Professional Documents
Culture Documents
49
NB-3213.3 Local Structural Discontinuity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
NB-3213.4 Normal Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
NB-3213.5 Shear Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
NB-3213.6 Membrane Stress. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
NB-3213.7 Bending Stress. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
NB-3213.8 Primary Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
NB-3213.9 Secondary Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
NB-3213.10 Local Primary Membrane Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
NB-3213.11 Peak Stress. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
NB-3213.12 Load Controlled Stresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
NB-3213.13 Thermal Stress. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
NB-3213.14 Total Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
NB-3213.15 Operational Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
NB-3213.16 Stress Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
NB-3213.17 Fatigue Strength Reduction Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
NB-3213.18 Free End Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
NB-3213.19 Expansion Stresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
NB-3213.20 Deformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
NB-3213.21 Inelasticity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
NB-3213.22 Creep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
NB-3213.23 Plasticity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
NB-3213.24 Plastic Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
NB-3213.25 Plastic Analysis — Collapse Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
NB-3213.26 Plastic Instability Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
NB-3213.27 Limit Analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
NB-3213.28 Limit Analysis — Collapse Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
NB-3213.29 Collapse Load — Lower Bound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
NB-3213.30 Plastic Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
NB-3213.31 Strain Limiting Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
NB-3213.32 Test Collapse Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
NB-3213.33 Ratcheting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
NB-3213.34 Shakedown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
NB-3213.35 Reversing Dynamic Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
NB-3213.36 Nonreversing Dynamic Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
NB-3214 Stress Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
NB-3215 Derivation of Stress Intensities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
NB-3216 Derivation of Stress Differences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
NB-3216.1 Constant Principal Stress Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
NB-3216.2 Varying Principal Stress Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
NB-3217 Classification of Stresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
NB-3220 Stress Limits for Other Than Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
NB-3221 Design Loadings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
NB-3221.1 General Primary Membrane Stress Intensity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
NB-3221.2 Local Membrane Stress Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
NB-3221.3 Primary Membrane (General or Local) Plus Primary Bending Stress Intensity . . . . . 74
NB-3221.4 External Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
NB-3222 Level A Service Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
NB-3222.1 Primary Membrane and Bending Stress Intensities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
NB-3222.2 Primary Plus Secondary Stress Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
NB-3222.3 Expansion Stress Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
NB-3222.4 Analysis for Cyclic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
NB-3222.5 Thermal Stress Ratchet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
50
NB-3222.6 Deformation Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
NB-3223 Level B Service Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
NB-3224 Level C Service Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
NB-3224.1 Primary Stress Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
NB-3224.2 External Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
NB-3224.3 Special Stress Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
NB-3224.4 Secondary and Peak Stresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
NB-3224.5 Fatigue Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
NB-3224.6 Deformation Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
NB-3224.7 Piping Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
NB-3225 Level D Service Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
NB-3226 Testing Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
NB-3227 Special Stress Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
NB-3227.1 Bearing Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
NB-3227.2 Pure Shear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
NB-3227.3 Progressive Distortion of Nonintegral Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
NB-3227.4 Triaxial Stresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
NB-3227.5 Nozzle Piping Transition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
NB-3227.6 Applications of Elastic Analysis for Stresses Beyond the Yield Strength . . . . . . . . . . 88
NB-3227.7 Requirements for Specially Designed Welded Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
NB-3228 Applications of Plastic Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
NB-3228.1 Limit Analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
NB-3228.2 Experimental Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
NB-3228.3 Plastic Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
NB-3228.4 Shakedown Analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
NB-3228.5 Simplified Elastic–Plastic Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
NB-3228.6 Reversing Dynamic Loading in Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
NB-3229 Design Stress Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
NB-3230 Stress Limits for Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
NB-3231 Design Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
NB-3232 Level A Service Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
NB-3232.1 Average Stress. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
NB-3232.2 Maximum Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
NB-3232.3 Fatigue Analysis of Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
NB-3233 Level B Service Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
NB-3234 Level C Service Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
NB-3235 Level D Service Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
NB-3236 Design Stress Intensity Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
51
NB-3332.1 Openings Not Requiring Reinforcement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
NB-3332.2 Required Area of Reinforcement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
NB-3333 Reinforcement Required for Openings in Flat Heads. . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
NB-3334 Limits of Reinforcement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
NB-3334.1 Limit of Reinforcement Along the Vessel Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
NB-3334.2 Limit of Reinforcement Normal to the Vessel Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
NB-3335 Metal Available for Reinforcement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
NB-3336 Strength of Reinforcing Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
NB-3337 Attachment of Nozzles and Other Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
NB-3337.1 General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
NB-3337.2 Full Penetration Welded Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
NB-3337.3 Partial Penetration Welded Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
NB-3338 Fatigue Evaluation of Stresses in Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
NB-3338.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
NB-3338.2 Stress Index Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
NB-3339 Alternative Rules for Nozzle Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
NB-3339.1 Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
NB-3339.2 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
NB-3339.3 Required Reinforcement Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
NB-3339.4 Limits of Reinforcing Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
NB-3339.5 Strength of Reinforcing Material Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
NB-3339.6 Transition Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
NB-3339.7 Stress Indices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
NB-3340 Analysis of Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
NB-3350 Design of Welded Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
NB-3351 Welded Joint Category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
NB-3351.1 Category A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
NB-3351.2 Category B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
NB-3351.3 Category C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
NB-3351.4 Category D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
NB-3352 Permissible Types of Welded Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
NB-3352.1 Joints of Category A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
NB-3352.2 Joints of Category B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
NB-3352.3 Joints of Category C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
NB-3352.4 Joints of Category D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
NB-3354 Structural Attachment Welds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
NB-3355 Welding Grooves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
NB-3357 Thermal Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
NB-3360 Special Vessel Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
NB-3361 Category A or B Joints Between Sections of Unequal Thickness . . . . . . . . . . . . . . . . 104
NB-3362 Bolted Flange Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
NB-3363 Access Openings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
NB-3364 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
NB-3365 Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
52
NB-3412.2 Acceptability of Small Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
NB-3414 Design and Service Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NB-3415 Loads From Connected Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NB-3417 Earthquake Loadings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NB-3418 Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NB-3419 Cladding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NB-3420 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NB-3421 Radially Split Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NB-3422 Axially Split Casing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NB-3423 Single and Double Volute Casings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NB-3424 Seal Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NB-3425 Typical Examples of Pump Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NB-3430 Design Requirements for Centrifugal Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NB-3431 Design of Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NB-3432 Cutwater Tip Stresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NB-3433 Reinforcement of Pump Casing Inlets and Outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
NB-3433.1 Axially Oriented Inlets and Outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
NB-3433.2 Radially Oriented Inlets and Outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
NB-3433.3 Tangential Inlets and Outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
NB-3433.4 Minimum Inlet and Outlet Wall Thicknesses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
NB-3434 Bolting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
NB-3435 Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
NB-3435.1 Piping Under External Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
NB-3435.2 Piping Under Internal Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
NB-3436 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
NB-3437 Pump Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
NB-3438 Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
NB-3440 Design of Specific Pump Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
NB-3441 Standard Pump Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
NB-3441.1 Design of Type A Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
NB-3441.2 Design of Type B Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
NB-3441.3 Design of Type C Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
NB-3441.4 Design of Type D Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
NB-3441.5 Design of Type E Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
NB-3441.6 Design of Type F Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
NB-3442 Special Pump Types — Type J Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
53
NB-3526 Level C Service Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
NB-3526.1 Pressure–Temperature Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
NB-3526.2 Pipe Reaction Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
NB-3526.3 Primary Stress and Secondary Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
NB-3526.4 Secondary and Peak Stresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
NB-3527 Level D Service Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
NB-3530 General Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
NB-3531 Pressure–Temperature Ratings and Hydrostatic Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
NB-3531.1 Pressure–Temperature Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
NB-3531.2 Hydrostatic Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
NB-3531.3 Allowance for Variation From Design Loadings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
NB-3532 Design Stress Intensity Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
NB-3533 Marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
NB-3534 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
NB-3540 Design of Pressure-Retaining Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
NB-3541 General Requirements for Body Wall Thickness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
NB-3542 Minimum Wall Thickness of Listed Pressure Rated Valves. . . . . . . . . . . . . . . . . . . . . . 115
NB-3543 Minimum Wall Thickness of Valves of Nonlisted Pressure Rating . . . . . . . . . . . . . . . 116
NB-3544 Body Shape Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
NB-3544.1 Fillets for External and Internal Intersections and Surfaces . . . . . . . . . . . . . . . . . . . . . . 116
NB-3544.2 Penetrations of Pressure-Retaining Boundary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
NB-3544.3 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
NB-3544.4 Body Internal Contours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
NB-3544.5 Out-of-Roundness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
NB-3544.6 Doubly Curved Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
NB-3544.7 Flat Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
NB-3544.8 Body End Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
NB-3544.9 Openings for Auxiliary Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
NB-3545 Body Primary and Secondary Stress Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
NB-3545.1 Primary Membrane Stress Due to Internal Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
NB-3545.2 Secondary Stresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
NB-3545.3 Fatigue Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
NB-3546 Design Requirements for Valve Parts Other Than Bodies . . . . . . . . . . . . . . . . . . . . . . . 129
NB-3546.1 Body-to-Bonnet Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
NB-3546.2 Valve Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
NB-3546.3 Other Valve Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
NB-3546.4 Fatigue Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
NB-3550 Cyclic Loading Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
NB-3551 Verification of Adequacy for Cyclic Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
NB-3552 Excluded Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
NB-3553 Fatigue Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
NB-3554 Cyclic Stress Calculations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
NB-3560 Design Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
NB-3561 General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
NB-3562 Design Report for Valves Larger Than 4 in. Nominal Pipe Size (DN 100) . . . . . . . 131
NB-3563 Design Report Requirements for 4 in. and Smaller Nominal Pipe Size
(≤ DN 100) Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
NB-3590 Pressure Relief Valve Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
NB-3591 Acceptability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
NB-3591.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
NB-3591.2 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
NB-3591.3 Acceptability of Small Liquid Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
NB-3591.4 Acceptability of Safety and Safety Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
54
NB-3592 Design Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
NB-3592.1 Design Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
NB-3592.2 Stress Limits for Specified Service Loadings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
NB-3592.3 Earthquake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
NB-3593 Special Design Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
NB-3593.1 Hydrostatic Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
NB-3593.2 Marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
NB-3594 Design of Pressure Relief Valve Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
NB-3594.1 Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
NB-3594.2 Bonnet (Yoke). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
NB-3594.3 Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
NB-3594.4 Body-to-Bonnet Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
NB-3594.5 Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
NB-3594.6 Spring Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
NB-3594.7 Spindle (Stem). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
NB-3594.8 Adjusting Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
NB-3594.9 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
NB-3595 Design Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
NB-3595.1 General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
55
NB-3640 Pressure Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
NB-3641 Straight Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
NB-3641.1 Straight Pipe Under Internal Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
NB-3641.2 Straight Pipe Under External Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
NB-3642 Curved Segments of Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
NB-3642.1 Pipe Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
NB-3642.2 Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
NB-3643 Intersections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
NB-3643.1 General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
NB-3643.2 Branch Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
NB-3643.3 Reinforcement for Openings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
NB-3644 Miters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
NB-3646 Closures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
NB-3647 Pressure Design of Flanged Joints and Blanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
NB-3647.1 Flanged Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
NB-3647.2 Permanent Blanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
NB-3647.3 Temporary Blanks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
NB-3648 Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
NB-3649 Pressure Design of Other Piping Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
NB-3649.1 Expansion Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
NB-3650 Analysis of Piping Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
NB-3651 General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
NB-3651.1 Piping Products for Which Stress Indices Are Given . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
NB-3651.2 Piping Products for Which Stress Indices Are Not Available . . . . . . . . . . . . . . . . . . . . 149
NB-3651.3 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
NB-3652 Consideration of Design Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
NB-3653 Consideration of Level A Service Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
NB-3653.1 Satisfaction of Primary Plus Secondary Stress Intensity Range . . . . . . . . . . . . . . . . . . . 150
NB-3653.2 Satisfaction of Peak Stress Intensity Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
NB-3653.3 Alternating Stress Intensity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
NB-3653.4 Use of Design Fatigue Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
NB-3653.5 Cumulative Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
NB-3653.6 Simplified Elastic–Plastic Discontinuity Analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
NB-3653.7 Thermal Stress Ratchet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
NB-3654 Consideration of Level B Service Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
NB-3654.1 Permissible Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
NB-3654.2 Analysis of Piping Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
NB-3655 Consideration of Level C Service Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
NB-3655.1 Permissible Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
NB-3655.2 Analysis of Piping Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
NB-3655.3 Deformation Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
NB-3656 Consideration of Level D Service Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
NB-3657 Test Loadings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
NB-3658 Analysis of Flanged Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
NB-3658.1 Design Limits, Levels A and B Service Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
NB-3658.2 Level C Service Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
NB-3658.3 Level D Service Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
NB-3658.4 Test Loadings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
NB-3660 Design of Welds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
NB-3661 Welded Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
NB-3661.1 General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
NB-3661.2 Socket Welds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
NB-3661.3 Partial Penetration Welds for Branch Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
56
NB-3670 Special Piping Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
NB-3671 Selection and Limitation of Nonwelded Piping Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
NB-3671.1 Flanged Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
NB-3671.2 Expanded Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
NB-3671.3 Threaded Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
NB-3671.4 Flared, Flareless, and Compression Joints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
NB-3671.5 Caulked Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
NB-3671.6 Brazed and Soldered Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
NB-3671.7 Sleeve Coupled and Other Patented Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
NB-3672 Expansion and Flexibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
NB-3672.1 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
NB-3672.2 Unit Thermal Expansion Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
NB-3672.3 Moduli of Elasticity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
NB-3672.4 Poisson’s Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
NB-3672.5 Stresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
NB-3672.6 Method of Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
NB-3672.7 Basic Assumptions and Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
NB-3672.8 Cold Springing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
NB-3674 Design of Pipe Supporting Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
NB-3677 Pressure Relief Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
NB-3677.1 General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
NB-3677.2 Piping to Pressure Relieving Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
NB-3677.3 Discharge Piping From Pressure Relieving Safety Devices. . . . . . . . . . . . . . . . . . . . . . . 158
NB-3680 Stress Indices and Flexibility Factors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
NB-3681 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
NB-3682 Definitions of Stress Indices and Flexibility Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
NB-3683 Stress Indices for Use With NB-3650 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
NB-3683.1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
NB-3683.2 Applicability of Indices — General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
NB-3683.3 Straight Pipe Remote From Welds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
NB-3683.4 Welds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
NB-3683.5 Welded Transitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
NB-3683.6 Concentric and Eccentric Reducers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
NB-3683.7 Curved Pipe or Buttwelding Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
NB-3683.8 Branch Connections per NB-3643. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
NB-3683.9 Butt Welding Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
NB-3684 Stress Indices for Detailed Analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
NB-3685 Curved Pipe or Welding Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
NB-3685.1 Applicability of Indices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
NB-3685.2 Nomenclature (Fig. NB-3685.2-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
NB-3685.3 Stress From Stress Indices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
NB-3685.4 Classification of Stresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
NB-3686 Flexibility Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
NB-3686.1 Straight Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
NB-3686.2 Curved Pipe and Welding Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
NB-3686.3 Miter Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
NB-3686.4 Welding Tee or Branch Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
NB-3686.5 Branch Connections in Straight Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
NB-3690 Dimensional Requirements for Piping Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
NB-3691 Standard Piping Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
NB-3692 Nonstandard Piping Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
57
Figures
NB-3213-1 Examples of Reversing and Nonreversing Dynamic Loads. . . . . . . . . . . . . . . . . . . . . . . 72
NB-3221-1 Stress Categories and Limits of Stress Intensity for Design Conditions . . . . . . . . . . . 78
NB-3222-1 Stress Categories and Limits of Stress Intensity for Level A and Level B
Service Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
NB-3224-1 Stress Categories and Limits of Stress Intensity for Level C
Service Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
NB-3332.2-1 Chart for Determining Value of F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
NB-3338.2(a)-1 Direction of Stress Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
NB-3338.2(a)-2 Nozzle Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
NB-3339.1(b)-1 Examples of Acceptable Transition Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
NB-3339.4-1 Limits of Reinforcing Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
NB-3351-1 Welded Joint Locations Typical of Categories A, B, C, and D . . . . . . . . . . . . . . . . . . 102
NB-3352-1 Typical Butt Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
NB-3361-1 Category A and B Joints Between Sections of Unequal Thickness . . . . . . . . . . . . . . . 105
NB-3423-1 Typical Single Volute Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
NB-3423-2 Typical Double Volute Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
NB-3433.4-1 Minimum Tangential Inlet and Outlet Wall Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . 108
NB-3441.1-1 Type A Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
NB-3441.1-2 Type A Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
NB-3441.2-1 Type B Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
NB-3441.3-1 Type C Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
NB-3441.3-2 Type C Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
NB-3441.4(a)-1 Type D Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
NB-3441.5-1 Type E Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
NB-3441.6(a)-1 Type F Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
NB-3544.1(a)-1 Fillets and Corners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
NB-3544.1(c)-1 Ring Grooves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
NB-3544.3-1 Lugs and Protuberances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
NB-3544.7-1 Flat Wall Limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
NB-3545.1(a)-1 Pressure Area Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
NB-3545.2(a)-1 Critical Sections of Valve Bodies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
NB-3545.2(c)-1 Model for Determining Secondary Stress in Valve Crotch Region. . . . . . . . . . . . . . . . 125
NB-3545.2(c)-3 Thermal Stress Index Versus Thickness Continuity Run or Branch . . . . . . . . . . . . . . . 126
NB-3545.2(c)-4 Secondary Stress Index Versus Thickness Discontinuity Run or Branch. . . . . . . . . . . 127
NB-3545.2(c)-5 C4 Versus Te1 /te . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
NB-3545.2(c)-6 Stress Index for Thermal Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
NB-3591.1-1 Typical Pressure Relief Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
NB-3591.1-2 Typical Pressure Relief and Safety Relief Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
NB-3594.3-1 Valve Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
NB-3622-1 Examples of Reversing and Nonreversing Dynamic Loads. . . . . . . . . . . . . . . . . . . . . . . 138
NB-3643.3(a)-1 Branch Connection Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
NB-3643.3(a)-2 Typical Reinforcement of Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
NB-3643.3(a)-3 Typical Reinforced Extruded Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
NB-3644(b)-1 Miter Joint Geometry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
NB-3647.2-1 Types of Permanent Blanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
NB-3653.2(b)-1 Decomposition of Temperature Distribution Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
NB-3683.1(c)-1 ........................................................................... 161
NB-3683.1(d)-1 ........................................................................... 162
NB-3683.6-1 ........................................................................... 165
NB-3684-1 Direction of Stress Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
NB-3685.2-1 Elbow Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
NB-3686.1-1 ........................................................................... 170
58
NB-3686.2-1 ........................................................................... 170
NB-3686.5-1 Branch Connections in Straight Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Tables
NB-3132-1 Dimensional Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
NB-3217-1 Classification of Stress Intensity in Vessels for Some Typical Cases . . . . . . . . . . . . . 75
NB-3217-2 Classification of Stress Intensity in Piping, Typical Cases . . . . . . . . . . . . . . . . . . . . . . . 77
NB-3228.5(b)-1 Values of m, n, and Tmax for Various Classes of Permitted Materials . . . . . . . . . . . . 89
NB-3338.2(c)-1 Stress Indices for Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
NB-3339.3-1 Required Minimum Reinforcing Area Ar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
NB-3339.7(c)-1 Stress Indices for Internal Pressure Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
NB-3642.1(b)-1 Bend Radius Versus Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
NB-3681(a)-1 Stress Indices for Use With Equations in NB-3650. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
NB-3685.1-1 Curved Pipe or Welding End Elbows, Internal Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 168
NB-3685.1-2 Curved Pipe or Welding End Elbows, Moment Loading (l ≥ 0.2) . . . . . . . . . . . . . . . 169
59
ARTICLE NB-3000
DESIGN
NB-3100 GENERAL DESIGN of the different zones may be based on their predicted
pressures.
NB-3110 LOADING CRITERIA
(b) All pressures referred to in this Article are to be
NB-3111 Loading Conditions taken as pounds per square inch, psi, above atmospheric
pressure, unless otherwise stated.
The loadings that shall be taken into account in
designing a component include, but are not limited to, NB-3112.2 Design Temperature
those in (a) through (g) below: (a) The specified Design Temperature shall be estab-
(a) internal and external pressure; lished in accordance with NCA-2142.1(b). It shall be
(b) impact loads, including rapidly fluctuating pres- used in computations involving the Design Pressure
sures; and coincidental Design Mechanical Loads. The actual
(c) weight of the component and normal contents metal temperature at the point under consideration shall
under operating or test conditions, including additional be used in all computations where the use of the
pressure due to static and dynamic head of liquids; specified service pressure is required.
(d) superimposed loads such as other components, (b) All temperatures referred to in this Subsection
operating equipment, insulation, corrosion resistant or are the metal temperatures expressed in degrees Fahren-
erosion resistant linings, and piping; heit (°F) unless otherwise stated.
(e) wind loads, snow loads, vibrations, and earth- (c) Where a component is heated by tracing, induc-
quake loads where specified; tion coils, jacketing, or internal heat generation, the
(f) reactions of supporting lugs, rings, saddles, or effect of such heating shall be incorporated in the
other types of supports; establishment of the Design Temperature.
(g) temperature effects.
NB-3112.3 Design Mechanical Loads. The specified
Design Mechanical Loads shall be established in accord-
ance with NCA-2142.1(c). They shall be used in con-
NB-3112 Design Loadings junction with the Design Pressure.
The Design Loadings shall be established in accord-
NB-3112.4 Design Stress Intensity Values. Design
ance with NCA-2142.1 and the following subparagraphs.
stress intensity values for materials are listed in Section
NB-3112.1 Design Pressure II, Part D, Subpart 1, Tables 2A, 2B, and 4. The material
(a) The specified internal and external Design Pres- shall not be used at metal and design temperatures above
sures to be used in this Subsection shall be established those for which stress intensity values are listed. The
in accordance with NCA-2142.1(a). They shall be used values in the Table may be interpolated for intermediate
in the computations made to show compliance with temperatures.
the stress intensity limits of NB-3221, NB-3227.1, NB-
3227.2, NB-3227.4, NB-3228.1, NB-3228.2, and NB-
NB-3113 Service Conditions
3231. The specified service pressure at the appropriate
time shall be used in the computations made to show Each service condition to which the components may
compliance with the stress intensity limits of NB-3222, be subjected shall be classified in accordance with NCA-
NB-3228.3, and NB-3232. When the occurrence of 2142 and Service Limits [NCA-2142.4(b)] designated in
different pressures during operation can be predicted the Design Specifications in such detail as will provide
for different zones of a component, the Design Pressure a complete basis for design, construction, and inspection
61
NB-3113 1998 SECTION III, DIVISION 1 — NB NB-3131
in accordance with this Article. The requirements of in both materials shall be limited to the values specified
(a) and (b) below shall also apply. in NB-3222.2 and NB-3222.4. However, when the
(a) Level B Conditions. The estimated duration of cladding is of the integrally bonded type and the
service conditions for which Level B Limits are specified nominal thickness of the cladding is 10% or less of
shall be included in the Design Specifications. the total thickness of the component, the presence of
(b) Level C Conditions. The total number of postu- the cladding may be neglected.
lated occurrences for all specified service conditions
NB-3122.4 Bearing Stresses. In satisfying NB-
for which Level C Limits are specified shall not cause
3227.1, the presence of cladding shall be included.
more than 25 stress cycles having an Sa value greater
than that for 106 cycles from the applicable fatigue
design curves of Figs. I-9.0. NB-3123 Welding
NB-3123.1 Dissimilar Welds. In satisfying the re-
quirements of this Subarticle, caution should be exer-
NB-3120 SPECIAL CONSIDERATIONS cised in design and construction involving dissimilar
NB-3121 Corrosion metals having different coefficients of thermal expansion
in order to avoid difficulties in service.
Material subject to thinning by corrosion, erosion,
mechanical abrasion, or other environmental effects NB-3123.2 Fillet Welded Attachments. Fillet welds
shall have provision made for these effects during the conforming to Fig. NB-4427-1 may be used for attach-
design or specified life of the component by a suitable ments to components except as limited by NB-4433.
increase in or addition to the thickness of the base Evaluation for cyclic loading shall be made in accord-
metal over that determined by the design formulas. ance with the appropriate Subarticle of NB-3000, and
Material added or included for these purposes need not shall include consideration of temperature differences
be of the same thickness for all areas of the component between the component and the attachment, and of
if different rates of attack are expected for the various expansion or contraction of the component produced
areas. It should be noted that the tests on which the by internal or external pressure.
design fatigue curves (Figs. I-9.0) are based did not
include tests in the presence of corrosive environments NB-3124 Environmental Effects
which might accelerate fatigue failure.
Changes in material properties may occur due to
environmental effects. In particular, fast neutron irradia-
NB-3122 Cladding tion (>1 MeV) above a certain level may result in
The rules of the following subparagraphs apply to significant increase in the brittle fracture transition
the analysis of clad components constructed of material temperature and deterioration in the resistance to fracture
permitted in Section II, Part D, Subpart 1, Tables 2A at temperatures above the transition range (upper shelf
and 2B. energy). Therefore, nozzles or other structural disconti-
nuities in ferritic vessels should preferably not be placed
NB-3122.1 Primary Stresses. No structural strength in regions of high neutron flux.
shall be attributed to the cladding in satisfying NB-3221.
NB-3122.2 Design Dimensions. The dimensions NB-3125 Configuration
given in (a) and (b) below shall be used in the design
Accessibility to permit the examinations required by
of the component:
the Edition and Addenda of Section XI as specified
(a) for components subjected to internal pressure,
in the Design Specification for the component shall be
the inside diameter shall be taken at the nominal inner
provided in the design of the component.
face of the cladding;
(b) for components subjected to external pressure,
the outside diameter shall be taken at the outer face
NB-3130 GENERAL DESIGN RULES
of the base metal.
NB-3131 Scope
NB-3122.3 Secondary and Peak Stresses. In satis-
fying NB-3222.2 and NB-3222.4, the presence of the Design rules generally applicable to all components
cladding shall be considered with respect to both the are provided in the following paragraphs. The design
thermal analysis and the stress analysis. The stresses Subarticle for the specific component provides rules
62
NB-3131 NB-3000 — DESIGN NB-3133.2
applicable to that particular component. In case of in Section II, Part D, Subpart 3 for material
conflict between NB-3130 and the design rules for groups may differ from those values listed in
a particular component, the component design rules Section II, Part D, Subpart 2, Tables TM for
govern. specific materials. Section II, Part D, Subpart 3
values shall be applied only to external pressure
and axial compression design.
