‘QUALITY CONTROL MANAGEMENT WELDING PROCEDURE SPECIFICATIONS (QW-200.1 WPS) ASI BOR AND PRESSURE VESHL COD SECTION 2013 compass posunicanapenorrase.ca. | } copico: co-ro-wrs-oo1 | rmssion:ivoris | nevss | racctpe2 | COMPANY: COMPANIA DOMINICANA DE MONTAIE, SA. ADDRESS: Dr Heriberto Pieter #20 Ensanche Naco, nto Domingo, Repsiblica Dominicana. ‘CONSTRUCTION STANDARD: ASME BEVC Sec. VII Div. 1 B31 313, 6314, B31 API.650, AWW D 100, D200. ‘Welding Procedure Specification WPS No: CD-WPS-16-1 RevisionNoz 2 Dateimnysinons 05162015 Supporting POR No. (3): CD-POR-AG Dateranitty: 05-16-2015, ‘BASE METALS (QW-403) Material Specification: A/SA312.UNS(S31609) ‘Type or Grade: TP3161 Po: 8 Group No: N/A Welded wo: Material Specification: A/SA312 UNS (31609) ‘Type or Grade: TP316L Po: & Group No: N/A or (Chem, Analysis and Mech. Prop: aya ‘Welded to Chem. Analysis and Mech Prop: n/a Quaifed Thickness Range mm (in) Groove: 1.59 mm (0.0625") to 15.0 mm (0.590") Fillet: Unlimited Qualified Diameter Range mm (in): Groove: ALL SIZES. Fillet. Unlimited ‘Weld Deposit Chemistry: Flux Trade Name and Flux Type (SAW) Consumable insert, Clas and Size Other information: POSITION (QW-405) i FIRST PROCES [SECOND PROCESS: Welding Process ey ‘Gas Tungsten Are Welding Fiux-Cored Are Welding (craw) (caw) ‘Type Manual Semiautomatic FILLER METALS (QW-404) AWS Classification: R316 ES16LTI-4 lectrode-Flux Class (SAW): SPA Specification: ASME SFAAS9. ASME SFA.AS.22 Filler Metal F-No: 6 6 ‘Weld Motal Analysis A-No= 9 9 ‘Size of Filer Metals mm in} 3/32" 004s" Filler Metal Product For: Rod Cored Wire Max. Weld Pass Thickness mm (in) 3mm (04189) 3mm (0.4118 ‘Qualfiod Weld Metal Range: Groove mm (i) ‘To 6mm (02367) To 9mm (0.354) ‘Qualified Weld Metal Range Fillet men (i) Unlimited Unlimited ‘Trailing Gas Type (Mxtur}: Flow Rat t/min. (CF) Gas Backing (Mixture): Flow Rate It/imin, (CF): [BLECTRICAL CHARACTERISTICS (QW-409 Following data may alo shown on Table below i Current/ Polarity: “Amps (Range Volts (Range) Wire Feed Speed (Range) mm/min (in/min) ‘Travel Speed (Range) mm/min (n/min): Modo of Motal Transfer for GMAW (FCAW ‘Tungsten Electrode Size mm (i): ‘Tungsten Type Position of Groove (All Positions H, F, VU,0#) (All Positions HF, VU, O11) ‘Welding Progression: Up Up Position (5) of Filet (All Positions H, F, VU, O11) (AM Positions H, F, VU, 08) PREHEAT (QW-406) Preheat Temperature °C (°F) IE Ambient <5°C= 15°C 10°C Interpass Temperature °F} 90°C (194"F) 120°¢ Preheat Maintenance °C (8) - Holding Temperature Range CCF) Tolding Time Range: =~ Hour prin: Heating Rate °C/t (°F far Method: Cooling Rate C/b (8/4: Method: = “GAS (QW-408) ‘Shielding Gas Type (Mixture) Ar 100% 75% Ar-2596 CO2 Flow Rate it/min. (CF): 30-45 CFH aR 20-45 FH, CEP See TABLE PARAMETERS-TOQW-409 See TADLEPARAMETERS7TO.QV-409 ‘See TABLE PARAMETERSTO QW-409 ODEON SA. dossnet atta tal paral proton fie dosumer NGTE tne eur ener tha you tbs ho cies ee. NOTE 2 Reponison prstan/ or atl beads who auoeaton the Canara Manage ris resteQUALITY CONTROL MANAGEMENT WELDING PROCEDURESPECIFICATIONS (QW-200.1 wes) "TECHNIQUE (QW-40) ‘String or Weave Bead Multiple or Single Electrodes: Single Multiple or Single Pass (per side) Multiple Orifice oF Gas Cup Size 5/8 n. Nozzle Size ‘16mm Contact Tube to Work Distance mm (in): tomm-15mm Inia and iterpass Cleaning: Brushing Brushing Method of Beck Gouging n/a Grinding & Brushing Electrode Spacing: n/a Oscillation: 13 Times Electrode Diam, ‘3 