Professional Documents
Culture Documents
Ver. 4.0
Canon Inc.
Inkjet Quality Assurance Center
Error Code List
1000~141C
1000
100F 1010 1012 1013 1015 1021 1022
to 100C
1056
1050 1051 1052 1053 1054 1100 1101
to 1062
1400 1410
to 140C to 141C
200A~2921
2500
201E 2405 2406 2407 2408 2409 240A
to 250C
2E00~2E47
2F11~2FA0
2FA0
Error Code List
4001~4061
Appendix................................................................................................................................. 6-1
Quick Reference Guide iPF650Series .............................................................................................................. 6-1
Quick Reference Guide iPF5000Series ............................................................................................................ 6-2
Quick Reference Guide iPF8000 9000Series ................................................................................................... 6-3
Chapter 1
Using This Guide
Chapter 1 Using This Guide
1-1
Troubleshooting Guide Ver.4.0
2. Model Groups
The iPF Series is broken down into the following groups in this Guide:
Model group Maximum paper Five-color Six-color Eight-color Twelve-color
width dye/pigment pigment model pigment model pigment model
model
― ― iPF9000S iPF9000 iPF9100
60 inches
iPF9400S iPF9400 iPF9410
iPF8000 Series ― iPF8400SE iPF8000S iPF8000 iPF8100
iPF9000 Series 44 inches iPF8410SE PF8300S iPF8300 iPF8400
(B0 extra-sized) iPF8400S iPF8410
iPF8410S
44 inches iPF810 iPF820 ― ― ―
iPF800 Series
(B0 extra-sized) iPF815 iPF825
36 inches iPF700 iPF710 ― ― ―
iPF700 Series
(A0 extra-sized) iPF720
iPF750 iPF755 ― ― ―
iPF760 iPF765
36 inches
iPF650 iPF655
iPF650 Series (A0 extra-sized)
iPF780 iPF785
iPF750 Series 24 inches
iPF781 iPF786
(A1 extra-sized)
iPF680 iPF685
iPF681 iPF686
― iPF6100 iPF6200
24 inches iPF6000S
iPF6300 iPF6350
iPF5000 Series (A1 extra-sized) iPF6400SE iPF6300S
iPF6400 iPF6410
iPF6000 Series 17 inches iPF6410SE iPF6400S
iPF6450 iPF6460
(A2 extra-sized) iPF6410S
iPF5000 iPF5100
24 inches
iPF600 iPF610
iPF500 Series (A1 extra-sized)
iPF605L iPF500 ― ― ―
iPF600 Series 17 inches
iPF510
(A2 extra-sized)
1-2
Chapter 2
Trouble Database
Chapter 2 Trouble Database
A. Imaging Failures
Item Remedial Action (tool)
Soiled print side Chapter 3: Imaging Failures ① P3-24
Ink dropping Chapter 3: Imaging Failures ① P3-24
Soiled reverse side Chapter 3: Imaging Failures ① P3-24
Black dots (spur marks) Chapter 3: Imaging Failures ① P3-24
White dots (spur marks) Chapter 3: Imaging Failures ① P3-24
Roller marks Chapter 3: Imaging Failures ① / ② P3-24, P3-26
Peeled ink Chapter 3: Imaging Failures ① P3-24
Line, streaks and bands Chapter 3: Imaging Failures ② P3-26
Blurred or undersharp images Chapter 3: Imaging Failures ③ P3-30
Blurred or blotted images Chapter 3: Imaging Failures ③ P3-30
Shaken or ghost images Chapter 3: Imaging Failures ③ / ④ P3-30, P3-32
Thick or double lines or characters Chapter 3: Imaging Failures ③ / ④ P3-30, P3-32
Defective toning Chapter 3: Imaging Failures ⑤ P3-34
Color misregistration Chapter 3: Imaging Failures ⑤ P3-34
Missing lines and images Chapter 3: Imaging Failures ⑥ P3-36
Printing different from settings Chapter 3: Imaging Failures ⑦ P3-38
No printing Chapter 3: Imaging Failures ⑧ P3-39
Wrong length Prioritize length (specify a magnification).
Specify a magnification for the present output matter (enter a menu
description).
Wrinkled paper Remove the cause of skewing.
Clean the cassette pick-up roller.
Iridescent metallic luster visible Bronze symptom (reflected illuminating light colored by diffusion on the
print surface)
Ink won’t dry on tracing paper or the like Chapter 3: Imaging Failures ③ P3-30
Change the drying time setting (lengthen).
Scratching (ink peeling) Chapter 3: Imaging Failures ③ P3-30
Change the drying time setting (lengthen).
Paper undertone noticeable Change paper.
Uneven POP board colors noticeable Properties of the paper.
Change the print mode to an upper mode.
2-1
Troubleshooting Guide Ver.4.0
B. Operational Failures
Item Remedial Action (tool)
PosterArtist won’t launch Chapter 3: Operational Failures ① P3-40
The main unit won’t start Chapter 3: Operational Failures ③ P3-42
Power turns off automatically Chapter 3: Operational Failures ③ P3-42
Network-connected printer, once visible, out of sight If “Automatic” is selected for the IP address of the printer, assign a
fixed IP address to it.
C. Functional Failures
Item Remedial Action (tool)
Freezing/slow Restart the printer.
Upgrade the firmware.
If paper has been added, initialize the Paper preferences and update additional
Paper from System Settings (user settings will be lost).
No printing Underpowered host PC
Check the network environment.
Bug in AutoCAD high-speed rendering/Ver.3.00 or later
D. Cutting Failures
Item Remedial Action (tool)
Wavy cut section Chapter 3: Cutting failures without error indications P3-20
Residual cutting chips on the reference side Chapter 3: Cutting failures without error indications P3-20
Normally ended without cutting Chapter 3: Cutting failures without error indications P3-20
Line printed at the cutting position, but without actual cutting Chapter 3: Cutting failures without error indications P3-20
Line printed at the cutting position on printing Chapter 3: Cutting failures without error indications P3-20
Cut automatically Chapter 3: Cutting failures without error indications P3-20
Images cut halfway Chapter 3: Cutting failures without error indications P3-20
E. Unusual Noises
Item Subitem Remedial Action (tool)
Carriage drive Rasping After checking the idler pulley, go to 2F26. P2-48
Check the carriage tension unit.
Chattering The tube has hit the exterior to generate unusual noises.
Open and close the platen suction path selection valve (normal).
Creaky Soiled carriage rail/Clean dry (never apply oil)/replace the rail
cleaner/replace the carriage bearing.
Broken head open/close lever. / Replace the lever.
Head rubbing Tizzy Check the head height setting.
Check for jams.
Check the paper type setting.
Cutter Clattering Check to see if the fixed teeth are not dented.
If the round and fixed teeth are found dented, replace both.
Near the ink tank unit Chattering Ink is stirred in a timed operation (normal).
Roll spool (opposite to the HP) Noise of jumping gear teeth. / Replace the rubber pad in correct position.
Paper feed/back feed LF backup roller sound. / Replace with a roller-less part.
2-2
Chapter 2 Trouble Database
F. Application-Dependent
Item Subitem Remedial Action (tool)
AutoCAD Defective toning Chapter 3: Imaging Failures ⑤P3-34
Missing images (a part of image is missing in Chapter 3: Imaging Failures ⑥P3-36
printout)
Printed in a double or half size Chapter 3: Imaging Failures ⑦P3-38
No printing Chapter 3: Imaging Failures ⑧P3-39
Cannot install the HDI driver Chapter 3: Operational Failures ②P3-41
Cannot print a size longer than 2300 mm with AutoCAD2004 specification
the HDI driver
Word No magnified printing Chapter 3: Imaging Failures ⑦P3-38
Excel Narrow white lines in the print Chapter 3: Imaging Failures ②P3-26
Missing images (a part of image is missing in Chapter 3: Imaging Failures ⑥P3-36
printout)
Illustrator Narrow white lines in the print Chapter 3: Imaging Failures ②P3-26
Blurred or undersharp images Chapter 3: Imaging Failures ③P3-30
PosterArtist Won’t launch Chapter 3: Operational Failures ①P3-40
WINSTAR CAD Misregistration in printing on manually fed Reduce the data setting to allow in
paper consideration of the application
specifications/margins.
Bundled user software CD The installer does not launch when the bundled Chapter 3: Operational Failures ②P3-41
user software CD is mounted.
2-3
Troubleshooting Guide Ver.4.0
- Media Type not Media Check Paper mismatch (cut sheet) Check the
compatible with Please Cancel Cassette pickup has been specified for cassette pick-up
cassette. Cas Cannot Feed paper that does not support cassette pickup. setting/paper
Check Media Type. Please Check type.
2-4
Chapter 2 Trouble Database
- Close Ink Tank Ink tank cover open while printing The message
Cover On a model having a subtank, the ink tank clears when the
cover opened while printing. (Printing is ink tank cover is
allowed to continue.) closed.
Check the sensor
(IO mode).
- The roll feed unit The roll unit has been pulled out during Close the roll unit.
is loose. Push it standby or printing on the lower roll paper or
all the way in. cut sheet A3 or less.
- Prepare for parts W Level 1 Durable parts replacement due soon Check the parts
replacement. Any of the parts counters has reached counter and
Call for service. Consumables Low warning level 1. prepare the target
unit or Refresh
- Parts replacement W Level 2 Durable parts replacement due soon Service Kit.
time has passed. Any of the parts counters has reached Initialize the parts
Call for service. Repl Consumables warning level 2. counter for the
target unit after the
replacement.
2-5
Troubleshooting Guide Ver.4.0
100F End of paper feed. End of paper feed. The limit of forced paper feeding. The media The message is
Cannot feed reached to a pinchroller at feeding backfeed cleared
paper any more. media manually. automatically after
(not an error or a failure) displaying for
2sec.
Confirmation of
LF_PE sensor (IO
mode)
1010 Problem with CheckPrintout:LR Head non-ejection warning (Check printout/ ①Check image
Printhead L/R possible to continue printing) quality. (Unless
Chk printing results there are
See 280C for detection criteria. problems with
the image
Check printed Check Printout quality, there is
document. no need to
replace the
1012 Problem with CheckPrintout:R Head R non-ejection warning (double-head head.)
Printhead R model) ②Replace the
Chk printing results (Check printout/ possible to continue printing) head.
*If the problem
See 280C for detection criteria. persists, go to
1013 Problem with CheckPrintout:L Head L non-ejection warning (double-head 2F2F (P3-5).
Printhead L model)
Chk printing results (Check printout/ possible to continue printing)
2-6
Chapter 2 Trouble Database
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Troubleshooting Guide Ver.4.0
2-8
Chapter 2 Trouble Database
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Troubleshooting Guide Ver.4.0
2-10
Chapter 2 Trouble Database
The following list shows the last 2 digits of error codes and the
corresponding messages.
2-11
Troubleshooting Guide Ver.4.0
2-12
Chapter 2 Trouble Database
200D Paper size not Paper Paper size detection failure ①Check to see if
detected. Please Reload Cannot detect the trailing edge of the paper. roll paper are
Press Load/Eject Size Undetected ・Cannot detect the trailing edge of the cut not loaded in
and reload the Press ↑ Key sheet loaded after they have been fed 50 the cut sheet
paper. mm. mode.
Leading edge ・Cannot locate the trailing edge of the paper ②Load cut
detection error. that has been found by coarse detection. sheet. Go to
Lift the release *2010 (P3-12)
lever and align
leading edge
with orange line.
Paper size not
detected.
Lift the release
lever and reload
the paper.
Paper size not
detected.
Reload paper.
200E This paper Paper Size Paper is too small ①Check paper
cannot be used. Please Check The width and length of paper detected are conditions
Check supported Paper Too Small shorter than the supported size (1.5% (soiling,
paper sizes. Press ↑ Key margin). tear-offs,
residual paper
This paper Paper Size chips, residual
cannot be used. Please Check trimming cuts,
Check supported Paper Too Small folds)/size.
paper sizes. Press ↑ Key ②Has the paper
Load/Eject: Change been fed
Paper successfully
(without
slippage under
a load or any
influence)?
③Has the LF
adjustment
value set
correctly?
④Hasn’t the
loaded paper
shrunk to
below its
margin in the
particular
environment?
Go to *2017/2018
(P3-12)
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Troubleshooting Guide Ver.4.0
2-14
Chapter 2 Trouble Database
Panel display Remedial Action
Code
(*: Reference fault
(last 4 Explanation/Detection sequence
Large LCD Small LCD isolation procedure
digits)
or tool)
2015 Cannot cut paper. Cutting Error Cutting failure/jam detected due to a cutting Go to *2015
Press Load/Eject Please Cut Papr failure (P3-17).
and reload the Press ↑ Key An idle cutter unit or a cutter blade that is too Go to *2F24
paper. to Release Paper blunt to cut sheet has been detected by the (P3-18).
Cannot cut paper. paper leading edge detection sequence.
Reload the paper.
Cannot cut paper.
Lift the release
lever and reload
the paper.
Paper cutting
failed. Lift the
release lever.
2016 No sheets. Sheets Paper loosened out of position while printing Reload the paper.
Press Load/Eject Please Load The trailing edge of paper has been detected Go to *2E27
and reload the Sheet Not Loaded at least 20 mm shorter than the length of cut (P3-14).
paper. forms detected.
No sheets.
Lift the release
lever and reload the
sheets.
The paper is too
small.
Check paper size.
Sheet removed.
Lift the release
lever.
Paper jam. Paper Jam Jam while picking up, ejecting or printing on ①Open and
Press Load/Eject and Press ↑ Key paper close the
reload the (A sequence of removing jams with the pinch release lever to
paper. roller released is required) reload the
Paper jam. Paper Jam Virtually all recovery errors that could occur in paper.
Manually rewind roll Press ↑ Key connection with paper pickup are handled. ②Remove the
all the way. Paper Eject Err paper once
Paper jam. Remove Paper and then
Manually rewind roll refeed it.
all the way *Go to 2E27
and press OK. (P3-14)
Cannot feed paper
Lift the release
lever and reload
paper.
Cannot feed paper.
Reload the paper.
Cannot feed paper.
Press Load/Eject
and reload the
paper.
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Troubleshooting Guide Ver.4.0
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Chapter 2 Trouble Database
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Troubleshooting Guide Ver.4.0
2902 Mail box full. The hard disk has run out of free Reorganize data.
Now printing space, disabling copy printing or error
without saving data. recovery.
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Chapter 2 Trouble Database
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Troubleshooting Guide Ver.4.0
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Chapter 2 Trouble Database
2-35
Troubleshooting Guide Ver.4.0
Press OK and
load a sheet.
Top paper feed
slot is selected.
Press Load/Eject
and
load a sheet.
Front paper feed
slot is selected.
Press OK and
load a sheet.
Front paper feed
slot is selected.
Press Load/Eject
and
load a sheet.
2E03 Load Papr in Cas Paper mismatch (cut sheet) Feed paper as
Press Online. Not cut sheet have been loaded in cassettes instructed by the
when data having a cassette specification is on-screen
received. guidance.
2E04 Manual(Front) Load Front Tray Paper mismatch (cut sheet) Feed paper
Load Paper No manually fed paper has been fed when a manually from the
Stop Printing job having a front paper feed specification is front as instructed
received. by the on-screen
guidance.
2E05 Manual(Top) Load Top Tray Paper mismatch (cut sheet) Feed paper
Load Paper No manually fed paper has been fed when a manually from the
Stop Printing job having a top paper feed specification is top as instructed
received. by the on-screen
guidance.
Sheet printing Paper mismatch (cut sheet) Load cut sheet.
is selected. Not cut sheet have been loaded in cassettes
when data having a cassette specification is
received.(When paper type/ size is not
determined)
2-36
Chapter 2 Trouble Database
Press OK,
remove the sheets,
and load a roll.
Roll printing is
selected, but sheets
are loaded.
OK:Eject Sheets
Stop:Stop Printing
Roll printing is
selected, but sheets
are loaded.
2-37
Troubleshooting Guide Ver.4.0
2-38
Chapter 2 Trouble Database
2-39
Troubleshooting Guide Ver.4.0
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Chapter 2 Trouble Database
2-41
Troubleshooting Guide Ver.4.0
2-42
Chapter 2 Trouble Database
2-43
Troubleshooting Guide Ver.4.0
Press Load/Eject
and load a roll.
2E36 Roll printing Paper mismatch (roll paper) (lower) Load roll paper.
is selected. No roll paper was fed when internal printing
with the specified roll paper (lower) was
Press Load/Eject started.
and load a roll.
2E37 Roll printing Paper mismatch (roll paper) (Upper) Load roll paper.
is selected. No roll paper has been fed when a job with ①Select “load a roll”
roll paper specification is received. and follow instruction
Roll 1 (Upper) Paper mismatch (roll paper) on the panel.
is selected. No roll paper was fed when the job specified w②Select “stop
upper roll paper was received. printing,” or stop
Press Load/Eject printing by pressing
and load a roll. stop button.
③Release the release
lever and load the
paper. ③is only for
iPF800/8000/9000
series.)
2E38 Roll 2 (Lower) Paper mismatch (roll paper)(Lower) Load roll paper.
is selected. No roll paper has been fed when a job with
lower roll paper specification is received.
Press Load/Eject
and load a roll.
2E39 The Roll 2 (Lower) is No roll paper available (trailing edge of roll ①Replace the roll
empty. paper detected) paper
Lift the release ・Detected that cut sheet sized paper has ・Check paper sensor
lever and replace been fed at the roll paper feeding slot. R (IO mode).
the roll. ・The trailing edge of paper was detected ②Is the paper fed
by the PE sensor during operation in successfully
which roll paper was used. (under a negative
・The spool stopped rotating during paper load or any other
loading or printing influence)?
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Chapter 2 Trouble Database
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2-63
ス
Chapter 3
More Sophisticated Fault
Isolation Tasks
Chapter 3 More Sophisticated Fault Isolation Tasks
failures
Faulty carriage encoder sensor
Long flexible cable defect (broken wire)
Electrical failure C2 Linear encoder abnormity
Main controller failure
※AD Converter External Trigger: Head ejection timing signal
Idler pulley
3-1
Troubleshooting Guide Ver.4.0
Recovery system
mechanical C2 Lock pin operation problem
problem
Recovery system
C3 Faulty main controller
electrical problem
Flow 1
3-2
Chapter 3 More Sophisticated Fault Isolation Tasks
Rail cleaner
Rail cleaner
3-3
Troubleshooting Guide Ver.4.0
Reboot and check the carriage operation visually.
Operational but
momentarily/collision noise
T03 Possibly faulty carriage encoder
T03
Firmware V1.32 or later
Possibly faulty carriage encoder
FU3100
J1801
1 1
J3502 J3602 1
J3150 J2801
1
1
A1
J3401
1 J2501
B1
J1101
J1102
J2601
J1001
1 J3001 J2402
1
1 1 1 1 1 A1 1
J2701
J120 2 J120 1 J330 1 J300 2 J250 2 J2702
1 B1
3-4
Chapter 3 More Sophisticated Fault Isolation Tasks
No non-ejection ① *1
End of cleaning Perform non-ejection detection End
Keep printing in the
Non-ejection detected present state
No non-ejection
② *2
Warning is
Cleaning A Perform non-ejection detention indicated Keep printing with
No non-ejection before operating keys
printing ③
Non-ejection detected
Cleaning A Printing is disabled
Manual
Cleaning B Cleaning B Perform non-ejection detection Previous firmware
over the on-ejection
nozzle threshold
amount ①
Non-ejection detected
Cleaning A or B Keep printing in the
Non-ejection present state
Non-ejection
Automatic non-ejection detection error position error
②
detection sequence
Automatic Error 2F2F Error 2F30 Keep printing with
based on dot counts
operating keys
*1 When the setting of “SERVICE MODE>SETTING>HEAD WARNING” is OFF, message is not displayed. (By default, the setting is set to OFF.)