NB-3132 Dimensional Standards for Standard Ip available moment of inertia of the combined
Products ring-shell section about its neutral axis, parallel
Dimensions of standard products shall comply with to the axis of the shell, in.4 The width of the shell
the standards and specifications listed in Table NB- which is taken as contributing to the combined
3132-1 when the standard or specification is referenced moment of inertia shall not be greater than 1.10
in the specific design Subarticle. However, compliance √DoTn and shall be taken as lying one-half on
with these standards does not replace or eliminate the each side of the centroid of the ring. Portions
requirements for stress analysis when called for by the of shell plates shall not be considered as contrib-
design Subarticle for a specific component. uting area to more than one stiffening ring.
Isp required moment of inertia of the combined
ring-shell section about its neutral axis parallel
NB-3133 Components Under External Pressure
to the axis of the shell, in.4
NB-3133.1 General. Rules are given in this paragraph Lp total length, in., of a tube between tubesheets,
for determining the stresses under external pressure or the design length of a vessel section, taken
loading in spherical and cylindrical shells with or as the largest of the following:
without stiffening rings, and tubular products consisting (1) the distance between head tangent
of pipes, tubes, and fittings. Charts for determining the lines plus one-third of the depth of each head
stresses in shells, hemispherical heads, and tubular if there are no stiffening rings;
products are given in Section II, Part D, Subpart 3. (2) the greatest center-to-center distance
between any two adjacent stiffening rings; or
98 NB-3133.2 Nomenclature. The symbols used in this
(3) the distance from the center of the first
paragraph are defined as follows:
Ap factor determined from Fig. G in Section II, Part stiffening ring to the head tangent line plus one-
D, Subpart 3 and used to enter the applicable third of the depth of the head, all measured
material chart in Section II, Part D, Subpart 3. parallel to the axis of the vessel, in.
For the case of cylinders having Do /T values Lsp one-half the distance, in., from the center line
less than 10, see NB-3133.3(b). Also, factor of the stiffening ring to the next line of support
determined from the applicable chart in Section on one side, plus one-half of the center line
II, Part D, Subpart 3 for the material used in a distance to the next line of support on the other
stiffening ring, corresponding to the factor B side of the stiffening ring, both measured paral-
and the design metal temperature for the shell lel to the axis of the component. A line of sup-
under consideration. port is:
Asp cross-sectional area of a stiffening ring, sq in. (1) a stiffening ring that meets the require-
Bp factor determined from the applicable chart in ments of this paragraph;
Section II, Part D, Subpart 3 for the material (2) a circumferential line on a head at one-
used in a shell or stiffening ring at the design third the depth of the head from the head tangent
metal temperature, psi line; or
Dop outside diameter of the cylindrical shell course (3) circumferential connection to a jacket
or tube under consideration, in. for a jacketed section of a cylindrical shell.
Ep modulus of elasticity of material at Design Tem- Pp external design pressure, psi (gage or absolute,
perature, psi. For external pressure and axial as required)
compression design in accordance with this Sec- Pap allowable external pressure, psi (gage or abso-
tion, the modulus of elasticity to be used shall lute, as required)
be taken from the applicable materials chart in Rp inside radius of spherical shell, in.
Section II, Part D, Subpart 3. (Interpolation may Sp the lesser of 1.5 times the stress intensity at
be made between lines for intermediate temper- design metal temperature from Section II, Part
atures.) The modulus of elasticity values shown D, Subpart 1, Tables 2A and 2B, or 0.9 times
63
Table NB-3132-1 1998 SECTION III, DIVISION 1 — NB
TABLE NB-3132-1
DIMENSIONAL STANDARDS
Standard Designation
Bolting
Square and Hex Bolts and Screws, Including Askew Head Bolts,
Hex Cap Screws, and Lag Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ANSI B18.2.1-1981
Square and Hex Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ANSI B18.2.2-1987
Socket Cap, Shoulder, and Set Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ANSI B18.3-1986
Threads
Unified Inch Screw Threads (UN and UNR Thread Form) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ANSI B1.1-1982
Pipe Threads (Except Dryseal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ANSI B1.20.1-1983
Dryseal Pipe Threads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ANSI B1.20.3-1976(R1982)
Gaging for Dryseal Piping Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ANSI B1.20.5-1978
Valves
Valves — Flanged and Buttwelding End. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ANSI B16.34-1988
NOTES:
(1) Analysis per ANSI B16.9, paragraph 2.2, is acceptable only for caps and reducers.
(2) Analysis per ANSI B16.28, paragraph 2.2, is not acceptable.
(3) Analysis per MSS-SP-87 is acceptable only for caps and reducers.
64
NB-3133.2 NB-3000 — DESIGN NB-3133.4
the tabulated yield strength at design metal tem- Step 7: For values of A falling to the left of the
perature from Section II, Part D, Subpart 1, applicable material /temperature line, the
Table Y-1, psi value of Pa can be calculated using the
Tp minimum required thickness of cylindrical shell following formula:
or tube, or spherical shell, in.
Tnp nominal thickness used, less corrosion allow- 2AE
Pa p
ance, of cylindrical shell or tube, in. 3Do / T
NB-3133.3 Cylindrical Shells and Tubular Step 8: Compare Pa with P. If Pa is smaller than
Products P, select a larger value for T and repeat the
(a) The minimum thickness of cylindrical shells or design procedure until a value for Pa is
tubular products under external pressure having Do /T obtained that is equal to or greater than P.
values equal to or greater than 10 shall be determined (b) The minimum thickness of cylindrical shells or
by the procedure given in Steps 1 through 8 below. tubular products under external pressure having Do /T
Step 1: Assume a value for T. Determine the ratios values less than 10 shall be determined by the procedure
L /Do and Do /T. given in Steps 1 through 4 below.
Step 2: Enter Fig. G in Section II, Part D, Subpart Step 1: Using the same procedure as given in (a)
3 at the value of L /Do determined in Step above, obtain the value of B. For values of
1. For values of L /Do greater than 50, enter Do /T less than 4, the value of factor A can
the chart at a value of L /Do of 50. For be calculated using the following formula:
values of L /Do less than 0.05, enter the
chart at a value of L /Do of 0.05. 1.1
Ap
Step 3: Move horizontally to the line for the value (Do / T)2
of Do /T determined in Step 1. Interpolation
may be made for intermediate values of For values of A greater than 0.10 use a value
Do /T. From this intersection move vertically of 0.10.
downward and read the value of factor A. Step 2: Using the value of B obtained in Step 1,
Step 4: Using the value of A calculated in Step 3, calculate a value Pa1 using the following
enter the applicable material chart in Section formula:
II, Part D, Subpart 3 for the mate-
1D / T − 0.08332 B
rial /temperature under consideration. Move 2.167
Pa1 p
vertically to an intersection with the o
material /temperature line for the design tem-
perature. Interpolation may be made between Step 3: Calculate a value Pa2 using the following
lines for intermediate temperatures. In cases formula:
where the value at A falls to the right of
1 2
the end of the material /temperature line, 2S 1
Pa2 p 1−
assume an intersection with the horizontal Do / T Do / T
projection of the upper end of the
material /temperature line. For values of A Step 4: The smaller of the values ofPa1 calculated
falling to the left of the material line, see in Step 2 or Pa2 calculated in Step 3 shall
Step 7. be used for the maximum allowable external
Step 5: From the intersection obtained in Step 4 pressure Pa . Compare Pa with P. If Pa is
move horizontally to the right and read the smaller than P, select a larger value for T
value of B. and repeat the design procedure until a value
Step 6: Using this value of B, calculate the maximum for Pa is obtained that is equal to or greater
allowable external pressure Pa using the fol- than P.
lowing formula:
NB-3133.4 Spherical Shells. The minimum required
thickness of a spherical shell under external pressure,
either seamless or of built-up construction with butt
4B joints, shall be determined by the procedure given in
Pa p
3Do / T Steps 1 through 6 below.
65
NB-3133.4 1998 SECTION III, DIVISION 1 — NB NB-3133.6
Step 1: Assume a value for T and calculate the value shall be determined by the procedure given in Steps
of factor A using the following formula: 1 through 6 below.
Step 1: Assuming that the shell has been designed
0.125 and Do, Ls , and Tn are known, select a
Ap
R/T member to be used for the stiffening ring
and determine its area A and the value of
Step 2: Using the value of A calculated in Step 1, I defined in NB-3133.2. Then calculate B
enter the applicable material chart in Section by the formula:
II, Part D, Subpart 3 for the material under
1 2
consideration. Move vertically to an intersec- 3 PDo
Bp
tion with the material /temperature line for 4 Tn + As / Ls
the design temperature. Interpolation may be
made between lines for intermediate tempera- Step 2: Enter the right-hand side of the applicable
tures. In cases where the value of A falls material chart in Section II, Part D, Subpart
to the right of the end of the material/ 3 for the material under consideration at the
temperature line, assume an intersection with value of B determined in Step 1. If different
the horizontal projection of the upper end materials are used for the shell and stiffening
of the material /temperature line. For values ring, then use the material chart resulting
at A falling to the left of the material/ in the larger value for factor A in Steps 4
temperature line, see Step 5. or 5 below.
Step 3: From the intersection obtained in Step 2, Step 3: Move horizontally to the left to the ma-
move horizontally to the right and read the terial /temperature line for the design metal
value of factor B. temperature. For values of B falling below the
Step 4: Using the value of B obtained in Step 3, left end of the material /temperature line, see
calculate the value of the maximum allow- Step 5.
able external pressure Pa using the following Step 4: Move vertically to the bottom of the chart
formula: and read the value of A.
Step 5: For values of B falling below the left end of
B
Pa p the material /temperature line for the design
R/T temperature, the value of A can be calculated
using the following formula:
Step 5: For values of A falling to the left of the
applicable material /temperature line for the
A p 2B / E
Design Temperature, the value of Pa can
be calculated using the following formula:
Step 6: If the required Is is greater than the computed
0.0625E moment of inertia I for the combined-ring
Pa p shell section selected in Step 1, a new section
(R / T )2
with a larger moment of inertia must be
selected and a new Is determined. If the
Step 6: Compare Pa obtained in Step 4 or 5 with
required Is is smaller than the computed I
P. If Pa is smaller than P, select a larger
for the section selected in Step 1, that section
value for T, and repeat the design procedure
should be satisfactory.
until a value for Pa is obtained that is equal
to or greater than P. (b) Stiffening rings may be attached to either the
NB-3133.5 Stiffening Rings for Cylindrical Shells outside or the inside of the component by continuous
(a) The required moment of inertia of the combined welding.
ring-shell section is given by the formula: NB-3133.6 Cylinders Under Axial Compression.
The maximum allowable compressive stress to be used
Do2 Ls (T + As / Ls )A in the design of cylindrical shells and tubular products
Is p
10.9 subjected to loadings that produce longitudinal compres-
sive stresses in the shell or wall shall be the lesser of
The available moment of inertia I for a stiffening ring the values given in (a) or (b) below:
66
NB-3133.6 NB-3000 — DESIGN NB-3137
(a) the Sm value for the applicable material at design tube, using the selected values of T and R.
temperature given in Section II, Part D, Subpart 1, If the value of B is smaller than the computed
Tables 2A and 2B; compressive stress, a greater value of T must
(b) the value of the factor B determined from the be selected and the design procedure repeated
applicable chart contained in Section II, Part D, Subpart until a value of B is obtained which is
3, using the following definitions for the symbols on greater than the compressive stress computed
the charts: for the loading on the cylindrical shell or
Rp inside radius of the cylindrical shell or tubular tube.
product, in.
Tp minimum required thickness of the shell or tu-
bular product, exclusive of the corrosion allow- NB-3134 Leak Tightness
ance, in. Where a system leak tightness greater than that
The value of B shall be determined from the applicable required or demonstrated by a hydrostatic test is re-
chart contained in Section II, Part D, Subpart 3 as quired, the leak tightness requirements for each compo-
given in Steps 1 through 5 below. nent shall be set forth in the Design Specifications.
Step 1: Using the selected values of T and R, calculate
the value of factor A using the following
formula: NB-3135 Attachments
(a) Except as permitted in (d), (e), or (f) below,
0.125 attachments and connecting welds within the jurisdic-
Ap
R/T tional boundary of the component as defined in NB-
1130 shall meet the stress limits of the component or
Step 2: Using the value of A calculated in Step 1, NB-3200.
enter the applicable material chart in Section (b) The design of the component shall include consid-
II, Part D, Subpart 3 for the material under eration of the localized interaction effects and loads
consideration. Move vertically to an intersec- transmitted through the attachment to and from the
tion with the material /temperature line for pressure-retaining portion of the component. Localized
the design temperature. Interpolation may be interaction effects include thermal stresses, stress con-
made between lines for intermediate tempera- centrations, and restraint of the pressure-retaining por-
tures. In cases where the value at A falls tion of the component.
to the right of the end of the material/ (c) The first welded structural attachment within 2t
temperature line, assume an intersection with of the pressure-retaining portion of the component,
the horizontal projection of the upper end where t is the nominal thickness of the pressure-
of the material /temperature line. For values retaining material, shall be evaluated for cyclic loading.
of A falling to the left of the material/ Evaluation shall be in accordance with the appropriate
temperature line, see Step 4. Subarticle of NB-3000 and shall be made at the juncture
Step 3: From the intersection obtained in Step 2, of the attachment to the component.
move horizontally to the right and read the (d) Beyond 2t the appropriate design rules of NF-
value of factor B. This is the maximum 3000 may be used as a substitute for the design rules
allowable compressive stress for the values of NB-3000 for cast and forged portions of attachments
of T and R used in Step 1. which are in the component support load path.
Step 4: For values of A falling to the left of the (e) Nonstructural attachments shall meet the require-
applicable material /temperature line, the ments of NB-4435.
value of B shall be calculated using the (f) Beyond 2t the appropriate design rules of NG-
following formula: 3000 may be used as a substitute for the design rules
of NB-3000 for portions of cast or forged attachments
AE which are core support structures.
Bp
2
67
NB-3200 1998 SECTION III, DIVISION 1 — NB NB-3213.7
68
NB-3213.7 NB-3000 — DESIGN NB-3213.13
3213.4. The variation may or may not be linear across and R2 are the minimum midsurface radii of curvature
the thickness. at these regions where the membrane stress intensity
exceeds 1.1Sm). Discrete regions of local primary mem-
NB-3213.8 Primary Stress. Primary stress is any
brane stress intensity, such as those resulting from
normal stress or a shear stress developed by an imposed
concentrated loads acting on brackets, where the mem-
loading which is necessary to satisfy the laws of
brane stress intensity exceeds 1.1Sm, shall be spaced
equilibrium of external and internal forces and moments.
so that there is no overlapping of the areas in which
The basic characteristic of a primary stress is that it
the membrane stress intensity exceeds 1.1Sm.
is not self-limiting. Primary stresses which considerably
exceed the yield strength will result in failure or, at NB-3213.11 Peak Stress. Peak stress is that incre-
least, in gross distortion. A thermal stress is not classified ment of stress which is additive to the primary plus
as a primary stress. Primary membrane stress is divided secondary stresses by reason of local discontinuities or
into general and local categories. A general primary local thermal stress [NB-3213.13(b)] including the ef-
membrane stress is one which is so distributed in the fects, if any, of stress concentrations. The basic charac-
structure that no redistribution of load occurs as a teristic of a peak stress is that it does not cause any
result of yielding. Examples of primary stresses are: noticeable distortion and is objectionable only as a
(a) general membrane stress in a circular cylindrical possible source of a fatigue crack or a brittle fracture.
or a spherical shell due to internal pressure or to A stress which is not highly localized falls into this
distributed live loads; category if it is of a type which cannot cause noticeable
(b) bending stress in the central portion of a flat distortion. Examples of peak stresses are:
head due to pressure. (a) the thermal stress in the austenitic steel cladding
NB-3213.9 Secondary Stress. Secondary stress is a of a carbon steel component;
normal stress or a shear stress developed by the con- (b) certain thermal stresses which may cause fatigue
straint of adjacent material or by self-constraint of the but not distortion;
structure. The basic characteristic of a secondary stress (c) the stress at a local structural discontinuity;
is that it is self-limiting. Local yielding and minor (d) surface stresses produced by thermal shock.
distortions can satisfy the conditions which cause the NB-3213.12 Load Controlled Stresses. Load con-
stress to occur and failure from one application of the trolled stresses are the stresses resulting from application
stress is not to be expected. Examples of secondary of a loading, such as internal pressure, inertial loads,
stresses are: or the effects of gravity, whose magnitude is not reduced
(a) general thermal stress [NB-3213.13(a)]; as a result of displacement.
(b) bending stress at a gross structural discontinuity.
NB-3213.13 Thermal Stress. Thermal stress is a
NB-3213.10 Local Primary Membrane Stress.
self-balancing stress produced by a nonuniform distribu-
Cases arise in which a membrane stress produced by
tion of temperature or by differing thermal coefficients
pressure or other mechanical loading and associated
of expansion. Thermal stress is developed in a solid
with a discontinuity would, if not limited, produce
body whenever a volume of material is prevented from
excessive distortion in the transfer of load to other
assuming the size and shape that it normally should
portions of the structure. Conservatism requires that
under a change in temperature. For the purpose of
such a stress be classified as a local primary membrane
establishing allowable stresses, two types of thermal
stress even though it has some characteristics of a
stress are recognized, depending on the volume or area
secondary stress. A stressed region may be considered
in which distortion takes place, as described in (a) and
local if the distance over which the membrane stress
(b) below.
intensity exceeds 1.1Sm does not extend in the meridio-
(a) General thermal stress is associated with distor-
nal direction more than 1.0 √ Rt, where R is the mini- tion of the structure in which it occurs. If a stress of
mum midsurface radius of curvature and t is the mini- this type, neglecting stress concentrations, exceeds twice
mum thickness in the region considered. Regions of the yield strength of the material, the elastic analysis
local primary stress intensity involving axisymmetric may be invalid and successive thermal cycles may
membrane stress distributions which exceed 1.1Sm shall produce incremental distortion. Therefore this type is
not be closer in the meridional direction than 2.5 classified as secondary stress in Table NB-3217-1.
√ Rt, where R is defined as (R1 + R2 ) /2 and t is Examples of general thermal stresses are:
defined as (t1 + t2 ) /2 (where t1 and t2 are the minimum (1) stress produced by an axial temperature distri-
thicknesses at each of the regions considered, and R1 bution in a cylindrical shell;
69
NB-3213.13 1998 SECTION III, DIVISION 1 — NB NB-3213.26
(2) stress produced by the temperature difference occur between a fixed attachment and connected piping
between a nozzle and the shell to which it is attached; if the two members were separated and permitted to
(3) the equivalent linear stress3 produced by the move.
radial temperature distribution in a cylindrical shell.
(b) Local thermal stress is associated with almost NB-3213.19 Expansion Stresses. Expansion stresses
complete suppression of the differential expansion and are those stresses resulting from restraint of free end
thus produces no significant distortion. Such stresses displacement of the piping system.
shall be considered only from the fatigue standpoint NB-3213.20 Deformation. Deformation of a compo-
and are therefore classified as local stresses in Table nent part is an alteration of its shape or size.
NB-3217-1. In evaluating local thermal stresses the
procedures of NB-3227.6(b) shall be used. Examples NB-3213.21 Inelasticity. Inelasticity is a general
of local thermal stresses are: characteristic of material behavior in which the material
(1) the stress in a small hot spot in a vessel wall; does not return to its original shape and size after
(2) the difference between the actual stress and removal of all applied loads. Plasticity and creep are
the equivalent linear stress resulting from a radial special cases of inelasticity.
temperature distribution in a cylindrical shell;
NB-3213.22 Creep. Creep is the special case of
(3) the thermal stress in a cladding material which
inelasticity that relates to the stress-induced, time-depen-
has a coefficient of expansion different from that of
dent deformation under load. Small time-dependent
the base metal.
deformations may occur after the removal of all ap-
NB-3213.14 Total Stress. Total stress is the sum plied loads.
of the primary, secondary, and peak stress contributions.
Recognition of each of the individual contributions is NB-3213.23 Plasticity. Plasticity is the special case
essential to establishment of appropriate stress limita- of inelasticity in which the material undergoes time-
tions. independent nonrecoverable deformation.
NB-3213.15 Operational Cycle. Operational cycle NB-3213.24 Plastic Analysis. Plastic analysis is that
is defined as the initiation and establishment of new method which computes the structural behavior under
conditions followed by a return to the conditions which given loads considering the plasticity characteristics of
prevailed at the beginning of the cycle. The types of the materials, including strain hardening and the stress
operating conditions which may occur are further de- redistribution occurring in the structure.
fined in NB-3113. NB-3213.25 Plastic Analysis — Collapse Load. A
NB-3213.16 Stress Cycle. Stress cycle is a condition plastic analysis may be used to determine the collapse
in which the alternating stress difference [NB-3222.4(e)] load for a given combination of loads on a given
goes from an initial value through an algebraic maxi- structure. The following criterion for determination of
mum value and an algebraic minimum value and then the collapse load shall be used. A load–deflection or
returns to the initial value. A single operational cycle load–strain curve is plotted with load as the ordinate
may result in one or more stress cycles. Dynamic and deflection or strain as the abscissa. The angle that
effects shall also be considered as stress cycles. the linear part of the load–deflection or load–strain
curve makes with the ordinate is called u. A second
NB-3213.17 Fatigue Strength Reduction Factor. straight line, hereafter called the collapse limit line, is
Fatigue strength reduction factor is a stress intensifica- drawn through the origin so that it makes an angle
tion factor which accounts for the effect of a local f p tan−1 (2 tan u ) with the ordinate. The collapse
structural discontinuity (stress concentration) on the load is the load at the intersection of the load–deflection
fatigue strength. Values for some specific cases, based or load–strain curve and the collapse limit line. If this
on experiment, are given in NB-3338 and NB-3339. method is used, particular care should be given to
In the absence of experimental data, the theoretical ensure that the strains or deflections that are used are
stress concentration factor may be used. indicative of the load carrying capacity of the structure.
NB-3213.18 Free End Displacement. Free end dis-
NB-3213.26 Plastic Instability Load. The plastic
placement consists of the relative motions that would
instability load for members under predominantly tensile
3 Equivalent
or compressive loading is defined as that load at which
linear stress is defined as the linear stress distribution
which has the same net bending moment as the actual stress distri- unbounded plastic deformation can occur without an
bution. increase in load. At the plastic tensile instability load,
70
NB-3213.26 NB-3000 — DESIGN NB-3215
the true stress in the material increases faster than inelastic deformation is absent. Elastic shakedown is
strain hardening can accommodate. the case in which the subsequent response is elastic.
NB-3213.27 Limit Analysis. Limit analysis is a NB-3213.35 Reversing Dynamic Loads. Reversing
special case of plastic analysis in which the material dynamic loads (Fig. NB-3213-1) are those loads which
is assumed to be ideally plastic (nonstrain-hardening). cycle about a mean value and include building filtered
In limit analysis, the equilibrium and flow characteristics loads, earthquake, and the reflected waves in a piping
at the limit state are used to calculate the collapse system due to flow transients resulting from sudden
load. The two bounding methods which are used in opening or closure of valves.
limit analysis are the lower bound approach, which is NB-3213.36 Nonreversing Dynamic Loads. Nonre-
associated with a statically admissible stress field, and versing dynamic loads (Fig. NB-3213-1) are those loads
the upper bound approach, which is associated with a which do not cycle about a mean value and include
kinematically admissible velocity field. For beams and the initial thrust force due to sudden opening or closure
frames, the term mechanism is commonly used in lieu of valves and waterhammer resulting from entrapped
of kinematically admissible velocity field. water in two-phase flow systems.
NB-3213.28 Limit Analysis — Collapse Load. The
methods of limit analysis are used to compute the NB-3214 Stress Analysis
maximum load that a structure assumed to be made
of ideally plastic material can carry. At this load, which A detailed stress analysis of all major structural
is termed the collapse load, the deformations of the components shall be prepared in sufficient detail to
structure increase without bound. show that each of the stress limitations of NB-3220 and
NB-3230 is satisfied when the component is subjected to
NB-3213.29 Collapse Load — Lower Bound. If, the loadings of NB-3110. As an aid to the evaluation
for a given load, any system of stresses can be found of these stresses, formulas and methods for the solution
which everywhere satisfies equilibrium, and nowhere of certain recurring problems have been placed in
exceeds the material yield strength, the load is at or Appendix A.
below the collapse load. This is the lower bound
theorem of limit analysis which permits calculations
of a lower bound to the collapse load. NB-3215 Derivation of Stress Intensities
One requirement for the acceptability of a design
NB-3213.30 Plastic Hinge. A plastic hinge is an
(NB-3210) is that the calculated stress intensities shall
idealized concept used in Limit Analysis. In a beam
not exceed specified allowable limits. These limits differ
or a frame, a plastic hinge is formed at the point where
depending on the stress category (primary, secondary,
the moment, shear, and axial force lie on the yield
etc.) from which the stress intensity is derived. This
interaction surface. In plates and shells, a plastic hinge
paragraph describes the procedure for the calculation
is formed where the generalized stresses lie on the
of the stress intensities which are subject to the specified
yield surface.
limits. The steps in the procedure are stipulated in (a)
NB-3213.31 Strain Limiting Load. When a limit through (e) below.
is placed upon a strain, the load associated with the (a) At the point on the component which is being
strain limit is called the strain limiting load. investigated, choose an orthogonal set of coordinates,
such as tangential, longitudinal, and radial, and designate
NB-3213.32 Test Collapse Load. Test collapse load them by the subscripts t, l, and r. The stress components
is the collapse load determined by tests according to in these directions are then designated st , sl, and sr
the criteria given in II-1430. for direct stresses and tlt , tlr , and trt for shear stresses.
NB-3213.33 Ratcheting. Ratcheting is a progressive (b) Calculate the stress components for each type of
incremental inelastic deformation or strain which can loading to which the part will be subjected, and assign
occur in a component that is subjected to variations each set of stress values to one or a group of the
of mechanical stress, thermal stress, or both. following categories:4
(1) general primary membrane stress Pm (NB-
NB-3213.34 Shakedown. Shakedown of a structure 3213.8);
occurs if, after a few cycles of load application, ratch-
eting ceases. The subsequent structural response is 4 SeeTables NB-3217-1 and NB-3217-2 and Note (2) of Fig. NB-
elastic, or elastic–plastic, and progressive incremental 3221-1.
