BECTOCHEM

LOEDIGE PROCESS
TECHNOLOGY PVT. LTD.
DOC NO ABC
PREPARED BY SUYASH
CHAPTER 1
WBS NO. ABC
SHEET NO 1 of 3
APPROVED BY PABITRA
REVISION 0
SHELL THICKNESS CALCULATION

1.1 DESIGN DATA

1.1.1 Design Pressure (Internal) Pi 0.1013 MPa
1.1.2 Design Pressure (External) Pe 0.13 MPa
1.1.3 Design Temperature T 40 °C
1.1.6 MOC of Shell SS 304
1.1.7 Allowable stress of Material at 40°C S 134.57 MPa
1.1.8 Inside diameter of shell Ds 3600 mm
1.1.9 Dimensional Tolerance dt 1%
1.1.10 Inside diameter of shell based on tolerance
D = Ds x (100 + dt)/100 = 3600 x 1.01 D 3636 mm
1.1.11 Corrosion Allowance C 0 mm
1.1.12 Corroded diamenter of shell = D + 2C Dc 3636 mm
= 3636 + 2 x 0
1.1.13 Inside radius of corroded shell R = Dc/2 R 1818 mm
= 3636 / 2
1.1.14 Length of shell L 17000 mm
1.1.15 Outside diameter of shell Do 3632 mm
1.1.16 Radiography SPOT
1.1.17 Joint effeciency E 0.85
1.1.18 Provided shell thickness t 16 mm
1.1.19 Shell thickness for external pressure (Assumed) te 15.8 mm
1.1.20 Required thickness of shell for as per UG-27 & UG-28 tr 15.80 mm
DESIGN IS SAFE

1.2 SHELL THICKNESS CALCULATION UNDER INTERNAL PRESSURE

AS PER ASME BPVC VIII DIVISION I EDITION 2015
1.2.1 Thickness calculation for circumferntial stress as per UG-27 Equation (1)
Minimum shell thickness required (including corrosion allowance)
1.2.2 Equation.01 is applicable only when t < 1/2 R or P < 0.385 SE
Internal Pressure Pi 0.1013 MPa
Thickness Provided t 16 mm
0.385 SE = 0.385 x 134.571428571429 x 0.85 828.96
Pi < 0.385 SE = 0.1013 < (0.385 x 134.571428571429 x 0.85)
t < 1/2 R = 16 < 1/2 x 1818 909
t < 1/2 R = 16 < 909
Hence, Equation.01 is Applicable
1.2.3 t = PxR/(SE-0.6P)+C As per UG-27 Equation. (1)
= 0.1013 x 1818 / ( 134.571428571429 x 0.85 - 0.6 x 0.1013 )+ tri 1.61 mm
1.2.4 Minimum required thickness as per UG-27 Equation (1) tri 1.61 mm

NOTE : ALL CALCULATION ARE IN SI UNIT UNLESS MENTIONED OTHERWISE

CONTINUED…..
 BECTOCHEM
LOEDIGE PROCESS
TECHNOLOGY PVT. LTD.
DOC NO ABC
PREPARED BY SUYASH
CHAPTER 1
WBS NO. ABC
SHEET NO 2 of 3
APPROVED BY PABITRA
REVISION 0

1.2.5 Thickness calculation for Longtudinal Stress as per UG-27 Equation (2)
1.2.6 Equation.02 is applicable only when t < 1/2 R or P < 1.25 SE
Internal Pressure Pi 0.1013 MPa
Thickness Provided tri 16 mm
1.25 SE = 1.25 x 134.571428571429 x 0.85 2691.4286
Pi < 1.25 SE = 0.1013 < (1.25 x 134.571428571429 x 0.85)
t < 1/2 R = 16 < 1/2 x 1818 909
t < 1/2 R = 16 < 909
Hence, Equation.02 is Applicable
1.2.7 t = PxR/(2SE+0.4P)+C tri 0.80 mm
= 0.1013 x 1818 / (2 x 134.571428571429 x 0.85 + 0.4 x 0.1013 )+ 0
1.2.8 Minimum required thickness as per UG-27 Equation (2) tri 0.80 mm