Times Electrode Diam, Peening: Not Required Not Required (Other information: Clean each layer before start welding new passes/layer JOINTS (QW-402) Joint Design: Single-Vee groove weld Backing No Backing Backing Material (Refer to both backing and retainers): N/A Groove Details (or pr production drawing} Root Face RE: (Groove Angle: Radius +0} Root Opening G: Lémm(.062"}to4mn(IS6) __maxinm(039') __60°2 10" OG"), JOINT DETAILS] SKETCH: WELDING JOINT DESIGN WITH WPS ‘etches, Production Drawings Wad Syabol o Writes Description should show he eneal arrangement ofthe pars tobe welad Where appa the etl ofeldgroove may bespeciedSetchesmy be atteche uta elt design, wad layer and bond sguoncs (6 for ath ough proc ‘ares or mul proces procedures t=) "TABLE FOR RECORDED WELDING PARAMETERS; REFER TO QW-409. Pass a. wire Feed | travel | max heatinput Pass | process | filer Metal rae Current Speed | Speed | Kim a lassifation |, SHS ‘Amps votts | man | nmin | (1/in) or a time) | tm) | remarks 7 GTAW —_ERST6L 3/32" 30-120 Tos eae 2 FAW ESLGLTI-A 0.045" 30-180 2s 20290 7-15 Sen___FCAW _ES16LTI-S 0.085" 155.190 2225 250320 7-15, Palsing Current n/a Tet apa fa) = CIR) “Tungsten Electrode Size and Type: 925mm (oven 21 Th ac Mode of Metal Transfer for GMAW (FCAW} a (rye he Cre Weary that the evidence presented nis reportare correct and tai the welding spacious wore prepared, welded and testedla ‘accordance with ANSI ASME Section IX~2019, This documents the property of COMPARIA DOMINICANA DEMONTAE SA. and may not be ‘eproduced m wheleorin partwithout writen permission rom the scuer (CERTIFIED WELDING INSPECTOR: AUTHORIZED BY: CCOMPARIA DOMINICANADEMONTATES.A. CCOMPARIA DOMINICANA DEMONTAJESA. SIGNATURE: Frandys Rodriguez SIGNATURE: Rafael delas Nueces POSITION: Welding Inspector DATEtanis/ny 08/11/2016 tp fappannory/cettion/searcktnt NOTE 4s thesnere pentane il you use be cn etn, NOTE Reprotucionpohed a /erpral rot bodeas wat fe sthtzaon othe General Manage ois epesrtave‘QUALITY CONTROL MANAGEMENT WELDING PROCEDURE SPECIFICATIONS (QW-200.1 WPS) ASE WOE AMD PRESSURE VESSEL DDE SECTION 2013 (COMPANY: COMPANIA DOMINICANA DE MONTAIE, S.A. ADDRESS: Dr. Heriberto Picter #30 Ensanche Naco, Santo Domingo, Repiblia Dominicana. (CONSTRUCTION STANDARD: ASME BBVC Sec. VII Div. 1, 831.1, 31.3, B3L.4, B31, API650, AWWD 100, D200, Material Specification: A/SA312_UNS ($31609) or Chem, Analysis and Mech Prop: n/a ‘Welded to Chem, Analysisand Mech. Prop: n/a Qualified Thickness Range mm Gin} | Gualiied Diameter Range mm (i) ‘Welding Procedure Specification WPS No: —CD-WPS-16-2 Revision No: 2 Supporting POR No. (3): cD-PaRA6 BASE METALS (QW:403) ‘Material Specification: A/SA312_ UNS ($30403) Type or Grade: TP3041. Welded t: ‘Type or Grade: TP316L, Groove: 1.59 mm (0.0625") Groove: ALL SIZES Pino: 8 Pio: & to 150mm (0590") Datevncunmne OO-OFDOTT Daternmaivrm: 08-04-2017 Weld Deposit Chemisty: Flux Trade Name and Flux Type (SAW): Consumable Insert, Classand Size Other informatio: i FIRST PROCES r ‘lag Process “Gas Tungsten are Welding Flux-Cored Are Welding (Graw) (Fcawy Typelsh Manual Semiautomatic FILLER METALS (QW-404) AWS Classification: R308. EROBLTI-A lectrode-Fux Class (SAW): aie SEA Specification: ASME SFAAS.9 ASME SFA A522, Filler Metal F-No. 6 6 Wield Metal Analysis ANo: 9 8 Size of Filler Metals mm (i) 3/32" 004s" Filler Metal Product Form: Rod Cored Wire Max, Weld Pass Thickness mm (in: 3mm (0418) 3mm 0.119") (Qualified Weld