71
Fig. NB-3213-1 1998 SECTION III, DIVISION 1 — NB
72
NB-3215 NB-3000 — DESIGN NB-3216.2
(2) local primary membrane stress PL (NB- complete stress cycle taking into account both the gross
3213.10); and local structural discontinuities and the thermal
(3) primary bending stress Pb (NB-3213.7 and NB- effects which vary during the cycle. These are designated
3213.8); as s1, s2, and s3 for later identification.
(4) expansion stress Pe (NB-3213.19); (b) Stress Differences. Determine the stress differ-
(5) secondary stress Q (NB-3213.9); ences S12ps1− s2, S23ps2− s3, andS31ps3− s1 versus
(6) peak stress F (NB-3213.11). NB-3217 provides time for the complete cycle. In what follows, the symbol
guidance for this step. Sij is used to represent any one of these three stress
(c) For each category, calculate the algebraic sum differences.
of the st values which result from the different types (c) Alternating Stress Intensity. Determine the ex-
of loadings and similarly for the other five stress tremes of the range through which each stress difference
components. Certain combinations of the categories Sij fluctuates and find the absolute magnitude of this
must also be considered. range for each Sij. Call this magnitude Srij and let
(d) Translate the stress components for the t, l, and Salt ijp0.5Srij. The alternating stress intensity Salt is the
r directions into principal stresses s1, s2, and s3. In largest Salt ij value.
many pressure component calculations, the t, l, and r
directions may be so chosen that the shear stress
components are zero and s1, s2 , and s3 are identical
to st , sl, and sr . NB-3216.2 Varying Principal Stress Direction. For
(e) Calculate the stress differences S12, S23, and S31 any case in which the directions of the principal stresses
from the relations: at the point being considered do change during the
stress cycle, it is necessary to use the more general
S12 p s1 − s2 procedure of (a) through (e) below.
S23 p s2 − s3 (a) Consider the values of the six stress components
S31 p s3 − s1
st , sl, sr , tlt , tlr , and trt versus time for the complete
stress cycle, taking into account both the gross and
The stress intensity S is the largest absolute value of
S12, S23, and S31. local structural discontinuities and the thermal effects
which vary during the cycle.
NOTE: Membrane stress intensity is derived from the stress compo- (b) Choose a point in time when the conditions are
nents averaged across the thickness of the section. The averaging one of the extremes for the cycle (either maximum or
shall be performed at the component level in (b) or (c) above.
minimum, algebraically) and identify the stress compo-
nents at this time by the subscript i. In most cases it
will be possible to choose at least one time during the
NB-3216 Derivation of Stress Differences
cycle when the conditions are known to be extreme.
If the specified operation of the component does not In some cases it may be necessary to try different
meet the conditions of NB-3222.4(d), the ability of the points in time to find the one which results in the
component to withstand the specified cyclic service largest value of alternating stress intensity.
without fatigue failure shall be determined as provided (c) Subtract each of the six stress components sti,
in NB-3222.4(e). The determination shall be made on sli, etc., from the corresponding stress components st ,
the basis of the stresses at a point of the component, sl, etc., at each point in time during cycle and call
and the allowable stress cycles shall be adequate for the resulting components s ′t , s ′l, etc.
the specified service at every point. Only the stress (d) At each point in time during the cycle, calculate
differences due to cyclic service loadings as specified the principal stresses s ′1, s ′2, and s ′3 derived from
in the Design Specification need be considered. the six stress components s′t , s ′l, etc. Note that the
NB-3216.1 Constant Principal Stress Direction. For directions of the principal stresses may change during
any case in which the directions of the principal stresses the cycle but each principal stress retains its identity
at the point being considered do not change during as it rotates.
the cycle, the steps stipulated in (a) through (c) below (e) Determine the stress differences S′12ps ′1−s ′2,
shall be taken to determine the alternating stress in- S′23ps ′2−s ′3, and S′31ps ′3−s ′1 versus time for the
tensity. complete cycle and find the largest absolute magnitude
(a) Principal Stresses. Consider the values of the of any stress difference at any time. The alternating
three principal stresses at the point versus time for the stress intensity Salt is one-half of this magnitude.
73
NB-3217 1998 SECTION III, DIVISION 1 — NB NB-3222.2
NB-3217 Classification of Stresses fully plastic section to the load set producing initial
yielding in the extreme fibers of the section. In the
Tables NB-3217-1 and NB-3217-2 provide assistance
evaluation of the initial yield and fully plastic section
in the determination of the category to which a stress
capacities, the ratios of each individual load in the
should be assigned.
respective load set to each other load in that load set
shall be the same as the respective ratios of the individ-
ual loads in the specified design load set. The value
NB-3220 STRESS LIMITS FOR OTHER
of a shall not exceed the value calculated for bending
THAN BOLTS
only (Pm p 0). In no case shall the value of a exceed
NB-3221 Design Loadings 1.5. The propensity for buckling of the part of the
section that is in compression shall be investigated.
The stress intensity limits which must be satisfied
The a factor is not permitted for Level D Service
for the Design Loadings (NB-3112) stated in the Design
Limits when inelastic component analysis is used as
Specifications are the four limits of this paragraph and
permitted in Appendix F.
the Special Stress Limits of NB-3227. The provisions
of NB-3228 may provide relief from certain of these NB-3221.4 External Pressure. The provisions of
stress limits if plastic analysis techniques are applied. NB-3133 apply.
The design stress intensity values Sm are given by NB-
3229. The limits are summarized by Fig. NB-3221-1.
NB-3221.1 General Primary Membrane Stress In- NB-3222 Level A Service Limits
tensity. (Derived from Pm in Fig. NB-3221-1.) This Level A Service Limits must be satisfied for the
stress intensity is derived from the average value across Service Conditions [NCA-2142.4(b)(1)] for which these
the thickness of a section of the general primary stresses limits are designated in the Design Specifications and
(NB-3213.8) produced by design internal pressure and are the four limits of this paragraph and the Special
other specified Design Mechanical Loads, but excluding Stress Limits of NB-3227. The provisions of NB-3228
all secondary and peak stresses. Averaging is to be may provide relief from certain of these stress limits
applied to the stress components prior to determination if plastic analysis techniques are applied. The design
of the stress intensity values. The allowable value of stress intensity values Sm are given by NB-3229. The
this stress intensity is Sm at the Design Temperature. limits are summarized by Fig. NB-3222-1.
NB-3221.2 Local Membrane Stress Intensity. (De- NB-3222.1 Primary Membrane and Bending Stress
rived from PL in Fig. NB-3221-1.) This stress intensity Intensities. There are no specific limits established on
is derived from the average value across the thickness the primary stresses in the Level A Limits. However,
of a section of the local primary stresses (NB-3213.10) the stresses due to primary loads presented during
produced by Design Pressure and specified Design normal service must be computed and combined with
Mechanical Loads, but excluding all thermal and peak the effects of other loadings in satisfying the remaining
stresses. Averaging is to be applied to the stress compo- limits.
nents prior to the determination of the stress intensity
values. The allowable value of this stress intensity is NB-3222.2 Primary Plus Secondary Stress Inten-
1.5Sm. sity.5 This stress intensity is derived from the highest
value at any point across the thickness of a section of
NB-3221.3 Primary Membrane (General or Local)
the general or local primary membrane stresses, plus
Plus Primary Bending Stress Intensity. (Derived from
primary bending stresses plus secondary stresses, pro-
PL 6 Pb in Fig. NB-3221-1.) This stress intensity is
duced by the specified service pressure and other speci-
derived from the highest value across the thickness of
fied mechanical loads and by general thermal effects
a section of the general or local primary membrane
associated with normal Service Conditions. The allow-
stresses plus primary bending stresses produced by
able value of the maximum range of this stress intensity
Design Pressure and other specified Design Mechanical
is 3Sm.
Loads, but excluding all secondary and peak stresses.
For solid rectangular sections, the allowable value of
this stress intensity is 1.5Sm. For other than solid 5 The concept of stress differences discussed in NB-3216 is essential
rectangular sections, a value of a times the limit to determination to the maximum range, since algebraic signs must
be retained in the computation. Note that this limitation on range
established in NB-3221.1 may be used, where the factor is applicable to the entire history of normal Service Conditions, not
a is defined as the ratio of the load set producing a just to the stresses resulting from each individual transient.
74
NB-3000 — DESIGN Table NB-3217-1
TABLE NB-3217-1
CLASSIFICATION OF STRESS INTENSITY IN VESSELS FOR SOME TYPICAL CASES1
75
Table NB-3217-1 1998 SECTION III, DIVISION 1 — NB
76
NB-3000 — DESIGN Table NB-3217-2
TABLE NB-3217-2
CLASSIFICATION OF STRESS INTENSITY IN PIPING, TYPICAL CASES
Discontinuities
Considered
Piping Component Locations Origin of Stress Classification Gross Local
Pipe or tube, elbows, and Any, except crotch Internal pressure Pm No No
reducers. Intersections regions of PL and Q Yes No
and branch connections, intersections F Yes Yes
except in crotch regions
Sustained mechanical loads, includ- Pb No No
ing weight PL and Q Yes No
Nonreversing dynamic loads F Yes Yes
Expansion Pe Yes No
F Yes Yes
Axial thermal gradient Q Yes No
F Yes Yes
Reversing dynamic loads [Note (1)]
Intersections, including In crotch region Internal pressure, sustained PL and Q [Note (2)] Yes No
tees and branch mechanical loads, expansion, and F Yes Yes
connections nonreversing dynamic loads
77
Fig. NB-3221-1 1998 SECTION III, DIVISION 1 — NB
78
79
NB-3000 — DESIGN
98 FIG. NB-3222-1 STRESS CATEGORIES AND LIMITS OF STRESS INTENSITY FOR LEVEL A AND LEVEL B SERVICE LIMITS
Fig. NB-3222-1
Fig. NB-3222-1
80
1998 SECTION III, DIVISION 1 — NB
98 FIG. NB-3222-1 STRESS CATEGORIES AND LIMITS OF STRESS INTENSITY FOR LEVEL A AND LEVEL B SERVICE LIMITS (CONT’D)
NB-3222.3 NB-3000 — DESIGN NB-3222.4
NB-3222.3 Expansion Stress Intensity. (Not applica- directly comparable.6 Where necessary, the curves have
ble to vessels; Pe in Fig. NB-3222-1.) This stress been adjusted to include the maximum effects of mean
intensity is the highest value of stress, neglecting local stress, which is the condition where the stress fluctuates
structural discontinuities, produced at any point across about a mean value that is different from zero. As a
the thickness of a section by the loadings that result consequence of this procedure, it is essential that the
from restraint of free end displacement. The allowable requirements of NB-3222.2 be satisfied at all times
value of the maximum range of this stress intensity with transient stresses included, and that the calculated
is 3Sm. value of the alternating stress intensity be proportional
to the actual strain amplitude. To evaluate the effect
NB-3222.4 Analysis for Cyclic Operation of alternating stresses of varying amplitudes, a linear
(a) Suitability for Cyclic Condition. The suitability damage relation is assumed in (e)(4) below.
of a component for specified service loadings involving (d) Components Not Requiring Analysis for Cyclic
cyclic application of loads and thermal conditions shall Service. An analysis for cyclic service is not required,
be determined by the methods described herein, except and it may be assumed that the limits on peak stress
that the suitability of high strength bolts shall be intensities as governed by fatigue have been satisfied
determined by the methods of NB-3232.3(b) and the for a component by compliance with the applicable
possibility of thermal stress ratchet shall be investigated requirements for material, design, fabrication, examina-
in accordance with NB-3222.5. If the specified Service tion, and testing of this Subsection, provided the speci-
Loadings of the component meet all of the conditions fied Service Loading7 of the component or portion
of (d) below, no analysis for cyclic service is required, thereof meets all the conditions stipulated in (1) through
and it may be assumed that the limits on peak stress (6) below.
intensities as governed by fatigue have been satisfied (1) Atmospheric to Service Pressure Cycle. The
by compliance with the applicable requirements for specified number of times (including startup and shut-
material, design, fabrication, examination, and testing down) that the pressure will be cycled from atmospheric
of this Subsection. If the Service Loadings do not meet pressure to service pressure and back to atmospheric
all the conditions of (d) below, a fatigue analysis shall pressure during normal service does not exceed the
be made in accordance with (e) below or a fatigue number of cycles on the applicable fatigue curve of
test shall be made in accordance with II-1500. Figs. I-9.0 corresponding to an Sa value of three times
(b) Peak Stress Intensity. This stress intensity is the Sm value for the material at service temperature.
derived from the highest value at any point across the (2) Normal Service Pressure Fluctuation. The
thickness of a section of the combination of all primary, specified full range of pressure fluctuations during
secondary, and peak stresses produced by specified normal service does not exceed the quantity 1⁄3 × Design
service pressures and other mechanical loads, and by Pressure × (Sa /Sm), where Sa is the value obtained
general and local thermal effects associated with normal from the applicable design fatigue curve for the total
service conditions, and including the effects of gross specified number of significant pressure fluctuations and
and local structural discontinuities. Sm is the allowable stress intensity for the material at
(c) Conditions and Procedures. The conditions and service temperature. If the total specified number of
procedures of NB-3222.4 are based on a comparison significant pressure fluctuations exceeds the maximum
of peak stresses with strain cycling fatigue data. The number of cycles defined on the applicable design
strain cycling fatigue data are represented by design fatigue curve, the Sa value corresponding to the maxi-
fatigue strength curves of Figs. I-9.0. These curves mum number of cycles defined on the curve may be
show the allowable amplitude Sa of the alternating used. Significant pressure fluctuations are those for
stress intensity component (one-half of the alternating which the total excursion exceeds the quantity:
stress intensity range) plotted against the number of
cycles. This stress intensity amplitude is calculated on
the assumption of elastic behavior and, hence, has the Design Pressure × 1⁄3 × (S /Sm )
dimensions of stress, but it does not represent a real
stress when the elastic range is exceeded. The fatigue 6 As an exception to the use of strain controlled test data, Fig. I-
curves are obtained from uniaxial strain cycling data 9.2.2, Curves B and C are based on load controlled fatigue data.
in which the imposed strains have been multiplied by 7 As is stated in NB-3223, for components operating within the
the elastic modulus and a design margin has been temperature limits of this Subsection, Service Loadings for which
Level B Limits are designated must be considered as though Level
provided so as to make the calculated stress intensity A Limits were designated in evaluating exemptions from fatigue
amplitude and the allowable stress intensity amplitude analysis.
81
NB-3222.4 1998 SECTION III, DIVISION 1 — NB NB-3222.4
82
NB-3222.4 NB-3000 — DESIGN NB-3222.5
the stress differences due to service cycles as specified only one which produces significant fluctuating stresses,
in the Design Specifications need be considered. Com- this is the allowable number of cycles.
pliance with these requirements means only that the (5) Cumulative Damage. If there are two or more
component is suitable from the standpoint of possible types of stress cycle which produce significant stresses,
fatigue failure; complete suitability for the specified their cumulative effect shall be evaluated as stipulated
Service Loadings is also dependent on meeting the in Steps 1 through 6 below.
general stress limits of NB-3222 and any applicable Step 1: Designate the specified number of times each
special stress limits of NB-3227. type of stress cycle of types 1, 2, 3, . . .,
(1) Stress Differences. For each condition of nor- n, will be repeated during the life of the
mal service, determine the stress differences and component as n1, n2, n3, . . ., nn, respectively.
the alternating stress intensity Sa in accordance with
NOTE: In determining n1, n2, n3, . . ., nn, consideration shall be
NB-3216. given to the superposition of cycles of various origins which produce
(2) Local Structural Discontinuities. These effects a total stress difference range greater than the stress difference ranges
of the individual cycles. For example, if one type of stress cycle
shall be evaluated for all conditions using stress concen- produces 1000 cycles of a stress difference variation from zero to
tration factors determined from theoretical, experimen- +60,000 psi and another type of stress cycle produces 10,000 cycles
tal, or photoelastic studies, or numerical stress analysis of a stress difference variation from zero to −50,000 psi, the two types
of cycle to be considered are defined by the following parameters:
techniques. Experimentally determined fatigue strength (a) for type 1 cycle, n1 p 1000 and Salt1 p (60,000 + 50,000) /2 p
reduction factors may be used when determined in 55,000 psi;
accordance with the procedures of II-1600, except for (b) for type 2 cycle, n2 p 9000 and Salt 2 p (50,000 + 0) /2 p
25,000 psi.
high strength alloy steel bolting for which the require-
ments of NB-3232.3(c) shall apply when using the Step 2: For each type of stress cycle, determine
design fatigue curve of Fig. I-9.4. Except for the case the alternating stress intensity Salt by the
of crack-like defects and specified piping geometries procedures of NB-3216.1 or NB-3216.2
for which specific values are given in NB-3680, no above. Call these quantities Salt 1, Salt 2,
fatigue strength reduction factor greater than five need Salt 3, . . ., Salt n.
be used. Step 3: For each value Salt 1, Salt 2, Salt 3, . . ., Salt n,
(3) Design Fatigue Curves. Figures I-9.0 contain use the applicable design fatigue curve to
the applicable fatigue design curves for the materials determine the maximum number of repeti-
permitted by this Subsection. When more than one tions which would be allowable if this type
curve is presented for a given material, the applicability of cycle were the only one acting. Call these
of each is identified. Where curves for various strength values N1, N2, N3, . . ., Nn.
levels of a material are given, linear interpolation Step 4: For each type of stress cycle, calculate the
may be used for intermediate strength levels of these usage factors U1, U2, U3, . . ., Un, from
materials. The strength level is the specified minimum U1pn1 /N1, U2pn2 /N2,U3pn3 /N3, . . . ,
room temperature value. The design fatigue curves of Unpnn /Nn.
Figs. I-9.0 are defined over a cyclic range of 10 to Step 5: Calculate the cumulative usage factor U from
106 cycles, except that for austenitic steels, nickel– UpU1+U2+U3+. . .+ Un.
chromium–iron alloys, and nickel–iron–chromium Step 6: The cumulative usage factor U shall not
alloys, nickel–chromium–molybdenum–iron alloys, and exceed 1.0.
nickel–copper alloys, the design fatigue curve is ex- NB-3222.5 Thermal Stress Ratchet. It should be
tended to 1011 cycles in Figs. I-9.2.2 and I-9.5. Criteria noted that under certain combinations of steady state
for the use of the latter curve are given in Fig. I-9.2.2 and cyclic loadings there is a possibility of large
and are also presented graphically by the flow chart distortions developing as the result of ratchet action;
given in Fig. I-9.2.3. that is, the deformation increases by a nearly equal
(4) Effect of Elastic Modulus. Multiply Salt (as amount for each cycle. Examples of this phenomenon
determined in NB-3216.1 or NB-3216.2) by the ratio are treated in this subparagraph and in NB-3227.3.
of the modulus of elasticity given on the design fatigue (a) The limiting value of the maximum cyclic thermal
curve to the value of the modulus of elasticity used stress permitted in a portion of an axisymmetric shell
in the analysis. Enter the applicable design fatigue loaded by steady state internal pressure in order to
curve of Figs. I-9.0 at this value on the ordinate axis prevent cyclic growth in diameter is as follows. Let
and find the corresponding number of cycles on the xpmaximum general membrane stress due to
abscissa. If the service cycle being considered is the pressure divided by the yield strength Sy
83
NB-3222.5 1998 SECTION III, DIVISION 1 — NB NB-3224.7
y′pmaximum allowable range of thermal stress dynamic loads (NB-3213.36), the requirements of (a)(1),
computed on an elastic basis divided by (a)(2), and (a)(3) above shall be satisfied.
the yield strength11Sy (2) For Level B Service Limits which include
reversing dynamic loads that are not required to be
Case 1: Linear variation of temperature through the
combined with nonreversing dynamic loads, the require-
wall: for 0 < x <0.5, y′ p 1 / x and, for
ments of NB-3222.2 and NB-3222.4(e) shall be satisfied
0.5 < x <1.0, y′ p 4 (1− x).
in lieu of (b)(1) above. In addition, any deflection
Case 2: Parabolic constantly increasing or constantly
limits prescribed by the Design Specification must be
decreasing variation of temperature through
satisfied.
the wall: for 0.615 < x <1.0, y′ p 5.2(1 −
x) and, approximately for x <0.615, y′ p
4.65, 3.55, and 2.70 for x p 0.3, 0.4, and NB-3224 Level C Service Limits
0.5, respectively.
(b) Use of yield strength Sy in the above relations If the Design Specifications specify any Service
instead of the proportional limit allows a small amount Loadings for which Level C Service Limits are desig-
of growth during each cycle until strain hardening nated [NCA-2142.4(b)(3) and NB-3113(b)] for compo-
raises the proportional limit to Sy. If the yield strength nents other than piping, the rules used in evaluating
of the material is higher than the endurance limit12 for these loadings shall be those used for other loadings,
the material, the latter value shall be used if there is except as modified by the following subparagraphs and
to be a large number of cycles because strain softening as summarized in Fig. NB-3224-1. For piping, special
may occur. requirements are provided in NB-3224.7.
NB-3222.6 Deformation Limits. Any deformation NB-3224.1 Primary Stress Limits. The primary
limits prescribed by the Design Specifications shall be stress limits of NB-3221 shall be satisfied using an Sm
satisfied. value equal to the greater of 120% of the tabulated
Sm value or 100% of the tabulated yield strength, with
both values taken at the appropriate temperature. In
98 NB-3223 Level B Service Limits addition, for ferritic material, the Pm elastic analysis
(a) For components other than piping operating limits for pressure loadings alone shall be equal to the
within the temperature limits of this Subsection, the greater of 1.1Sm or 0.9Sy.
requirements of (1), (2), and (3) below shall apply. NB-3224.2 External Pressure. The permissible exter-
(1) The values of Level A Service Limits shall nal pressure shall be taken as 120% of that given by
apply for Level B Service Limits, except that for the rules of NB-3133.
primary stress intensities generated by Level B Service
Loadings, allowable stress intensity values of 110% of NB-3224.3 Special Stress Limits. The permissible
those given in Fig. NB-3221-1 shall apply. values for special stress limit shall be taken as 120%
(2) In evaluating possible exemption from fatigue of the values given in NB-3227.4 and NB-3228.
analysis by the methods of NB-3222.4(d), Service Load- NB-3224.4 Secondary and Peak Stresses. The re-
ings for which Level B Limits are designated shall be quirements of NB-3222.2, NB-3222.4, NB-3222.5, and
considered as though Level A Limits were designated. NB-3227.3 need not be satisfied.
(3) Any deformation limits prescribed by the De-
sign Specifications shall be satisfied. NB-3224.5 Fatigue Requirements. Service Loadings
(b) For piping components operating within the tem- for which Level C Service Limits are designated need
perature limits of this Subsection, the requirements of not be considered when applying the procedures of
(1) or (2) below shall apply. NB-3222.4(a) to determine whether or not a fatigue
(1) For Level B Service Limits which do not analysis is required.
include reversing dynamic loads (NB-3213.35) or have
NB-3224.6 Deformation Limits. Any deformation
reversing dynamic loads combined with nonreversing
limits prescribed by the Design Specifications shall be
11 It
considered.
is permissible to use 1.5Sm whenever it is greater than Sy.
12 The endurance limit shall be taken as two times the Sa value at NB-3224.7 Piping Requirements
107 cycles in the applicable fatigue curve of Figs. I-9.0, except that (a) For Level C Service Limits which do not include
for the curves of Figs. I-9.2.1 and I-9.2.2 the endurance limit shall
be taken as two times the Sa value at 1011 cycles obtained from reversing dynamic loads or have reversing dynamic
Curve A. load combined with nonreversing dynamic loads, the
84
NB-3000 — DESIGN Fig. NB-3224.1
FIG. NB-3224-1 STRESS CATEGORIES AND LIMITS OF STRESS INTENSITY FOR LEVEL C SERVICE LIMITS
85
86
86.1
or the area of the base metal supporting the contact yielding, such joints are subject to ratcheting because
surface. the mating members may become loose at the end of
(b) When bearing loads are applied near free edges, each complete operating cycle and start the next cycle
such as at a protruding ledge, the possibility of a shear in a new relationship with each other, with or without
failure shall be considered. In the case of load stress manual manipulation. Additional distortion may occur
only (NB-3213.12) the average shear stress shall be in each cycle so that interlocking parts, such as threads,
limited to 0.6Sm. In the case of load stress plus secondary can eventually lose engagement. Therefore, primary
stress (NB-3213.10) the average shear stress shall not plus secondary stress intensities (NB-3222.2), which
exceed (1) or (2) below: result in slippage between the parts of a nonintegral
(1) for materials to which Note (2) of Section II, connection in which disengagement could occur as a
Part D, Subpart 1, Tables 2A and 2B applies, the lower result of progressive distortion, shall be limited to the
of 0.5Sy at 100°F (38°C) and 0.675Sy at temperature; value Sy (Section II, Part D, Subpart 1, Table Y-1).
(2) for all other materials, 0.5Sy at temperature.
NB-3227.4 Triaxial Stresses. The algebraic sum of
For clad surfaces, if the configuration or thickness is the three primary principal stresses (s1 + s2 + s3)
such that a shear failure could occur entirely within shall not exceed four times the tabulated value of Sm,
the clad material, the allowable shear stress for the except for Service Level D.
cladding shall be determined from the properties of
the equivalent wrought material. If the configuration NB-3227.5 Nozzle Piping Transition. Within the
is such that a shear failure could occur across a path limits of reinforcement given by NB-3334, whether or
that is partially base metal and partially clad material, not nozzle reinforcement is provided, the Pm classifica-
the allowable shear stresses for each material shall be tion is applicable to stress intensities resulting from
used when evaluating the combined resistance to this pressure-induced general membrane stresses as well as
type of failure. stresses other than discontinuity stresses due to external
(c) When considering bearing stresses in pins and loads and moments including those attributable to re-
similar members, the Sy at temperature value is applica- strained free end displacements of the attached pipe.
ble, except that a value of 1.5Sy may be used if no Also, within the limits of reinforcement, a PL classifica-
credit is given to bearing area within one pin diameter tion shall be applied to local primary membrane stress
from a plate edge. intensities derived from discontinuity effects plus pri-
mary bending stress intensities due to combined pressure
NB-3227.2 Pure Shear and external loads and moments, including those attrib-
(a) The average primary shear stress across a section utable to restrained free end displacements of the
loaded in pure shear, experienced as a result of Design attached pipe; and a PL + Pb + Q classification shall
Loadings, Test Loadings, or any Service Loadings, apply to primary plus secondary stress intensities re-
except those for which Level D Limits are designated sulting from a combination of pressure, temperature,
(for example, keys, shear rings, screw threads), shall and external loads and moments, including those due
be limited to 0.6Sm. to restrained free end displacements of the attached pipe.