1.2.9 Minimum required thickess of Shell as per UG-16(b)

1.2.10 Minimum required thickness of shell tri 1.5 mm
1.2.11 Minimum required thickness of shell with corrosion 1.5 mm
1.2.12 Required thickness is maximum of 1.61 , 0.8 & 1.5 tri 1.61 mm
Since Provided thickess > Required thickness , Hence Design is safe
1.2.13 Hence required thickness under Internal Pressure tri 1.61 mm

NOTE : ALL CALCULATION ARE IN SI UNIT UNLESS MENTIONED OTHERWISE

CONTINUED…..
 BECTOCHEM
LOEDIGE PROCESS
TECHNOLOGY PVT. LTD.
DOC NO ABC
PREPARED BY SUYASH
CHAPTER 1
WBS NO. ABC
SHEET NO 3 of 3
APPROVED BY PABITRA
REVISION 0

1.3 SHELL THICKNESS CALCULATION UNDER EXTERNAL PRESSURE

AS PER ASME BPVC VIII DIVISION I EDITION 2015
1.3.1 Shell thickness (Assumed) ta 15.8 mm
1.3.2 External Design Pressure Pe 0.13 MPa
1.3.3 Design Temperature T 40 °C
1.3.4 Effective Length of Shell L 17000 mm
1.3.5 Inside diameter of shell based on tolerance D 3600.4 mm
1.3.6 Outside diameter of shell Do 3632 mm
Minimum shell Thickness calculation under External Pressure as per UG-28(c)(1)
Applicable for Do/t>10
1.3.7 Factor L/Do L/Do 4.681
1.3.8 Factor Do/t Do/t 229.87
= 229.87 > 10
Hence, UG-28(c)(1)is Applicable
1.3.9 Factor A A 7.825E-05
1.3.10 Factor B B 22.65
1.3.11 Allowable external pressure Pa 0.131 MPa
Pa = 4B/3(Do/t) = 4 x 22.647 / ( 3 x ( 3632 / 15.8 )
= 0.131 > 0.13
Since Allowable Pressure > Design Pressure , Hence Design is safe
1.3.12 Required shell thickess including corrosion allowance 15.80 mm
= 15.8 + 0

1.3.13 Minimum required thickess of Shell as per UG-16(b)

1.3.14 Minimum required thickness of shell tre 1.5 mm
1.3.15 Minimum required thickness of shell with corrosion 1.5 mm
1.3.16 Required thickness is maximum of 15.8 & 1.5 tre 15.80 mm
Since Provided thickess > Required thickness , Hence Design is safe
1.3.17 Hence required thickness under External Pressure tre 15.80 mm

1.3.18 Check for provided thickness

1.3.19 Provided Shell thickness t 16 mm
1.3.20 Outside diameter of shell Do 3632.4 mm
Minimum shell Thickness calculation under External Pressure as per UG-28(c)(1)
Applicable for Do/t>10
1.3.21 Factor L/Do L/Do 4.680
1.3.22 Factor Do/t Do/t 227.0
= 227.03 > 10
Hence, UG-28(c)(1)is Applicable
1.3.23 Factor A A 7.976E-05
1.3.24 Factor B B 22.88
1.3.25 Allowable external pressure Pa 0.134 MPa
Pa = 4B/3(Do/t) = 4 x 22.884 / ( 3 x ( 3632.4 / 16 )
= 0.134 > 0.13
Since Allowable Pressure > Design Pressure , Hence Design is safe
1.3.26 Hence, Required thickness of shell for as per UG-27 tr 15.80 mm
& UG-28 is maximum of 1.61087693730704 & 15.8
Since Provided thickess > Required thickness , Hence Design is safe
NOTE : ALL CALCULATION ARE IN SI UNIT UNLESS MENTIONED OTHERWISE
END OF CHAPTER