Professional Documents
Culture Documents
Machine Code:
D179/D180/D181
M263/M264
Field Service Manual
May 2015
Important Safety Notices
Warnings, Cautions, Notes
In this manual, the following important symbols and notations are used.
• A Warning indicates a potentially hazardous situation. Failure to obey a Warning could result in
death or serious injury.
• A Caution indicates a potentially hazardous situation. Failure to obey a Caution could result in
minor or moderate injury or damage to the machine or other property.
• Obey these guidelines to avoid problems such as misfeeds, damage to originals, loss of valuable
data and to prevent damage to the machine.
• This information provides tips and advice about how to best service the machine.
For your safety, please read this manual carefully before you use this product. Keep this manual handy
for future reference.
Safety Information
Always obey the following safety precautions when using this product.
Safety During Operation
In this manual, the following important symbols and notations are used.
1
Where symbols are used on or near switches on machines for Europe and other areas, the meaning of
each symbol conforms with IEC60417.
Customer Engineer
Maintenance shall be done only by trained customer engineers who have completed service training for
the machine and all optional devices designed for use with the machine.
• Maintenance shall be done using the special tools and procedures prescribed for maintenance of
the machine described in the reference materials (service manuals, technical bulletins, operating
instructions, and safety guidelines for customer engineers).
• In regard to other safety issues not described in this document, all customer engineers shall strictly
obey procedures and recommendations described the "CE Safety Guide".
• Use only consumable supplies and replacement parts designed for use with the machine.
Warning Label
The following figures show the warning labels attached inside the machine. Understand the symbols on
these labels, and obey their instructions.
Label
• Work carefully when lifting or moving the machine. If the machine is heavy, two or more customer
engineers may be required to prevent injuries (muscle strains, spinal injuries, etc.) or damage to the
machine if it is dropped or tipped over.
2
• Personnel moving or working around the machine should always wear proper clothing and
footwear. Never wear loose fitting clothing or accessories (neckties, loose sweaters, bracelets,
etc.) or casual footwear (slippers, sandals, etc.) when lifting or moving the machine.
• Always unplug the power cord from the power source before you move the machine. Before you
move the product, arrange the power cord so it will not fall under the machine.
Power
• Always disconnect the power plug before doing any maintenance procedure. After switching off
the machine, power is still supplied to the main machine and other devices. To prevent electrical
shock, switch the machine off, wait for a few seconds, then unplug the machine from the power
source.
• Before you do any checks or adjustments after turning the machine off, work carefully to avoid
injury. After removing covers or opening the machine to do checks or adjustments, never touch
electrical components or moving parts (gears, timing belts, etc.).
• After turning the machine on with any cover removed, keep your hands away from electrical
components and moving parts. Never touch the cover of the fusing unit, gears, timing belts, etc.
• The work area where the machine is installed must have the required breaker for the power line.
North America: Listed circuit breaker, rating 240V 20A, double pole.
• After installation, maintenance, or adjustment, always check the operation of the machine to make
sure that it is operating normally. This ensures that all shipping materials, protective materials, wires
and tags, metal brackets, etc., removed for installation, have been removed and that no tools
remain inside the machine. This also ensures that all release interlock switches have been restored
to normal operation.
• Never use your fingers to check moving parts causing spurious noise. Never use your fingers to
lubricate moving parts while the machine is operating.
Special Tools
3
• For special adjustments, use only the special tools and lubricants described in the service manual.
Using tools incorrectly, or using tools that could damage parts, could damage the machine or
cause injuries.
During Maintenance
General
• Before you begin a maintenance procedure: 1) Switch the machine off, 2) Disconnect the power
plug from the power source, 3) Allow the machine to cool for at least 10 minutes.
• Avoid touching the components inside the machine that are labeled as hot surfaces.
Safety Devices
• Never remove any safety device unless it requires replacement. Always replace safety devices
immediately.
• Never do any procedure that defeats the function of any safety device. Modification or removal of
a safety device (fuse, switch, etc.) could lead to a fire and personal injury. Always test the
operation of the machine to ensure that it is operating normally and safely after removal and
replacement of any safety device.
• For replacements use only the correct fuses or circuit breakers rated for use with the machine. Using
replacement devices not designed for use with the machine could lead to a fire and personal
injuries.
Organic Cleaners
• During preventive maintenance, never use any organic cleaners (alcohol, etc.) other than those
described in the service manual.
• Make sure the room is well ventilated before using any organic cleaner. Use organic solvents in
small amounts to avoid breathing the fumes and becoming nauseous.
• Switch the machine off, unplug it, and allow it to cool before doing preventive maintenance. To
avoid fire or explosion, never use an organic cleaner near any part that generates heat.
• Wash your hands thoroughly after cleaning parts with an organic cleaner to contamination of
food, drinks, etc. which could cause illness.
4
• Clean the floor completely after accidental spillage of silicone oil or other materials to prevent
slippery surfaces that could cause accidents leading to hand or leg injuries. Use "My Ace" Silicone
Oil Remover (or dry rags) to soak up spills.
Lithium Batteries
• Always replace a lithium battery on a PCB with the same type of battery prescribed for use on that
board. Replacing a lithium battery with any type other than the one prescribed for use on the board
could lead to an explosion or damage to the PCB.
• Never discard used batteries by mixing them with other trash. Remove them from the work site and
dispose of them in accordance with local laws and regulations regarding the disposal of such
items.
Ozone Filters
• Always replace ozone filters as soon as their service life expires (as described in the service
manual).
• An excessive amount of ozone can build up around machines that use ozone filters if they are not
replaced at the prescribed time. Excessive ozone could cause personnel working around the
machine to feel unwell.
• To avoid possible accumulation of ozone in the work area, locate the machine in a large well
ventilated room that has an air turnover rate of more than 50 m3/hr/person.
• Before servicing the machine (especially when responding to a service call), always make sure that
the power plug has been inserted completely into the power source. A partially inserted plug could
lead to heat generation (due to a power surge caused by high resistance) and cause a fire or other
problems.
• Always check the power plug and make sure that it is free of dust and lint. Clean it if necessary. A
dirty plug can generate heat which could cause a fire.
• Inspect the length of the power cord for cuts or other damage. Replace the power cord if
necessary. A frayed or otherwise damaged power cord can cause a short circuit which could lead
to a fire or personal injury from electrical shock.
5
• Check the length of the power cord between the machine and power supply. Make sure the power
cord is not coiled or wrapped around any object such as a table leg. Coiling the power cord can
cause excessive heat to build up and could cause a fire.
• Make sure that the area around the power source is free of obstacles so the power cord can be
removed quickly in case of an emergency.
• Make sure that the power cord is grounded (earthed) at the power source with the ground wire on
the plug.
• Connect the power cord directly into the power source. Never use an extension cord.
• When you disconnect the power plug from the power source, always pull on the plug, not the
cable.
• Always dispose of used items (developer, toner, toner cartridges, OPC drums, etc.) in accordance
with the local laws and regulations regarding the disposal of such items.
• To protect the environment, never dispose of this product or any kind of waste from consumables at
a household waste collection point. Dispose of these items at one of our dealers or at an
authorized collection site.
• Return used selenium drums to the service center for handling in accordance with company policy
regarding the recycling or disposal of such items.
At the end of installation or a service call, instruct the user about use of the machine. Emphasize the
following points.
• Show operators how to remove jammed paper and troubleshoot other minor problems by
following the procedures described in the operating instructions.
• Point out the parts inside the machine that they should never touch or attempt to remove.
• Confirm that operators know how to store and dispose of consumables.
6
• Make sure that all operators have access to an operating instruction manual for the machine.
• Confirm that operators have read and understand all the safety instructions described in the
operating instructions.
• Demonstrate how to turn the machine off with the power button on the left front corner of the
machine. A message alerts the operator that there will be a slight delay until the machine shuts
down. This gives the hard disk time to stop rotating and shut down normally before the machine
loses power.
• Demonstrate how to disconnect the power plug quickly (by pulling the plug, not the cord) if any of
the following events occur: 1) something has spilled into the product, 2) service or repair of the
product is necessary, 3) the product cover has been damaged.
• Caution operators about removing paper fasteners around the machine. They should never allow
paper clips, staples, or any other small metallic objects to fall into the machine.
• Work carefully when removing paper jams or replacing toner bottles or cartridges to avoid spilling
toner on clothing or the hands.
• If toner is inhaled, immediately gargle with large amounts of cold water and move to a well
ventilated location. If there are signs of irritation or other problems, seek medical attention.
• If toner gets on the skin, wash immediately with soap and cold running water.
• If toner gets into the eyes, flush the eyes with cold running water or eye wash. If there are signs of
irritation or other problems, seek medical attention.
• If toner is swallowed, drink a large amount of cold water to dilute the ingested toner. If there are
signs of any problem, seek medical attention.
• If toner spills on clothing, wash the affected area immediately with soap and cold water. Never use
hot water! Hot water can cause toner to set and permanently stain fabric.
7
• Always store toner and developer supplies such as toner and developer packages, cartridges, and
bottles (including used toner and empty bottles and cartridges) out of the reach of children.
• Always store fresh toner supplies or empty bottles or cartridges in a cool, dry location that is not
exposed to direct sunlight.
Toner Disposal
• Never attempt to incinerate toner, used toner, or empty toner containers (bottles or cartridges).
Burning toner can explode and scatter, causing serious burns.
• Always wrap used toner and empty toner bottles and cartridges in plastic bags to avoid spillage.
Follow the local laws and regulations regarding the disposal of such items.
• Dispose of used toner and toner cartridges at one of our dealers or at an authorized collection site.
Always dispose of used toner cartridges and toner bottles in accordance with the local laws and
regulations regarding the disposal of such items.
1. Before disassembling or assembling parts of the machine and peripherals, make sure that the
machine and peripheral power cords are unplugged.
2. The power outlet should be near the machine and easily accessible.
3. Note that some components of the machine and the paper tray unit are supplied with electrical
voltage even if the main power switch is turned off.
4. If any adjustment or operation check has to be made with exterior covers off or open while the
main switch is turned on, keep hands away from electrified or mechanically driven components.
5. If the [Start] key is pressed before the machine completes the warm-up period (the [Start] key starts
blinking red and green), keep hands away from the mechanical and the electrical components as
the machine starts making copies as soon as the warm-up period is completed.
6. The inside and the metal parts of the fusing unit become extremely hot while the machine is
operating. Be careful to avoid touching those components with your bare hands.
7. To avoid the danger of fire or explosion, keep the machine away from flammable liquids, gases,
and aerosols.
8
Health Safety Conditions
1. Always replace the ozone filters with the specified types at the proper intervals.
2. Toner and developer are non-toxic, but if you get either of them in your eyes by accident, it may
cause temporary eye discomfort. Try to remove with eye drops or flush with water as first aid. If
unsuccessful, get medical attention.
3. To avoid possible accumulation of ozone in the work area, locate the machine in a large well
ventilated room that has an air turnover rate of more than 50 m3/hr/person.
1. The machine and its peripherals must be installed and maintained by a customer service
representative who has completed the training course on those models.
2. The NVRAM on the system control board has a lithium battery which can explode if replaced
incorrectly. Replace the NVRAM only with an identical one. The manufacturer recommends
replacing the entire NVRAM. Do not recharge or burn this battery. Used NVRAM must be handled
in accordance with local regulations.
3. Test the breaker switches on the main machine and all peripheral devices at least once a year.
1. Never incinerate toner bottles or used toner. Toner dust may ignite suddenly when exposed to an
open flame.
2. Dispose of used toner, developer, and organic photoconductors in accordance with local
regulations. (These are non-toxic supplies.)
3. Dispose of replaced parts in accordance with local regulations.
4. When keeping used lithium batteries in order to dispose of them later, do not put more than 100
batteries per sealed box. Storing larger numbers or not sealing them apart may lead to chemical
reactions and heat build-up.
9
Laser Safety
• Use of controls, or adjustment, or performance of procedures other than those specified in this
manual may result in hazardous radiation exposure.
• Turn off the main switch before attempting any of the procedures in the Laser Unit section. Laser
beams can seriously damage your eyes.
10
Symbols and Trademarks
Symbols Used in Text
Bushing
C-ring
Clip
Connector
E-ring
Gear
Harness clamp
Pivot screw
Shoulder screw
11
Symbol What it means
Spring
Standoff
Stud screw
Timing belt
Washer
The notations "SEF" and "LEF" describe the direction of paper feed. The arrows indicate the direction of
paper feed.
In this manual "Main Scan" means "Horizontal" and "Sub Scan" means "Vertical", both relative to the
direction of paper feed.
12
Commonly Used Terms and Abbreviations
Here is a list of commonly used terms and abbreviations that are used throughout the Field Service
Manual and Appendices.
Terms Meaning
Bank Paper Bank (1st, 2nd, 3rd Tray of the main machine)
JG Junction Gate
LE Leading Edge
13
Terms Meaning
TE Trailing Edge
TM/P ID sensor. "ID sensor" is used in this manual. However, you may see "TM/P" in the SP
codes on the operation panel.
Trademarks
14
• The SD and SD logo are trademarks of SD-3C, LLC.
• UNIX is a registered trademark of The Open Group.
• UPnP is a trademark of UPnP Implementers Corporation.
This product includes RSA BSAFER Cryptographic software of EMC Corporation. RSA and BSAFE are
registered trademarks or trademarks of EMC Corporation in the United States and other countries.
The proper names of Internet Explorer 8, 9, 10 and 11 are as follows:
• Windows® Internet Explorer® 8
• Windows® Internet Explorer® 9
• Internet Explorer® 10
• Internet Explorer® 11
The proper names of the Windows operating systems are as follows:
• The product names of Windows XP are as follows:
Microsoft® Windows® XP Professional
Microsoft® Windows® XP Home Edition
Microsoft® Windows® XP Professional x64 Edition
• The product names of Windows Vista are as follows:
Microsoft® Windows Vista® Ultimate
Microsoft® Windows Vista® Business
Microsoft® Windows Vista® Home Premium
Microsoft® Windows Vista® Home Basic
Microsoft® Windows Vista® Enterprise
• The product names of Windows 7 are as follows:
Microsoft® Windows® 7 Home Premium
Microsoft® Windows® 7 Professional
Microsoft® Windows® 7 Ultimate
Microsoft® Windows® 7 Enterprise
• The product names of Windows 8 are as follows:
Microsoft® Windows® 8
Microsoft® Windows® 8 Pro
15
Microsoft® Windows® 8 Enterprise
• The product names of Windows 8.1 are as follows:
Microsoft® Windows® 8.1
Microsoft® Windows® 8.1 Pro
Microsoft® Windows® 8.1 Enterprise
• The product names of Windows Server 2003 are as follows:
Microsoft® Windows Server® 2003 Standard Edition
Microsoft® Windows Server® 2003 Enterprise Edition
• The product names of Windows Server 2003 R2 are as follows:
Microsoft® Windows Server® 2003 R2 Standard Edition
Microsoft® Windows Server® 2003 R2 Enterprise Edition
• The product names of Windows Server 2008 are as follows:
Microsoft® Windows Server® 2008 Standard
Microsoft® Windows Server® 2008 Enterprise
• The product names of Windows Server 2008 R2 are as follows:
Microsoft® Windows Server® 2008 R2 Standard
Microsoft® Windows Server® 2008 R2 Enterprise
• The product names of Windows Server 2012 are as follows:
Microsoft® Windows Server® 2012 Foundation
Microsoft® Windows Server® 2012 Essentials
Microsoft® Windows Server® 2012 Standard
• The product names of Windows Server 2012 R2 are as follows:
Microsoft® Windows Server® 2012 R2 Foundation
Microsoft® Windows Server® 2012 R2 Essentials
Microsoft® Windows Server® 2012 R2 Standard
Other product names used herein are for identification purposes only and might be trademarks of their
respective companies. We disclaim any and all rights to those marks.
Microsoft product screen shots reprinted with permission from Microsoft Corporation.
16
TABLE OF CONTENTS
Important Safety Notices................................................................................................................................... 1
Warnings, Cautions, Notes...........................................................................................................................1
General Safety Instructions............................................................................................................................1
Responsibilities of the Customer Engineer.................................................................................................... 2
Customer Engineer................................................................................................................................ 2
Reference Material for Maintenance...................................................................................................2
Before Installation, Maintenance..................................................................................................................2
Warning Label....................................................................................................................................... 2
Shipping and Moving the Machine..................................................................................................... 2
Power......................................................................................................................................................3
Installation, Disassembly, and Adjustments......................................................................................... 3
Special Tools..........................................................................................................................................3
During Maintenance...................................................................................................................................... 4
General.................................................................................................................................................. 4
Safety Devices........................................................................................................................................4
Organic Cleaners.................................................................................................................................. 4
Lithium Batteries......................................................................................................................................5
Ozone Filters..........................................................................................................................................5
Power Plug and Power Cord................................................................................................................ 5
After Installation, Servicing............................................................................................................................6
Disposal of Used Items.......................................................................................................................... 6
Points to Confirm with Operators......................................................................................................... 6
Special Safety Instructions for Toner.............................................................................................................7
Accidental Physical Exposure............................................................................................................... 7
Handling and Storing Toner................................................................................................................. 7
Toner Disposal....................................................................................................................................... 8
Safety Instructions for this Machine...............................................................................................................8
Prevention of Physical Injury................................................................................................................. 8
Health Safety Conditions...................................................................................................................... 9
Observance of Electrical Safety Standards.........................................................................................9
Safety and Ecological Notes for Disposal...........................................................................................9
Laser Safety......................................................................................................................................... 10
Symbols and Trademarks ............................................................................................................................... 11
17
Symbols Used in Text...................................................................................................................................11
Commonly Used Terms and Abbreviations............................................................................................... 13
Trademarks...................................................................................................................................................14
1. Product Information
Product Overview ............................................................................................................................................53
Layout (Front)............................................................................................................................................... 53
Paper Paths...................................................................................................................................................54
Main Unit, LCIT....................................................................................................................................54
Main Unit + Vacuum Feed LCIT RT5100 (2 Connections).............................................................. 56
Main Unit + Vacuum Feed LCIT RT5100 + LCIT RT5080................................................................56
Drive Layout..................................................................................................................................................57
Front......................................................................................................................................................57
Rear...................................................................................................................................................... 59
Main Machine and Peripherals...................................................................................................................... 61
Main Machine............................................................................................................................................. 61
Copier Version Area Codes............................................................................................................... 61
Copier Version Names....................................................................................................................... 61
Printer Version Area Codes................................................................................................................ 61
Printer Version Names........................................................................................................................ 62
Options......................................................................................................................................................... 62
Peripheral Devices (Copier/Printer)..................................................................................................62
Controller Options.............................................................................................................................. 63
Consumables (Copier/Printer)...........................................................................................................64
Peripheral Configuration Rules................................................................................................................... 65
Example Configurations.............................................................................................................................. 66
Example 1............................................................................................................................................66
Example 2............................................................................................................................................67
Example 3............................................................................................................................................68
Example 4............................................................................................................................................68
Example 5............................................................................................................................................69
Example 6............................................................................................................................................70
Example 7............................................................................................................................................70
Example 8............................................................................................................................................71
18
Specifications ...................................................................................................................................................72
Guidance for Those Familiar with Predecessor Products.............................................................................. 73
Specification Highlights...............................................................................................................................73
Print Area, Warm-up Time..................................................................................................................73
ADF.......................................................................................................................................................74
Laser Unit............................................................................................................................................. 74
Comparison with Previous Machines......................................................................................................... 75
Power Switch....................................................................................................................................... 75
ITB Centering Control......................................................................................................................... 76
PTB Unit................................................................................................................................................ 76
Cooling Belt......................................................................................................................................... 77
Main, LCT Relay Rollers......................................................................................................................77
Skew and Paper Registration............................................................................................................. 78
Paper Bank Heaters............................................................................................................................ 79
Common Cleaning Mechanisms........................................................................................................79
Drum Charge....................................................................................................................................... 80
ITB Separation.....................................................................................................................................80
Drawer................................................................................................................................................. 81
Paper Feed Units................................................................................................................................. 81
Fusing Unit........................................................................................................................................... 82
Process Control....................................................................................................................................83
Recent Changes........................................................................................................................................... 83
Password Setting (Copier Model Only)............................................................................................83
Fan, Duct Seals....................................................................................................................................84
Toner Bank Cover............................................................................................................................... 84
Fusing Unit D2 Lever........................................................................................................................... 85
Fusing Unit Web Motor Harness....................................................................................................... 85
Tip Prevention Braces (Printer Model Only)......................................................................................86
Pressure Roller Anti-Static Brushes, Brush Bracket............................................................................86
Drum Knob Fastening Tool................................................................................................................. 87
Peripherals....................................................................................................................................................88
LCT Units.............................................................................................................................................. 88
Multi Fold Unit..................................................................................................................................... 88
19
Booklet Finishers..................................................................................................................................89
Recently Added Peripheral Units................................................................................................................ 89
A3/11"x17" Tray Unit TK5010........................................................................................................89
High Capacity Stacker SK5030 .......................................................................................................90
RPIP Interface Box Type S3 (M462)................................................................................................. 90
Vacuum Feed LCIT RT5100 (D777)..................................................................................................91
2. Installation
Installation Requirements ................................................................................................................................ 93
Operating Environment............................................................................................................................... 93
Power Requirements.................................................................................................................................... 94
Input voltage level...............................................................................................................................95
Breaker Switch.....................................................................................................................................95
Machine Level.............................................................................................................................................. 96
Space Requirements.................................................................................................................................... 96
Space Around the Main Machine.....................................................................................................97
System Dimensions.......................................................................................................................................98
Top and Side Views............................................................................................................................ 98
Perfect Binder and Ring Binder.......................................................................................................... 99
Main Power and Operation Power Switch................................................................................................99
Main Power Switch............................................................................................................................. 99
Operation Switch..............................................................................................................................100
Main Machine............................................................................................................................................... 101
Accessories................................................................................................................................................ 101
Installation Flow.........................................................................................................................................104
Rating Voltages for Connection Points.....................................................................................................105
Right Side.......................................................................................................................................... 106
Left Side............................................................................................................................................. 106
Left Rear.............................................................................................................................................107
Remove Tapes, Shipping Materials......................................................................................................... 107
ITB Lever............................................................................................................................................ 109
ADF Tapes: Copier Only..................................................................................................................109
Paper Tray Clamps and Tags.......................................................................................................... 110
Install Operation Panel............................................................................................................................. 111
20
Standard Installation........................................................................................................................ 111
Easy Access Installation................................................................................................................... 116
Status Light................................................................................................................................................. 124
Power Cord, Cable Clamp.......................................................................................................................125
Fusing Roller Knob Holder, ITB Jigs......................................................................................................... 126
Fusing Roller Knob Holder............................................................................................................... 126
ITB Jigs............................................................................................................................................... 127
Exposure Glass Cleaning Cloth and Holder (Copier Only)..................................................................130
Name Plate................................................................................................................................................ 131
Operation Panel Decals, Printer Precaution Decal.................................................................................131
Operation Panel Decals...................................................................................................................131
Operation Panel Decals (China Only)............................................................................................132
Tandem Tray Decals (China Only)................................................................................................. 134
Service Decals (China Only)........................................................................................................... 134
Printing Decal Precautions................................................................................................................135
ADF Decals (Copier Only)....................................................................................................................... 136
Clean Exposure Glass (Copier Only)......................................................................................................136
Level the Main Machine........................................................................................................................... 137
Vent Cover................................................................................................................................................. 138
Breaker Switch Test................................................................................................................................... 139
Turning the Machine On/Off...................................................................................................................140
Turning the Machine On.................................................................................................................. 141
Turning the Machine Off.................................................................................................................. 142
Install Toner Bottles....................................................................................................................................143
Bottle Installation and Initialization................................................................................................. 143
Problem During Bottle Installation?................................................................................................. 144
Paper Library Data Installation.................................................................................................................145
Tip Prevention Braces (Printer Only)........................................................................................................ 147
Paper Trays................................................................................................................................................ 149
Loading the Paper Trays...................................................................................................................149
Paper Tray Settings...........................................................................................................................149
SMC Report............................................................................................................................................... 149
Test Print......................................................................................................................................................150
21
Copier Model................................................................................................................................... 150
Printer Model.................................................................................................................................... 150
Check and Adjust Image Areas after Installation or Moving.................................................................150
Front/Back Alignment (Magnification Adjustment) ...................................................................... 150
Main Scan/Sub Scan Registration Adjustment..............................................................................153
Printing Pattern #14 for the Printer Model......................................................................................156
Connect Ethernet Cable (Copier Only)................................................................................................... 156
Moving and Transporting the Machine...................................................................................................157
Preparing the Machine.....................................................................................................................157
If Peripheral Devices Are Installed.................................................................................................. 159
Heater Options.......................................................................................................................................... 159
Paper Bank Heater........................................................................................................................... 159
Scanner Unit Heater (Copier Only)................................................................................................ 168
TCRU Set B ................................................................................................................................................172
Anti-Static Brushes (Copier Only)............................................................................................................ 172
Accessories........................................................................................................................................172
Installation......................................................................................................................................... 173
Important Notice on Security Issues.........................................................................................................179
Overview...........................................................................................................................................179
Password Setting Procedure............................................................................................................ 180
RPIP Interface Box Type S3...........................................................................................................................183
Overview....................................................................................................................................................183
Accessories................................................................................................................................................ 185
Installation.................................................................................................................................................. 185
Setting.........................................................................................................................................................188
Preparation........................................................................................................................................188
Parameter Setting Tool..................................................................................................................... 189
A3/11"x17" Tray Unit..................................................................................................................................192
Accessories................................................................................................................................................ 192
Installation.................................................................................................................................................. 193
Unpacking......................................................................................................................................... 193
Accessory Rail Guide....................................................................................................................... 195
Check, Set Paper Size......................................................................................................................196
22
Remove Tandem Trays..................................................................................................................... 199
Install Short Connector..................................................................................................................... 203
Install Tray Unit................................................................................................................................. 205
Attach Front Cover, Attach Decal....................................................................................................209
Decurl Unit DU5030..................................................................................................................................... 211
Accessories................................................................................................................................................ 211
Installation.................................................................................................................................................. 212
Mounting Decurl Unit....................................................................................................................... 212
Jam Removal Decal.......................................................................................................................... 217
Entrance Guide Plate........................................................................................................................218
SP Settings......................................................................................................................................... 220
Connecting Peripheral Units............................................................................................................ 220
Adjustments....................................................................................................................................... 221
Curl Correction.......................................................................................................................................... 222
SP Mode Adjustments.......................................................................................................................222
Tray Heaters......................................................................................................................................224
Multi Bypass Tray BY5010...........................................................................................................................225
Before You Begin.......................................................................................................................................225
Accessories................................................................................................................................................ 225
Installation.................................................................................................................................................. 226
Unpacking......................................................................................................................................... 226
Prepare the Unit................................................................................................................................ 226
LCIT RT5070..................................................................................................................................... 228
LCIT RT5080..................................................................................................................................... 234
End Fence, Tab Sheet Fence............................................................................................................241
Attaching the Tray Number Decals................................................................................................. 242
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3.................................................................... 243
Accessories................................................................................................................................................ 243
Installation (On the Vacuum Feed LCIT RT5100)................................................................................... 244
Before You Begin..............................................................................................................................244
If the Vacuum Feed LCIT Has Already Been Installed................................................................... 245
Preparing for the Multi Bypass Tray................................................................................................245
Mounting the Multi Bypass Tray......................................................................................................246
23
Replacing the Pulley and Belt.......................................................................................................... 250
Connecting the Multi Bypass Tray...................................................................................................257
Bypass Covers...................................................................................................................................259
Installing the Motor on the Vacuum Feed LCIT...............................................................................260
End fence and tab sheet fence........................................................................................................ 262
Attaching the Tray Number Decals................................................................................................. 263
Docking, Height Adjustment............................................................................................................ 264
LCIT RT5070.................................................................................................................................................. 265
Accessories................................................................................................................................................ 265
Installation.................................................................................................................................................. 265
Tapes, Retainers................................................................................................................................266
Ground Plate.....................................................................................................................................266
Docking to Main Machine...............................................................................................................267
Height Adjustment.............................................................................................................................271
Tray Heaters.............................................................................................................................................. 272
Accessories........................................................................................................................................272
Installation......................................................................................................................................... 273
Moving the LCT..........................................................................................................................................277
A3 LCT RT5080............................................................................................................................................. 280
Accessories................................................................................................................................................ 280
Installation.................................................................................................................................................. 281
Tapes, Retainers................................................................................................................................281
Ground Plate.....................................................................................................................................282
Docking to Main Machine...............................................................................................................282
Height Adjustment.............................................................................................................................287
Tray Heaters.............................................................................................................................................. 287
Accessories........................................................................................................................................287
Installation (A3 LCT to Main Machine)...........................................................................................289
Installation (With Bridge Unit)......................................................................................................... 294
Moving the LCT..........................................................................................................................................298
Vacuum Feed LCIT RT5100..........................................................................................................................301
Accessories................................................................................................................................................ 301
Installation.................................................................................................................................................. 303
24
Disconnecting the Vacuum Feed LCIT from the Main Machine....................................................311
Vacuum Feed LCIT Tray Heater....................................................................................................................313
Accessories................................................................................................................................................ 313
Installation.................................................................................................................................................. 313
Bridge Unit BU5010..................................................................................................................................... 318
Accessories................................................................................................................................................ 319
Installation.................................................................................................................................................. 322
Horizontal Transport Unit.................................................................................................................322
Docking: Downstream...................................................................................................................... 342
Docking: Upstream........................................................................................................................... 348
Connecting the Bridge Unit to Upstream A3 LCT RT5080............................................................350
Cover Interposer Tray CI5030.....................................................................................................................354
Accessories................................................................................................................................................ 354
Installation.................................................................................................................................................. 355
Tapes................................................................................................................................................. 355
Finishers SR5050/SR5060..........................................................................................................................365
Accessories................................................................................................................................................ 365
Installation.................................................................................................................................................. 367
Tapes, Retainers, Shipping Plates................................................................................................... 368
Ground Plate.....................................................................................................................................373
Sponge Strips....................................................................................................................................373
Paper Guide......................................................................................................................................374
Shift Tray............................................................................................................................................374
Booklet Tray...................................................................................................................................... 375
Docking............................................................................................................................................. 378
Auxiliary Tray....................................................................................................................................382
Finishing the Installation................................................................................................................... 382
Punch Unit PU5020 NA, EU, SC.............................................................................................................383
Accessories........................................................................................................................................383
Installation.................................................................................................................................................. 384
Moving the Finisher................................................................................................................................... 392
Multi-Folding Unit FD5020...........................................................................................................................394
Accessories................................................................................................................................................ 394
25
Installation.................................................................................................................................................. 395
Tapes................................................................................................................................................. 395
Paper Guide, Sponge Strips............................................................................................................396
Ground Plate.....................................................................................................................................397
Docking............................................................................................................................................. 397
Removing Parts for the Cover Interposer Tray................................................................................399
Power Cord....................................................................................................................................... 400
Finishing the Installation................................................................................................................... 401
Auxiliary Tray, Fold Depressor........................................................................................................402
Moving the Multi-Folding Unit................................................................................................................. 402
High Capacity Stacker SK5030.................................................................................................................. 404
Accessories................................................................................................................................................ 404
Installation.................................................................................................................................................. 406
Shipping Tapes................................................................................................................................. 406
Paper Guide, Sponge Strips, Ground Plate................................................................................... 407
Docking: Upstream........................................................................................................................... 409
Lock Hasps........................................................................................................................................ 411
Height Adjustment.............................................................................................................................411
Finishing the Installation................................................................................................................... 412
Docking: Downstream...................................................................................................................... 413
Roll-Away Cart (D456-17)............................................................................................................. 413
Cover Interposer Tray for Perfect Binder Type S1...................................................................................... 417
Inserter Accessories...................................................................................................................................417
Inserter Installation.................................................................................................................................... 418
Mounting the Inserter........................................................................................................................418
Adjusting the position of the hinge plate.........................................................................................420
Connecting the Inserter.................................................................................................................... 422
Inserter Gap Measurement..............................................................................................................422
Inserter Gap Adjustment...................................................................................................................423
Inserter Limiter Brace........................................................................................................................ 425
Perfect Binder GB5010................................................................................................................................ 428
Bookbinder Accessories........................................................................................................................... 428
Bookbinder Installation............................................................................................................................. 428
26
Before You Begin..............................................................................................................................428
Unloading the Bookbinder...............................................................................................................429
Bookbinder Exterior Tape, Braces.................................................................................................. 433
Bookbinder Interior Tape, Braces................................................................................................... 438
Main Grip, Cover Transport Tape, Braces, etc............................................................................. 446
Trimming Unit Tape...........................................................................................................................455
Book Stacking Tray Tape................................................................................................................. 461
Confirming Removal, and Storing Braces, Cushions, Screws.......................................................462
Check List...........................................................................................................................................465
Docking the Bookbinder........................................................................................................................... 467
Filling Bookbinder Glue Supply Unit....................................................................................................... 470
Handling and Storing the Glue Pellet Supply.................................................................................472
Testing the Breaker Switch........................................................................................................................473
Final Check................................................................................................................................................ 474
Setting the Bookbinder for Moving..........................................................................................................474
Same Floor........................................................................................................................................ 477
Gluing Unit........................................................................................................................................ 477
Sub Grip Unit.................................................................................................................................... 478
Another Floor (by Elevator)..............................................................................................................478
Left Side (Paper Exit).........................................................................................................................479
Right Side (Paper Entrance)............................................................................................................. 480
Shipping the Bookbinder.......................................................................................................................... 480
Transit Pass Unit for Perfect Binder Type S1................................................................................................ 481
Relay Unit Accessories.............................................................................................................................. 481
Relay Unit Installation................................................................................................................................482
Testing the Breaker Switch............................................................................................................... 490
Ring Binder RB5020......................................................................................................................................491
Operating Environment.............................................................................................................................491
Machine Level........................................................................................................................................... 492
Minimum Space Requirements.................................................................................................................492
Power Supply ............................................................................................................................................492
Accessories................................................................................................................................................ 492
Before You Begin.......................................................................................................................................493
27
Installation Procedure................................................................................................................................494
Remove All Shipping Materials....................................................................................................... 494
Prepare the Unit for Docking........................................................................................................... 496
Prepare the Main Machine for Docking.........................................................................................497
Dock the Unit to the Main Machine................................................................................................ 497
Install the Shoes and Level the Unit................................................................................................. 498
Attach Ring Supply Level Indicator..................................................................................................499
Test the Breaker Switch.................................................................................................................... 499
Centering Paper in the Paper Path........................................................................................................... 500
Checking and Correcting Side-to-Side Registration......................................................................500
Checking and Correcting Skew.......................................................................................................503
After Installation.........................................................................................................................................506
Trimmer Unit TR5040.................................................................................................................................... 508
Accessories................................................................................................................................................ 508
Installation.................................................................................................................................................. 508
Tapes, Stopper Plate........................................................................................................................ 509
Output Tray....................................................................................................................................... 509
Ground Plate.....................................................................................................................................510
Preparing the Booklet Finisher for Docking.................................................................................... 511
Docking............................................................................................................................................. 512
Copy Connecter Type 3260 (Copier Model Only)...................................................................................515
Accessory Check....................................................................................................................................... 515
Installation.................................................................................................................................................. 516
Controller Options......................................................................................................................................... 521
Printer/Scanner Unit Type S1 (NA Basic Model Only)........................................................................ 523
Accessories........................................................................................................................................523
Installation Procedure.......................................................................................................................524
Configuring the Function Keys......................................................................................................... 526
IEEE 1284 Interface Board Type A......................................................................................................... 527
Accessories........................................................................................................................................527
Installation......................................................................................................................................... 527
IEEE 802.11a/g/n Interface Unit Type M2.......................................................................................... 528
Accessories........................................................................................................................................528
28
Before You Begin..............................................................................................................................529
Installation......................................................................................................................................... 530
User Tool Settings............................................................................................................................. 538
SP Mode, User Tool Settings........................................................................................................... 539
Bluetooth Interface Unit Type D................................................................................................................540
Accessories........................................................................................................................................540
Installation......................................................................................................................................... 540
PostScript3 Unit..........................................................................................................................................541
Accessories........................................................................................................................................541
Installation......................................................................................................................................... 542
IPDS Unit Type........................................................................................................................................... 543
Accessories........................................................................................................................................543
Installation......................................................................................................................................... 543
File Format Converter Type E................................................................................................................... 544
Accessories........................................................................................................................................545
Installation......................................................................................................................................... 545
Copy Data Security Unit Type G............................................................................................................. 546
Accessories........................................................................................................................................546
Installation......................................................................................................................................... 547
User Tool Setting...............................................................................................................................549
Check All Connections..................................................................................................................... 549
Browser Unit...............................................................................................................................................549
Accessories........................................................................................................................................549
Installation......................................................................................................................................... 550
Ricoh JavaScript................................................................................................................................551
Browser/EXJS Firmware Update.................................................................................................... 552
Uninstalling EXJS Firmware.............................................................................................................. 554
Data Overwrite Security Unit Type H...................................................................................................... 555
Accessories........................................................................................................................................555
Before You Begin..............................................................................................................................555
Installation......................................................................................................................................... 555
SD Card for NetWare Printing.................................................................................................................556
Accessories........................................................................................................................................557
29
Installation......................................................................................................................................... 557
OCR Unit Type M2................................................................................................................................... 558
What is Searchable PDF?................................................................................................................ 558
Accessories........................................................................................................................................559
Installation......................................................................................................................................... 559
Restoration.........................................................................................................................................561
When the original SD card exists....................................................................................................562
If Original SD Card is Lost............................................................................................................... 562
SD Card Appli Move................................................................................................................................ 562
Overview...........................................................................................................................................562
Move Exec........................................................................................................................................ 563
Undo Exec.........................................................................................................................................564
Key Counter, Optional Counter I/F Unit .................................................................................................... 566
Key Counter Bracket Type 1027.............................................................................................................566
Installation......................................................................................................................................... 566
Optional Counter I/F Unit Type A........................................................................................................... 568
Accessories........................................................................................................................................568
Installation......................................................................................................................................... 569
Common Adjustments....................................................................................................................................573
Height and Level Adjustment.................................................................................................................... 573
Before you begin:............................................................................................................................. 573
Setting the Leveling Shoes................................................................................................................573
Skew and Side-to-Side Registration........................................................................................................ 575
Overview...........................................................................................................................................575
Checking Side-to-Side Registration.................................................................................................579
Correcting Side-to-Side Registration...............................................................................................580
Detecting Paper Skew...................................................................................................................... 581
Correcting Skew............................................................................................................................... 582
3. Preventive Maintenance
Preventive Maintenance Tables....................................................................................................................585
Image Quality Standards..............................................................................................................................586
Checking Image Quality...........................................................................................................................586
Resolution.......................................................................................................................................... 586
30
Even Density...................................................................................................................................... 586
Magnification Errors.........................................................................................................................587
Magnification Error Variation..........................................................................................................587
Paper Transfer................................................................................................................................................ 589
Paper Transfer Quality Standards............................................................................................................589
Registration........................................................................................................................................589
Skew.................................................................................................................................................. 590
LCIT RT5070/RT5080.....................................................................................................................592
Cover Interposer Tray CI5030........................................................................................................592
PM Parts Settings............................................................................................................................................593
PM Preparation..........................................................................................................................................593
Before You Begin..............................................................................................................................593
Before and After Servicing...............................................................................................................593
Cleaning Points.............................................................................................................................................. 595
Inspection and Cleaning...........................................................................................................................595
ADF Cleaning (Copier Model Only)....................................................................................................... 596
Scanner Unit (Copier Model Only)......................................................................................................... 598
Before You Begin.......................................................................................................................................601
PFU Rollers................................................................................................................................................. 601
Vertical Transport Unit (VTU) Rollers, Sensors........................................................................................ 602
Drawer: Right Side.................................................................................................................................... 603
Entrance Rollers................................................................................................................................ 604
LCIT Relay Sensor............................................................................................................................. 604
Double-Feed Sensors....................................................................................................................... 605
Registration Timing Sensor............................................................................................................... 606
Registration Timing Roller.................................................................................................................606
Dust Collection Tray......................................................................................................................... 607
CIS..................................................................................................................................................... 608
Transfer Timing Sensor..................................................................................................................... 609
Drawer: Center.......................................................................................................................................... 609
Paper Transfer Roller........................................................................................................................ 609
Transfer Timing Roller: Upper.......................................................................................................... 610
Transfer Timing Roller: Lower...........................................................................................................610
31
PTB Sensor.........................................................................................................................................612
Fusing Unit..................................................................................................................................................612
Entrance Plates..................................................................................................................................612
Fusing Exit Sensor............................................................................................................................. 612
Pressure Roller Strippers...................................................................................................................613
Fusing Belt, Pressure Roller...............................................................................................................614
Cooling Pipe Roller...........................................................................................................................615
Drawer Left: Exit.........................................................................................................................................615
Exit Cooling Belt................................................................................................................................616
Exit JG Sensor................................................................................................................................... 616
Exit Sensor......................................................................................................................................... 617
Exit Relay Rollers...............................................................................................................................617
Exit Idle Rollers, Exit Relay Idle Rollers........................................................................................... 618
Exit Roller...........................................................................................................................................618
Exit Anti-Static Brush......................................................................................................................... 619
Drawer Left: Invert Unit..............................................................................................................................619
Invert Rollers......................................................................................................................................620
Inverter Anti-Static Brush.................................................................................................................. 620
Purged Paper Sensor........................................................................................................................621
Drawer: Front Covers Off......................................................................................................................... 621
LCIT, Registration Roller, Main Relay HP Sensors......................................................................... 622
Exit JG, Invert Exit HP Sensors ........................................................................................................ 622
Transport Rollers, Sensors.........................................................................................................................623
Lubrication Points........................................................................................................................................... 626
Fusing Unit..................................................................................................................................................626
Drive Gears....................................................................................................................................... 626
