycle industrial Aluminium material plus durable powder coat
diesel delivers reliable power and fast response paint provides the best anti-corrosion
to load changes. performance. The generator set enclosure has
been evaluated to withstand 180 MPH wind
Alternator - Several alternator sizes offer
loads in accordance with ASCE7 -10. The
selectable motor starting capability with low
design has hinged doors to provide easy access
reactance 2/3 pitch windings, low waveform
for service and maintenance.
distortion with non-linear loads and fault clearing
short-circuit capability. Fuel tanks - Dual wall sub-base fuel tanks are
offered as optional features, providing
Control system - The PowerCommand®
1.1
economical and flexible solutions to meet
electronic control is standard equipment and
extensive code requirements on diesel fuel
provides total generator set system integration
tanks.
including automatic remote starting/stopping,
precise frequency and voltage regulation, alarm NFPA - The generator set accepts full rated load
and status message display, output metering, in a single step in accordance with NFPA 110 for
auto-shutdown at fault detection and NFPA 110 Level 1 systems.
Level 1 compliance.
Warranty and service - Backed by a
comprehensive warranty and worldwide
distributor network.
Standby Prime
60 Hz 60 Hz
Model kW kVA kW kVA Data sheets
C125D6D 125 156 113 141 NAD-6371-EN
C150D6D 150 188 135 169 NAD-6372-EN
C175D6D 175 219 158 197 NAD-6373-EN
C200D6D 200 250 180 225 NAD-6374-EN
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©2018 Cummins Inc. | NAS-6370-EN.DOCX (08/18) A061Y585
WTP GEN-A
Engine specifications
Design Turbocharged and charge air cooled
Bore 107 mm (4.21 in.)
Stroke 124 mm (4.88 in.)
Displacement 6.7 L (408 in3)
Cylinder block Cast iron, in-line 4 cylinder
Battery capacity 2 x 850 amps per battery at ambient temperature of 0 °C (32 °F)
Battery charging alternator 100 amps
Starting voltage 2 x 12 volt in parallel, negative ground
Lube oil filter type(s) Spin-on with relief valve
Standard cooling system High ambient radiator
Rated speed 1800 rpm
Alternator specifications
Design Brushless, 4 pole, drip proof, revolving field
Stator 2/3 pitch
Rotor Direct coupled, flexible disc
Insulation system Class H per NEMA MG1-1.65
Standard temperature rise 120 ºC (248 °F) Standby
Exciter type Torque match (shunt) with PMG as option
Alternator cooling Direct drive centrifugal blower
AC waveform Total Harmonic Distortion (THDV) < 5% no load to full linear load, < 3% for any single harmonic
Telephone Influence Factor (TIF) < 50 per NEMA MG1-22.43
Telephone Harmonic Factor (THF) < 3%
Available voltages
1-phase 3-phase
• 120/240 • 120/208 • 120/240 • 277/480 • 347/600 • 127/220
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©2018 Cummins Inc. | NAS-6370-EN.DOCX (02/18) A055Y560
WTP GEN-A
Ratings definitions
Emergency Standby Power (ESP):
Applicable for supplying power to varying electrical load
for the duration of power interruption of a reliable utility
source. Emergency Standby Power (ESP) is in
accordance with ISO 8528. Fuel Stop power in
accordance with ISO 3046, AS 2789, DIN 6271 and
BS 5514.
Limited-Time Running Power (LTP):
Applicable for supplying power to a constant electrical
load for limited hours. Limited Time Running Power (LTP)
is in accordance with ISO 8528.
Prime Power (PRP):
Applicable for supplying power to varying electrical load
for unlimited hours. Prime Power (PRP) is in accordance
with ISO 8528. Ten percent overload capability is
available in accordance with ISO 3046, AS 2789,
DIN 6271 and BS 5514.
Base Load (Continuous) Power (COP):
Applicable for supplying power continuously to a constant This outline drawing is for reference only. See respective
electrical load for unlimited hours. Continuous Power model data sheet for specific model outline drawing
(COP) in accordance with ISO 8528, ISO 3046, AS 2789, number.
DIN 6271 and BS 5514.
Do not use for installation design
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©2018 Cummins Inc. | NAS-6370-EN.DOCX (02/18) A055Y560
WTP GEN-A
* Weights above are average. Actual weight varies with product configuration.
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©2018 Cummins Inc. | NAS-6370-EN.DOCX (02/18) A055Y560
WTP GEN-A
All low voltage models are CSA International The generator set is certified to
certified to product class Building International Building Code (IBC)
4215-01. Code 2012.
Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building’s
electrical system except through an approved device or after building main switch is open.
©2018 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of Cummins
Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
NAS-6370-EN.DOCX (02/18) A055Y560
PS GEN-B
Specification sheet
Diesel
generator set
QSL9-G7
series engine
250 kW - 300 kW Standby
Description
® ®
Cummins commercial generator sets are fully Control system - The PowerCommand
integrated power generation systems providing electronic control is standard equipment and
optimum performance, reliability and versatility provides total genset system integration
for stationary Standby and Prime Power including automatic remote starting/stopping,
applications. precise frequency and voltage regulation, alarm
and status message display, AmpSentry™
Features protection, output metering, auto-shutdown at
Cummins heavy-duty engine - Rugged 4- fault detection and NFPA 110 Level 1
cycle, industrial diesel delivers reliable power, compliance.
low emissions and fast response to load Cooling system - Standard cooling package
changes. provides reliable running at the rated power
Alternator - Several alternator sizes offer level.
selectable motor starting capability with low Enclosures - Optional weather protective and
reactance 2/3 pitch windings, low waveform sound attenuated enclosures are available.
distortion with non-linear loads and fault clearing
short-circuit capability. Fuel tanks - Dual wall sub-base fuel tanks are
also available.
NFPA - The genset accepts full rated load in a
single step in accordance with NFPA 110 for
Level 1 systems.
Warranty and service - Backed by a
comprehensive warranty and worldwide
distributor network.
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©2017 Cummins Inc. | S-1585 (10/17)
PS GEN-B
Engine specifications
Bore 114.0 mm (4.49 in)
Stroke 145 mm (5.69 in)
Displacement 8.9 L (543 in3)
Configuration Cast iron, in-line 6 cylinder
Battery capacity 750 amps minimum at ambient temperature of -18 °C (-0.4 °F) and
above
Battery charging alternator 70 amps
Starting voltage 24 volt, negative ground
Fuel system Direct injection: number 2 diesel fuel, fuel filter, automatic electric fuel
shutoff
Fuel filter Dual element with water separator
Air cleaner type Normal duty
Lube oil filter type(s) Single spin-on, combination full flow and bypass filters
Standard cooling system High ambient radiator
Alternator specifications
Design Brushless, 4 pole, drip proof revolving field
Stator 2/3 pitch
Rotor Single bearing, flexible discs
Insulation system Class H
Standard temperature rise 125 °C Standby, 105 ºC Prime
Exciter type Permanent Magnet Generator (PMG)
Phase rotation A (U), B (V), C (W)
Alternator cooling Direct drive centrifugal blower
AC waveform Total Harmonic Distortion (THDV) < 5% no load to full linear load, < 3% for any single harmonic
Telephone Influence Factor (TIF) < 50 per NEMA MG1-22.43
Telephone Harmonic Factor (THF) <3
Available voltages
60 Hz 3-phase 50 Hz 3-phase
Reconnectable Non-Reconnectable Reconnectable Non-Reconnectable
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PS GEN-B
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PS GEN-B
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©2017 Cummins Inc. | S-1585 (10/17)
PS GEN-B
Ratings definitions
Emergency Standby Power (ESP):
Applicable for supplying power to varying electrical
load for the duration of power interruption of a reliable
utility source. Emergency Standby Power (ESP) is in
accordance with ISO 8528. Fuel Stop power in
accordance with ISO 3046, AS 2789, DIN 6271 and
BS 5514.
Limited-Time Running Power (LTP):
Applicable for supplying power to a constant electrical
load for limited hours. Limited Time Running Power
(LTP) is in accordance with ISO 8528.
Prime Power (PRP):
Applicable for supplying power to varying electrical
load for unlimited hours. Prime Power (PRP) is in
accordance with ISO 8528. Ten percent overload
capability is available in accordance with ISO 3046, This outline drawing is for reference only. See respective model
AS 2789, DIN 6271 and BS 5514. data sheet for specific model outline drawing number.
Base Load (Continuous) Power (COP):
Applicable for supplying power continuously to a
constant electrical load for unlimited hours. Do not use for installation design
Continuous Power (COP) in accordance with ISO
8528, ISO 3046, AS 2789, DIN 6271 and BS 5514.
Dimensions and weights with optional cooling system with seismic feature codes
L228-2 and/or L225-2
Dim “A” mm Dim “B” mm Dim “C” mm Estimated set Estimated set weight*
Model (in.) (in.) (in.) weight* dry kg (lbs) wet kg (lbs)
DQDAA 3023 (119.0) 1270 (50.0) 1676 (66.0) 2184 (4814) 2234 (4926)
DQDAB 3023 (119.0) 1270 (50.0) 1676 (66.0) 2184 (4814) 2234 (4926)
DQDAC 3023 (119.0) 1270 (50.0) 1676 (66.0) 2319 (5113) 2370 (5225)
*Note: Weights represent a set with standard features. See outline drawings for weights of other configurations.
power.cummins.com
©2017 Cummins Inc. | S-1585 (10/17)
PS GEN-B
Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building’s
electrical system except through an approved device or after building main switch is open.
©2017 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of
Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
S-1585 (10/17)
SECTION II
Model: C150D6D
Frequency: 60 Hz
Fuel Type: Diesel
KW Rating: 150 Standby
135 Prime
Emissions level: EPA Tier 3, Stationary Emergency
Standby Prime
Fuel Consumption kW (kVA) kW (kVA)
Ratings 150 (188) 135 (169)
Load 1/4 1/2 3/4 Full 1/4 1/2 3/4 Full
US gph 4.7 6.9 9.2 11.7 4.4 6.4 8.4 10.7
L/hr 17.78 26.11 34.82 44.28 16.65 24.22 31.79 40.49
Standby Prime
Engine rating rating
Engine Manufacturer Cummins Inc.
Engine Model QSB7-G5
Configuration Cast iron, in-line, 6 cylinders
Aspiration Turbocharged and charge air cooled
Gross Engine Power Output, kWm (bhp) 242 (324) 208 (279)
BMEP at set rated load, kPa (psi) 1763 (255.7) 1601 (232)
Bore, mm (in) 107 (4.21)
Stroke, mm (in) 124 (4.88)
Rated Speed, rpm 1800
Piston Speed, m/s (ft/min) 7.44 (1464)
Compression Ratio 17.2:1
Lube Oil Capacity, L (qt) 17.4 (18.38)
Overspeed Limit, rpm 2250
Fuel Flow
Maximum Fuel Flow, L/hr (US gph) 103 (27.0)
Maximum Fuel Inlet Restriction with Clean Filter, mm Hg (in Hg) 127 (5.0)
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WTP GEN-A
Standby Prime
Air rating rating
Combustion Air, m3/min (scfm) 14.78 (522) 14.22 (502)
Maximum Air Cleaner Restriction with Clean Filter, kPa (in H2O) 3.7 (15)
Exhaust
Exhaust Flow at set rated load, m3/min (cfm) 35.62 (1258) 33.66 (1189)
Exhaust Temperature, °C (°F) 466.67 (872) 453.89 (849)
Maximum Back Pressure, kPa (in H2O) 10 (40.19) 10 (40.19)
Actual Exhaust Back Pressure with CPG Sound level 2 Enclosure
9.5 (38.18) 8.6 (34.36)
Muffler, kPa (in H2O)
Actual Exhaust Back Pressure with CPG Weather Enclosure
7.2 (28.93) 6.5 (26)
Muffler, kPa (in H2O)
Weight2
Unit Wet Weight kgs (lbs) 1390 (3064)
Notes:
1
For non-standard remote installations contact your local Cummins Power Generation representative.
2
Weights represent a set with standard features. See outline drawing for weights of other configurations.
Derating Factors
Engine power available up to 3425 m (11237 ft.) at ambient temperatures up to 40° C (104° F) and
Standby 2298 m (7540 ft.) at 50° C (122° F). Consult your Cummins distributor for temperature and ambient
requirements outside these parameters.
Engine power available up to 2743 m (9000 ft.) at ambient temperatures up to 40° C (104° F) and
Prime 2151 m (7057 ft.) at 50° C (122° F). Consult your Cummins distributor for temperature and ambient
requirements outside these parameters.
Ratings Definitions
Limited-time Running Power Base Load (continuous) Power
Emergency Standby Power (ESP): (LTP): Prime Power (PRP): (COP):
Applicable for supplying power to Applicable for supplying power to Applicable for supplying power Applicable for supplying power
varying electrical load for the a constant electrical load for to varying electrical load for continuously to a constant
duration of power interruption of a limited hours. Limited Time unlimited hours. Prime Power electrical load for unlimited
reliable utility source. Emergency Running Power (LTP) is in (PRP) is in accordance with hours. Continuous Power
Standby Power (ESP) is in accordance with ISO 8528. ISO 8528. Ten percent overload (COP) is in accordance with
accordance with ISO 8528. Fuel capability is available in ISO 8528, ISO 3046,
Stop power in accordance with accordance with ISO 3046, AS 2789, DIN 6271 and
ISO 3046, AS 2789, DIN 6271 and AS 2789, DIN 6271 and BS 5514.
BS 5514. BS 5514.
North America
1400 73rd Avenue N.E.
Minneapolis, MN 55432
USA
Phone 763 574 5000
Fax 763 574 5298
Alternator Data
Single
Three Phase1
Standard Alternators phase2
Maximum Temperature Rise above
120 °C 120 °C
40 °C Ambient
Feature Code BB88-2 B946-2 B986-2 B952-2 B943-2 BB86-2 BB88-2
Alternator Data Sheet Number ADS212 ADS-210 ADS-210 ADS-209 ADS-209 ADS-210 ADS-212
120/208,
Voltage Ranges 120/240 120/208 120/240 347/600 277/480 127/220 127/220,
277/480
R098,
R020,
Voltage Feature Code R104 R098-2 R106-2 R114-2 R002-2 R020-2
R106,
R002
Surge kW 205.9 210.2 211.4 211.1 211.4 210.7 211.6
Motor Starting kVA (at 90% sustained
770 563 563 516 516 563 770
voltage) Shunt
Motor Starting kVA (at 90% sustained
920 663 663 607 607 663 920
voltage) PMG
Full Load Current Amps at Standby
625 520 451 180 226 492 226 to 520
Rating
Alternator Data
Standard Alternators Single phase2 Three phase1
Maximum Temperature Rise above
105 °C 105 °C 105 °C 105 °C 105 °C 105 °C
40 °C Ambient
Feature Code BB87-2 BB93-2 BB94-2 BB95-2 BB92-2 BB85-2
Alternator Data Sheet Number ADS-212 ADS-210 ADS-210 ADS-209 ADS-209 ADS-210
Voltage Ranges 120/240 120/208 120/240 277/480 347/600 127/220
Voltage Feature Code R104-2 R098-2 R106-2 R002-2 R114-2 R020-2
Surge kW 205.9 210.2 211.4 211.4 210.7 211.6
Motor Starting kVA (at 90% sustained
770 563 563 516 516 563
voltage) Shunt
Motor Starting kVA (at 90% sustained
920 663 663 607 607 663
voltage) PMG
Full Load Current Amps at Standby
625 520 451 226 180 492
Rating
Notes:
1 Single phase power can be taken from a three phase generator set at up to 2/3 set rated 3-phase kW at 1.0 power factor
2 Full single phase output up to full set rated 3-phase kW at 1.0 power factor
Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building’s electrical system
except through an approved device or after building main switch is open.
North America
1400 73rd Avenue N.E.
Minneapolis, MN 55432
USA
Phone 763 574 5000
Fax 763 574 5298
Model: DQDAA
NOTE: HIGHLIGHTED DATA TO BE
Frequency: 60 Hz USEDFOR BAAQMD PERMIT
APPLICATION
Fuel type: Diesel
kW rating: 250 Standby
225 Prime
Emissions level: EPA NSPS Stationary Emergency Tier 3
Fuel flow
Maximum fuel flow, L/hr (US gph) 138.1 (36.5)
Maximum fuel inlet restriction, mm Hg (in Hg) 152.4 (6.0)
Maximum return restriction, mm Hg (in Hg) 254.0 (10.0)
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PS GEN-B
Exhaust
3
Exhaust flow at set rated load, m /min (cfm) 54.6 (1927) 50.8 (1796)
Exhaust temperature, °C (°F) 525 (977) 495 (923)
Maximum back pressure, kPa (in H2O) 10.2 (41.0)
Optional set-mounted radiator cooling (with seismic feature codes L228-2 (IBC)
and/or L225-2 (OSHPD)
Ambient design, °C (°F) 50 (122)
Fan load, kW m (HP) 27.8 (37.2)
Coolant capacity (with radiator), L (US gal) 30.3 (8.0)
3
Cooling system air flow, m /min (scfm) 568.1 (20075.0)
Total heat rejection, MJ/min (Btu/min) 8.93 (8467.0) 8.55 (8104.0)
Maximum cooling air flow static restriction, kPa (in H2O) 0.12 (0.5)
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PS GEN-B
Weights2
Unit dry weight kgs (lbs) 2184 (4814)
Unit wet weight kgs (lbs) 2234 (4926)
Notes:
1
For non-standard remote installations contact your local Cummins representative.
2
Weights represent a set with standard features. See outline drawing for weights of other configurations.
Derating factors
Engine power available up to 1494 m (4900 ft) at ambient temperature up to 40 °C
(104 °F). Above these elevations, derate at 7% per 400m (1312 ft). Above 40 °C
Standby
(104 °F) derate 5.5% per 10 °C (18 °F). Derates must be combined when both altitude of
1494 m (4900 ft) and temperature of 40 °C (104 °F) are exceeded.
Engine power available up to 1452 m (4764 ft) at ambient temperature up to 40 °C
(104 °F). Above these elevations, derate at 7% per 400m (1312 ft). Above 40 °C
Prime
(104 °F) derate 5.5% per 10 °C (18 °F). Derates must be combined when both altitude of
1452 m (4764 ft) and temperature of 40 °C (104 °F) are exceeded.
Continuous
Ratings definitions
Emergency Standby Limited-Time Running Prime Power (PRP): Base Load (Continuous)
Power (ESP): Power (LTP): Power (COP):
Applicable for supplying Applicable for supplying Applicable for supplying Applicable for supplying
power to varying electrical power to a constant power to varying electrical power continuously to a
load for the duration of electrical load for limited load for unlimited hours. constant electrical load for
power interruption of a hours. Limited-Time Prime Power (PRP) is in unlimited hours. Continuous
reliable utility source. Running Power (LTP) is in accordance with ISO 8528. Power (COP) is in
Emergency Standby Power accordance with ISO 8528. Ten percent overload accordance with ISO 8528,
(ESP) is in accordance with capability is available in ISO 3046, AS 2789,
ISO 8528. Fuel stop power accordance with ISO 3046, DIN 6271 and BS 5514.
in accordance with AS 2789, DIN 6271 and
ISO 3046, AS 2789, BS 5514.
DIN 6271 and BS 5514.
Alternator data
Three phase
80 °C 80 °C 80 °C 80 °C 105 °C 105 °C 105 °C 125 °C 125 °C 125 °C 105 °C 125 °C
table1
Feature code B260 B257 B251 B302 B259 B256 B301 B258 B252 B246 B247 B300
Alternator data
342 341 341 341 341 341 340 341 340 340 340 340
sheet number
110/190 120/208 110/190 120/208 110/190 120/208
thru thru thru thru thru thru
139/240 139/240 139/240 139/240 139/240 139/240
Voltage ranges 277/480 347/600 347/600 277/480 277/480 347/600
220/380 240/416 220/380 240/416 220/380 240/416
thru thru thru thru thru thru
277/480 277/480 277/480 277/480 277/480 277/480
Surge kW 322 322 322 322 322 322 322 322 322 322 322 322
Motor
starting
kVA Shunt
(at 90%
sustained
voltage) PMG 1372 1210 1210 1210 1210 1210 1028 1210 1028 1028 1028 1028
Note:
1
Single phase power can be taken from a three phase generator set at up to 2/3 set rated 3-phase kW at 1.0 power factor.
Also see Note 3 below
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©2017 Cummins Inc. | D-3442 (10/17)
PS GEN-B
Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building’s
electrical system except through an approved device or after building main switch is open.
©2017 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of
Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
D-3442 (10/17)
SECTION III
Cummins Inc. Data and specification subject to change without notice ADS-210
(10/17)
WTP GEN-A
Cummins Inc. Data and specification subject to change without notice ADS-210
(10/17)
PS GEN-B
150qC Rise Ratings kW 264 292 320 320 256 256 256 248
kVA 330 365 400 400 320 320 320 310
125qC Rise Ratings kW 248 275 300 300 240 240 240 232
kVA 310 344 375 375 300 300 300 290
105qC Rise Ratings kW 230 252 276 276 224 224 224 216
kVA 288 315 345 345 280 280 280 270
80qC Rise Ratings kW 200 218.4 240 240 192 192 192 182.4
kVA 250 273 300 300 240 240 240 228
REACTANCES (per unit r 110/190 120/208 139/240 110/190 115/200 120/208 127/220
347/600
220/380 240/416 277/480 220/380 230/400 240/415 254/440
10%) (07)
(311) (311) (311) (311) (311) (311) (311)
(Based on full load at 125C Rise Rating)
3.89 3.60 2.95 2.97 3.16 2.85 2.65 2.28
Synchronous
Transient 0.24 0.22 0.18 0.18 0.20 0.18 0.17 0.15
Subtransient 0.16 0.15 0.12 0.13 0.14 0.13 0.12 0.10
Negative Sequence 0.30 0.28 0.23 0.23 0.26 0.24 0.22 0.19
Zero Sequence 0.11 0.10 0.08 0.08 0.10 0.09 0.08 0.07
50
Hz
MX SX
346V 380V 400V 415V 440V 346V 380V 400V 415V 440V
30 30
25 25
20
P E R C E N T T R A N S IE N T V O L T A G E D IP .
20
P E R C E N T T R A N S IE N T V O L T A G E D IP .
15 15
10 10
5 5
0 0
0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800
LOCKED ROTOR kVA LOCKED ROTOR kVA
60
Hz
MX SX
380V 416V 440V 460V 480V 380V 416V 440V 460V 480V
30 30
25 25
20
P E R C E N T T R A N S IE N T V O L T A G E D IP .
20
P E R C E N T T R A N S IE N T V O L T A G E D IP .
15 15
10 10
5 5
0 0
0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800 900
LOCKED ROTOR kVA LOCKED ROTOR kVA
ASYMMETRICAL
CURRE NT (Am ps)
1000
100
0.001 0.01 0.1 1 10
TIME (secs)
60 10000
Hz
SYMMETRICAL
ASYMMETRICAL
CURRENT (Am ps)
1000
100
0.001 0.01 0.1 1 10
TIME (secs)
Cummins
c Power Generation Specification May change WIthout Notice. ads-340a
SECTION IV
Specification Sheet
PowerCommand®
2.3 Control System
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WTP GEN-A
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WTP GEN-A
Service adjustments (continued) Time delay start and stop (cooldown) - Configurable for
- Engine speed governor adjustments time delay of 0-300 seconds prior to starting after receiving
a remote start signal and for time delay of 0-600 seconds
- Voltage regulation adjustments prior to shut down after signal to stop in normal operation
- Cycle cranking modes. Default for both time delay periods is 0 seconds.
