770-780-880-990- 1200- 3800-4600 Paragraphs 257-258
(D);. gage pressure should then be
approximately 2500 psi. If hold relief
valve pressure is not correct, shims
(Q9—Fig. 198) may be added: or re-
moved between retainer (18) and
valve soat; removing shims will in-
‘eroage relief pressure. Shims are avail-
able in thicknesses of 0.003, 0.007 and
0015.
RAR AND OVERHAUL CONTROL
‘MECHANISM
All Models
257, Remove control lever housing
and rockshaft with right hand bracket
as outlined in paragraph 254, Refer
‘to Fig. 204 for disassembly and re-
assembly guide to overhaul control
lever housing assembly; procedure for
doing £0 Js evident from inspection
fof unit and with reference to exploded
view.
"To remove and disassemble contro!
mechanism from rockshaft bracket,
proceed at follows: Disconnect flex
ible cable (C—Big. 208) and withdraw
fable from bracket, Remove guide
bracket (61—Fig. 205) and push rods
(2 & 83), then unbolt and remove
control valve assembly from bracket.
Unbelt and remove cam (66) and
‘withdraw rockshaft from bracket, Re~
move snsp ring (40) and connecting
trod (13) from rocker shaft (87). Drive
spring pin (85) trom selector fork (24)
land remove expansion plug (63) from
Hight hand alde of bracket by deiling
hole through plug and prying it out,
Drive selector rod (41) out and re~
move fork (34), exiching detent ball
(36) as rod is removed. fram bracket.
Extract epring (42) with wire hook.
Remiove rocker shaft locating screw
(88) (screw may be hid by: gasket)
4 7B
viow of control lever housing assembly. Wete that contesting red
in exploded view of control mechanism (roclshof right hond support
rocket! housing. Refer also to sssenbly drewing is Fg. 206.
= EE
Pete ER
‘and slide rocker arm (68) from shaft, 258, To reassemble control mecha-
‘Turn rocker shaft so that arm pin nism, reverse disassembly procedure
{sto center of bracket, then slide shaft and note the following: Be sure that
from bore. It is not necessary to re- rockshatt bushing (0) ts Installed in
move expansion plug (89). Remove bracket so that grease hole i$ aligned
pin (7) and pull selector dial pointer with grease fitting (F) and with split
(46) from shaft. Remove dial: (48), in bushing to rear side of bracket
breather pad (49) and “O" ring (45). Fit new "O” ring (G2) on rockshaft
Hf rocksteft bushing (50) Is worn, before, installing shaft through bush~
Shiv bombing from bracket Tp HOt defo ball (6) im wh la
fits “Ee see
‘Seeotor fer 5 a
8
spapeteREae:
uc system control mechanlon shat is mounted in cocks
164). Note thet connecting rod (13) Ts clso shown In
"204, Refor aso fo the assembly view tn Fis. 26,
}
#
E
{
a7Paragraphs. 259-260
PERE E
BRP
removed without removing ram cyl-
inder from axle case. Support lift
After unit is resssembled and in- linkage in fully raised position by
stalled on tractor, refer to paragraphs blocking up or wiring up rear end of
242 through 249 and make necessary lift links. Remove ram eylinder cover
‘adjustments for proper performance (rockshaft left support bracket) and
of hydraulic system. rive pin from ram arm, then remove
R&R AND OVERHAUL connecting rod. Remove the thros-
ROCKSHAFT CYLINDER way valve or connector from front
All Modeis| end of ram cylinder and insert a small
250, The ram eylinder piston ean be diameter rod through oil feed hole
wa?
a
a
wy Setaae”
Poca ae
Gemnelor pies
ca -a, REE
Wa, a7 lade
DAVID BROWN
ge latch Tocotod In ram cylinder” cover
(23). Refer also te Fig. 207,
2S 5 ES ae
aia iar
to push piston rearward out of y1-
inder. Inspect piston and eylinder for
scoring end renew piston rings as
follows: Soak new leather back-up
ring in thin ofl for one-balf hour prior
to installation. Remove old leather and
rubber rings from piston, then install
new leather ring with rough side to-
wards tront (closed) ond of piston,
Install rubber “0” ring at front side
of leather ring, then Iet piston set for
about one-half hour until leather ring
settles into groove. Lubricate piston
‘and eylinder bore with elean moter
oll, ‘then reinstall piston. Cylinder
Dore'is chamfered to compress the
rings as piston is pushed into cylinder.