Heating Roller, Hot Roller Bearings................................................................................................ 627
PTR Unit..............................................................................................................................................628
4. Replacement and Adjustment
General Cautions.......................................................................................................................................... 631
Power On/Off...........................................................................................................................................631
Drum........................................................................................................................................................... 631
Drum Unit................................................................................................................................................... 631
32
Transfer Belt Unit........................................................................................................................................632
Scanner Unit.............................................................................................................................................. 632
Laser Unit....................................................................................................................................................632
Charge Corona......................................................................................................................................... 632
Development..............................................................................................................................................633
Cleaning.....................................................................................................................................................633
Fusing Unit..................................................................................................................................................634
Paper Feed.................................................................................................................................................634
Used Toner.................................................................................................................................................634
Cautions for This Machine............................................................................................................................ 635
General...................................................................................................................................................... 635
Screws............................................................................................................................................... 635
Printer Model.................................................................................................................................... 636
Power Switch............................................................................................................................................. 636
Rear Controller Box...................................................................................................................................639
Drum........................................................................................................................................................... 639
PCDU..........................................................................................................................................................639
ITB Unit....................................................................................................................................................... 641
Scanner Unit (Copier Model Only)......................................................................................................... 642
Development..............................................................................................................................................643
Cleaning.....................................................................................................................................................643
Fusing Unit..................................................................................................................................................643
Paper Feed.................................................................................................................................................643
Used Toner.................................................................................................................................................644
Paper Tips...................................................................................................................................................644
General............................................................................................................................................. 644
Moisture Prevention..........................................................................................................................644
Thin Paper..........................................................................................................................................645
Translucent Paper, Tracing Paper................................................................................................... 645
Transparencies (OHP)......................................................................................................................645
Postcards........................................................................................................................................... 645
Tab Sheets......................................................................................................................................... 646
Inkjet and Gel Jet Paper................................................................................................................... 646
33
Coated Paper....................................................................................................................................646
Peel-off Paper....................................................................................................................................646
Color Paper, Pre-printed Forms.......................................................................................................646
Safety Labels for This Machine and Peripherals.....................................................................................647
Main Machine (Copier and Printer Models)..................................................................................647
LCIT RT5080..................................................................................................................................... 648
Multi Bypass Tray BY5010..............................................................................................................649
Vacuum Feed LCIT RT5100.............................................................................................................649
Finisher SR5050............................................................................................................................... 650
Booklet Finisher SR5060................................................................................................................. 650
High Capacity Stacker SK5030..................................................................................................... 652
Multi-Folding Unit FD5020............................................................................................................. 653
Trimmer Unit TR5040....................................................................................................................... 653
Ring Binder RB5020........................................................................................................................ 654
Perfect Binder GB5010................................................................................................................... 655
Special Tools and Lubricants ....................................................................................................................... 656
Special Tools..............................................................................................................................................656
Lubricants................................................................................................................................................... 656
Drum Knob Tool................................................................................................................................656
Common Procedures..................................................................................................................................... 660
Before You Begin.......................................................................................................................................660
Turning the Machine On/Off...................................................................................................................660
Turning the Machine On.................................................................................................................. 660
Turning the Machine Off.................................................................................................................. 661
External Covers, Doors............................................................................................................................. 662
Front Edge Cover..............................................................................................................................662
Right Cover........................................................................................................................................663
Left Cover.......................................................................................................................................... 663
Rear Cover........................................................................................................................................ 664
Doors................................................................................................................................................. 664
Drawer....................................................................................................................................................... 665
Opening and Closing the Drawer...................................................................................................665
Drawer Right Cover..........................................................................................................................667
34
Controller Box, Controller Box Cover..................................................................................................... 668
Opening the Controller Box.............................................................................................................668
Removing the Controller Box Cover, Inner Cover......................................................................... 674
Lower IOB Bracket.................................................................................................................................... 676
Controller Box Removal............................................................................................................................677
Copier Model................................................................................................................................... 677
Printer Model.................................................................................................................................... 681
Canopy Cover Removal........................................................................................................................... 688
Copier Model................................................................................................................................... 688
Printer Model ................................................................................................................................... 690
Canopy Cover Removal: Continued............................................................................................... 695
Operation Panel............................................................................................................................................ 704
Operation Panel with Arm ....................................................................................................................... 704
Touch Panel................................................................................................................................................706
1st Shield Plate.......................................................................................................................................... 707
Re-installation....................................................................................................................................709
OPU, LCDC, SD/USB.............................................................................................................................. 710
OPU: TP............................................................................................................................................. 711
LCDC (LCD Controller).....................................................................................................................711
OPU: IO.............................................................................................................................................712
SD Card/USB...................................................................................................................................712
2nd Shield..................................................................................................................................................713
LCD, Touch Panel...................................................................................................................................... 715
Operation Panel LED PCB, Key PCBs......................................................................................................716
LED PCB.............................................................................................................................................716
Key PCB 1......................................................................................................................................... 717
Key PCB 2......................................................................................................................................... 718
Touch Panel Position Adjustment.............................................................................................................. 720
ADF (Copier Model Only)............................................................................................................................723
ADF Removal ............................................................................................................................................ 723
Removal.............................................................................................................................................723
After ADF Replacement.............................................................................................................................726
CIS RGB Adjustment.........................................................................................................................726
35
Checking for Skew............................................................................................................................726
Platen Adjustment..............................................................................................................................727
ADF Covers................................................................................................................................................729
ADF Rear Cover................................................................................................................................729
ADF Front Cover............................................................................................................................... 731
Feed Cover........................................................................................................................................733
Original Feed Unit............................................................................................................................ 734
Pickup Roller, Feed Belt............................................................................................................................ 735
Pickup Roller......................................................................................................................................735
Feed Belt............................................................................................................................................738
ADF Separation Roller.............................................................................................................................. 739
ADF Sensors...............................................................................................................................................740
Original Registration Sensor............................................................................................................740
Original Width Sensors....................................................................................................................741
Original Exit Sensor..........................................................................................................................742
Boards........................................................................................................................................................ 744
ADF Control Board...........................................................................................................................744
Double-feed Sensor Board.............................................................................................................. 746
Sensors, Switches...................................................................................................................................... 747
Separation Sensor, Skew Correction Sensor, Double-Feed Sensor 2.........................................747
Double-feed Sensor 1, Interval Sensor, Original Width Sensors.................................................750
APS Feeler......................................................................................................................................... 755
ADF Lift Interlock SW........................................................................................................................755
Lift-up Sensor.....................................................................................................................................756
Original Set Sensor.......................................................................................................................... 757
A4/LT SEF Sensor............................................................................................................................ 758
Bottom Plate HP Sensor....................................................................................................................759
Bottom Plate Position Sensor............................................................................................................760
ADF Feed Cover Interlock SW........................................................................................................ 761
Pickup Roller HP Sensor................................................................................................................... 762
Motors........................................................................................................................................................ 763
Before You Begin..............................................................................................................................763
ADF Entrance Motor.........................................................................................................................764
36
ADF Scan Motor...............................................................................................................................766
ADF Relay Motor..............................................................................................................................768
ADF Bottom Plate Lift Motor.............................................................................................................768
ADF Feed Motor............................................................................................................................... 770
ADF Transport Motor........................................................................................................................772
ADF Pick-up Roller Motor................................................................................................................ 772
CIS Unit...................................................................................................................................................... 775
CIS Removal......................................................................................................................................775
ADF Cleaning............................................................................................................................................ 778
Scanner Unit (Copier Model Only)............................................................................................................. 783
Exposure Glass..........................................................................................................................................783
Scanning Glass..........................................................................................................................................784
Original Size Sensor, IDB.........................................................................................................................786
Lens Block...................................................................................................................................................787
Sub Scan Magnification Adjustment...............................................................................................790
Sub Scan Registration Adjustment...................................................................................................790
Main Scan Registration Adjustment................................................................................................ 791
Exposure Lamp.......................................................................................................................................... 791
Exposure Lamp Removal..................................................................................................................791
Exposure Lamp Re-installation.........................................................................................................793
Scanner Motor...........................................................................................................................................793
SIOB........................................................................................................................................................... 797
Scanner Unit.............................................................................................................................................. 798
ADF Position Sensor.................................................................................................................................. 803
Exposure Lamp HP Sensor........................................................................................................................804
Scanner Wire.............................................................................................................................................807
Preparation........................................................................................................................................807
Wire Replacement............................................................................................................................ 808
Preparation for Re-assembly............................................................................................................811
Re-assembly...................................................................................................................................... 811
Scanner Unit Cleaning..............................................................................................................................812
Laser Unit ....................................................................................................................................................... 817
Before You Begin.......................................................................................................................................817
37
Caution Decals.......................................................................................................................................... 818
Top of Laser Unit............................................................................................................................... 818
PCDU Cover......................................................................................................................................818
Flywheel............................................................................................................................................ 819
Laser Unit....................................................................................................................................................819
Laser Unit Re-installation.................................................................................................................. 822
After Laser Unit Replacement...........................................................................................................823
Toner Shield Glass.................................................................................................................................... 824
Door Interlock Switches............................................................................................................................ 827
Toner Supply ................................................................................................................................................. 831
Toner Supply Unit......................................................................................................................................831
Before You Begin..............................................................................................................................831
Canopy Cover Removal...................................................................................................................831
Remove Toner Bank Cover.............................................................................................................. 837
Remove Toner Bottle Cradles.......................................................................................................... 840
Sub Hopper.......................................................................................................................................846
Toner Supply Unit Re-installation.................................................................................................... 850
Toner Supply Motors.................................................................................................................................850
Toner Feed Motor.............................................................................................................................850
Toner Agitator Motor....................................................................................................................... 851
Toner Bank................................................................................................................................................. 852
Toner Bottle Motor............................................................................................................................853
Toner Bottle Cap Motor................................................................................................................... 855
Toner Supply Sensors................................................................................................................................857
Toner Bottle Cap Sensor.................................................................................................................. 857
Toner Bottle Set Sensor.................................................................................................................... 858
Around the Drum............................................................................................................................................860
PCDU Disassembly for Replacement....................................................................................................... 860
PCDU Removal................................................................................................................................. 860
Drum Cleaning Unit.......................................................................................................................... 862
Drum.................................................................................................................................................. 864
Development Unit............................................................................................................................. 866
Drum Cleaning Unit, Drum, PCDU Re-installation......................................................................... 868
38
Drum Replacement.................................................................................................................................... 871
Drum Removal...................................................................................................................................871
Installing a New Drum......................................................................................................................872
After Drum Replacement.................................................................................................................. 875
Drum Cleaning Unit...................................................................................................................................876
Drum Cleaning Unit Gears.............................................................................................................. 876
Drum Cleaning Blade.......................................................................................................................877
Drum Lubricant Blade....................................................................................................................... 878
Drum Lubricant Bar........................................................................................................................... 880
Drum Lubricant Roller....................................................................................................................... 882
After Replacement............................................................................................................................ 884
Drum Cleaning Unit Service Parts Lubrication Summary...............................................................884
Drum Motors..............................................................................................................................................885
Drum Motor.......................................................................................................................................885
Drum Cleaning Motor...................................................................................................................... 887
Development Motor......................................................................................................................... 888
Cleaning Pad Motor.........................................................................................................................897
QL, Sensors................................................................................................................................................899
Quenching Lamp.............................................................................................................................. 899
PCDU Temperature/Humidity Sensor............................................................................................ 900
Potential Sensor................................................................................................................................ 902
Cleaning Pad HP Sensor..................................................................................................................905
Charge Corona Wires, Grid, Cushions, Wire Cleaner......................................................................... 907
After Charge Corona Unit Replacement.........................................................................................912
Development Unit Replacement............................................................................................................... 912
Draining Developer.......................................................................................................................... 912
Filling the New Unit with Developer............................................................................................... 914
Developer Replacement........................................................................................................................... 917
Draining Developer.......................................................................................................................... 917
Adding New Developer...................................................................................................................918
Cleaning Doctor Blade, Development Roller Cleaning......................................................................... 920
Vent Filter....................................................................................................................................................926
ITB Unit............................................................................................................................................................931
39
ITB Unit Removal....................................................................................................................................... 931
ITB Cleaning Unit.............................................................................................................................. 931
ITB Unit.............................................................................................................................................. 935
ITB Cleaning Unit, ITB Unit Re-installation......................................................................................938
Belt Replacement.......................................................................................................................................940
Belt Removal......................................................................................................................................940
Belt Re-installation............................................................................................................................ 947
After Replacement of ITB..................................................................................................................949
PTR Separation Motor...............................................................................................................................951
Belt Centering Motor.................................................................................................................................953
TDRB........................................................................................................................................................... 954
Transfer Power Pack..................................................................................................................................955
Transfer Roller............................................................................................................................................959
After Transfer Roller Replacement................................................................................................... 961
Bias Roller.................................................................................................................................................. 961
Belt Centering Roller HP Sensor............................................................................................................... 963
Cleaning Unit Set Switch.......................................................................................................................... 964
PTR Separation Sensor..............................................................................................................................965
ID Sensor....................................................................................................................................................966
Belt Centering Sensor................................................................................................................................969
ID Sensor Fan............................................................................................................................................ 972
Transport Belt Motor................................................................................................................................. 973
ITB Unit Thermostat....................................................................................................................................974
ITB Heater.................................................................................................................................................. 975
ITB Cleaning Unit........................................................................................................................................... 978
ITB Cleaning Unit Disassembly.................................................................................................................978
Before You Begin..............................................................................................................................978
Cleaning Blade................................................................................................................................. 978
Lubricant Roller................................................................................................................................. 979
Lubricant Bar..................................................................................................................................... 981
Lubricant Blade................................................................................................................................. 982
Notes about Lubrication...................................................................................................................983
Cleaning Roller................................................................................................................................. 984
40
ITB Cleaning Unit Re-installation..................................................................................................... 987
ITB/PTR Cleaning Motor.......................................................................................................................... 989
Paper Trays 1, 2, 3........................................................................................................................................996
Paper Tray Removal.................................................................................................................................. 996
Remove Paper Tray 1.......................................................................................................................996
Remove Paper Tray 2, Tray 3..........................................................................................................998
Tray 1 Sensors, Solenoids, Wire............................................................................................................. 998
Rear Fence Return Sensor (Left Tandem Tray)................................................................................998
Rear Fence HP Sensor (Left Tandem Tray)..................................................................................... 999
Right Tray Paper Sensor (Right Tandem Tray)................................................................................999
Right Tray Lock Solenoid............................................................................................................... 1000
Left Tray Lock Solenoid.................................................................................................................. 1002
Bottom Plate Lift Wire.....................................................................................................................1003
Tray 1 Motors..........................................................................................................................................1004
Before You Begin........................................................................................................................... 1004
Tray 1 Grip Motor..........................................................................................................................1005
Tray 1 Feed Motor.........................................................................................................................1007
Tray 1 Lift Motor.............................................................................................................................1008
Tray 2 Motors..........................................................................................................................................1009
Before You Begin........................................................................................................................... 1009
Tray 2 Grip Motor..........................................................................................................................1010
Tray 2 Feed Motor.........................................................................................................................1011
Tray 2 Lift Motor.............................................................................................................................1013
Tray 3 Motors..........................................................................................................................................1013
Before You Begin........................................................................................................................... 1013
Tray 3 Grip Motor..........................................................................................................................1014
Tray 3 Feed Motor.........................................................................................................................1015
Tray 3 Lift Motor.............................................................................................................................1017
PFU 1, 2, 3 Removal.............................................................................................................................. 1017
Tray 1 PFU...................................................................................................................................... 1019
Tray 2 PFU...................................................................................................................................... 1021
Tray 3 PFU...................................................................................................................................... 1024
PFU Rollers, Sensors, Solenoid.............................................................................................................. 1026
41
Before You Begin........................................................................................................................... 1026
Pick-up, Feed, Separation Rollers.................................................................................................1027
Paper End Sensor...........................................................................................................................1027
Pickup Roller Lift Sensor................................................................................................................. 1028
Paper Feed Sensor......................................................................................................................... 1030
Pickup Roller Solenoid................................................................................................................... 1031
Vertical Transport Unit ................................................................................................................................1034
Opening the VTU.................................................................................................................................... 1034
Transport Sensors....................................................................................................................................1038
VTU Removal...........................................................................................................................................1039
Bank Exit Motor, Vertical Transport Motor...........................................................................................1046
Bank Exit Motor..............................................................................................................................1047
Vertical Transport Motor................................................................................................................1049
Vertical Transport Sensors......................................................................................................................1049
1st Transport Sensor (F1)...............................................................................................................1050
Registration Unit.......................................................................................................................................... 1052
Paper Dust Tray.......................................................................................................................................1052
Motors......................................................................................................................................................1052
Registration Entrance Motor.................................................................................................................. 1053
Registration Timing Motor...................................................................................................................... 1058
Registration Gate Roller Motor..............................................................................................................1063
Transfer Timing Motor............................................................................................................................ 1067
Main Relay Motor.................................................................................................................................. 1073
LCIT Relay Motor.................................................................................................................................... 1076
LE Shift Unit Motor, CIS Fan...................................................................................................................1078
CIS Fan............................................................................................................................................1086
LE Shift Unit Motor, LE Shift Unit HP Sensor................................................................................. 1087
Main Relay HP Sensor............................................................................................................................1090
Main Relay Sensor................................................................................................................................. 1092
LCIT Relay HP Sensor............................................................................................................................. 1093
Registration Gate Roller HP Sensor.......................................................................................................1094
LCIT Relay Sensor................................................................................................................................... 1096
Registration Timing Sensor..................................................................................................................... 1098
42
Double-feed Sensor 1, Double-feed Sensor 2.....................................................................................1099
CIS............................................................................................................................................................1105
CRB (CIS Relay Board)..................................................................................................................1105
CIS Element Removal.....................................................................................................................1106
Light Level Adjustment with CIS Replacement..............................................................................1109
Transfer Timing Sensor........................................................................................................................... 1112
Registration Entrance Sensor................................................................................................................. 1113
DRB, TE Shift Unit Motor, TE Shift Unit HP Sensor................................................................................1117
DRB..................................................................................................................................................1124
TE Shift Unit Motor......................................................................................................................... 1125
TE Shift Unit HP Sensor.................................................................................................................. 1127
Paper Transfer Roller (PTR) Unit................................................................................................................. 1129
PTR Unit Removal.................................................................................................................................... 1129
PTR Disassembly......................................................................................................................................1130
Separation Plate.............................................................................................................................1131
Entrance Guide Plate..................................................................................................................... 1132
Lubricant Bar...................................................................................................................................1133
Cleaning Blade...............................................................................................................................1135
Lubricant Roller...............................................................................................................................1137
Paper Transfer Roller (PTR)............................................................................................................ 1139
Cleaning Roller...............................................................................................................................1141
After Parts Replacement.................................................................................................................1145
Notes about Lubrication................................................................................................................ 1146
Fans..........................................................................................................................................................1146
PTR Fan (Front)................................................................................................................................1146
PTR Fan (Rear)................................................................................................................................ 1148
Paper Separation Power Pack............................................................................................................... 1149
ITB/PTR Cleaning Motor........................................................................................................................1154
Paper Transport Belt (PTB) Unit ................................................................................................................. 1157
PTB Unit Removal.................................................................................................................................... 1157
PTR Unit Re-installation.................................................................................................................. 1161
PTB Motor................................................................................................................................................1162
Paper Transfer Belts (PTB)...................................................................................................................... 1163
43
PTB Sensor, Fans.....................................................................................................................................1165
PTB Sensor...................................................................................................................................... 1166
PTB Fan (Front)............................................................................................................................... 1167
PTB Fan (Rear)................................................................................................................................ 1168
Fusing Unit ...................................................................................................................................................1169
Fusing Unit, Fusing Cleaning Unit Removal.......................................................................................... 1169
Removing the Fusing Unit...............................................................................................................1170
New Fusing Unit............................................................................................................................. 1171
Removing the Fusing Cleaning Unit.............................................................................................. 1171
Fusing Unit Re-installation..............................................................................................................1172
Periodic Cleaning................................................................................................................................... 1173
Fusing Belt Stripper Plate............................................................................................................... 1174
Pressure Roller Stripper Plate.........................................................................................................1174
Entrance Guide Plate..................................................................................................................... 1175
Periodic Lubrication................................................................................................................................ 1175
Heating Roller Fusing Lamps..................................................................................................................1176
Heating Roller Lamp Re-installation Points................................................................................... 1189
Hot Roller, Heating Roller, Fusing Belt.................................................................................................. 1191
Cleaning, Lubrication before Re-assembly...........................................................................................1195
Heating Roller.................................................................................................................................1195
Hot Roller........................................................................................................................................ 1196
Fusing Belt....................................................................................................................................... 1197
Heating Roller Thermistor.............................................................................................................. 1197
Heating Roller, Hot Roller Bearings..............................................................................................1198
Pressure Roller Strippers, Fusing Path Sensors, Anti-static Brushes.....................................................1198
Pressure Roller Stripper Pawls....................................................................................................... 1202
Pressure Roller Fusing Lamp, Pressure Roller........................................................................................ 1205
Pressure Roller Cleaning, Lubrication........................................................................................... 1212
Pressure Roller Re-installation........................................................................................................1214
Separation Plate.............................................................................................................................1218
Thermostats, Thermistors, NC Sensors.................................................................................................. 1219
Hot Roller Heating Roller Sensors, Heating Roller Thermistor....................................................1219
Re-installation: Heating Roller Thermistor.....................................................................................1224
44
Pressure Roller Thermistor and NC Sensor.................................................................................. 1224
Pressure Roller Thermostat.............................................................................................................1231
Heating Roller Thermostats............................................................................................................1234
Thermopile...............................................................................................................................................1236
Pressure Roller Lift Sensors..................................................................................................................... 1241
Fusing Motor, Pressure Roller Lift Motor............................................................................................... 1242
Remove EDRB................................................................................................................................. 1242
Fusing Motor...................................................................................................................................1244
Fusing Motor Drive Gear Lubrication........................................................................................... 1246
Pressure Roller Lift Motor............................................................................................................... 1247
Re-installation................................................................................................................................. 1250
Fusing Cleaning Unit...............................................................................................................................1250
Cleaning Unit Disassembly............................................................................................................1250
Web End Sensor............................................................................................................................ 1262
Web Motor.....................................................................................................................................1262
Invert, Duplex, Exit Unit.............................................................................................................................. 1264
Exit Sensor............................................................................................................................................... 1264
Exit Junction Gate Sensor.......................................................................................................................1264
Purge Relay Sensor.................................................................................................................................1265
Invert Junction Gate Solenoid................................................................................................................1267
Purged Paper Sensor.............................................................................................................................. 1269
Invert Exit Motor, Invert Exit HP Sensor.................................................................................................1270
Invert Exit Motor............................................................................................................................. 1271
Invert Exit HP Sensor...................................................................................................................... 1273
Invert Entrance Motor.............................................................................................................................1273
Exit Invert Sensor.....................................................................................................................................1278
Duplex Transport Motor 1..................................................................................................................... 1283
Duplex Invert Sensor...............................................................................................................................1285
Duplex Transport Sensor 1.....................................................................................................................1288
Duplex Transport Sensor 2, 3................................................................................................................1289
Exit Junction Gate Motor, Exit Junction Gate HP Sensor.....................................................................1291
Exit Junction Gate Motor............................................................................................................... 1293
Exit Junction Gate HP Sensor........................................................................................................ 1296
45
Duplex Transport Motor 2..................................................................................................................... 1296
Duplex Transport Sensor 4, 5, 6, Duplex Exit Sensor......................................................................... 1298
Exit Motor................................................................................................................................................ 1300
Exit/Invert Motor.................................................................................................................................... 1303
Duplex/Invert Motor.............................................................................................................................. 1305
Large Horizontal Duct....................................................................................................................1305
Duplex/Invert Motor..................................................................................................................... 1308
Used Toner Path ......................................................................................................................................... 1310
Used Toner Path, Used Toner Transport Motor....................................................................................1310
Used Toner Bottle Unit............................................................................................................................ 1333
Used Toner Bottle Unit Removal....................................................................................................1333
Used Toner Transport Motor......................................................................................................... 1336
Used Toner Bottle Full Sensor........................................................................................................1337
Used Toner Bottle Near-Full Sensor............................................................................................. 1337
Used Toner Bottle Set Switch.........................................................................................................1338
Filters, Fans.................................................................................................................................................. 1339
Filters........................................................................................................................................................ 1339
Fusing Exhaust Filters......................................................................................................................1339
Air Filters......................................................................................................................................... 1340
Right Cover Air Intake Filers.......................................................................................................... 1341
Right Cover Base Filters................................................................................................................. 1341
Toner Supply Filter......................................................................................................................... 1342
Fans..........................................................................................................................................................1342
Before You Begin........................................................................................................................... 1342
Laser Unit Cooling Fan.................................................................................................................. 1344
Development Unit Cooling Fan: Front.......................................................................................... 1345
Development Unit Cooling Fan: Rear...........................................................................................1346
Belt Cooling Fan.............................................................................................................................1347
Ozone Air Intake Fan.................................................................................................................... 1351
Ozone Air Exhaust Fan..................................................................................................................1352
Horizontal Duct Fans.............................................................................................................................. 1353
Fusing Transport Exhaust Fan........................................................................................................ 1353
Fusing Exhaust Fan: Upper............................................................................................................ 1356
46
Fusing Exhaust Fan: Lower.............................................................................................................1357
Rear Exhaust Fans................................................................................................................................... 1358
HP (Heat Pipe) Cooling Fans................................................................................................................. 1361
Controller Box Fans................................................................................................................................ 1365
PSU Cooling Fan: T Right, T Left....................................................................................................1365
Control Board Air Intake Fan........................................................................................................ 1367
PSU Air Exhaust Fan: M1 Left........................................................................................................1368
PSU Air Exhaust Fan: M2 Left........................................................................................................1370
PSU Air Intake Fan: M1 Right........................................................................................................1371
PSU Air Intake Fan: M2 Right........................................................................................................1373
Thermistor Mechatron....................................................................................................................1374
Right Cover Fans..................................................................................................................................... 1375
Right Air Intake Fan: Front............................................................................................................. 1377
Right Air Intake Fan: Center...........................................................................................................1378
Right Air Intake Fan: Rear.............................................................................................................. 1378
Boards, HDD, Breaker Switch....................................................................................................................1380
Main Unit.................................................................................................................................................1381
AC Drive......................................................................................................................................... 1381
CGB Power Pack............................................................................................................................1387
EDRB................................................................................................................................................1389
IOB.................................................................................................................................................. 1390
RYB (Relay Board)......................................................................................................................... 1392
PSU-A, B, C............................................................................................................................................. 1394
Before You Begin........................................................................................................................... 1394
PSU-A..............................................................................................................................................1395
PSU-B.............................................................................................................................................. 1396
PSU-C..............................................................................................................................................1397
Around the Control Board......................................................................................................................1400
Before You Begin........................................................................................................................... 1400
IPU Sub Board (Copier Model Only)...........................................................................................1402
IPU-Controller Board..................................................................................................................... 1403
Precautions When Replacing the Controller Board.................................................................... 1406
BCU................................................................................................................................................. 1407
47
NVRAM Replacement............................................................................................................................ 1408
Controller Board NVRAM Replacement...................................................................................... 1408
BCU NVRAM Replacement.......................................................................................................... 1411
CNB......................................................................................................................................................... 1412
HDD......................................................................................................................................................... 1413
After Installing a New HDD Unit...................................................................................................1416
Disposal of HDD Unit.....................................................................................................................1416
Reinstallation...................................................................................................................................1416
Breaker Switch........................................................................................................................................ 1416
5. System Maintenance Reference
Types of SP Modes..................................................................................................................................... 1419
Service Program Mode...............................................................................................................................1421
SP Table...................................................................................................................................................1421
Tray notation of SP mode....................................................................................................................... 1421
Updating the Firmware............................................................................................................................... 1423
Software Update.....................................................................................................................................1423
Software Update Procedure..........................................................................................................1423
Doing the Software Update Procedure........................................................................................ 1423
Errors During Firmware Update.................................................................................................... 1427
Updating the LCDC for the Operation Panel...............................................................................1428
Downloading Stamp Data (Copier Model Only)....................................................................... 1429
Uploading/Downloading NVRAM Data................................................................................................. 1430
Uploading NVRAM Data to an SD Card............................................................................................. 1430
Downloading NVRAM Data from an SD Card....................................................................................1431
Address Book Upload/Download............................................................................................................ 1432
Information List........................................................................................................................................ 1432
Download Address Book....................................................................................................................... 1432
Upload Address Book............................................................................................................................ 1434
Capturing the Debug Logs..........................................................................................................................1436
Overview................................................................................................................................................. 1436
Types of debug logs that can be saved....................................................................................... 1436
Operation Log Security..................................................................................................................1437
Retrieving Debug Logs............................................................................................................................1438
48
Procedure for Retrieving the Debug Log...................................................................................... 1438
6. Troubleshooting
Self-Diagnostic Mode.................................................................................................................................1441
Self-Diagnostic Mode at Power On...................................................................................................... 1441
Self-Diagnostic Test Flow....................................................................................................................... 1442
Detailed Self-Diagnostic Mode............................................................................................................. 1442
Executing Detailed Self-Diagnosis.........................................................................................................1443
SC Code Descriptions.................................................................................................................................1444
Summary..................................................................................................................................................1444
SC Code Descriptions............................................................................................................................ 1445
SC100......................................................................................................................................................... 1447
SC200......................................................................................................................................................... 1456
SC300......................................................................................................................................................... 1461
SC400......................................................................................................................................................... 1469
SC500......................................................................................................................................................... 1483
SC600......................................................................................................................................................... 1558
SC700 (1)................................................................................................................................................... 1576
Finisher/ Booklet Finisher.......................................................................................................................1576
Multi-Folding Unit................................................................................................................................... 1602
High Capacity Stacker........................................................................................................................... 1612
Trimmer Unit............................................................................................................................................ 1620
Cover Interposer Tray.............................................................................................................................1622
SC700 (2)................................................................................................................................................... 1626
Perfect Binder (1).................................................................................................................................... 1626
SC700 (3)................................................................................................................................................... 1702
Perfect Binder (2).................................................................................................................................... 1702
SC700 (4)................................................................................................................................................... 1851
Ring Binder.............................................................................................................................................. 1851
Vacuum Feed LCIT.................................................................................................................................. 1865
RPIP Interface Box...................................................................................................................................1876
SC800......................................................................................................................................................... 1877
SC900......................................................................................................................................................... 1900
Jam Detection.............................................................................................................................................. 1908
49
Display..................................................................................................................................................... 1908
Jam Removal........................................................................................................................................... 1909
Paper Jam Code Logs.............................................................................................................................1910
Checking Logs................................................................................................................................ 1910
Jam Display.....................................................................................................................................1910
Jam Code Descriptions...........................................................................................................................1911
ADF (Copier Model Onlyl)........................................................................................................... 1911
Main Machine................................................................................................................................1911
Finisher SR5060/5050................................................................................................................ 1915
Cover Interposer Tray CI5030..................................................................................................... 1917
Trimmer TR5040............................................................................................................................ 1918
RPIP Interface Box Type S3........................................................................................................... 1919
Multi Fold Unit FD5020.................................................................................................................1919
High Capacity Stacker SK5030 (Upstream)...............................................................................1920
Perfect Binder GB5010.................................................................................................................1921
High Capacity Stacker SK5030 (Downstream)..........................................................................1923
Ring Binder RB5020...................................................................................................................... 1924
High Capacity Stacker 1 (Upstream)........................................................................................... 1926
High Capacity Stacker 2 (Downstream)...................................................................................... 1927
Vacuum Feed LCIT RT5100.......................................................................................................... 1928
Vacuum Feed LCIT RT5100 (2nd)................................................................................................1929
Paper Size Mismatch Codes..................................................................................................................1930
Fuses ............................................................................................................................................................1932
RYB (Relay Board) ................................................................................................................................. 1932
AC Drive.................................................................................................................................................. 1932
PSU-A.......................................................................................................................................................1932
PSU-B....................................................................................................................................................... 1933
PSU-C...................................................................................................................................................... 1933
LEDs ............................................................................................................................................................. 1935
IOB...........................................................................................................................................................1935
BCU..........................................................................................................................................................1935
SIO (Copier Model Only)......................................................................................................................1936
ADF (Copier Model Only)..................................................................................................................... 1936
50
IPU............................................................................................................................................................1936
7. Energy and Paper Saving
Energy Save.................................................................................................................................................1937
Energy Saver Modes..............................................................................................................................1937
Timer Settings..................................................................................................................................1937
Return to Stand-by Mode.............................................................................................................. 1938
Recommendation........................................................................................................................... 1938
Energy Save Effectiveness......................................................................................................................1938
Paper Save.................................................................................................................................................. 1941
Effectiveness of Duplex/Combine Function..........................................................................................1941
Paper Savings and Counter.......................................................................................................... 1942
51
52
1. Product Information
Product Overview
Layout (Front)
• The shaded areas of the drawing are for the copier version only.
53
1. Product Information
Paper Paths
• The shaded parts of the drawing are in the copier version only.
54
Product Overview
55
1. Product Information
No. Name
56
Product Overview
No. Name
4 LCIT RT5080
Drive Layout
Front
• The shaded areas of the drawing are for the copier version only.
57
1. Product Information
58
Product Overview
Rear
• The shaded areas of the drawing are for the copier version only.
59
1. Product Information
*1 Copier only
60
Main Machine and Peripherals
-27 Europe, Russia, Mediterranean, Africa, Asia, Pacific, 220-240V, 16A, 50/60 Hz
China
61
1. Product Information
Options
62
Main Machine and Peripherals
Controller Options
Item Comment
63
1. Product Information
Consumables (Copier/Printer)
Item
TCRU Type 8100 (Set B) (D752-17), ORU Type 8100 (Set B) (D752-27) *5
*5 TCRU
64
Main Machine and Peripherals
65
1. Product Information
• One or more large capacity tray [2]. [4], [5] can be installed on the right side of the machine.
• The Vacuum Feed LCIT [2] requires the Bridge Unit BU5010 D778 [3] to connect to another LCIT.
• The Multi Bypass Tray [6] can be installed on the Vacuum Feed LCIT RT5100 [2], LCIT RT5080
(A3) [4], or LCIT RT5070 (A4) [5]. However, the Multi Bypass Attachment Kit for Vacuum Feed
LCIT Type S3 is required for installation of the Multi Bypass Tray on the Vacuum Feed LCIT [2].
• The Decurl Unit [7] is installed inside the left side of the main machine.
• Either the Perfect Binder [13] or the Ring Binder [14] can be installed, but these units cannot be
installed together in the same line.
• If the Multi Folding Unit [15] is installed, the Booklet Finisher [15] or Finisher [18] must be installed
as the last unit downstream.
• The Trimmer Unit [17] can be attached only to the Booklet Finisher [15] not the Finisher [18]. (The
Trimmer Unit can handle only saddle-stitched documents, not corner stapled documents.)
• The booklet tray of the Booklet Finisher [15] must be removed in order to install the Trimmer unit
[17]. If the Trimmer Unit is removed from the line, the booklet tray must be re-installed on the
Booklet Finisher.
Example Configurations
Example 1
66
Main Machine and Peripherals
Example 2
67
1. Product Information
Example 3
Example 4
68
Main Machine and Peripherals
Example 5
2 LCIT RT5070
4 Finisher SR5050
69
1. Product Information
Example 6
Example 7
70
Main Machine and Peripherals
Example 8
5 LCIT RT5080
71
1. Product Information
Specifications
See the “Appendices” for the main machine and peripheral specifications.
72
Guidance for Those Familiar with Predecessor Products
73
1. Product Information
ADF
Basically the same as the B135 Series with the addition of a double-feed sensor pair. These sensors use
ultra-sound to monitor the thickness of the paper that passes between them. If the reading exceeds
threshold for the paper in use, the sensors detect double-feed.
Laser Unit
This machine also employs VCSEL technology. VCSEL (Vertical Cavity Surface Emitting Laser' 1200 x
4800 dpi carries 40 beams in two dimensions. During duplexing some paper may shrink or swell due to
heat after passing through the fusing unit on the first pass. This small change in the paper size can cause
inaccurate registration on the 2nd side. VCSEL compensates for this in two ways:
• Magnification correction (sub scan direction). Image magnification adjustment for the back side
can be set by the operator. This feature is new parameter in the Paper Library.
• Pixel clock frequency (main scan direction). The image can be adjusted front-to-back in increments
1/48 dot-size steps to avoid mismatch between front/back registration.
74
Guidance for Those Familiar with Predecessor Products
VCSEL also keeps the strength of the laser beams at a constant level by regulating the strength of the
beams with optical waveform correction. This correction is especially important for the reproduction of
thin diagonal lines.
The machine calculates the optimum optic settings for each color and uses an ND filter to adjust the
settings.
This machine most resembles the Pro C651EX, Pro C751EX, Pro C751 series color printing machines
(hereafter "predecessor"). This machine reproduces digital black-and-white only, and although many of
the units show many similarities with its larger predecessor there are also important differences.
Power Switch
This machine has a power indicator (LED) on the operation panel, but the operation power switch has
been removed from the operation panel. The operation power switch of this machine is located at the
left, front corner of the machine.
75
1. Product Information
A centering control sensor at the upper right corner of the ITB unit monitors the rear edge of the belt to
check its position. If the belt goes off center, a motor, roller, cable mechanism corrects the position of the
belt. This is the same as the predecessor. However, the overrun sensors at the front and rear edges of the
belt have been eliminated, along with the ITB speed sensor.
PTB Unit
The number of paper transport belts and transport fans has been reduced from three to two.
76
Guidance for Those Familiar with Predecessor Products
Cooling Belt
The number of cooling belts on the left side of the fusing unit has been reduced to one.
The opening and closing of the main relay rollers and LCT relay rollers is controlled by two separate
motors, not solenoids. These rollers are separated to free the paper for skew correction and image
registration.
77
1. Product Information
The gates raised to stop paper for skew correction are mounted on a rotary that is raised and lowered
by a registration timing motor. This replaces the vertical "elevator" gate.