- Configurable fault set up
Alternator control
- Configurable output set up
The control includes an integrated three phase Line-to-
- Meter calibration
Line sensing voltage regulation system that is compatible
- Display language and units of measurement with shunt or PMG excitation systems. The voltage
Engine control regulation system is a three phase full wave rectified and
has an FET output for good motor starting capability.
SAE-J1939 CAN interface to full authority ECMs (where Major system features include:
applicable). Provides data swapping between genset and Digital output voltage regulation - Capable of regulating
engine controller for control, metering and diagnostics. output voltage to within +/-1.0% for any loads between no
12 VDC/24 VDC battery operations - PowerCommand will load and full load. Voltage drift will not exceed +/- 1.5% for
operate either on 12 VDC or 24 VDC batteries. a 40 ºC (104 ºF) change in temperature in an eight hour
Temperature dependent governing dynamics (with period. On engine starting or sudden load acceptance,
electronic governing) - modifies the engine governing voltage is controlled to a maximum of 5% overshoot over
control parameters as a function of engine temperature. nominal level. The automatic voltage regulator feature can
This allows the engine to be more responsive when warm be disabled to allow the use of an external voltage
and more stable when operating at lower temperature regulator.
levels. Droop voltage regulation - Control can be adjusted to
Isochronous governing - (where applicable) Capable of droop from 0-10% from no load to full load.
controlling engine speed within +/-0.25% for any steady Torque-matched V/Hz overload control - The voltage roll-
state load from no load to full load. Frequency drift will not off set point and rate of decay (i.e. the slope of the V/Hz
exceed +/-0.5% for a 33 °C (60 °F) change in ambient curve) is adjustable in the control.
temperature over an 8 hour period. Fault current regulation - PowerCommand will regulate the
Droop electronic speed governing - Control can be output current on any phase to a maximum of three times
adjusted to droop from 0 to 10% from no load to full load. rated current under fault conditions for both single phase
Remote start mode - It accepts a ground signal from and three phase faults. In conjunction with a permanent
remote devices to automatically start the generator set and magnet generator, it will provide three times rated current
immediately accelerate to rated speed and voltage. The on all phases for motor starting and short circuit
remote start signal will also wake up the control from sleep coordination purpose.
mode. The control can incorporate a time delay start and
stop.
Protective Functions
Remote and local emergency stop - The control accepts a On operation of a protective function the control will
ground signal from a local (genset mounted) or remote indicate a fault by illuminating the appropriate status LED
(facility mounted) emergency stop switch to cause the on the HMI, as well as display the fault code and fault
generator set to immediately shut down. The generator set description on the LCD. The nature of the fault and time of
is prevented from running or cranking with the switch occurrence are logged in the control. The service manual
engaged. If in sleep mode, activation of either emergency and InPower service tool provide service keys and
stop switch will wakeup the control. procedures based on the service codes provided.
Sleep mode - The control includes a configurable low Protective functions include:
current draw state to minimize starting battery current draw Battle short mode
when the genset is not operating. The control can also be
configured to go into a low current state while in auto for When enabled and the battle short switch is active, the
prime applications or applications without a battery control will allow some shutdown faults to be bypassed. If
charger. a bypassed shutdown fault occurs, the fault code and
Engine starting - The control system supports automatic description will still be annunciated, but the genset will not
engine starting. Primary and backup start disconnects are shutdown. This will be followed by a fail to shutdown fault.
achieved by one of two methods: magnetic pickup or main Emergency stop shutdowns and others that are critical for
alternator output frequency. The control also supports proper operation are not bypassed. Please refer to the
configurable glow plug control when applicable. control application guide or manual for list of these faults.
Cycle cranking - Is configurable for the number of starting
cycles (1 to 7) and duration of crank and rest periods.
Control includes starter protection algorithms to prevent
the operator from specifying a starting sequence that might
be damaging.
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WTP GEN-A
Derate
The derate function reduces output power of the genset
in response to a fault condition. If a derate command
occurs while operating on an isolated bus, the control will
issue commands to reduce the load on the genset via
contact closures or modbus.
Configurable alarm and status inputs
The control accepts up to four alarm or status inputs
(configurable contact closed to ground or open) to
indicate a configurable (customer-specified) condition.
The control is programmable for warning, shutdown or
status indication and for labeling the input.
Emergency stop
Annunciated whenever either emergency stop signal is
received from external switch.
Full authority electronic engine protection
Engine fault detection is handled inside the engine ECM.
Fault information is communicated via the SAE-J1939
data link for annunciation in the HMI.
General engine protection
Low and high battery voltage warning - Indicates status High AC voltage shutdown (59) - Output voltage on any
of battery charging system (failure) by continuously phase exceeds preset values. Time to trip is inversely
monitoring battery voltage. proportional to amount above threshold. Values adjustable
Weak battery warning - The control system will test the from 105-125% of nominal voltage, with time delay
battery each time the generator set is signaled to start adjustable from 0.1-10 seconds. Default value is 110% for
and indicate a warning if the battery indicates impending 10 seconds.
failure. Low AC voltage shutdown (27) - Voltage on any phase has
Fail to start (overcrank) shutdown - The control system dropped below a preset value. Adjustable over a range of
will indicate a fault if the generator set fails to start by the 50-95% of reference voltage, time delay 2-20 seconds.
completion of the engine crack sequence. Default value is 85% for 10 seconds. Function tracks
Fail to crank shutdown - Control has signaled starter to reference voltage. Control does not nuisance trip when
crank engine but engine does not rotate. voltage varies due to the control directing voltage to drop,
such as during a V/Hz roll-off during synchronizing.
Cranking lockout - The control will not allow the starter to
attempt to engage or to crank the engine when the Under frequency shutdown (81 u) - Generator set output
engine is rotating. frequency cannot be maintained. Settings are adjustable
from 2-10 Hz below reference governor set point, for a 5- 20
Alternator protection second time delay. Default: 6 Hz, 10 seconds.
Under frequency protection is disabled when excitation is
AmpSentry protective relay - A comprehensive
switched off, such as when engine is operating in idle speed
monitoring and control system integral to the
mode.
PowerCommand Control System that guards the
electrical integrity of the alternator and power system by Over frequency shutdown/warning (81 o) - Generator set is
providing protection against a wide array of fault operating at a potentially damaging frequency level. Settings
conditions in the generator set or in the load. It also are adjustable from 2-10 Hz above nominal governor set
provides single and three phase fault current regulation point for a 1-20 second time delay. Default: 6 Hz,
so that downstream protective devices have the 20 seconds, disabled.
maximum current available to quickly clear fault
conditions without subjecting the alternator to potentially
catastrophic failure conditions. See document R1053 for
a full size time over current curve.
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WTP GEN-A
Overcurrent warning/shutdown - Thresholds and time - Configurable relay outputs: Control includes (4) relay output
delays are configurable. Implementation of the thermal contacts (3 A, 30 VDC). These outputs can be configured
damage curve with instantaneous trip level calculated to activate on any control warning or shutdown fault as well
based on current transformer ratio and application power as ready to load, not in auto, common alarm, common
rating. warning and common shutdown.
Loss of sensing voltage shutdown - Shutdown of - Ready to load (generator set running) signal: Operates
generator set will occur on loss of voltage sensing inputs when the generator set has reached 90% of rated speed
to the control. and voltage and latches until generator set is switched to
Field overload shutdown - Monitors field voltage to off or idle mode.
shutdown generator set when a field overload condition
occurs. Communications connections include:
Over load (kW) warning - Provides a warning indication - PC tool interface: This RS-485 communication port allows
when engine is operating at a load level over a set point. the control to communicate with a personal computer
Adjustment range: 80-140% of application rated kW, running InPower software.
0-120 second delay. Defaults: 105%, 60 seconds. - Modbus RS-485 port: Allows the control to communicate
Reverse power shutdown (32) - Adjustment range: with external devices such as PLCs using Modbus
5-20% of standby kW rating, delay 1-15 seconds. protocol.
Default: 10%, 3 seconds. Note - An RS-232 or USB to RS-485 converter is required
Reverse Var shutdown - Shutdown level is adjustable: for communication between PC and control.
15-50% of rated Var output, delay 10-60 seconds. - Networking: This RS-485 communication port allows
Default: 20%, 10 seconds. connection from the control to the other Cummins products.
Short circuit protection - Output current on any phase is
more than 175% of rating and approaching the thermal Mechanical Drawings
damage point of the alternator. Control includes
algorithms to protect alternator from repeated over
current conditions over a short period of time.
Field Control Interface
Input signals to the PowerCommand control
include:
- Coolant level (where applicable)
- Fuel level (where applicable)
- Remote emergency stop
- Remote fault reset
- Remote start
- Battleshort
- Rupture basin
- Start type signal
- Configurable inputs - Control includes (4) input signals
from customer discrete devices that are configurable
for warning, shutdown or status indication, as well as
message displayed
Output signals from the PowerCommand
control include:
- Load dump signal: Operates when the generator set is
in an overload condition.
- Delayed off signal: Time delay based output which will
continue to remain active after the control has removed
the run command. Adjustment range:
0 – 120 seconds. Default: 0 seconds.
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WTP GEN-A
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WTP GEN-A
Certifications Warranty
PowerCommand meets or exceeds the requirements of the All components and subsystems are covered by an express
following codes and standards: limited one year warranty. Other optional and extended
- NFPA 110 for level 1 and 2 systems. factory warranties and local distributor maintenance
agreements are available.
- ISO 8528-4: 1993 compliance, controls and switchgear.
- CE marking: The control system is suitable for use on
generator sets to be CE-marked.
- EN50081-1,2 residential/light industrial emissions or
industrial emissions.
- EN50082-1,2 residential/light industrial or industrial
susceptibility.
- ISO 7637-2, level 2; DC supply surge voltage test.
- Mil Std 202C, Method 101 and ASTM B117: Salt fog test.
- UL 6200 recognized and suitable for use on UL 2200
Listed generator sets.
- CSA C282-M1999 compliance
- CSA 22.2 No. 14 M91 industrial controls.
- PowerCommand control systems and generator sets are
designed and manufactured in ISO 9001 certified facilities.
©2019 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of
Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
PDS-1569 | PD00000157 | (09/19)
PS GEN-B
Specification sheet
PowerCommand®
2100 digital
generator set
control
Description Features
The PowerCommand 2100 control is a Digital engine speed governing controls -
microprocessor-based generator set monitoring, Provide isochronous frequency regulation
metering and control system. The control (optional on some genset models).
provides an operator interface to the genset,
Digital voltage regulation - 3-phase sensing.
digital voltage regulation, digital governing and
™
generator set protective functions. The AmpSentry protective relay - UL Listed, true
integration of all the functions into a single alternator over current protection.
control system provides enhanced reliability and
Analog and digital AC output metering.
performance compared to conventional control
systems. Battery monitoring system - Senses and
warns against a weak battery condition.
The PowerCommand control is designed for
mounting on the generator set and is suitable for Digital alarm and status message display.
use on a wide range of generator sets in non-
paralleling applications. The PowerCommand Generator set monitoring - Displays status of
control will directly read AC voltages up to all critical engine and alternator functions.
600 VAC and can be configured for any Smart starting control system - Temperature
frequency, voltage and power connection dynamic integrated fuel ramping to limit black
configuration from 120 to 600 VAC. smoke and frequency overshoot, in addition to
The control offers a wide range of standard optimized cold weather starting.
control and digital display features so custom PCCNet interface - A proprietary RS485
control configurations are not needed to meet network interface to allow easy plug and play
application specifications. System reliability is interface to remote annunciators, relay modules
not compromised by use of untested special for extensible I/O and other devices.
components.
Advanced serviceability - Interfaces to
™
Power for PowerCommand control is usually InPower , a PC-based software service tool. A
derived from the generator set starting batteries. version of InPower is available for customer use.
It functions without degradation in performance ®
over a voltage range from 8 VDC to 35 VDC. PowerCommand LonWorks network
(optional) - Provides interfaces to external
devices through a twisted pair wire and other
media.
Certifications - Suitable for use on generator
sets that are designed, manufactured, tested,
and certified to relevant UL, NFPA, ISO, IEC,
and CSA standards.
Warranty and service - Backed by a
comprehensive warranty and worldwide
distributor service network.
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PS GEN-B
Operator panel Lamps (5) are configurable for color and function. These lamps
The operator panel provides the user with a complete are configured with InPower for any condition monitored by the
package of easy to view and use information. control. Default configuration for these lamps include the
Connections to the operator panel are locking plug following functions:
interfaces for reliable, vibration-resistant Low oil pressure warning
interconnection to the generator set wiring harness. High engine temperature warning
Control switches and functions Low oil pressure shutdown
Off/manual/auto mode control switch - The not in Over speed shutdown
auto lamp will flash when the control is in the manual Fail to start
or off mode. In the auto mode, the generator set can
Analog AC metering panel (optional)
be started with a start signal from a remote device,
such as an automatic transfer switch.
Manual run/stop control switch - When the mode
control switch is in the manual position and the
manual/run/stop switch is pressed, the generator set
will start, bypassing time delay start. The control is
configurable to include an idle period on manual start.
If the generator set is running in the manual mode,
pressing the run/stop switch will cause the generator
set to shut down after a cool down at idle period. The PowerCommand control can be equipped with an analog
Panel lamp/lamp test control switch - Depressing AC metering panel that simultaneously displays 3-phase
the panel lamp switch will cause the panel illumination Line-to-Line AC volts and current, kW, power factor, and
to operate for approximately 10 minutes. Pressing and frequency.
holding the switch will sequentially illuminate all LED The meter panel is composed of a series of LEDs configured in
lamps on the panel to confirm proper operation of bar graphs for each function. The LEDs are color coded, with
these components. green indicating normal range values, amber for warning levels
Fault acknowledge/reset switch - The control and red for shutdown conditions. Scales for each function are in
includes a fault acknowledge function to allow the % of nominal rated values. Resolution is 1% for values close to
operator to reset the fault condition. If the fault nominal and increases at values far from nominal.
condition is not corrected, the fault will reappear, but
will not be logged as a separate event. Multiple faults
Alphanumeric display panel
can be logged and displayed at one time.
Emergency stop control switch - Pressing the
emergency stop switch will cause the generator set to
immediately shut down. The generator set is prevented
from running or cranking with the switch pressed in.
Operator adjustments - The control includes
provisions for many set up and adjustment functions
via raise/lower switches on the operator panel.
Functions that can be adjusted by the operator include:
Time delay start (0-300 seconds) The PowerCommand control is provided with an alphanumeric
Time delay stop (0-600 seconds) display capable of displaying 2 lines of data with approximately
Alternator voltage (±5%) 20 characters per line. The display is accompanied by a set of
six tactile-feel membrane switches that are used by the
Alternator frequency (±5%) operator to navigate through control menus and to make control
Indicating lamps adjustments. (There are no rotary potentiometers in the control.
All adjustments are made via the display panel or InPower).
Display is configurable for multiple languages. It is configurable
for units of measurement.
All data on the control can be viewed by scrolling through
screens with the navigation keys.
The control displays all active fault conditions with the latest
displayed first. Active and inactive faults are displayed.
The display panel includes a screen-saver timer that will turn off
the display after 30 minutes of inactivity. Touching any key will
The operator panel includes a series of LED indicating
turn the screen back on.
lamps to allow the operator to view the general status
of the generator set. Functions displayed include: Generator set hardware data - Generator set rating in kVA,
complete generator set model number and provisions for
Green lamps to indicate generator set running
generator set serial number, engine model and serial number,
(operating at rated voltage and frequency); remote
and alternator model and serial number. The control stores the
start signal received.
part number of the control and the software version present in
Red (flashing) lamp to indicate not-in-auto mode and the control. This information is read using InPower.
a red lamp to indicate common shutdown.
Amber lamp for common warning.
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PS GEN-B
Data logs - Number of start attempts and number of start Service adjustments - The operator panel includes
attempts since reset. Number of times generator set has provisions for adjustment and set up of all control functions
run and duration of generator set running time. Generator in the generator set. The operator panel includes an access
set kWh produced. The control also stores number of start code that is used to protect the control from unauthorized
attempts, operating hours and kW hours since each has service level adjustments.
been reset. This data is read with InPower.
Internal control functions
Adjustment history - Provides a record of adjustment and
setting changes made on the control and identifies whether Engine control
adjustment was made via the operator panel or with a Remote start mode - PowerCommand accepts a ground
service tool. If a service tool is used, the control provides a signal from remote devices or a network signal to
record of the serial number of the tool used. This automatically start the generator set and immediately
information is read with InPower. accelerate to rated speed and voltage.
Fault history - Provides a record of the most recent fault PowerCommand includes a smart starting system that is
conditions with time stamp, along with the number of times designed to quickly start the engine, minimize black smoke,
each fault has occurred. Up to 20 events are stored in the minimize voltage and frequency overshoot, and oscillations
control non-volatile memory. on starting. The control system does this by careful control
of the engine fuel system and alternator excitation system.
The control can incorporate a time delay start and a
warmup period at idle speed. See Engine governing for
details.
Sleep mode - PowerCommand can be configured to
include a sleep mode. When enabled, and when the mode
select switch is in the off position, the control will revert to a
low power consumption mode until a control switch on the
Load profile data - Control logs data indicating the operator panel is operated (reset, panel lamp, manual run
operating hours at percent of rated kW load in 10% or emergency stop).
increments. The data is presented on the operator panel
Data logging - The control maintains a record of manual
based on total operating hours on the generator set based
control operations, warning and shutdown conditions, and
on number of hours under 30% load and number of hours
other events. The control also stores critical engine and
at more than 90% of rated. InPower can be used to read
alternator data before and after a fault occurs, for use by
data in detail (10% increments).
InPower and the technician in evaluating the root causes
Generator set output voltage - All phases, Line-to-Line for the fault condition.
and Line-to-Neutral, accuracy 1%. Data for all phases is
Fault simulation mode - PowerCommand, in conjunction
displayed simultaneously to allow viewing of voltage
with InPower software, will accept commands to allow a
balance.
technician to verify the proper operation of all protective
Generator set output current - All phases, accuracy 1%. functions of the control by simulating failure modes or by
Data for all phases is displayed simultaneously to allow forcing the control to operate outside of its normal
viewing of load balance. operating ranges.
Generator set output frequency. Engine starting - The control system automatically
Generator set power output - PowerCommand displays controls the engine starter and provides proper engine
generator set kW and kVA output (average and individual fueling and alternator control to provide fast and efficient
phase and direction of flow), and power factor with starting.
leading/lagging indication. Accuracy 5%. Cycle cranking - Configurable for number of starting
Generator set kWh power output - Displays total cycles (1 to 7) and duration of crank and rest periods.
kilowatt-hours produced by the generator set and total Control includes starter protection algorithms to prevent the
produced since last reset, with time stamp of time of last operator from specifying a starting sequence that might be
reset. damaging.
Generator set control temperature. Time delay start and stop (cool down) - Configurable for
Engine starting battery voltage. time delay of 0-300 seconds prior to starting after receiving
Engine lube oil pressure. a remote start signal; and for time delay of 0-600 seconds
prior to ramp-to-idle or shutdown after signal to stop in
Engine coolant temperature.
normal operation modes. Default for both time delay
Engine lube oil temperature (option on some genset periods is 0 seconds.
models).
System data display - The generator set will exchange Engine governing
data with Cummins transfer switches utilizing The PowerCommand control includes integrated digital
PowerCommand transfer controls and other generator sets governing capability to directly drive an engine fuel control
using the PowerCommand 2100 control that are located on valve. Features of the governing system (when enabled)
the same site and interconnected using a PowerCommand include:
network. Information displayed from each transfer switch in Isochronous governing - Controls engine speed within
the system includes: transfer switch name (assigned by ±0.25% for any steady state load from no load to full load.
customer at site), kW load (when fitted with load monitoring Frequency drift will not exceed ±0.5% for a 33 °C (60 °F)
equipment), sources available, source connected and if any change in ambient temperature over an 8 hour period.
alarm conditions are present on the switch. Genset data Temperature dynamics - Modifies the engine fuel system
includes genset name, kW load, status and name of any (governing) control parameters as a function of engine
alarm conditions that are present. temperature. Allows engine to be more responsive when
warm and more stable when operating at lower
temperature levels.
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PS GEN-B
Engine governing (continued) The control maintains a record of the time that the mode
is enabled, and all warning or shutdown conditions that
Smart idle mode - Engine governing can be regulated at have occurred while in the “fault bypass” mode.
an idle speed for a programmed period on automatic stop
The control system automatically captures the generator
of the engine or in manual mode. In an automatic mode,
set logged parameters on a fault condition.
the control will bypass the idle period if the engine is at a
low load level for sufficient duration for cool down. During Many protective functions within the control system are
idle mode engine protective functions are adjusted for the configurable for warning, shutdown or both (2 levels).
lower engine speed, and alternator function and Exceptions to this include functions such as over speed
protections are disabled. conditions and loss of speed sensing. In addition, some
functions can incorporate control functions as a
Idle speed can be initiated by the operator when the
consequence of a fault.
generator set is running in the manual mode.
Glow plug control (optional) - Modifies the engine start System protective functions
cycle to include a programmed time period for operation Ground fault warning (optional) - 600 VAC class
of glow plugs. This feature is available on generator sets generator sets with solid ground. Ground fault sensing is
that require glow plug control only. adjustable over a range of 100-1200 amps with time
Alternator control delays of 0-1 second. May be configured for shutdown
rather than alarm.
PowerCommand includes an integrated 3-phase
Configurable alarm and status inputs -
Line-to-Neutral sensing voltage regulation system that is
PowerCommand will accept up to four alarm or status
compatible with either shunt or PMG type excitation
inputs (configurable contact closed to ground or open) to
systems (some generator set models are always PMG).
indicate customer-specified conditions. The control is
The voltage regulation system is full wave rectified and
programmable for warning, shutdown or status indication,
has a PWM output for good motor starting capability and
and for labeling the input. Eight additional faults can be
stability when powering non-linear loads. Major system
input to the control via the network.
features include:
Emergency stop - Annunciated whenever the local or
Digital output voltage regulation - PowerCommand will
remote emergency stop signal is received. Alarm panel
regulate output voltage to within 0.5% for any loads
distinguishes between local or remote operation.
between no load and full load. Voltage drift will not
exceed ±0.5% for a 33 °C (60 °F) change in temperature Engine protection
in an 8 hour period. On engine starting, or sudden load Over speed shutdown - Default setting is 115% of
acceptance, voltage is controlled to a maximum of 5% nominal.
overshoot over nominal level.
Low lube oil pressure shutdown - Level is preset to
Torque-matched V/Hz overload control - The voltage match the capabilities of each engine. Control includes
roll-off set point and rate of decay (i.e. the slope of the time delays to prevent nuisance shutdown signals.
V/Hz curve) is adjustable in the control.
Low lube oil pressure warning - Level is preset to
Fault current regulation - PowerCommand will regulate match the capabilities of each engine. Control includes
the output current on any phase to a maximum of 3 times time delays to prevent nuisance shutdown signals.
rated current under fault conditions for both single phase
and three phase faults. The regulation system will drive a
Permanent Magnet Generator (PMG) to provide 3 times
rated current on all phases for motor starting and short
circuit coordination purposes.