(b) The maximum primary shear that is experienced Beyond the limits of reinforcement, a Pm classification is
as a result of Design Loadings, Test Loadings, or any applicable to stress intensities resulting from pressure-
Service Loadings (except those for which Level D induced general membrane stresses as well as the
Limits are designated), exclusive of stress concentration, average stress across the nozzle thickness due to exter-
at the periphery of a solid circular section in torsion nally applied nozzle axial, shear, and torsional loads
shall be limited to 0.8Sm. Primary plus secondary and other than those attributable to restrained free end
peak shear stresses shall be converted to stress intensities displacement of the attached pipe. Also, outside the
(equal to two times the pure shear stress) and as such limits of reinforcement a PL + Pb classification is
shall not exceed the basic stress limits of NB-3222.2 applicable to the stress intensities that result from adding
and NB-3222.4. those stresses classified as Pm to those due to externally
applied bending moments, except those attributable to
98 NB-3227.3 Progressive Distortion of Nonintegral restrained free end displacement of the pipe. Further,
Connections. Screwed on caps, screwed in plugs, shear beyond the limits of reinforcement, a PL + Pb + Q
ring closures, and breech lock closures are examples classification is applicable to stress intensities resulting
of nonintegral connections which are subject to failure from all pressure, temperature, and external loads and
by bell mouthing or other types of progressive deforma- moments, including those attributable to restrained free
tion. If any combination of applied loads produces end displacements of the attached pipe. Beyond the
87
NB-3227.5 1998 SECTION III, DIVISION 1 — NB NB-3228.2
limits of reinforcement, the 3Sm limit on the range of primary membrane stress intensity varies around the
primary plus secondary stress intensity may be exceeded toroidal cross section.
as provided in NB-3228.5, except that in the evaluation (b) All other membrane and bending stress intensities
of NB-3228.5(a) stresses from restrained free end dis- developed in the welded seals may be considered as
placements of the attached pipe may also be excluded. secondary stress intensities. The range of these stress
The range of membrane plus bending stress intensity intensities combined with the general primary membrane
attributable solely to the restrained free end displace- stress intensity may exceed the primary plus secondary
ments of the attached pipe shall be ≤ 3Sm. The nozzle, stress intensity limit of 3Sm, if they are analyzed in
outside the reinforcement limit, shall not be thinner accordance with NB-3228.5 as modified in (1) and (2)
than the larger of the pipe thickness or the quantity below.
tp(Smp /Smn), where tp is the nominal thickness of the (1) In lieu of NB-3228.5(a), the range of the
mating pipe, Smp is the allowable stress intensity value combined primary plus secondary membrane stress in-
for the pipe material, and Smn is the allowable stress tensities shall be ≤3Sm.
intensity value for the nozzle material. (2) NB-3228.5(d) need not apply.
NB-3227.6 Applications of Elastic Analysis for
Stresses Beyond the Yield Strength. Certain of the NB-3228 Applications of Plastic Analysis
allowable stresses permitted in the design criteria are The following subparagraphs provide guidance in the
such that the maximum stress calculated on an elastic application of plastic analysis and some relaxation of
basis may exceed the yield strength of the material. the basic stress limits which are allowed if plastic
The limit on primary plus secondary stress intensity analysis is used.
of 3Sm (NB-3222.2) has been placed at a level which
ensures shakedown to elastic action after a few repeti- NB-3228.1 Limit Analysis. The limits on General 98
tions of the stress cycle except in regions containing Membrane Stress Intensity (NB-3221.1), Local Mem-
significant local structural discontinuities or local ther- brane Stress Intensity (NB-3221.2), and Primary Mem-
mal stresses. These last two factors are considered only brane Plus Primary Bending Stress Intensity (NB-
in the performance of a fatigue evaluation. Therefore: 3221.3) need not be satisfied at a specific location if
(a) In evaluating stresses for comparison with the it can be shown by limit analysis that the specified
stress limits on other than fatigue allowables, stresses loadings do not exceed two-thirds of the lower bound
shall be calculated on an elastic basis. collapse load. The yield strength to be used in these
(b) In evaluating stresses for comparison with fatigue calculations is 1.5Sm. The use of 1.5Sm for the yield
allowables, all stresses except those which result from strength of those materials of Section II, Part D, Subpart
local thermal stresses [NB-3213.13(b)] shall be evalu- 1, Tables 2A and 2B to which Note (2) of the Table
ated on an elastic basis. In evaluating local thermal is applicable may result in small permanent strains
stresses, the elastic equations shall be used, except that during the first few cycles of loading. If these strains
the numerical value substituted for Poisson’s ratio shall are not acceptable, the yield strength to be used shall
be determined from the expression: be reduced according to the strain limiting factors of
Section II, Part D, Subpart 1, Table Y-2. When two-
v p 0.5 − 0.2 (Sy / Sa ), but not less than 0.3 thirds of the lower bound collapse load is used, the
effects of plastic strain concentrations in localized areas
of the structure such as the points where hinges form
where must be considered. The effects of these concentrations
Sap value obtained from the applicable design fa- of strain on the fatigue behavior, ratcheting behavior,
tigue curve (Figs. I-9.0) for the specified number or buckling behavior of the structure must be considered
of cycles of the condition being considered in the design. The design shall satisfy the minimum
Syp yield strength of the material at the mean value wall thickness requirements.
of the temperature of the cycle
NB-3228.2 Experimental Analysis. The limits of
NB-3227.7 Requirements for Specially Designed General Primary Membrane Stress Intensity (NB-
Welded Seals 3221.1), Local Membrane Stress Intensity (NB-3221.2),
(a) Welded seals, such as omega and canopy seals and Primary Membrane Plus Primary Bending Stress
(NB-4360), shall be designed to meet the pressure Intensity (NB-3221.3) need not be satisfied at a specific
induced general primary membrane stress intensity lim- location if it can be shown that the specified loadings
its specified in this Subsection. Note that the general do not exceed two-thirds of the test collapse load
88
NB-3228.2 NB-3000 — DESIGN NB-3228.5
89
NB-3228.6 1998 SECTION III, DIVISION 1 — NB NB-3229
NB-3228.6 Reversing Dynamic Loading in Piping. time, o, from the corresponding components
For piping fabricated from material designated P-No. at each point in time, i, during the cycle.
1 through P-No. 9 in Table 2A, Section II, Part D, if
the Design Specifications specify any Service Loading dexi p exi − exo
for which Level D limits are designated [NCA-
2142.2(b)(4)], the rules contained in NB-3228.6 may deyi p eyi − eyo
be used as an alternative to those contained in Appendix
F. For other piping materials, the rules of Appendix
F may be used in evaluating these loadings, indepen- etc.
dently of all other Design and Service Loadings. As
an alternative to meeting the requirements of Appendix Step 4: Calculate the equivalent strain ranges for
F, for piping components subjected to reversing type each point in time as:
dynamic loading as defined in NB-3213.35, the require-
ments of (a)(1) and (a)(2) below shall be satisfied.
√2
However, when the specified Level D Load combination
includes nonreversing dynamic loads (NB-3213.36)
deequiv.i p
3 3(de xi − deyi)2
4
requirements of Appendix F must be satisfied for 3
+ (dGxyi2 + dGyzi2 + dGzxi2)
Level D. 2
(a) Deflections, deformations, and strains, including
those caused by incremental ratcheting, must be evalu- Step 5: The equivalent strainrange is the maximum
ated on an inelastic basis to assure compliance with value of the above calculated equivalent
these limits. strain ranges, deequiv.i. The effective cyclic
(1) The effective ratchet strain averaged through single-amplitude strain is half the equivalent
the wall thickness of the piping component due to strain range for one typical cycle of loading.
the application of all simultaneously applied loading The equivalent ratchet strain is the value
including pressure, the effects of gravity, thermal expan- of the above calculated equivalent strain
sion ranges, earthquake inertia ranges, anchor motion range over all the cycles of loading.
ranges, (including thermal, earthquake, etc.) and re- E p Young’s Modulus
versing dynamic loading ranges shall not exceed 5%. N p 10 for earthquake event. For other reversing
(2) The effective local peak cyclic single-amplitude dynamic loads N is the number of cycles
strain ean, in the wall of the piping component due to defined in the Design Specification. How-
the application of all simultaneously applied loading ever, N can never be taken as less than 10.
ranges considered in (a)(1) above shall not exceed the Sa10 p The Sa value at 10 cycles from the applica-
following. ble Design Fatigue Curve in Appendix I
Sa10
ean ≤
NB-3229 Design Stress Values 98
(E√ N )
The design stress intensity values Sm are given in
where Section II, Part D, Subpart 1, Tables 2A and 2B for
the equivalent strain range is defined as follows. component materials. Values for intermediate tempera-
tures may be found by interpolation. These form the
Step 1: Identify all strain components for each basis for the various stress limits. Values of yield
point, i, in time (exi, eyi, ezi, Gxyi, Gyzi, Gzxi) strength are given in Section II, Part D, Subpart 1, Table
for a complete cycle of interest. Y-1. Values of the coefficient of thermal expansion and
Step 2: Select a time point when conditions are at modulus of elasticity are in Section II, Part D, Subpart
an extreme for the cycle, either maximum 2, Tables TE and TM. The basis for establishing stress
or minimum. Refer to this time point as o. values is given in Appendix III. The design fatigue
Step 3: Calculate the history of the change in strain curves used in conjunction with NB-3222.4 are those
components by subtracting the values at the of Figs. I-9.0.
90
NB-3230 NB-3000 — DESIGN NB-3235
NB-3230 STRESS LIMITS FOR BOLTS the methods of NB-3222.4(e), using the applicable
design fatigue curve of Figs. I-9.0 and an appropriate
NB-3231 Design Conditions
fatigue strength reduction factor [NB-3232.3(c)].
(a) The number and cross-sectional area of bolts (b) High Strength Alloy Steel Bolting. High strength
required to resist the Design Pressure shall be deter- alloy steel bolts and studs may be evaluated for cyclic
mined in accordance with the procedures of Appendix service by the methods of NB-3222.4(e) using the
E, using the larger of the bolt loads, given by the design fatigue curve of Fig. I-9.4 provided:
equations of Appendix E, as a Design Mechanical Load. (1) the maximum value of the service stress (NB-
The allowable bolt design stresses shall be the values 3232.2) at the periphery of the bolt cross section,
given in Section II, Part D, Subpart 1, Table 4 for resulting from direct tension plus bending and neglecting
bolting material. stress concentration, shall not exceed 2.7Sm if the higher
(b) When sealing is effected by a seal weld instead of the two fatigue design curves given in Fig. I-9.4
of a gasket, the gasket factor m and the minimum is used. The 2Sm limit for direct tension is unchanged.
design seating stress y may be taken as zero. (2) threads shall be of a Vee-type having a mini-
(c) When gaskets are used for preservice testing mum thread root radius no smaller than 0.003 in.
only, the design is satisfactory if the above requirements (0.076 mm);
are satisfied for mpyp0, and the requirements of NB- (3) fillet radii at the end of the shank shall be
3232 are satisfied when the appropriate m and y factors such that the ratio of fillet radius to shank diameter
are used for the test gasket. is not less than 0.060.
(c) Fatigue Strength Reduction Factor (NB-3213.17).
Unless it can be shown by analysis or tests that a
NB-3232 Level A Service Limits lower value is appropriate, the fatigue strength reduction
Actual service stresses in bolts, such as those pro- factor used in the fatigue evaluation of threaded mem-
duced by the combination of preload, pressure, and bers shall not be less than 4.0. However, when applying
differential thermal expansion, may be higher than the the rules of NB-3232.3(b) for high strength alloy steel
values given in Section II, Part D, Subpart 1, Table 4. bolts, the value used shall not be less than 4.0.
(d) Effect of Elastic Modulus. Multiply Salt (as deter-
NB-3232.1 Average Stress. The maximum value of mined in NB-3216.1 or NB-3216.2) by the ratio of
service stress, averaged across the bolt cross section the modulus of elasticity given on the design fatigue
and neglecting stress concentrations, shall not exceed curve to the value of the modulus of elasticity used
two times the stress values of Section II, Part D, in the analysis. Enter the applicable design fatigue
Subpart 1, Table 4. curve at this value on the ordinate axis and find the
corresponding number of cycles on the abscissa. If the
NB-3232.2 Maximum Stress. The maximum value
service cycle being considered is the only one which
of service stress, except as restricted by NB-3232.3(b),
produces significant fluctuating stresses, this is the
at the periphery of the bolt cross section resulting
allowable number of cycles.
from direct tension plus bending and neglecting stress
(e) Cumulative Damage. The bolts shall be acceptable
concentrations shall not exceed three times the stress
for the specified cyclic application of loads and thermal
values of Section II, Part D, Subpart 1, Table 4. Stress
stresses provided the cumulative usage factor U, as
intensity, rather than maximum stress, shall be limited
determined in NB-3222.4(e)(5), does not exceed 1.0.
to this value when the bolts are tightened by methods
other than heaters, stretchers, or other means which
minimize residual torsion. NB-3233 Level B Service Limits
NB-3232.3 Fatigue Analysis of Bolts. Unless the Level A Service Limits (NB-3232) apply.
components on which they are installed meet all the
conditions of NB-3222.4(d) and thus require no fatigue
NB-3234 Level C Service Limits
analysis, the suitability of bolts for cyclic service shall
be determined in accordance with the procedures of The stress limits of NB-3232.1 and NB-3232.2 apply.
(a) through (e) below.
(a) Bolting Having Less Than 100.0 ksi (689 MPa)
NB-3235 Level D Service Limits
Tensile Strength. Bolts made of material which has
specified minimum tensile strength of less than 100.0 If the Design Specifications specify any Service
ksi (689 MPa) shall be evaluated for cyclic service by Loadings for which Level D Limits are designated
91
NB-3235 1998 SECTION III, DIVISION 1 — NB NB-3331
[NCA-2142.4(b)(4)], the rules contained in Appendix Rop outside radius of shell or head, in.
F may be used in evaluating these loadings indepen- Smp design stress intensity values (Section II, Part
dently of all other Design and Service Loadings. D, Subpart 1, Tables 2A and 2B), psi
tp thickness of shell or head, in.
NB-3236 Design Stress Intensity Values NB-3324.1 Cylindrical Shells
The design stress intensity values Sm are given in PR PRo
Section II, Part D, Subpart 1, Table 4 for bolting. tp or t p
Sm − 0.5P Sm + 0.5P
Values for intermediate temperature may be found by
interpolation. The basis for establishing stress intensity
values is given in Appendix III. NB-3324.2 Spherical Shells
PR PRo
tp or t p
NB-3300 VESSEL DESIGN 2Sm − P 2Sm
92
NB-3331 NB-3000 — DESIGN NB-3333
93
NB-3333 1998 SECTION III, DIVISION 1 — NB NB-3336
94
NB-3336 NB-3000 — DESIGN NB-3338.2
the nozzle wall or reinforcement has a lower design where d is the outside diameter of the nozzle, except
stress intensity value Sm than that for the vessel material, that the above limits on maximum clearance need not
the amount of area provided by the nozzle wall or be met for the full length of the opening, provided
reinforcement in satisfying the requirements of NB-3332 there is a region at the weld preparation and a region
shall be taken as the actual area provided multiplied by near the end of the opening opposite the weld that
the ratio of the nozzle or reinforcement design stress does meet the above limits on maximum clearance and
intensity value to the vessel material design stress the latter region is extensive enough (not necessarily
intensity value. No reduction in the reinforcing required continuous) to provide a positive stop for nozzle de-
may be taken for the increased strength of reinforcing flection.
material and weld metal having higher design stress (b) In satisfying the limit of NB-3222.2, the stress
intensity values than that of the material of the vessel intensities resulting from pressure induced strains (dila-
wall. The strength of the material at the point under tion of hole) may be treated as secondary in the
consideration shall be used in fatigue analyses. penetrating part of partial penetration welded construc-
tion, provided the requirements of NB-3352.4(d) and
Fig. NB-4244(d)-1 are fulfilled.
95
NB-3338.2 1998 SECTION III, DIVISION 1 — NB NB-3338.2
K2 p K1 (1 + 2 sin2 f)
K2 p K1 [1 + (tan f)4 / 3 ]
FIG. NB-3338.2(a)-1 DIRECTION OF
STRESS COMPONENTS
where
K1p the sn inside stress index of Table NB-
3338.2(c)-1 for a radial connection
K2p the estimated sn inside stress index for the non-
radial connection
(b) The nomenclature used in NB-3338 is defined (2) The arc distance measured between the center
as follows. lines of adjacent nozzles along the inside surface of
Rp inside radius, in corroded condition, of cylindri- the shell is not less than three times the sum of
cal vessel, spherical vessel, or spherical head, in. their inside radii for openings in a head or along the
Sp stress intensity (combined stress) at the point longitudinal axis of a shell and is not less than two
under consideration, psi times the sum of their radii for openings along the
tp nominal wall thickness, less corrosion allow- circumference of a cylindrical shell. When two nozzles
ance, of vessel or head, in. in a cylindrical shell are neither in a longitudinal line
snp stress component normal to the plane of the nor in a circumferential arc, their center line distance
section (ordinarily the circumferential stress along the inside surface of the shell shall be such that
around the hole in the shell), psi [(Lc /2)2 + (Ll /3)2]1 /2 is not less than the sum of their
sr p stress component normal to the boundary of the inside radii, where Lc is the component of the center
section, psi line distance in the circumferential direction and Ll is the
stp stress component in the plane of the section component of the center line distance in the longitudinal
under consideration and parallel to the boundary direction.
of the section, psi (3) The following dimensional ratios are met:
(c) When the conditions of (d) below are satisfied,
Ratio Cylinder Sphere
the stress indices of Table NB-3338.2(c)-1 may be used
for nozzles designed in accordance with the applicable D /t 10 to 100 10 to 100
d /D 0.5 max. 0.5 max.
rules of NB-3330. These stress indices deal only with
d / √ Dt ... 0.8 max.
the maximum stresses, at certain general locations, due
d / √Dtnr2 /t 1.5 max. ...
to internal pressure. In the evaluation of stresses in or
adjacent to vessel openings and connections, it is often
necessary to consider the effect of stresses due to where D is the inside shell diameter, t is the shell
external loadings or thermal stresses. In such cases, thickness, and d is the inside nozzle diameter. In the
the total stress at a given point may be determined by case of cylindrical shells, the total nozzle reinforcement
superposition. In the case of combined stresses due to area on the transverse axis of the connections, including
internal pressure and nozzle loading, the maximum any outside of the reinforcement limits, shall not exceed
stresses for a given location shall be considered as 200% of that required for the longitudinal axis (com-
acting at the same point and added algebraically unless pared to 50% permitted by Fig. NB-3332.2-1) unless
positive evidence is available to the contrary. a tapered transition section is incorporated into the
96
NB-3000 — DESIGN Fig. NB-3338.2(a)-2
97
NB-3338.2 1998 SECTION III, DIVISION 1 — NB NB-3339.2
98
NB-3339.2 NB-3000 — DESIGN NB-3339.5
For the definitions of r1, r2, r3, r4, u, and u1 see Fig. Nozzles in Nozzles in Spherical
d /√ Rtr Cylinders Vessels or Heads
NB-3339.1(b)-1; for Lc and Ln see Fig. NB-3339.4-1;
for S, st , sn, and sr see NB-3338.2 and Fig. NB- < 0.20 None [Note (1)] None [Note (1)]
3338.2(a)-1.
> 0.20 and [4.05(d / √ Rtr)1/2 [5.40(d / √ Rtr)1/2–2.41]dtr
NB-3339.3 Required Reinforcement Area. The re- < 0.40 –1.81]dtr
quired minimum reinforcing area is related to the value
> 0.40 0.75dtr dtr cos f
of d / √ Rtr as tabulated in Table NB-3339.3-1. The f p sin−1 (d/D)
required minimum reinforcing area shall be provided NOTE:
in all planes containing the nozzle axis. (1) The transition radius r2, shown in Fig. NB-3339.1(b)-1, or the
equivalent thereof is required.
NB-3339.4 Limits of Reinforcing Zone. Reinforcing
metal included in meeting the minimum required rein-
forcing area specified in Table NB-3339.3-1 must be
located within the reinforcing zone boundary shown in
Fig. NB-3339.4-1. intensity value Sm is used, the area provided by such
material shall be increased in proportion to the inverse
NB-3339.5 Strength of Reinforcing Material Re- ratio of the stress values of the nozzle and the vessel
quirements. Material in the nozzle wall used for rein- wall material. No reduction in the reinforcing area
forcing shall preferably be the same as that of the requirement shall be taken for the increased strength
vessel wall. If material with a lower design stress of nozzle material or weld metal which has a higher
99
NB-3339.5 1998 SECTION III, DIVISION 1 — NB NB-3339.7
design stress intensity value than that of the material NB-3339.7 Stress Indices
of the vessel wall. The strength of the material at the (a) The term stress index, as used herein, is defined
point under consideration shall be used in fatigue as the numerical ratio of the stress components st , sn ,
analyses. The mean coefficient of thermal expansion and sr , under consideration, to the computed stress s.
of metal to be included as reinforcement shall be within (b) The nomenclature for the stress components is
15% of the value for the metal of the vessel wall. shown in Fig. NB-3338.2(a)-1 and is defined as follows:
Pp service pressure, psi
NB-3339.6 Transition Details. Examples of accept- Sp stress intensity (combined stress) at the point
able transition tapers and radii are shown in Fig. under consideration, psi
NB-3339.1(b)-1. Other configurations which meet the sp P(D + t) /4t for nozzles in spherical vessels or
reinforcing area requirements of NB-3339.3 and with heads, psi
equivalent or less severe transitions are also acceptable; p P(D + t) /2t for nozzles in cylindrical vessels, psi
e.g., larger radius–thickness ratios. snp stress component normal to the plane of the
100
NB-3339.7 NB-3000 — DESIGN NB-3351.3
sr −4t /(D + t) 0
The term Category defines the location of a joint
in a vessel, but not the type of joint. The categories
S larger of: 2.2 − d/D or 2.0 − d/D established are for use in specifying special requirements
2.0 + [4t /(D + t)] − d/D regarding joint type and degree of examination for
Nozzles in Cylindrical Shells certain welded joints. Since these special requirements,
which are based on service, material, and thickness,
Longitudinal Plane Transverse Plane
do not apply to every welded joint, only those joints
Stress Inside Outside Inside Outside to which special requirements apply are included in
sn 3.1 1.2 1.0 2.1 the categories. The special requirements apply to joints
of a given category only when specifically stated. The
st −0.2 1.0 −0.2 2.6 joints included in each category are designated as joints
of Categories A, B, C, and D. Figure NB-3351-1
sr −2t /(D + t) 0 −2t /(D + t) 0
illustrates typical joint locations included in each cat-
S 3.3 1.2 1.2 2.6 egory.
101
NB-3351.4 1998 SECTION III, DIVISION 1 — NB NB-3352.4
NB-3351.4 Category D. Category D comprises NB-3352.3 Joints of Category C. All welded joints
welded joints connecting communicating chambers or of Category C as defined in NB-3351 shall meet the
nozzles to main shells, to spheres, to transitions in fabrication requirements of NB-4243 and shall be capa-
diameter, to heads, or to flat sided vessels, and those ble of being examined in accordance with NB-5230.
joints connecting nozzles to communicating chambers. Minimum dimensions of the welds and throat thickness
For nozzles at the small end of a transition in diameter, shall be as shown in Fig. NB-4243-1 where:
see Category B. (a) for forged tubesheets, forged flat heads, and
forged flanges with the weld preparation bevel angle
not greater than 45 deg. measured from the face:
NB-3352 Permissible Types of Welded Joints
t, tnp nominal thicknesses of welded parts, in.
The design of the vessel shall meet the requirements tcp 0.7tn or 1⁄4 in. (6 mm), whichever is less
for each category of joint. Butt joints are full penetration twp tn /2 or t /4, whichever is less
joints between plates or other elements that lie approxi- (b) for all other material forms and for forged tube-
mately in the same plane. Category B angle joints sheets, forged flat heads, and forged flanges with the
between plates or other elements that have an offset weld preparation bevel angle greater than 45 deg.
angle a not exceeding 30 deg. are considered as meeting measured from the face:
the requirements for butt joints. Figure NB-3352-1 t, tnp nominal thicknesses of welded parts, in.
shows typical butt welds for each category joint. tcp 0.7tn or 1⁄4 in. (6 mm), whichever is less
twp tn or t /2, whichever is less
NB-3352.1 Joints of Category A. All welded joints
of Category A as defined in NB-3351 shall meet the
NB-3352.4 Joints of Category D. All welded joints
fabrication requirements of NB-4241 and shall be capa-
of Category D as defined in NB-3351 shall be in
ble of being examined in accordance with NB-5210.
accordance with the requirements of one of (a) through
NB-3352.2 Joints of Category B. All welded joints (e) below.
of Category B as defined in NB-3351 shall meet the (a) Butt Welded Nozzles. Nozzles shall meet the
fabrication requirements of NB-4242 and shall be capa- fabrication requirements of NB-4244(a) and shall be
ble of being examined in accordance with NB-5220. capable of being examined in accordance with NB-
When joints with opposing lips to form an integral 5242. The minimum dimensions and geometrical re-
backing strip or joints with backing strips not later quirements of Fig. NB-4244(a)-1 shall be met, where
removed are used, the suitability for cyclic service shall r1p 1⁄4t or 3⁄4 in. (19 mm), whichever is less
be analyzed by the method of NB-3222.4 using a r2p 1⁄4 in. (6 mm) minimum
fatigue strength reduction factor of not less than 2. tp nominal thickness of part penetrated, in.