*2 When the setting of “SERVICE MODE>SETTING>HEAD WARNING” is OFF, printing is disabled.
3-5
Troubleshooting Guide Ver.4.0
Error code
Warning/error indication Non-ejection status
No. (last 4 digits)
Previous firmware 30 to 100 non-ejection complementary disabled nozzles per color
“Check Printout” 1010
① “Problem with Printhead” , 1012 (R Head)
New firmware Less than 100 non-ejection nozzles, and 30 or more
“Chk printing results” , 1013 (L Head)
complementary disabled nozzles
Previous firmware
“Printhead Check Nozzles” 100 to 200 non-ejection complementary disabled nozzles per color
“PHead needs cleaning” 280C
② “Execute printhead cleaning. If , 250D(R Head) OFF 320 or more non-ejection nozzles
this message is still displayed, , 280E(L Head) New
3
replace the printhead.” firmware* ON 100 to less than 320 non-ejection nozzles, and 30 or more
complementary disabled nozzles.
“Printhead Check Nozzles”
2827
“Execute printhead cleaning. If
③ , 2828(R Head) New firmware 320 or more non-ejection nozzles
this message is still displayed,
, 2829(L Head)
replace the printhead.”
*3 The set value of “SERVICE MODE>SETTING>HEAD WARNING”
Flow 2 Check the Print Head Management Sensor for Check to see if nozzles are not installed slantwise
displacement
Check the carriage encoder for successful T03 Carriage encoder fault isolation
■iPF5000シリーズ
■iPF5000 Series ■iPF650/750シリーズ
■iPF650/750 Series
Print不吐検センサ
Head
management sensor
Print Head
不吐検センサ
management
不吐検センサ sensor
3-6
Chapter 3 More Sophisticated Fault Isolation Tasks
不吐検センサ
Print Head management
sensor
3-7
Troubleshooting Guide Ver.4.0
detection errors
Paper with its leading edge cut remaining
Reflectance problem (thin tracing paper, semitransparent mat paper, etc.)
Soiled or broken
Paper problems C2 Preprinted paper used
The end of the roll is so sticky that it won’t be separated from the paper tube.
Curled leading edge of paper
Insufficient feeding force
Paper feed problem C3
Stuck in the groove
Cause Point to check Action
Operation Check to see that the choice of roll or cut sheet is correct. Explain.
C1 Check to see if the leading edge of paper cut is not left. Remove.
C2 Check to see if suction holes are not clogged with paper dust or other foreign matter. Remove.
C2 The end of the roll is so sticky that it won’t be separated from the paper tube. Explain.
C2 Check to see if preprinted or color paper is not used. Explain.
Check the
C2 Check to see if the leading edge of paper has been cut correctly.
cutter.
Check the
C2 Check to see if the paper is not cockled, soiled or torn.
paper.
C2, C3 Check to see if paper do not jams between the platen and LF roller. Flow 3
C2 Does not occur with A4 plain paper → Not a multisensor fault Flow 3
None of the above Flow 1
Flow 1 Check the multisensor for illumination and the paper position
3-8
Chapter 3 More Sophisticated Fault Isolation Tasks
iPF700 Series
Check the short flexible cable in the Replace the multisensor after making
iPF800 Series
multisensor and reinsert it sure it is improperly mounted Flow 4
iPF8000 Series
Replace the multisensor reference plate at the same time
BAT801
BAT801
IC701
IC601 IC3101
IC3101
IC604
IC2801
IC2801
IC1201
IC2901
IC2901
IC3001
IC3001
Check the leading Leading end stuck under Remove the cause of curling
end position of paper the LF roller of the paper
Flow 4
3-9
Troubleshooting Guide Ver.4.0
Explanatory drawing 1
■iPF5000 Series
■iPF650/750シリーズ
■iPF650/750 Series
ギアの突起
Pinch roller unit defect
ギアの切り欠き
Notch of gear
3-10
Chapter 3 More Sophisticated Fault Isolation Tasks
■iPF700 Series
■iPF800 Series
■iPF8000 Series
3-11
Troubleshooting Guide Ver.4.0
Flow 1
3-12
Chapter 3 More Sophisticated Fault Isolation Tasks
カムの位相合わせ
Adjusting Cam Position
ピンチローラ(ニップ)解除ギア
Pinch Roller (Nip) Releasing Gear
キャリッジシャフトギア
Carriage Shaft Gear
3-13
Troubleshooting Guide Ver.4.0
■iPF5000 Series
Jam occurring in the path of paper travel between
the LF_PE sensor and the multisensor Feeding of roll
media fed from top
Multisensor
Cutter
Manual feeding from
S
top (POP board)
Roll feed sensor
S
S
Flapper
Prefed paper
LF_PE sensor detection sensor Release
S
Paper detection sensor
Back cover
Cassette pickup S
Cassette detection sensor
S
3-14
Chapter 3 More Sophisticated Fault Isolation Tasks
Back cover
Pendulum gear
3-15
Troubleshooting Guide Ver.4.0
Flow 1
Phase B
Evaluation method
Check any one of the four terminals of the roll feed motor PCB
with the tester while the motor is running. The drive voltage is
normal if the multimeter reads 12 to 14 V.
3-16
Chapter 3 More Sophisticated Fault Isolation Tasks
Flow 1
Dirty platen
iPF650/750,iPF800 Series
Replace the cutter
iPF5000/iPF600 Series
Replace the cutter unit
3-17
Troubleshooting Guide Ver.4.0
Special paper
Worn/broken drive gear,belt
Faulty cutter drive
C2 Faulty cutter motor (iPF5000Series,iPF650/750Series,iPF800Series)
unit
Carriage malfunction (iPF700, iPF8000 Series)
Bitten wires
Faulty cutter Faulty sensor
C3
electrical equipment Faulty cutter driver PCB (iPF5000, iPF500, iPF600 only)
Faulty main controller
Cause Point to check Action
C1, C2, C3 Check the cutter position at an error stop. (iPF5000, iPF650/750Series ,iPF800 Series) Flow 1
C1, C2, C3 Check the cutter position at an error stop. (iPF700,iPF8000 Series) Flow 2
Yes
Replace the motor
*See “Cutter Motor Drive Voltage Check” for the subsequent action to take.
Check the -Check for bitten wires A sensor fault has been
Cutter positioned
right-side -Check for successful identified by replacing with Replace the sensor
at the right end
sensor visually No foreign operation in IO mode a lift detection sensor
matter
Cutter motor
Cutter
3-18
Chapter 3 More Sophisticated Fault Isolation Tasks
No
Curled paper
Yes
No
Replace the cutter upper blade
Cut paper manually to Is the cutter blade Check the cutter blade Remove foreign matter
check resultant conditions down? No lowering function from the lowering part
Yes
Replace the cutter upper
blade
Are there marks of
the upper blade Replace the upper and
riding over the lower Yes lower blades
blade?
2F26
No
Replace the cutter Carriage inoperable
upper blade
3-19
Troubleshooting Guide Ver.4.0
■J4. Normally ended without cutting, or line printed at the cutting position
■J5. Normally ended without cutting. (with take-up roll unit installed)
■J6. Cut, but with a line printed at the cutting position
■J7. Cut automatically
■J8. Images cut halfway
3-20
Chapter 3 More Sophisticated Fault Isolation Tasks
Flow 1
T11 No
Replace the main
Replace the carriage relay PCB
controller iPF700、iPF8000 Series
iPF800 Series
3-21
Troubleshooting Guide Ver.4.0
C1
problem carriage encoder read error
Lift motor inoperable
Lift cam drive Idling caused by a damaged coupling (wide format/medium format)
C2
problem The carriage dose not stop appropriately at the coupling position. (iPF9000series)
Gear out of phase (Narrow format)
Sensor detection
C3 Deformed sensor mounting plate
problem
Switch on Is the lift motor running? Faulty lift motor and bundled wires Replace the main PCB
No
Yes
Lift motor
3-22
Chapter 3 More Sophisticated Fault Isolation Tasks
Yes
Remove foreign matter
No
Carriage side
rotating
2F26
2F2F
Coupling idle
iPF700 Series
Lift motor
Coupling
iPF800/iPF8000 Series
Coupling
Lift motor
Carriage HP sensor
3-23
Troubleshooting Guide Ver.4.0
C2
Ink stain on ejection guide due to paper floating, retransferring, and rubbing
C3 Ink dropping caused by a faulty recovery system
C4 Ink dropping caused by a soiled carriage
C5 Ink dropping caused by a faulty head
C6 Black and white dots caused by the spur
C7 Reverse side (edge) soiling by the suction fan and reverse side caused by a soiled platen
C8 Roller marks produced by a feeding failure
C9 Ink staining caused by paper rubbed before the ink dries
Cause Point to check Action
C3, C4, C5 If the reverse side is soiled, check to see if the feeding system is not soiled. Clean.
Reduction the
suction force.
C7 Occurring only at the edges of the soiled reverse side of paper.
Lower the
head.
C1, C2, C3, C6 Occurring outside the print area as well. Flow 1
C1 Check that an incorrect paper type setting is not used (main unit/driver). Reset.
C9 Paper, such as tracing paper or films, may be difficult to dry. Explain.
C9 With a high print duty, the ink may be removed if it is touched before it dries. Explain.
C8 If roller marks are observed, check their location. Clean.
Flow 1
Soiling caused by
Wavy paper Wavy paper before printing Moistened paper
head rubbing
Replace with higher-grade
Wavy paper after printing
paper
Spot, linear, tailing Clean the platen suction holes Improper absorbing power Increase suction force
of the suction fan
Replace the suction fan
7.0 Curled paper Correct the curls Replace with the recommendation paper.
The paper of being hard to dry ink Set the drying time. Replace with the recommendation paper.
3-24
Chapter 3 More Sophisticated Fault Isolation Tasks
Ink Dropping
Clean the purge unit (1) Clean the rubber parts of the blade and cap of the purge
unit with alcohol.
Nozzle surfaces
(2) Turn the gear one cycle and coat the blade with glycerin.
Clean soiling off the head (1) Move the carriage to the middle.
(2) Place an anti-soiling sheet and take out the head onto it.
(3) Clean the soiling off the head.
*Use commercial purified water. (Do not use tap water)
*Never touch the nozzle surfaces.
Clean the carriage unit (1) With the head removed, clean the outer surface of the
bottom of the carriage.
* The carriage unit cannot be fully cleaned without
removing the carriage.
Perform Cleaning B (1) Replace the head in original position and switch on the
printer.
3-25
Troubleshooting Guide Ver.4.0
Flow 1
Black
Lines Soiled pinch roller or Replace the pinch roller or
lines Vertical
(streaks) carriage encoder carriage encoder
(streaks)
White
lines Horizontal Band blotches T09 Perform band adjustment
(streaks)
Horizontal Misdirected impact due to Lower the head/reduce suction
Explanatory drawing 1
edges edge suction force/change to an upper mode
3-26
Chapter 3 More Sophisticated Fault Isolation Tasks
Direction of Lines
Vertical
Horizontal
Explanatory drawing 1
Head
Paper
Platen
Suction
Explanatory drawing 2
Print misregistration
Non-uniform colors
Explanatory drawing 3
Head
Paper
Platen
Suction
g f e d c b a f About 40 mm
g About 135 mm
3-27
Troubleshooting Guide Ver.4.0
Explanatory drawing 5
Due to an Illustrator bitmap print processing problem, images delivered from Illustrator
are marked with lines
Explanatory drawing 6
Inconsistencies between the parts of an image transmitted from Windows when in ICM
mode (Windows color matching)
In the printer driver properties dialog box, choose [Layout] -> [Special
Settings] and check [Application Color Matching Priority]
Color
Any color Horizontal Band blotches T09 Perform band adjustment
lines
(including black Loosen the tension of the roll
and white) Paper path load media to eliminate the effect of
back tension, and then check
3-28
Chapter 3 More Sophisticated Fault Isolation Tasks
Explanatory drawing 7
Bands
(blotches)
Any color Horizontal Band blotches T09 Perform band adjustment
(including black
and white) Do not allow paper to overlap until it
Paper overlapping/Paper taken up before dries
drying (non-uniform fusing)
Do not use a media take-up unit
Explanatory drawing 3
3-29
Troubleshooting Guide Ver.4.0
C3 Paper (paper settings, paper difficult to dry, invalid paper information, rubbing, loose paper)
C4 Media delivering (does not occur)
C5 Resolution (data interpretation, applications, RIP, driver setting)
C6 Printhead
C7 Adjustment system (head height, head adjustment, inclination adjustment, suction)
Cause Point to check Action
C1 to C7 Check images. Flow 1
Check that the paper settings are valid (an invalid paper setting result in an ink
C3 Explain.
overflow).
Check to see if any error has been indicated by running Nozzle Check Print in
C2, C6 T01 (P4-1)
User mode.
Check the firmware version (the environmental sensor settings are varied upon
Others Upgrade.
recovery from sleep mode).
C5 Application-dependent? Flow 2
C3 Paper, such as tracing paper or films, may be difficult to dry. Explain.
Correct adjustments may not have been achieved due to particular
C7 T08 (P4-21)
environmental conditions during head adjustment work.
The carriage inclination adjustment lever is not set at the correct position (iPF700
C7 T08 (P4-21)
Series).
If this failure has occurred concurrently with a phenomenon of too slow printing, Update MCT.
Others
there may be a data error in Media Configuration Tool (MCT). T18(P4-35)
Flow 1
Vertical line
Normal image
Horizontal line
3-30
Chapter 3 More Sophisticated Fault Isolation Tasks
- Misregistration in
Thick, blurred or smeared
two-way impact on
Print drawings in character and line T08
vertical lines drawing mode
carriage travel
The carriage will travel slower, making for Perform automatic
- Satellite effect better impact accuracy (dye models). head adjustment
Only leftmost or rightmost vertical Ink attracted to the suction fan to make Print within the guaranteed print area
lines are thick or doubly blurred impact accuracy at end points erratic
Flow 2
3-31
Troubleshooting Guide Ver.4.0
Flow 1
Vertical line
Normal image
Horizontal line
Only leftmost or rightmost vertical Ink attracted to the suction fan to make Print within the guaranteed print area
lines are thick or doubly blurred impact accuracy at end points erratic
Vertical lines (band) print darker in part Ink in the idle nozzles is thickened during Rotary printing
printing, making impact accuracy erratic or
adding to the density Affected areas move
Rotary printing
3-32
Chapter 3 More Sophisticated Fault Isolation Tasks
・Misregistration in two-way
Thick, blurred or smeared Print drawings in character and
vertical lines
impact on carriage travel
line drawing mode T08
・Satellite effect
The carriage will travel slower, making for Perform automatic
better impact accuracy (dye models). head adjustment
3-33
Troubleshooting Guide Ver.4.0
HDI driver
C2
RIP
Plug-In
C3 Main unit
C4 Color management
Cause Point to check Action
Check to see if any error has been detected by running Nozzle Check Print in
C3 2F2F (P3-5)
User mode.
Imaging Failures ⑥
C1, C2 AutoCAD
(P3-36)
C1, C2, Check to see if any error has been detected by running Nozzle Check Print in
Flow 1
C3, C4 User mode.
Application settings
Cases (back print, backlight film, plain paper, tracing paper), gamut problems
Paper Paper chromogenicity Paper-specific problems and cases (know-how), evaluation problems/isolation
problems
With proofs, allow pigments to stand for 5 to 10 minutes and dyes to
Color varied before and after fixing
stand for one day as a rule.
Color calibration Switch off and check and then rerun with RC base paper.
Aging head
Color calibration Switch off and check and then rerun with RC base paper.
3-34
Chapter 3 More Sophisticated Fault Isolation Tasks
Fading and Caused by light, gases and so on Dye inks are more liable to fading than pigmented inks.
discoloration
problems
Chemical changes activated by temperature/humidity Dye inks are more liable to fading than pigmented inks.
3-35
Troubleshooting Guide Ver.4.0
C2 Adobe Illustrator
C3 Other applications
C4 Main unit
Cause Point to check Action
Check to see if an error has been detected by running Nozzle Check Print in
C4 T01 (P4-1)
User mode.
C1, 2, 3 Check to see if the latest release of the service pack is installed. Install.
C1 AutoCAD general problems Flow 1
C2 Adobe Illustrator problem Flow 2
C4 Underpowered HP-GL/2, HP RTL Flow 3
C3 Other general application problems Flow 4
Recommend the use of
C2 Postscript data (Adobe Acrobat, Illustrator, etc.)
RIP.
Explanatory drawings
Normal Defective
Missing objects
Flow 1
*For all AutoCAD programs including AutoCAD2007, there are fix patches released. Be sure to
install the latest patch as much as possible.
Where a large image is pasted, for example, the problem can be avoided by cutting the workload on AutoCAD
In the printer driver properties dialog box, choose [Layout] ⇒ [Special Settings] and
Driver setting of A1 or higher change [Set FineZoom]
FineZoom set to [Auto] *The default setting is [Auto]. Seek confirmation from the customer because the new setting
could worsen image quality.
Driver used In the printer driver properties dialog box, choose [Main] ⇒ [Advanced Settings] and
Too high print quality setting change [Print Quality] to [Draft]
Reduce the image resolution using an application, such as Photoshop, to hold the number
Too large an image pasted
of pixels to 2,000,000 or below
*In addition to missing image, phenomena, such as “Dimmed print,” “Print failure” and “Abnormal tinting (fewer colors)” might be observed.
3-36
Chapter 3 More Sophisticated Fault Isolation Tasks
Flow 2
Flow 3
Appearing on the panel Size of vector data exceeding the - Cut the vector data
- GL2:W0903 processing capacity - Use HP RTL data for operability On The Fly
- GL2:W0501
Appearing on the panel Unknown command encountered Check and fix data before printing
- GL2:W0504
Where a large image is pasted, for example, the problem can be avoided by cutting down the workload
Change the FineZoom In the printer driver properties dialog box, choose [Layout] ⇒ [Special
setting to [Yes] Settings] and change [Set FineZoom] to [Yes]
Lower high print quality In the printer driver properties dialog box, choose [Main] ⇒ [Advanced
setting Settings] and change [Print Quality] to [Draft]
Reduce the size of image Reduce the image resolution to 2,000,000 pixels or below using an application
pasted such as Photoshop
Images transmitted from Windows found defective when in ICM mode (Windows color matching)
Check [Application Color In the printer driver properties dialog box, choose [Layout] ⇒ [Special
Matching Priority]. Settings] and check [Application Color Matching Priority]
Missing parts in some data if high-speed rendering (high-speed rendering engine) is used
Uncheck [Fast Graphic In the printer driver properties dialog box, choose [Layout] ⇒ [Special
Process] Settings] and uncheck [Fast Graphic Process]
Some application may suffer degraded print quality if FineZoom is turned on.
In [Advanced Settings] tab in the printer driver properties dialog box, select
Spool all pages before
[Spool all pages of data and transmit the print data to the printer] to spool the
printing
print document to speed up the time the program takes processing
3-37
Troubleshooting Guide Ver.4.0
Flow 1
Flow 2
AutoCAD LT2008’s failure to acquire relevant information from the printer driver has resulted in a mismatch in
processing from the driver.
<Workarounds>
Method 1 (Do not change settings in the printer properties dialog box in the [Control Panel])
Select a printer in the AutoCAD print dialog box and change to 1200 dpi in the custom properties dialog box. This
procedure will enable AutoCAD to acquire relevant information from the print driver, assuring successful
processing.
Method 2
Create a PC3 file for each unique set of printer settings.
Flow 3
Printing data in a non-standard size (60x150cm) in Adobe Illustrator CS halts after about 90 cm.