Protective functions
On a warning condition the control will indicate a fault by
lighting the warning LED on the control panel and
displaying the fault name and code on the operator
display panel. The nature of the fault and time of
occurrence are logged in the control. The service manual
and InPower service tool provide service keys and
procedures based on the service codes provided. High coolant temperature shutdown - Level is preset
to match the capabilities of each engine. Control includes
On a shutdown condition, the control will light the
time delays to prevent nuisance shutdown signals.
shutdown LED on the control panel, display the fault
name and code, initiate shutdown and lock out the High coolant temperature warning - Level is preset to
generator set. The control maintains a data log of all fault match the capabilities of each engine. Control includes
conditions as they occur and time stamps them with the time delays to prevent nuisance shutdown signals.
controller run time and engine operating hours data. High oil temperature warning (optional) - Level is
Adjustments to most set points are made using the preset to match the capabilities of each engine. Control
InPower service tool. includes time delays to prevent nuisance shutdown
The control system includes a “fault bypass” mode that signals.
may be enabled by a service technician. The fault bypass Low coolant level warning/shutdown - Optional on
mode forces the system to function regardless of the some genset models.
status of protective functions. (Each function must be Low coolant temperature warning - Indicates that
individually bypassed.) In this mode the only protective engine temperature may not be high enough for a 10
functions that are operational are over speed, loss of second start or proper load pickup.
speed sensor, moving the control switch to the off Low and high battery voltage warning - Indicates
position or pressing the emergency stop switch. battery charging system failure by continuously
monitoring battery voltage.
power.cummins.com
©2017 Cummins Inc. | S-1409 (08/17)
PS GEN-B
Engine protection (continued) Short circuit shutdown - Output current on any phase is
more than 110%, more than 175% of rating, and
Weak battery warning - The control system will test the approaching thermal damage point of alternator. Control
battery bank each time the generator set is signaled to includes algorithms to protect alternator from repeated
start, and indicate a warning if the generator set battery over current conditions over a short period of time.
indicates impending failure.
High AC voltage shutdown (59) - Output voltage on any
Dead battery shutdown - Indicates that generator set phase exceeds preset values. Time to trip is inversely
failed to start due to failed starting battery. proportional to amount above threshold. Values
Fail to start (overcrank) shutdown. adjustable from 105-125% of nominal voltage with time
Fail to crank shutdown - Control has signaled starter to delay adjustable from 0.25-10 seconds. Default value is
crank engine but engine does not rotate. 110% for 10 seconds.
Redundant starter disconnect. Low AC voltage shutdown (27) - Voltage on any phase
Cranking lockout - The control will not allow the starter has dropped below a preset value. Adjustable over a
to attempt to engage or to crank the engine when the range of 50-95% of reference voltage, time delay 2-10
engine is rotating. seconds. Default value is 85% for 10 seconds. Function
tracks reference voltage.
Sensor failure indication - All analog sensors are
provided with sensor failure logic to indicate if the sensor Under frequency shutdown (81u) - Generator set
or interconnecting wiring has failed. Separate indication is output frequency cannot be maintained. Settings are
provided for fail high or low. adjustable from 0-10 Hz below nominal governor set
point for a 0-20 second time delay. Default: 6 Hz, 10
AmpSentry protective relay seconds.
AmpSentry protective relay is a UL Listed comprehensive Over frequency shutdown/warning (81o) - Adjustable
monitoring and control system integral to the for operation in a range of 0-10 Hz above nominal
PowerCommand control system that guards the electrical frequency, with a time delay of 0-20 seconds.
integrity of the alternator and power system by providing Defaults: disabled.
protection against a wide array of fault conditions in the Over load (kW) warning - Provides a warning indication
generator set or in the load. It also provides single and 3- when engine is operating at a load level over a set point
phase fault current regulation so that downstream or due to under frequency. Adjustment range: 50-140% of
protective devices have the maximum current available to rated kW, 0-120 second delay. Defaults: 105%, 60
quickly clear fault conditions without subjecting the seconds.
alternator to potentially catastrophic failure conditions. Reverse power shutdown (32) - Adjustment range: 5-
See document R1053 below for a full size time over
20% of standby kW rating, delay 1-15 seconds.
current curve.
Defaults: 10%, 3 seconds.
Over current warning - Output current on any phase at
Reverse Var shutdown - Shutdown level is adjustable:
more than 110% of rating for more than 60 seconds or
threshold 0.15-0.50 per unit, delay 10-60 seconds.
more than 400% for more than 1 second.
Defaults: 0.20, 10 seconds.
Over current shutdown (51) - Output current on any
Excitation fault - Shutdown of generator set will occur
phase is more than 110%, less than 175% of rating and
on loss of voltage sensing inputs to control.
approaching thermal damage point of alternator. Control
includes algorithms to protect alternator from repeated
over current conditions over a short period of time.
Environment
The control is designed for proper operation without
recalibration in ambient temperatures from -40 °C to
+70 °C (-40 °F to +158 °F), and for storage from 55 °C to
+80 °C (-67 °F to +176 °F). Control will operate with
humidity up to 95%, non-condensing. Control operation is
not restricted by altitude.
The control system is housed in a NEMA 3R/IP53
enclosure. The operator control panel has a single
membrane surface which is impervious to the effects of
dust, moisture, oil and exhaust fumes. The panel uses
sealed membrane or oil-tight switches to provide long
reliable service life in harsh environments.
The control system is specifically designed and tested for
resistance to RFI/EMI and to resist the effects of vibration
to provide a long reliable life when mounted on a
generator set. The control includes transient voltage
surge suppression to provide compliance to referenced
standards.
power.cummins.com
©2017 Cummins Inc. | S-1409 (08/17)
PS GEN-B
©2017 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are
trademarks of Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
S-1409 (08/17)
WTP GEN-A and PS GEN-B
®
PowerCommand Annunciator
Discrete Input or PCCNet
Description Features
The Universal Annunciator Module provides visual and • Visual and audible warnings of up to 20 separate alarm
audible indication of up to 20 separate alarm or status or status conditions.
conditions, based on discrete (relay) inputs or network • LEDs can be controlled either via PCCNet or discrete
inputs. Each LED can be controlled by either a discrete input.
wire input or by a signal on the PCCNet network sent • Status of discrete inputs is broadcast on network.
from an external device, such as a PCC1301 or
• Four custom relays can be controlled over the PCCNet
PCC2100 (version 2.4 or later) control.
network.
In addition to the LEDs, the annunciator can control four • Configurable LED color (red, yellow or green) and
custom relays based on signals received over the selectable horn operation allows maximum flexibility.
PCCNet. When one of the annunciator’s discrete inputs • Standard NFPA 110 label, field configurable for other
is activated, the annunciator will broadcast that alarm status and conditions.
information over the network. By taking advantage of the • Each audible alarm is annunciated, regardless of the
network, discrete inputs and custom relays, the number of existing alarm conditions displayed.
annunciator can be used as expanded I/O for a genset
• Sealed membrane panel design provides environmental
controller.
protection for internal components and is easy to clean.
Easily installed in a location to give immediate notification • Configurable for negative (ground) input or positive
of an alarm or warning status. Designed to give input.
operating/monitoring personnel quick-glance status • Integral DC voltage sensing.
information. The module directly senses battery voltage
• Flush or surface mount provisions.
to provide green/yellow/red alarm and status information
for that parameter. • UL Listed and labeled; CSA certified; CE marked.
©2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generationand Cummins are registered trademarks
of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company,
product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
S-1472e (8/09)
WTP GEN-A and PS GEN-B
Specifications
Max conductor size for terminal: 12 ga High voltage setting - 16.0 Volt for 12 Volt nominal
systems; 32.0 Volt for 24 Volt nominal systems.
Relay outputs
0.2 A at 125 VAC and 1 A at 30 VDC Alarm horn
Sound level: 90 dB at 30 cm
Network connections
Use Belden 9729 two pair, stranded, shielded 24 AWG Physical
twisted pair cable for all PCCNet connections. Total Weight (with enclosure): 1.4 kg (3.0 lbs)
network length can not exceed 1219 m (4000 ft). Up to
20 nodes can be connected to the network. Temperature
Note: Any communications wire connected to the -20 °C to +70 °C (-4 °F to +158 °F)
generator set should be stranded cable.
Humidity
10% to 95% RH (non-condensing)
Typical installation
Dimensions
(76mm)
3.00"
5.25"
(133mm)
3.50"
(88.9mm)
6.25"
(159mm)
4.50"
(114mm)
0.219" (5.6mm)
MOUNTING HOLES
Dimensions: in (mm)
Ordering information
Part number Description
0300-5929-01 Panel mount
0300-5929-02 Panel with enclosure
Sound Data
C150D6D
QSB7-G5 NR3 60Hz Diesel
Cummins Inc. Data and specification subject to change without notice MSP-4008c
(06/19)
WTP GEN-A
Sound Data
C150D6D
QSB7-G5 NR3 60Hz Diesel
Global Notes:
1. Sound pressure levels at 1 meter are measured per the requirements of ISO 3744, ISO 8528-10, and European Communities Directive
2000/14/EC as applicable. The microphone measurement locations are 1 meter from a reference parallelepiped just enclosing the generator
set (enclosed or unenclosed).
2. Seven-meter measurement location 1 is 7 meters (23 feet) from the generator (alternator) end of the generator set, and the locations
proceed counterclockwise around the generator set at 45° angles at a height of 1.2 meters (48 inches) above the ground surface.
3. Sound Power Levels are calculated according to ISO 3744, ISO 8528-10, and/or CE (European Union) requirements.
4. Exhaust Sound Levels are measured and calculated per ISO 6798, Annex A.
5. Reference Sound Pressure Level is 20 μPa
6. Reference Sound Power Level is 1 pW (10-12 Watt)
7. Sound data for remote-cooled generator sets are based on rated load without cooling fan noise.
8. Sound data for the generator set with infinite exhaust do not include the exhaust noise contribution
9. Published sound levels are measured at CE certified test site and are subject to instrumentation measurement, installation, and
manufacturing variability.
10. Unhoused/Open configuration generator sets refers to generator sets with no sound enclosures of any kind.
11. Housed/Enclosed/Closed/Canopy configuration generator sets refer to generator sets that have noise reduction sound enclosure installed
over the generator set and usually integrally attached to the skid base/base frame/fuel container base of the generator set.
12. Published sound levels meet the requirements India's Central Pollution Control Board (Ministry of Environment & Forests), vide GSR 371
(E), which states the A-weighted sound level at 1 meter from any diesel generator set up to a power output rating of 1000kVA shall not
exceed 75 dB(A).
13. For updated noise pollution information for India see website: http://www.envfor.nic.in/legis/legis.html
14. Sound levels must meet India's Ambient Air Noise Quality Standards detailed for Daytime/Nighttime operation in Noise Pollution
(Regulation and Control) Rules, 2000
Cummins Inc. Data and specification subject to change without notice MSP-4008c
(06/19)
PS GEN-B
Sound data
250DQDAA 60 Hz
Note:
1. Position 1 faces the engine front. The positions proceed around the generator set in a counter-clockwise direction in 45° increments.
All positions are at 7 m (23 ft) from the surface of the generator set and 1.2 m (48 in.) from floor level.
2. Sound levels are subject to instrumentation, measurement, installation and manufacturing variability.
3. Sound data with remote-cooled generator sets are based on rated loads without cooling fan noise.
4. Sound levels for aluminum enclosures are approximately 2 dB(A)s higher than listed sound levels for steel enclosures.
5. Sound data for generator set with infinite exhaust do not include exhaust noise.
6. Data is based on full rated load with standard radiator-cooling fan package.
7. Sound pressure levels are measured per ANSI S1.13 and ANSI S12.18, as applicable.
8. Reference sound pressure is 20 μPa.
9. Sound power levels per ISO 3744 and ISO 8528-10, as applicable.
10. Reference power = 1 pw (10-12 W).
11. Exhaust sound power levels are per ISO 6798, as applicable.
Cummins Inc. Data and specification subject to change without notice MSP-1026
(10/17)
SECTION VI
The following summarizes prototype testing conducted on the designated representative prototype of the specified models.
This testing is conducted to verify the complete generator set electrical and mechanical design integrity.
Prototype testing is conducted only on generator sets not sold as new equipment.
Maximum surge power: 211.5 kW Steady state performance:
The generator set was evaluated to determine the stated The generator set was tested to verify steady state operating
maximum surge power. performance. It was within the specified maximum limits.
Cummins Inc. Data and specification subject to change without notice PTS-636a
(09/18)
PS GEN-B
Transient performance:
Torsional analysis and testing:
The generator set was tested with the standard alternator to
The generator set was tested to verify that the design is not verify single step loading capability as required by NFPA 110.
subjected to harmful torsional stresses. A spectrum analysis Voltage and frequency response on load addition or rejection
of the transducer output was conducted over the speed were evaluated. The following results were recorded:
range of 1350 to 1950 RPM.
Cummins Inc. Data and specification subject to change without notice PTS-164
(10/17)
SECTION VII
Max Cooling @ Air Flow Static Restriction, Housed in Free Air, No Air
Unhoused (inches water/mm water) Discharge Restriction
Sound Sound
0.0/0.0 0.25/6.4 0.5/12.7 0.75/19.1 1.0/25.4 Weather
Level 1 Level 2
Fuel Rating
Duty Maximum allowable ambient temperature, degree C
Type (kW)
60 Standby 150 50 50 50 50 50 50 50 50
Diesel
Hz Prime 135 50 50 50 50 50 50 50 50
Notes:
1. Data shown are anticipated cooling performance for typical generator set.
2. Cooling data is based on 1000 ft (305 m) site test location.
3. Generator set power output may need to be reduced at high ambient conditions. Consult generator set data sheet for derate schedules.
4. Cooling performance may be reduced due to several factors including but not limited to: Incorrect installation, improper operation,
fouling of the cooling system, and other site installation variables.
Cummins Inc. Data and specification subject to change without notice MCP-2048a
(09/18)
PS GEN-B
Rating
Maximum allowable ambient temperature, degree C
Duty (kW)
Standby 250 55 54.4 53.3 52.4 51.6 47.3 N/A N/A N/A
60 Hz
Prime 225 52 52 50 50 51 N/A N/A N/A N/A
Max cooling @ air flow static restriction, Housed in free air, no air
unhoused (inches water/mm water) discharge restriction
Rating
Maximum allowable ambient temperature, degree C
Duty (kW)
Standby 250 55 55 55 55 55 55 N/A N/A N/A
60 Hz
Prime 225 55 55 55 55 55 55 N/A N/A N/A
Notes:
1. Data shown are anticipated cooling performance for typical generator set.
2. Cooling data is based on 1000 ft (305 m) site test location.
3. Generator set power output may need to be reduced at high ambient conditions. Consult generator set data sheet for derate schedules.
4. Cooling performance may be reduced due to several factors including but not limited to: Incorrect installation, improper operation,
fouling of the cooling system, and other site installation variables.
Cummins Inc. Data and specification subject to change without notice MCP-163
(09/17)
SECTION VIII
Compliance Information:
The engine used in this generator set complies with Tier 3 emissions limit of U.S. EPA New Source Performance
Standards for stationary emergency engines under the provisions of 40 CFR 60 Subpart IIII.
Engine Information:
Model: QSB7-G5 NR3 Bore: 4.21 in. (106.9 mm)
Engine Nameplate HP: 324 Stroke: 4.88 in. (124 mm)
Type: 4 Cycle, In-line, 6 Cylinder Diesel Displacement: 408 cu. in. (7 liters)
Aspiration: Turbocharged and Charge Air Cooled Compression ratio: 17.2:1
Emission Control Device: Exhaust stack diameter: 4 in. (101.6)
Test methods: EPA emissions recorded per 40 CFR Part 60, 89, 1039, 1065 and weighted at load points prescribed in the
regulations for constant speed engines.
Diesel fuel specifications: Cetane number: 40-50, Reference: ASTM D975 No. 2-D, 300-500 ppm Sulphur
Reference conditions: Air Inlet Temperature: 25 °C (77 °F), Fuel Inlet Temperature: 40 °C (104 °F). Barometric Pressure:
100 kPa (29.53 in Hg), Humidity: 10.7 g/kg (75 grains H2O/lb) of dry air; required for NOx correction, Restrictions: Intake
Restriction set to a maximum allowable limit for clean filter; Exhaust Back Pressure set to a maximum allowable limit..
Tests conducted using alternate test methods, instrumentation, fuel or reference conditions can yield different results.
Engine operation with excessive air intake or exhaust restriction beyond published maximum limits, or with improper
maintenance, may result in elevated emission levels.
Cummins Inc. Data and specification subject to change without notice EPA-2033c
(12/19)
PS GEN-B 2020 EPA Tier 3 Exhaust Emission
NOTE: HIGHLIGHTED DATA TO BE
USEDFOR BAAQMD PERMIT
Compliance Statement
APPLICATION
250DQDAA
Stationary Emergency
60 Hz Diesel Generator Set
Compliance Information:
The engine used in this generator set complies with Tier 3 emissions limit of U.S. EPA New Source Performance
Standards for stationary emergency engines under the provisions of 40 CFR 60 Subpart IIII.
Engine Information:
Model: QSL/QSL9/QSL9-G7 NR3 Bore: 4.49 in. (114 mm)
Engine Nameplate HP: 464 Stroke: 5.69 in. (145 mm)
Type: 4 Cycle, In-line, 6 Cylinder Diesel Displacement: 543 cu. in. (8.9 liters)
Aspiration: Turbocharged and CAC Compression ratio: 16.1:1
Emission Control Device: Exhaust stack diameter: 6 in. (152 mm)
Test methods: EPA emissions recorded per 40 CFR Part 60, 89, 1039, 1065 and weighted at load points prescribed in the
regulations for constant speed engines.
Diesel fuel specifications: Cetane number: 40-50, Reference: ASTM D975 No. 2-D, 300-500 ppm Sulfur
Reference conditions: Air Inlet Temperature: 25 °C (77 °F), Fuel Inlet Temperature: 40 °C (104 °F). Barometric Pressure:
100 kPa (29.53 in Hg), Humidity: 10.7 g/kg (75 grains H2O/lb) of dry air; required for NOx correction, Restrictions: Intake
Restriction set to a maximum allowable limit for clean filter; Exhaust Back Pressure set to a maximum allowable limit..
Tests conducted using alternate test methods, instrumentation, fuel or reference conditions can yield different results.
Engine operation with excessive air intake or exhaust restriction beyond published maximum limits, or with improper
maintenance, may result in elevated emission levels.
Cummins Inc. Data and specification subject to change without notice EPA-1101q
(12/19)
SECTION IX
Battery Specifications
Cold Ship
cranking Reserve Group weight Qts
Part number Battery amps Voltage capacity Length Width Height size lbs electrolyte
0416-0439 Dry 1400 12 430 20.75 11.00 9.63 8D 110 16.0
0416-0579 Dry 525 12 90 10.25 6.63 8.75 24C-675 20 6.0
0416-0579-01 Wet 525 12 90 10.25 6.63 8.75 24C-675 36 6.0
PS GEN-B
0416-0796 Wet 725 12 150 13.00 6.88 9.63 31-4 62 4.2
0416-0823 Dry 725 12 150 13.00 6.88 9.63 31-4 42 4.2
250kW
0416-0848 Dry 1080 12 270 20.75 8.63 9.63 4D 85 13.0
0416-0980 Wet 1000 12 200 13.00 6.88 9.63 31-5 65 4.2
0416-1040 Dry 800 12 160 13.00 6.88 9.44 31 65 4.2
0416-1051 Wet 530 12 80 8.13 6.63 7.50 26-775 31 3.7
0416-1105 Wet 1400 12 430 20.75 11.00 9.63 8D 125 16.0
0416-1138 Sealed NA 12 NA 5.88 3.88 3.75 NP12-12 9 4.0
0416-1264 Dry 730 12 420 20.67 10.83 9.45 8D 110 16.0
150kW
0416-1291 Sealed 800 12 110 10.00 6.88 7.81 34 38 4.0
0416-1330 Wet 810 12 146 10.25 6.63 8.88 24XL 43 5.9
0416-1332
WTP GEN-A Dry 420 12 60 9.13 5.25 8.88 22NF 19 4.0
2013 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of
Cummins Inc. “Our energy working for you.” is a trademark of Cummins Power Generation. Specifications are subject to change without notice.
AC-150n (11/13) Page 1 of 5
WTP GEN-A and PS GEN-B
Specification sheet
Battery charger
A048G602 10 A 50/60 Hz
A051H785 20 A 50/60 Hz
Description Features
Cummins® fully automatic battery chargers are Protection – Surge protected to IEEE and EN
constant voltage/constant current chargers standards. All models include single pole
incorporating a 4-stage charging algorithm. cartridge type fuses mounted on the printed
Designed for use in applications where battery circuit board to protect against input or output
life and reliability are important; these chargers, overcurrent.
complete with built-in equalize charge Easy installation – Clearly marked terminal
capability, are ideal for stationary or portable blocks and panel knockouts provide convenient
starting battery charging service. connections of input and output leads.
To achieve optimum battery life, a 4-stage User display – Output voltage and current,
charging cycle is implemented. The four fault information and status are indicated on
charging stages are constant current, high-rate the front panel. Includes precision ammeter
taper charge, finishing charge, and maintaining and voltmeter.
charge. During the constant current cycle the Monitoring – Status LED indicators are
charger operates at maximum possible output provided to show the condition of the charger.
in the fast charge mode. During the high-rate LED’s on the right side of the monitor indicate
taper charge cycle the charger stays at fast operational functions for Temperature
charge voltage level until battery current Compensation active (Green), AC on (Green),
acceptance falls to a portion of the chargers Float (Green) or Boost (Amber) mode, as well
rated output. During the finishing charge cycle as Battery Fault (Red). LED’s on the left side of
the charger operates at the float voltage and the monitor illuminate (in Red) when Charger
completes the battery charge. During the fail, High or Low VDC or AC fail occur.
maintaining charge cycle the charger supplies
Adjustable float voltage – Float voltage can
only a few milliamps required by the battery to
be set, using easy to understand jumpers, for
stay at peak capability.
optimum battery performance and life.
An optional temperature sensor (A043D534)
Construction – NEMA-1 (IP20) corrosion
may be used to adjust charging voltage based
resistant aluminium enclosure designed for wall
on temperature of the battery. Use of a battery
mounting.
temperature sensor helps to increase battery
life by preventing over or under charging. The Faults – The charger senses and annunciates
battery temperature sensor also protects the the following fault conditions: AC power loss,
battery from overheating. Temperature battery overvoltage, battery under voltage,
compensation sensor is required for all battery fault conditions and charger failure.
applications when battery charger and battery Includes an individual 30 volt/2 amp isolated
are located in different temperature or battery contact for each alarm.
heater is being used. Vibration resistant design – complies with
Battery chargers are field-configurable for UL991 class B vibration resistance
charging either 12 or 24 VDC battery systems requirements.
at 50/60 Hz operation. Simple jumper selectors Listed – C-UL listed to UL 1236 CSA standard
enable selection of output voltage and battery 22.2 No 107.2-M89. Suited for flooded and
type. AGM lead acid and NiCd batteries in generator
set installations.