Metal Range: Groove mm (in) ‘To 6mm (02367) ‘To 9mm (0.354") Qualifed Weld Metal Range: Fillet mm (i) Ualimited Unlimited ‘Trailing Gas Type (Mixture): Flow Rate it/min. (CF) 30-45 CFH POSTION (QW-405) Position of Groove: {All Positions HF, VU, 011) (AllPositions #, F, VU, OH) ‘Welding Progression: Up Up Position () of Filet (All Positions H, F, VU, O11) (am Positions H,F, VU, 08) PREHEAT (QW-406) Preheat Temperature °C (°) a0 sore Holding Temperature Range “CF: ———"OCF)_ to — Tiling Time Range: —~ Hour perins Heating Rave °C/hr (far: “CC /hr. Method Cooling Rate °C/hr(* hr} °C Ce. Method: “GAS (QW-408) ‘Shielding Gas Type (Mature): Ar 100% 75% Ar 25% COZ Flow Rate r/min. (CF) ‘30-45 CPH ‘Travel Speed (Range) mm/min (iy/min} Mode of Metal Transfer for GMAW (FCAW): Tungsten Fletrode Size mm (i) Tungsten Type: See TARLEPARAMETERS-T0QW-490 Se TABLEPARAMETERS 0-409 e2smmem) ayWTaO Tunes {GODEMON SA, des taupe al parti epoascionct hi dooument wn cedamon om NOTE Tse ues espn sen a os (as Backing (Misture) ‘Ar 100% Flow Rat It/min, (FH): 30-45 CFH, ELECTRICAL. CHARACTERISTICS (QW-409) Fellowing dat may alo shown on Tablebeow in tissheee FIRST PROCESS curren Polarity: CEN ‘Amps (Range): See TABLEPARAMETERSTO.QW:409 Volts (Range): See TADLEPARAMETERST0QW-4 sen Wire Feed Speed (Range) mm/min (in/min): Se TABLE PARAMETERSTO QW409 See 1 NOTE 2 Reyocueten pohtsed ans prt era roach torzston he Caer Menara ie eresQUALITY CONTROL MANAGEMENT WELDING PROCEDURESPECIFICATIONS (qw-200.1 wes) ASME BOILER AND PRESSURE VESSEL CODE SECTION X 2013, cocorarawrsaer | amwowisoens [wen tases "TECHNIQUE (QW-AT0) String oF Weave Bead thre teste ameter ofthe setae wire —_ “Muluple orSinge Electrodes: Single Single Multiple oF Single Pas (per side): Multiple Multiple Orifice or Gas Cup Size: 5/8in, Nozzle Size 6mm (Contact Tube to Work Distance mm (i) ane 0mm-15mm Inial and Interpass Cleaning: Brushing “Method of Back Gouging: Electrode Spacing: Grinding & Brushing Oscillation 3 Times Electrode Diam, 3 Times Electrode Diam. Peening: "Not Required Not Required (Other information: Clean each layer before start welding new passes/layer JOINTS (QW-402) Jone Design: Single-Vee groove weld Backing No Backing Backing Material (Refer ta both backing and retainers): N/A, Groove Details (or per production drawing) Root Face RF: Groove Angle: Radius(-U): Root Opening: 1.6mm(062) todmm(156) __max tm (039°) __60"# 10" Gnm(.0") JOINT DETANLS7 SKETCH: WELDING JOINT DESIGN WITH WPS ‘Sketches, Production Drawings WeldSmbok or Writer Description shoud shew Be gnarl orongementof te parts tobe waded. Where applica the ‘tees of weld groove mayBespectiodSeetchesmayb attached sat ont design, welders andbeed sequence (eg, Jor noch toughness ree dlrs formule proces proedares te) ++ =a "TABLE FOR RECORDED WELDING PARAM TOQW.A05 Pass ee ene ee eed | rave | mex Recipe ae rocess | Filler Met rent Seed | gal rm : asicaton | Ste ‘Amps vorts | mayen | meyan | Gi/in) or o Pianster imi) | Gwvein | remarks 7 ‘craw ——ERS0BL— 3/37" —wo-170 as ea —_ FAW ESOBLTI-S 045" 30-190 225 oz 7115 — en___FCAW _E30BLTI-4 0.045" 155-190 2225 200320 7-15 Palsing Current" n/a est pae (man) = BTA) ‘Tungsten Electrode Size and Type: 625mm {tenn 2 td te) Mode of Metal Transfer for GMAW (FCAW} = ‘Wo cert that the eidence presented in this report are correct and that the welding specimens were propared, welded and texted a ‘accordance with ANSI/ ASME Section IX~2013, This dociment isthe