<Cause>
Adobe Illustrator CS and CS2 bug.
http://support.adobe.co.jp/faq/faq/qadoc.sv?225277+002
It appears that the data size mentioned above has been mapped by Illustrator to the standard size closest to the
width of the paper size selected, resulting in a width of ARCH D (609.6 mm). As a result, 150 cm long data can only
be printed as far as 91.44 cm.
<Workaround>
This problem occurs if you choose in the sequence of [Paper Settings...] and then [Print] when printing in Illustrator.
To prevent it, reverse this sequence by choosing [Print] and then [Paper Settings...].
3-38
Chapter 3 More Sophisticated Fault Isolation Tasks
HDI driver
C2
RIP
Plug-In
C3 Main unit
Cause Point to check Action
C3 Check Nozzle Check Print. T01 (P4-1)
C1/C2 Print using other software, other drivers and other PCs.
Flow 3 in Imaging Failures ⑥
C3 Unusually slow printing
(P3-37)
AutoCAD
Other applications
3-39
Troubleshooting Guide Ver.4.0
You have logged in to Windows Vista with a user Log in with a user name consisting solely of single-byte
name containing double-byte characters characters (already fixed in Ver. 2.00.01)
Oversize is specified as a document size as the Upgrade to Ver. 2.02.10 or later, or specify a document size
default setting of the printer driver other than oversize
*AHCI mode: Short for Advanced Host Controller Interface, AHCI refers to a serial ATA native interface specification first
implemented in serial ATA2.
Serial ATA 1.0a used to emulate IDE by software but AHCI mode helps to demonstrate the original serial ATA
access speed.
3-40
Chapter 3 More Sophisticated Fault Isolation Tasks
Flow 1
Flow 2
The HDI driver installer installs only the latest Run AutoCAD “Add Plotter Wizard” to install an earlier version
version of the AutoCAD HDI driver of the AutoCAD HDI driver
3-41
Troubleshooting Guide Ver.4.0
Flow 1
Is 5V power available to the operation panel? (See below) Replace the operation panel
Yes
No
Other than the
iPF5000 Series iPF5000 Series
iPF5000 Series : J1801-9
iPF650/750 Series : J1801-2
3-42
Chapter 4
Fault Isolation Tool Collection
Chapter 4 Fault Isolation Tool Collection
BB列
line
0
0
1 2
2 3 4
1 6
32 33 3
34 35 5
7
64
64
65 66
66 67
65
67
BBチップ
Chip
A列ヒート信号
A line_Heat_Signal B列ヒート信号
B line_Heat_Signal
Aチップ
A Chip Cチップ
C Chip
VH a*
(※2ヘッドの場合*=1~4)
(In case of two print heads * = 1 to 4)
VH b*
(※2ヘッドの場合*=1~4)
(In case of two print heads * = 1 to 4)
B列_Data_Odd
B line_Data_Odd
B列_Data_Even
B line_Data_Even
A列_Data_Odd
A line_Data_Odd
A列_Data_Even
A line_Data_Even
4-1
Troubleshooting Guide Ver.4.0
5色 染・顔料モデル
Five-color dye and pigmented ink models
C
C M
M YY
AA列 AA列
line line A列
A line
C
C M
M YY
BB列
line BB列
line BB列line
MBk
MBk MBk
MBk Bk
Bk
AA列
line AA列
line A列
A line
MBk
MBk MBk
MBk Bk
Bk
BB列
line BB列
line BB列line
iPF5000,8000,9000 iPF5100,6100,6200,8100,9100
Canon imagePROGRAF iPFxxxx Nozzle Check Pattern Service Canon imagePROGRAF iPFxxxx Nozzle Check Pattern Service
(L) (L)
Y PC C Y PC C
Y PC C Y PC C
(R) (R)
PM M Bk PM M MBk
PM M Bk PM M MBk
R G B R G B
R G B R G B
4-2
Chapter 4 Fault Isolation Tool Collection
iPF6300,6350,6400,6410,6450,6460,8300,8400,8410,9400,9410 iPF6000S
Canon imagePROGRAF iPFxxxx Nozzle Check Pattern Service Canon imagePROGRAF iPFxxxx Nozzle Check Pattern Service
(L) (L)
PC C MBk PC C PM
PC C MBk PC C PM
Y M PM GY MBk M
Y M PM GY MBk M
(R) (R)
R G B Y Bk GY
R G B Y Bk GY
PGY GY Bk PM C PC
PGY GY Bk PM C PC
4-3
Troubleshooting Guide Ver.4.0
iPF8000S,9000S iPF6300S,8300S,6400S,6410S,8400S,8410S,9400S,9410S
Canon imagePROGRAF iPFxxxx Nozzle Check Pattern Service Canon imagePROGRAF iPFxxxx Nozzle Check Pattern Service
(L) (L)
PC C PM PC C MBk
PC C PM PC C MBk
GY MBk GY GY PM Y
GY MBk GY GY PM Y
(R)
(R)
Y Bk M M PM GY
Y Bk M M PM GY
C Bk C PC
PM PC
Bk C PC
PM C PC
6色顔料モデル
Six-color pigmented ink models
Y C MBk
Y C MBk
Bk M R
Bk M R
4-4
Chapter 4 Fault Isolation Tool Collection
Normal T10
Suspect electrical non-ejection
Print and check Vh other than the Print Head.
iPF5000 series
iPF650/750 series output on the Main Replace Power PCB
Board (21.5V). Abnormal
4-5
Troubleshooting Guide Ver.4.0
4-6
Chapter 4 Fault Isolation Tool Collection
[Conduction Check]
Flat Cable (long) disconnection Replace the Flat Cable
5) non-ejection1. Regularity in a line check between Aand B in 3) Yes
4-7
Troubleshooting Guide Ver.4.0
4-8
Chapter 4 Fault Isolation Tool Collection
4-9
Troubleshooting Guide Ver.4.0
8) Mixed color (non-ejection and crump) Cleaning B Replace the Print Head
4-10
Chapter 4 Fault Isolation Tool Collection
プリントヘッド交換
Replace Print Head
13. Non-ejection without regularity of line. Operate Cleaning B Replace Print Head
4-11
Troubleshooting Guide Ver.4.0
Cannot print
Random uneven
Check the main controller flat Clean the end face and then reinsert
Can print lines in an image in
cable (long) for connection the cable
paper feed direction
No
Replace the carriage encoder film
Adjacent
Check the tube for ink Little or no ink left Flow 1
three colors
Else Flow 2
T07
Check to see if the head ink supply Properly connected (check Air leak isolation
joint is properly connected also for lever cracks)
ヘッドレバー
Print Head
ジョイント部
Joint Part
チューブレバー
Tube Lever
4-12
Chapter 4 Fault Isolation Tool Collection
Lower the cap and check its gap from Parallel with a gap of 2 mm Purge fault isolation
the head (Photo 3) Flow 1
Else Flow 2
Air leak isolation
About 8 mm
About 8 mm
Photo 3
About 2 mm
4-13
Troubleshooting Guide Ver.4.0
Cap
Wiper Blade
Lip
Absorber
Direction of Gear Rotation Gear
Homeposition of Purge
Wiper is at home position
Cap moves up Lockpin moves up
Turn on the power. Make sure the print head is capped, then turn off the power.
Open supply valve Supply system air leak Replace tube or replace joint part
Ink drops
4-14
Chapter 4 Fault Isolation Tool Collection
フロー2’
Flow 2’ シリンジを使用したエアリークの切り分け
Air leak isolation with using syringe.
約7mm
Approx. 7mm
Do何度も加圧しない
not apply pressure
many times. Inkインク供給針
supply needle
クラック
crack
インク供給針
Ink supply
sideヘッド側
Print インクタンク側
Ink Tank side needle
Do not insert deeply. Head
奥まで差し込まない
*Stop insertion at approx.
2/3 of※ 2/3位まで
the needle.
右図のクラックが検出できない
The crack in the right picture can not be detected.
iPF5000
iPF5000,、iPF650/750
iPF650/750 : 0.75 ml
シリーズ:
series 0.75ml iPF700 シリーズ: 1.5ml
Put air in the syringe beforehand.
あらかじめ、シリンジに空気を入れる iPF700 series :1.5ml
iPF8000シリーズ: 2ml iPF8000 series : 2ml
Insert the syringe into the colored ink supply needle that needs to be checked.
Apply pressure by pushing syringe (keep 2sec.). Push until unnatural force is loaded.
無理をせずに押せる位置まで押し込む
Stop applying pressure and see if the piston comes back Suspect air leak in the print head.
Flow 3 3
フロー
to the original position. comes back
(normal)
The piston does not come
back to the original position.
Ink leak.
Open supply valve Air leak in the print head Replace print head
Ink drops
Normal Flow 4 4
No ink drops
4-15
Troubleshooting Guide Ver.4.0
Suspect print head failure
■Ink
■インク 供給弁が開かない
supply valve can not be
opened.
■大気連通孔 の目詰まり
■Clogging of air access hole
電源をOFFする(インク供給弁が閉じる)
Turn off the power. (ink supply valve is closed)
キャリッジを引き出し、ヘッドを外す
Take out carriage. Then remove the print head. T07
T07
Cap (rivet) the pins other than the colored pin that needs to
確認したい色以外の針にフタ(リベット)を差し込む
be checked. リベット
rivet
確認したい色のインク供給針にシリンジを接続
Connect the syringe into the target colored ink supply pin.
インク供給弁を開く
Open ink supply valve.
シリンジを引く
Pull the syringe. インク流路に詰まりはない
Ink flow is not clogged.
引ける(正常)
Pull (normal)
引けない、抵抗が大きい
Unable to pull due to
large resistance.
インク供給弁、インク供給針貫通状態、大気連通不良
Ink supply valve, Ink supply needle is penetrating, air access failure
4-16
Chapter 4 Fault Isolation Tool Collection
インク供給弁
Ink supply valve
■iPF5000シリーズ
◆iPF5000 Series
■iPF650/750シリーズ
◆iPF650/750 Series
レバー
Lever
■iPF700シリーズ
◆iPF700 Series
4-17
Troubleshooting Guide Ver.4.0
■iPF800/iPF8000シリーズ
◆iPF800/8000 Series
4-18
Chapter 4 Fault Isolation Tool Collection
Lock pin
Wiper blade
Cap
4-19
Troubleshooting Guide Ver.4.0
iPF700/iPF800/iPF8000 Series
T07 How to unlock the carriage (without having to remove the cover)
上カバー開放検知センサ(ドアスイッチ)
In releasing the top cover release detection キャリッジロックが解除され、キャリッジが
Make sure the carriage is released. Unplug
iPF5000シリーズ
iPF5000 Series
を解除した状態で電源を投入
sensor (door switch), turn on the power. when the carriage starts moving.
動き始めたらコンセントを抜く
電源を投入後、18秒~28秒の間
18 Sec. to 28 Sec. after turning on the power.
iPF800シリーズ
iPF800 Series
「メインメニュー」→「メンテナンス」→「カッ
Select “Main Menu” → “Maintenance” → Close the top cover after confirming.
iPF700シリーズ
iPF700 Series 確認後、上カバーを閉じる
ター交換」→「する」を実行
“Change Cutter” → “Yes”.
カット回数のリセットを確認するメッセージ
Cancel when the message for confirming
reset of cutting times is displayed.
が表示されたら、キャンセルする
iPF8000シリーズ
iPF8000 Series
iPF650/750シリーズ
iPF650/750 Series
目隠しカバー
Blindfold cover
4-20
Chapter 4 Fault Isolation Tool Collection
* Prepare photo glossy paper (thin), photo semi-glossy paper (thin), proof paper 2 or Mitsubishi IJ-Proof (DDCP-Kote) and set the head
height to “Low” and perform the adjustment.
iPF700 Series
Adjust the head
inclination
iPF800 Series
* Choose [Service Mode] → [Adjust] → [CR_REG] → [EXECUTE] → [YES] and click [OK].
Abnormal
Set the type and size of the paper to be used for adjustment to equal those of the paper used for actual printing.
To apply the result of paper feed adjustment to printing, it is necessary to set [Paper Feed Adjustment] to [Prioritize Band Joint]
beforehand.
With [Paper Feed Adjustment] set to [Automatic], the result of adjustment would be applied to printing only if [Prioritized Image
Quality] is set to [Photographs and Illustrations] or [Office Documents] in the printer driver.
4-21
Troubleshooting Guide Ver.4.0
バンド調整でエラーになる場合
Error in Adjusting Band
用紙の搬送・巻き戻しに異常な負荷がな
Make sure any load abnormaity is not on
media delivering and rewinding. 各ローラ摩耗・回転不良、トルクリミッタ異常、異物混入など
Each roller worn out, lack of turning, torque limiter abnormity, and foreign substances.
いことを確認
バンド調整パターンを確認
Check the band adjusting pattern.
・正常:
・normal :白ピークが中央に1個
one white peak at the center
・異常: 白ピークが2個
・abnormal : two white peaks
4-22
Chapter 4 Fault Isolation Tool Collection
The iPF700 does not allow continuity checking between ③a and ⑦ (because such checking
requires the intervention of the IC on the carriage relay PCB)
Flow 2
iPF800/iPF8000 Series
Flow 1 Replace the main controller Replace the printhead Replace the carriage unit
Normal
T11
Continuity check
Check for a disconnection between Flow 1
flat cable ③a and contact pin ⑦ Normal
T11 Abnormal
Replace the carriage
relay PCB
*1 It takes a long time to replace the flexible cable (long) and the head relay PCB individually. (It’s
better to replace the whole unit.)
*2 It takes a long time to replace the flexible cable (short) and the head relay PCB individually. (It’s
better to replace the whole unit.)
4-23
Troubleshooting Guide Ver.4.0
① Power PCB
③Flat cable (long)
⑥Carriage PCB
a b
⑦Contact pin
②Main controller
⑧Printhead
iPF5000 Series,iPF650/750 Series
Carriage Unit
a b a b
⑦Contact pin
②Main controller
⑧Printhead
4-24
Chapter 4 Fault Isolation Tool Collection
メインコントローラ
Main controller 電源基板
Power PCB
メンテナンスカートリッジ中継基板
Maintenance cartridge relay PCB
ロール紙ユニット基板
Roll media unit PCB
キャリッジ基板
Carriage PCB
操作パネル基板
Operation panel PCB
Carriage PCB
Power PCB
■iPF700 Series PCB layout
キャリッジ中継基板
Carriage relay PCB
電源基板
Power PCB
HDD
HDD
メインコントローラ
Main controller
操作パネル基板
Operation panel PCB
ヘッド中継基板
Head relay PCB
メンテナンスカートリッジ中継基板
Maintenance cartridge relay PCB
4-25
Troubleshooting Guide Ver.4.0
ヘッド中継基板 キャリッジ中継基板
Head relay PCB Carriage relay PCB
Lower 下段ロール紙ユニット中継基板
roll media unit relay PCB 操作パネル基板
Operation panel PCB
下段ロール紙ユニット基板
Lower roll media unit PCB
Power
電源基板PCB
メインコントローラ
Main controller
HDD
HDD
電源基板
Power PCB メインコントローラ
Main controller
ヘッド中継基板
Head relay PCB キャリッジ中継基板
Carriage relay PCB
HDD
HDD
Take-up relay PCB
巻き取り中継基板
巻き取り基板
Take-up PCB Operation
操作パネル基板 panel PCB
4-26
Chapter 4 Fault Isolation Tool Collection
CR2032 1. Connect flat cables 3a and 3b under test to connectors J02 and J01
of the flat cable checker, respectively.
2. Load a battery into the flat cable checker for the flat cable connected
to connector J01.
3. Slide SW1 to ON to switch on the PCB. If the green LED turns on at
J01 this time, go to 4.
If the red LED turns on, there is a full disconnection.
4. Touching the flat cable under test by hand, check to see if the LED
turns from green to red.
If a disconnection occurs momentarily, the LED will turn red, which
J02 means a partial disconnection.
AY3-4504
■Sample connection
a b
《Supplement information》
The example above explains how the tool works on occurrence of a micro crack in the flat cable. If a complete
disconnection occurs, the LED will light red from the beginning or it will turn red after SW2 is pressed.
4-27
Troubleshooting Guide Ver.4.0
1. Identify the color (chip) that has been found to have an imaging failure in a Nozzle Check Print operation.
2. Connect flat cable ③a under test to connector J02 of the flat cable checker.
3. Connect the ― terminal of the tester to any grounding terminal (GND as shown below).
4. Chips (A through F) have a specific color to control each and also have six contacts each. Check all these contacts for
continuity.
5. With the E-chip, for example, apply the + terminal of the tester to the contact at position E shown below to check for
continuity. (An example of making a continuity check on E-chip signals is shown below.)
A B C
Left
head
D E F
A B C
Right
head
D E F
A F
B A B F E
C A C C D D E E
C B B A C D E F F E D
4-28
Chapter 4 Fault Isolation Tool Collection
3) Nozzle Check
Print nozzle check pattern with the non-ejection backup function off to isolate failure.
[SERVICE MODE] ˃ [ADJUST] ˃ [PRINT PATTERN] ˃ [NOZZLE 1]
8) Others
For more details, refer to service manuals.
4-29
Troubleshooting Guide Ver.4.0
The status of the port signal of each sensor or switch is displayed as “0” or “1.”
DISPLAY 内 容
I/O DISPLAY 1
0000000000000000 Shows senor and switch ON (1) / OFF (0) (① to ⑯ in the
↑ table below)
①②③④⑤⑥⑦⑧⑨⑩⑪⑫⑬⑭⑮⑯
I/O DISPLAY 2
0000000000000000 Shows senor and switch ON (1) / OFF (0) (⑰ to ○
32 in the
↑ table below)
⑰⑱⑲⑳○ 21 ○
22 ○
23 ○
24 ○
25 ○
26 ○
27 ○
28 ○
29 ○
30 ○
31 ○
32
I/O DISPLAY 3
0000000000000000 33 to ○
Shows senor and switch ON (1) / OFF (0) (○ 48 in the
↑ table below)
○33 ○
34 ○
25 ○
36 ○
37 ○
38 ○
39 ○
40 ○
41 ○
42 ○
43 ○
44 ○
45 ○
46 ○
47 ○
48
4-30
Chapter 4 Fault Isolation Tool Collection
Display
Sensor LCD Display
position
1 Pump cam sensor 0: Sensor on, 1: Sensor off
2 Ink valve open/close sensor R 0: Sensor on, 1: Sensor off
3 Ink valve cam sensor L 0: Sensor on, 1: Sensor off
4 Ink valve cam sensor R 0: Sensor on, 1: Sensor off
5 Spur cam sensor 0: Sensor on, 1: Sensor off
6 Lift cam sensor 0: Sensor on, 1: Sensor off
7 LF roller HP sensor 0: Sensor on, 1: Sensor off
8 Top cover sensor/safety switch 0: Cover open, 1: Cover closed
9 Carriage cover sensor 0: Cover open, 1: Cover closed
10 Tank cover sensor R 0: Cover open, 1: Cover closed
11 Tank cover sensor L 0: Cover open, 1: Cover closed
12 LF_PE sensor 0: Sensor on, 1: Sensor off
13 Cassette paper detection sensor 0: Sensor on, 1: Sensor off
14 Cassette cam sensor 0: Sensor on, 1: Sensor off
15 Prefed paper detection sensor 0: Sensor on, 1: Sensor off
16 Cassette cam sensor 0: Sensor on, 1: Sensor off
17 Roll path sensor 0: Sensor on, 1: Sensor off
18 Roll cam sensor 0: Sensor on, 1: Sensor off
19 Cutter lift sensor 0: Sensor on, 1: Sensor off
20 Cutter right detection sensor 0: Sensor on, 1: Sensor off
21 Cutter left detection sensor 0: Sensor on, 1: Sensor off
22 Carriage HP sensor 0: Sensor on, 1: Sensor off
23 Pressure release switch 0: Pressure release, 1: Pressure
24 LF roller HP sensor 0: Not feeding, 1: Feeding
25 Roll Paper rotation detection sensor 0: Sensor on, 1: Sensor off
26 Roll unit detection 0: Roll Paper unit not available,
1: Roll Paper unit available
27 Cutter unit detection 0: Cutter unit not available
1: Cutter unit available
28 Paper take-up unit detection 0: Paper take-up unit not available,
1: Paper take-up unit available
29 Paper take-up unit sensor 0: Sensor on, 1: Sensor off
30 Ink valve open/close detection sensor L 0: Sensor on, 1: Sensor off
31 Air-through valve open/close sensor R 0: Sensor on, 1: Sensor off
32 Air-through valve open/close sensor L 0: Sensor on, 1: Sensor off
33 Release lever lock sensor 0: Sensor on, 1: Sensor off
34 Pinch roller pressure release detection switch 0: Pressure release, 1: Pressure
35 Platen shutter HP sensor 0: Sensor on, 1: Sensor off
36 (Not used)
37 (Not used)
38 (Not used)
39 (Not used)
40 (Not used)
41 Broken flexible cable detection(J3601 pin no. 50) 0: Conduction, 1: Broken
42 Broken flexible cable detection(J3601 pin no. 1) 0: Conduction, 1: Broken
43 Broken flexible cable detection(J3602 pin no. 50) 0: Conduction, 1: Broken
44 Broken flexible cable detection(J3602 pin no. 1) 0: Conduction, 1: Broken
Broken flexible cable detection
45 0: Conduction, 1: Broken
(J3501, J3502, J3601, J3602)
46 (Not used)
47 (Not used)
48 (Not used)
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Troubleshooting Guide Ver.4.0
PCB Replacement mode is used to replace the main controller or maintenance cartridge relay PCB.