Warranty – 5 year CPG warranty.
power.cummins.com
©2017 Cummins Inc. | NAAC-5602-EN (11/17)
WTP GEN-A and PS GEN-B
Specifications
Performance and physical characteristics
Output: Nominal voltage 12VDC* or 24VDC
Float voltage – 12VDC batteries 12.87, 13.08, 13.31, 13.50*, 13.62, 14.30
Float voltage – 24VDC batteries 25.74, 26.16, 26.62, 27.00*, 27.24, 28.60
Equalize-voltage 6.5% above float voltage sensing
Output voltage regulation ±0.5% (1/2%) line and load regulation
Maximum output current 10 or 20 amps nominal
Equalize charging Battery interactive auto-boost
Input: Voltage AC 120, 208, 240 ±10%
Frequency 60/50 Hz +5%
Approximate net weight: 10A: 25 lbs. (11.36 Kg)
20A: 50 lbs. (22.68 Kg)
Approximate dimensions: height x width x depth-in 10A: 12.50" x 7.66" x 6.50"(318 x 195 x 165 mm)
20A: 13.06" x 13.95" x 6.83"(332 x 354 x1 73 mm)
Ambient temperature operation: At full rated output - - 4 °F to 104 °F (-20 °C to 45 °C)
Note:
1. Battery charger comes with default settings of 12VDC and 13.50/27.00VDC float voltage and can be changed to
the battery manufacture recommendations. Replacement printed circuit board and f uses are identified in the
Owner’s Manual (10A: A050S537 and 20A: A051X126) which resides in Quick Serve On-Line. Service parts can
be purchased through the Memphis Distribution Center. The PC board replacement instruction sheet (10A:
A052N073, 20A: A053W929) and service manual (A050D829) is also available.
2. Installation and application must comply with “section 4.5.3 batteries and battery charger” of application guide T-
030 (Liquid Cooled Generator Set Application Manual A040S369).
Caution:
1. Higher input voltages (i.e. 480VAC or 600VAC) can be applied if a transformer with a 120VAC-240VAC output is
installed. Higher input voltages (i.e. 480VAC or 600VAC) can be applied if a transformer with a 120VAC-240VAC
output is installed. For voltages higher than 240 VAC, stepdown transformer must be used. Review the respective
Owner/Installation manual A050S537 for 10Amp and A051X126 20A chargers for supplier recommended
stepdown transformer requirements.
2. 10Amp battery charger is recommended for genset applications with 1 or 2 factory provided batteries. 20Amp
battery charger is recommended for Cummins Genset applications with 3 or 4 factory provided batteries. Please
consider the auxiliary DC loads connected to the genset batteries and size this charger as per the T-030
application guide to prevent misapplication issues.
3. Back feed to a utility system can cause electrocution and/or property damage. Do not connect generator sets to
any building electrical system except through an approved device or after building main switch is open.
4. For professional use only. Must be installed by a qualified service technician. Improper installation presents
hazards of electrical shock and improper operation, resulting in severe personal injury and/or property damage.
5. Use this charger for charging LEAD-ACID or LIQUID ELECTROLYTE NICKEL-CADMIUM batteries only. Do not
use this battery charger for charging dry cells, alkaline, lithium, nickel-metal hydride, or sealed nickel-cadmium
batteries that are commonly used with home appliances. These batteries may burst and cause injuries to persons
and damage to property.
6. Do not parallel these battery chargers with any other charging system.
©2017 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of
Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
NAAC-5602-EN (11/17)
SECTION X
CERTIFICATES OF
COMPLIANCE IBC SHEETS
WTP GEN-A
CERTIFICATE OF COMPLIANCE
SEISMIC DESIGN OF NONSTRUCTURAL COMPONENTS AND SYSTEMS
Certification No.
Certification Parameters:
The nonstructural products (mechanical and/or electrical components) listed on this certificate are CERTIFIED1 FOR SEISMIC APPLICATIONS
in accordance with the following building code2 releases.
7
Certified Seismic Design Levels
Importance I P ≤ 1.5 SDS ≤ 2.500 g SDS ≤ 2.000 g
Certified Soil Classes A-E z/h = 0.0 z/h ≤ 1.0
IBC Risk Categories I-IV Horizontal
2.400 g
Design Categories A-F Design10
Page 1 of 3
102S-103387 Rev 10
WTP GEN-A
CERTIFICATE OF COMPLIANCE
SEISMIC DESIGN OF NONSTRUCTURAL COMPONENTS AND SYSTEMS
Certified Product Table:
C10D6 10 kW 4,300
46, 74, 91,
C15D6 15 kW 98 4,400
132, 195, 263
C20D6 20 kW 4,470
C25D6 25 kW 5,890
C30D6 30 kW 34 88 5,930 2.000
C35D6 35 kW 5,960 74, 132, 195,
131
C40D6 40 kW 6,140 263, 389
C50D6 50 kW 6,260
C60D6 60 kW 1800 6,260 2.500
C50D6C 50 kW 8,943
C60D6C 60 kW 8,990
C80D6C 80 kW 170 40 104 9,040 250, 425, 625
C100D6C 100 kW 9,216
2.500
C125D6C 125 kW 9,300
C125D6D 125 kW
C150D6D 150 kW
180 71 111 14,300 351, 737, 1055
C175D6D 175 kW
C200D6D 200 kW
This certification includes the open generator set and the enclosed generator set when installed with or without the sub-base tank. This
certification also includes the sub-base tank as a stand-alone accessory. The generator set and included options shall be a catalogue design
and factory supplied. The generator set and applicable options shall be installed and attached to the building structure per the manufacturer
supplied seismic installation instructions. This certification excludes all non-factory supplied accessories, including but not limited to mufflers,
isolation/restraint devices, remote control panels, remote radiators, pumps and other electrical/mechanical components.
Page 2 of 3
102S-103387 Rev 10
WTP GEN-A
CERTIFICATE OF COMPLIANCE
SEISMIC DESIGN OF NONSTRUCTURAL COMPONENTS AND SYSTEMS
Notes and Comments:
1. All equipment listed herein successfully passed the seismic acceptance criteria for shake testing non-structural components and systems as set forth in the ICC
AC-156. The Test Response Spectrum (TRS) enveloped the Required Response Spectrum (RRS) for all units tested. The units cited in this certification were
representative sample(s) of a contingent of models and all remained captive and structurally sound after the seismic shake simulation. The units also remained
functionally operational after the simulation testing as functional testing was completed by the equipment manufacturer before and after the seismic
simulations. Although a seismic qualified unit inherently contains some wind resisting capacity, that capacity is undetermined and is excluded from this
certification. Snow/Ice loads have been neglected and thus limit the unit to be installed both indoors (covered by an independent protective structure) and out of
doors (exposed to accumulating snow/ice) for ground snow loads no greater than 30 psf for all applications.
2. The following building codes are addressed under this certification:
IBC 2012 – referencing ASCE7-10 and ICC AC-156
IBC 2015 – referencing ASCE7-10 and ICC AC-156
IBC 2018 – referencing ASCE7-16 and ICC AC-156
3. Refer to the manufacturer supplied installation drawings for anchor requirements and mounting considerations for seismic applications. Required anchor
locations, size, style, and load capacities (tension and shear) may be specified on the installation drawings or specified by a 3rd party. Mounting requirement
details such as anchor brand, type, embedment depth, edge spacing, anchor-to-anchor spacing, concrete strength, special inspection, wall design, and
attachment to non-building structures must be outlined and approved by the Engineer of Record for the project or building. Structural walls, structural floors,
and housekeeping pads must also be seismically designed and approved by the project or building Structural Engineer of Record to withstand the seismic
anchor loads as defined on the installation drawings. The installing contractor is responsible for observing the installation detailed in the seismic installation
drawings and the proper installation of all anchors and mounting hardware.
4. For this certificate and certification to remain valid, this certificate must correspond to the “Seismic Certification Label” found affixed to the unit by the factory.
The label ensures the manufacturer built the unit in conformance to the IBC seismic design criteria set forth by the Certified Seismic Qualification Agency, The
VMC Group, and meets the seismic design levels claimed by this certificate.
5. Mechanical, Electrical, and Plumbing connections to the equipment must be flexibly attached as to not transfer load through the connection. The structural
integrity of any conduit, cable trays, piping, ductwork and/or flexible connections is the responsibility of others. This certification does not guarantee the
equipment will remain compliant to NEMA, IP, UL, or CSA standards after a seismic event.
6. This certificate applies to units manufactured at:
rd
1400 73 Ave NE, OF 143, Minneapolis, MN 55432
7. This project follows The VMC Group’s ISO-17065 Scheme for Product Certification of Nonstructural Components.
8. The qualified seismic design level stated is the lowest for all series this certificate covers, for more detailed ranges of qualified seismic design levels, see the
certified product tables.
John P. Giuliano, PE
President, The VMC Group
Page 3 of 3
102S-103387 Rev 10
PS GEN-B
CERTIFICATE OF COMPLIANCE
SEISMIC DESIGN OF NONSTRUCTURAL COMPONENTS AND SYSTEMS
Certification No.
Certification Parameters:
The nonstructural products (mechanical and/or electrical components) listed on this certificate are CERTIFIED1 FOR SEISMIC APPLICATIONS
in accordance with the following building code2 releases.
8
Certified Seismic Design Levels
Importance I P ≤ 1.5 SDS ≤ 1.940 g SDS ≤ .647 g
Certified Soil Classes A-E z/h = 0.0 z/h ≤ 1.0
IBC Risk Categories I-IV Horizontal
0.485 g
Design Categories A-F Design5
9
Certified Seismic Installation Methods
Rigid mounting from unit base to rigid structure External isolation mounting from unit base to rigid structure
Rigid mounting from unit base to fuel tank External isolation mounting from unit base to fuel tank
CERTIFICATE OF COMPLIANCE
SEISMIC DESIGN OF NONSTRUCTURAL COMPONENTS AND SYSTEMS
Certified Product Table:
This certification includes the open generator set and the enclosed generator set when installed with or without the sub-base tank. The
generator set and included options shall be a catalogue design and factory supplied. The generator set and applicable options shall be installed
and attached to the building structure per the manufacturer supplied seismic installation instructions. This certification excludes After Treatment
Units (ATUs), all non-factory supplied accessories, including but not limited to mufflers, isolation/restraint devices, remote control panels, remote
radiators, pumps and other electrical/mechanical components.
CERTIFICATE OF COMPLIANCE
SEISMIC DESIGN OF NONSTRUCTURAL COMPONENTS AND SYSTEMS
7. This project follows The VMC Group’s ISO-17065 Scheme for Product Certification of Nonstructural Components.
8. The qualified seismic design level stated is the lowest for all series this certificate covers, for more detailed ranges of qualified seismic design levels, see the
certified product tables.
9. The certified seismic installation methods states are a summary for all series this certificate covers, for more detailed information on the certified seismic
installation methods, see the certified product tables.
John P. Giuliano, PE
President, The VMC Group
ENCLOSURE SPECIFICATION
SHEETS
Specification sheet
WTP GEN-A
Description
Cummins® offers two series of fuel tanks (basic series and regional series) for the 10~125 kW
diesel generator sets. The “basic” series of fuel tanks provide economical solutions for areas with
no or minimal local/regional code requirements on diesel fuel tanks. The footprint of “basic” tanks
matches the generator set’s footprint. The “regional” series of fuel tanks provide flexible and
upgradable solutions for areas with extensive local/regional code requirements on diesel fuel
tanks. The footprint of the “regional” series of fuel tanks extends beyond the generator set to allow
room for installation of optional features at factory or accessories in the field for meeting
local/regional code requirements or customer specification on diesel fuel tanks. All fuel tanks and
optional features are compatible with factory installed enclosures.
These tanks are constructed of heavy gauge steel and include an internally reinforced baffle
structure for supporting the generator set. The fuel tank design features fewer seams and welds
for better corrosion resistance performance.
These tanks are pre-treated with a conversion coating and then finished with a textured powder
paint. The paint has superior UV and chemical resistance with best-in-class adhesion, flexibility,
and durability to resist chipping and substrate corrosion. Both interior compartments are treated
with a rust preventative for extended corrosion protection.
These tanks are UL and ULC Listed as secondary containment generator base tanks. Inner and outer
containments are leak checked per UL and ULC testing procedures to ensure their integrity.
These fuel tanks are offered in various sizes to satisfy different fuel capacities requirements.
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©2018 Cummins Inc. | NAAC-5868-EN (02/18)
WTP GEN-A
* The OFPV inherently shuts off fuel at approximately 2” below the top of the fuel tank. Some tanks will shut off
below this 95% fill level.
*Picture is for reference only. See outline drawing for tank specific information by model.
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©2018 Cummins Inc. | NAAC-5868-EN (02/18)
WTP GEN-A
Regional tanks
Generator Actual
set Fuel run Actual
Standby consumption Tank Minimum Tank Nominal Tank time run
power Generator Engine (100% load, feature run time dimensions dry usable w/o time
output set model model Standby) code feature (L x W x H) weight* volume OFPV w/OFPV
kW gal/hr hr inch lbs gal hr hr
C301-2 24 180x40x21 1477 351 34 30
C303-2 48 180x40x42 2302 737 72 69
125 C125D6D 10.1
C305-2 72 180x40x42 2302 737 72 69
C307-2 96 180x65.5x35.3 3552 1055 104 98
C301-2 24 180x40x21 1477 351 30 26
150 C150D6D 11.7 C303-2 48 180x40x42 2302 737 63 59
QSB7-G5 C305-2 72 180x65.5x35.3 3552 1055 90 84
C301-2 24 180x40x21 1477 351 26 23
175 C175D6D 13.3 C303-2 48 180x40x42 2302 737 55 52
C305-2 72 180x65.5x35.3 3552 1055 79 74
C301-2 24 180x40x21 1477 351 24 21
200 C200D6D 14.9 C303-2 48 180x40x42 2302 737 49 47
C305-2 72 180x65.5x35.3 3552 1055 72 66
Certifications/standards/codes
UL 142 Listed - Cummins dual wall sub-base tanks are UL Listed and constructed in
accordance with Underwriters Laboratories Standard UL 142 “steel aboveground tanks for
flammable and combustible liquids,” as a “secondary containment generator base tank”
NFPA - Cummins tanks are built in accordance with all applicable NFPA codes:
- NFPA 30 - Flammable and Combustible Liquids code
- NFPA 37 - Standard for Installation and use of Stationary Combustible Engine and Gas Turbines
- NFPA 110 - Standard for Emergency and Standby Power Systems
ISO9001 - This product was designed and manufactured in facilities certified to ISO9001.
ULC - Cummins tanks are built in accordance with all applicable ULC codes
©2018 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of
Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
NAAC-5868-EN (02/18)
PS GEN-B
Specification Sheet
Enclosures
and Tanks
250-1000 kW Gensets
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©2018 Cummins Inc. | S-1443 (11/18)
PS GEN-B
Fuel Tanks
Standard sub-base tank features Sub-base tank options
• UL 142 Listed • Pre-wired fuel pump and control
• ULC-S601-07 Listed • Fuel overfill alarm – internal or external
• NFPA37 compliant • Overflow and tank fill plugs
• Dual walled, steel construction • Five gallon spill fill box – internal or external
• Emergency tank and rupture basin vents • Fill pipe extender
• Tank mounted mechanical fuel gauge • Local code approvals available
• Fuel supply and return tubes
• Top mounted leak detection float switch
• Low and high level fuel switches
• Mounting brackets for optional pump and control
(250-500 kW)
• Integral lifting points
275 DQDAB 21 13 14 19 24 29 31 34 66 70 96
300 DQDAC 23 12 13 17 22 26 29 31 61 64 88
300 DQHAB 23 12 13 17 22 26 29 37 74
450 DFEJ 30 9 10 13 17 20 22 28 57 84
500 DFEK 34 8 9 11 15 18 19 25 50 74
600 DQCA 42 5 16 24 36 48 57
600 DQPAA 45 4 15 22 33 44 53
650 DQPAB 50 4 13 20 30 40 48
750 DQCB 51 4 13 20 29 39 47
750 DQFAA 53 4 12 19 28 38 45
800 DQCC 53 4 12 19 28 38 45
800 DQFAB 56 4 12 18 27 36 43
900 DQFAC 64 3 10 16 23 31 38
1000 DQFAD 72 3 9 14 21 28 33
*3000 gallon tank offered as an accessory kit – refer to NAAC-5853 spec sheet.
- Operating hours are measured at 60 Hz, standby rating.
- Up to 90% fill alarm to comply with NFPA30, operating capacity is reduced by 10%.
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©2018 Cummins Inc. | S-1443 (11/18)
PS GEN-B
- All data is 60 Hz, full load standby rating, steel enclosures only.
- Data is a measured average of 8 positions.
- Sound levels for aluminium enclosures are approximately 2 dB(A) higher than listed sound levels for steel enclosures.
* Sound data with seismic feature codes L228-2 (IBC) and/or L225-2 (OSHPD)
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PS GEN-B
600-1000 kW
Weather QuietSite QuietSite Weather QuietSite QuietSite
protective level I level 2 protective level 1 level 2
Tank size package package package package package package
(gal) length (in) length (in) length (in) Width (in) Height (in) weight (lbs) weight (lbs) weight (lbs)
200 260 303 315 98 137 10194 13074 14954
660 260 303 315 98 137 9586 12466 14346
1000 260 303 315 98 141 10117 12997 14877
1500 260 303 315 98 146 10677 13557 15437
2000 292 327 327 98 143 11959 14839 16719
2400 338 338 338 98 143 12961 15841 17721
- This weight does not include the generator set. Consult your local Cummins distributor or the appropriate generator
specification sheet.
- Width is 86” lifting eye to lifting eye (250-500 kW), 102” lifting eye to lifting eye (600-1000 kW).
- Height - Florida, Michigan, and Suffolk add 6.4” (250-500 kW) or 2” (600-1000 kW) for bottom space.
- Maximum length emergency vent removed.
UL - The generator set is available listed to UL 2200, stationary engine generator assemblies. The
PowerCommand® control is listed to UL 508 - Category NITW7 for U.S. and Canadian usage.
©2018 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of
Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
S-1443 (11/18)
SECTION XII
OTPC Transfer
switch open
and closed
transition
40 - 4000 Amp
Description Features
OTPC transfer switches are designed for operation PowerCommand® control – A fully featured
and switching of electrical loads between primary microprocessor-based control with digital display.
power and Standby generator sets. They are suitable Controls allow operator to enter settings and make
for use in emergency, legally required and optional adjustments to software-enabled features easily and
Standby applications. The switch monitors both power accurately. Accommodates up to eight event
sources, signals generator set startup, automatically schedules.
transfers power, and returns the load to the primary Programmed transition – Open transition timing can
power source when the utility returns and stabilizes. be adjusted to completely disconnect the load from
OTPC transfer switches are available with closed both sources for a programmed time period, as
transition transfer. By briefly connecting the two recommended by NEMA MG-1 for transfer of
sources (for 100 msec or less), the transfer from the inductive loads.
alternate source back to the normal source occurs Advanced transfer switch mechanism – Unique bi-
without interruption in the power supply to loads. directional linear actuator provides smooth,
Continuous transfer switch action during automatic
operation.
Robust control system design – Optically isolated
logic inputs and isolation transformers for AC power
inputs provide high-voltage surge protection.
Main contacts – Heavy-duty silver alloy contacts
with multi-leaf arc chutes are rated for motor loads or
total system load transfer. They require no routine
contact maintenance.
Continuous load current not to exceed 100% of
switch rating and Tungsten loads not to exceed 30%
of switch rating.
Communications capability – The transfer switch is
capable of communicating with other transfer
switches, SCADA and remote monitoring systems, or
Cummins generators utilizing LonWorks® protocol.
Easy service/access – Single-plug harness
connection and compatible terminal markings simplify
servicing. Access space is ample. Door-mounted
controls are field-programmable; not tool is required.
Complete product line – Cummins offers a wide
range of equipment, accessories and services to suit
virtually any backup power application.
Warranty and service - Products are backed by a
comprehensive warranty and a worldwide network of
distributors with factory-trained service technicians.
power.cummins.com
©2018 Cummins Inc. | S-1270 (06/18)
WTP ATS-A and PS ATS-B
Specifications
Voltage rating 600 VAC, 50 or 60 Hz.
Arc interruption Multiple leaf arc chutes provide dependable arc interruption.
Neutral bar A full current-rated neutral bar with lugs is standard on enclosed 3-pole transfer
switches.
Auxiliary contacts Two isolated contacts (one for each source) indicating switch position are provided
for customer use. Contacts are normally open, and close to indicate connection to
the source. Wired to terminal block for easy access. Rated at 10 amps Continuous
and 250 VAC maximum. UL recognized, and CSA-certified.
Operating temperature -40 ˚F (-40 ˚C) to 140 ˚F (60 ˚C)
Storage temperature -40 ˚F (-40 ˚C) to 140 ˚F (60 ˚C)
Humidity Up to 95% relative, non-condensing
Altitude Up to 10,000 ft (3,000 m) without derating
Surge withstand ratings Voltage surge performance and testing in compliance with the requirements of IEEE
C62.41 (Category B3) and IEEE C62.45.
Total transfer time Will not exceed 6 cycles at 60 Hz with normal voltage applied to the actuator and
(source-to-source) without programmed transition enabled.
Manual operation handles Transfer switches rated through 1000 amps are equipped with permanently attached
operating handles and quick-break, quick-make contact mechanisms suitable for
manual operation. Transfer switches over 1000 amps are equipped with manual
operators. All switches must be de-energized before manual operation is attempted.
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WTP ATS-A and PS ATS-B
Transition modes
Open transition/programmed: Controls the time required for the device to switch from source to source, so that the load
generated voltages decay to a safe level before connecting to an energized source. Recommended by NEMA MG-1 to
prevent nuisance-tripping breakers and load damage. Adjustable 0-60 seconds, default 0 seconds. Programmed
transition is standard on 150-1200 amp switches, and optional on 1600-4000 amps.
Open transition/in-phase: Initiates open transition transfer when in-phase monitor senses both sources are in phase.
Operates in a break-before-make sequence. Includes ability to enable programmed transition as a back-up. If sources are
not in phase within 120 seconds, switches from 40-1200 amps will transfer using programmed transition (not available on
open transition switches over 1200 amps).
Closed transition: Used in applications where loads are sensitive to the momentary power interruption that occurs when
performing open transition between sources. Closed transition is accomplished by briefly (<100 msec) paralleling two
good sources to eliminate the momentary break in the power supply. Closed transition is only available as an option on
OTPC models from 1000-4000 amps.
Genset-to-genset: Either genset can be designated as the lead genset. If the lead genset goes down or is taken offline,
the transfer switch starts the second genset and transfer the load. The control can be programmed to alternate between
the two gensets at a set interval up to 336 hours (2 weeks).
PowerCommand control
PowerCommand controls are microprocessor based and developed specifically for automatic transfer switch operation.
The control includes all of the features and options required for most applications.
• LED lamps indicate source availability, source connected, exercise mode and test mode.
• Flash memory stores the control settings.
• Contents of the memory are not lost even if power to the controller is lost.
• On-board battery maintains the real-time clock setting and the engine start time delay.
• Choice of two control packages allows selection of the most suitable control for the application.