property of COMPANIA DOMINICANA DE MONTATE SA and may not be ‘reproduced in whole or in part without written permission from the isuer (CERTIFIED WELDING INSPECTOR: AUTHORIZED BY: ‘COMP ARIA DOMINICANA DE MONTATES.A. ‘COMPARA DOMINICANA DEMONTAJESA ‘SIGNATURE: Frandys Rodriguez SIGNATURE: Rafael delas Nueces He —— sotttiosign Coe eee St Stone POSITION: Welding Inspector POSITION: Project director DATE¢nnjsvnn 08/11/2016 DATErenain: ips /tppawaaeg/eertienten/sarchhemt OEUON Stns rts el pt pan the gaan cde om NOTE 2 Roprodtonpohbed ad /erparil tal boodeas wheat ha suotzaton the Gon Manager rhs epesaveQUALITY CONTROL MANAGEMENT PROCEDURE WELDING QUALIFICATION RECORDS (PQR) ‘COMPARA DOMINICANA DE MOWTAE. SA PAG 1 DES COMPANY: COMPANIA DOMINICANA DE MONTAJE, SA. ADDRESS: Dr. Heriberto Pieter #30 Ensanche Naco, Santo Domingo, Repiblica Dominicana, ‘CONSTRUCTION STANDARD: ASME Secc. IX Edition 2013, POR No: CD-POR-16 Welding Procedure Specification WPS Nos CD-WPS-16-1 BASE METALS (QW-403) Dateiomisirny 05-16-2015 Revision No: 2 Material Specification: A/SA312 _—‘Typecor Grade: TP-s16L(uNs: 31609) P-No: 8 Group Nos 1 WELDED TO Material Specification: A/SA312___‘Typeor Grade: TP-S16L(UNS: 31609) P-No: 8 Group Nos 1 ‘Thickness of Test Coupon mm (in): 75mm (0.295) Diameter of Test Coupon mm (in): 249mm (8.625") Other Information: JoInrs (Qw-402) Joint Design: SINGLE VEE Racking Type: ~ Backing Material (Refer to both backing and retainers): Groove Details or per production drawing): SEE JOINT DETAILS/ SKETCH oot Opening: 3mm (118°) +0.5mm oot Faced, 2mm (079")20.Smm Groove Anglea: 60° (both sides) + 10° Radius(U);—_Omm (0°) JOINTDETAILS/ SKETCH: a ry = "TABLE FOR RECORDED WELDING PARAMETERS; REFER TO QW-409 ler wavel | mas beat input pass | cess | flermetat | ‘Sie | current | ong Seat | ‘komm in - ddassifation | diameter | “amps ae a 5 te) ea 1 | GTaw ‘ER316L 3/32" 100-115 8-18 rere 614 2 FcAw | E316LT1-4 | 047" 22-24 300-320, TAS 3 FCAW | £316LT1-4 | 047" 22-24 320-350 745 4 FCAW | E316LTI-4 | 047" 22-24 320-350 748 | 1 ‘SOOEMON A fore ere rp pein oat wt adnan NGTES Repose robe horror fwmahoron oe Gert Mn cr pee COOEMON =] ‘ 4‘QUALITY CONTROL MANAGEMENT WELDING PROCEDURE SPECIFICATIONS (QW-200.1 WPS) ASI BOR AND PRESSURE VESHL COD SECTION 2013 compass posunicanapenorrase.ca. | } copico: co-ro-wrs-oo1 | rmssion:ivoris | nevss | racctpe2 | COMPANY: COMPANIA DOMINICANA DE MONTAIE, SA. ADDRESS: Dr Heriberto Pieter #20 Ensanche Naco, nto Domingo, Repsiblica Dominicana. ‘CONSTRUCTION STANDARD: ASME BEVC Sec. VII Div. 1 B31 313, 6314, B31 API.650, AWW D 100, D200. ‘Welding Procedure Specification WPS No: CD-WPS-16-1 RevisionNoz 2 Dateimnysinons 05162015 Supporting POR No. (3): CD-POR-AG Dateranitty: 05-16-2015, ‘BASE METALS (QW-403) Material Specification: A/SA312.UNS(S31609) ‘Type or Grade: TP3161 Po: 8 Group No: N/A Welded wo: Material Specification: A/SA312 UNS (31609) ‘Type or Grade: TP316L Po: & Group No: N/A or (Chem, Analysis and Mech. Prop: aya ‘Welded to Chem. Analysis and Mech Prop: n/a Quaifed Thickness Range mm (in) Groove: 1.59 mm (0.0625") to 15.0 mm (0.590") Fillet: Unlimited Qualified Diameter Range mm (in): Groove: ALL SIZES. Fillet. Unlimited ‘Weld Deposit Chemistry: Flux Trade Name and Flux Type (SAW) Consumable insert, Clas and Size Other information: POSITION (QW-405) i FIRST PROCES [SECOND PROCESS: Welding Process ey ‘Gas Tungsten Are Welding Fiux-Cored Are Welding (craw) (caw) ‘Type Manual