There are two shift units used to position the paper for image registration. The LE shift unit [A], located
near the leading edge of the paper at the registration gate roller, grips the paper and adjusts the
position in the main scan direction (front-to-rear). The TE shift unit [B] (at the right toward the trailing
edge) performs the same function. However, the TE shift unit operates only for paper larger than A4 SEF.
78
Guidance for Those Familiar with Predecessor Products
Two paper bank heaters are available. Both heaters require installation:
• One is below Tray 1 and the other below Tray 3.
• This is the same as the predecessor, but unlike the predecessor, this machine has no switches at the
front.
• Installation and connection of the heaters for this machine require removal of the rear cover.
• The heaters can be connected to remain on always, or to switch on only when the main machine
has been switched off. For more details, please refer to the main machine installation section.
This machine, like the predecessor, employs the same cleaning mechanisms for [A] Drum cleaning unit,
[B] ITB cleaning unit, and [C] PTR cleaning unit. Although the configuration of each unit is different, they
all use a dry lubricant (Zinc Stearate) supplied from a lubrication bar and applied with a lubricant
(brush) roller. The PTR unit uses an additional cleaning brush roller.
79
1. Product Information
Drum Charge
This machine does not use a charge roller. It uses a CGB (Charge, Grid, Bias) charge unit, identical to
the charge units that employ the Scorotron method to charge the surface of the drum in other
monochrome machines.
ITB Separation
Rotating a lever up and down raises and lowers the ITB against and away from the drum. There is no
motor or separation mechanism to separate the belt and drum when the machine is idle.
80
Guidance for Those Familiar with Predecessor Products
Drawer
The predecessor has two separate drawers (left and right) which can be opened separately. This
machine has a single drawer (also opened from the front) that contains all the paper path units for
registration, paper separation, paper transport to fusing unit, fusing unit, cooling, and then finally exit/
invert unit.
The predecessor machine uses solenoids to raise and lower the separation rollers in the paper feed
units. However, this machine has no solenoid for the separation roller in the paper feed units. When a
tray is opened and closed a lever lowers and raises the separation roller. As long as the tray is closed,
the nip of the separation roller and feed roller is closed.
81
1. Product Information
Fusing Unit
This machine and the predecessor both use a belt transfer system in the fusing unit. A heating roller (1)
heats the fusing belt which transfers heat to the hot roller (2) which applies heat to the paper and toner
in the nip of the hot roller and pressure roller (3). Web fabric (4) is used to both clean and lubricate the
surface of the fusing belt. Two cams (5) on a shaft driven by a stepper motor raise and lower the
pressure belt to both vary pressure and to separate the pressure roller from the hot roller when the
machine is idle.
82
Guidance for Those Familiar with Predecessor Products
Process Control
Potential Sensor
ID Sensor
This machine and the predecessor use nearly identically electrical components for process control. This
machine has only one potential sensor, and the Music sensors for color registration correction on the ITB
have been eliminated. The ID sensor is the only sensor above the ITB.
Recent Changes
When the older machine was turned on, the machine was ready for operation. However, when this
machine is turned on, a Program/Change Administrator screen appears if passwords have not been set.
83
1. Product Information
• The machine is waiting for input of the Supervisor and Administrator login passwords.
• It is the responsibility of the site supervisor and administration to set these passwords. The
administrator/supervisor also has the option of setting the machine for no password protection.
• The machine cannot be used until the passwords have been set, or the machine has been set for no
password protection.
• The service technician bypass this screen temporarily with an SP code for full access to machine
features (making sample copies, etc.) to install or service the machine The SP code to bypass the
security screen is SP5755-002.
Some seals have been added to the ozone air intake fan [A] and its duct connections [B] and [C].
Two screws have been added to the top of the toner bank cover. These screws must be removed in
order to remove the cover.
84
Guidance for Those Familiar with Predecessor Products
A plate has been added to the end of D2 [A] to block and disable the use of this release lever to raise
the plate. (The lever can break easily with prolonged use.) To open the D2 cover, the operator must
push the press plate marker [B] in the center of the plate.
The short harness [A] of the fusing web motor in the fusing unit machine has been replaced with a longer
harness [B].
85
1. Product Information
With the ADF removed, the printer model becomes slightly top heavy, and may tip forward if the paper
drawers are full when they are pulled out of the machine. To prevent this, two braces are provided for
the printer model.
At installation the blocks are inserted and fastened with two screws each under the left and right front
corners of the machine
There has been a modification on the anti-static bracket and the brushes in the fusing unit. In the photo,
[A] is the old type and [B] is the new type. The new bracket and brushes are pre-installed at the factory
for the printer model.
For the copier model, these countermeasure parts are pre-installed on the machine produced after June,
2015.
86
Guidance for Those Familiar with Predecessor Products
This is a new service part used to tighten the drum knob completely. If the knob is not tightened
completely, this can cause the developer/toner mixture to collect on the magnetic roller and scratch the
drum. (page 656)
87
1. Product Information
Peripherals
LCT Units
The LCIT RT5070 (left) and LCIT RT5080 are both the same height as the main machine. This makes LCT
installation and installation of the Multi Feed unit on top of either LCT much easier.
The auxiliary tray and flexible page depressor are no longer accessories; they are built into the unit. The
auxiliary tray keeps Z-folded paper flat in the tray so that the trailing edges do not trigger an early tray
full alert in the top tray. The flexible page depressor prevents folded paper from opening out and
triggering an early tray full alert in the top tray.
88
Guidance for Those Familiar with Predecessor Products
Booklet Finishers
The booklet tray (1) of the previous finisher required installation and harness connection. The tray (2) of
the Booklet Finisher SR5060 for this machine can be attached and detached as required. No installation
is needed.
Some new units are available for the copier and printer versions of this machine after May 2015.
89
1. Product Information
The A3/11"x17" Tray Kit can be installed to replace the left and right tandem trays in Drawer 1 for the
dedicated feed of either A3 or 11"x17" large size paper. The kit is set for either A3 or 11"x17" size
paper at installation.
High Capacity Stacker SK5030 [A] stacks up to 5,000 sheets of large-size paper, or 2,500 sheets of
small-size paper on a roll-away cart [B] (Roll-Away Cart Type 5010). Up to two of these units can be
installed in the same line. The Roll-Away Cart is provided with the Stacker and requires assembly.
This is a small device that allows the main machines to be connected to peripheral devices manufactured
by third party vendors. The parameters for the operation of the third party device are written to the box
with a parameter setting tool.
90
Guidance for Those Familiar with Predecessor Products
The Vacuum Feed LCIT [A] is the third large capacity tray that can be used with either the copier or
printer version of this machine. This LCIT features fans that provide air separation of each sheet during
paper feeding.
With the installation of the Bridge Unit BU5010 [B], another Vacuum Feed LCIT [C], LCIT RT5080 (A3)
or LCIT RT5070 (A4) can be installed in the line.
The Multi Bypass Tray BY5010 [A] can be installed directly on the LCIT RT5080 (A3) or LCIT RT5070
(A4) without adjustments. However, some adjustments and alterations are required with Multi Bypass
Attachment Kit for Vacuum Feed LCIT Type S3 [B] before the Multi Bypass Tray can installed on the
Vacuum Feed LCIT.
91
1. Product Information
92
2. Installation
Installation Requirements
Operating Environment
Item Details
93
2. Installation
• If the machine is installed in a location where the ambient temperature is more than 30°C (86°F),
do not run full color printing longer than 2 hours, and never turn the main power switch off
immediately after a long print job. Leave the machine on so that the fans can expel the hot air from
the machine and cool the electronic components.
• If this machine is to be used in a location where both temperature and humidity are high, the tray
heaters (options) should be installed and connected. For details, please refer to “Main Machine” in
the “Installation” section.
• Make sure that the power cord is rated 240V 20A (or 240V 15A) for the Pro8100EX main
machine breaker switch.
1. If the installation site has air-conditioners or heaters, put the machine in a location that agrees with
these conditions:
• Where there are no sudden temperature changes from low to high, or high to low.
• Where the machine will not be directly exposed to cool air from an air conditioner in the
summer.
• Where the machine will not be directly exposed to reflected heat from a heater in the winter
2. Do not put the machine where it will be exposed to gases like ammonia that can cause corrosion.
3. Put the machine on a strong level surface. The front and rear of the machine must be level ±2.5 mm
(0.1").
4. Never put the machine where it can be subjected to strong vibration.
5. Never connect the machine to a power source shared with other electrical devices.
6. The machine can generate an electromagnetic field which can cause interference with radio or
television reception.
Power Requirements
94
Installation Requirements
Breaker Switch
The machine is equipped with a breaker switch located at the rear, lower right corner. Inspect and test
the breaker switch at least once a year.
• If the breaker switch appears dirty and covered with soot, it probably requires replacement.
95
2. Installation
Machine Level
Space Requirements
Put the mainframe near the power source. Consideration should be given not only to machine operation,
but servicing the machine as well, with front doors and rear boxes fully open.
96
Installation Requirements
The illustration above is a top view of the main machine. This illustration is not drawn to scale.
Measurements are rounded up slightly, but they will allow you to estimate how much space will required
to work around the machine and service the machine without moving it.
• Approximately 620 mm (25 in.) clearance required behind the machine with the control box open.
• Approximately 700 mm (28 in.) at the front of the machine with both front doors open and the
drawer pulled out.
Pulls out to the front for servicing (fusing unit, registration unit, PTR
4 Front Drawer
unit, PTB unit etc.)
• The controller box is on hinges and can be swung open to the rear in order to service parts on the
back of the machine (motors, sensors, etc.).
• The front doors swing open to the front, and then the front drawer can be pulled out the front of the
machine on rails for servicing.
97
2. Installation
• According to specifications, at installation there must be at least 200 mm (8 in.) between a wall
and the back of the machine. However, please remember that at least 650 mm (25 in) of space is
required in order to open the control box for servicing.
System Dimensions
98
Installation Requirements
The main power switch is located inside the front left door. This machine should be left on at the end of
the work day.
99
2. Installation
• However, the main power switch should always be turned off before servicing the machine.
Operation Switch
Always follow this procedure to shut down the machine before servicing.
• Never power on the machine with the LD unit or the plastic canopy removed.
1. Push the operation power switch [A] on the front left corner of the machine.
2. A message appears and tells you to wait until the machine powers down completely. This gives the
hard disk drive enough time to stop rotating and to shut down safely before the machine loses
power.
3. Wait for the operation panel to switch off.
RTB 1
This note was replaced.
• Switch [B], the main power switch, is set to ON when the machine is delivered. Do not touch
this switch. Leave it set to ON. Switch the machine off with switch [A] and then unplug the
machine.
4. Allow the machine to cool for a few minutes.
• The polygon motor may continue to rotate for approximately one to three minutes after the
machine has been switched off.
• This also allows time for the fusing unit to cool.
100
Main Machine
Accessories
Check the items in the box to make sure that you have all the accessories shown below.
1 Operation panel 1
2 Flat Plate 1
3 Curved Bracket 1
4 Harness Bracket 1
6 Screws 1
9 Status Lamp 1
10 Shoes 4
12 Wrench 1
15 Name Plate 1
101
2. Installation
22 Power Cord 1
23 Developer Bottle 1
27 Vent Cover 1
102
Main Machine
103
2. Installation
21 A separate power cord is provided for China with the Chinese decal kit. The power cord
for China is 3 m long and the cord for other areas 4 m long. In China do not use the power
cord provided with the machine. Use the 3 m power cord provided with the Chinese decal
kit and dispose of the 4 m power cord provided with the machine.
Installation Flow
4 Status Light
8 Name Plate
13 Vent Cover
104
Main Machine
19 Paper Trays
20 SMC Report
21 Test Print
25 Heater Options
26 TCRU Set B
105
2. Installation
Right Side
Left Side
106
Main Machine
Left Rear
107
2. Installation
• The decal pack is inside the vinyl sheet covering the main machine.
1. Remove all visible tape from the surface of the machine (and the accessory box from the back of
the machine for the printer model).
2. Open the right front door, and them remove the tape from the used toner bottle.
3. Remove the used toner bottle and store the data sheet inside the machine.
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Main Machine
ITB Lever
• The right door will not close if the ITB lever is down.
3. Raise the ADF and remove the paper and tapes from under the ADF and from the exposure glass.
109
2. Installation
110
Main Machine
111
2. Installation
2. Make sure the three harnesses and ground wire are up behind the plate as shown.
3. Attach the small white clamp to the bottom left corner of the frame.
4. Hang the operation panel by its lower holes onto the hooks [A] and [B] on the back of the panel.
5. Make sure that the hooks are engaged on both sides.
112
Main Machine
6. Behind the lower left corner of the operation panel, push the USB connector [A] from the operation
panel over the arm and the other connector from the arm [B] under the arm.
7. Connect the USB cables ( x1).
113
2. Installation
10. Use flathead screws [A] to fasten the back of the operation panel to the arm mounting plate [B] (
x3).
11. Attach the ground wire loosely with the last flathead screw ( x1).
12. Position the ground wire [A] so it is at a 45 degree angle to the screw, and then tighten the screw
[B].
• You must use the accessory short, flathead screws here. If you use longer screws they may
damage the back of the operation panel.
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Main Machine
13. Set the holes on the edge of the curved bracket [A] onto the metal posts on both sides, and then fit
the bracket against the back of the operation panel.
14. Check around the edge of the bracket to be sure there are no harnesses pinched between the
bracket and the back of the operation panel.
115
2. Installation
• Use the same screws here. These are the longer accessory hex screws, not the flathead
screws.
116
Main Machine
2. Open harness clamps, and then remove the ferrite core [A] ( x2, x2).
3. Open the third clamp [B] and free the 6-pin operation panel harness, and then disconnect the
remaining harnesses ( x1, x3).
117
2. Installation
7. At the back of the arm [A], slowly, pull the harnesses out of the machine as you use your other
hand to push the operation panel extension forward.
8. When you see the four holes where you just removed the screws [B] line up with four holes on the
arm below, stop.
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Main Machine
10. Place the cover [A] over the arm, and then fasten it on the side( x1).
11. Fasten the cover on top [A] and then re-attach the plate [B] .
119
2. Installation
12. At the end of the arm [A], pull harnesses [1], [2], [3] down past the bottom of the plate [B]. Leave
the ground wire up as shown.
13. Hang operation panel [A] by the upper holes onto the hooks of the arm mounting plate ( x2).
14. Make sure the back of the operation panel is hooked on both sides.
15. From behind, use flathead screws [B] to connect the front left side of the operation panel to the
mounting bracket ( x2).
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Main Machine
16. Use a flathead screw to fasten the lower right corner of the operation panel to the mounting
bracket [A].
17. Attach the ground wire loosely with the last flathead screw ( x1).
18. Position the ground wire [A] so it is at a 45 degree angle to the screw, and then tighten the screw
[B].
19. Under of the operation panel, connect the ends USB cable [A] ( x1).
121
2. Installation
20. Push the USB cable up and to the right, and then clamp the cables at [B] ( x1).
22. Use a stubby driver to fasten harness shield plate [A] ( x1).
23. Fold the USB harness, and the other two harnesses, [B] behind the shield plate.
24. Check behind the operation panel to make sure that the harnesses are neatly tucked behind the
shield plate.
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Main Machine
25. Set curved bracket [A] on the top, and then fasten it ( x2).
26. Use a stubby driver to fasten the flat bracket on the bottom ( x2).
27. Before you re-attach the right cover, be sure to close the clamps, and to re-attach the ferrite core.
( x2).
123
2. Installation
• To prevent noise interference, make sure that the ferrite core is re-attached correctly and
securely locked.
Status Light
124
Main Machine
1. Attach power cord bracket to the head of the power cord [A], and then connect power cord to the
AC connection point at the rear, lower left corner of the machine.
2. Fasten bracket [B] to the back of the machine.
125
2. Installation
5. Align the holder with the vertical line [A] stamped into the sheet metal of the cover.
6. Press the holder [B] onto the inside cover.
126
Main Machine
ITB Jigs
127
2. Installation
6. Peel the covers off the tapes on the back of the jigs.
128
Main Machine
9. When a jig is required for servicing, just pull it away from its Velcro fastener.
129
2. Installation
10. After you re-attach the cover [A], be sure to raise the ITB lever [B]. (The right front door will not
close if this lever remains down.)
These accessories are now readily accessible when you need to service either the fusing unit or the
ITB belt.
1. Remove the cover from the tape on the back of the exposure glass cleaning cloth holder.
2. Attach the holder to the left rear corner of the ADF.
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Main Machine
Name Plate
1. Attach the name plate [A] to the left, front corner of the machine.
1. Peel the decals from the sheet and attach them to the operation panel in this order from left to right:
[A] Copier D179, D180, D181: Copy > Document Server > Printer > Scanner
[B] Printer M263, M264: Document Server > Printer
131
2. Installation
2. Remove from the sheet and paste the decals on the keypad
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Main Machine
3. Remove from the sheet and paste the decals on the right side of the operation panel.
133
2. Installation
2. Remove from the sheet and paste decal [A] over the decal on the left.
3. Remove from the sheet and paste decal [B] below decal [C] on the right.
Four decals [A] are attached to the back of the toner bank at the factory.
1. Remove from the sheet and attach the three service decals to the back of the toner bank.
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Main Machine
2. On the printer model [A], attach the decal [1] at above the other decal [2] (this decal is attached at
the factory).
-or-
On the copier model [B], attach the decal [1] to the top of the ADF.
135
2. Installation
1. Peel the "Original Precautions" decal and affix it to the top of the ADF feeder cover.
136
Main Machine
1. Pull out the bottom tray and then remove the feed tray.
137
2. Installation
3. Use the wide end [A] of the accessory wrench to adjust the front and rear feet to within less than 5
mm of level front-to-back. (The narrow end of the wrench [B] is for the feet of the peripheral units.)
• The wide end of the wrench is for the main machine, and the smaller end for adjusting the
height of the peripheral units.
Vent Cover
Install the vent cover on the back of the main machine if it is needed.
1. Set the vent cover on the pre-installed shoulder screws.
2. Slide the cover down.
138
Main Machine
The breaker switch is left rear corner of the machine. The breaker switch should be tested at installation,
and then inspected, cleaned, and tested at least once a year thereafter.
• After prolonged use, if you see the breaker switch covered with soot, this could indicate that the
switch has malfunctioned or been damaged.
139
2. Installation
• To prevent damage to the breaker switch, installation of a voltage stabilizer (constant voltage
transformer) is recommended for work sites where there is significant fluctuation in the AC power
source.
• The Ring Binder and Perfect Binder also have breaker switches. These breaker switches should also
be tested at installation, and then inspected, cleaned, and tested at least once a year.
1. Plug the power cord into its power source.
• Do not turn on the main machine. The main machine must be off.
2. To test the breaker switch:.
• [1] is the normal position of the breaker switch test button.
• Use the tip of a small screwdriver or pen to push the breaker test button. The breaker switch
should flip to the "O" position [2]. This indicates that the breaker switch is operating normally.
• If the breaker switch does not flip to the "O" position, the switch must be replaced.
• Push the switch up to the "|" position [3] for normal operation.
• The main machine will not turn on if the breaker switch is not returned to the "|" position as shown
at [1].
• Before the machine leaves the factory, the main power switch is set to ON. If this switch is OFF, it
must be set to ON.
• As a safety precaution set both switches to OFF and disconnect the main machine power cord
before servicing the machine.
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Main Machine
• After servicing the machine, be sure to set the main power switch back to ON.
• The operator should use the operation power switch to turn the machine ON and OFF, not the
main power switch.
• However, the operator may not be able to switch the machine OFF after a serious error occurs (a
fatal error in the fusing unit, for example), so the operator can use the main power switch to switch
the machine OFF. This is the only time the operator should use the main power switch.
• The service technician should switch off both switches (and disconnect the power cord) before
servicing the machine.
141
2. Installation
• This screen does not appear if you are using the printer model.
• The machine is waiting for input of the Supervisor and Administrator login passwords.
• It is the responsibility of the site supervisor and administration to set these passwords.
• The initial copy menu will not display until these passwords have been set by the Administrator
and Supervisor. However, you can bypass this screen temporarily.
2. Enter SP mode.
3. Execute SP5755-002. This SP bypasses the password request and allows you to use the machine
to complete the installation.
• For more information, see "Important Notice on Security Issues" at the end of this section.
1. At the front left corner of the machine, open the cover, press the operation power switch, and then
close the cover.
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Main Machine
2. A message appears and tells you to wait at least 2 min. until the machine powers down completely.
This gives the hard disk drive enough time to stop rotating and to shut down safely before the
machine loses power.
• Before you begin this procedure, confirm that the machine is off.
• If the machine is on, press the operation power switch on the left front corner of the machine, and
then wait at least 2 min. before you do the procedure below.
• Open the left front door and turn off the main power switch.
1. Make sure the machine is off, and then open the left front door.
2. Turn on the main power switch (ignore the door open alert).
3. Remove the two toner bottles from the packing.
4. Rotate each bottle at least 10 times to make sure that the toner inside is loose.
143
2. Installation
5. Open the toner bank door, insert both toner bottles, and then close the toner bank door.
6. Enter the SP mode
7. Do SP7628-002 (Clear PM Counter).
8. Exit the SP mode.
9. Close the left front door.
10. Toner fill will begin automatically after closing the left front door.
11. As soon as toner fill completes, the machine will automatically start process control. (If there is a
problem, go to the next section below.)
12. Process control executes.
13. As soon as process control completes, a message on the operation panel tells you that copying can
begin. (If there is a problem, go to the next section below.)
14. Enter the SP mode.
15. Do SP3012-001 (ProCon OK?) to confirm that the process control execution succeeded.
• If process control executed normally, you should see "11" displayed.
• If you see any other numbers displayed, go to the next section below.
16. Exit the SP mode.
17. You are finished, and the machine is ready to use.
144
Main Machine
5. Insert the SD card which has the "library.mqp" file into SD card Slot 2 (lower slot) on the right side
of the controller box.
145
2. Installation
146
Main Machine
10. When the machine displays "Completed" and prompts you to re-boot, touch [Exit] to leave the SP
mode.
11. Turn off the machine and remove the SD card from SD card Slot 2.
12. Turn on the machine.
13. Check the Paper Library data version with SP5-711-201 (Flash ROM) to confirm that the Paper
Library data has been updated.
Two braces s are installed under the front corners of the printer model to prevent the machine from
tipping due to the weight of the paper in the paper trays.
147
2. Installation
3. Slide the left brace [A] under the left corner of the machine.
4. Fasten the brace with the screws provided ( x2).
5. Slide the left brace [A] under the left corner of the machine.
6. Fasten the brace with the screws provided ( x2).
148
Main Machine
Paper Trays
• The paper type and paper weight for the paper provided with the machine should be set to
"Plain Paper" and "Weight 2".
SMC Report
Print the SMC report. This is a complete list of all SP settings and defaults.
1. Go into the SP mode.
149
2. Installation
2. Do SP5990-6 to print a list of the non-default SP code settings for future reference.
• The SP5990-1 (All) printout is about 140 pages single-sided.
• SP5990-6 (non-default) requires only about 5 sheets.
3. Keep the SMC report in a safe location with the factory setting sheet on the right side of the used
toner bottle.
Test Print
• Make sure that A3 or DLT paper is in one of the trays. Use the same type of paper that the customer
normally uses for output.
Copier Model
Printer Model
This check and adjustment ensures that the image areas on both the front and back sides of the paper
are the same size and aligned with one another. This adjustment is done before the machine leaves the
factory, and can also be done at machine installation.
To do this adjustment you will need to:
• Set Tray 2 for normal paper, thickness 2
• Load A3 normal paper in Tray 2
150
Main Machine
3. Do SP2109-003 Pattern #14, and then print 5 Trimming Area patterns on both sides of each A3
sheet.
• The procedure for printing the print pattern is different for the Printer model. For details, see the
section below “Printing Pattern #14 for the Printer Model”.
4. On the front side [A] of each A3 sheet record the measurements of and at the leading edge
and left edge, and then calculate the average value of the 5 measurements.
151
2. Installation
5. On the back side [B] of each A3 sheet record the measurements of and at the leading edge
and left edge, and then calculate the average value of the 5 measurements. You can fill in the table
below to record the measurements and averaged results.
1st
2nd
3rd
4th
5th
Ave.
152
Main Machine
1. Use the average values you calculated for , , , above in the following calculations to
determine the magnification rates.
Front, Main Scan (%) = Ave. mm / 293 mm x100
Front, Sub Scan (%) = Ave. mm / 412 mm x100
Back, Main Scan (%) = Ave. mm / 293 mm x 100
Back, Sub Scan (%) = Ave. mm / 412 mm x 100
Theoretical Trim Pattern Values
A3 DLT
, 293 mm 275.4 mm
, 412 mm 423.8 mm
2. Enter the results calculated in Step 6 into SP2102-041, 042, 043, 044 (front/back, main/sub
scan)to adjust magnification for both the front and rear sides of the paper (0.025% Steps).
3. After entering the calculated values, print another 5 Trim Patterns (front/back sides) with
SP2109-003 Pattern #14, and then do the measurements again at Step 4 and Step 5 to confirm
the magnification rates for the front and back side of the paper.
• The procedure for printing the print pattern is different for the Printer model. For details, see the
section below “Printing Pattern #14 for the Printer Model”.
These adjustments achieve the optimum settings for paper registration in the Main Scan and Sub Scan
directions.
To do this adjustment you will need to:
• Set Tray 2 for normal paper, thickness 2
• Load A3 normal paper in Tray 2
• Print the Trim Pattern
• Do some simple calculations, based on measurements of the Trim Patterns, and then do some
adjustments
1. Set the A3 Normal paper in Tray 2.
2. Enter the SP mode, and then check and set the following SP codes.
153
2. Installation
3. Do SP2109-003 Pattern #14, and then print 5 Trimming Area patterns on one side of each A3
sheet.
• The procedure for printing the print pattern is different for the Printer model. For details, see the
section below “Printing Pattern #14 for the Printer Model”.
Front [A]
4. Measure and on each sheet, and then average the values. You can fill in the table below to
record the measurements and averaged results.
1st
2nd
3rd
4th
5th
Ave.
154
Main Machine
X, Y
5. Use the average value of to calculate the sub scan adjustment (X) with this equation:
4 mm – Ave. mm = X mm
6. Use the averaged value calculated in Step 4 to adjust the setting of SP1501-001.
• The calculated value is added to the current setting of SP1501-001.
• For example, if the current value of SP1501-001 is “1.0” mm, and the calculated value is
“-0.2”, then you should enter “0.8” (mm).
7. Use the average value of to calculate the main scan adjustment (Y) with this equation:
2 mm – Ave. mm = Y mm Should be step 7 I believe
8. Use the averaged value calculated in Step 6 to adjust the setting of SP1502-001.
• The calculated value is added to the current setting of SP1502-001.
• For example, if the current value of SP1502-001 is “1.0” mm, and the calculated value is
“0.2”, then you should enter “1.2” (mm).
9. After completing the adjustments, do SP2109-003 Pattern #14, and then print 5 Trimming Area
patterns on both sides of each A3 sheet.
• The procedure for printing the print pattern is different for the Printer model. For details, see the
next section “Printing Pattern #14 for the Printer Model”.
• Measure and for the front side, just as you did above, and then measure and for
the back side as shown in the diagram above.
• The measurements for , should be 4±0.3 mm.
• If each value for , is 2.0±0.1 and the averaged value 2.0±0.3, this is ideal and no
further adjustment is required. Could be step 3 - checking
• If , are not within these ranges, repeat this procedure from Step 2 above.
• If 3,6 are not within range, go to the next step..
10. If the averaged value of is not within 2.0±0.1 mm, or if all the values of are not within
2.0±0.3 (recommended), calculate the offset for the sub scan registration value for the average
value of
2 mm – mm = X mm
11. Enter SP mode and add the offset value for the sub scan adjustment on the back page to the current
setting of SP1501-002.
12. If the averaged value of is not within is not within 2.0±0.1 mm, or if all the values of are not
within 2.0±0.3 (recommended), calculate the offset for the main scan registration value for the
average value of .
2 mm – mm = Y mm
155
2. Installation
13. Enter SP mode and add the offset value for the main scan adjustment on the back page to the
current setting of SP1502-002.
14. Do SP2109-003 Pattern #14, and then print 5 Trimming Area patterns on both sides of each A3
sheet, and then measure the results.
• The averaged result for should be 4.0±0.1 mm, and each value should be in the range
4.0±0.3.
• The averaged result for should be 2.0±0.1 mm, and each value should be in the range
2.0±0.3.
With the Copier model, you open SP2109-003, select the pattern number, touch “Copy Window” at
the top of the page, and then print the pattern. However, the procedure is different for the Printer model
because there is no “Copy Window” button at the top of the display.
Do this procedure with the Printer Model to print the test patterns.
1. Go into the SP mode.
2. Open SP2109-003 and select Pattern #14.
3. Select a tray and load only the number of sheets for the number of prints that you want to make.
4. Unload the paper from the other paper trays. (The machine may print up to 100 sheets if paper is
loaded in another paper feed station.)
5. Open SP5990-001 (SP Print Mode: All (Data List)), touch “Execute”, and then select either single-
side or double-side printing.
6. When the machine displays the paper out message, touch “Cancel” to stop printing.
• Switch the machine off before you connect the Ethernet cable.
1. Attach two ferrite cores 5 cm from the each end of the Ethernet cable.
156
Main Machine
The procedure is the same, whether you are shipping the machine by truck, or just moving the machine
to another room, another building, or to another floor of the same building.
157
2. Installation
• Before you move the printer model, be sure to remove the left brace [A] and right brace [B] at the
front corners of the machine. ( x4).
• If the passageway is too narrow for the machine, the controller box can be removed. See
“Controller Box Removal” in “Common Procedures”.
1. Clear the waste toner path
• Make sure that the waste toner bottle is set in the machine.
• Close both front doors.
• Enter the SP mode and do SP5805-067 to turn on the toner feed motor.
• While the toner feed motor is running, do SP5804-168 to turn on the waste toner transport
motor. These two SP codes should execute at the same time.
• Wait at least 2 min. and then switch off SP5805-067 and SP5804-168.
2. Remove toner supply bottles (machine should be moved with the bottles removed)
• Make sure that the toner supply bottles are set correctly, and then remove them. If either bottle
will not release at the touch of the release lever:
• If there is a toner bottle on the left side of the toner bank, enter the SP mode, open
SP2780-001 and then set it to “0” (Off).
• If there is a toner bottle on the right side of the toner bank, enter the SP mode, open
SP2780-002, and then set it to “0” (Off).
3. The transfer roller of the ITB unit should be separated from the drum.
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Main Machine
• Open the front door, and then rotate the ITB lift lever down to the left.
• Remove the lever (the door will not close if the lever is down).
• Close the front door.
4. When you arrive at the new site:
• Turn the machine on.
• Open the toner bank door and insert the toner supply bottles.
• Close the toner bank door.
• If an LCT is connected to the right side of the machine, pull the LCT away from the machine and
then disconnect the ground wire.
• Always disconnect the ground wire before you pull the LCT completely away from the side of the
machine.
If a finisher is installed in the system, do the following procedure:
1. First, turn the main machine off.
2. Grip the head of the power cord, and then disconnect the main machine from its power source.
3. Disconnect all the I/F cables in the system.
4. Make sure the front doors of the main machine and all other peripherals are closed.
5. Loosen the screw of the caster of the stack/staple unit of the finisher, raise the caster so it is not in
contact with the floor, and then tighten the screw.
• Normally, the lowered caster supports the stack/staple unit of the finisher from sagging when
it is pulled out of the finisher.
• However, the caster should be raised before the finisher is moved. This prevents the caster
from snagging on a carpet or door jam when the finisher is moved.
• Be sure to lower the caster again after the finisher reaches its next location.
Heater Options
There are two tray heaters for the paper bank, an upper heater for Tray 1 and a lower heater for Tray 2
and 3.
159
2. Installation
160
Main Machine
• Screws [1] and [2] are the 3rd and 5th screws from the top.
3. Open the controller box. (page 668)
Lower Heater
1. Remove Tray 3 lift motor ( x2, x1).
161
2. Installation
Upper Heater
1. Remove the tandem tray (Tray 1). (page 996)
2. Set the clamp of the small heater ( x1).
162
Main Machine
163
2. Installation
164
Main Machine
1. Locate the harness for the bank heaters and LCIT heater.
2. Plug the connector into plug [B].
• The plug can be plugged into either [A] or [B]. The plug you choose determines how the two paper
bank tray heaters and LCIT tray heater work together.
165
2. Installation
166
Main Machine
• Plug the connector into [A] only if the work site is extremely humid.
More about AC Drive Board Connectors
Here is a summary of the function of all these connectors on the end of the AC drive board.
1 Main SW_IN
2 Main SW_OUT
167
2. Installation
9 Anti-condensation heater (RLY switching): Paper bank upper, Paper bank lower, LCT heater
10 Anti-condensation heater (always ON): Paper bank upper, Paper bank lower, LCT heater
168
Main Machine
169
2. Installation
7. Turn the scanner motor belt to move the 1st scanner carriage from left to right as far as the lens
block cover.
170
Main Machine
9. Align the hole of the heater with the hole [A] in the plate.
10. Pass a screwdriver through the hole and fasten the screw [B] ( x1).
11. Pass the heater harness through the hole in the frame [A].
12. Fasten the connectors on the right side of the machine [B].
171
2. Installation
TCRU Set B
If the customer has ordered TCRU Set B (a fusing unit), remove the shipping brackets.
1. Open the TCRU Set B box, and then remove the fusing unit.
2. Two strips of tape are attached to the front of the fusing unit [A].
3. From the top [B], pull off both strips of tape, and then remove shipping bracket and bracket
with the red tag attached.
4. Re-pack the unit in its original box so the customer can store it at the job site.
• The main machine (copier model) requires installation of the modified anti-static brushes in the
fusing unit.
• This procedure is not required for the printer model and the copier model produced after June,
2015 (the modification has been installed in the fusing unit at the factory).
Accessories
4 Anti-Static Brush 2
172
Main Machine
Installation
173
2. Installation
6. Remove the sensor bracket with sensors attached ( x1). Save the screw!
174
Main Machine
7. Lay the sensor bracket on a flat, clean surface with the photo-sensors facing up so they do not
collect dirt or dust.
8. Disconnect both ends of the pressure roller stripper bracket ( x2,). Save these screws to attach
the new bracket!
175
2. Installation
11. Note that the new bracket [A] has the indented edge. The old bracket [B] had a straight edge.
12. Fasten the rear end [A] and front end [B] of the bracket ( x2). Use the screws you removed from
the old bracket.
176
Main Machine
19. Use one of the screws provided to fasten the other end of the brush bracket ( x1).
177
2. Installation
20. Set the tip of the other brush bracket into the hole at the center [B] ( x1).
21. Use the other screw provided to fasten the other end of the brush bracket near the rear ( x1).
22. Set the new pressure roller stripper cover, and then fasten it at the rear [A] ( x1). Use the small
shoulder screw provided.
23. Fasten the front of the stripper cover [B] with the remaining screw ( x1).
178
Main Machine
24. Make sure that the brushes are pointing up and floating straight and free.
In order to increase the security of the MFP, and to ensure that the customer sets the administrator
password, an administrator set/change prompt display appears the first time the machine is turned on.
Overview
The following Program/Change Administrator screen is displayed at the first power-up if you are using
the copier model.
179
2. Installation
• When the customers set the administrator/supervisor login password, the display disappears and
the home display will appear.
• The customers, however, can erase this screen with the following procedure if they think there is no
need to set the password.
1. On the Program/Change Administrator screen, press [Change] next to Supervisor and then touch
[OK] without inputting any password.
2. Touch [OK] again when the Confirm password display shows up.
3. For Administrator 1, do the same procedure as steps 1 and 2.
4. Press the [OK] button, then the home display appears.
• SP5-755-002 allows the service technician to skip this screen temporarily and continue the
installation procedure without setting an administrator password.
• However, the Program/Change Administrator screen appears every time the machine is cycle
off/on if the password has not been set.
• For more details about this security issue, see “Notes on Using Multi-Function Printers Safely”
supplied with the MFP.
• When Supervisor/Administrator 1-4 passwords are configured via network, the “Change
Supervisor login password” window will not display.
• The passwords for Supervisor or Administrator 1 to 4 can be set via “System Settings”. But the
Program/Change Administrator screen appears every time the power switch is turned on if the
180
Main Machine
passwords are input this way. So we recommend the customers to set the passwords via network or
the Program/Change Administrator screen.
181
2. Installation
182
RPIP Interface Box Type S3
This device is an interface (I/F) for connecting Ricoh products and peripherals of 3rd party vendors. The
image below shows an example of a 3rd party vendor's peripheral connected to the main machine.
• Configuration
The RPIP interface box type S3 consists of just the hardware and core software. It functions as an
interface after a parameter settings file compatible with the 3rd party peripheral has been
prepared and written to the RPIP interface box type S3.
• Writing Data
The parameter setting tool is used to write the specific parameters of the 3rd party peripheral to the
RPIP interface box type S3.
Only data for one model can be written. Parameter settings files for multiple peripherals cannot be
written to the RPIP interface box type S3. If you wish to use a peripheral from a different maker, it is
necessary to reconnect the peripheral and then overwrite the parameter settings file.
LED
183
2. Installation
3rd party peripheral Lights when ready for paper feeding and blinks when
2 Blue
status LED feeding.
Name Description
RPIP interface box type S3 Connects to the main machine or the most downstream
[A]
I/F cable Ricoh peripheral.
184
RPIP Interface Box Type S3
Name Description
Accessories
Check the items in the box to make sure that you have all the accessories shown below.
2 Velcro 2
Installation
Connect the interface box to the main machine (or the most downstream Ricoh peripheral) and the 3rd
party peripheral.
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedures.
• Also make sure that the power of the 3rd party peripheral is turned OFF and that its power cord is
disconnected.
• Rating voltage of output connector for accessory; Max.DC24V.
185
2. Installation
• RPIP interface box type S3 is only compatible with post-processing related peripherals. At this time,
it cannot be used with paper feed related peripherals.
1. Select a location for installation where the device can be fastened securely and the status LEDs can
be easily viewed.
2. Attach the velcros to the bonding surface [A] on the back of the RPIP interface box type S3 (2
pieces).
Before performing the subsequent steps, turn OFF the AC power switch and leave it for 5 minutes
so the residual charge can dissipate.
5. Connect the I/F cable [A] to the main machine or the most downstream Ricoh peripheral.
186
RPIP Interface Box Type S3
6. Connect the parallel cable [A] to the RPIP interface box type S3 ( x2).
7. Connect a 3rd party peripheral to the main machine or the most downstream Ricoh peripheral.
8. Connect the parallel cable to the connector on the 3rd party peripheral.
187
2. Installation
Setting
• When using a USB-RS-232C adapter, use an adapter from a reputable manufacturer, or you may
get illegible text or installation errors. We recommend the following device.
• ELECOM / UC-SGT1
Preparation
1. Use Notebook PC to decompress the compressed folder and then copy it to the desired directory:
[Parameter_Setting_Tool_ver.xx].
2. Copy the specific parameter settings file for the 3rd party vendor peripheral to the desired
directory (Use notebook PC).
3. Remove the connector cover [A] on the serial port [B] and connect the notebook PC to it.
4. Turn the AC power switch [A] ON and then turn the main power switch [B] ON.
5. Wait until the main machine warms up.
188
RPIP Interface Box Type S3
6. Press and hold the emergency stop switch for about 3 seconds to put the box in the write mode.
7. When the RPIP interface box type S3 is in the write mode, the power LED and spare LED1 light up
blue.
3. Select the parameter settings file that was prepared and select [Open].
189
2. Installation
The parameters are displayed on the screen. Do not edit numerical values.
4. Press the [Data Write] button and the "Transfer Form" opens.
6. Press the [Connection] button and check that the Connection Status bar changes to "COMXX
Connection."