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©2018 Cummins Inc. | S-1270 (06/18)
WTP ATS-A and PS ATS-B
Control functions
Level 1 control (C023) Level 2 control (C024)
Open transition (in-phase) Open transition (in-phase)
Open transition (programmed) Open transition (programed)
Utility-to-genset applications Closed transition: Includes fail-to-disconnect timer to
Software adjustable time delays: prevent extended paralleling with the utility
• Engine start: 0 to 120 sec Utility-to-genset applications
• Transfer normal to emergency: 0 to 120 sec Re-transfer Utility-to-utility applications
emergency to normal: 0 to 30 min Genset-to-genset applications
• Engine stop: 0 to 30 min Software adjustable time delays:
• Programmed transition: 0 to 60 sec • Engine start: 0 to 120 sec
Undervoltage sensing: 3-phase normal, 1-phase • Transfer normal to emergency: 0 to 120 sec
emergency • Re-transfer emergency to normal: 0 to 30
• Accuracy: =/- 2% • min Engine stop: 0 to 30 min
• Pickup: 85% to 100% of nominal voltage • Programmed transition: 0 to 60 sec
• Dropout: 75% to 98% of pickup setting Undervoltage sensing: 3-phase normal, 3-phase
• Dropout time delay: 0-4 sec emergency
Overvoltage sensing: 3-phase normal, 1-phase • Accuracy: +/- 2%
emergency • Pickup: 85% to 100% of nominal voltage
• Accuracy: =/- 2% • Dropout: 75% to 98% of pickup setting
• Pickup: 95% to 99% of dropout setting • Dropout time delay: 0-4 sec
• Dropout: 105% to 135% of nominal voltage Overvoltage sensing: 3-phase normal, 3-phase
• Dropout time delay: 0 to 120 sec emergency
Over/under frequency sensing: • Accuracy: ± 2%
• Accuracy: ±0.05 Hz • Pickup: 95% to 99% of dropout setting
• Pickup: ±5% to ±20% of nominal frequency • Dropout: 105% to 135% of nominal voltage
• Dropout: 1-5% beyond pickup • Dropout time delay: 0 to 120 sec
• Dropout time delay: 0.1 to 15.0 sec Over/under frequency sensing:
Programmable genset exerciser: One event/schedule • Accuracy: =/- 0.05 Hz
with or w/o load • Pickup: ±5% to ±20% of nominal frequency
Basic indicator panel: • Dropout: 1-5% beyond pickup
• Source available/connected LED indicators • Dropout time delay: 0.1 to 15.0 sec
• Test/exercise/override buttons Voltage imbalance sensing:
• Digital display – optional (M018) • Dropout: 2% to 10%
• Analog bar graph meter display – optional (D009) • Pickup: 90% of dropout
Date/time-stamped event recording: 50 events • Time delay: 2.0 to 20.0 sec
Load sequencing: Optional with network communications Phase rotation sensing:
module M031. Provides control for eight steps of load with
• Time delay: 100 msec
an adjustable time delay for each step on transfer, re-
transfer or both. Loss of single phase detection:
• Time delay: 100 msec
Programmable genset exerciser: Eight events/schedules
with or w/o load
Basic indicator panel:
• Source available/connected LED indicators
• Test/exercise/override buttons
• Digital display – standard
• Analog bar graph meter display – optional (D009)
Date/time-stamped event recording: 50 events
Load sequencing: Optional with network communications
module M031. Provides control for eight steps of load with
an adjustable time delay for each step on transfer, re-
transfer, or both.
Genset-to-genset: Same functions as above for lead and
secondary generators.
Utility-to-utility: Same functions as above, for preferred
and alternate source
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WTP ATS-A and PS ATS-B
Time-delay functions
Engine start: Prevents nuisance genset starts due to momentary power system variation or loss. Not included in utility-
to-utility systems.
Transfer normal to emergency: Allows genset to stabilize before application of load. Prevents power interruption if
normal source variation or loss is momentary. Allows staggered transfer of loads in multiple transfer switch systems. For
genset-to-genset applications, delays transfer of load from lead to secondary generator.
Re-transfer emergency to normal: Allows the utility to stabilize before re-transfer of load. Prevents needless power
interruption if return of normal source is momentary. Allows staggered transfer of loads in multiple transfer switch
systems. For genset-to-genset applications, delays re-transfer of load from secondary back to lead generator.
Engine stop: Maintains availability of the genset for immediate reconnection if the normal source fails shortly after
retransfer. Allows gradual genset cool down by running unloaded. Not included in utility-to-utility systems.
Elevator pre-transfer signal: Requires optional relay signal module (M023). Signals elevator system that transfer is
pending and delays transfer for pre-set interval of 0-60 seconds to prevent a power interruption during elevator operation
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WTP ATS-A and PS ATS-B
*CSA only
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WTP ATS-A and PS ATS-B
Fuse protection
WCR @ volts
Transfer max. with
Max fuse, size and type Drawing reference
switch ampere current limiting
fuses
40, 70, 125 200,000 at 480 200 A Class, J, RK1, RK5, T
A050J441
3- and 4-pole 200,000 at 600
200,000 at 480 600 A Class, J, RK1, RK5
150, 225, 260 A048E949
200,000 at 600 1200 A Class L or T
800, 1000 open 200,000 at 480 600 A Class, J, RK1 or RK5 A056M821
200,000 at 600 1200 A Class T
2000 A Class L
1000, 1200 closed 200,000 at 480** 3000 A Class L A052L319
3-cycle ratings
Transfer switch WCR @ volts max 3
Max MCCB rating Drawing reference
ampere cycle rating
300, 400, 600 25,000 at 600 1200 A A056M829
800, 1000 35,000 at 600 1400 A A056M821
1000, 1200 closed 50,000 at 480 1600 A A052L319
42,000 at 600*
1200 open 50,000 at 480 1600 A A056M825
42,000 at 600
1600, 2000 100,000 at 480 4000 A A052L322
65,000 at 600*
3000 100,000 at 480 4000 A A052L322
65,000 at 600*
4000 100,000 at 480 5000 A A052L324
85,000 at 600*
*CSA only
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Transfer switch lug capacities
All lugs are 90°C rated and accept copper or aluminium wire unless indicated otherwise.
Cables per
Amp rating Size
phase
40, 70, 125 3-pole 1 #12 AWG-2/0
40 4-pole 1 #14 AWG-2/0
70, 125 4-pole 1 #6 AWG - 300 MCM
150, 225 1 #6 AWG - 300 MCM
260 1 #6 AWG - 400 MCM
PS ATS-B 300, 400 2 Two hole lug, one accepts 3/0 AWG – 600 MCM and the other accepts #4 AWG – 250
MCM
600 2 250 - 500 MCM
WTP ATS-A
800, 1000 open, 4 250 - 500 MCM
delayed
1000, 1200 closed 4 #2 AWG to 600 MCM
1200 open, 4 # 2 AWG to 600 MCM, standard (Feature N045)
delayed 1/0 AWG to 750 MCM, optional (Feature N066)
Compression Lug Adapter, optional (feature N032)**
1600, 2000 8 #2 AWG to 600 MCM (lugs optional)
3000 8 #2 AWG to 600 MCM (lugs optional)
4000 12 1/0 AWG to 750 MCM (lugs optional)
**Recommended Compression lugs (½” stud , 1-3/4” centers) Lug mounting hardware included
power.cummins.com
©2018 Cummins Inc. | S-1270 (06/18)
WTP ATS-A and PS ATS-B
260 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4X 0500-4184
300, 400, 73.5 1867 32.5 826 19.5 495 49.5 1257 410 186 4X 0500-4185
600
800, 1000 73.5 1867 32.5 826 19.5 495 49.5 1257 410 186 4X 0500-4185
open
1000, 7.0 1778 40.0 1016 19.8 502 59.0 1499 450 204 4X 0310-0482
1200
closed
1200 90.0 2290 39.0 991 27.5 699 64.7 1644 730 331 4X A041N372
open
1600, 90.0 2290 35.5 826 50.9 1293 80.0 2032 1100 499 4X 0310-0744
2000*
* Rear and side access is required for installation. Dimensions shown are for 4-pole. For information on 3-pole switches, call factory.
power.cummins.com
©2018 Cummins Inc. | S-1270 (06/18)
PS ATS-B
(QTY 1) 400A
Submittal detail
Amperage ratings Standards
• 40 • A046 UL 1008/CSA certification
• 70 • A064 NFPA 20 compliant (not available on 1200-4000 amp
• 125 switches)
• 150 • A080 Seismic certification
• 225 Controls
• 260
• C023 PowerCommand control - Level 1
• 300
• C024 PowerCommand control - Level 2
• 400
• 600 Control options
• 800 • M017 Security key - front panel
• 1000 • M018 Digital display
• 1200 • M022 Load monitoring (min current level 3%)
• 1600 • M023 Relay signal module. Includes pre-transfer module for
• 2000 elevator control
• 3000 • M031 LonWorks network communications module (FTT-10)
• 4000 Meter
Voltage ratings • D009 Analog bar graph meter
• R020 120* Battery chargers
• R038 190 • K001 2 amps, 12/24 volts
• R021 208 • KB59 15 amps, 12 volts
• R022 220 • KB60 12 amps, 24 volts Protective relays (closed transition)
• R023 240 • M045 Paralleling timer and lock-out relays, ANSI/IEEE
• R024 380 62PL and 86
• R025 416 • M046 Paralleling timer, lock-out and reverse power relays, single
• R035 440 phase, ANSI/IEEE 62PL, 86 and 32R
• R026 480 • M047 Paralleling timer, lock-out and reverse power relays, three
• R027 600 phase, ANSI/IEEE 62PL, 86 and 32R
* Single phase connection (not available on 1200-4000 amps) • Auxiliary relays - Relays are UL listed and factory installed. All
Pole configuration relays provide two normally closed isolated and two normally
open contacts rated 10 amps at 600 VAC. Relay terminals
• A028 Poles - 3 (solid neutral)
accept from one 18 gauge to two 12 gauge wires per terminal.
• A029 Poles - 4 (switched neutral)
• L101 24 VDC coil - installed, not wired (for customer use).
Frequency • L102 24 VDC coil - emergency position - relay energized when
• A044 60 Hertz switch is in Source 2 (emergency) position.
• A045 50 Hertz • L103 24 VDC coil - normal position - relay energized when
Transfer mode switch is in Source 1 (normal) position
• L201 12 VDC coil - installed, not wired
• A077 Open transition/in-phase • L202 12 VDC coil - emergency position - relay energized when
• A078 Open transition/programmed switch is in Source 2 (emergency) position
• A079 Closed transition (available 1000-4000 amps, for closed • L203 12 VDC coil - normal position - relay energized when
transition below 1000 amps, see CHPC spec sheet S-1437) switch is in Source 1 (normal) position
Application Miscellaneous options
• A035 Utility to genset • M003 Terminal block - 30 points (not wired)
• A036 Utility to utility • N020 Terminal block – re-transfer inhibit
• A037 Genset to genset • M007 Load shed - from emergency - drives switch to neutral
System options position when remote signal contact closes
• A041 Single Phase, 2-wire or 3-wire • N009 Power connect - bus Stabs (1200 amp open construction
(not available 1200- 4000 amps) only)
• A042 Three Phase, 3-wire or 4-wire • N013 Extension harness (open construction only)
Lug Kits (select one)
Enclosure
• N008 Cable lugs, mechanical, 600 MCM, 8 per pole (1600A,
• B001 Type 1: Indoor use, provides some protection against dirt 2000A, 3000A only)
(similar to IEC type IP30) • N032 Lug adapters, compression, ½ Stud (1200A only)
• B002 Type 3R:Intended for outdoor use, provides some • N045 Cable lugs, mechanical, 600 MCM, 4 per pole
protection from dirt, rain and snow (similar to IEC type IP34) (1200A only)
• B003 Type 4: Indoor or outdoor use, provides some protection • N066 Cable lugs, mechanical, 750 MCM, 4 per pole
from wind-blown dust and water spray (similar to IEC type IP65) (1200A only)
• B004 Open Construction: No enclosure – includes automatic • N056 Cable Lugs, mechanical, 750 MCM, 12 per pole (4000A
transfer switch and controls (call factory for dimensions) only)
• B010 Type 12: Indoor use, some protection from dust (similar to
IEC type IP61)
Warranty
• B025 Type 4X: Stainless steel, indoor or outdoor use, provides • G010 Years 0-2: Parts, labor and travel Years 3-5: Parts only
some protection from corrosion (similar to IEC Type IP65) Years 6-10: Main contacts only
• G013 Years 0-5: Comprehensive Years 6-10: Main contacts only
Shipping
• A051 Packing - export box
Accessories
• AC-167 Accessories specifications sheet
power.cummins.com
©2018 Cummins Inc. | S-1270 (06/18)
WTP ATS-A
(QTY 1) 600A
Submittal detail
Amperage ratings Standards
• 40 • A046 UL 1008/CSA certification
• 70 • A064 NFPA 20 compliant (not available on 1200-4000 amp
• 125 switches)
• 150 • A080 Seismic certification
• 225 Controls
• 260
• C023 PowerCommand control - Level 1
• 300
• C024 PowerCommand control - Level 2
• 400
• 600 Control options
• 800 • M017 Security key - front panel
• 1000 • M018 Digital display
• 1200 • M022 Load monitoring (min current level 3%)
• 1600 • M023 Relay signal module. Includes pre-transfer module for
• 2000 elevator control
• 3000 • M031 LonWorks network communications module (FTT-10)
• 4000 Meter
Voltage ratings • D009 Analog bar graph meter
• R020 120* Battery chargers
• R038 190 • K001 2 amps, 12/24 volts
• R021 208 • KB59 15 amps, 12 volts
• R022 220 • KB60 12 amps, 24 volts Protective relays (closed transition)
• R023 240 • M045 Paralleling timer and lock-out relays, ANSI/IEEE
• R024 380 62PL and 86
• R025 416 • M046 Paralleling timer, lock-out and reverse power relays, single
• R035 440 phase, ANSI/IEEE 62PL, 86 and 32R
• R026 480 • M047 Paralleling timer, lock-out and reverse power relays, three
• R027 600 phase, ANSI/IEEE 62PL, 86 and 32R
* Single phase connection (not available on 1200-4000 amps) • Auxiliary relays - Relays are UL listed and factory installed. All
Pole configuration relays provide two normally closed isolated and two normally
open contacts rated 10 amps at 600 VAC. Relay terminals
• A028 Poles - 3 (solid neutral)
accept from one 18 gauge to two 12 gauge wires per terminal.
• A029 Poles - 4 (switched neutral)
• L101 24 VDC coil - installed, not wired (for customer use).
Frequency • L102 24 VDC coil - emergency position - relay energized when
• A044 60 Hertz switch is in Source 2 (emergency) position.
• A045 50 Hertz • L103 24 VDC coil - normal position - relay energized when
Transfer mode switch is in Source 1 (normal) position
• L201 12 VDC coil - installed, not wired
• A077 Open transition/in-phase • L202 12 VDC coil - emergency position - relay energized when
• A078 Open transition/programmed switch is in Source 2 (emergency) position
• A079 Closed transition (available 1000-4000 amps, for closed • L203 12 VDC coil - normal position - relay energized when
transition below 1000 amps, see CHPC spec sheet S-1437) switch is in Source 1 (normal) position
Application Miscellaneous options
• A035 Utility to genset • M003 Terminal block - 30 points (not wired)
• A036 Utility to utility • N020 Terminal block – re-transfer inhibit
• A037 Genset to genset • M007 Load shed - from emergency - drives switch to neutral
System options position when remote signal contact closes
• A041 Single Phase, 2-wire or 3-wire • N009 Power connect - bus Stabs (1200 amp open construction
(not available 1200- 4000 amps) only)
• A042 Three Phase, 3-wire or 4-wire • N013 Extension harness (open construction only)
Lug Kits (select one)
Enclosure
• N008 Cable lugs, mechanical, 600 MCM, 8 per pole (1600A,
• B001 Type 1: Indoor use, provides some protection against dirt 2000A, 3000A only)
(similar to IEC type IP30) • N032 Lug adapters, compression, ½ Stud (1200A only)
• B002 Type 3R:Intended for outdoor use, provides some • N045 Cable lugs, mechanical, 600 MCM, 4 per pole
protection from dirt, rain and snow (similar to IEC type IP34) (1200A only)
• B003 Type 4: Indoor or outdoor use, provides some protection • N066 Cable lugs, mechanical, 750 MCM, 4 per pole
from wind-blown dust and water spray (similar to IEC type IP65) (1200A only)
• B004 Open Construction: No enclosure – includes automatic • N056 Cable Lugs, mechanical, 750 MCM, 12 per pole (4000A
transfer switch and controls (call factory for dimensions) only)
• B010 Type 12: Indoor use, some protection from dust (similar to
IEC type IP61)
Warranty
• B025 Type 4X: Stainless steel, indoor or outdoor use, provides • G010 Years 0-2: Parts, labor and travel Years 3-5: Parts only
some protection from corrosion (similar to IEC Type IP65) Years 6-10: Main contacts only
• G013 Years 0-5: Comprehensive Years 6-10: Main contacts only
Shipping
• A051 Packing - export box
Accessories
• AC-167 Accessories specifications sheet
power.cummins.com
©2018 Cummins Inc. | S-1270 (06/18)
WTP ATS-A and PS ATS-B
Certification
All switches are UL 1008 Listed
with UL Type Rated cabinets and All switches comply with NEMA ICS 10.
UL Listed CU-AL terminals.
All switches are certified to CSA
All switches comply with IEEE 446
282 Emergency Electrical Power
Recommended Practice for Emergency
Supply for Buildings, up to 600
and Standby Power Systems.
VAC.
Suitable for use in emergency,
This transfer switch is designed and
legally required and Standby
manufactured in facilities certified to
applications per NEC 700, 701
ISO9001.
and 702.
©2018 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of
Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
S-1270 (06/18)
~
~ ~~SM~~m~~~!:.u!~R;.70 TEL (714) 630 - 0701, FAX (714) 632 - 0302
Representative Spectrum
10.0
.........,
O>
........
r::
,_
v
- r---
0
:;;
0
'- I'"-
Q)
ii)
Q
(,)
~
1.0
I ff
0.5
10 100
Frequency (Hz)
This is to certify that Mason West has reviewed the above referenced reports of the Seismic Qualification
Test. The reports cover the testing data and results of the Automatic & By-Pass Transfer Switches
provided by Cummins Power Generation. Each of the equipment represents the most seismically
vulnerable construction in its product line platform. See Table 1A, 18, 1C & 1D for certified models under
this certification.
Mason West confirms that the equipment and the testing have complied with all of the requirements
according to IBC 200912012 referencing ASCE 7-10 and ICC AC-156.
Data sheet
Circuit breakers
Description
This data sheet provides circuit breaker manufacturer part numbers and specifications. The circuit breaker
box description is the rating of that breaker box installation on a Cummins generator. Please refer to the
website of the circuit breaker manufacturer for breaker specific ratings and technical information.
Applicable models
Engine Models
Kubota C10D6 C15D6 C20D6
C20N6 C25N6 C30N6 C30N6H C36N6 C36N6H
QSJ2.4
C40N6 C40N6H C50N6H C60N6H
B3.3 C25D6 C30D6 C35D6 C40D6 C50D6 C60D6
QSJ5.9G C45N6 C50N6 C60N6 C70N6 C80N6 C100N6
QSJ8.9G C125N6 C150N6
DSFAC DSFAD DSFAE C50D6C C60D6C C80D6C
QSB5
C100D6C C125D6C
QSB7 DSGAA DSGAB DSGAC DSGAD DSGAE
QSL9 DSHAD DQDAA DQDAB DQDAC
QSM11 DQHAB
QSX15 DFEJ DFEK
Instructions
1. Locate the circuit breaker feature code or part number and use the charts below to find the corresponding
manufacturer circuit breaker catalog number.
2. Use the first letter of the circuit breaker catalog number to determine the "frame" of the breaker. If the first
letter is an “N”, use the second letter. Then follow the corresponding website link from the table below to
find the breaker catalog number description.
Please refer to the catalog numbering systems page, which is given in the chart, to understand the
nomenclature of the catalog number.
Catalog number
Frame Catalog name*
description page(s)
0612CT0101
P 16-17
http://www.schneider-electric.us/en/download/document/0612CT0101/
H, J, 0611CT1001
8-9
and L http://www.schneider-electric.us/en/download/document/0611CT1001/
0734CT0201
Q 4
http://www.schneider-electric.us/en/download/document/0734CT0201/
*The following link may also be used to search specifically by the breaker part number or for the catalog name listed
above. http://products.schneider-electric.us/technical-library/
3. Search the catalog by using the first 3 letters of the breaker catalog number and the first 5
numbers to find information such as trip curves, accessories, and dimensional details
regarding the circuit breaker.
*If the catalog number starts with “N”, skip the N and begin your search with the second letter.
*If the first 3 letters are “PJP,” the search will not work. You will need to start with just “PJ” and use the
description pages to obtain the information you are looking for on the “PJP.”
Example
After finding your circuit breaker catalog
number to be
"PJL36120U33EACUKMOYB," navigate
to the P-frame catalog by using the link
provided.
Look at pages 16-17 of the pdf catalog to
find the nomenclature of the breaker.
33
© 2011–2012 Schneider Electric ™ 05/2012
All Rights Reserved
WTP GEN-A and PS GEN-B
General Information
A motor branch circuit comprises a set of devices for motor protection and control, as well as for
protection of the branch circuit itself.
Switching
The purpose is to control the motor (ON / OFF), either manually, automatically or remotely, taking into
account overloads upon start-up and the long service life required. This function is provided by a
contactor. When the coil of the contactor's electromagnet is energized, the contactor closes and
establishes, through the poles, the circuit between the upstream supply and the motor, through the
circuit breaker.
Basic Protection
• Short-circuit protection
Detection and breaking, as quickly as possible, of high short-circuit currents to avoid damage to the
installation. This function is provided by a circuit breaker.
• Overload protection
Detection of overload currents and motor shutdown before temperature rise in the motor and
conductors damages insulation. This function is provided by a circuit breaker or a separate motor
overload relay.
• Phase unbalance or phase loss protection
Phase unbalance or phase loss can cause temperature rise and braking torques that can lead to
premature ageing of the motor. These effects are even greater during starting, therefore protection
must be virtually immediate.
42
05/2012 ™ © 2011–2012 Schneider Electric
All Rights Reserved
WTP GEN-A and PS GEN-B
The motor branch circuit includes thermal protection that may be built into the circuit breaker. The
protection must have a trip class suited to motor starting. Depending on the application, the motor
starting time varies from a few seconds (no-load start) to a few dozen seconds (high-inertia load).
Table 37: Trip Class of Overload Relays as a Function of Their FLA Setting
Example: In class 20, the motor must have finished starting within 20 seconds (6 to 20 s) for a starting
current of 6 x FLA.
Motor-Feeder Solutions
PowerPact H-, J-, and L-frame circuit breakers motor circuit breakers are designed for motor-feeder
solutions using:
• three devices, including an electronic MCP or 1.3 M instantaneous-only trip unit
• two devices including a 2 M electronic trip unit.