Semiautomatic FILLER METALS (QW-404) AWS Classification: R316 ES16LTI-4 lectrode-Flux Class (SAW): SPA Specification: ASME SFAAS9. ASME SFA.AS.22 Filler Metal F-No: 6 6 ‘Weld Motal Analysis A-No= 9 9 ‘Size of Filer Metals mm in} 3/32" 004s" Filler Metal Product For: Rod Cored Wire Max. Weld Pass Thickness mm (in) 3mm (04189) 3mm (0.4118 ‘Qualfiod Weld Metal Range: Groove mm (i) ‘To 6mm (02367) To 9mm (0.354) ‘Qualified Weld Metal Range Fillet men (i) Unlimited Unlimited ‘Trailing Gas Type (Mxtur}: Flow Rat t/min. (CF) Gas Backing (Mixture): Flow Rate It/imin, (CF): [BLECTRICAL CHARACTERISTICS (QW-409 Following data may alo shown on Table below i Current/ Polarity: “Amps (Range Volts (Range) Wire Feed Speed (Range) mm/min (in/min) ‘Travel Speed (Range) mm/min (n/min): Modo of Motal Transfer for GMAW (FCAW ‘Tungsten Electrode Size mm (i): ‘Tungsten Type Position of Groove (All Positions H, F, VU,0#) (All Positions HF, VU, O11) ‘Welding Progression: Up Up Position (5) of Filet (All Positions H, F, VU, O11) (AM Positions H, F, VU, 08) PREHEAT (QW-406) Preheat Temperature °C (°F) IE Ambient <5°C= 15°C 10°C Interpass Temperature °F} 90°C (194"F) 120°¢ Preheat Maintenance °C (8) - Holding Temperature Range CCF) Tolding Time Range: =~ Hour prin: Heating Rate °C/t (°F far Method: Cooling Rate C/b (8/4: Method: = “GAS (QW-408) ‘Shielding Gas Type (Mixture) Ar 100% 75% Ar-2596 CO2 Flow Rate it/min. (CF): 30-45 CFH aR 20-45 FH, CEP See TABLE PARAMETERS-TOQW-409 See TADLEPARAMETERS7TO.QV-409 ‘See TABLE PARAMETERSTO QW-409 ODEON SA. dossnet atta tal paral proton fie dosumer NGTE tne eur ener tha you tbs ho cies ee. NOTE 2 Reponison prstan/ or atl beads who auoeaton the Canara Manage ris resteQUALITY CONTROL MANAGEMENT WELDING PROCEDURESPECIFICATIONS (QW-200.1 wes) "TECHNIQUE (QW-40) ‘String or Weave Bead Multiple or Single Electrodes: Single Multiple or Single Pass (per side) Multiple Orifice oF Gas Cup Size 5/8 n. Nozzle Size ‘16mm Contact Tube to Work Distance mm (in): tomm-15mm Inia and iterpass Cleaning: Brushing Brushing Method of Beck Gouging n/a Grinding & Brushing Electrode Spacing: n/a Oscillation: 13 Times Electrode Diam, ‘3 Times Electrode Diam, Peening: Not Required Not Required (Other information: Clean each layer before start welding new passes/layer JOINTS (QW-402) Joint Design: Single-Vee groove weld Backing No Backing Backing Material (Refer to both backing and retainers): N/A Groove Details (or pr production drawing} Root Face RE: (Groove Angle: Radius +0} Root Opening G: Lémm(.062"}to4mn(IS6) __maxinm(039') __60°2 10" OG"), JOINT DETAILS] SKETCH: WELDING JOINT DESIGN WITH WPS ‘etches, Production Drawings Wad Syabol o Writes Description should show he eneal arrangement ofthe pars tobe welad Where appa the etl ofeldgroove may bespeciedSetchesmy be atteche uta elt design, wad layer and bond sguoncs (6 for ath ough proc ‘ares or mul proces procedures t=) "TABLE FOR RECORDED WELDING PARAMETERS; REFER TO QW-409. Pass a. wire Feed | travel | max heatinput Pass | process | filer Metal rae Current Speed | Speed | Kim a lassifation |, SHS ‘Amps votts | man | nmin | (1/in) or a time) | tm) | remarks 7 GTAW —_ERST6L 3/32" 30-120 Tos eae 2 FAW ESLGLTI-A 0.045" 30-180 2s 20290 7-15 Sen___FCAW _ES16LTI-S 0.085" 155.190 2225 250320 7-15, Palsing Current n/a Tet apa fa) = CIR) “Tungsten Electrode Size and Type: 925mm (oven 21 Th ac Mode of Metal Transfer for GMAW (FCAW} a (rye he Cre Weary that the evidence presented