7. Press the [Write Start] button. The data write operation begins.
190
RPIP Interface Box Type S3
9. Press and hold the emergency stop switch for about 3 seconds to cancel the write mode.
10. Make sure the LEDs, which lit up in the write mode, turns off.
11. Turn the main power switch off.
12. Disconnect the RS-232C cable and attach the connector cover to the serial connector.
13. Turn the main power switch ON. The written parameter data is updated after the machine is
restarted (main power switch is turned off/on).
14. "Data read" can be used to read the current parameters written to the RPIP interface box type S3.
191
2. Installation
Check the quantity and condition of the accessories in the box against the following illustration and list.
1 A3/DLT Tray 1
3 Instruction Sheet 1
4 Pin Bracket 1
5 Screws (Black) 2
6 Short Connector 1
7 Screw (M4x8) 1
8 Rail Guide 1
192
A3/11"x17" Tray Unit
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main machine is switched off and that its power cord is disconnected before
doing the following procedures.
Unpacking
193
2. Installation
194
A3/11"x17" Tray Unit
1. At the right rear corner of the A3/DLT Tray [A], locate the boss and screw hole at [B].
2. Attach the rail guide ( x1 M4x8)
195
2. Installation
1. Look at the scales and check the positions of the front, back, and side fences to see if they are set
for DLT or A3.
2. Check the side fences to see what paper size the tray is set for.
3. The tray can be set for only the following sizes.
• A4 SEF/LEF
• A3 SEF
• B4 SEF
196
A3/11"x17" Tray Unit
• LT (8.5"x11") SEF/LEF
• DLT (11"x17") SEF only
• LG (8.5"x14")
• The side fences must set with the tray removed from the machine. Once the tray has been
installed for one paper size, it must be removed to reset the positions of the side fences for
another paper size.
5. Remove right screws ( x2).
6. Remove left screws [A], and then remove front panel [B] ( x2).
197
2. Installation
198
A3/11"x17" Tray Unit
199
2. Installation
200
A3/11"x17" Tray Unit
8. Disconnect screw [A] behind the upper left corner of the front cover ( x1).
9. Disconnect the high and low screws that hold the right side of the cover [B] ( x1).
201
2. Installation
13. Disconnect the right side of the right tandem tray ( x2). Save these screws!
202
A3/11"x17" Tray Unit
203
2. Installation
3. Insert the short connector [A] into the receptacle on the rear wall inside the machine.
4. Pull out the rails [B].
204
A3/11"x17" Tray Unit
1. The long screws round-head [1] were removed from the right side of the left tandem tray, and the
short round-head screws [2] were removed from the left side of the left tandem tray.
2. Select one of the long screws to fasten the pin bracket [A].
3. Set the pin bracket [A] in the center of the middle rail.
4. Fasten the bracket to the middle rail [B] ( x1).
205
2. Installation
5. You need the four TCRU screws to attach the tray unit:
• [1] The screws you removed from the right side of the right tandem unit
• [2] Two accessory screws provided. (These four screws are the same size.)
6. Using the installed pin bracket [A] as an aiming point for the hole in the bottom of the tray unit [B],
lower the tray unit onto the rails.
206
A3/11"x17" Tray Unit
7. Make sure that the head of the pin is through the hole in to bottom of the tray.
8. Loosely attach the left side of the tray unit to left rail [A] ( x2). Do not tighten these screws yet.
9. Side the rail [A] to the front or back to align the screw holes.
10. Loosely attach the right side of the tray unit at the front [B] and center [C] ( x2). Do not tighten
these screws yet!
207
2. Installation
• Make sure that you can see the holes of the rail aligned at holes [A] and [B] of the tray unit..
• There are no screws here, but the alignment of these holes at [A] and [B] tells you that the tray
is positioned correctly.
• If the holes are out of alignment, loosen or remove some of the screws, and then adjustment
the position of the rails until the holes appear aligned.
• If the four screws are tightened with these holes are not aligned correctly, you may not be
able to open the paper tray after it has been pushed into the machine.
12. After confirming that the holes are aligned correctly tighten the screws on the left and right side of
the tray unit ( x4).
208
A3/11"x17" Tray Unit
1. Fasten the upper left corner of the front cover [A] ( x1).
2. On the right, behind the cover, fasten the high screw [1] and low screw [2] ( x2).
209
2. Installation
4. Use SP5-019-002 to select the size of the paper to be loaded in the Tray.
• The size you select must match the size of that you selected by positioning the side fences
earlier.
• A4 SEF/LEF
• A3 SEF
• B4 SEF
• LT (8.5"x11") SEF/LEF
• DLT (11"x17") SEF only
• LG (8.5"x14")
5. After selecting the paper size, switch the machine off and on to change the indicator on the
operation panel.
210
Decurl Unit DU5030
Check the quantity and condition of the accessories in the box against the following illustration and list.
2 Motor Harness 1
10 Decurl Unit 1
211
2. Installation
Installation
• Make sure that the main machine is switched off and unplugged from its power source before
installation of the Decurl Unit.
1. Remove the unit from the box and separate the accessories.
212
Decurl Unit DU5030
• The connector with the longer harness is connected to the side toward the center motor.
213
2. Installation
6. Remove:
[A] Exit guide ( x2) (red circles)
[B] Safety plate ( x4) (blue circles)
[C] Bracket ( x2) (yellow circles)
214
Decurl Unit DU5030
7. Hang the unit [A] onto the main machine by rear hook [B] and front hook [C].
8. Attach:
• Main unit to the main machine ( x4 M4x8)
• Bracket removed at Step 6. ( x4)
215
2. Installation
10. Locate the harness [A] in the main machine, and then pull it up toward the board.
11. Connections:
• [A] Fan harness to main machine harness
• [B] Black harness clamps to frame ( x4)
• [C] Edge saddle to frame ( x1)
• [D] Board ( x4)
216
Decurl Unit DU5030
• When you clamp the harnesses from the main machine with the edge saddle, make sure that
the harness band is to the outside of the edge saddle.
12. Re-attach the right and left covers of the main machine ( x7 each)
13. Attach connection bracket of the downstream unit ( x4 M4x8).
217
2. Installation
• Position the decal so it is perfectly flat against the surface of the door.
• Make sure it does not over the hole in the door that provides a recess for knob. This could
interfere with closing the door.
Two guide plates are provided for the connection between the Decurl Unit and entrance of the
downstream unit. You must select the correct guide plate for the downstream peripheral unit (refer to the
table below).
Finisher SR5050
1. Remove the guide plate from the right side of the downstream unit ( x2).
218
Decurl Unit DU5030
2. Select either entrance guide [A] or entrance guide [C] for attachment to the left side of the main
machine. (See table above.)
3. Use the screws removed in Step 1 to fasten the entrance guide to the main machine ( x2).
219
2. Installation
SP Settings
1. Plug the main machine into its power source, and then switch the machine on.
2. Enter the SP mode, and then enter the settings for SP1927-001 and SP1928-001 written on the
attached label.
220
Decurl Unit DU5030
3. Plug the main machine into its power source, and then switch the machine on.
4. Enter the SP mode, and then do SP5-804-128 (Output Check De-curler Unit Move: Upper
Default).
5. Send a sheet of paper through the Decurl Unit (the upper path is the default).
6. Turn the machine off, and then unplug it from its power source.
If the output check is not successful, do the procedure in the next section below to change the unit
path.
Adjustments
1. Do SP1-906-001 (De-curler Setting Tray 1: Paper Path Selection) to confirm that the upper path is
selected at the default path.
2. Switch to the COPY WINDOW, select one-side copy from Tray 1, and then press [Start].
3. Make sure that the paper exits the machine through the default upper path of the Decurl Unit, and
then open the front door to interrupt operation of the machine.
4. Turn the machine off, and then unplug it from its power source.
If Guide Plate A is Attached
1. Check the red and blue marks between the main machine and the downstream unit.
2. Remove the rear cover of the peripheral.
3. Check to see if the blue mark [A] at the front and back of the Decurl Unit is at the same height as
the red mark [B] at the front and back of the downstream peripheral.
221
2. Installation
1. Check the blue marks between the main machine and the first downstream unit.
2. Remove the rear cover of the peripheral.
3. Check the blue mark [A] at the front and back of the Decurl Unit with the cut-outs [B] of guide plate
C, and then turn the leveling bolts until they are at the same height.
Curl Correction
SP Mode Adjustments
Turn on the machine and do some test prints and check for excessive curling.
222
Decurl Unit DU5030
Curl Correction
Curl correction is done with settings in the SP mode. There are 11 SP codes for curl correction, one for
each paper tray.
223
2. Installation
3 None. This is the normal default setting. No pressure applied by soft roller.
Tray Heaters
224
Multi Bypass Tray BY5010
• The Multi Bypass Unit must be installed on the LCIT before the LCIT is docked to the mainframe.
• If the LCIT is already installed, it must be disconnected from the mainframe before installation of the
Multi Bypass Unit.
• The Multi Bypass Tray BY5010 can be installed on the LCIT RT5070, LCIT RT5090 or Vacuum
Feed LCIT RT 5100.
• The Multi Bypass Tray can be installed directly on top of the LCIT RT5070 or LCIT RT5090.
However, installation on the Vacuum Feed LCIT RT5100 requires the Multi Bypass Attachment Kit
for Vacuum Feed LCIT.
• When two or more Vacuum Feed LCIT units are connected, the Multi Bypass Tray BY5010 can be
installed on only the first upstream Vacuum Feed LCIT (the closest to the main machine).
Accessories
Check the quantity and condition of the accessories in the box against the following illustration and list.
3. Bracket 1
4. End Fence 1
7. Decal (Tray 7) 1
8. Screws (M4x8) 2
9. Screws (M4x6) 4
225
2. Installation
Installation
• Make sure that the main machine is switched off and that its power cord is disconnected before
doing the following procedures.
Unpacking
226
Multi Bypass Tray BY5010
227
2. Installation
LCIT RT5070
These are the instructions for installing the unit on the LCIT RT5070. If you are doing this installation for
the LCIT RT5080, go to the next section below.
1. Remove the right edge cover ( x2).
228
Multi Bypass Tray BY5010
7. On the right, secure the tray with one screw at the accessory support plate attached in Step 5 (
x1).l
229
2. Installation
9. Make sure the tray is flat on top of the LCIT, and that the joint pins are visible.
10. Fasten the tray at the front [A] and rear [B] ( x2).
11. At the rear, open the clamp to free the three harness cables.
230
Multi Bypass Tray BY5010
12. Open the clamp, and then remove the short harnesses. These harnesses are not used for this
installation.
13. Locate the three connection points inside the tray, and then connect the harnesses ( x3).
• [A] shows the connection points inside LCIT RT5080
• [B] shows the connection points inside LCIT RT5070
• [C] is not used for this installation
231
2. Installation
14. When you close the harnesses, make sure that the two lock bands are positioned as shown above.
232
Multi Bypass Tray BY5010
233
2. Installation
LCIT RT5080
3. At the rear [A] disconnect left tray [B] and remove it ( x2).
234
Multi Bypass Tray BY5010
7. Next, set the flat plate with the cutout where you just removed the 3rd flat plate.
235
2. Installation
10. Install the joint pins, one at the front and one at the rear.
11. Turn the pins clockwise until they are snug against the frame.
236
Multi Bypass Tray BY5010
15. Make sure the tray is flat on top of the LCIT, and that the joint pins are visible.
237
2. Installation
16. Fasten the tray at the front [A] and rear [B] ( x2).
17. At the rear, open the clamp to free the three harness cables.
18. Locate the three connection points inside the tray, and then connect the harnesses ( x3).
238
Multi Bypass Tray BY5010
239
2. Installation
22. Set the left cover. (This was the first cover that you removed at the beginning of the procedure.)
23. Fasten left cover at the rear [A] and at the front [B] ( x4).
240
Multi Bypass Tray BY5010
2. Store the tab sheet fence [A] as shown. Also store the end fence [B] here if the customer does not
need to use it at this time.
241
2. Installation
242
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3
• When installing the Multi Bypass Tray BY5010 on the Vacuum Feed LCIT RT5100, this option is
required to match the feed speed of the vacuum feed LCIT.
Accessories
2 Pulley Gear 1
4 Timing Pulley 1
5 Sponge Strip 1
9 Cover plate 1
243
2. Installation
This section describes how to install the Multi Bypass Tray BY5010 on the Vacuum Feed LCIT RT5100
with the Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3.
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedures.
• When two or more Vacuum Feed LCITs are connected, the Multi Bypass Tray can be installed on
only the downstream Vacuum Feed LCIT (the closest one to the main machine).
• The Multi Bypass Tray must be installed on the Vacuum Feed LCIT before the Vacuum Feed LCIT is
docked to the mainframe.
• If the Vacuum Feed LCIT is already installed, it must be disconnected from the mainframe before
installation of the Multi Bypass Tray.
244
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3
Skip to the next section if you are installing the Vacuum Feed LCIT and Multi Bypass Tray together.
1. If the Vacuum Feed LCIT is connected to the machine, disconnect it.
2. To prevent damage to the connectors, before pulling the Vacuum Feed LCIT away from the
mainframe:
• Pull the Vacuum Feed LCIT about 20 cm (8") away from the main machine.
• Disconnect the connectors.
• Pull the Vacuum Feed LCIT completely away from the machine.
3. The guide plate of the unit bottom sticks out, so place the unit on a table as shown below.
245
2. Installation
1. Cut the cushion at the position [A] along the groove of the left top cover of the Vacuum Feed LCIT.
2. Remove the screws on the left top cover ( x2).
246
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3
3. Slide the left top cover [A] in the direction of the blue arrow and remove it.
4. Slide the center top cover [A] in the direction of the blue arrow and remove it ( x3).
5. Attach the cover plate [A] (provided with the Multi Bypass Attachment Kit) to the front edge ( x2:
M4x8).
• The screws are also provided with the Multi Bypass Attachment Kit.
247
2. Installation
6. Remove the tape from the sponge strip provided with the Multi Bypass Attachment Kit.
7. Attach the sponge strip [A] to the rear edge.
• Paste it from the left end so that there is no gap between the left end and sponge strip and
between the right end and sponge strip.
8. Attach the bracket [A] and joint pins [B] ( x1: M4x6).
These are provided with the Multi Bypass Tray.
• The fixing screw is also provided with the Multi Bypass Tray.
248
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3
9. Mount the Multi Bypass Tray on the Vacuum Feed LCIT ( x2: M4x6).
Align the holes at the front and rear of the Multi Bypass Tray with the joint pins on the Vacuum Feed
LCIT.
• The bypass unit weighs 20 kg (44 lb.). You may need assistance to set the bypass unit on top of the
Vacuum Feed LCIT.
• Fixing screws are provided with the Multi Bypass Tray.
249
2. Installation
It is necessary to replace the following parts of the Multi Bypass Tray with ones provided with the Multi
Bypass Attachment Kit in order to match the feed speed of the vacuum feed LCIT.
Around the Paper Feed Motor/ Paper Transport Motor
250
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3
2. Disconnect the lift motor [A] with the bracket ( x3, x1).
3. While pushing the motor coupling [A], carefully remove the motor.
251
2. Installation
• The tray may fall suddenly when the coupling comes off the shaft, so work carefully.
4. Remove the transport motor fan [A] with the bracket ( x1, x1).
252
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3
1. Disconnect the connectors from the bypass tray PCB [A] ( x8).
2. Loosen the six screws, three above [A] and three below [B] on the paper feed motor and paper
transport motor to release the tension on the timing belt ( x6).
253
2. Installation
4. Remove the timing belt [A] from the paper transport motor.
5. Remove the timing belt [B] from the paper feed motor.
254
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3
8. Replace the pulley gear and timing pulley for the ones provided with the Multi Bypass Attachment
Kit (pulley gear [A], timing pulley [B]) ( x1 each).
9. Set the two timing belts: M134 [C] temporarily.
Timing belts: M134 are also provided with the Multi Bypass Attachment Kit.
255
2. Installation
• Moving the sensor shutter [C] while lifting the tray makes the tray shaft rotate. That makes it
easy to insert the pin into the dent.
256
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3
4. Replace the timing pulley and timing belt for the ones provided with the Multi Bypass Attachment
Kit (timing pulley: transport [A], timing belt: M96 [B]) ( x1).
5. Re-attach the relay motor assembly and then attach the timing belt to the relay motor.
6. Fix the relay motor assembly ( x6).
7. Re-attach the harness bracket and harnesses.
1. At the rear, open the clamp to disconnect the three harness cables ( x1).
257
2. Installation
1. Remove the short harnesses. (These harnesses are not used for this installation.)
3. Locate the three connection points [A] on the Vacuum Feed LCIT (inside the tray), and then securely
connect the 3 harnesses ( x3).
Clamp [B] [C] are not used for this installation.
258
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3
4. When you close the harnesses, make sure that the two lock bands are positioned as shown below.
Bypass Covers
1. Set the left cover [A] provided with the Multi Bypass Tray. Make sure that the claws are set
correctly in their holes.
2. Fasten the left cover [A] ( x2, M4x8). (These screws are provided with the Multi Bypass Tray.)
259
2. Installation
3. Re-attach:
• Front cover [A] ( x1 M4x8)
• Rear cover [B] ( x2 M4x8)
1. Lift the rear left cover [A] of the Vacuum Feed LCIT slightly and remove it ( x6).
260
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3
2. Lift the rear right cover [A] slightly and remove it ( x10).
261
2. Installation
4. Attach the stepping motor assembly [C] while attaching the timing belt: M140 [B] to the pulley [A]
and stepping motor ( x2: M4x8, x1).
• The stepping motor assembly, timing belt: M140 and fixing screws are provided with the
Multi Bypass Attachment Kit.
5. Re-attach the covers.
262
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3
2. Store the tab sheet fence [A] as shown. Also store the end fence [B] here if the customer does not
need to use it at this time.
263
2. Installation
Follow the procedures in the Vacuum Feed LCIT installation section to complete this installation with the
docking and height adjustment procedure. (page 301)
264
LCIT RT5070
LCIT RT5070
Accessories
Check the quantity and condition of the accessories in the box against the following illustration and list:
1. Leveling Shoes 3
• The tab paper end fence (3) is located in the LCIT unit, mounted on hooks behind the front door.
Installation
• Make sure that the main machine is switched off and that its power cord is disconnected before
doing the following procedure.
265
2. Installation
Tapes, Retainers
1. From the left side [A], remove the visible tape and other items.
2. At the front [B], open the trays and remove the tapes and retainers.
3. Open the front door and remove the tapes attached to the levers.
Ground Plate
1. Locate the ground plate on the bottom, left edge of the unit.
266
LCIT RT5070
• If you are going to install the Multi Bypass Tray, the tray heaters, or both, install it them now.
These must be installed before the unit is docked to the main machine.
1. Remove six plates on the right side of the main machine ( x all, x1)
267
2. Installation
4. Attach the smooth joint pin to the right rear edge [A] of the machine.
• There is only one smooth joint pin.
• The smooth pin must be attached at [A].
268
LCIT RT5070
• Remember to always disconnect the ground wire before pulling the unit away from the main
machine.
8. Align the unit with the right side of the main machine.
9. Push the unit toward the right side of the main unit until they are about 15 cm (6 in.) apart.
269
2. Installation
13. Slowly, push the unit [A] onto the right side of the main machine. You should hear two clicks as the
lock lever connects with the two upper joint pins.
14. Behind the door, re-attach screw [B] to fasten the lock lever.
270
LCIT RT5070
15. At the rear, attach the unit I/F connector to the side of the main machine.
Height Adjustment
271
2. Installation
2. Adjust the height of the unit and make sure that it is level.
Tray Heaters
Accessories
272
LCIT RT5070
1 PTC Heater 1
3 Heater Cover 2
4 Screws M4x8 7
5 Saddle Clamps 2
6 Harness Clamps 2
Installation
• Make sure that the main machine is switched off and that its power cord is disconnected before
doing the following procedure.
1. If the LCT is already installed, disconnect it and pull it away from the side of the machine.
• Lock lever ( x1)
• Interface cable ( x1
273
2. Installation
5. Pull out each tray until it stops. You do not need to remove them.
274
LCIT RT5070
7. Attach clamp [A] and saddle clamp [B], and then close the clamps around the harness ( x4).
8. Re-attach the right cover ( x6).
275
2. Installation
9. Attach the two heater covers at the bottom of the LCT ( x4).
276
LCIT RT5070
• Confirm that the relay harness and the ground wire are not pinched between the mainframe
and the LCIT.
• To prevent damage to the ground wire (and the heater connector if the heater is installed) never
attempt the move or change the position of the main machine with the LCT connected to the right
side of the machine.
1. At the rear, disconnect the unit I/F connector.
277
2. Installation
5. Slowly, pull the LCT a short distance away from the machine.
278
LCIT RT5070
7. Disconnect the heater connector, if the heaters (option) have been installed ( x1).
8. Pull the LCT away from the side of the main machine.
279
2. Installation
A3 LCT RT5080
Accessories
Check the quantity and condition of the accessories in the box against the following illustration and list.
1 Leveling Shoes 4
3 Tab Fence 1
7 Sponge Strip 1
9 Flat Washer 1
• Item 8 is required for installation of the Multi Bypass Unit BY5010 only
280
A3 LCT RT5080
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main machine is switched off and that its power cord is disconnected before
doing the following procedures.
Tapes, Retainers
281
2. Installation
Ground Plate
1. Locate the ground plate on the bottom, left edge of the unit.
• If you are going to install the Multi Bypass Tray, the tray heaters, or both, install it them now.
These must be installed before the unit is docked to the main machine.
1. Remove all plates on the right side of the main machine ( x all, x1).
282
A3 LCT RT5080
4. Attach the smooth joint pin to the right rear edge [A] of the machine.
• There is only one smooth joint pin.
• The smooth pin must be attached at [A].
283
2. Installation
284
A3 LCT RT5080
• Remember to always disconnect the ground wire before pulling the unit away from the main
machine.
10. Align the unit with the right side of the main machine.
11. Push the unit toward the right side of the main unit until they are about 15 cm (6 in.) apart.
285
2. Installation
15. Slowly, push the unit [A] onto the right side of the main machine. You should hear two clicks as the
lock lever connects with the two upper joint pins.
16. Behind the door, re-attach screw [B] to fasten the lock lever.
17. At the rear, attach the unit I/F connector to the side of the main machine.
286
A3 LCT RT5080
Height Adjustment
Tray Heaters
Accessories
287
2. Installation
1 PTC Heater 1
3 Heater Cover 2
4 Screws M4x8 7
5 Saddle Clamps 2
6 Harness Clamps 2
288
A3 LCT RT5080
8 Saddle Clamp 1
• Make sure that the main machine is switched off and that its power cord is disconnected before
doing the following procedure.
1. If the A3 LCT is already installed, disconnect it and pull it away from the side of the machine.
• Lock lever ( x1)
• Interface cable ( x1
• Ground screw ( x1)
2. Remove the screws from the right cover of the A3 LCT ( x6).
3. Hold the bottom of the right cover, push it to the left to disconnect the hooks at the top edge of the
cover, and pull it away.
289
2. Installation
5. Pull out each tray until it stops. You do not need to remove them.
290
A3 LCT RT5080
7. Attach clamp [A] and saddle clamp [B], and then close the clamps around the harness ( x4).
291
2. Installation
10. Attach the two heater covers at the bottom left of the A3 LCT ( x4).
292
A3 LCT RT5080
• Confirm that the relay harness and the ground wire are not pinched between the mainframe
and the A3 LCT.
293
2. Installation
• Make sure that the main machine is switched off and that its power cord is disconnected before
doing the following procedure.
• In order to use a second LCIT unit with this system, you will need to upload another software
program into the machine firmware before connecting the second unit. For more details, contact
your supervisor.
1. Separate the A3 LCT from the Bridge Unit.
2. Disconnect rear cover [A] of Bridge Unit ( x5),.
3. Disconnect right rear cover [A] of Bridge Unit, raise it slightly, and then remove it ( x6).
294
A3 LCT RT5080
4. Disconnect right left rear cover [A] of Bridge Unit, raise it slightly, and then remove it ( x6).
5. On the right side of the A3 LCT, remove the cover plate [A] at the lower right corner ( x1).
295
2. Installation
9. Connect the heater harness from the A3 LCT to the end of the connector installed in the previous
step.
10. Set the saddle connector [A], and then set the harness clamps as shown ( x5).
296
A3 LCT RT5080
11. Set the harness clamps and route the harness on the left.
• The bases of the clamps [A] and [B] are different size so match the size of the base with the
holes.
12. Route the harness to the right [C] using the harness clamps provided.
297
2. Installation
• To prevent damage to the ground wire (and the heater connector if the heater is installed) never
attempt the move or change the position of the main machine with the LCT connected to the right
side of the machine.
1. At the rear, disconnect the unit I/F connector.
298
A3 LCT RT5080
4. Pull the spring-loaded lock lever forward to separate it from the joint pins on the side of the main
machine.
5. Slowly, pull the LCT a short distance away from the machine.
299
2. Installation
8. Pull the LCT away from the side of the main machine.
300
Vacuum Feed LCIT RT5100
1 Joint Bracket 1
2 Cushion 1
3 Joint Pins 2
4 Leveling Shoes 4
7 Power Cord 1
301
2. Installation
302
Vacuum Feed LCIT RT5100
Installation
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
• This is the procedure for installing the vacuum feed LCIT to right of the main machine. The
procedure for installing it to the right of the bridge unit BU5010 is the same as this procedure.
1. Remove all visible external tapes on the external surfaces of the vacuum feed LCIT.
2. Pull the paper tray 1, 2 and then remove the shipping materials .
303
2. Installation
3. Remove six plates shown below on the right side of the main machine.
4. Attach the joint pins [A] and joint bracket [B] to the main machine ( x2: M5x10).
• Tighten the joint pins [A] with a wrench.
• Fix the joint bracket [B] with the M5x10 screws provided with this option.
304
Vacuum Feed LCIT RT5100
5. Lift the rear right cover [A] of the vacuum feed LCIT slightly and remove it ( x6).
6. Lift the rear left cover [A] of the vacuum feed LCIT slightly and remove it ( x10).
305
2. Installation
7. Open the front door and release the lock stay ( x1).
The removed screw is used in step 11.
10. Attach the cushion [A] to the docking side of the vacuum feed LCIT as shown below.
306
Vacuum Feed LCIT RT5100
13. Open the front door and fix the lock stay ( x1). Use the screw removed in step 7.
14. Place the four leveling shoes [A] below the bolts [B] under each corner of the vacuum feed LCIT.
15. Turn the nuts [B] to lower the bolt until the bolts reach the leveling shoes [A].
307
2. Installation
16. Place a level on the top of the vacuum feed LCIT and then adjust the machine level and height with
leveling shoes.
Machine level: Less than 5 mm (0.2”) from level (measure from left-to-right and front-to-
rear)
Machine height: The paper feed port [A] of the vacuum feed LCIT is positioned within the
range of the paper feed port [B] of the main machine.
308
Vacuum Feed LCIT RT5100
309
2. Installation
21. When attaching the decal: paper tray, attach it along the LED of the paper tray.
• Upper paper tray: decal- paper tray T1.
• Lower paper tray: decal- paper tray T2.
310
Vacuum Feed LCIT RT5100
311
2. Installation
312
Vacuum Feed LCIT Tray Heater
1 Relay Harness 1
2 Heater Bracket 1
3 Screw 5
4 Heater 1
Installation
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
313
2. Installation
• Two or more customer engineers are required to lift paper tray 2 off the rails because paper
tray 2 is extremely heavy. Work carefully when lifting or moving it.
3. Lift the rear right cover [A] of the vacuum feed LCIT and remove it ( x6).
4. Lift the rear left cover [A] of the vacuum feed LCIT and remove it ( x10).
5. Attach the heater [A] to the bottom of the vacuum feed LCIT ( x3).
Access from the front.
314
Vacuum Feed LCIT Tray Heater
7. Pass the heater harness through the hole in the rear side, and connect it to the relay harness ( x2,
x2).
315
2. Installation
• The tray heater is not operated by the ON/OFF switch, but is always ON when the AC power of
the vacuum feed LCIT is plugged in. If you wish to turn the heater OFF, you have to disconnect the
relay connector [A].
316
Vacuum Feed LCIT Tray Heater
317
2. Installation
• In the illustration below, [A] is "downstream" of the bridge unit [B] and [C] is "upstream of the
bridge unit [B].
• In order to use a second LCIT unit with this system, you will need to upload another software
program into the machine firmware before connecting the second unit. For more details,
contact your supervisor.
• In the illustration below, [A] is "downstream" of the bridge unit [B] and [C] is "upstream of the
bridge unit [B].
318
Bridge Unit BU5010
Accessories
1 Control Board 1
4 Detent Unit 1
5 Detent 2
7 Leveling Shoes 4
10 Joint Bracket 2
11 Interface Harness 1
319
2. Installation
14 Communication Harness 1
16 Motor Harness 1
17 Clamp (large) 6
18 Clamp (small) 3
22 Screw (M3x6) 4
24 Fan Assembly 1
320
Bridge Unit BU5010
321
2. Installation
Installation
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
3. Lift the rear right cover [A] of the downstream vacuum feed LCIT and remove it ( x6).
4. Lift the rear left cover [A] of the downstream vacuum feed LCIT and remove it ( x10).
322
Bridge Unit BU5010
323
2. Installation
8. Check that the belt is not out of position. If the belt is out of position, this can cause a horizontal
transport unit jam.
9. Before fastening the motor unit [A], slide it to the left.
10. Insert the tip of a thin screwdriver or other tool into the gap to check the belt [B] tension.
324
Bridge Unit BU5010
12. Attach the control board [A] and fan assembly [B] ( x4: M4x8).
13. Tighten the fan assembly [B] and control board [A] together (blue circle).
14. Connect the drawer connector harness [A] and motor harness [B] to the control board ( x4).
CN208 CN210
CN207 CN205
325
2. Installation
15. Route the drawer connector harness and motor harness as shown below, and then insert the
connectors into the relay connectors in the frame.
16. Attach the edge saddles [A] [B] provided with this option to the following locations.
17. Route the drawer connector harness and motor harness as shown below. Then connect the
connectors to the drawer connector and motor ( x2, x4).
Control Board
326
Bridge Unit BU5010
Upper Side
18. Route the harness [A] so that the bind shown in red circle is located above the edge saddle [B].
327
2. Installation
19. Connect the cooling fan harness [A] and communication harness [B] to the main board of the
vacuum feed LCIT ( x2).
20. Route the cooling fan harness and communication harness as shown below. Then connect the
connector of the cooling fan harness to the cooling fan, and insert the connector of the
communication harness into the relay connector in the frame ( x1).
CN37
CN13
328
Bridge Unit BU5010
Control Board
21. Route the cooling fan harness so that the connector [A] is located above the clamp [B].
22. Connect the interlock switch harness [A] to the control board ( x1).
23. Insert the connector of the interlock switch harness into the relay connector in the frame through the
clamp [B] provided with this option.
CN216
329
2. Installation
24. Connect the interface harness [A] to the main board of the vacuum feed LCIT ( x2).
25. Route the harness as shown below through the clamps [B] provided with this option. ( x5).
CN29
CN30
330
Bridge Unit BU5010
CN245 CN217
CN201 CN203
CN202 - -
331
2. Installation
27. Route the interface harnesses so that the binds of the harness are located below the edge saddle.
30. Insert the connector into the relay connector in the frame through the clamp.
31. Pull the paper tray 1 from the vacuum feed LCIT.
32. Lift the tray 1 front cover and remove screws [A] ( x2).
33. Remove screws [B] ( x2).
332
Bridge Unit BU5010
• Remove the tray 1 front cover beforehand so that it does not hit the floor when putting the
paper tray 1 on the floor.
34. Remove the paper tray 1 [A] from the vacuum feed LCIT ( x4).
• Two or more customer engineers are required to lift the paper feed unit off the rails because
the paper feed unit is extremely heavy (approx.30kg). Work carefully when lifting or moving
it.
35. Remove the horizontal transport front cover [A] from the vacuum feed LCIT ( x2).
333
2. Installation
36. Remove the stay [A] from the horizontal transport front cover ( x3).
37. Remove the brackets [A] [B] from the horizontal transport front cover ( x4).
38. Attach the horizontal transport front cover to the horizontal transport unit ( x5).
• Do not remove shipping tapes when turning over the horizontal transport unit to attach the
screws to the back side.
39. Attach the detents [B] to the stay [A] removed in step 27 ( x4: M4x8).
334
Bridge Unit BU5010
40. Attach the right slide rail [A] provided with this option to the vacuum feed LCIT ( x4: M4x8).
41. Look for the "L" engraved on the left rail and the "R" engraved on the right rail.
42. Attach the left slide rail [A] provided with this option to the vacuum feed LCIT ( x4: M4x8).
335
2. Installation
43. Attach the rear screws after removing the fan bracket [A].
44. Remove the upper inner cover from the vacuum feed LCIT.
45. Open the front door.
46. Remove two levers [A] ( x1 each)
47. Remove knob [B] ( x1)
48. Raise the Jam U9 removing plate and remove the handle [A] ( x2).
336
Bridge Unit BU5010
51. Remove the bracket [A] and knob [B] from the jam removal lever provided with this option ( x3).
52. Attach the bracket [A] removed in step 34 to the vacuum feed LCIT ( x2).
337
2. Installation
53. Set the jam removal lever [A] through the hole in the slide rail as shown below.
54. Check the position and make sure it is correct as shown below.
338
Bridge Unit BU5010
56. Cut out the plastic knockouts for the jam removal lever from the upper inner cover.
339
2. Installation
57. Paste the decal – U10 knob [A] to the lower side of the point where you cut.
340
Bridge Unit BU5010
60. Pick up the horizontal transport unit at its rear center and front center.
• Always hold the transport unit by its front and rear center.
61. Set the horizontal transport unit on the slide rails.
62. Hang the tabs located at the four corners of the slide rail into the cutouts in the horizontal transport
unit.
341
2. Installation
63. Use the screws [A] provided to fasten the tray ( x4: M3x6).
Docking: Downstream
342
Bridge Unit BU5010
1. Attach the two joint brackets [A] provided with this option to the right side of the downstream
vacuum feed LCIT ( x 2 each: M5x10).
Upper side
Lower side
2. Remove the plate [A] from the right side of the bridge unit ( x4).
343
2. Installation
3. Dock the downstream vacuum feed LCIT. To do this: Insert the upper joint pin [A] and lower joint
pin [B] on the left side of the bridge unit into the holes in the joint brackets on the downstream
vacuum feed LCIT.
Upper Side
Lower Side
344
Bridge Unit BU5010
4. Attach the leveling shoes [A] and then adjust the height so that the tops of the units are at the same
level (Four locations: front left, front right, rear left, rear right).
5. Fix the upper joint bracket to the bridge unit ( x2: M5x10).
6. Fix the lower joint bracket to the bridge unit ( x2: M5x10).
345
2. Installation
7. Remove the rear cover [A] from the bridge unit ( x5).
8. Connect the harness of the rear side of the bridge unit to the downstream vacuum feed LCIT (
x5).
346
Bridge Unit BU5010
9. Route the harnesses so that the clamp is between the bands [A].
347
2. Installation
Docking: Upstream
1. Attach the joint bracket [A] provided with the upstream vacuum feed LCIT to the right side of the
bridge unit ( x2).
348
Bridge Unit BU5010
4. Remove the rear cover of the upstream vacuum feed LCIT, and then fix the joint bracket ( x1).
5. Re-attach the rear cover of the upstream vacuum feed LCIT, and then connect the I/F cable [A] to
the bridge unit ( x1).
349
2. Installation
6. When attaching the decals (T3, T4 provided with this option) to the upstream vacuum feed LCIT,
attach them along the LED of the paper feed tray.
350
Bridge Unit BU5010
1. On the right side of the Bridge unit attach joint pin [A] (x2 grooved) and joint pin [B] (x1 smooth).
These joint pins are provided with the A3 LCT RT5080
2. Push the upstream A3 LCT close to the side of the Bridge Unit.
3. Fasten ground wire [A] from the A3 LCT to the Bridge Unit with the screw [B] provided with the A3
LCT ( x1).
• To avoid damage to this ground wire, before you separate these units, you must always
remember to separate them slightly and then disconnect this ground wire before you separate
the units completely.
351
2. Installation
4. Open the front door of the upstream A3 LCT, and then remove the lock screw ( x1).
5. Release lock bar [B] so it slides freely from side to side.
6. Slowly, push the upstream A3 LCT against the side of the Bridge Unit.
7. With the front door of the A3 LCT open, fasten the lock bar above and the connection bracket
below ( x1, x1)
352
Bridge Unit BU5010
8. Connect the I/F cable [A] of the upstream A3 LCT to the Bridge Unit.
353
2. Installation
Check the quantity and condition of the accessories in the box against the following illustration and list.
2. Front Cover 1
3. Spacer 1
6. Sponge Strip 1
7. Leveling Shoes 4
8. Joint Bracket 1
9. Screw (M4x8) 2
354
Cover Interposer Tray CI5030
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main machine is switched off and that its power cord is disconnected before
doing the following procedure.
Tapes
1. Remove all the tape and shipping materials from the tray unit [A].
2. Remove cover [B].
3. Remove all tape and shipping materials from the transport unit [C].
4. Remove tape and covers from both connectors [D].
355
2. Installation
356
Cover Interposer Tray CI5030
• Two yellow cushions are provided as accessories with the main machine. Use these cushions
only if the cover interposer tray will be connected directly to the main machine.
• The gray cushion provided with the cover interposer tray should be attached to the cover
interposer tray.
7. Attach paper guide [B] ( x2).
8. Remove ground plate [C] from the bottom rail, turn it over, and then attach it at the same location
( x2).
9. If the decurl unit is installed in the main machine:
• Attach a screw at the hole marked by the red circle (marked [A]) on the guide provided with
the main machine.
• If the decurl unit is not installed in the main machine, attach the guide provided with the cover
interposer tray.
10. Attach the joint bracket [A] provided with the cover interposer tray ( x4 M4x8).
357
2. Installation
• The unit is top heavy and can tip easily once the casters are unlocked and pushed under the
unit.
11. Loosen the screws to unlock the casters, carefully move the unit to the side of the downstream unit,
and then push both casters under the unit.
12. Release lock lever [A], push the unit against the side of the side of the machine, push in the lock
lever, and then re-attach the screw ( x1).l
13. Connect the I/F connector ( x1).
358
Cover Interposer Tray CI5030
14. Remove the rear cover of the feed unit [A] ( x2).
• When you re-attach the cover, be sure that it engages correctly with the catch at [B].
15. While holding the feed unit by the handles [A] and [B], lower the unit onto the pins below.
359
2. Installation
16. Remove cover [A], attach the knob screws, and then re-attach the cover ( x2, x2).
360
Cover Interposer Tray CI5030
18. Attach cover [A] to the front door [B] with “L” pins [C].
361
2. Installation
20. Connect the back of the feed unit [A] ( x1, x5).
21. Attach rear cover [B] ( x2).
• Check the harnesses and make sure that they are not pinched.
362
Cover Interposer Tray CI5030
23. Set the auxiliary tray on the four shoulder screws [A], slide the tray up [B], and then fasten the tray
( x2).
24. Install the four shoes, and then adjust the height of the unit so it is level with the main machine.
25. Make sure that the unit is level with the main machine.
363
2. Installation
26. Connect the base of the cover interposer tray to the downstream unit.
364
Finishers SR5050/SR5060
Finishers SR5050/SR5060
• Finisher SR5050
• Booklet Finisher SR5060
• Punch Unit PU5020 NA, EU, SC
Accessories
Check the quantity and condition of the accessories in the box against the following illustration and list.
5. Leveling Shoes 4
6. Ground Plate 1
7. Power Cord*1 1
8. Joint Bracket 1
9. Sponge Strip 1
*1: In China, do not use this power cord provided with this unit's accessories. Contact your supervisor
365
2. Installation
366
Finishers SR5050/SR5060
*1 Screws 16, 17 are packed in the bubble wrap of the Booklet Tray box at [A]. Unpack
the box carefully and confirm that these screws have been provided.
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main machine is switched off and that its power cord is disconnected before
doing the following procedure.
367
2. Installation
• The shipping plates prevent the staple unit from moving during transport. The plates should be kept
and re-attached before the unit is transported to another location.