At PCB replacement, be sure to have the latest release of firmware transferred to the printer in download mode to keep the
firmware consistent.
Note 1) In case both boards are replaced unavoidably, replace the maintenance cartridge relay board first.
2) Make sure the firmware is the latest version when replacing the main controller board and maintenance
cartridge relay PCB.
Use Download Mode to transfer (download) firmware from the PC to the printer when the printer does not start normally due
to replacement of the main controller or error display.
Switch on the printer while pressing the [Information] button or [Navigate] button and the [Stop] button simultaneously.
To exit download mode, switch off the printer, then back on.
Use the service tool “L Printer Service Tool” to upgrade the firmware. For the latest release of the firmware see Technical
Information.
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Chapter 4 Fault Isolation Tool Collection
1. Manual cleaning
1-1. Cleaning A (Normal suction)
The purge pump is driven, with the ink supply valve open, to adjust the nozzle conditions
※About 1 to 2 g of ink is consumed for each color per head.
2. Automatic Cleaning
2-1. Initial Filling
The ink tube and head are filled with ink at installation. Initial filling is similar in the principle of cleaning
operation to Cleaning B.
※The longer the tube is, the more ink is consumed.
※About 15 to 25 g of ink is consumed for each color per head. (17- and 24-inch model), when compared
with about 45 to 55 g (36-, 44- and 60-inch models).
2-2. Timed Suction 1 (Turned on automatically 168 to 720 hours after capping; normal suction)
Timed Suction 1 is similar in the principle of cleaning operation to Cleaning B.
※About, 5 to 7 g of ink is consumed for each color per head.
2-3. Timed Suction 2 (Turned on automatically 960 hours after capping: liquid level adjustment)
Timed Suction 2 is similar in the principle of cleaning operation to two iterative cycles of Cleaning B.
※About 10 to 14 g of ink is consumed for each color per head.
2-4. Head Replacement (Draining the head you want to replace and filling the new head with ink)
※About 17 g of ink is consumed for each color per head.
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Troubleshooting Guide Ver.4.0
②Head replacement by servicepersons Advantage: Assures head reusability (allowing faults in the heads to be analyzed)
Disadvantage: Increased ink and MT cartridge consumption (about three times
larger than normal)
Take out the head and close the head cover and the top cover
Restart the printer in user mode without a head mounted Ink filling will not occur if you mount a new head now.
Restart the printer in service mode and check the nozzle check pattern
Unless the printer has been drained of ink Remount the original head and restart the printer
If the printer has been drained of ink on Restart the printer in user mode without a head
carriage unit replacement mounted (hereafter follow steps similar to ②)
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Chapter 4 Fault Isolation Tool Collection
1.Upgrading method
In most situations, the firmware can be upgraded by using imagePROGRAF Firmware Update Tool
(hereinafter “FUT”).
FUT is a firmware and installer package, allowing you to only upgrade the preinstalled version of
firmware in the FUT.
The firmware can also be upgraded using L Printer Service tool. With this tool, it can be downgraded as
well.
※ Upgrading by FUT won’t work if the printer has an error, in which case use L Printer Service Tool to
upgrade the firmware.
※ Additional paper types that are registered with MCT are saved even after the firmware is upgraded,
but some information may be lost.
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Troubleshooting Guide Ver.4.0
2.Installation procedure
1) Log on to the tooling PC as an administrator and copy the L Printer Service Tool installer.
2) Run “setup.exe” in the installer.
3) When a dialog box appears, press the [Next] button.
4) In the license agreement window, check the [I agree to all terms of the license agreement] radio button
and press the [Next] button.
5) When the destination folder selection dialog box appears, select a destination folder and press the [Next]
button.
6) When the installation preparation complete dialog box appears, press the [Install] button.
7) When the Windows firewall block setting window appears, check the [Unblock] radio button and press
the [Next] button. (This window may not appear depending on the version of your OS.)
8) When the installation has completed, press the [Finish] button.
9) Add a printer.
When you use a new printer, execute [Add a printer] in menu.
① On the Service menu, choose [Add a printer].
② When the printer addition dialog box appears, press the [Add] button.
③ Enter the product name and firmware identification information with single-byte characters according
to the table below and press the [OK] button.
④ When the printer is added, it appears on the [Printers List].
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Chapter 4 Fault Isolation Tool Collection
3.Viewing and saving Print Inf and status information (Download to the PC as data)
■Service Print Display
Collects Print Inf information from the printer and displays it as text in a text editor.
The textual information collected is automatically saved to a log and can be reviewed in a log window.
■Firmware specifications
・Optional directory specification (default)
Firmware that can be updated is selected automatically. (The firmware can only be updated.)
・Optional file specification
The optional file (firmware) specification allows the firmware to be upgraded and downgraded.
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Troubleshooting Guide Ver.4.0
Collect the following information when requesting investigation of application related output failure.
1. Application Information
- Application name, Version
- Occurrence data
- The data need to be approved by the customer, and reduce it to the necessity minimum.
- Operation process when it occurred. ( Itemize each operation one by one specifically.)
- Claim explanation (in case of printing result failure).
- NG printing result (indicate specific spot and failure explanation using notes).
- Expected printing image (the image that the customer expect it to be).
2. PC Information
- PC information in detail. (refer to T23)
- The information to set up the environment for recurrence of the failure.
4. Caution
Relative to the escalated issue, Canon Inc. needs to recur the same event (failure) as the customer experienced to
analyze the situation, identify the cause, and discuss countermeasure. Therefore, if the same event as the customer
experienced does not recur in Canon Inc., identifying cause and discussing countermeasure can not be managed.
For this reason, it is the most important to recur the event. To make recurrence, it is necessary to collect all of customer’s
data (that helps recurrence), print setup information, and operation procedure when escalating issues from service
division to Canon Inc.
Lack of information delays recurrence process in Canon Inc., which makes unnecessary time. Moreover, requesting
additional information to the customer is needed. As a result, it takes long time to provide response. Incomplete
information
5. Deposite Data
In case the customer’s data is a confidential treatment, ask the customer to bring substitution data which is recurrable
and not confidential.
For example, in CAD drawing, if printed image size has failure, create the data with drawing frame only, erasing the data
inside of the drawing frame. Receive the data when recurrence is confirmed with the frame data.
By this brief explanation, the customer will be able to solve the same kind of problem by themselves. Consequently, the
number of escalation decreases.
Also, the major causes of failure are application problem and printer driver setting defect or misunderstanding of
specifications. However, many customers think that the problem is caused by the printer main unit or printer drivers. To
ease their dissatisfaction against printers or service, explain cause of the failure as easy as possible.
Escalation process is not completed with response to the customer. The response that proposed as a countermeasure
does not necessarily satisfy them.
Respond countermeasure to the customer. Around when the countermeasure is performed, make contact with him/her.
Ask if he/she has any trouble and his/her has idea toward the countermeasure. Then, let us know the hearing result.
If the customer still has dissatisfaction, specifications of the printer main unit or the printer driver need to be reconsidered.
4-38
Chapter 4 Fault Isolation Tool Collection
This reconsideration also has influence on new model development. Reflecting customers’ reaction (opition) on printer in
the next generation or printer drivers can improve customer satisfaction. Decreasing number of escalations can help
performing high quality service.
In short, it is the most important to be reported customers’ reaction (opinion) toward Canon response to the failure. We
understand that this process takes long time and unlikable, however, as we mentioned, this process will decrease the
number of issues, which will result in decreasing of service works and improving customer satisfaction.
4-39
Troubleshooting Guide Ver.4.0
HDI driver
Macintosh
Macintosh does not provide a means of collecting a PRN file
4-40
Chapter 4 Fault Isolation Tool Collection
※Note
PC detailed information can be collected by following the steps suggested below. When taking back the collected information
with you, be sure to seek approval from the customer.
If necessary, edit the information in the file collected so that it contains only information accepted by the customer before
taking it back with you.
Windows
4-41
Troubleshooting Guide Ver.4.0
Macintosh
4-42
Chapter 4 Fault Isolation Tool Collection
After configuring a print job with an application, collect print driver settings before clicking Print.
4-43
Troubleshooting Guide Ver.4.0
4-44
Chapter 4 Fault Isolation Tool Collection
Macintosh
Support screen
Click [Settings] in the Support screen or [Details] in
the Version Information screen
4-45
Troubleshooting Guide Ver.4.0
Windows
Macintosh
4-46
Chapter 4 Fault Isolation Tool Collection
Windows
Macintosh
Specified area After pressing the [Apple] + [Shift] + [4] keys, specify a range with the mouse
Current window After pressing the [Apple] + [Shift] +[4 ] keys, press the [Space] key
4-47
Chapter 5
Miscellaneous Information
Chapter 5 Miscellaneous Information
PURGE
Cleaning count (A: automatic/M: manual)
CLN-A : 1:45 2:1 3:1 6:15 7:1 10:0 11:10 15:0 16:124 17:0 TTL:197 1: Normal suction (equivalent to Cleaning A) 2: Ink level
CLN-M : 1:8 4:2 5:0 6:10 TTL:20 adjustment 3: Initial filling 4: Ink drainage on head
replacement 5: Ink drainage on shipping 6: Normal
suction (high) (equivalent to Cleaning B) 7: Aging 8:
Flushing 10. Ink filling on secondary shipping 11: Ink
filling after head replacement 15: Dot count low
suction 16: Precipitated ink agitation 17: Low suction
Clear counts
CLEAR Ink interval usages/cutter replacement count/MC
replacement count/head (R) replacement
INK CONSUME:0 CUTTER EXC.:0 MTC EXC.:0 HEAD EXC.:0
count/head (L) replacement count
UNIT A EXC.:0 UNIT D EXC.:0 UNIT F EXC.:0 UNIT H EXC.:0 UNIT K EXC.:0 (F-models)/replacement counts by unit (A to V)
UNIT M EXC.:0
Factory mode usage count
FACTORY CNT.:1
5-1
Troubleshooting Guide Ver.4.0
5-2
Chapter 5 Miscellaneous Information
HEAD
HEAD DOT
(b)CNT.1 Cカウンタ情報
:26747 M :28070 Y :35399 Current head dot count
MBK :33077 MBK2:33090
■定期交換部品/消耗部品のカウンタ(iPF700 の例) BK :14766
TTL:171152
HEAD DOT CNT.2 C :68870 M :67817 Y :78644 Cumulative head dot count
MBK :87470 MBK2:87533 BK :39530
TTL:429867 ① Status indication corresponding to Status
counts (OK, W1, W2, E)
② Number of days elapsed after setting
③ Count
④ Durability value (equivalent to a threshold that
PARTS COUNTER ① ② determines W2/E)
③ ④ ⑤ Usage ratio (count ratio to the durability value)
COUNTER A : OK 703 ⑤ ⑥
⑥ Cumulative count
PARTS A1 : 66.5 428.6 15% 66.5
COUNTER A: Waste ink absorber
PARTS A2 : 3.0 233.3 1% 3.0 Count (dot count mL)
COUNTER D : OK 703 D1: CR bearing
Count (reading ×210 mm)
PARTS D1 : 494227 11333333 4% 494227
D2: Encoder sensor
PARTS D2 : 429867 14100000 3% 429867 Count (Total ink ejection rate in multiples of one
PARTS D3 : 390 4550 8% 390 million dots)
D3: Carriage height changing cam
COUNTER F : OK 703 Count (rotation count)
PARTS F1 : 119067 3740000 3% 119067 F1: Ink supply system (tube, flexible cable)
Count (CR scan count)
COUNTER H : OK 703 H1: Purge unit
PARTS H1 : 3507 50000 7% 3507 Count (controller cam rotation count)
K1: Print Head management sensor
COUNTER K : OK 703
Count (non-ejection operation count)
PARTS K1 : 155 6000 2% 155 M1: CR motor
COUNTER M : OK 703 Count (CR drive time h)
PARTS M1 : 44 1500 2% 44
PARTS COUNTER
COUNTER A : OK 682
D4: Tube unit
PARTS A1 : 9.7 3028.6 0% 9.7 Count (CR scan count)
PARTS A3 : 26.8 890.5 3% 26.8 D5: Multisensor
※ iPF9100/9000S/8100/8000S/820/810/
PARTS A4 : 1.5 890.5 0% 1.5 6200/6100/610/605/5100/510
PARTS A5 : 0.4 651.4 0% 0.4 Count (Total ink ejection rate in multiples of one
million dots)
PARTS A6 : 65.9 666.7 9% 65.9 P1: LF adjustment
COUNTER D : OK 682 Count (feeding direction: reading x 210 mm)
V1: Mist collection duct
PARTS D1 : 1068174 33333333 3% 1068174 Count (dot count mL)
PARTS D2 : 800422 48000000 1% 800422
PARTS D3 : 3242 60000 5% 3242
PARTS D4 : 247999 7360000 3% 247999
COUNTER H : OK 682
PARTS H1 : 4691 50000 9% 4691
COUNTER K : OK 682
PARTS K1 : 178 50000 0% 178
COUNTER M : OK 682
PARTS M1 : 91 3400 2% 91
COUNTER P : OK 682
PARTS P1 : 19869 285714 6% 19869
COUNTER V : OK 682
PARTS V1 : 9.6 2706.7 0% 9.6
5-3
Troubleshooting Guide Ver.4.0
PARTS COUNTER
COUNTER A : OK 796
PARTS A1 : 0.0 36.1 0% 0.0
B1: Platen duct
COUNTER B : OK 796 Count (dot count mL)
PARTS B1 : 0.0 48.3 0% 0.0 L1: Print Head management sensor
Count (non-ejection count)
COUNTER D : OK 796 Q1: Cassette pickup roller
PARTS D1 : 179143 13028571 1% 179143 Count (Cassette pickup count)
R1: Spur lift cam
PARTS D2 : 97344 6700000 1% 97344 Count (Total paper feed count)
PARTS D3 : 158057 16500000 0% 158057 V1: Mist collection system
Count (dot count mL)
PARTS D4 : 4733 60000 7% 4733
COUNTER F : OK 796
PARTS F1 : 97344 4000000 2% 97344
COUNTER H : OK 796
PARTS H1 : 2586 50000 5% 2586
COUNTER L : OK 796
PARTS L1 : 111 12500 0% 111
COUNTER P : OK 796
PARTS P1 : 6 750 0% 6
COUNTER Q : OK 796
PARTS Q1 : 1572 27500 5% 1572
COUNTER R : OK 796
PARTS R1 : 1697 27500 6% 1697
COUNTER V : OK 796
PARTS V1 : 0.0 15.2 0% 0.0
5-4
Chapter 5 Miscellaneous Information
■Case of iPF650/750
Header
Model, Firmware/Boot/MIT version
Canon imagePROGRAF iPF755 PRINT INF
Printer body serial no.
Firm:01.00 Boot:01.24 MIT(DBF):5.00 MIT(DB):1.08 The date of PRINT INF obtained
S/N:AAAG0001 Date:2010/04/01
Body serial no./model (36-inch
machine)/LF type (0: old/1: new)/ambient
temperature/present paper size/no. of
SYSTEM elapsed day after installation
S/N:AAAG0001 TYPE:36 -LF:0 TMP:-1 RH:-1 SIZE-LF:0.0 -CR:610.8 AFTER INST:148
HEAD INK
S/N:20750000 LOT:169G04D1 C:17 M:48 Y:31 MBK:48 MBK2:48 BK:35 Head serial number and lot number
WARNING Number of days elapsed since ink
01:03/10 14:49 1041 00000CB2 02:03/10 12:34 1047 00000CA1 tanks were mounted
03:02/17 15:52 1041 000009C6 04:02/17 15:03 1041 000009C4
05:02/16 21:28 1003 00000734 06:02/09 15:46 1402 000006A7
07:02/09 15:43 1002 000006A7 08:02/09 12:14 1002 00000697
09:02/09 12:11 1002 00000697 10:02/09 12:08 1002 00000697
11:02/08 16:18 1002 00000656 12:01/22 13:52 1041 00000601
13:01/22 13:51 1041 000005FC 14:01/22 10:28 1041 000005F7
15:01/21 12:00 1041 000005F2 16:01/06 07:33 1007 000004DA Warning and error histories (latest 20
occurrences)
17:01/06 07:33 1006 000004DA 18:01/06 07:33 1000 000004DA
19:01/05 17:47 1007 000004CA 20:01/05 17:47 1006 000004CA Error occurrence date (mm/dm/hh/ss)
ERROR /print at occurrence/Error history (last 4digits)/
01:03/16 16:27 2010 00000D04 02:03/08 09:56 2E33 00000C39 No. of printed sheet (A4 sheet equivalent)
03:03/05 16:53 2E05 00000C36 04:03/05 16:49 2E05 00000C33
(Lowest number is the most recent)
05:03/05 16:48 2010 00000C33 06:03/05 16:48 2E05 00000C33
07:03/05 16:47 201A 00000C33 08:03/05 16:47 2E05 00000C33
09:03/05 16:46 2E0C 00000C33 10:03/01 16:52 2F38 00000B4D
11:03/01 13:42 2010 00000B09 12:02/26 14:17 2010 00000B09
13:02/26 10:09 2F21 00000AFA 14:02/17 12:04 2E37 000008F7
15:02/17 11:58 2E1B 000008F7 16:02/16 21:34 2E37 00000734
17:02/16 21:32 2E1B 00000734 18:02/12 11:59 2520 000006AB
19:02/12 11:51 2527 000006AB 20:02/12 11:51 2526 000006AB
JAM
01:02/03 16:06 200C Jam history/Occurrence date
01:3 02:1 03:* 04:1 05:2 06:* 07:* 08:2 01:Category (1.CR error, 2. Jam, 3. Failed feeding 4. Failed cutting)
09:* 10:* 11:* 12:PremPlainPpr 80 02: Media format: (1. Roll media, 2. Cut sheet)
02:12/28 13:59 200C
03: Jam timing (1.Feed, 2.Print, 3. Eject)
01:3 02:1 03:3 04:1 05:2 06:* 07:3 08:2
09:1 10:636 11:* 12:Plain Paper HQ 04: Width detection OFF mode (1:ON, 2.OFF)
**:**/** **:** **** 05: Head height (0:SL (1.0mm), 1:L(1.3mm), 2:M1(1.8mm), 3:M2(2.0mm),
01:* 02:* 03:* 04:* 05:* 06:* 07:* 08:*
4:M3 (2.2mm), 5:H(2.6mm)
09:* 10:* 11:* 12:*
**:**/** **:** **** 06: Platen shutter position: (1. Fully close, 2.Only HP side open, 3.1/4 open, 4.1/2
01:* 02:* 03:* 04:* 05:* 06:* 07:* 08:* open, 5.3/4 open, 6.Fully open)
09:* 10:* 11:* 12:* 07: Cut mode (1:User cut, 2.Eject cut, 3.Auto cut)
**:**/** **:** ****
01:* 02:* 03:* 04:* 05:* 06:* 07:* 08:* 08: Media feeding environment
09:* 10:* 11:* 12:* 0:A (Temperature 15-25 degrees centigrade/Humidity 40%-60%)
1:B (Temperature 25-30 degrees centigrade/Humidity 40%-60%)
2:C (Temperature 15-30 degrees centigrade/Humidity 10%-40%)
3:D (Temperature 15-25 degrees centigrade/Humidity 60%-80%)
4:E (Temperature15-25 degrees centigrade/Humidity 0%-10%,
Temperature: to 15 degrees centigrade, from 30 degree
centigrade/Humidity 0%-50%[low humidity side not assured])
5:F (Temperature15-30degrees centigrade/Humidity 80%-100%,
Temperature: to 15 degrees centigrade, from 30 degree centigrade
/Humidity 50%-100%[high humidity side not assured])
09: Borderless/Bordered (1:bordered printing, 2.Borderless printing)
10:Print mode label No.