Tf piston and cylinder bore are
scored, the cylinder may be renewed
for honed to 0.020 oversize and a new,
oversize piston installed. To remove
eylinder, first remove rockshaft and
right support assembly as outlined in
paragraph 254. Then, remove connec
tor or three-way valve from front end
of ram eylinder and bump cylinder
rearward out of rear axle housing. If
eylinder bore is being honed over-
size, it must he finish honed to pre-
vent excessive wear of piston rings.
‘To reinstall honed cylinder or install
new cylinder, reverse removal pro-
cedure using’ new. gasket and “O"
ring.
ROCKSHAFT AND SUPPORT
LaTcH
All Modols
260, The rockshatt is supported in
renewable bushings. Refer to para-
graph 257 for information on renew-
Ing bushing in right hand support
bracket (control mechanism housing).770» 780880 -990- 1200-3800 -4600
The
holes (H) in cover.
‘Refer to Fig. 208 10" croso vee
‘view showing lift Ynkeage Intch assex-
Bis, During normal operation of By-
denulle system, the latch (19) 18 with=
drawn by lever (27) riding on ends
fof the steel pins (25). When it is
Geeired to lateh Itt Hakage in raised
position, turn lever (27) 20 that pins
Cater recesses in lever allowing spring
Go) to push latch forward to engage
Tam cylinder arm, Linkage ean be dis~
assembled after removing rem cylin
er cover (28) by holding Totch rear-
Ward against spring pressure while
yemoving the map rings (26). A guide
jerew (24—Fig. 207) engages slot in
atch plunger (19) to Keep it from
turning. The pins (25) are actually
needle bearing rollers; thus if broken,
fare too hard to be drilled out. Ram
cylinder cover ean be salvaged if pin
{ broken by drilling new pin holes
ottset slightly from the original holes.
TOP LINK SENSING UNIT
All Models,
‘261, Refer to Fig. 209 for exploded
‘view of top link sensing unit typical
ff all models except early model 770
‘with single acting sensing tnit,
Disessembly and reassembly of unit
is obvious from examination of tnt
‘and with reference to Fig, 209. Sleeve
(18) de secured to shalt (18) with Loc-
tite, Spacer (17) ls used only on mod-
‘els 990 and 1200, Spring (12) end play
fon aseembled shaft should not exceed
0010, Hf end play of spring is more
aan 0.010, install a thicker thrust
‘washer (11); Uhrust washers are avatl-
fble in thicknesses of 0.388 to 0.406 in
steps of 0.010, When unit is being 02-
ftembled, check end play of shaft as-
sembly as end plate (15) retaining cap
serewa are boing tightened. End ploy
‘Should be at minimum when cap scree
are fully tightened. If end play de-
ferenses as cap screws are tightened,
‘hen starts to increase when cap screws
are fully tightened, shim (14). thick:
nese is not sufficient and shims must
bbe added. Hf end play is at minimum
when eap screws are fully tightened,
Dut exceeds 0,010, shim thiclmoss is
‘too great and shims equal to excessive
fend play must be removed. Shims are
available in thicknesses of 0.005, 0.010
‘and 0,080.
‘After unit is reinstalled, check and
adjust flexible cable as outlined in
paragraph 244,
Fis, 209—Esploded view
of Yop link sensing unit
id
%
ig, 21t—Eoploded view = 12:19 TA 15 8
‘nydraie
‘cory
enti
Hear
g
a
i
3
#
i
yg tar
etm Mosk
HYDRAULIC LINES AND FILTERS
[All Models Except Model 1200
262, Refer to Pigs. 211, 212 and 213
for exploded views showing typical
internal hydraulic Une installations,
suction filter units and for early mod-
‘is 770, 880 and 996, the externel by-
‘ass type filter, All later models have
f full flow clement type suction file
fer (36-—Fig. 212) and are not
equipped with a by-pass filter. When
the filter element (36) becomes
clogged, oil starvation to pump could
eeur; thus, a vacuum swriteh (64) is
incorporated in the suction Tine (9A)
to activate a warning light on instru-
‘ment pane! if vacuum in line becomes
‘cxeassive, Note that it is normal for
Swarning ight to be on when trans-
mmission lubricant {z cold or when op-
erating at engine speeds above 1000
‘RPM, Suction filter must be renewed
whenever light stays on with trans-
tnission lubricant at normal operating
temperature and with engine running
‘below 1800 RPM,
‘On early model 770, by-pass filter
is bolted directly to axle housing, To
2. Drain sie770+ 780-880-990 - 1200 -3800-4600
‘The bushings (10 & 16—Fig. 207) at
left end of rockshaft can he renewed
after removing ram cylinder cover
(23). Be sure that grease hole in bush~
ings are aligned with grease fitting
holes () in cover.