102
NB-3352.4 NB-3000 — DESIGN NB-3352.4
tnp nominal thickness of penetrating part, in. the base metal, the weld metal, and the nozzle shall
(b) Full Penetration Corner Welded Nozzles. Nozzles not differ by more than 15% of the lowest coefficient
shall meet the fabrication requirements of NB-4244(b) involved.
and shall be capable of being examined as required in (3) The minimum dimensions of Fig. NB-4244(c)-
NB-5243. The minimum dimensions of Fig. NB- 1 shall be met, where
4244(b)-1 shall be met, where r1p 1⁄4t or 3⁄4 in. (19 mm), whichever is less
r1p 1⁄4t or 3⁄4 in. (19 mm), whichever is less tp nominal thickness of part penetrated, in.
r2p 1⁄4 in. (6 mm) minimum tcp 0.7tn or 1⁄4 in. (6 mm), whichever is less
tp nominal thickness of part penetrated, in. tnp nominal thickness of penetrating part, in.
tcp 0.7tn or 1⁄4 in. (6 mm), whichever is less (4) The corners of the end of each nozzle neck
tnp nominal thickness of penetrating part, in. extending less than √ dtn beyond the inner surface of
(c) Use of Deposited Weld Metal for Openings and the part penetrated shall be rounded to a radius of
Nozzles one-half the thickness tn of the nozzle neck or 3⁄4 in.
(1) Nozzles shall meet the fabrication requirements (19 mm), whichever is smaller.
of NB-4244(c) and shall be capable of being examined (d) Attachment of Nozzles Using Partial Penetration
in accordance with NB-5244. Welds
(2) When the deposited weld metal is used as (1) Partial penetration welds used to connect noz-
reinforcement, the coefficients of thermal expansion of zles as permitted in NB-3337.3 shall meet the fabrication
103
NB-3352.4 1998 SECTION III, DIVISION 1 — NB NB-3362
requirements of NB-4244(d) and shall be capable of (6) The minimum dimensions of Fig. NB-4244(e)-
being examined in accordance with the requirements 1 shall be met, where
of NB-5245. r1p 1⁄2t or 3⁄4 in. (19 mm), whichever is less
(2) The minimum dimensions of Figs. NB-4244(d)- tp nominal thickness of part penetrated, in.
1 and NB-4244(d)-2 shall be met, where tcp 0.7tn or 1⁄4 in. (6 mm), whichever is less
dp outside diameter of nozzle or of the inner cylin- tnp nominal thickness of penetrating part, in.
der as shown in Fig. NB-4244(d)-2
r1p 1⁄4tn or 3⁄4 in. (19 mm), whichever is less NB-3354 Structural Attachment Welds
r2p 1⁄16 in. (1.6 mm) minimum
r3p r2 or equivalent chamfer minimum Welds for structural attachments shall meet the re-
r4p 1⁄2tn or 3⁄4 in. (19 mm), whichever is less quirements of NB-4430.
tp nominal thickness of part penetrated, in.
tcp 0.7tn or 1⁄4 in. (6 mm), whichever is less NB-3355 Welding Grooves
tnp nominal thickness of penetrating part or the
The dimensions and shape of the edges to be joined
lesser of tn1 or tn2 in Fig. NB-4244(d)-2, in.
shall be such as to permit complete fusion and complete
lp 1⁄16 in. (1.6 mm) minimum
joint penetration, except as otherwise permitted in NB-
lp tn maximum, in.
3352.4.
(3) The corners of the end of each nozzle, ex-
tending less than √ dtn beyond the inner surface of
the part penetrated, shall be rounded to a radius of NB-3357 Thermal Treatment
one-half of the thickness tn of the penetrating part or All vessels and vessel parts shall be given the
3⁄ in. (19 mm), whichever is smaller.
4 appropriate postweld heat treatment prescribed in
(4) Weld groove design for partial penetration NB-4620.
joints attaching nozzles may require special consider-
ation to achieve the 1.25tn minimum depth of weld
and adequate access for welding examination. The welds NB-3360 SPECIAL VESSEL REQUIREMENTS
shown in the sketches of Figs. NB-4244(d)-1 and NB- NB-3361 Category A or B Joints Between
4244(d)-2 may be on either the inside or the outside Sections of Unequal Thickness
of the vessel shell. Weld preparation may be J-groove
as shown in the figures or straight bevel. In general, a tapered transition section as shown in
(5) A fatigue strength reduction factor of not less Fig. NB-3361-1 which is a type of gross structural
than four shall be used when fatigue analysis is required. discontinuity (NB-3213.2) shall be provided at joints
(e) Oblique Full Penetration Nozzles. Internal or of Categories A and B between sections that differ in
external nozzles shall meet the fabrication requirements thickness by more than one-fourth the thickness of the
of NB-4244(e) and shall be capable of being examined thinner section. The transition section may be formed
by any process that will provide a uniform taper. An
in accordance with NB-5246. Radiography of the nozzle
ellipsoidal or hemispherical head which has a greater
weld may be waived by NB-5246, provided the require-
thickness than a cylinder of the same inside diameter
ments of (1) through (6) below are met.
may be machined to the outside diameter of the cylinder
(1) The inside nozzle diameter shall not exceed
provided the remaining thickness is at least as great
6 in.
as that required for a shell of the same diameter. A
(2) The angle which the nozzle axis makes with uniform taper is not required for flanged hubs. The
the vessel wall at the point of attachment shall not be adequacy of the transition shall be evaluated by stress
smaller than 40 deg. analysis. Stress intensity limitations are given in NB-
(3) The opening shall be completely reinforced, 3220. The requirements of this paragraph do not apply
with the reinforcement located in the shell or head of to flange hubs.
the vessel.
(4) The nozzle shall be subjected to essentially
no pipe reactions and no thermal stresses greater than NB-3362 Bolted Flange Connections
in the vessel itself. It is recommended that the dimensional requirements
(5) The nozzle wall and the weld shall develop of bolted flange connections to external piping conform
the full strength of the nozzle. to ANSI B16.5, Steel Pipe Flanges and Flanged Fittings.
104
NB-3363 NB-3000 — DESIGN NB-3412.2
105
NB-3412.2 1998 SECTION III, DIVISION 1 — NB NB-3432
(a) The design shall be such that the requirements NB-3420 DEFINITIONS
of NB-3100 or Appendix II are satisfied.
NB-3421 Radially Split Casing
(b) The rules of this Subarticle shall be met. In cases
of conflict between NB-3100 or Appendix II and NB- A radially split casing shall be interpreted as one
3400, the requirements of this Subarticle shall apply. in which the primary sealing joint is radially disposed
around the shaft.
106
NB-3432 NB-3000 — DESIGN NB-3435.2
l p 0.5 √ rm tm
where
rip inlet or outlet inside radius, in.
p di /2
rmp ri + 0.5tm, in.
tmp mean inlet or outlet wall thickness, in., taken
between section x–x and a parallel section y–y
FIG. NB-3423-2
TYPICAL DOUBLE VOLUTE CASING NB-3434 Bolting
Bolting in axisymmetric arrangements involving the
dix II or by detailing satisfactory service performance pressure boundary shall be designed in accordance with
of other pumps under similar operating conditions. NB-3230.
(b) Where experimental stress analysis is used, stress
intensity at this point shall meet the requirements of
NB-3222. NB-3435 Piping
NB-3435.1 Piping Under External Pressure. Piping
NB-3433 Reinforcement of Pump Casing Inlets located within the pressure-retaining boundary of the
and Outlets pump shall be designed in accordance with NB-3133.
NB-3433.1 Axially Oriented Inlets and Outlets NB-3435.2 Piping Under Internal Pressure. Piping
(a) An axially oriented pump casing inlet or outlet identified with the pump and external to or forming a
shall be considered similar to an opening in a vessel part of the pressure-retaining boundary, such as auxiliary
and shall be reinforced. It shall be treated as required water connections, shall be designed in accordance with
in NB-3331 through NB-3336. NB-3600.
107
NB-3436 1998 SECTION III, DIVISION 1 — NB NB-3441.3
108
NB-3441.3 NB-3000 — DESIGN NB-3442
109
NB-3500 1998 SECTION III, DIVISION 1 — NB NB-3512.2
NB-3500 VALVE DESIGN set forth in NB-3211(d) shall be met. The requirements
of NCA-3254(a) for specifying the location of valve
NB-3510 ACCEPTABILITY15 boundary jurisdiction may be considered to have been
NB-3511 General Requirements16, 17 met by employing the minimum limits of NB-1131,
unless the Design Specification extends the boundary
The requirements for design acceptability for valves of jurisdiction beyond these minimum limits. The re-
shall be those given in this Subarticle. In all cases, quirements of NCA-3254(b) for specifying the boundary
pressure–temperature rating shall be as given in NB- conditions are not applicable to valve end connections.
3530 and, except for NB-3512.2(d) and in local regions
(NB-3221.2), the wall thickness of the valve body
shall not be less than that given by NB-3541. The NB-3512 Acceptability of Large Valves
requirements for prevention of nonductile fracture as
Valve designs having an inlet piping connection
15 These requirements for the acceptability of a valve design are not larger than 4 in. nominal pipe size are acceptable when
intended to ensure the functional adequacy of the valve. However, they satisfy either the standard design rules or one of
for pressure relief valves the Designer is cautioned that the require- the alternative design rules.
ments of NB-7000 relative to set pressure, lift, blowdown, and
closure shall be met.
16 CAUTIONARY NOTE: Certain types of double seated valves have
NB-3512.1 Standard Design Rules. The design shall
the capability of trapping liquid in the body or bonnet cavity in the
be such that requirements of this Subarticle are met.
closed position. If such a cavity accumulates liquid and is in the The requirements of NB-3530 through NB-3550 apply
closed position at a time when adjacent system piping is increasing to valves of conventional shape having generally cylin-
in temperature, a substantial and uncontrolled increase in pressure
in the body or bonnet cavity may result. Where such a condition
drical or spherical bodies with a single neck of a
is possible, it is the responsibility of the Owner or the Owner’s diameter commensurate with that of the main body
designee to provide, or require to be provided, protection against portion, such as having a neck inside diameter less
harmful overpressure in such valves.
17 The severity and frequency of specified fluid temperature variations
than twice the main run inside diameter in the neck
may be such that the period of calculated pressure integrity is less
region.
than plant design life. In such cases it is the responsibility of the
Certificate Holder to state these conditions in the Design Report NB-3512.2 Alternative Design Rules. A valve design 98
(NB-3560). may not satisfy all of the requirements of NB-3512.1.
110
NB-3512.2 NB-3000 — DESIGN NB-3512.2
111
NB-3512.2 1998 SECTION III, DIVISION 1 — NB NB-3525
connected pipe is at one-half of its yield strength in to the applicable pressure–temperature rating. When the
direct tension and at its yield strength in torsion and Special Class Ratings of ANSI B16.34 apply, the NDE
in bending in the plane of the neck and run, and also exemptions of NB-2510 shall not be used.
in the plane of the run perpendicular to the neck,
each considered separately. The individual pipe reaction NB-3513.2 Alternative Design Rules. A valve design
effects that result in the maximum stress intensity at shall satisfy the requirements of NB-3512.2.
all points, including all other effects, shall be used for
the analysis to satisfy the rules of NB-3200. The valve NB-3515 Acceptability of Metal Bellows and
Design Specification shall provide the loadings and
Metal Diaphragm Stem Sealed Valves
operating requirements to be considered under Level
B, C, and D Service Limits [NCA-3252(a)(6)] for which Valves using metal bellows or metal diaphragm stem
a design analysis is to be included in the Design Report. seals shall be constructed in accordance with the rules
(2) In place of using the values of Sm to satisfy of this Subarticle, based on the assumption that the
the rules of NB-3200, the allowable stress intensity bellows or diaphragms do not retain pressure, and
values for ferritic valve body and bonnet materials Design Pressure is imposed on a required backup stem
shall be those allowable stress values given in Section seal such as packing. The bellows or diaphragms need
II, Part D, Subpart 1, Table 1A. For materials in Section not be constructed in accordance with the requirements
II, Part D, Subpart 1, Tables 2A and 2B, a reduced of this Section.
allowable stress intensity based on applying a factor
of 0.67 to the yield strengths listed in Section II, Part
D, Subpart 1, Table Y-1 shall be used. NB-3520 DESIGN CONSIDERATIONS
(3) The adequacy of the stress analysis of the
body and bonnet shall be verified by experimental stress NB-3521 Design and Service Loadings
analysis conducted in accordance with the requirements The general design considerations of NB-3100 are
of II-1100 through II-1400. Individual tests shall be applicable to valves. In case of conflict between NB-
made to verify the adequacy of the stress analysis of 3100 and NB-3500, the requirements of NB-3500 shall
internal pressure effects and pipe reaction effects. Tests apply.
shall be made on at least one valve model of a given
configuration, but a verified analytical procedure may
then be applied to other valves of the same configuration, NB-3524 Earthquake
although they may be of different size or pressure
rating. The geometrical differences shall be accounted The rules of this Subarticle consider that under
for in the extrapolation stress analysis. The analytical earthquake loadings the piping system, not the valve,
procedure shall have verified capability of providing will be limiting and that the integrity of the valve
this extrapolation. pressure-retaining body is adequately considered under
(4) A Design Report shall be prepared in sufficient the piping requirements of NB-3600. Where valves are
detail to show that the valve satisfies all applicable provided with operators having extended structures and
requirements. these structures are essential to maintaining pressure
(5) Prior to installation, the valve shall be hydro- integrity, an analysis, when required by the Design
statically tested in accordance with NB-3531.2. For this Specifications, may be performed based on static forces
purpose, the primary pressure rating shall be determined resulting from equivalent earthquake accelerations acting
by interpolation in accordance with NB-3543(c). at the centers of gravity of the extended masses.
Valve designs having an inlet piping connection 4 The design rules of NB-3512 and NB-3513 apply
in. nominal pipe size or less are acceptable when they to loadings for which Level A or B Limits are designated
satisfy either the standard design rules or the alternative except that when evaluating Level B Limits during
design rules. operation of relief or safety valves (a) and (b) below
shall be met.
NB-3513.1 Standard Design Rules. The design shall (a) The service pressure may exceed the Design
be such that the requirements of NB-3530 and NB- Pressures defined by the pressure-temperature ratings
3541 shall be met for wall thicknesses corresponding of ANSI B16.34 by no more than 10%.
112
NB-3525 NB-3000 — DESIGN NB-3531.2
(b) The rules of NB-3540 apply using allowable welding end) valves, provided the Design Pressure and
stress intensity values of 110% of those listed in Section Design Temperature are used. When a single valve has
II, Part D, Subpart 1, Tables 2A and 2B. a flanged and a welding end, the flanged end require-
ments shall be used. The materials18 listed in ANSI
B16.34, Table 1, may be used if listed in Section II,
NB-3526 Level C Service Limits
Part D, Subpart 1, Tables 2A and 2B, subject to
If the Design Specifications specify any loadings for the temperature limitations therein, and as defined in
which Level C Limits are designated, the rules used NCA-1220.
in evaluating these loadings shall be those of NB-3512
NB-3531.2 Hydrostatic Tests
and NB-3513, except as modified by the following
(a) Valves designed in accordance with NB-3541
subparagraphs.
shall be subjected to the shell hydrostatic test pressures
NB-3526.1 Pressure–Temperature Ratings. The required by ANSI B16.34 and in accordance with other
pressure permissible for loadings for which Level C appropriate rules of NB-6000. Valves with a primary
Limits are designated shall not exceed 120% of that pressure rating less than Class 150 shall be subjected
permitted for Level A Limits. to the required test pressure for Class 150 rated valves.
(b) The shell hydrostatic test shall be made with the
NB-3526.2 Pipe Reaction Stress. Pipe reaction
valve in the partially open position. Stem leakage during
stresses shall be computed in accordance with the
this test is permissible. End closure seals for retaining
equations of NB-3545.2(b)(1), and the allowable value
fluid at test pressure in welding end valves may be
considered individually is 1.8Sm for the valve body
positioned in the welding end transitions, as defined
material at 500°F (260°C). In performing these calcula-
in NB-3544.8(b), in reasonable proximity to the end
tions, the value of S shall be taken as 1.2 times the
plane of the valve so as to ensure safe application of
yield strength at 500°F (260°C) of the material of the
the test pressure.
connected pipe, or 36.0 ksi when the pipe material is
(c) After the shell hydrostatic test, a valve closure
not defined in the Design Specifications.
test shall also be performed with the valve in the fully
NB-3526.3 Primary Stress and Secondary Stress. closed position with a test pressure across the valve
The equation of NB-3545.2 shall be satisfied using Cp disk no less than 110% of the 100°F (38°C) pressure
equal to 1.5, Ped computed in accordance with NB- rating. For valves that are designed for Service Condi-
3526.2, and QT equal to 0, and the calculated value tions that have the pressure differential across the
shall be limited to 2.25Sm. closure member limited to values less than the 100°F
(38°C) pressure rating, and have closure members or
NB-3526.4 Secondary and Peak Stresses. The re-
actuating devices (direct, mechanical, fluid, or electri-
quirements of NB-3545 and NB-3550 need not be met.
cal), or both, that would be subject to damage at high
differential pressures, the test pressure may be reduced
NB-3527 Level D Service Limits to 110% of the maximum specified differential pressure
in the closed position. This exception shall be identified
If the Design Specifications specify any loadings for
in the Design Specification, and this maximum specified
which Level D Limits are designated, the guidelines
differential pressure shall be noted on the valve name-
of Appendix F may be used in evaluating those loadings
plate and N Certificate Holder’s Data Report Form.
independently of other loadings.
During this test, seat leakage is permitted unless a
limiting leakage value is defined by the Design Specifi-
cations. The duration of this test shall be 1 min /in.
NB-3530 GENERAL RULES
of minimum wall thickness tm with a minimum duration
NB-3531 Pressure–Temperature Ratings and of 1 min unless otherwise defined in the Design Specifi-
Hydrostatic Tests cations.
(d) For valves designed for nonisolation service,
NB-3531.1 Pressure–Temperature Ratings. A valve
whose primary function is to modulate flow, and by
designed in accordance with NB-3541 may be used in
accordance with the pressure–temperature ratings in
ANSI B16.34, Tables 2-1.1A to 2-2.7A (Standard Class) 18 Special features such as wear surfaces or seating surfaces may
for flanged end or welding end (including socket welding demand special alloys or proprietary treatments. The absence of such
materials from Section II, Part D, Subpart 1, Tables 2A and 2B
end) valves, and ANSI B16.34, Tables 2-1.1B to 2- shall not be construed to prohibit their use and such materials do
2.7B (Special Class) for welding end (including socket not require approval under Appendix IV (NB-2121).
113
NB-3531.2 1998 SECTION III, DIVISION 1 — NB NB-3534
their design are prevented from providing full closure, C1pdiscontinuity temperature gradient index,
the valve closure test defined in (c) above is not °F /in.2
required. This exception shall be identified in the Design C2pstress index for thermal secondary mem-
Specification and noted on the valve nameplate and brane stress resulting from structural discon-
the N Certificate Holder’s Data Report Form. tinuity
(e) Hydrostatic tests for metal bellows or metal C3pstress index for maximum secondary mem-
diaphragm stem sealed valves shall include hydrostatic brane plus bending stress resulting from
testing of the valve body, bonnet, body-to-bonnet joint, structural discontinuity
and either the bellows or diaphragm or the required C4pmaximum magnitude of the difference in
backup stem seal. average wall temperatures for wall thick-
(f) The inlet (primary pressure-containing) portion nesses Te1 and te (resulting from a step
of pressure relief valves shall be hydrostatically tested change in fluid temperature DTf) divided
at a pressure at least 1.5 times the set pressure marked by DTf
on the valve. For closed system application, the outlet C5pstress index for thermal fatigue stress com-
portion of the pressure relief valves shall be hydrostati- ponent resulting from through-wall tempera-
cally tested to 1.5 times the design secondary pressure ture gradient caused by step change in fluid
(NB-7111). temperature (NB-3550)
C6pEapproduct of Young’s modulus and the
NB-3531.3 Allowance for Variation From Design
coefficient of linear thermal expansion at
Loadings. Under the conditions of relief or safety valve
500°F, psi /°F (NB-3550)
operation for valves designed in accordance with NB-
C7pstress index for thermal stress resulting from
3541, the service pressure may exceed the Design
through-wall temperature gradient associ-
Pressure as defined by the pressure–temperature ratings
ated with 100°F /hr fluid temperature change
of ANSI B16.34 by no more than 10%.
rate, psi /in.
dpinside diameter used as a basis for crotch
NB-3532 Design Stress Intensity Values reinforcement [NB-3545.1(a)], in.
depinside diameter of the larger end of the
Design stress intensity values to be used in the design valve body [NB-3545.2(b)(3)], in.
of valves are given in Section II, Part D, Subpart 1, dmpinside diameter used as basis for determining
Tables 2A and 2B.18 body minimum wall thickness (NB-3541), in.
Fbpbending modulus of standard connected
NB-3533 Marking pipe, in.3
Gbpvalve body section bending modulus at
Each valve shall be marked as required by ANSI crotch region [NB-3545.2(b)], in.3
B16.34 and NCA-8220. Ipmoment of inertia, in.4, used in calculating
Gb [NB-3545.2(b)(5)]
Itpfatigue usage factor for step changes in
NB-3534 Nomenclature
fluid temperature
Af peffective fluid pressure area based on fully Kepstrain distribution factor used in elastic–
corroded interior contour for calculating plastic fatigue calculation (NB-3550)
crotch primary membrane stress [NB- LA, LNpeffective distances used to determine Af , Am
3545.1(a)], sq in. [NB-3545.1(a)(3)]
Ampmetal area based on fully corroded interior m, npmaterial parameters for determining Ke
contour effective in resisting fluid force (NB-3554)
acting on Af [NB-3545.1(a)], sq in. Nappermissible number of complete startup /
Capstress index for oblique bonnets [NB- shutdown cycles at 100°F /hr fluid tempera-
3545.2(a)] ture change rate (NB-3545.3)
Cbpstress index for body bending secondary Nippermissible number of step changes in fluid
stress resulting from moment in connected temperature from Figs. I-9.0
pipe [NB-3545.2(b)] Nriprequired number of fluid step temperature
Cppstress index for body primary plus secondary changes DTf i (NB-3553)
stress, inside surface, resulting from internal Pebpsecondary stress due to pipe reaction [NB-
pressure [NB-3545.2(a)] 3545.2(b)], psi
114
NB-3534 NB-3000 — DESIGN NB-3542
Pmpgeneral primary membrane stress intensity crotch for calculating LA and LN [Fig. NB-
at crotch region, calculated according to 3545.1(a)-1], in.
NB-3545.1(a), psi tepminimum body wall thickness adjacent to
pdpDesign Pressure, psi crotch for calculating thermal stresses [Fig.
prpPressure Rating Class Index, psi NB-3545.2(c)-1], in.
pspstandard calculation pressure from NB- tmpminimum body wall thickness as determined
3545.1, psi by NB-3541, in.
p1, p2prated pressures from tables of ANSI B16.34 t1, t2pminimum wall thicknesses from ANSI
corresponding to Pressure Rating Class Indi- B16.34 corresponding to Listed Pressure
ces pr1 and pr2, psi Rating Class Indices pr1 and pr2 and inside
Qppsum of primary plus secondary stresses at diameter dm, in.
crotch resulting from internal pressure [NB- DPf ipfull range of pressure fluctuation associated
3545.2(a)], psi with DTf i, psi
QT1pmaximum thermal stress component caused DPipspecified range of pressure fluctuation asso-
by through-wall temperature gradient associ- ciated with DTi , psi
ated with 100°F /hr fluid temperature change DTf ipa specified step change in fluid temperature,
rate [NB-3545.2(c)], psi °F, where ip1, 2, 3, . . ., n; used to
QT3pmaximum thermal secondary membrane plus determine the fatigue acceptability of a valve
bending stress resulting from structural dis- body (NB-3554)
continuity and 100°F /hr fluid temperature DTipspecified range of fluid temperature, °F,
change rate, psi where i p 1, 2, 3, . . ., n; used to evaluate
rpmean radius of body wall at crotch region normal valve usage (NB-3553)
[Fig. NB-3545.2(c)-1], in. DT′pmaximum magnitude of the difference in
ripinside radius of body at crotch region for average wall temperatures for walls of thick-
calculating Qp [NB-3545.2(a)], in. nesses te and Te, resulting from 100°F /hr
r2pfillet radius of external surface at crotch fluid temperature change rate, °F
[NB-3545.1(a)], in.
Spassumed maximum stress in connected pipe
for calculating the secondary stress due to NB-3540 DESIGN OF PRESSURE-
pipe reaction [NB-3545.2(b)], psi RETAINING PARTS
Sipfatigue stress intensity range at crotch region NB-3541 General Requirements for Body Wall
resulting from step change in fluid tempera- Thickness
ture DTf i and pressure DPf i (NB-3550), psi
Smpdesign stress intensity (NB-3532), psi The minimum wall thickness of a valve body is to
be determined by the rules of NB-3542 or NB-3543.
Snpsum of primary plus secondary stress intensi-
ties at crotch region resulting from 100°F /hr
temperature change rate (NB-3545.2), psi NB-3542 Minimum Wall Thickness of Listed
Sn(max)pmaximum range of sum of primary plus Pressure Rated Valves19
secondary stress, psi
The wall thickness requirements for listed pressure
Sp1pfatigue stress intensity at inside surface in
rated valves apply also to integral body venturi valves.
crotch region resulting from 100°F /hr fluid
For a valve designed to a listed pressure rating of
temperature change rate (NB-3545.3), psi
ANSI B16.34, the minimum thickness of its body wall,
Sp2pfatigue stress intensity at outside surface in
including the neck, is to be determined from ANSI
crotch region resulting from 100°F /hr fluid
B16.34, except that the inside diameter dm shall be the
temperature change rate (NB-3545.3), psi
larger of the basic valve body inside diameters in the
Tbpthickness of valve wall adjacent to crotch region near the welding ends. Highly localized variations
region for calculating LA and LN [Fig. NB- of inside diameter associated with weld preparation
3545.1(a)-1], in.