1. Remove all tapes and packing material from the external coves.
368
Finishers SR5050/SR5060
• This relieves stress on the rails of the stacker/stapler unit when it is pulled out of the machine.
7. Slowly, pull the stacker/stapler unit out until it stops.
8. Remove all visible tapes and packing materials.
9. At the right, front corner remove tag, wire, and screw ( x1).
369
2. Installation
• Do not loosen screw [B]. This is a step screw that holds other brackets in place. Screw [B] must
remain in the unit.
370
Finishers SR5050/SR5060
371
2. Installation
372
Finishers SR5050/SR5060
Ground Plate
1. Attach the ground plate [A] to the bottom right edge of the unit ( x2 M3x6).
Sponge Strips
373
2. Installation
Paper Guide
Shift Tray
1. Attach the shift tray to the left side of the unit ( x4 M3x8).
374
Finishers SR5050/SR5060
Booklet Tray
2. Align the edge of the plate on the tray with the slot on the side of the finisher, and then rotate the
finisher up against the side of the machine.
375
2. Installation
3. Make sure that the tabs at the rear [A] and front [B] are inserted in the slots.
5. Fasten the bottom of the tray at the rear [A] and front [B] ( x2 M3x8).
376
Finishers SR5050/SR5060
6. Set the tab of the front tray cover [A] into the hole of the tray frame.
7. Fasten the cover at the bottom [B] ( x1 M3x8).
8. Set the tab of the rear tray cover [A] into the hole of the tray frame.
9. Fasten the cover at the bottom [B] ( x1 M3x8).
377
2. Installation
Docking
1. Fasten the joint bracket at rear [A] and front [B] to the upstream unit ( x4 M4x14).
• To prevent interference with the Decurl Unit (if it is installed), remove and use the Decurl Unit
screws to attach the upper left and right corner of the bracket ( x2).
378
Finishers SR5050/SR5060
• The caster should be loose and floating free before you adjust the height of the finisher. Push
the caster up and fasten it in place after adjusting the height of the finisher.
6. Check the height of the finisher against the side of the machine.
7. If the finisher is not at the same height as the machine, raise or lower the feet [A] with the accessory
wrench.
8. Close the front door of the finisher.
9. Push the caster up until it stops and is not touching the floor.
10. Tighten the caster cover screws ( x2).
379
2. Installation
14. Push the finisher closer to the side of the upstream unit, and then once again confirm that the height
of the finisher entrance still matches the height of the upstream unit exit.
15. If the exit and entrance are not at the same height, adjust the height of the finisher.
16. Push the finisher against the side of the upstream unit.
17. Push the lock bar in completely so that it slides up into the notches in the arms on both ends of the
joint bracket.
18. Fasten the lock bar by re-attaching the screw removed in Step 3. ( x1)
19. Remove:
380
Finishers SR5050/SR5060
381
2. Installation
Auxiliary Tray
• In China, do not use this power cord provided with this unit's accessories. Contact your
supervisor and use the power cord specified for use in China.
2. Check the height of the finisher against the height of the machine, and then adjust the height of the
finisher if necessary.
3. Load some B4 paper in the 2nd tray of the main machine, and make several copies.
4. Check paper skew and side-to-side registration and correct if necessary. (page 573)
382
Finishers SR5050/SR5060
Accessories
Check the quantity and condition of the accessories in the box against the following illustration and list.
6. Punch-out Hopper 1
7. Harness: Long 1
9. Spring 1
383
2. Installation
Installation
• Make sure that the main machine is switched off and that its power cord is disconnected before
doing the following procedure.
Shipping Materials
1. Remove motor protector plate [A] ( x4).
Rear Cover
1. Remove upper rear cover [A] ( x4).
384
Finishers SR5050/SR5060
385
2. Installation
386
Finishers SR5050/SR5060
Sensor Arm
1. Attach sensor arm [A] ( x1, x1).
2. Make sure the sensor arm swings freely on the step screw and spring.
3. Attach harness [B] to the sensor on top of the arm.
387
2. Installation
2. Attach the punch mechanism [A] to the rails of the punch unit ( x1).
• If you are installing the punch unit for Europe [1], connect the harness [B] ( x1, x2).
• The punch unit for North America [2] has no punch switching motor, so this harness is not
required.
3. At the front, insert the punch unit [A] into the finisher and fasten it ( x4).
4. Remove the shoulder screw with red tag [B], and detach the tag and wire.
5. After removing the screw from hole , re-attach it at hole .
388
Finishers SR5050/SR5060
6. At the front, slide the punch-out hopper [A] into the finisher.
7. Route the harnesses from the CIS unit [A] through the hole.
8. Connect the harnesses at and ( x2).
9. If you are installing the punch unit for Scandinavia, fasten the extra connector (not used) at (
x1).
389
2. Installation
390
Finishers SR5050/SR5060
Final Connection
1. Fasten the connectors to the punch unit PCB [A] ( x2).
391
2. Installation
• To prevent damage to the connection brackets, never attempt to move or change the position of the
system with the LCT, the finisher (or any other downstream peripheral) connected.
1. Turn the system off.
• Press the operation power switch on the left corner of the main machine to turn the machine
off.
• The power-down alert message appears on the operation panel. Wait for the operation panel
to go off.
• Switch off the main power switch.
2. Unplug the main machine from the power source.
• Grip the head of the plug firmly, and then pull it out.
392
Finishers SR5050/SR5060
6. Push the caster up until it stops and is not touching the floor.
7. Tighten the caster cover screws.
• This prevents the caster from snagging on a carpet or door jam when the finisher is pushed
along the floor.
• After the finisher has been moved to its new location, lower the caster again and tighten the
screws.
393
2. Installation
Check the quantity and condition of the accessories in the box against the following illustration and list.
1. Joint Bracket 1
2. Paper Guide 1
4. Ground Plate 1
5. Screws M3x6 2
6. Screws M3x6 2
7. Screws M4x14 4
8. Leveling Shoes 5
9. Power Cord*1 1
*1: In China, do not use the power cord provided with this unit. Contact your supervisor and use the
394
Multi-Folding Unit FD5020
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main machine is switched off and that its power cord is disconnected before
doing the following procedures.
Tapes
1. Remove all tape and packing material from the front, left, rear, and right sides.
395
2. Installation
396
Multi-Folding Unit FD5020
Ground Plate
1. Attach the ground plate [A] to the lower right edge of the unit ( x2 M3x6).
Docking
1. Fasten the joint bracket [A] to the left side of the upstream unit ( x4 M4x14).
397
2. Installation
• If you are docking to the main machine, you must first remove the plastic cap at the I/F cable
connection point.
• Do the remaining steps only if the Cover Interposer Tray will be installed.
9. Remove:
[A] Rear upper cover ( x4)
[B] Rear lower cover ( x3)
398
Multi-Folding Unit FD5020
Three parts must be removed before the tray unit of the cover interposer tray can be mounted on top of
the Multi Folding Unit.
1. Open the front door.
399
2. Installation
• The following parts require removal only if the upstream unit is the Cover Interposer Tray.
• These parts must be removed so that the tray unit of the Cover Interposer Tray will fit on top of
the Multi Folding Unit.
2. Remove:
[A] Bracket ( x1)
[B] Cross-piece ( x2)
[C] Metal plate from the door ( x2)
3. After removing [B] and [C], reattach [A].
Power Cord
1. Insert the power cord socket [A] into the power connection point.
• In China, do not use this power cord provided with this unit. Contact your supervisor and use
the power cord specified for use in China.
400
Multi-Folding Unit FD5020
1. Set the leveling shoes and adjust the height of the unit.
2. Load some B4 paper in the 2nd tray of the main machine, and make several copies.
3. Check paper skew and side-to-side registration and correct if necessary.
4. Peel the tape from the accessory mylar strip.
401
2. Installation
5. Attach the mylar aligned along the edge of the paper guide of the downstream unit.
• The gap between the mylar and the edge should be within 2 mm at the inside [A].
• The gap between the mylar and edge should be within 1 mm at the outside [B].
1. Raise the auxiliary tray [A] or pull out the flexible page depressor [B] when required.
• The auxiliary tray [A] keeps Z-folded paper (FM1) flat in the tray so that the trailing edges do
not trigger an early tray full alert in the top tray.
• The flexible page depressor [B] prevents folded paper (especially FM3 Letter Fold-out sheets)
from opening out and triggering an early tray full alert in the top tray.
Always observe the following points when moving the Multi-Folding unit.
• To prevent damage to the connection brackets, never attempt to move or change the position of the
system with the LCT, the Multi-Folding Unit, (or any other downstream peripheral) connected.
1. Turn the system off.
402
Multi-Folding Unit FD5020
• Press the operation power switch on the left corner of the main machine to turn the machine
off.
• The power-down alert message appears on the operation panel. Wait for the operation panel
to go off.
• Switch off the main power switch.
2. Unplug the main machine from the power source.
• Grip the head of the plug firmly, and then pull it out.
• Never pull on the cord.
3. Disconnect the unit I/F cord from the upstream unit (or main machine) and downstream unit.
4. Make sure that the front door of the unit is closed.
5. Disconnect the unit power plug.
• Grip the head of the plug firmly, and then pull it out.
• Never pull on the cord.
6. When you move the unit:
• Place your hands on the front left and right corners of the unit.
• Push the unit in the direction of the arrow.
• Pushing the unit front-to-rear prevents twisting the delicate frame of the unit.
403
2. Installation
Check the quantity and condition of the accessories in the box against the following lists and illustrations.
High Capacity Stacker SK5030 (D776)
1 Power Cord*1 1
2 Leveling Shoes 4
3 Ground Plate 1
6 Joint Bracket 1
7 Sponge Strip 1
8 Paper Guide 1
9 Screw M4x8 2
10 Screw M3x6 4
11 Screw M4x6 2
12 Screw M4x14 4
*1 In China, do not use this power cord provided with this option. Contact your supervisor and use the power
cord specified for use in China.
404
High Capacity Stacker SK5030
1 Paper Tray 1
4 Screw M4x14 2
5 Screws M10x25 2
405
2. Installation
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
• In order to use a second High Capacity Stacker unit with this system, you will need to upload
another software program into the machine firmware before connecting the second unit. For more
details, contact your supervisor.
Shipping Tapes
1. Remove all visible tape from the front [A] and back [B].
2. Open the front panel [A] and remove all visible tapes.
3. Open the front door [B] and remove all visible tapes.
406
High Capacity Stacker SK5030
1. Remove the tape from the sponge strip [A] and attach the strip to the top right edge of the unit.
• The sponge strip closes the gap between the High Capacity Stacker and the upstream unit to
prevent paper or other objects from falling between the units.
2. Attach the paper guide [A] to the right side of the unit ( x2: M3x6).
407
2. Installation
4. Attach the ground plate [A] to the bottom right edge of the unit ( x2: M4x6).
408
High Capacity Stacker SK5030
Docking: Upstream
1. Fasten the joint bracket [A] to the upstream unit ( x4: M4x14).
• When you dock the high capacity stacker to the main machine, to prevent interference with
the Decurl Unit (if it is installed), remove and use the Decurl Unit screws to attach the upper left
and right corner of the bracket ( x2).
4. At the front right corner, remove the screw of the lock bar [A] ( x1). Keep this screw.
5. Pull the lock bar toward you until it stops.
409
2. Installation
6. Slowly push the unit [B] against the left side of the upstream unit (or main machine) so that the lock
bar is directly and squarely under the arms of the joint bracket [C].
7. Push the lock bar in completely so that it slides up into the notches in the arms on both ends of the
joint bracket.
8. Fasten the lock bar by re-attaching the screw removed in Step 4. ( x1).
9. Attach the I/F cable [D] to the upstream unit (or main machine).
410
High Capacity Stacker SK5030
• Remove the rear lower cover of the high capacity stacker to tighten the base bracket screw.
Lock Hasps
Height Adjustment
411
2. Installation
1. Connect the power cord [A] to the right rear lower side of the unit.
• In China, do not use this power cord provided with this option. Contact your supervisor and
use the power cord specified for use in China.
2. Set the leveling shoes and adjust the height of the unit. (page 573)
3. Load A3/DLT paper in the 2nd tray of the main machine, and make several copies.
4. Check paper skew and side-to-side registration and correct if necessary. (page 573)
412
High Capacity Stacker SK5030
Docking: Downstream
1. Align the studs on the tray cart base [A] with the holes in the brackets of the paper tray [B].
2. Set the holes over the studs.
3. Set the paper press lever [A] into the recessed cut-out of the paper tray.
413
2. Installation
4. Insert the ends of the tray cart handle [A] into the handle holes. One end of the handle passes
through the paper press lever on the paper tray.
414
High Capacity Stacker SK5030
7. Raise the paper tray and then tighten the screws on the handle bases ( x 1 each, M4x14).
415
2. Installation
416
Cover Interposer Tray for Perfect Binder Type S1
1. Inserter Unit 1
3. Limiter Brace 1
4. Clamp 1
5. Cap Nut 1
6. Screw (M4x7) 1
7. Brace 1
8. Screws (M4x8) 2
417
2. Installation
Inserter Installation
1. Use a pair of nippers to remove the knockout [A] covering the interface cable hole.
2. Smooth the edges of the hole with a knife or file to prevent damage to the interface cable.
3. Remove all visible strips of tape and cushions from the top and sides.
4. Open the top cover [A], as well as strips of tape and cushion.
418
Cover Interposer Tray for Perfect Binder Type S1
419
2. Installation
10. Slowly lower the inserter onto the top of the bookbinder.
11. Confirm that positioning pins insert smoothly and completely into holes.
If the positioning pin fits snugly in the hole, no adjustment is necessary.
-or-
If the pin does not insert completely into the hole, do the adjustment procedure described in the
next section.
This procedure is not required if the positioning pin slides freely in and out of the hole when the inserter
top cover is lowered and raised. Do this procedure only if the pin does not move freely out and into the
hole when the inserter top cover is raised and lowered.
1. Raise the inserter.
2. Loosen (do not remove) hinge screws [A] ( x2: M4).
420
Cover Interposer Tray for Perfect Binder Type S1
3. Use a small wrench to loosen adjustment screw [A] (Do not remove!).
4. Insert a hex wrench (Allen key) [B] into the tip of the adjustment screw.
• Rotating the screw clockwise moves the inserter to the right.
• Rotating the screw counter-clockwise moves the inserter to the left.
421
2. Installation
1. Measure the gap between the inserter and bookbinder at [A] and [B].
422
Cover Interposer Tray for Perfect Binder Type S1
423
2. Installation
6. On the left side of the adjustment mechanism, adjust the height of the inserter on the left. (The
procedure is the same as Step 5.)
7. Reattach:
424
Cover Interposer Tray for Perfect Binder Type S1
The limiter brace limits the movement of the inserter unit when it is opened.
1. If the rear cover [A] is attached, remove it ( x2)
2. Retrieve the items shown above from the relay unit accessories.
425
2. Installation
3. Set the limiter brace [A] on the two posts (front and back).
4. While holding the limiter brace [A] upright so it does not slip off its posts, attach brace [B] ( x1).
(Make sure that this screw is tight.)
426
Cover Interposer Tray for Perfect Binder Type S1
427
2. Installation
There are no accessories provided in the bookbinder box. The required accessories are provided with
the relay unit and inserter unit.
Bookbinder Installation
The bookbinder contains many large moving parts. Braces, cushions, and orange tape are attached
inside and outside the bookbinder to immobilize and protect the working parts during handling and
shipping.
Large red warning tags are attached with ribbons to braces, cushions, and screws that must be removed
at installation. However, these items must not be discarded. Some braces must be reinstalled if the
machine needs to be moved to a new location. Due to the large number of braces that must be retained
(there are over 20), they should be marked for future reference as they are removed.
Here are some simple rules to follow during removal of the braces, cushions, and screws:
• Use a marker with indelible ink to mark each item or its tag as instructed when it is removed from
the bookbinder. This will make it easier for the service technician to identify the brace for
reinstallation. This will also help you to confirm that everything has been removed from inside the
machine.
• After removing a brace, set the screws in the correct holes and tape them in place. This will make it
easier to find the correct screws for reinstallation.
• The red warning tags must remain attached by the ribbons to the braces, cushions, and screws. If
they are reattached before moving the machine, they will serve as reminders of the items that must
be removed after the machine has been moved to the new location.
• Remove the orange tape carefully and save as much of it as possible.
• The actual color of the new Ring Binder is much darker that the older Ring Binder that appears in
the photographs of this section. The installation instructions are the same.
428
Perfect Binder GB5010
• The bookbinder weighs 316 kg (695 lb.). At least four service technicians are required to unload
the bookbinder from its pallet.
• You will need a manual forklift to position the pallet for unloading.
429
2. Installation
• Collapsible metal handles are provided on the right and left side of the bookbinder.
• To avoid physical injury, always use these handles to lift either the right or the left side of the
bookbinder.
• Never attempt to raise the left or right side of the bookbinder alone. Two people, one on each
handle, should lift one side together.
5. Position one person at the left to prevent the bookbinder from tipping over.
430
Perfect Binder GB5010
6. On the right [A], have two people use the handles to lift the machine, while another person
removes the Styrofoam block and then pulls the plastic cover under the machine to the left as far as
possible.
7. Position one person at the right to prevent the bookbinder from tipping over.
8. On the left [B], have two people use the handles to lift while another removes the Styrofoam block
and the plastic cover together.
431
2. Installation
• As the bookbinder is being pulled off the pallet, never step across either of the ramps and
place your foot in the area between the ramps [C].
12. With one person [D] behind the bookbinder gently pushing, and two people in front pulling the
bookbinder by the handles [E], slowly move the bookbinder down the ramps.
13. Once the bookbinder [A] is off the pallet, it can be pushed or rotated on its casters.
14. Remove the nail from each ramp and reattach the ramps [B] and [C] to the pallet.
15. Tape the nails [D] to the pallet.
432
Perfect Binder GB5010
• Braces, cushions, and screws removed from the machine for installation should be retained for
reinstallation in the event that the bookbinder must be shipped to a new location.
1. Remove all strips of tape and packing from the front and top.
433
2. Installation
Left Side
434
Perfect Binder GB5010
Left Side
1. Remove lower braces [A], [B], [C] ( x2 ea.)
435
2. Installation
Rear
1. At the rear, remove all tape (as shown) from the back, top, power cord and interface cable.
436
Perfect Binder GB5010
2. Mark the removed large brace "I" and mark the removed small brace "H".
Left Side
1. Open the top cover [A].
2. Remove tape, cushions [B] and [C]. Slide the cushion at [C] down to remove it.
Front: Top
1. Remove the tape, cushions [A], [B].
437
2. Installation
• Pulling on the strips of tape without cutting them could damage the roller shaft.
Rear
1. Remove rear cover [A] ( x8)
438
Perfect Binder GB5010
439
2. Installation
4. Remove:
[A] Brace, tag ( x2)
[B] Brace, tag ( x4)
[C] Brace, tag ( x4). (These four screws are tagged with wire.)
440
Perfect Binder GB5010
Front
1. Open the right front door [A] then left front door [B].
1. On the left door [A], remove the top hinge [B] and bottom hinge [C].
• While holding the left front door with one hand, behind the top hinge [B], push the black lever
[1] in the direction of the arrow to release the top hinge.
• Swing the top hinge [2] out slightly.
• While still supporting the left door with one hand, repeat the procedure to remove the bottom
hinge [C].
• Remove the left door [A].
441
2. Installation
2. Repeat Step 2 to remove the top hinge [A] and bottom hinge [B] then remove the right front door
[C]. (You may have to lower lever Mk11 so you can remove the right door.)
3. Remove the strips of tape, and cushions from the jam release levers (x5):
[A] Mk7, Mk8
[B] Mk12
442
Perfect Binder GB5010
5. Remove the screws of the upper inner cover on the left side [A] and right side [B] ( x6).
6. Release jam release levers [C] and [D], then hold them in the released position as you remove the
upper inner cover.
443
2. Installation
Rear
1. At the left rear corner, push the book stack release lever [A] completely to the right to release the
book stacking tray.
Front
1. Pull out the book stacking tray [A] and trimmings box [B] together.
444
Perfect Binder GB5010
2. Remove:
[A] Tape, cushion
[B] Jam clear knob Mk10.
445
2. Installation
Front
1. Remove the strips of tape and cushions from the horizontal transport unit at the left [A], right [B],
and center [C].
446
Perfect Binder GB5010
447
2. Installation
Front
1. First, at the front, rotate the grip motor pulley [A] counter-clockwise about 3 mm to release the
pressure on the cushion.
Rear
1. Second, at the rear, manually rotate the grip motor pulley [A] counter-clockwise about 3 mm to
release the pressure on the cushion.
448
Perfect Binder GB5010
• To prevent changing the correct value (15 mm), do not make this gap wider than 18 mm.
449
2. Installation
Rear
450
Perfect Binder GB5010
1. Rotate knob [A] in the direction of the arrow to raise the grip unit until the actuator [B] reaches
sensor[C].
Rear
1. Push up the right side of the timing belt [A] to rotate the gear counter-clockwise until the actuator [B]
reaches sensor [C].
451
2. Installation
Front
1. At the front remove the tape and cushion [A].
2. Lift and push Mk7 [A] to the left and remove the tape and cushion [B].
452
Perfect Binder GB5010
453
2. Installation
8. Label the small cushions "B" and the large cushions "C".
Right Side
1. Remove the two strips of tape [A].
2. At the front lower lever Mk8.
3. Remove the cushion [B].
454
Perfect Binder GB5010
Right Side
1. Remove front right corner cover ( x3).
2. Remove:
[A] Brace, tag ( x3)
[B] Brace, tag ( x3)
455
2. Installation
4. Remove:
[A] Brace, tag ( x2)
[B] Brace, tag ( x2)
[C] Long tapes ( x2)
456
Perfect Binder GB5010
Front
1. Remove stepped screw, tag [A] ( x1).
457
2. Installation
• Cushion [B] (shown in the previous illustration) is firmly clamped in place and must be
released before it can be removed.
Left Side
1. Remove left flat panel [A] ( x4).
458
Perfect Binder GB5010
459
2. Installation
460
Perfect Binder GB5010
Front
1. Remove cushion [A].
461
2. Installation
1. Visually inspect the machine and confirm that all braces, screws, and cushions with red tags have
been removed and marked for storage.
Braces
462
Perfect Binder GB5010
A Brace A 1
B Brace B 1
C Brace C 1
D Brace D 2
E Brace E 1
F Brace F 1
G Brace G 1
H Brace H 6
I Brace I 1
J Brace J 2
463
2. Installation
Screws
1 Step Screw 1
2 Plastic-head Screw 1
Cushions
A Cushion A (Long) 1
B Cushions B (Short) 2
464
Perfect Binder GB5010
C Cushions C (Long) 2
2. All of these items should be retained. Some of these items must be reattached if the bookbinder is
moved to a new location. For more details, please refer to "Preparing the Bookbinder for Moving".
Check List
465
2. Installation
• To protect the boards from damage due to accidental short circuiting as result of contact with a
metal tool, the rear lower cover should never remain off longer than necessary.
466
Perfect Binder GB5010
1. At the left rear corner of the host machine, confirm that cover [A] has been reattached ( x6).
467
2. Installation
6. Slowly push the bookbinder against the side of the host machine.
7. Push in lock bar [A] to raise it and lock it in the cutouts of the joint brackets attached to the host
machine.
8. Reattach screw [B] to fasten the lock bar in the raised position.
9. Remove the brace [A] from the right front door of the bookbinder. ( x1)
10. Remove wrench [B].
468
Perfect Binder GB5010
11. Place shoes [A] and [B] under the stoppers at each corner of the bookbinder.
12. Use your fingers (or the wrench) to turn the nut in the direction of the arrow until the nut stops on top
of the shoe.
13. At each corner use the wrench [A] to turn the nut in the direction of the arrow to raise the
bookbinder [B] until the caster [C] raises off the floor.
469
2. Installation
14. Place a level on the top edge of the front and right edge of the machine to confirm that the
bookbinder is level.
15. Adjust the corner stoppers until the machine is level.
16. Connect the bookbinder interface cable to the host machine.
470
Perfect Binder GB5010
4. Use the scoop [A] to fill the bin with glue pellets as far as the load limit marks on both sides of the
drawer.
471
2. Installation
Exercise precaution when choosing a location for storing the glue pellets.
• Store the pellets where they will not be exposed to direct sunlight.
• The storage location should be within this temperature range: -20°C to 40°C.
• Never expose pellets to direct flame.
• Keep the pellets out of the reach of small children. If pellets are accidentally ingested, contact a
physician immediately.
• Never dispose of pellets by incinerating them. Obey local laws and regulations that restrict
disposal of such items.
When using the glue pellets:
• Use only glue pellets recommended for use with this bookbinder.
• Before the start of a job, press the glue warm-up button on the right front corner of the bookbinder
to start heating the glue.
• Never fill the glue pellet supply drawer higher than the load limit marks shown on both sides of the
drawer.
472
Perfect Binder GB5010
6. Reset the switch to the "|" (ON) position for normal operation.
• The bookbinder will not turn on if the breaker switch is not reset to the "|" position.
473
2. Installation
Final Check
1. Connect the power cord of the copier to its power source. RTB 41
When installing the Perfect Binder,
2. Connect the power cord of the bookbinder to its power source.
update the firmware modules as
3. Turn on the host machine. shown in this RTB.
Do this procedure to move the internal units to their home positions before moving the machine.
• This procedure must be done before reattaching any braces to the perfect binder.
1. Switch the host machine off.
2. Open the right and left front door.
3. Close the right door.
4. Insert piece of cardboard or folded piece of paper into the slot [1] of the left door switch.
474
Perfect Binder GB5010
475
2. Installation
3 Moves the trimmings buffer into the machine. Trimmings Unit Cutter
6 Retracts the right and left cover path guide plates. Cover Unit
7 Opens the spine fold plate (movable side only) Cover Unit
476
Perfect Binder GB5010
8 Closes the right and left cover path guide plates. Cover Unit
• All three LEDs on the Service Board light after all units have been moved to their shipping
positions.
10. Set all the SW1 and SW2 DIP SWs to the down positions.
11. Switch off the host machine.
12. After moving the machine to its new location:
• Remove any shipping brackets that have been reattached.
• Connect and turn on the book binder. The internal units will automatically move to their start
positions.
Same Floor
If the bookbinder will be moved to another location on the same floor where there are few bumps or
ridges (cable protectors, for example), reattach the braces at two locations to stabilize the gluing unit
and sub grip unit.
Gluing Unit
477
2. Installation
Brace Quantity
Brace Quantity
If the bookbinder will be moved by elevator to a different floor in the same building attach the braces to
stabilize the gluing unit, sub grip unit (described above) and the two additional locations described
below.
478
Perfect Binder GB5010
Brace Quantity
479
2. Installation
Brace Quantity
Follow the installation instructions in reverse and reattach as many of the braces and cushions as
possible.
• Use the Service Board DIP SWs to set the components inside the machine to their correct moving
positions before you reattach any braces. (See procedure above.)
• Make sure the braces are fastened with their screws and clearly marked for removal with the
original red tags (or improvised tags).
• Do not turn on the bookbinder until you have confirmed that all braces have been removed.
• The book binder is extremely heavy. At least four persons will be needed to move the bookbinder
onto its pallet.
480
Transit Pass Unit for Perfect Binder Type S1
2. Ground Plate 1
7. Screws 28
481
2. Installation
482
Transit Pass Unit for Perfect Binder Type S1
2. On the right side of the host machine [A], lower the relay unit [B] onto the two shoulder screws
(front and rear).
3. Confirm that the slots on the left side of the relay unit are both hooked correctly on the heads of the
shoulder screws [A] and [B].
483
2. Installation
4. Use the accessory screws (long, knurled heads) to fasten the relay unit to the side of the host
machine ( x4).
5. Route the two relay unit harnesses through the grommet and hole [A].
6. Attach the harnesses at [B] below.
484
Transit Pass Unit for Perfect Binder Type S1
485
2. Installation
10. At the left rear corner of the host machine, attach the cover [A] ( x6).
486
Transit Pass Unit for Perfect Binder Type S1
487
2. Installation
15. Slowly push the bookbinder against the side of the host machine.
16. Push in lock bar [A] to raise it and lock it in the cutouts of the joint brackets attached to the host
machine.
17. Reattach screw [B] to fasten the lock bar in the raised position.
18. Remove the brace [A] from the right front door of the bookbinder. ( x1)
19. Remove wrench [B].
488
Transit Pass Unit for Perfect Binder Type S1
20. Place shoes [A] and [B] under the stoppers at each corner of the bookbinder.
21. Use your fingers (or the wrench) to turn the nut in the direction of the arrow until the nut stops on top
of the shoe.
22. At each corner use the wrench [A] to turn the nut in the direction of the arrow to raise the
bookbinder [B] until the caster [C] raises off the floor.
489
2. Installation
23. Place a level on the top edge of the front and right edge of the machine to confirm that the
bookbinder is level.
24. Adjust the corner stoppers until the machine is level.
25. Connect the bookbinder interface cable to the host machine.
• The bookbinder will not turn on if the breaker switch is not reset to the "|" position.
490
Ring Binder RB5020
1. Temperature Range
• Allowed: 10°C to 32°C (50°F to 90°F)
• Recommended: 15°C to 25°C (59°F to 77°F) Rh 50%
2. Humidity Range:
• Allowed: 15% to 80% Rh
• Recommended: 30% to 70%
3. Ambient Illumination: Less than 1,500 lux (do not expose to direct sunlight or strong light.)
4. Ventilation: Air must be replaced a minimum of 3 times per hour
5. Ambient Dust: Less than 0.10 mg/m3
6. If the installation area has air-conditioners or heaters, put the finisher in a location that agrees with
these conditions:
• Where there are no sudden temperature changes from low to high, or high to low.
• Where it will not be directly exposed to cool air from an air conditioner in the summer.
• Where it will not be directly exposed to reflected heat from a heater in the winter
7. Do not put the finisher where it will be exposed to corrosive gases.
491
2. Installation
8. Put the finisher on a strong and level surface. The front and rear of the machine must be less than 5
mm (0.2") away from level.
9. Do not put the finisher where there could be strong vibrations.
10. Do not connect the finisher to a power supply shared with other electrical devices.
11. The machine generates a strong electromagnetic field. This can cause interference with radio or
television reception.
Machine Level
The minimum clearances at the front and back are the same as the host machine.
Power Supply
Accessories
Check each accessory against the list below to make sure that you have everything.
1. Docking Bracket 1
492
Ring Binder RB5020
3. Sponge Strip 1
4. Power Cord 1
5. Ring Opener 1
9. Leveling Shoes 4
• To prevent bending or breaking the top cover, never lift the unit by its top cover [A]. Always raise
the unit from the base [B].
493
2. Installation
Installation Procedure
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main machine is switched off and that its power cord is disconnected before
doing the following procedure.
• If this unit is to be installed to the left of the mainframe, the attachment procedure of additional
sponge stripe(s) is required. For details, refer to the Field Service Manual of the main machine.
1. Remove all visible tapes, cushion, two accessory boxes, and wrapping material attached to the
outside of the unit.
2. Remove:
[A] Brace x1 ( x4)
[B] Brace x1 ( x4)
494
Ring Binder RB5020
• Do not discard these braces. They must be reattached to the unit before it is moved or shipped
to another location.
3. Open the right door and left door.
4. Remove all tapes and packing material.
5. Remove the brace and red tag [A] ( x2).
6. Pull the binder unit [A] out of the unit until it stops.
7. Remove the tape [B] on top of the unit.
8. Pull down the ring cartridge handle and cover [C].
495
2. Installation
9. Pull the ring cartridge out and remove the cushion [D].
496
Ring Binder RB5020
497
2. Installation
3. Align the right side of the unit with the docking brackets [B] and [C] on the left side of the main
machine, and then slowly push the unit onto the brackets.
4. Connect the unit’s I/F cable [D] to the main machine.
5. Push in the locking lever and check that it slides into the slots of the docking brackets.
6. Check that the top edge of the unit is parallel with the left edge of the main machine.
7. Refasten the locking lever [A] ( x1) and close the right front door.
1. Set the four leveling shoes under the feet of the unit.
498
Ring Binder RB5020
• The breaker switch is at the bottom of the left rear corner near the power cord. When it is set
to the right, you should see a straight line (-).
3. Connect the power cord to the finisher, then connect the other end to a power supply outlet.
4. Use the sharp point of a pen [B] or similar tool to push in the breaker switch until it snaps to the off
position. (You should see "0".)
499
2. Installation
At installation you must confirm that the paper is exiting the ring binder correctly and do the necessary
correction if required. There are two checks:
• The paper should be centered in the paper path.
• The paper should feed straight out of the ring binder.
500
Ring Binder RB5020
3. Enter the SP mode and temporarily disable side-to-side registration control in the main machine (SP
1206-001).
4. Execute a run by feeding paper (A4 or LT) from Tray 2 of the host machine (punching only, no ring
binding).
5. During the run, each sheet of paper briefly protrudes about 5 to 10 mm before it switches back into
the ring binder and feeds to the punch unit, as shown above.
• There are two scales on the left side of the ring binder below the paper exit.
• The rear scale [1] is for LT-size paper and the front scale [2] is for A4-size paper. Be sure to
read the correct scale for the paper size in use.
6. Check the position of the paper on the scale to determine if the paper is centered.
• Read the rear scale for LT-size paper and the front scale for A4-size paper.
• The scale lines are spaced 2 mm apart.
• The edges of the paper should be at the center line and not deviate more than ±2 mm.
[B] Leading/trailing edges offset to the rear more than 2 mm. Adjustment required.
[C] Leading/trailing edges offset to the front more than 2 mm. Adjustment required.
501
2. Installation
7. If the edge of the paper is on the scale at the center [A], no adjustment is required.
-or-
If the edge of the paper is ±2 mm off the center line on the scale, adjustment is required. Do the
procedure in the next section.
Correcting Side-to-Side Registration: Bracket Adjustment
502
Ring Binder RB5020
503
2. Installation
5. Check the position of the paper on the scale to determine if the paper skews as it exits.
• Read the rear scale for DLT-size paper and front scale for A3-size paper.
• The scale lines are spaced 2 mm apart.
• The paper must not deviate more than ±2 mm on the scale.
[B] Trailing edge skew to the front, total skew more than ±2 mm. Adjustment required.
[C] Trailing edge skew to the rear, total skew more than ±2 mm. Adjustment required.
504
Ring Binder RB5020
Correcting Skew
1. Disconnect the ring binder from the upstream unit.
2. Remove the spacers [1] from the right side of the ring binder at the base ( x2).
3. On the docking bracket attached to the upstream unit, loosen the screws.
4. Insert a spacer and tighten the screws.
If the trailing edge is skewing toward the front of the machine, insert a spacer [A] under the rear
end of the bracket and tighten the screws.
-or-
505
2. Installation
If the trailing edge is skewing toward the rear of the machine, insert a spacer [B] under the front
end of the bracket and tighten the screws.
5. To another run to check the adjustment. If skew is still present, insert another spacer.
After Installation
• Always grip handle Mc8 when pulling out or pushing in the binder unit.
• Never touch any other surface of the binder unit when it is moving on its rails.
• To avoid injury to the fingers, never push on the top of the binder unit to slide it back into the finisher
as shown above.
RTB 40
When installing the Ring Binder RB5020, update the firmware
506
Ring Binder RB5020
• Never store paper, extra rings, manuals or any other material below the output tray. Obstacles in
this area (shown in red in the illustration) will interfere with the raising and lowering of the tray and
cause an error.
507
2. Installation
Check the quantity and condition of the accessories in the box against the following illustration and list.
1. Output Tray*1 1
4. Ground Plate 1
5. Sponges 2
8. Leveling Shoes 4
9. Power Cord 1
*1: Screws (x2) for the output tray are attached to the left side of the unit.
Installation
• Make sure that the main machine is switched off and that its power cord is disconnected before
doing the following procedure.
508
Trimmer Unit TR5040
1. Remove the tape on the right side to free the I/F cable [A].
2. Remove the tape from the left side [B].
• Keep the stopper plate. It should be re-installed before transporting the unit to a new location.
Output Tray
509
2. Installation
Ground Plate
1. Attach the ground plate [A] to the right bottom edge ( x2 M3x6).
510
Trimmer Unit TR5040
511
2. Installation
4. Remove the booklet tray from the left side of the finisher. (For details, refer to the Field Service
Manual for the Booklet Finisher SR5060.
5. Insert the tray harness into the finisher.
Docking
1. Attach:
[A] Left joint bracket, marked "L" ( x2, M4x10)
[B] Right joint bracket, marked "R" ( x2, M4x10)
2. Peel the tape from the back of the sponges and attach sponge and .
512
Trimmer Unit TR5040
513
2. Installation
13. Connect the plug of the power cord to the power source.
1. Set a leveling shoe [A] under each corner of the unit.
2. At each corner, turn the nut to lower the bolt onto each shoe.
3. Use a level to check each side of the unit.
4. Turn each nut to adjust the height of each corner until each side is level.
514
Copy Connecter Type 3260 (Copier Model Only)
Check the quantity and condition of the accessories in the box against the following illustration and list.
3. Ferrite Core 2
515
2. Installation
Installation
• Always switch the machine off and unplug the machine before doing the following procedure.
516
Copy Connecter Type 3260 (Copier Model Only)
6. Slide the cover off the top edges of the controller box, and then remove it.
517
2. Installation
• Tighten the board screws with your fingers. Do not tighten these screws with a screwdriver.
11. Connect the power repeater cable [A] to CN525 [B] on the controller board.
12. Connect the other end of the power repeater cable [A] to CN4 [C] on the copy connector board.
• Pass power repeater cable [A] under harness [D] on the controller board when you connect it
to the copy connector board.
518
Copy Connecter Type 3260 (Copier Model Only)
14. Clamp ferrite core [A] 30 mm from the end of the cable.
519
2. Installation
15. Connect the other end of the interface cable [A] and repeater hub [B].
16. Repeat Steps 1 to 15 to install the connector kit on the second machine.
17. Connect the interface cable [C] from the second machine to the repeater hub [B].
520
Controller Options
Controller Options
Copier Model Options
• The IEEE 1284, IEEE802.11 (Wireless LAN), and File Format Converter (2, 3, and 7 in the table)
are exclusive. Only one can be installed.
Printer Model Options
521
2. Installation
As the tables above show, these options are for the copier model only:
• Printer/Scanner Unit Type S1
• File Format Converter Type E
• Data Overwrite Security Unit Type H
• OCR Unit Type M2
• Copy Data Security Type G
When you order these options, please remember that the number designations for the copier and printer
options are slightly different for some options.
SD Card for Netware Printing Type S1 SD Card for Netware Printing Type S5
• Always turn the machine off and unplug the main machine power cord before you do any
procedure in this section.
522
Controller Options
Accessories
Check the quantity and condition of the accessories in the box against the following list.
No Description Q'ty
1 PDF Decal 1
2 Printer Decal 1
3 Scanner Decal 1
523
2. Installation
Installation Procedure
1. Remove the SD-card slot cover from the SD Card slots ( x 1).
2. Insert the SD card in Slot 1 with its label face towards the front of the machine.
524
Controller Options
3. Make sure that the machine can recognize the option.: User Tools > Printer Features > List/Test Print
> Configuration Page
4. Enable the NIB and/or USB function.
• To enable the NIB function, enter the SP mode and set SP5985-001 (On Board NIC) to “1”
(Enable).
• To enable the USB function, enter the SP mode and set SP5985-002 (On Board USB) to “1”
(Enable)
5. Attach the PDF decal to the right front door.
525
2. Installation
Functions and programs can be assigned to the function keys. Functions and programs that can be
assigned to function keys include:
• Copier
• Document server
• Printer
• Scanner
• Browser
• Embedded software applications
• Web pages registered for use with Browser function
• Programs registered from copy or scanner functions
• Printer controller
1. Press [User Tools].
2. Make sure that the “General Features” tab is selected.
3. Touch [Function Key Allocation].
4. Select the function key where you want to assign the function.
5. Select the function, and then touch [OK].
• To cancel an assigned function, select “Do Not Allocate” and the touch [OK].