Refer to Fig. 208 for cross-sectional
‘view showing lit Linkage latch assem-
bly. During normal operation of hy-
raulie system, the Iateh (10) is with-
drawn by lever (27) riding on onds
of the steel pins (25). When it is
desired to latch litt linkage in raised
position, turn Tever (27) so that pins
enter recesses in lever allowing spring
(20) to push latch forward to engage
ram eylinder arm. Linkage ean be dis-
assembled after removing ram cylin
der cover (23) by holding latch reer~
‘ward against. spring pressure while
removing the snap rings (28). A guide
serew (24-—Fig. 207) engages slot in
Jateh plunger (29) to Keep it from
turning. The pins (25) are actually
needle bearing rollers; thus if broken,
‘re too hard to be drilled out, Ram
cylinder cover can be salvaged if pin
4s broken by drilling new pin holes
‘offset slightly from the original holes.
TOP LINK SENSING UNIT
All Models ~
261. Refer to Fis. 209 for exploded
‘view of tap Unk sensing unit typleal
‘of all models except early model 770
‘with single acting sensing unit.
Disassembly and resszembly of unit
ia obvious from examination of unit
and with reference fo Fig. 200. Sleeve
(3) is secured to shaft (18) with Loo-
tite. Spacer (17) is used only on mod
cls 990 and 1200. Spring (12) end play
fon astembled shaft should not exceed
0.010, If end play of spring is more
‘thon 0.010, install a thicker thrust
‘washer (11); thrust washers are avail-
able in thicknesses of 0.355 to 0.405 in
Steps of 0.010, When unit is being as-
sembled, check end play of shaft as-
sembly as end plate (15) retaining cap
screws are being tightened. End play
should be at minimum when eap screws
are fully tightened. It end play de-
creases as cap screws! are tightened,
‘then starts to increase when cap sere
are fully tightened, shim (14) thick~
ness is not sufficient and shims must
bbe added. If end play is at minimum
‘when cap screws are fully tightened,
but exceeds 0.010, shim thickness 1s
‘oo great and shims equal to excessive
‘end play must be removed. Shims sre
available in thicknesses of 0.005, 0.010
‘and 0030.
After unit is reinstalled, check and
adjust flexible cable as outlined in
paragraph 244,
HYDRAULIC LINES AND FILTERS
All Models Except Model 1200
262, Refer to Figs, 211, 212 and 213,
for exploded views showing typical
{internal hyéraulle line installations,
suetion filter units and for early mod-
ls 770, 880 and 990, the external by-
ass type filter. All later models have
8 full flow element type suction fl-
ter (36—Fig. 212) and are not
‘equipped with a by-pass filter. When
the filter element (36) becomes
logged, off starvation to pump could
cceur; thus, @ vacutum switch (24) is
incorporated in the suction Line (9A)
to activate a warning Hight on Instru-
‘ment panel if vacuum in line becomes
‘excessive. Note thet it is normal for
‘warning light to be on when trans~
mission lubricant is cold or when op-
erating at engine speeds above 1900
RPM. Suction filter must be renewed.
Whenever light stays on with trans-
iission Tubricant at normal operating
‘temperature and with engine running
‘below 1800 RPM,
‘On early model 770, by-pass filter
is bolted directly to axle housing. To
1318 35
Ug
1112 13 4 15 1817 18 19
3
2 Fe
‘tamal valve or motor, a block (22—
Fig. 211) was installed between filter
and axle housing. Plug (28) can be
39DAVID BROWN
1213 14 15
Fig. 214 — Exploded view of hydravfc lines and filters for mods] 1200 with single hy-