Tepmaximum effective metal thickness in crotch
19 A listed pressure rated valve is one listed in the tables of ANSI
region for calculating thermal stresses [Fig.
B16.34. A nonlisted pressure rated valve is one whose Design
NB-3545.2(c)-1], in. Pressure and Temperature do not specifically appear in those tables
Trpthickness of body (run) wall adjacent to (NB-3543).
115
NB-3542 1998 SECTION III, DIVISION 1 — NB NB-3544.6
[NB-3544.8(a) and (b)] need not be considered for provided with fillets of radius r2 ≥ 0.3tm. Figure NB-
establishing minimum wall thickness tm. In all such 3544.1(a)-1 illustrates such fillets.
cases, however, the requirements of NB-3545.2(b)(6) (b) Corner radii on internal surfaces with r4 < r2
shall be satisfied. are permissible.
(c) Sharp fillets shall be avoided. When sharp discon-
tinuities are convenient for ring grooves and similar
NB-3543 Minimum Wall Thickness of Valves configuration details, they shall be isolated from the
of Nonlisted Pressure Rating19 major body primary and secondary stresses or modified
as illustrated by Fig. NB-3544.1(c)-1.
To design a valve for Design Pressure and Design
Temperature corresponding to other than one of the NB-3544.2 Penetrations of Pressure-Retaining
pressure ratings listed in the tables of ANSI B16.34, Boundary. Penetrations of the pressure-retaining bound-
the procedure is the same as that of NB-3542 except ary, other than the neck intersection, such as holes
that interpolation is required as follows. required for check valve shafts and drain or sensing
(a) Based on the Design Temperature, linear interpola- lines, shall be located to minimize the compounding
tion between the tabulated temperature intervals shall be of normal body stresses.
used to determine the listed pressure rating p1, next below,
and p2, next above, the Design Pressure pd corresponding NB-3544.3 Attachments. Attachments, such as lugs
to listed Pressure Rating Class Indices,20 pr1 and pr2, re- and similar protuberances, on the pressure-retaining
spectively. boundary shall be tapered to minimize discontinuity
(b) Determine the minimum wall thickness tm corres- stresses (Fig. NB-3544.3-1). Reentrant angles shall be
ponding to Design Loadings by: avoided. Attachments shall meet the requirements of
NB-3135.
1p 2
p d − p1 NB-3544.4 Body Internal Contours. Body internal
tm p t 1 + × (t2 − t1 )
2 − p1 contours in sections normal to the run or neck center
lines shall be generally smooth in curvature, or so
(c) Determine the interpolated Pressure Rating Class proportioned that the removal of unavoidable discontinu-
Index pr , corresponding to Design Loadings, by: ities, such as the valve seat, will leave generally smooth
curvature.
1p 2
pd − p 1 NB-3544.5 Out-of-Roundness. Out-of-roundness in
pr p p r + × ( pr −pr )
1
2 − p1
2 1 excess of 5% for sections of essentially uniform thick-
ness shall be such that:
1 2 1 2
b 3 3b2 − 2ab − a 2 S
+ + 1 ≤ 1.5 m
NB-3544 Body Shape Rules tb 4 tb2 ps
20 For
NB-3544.6 Doubly Curved Sections. Sections
all listed pressure ratings except Class 150, the Pressure Rating
Class Index is the same as the pressure rating class designation. For curved longitudinally with radius rLong, as well as
Class 150 use 115 psi for the Pressure Rating Class Index. laterally with radius rLat, must be such that:
116
Fig. NB-3544.1(a)-1 NB-3000 — DESIGN Fig. NB-3544.1(c)-1
117
NB-3544.6 1998 SECTION III, DIVISION 1 — NB NB-3544.9
118
NB-3545 NB-3000 — DESIGN NB-3545.1
NB-3545 Body Primary and Secondary Stress method in accordance with the rules of (1) through
Limits (6) below using Fig. NB-3545.1(a)-1.
(1) From an accurately drawn layout of the valve
The limits of primary and secondary stresses are
body, depicting the finished section of the crotch region
established in the following subparagraphs.
in the mutual plane of the bonnet and flow passage
center lines, determine the fluid area Af and metal area
Am. Af and Am are to be based on the internal surface
NB-3545.1 Primary Membrane Stress Due to Inter- after complete loss of metal assigned to corrosion
nal Pressure. For valves meeting all requirements of allowance.
this Subarticle, the most highly stressed portion of the (2) Calculate the crotch general primary membrane
body under internal pressure is at the neck to flow stress intensity:
passage junction and is characterized by circumferential
tension normal to the plane of center lines, with the
maximum value at the inside surface. The rules of this
1A 2
Af
Pm p + 0.5 ps
paragraph are intended to control the general primary m
membrane stress in this crotch region. The Standard
Calculation Pressure ps to be used for satisfying the
requirements of NB-3545 is found either directly or The allowable value of this stress intensity is Sm for
by interpolation from the tables in ANSI B16.34 as the valve body material at 500°F (260°C) as given in
the pressure at 500°F (260°C) for the given Pressure Section II, Part D, Subpart 1, Tables 2A and 2B.
Rating Class Index pr . (3) The distances LA and LN which provide bounds
(a) In the crotch region, the maximum primary mem- on the fluid and metal areas are determined as follows.
brane stress is to be determined by the pressure area Use the larger value of:
119
Fig. NB-3545.1(a)-1 1998 SECTION III, DIVISION 1 — NB
120
NB-3000 — DESIGN Fig. NB-3545.1(a)-1
121
NB-3545.1 1998 SECTION III, DIVISION 1 — NB NB-3545.2
122
NB-3000 — DESIGN Fig. NB-3545.2(a)-1
123
NB-3545.2 1998 SECTION III, DIVISION 1 — NB NB-3545.3
124
NB-3000 — DESIGN Fig. NB-3545.2(c)-1
FIG. NB-3545.2(c)-1 MODEL FOR DETERMINING SECONDARY STRESS IN VALVE CROTCH REGION
125
Fig. NB-3545.2(c)-3 1998 SECTION III, DIVISION 1 — NB
FIG. NB-3545.2(c)-3 THERMAL STRESS INDEX VERSUS THICKNESS CONTINUITY RUN OR BRANCH
126
NB-3000 — DESIGN Fig. NB-3545.2(c)-4
FIG. NB-3545.2(c)-4 SECONDARY STRESS INDEX VERSUS THICKNESS DISCONTINUITY RUN OR BRANCH
127
Fig. NB-3545.2(c)-5 1998 SECTION III, DIVISION 1 — NB Fig. NB-3545.2(c)-6
128
NB-3545.3 NB-3000 — DESIGN NB-3551
129
NB-3551 1998 SECTION III, DIVISION 1 — NB NB-3561
vided the seat rings are shouldered against the valve (c) Pressure fluctuations not excluded by NB-3552
body; see Fig. NB-3544.1(c)-1. are to be included in the cyclic load calculations. The
full range of pressure fluctuation from the normal
condition to the condition under consideration shall be
NB-3552 Excluded Cycles represented by Dpi in NB-3554.
In satisfying the cyclic loading requirements, the
following variations need not be considered:
NB-3554 Cyclic Stress Calculations
(a) pressure variations less than pd /3 for carbon and
low alloy steels and less than pd /2 for austenitic stainless A valve conforming to NB-3512.1 shall be qualified
steels; by the procedure of (a) through (d) below.
(b) temperature variations less than 30°F (17°C); (a) The following criterion shall be met by the
(c) accident or maloperation cycles expected to occur greatest temperature range:
less than five times (total) during the expected valve life;
(d) startup, shutdown cycles with temperature change Qp [Dpf (max) / ps ] + C6 C2 C4 DTf (max) <3Sm
rates of 100°F /hr (56°C/hr) or less, not in excess
of 2000.
where DTf (max) is the largest lumped temperature range
obtained using the methods of NB-3553(b), and Dpf (max)
NB-3553 Fatigue Usage is the largest range of pressure fluctuation associated
with DTf (max).
The application of a valve conforming to NB-3512.1 (b) Calculate:
is acceptable for cyclic loading conditions provided its
fatigue usage It is not greater than 1.0 as evaluated in
Sn(max) p Qp [Dpf (max) / ps ]+C6 C3 C4 DTf (max)
(a), (b), and (c) below.
(a) Consider fluid temperature changes not excluded
by NB-3552 to occur instantaneously. Provided that Provided that Sn(max) ≤ 3Sm, calculate the fatigue stresses
these changes occur in one direction and recovery is for each cyclic loading condition as follows:
at temperature change rates not in excess of 100°F /hr
(56°C/hr), the fatigue usage factor may be found by: Si p 4⁄3 Qp (Dpfi / ps ) + C6 (C3 C4+C5 ) DTfi
Nri
It p o Ni
Determine the allowable number of cycles Ni for each
loading condition by entering Figs. I-9.1 and I-9.2 with
Si /2, and determine the fatigue usage by NB-3553(a).
where Nri is the required or estimated number of fluid (c) If Sn(max) is greater than 3Sm but less than 3mSm,
temperature step changes DTf i and Ni is found from the value of Si /2 to be used for entering the design
Figs. I-9.1 and I-9.2. fatigue curve is to be found by multiplying Si by Ke ,
(b) If both heating and cooling effects are expected where:
at change rates exceeding 100°F /hr (56°C/hr), the num-
ber of cycles are to be associated by temperature ranges
1 2
(1 − n) Sn
Ke p 1.0 + −1
DTi. For example, assuming the following variations n(m − 1) 3Sm
are specified:
and where the values of the material parameters m and
20 variations: DT1 p 250 heating n are as given in Table NB-3228.5(b)-1.
10 variations: DT2 p 150 cooling (d) If Sn(max) is greater than 3mSm , use Ke p 1 /n.
100 variations: DT3 p 100 cooling
130
NB-3562 NB-3000 — DESIGN NB-3592.2
NB-3562 Design Report for Valves Larger characteristically have multipressure zones within the
Than 4 in. Nominal Pipe Size (DN valve, that is, a primary pressure zone and a secondary
100) pressure zone as illustrated by Figs. NB-3591.1-1 and
NB-3591.1-2.
A Design Report shall be prepared in sufficient detail
to show that the valve satisfies the requirements of NB-3591.3 Acceptability of Small Liquid Relief
NB-3512. For a valve designed in accordance with Valves. Liquid pressure relief valves meeting the re-
NB-3512.1, the Design Report shall show that the quirements of NB-7000 and having an inlet piping
applicable requirements of NB-3530, NB-3541 through connection 2 in. nominal pipe size (DN 50) and under
NB-3546.2, and NB-3550 have been met. It is not shall comply with the minimum wall thickness require-
necessary to write a special Design Report based on ments of NB-3542 or NB-3543 for the applicable
specified Design Pressure and Design Temperature when pressure zone. Flange end ratings of NB-3531.1 shall
they are within the pressure–temperature rating and be used regardless of end connection. The applicable
when supplementary information or calculations are design requirements of this Subsubarticle covering the
also provided, as necessary, to complete the report for nozzle, disk, and bonnet shall apply. The analyses of
a specific application, such as the thermal cyclic duty NB-3544, NB-3545, and NB-3550 do not apply.
evaluation of NB-3550. A report submitted demonstra-
ting a design for loadings more severe than the specified NB-3591.4 Acceptability of Safety and Safety Relief
loadings is also acceptable. Valves. The design shall be such that the requirements
of this Subsubarticle are met.
NB-3563 Design Report Requirements for 4 in.
and Smaller Nominal Pipe Size (≤ DN
100) Valves NB-3592 Design Considerations
For valves whose inlet piping connection is nominally NB-3592.1 Design Conditions. The general design
4 in. (DN 100) or smaller, the Design Report shall requirements of NB-3100 are applicable, with consider-
include details to show that the requirements of NB- ation for the design conditions of the primary and
3513 have been met. secondary pressure zones. The design pressure of the
Design Specification shall be used for the applicable
zones.
NB-3590 PRESSURE RELIEF VALVE In case of conflict between NB-3100 and NB-3590,
DESIGN the requirements of NB-3590 shall apply. Mechanical
loads for both the closed and the open (full discharge)
NB-3591 Acceptability positions shall be considered in conjunction with the
NB-3591.1 General. The rules of this Subsubarticle service conditions. In addition, the requirements of NB-
constitute the requirements for the design acceptability 7000 shall be met.
of spring-loaded pressure relief valves. The design rules
NB-3592.2 Stress Limits for Specified Service
for pilot operated and power actuated pressure relief
Loadings
valves are covered by NB-3500. The rules of this
(a) Stress limits for Level A and B Service Loadings
Subsubarticle cover the pressure-retaining integrity of
shall be as follows:
the valve inlet and outlet connections, nozzle, disk,
(1) the primary membrane stress intensity shall
body structure, bonnet (yoke), and body-to-bonnet
not exceed Sm;
(yoke) bolting. The rules of this Subsubarticle also
(2) the primary membrane stress intensity plus
cover other items such as the spring, spindle (stem),
primary bending stress intensity shall not exceed 1.5Sm;
spring washers, and set pressure adjusting screw. The
(3) substantiation by analysis of localized stresses
rules of this Subsubarticle do not apply to guides,
associated with contact loading of bearing or seating
control ring, bearings, set screws, and other nonpressure-
surfaces is not required;
retaining items. Figures NB-3591.1-1 and NB-3591.1-
(4) the values of Sm shall be in accordance with
2 are illustrations of typical pressure relief valves.
Section II, Part D, Subpart 1, Tables 2A, 2B, and 4.
NB-3591.2 Definitions. The definitions for pressure (b) Stress limits for Level C Service Loadings shall
relief valve terms used in this Subsubarticle are given be as follows:
in ANSI B95.1, Terminology for Pressure Relief De- (1) the primary membrane stress intensity shall
vices, and also in NB-7000. Pressure relief valves not exceed 1.5Sm;
131
Fig. NB-3591.1-1 1998 SECTION III, DIVISION 1 — NB
132
NB-3000 — DESIGN Fig. NB-3591.1-2
133
NB-3592.2 1998 SECTION III, DIVISION 1 — NB NB-3594.9
(2) the primary membrane stress intensity plus ratings of NB-3531.1 and shall meet the interface
primary bending stress intensity shall not exceed 1.8Sm dimensions of ANSI B16.5.
(NB-3526.2);
(3) the rules of NB-3526.3 must be satisfied. NB-3594.2 Bonnet (Yoke). The bonnet (yoke) may
(c) Stress limits for Level D Service Loadings shall be analyzed using classic bending and direct stress
be as follows: formulae, with appropriate free body diagrams. The
(1) the guidelines of Appendix F may be used in general primary membrane stress intensity and the
evaluating these conditions. general primary membrane plus primary bending stress
(d) These requirements for the acceptability of valve intensity shall be determined and shall not exceed the
design are not intended to ensure the functional ade- stress limits of NB-3592.2.
quacy of the valve. However, the Designer is cautioned NB-3594.3 Nozzle. The nozzle shall be analyzed in
that the requirements of NB-7000 relative to set pres- accordance with the applicable rules of NB-3540 and
sure, lift, blowdown, and closure shall be met. NB-3550, with a basic analytical model configuration
NB-3592.3 Earthquake. The rules of this Subsubar- as shown in Fig. NB-3594.3-1. The sections of the
ticle consider that under earthquake loadings the piping nozzle where dimensions are limited by the flow capac-
system or vessel nozzle, rather than the valve body, ity and the operational control requirements may be
will be limiting. Pressure relief valves have extended considered as simple cylindrical sections. The minimum
structures and these structures are essential to main- wall thickness of these sections shall be determined in
taining pressure integrity. An analysis, when required accordance with NB-3324.1. These requirements are
by the Design Specification, shall be performed based not applicable to the transition region to the seat
on static forces resulting from equivalent earthquake contacting area of the nozzle, defined by L in Fig.
acceleration acting at the centers of gravity of the NB-3594.3-1, provided dimension L is less than the
extended masses. Classical bending and direct stress nominal wall thickness t1.
equations, where free body diagrams determine a simple NB-3594.4 Body-to-Bonnet Joint. The body-to-bon-
stress distribution that is in equilibrium with the applied net joint shall be analyzed in accordance with NB-
loads, may be used. 3546.1.
NB-3594.5 Disk. The valve disk shall satisfy the
NB-3593 Special Design Rules requirements of NB-3546.2.
NB-3593.1 Hydrostatic Test. Hydrostatic testing NB-3594.6 Spring Washer. The average shear stress
shall be performed in accordance with NB-3531.2(f). shall not exceed 0.6Sm. The primary bending stress
intensity shall not exceed the stress limits of NB-
NB-3593.2 Marking. In addition to the marking
3592.2.
required by NCA-8220 and NB-7000, the secondary
Design Pressure shall be marked on the valve or valve NB-3594.7 Spindle (Stem). The general primary
nameplate. membrane stress intensity shall not exceed the stress
limits of NB-3592.2.
NB-3594 Design of Pressure Relief Valve Parts NB-3594.8 Adjusting Screw. The adjusting screw
shall be analyzed for thread shear stress in accordance
NB-3594.1 Body. The valve body shall be analyzed with the method of ANSI B1.1 and this stress shall
with consideration for the specific configuration of the not exceed 0.6Sm. The general primary membrane stress
body and the applicable pressure zone and loadings. intensity of the adjusting screw shall not exceed the
The design shall take into consideration the adequacy stress limits of NB-3592.2, based on the root diameter
of the inlet flange connection, the outer flange connec- of the thread.
tion, and the body structural configuration. In valve
designs where the outlet flange is an extension of the NB-3594.9 Spring. The valve spring shall be de-
bonnet, the bonnet design shall conform to all rules signed so that the full lift spring compression shall be
of body design. The body shall be designed in accord- no greater than 80% of the nominal solid deflection.
ance with the rules of NB-3540 through NB-3550. The The permanent set of the spring (defined as the differ-
design adequacy of the inlet and outlet flanges shall ence between the free height and height measured a
be determined using the rules of NB-3658. Flanges minimum of 10 min after the spring has been com-
shall conform to the applicable pressure–temperature pressed solid three additional times after presetting at
134
NB-3594.9 NB-3000 — DESIGN NB-3611.1
room temperature) shall not exceed 0.5% of the free NB-3600 PIPING DESIGN
height.
NB-3610 GENERAL REQUIREMENTS
NB-3611 Acceptability
The requirements for acceptability of a piping system
are given in the following subparagraphs.
NB-3595 Design Report
NB-3595.1 General Requirements. A Design Report
shall be prepared in sufficient detail to show that NB-3611.1 Stress Limits. The design shall be such
the valve satisfies the rules of this Subsubarticle and that the stresses will not exceed the limits described
NCA-3550. in NB-3630 except as provided in NB-3611.2.
135
NB-3611.2 1998 SECTION III, DIVISION 1 — NB NB-3612.4
NB-3611.2 Acceptability When Stresses Exceed NB-3612.4 Considerations for Local Conditions
Stress Limits. When the stresses as determined by the and Transients
methods given in NB-3630 exceed the limits thereof, (a) When piping systems operating at different pres-
the design can be accepted, provided it meets the sures are connected by a valve or valves, the valve or
requirements of NB-3200. The rules of NB-3630 meet valves shall be designed for the higher pressure system
all the requirements of NB-3200. requirements of pressure and temperature. The lower
pressure system shall be designed in accordance with
NB-3611.3 Conformance to NB-3600. In cases of (1), (2), or (3) below.
conflict between NB-3100 and NB-3600, the require- (1) The requirements of the pressure system shall
ments of NB-3600 shall apply. be met.
(2) Pressure relief devices or safety valves shall
NB-3611.4 Dimensional Standards. For the applica- be included to protect the lower pressure system in
ble year of issue of all dimensional standards referred accordance with NB-7311.
to in NB-3600, see Table NB-3132-1. (3) Ensure compliance with all the conditions of
(a) through (e) below.
NB-3611.5 Prevention of Nonductile Fracture. The (a) Redundant check or remote actuated valves
requirements for prevention of nonductile fracture as shall be used in series at the interconnection, or a
set forth in NB-3211(d) shall be met. check in series with a remote actuated valve.
(b) When mechanical or electrical controls are
provided, redundant and diverse controls shall be in-
stalled which will prevent the interconnecting valves
from opening when the pressure in the high pressure
NB-3612 Pressure–Temperature Ratings
system exceeds the Design Pressure of the lower pres-
NB-3612.1 Standard Piping Products sure system.
(a) When standard piping products are used, the (c) Means shall be provided such that operability
pressure ratings given as functions of temperature in of all components, controls, and interlocks can be
the appropriate standards listed in Table NB-3132-1 verified by test.
shall not be exceeded. In addition, the requirements of (d) Means shall be provided to ensure that the
NB-3625 shall be met. When established pressure ratings leakage rate of the interconnecting valves does not
of standard products do not extend to the upper tempera- exceed the relieving capacity of the relief devices on
ture limits for the material, the ratings between those the lower pressure system.
established and the upper temperature limit may be (e) Adequate consideration shall be given to the
determined in accordance with NB-3649. control of fluid pressure caused by heating of the fluid
(b) When the adequacy of the pressure design of a trapped between two valves.
standard product is established by burst tests as permit- The low pressure system relieving capacity may be
ted in NB-3649 (ANSI B16.9, Section 8), the manufac- determined in accordance with NB-7311, on the basis
turer of the product shall maintain a record of burst of interconnecting valve being closed but leaking at a
tests conducted to ensure adequacy of product and specified rate, when (3)(a) to (3)(e) above are met.
shall so certify. Such records shall be available to the The pressure relief devices or safety valves shall adjoin
purchaser. or be as close as possible to the interconnecting valve
and shall relieve preferably to a system where the
NB-3612.2 Piping Products Without Specific Rat- relieved effluent may be contained. The design of the
ings. If piping products are used for which methods overpressure protection system shall be based on pres-
of construction are not covered by this Subsection, sure transients that are specified in the Design Spec-
the manufacturer of the product shall use methods of ification, and all other applicable requirements of NB-
construction that will be as safe as otherwise provided 7000 shall be met.
by the rules of this Subsection. When products are (b) When pressure-reducing valves are used and one
used for which pressure–temperature ratings have not or more pressure relief devices or safety valves are
been established by the standards listed in Table NB- provided, bypass valves may be provided around the
3132-1, the products shall be designed and tested in pressure-reducing valves. The combined relieving capac-
accordance with NB-3640. The manufacturer’s recom- ity of the pressure relief devices, safety valves, and
mended pressure–temperature ratings shall not be ex- relief piping shall be such that the lower pressure
ceeded. system service pressure will not exceed the lower
136
NB-3612.4 NB-3000 — DESIGN NB-3622.2
pressure system Design Pressure by more than 10% if in the design. Such piping shall be designed for the
the pressure-reducing valve fails in the open position maximum pressure to which it may be subjected.
and the bypass valve is open at the same time. If (g) Pump discharge piping shall be designed for the
the pressure-reducing valve and its bypass valve are maximum pressure exerted by the pump at any load
mechanically or electrically interlocked so that only and for the highest corresponding temperature actually
one may be open at any time the high pressure system existing.
is at a pressure higher than the Design Pressure of the (h) Where a fluid passes through heat exchangers in
low pressure system, then the relieving capacity of the series, the design temperature of the piping in each
pressure relief devices, safety valves, and relief piping section of the system shall conform to the most severe
shall be at least equal to the maximum capacity of the temperature condition expected to be produced by heat
larger of the two valves. The interlocks shall be redun- exchangers in that section.
dant and diverse.
(c) Exhaust and pump suction lines for any service
and pressure shall have relief valves of a suitable size NB-3613 Allowances
unless the lines and attached equipment are designed NB-3613.1 Corrosion or Erosion. When corrosion
for the maximum pressure and temperature to which or erosion is expected, the wall thickness of the piping
they may be accidentally or otherwise subjected. shall be increased over that required by other design
(d) The effluent from relief devices may be dis- requirements. This allowance shall be consistent with
charged outside the containment only if provisions are the specified design life of the piping.
made for the disposal of the effluent.
(e) Drip lines from steam headers, mains, separators, NB-3613.2 Threading and Grooving. The calculated
or other equipment operating at different pressures shall minimum thickness of piping that is to be threaded or
not discharge through the same trap. Where several grooved shall be increased by an allowance equal to
traps discharge into a single header that is or may be the depth of the cut.
under pressure, a stop valve and a check valve shall NB-3613.3 Mechanical Strength. When necessary
be provided in the discharge line from each trap. The to prevent damage, collapse, or buckling of pipe due
Design Pressure of trap discharge piping shall not be to superimposed loads from supports or other causes,
less than the maximum discharge pressure to which it the wall thickness of the pipe shall be increased, or,
may be subjected. Trap discharge piping shall be de- if this is impractical or would cause excessive local
signed for the same pressure as the trap inlet piping stresses, the superimposed loads or other causes shall
unless the discharge piping is vented to a system be reduced or eliminated by other design methods.
operated under lower pressure and has no intervening
stop valves.
(f) Blowdown, dump, and drain piping from water NB-3620 DESIGN CONSIDERATIONS
spaces of a steam generation system shall be designed
for saturated steam at the pressures and temperatures NB-3621 Design and Service Loadings
given below. The provisions of NB-3110 apply.
137
Fig. NB-3622-1 1998 SECTION III, DIVISION 1 — NB
138
NB-3622.2 NB-3000 — DESIGN NB-3630
(a) The frequency ratio of the dynamic dominant thermal expansion and contraction loads caused by
load driving frequency to the lowest piping system rapid temperature fluctuations.
natural frequency is less than 0.5.
(b) The number of reversing dynamic load cycles,
exclusive of earthquake, exceeds 20. NB-3625 Stress Analysis
NB-3622.3 Vibration. Piping shall be arranged and A stress analysis shall be prepared in sufficient detail
supported so that vibration will be minimized. The to show that each of the stress limitations of NB-3640
designer shall be responsible, by design and by observa- and NB-3650 is satisfied when the piping is subjected
tion under startup or initial service conditions, for to the loadings required to be considered by this
ensuring that vibration of piping systems is within Subarticle.
acceptable levels.