43
© 2011–2012 Schneider Electric ™ 05/2012
All Rights Reserved
WTP GEN-A and PS GEN-B
5 .2 E
.9 5 .9 6
0 .9 4 .9 7
>11
>30 .9 3 .9 8
.9 2
% Ir 1
.9 Io )
>30
A Ir (4x
M icor lo g ic
5
3 6
2 .5
Unit
8
2 10
1 .5 x Ir )
Is d(
1250 2500
3.2
8 16
30 35 40 4 4 6 8 tr
25 45 2 3 10
Distribution Protection 20
15 60
50 1
.5 16
16
2
1.5 15
12
Micrologic 3.3
LI 200 225 250
175
150
300
350
2
1
4
8
16
16
3
2
4
5
6
10
8
3.2S
3.3S
Micrologic
Distribution Protection 25
20
30 35 40
45
50
3
2
4
5 6
10
8 3
2
4 6 8
10
12 tsd
tr
15 60 1.5 12 1.5 15
Micrologic 3.3S
200 225 250 5 5
4 6 4 6 tr
Fixed ST and LT delays 175
150
125
300
450
350
3
2
1.5 12
8
10
3
2
1.5 12
10
8
tsd
Ir (A) Isd (x In) Ii (x In)
Ir Isd Ii
Distribution Protection
Micrologic 5.2 A 25
30
35
40
45 Micrologic 5.3 A 5.3 A
LSI + Ammeter 20
15 60
50
Micrologic
6
4 8
225
3 10 200 250
2 12 175 300
1.5 15
Ii (x In) 150 350
125 400
Distribution Protection 4 5
6
Ir Isd Ii
Distribution Protection
Micrologic 6.3 A
35
Micrologic 6.2 A 30 40 Ig tg
6.3 A
6.2E
25 45
LSIG + Ammeter 20
15
6
60
50 Micrologic
4 8 225
3 10 200 250
2 12 175 300 Ir tr Isd tsd Ii(xIn) Ig tg
1.5 15
Ii (x In) 150 350
125 400
Distribution Protection 4 5
6 tr
Ir Isd Ii
M Energy Efficient
Energie Efficace
N/A
Magnetic Only Energia Eficiente
1.3 M
Micrologic
Motor Protection
N/A Micrologic 1.3M
Micrologic 1 M 3200
2800
36004000
4400
2400
4800
2000
Isd (A)
2.2 M
50
2.3M
Micrologic Micrologic
Ii=3750
163
155 172
56
05/2012 ™ © 2011–2012 Schneider Electric
All Rights Reserved
WTP GEN-A and PS GEN-B
Figure 31: PowerPact L-Frame Fixed Mounted Electronic Trip Circuit Breaker
06163219
A3
A
A2
X X X
A2 A
A3
push
to
trip
C1 B B
C2 B1 B2
C3
Z Y Y
A A2 A3 B B1 B2 C1 C2 C3
inch 6.69 5.65 7.87 2.76 5.51 7.28 3.76 4.33 6.61
mm 170 143.5 200 70 140 185 105 110 168
3P K1 K1 4P K1 K1 K1
3P 4P
K1 K2 K1 K2
K K V
06153130
K K
06153129
G1
X X
G1 G5
X X
G T
G G4
ØT
Y Y
Ø T4 Y Y
G G1 G4 G5 K1 K1 K2 T T42 U3
inch 3.93 7.87 4.46 8.93 0.88 1.77 3.54 0.23 1.25 1.38
mm 100 200 113.5 227 22.5 45 90 6 32 35
1 For 2 pole circuit breaker, the middle holes are not required.
2 For rear connected circuit breakers only.
3 V is d 78 in. (20 mm) on C-frame circuit breakers with secondary disconnecting blocks.
157
© 2011–2012 Schneider Electric ™ 05/2012
All Rights Reserved
WTP GEN-A and PS GEN-B
G4 G5 K1 P13
P13 inch 4.46 8.93 1.77 1.02
mm 113.5 227 45 526
06153185
06153186
G4
X X
G5
Y
Z K1 K1
Z 0.55
[14]
4.46
[113.5]
X
06153192
Z
Z
06153191
0.55
[14]
1.83
[46.5]
4.46 4.46
113.5] [113.5]
X X
in.
Dimensions:
[mm]
0.59 0.55
0.33 0.91 [14]
[15]
06153195
[13] [23.2]
4.46
1.18 [113.5]
[30] 1.99 [50] (*)
4.52 [115](**) X
Z
0.31
[8]
(*) Short RC : 1.96 [50] in.
Dimensions:
(**) Long RC : 4.52 [115] [mm]
166
05/2012 ™ © 2011–2012 Schneider Electric
All Rights Reserved
WTP GEN-A and PS GEN-B
Figure 105: Micrologic™ 3.3S Electronic Trip Unit Long Time/Short Time Trip Curve
219
© 2011–2012 Schneider Electric ™ 05/2012
All Rights Reserved
WTP GEN-A and PS GEN-B
Figure 106: Micrologic™ 3.3/3.3S/5.3A/5.3E/6.3A/6.3E Electronic Trip Unit Instantaneous Trip Curve
220
05/2012 ™ © 2011–2012 Schneider Electric
All Rights Reserved
(QTY 1) 400A WTP ATS-A and PS ATS-B
(QTY 1) 600A
Cummins Transfer Switch Withstand Closing Ratings
OT-C (300A - 600A)
Cummins Transfer Switch Product Transfer Switch Frame Size Number of Poles Transfer Switch Rating (Amps) Max Breaker Amp Rating
Max Voltage Withstand/Closing Rating (WCR) Time Duration (Maximum Seconds) Cummins Drawing Part Number
kA RMS Symmetrical Amps
Max Voltage Circuit Breaker Circuit Breaker Withstand/Closing Rating (WCR) Cummins Drawing
Manufacturer Type or Class kA RMS Symmetrical Amps Part Number
INTERCONNECTION
DIAGRAMS
WTP GEN-A
CTB1-4
PCCNET A CTB1 2
PCCNET B CTB2 2
B RETURN CTB3 2
READY TO LOAD LOW SIDE DRIVER CTB4 2
1 2 3 4
REMOTE START RETURN CTB12 2 SEE DETAIL A
COMES ON THE ENGINE 2 QSB5 AND QSB7: 12V SYSTEM BATTERIES CONNECTED
IN PARALLEL.
QSL9: 24V SYSTEM BATTERIES CONNECTED IN SERIES.
3 SP5
W-18 W-07
WATER IN FUEL SIGNAL
WATER IN 1 1 14 4 W-19 1 2 C02 PWR
WATER IN FUEL RETURN 9
FUEL SENSOR
W-17
2 2
W-09 CONTROL GROUND
5
W-10
C05 PWR
10
INTAKE MANIFOLD PRESSURE SIGNAL
1 44
W-05
INTAKE MANIFOLD INTAKE MANIFOLD PRESS/TEMP +5 VDC SUPPLY TO BE USED ONLY BY A
PRESSURE/AIR 2 37
INTAKE MANIFOLD AIR TEMP SIGNAL
AUTHORIZED PERSONNEL TO PAGE 2
TEMPERATURE 3 23
SENSOR
C 4
INTAKE MANIFOLD PRESSURE/TEMP RETURN
47
C
BATTERY W-12
C
D CHRG ALT B+ CHRG ALT GND
CHARGING
E
ENGINE OIL PRESSURE SIGNAL
ALTERNATOR
3 13 B
ENGINE OIL ENGINE OIL PRESSURE RETURN W-31
PRESSURE 2
SENSOR 1 ENGINE OIL PRESSURE 5V SUPPLY C05
W-22
W-23
ECM PROGRAMMING CONNECTOR
A
B
1 2
P50
120
C
W-32
BAROMETRIC PRESSURE SIGNAL
3 03 C01
BAROMETRIC BAROMETRIC PRESSURE RETURN W-24 LCL
PRESSURE SENSOR 2 38
BAROMETRIC PRESSURE 5 VOLT SUPPLY
SP2
1 33 W-26 W-20
46 1 2
SIG
W-33
W-25
ENGINE COOLANT TEMPERATURE SIGNAL SP3 6
ENGINE COOLANT B 15 47 LCL B+
W-27
TEMPERATURE ENGINE COOLANT TEMPERATURE RETURN
A 1 2
SENSOR
SP4
5
37 LCL SIG
FUEL PUMP ACTUATOR SIGNAL 1 2
FUEL PUMP 1 02
B ACTUATOR 2 FUEL PUMP ACTUATOR RETURN
32 W-28
B
W-21
1
28
2
16k
INJECTOR 5
3
CYLINDER NUMBER 5 DRIVER
CYLINDER NUMBER 5 RETURN
46 FOR QSB5 (12V), QSB7 (12V) AND QSL9 (24V) WITH PCC 2300
4 60
CYLINDER NUMBER 6 DRIVER
INJECTOR 6
2
1
CYLINDER NUMBER 6 RETURN
57
59 LEGEND:
4 CYLINDER ENGINE (QSB5)
ENGINE HARNESS
PASS-THROUGH CONNECTORS
A053T310
A INJECTOR 1
3
CYLINDER NUMBER 1 DRIVER
CYLINDER NUMBER 1 RETURN
45 A
4 53
CYLINDER NUMBER 2 DRIVER
INJECTOR 2
2 57
CYLINDER NUMBER 2 RETURN
1 59
CYLINDER NUMBER 3 DRIVER
3 46
INJECTOR 3 CYLINDER NUMBER 3 RETURN
4 60
CYLINDER NUMBER 4 DRIVER
2 55
INJECTOR 4 CYLINDER NUMBER 4 RETURN
1 52 UNLESS OTHERWISE SPECIFIED, ALL
DIMENSIONS ARE IN MILLIMETERS
SIM TO . DWN C_BADGUJAR C UMMINS P OWER G ENERATION
X #1 0.00- 4.99 +0.15/-0.08
DO NOT SCALE PRINT CKD M_TULADHAR
HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR
DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
DIAGRAM,GENSET SCHEMATIC
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
20NOV15 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1/1
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF E A054B421 1 OF 5
4 3 2 1
WTP GEN-A
D D
K3-6
(REPLACE FUSE WITH SAME TYPE AND
RATING) PE-1 JE-1
PE-2 JE-2
J20-9 B + CONTROL B+ J25-2
FUSE F1
20AMP 1 2 J20-10 B + CONTROL B+ LOCAL E-STOP INPUT J25-2
CONTROL B+ 1 2 PE-2 PE-1
JE-2 PE-2 1-1 1-2
PWR-1 J20-20 B + CONTROL B+ J25-6
FUSE F2 10AMP
KEY SW,LCL/HMI B+ SPLICE JE-1 PE-1 2-1 2-2
PWR-2 J20-21 B + CONTROL B+ J11-22
1 2 31 JE-2 JE-1
C02,C05 PWR 1 2
PWR-3 GND J25-6
SPLICE 42 LOCAL E-STOP
STARTER B+
PWR-4 J20-1 B - CHASSIS GROUND RELAY CNTL B+ J11-22
SWITCHED B+ SPLICE
PWR-13 32 J20-2 B - CONTROL GROUND
1 2
FUSE F4 1 1
J20-4 B - CONTROL GROUND GND TB15-1
10AMP 2 P3
2
J20-7 B - CONTROL GROUND TB15-2
1 1 SERVICE CONNECTOR
FUSE F3 3
FUSE F5 J20-12 B - CONTROL GROUND DATA A TB15-3
SEE SHEET 1
10AMP
1AMP 4
2 2 J20-15 STARTER RELAY LS DRIVER DATA B TB15-4 FOR AUTHORIZED
CONTROL GND K4 STARTER RELAY 5 PERSONNEL ONLY
PWR-5 3 WAKEUP TB15-5
5 6 6
J20-13 RELAY COIL B+
C C
1
P1 J1
CRANK 4
PWR-6 J29
1 2 1 1
PCC NET-A J25-4 1 RS485+
SPLICE 37
CAN SHIELD 1 2 2 2
SIG-2 J11-17 CAN SHIELD PCC NET-B J25-3 2 RS485-
SPLICE 38
SPLICE 35 3 3
CAN + 1 2 3 WAKEUP
SIG-3 J11-20 CAN HIGH
1 2 4 4
CAN - R1 120 ohm WAKEUP J25-5 4 AUTO
J11-19 CAN LOW SPLICE 39
SIG-4 1 2 5 5
1 2 RTN
RETURN J25-8 5
SPLICE SPLICE 40
SPLICE 1 6 6
15
J28
B PCC 2300 1 B+ B
A053T067 2
3 B-
(OPTION) 4
K2 RUN RELAY
J1
4 1
1
2
HMI 114
3 RS485+
SEE SHEET 1
5 6
BARGRAPH
LCL SIG
SIG-5 J20-17 LOW COOLANT LEVEL SIGNAL
LCL B+ (configurable input #3) J6
SIG-6
1 B+
J20-18 LOW FUEL SIGNAL
(configurable input #6)
2 B-
TB2
SEE SHEET 4
1 2
P40
J20-19 RUPTURE BASIN SWITCH J40
(configurable input #12) 1 2
TB4
Customer Switched B+ SEE SHEET 4 PL-2 PL-1
A 10 amp
SPLICE 41
A
See Sheet 4 1 2
LEGEND
CONTROL HARNESS UNLESS OTHERWISE SPECIFIED, ALL
DIMENSIONS ARE IN MILLIMETERS
SIM TO . DWN C_BADGUJAR C UMMINS P OWER G ENERATION
CKD M_TULADHAR
A053R492 X #1 0.00- 4.99 +0.15/-0.08
DO NOT SCALE PRINT
HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR
DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
DIAGRAM,GENSET SCHEMATIC
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
20NOV15 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1/1
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF E A054B421 2 OF 5
4 3 2 1
WTP GEN-A
D D
FIELD
X + (F1)
2 2 F1 FIELD
FIELD + P17-1 X + (F1)
2 2 F1
XX - (F2) 1 1 FIELD GENERATOR FIELD P17-1
FIELD - P17-2 + FIELD GENERATOR PMG
F2 XX - (F2) 1 1
FIELD P17-2
- F2
GENERATOR
TERMINAL BLOCK GENERATOR
TERMINAL BLOCK
U V W N
L1 L2 L3 L0 U V W N
L1 L2 L3 L0
SEE DRAWING A048V209
FOR
C CONNECTION OF SHUNT WIRES C
PCC 2300 PCC 2300
SHUNT 2
SHUNT 1
P3
SHUNT 2
SHUNT 1
P4
1 2 3 4
1 2 3 4 AC 1 2 3 4
AC PMG
CAP PLUG
AC
1 2 3 4 1 2 3 4 AC
NOT
USED
A A
HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR
DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
DIAGRAM,GENSET SCHEMATIC
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
20NOV15 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1/1
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF E A054B421 3 OF 5
4 3 2 1
WTP GEN-A
D D
GENERATOR
NO FROM P20-18
C
TB2 (SEE SHEET 2)
NC
P12-1 BROWN
RED
TB1-11 (REMOTE P12-4
TB5 ORANGE
START) P12-2
YELLOW
P12-5
BLUE
P12-3
TB1-6 (OUTPUT 1 COM) WHITE
TB6 P12-6
CURRENT SENSOR
TB1-5 (PROTECTED 12V B+) HIGH-LOW RATIO
TB8 SELECTION
CONNECTOR
SEE DRAWING A048V210 FOR:
TB1-4 (READY-TO-LOAD)
CONNECTED FOR LESS
TB9 THAN 300V L-L
DETACH THE CONNECTORS
BETWEEN TB1-15 AND NOT CONNECTED FOR
- VOLTAGE SENSING CONNECTION
TB1-16 AND USE MATING
TB10 SW B+ CONNECTORS TO WIRE
GREATER THAN 300V - GENERATOR CONNECTION
THE REMOTE E-STOP, L-L
WHEN INSTALLED GENERATOR
- CURRENT SENSOR INSTALLATION
TERMINAL BLOCK
TB1-16 (REMOTE E-STOP)
TB1-15 (GND) U V W N
VOLTAGE SENSING L1 L2 L3 L0
GEN-L1 P22-1
GEN-L2 P22-2
N
GEN-L3 P22-3 W L0
GEN-L0 P22-4 V L3
B U L2 B
L1
CUSTOMER CONNECTIONS
HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR
DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
DIAGRAM,GENSET SCHEMATIC
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
20NOV15 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1/1
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF E A054B421 4 OF 5
4 3 2 1
D D
24 V
12 V STARTER
STARTER TERMINALS
LINE GROUND
TERMINALS
LINE
4
CUSTOMER
HARNESSES FOR OPTIONS AC CONNECTION OPTIONAL
OPTIONAL OPTIONAL 120 Vac
AUX 101 = A043A230 TERMINALS 120 Vac 4 BATTERY OP
120 Vac BATTERY OPTIONAL CHARGER
AUXILIARY RELAYS = A042Z041 COOLANT OPTIONAL HEATER 120 Vac 24 Vdc
OPTIONAL FUSE BA
HEATER 120 Vac 120 Vac BATTERY
DC EXTENSION TERMINAL BLOCK = A043B108 ALTERNATOR OIL PAN 10A
CH
CHARGER
HEATER HEATER 12 Vdc
FUSE
USED WITH T-STAT OP
PCC 2300 T-STAT
E153-2
(COLD AMBIENT) 10A
CONTROL B
BOARD C
REPLACE FUSE WITH SAME
TYPE AND RATING
C 10A
C
+
13 21 31 43 A1
3
AUXILIARY 14 22 32 44 A2 -
RELAY
K11 AUXILIARY CUSTOMER
CUSTOMER OUTPUT 1 NO
RELAY K10 TB1-7 AC CONNECTION
+
13 21 31 43 A1
3
14 22 32 44 A2 -
TERMINALS 12V
BATTERIES
LINE NEUTRAL GROUND
LINE NEUTRAL GROUND
CUSTOMER OUTPUT 2 NO
TB1-9
DC
TERMINAL
BLOCK INSTALLER TO PROVIDE BRANCH CIRCUITS
3 1 CUSTOMER OUTPUT 2 COM
TB1-8
TO POWER ALL ACCESSORIES
4 2 GND
7 5 JUMPER
8 6
11 9
TB1-5 PROTECTED B+
12 10 B+
15 13 JUMPER
16 14
GND
B B
2 1 SHIELD
P14 TB1-3 GND
PCCNET A
(+)
FOLLOW REGIONAL REGULATIONS AND APPLICABLE ELECTRIC CODES FOR
3 WHITE TB1-1 PCCNET A(+)
PCCNET B INSTALLATION
4 (-) BLACK TB1-2 PCCNET B(-)
P1 1
DC EXTENSION TERMINAL Battery charger (24V), 300 Watts, 120Vac, 2.5 amps (max)
A BLOCKS A
HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR
DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
DIAGRAM,GENSET SCHEMATIC
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
20NOV15 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1/1
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF E A054B421 5 OF 5
4 3 2 1
INTERCONNECTION DIAGRAM
CONFIGURABLE OUTPUT 2 NO 10 8 EMERGENCY POSITION COMMON
CONFIGURABLE OUTPUT 2 COM 11
CONFIGURABLE OUTPUT 3 NO 12
CONFIGURABLE OUTPUT 3 COM 13 TB2
CONFIGURABLE OUTPUT 4 NO 14
CONFIGURABLE OUTPUT 4 COM 15 1
SPARE 16 2
B+ FUSED 17 3
B+ FUSED 18 4 REMOTE START
SWITCHED B+ 19 5 REMOTE TEST
GROUND 20 6 TRANSFER INHIBIT
GROUND 21 7 LOAD SHED
GROUND 22 8 SWITCH COMMON
J30 J30
NETWORK DATA 1 1 1
NETWORK DATA 2 2 2
1. REMOTE EPO SWITCH (IF USED) TO BE CONNECTED TO GEN TB1-2. APPLY 1. TB1 PROVIDES DRY FORM C CONTACTS FOR TRANSFER SWITCH
GROUND TO ACTIVATE. POSITION.
2. APPLY GROUND TO ACTIVATE CUSTOMER FAULTS 1-4. TEXT ON DISPLAY 2. TB2-1 JUMPERED TO TB2-2. JUMPER CLIP PROVIDED IN AN ENVELOP TIED
WILL BE EDITED TO REPRESENT FAULT BY TECHNICIAN AT TIME OF TO TB2.
START UP. 3. REMOTE TEST: ATS WILL START GENERATOR SET AND TRANSFER TO
3. BATTERY POSITIVE FROM CHARGER TO BE TERMINATED AT ENGINE EMERGENCY . APPLY SWITCH COMMON TO ACTIVATE. NO. DATE REVISION BY
STARTER SOLENOID. BATTERY NEGATIVE FROM CHARGER TO BE 4. TRANSFER INHIBIT: PREVENTS TRANSFER TO EMERGENCY. APPLY
TERMINATED AT ENGINE BLOCK. SWITCH COMMON TO ACTIVATE.
4. CUSTOM OUTPUTS 1-4 ARE NORMALLY OPEN FORM A CONTACTS RATED 5. LOAD SHED: ATS WILL DISCONNECT FROM EMERGENCY. APPLY SWITCH
AT 2 A @ 30 VDC. OUTPUTS CAN BE MAPPED TO ANY FAULT CODE AT COMMON TO ACTIVATE.