11: Media size (mm)
12: Media type
*: Unknown
5-5
Troubleshooting Guide Ver.4.0
Disable remaining ink detection set history(1.disable set log, 2.no disable
set log
INK CHK
C:0 M:0 Y:0 MBK:0 MBK2:0 BK:0
Printer history No. of printed sheet(Total/Roll media/Cut sheet/Each environment) (A4 sheet
equivalent), Cum. power-on time(h)/Cum. sleep -on time(h), Cum. cutting operations
time/Cum. wiping operations time/Remaining capacity of the MTC(%)/No. of printed sheet
by each language (GARO,HP-GL/2) sheets
COUNTER
PRINTER
LIFE-TTL:3504 LIFE-ROLL:3459 LIFE-CUTSHEET:45
LIFE A:1808 B:189 C:1507 D:0 E:0 F:0
POWER-ON:78 SLEEP-ON:1906 CUTTER:867 WIPE:401 W-INK:72
PDL: GARO:3455 HP-GL/2:49
Driving history Cum.printing time(h)/Cum.carriage moving
time(h)/No.of carriage scan time/Cum. carriage scan distance
Detail count
Second transportation/Count of media registered by
DETAIL-CNT
MOVE PRINTER:0 MEDIACONFIG-CNT:2 MCT/Count of disable ink remaining level detection
N-INKCHK: C:0 M:0 Y:0 MBK:0 MBK2:0 BK:0
5-6
Chapter 5 Miscellaneous Information
MEDIA 1 MEDIA 2
NAME : Prem80forBrdrlss NAME : Plain Paper
TTL : 61.0 m2 657.2 sq.f TTL : 59.6 m2 642.4 sq.f
ROLL : 61.0 m2 657.2 sq.f ROLL : 59.6 m2 642.4 sq.f
CUTSHEET : 0.0 m2 0.0 sq.f CUTSHEET : 0.0 m2 0.0 sq.f
MEDIA 3 MEDIA 4
NAME : Plain Paper HG NAME : Prem.SemiGl 200
TTL : 32.7 m2 352.4 sq.f TTL : 30.9 m2 333.6 sq.f
ROLL : 32.7 m2 352.4 sq.f ROLL : 30.9 m2 333.6 sq.f
CUTSHEET : 0.0 m2 0.0 sq.f CUTSHEET : 0.0 m2 0.0 sq.f
MEDIA 5 MEDIA 6
NAME : PremPlainPpr 80 NAME : Plain Paper HQ
TTL : 19.0 m2 204.7 sq.f TTL : 6.9 m2 74.5 sq.f
ROLL : 19.0 m2 204.7 sq.f ROLL : 5.6 m2 60.4 sq.f
CUTSHEET : 0.0 m2 0.0 sq.f CUTSHEET : 1.3 m2 14.0 sq.f
MEDIA 7 MEDIA OTHER
NAME : Prem.SemiGl 280 NAME : OTHER
TTL : 4.1 m2 44.3 sq.f TTL : 3.9 m2 42.9 sq.f
ROLL : 4.1 m2 44.3 sq.f ROLL : 2.4 m2 26.8 sq.f
CUTSHEET : 0.0 m2 0.0 sq.f CUTSHEET : 1.4 m2 16.1 sq.f
5-7
Troubleshooting Guide Ver.4.0
5-8
Chapter 5 Miscellaneous Information
Parts counter
CR1: CR bushing
(CR scan distance unit: 210mm)
CR2: Long flexible cable CR scan count)
① ② ③ ④ ⑤ ⑥
PARTS CNT. CR3: Encoder sensor unit
PARTS CR1 : OK 244 278173 12476190 2% 278173 (Dot count unit:1,000,000 dots)
PARTS CR2 : OK 244 83773 6700000 1% 83773 CR4: Head height switch cam
PARTS CR3 : OK 244 119394 16500000 0% 119394 Rotation count of head height switch
PARTS CR4 : OK 244 1084 60000 1% 1084 cam
PARTS CR5 : OK 244 119394 16500000 0% 119394 CR5: Multisensor unit
PARTS SP1 : OK 244 83773 4400000 1% 83773 (Dot count unit:1,000,000 dots)
PARTS PG1 : OK 244 922 50000 1% 922 SP1: Ink tube unit (CR scan count)
PARTS HMa1: OK 244 0.0 29.8 0% 0.0 PG1: Purge unit
PARTS MT1 : OK 244 21 15000 0% 21 (Rotation count of the controller cam)
PARTS PL1 : OK 244 4 778 0% 4 HMa1: Print Head management sensor
PARTS Mi1 : OK 244 0.1 37.0 0% 0.1 (Non-ejection dot count ml)
PARTS CT1 : OK 244 896 100000 0% 896 MT1: CR motor (CR driving time h)
PARTS WF1 : OK 244 0.0 169.0 0% 0.0 PL1: LF adjustment (Paper feeding time h)
PARTS WF2 : OK 244 0.3 45.0 0% 0.3 Mi1: Mist fan unit (Dot count ml)
CT1: Cutter (Cut count)
WF1: Lower ink absorber of MTC (Dot count
① Status (OK, W1, W2, E) ml)
② Number of days passed after set (days)
③Count value WF2: Ink absorber of platen vent (Dot count
④Life threshold (W2/E) ml)
⑤ Usage (ratio of life value to count value)
⑥ Cumulative count
Cogging adjustment
Result: (0: DIsabled/1:Enabled/2. Check
required /3: Adjust required) and value when
adjusting.
COGFF
CONDITION : 1
PARAM0-F : REF: 5740 52477 0 0 PHASE: 0 176 0 0
.
AMP: 0 40 0 0 RATE: 0 69 0 0
PARAM0-B : REF: 3245 54033 0 0 PHASE: 0 301 0 0
AMP: 0 49 0 0 RATE: 0 79 0 0
LF adjustment value (User adjustment
LF/SCALE ADJUSTMENT VALUE (MEDIA: Plain Paper ) value)
LF-A:Band adjustment 8-pass
LF-A LF-B: Band adjustment 1-pass
ROLL LARGE: -28.3421 MIDDLE: -24.3421 SMALL: -20.3421 SMALLER: -20.3421 Scale-A: Scale clean
CUT LARGE: -36.3421 MIDDLE: -36.3421 SMALL: -36.3421 SMALLER: -36.3421 Scale-B: Scale fast
LF-B
ROLL LARGE: -28.3421 MIDDLE: -24.3421 SMALL: -20.3421 SMALLER: -20.3421
CUT LARGE: -36.3421 MIDDLE: -36.3421 SMALL: -36.3421 SMALLER: -36.3421
SCALE-A
ROLL LARGE: -26 MIDDLE: -22 SMALL: -19 SMALLER: -19
CUT LARGE: -34 MIDDLE: -34 SMALL: -34 SMALLER: -34
SCALE-B
ROLL LARGE: -26 MIDDLE: -22 SMALL: -19 SMALLER: -19
CUT LARGE: -34 MIDDLE: -34 SMALL: -34 SMALLER: -34
Ink reduction mode
PV AUTO JUDGE : ON(NORMAL) , 1 On (Display Normal/Low when On only)/Off
Entry to ink reduction mode count
5-9
Troubleshooting Guide Ver.4.0
CRREG
CRREG HRZ A
1 2 2 2 2 1 1 1 1 1 1 1 0 0 0 0
0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1
CRREG HRZ B
1 2 2 1 1 1 1 1 1 1 1 1 0 0 0 0
0 0 0 0 0 0 1 1 1 1 1 0 0 0 1 1
1 1 1 1
CRREG HRZ C
1 0 0 0 -1 -1 -1 -1 0 0 0 -1 -1 -2 -2 -2
-2 -1 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 1
CRREG VRT a 0
CRREG VRT b 0
CRREG VRT c 0
5-10
Chapter 5 Miscellaneous Information
Refill log/Print whether disable remaining ink detection was previously set
Detail count
Count of: secondary transportation/ media
registered by MCT/turning off the ink
remaining level detection for each color
Cumulative consumption amount of ink
INK: Generic ink
NINK: Refill ink
MEDIA1-7:
Media names of the 1st to 7th largest
print area of roll media and cut sheet
MEDIA OTHER:
Information on print area of other
media
TTL:
Total amount of cumulative print area
of roll media and cut sheet
ROLL:
Cumulative print area of roll media
CUTSHEET:
Cumulative print area of cut sheet
(manual, cassette)
5-12
Chapter 5 Miscellaneous Information
Pages calculated in A4
Print area by physical size (roll media)
Installed L head
1: Date & time installed (last 4 times)
2: Removal date & time (last 3 times)
3: Main unit serial No. (last 3 times)
4: CLN_A (auto) count
5: CLN_A (manual) count
6: CLN_B (auto/left cap) count
7: CLN_B (auto/right cap) count
8: CLN_B (manual) count
9: Head replacement ink drain count
10: Secondary transport ink drain count
11: Secondary transport ink filling count
12: ink filling after head replacement count
13: Recovery suction
14: Number of sheet printed (calculated in A4)
15: Error log
16: Refill tank usage log (per chip)
17: Firmware version (last 3)
18: Head highest temperature (per chip)
19: Number of non-discharging nozzles (per nozzle row) chip A row
A, chip A row B to chip F row A, chip F row B
5-13
Troubleshooting Guide Ver.4.0
Installed R head
① ② ③ ④ ⑤ ⑥
① Status (OK/W1/W2/E) Value of each parts counter
② Number of days after set
③ Count
④ Life threshold (same as threshold which determines
W2/E)
⑤ Usage
⑥ Cumulative count
Cogging FF result
Condition:
0: Disabled 1: Enabled 2: Check required 3: Adjust required
Parameters
5-14
Chapter 5 Miscellaneous Information
5-15
Troubleshooting Guide Ver.4.0
5-16
Chapter 5 Miscellaneous Information
2. Parts Counter
■ Periodically replaced parts / Consumable parts counter (iPF5000 / iPF700 Series)
5-17
Troubleshooting Guide Ver.4.0
5-18
Chapter 5 Miscellaneous Information
5-19
Troubleshooting Guide Ver.4.0
5-20
Chapter 5 Miscellaneous Information
counte error
iPF650 / 750 Series attribute
r
WF1 THE AMOUNT OF WASTE INK (ml) BY RECOVERY WITHOUT MTC
INSTALLATION.
Periodically
M/C HOLDER UNIT E146-4001
replaced parts
WF2 THE AMOUNT OF MIST SUCTION (ml)
WASTE INK BOX UNIT
CR1 CARRIAGE SCAN LENGTH (x 210mm)
CARRIAGE UNIT
CR3 THE AMOUNT OF TOTAL INK EJECTION (X 1 MILLION DOTS)
CARRIAGE UNIT
MOUNT, MULTI SENSOR REFERENCE
CR4 THE NUMBER OF PRINT HEAD HEIGHT SHIFTINGS (TIMES) Parts
CARRIAGE UNIT replacement Consumable
CR2 THE NUMBER OF CARRIAGE SCANS (TIMES) time has parts
FLEXIBLE CABLE UNIT passed.
FILM, FLEXIBLE CABLE
HOLDER, FLEXIBLE CABLE
CR5 THE AMOUNT OF TOTAL INK EJECTION (X 1 MILLION DOTS)
MULTI SENSOR UNIT
MOUNT, MULTI SENSOR REFERENCE
SP1 THE NUMBER OF CARRIAGE SCANS (TIMES) Periodically
E141-4047
INK TUBE UNIT replaced parts
PG1 THE NUMBER OF PURGE WIPER DIRVINGS (TIMES) Periodically
E141-4046
PURGE UNIT replaced parts
HMa1 THE NUMBER OF NON-EJECTION DETECTIONS (TIMES) Periodically
E194-404A
PRINT HEAD MANAGEMENT SENSOR UNIT replaced parts
MT1 CARRIAGE MOTOR DRIVING TIME (hr) Parts
MOTOR, CARRIAGE replacement Consumable
PL1 LF MOTOR DRIVING TIME(hr) time has parts
MOTOR, LF passed.
Mi1 THE AMOUNT OF MIST SUCTION (ml) Periodically
E146-4001
MIST FAN UNIT replaced parts
CT1 THE NUMBER OF CUTTINGS (TIMES) Parts
replacement Consumable
CUTTER time has parts
passed.
5-21
Troubleshooting Guide Ver.4.0
■ Periodically replaced parts / Consumable parts counter (iPF6300 Series / iPF8300 / iPF8300S)
5-22
Chapter 5 Miscellaneous Information
5-23
Troubleshooting Guide Ver.4.0
► [SERVICE MODE] > [INITIALIZE] > [PARTS COUNTER] > [PARTS xx]
5-24
Chapter 5 Miscellaneous Information
4. Greasing
※ Using a flat brush or the like, spread the dedicated part grease evenly to form a thin coat.
※ Be careful not to apply the grease to any part other than specified parts. Grease adhering to the wiper, cap
and linear scale, in particular, could result in defective print.
※ The main rail does not require greasing. Be careful not to grease it directly. Problems, such as unusual
noises, imaging failures and shorter head lives, might result.
If the carriage is overloaded because it is stained by ink or as a result of any other condition, clean the rail
and then move the carriage fully in both directions about 10 times. This action will allow the lubricant to
transfer from the carriage shaft cleaning part to the rail.
■Examples ~ iPF610
- Joint Base
5-25
Troubleshooting Guide Ver.4.0
5-26
Chapter 5 Miscellaneous Information
- Spur Cam
5-27
Troubleshooting Guide Ver.4.0
- Release lever
モリコート PG-641
Molycote PG-641
約20mg20mg
Approx.
5-28
Chapter 5 Miscellaneous Information
モリコート PG-641
Molycote PG-641
Approx.
約12mg12mg
5-29
Troubleshooting Guide Ver.4.0
Molycote
Molycote
モリコート PG-641
PG-641
Approx.
約20mg20mg
5-30
Chapter 5 Miscellaneous Information
Joint Base Rib : Molycote PG-641 (approx. 8 to 20mg) Shaft Cleaner : impregnate EU-1
ジョイントベースのリブ:モリコート PG-641(約8~20mg) シャフトクリーナー:EU-1を含浸
ロールカバーのスライドガイド
Slide Guide of Roll Cover
EU-1(約8~20mg)
EU-1 (approx. 8 to 20mg)
5-31
Troubleshooting Guide Ver.4.0
- Delivery
ピンチローラ圧解除ギア
Pinch Roller Pressure Release Gear
モリコート
Molycote PG-641(約8~20mg)
PG-641 (approx. 8 to 20mg)
ピンチローラリリースシャフトと
Pinch Roller Release Shaft and Pinch
Roller contact part ピンチローラ接触部
モリコート
Molycote PG-641(約8~20mg)
PG-641 (approx. 8 to 20mg)
5-32
Chapter 5 Miscellaneous Information
■Examples iPF700/710/720
- Carriage
Plate
板バネ:Spring
Permalub
パーマルブ G2 approx.
G2 約12g12mg
Cam :
カム:
Permalub G2
パーマルブ approx. 12mg
G2 約12g
ロックピン:
Lock Pin:
パーマルブ
Permalub G2 approx.G2 約12g
12mg
ジョイント:
Joint :
モリコート
MolycotePG-641 約24g
PG-641 approx. 24mg
5-33
Troubleshooting Guide Ver.4.0
- LF Roller Backup
ベアリング
Bearing
パーマルブ
Permalub G2G2 約24mg
approx. 24mg
LFローラ
LF Roller
LFローラ パーマルブ
Permalub G2 24mg
G2 approx.
LF Roller
約24mg
LFローラ
LF Roller
パーマルブ
Permalub G2 約24mg
G2 approx. 24mg
パーマルブ G2 約24mg
Permalub G2 approx. 24mg
5-34
Chapter 5 Miscellaneous Information
■Examples ~ iPF9100
- Rail or Rib of Joint Base
レール:
Rail :
Molycote PG-641 approx. 12mg
モリコートPG-641 約12mg
リブ: Rib :
モリコートPG-641 約12mg
Molycote PG-641 approx. 12mg
ブッシング:
Bushing:
パーマルブ G2 約12mg
Permalub G2 approx. 12mg
5-35
Troubleshooting Guide Ver.4.0
Pinch ピンチローラリリースカム(3カ所×13個:
Roller Release Cam (three locations x 13):
パーマルブ
Permalub G2 約12mg
G2 approx. 12mg
- Upper Cover Stay Shaft Hole / Gear Shaft / Shaft Edge / Gear Cam Surface
上カバーステー軸穴:
Upper Cover Stay
パーマルブ G2Hole:
Shaft
約24mg
Permalub G2
approx. 24mg
上カバーステー軸端部:
Upper Cover Stay Shaft Edge:
パーマルブ
Permalub G2G2 約24mg
approx. 24mg
上カバーステーギア軸:
Upper Cover Stay Gear Shaft: 上カバーステーギアの歯面:
Upper Cover Stay Gear Cam Surface:
パーマルブ
Permalub G2 約24mg
G2 approx. 24mg パーマルブ
Permalub G2 約12mg
G2 approx. 12mg
5-36
Chapter 6
Main Unit Configuration
Diagrams
Chapter 6 Main Unit Configuration Diagrams
M S
Ink tank
M
S
Multisensor Valve
Tube
S
6-1
Subbuffer
Glycerin
M solution
Printhead
Platen fan
Non-ejection sensor
LF motor
S Wiper
Print Head Management Sensor
iPF5000 Series only
M
Spur unit
Cutter unit S
Printhead
Maintenance cartridge Purge unit
LF roller
Platen
Troubleshooting Guide Ver.4.0
■Function Description
Component name Function
Main controller A PCB that controls the printer as a whole.
Carriage relay PCB A relay PCB used to connect the carriage and the main controller with
each other by a flat cable. With the iPF5000 Series, it is combined into a
single assembly together with the head relay PCB described below.