139
NB-3630 1998 SECTION III, DIVISION 1 — NB NB-3641.1
(a) Atmospheric to Service Pressure Cycle. The cent points21 does not change22 during normal service
specified number of times (including startup and shut- by more than the quantity Sa /2Ea, where Sa is the
down) that the pressure will be cycled from atmospheric value obtained from the applicable design fatigue curve
pressure to service pressure and back to atmospheric of Figs. I-9.0 for the total specified number of significant
pressure during normal service does not exceed the temperature difference fluctuations. A temperature dif-
number of cycles on the applicable fatigue curve of ference fluctuation shall be considered to be significant
Figs. I-9.0 corresponding to an Sa value of three times if its total algebraic range exceeds the quantity S /2Ea,
the Sm value for the material at service temperature. where S is defined as follows:
(b) Normal Service Pressure Fluctuation. The (1) If the total specified number of service
specified full range of pressure fluctuations during cycles is 106 cycles or less, S is the value of Sa
normal service does not exceed the quantity 1⁄3 × Design obtained from the applicable design fatigue curve for
Pressure × (Sa /Sm), where Sa is the value obtained 106 cycles.
from the applicable design fatigue curve for the total (2) If the total specified number of service
specified number of significant pressure fluctuations and cycles exceeds 106 cycles, S is the value of Sa obtained
Sm is the allowable stress intensity for the material at from the applicable design fatigue curve for the maxi-
service temperature. If the total specified number of mum number of cycles defined on the curve.
significant pressure fluctuations exceeds the maximum (e) Temperature Difference — Dissimilar Mate-
number of cycles defined on the applicable design rials. For components fabricated from materials of
fatigue curve, the Sa value corresponding to the maxi- differing moduli of elasticity or coefficients of thermal
mum number of cycles defined on the curve may be expansion, the total algebraic range of temperature
used. Significant pressure fluctuations are those for fluctuation, °F, experienced by the component during
which the total excursion exceeds the quantity: Design normal service does not exceed the magnitude
Pressure × 1⁄3 × (S /Sm), where S is defined as follows: Sa /2(E1a1–E2a2), where Sa is the value obtained from
(1) If the total specified number of service the applicable design fatigue curve for the total specified
cycles is 106 cycles or less, S is the value of Sa number of significant temperature fluctuations, E1 and
obtained from the applicable design fatigue curve for E2 are the moduli of elasticity, and a1 and a2 are
106 cycles. the values of the instantaneous coefficients of thermal
(2) If the total specified number of service expansion (Section II, Part D, Subpart 2, Tables TE
cycles exceeds 106 cycles, S is the value of Sa obtained and TM) at the mean temperature value involved for the
from the applicable design fatigue curve for the maxi- two materials of construction. A temperature fluctuation
mum number of cycles defined on the curve. shall be considered to be significant if its total excursion
(c) Temperature Difference — Startup and Shut- exceeds the quantity S /2(E1a1 − E2a2), where S is
down. The temperature difference, °F, between any two defined as follows.
adjacent points21 of the component during normal ser- (1) If the total specified number of service
vice does not exceed Sa /2Ea, where Sa is the value cycles is 106 cycles or less, S is the value of Sa
obtained from the applicable design fatigue curves for obtained from the applicable design fatigue curve for
the specified number of startup–shutdown cycles, a is 106 cycles.
the value of the instantaneous coefficient of thermal (2) If the total specified number of service
expansion and E is the modulus of elasticity at the cycles exceeds 106 cycles, S is the value of Sa obtained
mean value of the temperatures at the two points as from the applicable design fatigue curve for the maxi-
given by Section II, Part D, Subpart 2, Tables TE mum number of cycles defined on the curve. If the
and TM. two materials used have different applicable design
(d) Temperature Difference — Normal Service.9 fatigue curves, the lower value of Sa shall be used in
The temperature difference, °F, between any two adja- applying the rules of this paragraph.
140
NB-3641.1 NB-3000 — DESIGN NB-3642.2
Minimum Thickness
PDo
tm p +A (1) Recommended
2(Sm + Py) Prior to Bending
Radius of Bends [Note (1)]
Pd +2A(Sm+Py)
tm p (2) 6 pipe diameters or greater 1.06tm
2(Sm + Py − P) 5 pipe diameters 1.08tm
4 pipe diameters 1.16tm
3 pipe diameters 1.25tm
where
Apan additional thickness to provide for mate- NOTE:
(1) tm is determined by Eq. (1) or (2) of NB-3641.1.
rial removed in threading, corrosion or ero-
sion allowance, and material required for
structural strength of the pipe during erec-
tion, as appropriate, in.
Dopoutside diameter of the pipe, in. (For design
be used instead of Pa. Pa may be rounded
calculations, the specified outside diameter
out to the next higher unit of 10.
of pipe disregarding outside tolerances shall
tpthe specified or actual wall thickness minus,
be used to obtain the value of tm.)
as appropriate, material removed in thread-
dpinside diameter, in.
ing, corrosion or erosion allowance, material
Ppinternal Design Pressure, psi
manufacturing tolerances, bending allow-
Smpmaximum allowable stress intensity for the
ance (NB-3642.1), or material to be removed
material at the Design Temperature taken
by counterboring, in.
from Section II, Part D, Subpart 1, Tables
2A and 2B, psi NB-3641.2 Straight Pipe Under External Pressure.
tmpthe minimum required wall thickness, in. The rules of NB-3133 shall be used.
[Eq. (2) is valid only if d p Do − 2tm. If
pipe is ordered by its nominal wall thickness,
NB-3642 Curved Segments of Pipe
the manufacturer’s tolerance on wall thick-
ness must be taken into account.] NB-3642.1 Pipe Bends. The wall thickness for pipe
yp0.4 bends shall be determined in the same manner as
The allowable working pressure of pipe may be deter- determined for straight pipe in accordance with NB-
mined from the following equation: 3641, subject to the limitations given in (a), (b), and
(c) below.
2Sm t (a) The wall thickness after bending shall not be
Pa p (3)
less than the minimum wall thickness required for
Do − 2yt
straight pipe.
(b) The information in Table NB-3642.1(b)-1 is given
where
to guide the designer when ordering pipe.
Papthe calculated maximum allowable internal
(c) For the effects of ovality on stress levels, see
pressure for a straight pipe which shall at
NB-3680.
least equal the Design Pressure, psi. It may
be used for piping products with pressure NB-3642.2 Elbows. Elbows, manufactured in accord-
ratings equal to that of straight pipe (see ance with the standards listed in Table NB-3132-1 as
ANSI B16.9). For standard flanged joints, limited by NB-3612.1, shall be considered as meeting
the rated pressure shall be used instead of the requirements of NB-3640, except that the minimum
Pa. For other piping products where the thickness in the crotch region of short radius welding
pressure rating may be less than that of the elbows in accordance with ANSI B16.28 shall be 20%
pipe [for example, flanged joints designed greater than the minimum thickness required for the
to Appendix XI and reinforced branch con- straight pipe by Eq. (1) (NB-3641.1). The crotch region
nections (NB-3643), where part of the re- is defined as that portion of the elbow between f p
quired reinforcement is in the run pipe], 210 deg. and 330 deg., where f is defined in Fig.
the Design Pressure of those products shall NB-3685.2-1.
141
NB-3643 1998 SECTION III, DIVISION 1 — NB NB-3643.3
142
NB-3000 — DESIGN Fig. NB-3643.3(a)-1
143
NB-3643.3 1998 SECTION III, DIVISION 1 — NB NB-3643.3
allowance or mill tolerance, in. Allowance shall (a) A single opening has a diameter not ex-
be made for thinning of the run pipe wall by ceeding 0.2√ RmTr, or, if there are two or more openings
the extrusion of the opening, if it occurs.
within any circle of diameter, 2.5√ RmTr, but the sum
hp height of the extruded lip, equal to or greater
of the diameters of such unreinforced openings shall
than r2, in.
(b) Requirements not exceed 0.25√ Rm Tr.
(1) Reinforcement shall be provided in amount (b) No two unreinforced openings shall have
and distribution so that the requirements for the area their centers closer to each other, measured on the
of reinforcement are satisfied for all planes through inside wall of the run pipe, than the sum of their
the center of the opening and normal to the surface diameters.
of the run pipe, except that openings need not be (c) No unreinforced opening shall have its center
provided with reinforcement if all of the requirements closer than 2.5√ RmTr to the edge of any other locally
of (a), (b), and (c) below are met. stressed area.
144
NB-3000 — DESIGN Fig. NB-3643.3(a)-3
145
NB-3643.3 1998 SECTION III, DIVISION 1 — NB NB-3643.3
146
NB-3643.3 NB-3000 — DESIGN NB-3646
147
NB-3646 1998 SECTION III, DIVISION 1 — NB NB-3649
loading using appropriate equations and pro- tmp minimum required thickness, in.
cedures for Class 2 Vessels, except that 1⁄
the symbols used to determine t shall be 2
tions. If the size of the opening is greater than one- for test purposes only shall have a minimum thickness
half the inside diameter of the closure, the opening not less than the Design Pressure thickness t, calculated
should be considered as a reducer in accordance with from Eq. (8) above, except that P shall not be less
NB-3648. than the test pressure and the design stress intensity
(d) Openings in closures may be reinforced in accord- value Sm may be taken as 95% of the specified minimum
ance with the requirements of NB-3643. yield strength of the blank material (Section II, Part
(e) Flat heads that have an opening with a diameter D, Subpart 1, Table Y-1).
that does not exceed one-half of the head diameter
shall have a total cross-sectional area of reinforcement
not less than dt /2, where NB-3648 Reducers
dp the diameter of the finished opening, in. Reducer fittings manufactured in accordance with the
tp the design thickness for the closure, in. standards listed in Table NB-3132-1 shall be considered
suitable for use. Where butt welding reducers are made
to a nominal pipe thickness, the reducers shall be
NB-3647 Pressure Design of Flanged Joints
considered suitable for use with pipe of the same
and Blanks
nominal thickness.
NB-3647.1 Flanged Joints
(a) Flanged joints manufactured in accordance with
the standards listed in Table NB-3132-1, as limited NB-3649 Pressure Design of Other Piping
by NB-3612.1, shall be considered as meeting the Products
requirements of NB-3640.
Other piping products manufactured in accordance
(b) Flanged joints not included in Table NB-3132-
with the standards listed in Table NB-3132-1 shall be
1 shall be designed in accordance with XI-3000, includ-
considered suitable for use provided the design is
ing the use of the appropriate allowable stress given
consistent with the design philosophy of this Subsection.
in Section II, Part D, Subpart 1, Tables 1A, 1B, and 3.
Piping products not included in Table NB-3132-1 may
NB-3647.2 Permanent Blanks. The minimum re- be used if they satisfy the requirements of NB-3200.
quired thickness of permanent blanks (Fig. NB-3647.2- The pressure design shall be based on an analysis
1) shall be calculated from the following equations: consistent with this Subsection, or experimental stress
analysis as described in Appendix II, or an ANSI B16.9
tm p t + A (7) type burst test. The bursting pressure in a B16.9 type
burst test shall be equal to or greater than that of the
where weakest pipe to be attached to the piping product,
Ap sum of the mechanical allowances, in. (NB- where the burst pressure of the weakest pipe is calculated
3613) by the equation:
tp pressure design thickness, in., calculated from
Eq. (8) P p 2St / Do
148
NB-3649 NB-3000 — DESIGN NB-3651.3
149
NB-3651.3 1998 SECTION III, DIVISION 1 — NB NB-3653.1
shall be considered by the piping designer. Standard of NB-3653.1 through NB-3653.6 and the thermal stress
clamps generally have a negligible effect on the pressure ratchet requirement of NB-3653.7.
boundary. However, the effects of clamps on thin-wall
piping may need to be evaluated. NB-3653.1 Satisfaction of Primary Plus Secondary
(b) Attachments shall meet the requirements of Stress Intensity Range
NB-3135. (a) This calculation is based upon the effect of
(c) Figure NB-4433-1 shows some typical types of changes which occur in mechanical or thermal loadings
attachment welds (NB-4430). which take place as the system goes from one load
set, such as pressure, temperature, moment, and force
loading, to any other load set which follows it in time.
NB-3652 Consideration of Design Conditions It is the range of pressure, temperature, and moment
The primary stress intensity limit is satisfied if the between two load sets which is to be used in the
requirement of Eq. (9) is met: calculations. For example, one of the load sets to be
included is that corresponding to zero pressure, zero
PDo D moment, and room temperature. Equation (10) shall be
B1 + B2 o Mi ≤ 1.5 Sm (9)23 satisfied for all pairs of load sets:
2t 2I
Po D o D
where Sn p C 1 + C2 o Mi+C3 Eab
B1, B2pprimary stress indices for the specific prod- 2t 2I
uct under investigation (NB-3680)
Dopoutside diameter of pipe, in. (NB-3683) ×| aa Ta − ab Tb | ≤ 3Sm (10)
Ipmoment of inertia, in.4 (NB-3683)
Mipresultant moment due to a combination of (b) If for one or more pairs of load sets Eq. (10)
Design Mechanical Loads, in.-lb. All Design is not met, the piping product may still be satisfactory,
Mechanical Loads, and combinations thereof provided that the conditions of NB-3653.6 are met or
shall be provided in the Design Specifica- provided that the requirements of NB-3200 are satisfied.
tion. In the combination of loads, all direc- (c) The nomenclature used in Eq. (10) is defined as
tional moment components in the same follows:
direction shall be combined before determin- C1, C2, C3psecondary stress indices for the specific
ing the resultant moment (i.e., resultant mo- component under investigation (NB-
ments from different load sets shall not be 3680)
used in calculating the moment Mi). If the Do,t,I,Smp as defined for Eq. (9)
method of analysis for earthquake or other da(db )p inside diameter on side a(b) of a gross
dynamic loads is such that only magnitudes structural discontinuity or material dis-
without relative algebraic signs are obtained, continuity, in.
the most conservative combination shall be Eabpaverage modulus of elasticity of the two
assumed. sides of a gross structural discontinuity
PpDesign Pressure, psi or material discontinuity at room temper-
Smpallowable design stress intensity value, psi ature, psi (Section II, Part D, Subpart
(Section II, Part D, Subpart 1, Tables 2A 2, Tables TM)
and 2B) Mip resultant range of moment which occurs
tpnominal wall thickness of product, in. when the system goes from one service
(NB-3683) load set to another, in.-lb. Service loads
and combinations thereof shall be pro-
vided in the Design Specification. In the
NB-3653 Consideration of Level A Service combination of moments from load sets,
Limits all directional moment components in
All load sets, for which Level A Service Limits are the same direction shall be combined
to be evaluated, shall satisfy the fatigue requirements before determining the resultant moment
(i.e., resultant moments from different
23 For
load sets shall not be used in calculating
piping products, such as tees and branch connections, the
second term of Eqs. (9), (10), and (11), namely that containing Mb the moment range Mi). Weight effects
is to be calculated as referred to in NB-3683.1(d). need not be considered in determining the
150
NB-3653.1 NB-3000 — DESIGN NB-3653.2
loading range since they are noncyclic in coefficient of thermal expansion (a) both
character. If the method of analysis is at room temperature, psi /°F
such that only magnitudes without rela- K1, K2, K3plocal stress indices for the specific com-
tive algebraic signs are obtained, the ponent under investigation (NB-3680)
most conservative combination shall be | DT2 | pabsolute value of the range for that por-
assumed. If a combination includes re- tion of the nonlinear thermal gradient
versing dynamic loads, Mi shall be either: through the wall thickness not included
(1) the resultant range of moment due in DT1 as shown below, °F
to the combination of all loads consider- | DT1 | pabsolute value of the range of the temper-
ing one-half the range of the reversing ature difference between the temperature
dynamic loads; or (2) the resultant range of the outside surface To and the tempera-
of moment due to the full range of the ture of the inside surface Ti of the piping
reversing dynamic loads alone, which- product assuming moment generating
ever is greater. equivalent linear temperature distribu-
Poprange of service pressure, psi tion, °F
Ta(Tb)p range of average temperature on side For a quantitative definition of | DT1 | and | DT2 |,
a(b) of gross structural discontinuity or see NB-3653.2(b) below. All other terms are as defined
material discontinuity, °F. For generally for Eq. (10).
cylindrical shapes, the averaging of T (b) Quantitative Definitions of | DT1 | and | DT2 |.
(NB-3653.2) shall be over a distance of
√ data for Ta and over a distance of The following nomenclature is used:
Tipvalue of T(y) at inside surface, °F
√ dbtb for Tb.
ta(tb )paverage wall thickness through the pT(−t /2)
Top value of T(y) at outside surface, °F
length √ data (√ dbtb), in. A trial and pT(t /2)
error solution for ta and tb may be nec- Tj (y), Tk (y)p temperature, as a function of radial posi-
essary. tion, for load set j and load set k, respec-
aa(ab )p coefficient of thermal expansion on side tively, °F
a(b) of a gross structural discontinuity T(y)p temperature distribution range from con-
or material discontinuity, at room temper- dition j to condition k, °F
ature, 1 / °F (Section II, Part D, Subpart pTk(y) − Tj(y)
2, Tables TE) tp thickness of the wall of the pipe or
NB-3653.2 Satisfaction of Peak Stress Intensity element, in.
Range ypradial position in the wall, measured
(a) For every pair of load sets (NB-3653), calculate positive outward from the midthickness
Sp values using Eq. (11): position (−t /2 ≤ y ≤ t /2), in.
Then the temperature distribution range T(y) may be
Po D o D thought of as being composed of three parts:
S p p K1 C1 + K2 C 2 o M i (1) a constant value:
2t 2I
1
E
t/2
+ K3 E a | DT1 | + K3 C3 Eab T p (1 / t) T( y)dy
2(1 − v) -t /2
1
× | a a Ta − a b Tb | + E a | DT2 | (11)
1−v which is the average value through the thickness. T
may be used in determining free thermal expansions.
Also, the values of T determined (for the same pair
NOTE: This simplified analysis is intended to provide a value of of load sets) or two locations a and b on either side
Sp that conservatively estimates the sum of PL + Pb + Pe + Q + F
as required in Fig. NB-3222-1.
of a gross discontinuity may be used for Ta and Tb
in Eqs. (10) and (11).
The nomenclature used in Eq. (11) is defined as follows: (2) a linear portion, with zero average value, hav-
Eapmodulus of elasticity (E) times the mean ing variation given by:
151
NB-3653.2 1998 SECTION III, DIVISION 1 — NB NB-3653.6
E
t/2
3650. Only those pairs of load sets which do not satisfy
V p (12 / t 2 ) yT( y)dy
-t /2 Eq. (10) need be considered.
(a) Equation (12) shall be met:
(3) a nonlinear portion with a zero average value
and a zero first moment with respect to the mid- Do
Se p C2 Mi* ≤ 3 Sm (12)
thickness. This decomposition of T(y) into three parts 2I
is illustrated in Fig. NB-3653.2(b)-1. The value of DT1
to be used in Eq. (11) is the variation V of the linear where
portion: Mi*p same as Mi in Eq. (10), except that it includes
only moments due to thermal expansion and
DT1 p V thermal anchor movements, in.-lb
Sep nominal value of expansion stress, psi
The value of DT2 to be used in Eq. (11) is as follows: (b) The primary plus secondary membrane plus bend-
ing stress intensity, excluding thermal bending and
DT2 p max. (| To − T | − 1⁄2 | DT1 |, | Ti − T | −1⁄2 | DT1 | , 0) thermal expansion stresses, shall be < 3Sm. This require-
ment is satisfied by meeting Eq. (13) below:
152
NB-3653.6 NB-3000 — DESIGN NB-3655.3
m, np material parameters given in Table NB- are designated, the requirements of (a) or (b) below
3228.5(b)-1 shall apply.
Saltp alternating stress intensity, psi (a) For Service Loadings for which Level B Service
Snp primary plus secondary stress intensity value Limits are designated which do not include reversing
calculated in Eq. (10), NB-3653.1, psi dynamic loads (NB-3622.2) or have reversing dynamic
Spp peak stress intensity value calculated by Eq. loads combined with nonreversing dynamic loads (NB-
(11), (NB-3653.2), psi 3622.4), the conditions of Eq. (9) shall be met using
Salt for all load sets shall be calculated in accordance Service Level B coincident pressure P and moments
with NB-3653.3 or Eq. (14). Using the alternating stress Mi which result in the maximum calculated stress. The
intensity values calculated by the above procedures, allowable stress to be used for this condition is 1.8Sm,
determine the cumulative usage factor in accordance but not greater than 1.5Sy.
with NB-3653.4 and NB-3653.5. The cumulative usage Syp yield strength value, psi, taken at average fluid
factor shall not exceed 1.0. temperature of the transient under consideration
NB-3653.7 Thermal Stress Ratchet. For all pairs (b) For Service Loadings for which Level B Service
of load sets, the value of the range of DT1 cannot Limits are designated which include reversing dynamic
exceed that calculated as follows: loads that are not required to be combined with nonre-
versing dynamic loads, the requirements of NB-3653
y ′ Sy
for Level A Service Limits shall be met. In addition,
DT1 range ≤ C4 any deflection limits prescribed by the Design Specifica-
0.7 E a tion must be satisfied.
153
NB-3655.3 1998 SECTION III, DIVISION 1 — NB NB-3656
shall be considered with respect to Level C Service reversing type dynamic events and weight.
Limits. Earthquake and other reversing dynamic loads
shall be computed from a linear elastic response
spectrum analysis as defined in Appendix N-
NB-3656 Consideration of Level D Service 1226, except the spectrum peak broadening
Limits value nfg in N-1226.3 shall not be less than
If the Design Specifications specify any Service 15% and, in place of the damping values for
Loading for which Level D Limits are designated both large and small diameter piping systems in
[NCA-2142.2(b)(4)], the requirements of (a), (b), or Table N-1230-1 for Operating Basis Earthquake
(c) below shall apply. and Safe Shutdown Earthquake, a value of 5
(a) For Service Loadings for which Level D Service shall be used. The ground motion design input
Limits are designated which do not include reversing for generating the floor response spectrum to
dynamic loads or have reversing dynamic loads com- be used in the linear elastic analysis shall meet
bined with nonreversing dynamic loads, the require- the requirements of Appendix N-1211(a) and N-
ments of (1) and (2) below shall apply. 1211(b). Moments and forces may be computed
(1) The permissible pressure shall not exceed 2.0 using a methodology other than prescribed
times the pressure Pa calculated in accordance with above if the alternate methodology is demon-
Eq. (3) of NB-3641.1. strated to produce results which envelope the
(2) The conditions of Eq. (9) of NB-3652 shall prescribed methodology results. In the combina-
be met. The allowable stress to be used for this condition tion of loads, all directional moment compo-
is 3.0 Sm, but not greater than 2.0 Sy. nents in the same direction shall be combined
(b) For piping fabricated from material designated before determining the resultant moment. If the
P-No. 1 through P-No. 9 in Table 2A, Section II, Part method of analysis is such that only magnitude
D and limited to D /t ≤ 50 if Level D Service Limits without algebraic signs is obtained, the most
are designated which include reversing dynamic loads conservative combination shall be assumed.
that are not required to be combined with nonreversing PDp the pressure occurring coincident with the re-
dynamic loads, the requirements of (1) through (5) versing dynamic load
below shall apply. (4) The range of the resultant moment MAM and
(1) The pressure occurring coincident with the the amplitude of the longitudinal force FAM resulting
earthquake or other reversing type loading shall not from the anchor motions due to earthquake and other
exceed the Design Pressure. reversing type dynamic loading shall not exceed the
(2) The sustained stress due to weight loading following:
shall not exceed the following:
MAM DO
DO C2 < S1
B2 MW ≤ 0.5 Sm 2I
2I
where
MWp resultant moment due to weight effects (NB- FAM
< S2
3623) AM
(3) The stress due to weight and inertial loading
due to reversing dynamic loads in combination with
where
the Level D coincident pressure shall not exceed the
AMp cross–sectional area of metal in the piping com-
following:
ponent wall
S1p 6Sm
PD D O DO
B1 + B2 ME ≤ 4.5 Sm S2p 1.0Sm
2t 2I (5) Piping displacements shall satisfy Design Spec-
ification limitations.
(c) As an alternative to NB-3656(a) and (b), the
where rules contained in Appendix F may be used in evaluating
MEp the amplitude of the resultant moment due to these service loadings independently of all other Design
the inertial loading from the earthquake, other and Service Loadings.
154
NB-3657 NB-3000 — DESIGN NB-3661.3
98 NB-3658.1 Design Limits, Levels A and B Service NB-3658.3 Level D Service Limits 98
Limits (a) The pressure shall not exceed 2.0 times the rated
(a) The pressure shall not exceed the rated pressure pressure.
for Level A Service Limits or 1.1 times the rated (b) The limitation given by Eq. (17) of NB-3658.2(b)
pressure for Level B Service Limits. shall be met, where Pfd and Mfd are pressures, psi, and
(b) The bolting shall meet the requirements of NB- moments, in.-lb, occurring concurrently.
3232. In addition, the limitations given by Eqs. (15)
NB-3658.4 Test Loadings. Analysis for Test Load-
and (16) shall be met:
ings is not required.
155
for instrumentation. The ratio of nominal pipe size of and specifications listed in Table NB-3132-1 and re-
the main pipe to that of the branch shall not be less quirements (b) and (c) below. In the absence of such
than 10. Maximum branch size shall not exceed 2 in. standards or specifications, the Designer shall determine
nominal pipe size (DN 50). For such branch connections, that the type of fitting selected is adequate and safe
all reinforcing shall be an integral part of the pipe for the Design Loadings in accordance with the require-
penetrated. Partial penetration welds shall be of suffi- ments of (a), (b), and (c) below.
cient size to develop the full strength of the branch. (a) The pressure design shall meet the requirements
Reinforcing requirements of NB-3643 shall be met. of NB-3649.
(b) Partial penetration branch connections shall be (b) Fittings and their joints shall be suitable for the
groove welds as shown in Fig. NB-4244(d)-1. These tubing with which they are to be used in accordance
welds shall be capable of being examined in accordance with the minimum wall thickness of the tubing and
with the requirements of NB-5245. method of assembly recommended by the manufacturer.
