“QUALITY CONTROL MANAGEMENT WELDING PROCEDURE SPECIFICATIONS (QW-200.1 wPs) ASME ROILER AND PRESSURE VESSEL CDE, SECTION 2013 (CO _SoMPanr: COMPARA DOMINICANA DE MONTAIE SA. ADDRESS: Dr. Heriberto Pieter #30 Ensanche Naco, Santo Domingo, Repablica Dominicana. CONSTRUCTION STANDARD: ASME BBVC Sec. VII Div. 1, 831.1, B313, B31.4, 8318, ‘Welding Procedure Specification WPS No CD-WPS-0' Revision Ne Date(mm/da/yyyy): 05-16-2015 Supporting PQR No. (s) cD-PQR-08 Date(em/d/yyyy: 05-16-2015 BASE METALS (QW-403) Material Specification: A/SA 36 “Type or Grade: (UNS: KO2600) PiNos 1 Group Nos Welded to: Material Specification: A/SA 36 “Type or Grade: (UNS: KO2600) PiNos 1 Group Nos or: Chem. Analysis and Mech. Prop: n/a Welded to Chem. Analysis and Mech, Prop: n/a Qualified Thickness Range mm (in) Groove: Smm (3/16") to 635mm (2.2") Filet: {Qualified Weld Metal Range: Groove mm (in) Qualified Diameter Range mm (in Groove: === to Fillet I FIRST PROCESS [SECOND Process Weliing Process (=) Shielded Metal Arc Welding (SMaW) Type (9 ‘Manual FILLER METALS (QW-404) AWS Chasifiation: E309L-15 Blectrode-Flux Class (SAW): SFA Specification: ‘ASME SPA ASA Filler Metal E-No. 4 ‘Wold Metal Analysis A-No: 8 Size of Filler Metals mm (in): 4/8"- 5/32" Filler Metal Product Form: Iron powder low hydrogen Max. Weld Pass Thickness mm (in): ‘3mm (0.118) / 3mm (0.118") 22mm(A72") / $1.5mm 2.027") Qualified Weld Metal Range: Fillet mm (in) ‘Wold Deposit Chemistry: (| extras Name and Fox Type (Saw): | Consumable insert, Class and Size Other information: POSITION (QW-405) | Position of Groove: (Flav) Welding Progression: Position (s} of Fillet lat) PREHEAT (QW-406) Preheat Temperature °C ("F): sc (475"F) Interpass Temperature °C ("F) *C(457"F) Preheat Maintenanco°C (°F) Holding Temperature Range°C ("F Heating Rate°C/br (Fh): Cooling Rate°C/he (°F/hr) GAS (QW-408) Shielding Gas Type (Mixture): Flow Rate It/min. (CFH): ‘Tralling Gas Type (Mixture) Flow Rate t/min,(CFH) (as Backing (Mixture): Flow Rate l/min. (CFH) ELECTRICAL CHARACTERISTICS (QW-409) Following data may alsa shown on Table below in hi sheet Tour per ins = Current/ Polarity: peep “Amps (Range): ‘See TABLE PARAMETERS/TO QW-409 Volts (Range): See TABLE PARAMETERS;TO QW-409 See TABLE PARAMETERS:TO QW-409 ‘See TABLE PARAMETERS;TO QW-409 Wire Feed Spcd (Rang) min (n/i ‘revel Speed (Rang) mm/min Gini} ro ‘Tungsten lerode Se min) GTS Tungsten Type Ls CODENON SA, dos nc atria ttl ra reckon Saeco ie ARSED NNOTE2 Ruproductonprobhaed no ton ofthe General Mange of representave Fermandina Tosa oy Gaston ‘wi 10071274 QC1 EXP. 7/1/2016copEmon PAG: 2 DE2 ‘QUALITY CONTROL MANAGEMENT WELDING PROCEDURE SPECIFICATIONS (QW-200.1 wPs) ASME BOILER AND PRESSURE VESSEL CODE, SECTION 2013 ae sD= NPS = O8: CODIGO: CD-FO-WPS-001 TECHNIQUE (QW-410) String or Weave Bead: tarve times the ameter ofthe electrode oF wire ‘Multiple or Single Electrodes: Single ‘Multiple or Single Pass (per side) Multiple Orifice or Gas Cup Size: Contact Tube to Work Distance mm (in): Initial and interpass Cleaning: Brushing. ‘Method of Back Gouging: n/a Electrode Spacing: n/a Oscillation: 3 Times Blectrode Diam. Peening: ‘Not Required at Other information: Clean each layer before start welding new passes/layer JOINTS (QW-402) Joint Design: ‘Single-Vee groove weld Backing: No Backing ‘Backing Material (Refer to both backing and retainers): N/A Groove Details (or per production drawing) Root Face RF:maxOmm (0-) Groove Angle: 0°40" Radius (-U}: Root Opening G: _Oml.0°) to Omm(.0°) JOINT DETAILS/ SKETCH: WELDING JOINT DESIGN WITH WS ‘ete Preto Drawings, Wed Sel Writ Deserpton sould show he genre arrange of pr ob weed Whee pale dea wl rome ‘maybe pera Sethe my beatae! etal Sv yrs on bea soon fg Jo net ugh proces Mlle paces proces.) | Peet "TABLE FOR RECORDED WELDING PARAMETERS; REFER TO QW-409 a aie Pass Fiera | Fler Fee rea | Ter | tne no. Process. Classificati ie has kj/mm_ ameter Amps Volt Speed | jum/min 3 eee aren | ae we | See | ore | a res oe eas — aa 7 | 2 ‘SMAW E-309L-15 5/32" 130-220 23-30 78 ta 0. 