John McWilliams
TIME OF START UP. Direct: 510-347-6673
5. BATTERY POSITIVE TERMINALS TB1-17/18 ARE FUSED AT 10 A. Cell: 510-693-0910
6. SWITCHED BATTERY TERMINAL TB1-19 IS FUSED AT 5 A. TERMINAL GOES john.l.mcwilliams@cummins.com
CAT 5 DWG NO
6 5 4 3 2 1
06 1
,~~::--~~~_ ______ ~- ________________________ p_e_e_ __21Q Q __ C 0 NI ROL ___S_Y_S_TEM __ SCH EN AI IC ___________ , ECS DIESEL
:~~~~~~h~~~E,i~~l~~5~~~ the ( WI TH CAN/ 01939 INTERFACE TO DIESEL ENG; T "'IFc; l [ENGINE
:Dynasty control enclosure ~~ '.E
1
TSP NOTEl21 crnHROLLER I 3 REtvlOVED PTC WIRING I SHEETS 2 & 3)
~~~~~'-,~
K101J:J:j:_LT43J.:1
( 1 )
81 1B
[B+_FLJSEDI
REtvlOT~=S-=r-ART
CUSTO~E:FF$-ESTOP
INPUT§EtvlDTEE-REsET
~
U
Q--3
~Ts1
TBl
TB1
(
0327-1379-02
) 010
.J10 3
cJ104
F24'>---",'J4Gil---\coJ--------Y------'~:-'"~~·>-- ~c
_,,,_, n _,,;r
I
i C.?-··-·+ ~ --
J -i'-'rs~1.n.'""'LJ
GMJ~
GND
1 TO TB2
D ITTT II .J10~5..'cu,\---L1CE-'5lol=..------1~ 1 D
E~~~~~~~ONS 14 22 32 44 /l.2 T<=l B
(APPLYGROUND
TO ACTIVATE]
CUST-INi
CUST-IN2
o..=iTBl
~ TB1 // B+ F12 1/16A : T: "'''""'"
:~ -1 ::si~BDFC
OUT 1 -crn.1 9 TB 1
~
O U T 2 - N O \..,_,c-J'P_T~B~1~~'~"~Al_-J~h
§ (~ ~'CC\~t
B+-FUSED r-. 1r:> TBl I [RUN
TB1-11 RELAY)
~
K6T
TB1. 13 1r:> TB1 l5A)
sw_B+-FUSED
TB1- 22 (GND) ~ F2
(F2 I
GND o-3pTB1 5A CRB
I
~TOF9 03 1 TB1
~TO
GND
K10 GND r-.2~TBl
~ (CRANK) IFSO) K4
r Tr I ESTOP-NC2 '- ~ 01
START-PILOT RECONNECT I
S1~3-~~,~--~I RELAY I TERMINAL BLOCK
"~ 01
c
ESTOP-NC 1
c E-STOP~___::r:_ ESTOP-NO 1
ESTO"·
"~ 01
,, ;;;21
FSO RELAY
DRIVER
(OPEN IF
E-STOP IS lfTi
~l
ACTIVE)
i---::._----
AUTO / ?--:? 01
GND
c..J7~/>--~--c-c+4---------------------------------~I ~T~
51«~--~
tvlANLIAL /~ 01 _g__l
OFF /~ 01 ,J7~ I rT 3 ) ~l
GND /~ 01 ,J7~'~5~
/"\_---Ll---{~l--.-----------------------------------+-_J 3 l ~lfT3
ALJTO/tvlANLJAL/STOP ~~ 0
,J7~'~97~"\----'----<~l------------------------------------+----+-_J _g__
,J7~2~07~"\--~'---"'I3=D'.llil-------------------------------+----+---3"--.V
(RIBBON) ~DNNECT~~NS--SEE
_uu I
INDICATOR-ID ( 0-15)
4
.Jsf---
7~">--~'-v~i~-------------------------------------J
08 12 / V2
(SEE SHEET 4) 7
08 20 / I ,;co
~~· -~c..J2 7
'-~c..J2 c..JB 77/
E;;0
GND
--:;i .c
c:e::-1
SEL
c:e::-1
B
r
'~c..J2
'-~c..J2
'~c..J2
'-~U2
.JB~
c..JB~>--,'-AG"b
r PHG-i
PtvlG-2
J NOTE I 31
3
.J2 Annunciatol' TO
OR
CLISTOtvlER LOAD CONNECTIONS
CIRCUIT BREAKER TERf/IINALS
I
8~~~~m 1 ~):__
SEL D
c..JB~ PtvlG-3
D
( 300 5383)
REtvlOTE ST ART
vcc ,, 1 2
c..JB~>--~'----"'~dnl±-----~ TB3
"~c..J2 ,J2
8~~~~m2~>-
NOT IN AUTO GND
D c..JB~>--~,----"'~dn=-_ _ _ _ ___J ~---~>-I GND
vcc '-~1~2
~~
D SHUTDOWN
I OPTIONAL)
D WARNING
BAR_ENABLE
GND
,, 1
1
2
2
I
I GND 8~~~~m3 ~):__
( BARGRAPH ASSY I I '6
B
D
D
RUN
(CONFIG1
I nt{
B+
414>3- B
I
T~>- Customer Fau 1 t
TB2~'c--~'--R~S_4=8=5+
_ _ _ _ _ _~-~
D D D
D
(CONFIG2)
(CONFIG3) TB2~'c--~--R~5_4=B=5-
_ _ _ _ _~-+--~ T~>- Customer Fault #2
(DISPLAY ASSY I D (CONFIG4)
"~c..J3 TB2f4>- : B+ T~>- Cu5tomer Fault #3
D I ( 300-5467) I
D D (CONFIG5)
'-~c..J3
"~c..J3
TB2~>-
TB21'4>-
1
:
GND
CUSTONER T~>- ~~8~~0ing Load
I
T~>- Low Coolant Level
LL f.JER-RIGHT '?-§c..!3 I 3 ,Ji
!...::;->-Low Fuel Level ~---77~ RS_4B5_A
I
DISPLAY ( 0-13)
f/!Ef/IBRANE ( 0-9)
FAULT _ACK "'""'"..,.. '~c..J3
I
'~c..J3
-------------------------------------~
n I
tvlANUALRL \J/STOP ~c..J3 TP I I
I RIBBON I '~.'..!3
LONWORKS ( 0-25 I
,JBf--,(~~U'----,-R,-8-BD_N_I~ ~+--+-----------------------------+----'-'--~-5~~/,J/~i~ WAKE-UP
I 2 c..Jl B+
LONWORKS I ',Ji
1 CONNECTOR ( 300-5517 I
032 ~
IDB-Bl 4174-+-G_N_D_ _~
(OPTIONAL)
Rc..J-45 LONWORKS
LON(0-25) DATA2 032 ~ SERVICE PORT
k4
TO EXTERNAL AL TEFNATOR START
BATTERY - . - RELAY
A CHARGER --=- BATTERY
I 12V/24V)
Gi
OUT
VR
I SEE SHEET 2 I
DATA1 c..J30~
CUSTD~ER
A
GND DATA2 c..J30 ~
3/20/03
0.09-499-1{)1~-o.oo
3/20/03 WO-CONTROL
ZUKEN 1-----1~ 1050:~:::.::.~~ PGA
l7E0-2<!99to30/-0l3 PCC 2100 0630-2601 1oc2
6 5 4 3 2 1
PS GEN-B
6 I
5 I
4 3 I
2 I
1
0630-2601 lol
LONWORKS
RIBBON
TD BASEBOARD
CABLE
COMMUN I CA Tim~s
MODULE
D[D]
D D[ il
D[D]
D[ il
D
06 0[2] 0[2]
06 6 0[3] 0[3]
' 0[4]
06 0[4]
06 0[5] 0[5]
- 06 R/W R/W - - ,
A[O]
06 A[O] DATA1 c------( )030 1 CUSTONER
22
1 CONNECTION
06 DATA2 C-------2~-u(,030 I FOR LONWORKS
' [NOT USED) J LED ASSEMBLY BARGRAPH
cJ6 011
[NOT USED) 2
( 300-5183 l METER MODULE
011 GND
( 300-5180)
HASTER-ST A TUS BASEREADY 011 3 SCk HOSI c--~-
5
_ _ _ _ _ _ _----i
c 06
06
TOKEN-REQUEST-
[NOT USED]
TOKEN-REQUEST-
WAKE-UP-
011
011
7
9
SEL-B
SEL-C
c
06 011 SEL-D I-SENSE k-"~~"-----------i
B+_FLJSED I BAR-ENABLE '1§i
06 POWERIN+ 011 vcc r-----------j
06 J
vcc e-c~~"'----------j
~
'
06
06 vcc
06
,es
~ "B~---+ BARGRAPH-ENABLE
cJ 11(-'C
RIBBON CABLE
TD BASEBOARD 04
DISPLAY MODULE
cJ4 D[O]
cJ4 D[ 1] I 300-5467)
B cJ4 0[2] B
04 0[3]
04 0[4]
04 0[5]
04 )3 0[6]
' 0[7]
04
04 A[O l
NOTES=
c.J4 / 6 DISPLAY -ENABLE
1- K10- K11- K12 ARE OPTIONAL DIN RAIL MOUNTED RELAYS.
- R/W
2. NETWORK CONNECTIONS= USE BELDEN 9729 24 GAUGE TWISTED, STRANDED, SHEILDED
vcc CABLE. SHIELD SHOULD BE GROUNDED AT ONE END. TOTAL NETWORK LENGTH CAN NOT
EXCEED 4000 FEET- UP TO 20 NODES CAN BE CONNECTED TO THE NETWORK. (NOTE
GND ANY COMMUNICATIONS WIRE CONNECTED TO THE GENSET SHOULD BE STRANED CABLE- )
3. FOR SHUNT OPERATION, CONNECT AC1 AND AC2 TO
GENERATOR OUTPUTS (250VAC MAX)
4. ECS IS SUPPLIED WITH ENGINE. ALL ENGINE SENSORS INTERFACE TO ECS WITH
DATA COMMUNICATED BACK TO PCC2100 BASEBOARD-
A A
I ~~~El
REF
I I I I I I I QTY ITEf.1 I PART NO. DESCRIPTION OR f.1ATERIAL I DES
I CUMMINS POWER GENERATION
Inch I DRAcJP 140073rdAVENE
3/20/03 f.1INNEAPDLIS· f.1N55432
CHl<:Ri2J
f.1FG ocJRS 3/20/03
ZUKEN
I
6
I
5
I
4 3
I
2 I 1
PS GEN-B
6 I 5 I 4 3 I 2 I
REL rn
~O ~o REVISIO~ mE DR CHKR APPROVED Dm
0630 3045 Pro/ENGINEER I
METRIC DWG I FRD24291 A I PRODUCTION RELEASE LA LO LD 06 20 05
____ cc;--,-~-
TB I 18
lB+_FUSEDl
OSL9 WIRING DIAGRAM FRD24554 B I ADDED Kl RELAY LA LO LD 07 27 05
CUSTOMER
KIO 13 21
- 1 ::::~b
31 o h~ ~
TBI B
WITH PCC2100, CM850,
PCC 2100 CONTROL
+gNNECTIONS
OPTIONAL
L_f------D IOUTI -NOi
~ BASEBOARD AND CAN/Jl939 DATA LINK
:~ms Kl 1 1 ****~~ (0327- 1379-02)
D 14 22 31 44 Hf--J D
L TBI 10
1-----D IOUT1 NO I
CM850 ENG I NE CONTROL MODULE
J7 p7 CT I " SEE SHEET 2 FOR ENG I NE SENSORS
Kl1f,***~~ IOUT3 NOi
~1----T CTI
II~"._'_
GI"
CTI -CON CT1
:~ '--~C_,_TZ'------l--~
14 22 31 44 h1 f--J 0
Bl 11
TB I 9 CTZ-COii'I en
:: '--~c_,_n"-----+------+-G'
§ TBI II
TB I 13
TB I 11 IGND I ---<E-
(RIBBON)
J2
20
CTJ-CON
JS PB
- -
VI
4
V2
11
VJ
10
)
VN
o ICO~FIGI I
o ICO~FIG21 ~ TO CUSTOMER LOAD CONNECTIONS
o ICO~FIG31 OR CIRCUIT BREAKER TERMINALS
o ICO~FIG41
DD I L_=":::=:;'"""=='
L__ m=n=='JII DD
IJDD-54671
o ICO~FIG51
5
FIELD
FIELD+
D 13
ACI
21
AC2
c I MEMBRANE I 0-9 I ~J3
22
AC3 05
c
I RIBBON) 13 INK
DI SPLAY I 0- 13 I
-"-- J4 .---- DAT AL INK COMMON
[RIBBON) J_9_ A DAT AL INK POWER
I B ~ SAE Jl939 DATALINK l+I SP7
DSR LJ_--+_S_P_9_._+-----'~a---- 37
RTS 7
CTS 8
TB I RI 9
REMOTE START d--
CUSTOMER + REMOTE ESTOP g- J l_O__P_ID
REMOTE_RESET
INPUTS CUSL IN I
U--
d-- SAE 31939 DATALINK l+I
I APPLY GROUND
TO ACTIVATE! CUST_IN1 d-
CUST _I N3 cJ-
*REFER TO 0630-2615 ~---C_U_ST___l_N_4 cf- SAE 31939 DATALINK 1-1
FOR REMOTE E-STOP
WIRING DETAIL
~--~="'" i___,k,
(J'-----j--'~"~-~
OUT I NO ':::'
9
h TO NC1-I TO NC2-2
y
I I
10
OUT2-NO '-"11 H I Kl
B
ou T2 -coM i -e---
11
1 unc
'"-,,-11 L__- --'l'-'-- ~~
PI LOl RELA
B
11
~t
ou n - No ~ 13 1
OU Tl-COM r~>'~-C---,----'_,~h___,
14 B+_IN
CUSTOMER OUT 4-NO Un'-l'-S--1-----""~~
OUTPUTS
I SEE RATINGS
OUT~;~~~ QL£ FI
Kl
Pl
I OA
IN PARENTHESES I B+ FUSED ~'~1~7___,_~I~IO'Tt~I-~ r-,__F1_2_1_s_A_MP_1_ _ _ _--'.j
11 1
L4 KE_Y_sw_1_T_cH--+------~
' __ _ _
,------J I r 39
B+ FUSED ~: K6 T IRUNI i.---------v F I I I AMP I
SW B+ FUSED 1~
cjl!l'"'-D___,_~l~SA~I- - , uI F2
m~ CRB_~ SA
F3
1A
K4
SPIO ~ 3
c- 02
4 PIN
~'
F1 I 30 AMP I
4
FROM PI 0-4 J7
==
Pl
K4 STARTER 'I:'
~
PI LOT RELAY
SPll
I
NC1-1 NC1-1
FRON K15-5 13~ CM850 POWER RETURN (-l
s 13
T
I
ES TOP NC I - 2
I
ESTOP NC I - I
E STOP c----0-=-D--------'E~S_,_T"-OPc__c-N~O_,_l---1
_P_I_ _J_I
I
2
3 I CRAN Kl
=--------+-21
=----+---'10
IFSOI
1
I 6 y
~
1
GND
I ESTOP N02
m~tRS : t=====-~/=------------------~-----
4
S l(--LZ0----+----~AllUuT~0---1 5; US U7
I MANUAL
: C----~~
I OFF
A GND ~~ ) -/
BI STARTER A
AUTO/ MANUAL I STOP
iGND BA_fl.j,swl K~W 11_
GND : B• I I I I -
PTCCOPTMODULE ~~
!OPEN IF E-STOP
IS ACT I VE I BATTI JNOT G~ND----------,,-------------,.;;;~~-~-
I ONAL l
18 ITE~ I ~o I siwE I DESCRIPTION OR MATER I AL m
~--~+: f-------i:=1iiior'Irn"'"'"''='"'""cc"IT"=''~rn:c<rn!'"1i"'J'C>i"';;:"cc:"'CirnCj;1m;;;rnoo6Js3eo'221n19e-TIDot'.":"_l_"""-~,;;;"'~-J.>C"_j_i==;zm;c:c==j---:~:::::;_;;-11c~u~M;,;;_;M~IN~S;fp~o~W:iE~R;(GiE~N~E~R~A~T~l~O~N-1
PART -
~1~---(~-,:l/;,::Af:-+---+d-- BATTERY ALT FLASH OUTPUT GI
l~~---<~~-PT-C~B+~4§:= S7
BATTERY DO NOT mm I x i;n f~6~rn I ~R D_CRANE 02 21 05 MIN~~IS~~T~E 55432
l~---«''c--~G~N~D-ccc=cc-~d- 31 ~+ 8 I COOLANT
~~TO ~
_.---./ SCALE PRINT ~ \ ~
.xx± 0 03 .m±
ft\ r l ~ L DEWEY 02 21 05
i:6~1cm~E \17--i::::::JC""""rG---"'o---'===------+-----L_ _ ____jTmE
cHrn
d- EXTERNAL
09~ 499 '9_1519 98 _994199 ':i:~ff:J/,0/,\li:::i 1"'"PP"Ro,.,vc_,,o_cL~DE:.-;W_eE,.,Y~==_l,,_01:_':_2-_l-_eD--_5+--'S-_ITecE_::C_eO°"DE---1-;0WC.:D::C---G=E-_-N~S-=E--'T___,l--'Q°'S°'L~9=-)_--,1Hill'T~
PTC STATUS 32 SIGNAL B LEVEL
GND 0
GND c SENDER (+) BATTERY CHARGER 19 '990! 993
~ 5 00- 9 99 t0.10/-0 10 .1~1-.111 ;~1~~'.::~~it:~~-11~{ri1~:1~~:r.1'~1IFC~Hn~~;1 ~:~mrnrn~1~~D1~0DEL FIRST USED o~ DWG ~o I SHEET I S~E
35
1~--~~-~GN~D----+d- ~---- (- ) ANG TOL± I 0 t.0081-.004
'-----r' C-~-~:-~~-6-i_l_/_I__,~:n::::: :::i:::; :::;:; :::::::; ;;;."'"'"'""°" "' ll%\',""~1'"'','\\,,I DODAA,AB,AC PGA 0630 3045 1_oc2 D
I I 4 I I
6 5 3 2
PS GEN-B
6 5 4 3 2
REL ~O rn ~o REVISIO~ mE DR CHKR APPROVED Dm
0630_3045 D Pro/ENGINEER METRIC DWG FRD24291 PRODUCTION RELEASE LA LO LD 06 10 05
FRD24554 LA LO LD 07-17 05
ECM
CONN ECTOR
CMB50
ENGINE CAMSHAFT POSITION SIGNAL
26'--~~~----'--'---'---'--~-'--'------'--'---"-~~~~~~-----'
CONTROL CAMSHAFT POSITION RETURN
MODULE CAMSHAFT
CAMSHAFT POSITION 5 VOLT SUPPLY POSITION
SENSOR
D D
AMBIENT A IR PRESSURE +5 VDC SUPPLY
AMBIENT AIR PRESSURE SIGNAL
03C-j~C--j~~~~~~~~~~~~~~~~~~~
0 IL PRESSURE SIGNAL
13C-j~f----+~~~~~~~~~~~~~~~~~
01 L PRESSURE/
TEMPERATURE
SENSOR
L__j-~---j
SENSOR c
WATER IN FUEL SIGNAL RETURN WATER IN FUEL
SENSOR
A 59
CYLINDER NO ACTUATOR RETURN
f---~~~~~~~~~~~~~~~~-j
1-1 I NJ ECTOR #6 A
CYLINDER NO ACTUATOR SUPPLY l+I
46 f---~~~~~~~~~~~~~~~~-j
GENSET OUTLINES
R R
PTC Creo Parametric
6 5 4 3 2 1
REL NO REV NO REVISION DWN CKD APVD DATE
2X 832 AIR FLOW 5. REFER TO GENSET OR FUEL TANK FOUNDATION OUTLINES FOR
[32.8 ] 915 10 ELECTRICAL, FUEL AND OTHER FOUNDATION SPECIFICS.
[36 ]
740
6. GENSET SUPPLIED WITH FLEXIBLE FUEL LINES THAT CAN BE
142 135 726 11 [29.1 ] CONNECTED TO ENGINE INTERFACE POINTS.
1016
[40 ] [5.6 ] [5.3 ] 508 [28.6 ]
6.1 FUEL SUPPLY LINE: 670 [26] LONG WITH 1/4 INCH NPT MALE
[20 ] TERMINATION.
326
[12.8 ] 6.2 FUEL RETURN LINE: 930 [37] LONG WITH 1/4 INCH NPT MALE
TERMINATION.
DIM A
2X 170
[6.7 ]
10
B B
1405
2
[55.3 ]
CG
1275 2X 1112
[50.2 ] [43.8 ]
884 TABULATION
[34.8 ] 2X 665 GENSET WET WEIGHT
[26.2 ] ALT DATA SHEET # DIM A DIM B
448 KG LB
[17.6 ] 2X 228 ADS-208 1414 504 1340 2955
[9] ADS-209 1443 502 1390 3064
ADS-210 1470 500 1442 3179
ADS-211 1493 499 1480 3262
4X 85
3.4 4X 64 ADS-212 1526 495 1583 3491
[3.4 ]
[0.13 ] [2.5 ]
SKID ADS-213 1526 495 1583 3491
LIFTING HOLES 2X 50
FRAME 4 [2]
THICKNESS 6X n 21 2X 487 A
A
4 [19.2 ]
4
2X 1671 C125D6D, C150D6D, C175D6D, C200D6D
[65.8 ]
2X 2766
[108.9 ]
UNLESS OTHERWISE SPECIFIED, ALL D HOFMEISTER
2X 2818 DIMENSIONS ARE IN MILLIMETERS
SIM TO . DWN
C UMMINS P OWER G ENERATION
[110.9 ] X #1 0.00- 4.99 +0.15/-0.08
DO NOT SCALE PRINT CKD D HOFMEISTER
2X 2868 SKID
HOLE
5.00- 9.99 +0.20/-0.10 APVD
D GILLETT
DIM
[112.9 ]
.X # 0.8
10.00-17.49 +0.25/-0.13
R
OUTLINE,GENSET
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
04APR18 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 3:32
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A060C858 1 OF 2
6 5 4 3 2 1
D D
ENGINE COOLING HIGH AMBIENT COOLANT RECOVERY BOTTLE PCC1.1 CONTROL (H700-2)
AIR TEMPERATURE (F125-2) DISPLAY HMI-211
C C
CG
DIM B
3X 25 3X 25
[1] [1]
4
B B
966 COOLANT DRAIN EXTENSION OIL DRAIN
[38 ] 7 EXTENSION
OIL DIP STICK
A A
HOLE
5.00- 9.99 +0.20/-0.10 APVD
D GILLETT
DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
OUTLINE,GENSET
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
04APR18 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 3:32
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A060C858 2 OF 2
6 5 4 3 2 1
1. DIM [] IN INCHES
DISTANCE REQUIRED
TO OPEN DOORS
3621
[143 ]
AIR INTAKE CENTER OF GRAVITY 985 985 SERVICE DOOR SERVICE DOOR
[38.8] [38.8]
B B
1841 1493
[72 ] [59 ]
4X LATCH
AIR FLOW
SERVICE DOOR SERVICE DOOR 162 CENTER OF GRAVITY 1016 170 370 973 973
[6] [40 ] [7]
753 [14.6 ] [38 ] [38 ]
196 162
[30 ] AIR OUTLET VIEW
[8] [6.4 ]
A A
HOLE
5.00- 9.99 +0.20/-0.10 APVD
D GILLETT
DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
OUTLINE,ENCLOSURE
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
29MAR18 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1/15
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A060C609 1 OF 2
6 5 4 3 2 1
D D
AIR INTAKE AREA
C C
4061
[160 ]
B B
440
[17.3 ]
A
F217-2 ENCLOSURE CONFIGURATION A
HOLE
5.00- 9.99 +0.20/-0.10 APVD
D GILLETT
DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
OUTLINE,ENCLOSURE
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
29MAR18 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1/15
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A060C609 2 OF 2
6 5 4 3 2 1
B B
TANK HEIGHT
(SEE TABULATION)
CGY
(SEE TABULATION)
A TABULATION
A
TANK VOLUME BASED ON DISTANCE
TANK VOLUME WEIGHT CG_X CG_Y
VENT EXTENSIONS VENT EXTENSIONS VENT HEIGHT FROM BOTTOM OF TANK
HEIGHT HEIGHT WTHH NO
TANK NUMBER TANK HEIGHT TOTAL USABLE MINIMUM 14 MAXIMUM 15 MINIMUM 14 MAXIMUM 15 MINIMUM 14 MAXIMUM 15
WITH 10' PIPES WITH 4' PIPES EXTENSIONS LITER/MM GALLON/INCH
MM [INCH] MM [INCH] MM [INCH]
LITER GALLON LITER GALLON KG LB KG LB MM IN MM IN MM IN MM IN
A056Y392 533 [21] 2556 [101] 737 [29] 65 [2.6] 1417 374 1330 351 671 1477 1802 3969 2633 104 2613 103 260 10.2 264 10.4 2.9 19.4
A056Y394 1073 [42] 3106 [122] 1277 [50] 65 [2.6] 2975 785 2793 737 1045 2302 3421 7535 2440 96 2553 100 483 19.0 520 20.5 2.9 19.4
UNLESS OTHERWISE SPECIFIED, ALL SIM TO . DWN D HOFMEISTER
DIMENSIONS ARE IN MILLIMETERS C UMMINS P OWER G ENERATION
X #1 0.00- 4.99 +0.15/-0.08
DO NOT SCALE PRINT CKD D HOFMEISTER
OUTLINE,TANK
HOLE
5.00- 9.99 +0.20/-0.10 APVD
G STAFFENHAGEN
DIM
R
.X # 0.8
10.00-17.49 +0.25/-0.13
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
27FEB18 SITE CODE REGIONAL
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1:8
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF E A057P198 1 OF 3
4 3 2 1
WTP GEN-A
2X 33 2X 3694
[1.3 ] [145.4 ]
D D
3626
[142.8 ]
4061
[159.9 ]
5012
[197.3 ]
1046
[41.2 ]
C C
11
VENT EXTENSION HEIGHT
(SEE TABULATION)
B 1836 B
[72.3 ]
528
[20.8 ]
4X
[2]
LIFTING EYE
4X 40
[1.6 ]
435
[ 17.1 ] 753
[29.6 ]
17 51
A [2]
2X 1022
A
[40.2 ]
2X 1111
[43.7 ]
HOLE
5.00- 9.99 +0.20/-0.10 APVD
G STAFFENHAGEN
DIM
R
.X # 0.8
10.00-17.49 +0.25/-0.13
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
27FEB18 SITE CODE REGIONAL
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1:8
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF E A057P198 2 OF 3
4 3 2 1
WTP GEN-A
D D
8
2X 4568
[179.9 ]
831.7
[32.744 ]
617
[24.3 ]
401
[15.8 ]
186
[7.3 ]
10
C C
7
ELECTRICAL
STUB-UP AREA
965 9
[38 ]
812
[32 ]
364
[14.3 ]
51
[2]
B 8 2X 915 B
[36 ]
10
123
[4.8 ]
186
[7.3 ]
354
[13.9 ]
378
[14.9 ]
593
[23.3 ]
617
[24.3 ]
832
[32.7 ]
A A
HOLE
5.00- 9.99 +0.20/-0.10 APVD
G STAFFENHAGEN
DIM
R
.X # 0.8
10.00-17.49 +0.25/-0.13
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
27FEB18 SITE CODE REGIONAL
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1:8
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF E A057P198 3 OF 3
4 3 2 1
POSITION "C" POSITION "B" 1 POSITION "A" 2 GROUND LUG (1) #14-1/0.