Head relay PCB A PCB that relays head signals and that performs preprocessing on the
multisensor signals.
On the iPF5000 Series, the head relay PCB is expressed as “carriage
PCB.”
Carriage encoder A film on which slits are printed to generate an encoder pulse signal to
calculate the head position. The sensor is attached to the carriage unit.
Ink tank A color-specific replaceable cartridge ink tank (consumable part)
Subbuffer Functions as an air passage to fill the ink tank with air and also as a
reservoir for the reflux ink in the tube.
(Ink supply) Valve A valve that is opened and closed to augment the internal pressure in the
path of ink supply (by generating a negative pressure). In cleaning B, in
which a negative pressure is produced, the valve vents accumulated air
from the head.
Lift motor The drive motor that automatically regulates the distance between the
head and paper. The iPF5000 Series uses the eccentric cam of the
carriage rail to move the carriage (head) up and down together with the
rail. Others rotate the cam in the carriage by way of a coupling on the
main unit side to move the head up and down.
Multisensor A sensor that measures the head and paper distance, detects the leading
edge, width and other aspects of paper, measures the density of
adjustment print patterns and so on.
Platen fan Sucks paper to keep it from elevated.
Print Head A sensor that detects non-discharging nozzles for non-discharging nozzle
management sensor backup.
LF motor Feeds out paper precisely (in the micron order) according to the number
of print passes for each scan of the carriage.
Printhead Single six-color 1-inch head (consumable part)
Spur A roller used to feed the trailing edge of cut sheet. Serrated to avoid
catching ink. Mounted on the iPF5000 Series only.
Purge unit A head recovering unit that sucks the head to restore clogged nozzles and
to release the air, and that wipes the face with a wiper. It also contains a
lock mechanism that clamps the carriage to the purge.
Maintenance cartridge A cartridge tank (consumable) that stores waste ink ejected from the
purge unit.
6-2
Chapter 6 Main Unit Configuration Diagrams
6-3
S
S Flapper
2. Paper Paths by Series
6-4
S
Multi sensor
マルチセンサ
Troubleshooting Guide Ver.4.0
ロールエンコーダー
Roll センサー
encoder ensor
(2) iPF650/750 Series
S
S
LF_PEセンサー
LF_PE sensor
カッター
Cutter
Chapter 6 Main Unit Configuration Diagrams
Cutter
Cutter lower blade
Multisensor
S
LF_PE sensor
6-5
Multisensor
Cutter
S
S
Cutter lower blade LF_PE sensor
6-6
Troubleshooting Guide Ver.4.0
Roll paper
feeding
Chapter 6 Main Unit Configuration Diagrams
Multisensor
Cutter
S
Roll paper detection
sensor
Flapper
6-7
Appendix
Quick Reference Guide iPF650Series
Quick Reference Guide
iPF650/680/750/760/780 series
1
Index
Model Classification .......................................................................................................................................3
Check Points for iPF Series...........................................................................................................................4
Special Mode for Servicing iPF Series ..........................................................................................................5
Switching to service mode (Switching to board replace mode ) ...............................................................5
Switching to download mode ....................................................................................................................5
Service Mode for iPF Series ..........................................................................................................................6
Function in service mode ..........................................................................................................................6
FAQ ................................................................................................................................................................7
Advice for Multiple Failure .............................................................................................................................8
Replacement Procedures for iPF650/680/750/760/780 Series ...................................................................................9
Outer Cover Configuration (front, upper) ..................................................................................................9
Outer Cover Configuration ......................................................................................................................10
Roll Unit Configuration ............................................................................................................................10
Right Outer Cover ................................................................................................................................... 11
Left Outer Cover ...................................................................................................................................... 11
Front Outer Cover ...................................................................................................................................12
Rear Outer Cover ....................................................................................................................................15
Roll Feed Unit ..........................................................................................................................................15
Paper Release Lever...............................................................................................................................17
How to Release Carriage Lock ...............................................................................................................19
Manual Ink Drainage Procedures............................................................................................................20
Purge Unit ...............................................................................................................................................21
Boards .....................................................................................................................................................23
Carriage Unit ...........................................................................................................................................25
Multi Sensor ............................................................................................................................................30
Carriage Board ........................................................................................................................................31
Cutter .......................................................................................................................................................34
Cutter Rail Unit ........................................................................................................................................35
Ink Tank Unit ............................................................................................................................................36
Precaution for Tube Unit Installation .......................................................................................................40
Waste Ink Tube Joint (CL) .......................................................................................................................41
Waste Ink Vacuum Parts .........................................................................................................................42
LF Motor ..................................................................................................................................................45
Print Head Management Sensor, Shutter Motor .....................................................................................46
Applying Grease & Lubrication ................................................................................................................47
Parts Counter...............................................................................................................................................49
iPF650/680/750/760/780 Series ..............................................................................................................49
2
Model Classification
Max. Sheet
Model Group Model Name
Width
iPF500, 600, 5000, 6000 Series 17-inch
iPF500, iPF510, iPF510plus, iPF5000, iPF5100
(A2+)
iPF700 Series
36-inch
iPF700, iPF710, iPF720
(A0+)
3
Check Points for iPF Series
Before Servicing
After Servicing
4
Special Mode for Servicing iPF Series
Switching to service mode (Switching to board replace mode )
Turn on power with pressing “Load” or ”Feeder Selection” key and “Navigate” or “Information”
key simultaneously.
When there is a difference between EEPROM information in the Main Board and EEPROM
information in the Maintenance Cartridge Relay Board, the mode is switched to Board Replace
mode automatically.
2) Select the board to replace by ”>” key or ”<” key, then press “OK” key.
Turn on power with pressing “Navigate” or “Information” key and “Stop” key simultaneously.
5
Service Mode for iPF Series
Function in service mode
■ Printing Print Inf : The necessary information such as an main unit error history is printed
to identify failure.
■ Nozzle Check Print : Nozzle check pattern is printed with non-ejection complement
Service technicians’ call start from “E” is cancelled by starting up in service mode after
repairing the cause of the error. Also, except for a particular error, skipping error activation
- Adjustment after replacing Carriage Motor (adjustment function installed model only)
■ Others
6
FAQ
No Problem Advice
1 The hardware error [2F26] Replace Tube Guide Unit to a new type.
(carriage operation disabled) (technical information : refer to RB11007C)
occurs due to contacting Carriage
Unit with peeled part or floated part
of plastic sheets of Tube Guide
Unit.
2 The data length and the length of Set to [Pap.Detail Set.] > [Feed Settings] > [Print
print is not consistent in printing Length].
drawings, etc.
3 A little amount of remaining ink in [SERVICE MODE] > [INITIALIZE] > [W-INK] > [OK]
the Maintenance Cartridge is After initializing the indicated data, replace the
indicated. The indication needs to Maintenance Cartridge immediately.
be canceled temporarily to keep
using the ink.
4 Operation is normal in service Perform cleaning A and reset non-ejection
mode, but non-ejection occurs in information after confirming there is no foreign
nozzle check print in user mode. substance such as a hair on Print Head
Management Sensor.
5 Ink peels when printing with photo Check media type of the printer driver.
glossy paper. Use Bk ink when selecting photo glossy paper,
while MBk ink is used when selecting plain paper.
Mis-matching can be a cause of ink peeling.
6 Media is not recognized after Execute [SERVICE MODE] > [ADJUST] > [GAP
replacing the main board. CARIB]
7 [4XXX] error is displayed. Start up in service mode and remove the error.
Make sure short circuit is not occurred inside of the
Print Head before starting up in service mode.
8 [Hardware error xx / Turn off Start up in service mode, check the error code, and
printer, wait, then turn on again.] is handle the error.
displayed.
7
Advice for Multiple Failure
Replacing boards before replacing Print Head might damage the replaced boards, in case of
Check the Print Head before replacing boards. If the Print Head has failure, replace the Print
Head first.
8
Replacement Procedures for iPF650/680/750/760/780 Series
Note
1) This Quick Reference Guide is described based on iPF650. The number of screws and position may differ by
each model.
2) When connecting an Ink Tube to a joint, wipe off adhered ink so that the tube does not come off easily.
9
Outer Cover Configuration
10
Right Outer Cover
1) Operation Panel
a. Open the Upper Cover and Right Ink Tank
Cover, and then release two hooks using a flat
head screwdriver.
b. Remove the cable from the cable guide.
Remove the earth by pushing the hook from
the backside of the operation unit. Disconnect
the connector. Then remove the operation
panel.
2) Right Cover
a. Remove the operation panel.
b. Remove six screws, release two hooks, and
then remove the right cover.
11
2) Left Cover
a. Remove the upper left cover.
b. Remove six screws, release two hooks, and
then remove the left cover.
2) Ejection Guide
a. Open the Maintenance Cartridge Cover to
remove the Ejection Guide. Remove the face
cover by inserting a flat head screwdriver in
the slit.
12
b. Remove two screws, and remove Ejection
Guide (right).
13
◆iPF680/780 Series Procedures
a. Remove Right/Left Cover.
b. Open Right/Left Ink Tank Cover. Remove two screws, and Right and left inner cover.
c. Remove one screw and release one hook. Remove Right/Left Ink Tank Cover with releasing two bosses.
4) Upper Cover
a. Remove the upper left cover, and then slide
the upper cover to the left to remove it from
the hinge.
14
Rear Outer Cover
1) Rear Upper Cover
a. Remove Upper Left Cover.
b. Remove eight screws.
2) Rear Cover
Remove thirteen screws.
(For the four screws at lower side, only loosening
is possible.)
15
2) Left Roll Lower Inner Cover
Remove each two screws and Right and Left Lower Inner Cover.
4) Open the Upper Cover and remove with sliding to left direction.
16
5) Remove three connectors, seven screws, and harness from harness guide. Then remove Roll Feed Unit.
17
2) Remove one spring, and then Paper Release
Lever. Keep the pinch roller pressurized to enable
phase adjustment at the time of Release Lever
reinstallation
Note :
Precaution for Paper Release Lever reinstallation
18
How to Release Carriage Lock
・Lock Releasing in Service Mode
Shift to service mode, and execute the following mode in order.
2) Insert a Phillips screwdriver into a “+” shaped hole and turn it counterclockwise. This will lower Cap and
Carriage Lock Pin, allowing the Carriage and Wiper Unit to move.
19
Manual Ink Drainage Procedures
・Manual Ink Drainage
1) Remove Upper Rear Cover, Front Cover, Rear
Cover, and Ink Tank Cover.
2) Release Carriage lock.
3) Move the Carriage to near side notch position on
the Platen in the picture below. Remove the Print
Head.
Ink in the tube flows into Sub Buffer in the Ink Tank
Unit.
20
Purge Unit
・Removing Purge Unit
1) Release Carriage Lock. Move the carriage onto
the platen manually.
2) Remove the Right Cover.
3) Remove five screws and disconnect five
connectors, and remove the harness from the
harness guide. Then remove the Right Side Plate
Unit.
- Remove the Waste Ink Tube Joint carefully so that ink does not spout.
- To prevent ink from dripping off, hang The Waste Ink Tube joint on the side plate with the joint side up. Take extra
care not to damage the ink tube.
21
・Precaution for Purge Unit Reinstallation
Pass a clip to wider inner diameter side of the transparent tube connected to the main unit. ([4]in the picture)
[1] black tube (Purge Unit side)
with marking at the edge = connect to black ink tube
[2] black tube (Purge Unit side)
without marking = connect to color ink tube
[3]transparent tube (main unit side)
smaller inner diameter = connect to black ink tube
[4] transparent tube (main unit side)
larger inner diameter = connect to color ink tube
♦ Tighten the passed clip of tube [4].
22
Boards
・Replacing Main Board, Power Board, HDD
1) Remove backside cover.
2) Disconnect each connector. Remove screws. Then remove board or HDD.
Do not replace Main Board and Maintenance Cartridge Relay Board simultaneously. When replacing both boards,
follow “Replacement Procedures for Maintenance Cartridge Relay Board” first, and then follow “Replacement
procedure of Main Board” in order.
Also after replacing Main Board of a service parts, check the firmware is updated. If it has not the latest, update the
firmware.
23
・Replacing Maintenance Cartridge Relay Board
1) Ejection Guide
a. Open Maintenance Cartridge Cover, and
remove Maintenance Cartridge. Remove the
face cover with inserting a flathead
screwdriver into a part of the face cover
groove.
Do not replace Main Board and Maintenance Cartridge Relay Board simultaneously. When replacing both boards,
follow “Replacement Procedures for Maintenance Cartridge Relay Board” first, and then follow “Replacement
procedure of Main Board” in order.
24
Carriage Unit
・Replacing Carriage Unit
1) Remove Print Head and Manual Ink Draining
a. Turn off the power. Remove Upper Rear Cover,
Front Cover, Rear Cover, and Ink Tank Cover.
b. Release Carriage Lock.
c. Move the Carriage to near side notch position
on the Platen in the picture below. Remove the
Print Head.
d. Start ink draining manually.
Remove the joint carefully so that ink does not spout. Put a plastic bag
or the like on the ink tube joint to prevent ink from spouting.
25
c. Remove two screws, and remove Ejection
Guide (left) at the backside.
26
h. While releasing the hook with the guide lifted,
slide the Flexible Cable Retainer to remove it.
27
・Precaution for Reinstalling Carriage Unit
- Impregnate the Shaft Cleaner with oil before
reinstalling Carriage Unit.
28
・Actions following the replacement of Carriage Unit or Multi Sensor
- When replacing Carriage Unit or Multi Sensor, replace the Multi Sensor Reference Plate (QL2-3160)
simultaneously, and perform the following adjustment in service mode.
1) Execute GAP CALIB without setting media.
2) Set media. (Photo glossy paper, A2 width or wider)
3) Execute OPTICAL AXIS.
- When removing or replacing Carriage Unit, Carriage Motor, Carriage Belt, or Linear Encoder Sensor, perform
“CR MOTOR COG” adjustment in service mode.
29
Multi Sensor
・Replacement Procedures of Multi Sensor
1) Release Carriage Lock manually, and take out
the Carriage to the Print Head replacement
position.
2) Remove the Print Head.
3) Remove one screw, and remove Carriage Unit
from Multi Sensor.
Note : Be careful with connected flexible cable.
4) Remove Flexible Cable from Multi Sensor.
30
Carriage Board
◆There are two ways to remove Carriage Board.
a) Remove Carriage Unit from the main unit, then remove Carriage Board.
b) Remove Carriage Board without removing Carriage from the main unit.
In b), it is slightly difficult to confirm “if the Flexible Cable is connected properly” in “connecting Flexible Cable”
procedure when “Installing Carriage Board in Carriage.”Attention is required for its poor operability.
・Removing Carriage Unit from the main unit to remove Carriage Board.
1) Remove Carriage Unit from the main unit.
Note : Ink draining is necessary beforehand.
2) Remove Multi Sensor form Carriage. (one screw)
3) Remove Print Head Fixing Cover Top from
Carriage. (one spring)
4) Remove one spring Print Head Fixing Cover
Bottom from Carriage.
5) Remove Ink Supply Joint from Carriage.
6) Remove Carriage Board part from Carriage. (black, two self-tapping screws, five Flexible Cables)
Note : Be careful not to damage Flexible Cables.
31
・Removing Carriage Board without removing Carriage from the main unit.
1) Remove operation part, right cover, front cover,
and Right Ink Tank Cover Print Head Fixing Cover Top
2) Release Carriage Lock manually, and take out
the Carriage to the replacement position.
3) Remove the Print Head.
4) Remove one screw, and remove Multi Sensor
from Carriage Unit.
Note : Be careful with connected flexible cable.
5) Disconnect Flexible Cable from Multi Sensor.
6) Remove one spring at Print Head Fixing Cover
Top of Carriage.
7) Release two bosses at Print Head Fixing Cover
Top, and remove the Cover (two bosses).
8) Remove springs at Print Head Fixing Cover Bottom. Take out Ink Supply part to Print Head to near side.
Remove the Ink Supply part together with Print Head Fixing Cover Bottom.
32
9) Move Carriage to the home position side. Remove two screws (black, self-tapping screw) on Carriage Board,
with setting a driver into the hole.
10) Move the Carriage to the replacement position (back position side). Take out the Carriage Board to near side.
Note : Five Flexible Cables are connected to the board at this time. Take out the board slowly.
11) Disconnect the five Flexible cables on the Carriage Board, and remove the Carriage Board.
33
Cutter
・Replacing Cutter
1) Select [SERVICE MODE] > [REPLACE] >
[CUTTER] and [YES] to move the cutter to the
replacement position.
2) Remove two hexagonal screws, and remove
Cutter.
34
Cutter Rail Unit
・Replacing Cutter Rail Unit
1) Remove Left Ink Tank Cover, Mist Fan, and Left
Ink Tank Unit.
2) Remove two screws and connectors, and remove
Cutter Motor Unit.
35
Ink Tank Unit
・Replacing Right Ink Tank Unit
iPF650/750 series procedure
1) Perform ink draining.
2) Remove Right Cover, Right Ink Tank Cover, and
Front Cover.
3) Remove four screws and two connectors.
Remove harnesses from harness guide.
4) Remove the joint part of Ink Tube Unit and Ink
Tank Unit slowly. Remove the Ink Tube from the
guide, and remove the Right Ink Tank Unit.
36
iPF680/780 series procedure
1) Perform ink draining.
2) Remove Right Cover, Right Ink Tank Cover, and
Front Cover.
3) Remove four screws and the support board.
4) Remove four screws and disconnect two
connectors, and then remove harnesses from the
harness guide. Then Remove the joint part of Ink
Tube Unit and Ink tank Unit slowly. Remove Ink
Tube from guide, and remove Right Ink Tank Unit.
37
・Replacing Left Ink Tank Unit
iPF650/750 series procedure
1) Perform ink draining.
2) Remove Left Cover, Left Ink Tank Cover, and
Front Cover.
3) Remove four screws and two connectors.
Remove harnesses from harness guide.
4) Remove the joint part of Ink Tube Unit and Ink
Tank Unit slowly. Remove the Ink Tube from the
guide, and remove the Left Ink Tank Unit.
38
iPF680/780 series procedure
1) Perform ink draining.
2) Remove Left Cover, Left Ink Tank Cover, and
Front Cover.
3) Remove four screws and the support board.
4) Remove four screws and disconnect two
connectors, and then remove harnesses from the
harness guide. Then Remove the joint part of Ink
Tube Unit and Ink tank Unit slowly. Remove Ink
Tube from guide, and remove Left Ink Tank Unit.
39
Precaution for Tube Unit Installation
Connect Ink Tubes and joint deeply into the guide.
♦ After detaching the joint of the ink tube unit, the joint might become easy to come off by the ink that has adhered
to it. In that case, please wash the joint by alcohol and remove the adhering ink.
♦ Remove the joint carefully so that ink does not spout.
♦ Put a plastic bag or the like on the ink tube joint to prevent ink from spouting.
40
Waste Ink Tube Joint (CL)
1) Remove Maintenance Cartridge. Insert a flathead
screwdriver into a part of the face cover groove to
remove the face cover.
2) Remove Ejection Guide (right).
3) Remove two screws, and remove Maintenance
Cartridge Holder Unit.
41
Waste Ink Vacuum Parts
・Precaution for Replacing Waste Ink Vacuum Parts
When disassembling the waste ink vacuum unit, pay attention to the ink leaking from the disassembled parts.
Put the parts of the disassembled Waste Ink Vacuum
Unit in a plastic bag or the like with care given to the ink leaking from the portion [A] enclosed in a circle (in light
blue).
Consumable
6 Maintenance Cartridge
product
9 Front Duct
42
・Removing Mist Fan
1) Remove the rear upper cover and front cover.