25.30 73 l aad Pulsing Current: n/a sai ‘Heat Input (max): —-—~--- (ikj/im) Fane icareds Sue andype (fe eng rae) Mode of Metal Transfer for GMAW (FCAW): (Gray a Son tng Wa cerily that the evidence presented'n Tis report are correct and thatthe welding specimens were prepared, welded and tested lv accordance with ANSI ASME Section IX- 2073, Thi documents the property of COMPANIA DOMINICANA DE MONTAJE S.A. and may not be reproduced in whole orn part without writien permission from the Issuer (CERTIFIED WELDING INSPECTOR: ‘COMPARIA DOMINICANA DE MONTAJE SA. SIGNATURE: Fomarina Trea ro Gtacbes cw 10071271 QC1 EXP, 7/1/2016 POSITION: Welding Inspector CW DATEtom/sipnnis 05/16/2015 tps appanesara/eiication/searchhtml ODEMONSA dos net autre tl or paral reproduction of is dcument ww.codemencom NOTE I Tes the uns eaponsiyo ntre that yon ue he arent revision NOTE: Repent ranted na for prt ore trades tou the author othe General Manager ris represenaireQUALITY CONTROL MANAGEMENT PROCEDURE WELDING QUALIFICATION RECORDS (PQR) {ASME BOILER AND FRESSURE VESSEL CODE. SECTION IX:2013 CODIGO: CD-FO-PQR-001 PAG: 1DES COMPANY: COMPARIA DOMINICANA DE MONTAJE, S.A. ADDRESS: Dr. Heriberto Pieter #30 Ensanche Naco, Santo Domingo, Kepaiblica Dominicana. CONSTRUCTION STANDARD: ASME Sece. IX Edition 2013 POR No. CD-PQR-O8 Dateimn/aaryye 05-16-2015 ‘Welding Procedire Specification WPS No: CD-WPS-08-1 Revision No 0 BASE METALS (QW-403) Material Specification: A/SA36 Type or Grade: (UNS: KO2600) PNos 4 GroupNo: 1 WELDED TO, Material Specification: A/SA36 Type or Grade: (UNS: KO2600) Pio: 1 Group No: 1 ‘Thickness of Test Coupon mm (in): 31.75mm (1.25") Diameter of Test Coupon mm (in): Omm (0") Other Information: JOINTS (QW-402) Jon: Design SINGLE VEE Backing type: —— Backing Matera (Refer to both baclng and retainers) ‘Groove Deals or per production drawing): SEB JOINT DETALLS/ SKETCH oot Opening Root ace, Oman (0°) :0mm Groove Angle a: 0 (Both sides) 0° Rodis 0) ae JOINT DETAILS, SKETCH: | "TABLE FOR RECORDED WELDING PARAMETERS, REFER TO QW-409 filler wire feed ‘max. heat input lant fillermetal | size | current | ates j/mm (k/in) Process. | cassification | diameter | amps or 8 sam (i) remarks 1 SMAW— Es0ma5 fr 70-150 23-20 2 SMAW = Eso9La5 5/32" 130-220 28-30 | 3 SMAW = EaosLas 5/32" 130-220 23-30 4 SMAW = EsooL1s —5/sz” 130-220 23-30 SEB, Fema Tone roy Gcectes cw 10071271 QC1 EXP, 7/1/2016 CCODEMON SA, tt atone tra natn fis dune wn clone ce Nove {nu anoreposy one ty se ces, NOTE 2 Renetchon hed pat or Won woah naeranton tne Gal Map ei opsQUALITY CONTROL MANAGEMENT PROCEDURE WELDING QUALIFICATION RECORDS (PQR) ASME BOILER AND PRESSURE VESSEL CODE SECTION1X-2013 Record etal Variables Used o Wald Tet Coupon CODEMOA PAG:2 DES Electrode-Flux Class (sw Deposited Weld Metal Thickness mm (in) Weld Deposit Chemistry. Flux Trade Name and Flux Type (SAW): Other information: POSITION (QW-405) POSTWELD HEAT TREATMENT (QW-407) FIRST PROCESS i ‘SECOND PROCESS Welding Process (es: GTAW “Shielded Metal Arc Welding (SMAW) Type(s): Manual FILLER METALS (QW-404) AWS Classification: 3091-15 a SPA Specification: ‘ASME SEAAS4 _ Filler Metal F-No, 4 ‘Weld Metal Analysis A-No, a Size of Filler Metals mm (in) 1/8". 