nis reportare correct and tai the welding spacious wore prepared, welded and testedla ‘accordance with ANSI ASME Section IX~2019, This documents the property of COMPARIA DOMINICANA DEMONTAE SA. and may not be ‘eproduced m wheleorin partwithout writen permission rom the scuer (CERTIFIED WELDING INSPECTOR: AUTHORIZED BY: CCOMPARIA DOMINICANADEMONTATES.A. CCOMPARIA DOMINICANA DEMONTAJESA. SIGNATURE: Frandys Rodriguez SIGNATURE: Rafael delas Nueces POSITION: Welding Inspector DATEtanis/ny 08/11/2016 tp fappannory/cettion/searcktnt NOTE 4s thesnere pentane il you use be cn etn, NOTE Reprotucionpohed a /erpral rot bodeas wat fe sthtzaon othe General Manage ois epesrtaveQUALITY CONTROL MANAGEMENT PROCEDURE WELDING QUALIFICATION RECORDS (PQR) ‘cor etal Variables Used to Weld Tet Coupon CODEITON ‘COMPAIA DOMINICANA DE MONTAI.SA CODIGO: CD-FO-PQR-001 PAG:2 DES ‘C= POO- 16 [RST PROCESS ‘SECOND PROCESS ‘Welding Process (@5):GTAW Gas Tungsten Flux-eored Are Welding ‘Are Welding (GTAW or TI6) FAW Type) Manual Semiautomatic FILLER METALS (QW-404) ‘AWS Classification: ER316L esi6irs Eloctrode- Fl Clas ("> SFA Specication: ASME SEAAS.9 ASME SFA.AS.22 Filler Metal F-Nos 6 6 ‘Weld Metal Analysis A-No 9 9 Size of llr Metals mn (i): 3/32" 0.045" Filer Metal Product Form: Solide Wire Cored Wire Max Weld Pas Thickness mm (i): mm (04107) ‘3mm (0418") Deposited Weld Metal Thickness rm (in): 3.0mm (218°) ‘Weld Deposit Chemistry: Flux Trade Name and Flux Type (SAW) 4Smm(1777) Other information: ~ POSITION (QW-405) Position of Groove: 6G 66 Welding Progression: Up up. PREHEAT (QW-406) Preheat Temperature % (*2} 10°C (230°F) 10°¢ (2307) Interpass Temperature C (*) 120° (356°F) 120° (356°F) POSTWELD HEAT TREATMENT (QW-407) Holding Temperature Range °C ("F) our per in: Heating Rate °C/r (Fh): Cooling Rato*C/he (°F fr} GAS (QW-408) Shielding Gas Type (Mixture): Flow Rate ltmin, (CF): ‘ailing Gas Type (Mscure): Flow Rate It/min. (CF) 100% Ar. 759% Ar- 2596 CO2 30-35CFH (as Backing (Mixture) - Flow Rate lt/min.(CFH): 30.35CFH ELECTRICAL CHARACTERISTICS (QW-409) Following data may also shown on Table in Sheet 1 of ‘Carrant/ Polarity: DCEN Dor ‘Amps (Range): Volts (Range): ‘Wire Feed Speed (Range) mm/min (in/min): ‘Travel Speed (Range) mm/min (in/min): ‘Mode of Motal Transfer for GMAW (FCAW) ‘Tungsten Electrode Size mm (in): See TABLE PARAMETERS.TO QW-409 See TABLE PARAMETERS,TO QW-409 See TABLE PARAMETERS;TO QW-409 ‘See TABLE PARAMETERS;TO QW-409 2.5mm (3/327) “Tungsten Type: 29 de Tungsten WT20 ‘TECHNIQUE (QW-410) String oF Weave Head: - ‘Multiple or Single Electrodes: Single Multiple or Single Pass (per side): Multiple Orifice or Gas Cup Si - ‘Contact Tube te Work Distance mm (in Initial and Interpass Cleaning: Circular brush Method of Back Gouging: Oscillation: 3 Times Electrode Diam, Peening: - Seo TABLE PARAMETERS;TO QW-409 See TABLE PARAMETERS;T0 QW-409 See TADLEPARAMETERS;TO QW-409 Sto TABLE PARAMETERS;TO QW-409 Spray Single Multiple ‘16mm 10mmn-15mm Gireular brush 3 Times Electrode Diam. ‘Other information: Clean each layer before start welding new passes/ayers, (COOEMEN SA nese aera wt Fol peice oamat w otoC NOTE ts san mapeanyecenrear ys om creer NOTE Roper on nora tn ons wt nator ne Gna ange epeeQUALITY CONTROL MANAGEMENT PROCEDURE WELDING QUALIFICATION RECORDS (PQR) “ASME BOILER AND PRESSURE VESSEL CODE, SECTION 12013 CODIGO: CD-FO-PQR-001 | _ EMISSION: 18-04-15 ;ROCEDURE QUALIFICATION RECORDS Test Results "TENSILE