2) Remove two screws, and disconnect two
connectors, and then remove the harness from
the harness guide to remove the support plate.
Reference
Mist fan and Mist Exhaust Duct can be removed
together.
43
・Precaution for Reinstalling Mist Exhaust Duct
Make sure that the boss on Mist Exhaust Duct fits in
the notch on the side plate.
44
LF Motor
・Replacing LF Motor
1) Remove left cover.
2) Remove one spring, two screws, and one connector. Then, remove the belt from motor pulley. Remove harness
from harness guide, and remove LF Motor.
Feed Roller concentricity of this printer model is corrected (amount unevenness correction of feeding per rotation) at
shipping from manufacturer to improve precision of media delivering. Therefore, after replacing Feed Roller Encoder
or Feed Roller which influences concentricity correction, adjustment is necessary.
45
Print Head Management Sensor, Shutter Motor
・Removing Print Head Management Sensor
1) Remove Purge Unit.
2) Remove one screw, one connector, and release
boss. Then remove Print Head Management
Sensor.
46
Applying Grease & Lubrication
・Notes on Applying Specialized Grease and Lubrication
・Using a flat brush or the like, spread the grease on the designated part evenly to form a thin coat.
・Be cautious not to apply the grease to any parts other than specified parts. Adhered grease to the wiper, the cap
and the linear scale may cause defective print.
・Supplying Molycote PG-641(CK-0562-000) has been discontinued. Use the FLOIL G-5000H(FY9-6022-000) as a
substitute.
FLOIL
1 Ribs of Joint Base 8 to 20mg
G-5000H
Hinge Receiver of
3 FLOIL
Upper Cover
8 to 20mg
G-5000H
4 Slide Guide of Roll Cover
47
48
Parts Counter
iPF650/680/750/760/780 Series
Initialize the relevant parts counter by the service mode after replacement.
SERVICE MODE > INITIALIZE > PARTS COUNTER > PARTS XX
49
Quick Reference Guide iPF5000Series
Quick Reference Guide
iPF500/600/5000/6000 series
1
Index
Model Classification .......................................................................................................................................3
Check Points for iPF Series...........................................................................................................................4
Special Mode for Servicing iPF Series ..........................................................................................................5
Switching to service mode (Switching to board replace mode ) ...............................................................5
Switching to download mode ....................................................................................................................5
Service Mode for iPF Series ..........................................................................................................................6
Function in service mode ..........................................................................................................................6
FAQ ................................................................................................................................................................7
Advice for Multiple Failure .............................................................................................................................8
Replacement Procedures for iPF500/600/5000/6000 Series ...................................................................................9
Outer Cover Configuration (Front & Upper) ..............................................................................................9
Outer Cover Configuration (Back) .............................................................................................................9
Right Outer Cover ...................................................................................................................................10
Left Outer Cover ......................................................................................................................................12
Upper Outer Cover ..................................................................................................................................15
Purge Unit ...............................................................................................................................................18
Tube Joint (when the previous type of joint is used in dye-ink models) ..................................................20
Main Board and HDD ..............................................................................................................................22
Power Supply Board................................................................................................................................23
Maintenance Cartridge Relay Board .......................................................................................................24
Carriage Unit ...........................................................................................................................................25
Carriage Unit Adjustment ........................................................................................................................31
Cutter Unit ...............................................................................................................................................35
Ink Supply Unit ........................................................................................................................................37
Valve Motor Unit ......................................................................................................................................42
Waste Ink Vacuum Part ...........................................................................................................................43
Spur Unit .................................................................................................................................................46
LF Motor ..................................................................................................................................................47
Multi Sensor ............................................................................................................................................48
Cassette Feed Roller...............................................................................................................................49
Cassette Separation Roller .....................................................................................................................50
Parts Counter...............................................................................................................................................52
●iPF500/510/600/610/605/5000/5100/6100/6200/6000S......................................................................52
●iPF6300/6350/6300S/6400/6410/6450/6460/6400S/6410/6400SE/6410SE ......................................52
2
Model Classification
Max. Sheet
Model Group Model Name
Width
3
Check Points for iPF Series
Before Servicing
After Servicing
4
Special Mode for Servicing iPF Series
Switching to service mode (Switching to board replace mode )
Turn on power with pressing “Load” or ”Feeder Selection” key and “Navigate” or “Information”
key simultaneously.
When there is a difference between EEPROM information in the Main Board and EEPROM
information in the Maintenance Cartridge Relay Board, the mode is switched to Board Replace
mode automatically.
2) Select the board to replace by ”>” key or ”<” key, then press “OK” key.
Turn on power with pressing “Navigate” or “Information” key and “Stop” key simultaneously.
5
Service Mode for iPF Series
Function in service mode
■ Printing Print Inf : The necessary information such as an main unit error history is printed
to identify failure.
■ Nozzle Check Print : Nozzle check pattern is printed with non-ejection complement
Service technicians’ call start from “E” is cancelled by starting up in service mode after
repairing the cause of the error. Also, except for a particular error, skipping error activation
- Adjustment after replacing Carriage Motor (adjustment function installed model only)
■ Others
6
FAQ
No Problem Advice
1 Paper jam in plain paper occurs when - Check if the flapper is the latest model.
recovering from the sleep mode. - When the firmware version is as follows, perform [Menu] >
(Paper edge creases) [System Setup ] > [Reset Papersetng] after updating to the
latest firmware.
iPF510/610:v1.41, iPF605:v1.07, iPF6300/6350:v1.24,
iPF6300S:v1.06
2 The data length and the length of print Set to [Pap.Detail Set.] > [Feed Settings] > [Print
is not consistent in printing drawings, Length].
etc.
3 Ink is full in the Maintenance [SERVICE MODE] > [INITIALIZE] > [W-INK] > [OK]
Cartridge. The indication needs to be After initializing the indicated data, replace the
canceled temporarily to keep using the Maintenance Cartridge immediately.
ink.
4 Operation is normal in service mode, Perform cleaning A and reset non-ejection information
but non-ejection occurs in nozzle after confirming there is no foreign substance such as a
check print in user mode. hair on Print Head Management Sensor.
5 Ink comes off when printing with photo Check media type in the printer driver.
glossy paper. Use Bk ink when selecting photo glossy paper, MBk ink
should be used when selecting plain paper.
Mis-matching can be a cause of ink peeling.
6 Media is not recognized after Perform [SERVICE MODE] > [ADJUST] > [GAP
replacing the main board. CARIB]
(The carriage height adjustment value infrequently is
not carried on.)
7 - Waste ink leaks from the printer Replace the waste ink tube.
due to ink clogging. (The Purge Unit and the Print Head should be replaced
- Purging is poor due to ink clogging. if needed.)
8 [Hardware error xx / Turn off printer, Start up in service mode, check the error code, and
wait, then turn on again.] is displayed. handle the error.
7
Advice for Multiple Failure
Replacing the boards before replacing Print Head might damage the replaced boards, in case
Check the Print Head before replacing boards. If the Print Head is defect, replace the Print
Head first.
8
Replacement Procedures for iPF500/600/5000/6000 Series
Note: This Quick Reference Guide Book is based on the iPF610. The number of screws and locations may differ by
models.
Note: When connecting Ink Tube to the joint, wipe off the ink and be careful that the tube doesn’t come off easily.
9
Right Outer Cover
1) Remove Roll Sheet Unit.
10
6) Release the hook and remove Filter.
11
Left Outer Cover
・Disassembly Procedures for 130 ml Ink Tank Models
1) Remove Roll Sheet Unit.
12
5) Remove three screws and Left Rear Cover.
13
3) Open Upper Cover and Tank Cover, then remove
three screws. While pulling the tab outward,
remove Tank Cover.
14
Upper Outer Cover
1) Remove Roll Sheet Unit, then Right and Left
Covers.
2) Remove one screw. While seeing the unit from
the back side, remove Lower Rear Cover on the
right side.
15
6) Remove three screws and Upper Rear Cover.
Note:
When attaching Upper Rear Cover, make sure that
Operation Panel Cable (the flexible cable) passes over
the cover.
16
10) Remove three screws and Right Cover Plate.
17
Purge Unit
1) Remove all Right, Left, and Upper Covers.
2) Remove three screws, disconnect the connectors,
and remove Mist Fan.
18
5) Remove two (or three) self-tapping screws.
19
9) While lifting Print Head Management Sensor,
replace Absorber Unit.
Tube Joint (when the previous type of joint is used in dye-ink models)
Caution:
The location of the tubes must be kept as shown
in the photo.
Note:
Make sure that the protrusion (blue-circled
portion) of the joint, which fixes the joint position,
is above the chassis (green-lined portion).
20
Top View: Front View:
The joint must fit in place of the latch-shaped
space (in the blue-lined area).
21
Main Board and HDD
1) Remove Left Outer Covers.
2) Remove four screws and Shield Plate
(no Shield Plate depending on the model).
22
Power Supply Board
1) Remove Left Outer Covers.
23
Maintenance Cartridge Relay Board
1) Remove Ejection Guide from the front.
6) After replacement, perform Main Board Replacement Mode (REPLACE MODE > MC BOARD).
24
Carriage Unit
■ Before replacing Refresh Service Kit, attach the included sub-components (red-circled in the figure below) to the
applicable unit(s).Impregnate Oil Pads (No.19) and Shaft Cleaners (No. 21 and 22) with EU-1 oil.
25
1) Remove all Right, Left, and Upper Covers.
5) Push Ink Supply Valve toward the front to let the ink inside the tube go back into Sub Buffer (Manual Draining).
6) On the carriage side, adjust Print Head Link Lever to fit the tip of the boss into the notch of the lever, then
release the lever. On the joint base side, adjust the lever in the same way and release it.
26
7) Remove Joint from Ink Tube Unit.
To prevent ink leakage or splash, put the
removed Joint in a plastic bag, etc. and close the
bag.
11) Remove Cable Holder and pull out the ferrite core
from the cable.
27
12) Insert the flat-blade screwdriver at the mark as
shown in the photo to release the hook.
13) Turn the gear until Lift Gear Flag comes off from
Lift Cam Sensor. Remove the nylon ring, then
Lift Gear and Lift Cam. Remove two screws and
Lift Cam Sensor Base.
15) Place Carriage Unit on the platen, and pull out the
shaft from the Right Side Plate.
16) Take out Oil Pad and Shaft Cleaners from the
current Carriage Unit and attach them to the new
Carriage.
■Oil (EU-1)
QY9-0037-000
■Shaft Cleaner (Left)
QM3-0543-000
■Shaft Cleaner (Right)
QM3-0543-000
■Oil Pad x 2
QC2-0664-000
28
18) Place the new Carriage Unit on the platen and pass the shaft from the Right Side Plate through the unit.
19) Return the removed gears.
20) Adjust Pinch Roller Release Gear so that the triangle mark of the gear faces the triangle mark of the bush as
shown below. Also adjust Lift Gear so that its protrusion faces the triangle mark of the gear as shown below.
Caution:
Make sure of the gear positions. If they are out of phase, faulty phenomenon such as failure in picking up paper
will occur.
29
22) Attach the right and left Lift Cams with their
dimples facing to the right of the main unit as
shown in the figure and photo, and fix them with
Torsion Coil Spring.
Caution:
Lift Cams in a wrong orientation will change the
carriage height, causing uneven printing or
smudging.
Note:
When replacing Refresh Service Kit, replace both
the right and left Lift Cams.
30
26) Attach the Cable Holder, and flatten the cables.
31
2) Adjust the position (height) of Wire Collar To
prevent Wire Collar of the carriage from
contacting the duct, etc. during carriage
movement, perform the following adjustment after
removal or replacement of Carriage Unit:
32
5) Move the carriage and adjust Wire Guide so that
the Wire Collar contacts the upper surface of the
Carriage Wire Adjustment Unit.
33
8) Initialize the relevant parts counter, see “Parts Counter” in this Quick Reference Guide.
34
Cutter Unit
1) Remove all Outer Covers.
35
■Cutter Drive Unit can be replaced in this condition.
① Remove Cutter Unit.
② Remove two screws and two connectors.
③ Release the cables from the holder, and replace
Cutter Drive Unit.
7) Initialize the relevant parts counter, see “Parts Counter” in this Quick Reference Guide.
36
Ink Supply Unit
・Disassembly Procedures for 130 ml Ink Tank Models
1) Remove all Outer Covers.
2) Move Carriage Unit to the center.
3) Remove Print Head and perform Manual
Draining.
4) Remove three screws and two Tube Guides.
Note:
Put the removed Joint Base in a plastic bag, etc. to
prevent ink.
6) Remove Cutter Unit and Cutter Lift Unit (see “Cutter Unit Replacement” in this Quick Reference Guide).
37
8) Remove screws from Ink Supply Units.
(The photo is from the dye-ink model.)
- Pigment-ink model: 8 screws in total
- Dye-ink model: 4 screws in total
② Set the front unit to fit into the groove of the main
unit.
12) Initialize the relevant parts counter, see “Parts Counter” in this Quick Reference Guide.
38
・Disassembly Procedures for 300 ml Ink Tank Models
1) Remove all Outer Covers.
2) Move Carriage Unit to the center.
3) Remove Print Head and perform Manual
Draining.
4) Remove three screws and two Tube Guides.
Note:
Put the removed Joint Base in a plastic bag, etc. to
prevent ink.
6) Remove Cutter Unit and Cutter Lift Unit (see “Cutter Unit Replacement” in this Quick Reference Guide).
39
8) Remove Shield Plate from Main Board (three screws), and disconnect two to four Ink Tank Unit connectors
from Main Board.
40
12) Notes on installing Ink Supply Units
① When installing Rear Ink Tank Unit, make sure
that the tabs (at four locations) fits into the
notches respectively.
③ Fit the Ink Tube Joints to the Joint Base, with the
White one at the front and the Black one at the
rear.
13) Initialize the relevant parts counter , see “Parts Counter” in this Quick Reference Guide.
41
Valve Motor Unit
1) Remove Ink Tank Cover.
2) Remove Multi Sensor Reference Plate.
3) Remove two screws, disconnect the motor and
sensor connectors, and remove Valve Motor Unit.
■For iPF6400S/6410S
1) Remove Ink Tank Cover.
2) Remove one screw and Multi Sensor Reference
Plate.
3) Remove one screw and Valve Motor Unit Cover.
4) Disconnect the relay connector and remove two screws and Valve Motor Unit.
42
Waste Ink Vacuum Part
Note: The number of screws may differ by models.
43
④ Remove six screws. While lifting Spur Unit,
remove three platens (from the front).
44
⑨ When attaching the bushing cover, adjust the
spring position as shown in the photo.
Attach the rest of the units in the reverse
procedures for disassembling.
4) Initialize the relevant parts counter, see “Parts Counter” in this Quick Reference Guide.
45
Spur Unit
Note: The number of screws may differ by models.
46
5) Peel off the Mylar sheet. While pressing the
protrusion (the red-arrowed one in the figure),
slide Spur Unit to the right.
LF Motor
1) Remove Main Board and Main Board Plate.
4) When attaching the motor, hook the belt over the pulley, then fasten two screws.
5) Reset the relevant parts counter , see “Parts Counter” in this Quick Reference Guide.
47
Multi Sensor
1) Unlock the carriage and open the upper cover.
5) Initialize the relevant parts counter , see “Parts Counter” in this Quick Reference Guide.
48
Cassette Feed Roller
1) Remove Right Rear Cover and Cassette.
5) Initialize the relevant parts counter , see “Parts Counter” in this Quick Reference Guide.
49
Cassette Separation Roller
1) Remove all Outer Covers.
2) Remove one screw, disconnect the connector,
and remove Cassette Paper Feed Sensor.
50
6) Remove the busing and ring, then remove Separation Roller Shaft.
Note :
When attaching Separation Rollers, be sure to adjust
position of the gears so that their marks face each
other as shown in the figure.
51
Parts Counter
●iPF500/510/600/610/605/5000/5100/6100/6200/6000S
Initialize the relevant parts counter by the service mode after replacement.
SERVICE MODE > INITIALIZE > PARTS COUNTER > PARTS XX
Counter Parts Name Error Remarks
A A1 Waste Ink Box Printing operation
E146-4001
B B1 Platen Duct stops.
D1 Carriage Unit, Oil Pad, Shaft Cleaner
D2 Flexible Cable (Long)
Parts replacement Printing operation
D D3 Linear Scale, Linear Scale Sensor
time has passed. continues.
D4 Lift Cam
D5 Multi Sensor, Multi Sensor Reference Plate
F F1 Ink Supply Unit E146-4001
Printing operation
H H1 Purge Unit E141-4046
stops.
L L1 Print Head Management Sensor E194-404A
P P1 LF Motor
Parts replacement Printing operation
Q Q1 Feed Roller
time has passed. continues.
R R1 Spur Cam
Mist Fan Unit Printing operation
V V1 E146-4001
stops.
Parts replacement Printing operation
X X1 Multi Sensor, Multi Sensor Reference Plate
time has passed. continues.
In iPF500, iPF600, and iPF5000, the individual counters of D (D1, D2, etc.) cannot be reset separately. When
Carriage Unit is replaced, replace all the other parts using the D counter at the same time.
●iPF6300/6350/6300S/6400/6410/6450/6460/6400S/6410/6400SE/6410SE
Initialize the relevant parts counter by the service mode after replacement.
SERVICE MODE > INITIALIZE > PARTS COUNTER > PARTS XX
Counter Parts Name Error Remarks
Wia-1 Waste Ink Box Printing operation
E146-4001
Wib-1 Platen Duct stops.
CR1 Carriage Unit, Rail Cleaner, Oil Pad
CR2 Flexible Cable (Long)
Parts replacement Printing operation
CR3 Linear Scale, Linear Scale Sensor
time has passed. continues.
CR4 Lift Cam
CR5 Multi Sensor, Multi Sensor Reference Plate
SP-1 Ink Supply Unit E144-4047
Printing operation
PG-1 Purge Unit E141-4046
stops.
HMa-1 Print Head Management Sensor E194-404A
PL-1 LF Motor Parts replacement Printing operation
PS-1 Spur Cam time has passed. continues.
Mist Fan Unit Printing operation
Mi-1 E146-4001
stops.
CT-1 Cutter Parts replacement Printing operation
MS-1 Multi Sensor, Multi Sensor Reference Plate time has passed. continues.