5/32" Filler Metal Product Form: Iron powder low hydrogen ‘Max. Weld Pass Thickness mm (in): 3mm (0.118") /3mm (0.118) mm(236") /25.75mm (1.013") Position of Groove: 1G ‘Welding Progression: Uphill o Downkitt PREHEAT (QW-406) Preheat Temperature °C (9) se (175°F) Interpass Temperature °C (7) “c(4s7"H) Holding Temperature Range (*F): Holding Time Range: Wour per in, Flow Rate It/min. (CFI); ‘Traling Gas Type (Mixture): Flow Rate It/min. (CF) as Backing (Mixture) Flow Rate It/min. (CF); ELECTRICAL CHARACTERISTICS (QW-409) Current/ Polarity ‘Amps (Range): Volts (Range): Wire Feed Speed (Range) mm/min (in/min) ‘Travel Speed (Range) mm/min (in/min) Mode of Metal Transfer for GMAW (ECAW): ‘Tungsten Electrode Size mm (in} ‘Tungsten Type: ‘TECHNIQUE (QW-410) String or Weave Bead: Multiple or Single Electrodes: ‘Multiple or Single Pass (per side) Orifice oF Gas Cup Size: Contact Tube to Work Distance mm (in): Initial and Interpass Cleaning: ‘Method of Back Gouging: Heating Rate°C/hr (F/he}- Method: Cooling Rate "C/hr C/A) Method: GAS (QW-408) Shielding Gas Type (Mixture): Following data may also shown on Table in Sheet 1 of 4: DcEP ‘See TABLE PARAMETERS:TO QW-409 See TABLE PARAMETERS:TO QW-409 ‘See TABLE PARAMETERS,TO QW-409 ‘See TABLE PARAMETERS;TO QW.409 Single Multiple Circular brush Times Electrode Diam. Oscillation: ening: ‘Other information: Clean each layer before start welding new passes/layers Fernandina Toes rope Govchea cw" too71271 QC1 EXP. 7172016 CANA OB) VS eS {CODEN SA coe opr ee fis came ww cenen cm Sr 2 Renato poet ana) erpatl eta ons wh he stern Gael Maa i esosQUALITY CONTROL MANAGEMENT PROCEDURE WELDING QUALIFICATION RECORDS (PQR) “ASME DILER AND PRESSURE VESSEL CODE SECTION4-2013 econ tual Variables Ueto Wad Tet Coupon CODIGO: CD-FO-POR-001 PAG: SDES ‘PROCEDURE QUALIFICATION RECORDS Test Results "TENSILE TEST (QW-150) THICKNESS |__ AREA ULTIMATE | ULTIMATE wiprh | MMCN | MMXMM =| TOTALLOAD, | UNIT ‘SPECIMEN NO. | MM (IN) anxin), KN(LB) ‘TYPE OF FAILURE ‘GUIDED-BEND TESTS (QW-160) [TYPE AND FIGURE NO. I ‘RESULTS “TOUGHNESS TESTS (QW-170) TEST ‘DROP WEIGHT TEMPERATURE | IMPACT LATERAL AK: speciMEN | NOTCH “cn VALUES EXP. JOULE YES/NO No. Location TOULE YES/NO JOFT3) ‘Comments (Notch type, atc]: Not Requirements Wardness Test ACCEPTET ‘Radiographic ultrasonic examination: Not Requirements PT report no ACCEPTET Result: Macroetch report no: ACCEPTET Result: FILLET-WELD TEST RESULTS (QW-180) Result-Satisfactory: ‘Not Requirements Penetration into Parent Metal: Nt Requirements Macro-Results: Not Requirements ‘Welder Name: EDWAR SANDOVAL ‘Stamp Ne: W-ES Conducted by: Luis. R Moya Inspector: Luis. R Moya Report Nro.: Q-CD-212 Laboratory: NDT INGENIERIA E INSPECCIONS.RL. ‘We crtiy thatthe evidence presented inthis report are correct and that the welding specimens were prepared, welded and tested in ‘accordance with ANSI / ASME Section IX~ 2013, This document Is the property of COMPANIA DOMINICANA DE MONTAIE SA. and may not Dereproduced in whole or in part without written permission from the issuer MANUFACTURER OR CONTRACTOR'S WELDING ENGINEER: AUTHORIZED BY: COMPARIA DOMINICANA DE MONTAJE S.A. COMPARA DOMINICANA DE MONTAIE SA SIGNATURE Fanntba Tres Ao Goons cw 10071271 C1 EXP. 7/1/2016 POSITION: Welding Inspector CWI DATE (mm apy: 05/16/2015, ns Janp sree arh htm CODEMON SA, con ot ator ofeach bce mcd cam NOTE 2 Revedcin pba ter ptter tema eo hentia tbe Gear Maen ei eerie