6. Press [User Tools] when you are finished.
526
Controller Options
Accessories
Check the quantity and condition of the accessories in the box against the following list.
No Description Q'ty
1 PCB 1
Installation
• Unplug the main machine power cord before you do the following procedure.
• To prevent damage to the controller box, always work carefully. Never put your hand or a tool into
the box when you remove the controller box or install an option.
• To prevent damage to the circuits on the boards, always touch a metal surface to remove static
charge from your hands before you handle a board.
1. Remove the slot cover from Slot A for the printer model or Slot B for the copier model. ( x 2)
527
2. Installation
2. Insert the IEEE1284 interface board into the slot and fasten it with the screws. ( x2)
3. Turn on the main machine.
4. Make sure that the machine recognized the option:
User Tools > Printer Features > List/Test Print > Configuration Page
Accessories
Check the quantity and condition of the accessories in the box against the following list and diagram.
No Description Q'ty
1 IEEE802.11a/g/n Unit 1
2 Velcro Fasteners 2
3 Clamps 7
528
Controller Options
Observe the following points when installing and using this unit:
• Never attempt to disassemble the IEEE802.11a/g/n Unit.
• If you need to replace the unit, replace the entire unit.
• Give the Cautions chart to the customer.
• It is illegal to disassemble or modify this product. If illegal modifications are done to this product,
we shall not assume any responsibility.
• Depending where you use this product, or the access point you select, restrictions may be imposed
on the use of some usable channels. If wireless LAN communications are not possible, check the
environment or access point.
529
2. Installation
Installation
• Unplug the main machine power cord before you do the following procedure.
530
Controller Options
4. Insert the wireless LAN board into the slot and fasten it with the screws. ( x 2).
• Confirm that the interface board is firmly connected to the controller board.
• Never pull on either antenna where it is connected when you install the board.
• The antenna with the black ferrite core is installed close to the air vent on the back of the
machine, with its tip pointing straight up and even with the top plate as shown.
531
2. Installation
• The antenna must be neither above the rear edge [A] nor slanted [B].
5. Attach one Velcro fastener 20 mm (0.8") to the left of the vent and 50 mm (2") below the top plate.
6. Peel the tape off the back of the antenna with the black ferrite core, and then attach it to the Velcro
patch.
532
Controller Options
7. Attach another Velcro fastener 10 mm (0.4") to the left of the screw depression near the center of
the controller box cover.
8. Peel the tape off the back of the antenna with the white ferrite core, and then attach it to the Velcro
patch.
• Like the other antenna, the tip of this antenna should be perfectly vertical and not above the
rear edge of the cover.
533
2. Installation
9. About 50 mm (2") away from Slot B, attach clamp at the same height where the antenna
harnesses are connected to the board, and then close the clamp on both harnesses ( x1)
10. Set clamp directly above clamp above the ferrite cores, and then close the clamp on both
harnesses ( x1).
11. Attach clamp between the screw depression and the attached antenna with the black ferrite
core, and then close the clamp on the harness ( x1)
534
Controller Options
12. Attach clamp down between clamp and the antenna, and then close the clamp on the
harness ( x1)
• The harness should be neither too slack [A] nor too tight [B].
535
2. Installation
13. Attach clamp at the inner corner of the plate, and then close the clamp on the harness ( x1)
14. Attach clamp to the rear side of the controller box corner, and then close the clamp on the
harness ( x1).
536
Controller Options
• There should be no slack in the cable along the side of the controller box.
15. Finally, attach clamp down between clamp and the antenna, and then close the clamp on
the harness ( x1).
• The clamped harness should be neither too slack nor too tight.
537
2. Installation
Press [User Tools] and then do the procedure below. These settings take effect every time the machine is
turned on.
1. Press the [User Tools\.
2. On the touch panel, touch “System Settings”.
3. Select Interface Settings> Network > LAN Type.
The “LAN Type” (default: Ethernet) must be set for "Wireless LAN".
4. Select Interface Settings> Wireless LAN.
Only the wireless LAN options show.
5. Set the “Communication Mode“.
• Enter the “SSID setting”. (The setting is case sensitive.)
6. Set the “Ad-hoc Channel”.
You need this setting when Ad Hoc Mode is selected. The allowed range for the channel settings
may vary for different countries.
• Region A (mainly Europe and Asia)
2412 - 2462 MHz (1 - 11 channels)
5180 - 5240 MHz (36, 40, 44 and 48 channels)
(default: 11)
• In some countries, the only channels available are: 2412 - 2462 MHz (1 - 11 channels)
• Region B (mainly North America)
2412 - 2462 MHz (1 - 11 channels)
5180 - 5240 MHz (36, 40, 44 and 48 channels)
(default: 11)
7. Set the “Security Method”.
This specifies encryption for Wireless LAN.
• The “WEP” (Wired Equivalent Privacy) setting is designed to protect wireless data
transmission.
• The same WEP key is required on the receiving side in order to unlock encoded data. There
are 64 bit and 128 bit WEP keys.
Range of Allowed Settings:
64 bit: 10 characters
128 bit: 26 characters
538
Controller Options
• Specify “WPA2” when “Communication Mode” is set to “Infrastructure Mode”. Set the
“WPA2 Authent. Method”.
• WPA2 Authent. Method:
Select either “WPA2-PSK” or “WPA2”.
If you select “WPA2-PSK”, enter the pre-shared key (PSK) of 8-63 characters in ASCII
code.
When “WPA2” is selected, authentication settings and certificate installation settings are
required.
8. Press “Wireless LAN Signal” to check the machine's radio wave status using the operation panel.
9. Press “Restore Factory Defaults” to initialize the wireless LAN settings.
SP Name Function
5840-011 WEP Key Select Used to select the WEP key (Default: 00).
Name Function
539
2. Installation
Accessories
Check the quantity and condition of the accessories in the box against the following list and diagram.
No Description Q'ty
1 Bluetooth Module 1
2 CD-ROM 1
Installation
• Unplug the main machine power cord before you do the following procedure.
• Turn off the power of the main unit when connecting the Bluetooth unit. Do not attach or remove the
Bluetooth unit while the power of the main unit is turned on.
1. Insert the Bluetooth unit into either USB Host Interface socket [A].
540
Controller Options
PostScript3 Unit
• PostScript3 Unit Type S1 is for the copier model, and PostScript3 Type S2 is for the printer model.
Accessories
Check the quantity and condition of the accessories in the box against the following list.
2 Decal 1
541
2. Installation
Installation
• Unplug the main machine power cord before you do the following procedure.
2. Slowly, insert the SD card (PostScript3 Unit) in Slot 2 (lower) with its label face towards the front of
the machine.
3. Perform the SD Card Appli Move. (See “SD Card Appli Move” at the end of this section.)
4. After the application move is finished, remove the SD card from Slot 2
5. Turn on the machine ( x 1)
Make sure that the machine can recognize the option.:
[User Tools] > Printer Features > List/Test Print > Configuration Page
6. Attach the PostScript3 decal on the left side of the PDF decal on the right door.
542
Controller Options
• IPDS Unit Type S1 is for the copier model, and IPDS Type S2 is for the printer model.
Check the quantity and condition of the accessories in the box against the following list and diagram.
Accessories
No Description Q'ty
2 Decal 1
Installation
• Unplug the main machine power cord before you do the following procedure.
543
2. Installation
2. Slowly, insert the IPDS SD card in Slot 2 with its label face towards the front of the machine.
3. Perform the SD Card Appli Move. (See “SD Card Appli Move” at the end of this section.)
4. After the application move is finished, remove the SD card from Slot 2
5. Turn on the machine ( x 1)
6. Make sure that the machine recognizes the option:
[User Tools] > Printer Features > List/Test Print > Configuration Page
7. Attach the decal to the left side of the Adobe PDF decal on the right door.
544
Controller Options
Accessories
Check the quantity and condition of the accessories in the box against the following list.
No Description Q'ty
1 PCB Unit 1
Installation
• Unplug the main machine power cord before you do the following procedure.
545
2. Installation
2. Insert the file format converter into Slot B and fasten it with the screws. ( x 2)
3. Turn on the main machine.
4. Make sure that the machine can recognize the option:
User Tools > Printer Features > List/Test Print > Configuration Page
Accessories
Check the quantity and condition of the accessories in the box against the following list and diagram.
2 Screws M3x8 2
• Some components in this kit are not used for this machine.
546
Controller Options
Installation
• Unplug the main machine power cord before you do the following procedure.
Preparation
Refer to Field Service Manual
• Remove controller box cover and inner cover (page 674)
1. Connect the connector [A] on the back of the copy data security unit board to socket [B] on the IPU
board.
547
2. Installation
548
Controller Options
Browser Unit
• Browser Unit Type S1 is for the copier model, and Browser Unit Type S2 is for the printer model.
Accessories
Check the quantity and condition of the accessories in the box against the following list.
549
2. Installation
1. SD Card
Installation
• Unplug the main machine power cord before you do the following procedure.
550
Controller Options
Ricoh JavaScript
Do the following procedure only if the customer is using the Ricoh JavaScript connected to a Web
application developed by Operius/RiDP.
1. Turn the main switch ON.
2. Press [User Tools].
3. Touch “Browser Features”.
551
2. Installation
4. Touch “JavaScript”.
5. Change the Extended Java Script setting to “Active”.
The firmware configuration of the Browser Unit Type S1 has been changed to enhance browsing.
• The Browser Unit Type S1 consists of the Browser firmware and EXJS firmware.
• The EXJS firmware is equivalent to the existing browser firmware. Therefore, it is possible to update
the EXJS firmware using the same procedure as that of SDK application firmware.
1. Turn the main switch ON.
2. Press [User Tools].
3. Touch “Extended Feature settings”.
4. Touch “Extended Feature settings” in the Extended Feature Settings Menu.
5. Disable “Extended JS” in the Startup Settings tab.
6. Turn the main switch OFF.
7. Remove the SD card slot cover. ( x 1)
8. Insert the SD card for Browser firmware update into Slot 2 with its label facing the front of the
machine.
552
Controller Options
• Continue with this procedure only if you are updating the Extended JavaScript (EXJS).
14. Insert the SD card for EXJS firmware update into Slot 2 with its label facing the front of the machine.
15. Make sure that only the EXJS firmware is on this SD card; do not copy the Browser firmware.
16. Turn the machine on, and then press [User Tools].
17. Touch “Extended Feature Settings”.
18. Touch “Extended Feature Settings” in the Extended Feature Settings Menu.
19. Change the status of “Extended JS” to “Ending” on the Startup Settings tab.
553
2. Installation
• The Browser firmware is un-installed from the machine when the Browser SD card is removed.
554
Controller Options
Accessories
Check the quantity and condition of the accessories in the box against the following list.
1. SD Card 1
• This option should be installed only for a customer who requires the CC Certified Data Overwrite
Security function.
• The function of this option is the same as the Data Overwrite Security in Security Functions, which is
standard on this machine.
Installation
555
2. Installation
2. Insert the Data Overwrite Security Unit SD card in Slot 2 with its label facing toward the front of the
machine.
• SD Card for NetWare Printing Type S1 is for the copier model, and SD Card for NetWare Printing
Type S2 is for the printer model.
556
Controller Options
Accessories
Check the quantity and condition of the accessories in the box against the following list.
1 SD Card 1
Installation
• Unplug the main machine power cord before you do the following procedure.
2. Insert the SD card for NetWare printing Slot 2 with its label facing the front of the machine.
557
2. Installation
3. Perform SD Card Appli Move. (See “SD Card Appli Move” at the end of this section.)
4. Remove the SD Card from Slot 2.
5. Turn on the machine ( x 1)
6. Make sure that the machine can recognize the option:
[User Tools] > Printer Features > List/Test Print > Configuration Page
• Searchable PDF embeds the text information in the scanned document without processing the data
on a computer.
• If this option is installed:
1. You can search the text in the scanned document.
2. You can add extra text to the file name.
3. The orientation of the originals is detected, and the document is automatically rotated.
• The OCR unit is provided on an SD card. By installing the SD card on the main machine, a function
key is added to the operation panel. The OCR application does not need to be installed on the
computer.
• After OCR installation, you can specify the settings of the searchable PDF function.
558
Controller Options
• The machine embeds the text information of the scanned document after scanning the originals
(after the originals are ejected from the ADF). Therefore, you can remove the originals from the
exposure glass or ADF.
• You can use other applications such as copy and printer while the machine embeds the text
information of the scanned document.
Accessories
Check the quantity and condition of the accessories in the box against the following list.
1. SD Card 1
Installation
• Unplug the main machine power cord before you do the following procedure.
559
2. Installation
2. Insert the OCR SD card in Slot 2 with its label facing the front of the machine.
560
Controller Options
11. Check to see if [OCR Settings] is displayed on the [Send File Type / Name] screen.
• The searchable PDF function can be switched on/off on the [OCR Settings] screen after
installing the OCR unit.
• If you want to use the searchable PDF function, select [On] for [OCR Settings]. (Default: [Off])
Restoration
561
2. Installation
• The searchable PDF function is saved on the HDD and the SD card ID is saved in NVRAM.
• After replacement of either the HDD unit or the NVRAM, OCR Unit Type M2 must be installed
again.
• Order a new SD card (service part) of the OCR Unit Type M2, and then re-install from the new SD
card.
• When you re-install the OCR Unit Type M2, do the same procedure as the original installation
procedure.
Overview
The service program "SD Card Appli Move" (SP5-873) lets you move application programs from one
SD card to another.
Always observer the following important points:
• The data necessary for authentication is transferred with the application program from an SD card
to another SD card.
• Authentication fails if you try to use the SD card after you move the application program from one
card to another card.
• Never use SD card if it has been used before for other purposes. Normal operation is not
guaranteed when such an SD card is used.
1. Open the right front door, and remove the post ( x2).
562
Controller Options
2. Store the original SD cards here after you move the application program from one card to another
card.
• The original SD cards are the only proof that the client is licensed to use the application
program.
• You may need to check the SD card and its data to solve a problem in the future.
Move Exec
The menu "Move Exec" (SP5-873-001) lets you move application programs from the original SD card
to another SD card.
• Do not set the write protect switch of the system SD card or application SD card on the machine.
• If the write protect switch is on, a download error, Error Code 44, for example will occur during a
firmware upgrade or application merge.
1. Turn the main switch off.
2. Make sure that a target SD card is in Slot 1. The application program is moved to this SD card.
3. Insert the source SD card with the application program in Slot 2.The application program is copied
from this source SD card.
563
2. Installation
Undo Exec
"Undo Exec" (SP5-873-002) lets you move back application programs from an SD card in SD Card
Slot 1 to the original SD card in Slot 2 . You can use this program when, for example, you have
mistakenly copied some programs by using Move Exec (SP5-873-001).
• Do not set the write protect switch on the system SD card or application SD card on the machine.
• If the write protect switch is on, a download error, Error Code 44, for example will occur during a
firmware upgrade or application merge.
1. Turn the machine off.
2. Insert the SD card with the application program in Slot 1.The application program is moved from
this SD card.
564
Controller Options
3. Insert the original SD card in Slot 2. The application program is moved back to this card.
565
2. Installation
Installation
2. On the right side of the machine, use the tip of a small screwdriver to remove the square plate [A]
and round cap [B].
566
Key Counter, Optional Counter I/F Unit
567
2. Installation
Accessories
Check the quantity and condition of the accessories in the box against the following list.
2 Harness 1
4 Standoff 4
5 Harness Clamp 1
6 Band 1
568
Key Counter, Optional Counter I/F Unit
Installation
1. Remove top cover [A] of the controller box (Caps x2, x2).
569
2. Installation
3. Locate the four holes [A] on the frame of the controller box.
4. Attach the standoffs [B] ( x4).
570
Key Counter, Optional Counter I/F Unit
9. Use a knife or a pair of nippers to remove the square knock-out from the controller box top cover.
10. Pass the connector of the device harness through the hole where you removed the knock-out.
571
2. Installation
572
Common Adjustments
Common Adjustments
Height and Level Adjustment
• The main machine should be installed first and adjusted to level front-to-back, and side-to-side.
• Note the settings on the leveling gauge. Due to the length of the paper path with optional
peripheral units installed, it is extremely important that every unit be leveled to match the front-to-
back and side-to-side measurements of the main machine.
• The height and level of each peripheral unit must be adjusted at installation.
• The height and level of each unit must be adjusted before testing for the presence of skew and
checking that side-to-side registration is correct.
1. Use the wide end [A] of the accessory wrench provided with the machine to adjust the front and
rear feet of the main machine.
2. The narrow end of the wrench [B] is for the feet of the peripheral units.
573
2. Installation
• The upper bold is spot-welded to the frame and does not move.
4. Set a level on the front, rear, and side edges to determine if the unit is level.
5. Adjust the height at each corner until the unit is level.
6. Check the results of the adjustments.
• The top of the first peripheral unit on the left must be at the same height as the left side of the
main machine.
• The tops of the other peripheral units on the left where the units are joined must be at the same
height.
• The top of the LCIT on the right must at the same height as the right side of the main machine.
574
Common Adjustments
• Make sure that the plate at the paper exit on the left side of the main machine [A] moves freely
and is not bent. It must be able to move to handle thick paper.
• Between the right side [B] of the main machine and the LCIT, make sure that the LCIT guide
plate moves freely and does not interfere with the main machine guide plate.
Overview
The paper feed path is extremely long when many peripheral units are installed. In such a long path, the
cumulative effect of paper skew or deviation in side-to-side registration may require adjustment.
• Skew [A] occurs when the trailing edge of the paper rotates away from the direction of paper feed.
• If side-to-side registration shift [B] occurs, the sheet remains straight but shifts left or right away from
center of the paper path.
575
2. Installation
• Before adjusting skew manually, be sure to enter the SP mode and set SP1206 to "2" (OFF).
This disables side-to-side registration in the main machine’s registration unit.
Scales
• Skew and side-to-side registration are checked with graduated scales (shown below) where paper
exits the units.
• The scales are provided so that you can visually check and measure the amount of skew or
deviation in side-to-side registration.
• A scale for detecting skew and checking side-to-side registration ("S-to-S") is provided on the
following peripheral units.
• Correction for both skew and side-to-side registration are possible.
576
Common Adjustments
Other Peripheral Units Yes Yes Correction for both skew and side-to-side
registration are possible when the unit is
attached to the upstream unit with the single
bracket.
Use either the rear scale or front scale, depending on the type of paper used in your area:
• Rear [A]: DLT SEF (LT LEF for Ring Binder)
• Front [B]: A3 SEF (A4 LEF for Ring Binder)
The illustrations show where the scale for each peripheral unit is located:
• [A]: DLT/ [B]: A3
The illustration shows the scale on the left side of the Booklet Finisher tray. The same scale is at
approximately the same position (paper exit) for the following units:
577
2. Installation
[1] LCIT
578
Common Adjustments
Note: The Trimmer Unit [9] does not have the single bracket for the upstream unit that allows side-to-side
adjustment with shims (described below).
Here are some general rules for testing and adjusting for paper skew or a shift in side-to-side
registration.
1. After installation of each peripheral device, do some test prints and check for the presence of skew,
and check that side-to-side registration is correct.
2. When you detect a problem with skew or side-to-side registration, do the adjustment on the joint
bracket attached to the peripheral unit upstream of the unit where the problem occurred.
3. Side-to-side registration is corrected by shifting the upstream joint bracket left or right. (See the next
procedure.)
4. Skew is eliminated by inserting spacers (shims) under the rear or front end of the joint bracket.
These attached by screws to the peripheral units before they leave the factory.
Do this procedure to confirm that the paper is centered in the paper path.
1. Make sure that the I/F cable of the unit is connected to the upstream unit.
2. Disconnect the unit to the left of the unit to be tested.
3. Execute a run by feeding paper from Tray 2 of the host machine.
• If you are testing the Ring Binder, execute the run by feeding paper (A4 or LT LEF) from Tray 2
of the host machine (punching only, no ring binding). (The Ring Binder cannot accept a larger
paper size.) Feed A3 SEF for other units.
4. When each sheet exits, check the position of the paper on the scale to see if the paper is centered.
• Read the rear scale for DLT-size paper.
• Read the front scale for A3-size paper.
• If you are testing the ring binder, read the rear scale for LT LEF paper and the front scale for
A4 LEF paper. With the Ring Binder, the paper does not exit. It will switch back and feed to
the punch unit.
• The scale lines are spaced 2 mm apart.
5. The paper must not deviate more than ±2 mm on the scale.
579
2. Installation
[B] Leading/trailing edges offset to the rear by more than 2 mm. Adjustment required.
[C] Leading/trailing edges offset to the front by more than 2 mm. Adjustment required.
If the edge of the paper is on the scale at the center [A], no adjustment is required.
-or-
If the edge of the paper is ±2 mm off the center line on the scale, adjustment is required. Do the
procedure in the next section.
Each peripheral unit for this machine has the same single-piece connection bracket shown below. This
adjustment can be done for every unit on the connection bracket attached to the upstream unit
1. Enter the SP mode and set SP1206 to "2" (OFF).
2. Disconnect the peripheral unit from the upstream unit.
3. On the joint bracket attached to the upstream unit, loosen screw , , , and .
4. Remove bracket [A] ( x1), rotate it 90 degrees, and re-fasten the screw. Changing the position
of this bracket aligns the oval cut-out horizontally and frees the joint bracket so it can slide from
side to side.
5. Look at the scale [B].
6. Slide the bracket to the left or right and tighten the screw.
7. If the deviation from center was toward the front, slide the bracket to the rear and tighten screw .
-or-
If the deviation from center was toward the rear, side the bracket to the front and tighten screw .
8. Tighten screws , , and .
580
Common Adjustments
9. Do another test run, so that you can check the results of the adjustment.
10. When you are finished, enter the SP mode and re-set SP1206 to "1".
[B] Trailing edge skew to the front, total skew more than ±2 mm. Adjustment required.
[C] Trailing edge skew to the rear, total skew more than ±2 mm. Adjustment required.
581
2. Installation
Correcting Skew
582
Common Adjustments
583
2. Installation
1. Loosen the screws ( x4) of the joint bracket attached to the peripheral upstream of the unit where
the problem occurred.
2. Insert a spacer and tighten the screws.
If the trailing edge of the paper is skewing toward the front of the machine, insert a spacer [A]
under the rear end of the bracket and tighten the screws.
-or-
If the trailing edge is skewing toward the rear of the machine, insert a spacer [B] under the front
end of the bracket and tighten the screws.
3. Do another run to check the adjustment. If skew is still present, insert another spacer.
• Each spacer is 2 mm thick.
• Only two spacers are provided, so the maximum adjustment is 4 mm (using two SPACERS).
4. Enter the SP mode and re-set SP1206 to "1".
584
3. Preventive Maintenance
585
3. Preventive Maintenance
Resolution
Method
Resolution measured after copying in Text Mode at AE5 notch with Normal
Paper
Even Density
Method
Right, left density measured after copying in Text Mode at AE5 notch with
Normal Paper.
586
Image Quality Standards
Magnification Errors
Method
1. Set two scales on the exposure glass, and then copy them.
2. Wait at least 10 min. after the paper exits.
3. Measure 100 mm on the copied images with the actual scale.
587
3. Preventive Maintenance
Method
1. Place three 150 mm scales on the exposure glass, and then copy them.
2. Wait at least 3 min. after the paper exits.
3. Use a scale to measure 100 mm against each scale image (x1, x2, x3)
on the paper.
4. Determine the maximum and minimum deviation (%) from the standard.
5. Calculate the difference between the maximum and minimum deviation.
Notes
• For example, if the three measurements of the scales are 100.4 mm, 99.5
mm, 100.2 mm, then the difference between the maximum and minimum
values is 0.9 mm (100.4 – 99.5).
• Set the scales in the main scan direction (horizontal), copy them, and
then use the same method to determine the variation
• For best results, using at least three scales is recommended.
• If you have only one scale, then you can make three copies with the scale
at different positions.
• Please remember that line speed may vary slightly depending on the
number of copies in a job.
588
Paper Transfer
Paper Transfer
Paper Transfer Quality Standards
Registration
With ADF
589
3. Preventive Maintenance
Method
Skew
590
Paper Transfer
591
3. Preventive Maintenance
Method
LCIT RT5070/RT5080
A3, B4 0±0.83/100 mm
592
PM Parts Settings
PM Parts Settings
PM Preparation
Before you begin you must release the main machine from the @Remote communication system.
1. Go into the SP mode.
2. Open SP5816-002 (CE Call), and then set it to "0".
Setting this SP to zero will switch off the built-in @Remote communication function.
• If you attempt to service the machine with @Remote connected and switched on, the @Remote
service center may issue a service call error (CE), or the machine could issue a jam alert and
attempt to update the jam error count. Do the procedures described below to prevent this from
occurring while the machine is being serviced.
• Just clearing the counter in the SP mode does not clear the count. After the counts have been
reset to zero from one or more PM parts, exit the SP mode, and then cycle the machine
off/on.
• The machine must be cycled off/on for the count clear setting to take effect.
• After cycling the machine off/on, enter the SP mode again and then confirm that the counts
have been cleared (reset to zero).
• After an emergency (EM) or scheduled servicing (PM), if a PM part is replaced in either case
the PM count must always be reset to zero.
• The counts must be reset to zero to prevent failure to update count data and inaccurate
display of PM counts which could lead to parts damage or damage to the machine after PM
parts have worn out.
593
3. Preventive Maintenance
2. If any SP count must be reset manually, check the "Initial Adjustment SP Lists" and confirm that the
counts have been reset to zero.
3. When you are finished, enter the SP mode and reset SP5816-002 to "1" (End of Service). This
allows @Remote service center to calculate the down time for servicing.
• Do not forget to restore this setting to "1". If the machine continues to operate with this setting
not reset to "1", the @Remove service firmware will reset it to "1" automatically four hours after
it was set to "0".
• If servicing the machine requires more than four hours, be sure to reset SP5816-002 to zero
again after four hours have elapsed.
594
Cleaning Points
This section describes how to clean the rollers and sensors in the paper path with little or no disassembly.
Three units comprise the paper path.
• This drawing shows copier version only, but description is the same for the printer version.
Vertical Transport Unit Relays paper to the paper registration unit above.
Front Drawer Paper registration, PTR unit, 2nd half of duplex path
Here are some rules to follow for cleaning rollers and sensors.
Roller Cleaning
• Clean rollers with a dry cloth.
• Try to avoid touching the surfaces of the rollers with bare hands.
Sensor Cleaning
595
3. Preventive Maintenance
• Clean sensors with a blower brush. Do not use cloth or tissue paper.
• Most of the sensors are below holes in plates so you may not be able to see them.
• Insert tip of the blower brush into the hole and squeeze it to blow any paper dust off the sensor.
2. If you need to remove the white plate, pull it off from the Velcro fasteners.
3. To re-attach the white plate, set the corner of the plate in the upper left corner, and then just lower
the ADF.
4. Push release lever [A] to the left, and then open plate [B].
596
Cleaning Points
12. Clean the other rollers where the plate was removed.
597
3. Preventive Maintenance
1. Use glass cleaner and a clean cloth to clean the scanner glass.
3. Turn the scanner motor belt counter-clockwise until the exposure lamp assembly reaches
the cut-out .
598
Cleaning Points
1st Mirror
2nd Mirror
3rd Mirror
599
3. Preventive Maintenance
8. When you are finished cleaning the optics, turn the scanner motor belt until the exposure lamp
unit reaches the far left side of the exposure unit.
600
Cleaning Points
1. Turn off the machine and disconnect it from its power source.
2. Allow the machine to cool for at least 20 min.
• Make sure that the machine is switched off and disconnected from its power source before doing
the following procedures.
PFU Rollers
601
3. Preventive Maintenance
3. Locate the paper feed units of each tray [A] PFU 1, [B] PFU 2, [C] PFU 3. Each unit has an identical
set of rollers.
Pickup Roller
Feed Roller
Separation Roller
602
Cleaning Points
3. Use dry cloth to clean rollers [A] and idle rollers [B].
4. Use blower brush to clean sensor ports [C].
5. Use dry cloth to clean exit rollers and idle rollers at the top.
1. Lower both handles and pull the drawer straight out unit it stops.
603
3. Preventive Maintenance
Entrance Rollers
604
Cleaning Points
Double-Feed Sensors
605
3. Preventive Maintenance
606
Cleaning Points
607
3. Preventive Maintenance
CIS
608
Cleaning Points
Drawer: Center
609
3. Preventive Maintenance
610
Cleaning Points
4. Dry cloth: Transfer timing roller. (The roller is up under the edge of the plate.)
611
3. Preventive Maintenance
PTB Sensor
Fusing Unit
Entrance Plates
612
Cleaning Points
613
3. Preventive Maintenance
614
Cleaning Points
615
3. Preventive Maintenance
Exit JG Sensor
616
Cleaning Points
Exit Sensor
617
3. Preventive Maintenance
Exit Roller
618
Cleaning Points
619
3. Preventive Maintenance
Invert Rollers
620
Cleaning Points
1. Disconnect the left, front cover of the drawer, and then remove it ( x2).
2. Disconnect the right, front cover of the drawer, and then remove it ( x4).
621
3. Preventive Maintenance
Exit JG HP Sensor
622
Cleaning Points
1. At the front edge of the drawer, disconnect the strap clamps and straps ( x2).
623
3. Preventive Maintenance
4. There are exposed rollers and sensor ports on the right bottom cover.
624
Cleaning Points
7. There are exposed rollers and sensor ports on the left bottom cover.
625
3. Preventive Maintenance
Lubrication Points
Fusing Unit
Drive Gears
4. While rotating the gear, lubricate the small gear and all teeth of the circled gear.
5. Make sure that grease is applied to all the gears.
6. The photo above shows the maximum and minimum amounts of lubricant to use.
• Maximum FLUOTRIBO MG Grease 4.0g (on the left)
• Minimum FLUOTRIBO MG Grease 1.5g (on the right)
626
Lubrication Points
2. Use a small brush to apply Fluotribo MG Grease to the inner surfaces of the flanges and bearings.
627
3. Preventive Maintenance
PTR Unit
• In the steps below, the left photo illustrates the minimum amount applied, and the right photo
the maximum amount applied.
2. First, lubricate the sleeve of the bushing with 0.02 to 0.04 g of grease.
• The grease in the foreground illustrates the total amount to be applied to the entire bushing,
not just the sleeve.
628
Lubrication Points
5. After setting the washer and bushing on the shaft, apply a small amount of grease to the tip of the
shaft.
629
3. Preventive Maintenance
630
4. Replacement and Adjustment
General Cautions
Power On/Off
• Never turn off the power switch while the machine is operating.
• Switching the machine off during operation could damage the transfer belt, drum, development
unit, or other units when they are pulled out of or put back into the main machine.
Drum
An organic photoconductor (OPC) drum is more sensitive to light and ammonia gas than a selenium
drum. Follow the cautions below when handling an OPC drum.
1. Never expose the drum to direct sunlight.
2. Never expose the drum to direct light of more than 1,000 Lux for more than a minute.
3. Never touch the drum surface with bare hands. When the drum surface is touched with a finger or
becomes dirty, wipe it with a dry cloth or clean it with wet cotton. Wipe with a dry cloth after
cleaning with wet cotton.
4. Never use alcohol to clean the drum; alcohol dissolves the drum surface.
5. Store the drum in a cool, dry place away from heat.
6. Take care not to scratch the drum, because the drum layer is thin and is easily damaged.
7. Never expose the drum to corrosive gases such as ammonia gas.
8. Always keep the drum in the protective sheet when keeping the drum unit, or the drum itself, out of
the main machine. This avoids exposing it to bright light or direct sunlight, and will protect it from
light fatigue.
9. Dispose of used drums in accordance with local regulations.
10. When installing a new drum, execute SP2962 (Auto Process Control Execution).
Drum Unit
1. Before pulling out the drum unit, place a sheet of paper under the drum unit to catch any spilt toner.
2. Make sure that the drum unit is set in position and the drum stay is secured with a screw before the
main switch is turned on. If the drum unit is loose, poor contact of the drum connectors may cause
electrical noise, resulting in unexpected malfunctions (RAM data change is the worst case).
631
4. Replacement and Adjustment
3. To prevent drum scratches, remove the development unit before removing the drum unit.
Scanner Unit
1. When installing the exposure glass, make sure that the white paint is at the rear left corner.
2. Clean the exposure glass with alcohol or glass cleaner to reduce the amount of static electricity on
the glass surface.
3. Use a cotton pad or optical cloth to clean the mirrors and lens.
4. Do not bend or crease the exposure lamp flat cable.
5. Do not disassemble the lens unit. This will put the lens and the copy image out of focus.
6. Do not turn any of the CCD positioning screws. This will put the CCD out of position.
Laser Unit
1. Do not loosen the screws that secure the LD drive board to the laser diode casing. This will put the
LD unit out of adjustment.
2. Do not adjust the variable resistors on the LD unit, because they are adjusted in the factory.
3. The polygon mirror and F-theta lenses are very sensitive to dust. Do not open the optical housing
unit.
4. Do not touch the glass surface of the polygon mirror motor unit with bare hands.
5. After replacing the LD unit, do the laser beam pitch adjustment. Otherwise, an SC condition will be
generated.
Charge Corona
1. Clean the corona wires with a dry cloth. Never use sandpaper or solvent.
2. Clean the charge corona casing with water first to remove NOx based compounds. Then clean it
with alcohol if any toner still remains on the casing.
632
General Cautions
3. Clean the end block with a blower brush first to remove toner and paper dust. Then clean with
alcohol if any toner still remains.
4. Do not touch the corona wires with bare hands. Oil stains from fingers may cause uneven image
density on copies.
5. Make sure that the wires are correctly between the cleaner pads and that there is no foreign
material (iron filings, etc.) on the casing.
6. When installing new corona wires, do not bend or scratch the wire surface. Doing so may cause
uneven charge. Also be sure that the corona wires are correctly positioned in the end blocks.
7. Clean the grid plate with a blower brush (not with a dry cloth).
8. Do not touch the charge grid plate with bare hands. Also, do not bend the charge grid plate or
make any dent in it. Doing so may cause uneven charge.
Development
Cleaning
1. When servicing the drum cleaning section, be careful not to damage the edges of the drum
cleaning blade and 2nd cleaning blade.
633
4. Replacement and Adjustment
Fusing Unit
1. After installing the fusing thermistor, make sure that it is in contact with the hot roller and that it is
movable.
2. Be careful not to damage the edges of the hot roller strippers or their tension springs.
3. Do not touch the fusing lamp and rollers with bare hands.
4. Make sure that the fusing lamp is positioned correctly and that it does not touch the inner surface of
the hot roller.
Paper Feed
1. Do not touch the surface of the pick-up, feed, and separation rollers.
2. To avoid paper misfeeds, the side fences and end fence of the paper tray must be positioned
correctly to align with the actual paper size.
Used Toner
634
Cautions for This Machine
• Before servicing the machine turn it off and disconnect it from its power source.
• Always wait at least 10 minutes for residual charge on the PSU boards and the AC control board
to disperse before removing the rear cover of the machine.
• Residual charge can remain in the condensers of the PSU boards, even after the machine has been
switched off and disconnected from its power source
• When working around the PSU or AC control boards with the back cover off the machine, take
extra precautions to avoid the danger of electrical shock.
• Avoid touching the PSU or AC control boards with your bare hands or metal tools.
• To prevent damage to the ITB, drum, or development unit when removing them or putting them
back into the machine, never switch off the main power switch or operation power switch while the
machine is operating.
General
Screws
There are two types of commonly used screws: blue and sliver.
• Always remove and re-install blue screws at their original location.
• Always remove and re-install silver screws at their original location.
• Do not mix blue and silver screws.
635
4. Replacement and Adjustment
Printer Model
The ADF unit has been removed for the printer model. However, the connectors and harnesses for the
ADF have been left in the machine: SIOB harnesses at the rear [A], connector at the center [B], and
connector on the left edge [C].
Power Switch
The power switch (a push-button switch) is mounted at the front left corner of the machine. This is the only
power switch for this machine. There is no power switch on the operation panel.
636
Cautions for This Machine
• Power is supplied to the machine (+5V), even after the machine has been switched off with the
power switch.
• Before servicing, press the power switch to switch the machine off, wait for the LCD and the power
indicator on the operation panel to go off, and then disconnect the power cord.
• Press and release the power switch again. This second press dissipates any residual charge on the
PCBs and makes it safe to remove the rear covers. The second button press also sets the machine to
switch on automatically after the power supply cord is connected again
• After you have disconnected the power cord and pressed the power switch again to dissipate any
charge, always wait at least three minutes before removing any covers.
After you reconnect the power cord to the power supply, the machine will start automatically. This
automatic restart function is provided so the machine can cope with unexpected events. For example, if
the power cord is unplugged accidentally, or if a power outage occurs, the machine will start up
automatically as soon as the power cord is connected again, or after power supply has been restored.
• If the machine does not switch on automatically after the power cord is re-connected, this does not
indicate a failure. Just press the power switch to restart the machine.
Peripherals with Independent Power Cords
If main machine is installed with one or more peripheral unit that has an independent AC power cord
(Multi Fold Unit FD5020, Trimmer Unit TR5040, Booklet Finisher SR5060, Finisher SR5050, Ring
Binder RB5020, Perfect Binder GB5010) unplug the main unit first, press the power switch to dissipate
residual charge, and then disconnect the peripheral units.
Do the startup procedure with the peripheral units in this order:
1. Connect the
2. AC power cord of every peripheral with an independent power cord to its power source before
you connect the power cord of the main unit.
3. After the main unit starts up automatically, cycle the main machine off/on to make sure that the
power switch is operating normally.
637
4. Replacement and Adjustment
2. The machine displays a message that tells you to wait while the machine shuts down.
3. After the message goes off, check the right side of the operation panel and confirm that all the
indicators are off.
• Never disconnect the power cord until all the indicators on the operation panel are off.
4. Disconnect the power cord.
5. Press and release the power switch. This dissipates residual charge from electrical components.
6. Wait at least 10 minutes for components to cool (especially the fusing unit).
Power On After Servicing
1. After servicing the machine, plug in the power supply cord. The machine should start automatically.
2. If the machine does not start automatically, just push the power switch on the front left corner of the
machine.
Forced Shutdown
You can force the machine to shut down if for some reason the machine hangs up or freezes and does
not shut down normally.
1. Press and hold down the power switch for 6 sec.
2. Wait for the operation panel LEDs to go off.
3. Press the power switch to turn the machine on.
• Do not use this procedure to shut down the machine unless it is absolutely necessary.
• A forced shutdown can damage the hard disk or memory, or otherwise damage the machine.
638
Cautions for This Machine
Exercise caution when operating the machine with the rear controller box open:
• This machine has many fans and ventilation ducts to expel ozone, paper dust, and hot air from
around the PCDUs and other areas inside the machine.
• If you service the machine and then check printing operation with the rear controller box open, dust
or gases may adhere to the drum and cause problems with image output (white block patterns for
example).
• Normally, process control can handle such minor problems, but if you want to recover the print
quality as soon as possible, print several sheets with solid images.
Drum
The organic photoconductor (OPC) drum is very sensitive to light and ammonia gas. When handling an
OPC drum:
1. Never expose a drum to direct sunlight.
2. Never expose a drum to direct light of more than 1,000 lux for more than a minute.
3. Never touch a drum surface with bare hands. If the drum surface is touched or becomes dirty, wipe
it with a dry cloth or clean it with a damp cotton ball. Wipe with a dry cloth after cleaning with
damp cotton.
4. Never use alcohol to clean a drum. Alcohol can dissolve the drum surface and damage it
permanently.
5. Store a drum in a cool, dry place.
6. The photo-conductive layer of a drum is very thin and scratches easily. Always handle a drum with
care.
7. Never expose a drum to corrosive gases such as ammonia.
8. Always dispose of used drums in accordance with local laws and regulations.
PCDU
• The charge corona unit must always be removed before pulling out the PCDU.
• Never attempt to pull out the PCDU with the charge corona unit in the machine.