52
Quick Reference Guide iPF8000 9000Series
Quick Reference Guide
iPF8000 / 9000 series
1
Index
Model Classification .......................................................................................................................................3
Check Points for iPF Series...........................................................................................................................4
Special Mode for Servicing iPF Series ..........................................................................................................5
Switching to service mode (Switching to board replace mode ) ...............................................................5
Switching to download mode ....................................................................................................................5
Service Mode for iPF Series ..........................................................................................................................6
Function in service mode ..........................................................................................................................6
FAQ ................................................................................................................................................................7
Advice for Multiple Failure .............................................................................................................................8
Replacement Procedures for iPF8000/9000 Series ......................................................................................9
External Covers Configuration ..................................................................................................................9
Layout of Boards on the Back .................................................................................................................10
Main Boards Layout ................................................................................................................................ 11
Left / Right Circle Cover (L) .....................................................................................................................12
Left / Right Circle Cover (S) ....................................................................................................................12
Left / Right Circle Cover ..........................................................................................................................12
Operation Panel ......................................................................................................................................13
Left / Right Upper Small Cover ...............................................................................................................13
Right Front Cover ....................................................................................................................................14
Left / Right Rear Cover............................................................................................................................14
Left / Right Lower Rear Cover .................................................................................................................14
Left / Right Ink Tank Cover Unit...............................................................................................................15
How to Open Ink Tank Unit......................................................................................................................15
Upper Rear Cover ...................................................................................................................................16
Upper Cover ............................................................................................................................................16
LF Motor ..................................................................................................................................................17
Cutter Unit ...............................................................................................................................................17
Head Link Lever ......................................................................................................................................18
How to Release Carriage Lock ...............................................................................................................19
Manual Ink Drainage Procedures............................................................................................................20
Ink Refill After Manual Ink Drainage ........................................................................................................21
Purge Unit ...............................................................................................................................................22
Carriage Bushing.....................................................................................................................................24
Carriage Unit ...........................................................................................................................................27
Procedures After Replacing Carriage Unit, Carriage Motor, Carriage Belt, and Linear Encoder Sensor30
Ink Tube Unit ...........................................................................................................................................31
Multi Sensor ............................................................................................................................................34
Ink Tank Unit ............................................................................................................................................36
Linear Scale & Linear Encoder Sensor ...................................................................................................38
Waste Ink Disposal Parts ........................................................................................................................39
Applying Grease & Lubrication ................................................................................................................40
Boards .....................................................................................................................................................42
Parts Counter...............................................................................................................................................44
●iPF8000/8000S/8100/9000/9000S/9100 .............................................................................................44
●iPF8300/8300S/8400/8410/8400S/8410S/8400SE/8410SE/9400/9410/9400S/9410S ....................................44
2
Model Classification
Max. Sheet
Model Group Model Name
Width
iPF500, 600, 5000, 6000 Series 17-inch
iPF500, iPF510, iPF510plus, iPF5000, iPF5100
(A2+)
3
Check Points for iPF Series
Before Servicing
After Servicing
4
Special Mode for Servicing iPF Series
Switching to service mode (Switching to board replace mode )
Turn on power with pressing “Load” or ”Feeder Selection” key and “Navigate” or “Information”
key simultaneously.
When there is a difference between EEPROM information in the Main Board and EEPROM
information in the Maintenance Cartridge Relay Board, the mode is switched to Board Replace
mode automatically.
2) Select the board to replace by ”>” key or ”<” key, then press “OK” key.
Turn on power with pressing “Navigate” or “Information” key and “Stop” key simultaneously.
5
Service Mode for iPF Series
Function in service mode
■ Printing Print Inf : The necessary information such as an main unit error history is printed
to identify failure.
■ Nozzle Check Print : Nozzle check pattern is printed with non-ejection complement
Service technicians’ call start from “E” is cancelled by starting up in service mode after
repairing the cause of the error. Also, except for a particular error, skipping error activation
- Adjustment after replacing Carriage Motor (adjustment function installed model only)
■ Others
6
FAQ
No Problem Advice
1 Width in horizontal line differs. Adjust Print Head height lower but not paper friction
should occur.
( Setting in each paper type is needed. )
2 When print with border, paper dust Using “ Cut Dust Reduct Mode” is recommended.
from the cutter adheres on the print.
3 Length of pre-cut in the media roll is The length for cutting a media before printing depends
different from the previous one. on media types or environments (such as low-humidity
or high-humidity). For more details, refer to the
“Reference Guide” in each model.
4 A little amount of remaining ink in the [SERVICE MODE] > [INITIALIZE] > [W-INK] > [OK]
Maintenance Cartridge is indicated. After initializing the indicated data, replace the
The indication needs to be canceled Maintenance Cartridge immediately.
temporarily to keep using the ink.
5 Operation is normal in service mode, Perform cleaning A and reset non-ejection information
but non-ejection occurs in nozzle after confirming there is no foreign substance such as a
check print in user mode. hair on Print Head Management Sensor.
6 MBK Ink easily comes off. When you use a media type requiring MBK, the MBK
(When the Matte Black Ink is with bad ink may come off due to friction on the printing surface.
fixing ability.) It depends on the media type you use. In this case,
Refer to the “ Reference Guide” for select a media type in the printer driver and the printer
MBK paper type of each model. operation panel from Special 1 to Special 5 in turn.
The coloring gets better as the number gets bigger,
however, ink may blur.
7 Media cannot be detected after Perform [SERVICE MODE] > [ADJUST] > [GAP
replacing Main PCB. CARIB]
8 [4XXX] error is displayed. Start up in service mode and remove the error.
Make sure short circuit is not occurred inside of the
Print Head before starting up in service mode.
9 [Hardware error xx / Turn off printer, Start up in service mode, check the error code, and
wait, then turn on again.] is displayed. handle the error.
7
Advice for Multiple Failure
Replacing the boards before replacing Print Head might damage the replaced boards, in case
Check the Print Head before replacing boards. If the Print Head is defect, replace the Print
Head first.
8
Replacement Procedures for iPF8000/9000 Series
Note: This Quick Reference Guide is based on the iPF8400. Number of screws and locations may be different by
models.
Note: When connect Ink Tube to the joint, please wipe off the adhered ink and be cautious so that the Ink Tube
doesn’t come off easily.
Series
9
Layout of Boards on the Back
10
Main Boards Layout
11
Left / Right Circle Cover (L)
1) Insert a flathead screwdriver to the position
shown in this figure and removes the tab. Turns
the Circle Cover and removes it.
12
Operation Panel
1) Open the Upper Cover and raise the Ejection Guide.
2) Remove two tabs with a flathead screwdriver and also remove the connector and the Ground Wire.
13
Right Front Cover
1) Remove Right Circle Cover (L/S), Right Side
Cover, Upper Right Cover and Operation Panel.
2) Remove two screws.
14
Left / Right Ink Tank Cover Unit
1) Remove three screws.
2) Open Ink Tank Cover and remove two tabs.
Note:
- The Ink Tank Units will lock themselves when
they are opened to their maximum allowable
angle.
- Be sure to open the Ink Tank Unit to the
maximum allowable angle to prevent them
from turning over or falling.
15
Upper Rear Cover
1) Remove Left / Right Circle Cover (L/S), Side Cover, Upper Small Cover, Rear Cover and Ink Tank Cover Unit.
Then open Left / Right Ink Tank Unit.
2) Remove two screws on the front, and remove three screws on the back. Then remove Upper Rear Cover.
Upper Cover
1) Remove Circle Cover (L/S), Side Cover, Upper
Small Cover, Rear Cover and Ink Tank Cover Unit,
and then open Left / Right Ink Tank Unit.
2) Remove Upper Rear Cover.
3) Remove Upper Cover with opening the Left /
Right Arm Stays outward one at a time.
16
LF Motor
1) Remove Left Circle Cover(L/S) and Side Cover.
2) Loosen four screws and remove timing belt and
spring.
3) Remove 4 loosened screws to release LF Motor,
and then remove connector.
Cutter Unit
1) Shift to the user mode; “set./Adj. Menu ” > “ Maintenance” > “ Change Cutter”. When unable to perform by
doing this, release Carriage Lock and move the Carriage to above the platen.
2) Open Upper Cover.
3) Lower the Cutter Unit Release Lever to release the lock.
4) Hold the Lock Lever (a) and knob (b) of the Cutter Unit and remove the Cutter Unit from the Carriage.
17
Head Link Lever
1) Carriage Side
To remove and install it easily, Lever Salient and
the Link Lever tab should be fully fit.
18
How to Release Carriage Lock
・Release the Lock by Service Mode
This function isn’t installed in the following models.
iPF8XX,iPF80XX,iPF81XX,iPF90XX,iPF91XX (Including each S model)
19
Manual Ink Drainage Procedures
・Manual Ink Drainage
1) Remove Ink Tank Cover Unit.
2) Release Carriage Lock and move Carriage to
above the platen.
3) Release Print Head Fixer Lever.
Ink inside the tube flows into Sub Tank in the Ink Tank
Unit.
20
Ink Refill After Manual Ink Drainage
To supply ink after manual ink drainage, please follow the following procedures.
Print Head may be damaged when “Cleaning B” is performed. The Print Head is heated up when the ink remaining
is empty or insufficient inside the Print Head while cleaning the Print Head at the time of maintenance ejection.
- A message for replacing the Ink Tank may be displayed depending on ink amount inside the Ink Tank. Ink
inside the Ink Tank flows into ink passage by supplying ink. Replace the Ink Tank with new one, if the
message is displayed. Usually, a maximum number of ink tank need at the time of ink refill is one Ink Tank per
color.
- A message for replacing the Maintenance Cartridge may be displayed depending on the use situation of
Maintenance Cartridge, because ink ejects to the Maintenance Cartridge by ink supply operation. Replace
the Maintenance Cartridge with new one, if the message is displayed. Usually, a maximum number of
Maintenance Cartridge need at the time of ink refill is one Maintenance Cartridge.
21
Purge Unit
・Purge Unit Remove
1) Remove Right Circle Cover (L/S), Side Cover and
Upper Small Cover.
2) Release Carriage Lock and move Carriage to
above the platen.
3) Remove five screws and 1 connector (Lift Motor) ,
and then remove Lift Unit.
22
・Notes on Installing Purge Unit
23
Carriage Bushing
1) Remove Right /Left Circle Cover (L/S), Side
Cover and Upper Small Cover.
2) Release Carriage Lock and move Carriage to
above the platen.
3) Remove the shaft cleaner. Clean entire Carriage
Rail with a cloth (the cloth should be soaked with
water and wrung well) by moving Carriage left
and right.
4) Remove one screw and then remove the bushing
fastener.
24
11) Check install position of the spring, before
removing the bushing fastener on the left side of
Carriage.
25
15) Remove bushing as shown in the picture. Clean
the reachable Carriage Rail with a cloth (the cloth
should be soaked with water and wrung well).
19) After installing a spring roughly, install the spring to the original position by adjusting it with a flathead
screwdriver.
There are a round shape convex both in the Carriage belt and the bushing fastener.
Install it to fit in the center of the spring and the convex part as shown in the picture.
21) By moving Carriage from end to end by hand, check whether the Carriage moves smoothly.
22) Install the removed cover.
23) Install shaft cleaner. (Installing a new one is recommended.)
24) Perform the service adjustment “CR MOTOR COG”.
Service Mode:SERVICE MODE > ADJUST > CR MOTOR COG
26
Carriage Unit
・Carriage Unit Remove
1) Remove Left / Right Circle Cover (L/S), Side
Cover, Upper Small Cover, Ink Tank Cover Unit,
Rear Cover and Upper Cover.
2) Release Carriage Lock and move the Carriage to
above the platen.
3) Remove Print Head and perform the ink drainage.
4) Remove Joint Base.
a) Remove Ink Tube from the guide.
b) Remove 4 link levers from the Print Head Fixer
Lever and then remove Joint Base.
Detach the Joint slowly to avoid ink splashes, and then cover the Ink
Tube Joint with such as a plastic bag and close it to avoid ink splashes
as shown in the picture.
27
Cautious not to remove a tape fixing the Ink Tube when remove Ink
Tube Joint of the Carriage upper part or remove Joint Base from the
Carriage.
9) Remove two screws and connector and then remove Pulley Base.
10) Remove six screws and connector and then remove Lift Unit.
11) Remove three screws and connector and then remove Purge Unit.
12) Remove one screw and connector and then remove Print Head Management Sensor.
28
13) Remove Carriage Belt from Carriage Motor Pulley.
14) Remove Cutter Unit.
15) Remove Cutter Unit and lay Ink Tube Unit caterpillar and then remove the Carriage Unit from right side of the
printer.
29
Procedures After Replacing Carriage Unit, Carriage Motor, Carriage Belt, and
Linear Encoder Sensor
・Notes on Replacing Carriage Unit and Multi Sensor
The multi sensor reference plate must be replaced at the same time whenever the carriage or the multi sensor is
being replaced.
・Procedures After Carriage Unit, Carriage Bushing Fastener, Carriage Motor, Carriage
Belt, Linear Encoder Sensor Replacement
Perform “CR MOTOR COG”.
SERVICE MODE > ADJUST > CR MOTOR COG
30
Ink Tube Unit
・Ink Tube Unit Remove
1) Remove Left / Right Circle Cover (L/S), Side
Cover, Upper Small Cover, Ink Tank Cover Unit,
Rear Cover and Upper Cover.
2) Release Carriage Lock and move the Carriage to
above the platen.
3) Remove Print Head and perform the ink drainage.
4) Remove Joint Base.
a) Remove Ink Tube from the guide.
b) Remove 4 link levers from the Print Head
Fixer Lever and then remove Joint Base.
Detach the Joint slowly to avoid ink splashes, and then cover the Ink
Tube Joint with such as a plastic bag and close it to avoid ink splashes
as shown in the picture.
31
Cautious not to remove a tape fixing the Ink Tube when remove Ink
Tube Joint of the Carriage upper part or remove Joint Base from the
Carriage.
11) Detach Ink Tube Unit Joint from Left / Right Ink Tank Unit and then remove Ink Tube Unit.
Detach the Joint slowly to avoid ink splashes, and then cover the Ink Tube Joint with a plastic bag or the like and
close it to avoid ink splashes.
32
・Notes on Installing Ink Tube Unit
1) The Joint becomes easily come off by the
adhered inks when detach the Joint which is
between Ink Tube Unit and Ink Tank Ink Tube.
In this instance, please clean it with an alcohol or
the like to remove the inks.
33
Multi Sensor
・Multi Sensor Replacement Procedures
1) Release Carriage Lock and pull out the Carriage to above the Platen.
2) Remove Cutter Unit.
3) Remove Left Ink Tube from the guide.
4) Remove four screws and 1 connector, and then remove Cutter Mounting Plate.
34
・Multi Sensor Replacement Procedures
Replace Multi Sensor Reference Plate at the same time and adjust by the service mode.
1) Perform “GAP CALIB” without feeding a paper.
SERVICE MODE > ADJUST > GAP CALIB
2) Feed Glossy Photo Paper of which width is wider than A2 size.
3) Perform “OPTICAL AXIS”.
SERVICE MODE > ADJUST > PRINTPATTERN > OPTICAL AXIS
35
Ink Tank Unit
・Ink Tank Unit Remove
1) Perform Ink drainage.
2) Remove Ink Tank Cover Unit on the side which needs to replace.
3) Detach the Joint which is between Ink Tube Unit and Ink Tank Unit.
4) Remove four screws and five connectors in Ink Tank Unit, and then remove Ink Tank Unit.
(If the earth is plate-like, remove the earth first and then remove the screws.)
Note:
In removing the Joint, remove it slowly to avoid ink splashes.
Note:
To avoid ink splashes, cover the Joint with a plastic bag or the like and close it.
36
・Notes on Installing Ink Tank Unit
1) The Joint becomes easily come off by the
adhered inks when detach the Joint which is
between Ink Tube Unit and Ink Tank Ink Tube. In
this instance, please clean it with an alcohol or
the like to remove the inks.
37
Linear Scale & Linear Encoder Sensor
・Linear Scale Remove
1) Remove Left / Right Circle Cover (L/S), Side Cover and Upper small Cover.
2) Release Carriage Lock.
3) Remove the tension spring placed on the left linear scale.
To prevent you from being injured, be cautious not to fly the spring.
4) Remove the linear scale.
38
Waste Ink Disposal Parts
・Notes on Replacing Waste Ink Disposal Part
When disassemble Waste Ink Disposal Parts, be cautious not to leak inks either from the removed parts or the
printer. As for the removed parts, particularly be cautious not to leak inks from the red- circled places as shown in
the picture. Please put them in the plastic bag.
Parts Counter
No Parts Name
( e.g. iPF8400 )
4 Absorber Fan
Wia-6
5 Absorber Fan Duct
[1] Waste Ink Absorber BOX [2] / [3] Platen Ink Absorber BOX
[4] Absorber Fan [5] Absorber Fan Duct Platen Exhaust Duct
39
Applying Grease & Lubrication
・Notes on Applying Specialized Grease and Lubrication
- Using a flat brush or the like, spread the grease on the designated part evenly to form a thin coat.
- Be cautious not to apply the grease to any parts other than specified parts.
Adhered grease to the wiper, the cap and the linear scale may cause defective print.
- Supplying Molycote PG-641(CK-0562-000) has been discontinued.
Use the FLOIL G-5000H(FY9-6022-000) as a substitute.
40
41
Boards
・Main Board / Power Supply Board / HDD Replacement
1)Remove Rear Cover.
2)Remove each connector, and then remove screws to remove Boards or HDD.
Do not replace Main PCB and Maintenance Cartridge Relay Board at the same time. When replace both of the
Boards, please replace in the following order. [Maintenance Cartridge Relay Board Replacement Procedures] >
[Main PCB Replacement Procedures].
In addition, after replace the service parts in Main PCB, check if the firmware is the latest version. If the firmware is
not the newest one, upgrade it to the latest version.
42
・Maintenance Cartridge Relay Board Replacement
1) Open Maintenance Cartridge Cover, and remove
the Maintenance Cartridge.
2) Remove Right Ink Tank Cover Unit.
3) Open Right Ink Tank.
4) Remove the connector, and then remove
Maintenance Cartridge Relay Board Unit from the
printer with pressing the left and right locks on the
Maintenance Cartridge Relay Board Unit.
Do not replace Main PCB and Maintenance Cartridge Relay Board at the same time. When replace both of the
Boards, please replace in the following order.
[ Maintenance Cartridge Relay Board Replacement ] > [Main PCB Replacement ]
43
Parts Counter
●iPF8000/8000S/8100/9000/9000S/9100
Initialize the relevant parts counter by the service mode after replacement.
SERVICE MODE > INITIALIZE > PARTS COUNTER > PARTS XX
Counter Parts Name Error Remarks
A1 Waste Ink Absorber BOX
A2, A3, A4 Platen Ink Absorber BOX (L)
E146-4001 Printing operation stops.
A5 Platen Ink Absorber BOX (S)
A6 Absorber Fan / Duct
D1, D2, D3 Carriage Unit Parts replacement Printing operation
D2 Linear Scale time has passed. continues.
D4 Tube Unit E144-4047 Printing operation stops.
Multi Sensor Unit, Multi Sensor Reference Parts replacement Printing operation
D5, X1
Plate time has passed. continues.
H1 Purge Unit E141-4046 Printing operation stops.
K1 Print Head Management Sensor
Parts replacement Printing operation
M1 Carriage Motor
time has passed. continues.
P1 LF Motor
V1 Platen Exhaust Duct Unit E146-4001 Printing operation stops.
●iPF8300/8300S/8400/8410/8400S/8410S/8400SE/8410SE/9400/9410/9400S/9410S
Initialize the relevant parts counter by the service mode after replacement.
SERVICE MODE > INITIALIZE > PARTS COUNTER > PARTS XX
Counter Parts Name Error Remarks
Wia-1 Waste Ink Absorber BOX
Wia-2, Wia-3,
Platen Ink Absorber BOX (L)
Wia-4 E146-4001 Printing operation stops.
Wia-5 Platen Ink Absorber BOX (S)
Wia-6 Absorber Fan / Duct
CR-1, CR-2, CR-3 Carriage Unit Parts
Printing operation
replacement
CR-2 Linear Scale continues.
time has passed.
CR-4 Tube Unit E144-4047 Printing operation stops.
Parts
Multi Sensor Unit, Multi Sensor Reference Printing operation
CR-5, MS-1 replacement
Plate continues.
time has passed.
PG-1 Purge Unit E141-4046 Printing operation stops.
HMa-1 Print Head Management Sensor Parts
Printing operation
MT-1 Carriage Motor replacement
continues.
PL-1 LF Motor time has passed.
44
If it is unavoidable to connect the PC into a customer’s network, make sure that you have the latest
virus protection in place and run the OS Fix program and then obtain written approval from the
customer beforehand.
The following notice does not apply if this Guide and the product fail to comply with the laws and local regulations of
the country in which they are used.
Trademark Notice
All product names or company names used in this Guide are the trademarks or registered trademarks of their
respective owners.
Canon Inc.
Inkjet Quality Assurance Center