(c) The inner corners of finished openings, in which (c) Fittings shall not be used in services that exceed
the branch does not extend beyond the inner surface the manufacturer’s maximum pressure–temperature rec-
of the pipe penetrated, shall be rounded to a minimum ommendations.
radius of one-fourth the thickness tn of the penetrating
part or 3⁄4 in. (19 mm), whichever is smaller. The NB-3671.5 Caulked Joints. Caulked or leaded joints
corners of the end of each branch extending less than shall not be used.
√ dtn beyond the inner surface of the pipe penetrated NB-3671.6 Brazed and Soldered Joints
shall be rounded to radius of one-half the thickness tn (a) Brazed Joints
of the penetrating part or 3⁄4 in. (19 mm), whichever (1) Brazed joints of a maximum nominal pipe size
is smaller. of 1 in. may be used only at dead end instrument
connections and in special applications where space
and geometry conditions prevent the use of joints
NB-3670 SPECIAL PIPING REQUIREMENTS permitted under NB-3661.2, NB-3661.3, and NB-
3671.4. The depth of socket shall be at least equal to
NB-3671 Selection and Limitation of that required for socket welding fittings and shall be
Nonwelded Piping Joints of sufficient depth to develop a rupture strength equal
The type of piping joint used shall be suitable to that of the pipe at Design Temperature (NB-4500).
for the Design Loadings and shall be selected with (2) Brazed joints that depend upon a fillet rather
consideration of joint tightness, mechanical strength, than a capillary type filler addition are not acceptable.
and the nature of the fluid handled. Piping joints shall (3) Brazed joints shall not be used in systems
conform to the requirements of this Subsection with containing flammable fluids or in areas where fire
leak tightness being a consideration in selection and hazards are involved.
design of joints for piping systems to satisfy the require- (b) Soldered Joints. Soldered joints shall not be used.
ments of the Design Specifications. NB-3671.7 Sleeve Coupled and Other Patented
NB-3671.1 Flanged Joints. Flanged joints are per- Joints. Mechanical joints, for which no standards exist,
mitted. and other patented joints may be used provided the
requirements of (a), (b), and (c) below are met.
NB-3671.2 Expanded Joints. Expanded joints shall (a) Provision is made to prevent separation of the
not be used. joints under all Service Loadings.
NB-3671.3 Threaded Joints. Threaded joints in (b) They are accessible for maintenance, removal,
which the threads provide the only seal shall not be and replacement after service.
used. If a seal weld is employed as the sealing medium, (c) Either of the following two criteria are met.
the stress analysis of the joint must include the stresses (1) A prototype joint has been subjected to per-
in the weld resulting from the relative deflections of formance tests to determine the safety of the joint
the mated parts. under simulated service conditions. When vibration,
fatigue, cyclic conditions, low temperature, thermal
NB-3671.4 Flared, Flareless, and Compression expansion, or hydraulic shock is anticipated, the applica-
Joints. Flared, flareless, and compression type tubing ble conditions shall be incorporated in the tests. The
fittings may be used for tubing sizes not exceeding 1 mechanical joints shall be sufficiently leak tight to
in. O.D. within the limitations of applicable standards satisfy the requirements of the Design Specifications.
156
(2) Joints are designed in accordance with the stresses in combination with stresses from other causes
rules of NB-3200. shall be evaluated in accordance with NB-3611 or
NB-3630.
NB-3672 Expansion and Flexibility NB-3672.6 Method of Analysis. All systems shall be
analyzed for adequate flexibility by a rigorous structural
(a) In addition to meeting the design requirements
analysis unless they can be judged technically adequate
for pressure, weight, and other loadings, piping systems
by an engineering comparison with previously analyzed
shall be designed to absorb or resist thermal expansion
systems.
or contraction or similar movements imposed by other
sources and shall meet the criteria for allowable stress NB-3672.7 Basic Assumptions and Requirements
intensity as specified in NB-3611. Piping systems shall (a) When calculating the flexibility of a piping system
be designed to have sufficient flexibility to prevent the between anchor points, the system between the anchor
movements from causing: points shall be treated as a whole. The significance of
(1) failure of piping or anchors from overstress all parts of the line and of all restraints, such as
or overstrain; supports or guides, including intermediate restraints
(2) leakage at joints; introduced for the purpose of reducing moments and
(3) detrimental distortion of connected equipment forces on equipment or small branch lines, shall be
resulting from excessive thrusts and moments. considered.
(b) The effects of stresses, caused by pressure, ther- (b) Comprehensive calculations shall take into ac-
mal expansion, and other loads and their stress intensifi- count the flexibility factors and stress indices found to
cation factors, shall be considered cumulatively. exist in piping products other than straight pipe. Credit
NB-3672.1 Properties. Thermal expansion data and may be taken where extra flexibility exists in the piping
moduli of elasticity shall be determined from Section system. Flexibility factors and stress indices are given
II, Part D, Subpart 2, Tables TE and TM, which cover in NB-3680.
more commonly used piping materials. For materials (c) The total expansion range shall be used in all
not included in these tables, reference shall be to calculations whether or not the piping is cold sprung.
authoritative source data, such as publications of the Not only the expansion of the line itself, but also linear
National Institute of Standards and Technology. and angular movements of the equipment and supports
to which it is attached, shall be considered.
NB-3672.2 Unit Thermal Expansion Range. The (d) Where assumptions are used in calculations or
unit thermal expansion range in in. /100 ft, used in model tests, the likelihood of underestimates of forces,
calculating the expansion range, shall be determined moments, and stresses, including the effects of stress
from Section II, Part D, Subpart 2, Tables TE as the intensification, shall be evaluated.
algebraic difference between the unit expansion shown
for the highest metal temperature and that for the lowest NB-3672.8 Cold Springing. Cold springing provides
metal temperature resulting from service or shutdown a beneficial effect in assisting a system to attain its
conditions. most favorable position sooner. The effect of cold
springing shall be analyzed as any other movement in
NB-3672.3 Moduli of Elasticity. The moduli of the system is analyzed. The maximum stress allowed
elasticity for ferrous and nonferrous materials shall be due to cold springing is 2.0Sm at the cold spring
as given in Section II, Part D, Subpart 2, Tables TM. temperature. Since the usual erection procedures may
NB-3672.4 Poisson’s Ratio. When required for flex- not permit accurate determination of cold spring in a
ibility calculations, Poisson’s ratio shall be taken as piping system, the allowable reduction of forces and
0.3 for all metals at all temperatures. moments at anchors or equipment caused by cold
springing shall be limited to no more than two-thirds
NB-3672.5 Stresses. Flexibility calculations of the of the calculated reduction.
moments and forces in the piping system due to thermal
expansion and end motions shall be based on the hot
modulus Eh. Calculations for the expansion stresses
NB-3674 Design of Pipe Supporting Elements
shall be based on the least cross-sectional area of the
pipe or fitting, using nominal dimensions. The expansion Supporting elements, including hangers, anchors, and
stress computed from the forces and moments shall be sliding supports, shall be designed in accordance with
multiplied by the ratio Ec /Eh. The effect of expansion the requirements of Subsection NF.
157
NB-3677 1998 SECTION III, DIVISION 1 — NB NB-3682
NB-3677 Pressure Relief Piping indices to be used with Eqs. (9), (10), and (11) of NB-
3650 are given in Table NB-3681(a)-1. The applicable
NB-3677.1 General Requirements. Pressure relief
indices to be used with the detailed analysis of NB-
piping within the scope of this Subsection shall be
3200 are given in NB-3685 and NB-3338.
supported to sustain reaction forces and shall conform
(b) Methods of determining flexibility factors for
to the requirements of the following subparagraphs.
some commonly used piping products are given in
NB-3677.2 Piping to Pressure Relieving Safety NB-3686.
Devices (c) Values of stress indices are tabulated for com-
(a) Piping that connects a pressure relieving safety monly used piping products and joints. Unless specific
device to a piping system shall comply with all the data, which shall be referenced in the Design Report,
requirements of the class of piping of the system which exist that would warrant lower stress indices than
it is designated to relieve. those tabulated or higher flexibility factors than those
(b) There shall be no intervening stop valves between calculated by the methods of NB-3686, the stress indices
systems being protected and their protective device or given shall be used as minimums and the flexibility
devices except as provided for in NB-7142. factors shall be used as maximums.
NB-3677.3 Discharge Piping From Pressure Reliev- (d) For piping products not covered by NB-3680,
ing Safety Devices stress indices and flexibility factors shall be established
(a) Discharge piping from pressure relieving safety by experimental analysis (Appendix II) or theoretical
devices shall comply with the requirements applicable analysis. Such test data or theoretical analysis shall be
to the conditions under which it operates. included in the Design Report.
(b) There shall be no intervening stop valve between (e) When determining stress indices by experimental
the protective device or devices and the point of methods, the nominal stress at the point under consider-
discharge except as provided for in NB-7142. ation (crack site, point of maximum stress intensity,
(c) The effluent from relief devices may be dis- etc.) shall be used.
charged outside the containment only if adequate provi-
sions are made for the safe disposal of the effluent. NB-3682 Definitions of Stress Indices and
It shall not impinge on other piping or structure or Flexibility Factors
equipment and shall be directed away from platforms
and other areas which might be used by personnel. (a) The general definition of a stress index for me-
(d) It is recommended that individual discharge lines chanical loads is:
be used, but, if two or more reliefs are combined, the
discharge piping shall be designed with sufficient flow s
B, C, K, or i p
area to prevent undue back pressure. S
(e) When the umbrella or drip pan type of connection
between the pressure relieving safety device and the where
discharge piping is used, the discharge piping shall be Sp nominal stress, psi, due to load L
so designed as to prevent binding due to expansion sp elastic stress, psi, due to load L
movements and shall be so dimensioned as to prevent
For B indices, s represents the stress magnitude corres-
the possibility of blow back of the effluent. Individual
ponding to a limit load. For C or K indices, s represents
discharge lines shall be used in this application. Drain-
the maximum stress intensity due to load L. For i
age shall be provided to remove water collected above
factors, s represents the principal stress at a particular
the safety valve seat.
point, surface, and direction due to load L. The nominal
(f) Discharge lines from pressure relieving safety
stress S is defined in detail in the tables of stress
devices within the scope of this Subsection shall be
indices.
designed to facilitate drainage if there is any possibility
(b) The general definition of a stress index for thermal
that the effluent can contain liquid.
loads is:
NB-3680 STRESS INDICES AND
s
FLEXIBILITY FACTORS C or K p
E a DT
NB-3681 Scope
(a) There are two types of analyses allowed by the where
rules of this Subarticle. The applicable B, C, and K Ep modulus of elasticity, psi
158
NB-3000 — DESIGN Table NB-3681(a)-1
TABLE NB-3681(a)-1 98
STRESS INDICES1 FOR USE WITH EQUATIONS IN NB-3650
Straight pipe, remote from welds 0.5 1.0 1.0 1.0 1.0 1.0 1.0 ... 1.0 (5)
or other discontinuities
Girth fillet weld to socket weld, ... ... 3.0 ... ... 2.0 2.0 1.0 3.0 (8)
fittings, socket weld valves, slip-
on or socket welding flanges
NB-4250 Transitions
(a) flush 0.5 ... 1.1 1.0 ... 1.1 ... 1.0 1.1 (9)
(b) as-welded 0.5 ... 1.2 1.0 ... 1.8 ... 1.0 1.7 (9)
Butt welding reducers per ANSI ... ... ... 1.0 ... ... 1.0 0.5 1.0 (11)
B16.9 or MSS SP-87
Curved pipe or butt welding elbows ... ... 1.0 ... ... 1.0 1.0 0.5 1.0 (12)
Branch connections per NB-3643 0.5 ... 2.0 ... ... ... 1.8 1.0 1.7 (13)
Butt welding tees 0.5 1.5 4.0 ... ... ... 1.0 0.5 1.0 (14)
NOTES:
(1) For indices not listed, see the note referenced at the end of the applicable line.
(2) For the calculation of pressure and moment loads and special instructions regarding Eqs. (9) through (13), see NB-3683.1(d).
(3) For definitions, applicability, and specific restrictions, see NB-3683.
(4) For special instructions regarding the use of these indices for welded products, intersecting welds, abutting products, or out-of-round
products, see NB-3683.2.
(5) See NB-3683.3, Straight Pipe Remote From Welds.
(6) See NB-3683.4(a), Longitudinal Butt Welds.
(7) See NB-3683.4(b), Girth Butt Welds.
(8) See NB-3683.4(c), Girth Fillet Welds.
(9) See NB-3683.5(a), NB-4250 Transitions.
(10) See NB-3683.5(b), Transitions Within a 1:3 Slope.
(11) See NB-3683.6, Concentric and Eccentric Reducers.
(12) See NB-3683.7, Curved Pipe or Butt Welding Elbows. See also NB-3683.2(a) and NB-3683.2(b).
(13) See NB-3683.8, Branch Connections per NB-3643. See also NB-3683.1(d).
(14) See NB-3683.9, Butt Welding Tees. See also NB-3683.1(d).
159
NB-3682 1998 SECTION III, DIVISION 1 — NB NB-3683.1
160
NB-3683.1 NB-3000 — DESIGN NB-3683.1
161
NB-3683.1 1998 SECTION III, DIVISION 1 — NB NB-3683.2
For Eqs. (10) and (13): C2b (Mb /Zb) + C2r (Mr /Zr)
Poprange of service pressure, psi
P*pmaximum value of pressure in the load For Eq. (11): C2b K2b (Mb /Zb)+C2r K2r(Mr /Zr)
cycle under consideration, psi
The moment components Mx1, Mx2, My1, My2, Mz1, For Eq. (12): C2b (Mb* /Zb) + C2r (Mr* /Zr)
and Mz2 for the run are calculated at the intersection where the approximate section moduli are:
of the run and branch center lines. The moment compo-
nents Mx3, My3, and Mz3 for a branch connection where Zb p p (r ′m )2 T ′b
do /Do ≤ 0.5 may be calculated for a point on the branch
center line at a distance Do /2 from the intersection of Zr p p (Rm )2 Tr
the run and branch center lines. Otherwise, Mx3, My3,
and Mz3 are calculated at the intersection of the run NB-3683.2 Applicability of Indices — General. 98
and branch center lines. The B, C, and K stress indices given herein and in
Mbpresultant moment on the branch for branch Table NB-3681(a)-1 predict stresses at a weld joint or
connections or tees, in.-lb within the body of a particular product. The stress
p√ M 2x3 + M2y3 + M 2z3 indices given for ANSI B16.9, ANSI B16.28, and MSS
Mb*psame as Mb, except it includes only moments SP-87 piping products apply only to seamless products
due to thermal expansion and thermal anchor with no connections, attachments, or other extraneous
movements stress raisers on the body thereof. The stress indices
Mrpresultant moment on the run for branch for welds are not applicable if the radial weld shrinkage
connections or tees, in.-lb D is greater than 0.25t.
p√ M 2xr + M2yr + M 2zr For products with longitudinal butt welds, the K1,
Mr*psame as Mr except it includes only moments K2, and K3 indices shown shall be multiplied by 1.1
due to thermal expansion and thermal anchor for flush welds or by 1.3 for as-welded welds. At the
movements intersection of a longitudinal butt weld in straight pipe
Mxr , Myr , with a girth butt weld or girth fillet weld, the C1, K1,
Mzrprun moment components for use with the C2, K2, and K3 indices shall be taken as the product
stress indices of NB-3683.8 and NB-3683.9. of the respective indices.
Their numerical values are calculated as (a) Abutting Products. In general and unless other-
follows. If Mi1 and Mi2 (where i p x,y,z) wise specified, it is not required to take the product
have the same algebraic sign (+ /−), then of stress indices for two piping products, such as a
Mir equals zero. If Mi1 and Mi 2 have opposite tee and a reducer when welded together, or a tee and
algebraic signs, then Mir equals the smaller a girth butt weld. The piping product and the weld
of Mi1 or Mi 2. If Mi1 and Mi 2 are unsigned, shall be qualified separately.
then Mir may be taken as the smaller of For curved pipe or butt welding elbows welded
Mi1 or Mi 2. Combination of signed and together or joined by a piece of straight pipe less than
unsigned moments from different load one pipe diameter long, the stress indices shall be taken
162
NB-3683.2 NB-3000 — DESIGN NB-3683.5
as the product of the indices for the elbow or curved butt welds in straight pipe, except as modified in NB-
pipe and the indices for the girth butt weld, except 3683.2.
for B1 and C′3 which are exempted. (b) Girth Butt Welds. The stress indices given in
(b) Out-of-Round Products. The stress indices given Table NB-3681(a)-1, except as modified herein and in
in Table NB-3681(a)-1 are applicable for products and NB-3683.2, are applicable to girth butt welds connecting
welds with out-of-roundness not greater than 0.08t abutting products for which the wall thickness is be-
where out-of-roundness is defined as Dmax − Dmin. For tween 0.875t and 1.1t for an axial distance of
straight pipe, curved pipe, longitudinal butt welds in √ Do t from the welding ends. Girth welds may also
straight pipe, girth butt welds, NB-4250 transitions, exhibit a reduction in diameter due to shrinkage of the
and 1:3 transitions not meeting this requirement, the weld material during cooling. The indices are not
stress indices shall be modified as specified below. applicable if D/t is greater than 0.25 where D is the
(1) If the cross section is out-of-round but with no radial shrinkage measured from the nominal outside
discontinuity in radius, e.g., an elliptical cross section, an surface.
acceptable value of K1 may be obtained by multiplying For as-welded girth butt welds joining items with
the tabulated values of K1 by the factor F1a: nominal wall thicknesses t < 0.237, the C2 index shall
be taken as:
3 4
Dmax − Dmin 1.5
F1a p 1 +
t 1 +0.455(Do / t)3(p / E) C2 p 1.0 + 0.094 / t but not > 2.1
163
NB-3683.5 1998 SECTION III, DIVISION 1 — NB NB-3683.6
due to shrinkage of the weld material during cooling. where tmax is the maximum wall thickness within the
The indices are not applicable if D/t is greater than 0.25. transition zone. If (tmax /t) ≤ 1.10, the stress indices
(a) NB-4250 Transitions. The stress indices given in given in NB-3683.4(b) for girth butt welds may be
Table NB-3681(a)-1, except as modified herein and in used. For flush welds and for as-welded joints between
NB-3683.2, are applicable to girth butt welds between items with t > 0.237, C1 and C2 shall be taken as:
a product for which the wall thickness is between
0.875t and 1.1t for an axial distance of √ Do t from
C1 p 1.0
the welding end and an abutting product for which the
welding end is within the envelope of Fig. NB-4250-
1, but with inside and outside surfaces that do not
C2 p tmax / t but not > the smaller of
slope in the same direction. For transitions meeting
(1.33 + 0.04 √ Do / t) or 2.1
these requirements, the C1, C2, and C3 indices shall
be taken as:
164
NB-3683.6 NB-3000 — DESIGN NB-3683.8
where
FIG. NB-3683.6-1
h p tR / rm2
165
NB-3683.8 1998 SECTION III, DIVISION 1 — NB NB-3684
radius r1 is not required for branch pipe sizes smaller tn p T ′b + (2 / 3)y if u ≤ 30°
than 4 in. NPS (DN 100).
(5) The branch-to-run fillet radius r2 is not less p T ′b + 0.385 L1 if u > 30°
than the larger of Tb /2, Tr /2, or (T′b + y) /2 [Fig. NB-
3643.3(a)-1 sketch (c)]. For Fig. NB-3643.3(a)-1 sketch (d):
(6) The branch-to-pipe fillet radius r3 is not less
than the larger of 0.002 u do or 2(sinu)3 times offset tn p T ′ b p T b
[Fig. NB-3643.3(a)-1], where u is expressed in deg.
(7) If L1 equals or exceeds 0.5 √ riTb, then r′m (d) Peak Stress Indices. The peak stress indices K2b
can be taken as the radius to the center of Tb. and K2r for moment loadings [see NB-3683.1(d)] shall
(b) Primary Stress Indices. The primary stress indices be taken as:
B2b and B2r shall be taken as:
K2b p 1.0
B2b p 0.5C2b but not < 1.0
K2r p 1.75
B2r p 0.75C2r but not < 1.0
and K2rC 2r shall be a minimum of 2.65.
(c) Primary Plus Secondary Stress Indices. The C1, NB-3683.9 Butt Welding Tees. The stress indices 98
C2b, and C2r indices [for moment loadings, see NB- given in Table NB-3681(a)-1, except as modified herein
3683.1(d)] shall be taken as: and in NB-3683.2, are applicable to butt welding tees
manufactured to the requirements of ANSI B16.9 or
0.182 0.367 0.382 0.148 MSS SP-87.
C1 p 1.4 1DT 2 1Dd 2 1Tt 2 1rt 2
m
r
m
m
r
n
n
2
(a) Primary Stress Indices. The primary stress indices
B2b and B2r shall be taken as:
2⁄
but not < 1.2 B2b p 0.4 (Rm / Tr ) 3 but not < 1.0
2⁄
If r2 / tn > 12, use r2 / tn p 12 for computing C1 . B2r p 0.50 (Rm / Tr ) 3 but not < 1.0
1⁄
p T ′b if L1 < 0.5(dm Tb ) 2
NB-3684 Stress Indices for Detailed Analysis
The symbols for the stress components and their
definitions are given in Fig. NB-3684-1. These defini-
For Fig. NB-3643.3(a)-1 sketch (c): tions are applicable to all piping products, and the
166
NB-3684 NB-3000 — DESIGN NB-3686.1
167
NB-3686.2 1998 SECTION III, DIVISION 1 — NB NB-3686.2
TABLE NB-3685.1-1
CURVED PIPE OR WELDING END ELBOWS, INTERNAL PRESSURE
Stress
Location Surface Direction Stress Index [Note (1)]
f Inside st
Di
f Mid st p i2
f Outside st 4(tm − A)
a Inside sn i1 + i3
a Mid sn i1
a Outside sn i1 − i3
a Inside st i2 + 0.3i3
a Mid st i2
a Outside st i2 − 0.3i3
NOTES:
(1) The radial stress sr is equal to −P on the inside surface, to −P/2 on the midsurface, and to 0 on the
outside surface.
(2) For out-of-round cross section:
3 4 31 + 0.455(D /t ) 4 cos 2a
Do(D1 − D2) 1.5
i3 p
2tm2 o m
3 (P/E)
E
a
NB-3686.2 Curved Pipe and Welding Elbows. The R
unom p M (d a )
flexibility factors may be calculated by the equations EI o
given below for k, provided25 that:
(a) R /r is not less than 1.7;
For M3 (see Fig. NB-3686.2-1):
(b) center line length Ra is greater than 2r;
(c) there are no flanges or other similar stiffeners
within a distance r from either end of the curved k p 1.0
section of pipe or from the ends of welding elbows.
For M1 or M2 (see Fig. NB-3686.2-1):
E
a
R
unom p M (d a )
GJ o
3 4
1.65 1
kp
h 1 + (Pr / tE)Xk
In both cases
Ep modulus of elasticity, psi
but not less than 1.0, and Gp shear modulus of elasticity, psi
hp tR /r 2
25 The
Ip plane moment of inertia of cross section, in.4
flexibility of a curved pipe or welding elbow is reduced by
end effects, provided either by the adjacent straight pipe or by the Jp polar moment of inertia of cross section, in.4
proximity of other relatively stiff members which inhibit ovalization Pp internal pressure, psi
of the cross section. In certain cases, these end effects may also Rp bend radius, in.
reduce the stress. Additional work is underway to provide guidance
for both flexibility factors and stress indices where end effects are rp pipe or elbow mean radius, in.
significant. tp pipe or elbow nominal wall thickness, in.
168
NB-3686.2 NB-3000 — DESIGN NB-3686.5
TABLE NB-3685.1-2
CURVED PIPE OR WELDING END ELBOWS, MOMENT LOADING (l ≥ 0.2)
Torsional Moment Mx
n p Poisson’s ratio
stm p sinf + [(1.5X2 − 18.75) sin 3f + 11.25 sin 5f]/X4
snb p l (9X2 cos 2 f + 225 cos 4 f)/X4 6In-plane M z
X1 = 5+ 6 l2 + 24c
X2 = 17 + 600l2 + 480c
X3 = X1X2 − 6.25
X4 = (1 − n 2)(X3 − 4.5X2)
l = tmR/(r 2 √ 1 − n 2) (Equations are valid for l ≥ 0.2 only.)
c = PR2/Ertm
Xkp 6(r /t)4 /3 (R /r)1 /3 dimensional limitations of NB-3683.8.) The load dis-
ap arc angle, rad placement relationships may be obtained by modeling
the branch connections in the piping system analysis
NB-3686.3 Miter Bends. The requirements of NB-
(NB-3672) as shown in (a) through (d) below. (See
3681(d) apply.
Fig. NB-3686.5-1.)
NB-3686.4 Welding Tee or Branch Connections. (a) The values of k are given below.
For welding tees (ANSI B16.9) or branch connections For Mx3:
(NB-3643) not included in NB-3686.5, the load displace- 1⁄
ment relationships shall be obtained by assuming that k p 0.1 (D / Tr )1.5[(Tr / tn ) (d / D)] 2(T ′b / Tr )
the run pipe and branch pipe extend to the intersection
of the run pipe center line with the branch pipe center For Mz3:
line. The imaginary juncture is to be assumed rigid,
1⁄
and the imaginary length of branch pipe from the k p 0.2(D / Tr ) [(Tr / tn )(d / D)] 2(T ′b / Tr )
juncture to the run pipe surface is also to be as-
sumed rigid.
where
98 NB-3686.5 Branch Connections in Straight Pipe. Dp run pipe outside diameter, in.
(For branch connections in straight pipe meeting the dp branch pipe outside diameter, in.
169
Fig. NB-3685.2-1 1998 SECTION III, DIVISION 1 — NB Fig. NB-3686.2-1
FIG. NB-3686.1-1
FIG. NB-3686.2-1
170
NB-3686.5 NB-3000 — DESIGN NB-3692
1⁄
tn p Tb if L1 ≥ 0.5 [(2ri + Tb ) Tb ] 2
1⁄
p T ′b if L1 <0.5 [(2ri + Tb )Tb ] 2
FIG. NB-3686.5-1 BRANCH CONNECTIONS
IN STRAIGHT PIPE
171