FRAME LUG LUG WIRE RANGE WIRE STRIP LENGTH CB LUG TORQUE
D D
AL150HD
H-FRAME
THERMAL-MAGNETIC (1) AL #14 - 3/0 AWG #14 - #10 50 lb-in (6.0 Nm)
0.65 inch
15-150 AMP (1) CU #14 - 3/0 AWG #8 - 3/0 120 lb-in (14.0 Nm)
80% RATED
AL175HD
J-FRAME
THERMAL-MAGNETIC (1) AL #4 - 4/0 AWG
1.00 inch 225 lb-in (26.0 Nm)
175 AMP (1) CU #4 - 4/0 AWG
80% RATED
AL250JD
J-FRAME
1 THERMAL-MAGNETIC (1) AL 3/0 - 350 kcmil
1.00 inch 225 lb-in (26.0 Nm)
200-250 AMP (1) CU 3/0 - 350 kcmil
80% RATED
CU250JD
9X 633 J-FRAME
LSI ELECTRONIC TRIP
4X 554 (1) CU 1/0 - 300 kcmil 1.00 inch 250 lb-in (28.0 Nm)
ADJUSTABLE TRIP 70-250 AMP
100% RATED, COPPER CONDUCTORS ONLY
2
9X 492 AL400L61K3
L-FRAME (400)
LSI ELECTRONIC TRIP (1) AL #2 - 500 kcmil
1.20 inch 442 lb-in (50 Nm)
ADJUSTABLE TRIP 125-400 AMP (1) CU #2 - 600 kcmil
80% RATED
3X 258 AL600LS52K3
L-FRAME (400)
LSI ELECTRONIC TRIP (1) 1.20 inch
(2) CU 2/0 - 500 kcmil 442 lb-in (50 Nm)
ADJUSTABLE TRIP 125-400 AMP (1) 2.40 inch
100% RATED, COPPER CONDUCTORS ONLY
2 2
L-FRAME (600) AL600LS52K3
193 LSI ELECTRONIC TRIP
(2) AL 2/0 - 500 kcmil (1) 1.20 inch
ADJUSTABLE TRIP 200-600 AMP 442 lb-in (50 Nm)
(2) CU 2/0 - 500 kcmil (1) 2.40 inch
C 337 80% RATED
100% RATED, COPPER CONDUCTORS ONLY
C
390 AL800LS52K3
P-FRAME MANUAL & AUTOMATIC
LSI ELECTRONIC TRIP (3) AL 3/0 - 500 kcmil
(3) 1.20 inch 442 lb-in (50 Nm)
501 ADJUSTABLE TRIP 400, 600 & 800 AMP (3) CU 3/0 - 500 kcmil
80% AND 100% RATED
628
961
1124
3X 105
579 TABLE 1
KIT PART NUMBER MODELS AFFECTED ENCLOSURES AFFECTED
C125 N6-C150 N6
A060M822 OPEN ONLY
C125 D6D- C200 D6D
NUMBER OF LIMITATION
KIT PART NUMBER
CB'S POS A POS B POS C
1 ANY RATING - -
A060M822 2 ANY RATING 600A OR BELOW -
2X 337
3 ANY RATING 400A OR BELOW 250A OR BELOW
A A
HOLE
5.00- 9.99 +0.20/-0.10 APVD
P_LARSON
DIM
SECTION A-A 114
.X # 0.8
10.00-17.49 +0.25/-0.13
R
OUTLINE,CIRCUIT BREAKER
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
02MAY16 SITE CODE
SCALE 1/2 THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS FOR INTERPRETATION FIRST USED ON DWG
CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1/4
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF E A055B603 1 OF 6
4 3 2 1
Regulatory Review and Approval is required prior to changing this item per Drawing Name: A055B604 Revision: E
PGG 1-01-01-116. This item impacts compliance with these External Regulations: Part Name: A055B603 Revision: E
UL,CSA ECO-181477 Sheet 1 of 7
PTC
R
Creo
R
Parametric
4 3 2 1
REL NO REV NO REVISION DWN CKD APVD DATE
D D
2X 724
4X 574
2X 384
2X 258
C 2 2
C
193
501
628
961
1124
1062
966
571
2X 31
476
B B
4X 154
6X 179
221
578
2X 140
A A
SECTION C-C
SCALE 1/2
HOLE
5.00- 9.99 +0.20/-0.10 APVD
P_LARSON
DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
OUTLINE,CIRCUIT BREAKER
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
02MAY16 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1/4
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF E A055B603 3 OF 6
4 3 2 1
Regulatory Review and Approval is required prior to changing this item per Drawing Name: A055B604 Revision: E
PGG 1-01-01-116. This item impacts compliance with these External Regulations: Part Name: A055B603 Revision: E
UL,CSA ECO-181477 Sheet 3 of 7
PTC
R
Creo
R
Parametric
4 3 2 1
REL NO REV NO REVISION DWN CKD APVD DATE
WTP GEN-A
"H" FRAME SHOWN (15 - 150 amp)
"L" FRAME SHOWN (400 - 600 amp)
E E
D D
140 140
96
554 96
627
627
CONDUIT CONDUIT 574
LANDING 481 LANDING
AREA AREA
384
195
195
C E C
E
REMOVE PUNCHOUT
IN FIELD
140
96
627
CONDUIT
428
LANDING
140 AREA
409
96
554
627
240
CONDUIT 548 195
LANDING
AREA 467
A A
195
E
HOLE
5.00- 9.99 +0.20/-0.10 APVD
P_LARSON
DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
OUTLINE,CIRCUIT BREAKER
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
02MAY16 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1/4
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF E A055B603 5 OF 6
4 3 2 1
Regulatory Review and Approval is required prior to changing this item per Drawing Name: A055B604 Revision: E
PGG 1-01-01-116. This item impacts compliance with these External Regulations: Part Name: A055B603 Revision: E
UL,CSA ECO-181477 Sheet 5 of 7
PS GEN-B
COOLANT HEATER
DRAWINGS
R R
PTC Creo Parametric
6 5 4 3 2 1
REL NO REV NO REVISION DWN CKD APVD DATE
NOTE:
D D
VIEW A
C C
BARGRAPH OPTION
(H606-2) FOR H703-2 CONTROL
B B
RELAYS
(KSS2-2)
AC TERMINAL CONNECTIONS
COOLANT HEATER, ALTERNATOR
HEATER, BATTERY CHARGER,
AUX SIGNALS OIL HEATER
(KS53-2)
BARGRAPH OPTION
BATTERY CHARGER (H606-2) FOR H700-2 CONTROL
120V,6 AMP
(B927-2)
VIEW A
DUCT ADAPTER-RADIATOR OUTLET
(F013-2)
A A
HOLE
5.00- 9.99 +0.20/-0.10 APVD
D GILLETT
DIM
R
.X # 0.8
10.00-17.49 +0.25/-0.13
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
10APR18 SITE CODE OPTIONS
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 3:16
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A060G756 1 OF 3
6 5 4 3 2 1
D D
C C
B B
COOLANT HEATER
120V,1500W/240V,2000W 1PH
(E153-2/E154-2)
A A
HOLE
5.00- 9.99 +0.20/-0.10 APVD
D GILLETT
DIM
R
.X # 0.8
10.00-17.49 +0.25/-0.13
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
10APR18 SITE CODE OPTIONS
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 3:16
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A060G756 2 OF 3
6 5 4 3 2 1
D D
1597
241 [62.9 ]
[9.5 ] 194
[7.6 ]
C C
2110
[83.1 ]
1690
[66.5 ]
1083
[42.6 ]
(DUCT ADAPTER) 1296
[51 ]
B B
170
[6.7 ]
(DUCT ADAPTER)
919 41
[36.2 ] [1.6 ]
(DUCT ADAPTER) (DUCT ADAPTER)
A A
HOLE
5.00- 9.99 +0.20/-0.10 APVD
D GILLETT
DIM
R
.X # 0.8
10.00-17.49 +0.25/-0.13
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
10APR18 SITE CODE OPTIONS
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 3:16
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A060G756 3 OF 3
6 5 4 3 2 1
DATA SHEETS
(QTY 1) 400A WTP ATS-A and PS ATS-B
(QTY 1) 600A
WARRANTY
WTP GEN-A and PS GEN-B
Warranty Statement
Global Commercial Warranty Statement
Generator Set
English
Original Instructions 7-2017 A028U870 (Issue 5)
WTP GEN-A and PS GEN-B
Emergency Standby Power (ESP) is defined as the • All parts and labor required to repair the
maximum power available during a variable electrical Product.
power sequence, under the stated operating • Reasonable travel expenses to and from the
conditions, for which a generating set is capable of Product site location.
delivering in the event of a utility power outage or • Maintenance items that are contaminated or
under test conditions for up to 500 hours of operation damaged by a warrantable failure.
per year. The permissible average power output over
24 hours of operation shall not exceed 70% of the Owner Responsibilities:
ESP.
The owner will be responsible for the following:
Power
C. Generation
Warranty Statement
Global Power Electronics
Transfer Switch
English
Original Instructions 1-2015 A029Y876 Issue D
WTP ATS-A and PS ATS-B
...
with Product removal and reinstallation
Years 0-2: Parts, Labor &Travel resulting from non-standard installations.
OT, OTFC, BTFC, Years 3-5: Parts Only • Costs associated with rental of power
OH ~. CH~, A...T Years 6-10: Main Contacts Only generating equipment used to replace the
Product being repaired.
tt Devi ces manufacturedbyCumminsPowerGeneration thatallow • Costs associated with labor o~rtime and
power transfer between two power sources.
premium shipping requested by the owner.
• All downtime expenses, fines , all applicable
taxes, and other losses resulting from a
warrantable failure.
Date in Ser\1ce:_ _ _ _ _ _ __ _ _ _ __
Rev 10/31/16
Page 1 of 2
Section 3 Procedure
The purpose of a Pre S&T Inspection is to inspect the site and determine the current
state of readiness. The technician will advise the contractor of any deficiencies that
need to be corrected prior to the Start & Test. The technician will visually verify the
condition of the equipment and inspect for damage that may have occurred in
transport or while the unit was being set. The technician will then perform basic
checks to the engine and controls. The technician will fill out the Pre S&T checklist
and provide a copy to the PG Engineering team and the contractor for review. All
deficiencies must be remedied before the S&T is scheduled.
Section 4 Duration
The Pre S & T Inspection is scheduled for no more than 4 hours on site. This does not
include travel.
Rev 10/31/16
Page 2 of 2
Group 31 Battery Installation Standards and
Procedures
Section 1 Safety
Cummins Pacific is committed to a safe work environment. To ensure job site safety,
all Cummins Pacific technicians will follow the Safety Guidelines outlined in the
Cummins Pacific Safety Policy and Procedure Manual. This manual can be accessed
through the Cummins intranet at: http://cpintranet/HSE/HSEProcedures
1. Technician will arrive on site and check in.
2. Perform a Pre-Job JSA
3. All required PPE as needed for NFPA 70E compliance
4. Minimum required PPE
5. Additional PPE (as required)
a. Hearing Protection (CPSAF016)
b. Electrical gloves (CPSAF011 & NFPA 70E)
c. Face shield and Balaclava (CPSAF011 & NFPA 70E)
d. FRC rated clothing (CPSAF011 & NFPA 70E)
e. Ladders safety (CPSAF025)
f. Fall Protection Harness (CPSAF013)
6. Secure equipment using Lock-Out Tag-Out procedures (CPSAF026)
7. Safe Electrical Work Procedure (CPSAF-012)
The technician will update the JSA throughout the repair and stop work if any
hazards arise. The technician will not work in an unsafe manner and will inform the
contractor and supervisor of any hazards impeding his work.
Rev 10/31/16
Page 1 of 3
a. Best battery Systems
b. Additional charges
c. Wiring Diagram for additional systems
4. Battery placement and weight will determine if two technicians are
needed to install the batteries
a. Any item weighing greater than 50 pounds will require a second
Cummins Pacific technician to support lifting during the
installation
Section 3 Procedure
The technician(s) will install the battery or batteries as out lined in the Cummins
Engine Service Manual or Power Generation Service Manual. The installation will
include:
1. Key switch off.
2. E-stop engaged and all required Lock-Out Tag-Out.
Rev 10/31/16
Page 2 of 3
3. Remove packing material from battery/batteries.
4. Inspect battery tray and hold downs, ensure there are no sharp objects in the
battery tray or puncture hazards.
5. Install battery/batteries in battery tray.
6. Optional battery heaters will be installed at this time.
7. Install battery hold downs or straps
8. Installation of battery cables
9. Set up battery charger
a. Check float voltage
b. Check correct settings
10. Check voltage settings in the PCC
Section 4 Duration
The Battery installation time will be determined by site access, technicians required
and the total number of batteries installed. Based on the number and size of
batteries, the installation typically takes between 1 - 4 hours per unit. This does not
include travel.
Rev 10/31/16
Page 3 of 3
4D and up Battery Installation Standards and
Procedures
Section 1 Safety
Cummins Pacific is committed to a safe work environment. To ensure job site safety,
all Cummins Pacific technicians will follow the Safety Guidelines outlined in the
Cummins Pacific Safety Policy and Procedure Manual. This manual can be accessed
through the Cummins intranet at: http://cpintranet/HSE/HSEProcedures
1. Technician will arrive on site and check in.
2. Perform a Pre-Job JSA
3. Minimum required PPE
4. Additional PPE (as required)
a. Hearing Protection (CPSAF016)
b. Electrical gloves (CPSAF011 & NFPA 70E)
c. Face shield and Balaclava (CPSAF011 & NFPA 70E)
d. FRC rated clothing (CPSAF011 & NFPA 70E)
e. Ladders safety (CPSAF025)
f. Fall Protection Harness (CPSAF013)
5. Secure equipment using LOTO procedures (CPSAF026)
6. Safe Electrical Work Procedure (CPSAF-012)
The technician will update the JSA throughout the repair and stop work if any
hazards arise. The technician will not work in an unsafe manner and will inform the
contractor and supervisor of any hazards impeding his work.
Rev 10/31/16
Page 1 of 3
b. Additional charges
c. Wiring Diagram for additional systems
4. 4D and 8D Batteries require a two technician lift
a. Any item weighing greater than 50 pounds will require a second
Cummins Pacific technician to support lifting during the
installation
Section 3 Procedure
The technician(s) will install the battery or batteries as out lined in the Cummins
Engine Service Manual or Power Generation Service Manual. The installation will
include:
1. Key switch off.
2. E-stop engaged and all required Lock-Out Tag-Out.
3. Remove packing material from battery/batteries.
Rev 10/31/16
Page 2 of 3
4. Inspect battery tray and hold downs, ensure there are no sharp objects in the
battery tray or puncture hazards.
5. Install battery/batteries in battery tray.
6. Optional battery heaters will be installed at this time.
7. Install battery hold downs or straps
8. Installation of battery cables
9. Set up battery charger
a. Check float voltage
b. Check correct settings
10. Check voltage settings in the PCC
Section 4 Duration
The Battery installation time will be determined by site access, technicians required
and the total number of batteries installed. Based on the number and size of
batteries, the installation typically takes between 2 - 6 hours per unit. This does not
include travel.
Rev 10/31/16
Page 3 of 3
Start & Test Standards and Procedures
Section 1 Safety
Cummins Pacific is committed to a safe work environment. To ensure job site safety,
all Cummins Pacific technicians will follow the Safety Guidelines outlined in the
Cummins Pacific Safety Policy and Procedure Manual. This manual can be accessed
through the Cummins intranet at: http://cpintranet/HSE/HSEProcedures
1. Technician will arrive on site and check in.
2. Perform a Pre-Job JSA
3. Minimum required PPE
4. Additional PPE (as required)
a. Hearing Protection (CPSAF016)
b. Electrical gloves (CPSAF011 & NFPA 70E)
c. Face shield and Balaclava (CPSAF011 & NFPA 70E)
d. FRC rated clothing (CPSAF011 & NFPA 70E)
e. Ladders safety (CPSAF025)
f. Fall Protection Harness (CPSAF013)
5. Secure equipment using LOTO procedures (CPSAF026)
6. Safe Electrical Work Procedure (CPSAF-012)
The technician will update the JSA throughout the repair and stop work if any hazards
arise. The technician will not work in an unsafe manner and will inform the
contractor and supervisor of any hazards impeding his work.
Rev 10/31/16
Page 1 of 3
f. A completed Customer Pre Start Checklist (if applicable)
Section 3 Procedure
Cummins Pacific service personnel will then perform the following work on site as
part of our standard start & test:
1. Perform a detailed review of the installing contractors completed installation
and advise of any issues or recommendations. See attached “ST Report Form”
form for details.
2. Check the mounting hardware and anchors associated with the generator set
and the automatic transfer switch. Verify vibration isolators are adjusted
correctly.
3. Check the electrical terminations on the generator set and transfer switch.
4. Check the control wiring terminations on the generator, transfer switch, and
annunciator.
5. Check the fuel system/tank for proper plumbing and vent installation. Fuel
is not included unless otherwise specified.
6. Inspect exhaust system for correct installation, and clearance from
combustible materials or fire sprinklers.
7. Inspect cooling system for proper installation and adequate air ventilation.
8. Connect the engine starting batteries.
9. Connect to systems and ensure the latest software calibration is loaded.
10. Review control and annunciator programming as required. Configure
customer inputs/relays as required.
11. Start the generator set for the first time, and verify correct operation.
12. Check the phase rotation of the generator set and utility.
13. Perform adjustments to generator and transfer switch as required for
correct operation.
14. Verify correct steady state operation and load acceptance.
15. Provide up to 30 minutes of basic operator training, at time of start & test.
The S&T Coordinator will provide a completed copy of the Start and Test Report
upon customer’s request.
Rev 10/31/16
Page 2 of 3
Section 4 Duration
The Start and Test time will be determined by site access, technicians required,
contractor readiness and the equipment being tested. Start and Test times do not
include additional tests which are quoted separately. This procedure does not
include travel.
Rev 10/31/16
Page 3 of 3
Load Bank Test Standards and Procedures
Section 1 Safety
Cummins Pacific is committed to a safe work environment. To ensure job site safety,
all Cummins Pacific technicians will follow the Safety Guidelines outlined in the
Cummins Pacific Safety Policy and Procedure Manual. This manual can be accessed
through the Cummins intranet at: http://cpintranet/HSE/HSEProcedures
1. Technician will arrive on site and check in.
2. Perform a Pre-Job JSA
3. Minimum required PPE
4. Additional PPE (as required)
a. Hearing Protection (CPSAF016)
b. Electrical gloves (CPSAF011 & NFPA 70E)
c. Face shield and Balaclava (CPSAF011 & NFPA 70E)
d. FRC rated clothing (CPSAF011 & NFPA 70E)
e. Ladders safety (CPSAF025)
f. Fall Protection Harness (CPSAF013)
5. Secure equipment using Lock-Out Tag-Out procedures (CPSAF026)
6. Safe Electrical Work Procedure (CPSAF-012)
7. Load Bank Test JSA
The technician will update the JSA throughout the repair and stop work if any hazards
arise. The technician will not work in an unsafe manner and will inform the
contractor and supervisor of any hazards impeding his work.
Rev 10/31/16
Page 1 of 3
e. Step loading
f. Special hook up instructions
3. Power Generation Project Engineer special instructions (if required)
Section 3 Procedure
The technician will perform a Load Bank Test Job Safety Analysis and secure the
area before performing the test.
1. Park Load Bank trailer and secure
a. Install vehicle chock
b. Put out cone
2. Inspect Load Bank
3. Fill out JSA
4. Determine the amount of cable needed per phase
5. Install load bank connectors
6. Connect cables to load bank connector and to Load Bank trailer.
a. One cable at a time
b. One phase at a time
7. Install ground connection
8. Connect InPower and prepare a Load Bank Test sheet
9. Start unit
10. Perform Load Bank test per defined Statement of Work
a. Run for hours noted in the SOW
b. Allow unit to cool down at no load
c. Shut down unit
11. Disconnect cables
12. Reconnected cables on generator and torque
13. Install panels
14. Complete paperwork and send to S&T Engineer
Section 4 Duration
The duration of this Load Bank Test procedure is dependent on the duration of the
testing and the KW size of the unit. Multiple load banks, extra cable, and medium
voltage requirements will also increase the duration of this test. This does not
include travel.
Rev 10/31/16
Page 2 of 3
Section 5 Miscellaneous & Special Instructions
1. Damaged equipment will be noted and brought to the contractor’s
attention immediately.
2. Missing equipment will be noted and brought to the contractor’s attention
immediately.
3. Generator failures identified during the load bank test will be noted and
brought to the contractor’s attention immediately.
Rev 10/31/16
Page 3 of 3
Fuel Tank Field Pressure Test Standards and
Procedures
Section 1 Safety
Cummins Pacific is committed to a safe work environment. To ensure job site safety,
all Cummins Pacific technicians will follow the Safety Guidelines outlined in the
Cummins Pacific Safety Policy and Procedure Manual. This manual can be accessed
through the Cummins intranet at: http://cpintranet/HSE/HSEProcedures
1. Technician will arrive on site and check in.
2. Perform a Pre-Job JSA
3. Minimum required PPE
4. Additional PPE (as required)
a. Hearing Protection (CPSAF016)
b. Electrical gloves (CPSAF011 & NFPA 70E)
c. Face shield and Balaclava (CPSAF011 & NFPA 70E)
d. FRC rated clothing (CPSAF011 & NFPA 70E)
e. Ladders safety (CPSAF025)
f. Fall Protection Harness (CPSAF013)
5. Secure equipment using Lock-Out Tag-Out procedures (CPSAF026)
6. Safe Electrical Work Procedure (CPSAF-012)
The technician will update the JSA throughout the repair and stop work if any hazards
arise. The technician will not work in an unsafe manner and will inform the
contractor and supervisor of any hazards impeding his work.
Rev 10/31/16
Page 1 of 3
It is also important to ensure our technicians are properly equipped with any
necessary equipment to complete the Fuel Tank Pressure Test.
4. Caps and Plugs
5. Pressure gauges
6. Special Service Tools (as applicable)
Section 3 Procedure
The fuel tank has been pressure tested at the factory in accordance with the
requirements of
the latest edition of the Standard of Under-writers Laboratories, Inc. for Steel
Aboveground
Tanks for Flammable and Combustible liquids, UL 142.The fuel tank is intended for
stationary installation in accordance with NFPA No. 37, NFPA No. 110 and the
Uniform Fire Code, section 79.509.The technician will inspect the fuel tank and
ensure it is ready for testing.
Section 4 Duration
The Fuel Tank Pressure procedure takes 4 to 16 hours depending on the size of the
tank. This does not include travel.
Rev 10/31/16
Page 2 of 3
Section 5 Miscellaneous & Special Instructions
1. Damaged equipment will be noted and brought to the contractor’s attention
immediately.
2. Missing equipment will be noted and brought to the contractor’s attention
immediately.
Any tank failures will be brought to the Cummins Pacific Project Engineering
Team’s attention immediately.
Rev 10/31/16
Page 3 of 3