• Pulling out the PCDU without removing the charge corona unit will damage the cleaning pad HP
sensor and its harness.
639
4. Replacement and Adjustment
3. To prevent scratching a drum or the ITB, always lower the ITB before you remove the PCDU or pull
out the ITB unit.
640
Cautions for This Machine
ITB Unit
1. Never touch the surface of the ITB surface with bare hands.
2. The PTR unit must be removed before the ITB unit.
• If the ITB unit is removed with the PTR unit in the drawer, the edge of the ITB unit will scour and
ruin the surface of the PTR below as the ITB unit is pulled from the machine. This can
permanently damage the PTR.
3. Pull the ITB unit out of the machine only when it is absolutely necessary.
4. Always work carefully around the ITB (to avoid dropping tools, screws, etc.) when it is pulled out of
the machine.
5. Before installing a new ITB, clean all the rollers and the inner surface of the ITB unit with a dry cloth
to prevent the new belt from slipping.
641
4. Replacement and Adjustment
1. When installing a new exposure glass, always make sure that the paint mark is at the rear left
corner.
2. Clean the exposure glass with alcohol or glass cleaner to reduce the amount of static electricity on
the glass surface.
3. Use a cotton pad dampened with water or a blower brush to clean the scanner optics.
4. Never bend or twist the exposure lamp cables.
5. Never disassemble a lens unit. Attempting to disassemble a lens unit will throw the lens and the
copy image out of focus.
6. Never attempt to adjust a CCD positioning screw. Doing so will throw the CCD out of position.
7. When replacing or re-installing the scanner glass, always make sure that the paint mark is at the
upper left corner.
642
Cautions for This Machine
Development
Cleaning
1. When servicing cleaning unit components, avoid nicking the edges of the cleaning blades.
2. Never touch the edges or surfaces of a cleaning blade with bare hands.
3. Before disassembling a cleaning unit, place a sheet of paper under it to catch stray toner or dry
lubricant.
Fusing Unit
Paper Feed
When replacing the pick-up, feed, and separation rollers in tray 1 or 2 of the main machine, trays 3, 4,
5 of the LCIT, or tray 6 (bypass tray):
643
4. Replacement and Adjustment
• Use only rollers specified for use with this machine or peripheral unit.
• When handling the new rollers, avoid touching the surfaces of the rollers.
Used Toner
1. Check the level of the used toner in the used toner bottle at every service visit.
2. Always dispose of used toner in accordance with local laws and regulations.
3. Never attempt to incinerate used toner.
Paper Tips
Here is a list of points that operators should be reminded of before using the machine.
General
• Do not open a paper package until you are ready to load it; leave paper sealed in its packing until
it is ready to be used, especially if it will not be used for a long time.
• Always load paper with the designated print side facing up. If neither side of the paper is
designated as the print side, set the paper so the side where the pack was sealed faces up.
• Paper exposed to the air can cause the paper to curl and wrinkle which can lead to paper jams.
• If paper shows a high occurrence of burring or tearing during cutting (more than 0.1 mm), turn the
stack over.
• If the paper is frequently jamming or double feeding, remove the stack and fan it to remove static
cling.
• Hold the paper by either to and fan it on both ends to allow air between the sheets.
• Do not use paper with curl that exceeds 2 mm.
• Paper that is slightly bent at the corners or on the leading edge can cause paper jams, so turn such
paper over before loading it.
• If the surface of the paper is marred by scratches or indentations, turn the paper over before
loading it.
• Marred paper can cause more curl in the paper after fusing or lead to more damage by the
stripper pawls, junction gates and ribs in the paper feed path of the machine.
Moisture Prevention
• If moisture has a tendency to form in the trays of the paper bank, turn the anti-condensation heater
on, and do not unplug the machine from the power source.
644
Cautions for This Machine
• If the AC power cord of the machine is disconnected, the heater will not receive any power and
moisture will form in the trays.
Thin Paper
Transparencies (OHP)
• If double-feeding occurs, remove the stack and fan the edges to remove static cling, or feed one
sheet at a time.
• OHP sheets have a tendency to form and hold static charge.
• If the edges of OHP sheets cannot be detected even after adjusting the amount of light emitted by
the CIS, disable side-to-side registration and skew detection. Side-to-side registration can adjusted
for image placement for the first or second sides of the paper (SP code, super operator setting, or a
used setting).
• If the CIS cannot detect the edges, and the sensitivity of the precision in side-to-side registration is
lowered to correct this, this could lead to paper skew.
Postcards
645
4. Replacement and Adjustment
Tab Sheets
• Tab sheets can be fed from a universal tray but this requires the end fence (an option) designed for
tab sheet feeding.
• Tab sheets must be loaded in the universal tray with the tab side opposite the direction of feed.
• Inkjet and Gel Jet paper cannot be used with this machine.
Coated Paper
• Coated paper can be used with this machine, but it must be fanned carefully before loading.
• High temperatures can cause the sheets to cling to one another and cause problems and slight
noise during paper separation during feeding.
• The operation level of the air fence and an auxiliary end fence can be used to eliminate double-
feeds and clinging at the trailing edge of the sheet above and leading edge of the sheet below.
• If adjustments do not solve the problem, feed one sheet at a time.
Peel-off Paper
• Peel-off paper can be feed from Tray 2 of LCIT RT5080, as long as it is fed straight through (no
invert/exit mode).
• If the edges of colored paper or pre-printed forms cannot be detected even after adjusting the
amount of light emitted by the CIS, disable side-to-side registration and skew detection. Side-to-
side registration can adjusted for image placement for the first or second sides of the paper (SP
code, super operator setting, or a used setting).
• If the ink of pre-printed forms melts or runs from the heat, always make sure the ink is dry, make
sure the sheets are separated and never use ink that contains toxic materials.
• If the CIS cannot detect the edges, and the sensitivity of the precision in side-to-side registration is
lowered to correct this, this could lead to paper skew.
646
Cautions for This Machine
This section describes the location and purpose of the Warning and Caution labels attached to the main
machine and peripherals. Pay attention to these labels when servicing and testing the machine. The
operators should also be instructed about the location and purpose of the labels so they can operate the
machine safely.
• The image on the label show the copier version, but the information applies to both the copier and
printer version of this machine.
Do not touch the parts indicated on the label. The inside and surface of the fusing unit
could be very hot, so remove jammed paper carefully.
647
4. Replacement and Adjustment
This label indicates the weight of the machine. This is provided for customer engineers
and operators who have received special training.
Keep your hands and fingers away from moving parts. Never pull out other units when
replacing developer.
This unit uses laser radiation. Never attempt to disassemble or modify it.
This is the used toner bottle. Empty the bottle and always obey all local laws and
regulations regarding the disposal of items such as used toner.
, To avoid injury to hands and fingers, always keep your hands clear of parts with these
labels.
LCIT RT5080
This label indicates parts that reach high temperature during operation.
To avoid personal injury, do not touch these parts.
648
Cautions for This Machine
To avoid injury to your fingers, keep you hands clear of the bypass tray when removing a
paper jam.
649
4. Replacement and Adjustment
To avoid injury from pinched fingers or hands, keep you hands away from parts with this label.
To avoid injury from minor burns, do not touch parts with this high temperature label.
Finisher SR5050
To avoid injury, keep your hands clear of the hinges when opening and closing the finisher
door.
To avoid injury, avoid the indicated parts that become hot during operation and locations
where you could pinch your hand or fingers.
Front
650
Cautions for This Machine
To avoid injury, keep your hands clear of the hinges when opening and closing the finisher
door.
To avoid injury, avoid the indicated parts that become hot during operation and locations
where you could pinch your hand or fingers.
Left Side
To avoid injury, never touch the booklet tray when removing a paper jam, or when pulling out
or pushing in the stacker/stapler unit.
651
4. Replacement and Adjustment
To avoid injury, never attempt to get inside the high capacity stacker.
Internal parts of the stacker can become hot with prolonged use. To avoid injury, never touch
parts with high temperature labels. Work with caution when removing paper jams.
652
Cautions for This Machine
To avoid injury, avoid touching the indicated area where parts can become very hot during
operation. Work carefully when removing a paper jam.
To avoid injury, avoid touching the indicated area where parts can become very hot during
operation. Work carefully when removing a paper jam.
To avoid injury, avoid touching the indicated area where parts can become very hot during
operation. Work carefully when removing a paper jam.
653
4. Replacement and Adjustment
To avoid serious injury, work carefully around the cutting blade when removing a paper jam.
To avoid injury, keep the fingers of your other hand clear of the cartridge cover when you close
it.
To avoid injury, never touch the ring binder tray while the ring binder is operating.
To avoid injury, never put your hand into the paper exit when removing bound booklets.
654
Cautions for This Machine
To avoid personal injury, keep your hand and fingers away from the lower left tray when
removing bound booklets.
Never reach inside the unit where large moving parts could cause serious injury.
655
4. Replacement and Adjustment
B6455010 SD Card
Lubricants
This is a new service part. It is used to tighten the drum knob completely.
656
Special Tools and Lubricants
If the knob is not tightened completely, this can cause the developer/toner mixture to collect on the
magnetic roller and scratch the drum.
• When you install drum and tighten the drum knob with this tool, the drum cleaning unit should not
be installed on PCDU.
• If the drum knob is loosened with the drum cleaning unit installed, be sure to remove the drum
cleaning unit, and then tighten the knob.
• Tightening the drum knob with the drum cleaning unit installed will cause the drum cleaning unit to
apply pressure to the drum and narrow the gap at the front side.
To tightent the drum knob with the tool:
1. Insert the tool into the face of the drum knob.
These are the tabs inserted into the drum knob.
657
4. Replacement and Adjustment
The tabs are aligned with the holes on the face of the knob.
2. Twist the drum knob clockwise until the tool runs idle.
658
Special Tools and Lubricants
3. Check the drum knob position. The groove [A] should be slightly to the right of the vertical
reference line [B] in the photo.
659
4. Replacement and Adjustment
Common Procedures
Before You Begin
This section describes simple tasks that service technicians must know before servicing the machine:
• Turning the machine on/off
• How to remove doors and covers
• Pulling out the drawer
• How to open the controller box, removing its cover
Here is a list of other important, basic procedures (described in other sections) that service technicians
must know before servicing the machine:
• PCDU removal (page 860)
• Drum removal (page 871)
• ITB Unit Removal (page 931)
• PTR Unit Removal (page 1129)
• PTB Unit Removal (page 1157)
• Opening the VTU (page 1034)
• PFU 1, 2, 3 Removal (page 996)
• Fusing Unit Removal (page 1170)
• Fusing Cleaning Unit Removal (page 1171)
660
Common Procedures
3. After the "Please Wait" message, touch "Copier" on the operation panel to display the initial copy
screen.
• Always follow this procedure to shut down the machine before servicing.
• Never power on the machine with the LD unit or the plastic canopy over the laser unit removed.
1. Press and release the main power switch on the front of the machine.
2. The machine displays a message that tells you to wait while the machine shuts down.
3. After the message goes off, check the right side of the operation panel and confirm that all the
indicators are off.
• Never disconnect the power cord until all the indicators on the operation panel are off.
661
4. Replacement and Adjustment
662
Common Procedures
Right Cover
Left Cover
663
4. Replacement and Adjustment
Rear Cover
• Screws [1] and [2] are the 3rd and 5th screws from the top.
Doors
664
Common Procedures
3. Lift the door off the bottom post at [A], and then pull away the top of the door [B].
Drawer
665
4. Replacement and Adjustment
666
Common Procedures
4. To close the drawer, push it in until it stops, and then raise the handles.
667
4. Replacement and Adjustment
Many procedures require that you open the controller box and remove its cover.
Copier Model
1. Remove the two caps.
668
Common Procedures
669
4. Replacement and Adjustment
6. Disconnect inside edge ( x5). Removal of the 3rd and 5th screws is not necessary.
670
Common Procedures
Printer Model
1. Remove the two caps.
671
4. Replacement and Adjustment
672
Common Procedures
5. Pull the edge of the box [A] away from the machine, and then [B] swing it open.
673
4. Replacement and Adjustment
674
Common Procedures
4. Slide the cover off the top edges of the controller box, and then remove it.
675
4. Replacement and Adjustment
Many procedures require that you lower the IOB bracket. This requires the removal of only two clamps,
two connectors, and four screws.
1. Next, start to lower the IOB at the lower left ( x2, x2).
2. Disconnect IOB:
[A] Upper left ( x1)
[B] Upper right ( x1)
[C] Lower left ( x1)
[D] Lower right ( x1)
676
Common Procedures
Copier Model
Follow this procedure to remove controller box so the machine can fit more easily through a door or
onto a small elevator when it has to be moved.
1. Open the controller box. (page 668)
2. Disconnect the scanner cable and ground wire ( x1, x1).
677
4. Replacement and Adjustment
678
Common Procedures
6. Disconnect the nylon clamp, disconnect the cable, and then pull the cable out the top of the
controller box ( x1, x1).
679
4. Replacement and Adjustment
RTB 111
Avoid touching
areas that may
carry charge.
12. Grip the controller box on both sides, lift it off its hinges, and then remove it from the back of the
machine.
680
Common Procedures
Printer Model
Follow this procedure to remove controller box so the machine can fit more easily through a door or
onto a small elevator when it has to be moved.
1. Open the controller box. (page 668)
2. Remove controller box rear cover. (page 674)
3. Open the clamps ( x8).
5. At upper left corner of the IPU disconnect harnesses [A] and [B] ( x2).
681
4. Replacement and Adjustment
6. At lower left corner of IPU disconnect harnesses [A] and [B] ( x2).
7. At the lower left disconnect the shielded harness ( x1, x1, x1).
682
Common Procedures
8. On the back of the controller box frame, disconnect harness ( x1, x1).
10. Near the bottom right corner, disconnect small harness ( x1, x2).
683
4. Replacement and Adjustment
11. At the lower right corner, disconnect the top connector [A] and lower connector [B] ( x2).
684
Common Procedures
RTB 27
Avoid touching
areas that may
carry charge.
685
4. Replacement and Adjustment
686
Common Procedures
19. At the upper right corner, pull the first harness [A] and second harness [B] through the frame.
20. At the same location, pull the third harness [A] and fourth harness [B] through the frame.
687
4. Replacement and Adjustment
21. Before you remove the controller box, check the gap [A] between the box and the machine to
make sure that there are no connected harnesses across the gap.
22. Raise both ends of the controller box [B] to lift it off the hinges.
23. Set the bottom of the controller box [C] on the floor.
The beginning of this procedure is different for the copier model and printer model.
• With the copier model you must first remove some edge covers around the ADF.
• The printer model requires the removal of the top cover and some edge covers.
Copier Model
688
Common Procedures
3. At the rear, remove exposure glass right cover [A] (cap x1, x1).
689
4. Replacement and Adjustment
Printer Model
Follow this procedure to remove the top cover of the printer model.
• Remove them in order [A], and then be sure to re-install them reverse order [B]
690
Common Procedures
691
4. Replacement and Adjustment
7. At the back of the machine [A], use the tip of a small driver to remove the three screw covers of the
rear edge cover.
9. Slide the cover slightly to the right to unhook it, and then remove it.
692
Common Procedures
11. Slide the cover slightly to the right to unhook it, and then remove it.
12. At the front of the machine [A], disconnect the front edge of the top cover ( x4).
693
4. Replacement and Adjustment
13. At the back of the machine [A] disconnect the rear edge and corner of the top cover ( x5).
15. Spread a drop clothe over the open top of the machine to prevent screws, tools, or other objects
from falling into the machine.
694
Common Procedures
• The remaining procedures are the same for both the copier model and the printer model.
1. Disconnect the attention light base [A] ( x3).
2. Disconnect the bottom of the attention light [B] and remove the light ( x2, x1).
695
4. Replacement and Adjustment
3. On the right side, remove LCIT heater connector cover plate [A] ( x1).
4. Disconnect right cover [B] ( x7).
5. Lift the cover base [A] and pull the right cover away from the machine.
696
Common Procedures
6. Disconnect top of operation panel arm cover [A] (cap x1, x1).
7. Disconnect side of operation panel arm cover [A] and then remove it ( x1).
697
4. Replacement and Adjustment
1. Open harness clamps, and then remove the ferrite core [A] ( x2, x2).
2. Open the third clamp [B] and free the 6-pin operation panel harness, and then disconnect the
remaining harnesses ( x1, x3).
3. Push the end of the operation panel arm [A] toward the front of the machine.
4. Remove the base of the arm from the anchor screws [B], and then lay the base down next to the
anchor screws.
698
Common Procedures
6. Pick the operation panel up, and then lay it down on a flat clean surface.
7. Open the toner bank door.
8. Pull off the clip and remove the toner bank door [A] ( x1).
699
4. Replacement and Adjustment
13. At the rear [A], remove the filter bracket and filter from the back of the canopy ( x1).
• Note the position of the notch on the edge of the filter. It must be re-installed in the same way.
700
Common Procedures
14. At the rear, disconnect the top of the canopy [A] ( x1).
15. Disconnect the left rear corner of the canopy [B] ( x2).
701
4. Replacement and Adjustment
You need to be careful when you re-install the canopy cover to avoid damaging the cushions at the front
and rear of the stay [A].
• Be sure to check at both the front and the rear of the canopy cover for any gap.
4. If you see a gap, carefully remove the canopy and set it again, and then use the scale again to
confirm that there is no gap.
Ferrite Corre
1. Before you re-attach the right cover, be sure to close the clamps, and to re-attach the ferrite core.
( x2).
702
Common Procedures
• To prevent noise interference, make sure that the ferrite core is re-attached correctly and
securely locked.
703
4. Replacement and Adjustment
Operation Panel
Operation Panel with Arm
3. Open harness clamps, and then remove the ferrite core [A] ( x2, x2).
704
Operation Panel
4. Open the third clamp [B] and free the 6-pin operation panel harness, and then disconnect the
remaining harnesses ( x1, x3).
Re-installation
705
4. Replacement and Adjustment
1. Before you re-attach the right cover, be sure to close the clamps, and to re-attach the ferrite core.
( x2).
• To prevent noise interference, make sure that the ferrite core is re-attached correctly and
securely locked.
Touch Panel
706
Operation Panel
4. Disconnect mounting bracket, and then lift the operation panel off ( x4, x2).
707
4. Replacement and Adjustment
708
Operation Panel
Re-installation
Follow these precautions when you re-attach the cover to the back of the operation panel.
1. Make sure that the ferrite core [A] on the SD/USB cable is all the way to the left and touching the
connector.
709
4. Replacement and Adjustment
2. When you position the cover over the back, make sure that the cut-out [A] fits snugly over the panel
brightness adjustment lever [B].
Preparation
• Remove the 1st shield plate. (page 707)
OPU: TP
LCDC
OPU: IO
SD Card/USB
710
Operation Panel
OPU: TP
711
4. Replacement and Adjustment
OPU: IO
1. Disconnect PCB and then remove it. ( x2, x5, x3, x6).
SD Card/USB
712
Operation Panel
2nd Shield
1. Remove:
• 1st Shield Plate] (page 707)
• SD/USB (page 710)
2. Disconnect 2nd shield plate [A].
713
4. Replacement and Adjustment
• Before you disconnect flat cable [B], be sure to remove edge saddle [C]
714
Operation Panel
715
4. Replacement and Adjustment
LED PCB
Key PCB 1
Key PCB 2
LED PCB
716
Operation Panel
Key PCB 1
717
4. Replacement and Adjustment
Key PCB 2
718
Operation Panel
719
4. Replacement and Adjustment
5. Touch OK
720
Operation Panel
6. A message will prompt you to touch the plus mark in the upper left corner. Touch this mark with a
tool (like the dull end of a pen or pencil).
7. The next message will prompt you to touch the plus mark in the lower right corner of the screen.
Touch this mark with the tool.
8. Touch the screen when next three messages prompt you to touch each mark in the lower left corner,
center, and finally, the upper right corner.
721
4. Replacement and Adjustment
9. When the last message prompts you to do so, touch a few random spots on the touch screen to
confirm that the teardrop marks appear exactly where the screen is touched.
• If you cannot calibrate the screen correctly, the touch panel may need to be replaced.
722
ADF (Copier Model Only)
Removal
Preparation
• Controller box open (page 668)
• Controller box cover off (page 674)
1. Loosen screws of the metal cover ( x12).
• Do not remove the screws.
• Each screw slides into a larger hole when the cover is pushed to the left .
2. Slowly, slide the cover to the left and then remove it.
• As you remove the cover, carefully separate any harnesses if they are entangled with the
cover.
3. Disconnect harness ( x1, x1).
723
4. Replacement and Adjustment
5. At the front, disconnect ADF anchor plates [A] and [B] ( x2).
724
ADF (Copier Model Only)
7. Pull it to the rear, lift it straight up, and then set it on the floor behind the machine or on a large
table. Weight: approx. 14 kg (31 lb.)
725
4. Replacement and Adjustment
SP Name
After setting all the SP codes, print an SMC report so you can have a record of the new values in case
you need to replace the NVRAM at a later time.
1. Use a blank piece of A3 paper to make an original line the one shown above.
726
ADF (Copier Model Only)
• The line should be 20 mm (0.8 in.) from the leading edge and centered.
Platen Adjustment
727
4. Replacement and Adjustment
2. Insert your hand under the upper right corner, about the width of your palm, to separate the plate.
4. In the same way, separate the upper left corner [A] and lower left corner [B].
5. Pull both sides of the plate straight off (insert your hand under the center to separate the center).
6. Pull the white plate away from its Velcro fasteners.
728
ADF (Copier Model Only)
7. Position the corner of the white plate in the upper left corner, and then just lower the ADF onto the
plate.
ADF Covers
729
4. Replacement and Adjustment
4. Disconnect left side [A] and right side [B] of the cover ( x2).
730
ADF (Copier Model Only)
731
4. Replacement and Adjustment
732
ADF (Copier Model Only)
Feed Cover
Preparation
• ADF front cover (page 731)
• ADF rear cover (page 729)
1. Disconnect harness [A] ( x3, x1).
2. Disconnect ground wire [B] ( x1).
733
4. Replacement and Adjustment
Preparation
• Open feed cover
Remove:
• ADF front cover (page 731)
• ADF rear cover (page 729)
1. Spread the white bracket slightly, and then remove it.
734
ADF (Copier Model Only)
2. Pull the unit to the front to disconnect it, and then remove it.
Preparation
• Original feed unit (page 734)
Pickup Roller
Pick-up Roller
Feed Belt
735
4. Replacement and Adjustment
2. Separate belt feed holder [A] and pick-up roller holder [B].
736
ADF (Copier Model Only)
5. Remove:
[A] Plastic cover
[B] Belt
• Avoid touching the surface of the pick-up roller. Oil from your hands or fingertips could cause
the roller to slip during original feed.
737
4. Replacement and Adjustment
Feed Belt
1. Compress sides to release spring tension, and then disconnect belt frame from the shaft.
738
ADF (Copier Model Only)
• Avoid touching the surface of the belt. Oil from your hands or fingertips could cause the belt to
slip during original feed.
2. Separate belt frame [A] from the belt, then slide off the belt [B].
Preparation
• Open feed cover (page 733)
• Original feed unit (page 734)
1. Remove cap [A].
2. Disconnect roller [B] ( x1).
3. Remove roller [C].
739
4. Replacement and Adjustment
ADF Sensors
Preparation
• Raise ADF
1. Disconnect plate at [A], and then remove it.
740
ADF (Copier Model Only)
741
4. Replacement and Adjustment
742
ADF (Copier Model Only)
3. Disconnect cover:
[A] Top ( x3)
[B] Bottom ( x3)
743
4. Replacement and Adjustment
Boards
Preparation
• ADF rear cover (page 729)
1. Locate the ADF control board at [A].
744
ADF (Copier Model Only)
745
4. Replacement and Adjustment
Preparation
• ADF rear cover (page 729)
1. Disconnect board bracket [A] ( x2).
2. Disconnect harnesses [B] ( x3).
746
ADF (Copier Model Only)
Sensors, Switches
Preparation
• Remove feed cover (page 733)
1. Remove guide plate [A] ( x3).
747
4. Replacement and Adjustment
3. Sensors:
Separation sensor
Skew correction sensor
Double-feed sensor 2 (receiver)
748
ADF (Copier Model Only)
749
4. Replacement and Adjustment
Preparation
• Feed cover (page 733)
1. Disconnect lower guide, in order from rear to front: Blue, , Black step screws ( x1,
x2).
• These screws must be re-installed in the same order: blue screw at the back and the black
screws at the center and front.
750
ADF (Copier Model Only)
Double-feed Sensor 1
Interval Sensor
751
4. Replacement and Adjustment
Interval Sensor
1. Disconnect sensor bracket ( x1).
752
ADF (Copier Model Only)
753
4. Replacement and Adjustment
3. Open and disconnect the remaining clamps and sensors ( x4, x3).
754
ADF (Copier Model Only)
APS Feeler
Preparation
• Rear cover (page 729)
1. Disconnect bracket [A] ( x1).
2. Remove bracket with feeler attached.
Preparation
• ADF control board (page 744)
1. Disconnect switch ( x2, x2).
2. Remove switch.
755
4. Replacement and Adjustment
Lift-up Sensor
Preparation
• ADF control board (page 744)
1. Disconnect ADF interlock switch [A] ( x2).
2. Disconnect switch bracket [B] ( x1).
756
ADF (Copier Model Only)
Preparation
• ADF front cover (page 731)
1. Remove screw [A] ( x1).
2. Raise plate to the right so you can see original set sensor [B].
757
4. Replacement and Adjustment
Preparation
• ADF front cover (page 731)
1. Remove screw [A] ( x1).
2. Raise plate to the right so you can see A4/LT SEF sensor [B].
758
ADF (Copier Model Only)
3. Pull the sensor [A] out of its holder and disconnect it ( x1).
Preparation
• Original feed unit (page 734)
• ADF front cover (page 731)
1. Remove screw [A] ( x1).
2. Raise plate to the right so you can see bottom plate HP sensor [B].
759
4. Replacement and Adjustment
Preparation
• ADF rear cover (page 729)
• Original feed unit (page 734)
1. Disconnect sensor at the front side [A] ( x1, x1).
2. Disconnect sensor at rear side [B] ( x4).
760
ADF (Copier Model Only)
Preparation
• ADF rear cover (page 729)
1. Locate the switch at [A].
2. Remove spring [B] ( x1).
761
4. Replacement and Adjustment
Preparation
• ADF rear cover (page 729)
1. Locate the sensor [A] at the back of the machine.
2. Disconnect sensor bracket [B] ( x1).
762
ADF (Copier Model Only)
Motors
Entrance motor
Feed Motor
763
4. Replacement and Adjustment
Transport motor
Scan motor
Relay motor
Preparation
• ADF rear cover (page 729)
1. Locate the motor below the harness bridge [A].
2. Remove spring [B] ( x1).
3. Disconnect:
764
ADF (Copier Model Only)
765
4. Replacement and Adjustment
Preparation
• ADF entrance motor bracket (page 764)
1. Locate ADF scan motor [A] at the bottom center, next to the ADF exit motor [B].
2. Disconnect at [C] ( x1).
766
ADF (Copier Model Only)
767
4. Replacement and Adjustment
Preparation
• ADF control board (page 744)
1. Disconnect bracket and motor ( x2, x1).
Preparation
• ADF entrance motor bracket (page 764)
1. Disconnect motor [A] ( x2, x1).
2. Pull the motor bracket [B] and coupling away from the back of the ADF.
768
ADF (Copier Model Only)
Re-installation
If it is difficult to re-install the ADF bottom plate lift motor:
• Remove screw [A], and them raise plate [B] to the right ( x1).
• At the rear, you will be able to see and access the ADF lift motor coupling [C].
769
4. Replacement and Adjustment
Preparation
• ADF rear cover (page 729)
1. The motor [A] is behind the stay [B] of the harness bridge.
770
ADF (Copier Model Only)
771
4. Replacement and Adjustment
Preparation
• ADF rear cover (page 729)
1. The transport motor [A] is at the rear left corner of the machine frame.
2. Disconnect the motor bracket ( x2).
Preparation
• ADF rear cover (page 729)
1. The motor [A] is behind the stay [B] of the harness bridge.
772
ADF (Copier Model Only)
773
4. Replacement and Adjustment
774
ADF (Copier Model Only)
CIS Unit
CIS Removal
Preparation
• ADF front cover (page 731)
• Original feed unit (page 734)
• ADF separation roller (page 739)
1. The CIS is inside the ADF and can be removed through [A].
2. First, open raise the platen cover, and then release the white plate [B].
3. Raise the feeder cover [A], and then remove the separation roller [B].
775
4. Replacement and Adjustment
5. Remove:
[A] Front guide
[B] Guide ( x1, x2)
776
ADF (Copier Model Only)
• Release the tabs on both sides of connector and them lower them to release the connector
for removal.
8. Raise the ADF slightly and open the white cover. This will prevent scratching the CIS glass when the
unit is removed.
9. Slowly, and carefully, pull the CIS out of the ADF. You may have to raise the belt to allow the CIS
to pass below.
777
4. Replacement and Adjustment
10. Clean the surface of the CIS lens with a lens cloth.
• Never clean the surface of the CIS with tissue or any type of solvent.
ADF Cleaning
• To avoid damaging the white plate, never try to peel the plate off from the upper right corner or
upper left corner.
778
ADF (Copier Model Only)
4. In the same way, separate the upper left corner [A] and lower left corner [B].
5. Pull both sides of the plate straight off (insert your hand under the center to separate the center).
779
4. Replacement and Adjustment
6. If you need to remove the white plate, pull it off from the Velcro fasteners.
7. To re-attach the white plate, set the corner of the plate in the upper left corner, and then just lower
the ADF.
8. Push release lever [A] to the left, and then open plate [B].
9. Clean the lower rollers with a water or alcohol dampened cloth.
780
ADF (Copier Model Only)
16. Clean the other rollers where the plate was removed.
781
4. Replacement and Adjustment
782
Scanner Unit (Copier Model Only)
Preparation
• Raise ADF
1. Remove rear scale ( x3).
783
4. Replacement and Adjustment
Scanning Glass
784
Scanner Unit (Copier Model Only)
4. When you re-install the glass, make sure that the paint dot is in the upper left corner.
785
4. Replacement and Adjustment
Preparation
• Remove exposure glass (page 783)
1. Remove lens block cover ( x5).
2. Free harnesses, and then disconnect sensor bracket [A] ( x4, x2).
3. Disconnect sensors and ( x2).
786
Scanner Unit (Copier Model Only)
Lens Block
Preparation
• Exposure glass (page 783)
1. Remove lens block cover ( x5).
787
4. Replacement and Adjustment
788
Scanner Unit (Copier Model Only)
789
4. Replacement and Adjustment
790
Scanner Unit (Copier Model Only)
If the image is not centered, enter the SP mode, open SP4010, and then adjust the value.
• The image is moved downward by increasing the adjustment value.
• The image is moved upward by decreasing the adjustment value.
Exposure Lamp
Preparation
• Exposure glass (page 783)
1. Remove front "L" cover (cap x1, x1, x2).
2. Turn scanner motor belt until the exposure lamp unit reaches the cut-out at the rear.
791
4. Replacement and Adjustment
792
Scanner Unit (Copier Model Only)
3. Make sure the flat harness is folded flat and tucked into the clamps.
4. Turn the scanner motor belt [A] clockwise to move the exposure lamp [B] all the way to the left until
it stops.
Scanner Motor
793
4. Replacement and Adjustment
794
Scanner Unit (Copier Model Only)
6. Insert a long screwdriver through hole [A] where you just removed the PCDU cover.
7. Push the drive in until it reaches the back screw of motor [B], and then remove the screw.
795
4. Replacement and Adjustment
10. Pull out the motor slightly, and then disconnect it ( x1).
796
Scanner Unit (Copier Model Only)
SIOB
797
4. Replacement and Adjustment
Scanner Unit
Preparation
• Open controller box (page 668)
• Controller box cover (page 674)
• Remove ADF (page 723)
1. Set the ADF on the floor.
798
Scanner Unit (Copier Model Only)
799
4. Replacement and Adjustment
6. Disconnect the ADF cables from the left, rear corner of the SIOB ( x2).
7. Above the SIOB, free the ADF harness at [A] and [B] ( x3).
800
Scanner Unit (Copier Model Only)
8. Free the ADF harnesses under the rear edge of the machine ( x3).
801
4. Replacement and Adjustment
11. Pull the ADF harness through the hole and out of the controller box.
12. Push the ADF harness up into the machine , and then pull it out .
13. Remove the large screw from each corner of the scanner unit [A], [B], [C], [D] ( x4).
802
Scanner Unit (Copier Model Only)
14. Lay the free harness in the center of the scanner unit.
15. Lift the scanner unit by its handles on both sides, pull it out of the machine, and then lay it on a
clean, flat surface. Weight: 8 kg (17.6 lb.).
Preparation
• Remove the ADF (page 723)
1. Remove rear flat plate ( x5).
803
4. Replacement and Adjustment
1. Remove:
[A] Rear scale ( x3)
[B] Left cover ( x2)
804
Scanner Unit (Copier Model Only)
2. Remove:
[A] Exposure glass
[B] Front "L" cover
805
4. Replacement and Adjustment
806
Scanner Unit (Copier Model Only)
Scanner Wire
Preparation
Preparation
• Scanner unit (page 798)
1. Remove left stay [A] and right stay [B] ( x5 each).
807
4. Replacement and Adjustment
Wire Replacement
808
Scanner Unit (Copier Model Only)
809
4. Replacement and Adjustment
4. Remove rear and front retaining brackets [A] and [B] ( x2).
5. Remove tip of the rear end of the wire (rear and front).
6. Unscrew wire pulleys rear and front [A] and [B], and then drive pulley [C].
810
Scanner Unit (Copier Model Only)
1. Pass the wire from the side of the pulley with no projection [A].
2. Set the beads on the middle of the wire in the groove [A].
3. Attach tape across the pulley to hold the wires [C] in place.
Re-assembly
811
4. Replacement and Adjustment
1. Use glass cleaner and a clean cloth to clean the scanner glass.
812
Scanner Unit (Copier Model Only)
3. Turn the scanner motor belt counter-clockwise until the exposure lamp assembly reaches
the cut-out .
4. Use a lens cloth to clean the reflector plate.
813
4. Replacement and Adjustment
1st Mirror
2nd Mirror
3rd Mirror
814
Scanner Unit (Copier Model Only)
8. When you are finished cleaning the optics, turn the scanner motor belt until the exposure lamp
unit reaches the far left side of the exposure unit.
815
4. Replacement and Adjustment
816
Laser Unit
Laser Unit
Before You Begin
• Laser beams can seriously damage the eyes and cause permanent blindness.
• Make sure that the machine switched off and unplugged from the power source before performing
any procedure in this section.
• Turn off the power switch on the left front corner of the machine. A message will prompt you to wait
before you switch on the main switch.
• After the message goes off, switch off the main power switch.
• Unplug the machine and wait at least 10 min. before performing any procedure.
• An accidental static discharge could damage the laser diode board attached to the lens block unit.
Touch a metal surface to discharge any static electricity from your hands.
817
4. Replacement and Adjustment
Caution Decals
PCDU Cover
818
Laser Unit
Flywheel
Laser Unit
Preparation
• Remove canopy cover (page 688)
• The removal procedures for the copier and printer model are different.
• Remove toner bottle cradles (page 831)
1. Disconnect the laser unit at [A] and [B] ( x3, x2).
• Make sure that you disconnect the correct USB cable. The laser unit USB cable resembles the
operation panel USB cable.
• If you reconnect these cables incorrectly, the next time that you turn the machine on it will
display “Please Wait” and freeze (the machine will not boot).
819
4. Replacement and Adjustment
• This step is required for the copier model only. The printer model has no shield plate.
820
Laser Unit
• This plastic must be set at the same position when the laser unit is re-installed. It is used to pull
out the toner shield glass from the front of the machine.
821
4. Replacement and Adjustment
7. Disconnect the laser unit on the right [A] ands the left [B] ( x4).
1. Insert the positioning pin (scanner wire jig) into the hole by the scale to position the unit correctly at
the longest vertical mark on the scale.
822
Laser Unit
2. At the front of the laser unit [A] fold the plastic strip [B] under itself so it can be pulled easily out of
the machine from the front. (This strip is attached to the toner shield glass which must be removed
for cleaning.)
• After the laser unit is replaced, SP2108-001 must be executed for the new laser unit.
• This SP downloads the operation parameters for the laser unit (main scan registration, main
scan magnification, shading, and bow skew adjustment).
1. Plug in the power cord, and then turn the machine on.
2. Enter the SP mode.
3. Do SP2108-001 to download the operation parameters for the laser unit.
• Do not open the doors or switch the machine off while the machine is downloading the
parameters.
823
4. Replacement and Adjustment
• If the machines returns an SC code or displays “Failure”, cycle the machine off then execute
SP2108-001 again.
4. Test for skew and magnification problems, and then correct them if necessary. (See the
“Troubleshooting” section.)
5. Do SP2170-001 and select the number to print the Trimming Pattern.
6. Check the borders on the sheet and check if the pattern is perfectly square.
7. If the pattern is down on the right edge [A], the laser unit should be rotated counter-clockwise one
notch.
-or-
If the pattern is up on the right edge [B], the laser unit should be rotated clockwise one notch.
824
Laser Unit
825
4. Replacement and Adjustment
• The screws can be removed in any order, but they must be re-installed in the order .
6. Pull out the strip [A], and then slowly pull it to remove the toner shield glass [B].
826
Laser Unit
7. Lay the toner shield glass on a flat clean surface for inspection and cleaning with a lens cloth.
827
4. Replacement and Adjustment
3. Disconnect and remove the front edge cover at [A], [B], [C] ( x1).
5. Disconnect fan bracket and then pull away the fan ( x2, x2).
828
Laser Unit
6. Remove the screws from the plate [A] behind the fan just removed ( x3).
7. Behind the plate, pull the bracket [B] off its hook.
829
4. Replacement and Adjustment
830
Toner Supply
Toner Supply
Toner Supply Unit
The toner supply unit and toner bank are both under the canopy on the right side of the machine. To
service the components described in this section, you must disassemble the machine as far as removal of
the laser unit. This includes removing the following items:
• Attention light
• Operation panel
• Canopy Cover
• Toner bank cover
• Left toner bottle cradle
• Right toner bottle cradle
1. Start the removal procedure by removing the edge connectors on the left. This procedure is
different, depending on whether the main machine is the copier model or the printer model.
• Copier Model (page 688)
• Printer Model (page 690)
2. Disconnect the attention light base [A] ( x3).
3. Disconnect the bottom of the attention light [B] and remove the light ( x2, x1).
4. On the right side, remove LCIT heater connector cover plate [A] ( x1).
831
4. Replacement and Adjustment
6. Lift the cover base [A] and pull the right cover away from the machine.
7. Disconnect top of operation panel arm cover [A] (cap x1, x1).
832
Toner Supply
8. Disconnect side of operation panel arm cover [A] and then remove it ( x1).
833
4. Replacement and Adjustment
10. On the right [A], disconnect the three harnesses leading up to the base of the operational panel
arm above.
11. Push the end of the operation panel arm [A] toward the front of the machine.
12. Remove the base of the arm from the anchor screws [B], and then lay the base down next to the
anchor screws.
834
Toner Supply
16. Pull off the clip and remove the toner bank door [A] ( x1).
835
4. Replacement and Adjustment
18. At the rear [A], remove the filter bracket and filter from the back of the canopy ( x1).
• Note the position of the notch on the edge of the filter. It must be re-installed in the same way.
836
Toner Supply
22. At the rear, disconnect the top of the canopy [A] ( x1).
23. Disconnect the left rear corner of the canopy [B] ( x1).
1. Disconnect the right side of the toner bank cover [A] and harnesses [B] ( x1, x3).
837
4. Replacement and Adjustment
2. Disconnect right rear corner of the toner bank cover at [A] and [B] ( x6).
3. Disconnect left front corner [A] and right front corner [B] of the toner bank cover ( x2).
4. Disconnect right rear cover [A] of the toner bank cover ( x1).
5. Disconnect left rear cover [B] of the cover ( x2).
838
Toner Supply
7. At the left rear corner of the toner bank cover (viewed from the front), disconnect harnesses [A]
( x2).