TEST (QW-150) THICKNESS | AREA ‘ULTIMATE | ULTIMATE wiorn | MMCN) | MMXxMM | TOTALLOAD, UNIT SPECIMEN NO. | MM (IN) (INXIN) kN (LB) ‘TYPE OF FAILURE Tr 194i 731 1435 24 Broke in Metal Base Broke in Metal Base 2 19.0 Ta8 1414 os | ‘GUIDED-BEND TESTS (QW-160) "TYPE AND FIGURE NO. ‘CD-PORIG-DCOOL cD-PQRIG-DR-007 ‘cD-PQRIG-DC-003, (CD-PQR1G-DR-004 | ‘REMARKS: No discontinuities Nodiscontinuities "TOUGHNESS TESTS (QW-170) TEST DROP WEIGHT MEN Size | TEMPER | IMPACT LATERAL BREAK: specimen | NOTCH | MMXMM(INX | ATURE. VALUES EXP. JOULE YES/ NO. No. LOCATION IN) CCR) | JOULEYES/ NO |®oSHEAR | MM>aM OTLB) Comments (Noich type, ‘Other Tests (Notes): Not Requirements RTreportno: Not Requirements UTreportno: __Not Requirements FILLET-WELD TEST RESULTS (QW-180) Result Satisacory: Not Requirements Penetration into Parent Meta: Not Requirements Macro-Rosults: [Not Requirements ‘Welder Name: DIONISIO MATOS REYES/ PEDRO LUISLEON Stamp NID 001-1125059°3 /065-0051868-7 Conducted by: José Fernandez Anaya Inspector Report Nro: MAT-ABR-0359-4/2014 Laboratory: LAB-F-12, MECHANICAL TESTING LABORATORY We certify thatthe evidence presented in thie report are correct and that the welding specimens were prepared, welded and tested In ‘accordance with ANSI/ ASME Section X- 2013, This document i the property of COMPANIA DOMINICANA DE MONTAJE SA. and may not be ‘eproduced in whole orn part without written permission from the isuer J: Not Requirements [MANUFACTURER OR CONTRACTOR'S WELDING ENGINEER: AUTHORIZED BY: ‘COMPARIA DOMINICANA DE MONTAIE S.A. ‘COMPANIA DOMINICANA DE MONTATE S.A. SIGNATURE: SIGNATURI setae eee fe e FeandnaToua A ‘cw 10071271 Qct EXP. 7/1/2016 POSTION: Welding nspesor rostion P 3 DATE (m/aayyy} 05/16/2015 DATE (mm//r BE joc (eos ean ane lsrifesion earch CoOEMON SA, foes suerte alert peice oomEN ww eon cam Nove sma an naraniy oer aye cre een NTE Ropoaiton prob nor ens whan nmr ot ha avr Manager rapceieea CODETION WELDING QUALIFICATION RECORDS ASME BOILER AND PRESSURE VESSEL. CODE, SECTION B: 2013 EMISSION: 24-06-13 PAG 1DEL MECHANICAL TESTING OF QUALIFICATION ‘Nro.: REPORT: 004-A8R/14 Base Metal: A/SA312 Gr. TP316L CCLIENTE: COMPANIA DOMINICANA DE MONTAJE, SA lace of Trial: TECHNOLOGY CENTRE SOLDEXA-PERU For: José Fernandez A. DateTest: April, 2014 SAMPLE: SPECIMENS CUT AND PREPARED BY CUSTOMER ‘i ‘QUALIFICATION STANDARD: ASME Sec. IX Ed. 2013 1 ENVIRONMENTAL CONDITIONS: temperatura 24,5°C Humedad Relativa 85% & 5 z i i z a 2 zl. |e 5: 5 Bl a Eisele; elie] 2 3 5 Ela] ale) 8] EG 5 = E 5 B) el Fle i a : e z e i 5 Fara SOT TTISOSS covonencoor| vee-00sinse.7 | pc | 1s | rsmmiavsy | ozer | a | no | no | no | sceptt oor 1125055 co-rqnisonovz| _ose.o0sises.7 | on | 1s | rsmmcaoey | aasr | a | no | no | wo | apt G0i.1125055-3 covoniencoas| oesansines7 | oc | us| rsmmcz9sy |aaer| a | no | no | wo | acopatie oor-1125059 co-rqnisonove| ossovsises.7 | on | us| rsmmczssy |sacr| a | no | no | wo | acopatie COMMENTS: ACCEPTABLE : A NO-NFORME : NC_ ‘Punch diameter (nches) 157 (38.Amm) separation rollers (inches): 2.374" (60.3mm) }— The (s) sample (5) tested (s) was (rum) delivered (s} for CUSTOMER }— Qualified Position: 66 — Qualified Process: GTAW-FCAW }— Welder: DIONISIO MATOS REYES/ PEDRO LUIS LEON he results ae vald only to the samples tested and supplied by the customer. — The design ofthe test pieces I made with King Pe calibrated calibration certificate ‘This report isthe property of CODEMON S.A cannot be reproduced in whole or in part without written permission from the issuer INSPECTOR / QUALIFIER CUSTOMER | signature signature Dateinmei: 08/24/2014 F [Dateseavsnn {CODEMON SA doeenetauthoriz ttl part reproduction otis ocuen. www codemon ca Note Itt ers rspesbty wens that ou atthe erent Nove 2: Ropotaconproibied and/or paral rt rcaen tothe uthoretin othe Genera Manage os opresantaieLABORATORIO DE MATERIALES Pa | coven LABORATORIO DE ENSAYO ACREDITADO Q earonien POR EL ORGANISMO PERUANO DE ACREDITACION INDECOPI-SNA CON REGISTRO N°LE-027 Ea toe Cel oll AEE) INFORME DE ENSAYO Informe N° : MAT-ABR-0359-4/2014, Numero de Paginas : 3 Solicitado por : COMPANIA DOMINICANA DE MONTAJES S.A. Direccion +: Heriberto Pieter No. 30, B Naco Santo Domingo, Repiblica Dominicana. FechadeEmisién — : 2014.04.08. 4. CONDICIONES DE ENSAYO + Tipo de Ensayo : Traceion + Norma de Ensayo: ASTM A370-12a. FechadeEjecucién — : 2014.04.08. 2. CONDICIONES AMBIENTALES Lugar de Ensayo: Laboratorio de Materiales (PUCP). = Temperatura : Temperatura Ambiente (23,7°C). 3. OBSERVACIONES ‘+ La muestra ensayada fue proporcionada por el solicitante. Prohibida la reproduccién total o parcial de este informe sin la autorizacién escrita del Laboratorio de Materiales - PUCP. ‘Av. Universitaria 1801~ San Miguel ‘Apartado Postal Teléfono Telefax Lima - Peri N°I761 Lima 100 Pera (511) 626-2000 (S11) 626 - 2855 hetp:/iwwewpuep.edupe labmat@pucpedupe ‘Anexo: 4842 gplee- WyMg | rowrocn LABORATORIO DE MATERIALES & %) i | GAIVERsioAD (é 3) SENREISA Con sisTEMA DE ASEGURAMIENTO DE LA CALIDAD NTP ISO/IEC 17025 |\# 7) MAT-ABR-0359-4/2014 ENSAYO DE TRACCION marap-404 Revs] INFORME DE LABORATORIO Namero Total de Paginas: 3 REALIZADO POR aboratorio de Materiales - Analista 06. MUESTRA Probetas soldadas - CD-PQR-16. FECHA DE EJECUCION : 2014.04.08. MUESTRA TM 12 ‘SECCION. TRANSVERSAL (axb) 92.4 915 647 ESFUERZOS (MPa) Incertidumbres (factor de cobertura K=2, para un nivel de confianza de 95%) * Esfuerzo maximo (MPa) 213 213 OBSERVACIONES: ~ Condicién de las muestras: Zona de ensayo normalizada. ‘Las muestras ensayadas fueron extraldas de la muestra proporcionada por et solctante, Norma de Soldadura: "Boller and Pressure Vessel" ASME IX - 2010. La muestra Tt yT2 rompieron en el metal base. : Segiin indicacione del solicitante: WPS: CD-WPS-16-1 PQR: CD-POR-16. Material: A-312/SA-312 (TP-316L). Material de aporte: ER316-L (SFA 5.9)/ ES16LT1-4 (SFA 5.22). Proceso: GTAWIFCAW - 56. Tas results prosetacos son laos icamenie para 08 BSED eno8yOUOS 1 sin In auirizacion exert de Laboratorio de Moet, = areecee da coromidadcon romas depicts ocome ceicaso fea ce caled ce qe lo proce = Prohibida la reproduccién total o parcial de este informe ti fx autorizacin escrita del Laboratorio de Materiales ~ PUCP ‘Ay. Universitaria 1601 San Miguel. Apartado Postal Teléfono Telefax Lima = Pert NP 1761 Lima 100 Peri (S11) 626-2000 (S11) 626-2855 hespilwerwpucp.edupe labmat@pucp.edu.pe ‘Anexo: 4842 L006 -W¥et rovmecta LABORATORIO DE MATERIALES ese SATRE CON SISTEMA DE ASEGURAMIENTO DE LA CALIDAD NTP ISOVIEC 17025 oO 08.04.14 Zwick / Roell MAT-ABR-0359-4/2014 CURVA FUERZA - ALARGAMIENTO (CD-PQR-16) 80 Fuerza en kN Prohibida la repraduccién total o 1 sin la autorizacién escrita del Laboratorio de Materiales - PUCP ‘Av. Universitaria 1801~ San Miguel. Apartado Postal Teléfono Telefax Lima - Pert NP 1761 Lima 100 Peri (S11) 626-2000 (511) 626-2855 hetpelwwwpucp.edu.pe labmac@pucp.edu.pe ‘Anexo: 4842