839
4. Replacement and Adjustment
840
Toner Supply
• If either bottle is locked and cannot be released by pressing the lever, do the following steps
to unlock the bottle.
3. At the back of the machine [A], insert a small screwdriver into the worm gear shaft [B] of the bottle
cap motor of the toner bottle.
4. Turn the screwdriver counter-clockwise until arm [C] moves forward.
5. At the back of the machine, disconnect toner bottle cradle [A] ( x3, x1).
841
4. Replacement and Adjustment
8. Slide a sheet of paper under the back of left toner bottle cradle [A].
842
Toner Supply
9. While holding the paper under the rear end of the cradle, remove the left toner bottle cradle [A].
10. Remove bracket [A] from the back of the right toner bottle cradle ( x3).
843
4. Replacement and Adjustment
11. Disconnect the back of the right toner bottle cradle [A] ( x1, x3).
12. Disconnect the switch harness from the left side of the cradle [A] ( x9).
844
Toner Supply
845
4. Replacement and Adjustment
16. Slide a sheet of paper under the back of left toner bottle cradle [A].
17. While holding the paper under the rear end of the cradle, remove the right toner bottle cradle [B].
Sub Hopper
1. Toner supply unit [A] is at the rear, behind the laser unit.
846
Toner Supply
3. Disconnect stay at front [A] and rear [B], and then remove it ( x3).
847
4. Replacement and Adjustment
9. Pull the harness away from the clamps. This will make it easier to remove the toner supply unit.
10. Disconnect harnesses at [A] and [B] ( x2). This will make it easier to remove the toner supply unit.
848
Toner Supply
12. Pull the unit up slightly and then slip some paper under it to prevent toner spill.
13. Stand behind the machine, and then rock toner supply unit slightly toward the front of the machine
as you remove it.
849
4. Replacement and Adjustment
1. If it is difficult to re-connect agitator motor [A], open the controller box door, and then re-connect
the harnesses.
2. Make sure that black harness [A] is between the edge of the machine and the duct.
Preparation
• Remove toner supply unit (page 831)
1. The toner supply motor is on the left end of the unit.
850
Toner Supply
Preparation
• Remove toner supply unit (page 831)
1. The toner agitator motor is on the right end of the unit.
851
4. Replacement and Adjustment
Toner Bank
Two toner bottles on separate cradles comprise the toner bank. Each cradle contains:
• Toner bottle
• Toner bottle set sensor
• Toner bottle motor
• Toner bottle cap motor
• Toner bottle cap sensor
852
Toner Supply
Preparation
• Remove toner bottle cradles (page 831)
1. Remove gear [A] ( x1).
2. Remove gear [B].
853
4. Replacement and Adjustment
854
Toner Supply
Preparation
• Remove toner bottle cradles (page 831)
• Remove toner bottle motor bracket
1. Remove gear [A] ( x1).
2. Remove gear [B].
855
4. Replacement and Adjustment
6. Pull motor to the front as far as possible, then twist it up slightly to remove it.
856
Toner Supply
Preparation
• Remove toner bottle cradles (page 831)
• Remove toner bottle motor bracket
1. The bottle cap sensor is attached to the bracket of the toner bottle motor.
2. Remove sensor ( x4).
857
4. Replacement and Adjustment
Preparation
• Remove toner bottle cradle
1. Turn the cradle upside down.
2. You can see the set sensor [A] behind the plastic sheet.
3. Pull out plastic sheet [B] to uncover the sensor.
858
Toner Supply
859
4. Replacement and Adjustment
PCDU Removal
860
Around the Drum
• Always lay the charge unit down with the grid facing up. This prevents damage to the grid
wires.
• You can remove the screws in any order, but you should re-attach them in the order .
861
4. Replacement and Adjustment
9. Grip the PCDU by its handle, and then pull it out of the machine until it stops.
1. With the PCDU out of the machine, twist the knob counter-clockwise to unlock the drum cleaning
unit.
862
Around the Drum
2. Grip the drum cleaning unit in the center, and then lift it up and around the drum as you pull it out.
863
4. Replacement and Adjustment
Drum
864
Around the Drum
Re-installation
Be sure to use the new drum knob fastening tool when you re-install the drum.
• If the knob is not fastened completely, this can cause the developer/toner mixture to collect on the
magnetic roller and scratch the drum.
• When you install drum and fasten the drum knob with this tool, the drum cleaning unit should not be
installed on PCDU.
• If the drum knob is loosened with the drum cleaning unit installed, be sure to remove the drum
cleaning unit, and then fasten the knob.
• Fastening the drum knob with the drum cleaning unit installed will cause the drum cleaning unit to
apply pressure to the drum and narrow the gap at the front side.
1. Press gently to insert the tabs into the knob.
2. Twist the drum knob clockwise until the tool runs idle.
865
4. Replacement and Adjustment
3. Check the drum knob position. The groove [A] should be slightly to the right of the vertical
reference line [B] in the photo.
Development Unit
866
Around the Drum
3. Grip the unit on both ends, and then lift it off both rails.
867
4. Replacement and Adjustment
1. Align the tabs of the PCDU frame with the holes [A] on the left rail.
• Be sure to hold the unit with both hands to avoid twisting it.
2. Do not forget to re-attach the lock plate to the left rail ( x1).
3. Set the drum, and then rotate the handle to the left. This aligns the drum in its cradle for re-
installation of the drum cleaning unit.
868
Around the Drum
RTB 55
Drum knob tightening tool
• The drum must be securely locked in place before the drum cleaning unit is re-installed.
5. Use the drum knob tool to tighten the drum. (page 656)
6. Check the drum knob position. The groove [A] should be slightly to the right of the vertical
reference line [B] in the photo.
869
4. Replacement and Adjustment
7. To re-install the drum cleaning unit, align the pin [A] with the guide on the inside surface of the
cover at [B].
8. Lower the drum cleaning unit [A], and then make sure that it is straight, against the surface of the
drum.
9. Turn the knob [B] clockwise to lock the drum cleaning unit in position.
10. Re-attach the spoke knob.
870
Around the Drum
11. Align the charge unit on its left plate and rail [A] before you push it into the machine.
12. Push the charge unit [B] into the machine until you hear it click and lock.
13. Raise the ITB lever. The door will not close if this lever is down.
Drum Replacement
Drum Removal
871
4. Replacement and Adjustment
1. Stand the old drum on its end with the drive gear (larger hole) up.
2. Disconnect the drum ( x1).
3. While holding the frame steady, depress the drum slightly and separate it from the frame.
872
Around the Drum
8. While holding the drum upright by the drive gear, use the resin pad to dust the drum lightly about
half way around the drum.
9. Do not apply too much powder to half the drum.
• [B] shows the correct amount of powder.
• [C] shows too much powder on the drum.
• Remove excess powder with a clean dry cloth.
873
4. Replacement and Adjustment
10. Inspect the surface of the dusted drum and make sure that there are no scratches, dirt, etc. on the
surface.
11. Set the drum with the dusted side [A] down with the bare side [B] up to avoid any setting powder
from collecting at the seal.
• If there is setting powder around the seal, this could cause vertical lines to appear in copies.
874
Around the Drum
1. After re-assembling the machine, open the left and front doors.
2. Turn the machine on.
3. Enter the operator adjust mode.
4. In the operator adjust mode, touch [0515 Reset Replaceable Parts Counter], and then reset the
counter to zero.
5. Leave the operator adjust mode
• For Steps 3, 4, 5 you can enter the SP mode, open SP7622-018 to set the counter to zero,
and then leave the SP mode.
6. Close the left and right front doors.
7. Process control executes automatically.
8. After process control executes, the operation panel will display “Ready”.
• If process control fails, you will see “Fail” appear on the operation panel, and then the
machine will issue an SC code.
• Do the procedure recommended to resolve the problem that triggered the SC code.
• You must then execute SP3011-002 to execute process control manually because it will not
execute again automatically.
9. This completes the procedure.
• If you used the SP mode, enter the SP mode, and then do SP3012-001 to confirm that
process control executed successfully.
875
4. Replacement and Adjustment
3. First, remove the five gears on the front end of the cleaning unit. Three gears are fastened by snap
clips, and two by large screws.
4. Remove gears:
x1
x1
x1
x1
x1
876
Around the Drum
877
4. Replacement and Adjustment
• The lubricant blade, lubricant bar, lubricant roller (brush roller), and lubricant roller coupling are
replaced together.
1. The lubricant blade is on the right edge of the unit.
878
Around the Drum
• The white dotted lines in the photo mark the sponge seals.
• Work carefully around the edges of these sponge seals to avoid damaging them when
removing and installing the blade.
• These seals are not service parts and they cannot be replaced.
879
4. Replacement and Adjustment
• The lubricant blade, lubricant bar, lubricant roller (brush roller), and lubricant roller coupling are
replaced together.
• The lubricant bar must be removed before the lubricant roller, and then re-installed after the
lubrication roller.
1. The lubricant bar is behind the bracket of the lubricant near-end sensors (these sensors are not
removed).
880
Around the Drum
5. Note the ends of the bar bracket are marked "F" (Front) and "R" (Rear).
881
4. Replacement and Adjustment
• Do not discard these springs. They are not provided as service parts and must be re-attached
to the new lubrication bar.
• The lubricant blade, lubricant bar, lubricant roller (brush roller), and lubricant roller coupling are
replaced together.
• The lubricant bar must be removed before the lubricant roller, and then re-installed after the
lubrication roller.
1. Remove the drum cleaning unit.
2. Remove the drive gears.
882
Around the Drum
883
4. Replacement and Adjustment
Re-installation
1. Before reassembling the unit, apply a 1:1 mixture of yellow toner and setting powder to the brush
roller.
2. [A] shows the minimum amount that should be applied, and [B] the maximum amount.
After Replacement
1. After re-assembling the machine, open the left and front doors.
2. Turn the machine on.
3. Enter the SP mode, and then do SP7622-006 to 011 to reset the counters.
The service parts of the drum cleaning unit are lubricated at the factory before shipping, so they require
no further lubrication at installation.
• The lubricant roller, lubricant bar, and lubricant blade are always replaced together as a set.
884
Around the Drum
Drum Motors
Drum Motor
Drum Motor
Preparation
• Open controller box (page 668)
1. Remove flywheel ( x3).
885
4. Replacement and Adjustment
2. Disconnect motor:
[A] Top ( x1, x2)
[B] Bottom ( x2)
3. Remove motor.
886
Around the Drum
Preparation
• Open controller box (page 668)
1. Remove flywheel ( x3).
3. Remove motor.
887
4. Replacement and Adjustment
Development Motor
Preparation
• Open controller box (page 668)
1. At the front, remove the cover and pull out the PCDU. This separates the drive shaft from the drum.
888
Around the Drum
889
4. Replacement and Adjustment
890
Around the Drum
891
4. Replacement and Adjustment
8. Bottom ( x1).
892
Around the Drum
893
4. Replacement and Adjustment
894
Around the Drum
15. Lay the motor and attached drive board on a flat clean surface.
Re-installation
1. The development motor must be installed carefully to make sure that the driver gear of the motor
[A] is correctly engaged with belt [B].
895
4. Replacement and Adjustment
896
Around the Drum
6. Rotate the motor [A] and make sure that gears and both rotate. If both gears rotate, the
motor is engaged with the belt.
Preparation
• Open controller box (page 668)
1. Disconnect motor harness (x1).
897
4. Replacement and Adjustment
3. Remove motor.
898
Around the Drum
QL, Sensors
Quenching Lamp
Preparation
• Pull out PCDU
Remove:
• Drum cleaning unit (page 876)
• Drum (page 864)
1. The QL (Quenching Lamp) lies on the right, bottom edge of the PCDU frame.
2. Disconnect QL at:
[A] Front ( x1)
[B] Rear ( x1)
899
4. Replacement and Adjustment
Preparation
900
Around the Drum
901
4. Replacement and Adjustment
5. Handle the temperature/humidity sensor carefully to prevent losing the small plastic spacer [A] on
the screw.
Potential Sensor
Preparation
• Remove the PCDU (page 860)
• Remove the canopy cover (page 688)
1. Cover the ITB with a sheet of A3 paper to protect it while you are working.
• The drum potential sensor is mounted on the same bracket [A] as the temperature/humidity
sensor.
• The drum potential sensor is connected to a small PCB protected by a plastic cover and
mounted on the side of the toner bank cover [B]. (The photo above shows the toner bank
canopy removed.)
902
Around the Drum
903
4. Replacement and Adjustment
4. Lower bracket [A], and then disconnect temperature humidity sensor ( x1).
5. Pull the bracket [B] out of the machine with the sensors still attached.
904
Around the Drum
10. Spread the tabs and separate the sensor from the bracket, but only if the sensor needs to be
replaced.
11. The potential sensor probe and window should be cleaned with a blower brush and a clean dry
cloth. (The sensor probe does not need to be separated from the bracket for cleaning.)
Preparation
• Remove PCDU (page 860)
1. The cleaning pad HP sensor is mounted on bracket above the drum.
905
4. Replacement and Adjustment
2. Disconnect sensor (with sensor still attached) with a stubby driver ( x1).
906
Around the Drum
Preparation
• Remove front edge cover ( x3).
• Remove the charge unit. (page 860)
1. Remove front cover plate [A], and then remove ( x1).
2. Disconnect rear shield plate [B] ( x1).
3. Slowly, remove shield plate [A]. The tines of the plate are connected to the grid.
4. Disconnect grid [B] on the other end of the unit.
5. Remove the grid.
907
4. Replacement and Adjustment
6. Turn the unit over, and then remove screw [A] at the front ( x1).
7. Turn the unit over again, and then remove cap [B].
8. Turn the unit over and remove ground plate [A] at the rear.
9. Turn the unit over again, and then remove cap [B].
908
Around the Drum
• The charge corona wires are very brittle and break easily.
• Remove and handle them carefully.
• Avoid touching the wires with bare hands.
13. Disconnect each wire from rubber brackets [A] and [B].
909
4. Replacement and Adjustment
16. Pull off snap ring to disconnect each cleaning pad bracket ( x3).
910
Around the Drum
911
4. Replacement and Adjustment
1. After re-assembling the machine, open the left and front doors.
2. Turn the machine on.
3. Enter the SP mode and do SP7622-013 to 017 to reset the counters.
• This section describes how to replace the development unit. If you need to replace only the
developer, see the next section. You will need the empty toner bottle provided with the machine for
this procedure.
Draining Developer
912
Around the Drum
5. With the front doors still open, turn the machine on.
6. Enter the SP mode and do SP3022-001 to start draining the developer.
913
4. Replacement and Adjustment
9. Remove the old development unit, and replace it with the new unit.
1. Add the contents of the small (145 g) bag of developer that comes as an accessory with the new
development unit through the open port [A] of the new development unit.
2. Keep the front door open and turn the machine on.
3. Enter the SP mode, open SP3029-001 and make sure that it is set to the default value (400).
914
Around the Drum
915
4. Replacement and Adjustment
• Filling requires about 60 sec. The machine will alert you with a message after filling is
completed. If the operation fails, first make sure that you have removed the seal. Do
SP3025-001 to check the result, and then repeat from Step 7.
8. Remove the bottle.
9. Do SP7622-003 to reset the counter.
10. Close the doors.
11. The machine automatically initializes the development unit TD sensor.
12. After successful initialization of the TD sensor, the machine will automatically execute process
control.
• If a problem occurs, the machine will issue an SC code. Refer to the SC code tables, and then
follow the procedure to correct the problem. First, do SP3030-001 to initialize the TD sensor.
Second, do SP3011-002 to force process control to execute manually.
13. Do SP3012-001 to check the results of the process control execution.
916
Around the Drum
Developer Replacement
Draining Developer
6. With the front doors still open, turn the machine on.
917
4. Replacement and Adjustment
1. Make sure that the front doors are still open, and then turn the machine on.
2. Shake the new developer bottle up and down and then side to side about 3 times to loosen the
developer.
3. Attach the developer bottle to the machine. You will hear a click when it locks in place.
918
Around the Drum
919
4. Replacement and Adjustment
• Filling requires about 60 sec. The machine will alert you with a message after filling is
completed. If the operation fails, first make sure that you have removed the seal. Do
SP3025-001 to check the result, and then repeat from Step 5.
6. Remove the bottle.
7. Do SP7622-003 to reset the counter.
8. Close the doors.
9. The machine automatically initializes the development unit TD sensor.
10. After successful initialization of the TD sensor, the machine will automatically execute process
control.
• If a problem occurs, the machine will issue an SC code. Refer to the SC code tables, and then
follow the procedure to correct the problem.
• Next, do SP3030-001 to initialize the TD sensor.
• Do SP3011-002 to force process control to execute manually.
11. Do SP3012-001 to check the results of the process control execution.
920
Around the Drum
6. Carefully remove cover [A] to avoid damaging the tapes [B] on both ends of the cover.
7. Use the accessory jig handle and rotate the development roller [A] in the direction of the arrow [B]
(clockwise viewed from the front) until you see no loose developer on the roller.
8. Inspect the development roller and make sure that it is completely free of loose toner.
921
4. Replacement and Adjustment
11. Align the top corners [A] of the cutout with the edge of the doctor [B].
922
Around the Drum
13. Clean the doctor blade by sliding the jig gently across the entire length of the blade 5 times.
• Pulling on the jig too hard could damage the jig, put stress on the doctor blade, cause
interference between the jig flap and the rivet at the rear side of the blade.
• Do not attempt to clean the rivet. Any toner on the rivet will have no effect on images.
14. Remove the jig by sliding it sideways.
923
4. Replacement and Adjustment
15. Set the jig handle again, and viewed from the front rotate the roller [A] about 1/4 turn in the
direction of the arrow [B].
924
Around the Drum
• If you make a mistake and rotate it in the opposite direction, rotate the jig 20 times in the
correct direction shown above. If you fail to correct the mistake, the developer/toner will not
be mixed in the correct ration.
19. Rotate the developer roller with the jig handle one more time. When you see the fresh developer
on the development roller, you are finished.
925
4. Replacement and Adjustment
• With the vent filter removed, check inside the case for toner around the toner entrance port. If
you see any toner in this area, tap the port lightly to dislodge any toner with the vibration so it
falls into the unit.
20. Clean the surface of the development unit if necessary.
Vent Filter
926
Around the Drum
5. Remove cover.
927
4. Replacement and Adjustment
6. Carefully, use the tip of a flat head screwdriver to free the filter [A] and then remove it. (See note
below.)
7. Hold the filter over a waste bin and gently tap it with the tip of a screwdriver to remove loose
developer.
928
Around the Drum
• To avoid damaging the filter mesh, never use a vacuum cleaner to clean the filter.
8. Before you re-install the filter, check the casing where the filter was removed:
• The area should be free of toner [A].
• There should be no excess toner as shown at [B].
9. If you see excess toner, use the tip of a screwdriver to lightly tap the sides of the casing so the
excess will fall down into the unit.
929
4. Replacement and Adjustment
930
ITB Unit
ITB Unit
ITB Unit Removal
• During removal and installation of the ITB cleaning unit, keep it straight and do not allow it to tip to
the right.
3. Lower the ITB lever [A]. This lowers the image transfer belt.
4. Lower lever C1 [B].
5. Disconnect cover [C] ( x4).
931
4. Replacement and Adjustment
• When removing only the ITB cleaning unit, it is not necessary to remove the PTR unit.
932
ITB Unit
9. Pull out the drawer, and then lay a large sheet of paper below the ITB cleaning unit.
10. Push the drawer into the machine.
11. Rotate both levers up to the right. This unlocks the ITB cleaning unit.
933
4. Replacement and Adjustment
13. Slowly, pull the unit out until it catches on the left and stops.
14. On the left side of the unit, press the release lever, and then pull the unit out of the machine.
934
ITB Unit
ITB Unit
Preparation
• Before removing the ITB unit, be sure to rotate both levers of the ITB cleaning unit and the belt
release lever down to the left.
• The PTR unit must be removed before removal of the ITB unit. If the ITB unit is removed with the PTR
unit in the drawer, the edge of the ITB unit will scour and ruin the surface of the PTR below as the
ITB unit is pulled from the machine. This can permanently damage the PTR as shown above.
935
4. Replacement and Adjustment
4. Grip the handle, and then pull the unit out partially.
936
ITB Unit
5. Grip the unit firmly at [A] and [B] then slowly pull it out of the machine.
RTB 1
Note added to step 5.
6. Set the ITB unit on a flat clean surface with the front side up.
937
4. Replacement and Adjustment
Re-installation
1. When you re-install the ITB unit, if the spring catches on the unit push the spring to allow the unit to
slide in.
1. When you re-install the ITB unit, make sure the rails on the left [A] and on the right [B] are aligned
correctly before you push the unit into the machine.
938
ITB Unit
2. When you re-install the ITB cleaning unit, make sure that the arms on top of the unit are hung
correctly onto the rails [A] before you push the unit into the machine.
3. After installing the cleaning unit, rotate both levers [B] down to lock them.
4. Rotate the ITB lever up. (The right front door will not close if this lever is down.)
939
4. Replacement and Adjustment
Belt Replacement
Belt Removal
• Most procedures for the ITB unit require removing the transfer belt.
• Handle it carefully. Avoid touching the surface of the belt with bare hands.
• Store it carefully while the ITB unit is being serviced.
Preparation
• Remove ITB unit page 931
1. Set the ITB unit on its back side with the front side up.
940
ITB Unit
941
4. Replacement and Adjustment
942
ITB Unit
• Note where the tabs must be inserted into the holes for re-assembly.
10. Before removing the bias roller plate, turn the belt [A] on the front so the flat side of the cam [B] is
visible on the right. (This will make the plate easier to remove.)
943
4. Replacement and Adjustment
13. Hold the brace on the right side of the unit as you disconnect the screws to prevent it from falling
and damaging the belt ( x2).
• Also, hold the brace with one hand when you re-install it to prevent it from damaging the belt.
944
ITB Unit
15. While pressing firmly down on the plate , remove the lock plate .
945
4. Replacement and Adjustment
17. Slowly, pull the transfer belt up and off the ITB unit.
• If the belt is to be discarded, you do not have to be careful about touching the surface of the
belt.
946
ITB Unit
Belt Re-installation
• You need the two jigs to position the belt correctly during re-installation.
1. Two jigs are provided to position the belt correctly for re-installation.
• The small jig is for the motor side of the ITB unit.
• The larger jig is for the push-switch side of the ITB unit (at the horizontal PTR idle roller).
2. Set the short jig to the end of the drive roller on the right.
947
4. Replacement and Adjustment
3. Set the long jig to the front shaft of the roller on the left.
• Either edge of the belt can be lowered over the ITB unit.
4. When you set the belt, the front edge of the belt will go down as far as the jigs on the left [A] and
on the right [B]. This holds the belt at the correct position.
948
ITB Unit
949
4. Replacement and Adjustment
• Normally the ITB and PTR rotate together because they are driven by the same motor. The PTR
must be removed before switching on the belt lubrication mode to prevent the cleaning blade
from hanging up and scouring the PTR during idle rotation.
• Similarly, the drum cleaning unit must also be removed before switching on the belt lubrication
mode to prevent the cleaning blades of the drum cleaning unit from hanging up and scouring
the surface of the bare drum during idle rotation.
• The drum cleaning unit and ITB cleaning unit both have lubricant bars, but toner also acts as a
lubricant during normal operation. Due to the absence of toner in the belt lubrication mode,
the lubricant alone is not enough to prevent the blades from hanging up on and scouring the
drum, so the drum cleaning unit should also be removed.
6. Re-attach the front edge cover.
7. Turn the main machine on.
8. Enter the SP mode, and then do SP2310-001 to enter belt lubrication mode.
9. After touching [EXECUTE] close the left and right doors of the machine.
10. Wait about 5 min. for the machine to lubricate the ITB.
11. A message on the operation panel will tell you when the procedure is finished.
12. Once again, open the left and right door of the machine.
13. Turn the main machine off.
14. Re-install the PTR unit.
15. Re-install the drum cleaning unit.
16. Turn the levers to close the gap between the lubricant blade and cleaning blade.
950
ITB Unit
Preparation
• Remove ITB unit (page 931)
• Remove transfer belt (page 940)
1. Disconnect motor bracket ( x2).
951
4. Replacement and Adjustment
952
ITB Unit
Preparation
• Remove ITB unit (page 931)
• Remove transfer belt (page 940)
1. The motor [A] is at the front right corner of the ITB unit.
2. On the front side, disconnect motor bracket [B] ( x4).
953
4. Replacement and Adjustment
TDRB
Preparation
• Remove ITB unit (page 931)
• Remove transfer belt (page 940)
1. The TDRB is in center of the unit.
954
ITB Unit
Preparation
• Remove ITB unit (page 931)
• Remove transfer belt (page 940)
1. The power pack sits to the left of the TDRB.
955
4. Replacement and Adjustment
956
ITB Unit
957
4. Replacement and Adjustment
958
ITB Unit
Transfer Roller
Preparation
• Remove ITB unit (page 931)
• Remove transfer belt (page 940)
1. [A] is the transfer roller.
2. Turn the lever to raise the transfer roller. This will make the roller easier to remove.
959
4. Replacement and Adjustment
• To avoid poor image quality, never touch the surface of the transfer roller with bare hands.
3. At the rear, disconnect the end of the roller ( x1).
4. Slide the roller to the rear to disconnect it at the front, and then remove it.
960
ITB Unit
Bias Roller
• When the bias roller is near the end of its service life, the machine will display an alert on the
operation panel to prompt the operator to call for service and request replacement of the bias
roller.
Preparation
• Remove ITB unit (page 931)
• Remove transfer belt (page 940)
1. The bias roller is at the bottom left side of the ITB unit. (Photo above shows ITB bottom side up.)
961
4. Replacement and Adjustment
962
ITB Unit
• To avoid poor image quality, never touch the surface of the transfer roller with bare hands.
5. Remove the roller, while avoiding to touch the surface of the roller with bare hands.
6. After replacement, go into the SP mode, open SP2324-002, and then reset the ITB exchange flag
by resetting it to zero by touching "EXECUTE". This releases the alert on the operation panel.
7. Exit the SP mode, and then cycle the machine off/on.
8. Go into the SP mode, open SP2324-001 and confirm that it is reset to zero.
Preparation
• Remove ITB unit (page 931)
• Remove transfer belt (page 940)
963
4. Replacement and Adjustment
1. The sensor [A] is located at the left rear corner of the ITB unit,
2. Disconnect spring [B].
3. On the inner side of the frame [A], disconnect the sensor ( x4).
4. Carefully move the lever to make it easier to separate the sensor [B] and its actuator.
• If moving the lever loosened the guide wire, restore it to its original position.
1. This switch [A] is on the far left side of the ITB unit. It can be removed after pulling out the front
drawer.
2. Disconnect the switch [B] ( x1).
964
ITB Unit
3. Pinch the sides of the switch, and then push it through the frame.
Preparation
• Remove ITB unit (page 931)
1. Disconnect bracket, and then pull it away ( x2).
965
4. Replacement and Adjustment
ID Sensor
Preparation
• Remove ITB unit (page 931)
• Remove transfer belt (page 940)
1. Disconnect handle plate ( x2, x1)
966
ITB Unit
5. When you remove the plate (and at re-installation) work slowly and hold it to prevent it from falling
and damaging the belt.
967
4. Replacement and Adjustment
968
ITB Unit
Preparation
• Remove ITB unit (page 931)
• Remove transfer belt (page 940)
1. Disconnect handle plate ( x2, x1).
969
4. Replacement and Adjustment
5. Remove plate.
• Work carefully without force to avoid damaging the bracket when you disconnect the harness
and screw.
970
ITB Unit
971
4. Replacement and Adjustment
ID Sensor Fan
Preparation
• ITB unit cover (page 931)
1. The fan [A] is on the front, right side of the unit.
2. Disconnect top of fan bracket and fan [B] ( x1, x1).
972
ITB Unit
Preparation
• Open controller box (page 668)
1. The motor is down, and to the left of the flywheel.
973
4. Replacement and Adjustment
Preparation
• Remove ITB unit (page 931)
1. The thermostat is located near the front of the unit.
974
ITB Unit
ITB Heater
Preparation
• Remove ITB unit (page 931)
• Remove ITB (page 940)
1. A heater is installed under the plate.
975
4. Replacement and Adjustment
976
ITB Unit
977
4. Replacement and Adjustment
• The lubricant roller, lubricant bar, and lubricant blade are always replaced as one set.
• When removing and re-installing blades, work carefully to avoid damaging the sponge seals at the
ends of the blade. These sponge seals cannot be replaced in the field.
Cleaning Blade
Preparation
• Remove ITB cleaning unit (page 931)
1. Disconnect cleaning blade ( x2).
2. Remove blade.
978
ITB Cleaning Unit
Lubricant Roller
Preparation
Remove:
• ITB cleaning unit (page 931)
• Cleaning blade (page 978)
• The lubricant roller, lubricant bar, and lubricant blade are always replaced as one set.
1. At front remove:
[A] Clips ( x1)
[B] Belt ( x1)
[C] Gear (x1)
979
4. Replacement and Adjustment
4. Remove roller . After roller is removed, you can see lubricant bar .
980
ITB Cleaning Unit
Lubricant Bar
Preparation
• Remove ITB cleaning unit (page 931)
• The lubricant roller, lubricant bar, and lubricant blade are always replaced as one set.
1. Remove lubricant bar.
981
4. Replacement and Adjustment
4. Save the arms (x2) , spring (x1) , screws (x2) , and pins (x2) . These must be re-attached
to the new lubricant bar.
Lubricant Blade
Preparation
Remove:
• ITB cleaning unit (page 931)
• The lubricant roller, lubricant bar, and lubricant blade are always replaced as one set.
1. Disconnect lubricant blade ( x2).
982
ITB Cleaning Unit
2. Remove blade.
Lubricant is already applied to the following service parts at the factory, so they require no further
lubrication (setting powder, yellow toner) before they are installed.
• However, you must execute SP2310-001 to force lubricant cleaning after they have been
installed.
• The cleaning blade can replaced separately. It requires no lubrication, but SP2310-001 still must
be done.
• The lubricant brush roller, lubricant bar, and lubricant blade are always replaced together, not
separately, but SP2310-001 must be done after they are replaced.
• When the ITB unit is replaced as a unit, SP2310-001 still must be done.
983
4. Replacement and Adjustment
Cleaning Roller
Preparation
Remove:
• ITB cleaning unit (page 931)
1. Remove snap rings [A] and timing belt [B] ( x2, x1).
984
ITB Cleaning Unit
• When the black gear is re-attached to the end of the coil shaft [A], work carefully. When re-
installing the coil shaft in the unit, apply very light pressure on the gear as shown above to
avoid scratching the mylar with the protuberances on the coil.
3. Remove front bushing [A] while holding the collection coil and cleaning roller steady.
985
4. Replacement and Adjustment
• When you re-attach the front bushing, try to avoid the protuberance of the lower timing belt
that you removed in Step 1.
4. At the rear, remove the coupling [A] and washer ( x1, x1).
5. While holding the cleaning roller steady, disconnect bushing [A] ( x1).
986
ITB Cleaning Unit
• Work carefully to avoid damaging the fragile seal [B] near the roller.
Do the procedure below with the belt cleaning mode operation, even if you are replacing only the ITB
cleaning unit and not the belt.
• With long use the surface of the belt could deteriorate and become slightly rough, causing its
coefficient of friction to increase slightly. Also, the edges of new blades could be sharp. These
conditions could cause the blades to catch easily on the belt.
• For these reasons, you must execute the belt cleaning mode (SP2310-001) to reduce the friction
between the belt and replaced blades of the ITB cleaning unit.
987
4. Replacement and Adjustment
988
ITB Cleaning Unit
Preparation
• Remove rear cover (page 664)
• Open controller box (page 668)
1. Remove vertical stay ( x3).
2. Free the harnesses [A] on the right side of the fan ( x3).
3. Free harness [B] ( x1).
989
4. Replacement and Adjustment
5. Disconnect bottom of fan duct, and then remove the duct ( x1).
990
ITB Cleaning Unit
1. Start to disconnect the IOB at the lower left side of the machine ( x2, x2).
991
4. Replacement and Adjustment
992
ITB Cleaning Unit
993
4. Replacement and Adjustment
• is a small screw.
• and are larger screws (the same size).
994
ITB Cleaning Unit
995
4. Replacement and Adjustment
Paper Trays 1, 2, 3
Paper Tray Removal
1. Pull out Tray 1 [A] completely so that the right tandem tray [B] separates from the left side.
2. Push the right tandem tray [B] into the machine.
5. Pull out the right tandem tray [A] and remove it ( x2).
996
Paper Trays 1, 2, 3
• Work carefully to avoid bending or damaging the mylar [B] on the side plate of the tray. This
mylar prevents paper in the tray from hitting the reverse roller before it is ready to feed.
• When you re-install the right tandem tray, make sure that the wheels ride on slide rail [A].
• Also, make sure that the tandem tray stopper [B] is set behind stopper [C] (inside the
machine).
997
4. Replacement and Adjustment
998
Paper Trays 1, 2, 3
999
4. Replacement and Adjustment
• When re-installing the side fences, make sure that they are positioned correctly (A4: Outer, LT:
Inner)
3. Remove:
[A] Bottom plate ( x4)
[B] Right tray paper sensor ( x1, x1)
Preparation
• Open controller box (page 668)
• Remove left rear cover (page 664)
1. Locate the solenoid.
1000
Paper Trays 1, 2, 3
3. Remove solenoid.
1001
4. Replacement and Adjustment
Preparation
• Open controller box (page 668)
• Remove left rear cover (page 664)
1. To access the solenoid, you must first remove the IOB. (page 1390)
3. Remove solenoid.
1002
Paper Trays 1, 2, 3
• Before you remove the rear bottom plate lift wire, you must remove the front bottom plate lift wire.
The removal procedure is the same for both wires.
1. Remove right tandem tray.
2. Remove the right tandem tray cover ( x2).
3. At the front, remove sensor assembly [A] ( x3).
4. Lift the front bottom plate slightly, unhook the wire stoppers [B], and then remove stopper [C] and
actuator [D].
5. Remove:
[E] Wire covers ( x2).
[F] Bracket (front only) ( x1, x1, x1)
[G] Gear (front only)
[H] Bottom plate lift wire
1003
4. Replacement and Adjustment
Tray 1 Motors
Preparation
1004
Paper Trays 1, 2, 3
1005
4. Replacement and Adjustment
3. Remove motor.
1006
Paper Trays 1, 2, 3
3. Remove motor.
1007
4. Replacement and Adjustment
1. Disconnect motor:
[A] ( x1, x2)
[B] ( x1)
1008
Paper Trays 1, 2, 3
Tray 2 Motors
Preparation
• Open controller box (page 668)
• Remove left rear cover (page 664)
1009
4. Replacement and Adjustment
1010
Paper Trays 1, 2, 3
3. Remove motor.
1011
4. Replacement and Adjustment
3. Remove motor.
1012
Paper Trays 1, 2, 3
2. Remove motor.
Tray 3 Motors
Preparation
• Open controller box (page 668)
• Remove left rear cover (page 664)
1013
4. Replacement and Adjustment
1014
Paper Trays 1, 2, 3
3. Remove motor.
1015
4. Replacement and Adjustment
3. Remove motor.
1016
Paper Trays 1, 2, 3
2. Remove motor.
PFU 1, 2, 3 Removal
Preparation
1. Remove right, left trays of Tray 1 (tandem tray)
• Removing these trays is not absolutely necessary, but this will create more space for removing
and re-installing the PFUs.
2. Remove the right tray of Tray 1 ( x2).
1017
4. Replacement and Adjustment
• When removing and inserting the tray, work carefully to avoid bending the mylar sheet on the
right side of the tray.
3. Disconnect the left tray of Tray 1 ( x2).
4. Disconnect the left tray from its right rail, and then remove it ( x3).
1018
Paper Trays 1, 2, 3
Tray 1 PFU
Preparation
• Open the VTU (page 1034)
• If the VTU is not open, you will not be able to remove the PFU.
1. Remove bracket [A] ( x3).
1019
4. Replacement and Adjustment
5. Pull the PFU to the front. This disengages the back of the PFU from the alignment pins and couplings
at the rear.
6. Pull the PFU out of the machine.
1020
Paper Trays 1, 2, 3
Tray 2 PFU
Preparation
• Open the VTU (page 1034)
1021
4. Replacement and Adjustment
• If the VTU is not open, you will not be able to remove the PFU.
1. Disconnect the PFU [A] ( x1, x1).
2. Remove bracket [B] ( x3).
1022
Paper Trays 1, 2, 3
1023
4. Replacement and Adjustment
Tray 3 PFU
Preparation
• Open the VTU (page 1034)
• If the VTU is not open, you will not be able to remove the PFU.
1. Disconnect the PFU [A] ( x1, x).
2. Remove bracket [B] ( x3).
1024
Paper Trays 1, 2, 3
4. Pull the PFU to the front. This disengages the back of the PFU from the alignment pins and couplings
at the rear.
5. Pull the PFU out of the machine.
1025
4. Replacement and Adjustment
Preparation
• Remove PFUs (Tray1, Tray 2, Tray 3) (page 996)
Pickup Roller
Feed Roller
Separation Roller
1026
Paper Trays 1, 2, 3
Pickup Roller
Feed Roller
Separation Roller
• The feed rollers of the main machine and LCIT are not interchangeable because they turn in
different directions.
• After replacing a feed roller in the main machine, make sure that it turns counter-clockwise in the
direction of paper feed.
• Avoid touching the surfaces of these rollers with bare hands.
Preparation
• Remove PFU (page 996)
1. The paper end sensor is on the left edge of the unit.
1027
4. Replacement and Adjustment
Preparation
• Remove PFU (page 996)
1. The lift sensor is on top of the unit.
1028
Paper Trays 1, 2, 3
1029
4. Replacement and Adjustment
Preparation
• Remove PFU (page 996)
1. The paper feed sensor is on the left, toward the front.
1030
Paper Trays 1, 2, 3
Preparation
• Remove PFU (page 996)
1. The pickup roller solenoid is on top of the unit toward the rear.
1031
4. Replacement and Adjustment
4. Remove solenoid.
1032
Paper Trays 1, 2, 3
Re-installation
1. When you re-install the pickup roller solenoid, make sure that the arm of the solenoid is on the
lift arm of the pick-up roller shaft .
2. Depress the pickup roller and make sure that it bounces up and down.
• If the actuator of the solenoid is not positioned correctly, the pickup roller will catch on the
frame and jam the right tandem tray when the PFU is re-installed.
1033
4. Replacement and Adjustment
Preparation
• Open the front doors.
1. Remove the toner bottle.
1034
Vertical Transport Unit
1035
4. Replacement and Adjustment
1036
Vertical Transport Unit
8. Push the right brace [A] completely to the right to open the gap [B] between the paper feed units on
the left and the VTU on the right.
1037
4. Replacement and Adjustment
Transport Sensors
The transport sensors can be removed without removing the VTU from the machine.
1038
Vertical Transport Unit
Preparation
• Open the VTU (page 1034)
1. At the front [A] disconnect the sensor bracket ( x1, x1).
2. Disconnect the bracket at the rear [B] ( x1).
3. Separate sensor and bracket [C] ( x2, x1).
VTU Removal
Preparation
• Open front doors
• Pull out the paper trays
1039
4. Replacement and Adjustment
1040
Vertical Transport Unit
1041
4. Replacement and Adjustment
6. From the front, slide toner bottle rail out of the machine.
1042
Vertical Transport Unit
9. Disconnect:
[A] Left side of bracket ( x2)
[B] Right side of bracket ( x2)
1043
4. Replacement and Adjustment
11. At the corner of the machine, below the lowered IOB, disconnect VTU motor harnesses at [A] and
[B] ( x5, x2).
12. The VTU unit is mounted on two pins and below the lowered IOB.
13. Make sure that the front drawer is pulled out completely.
• The VTU cannot be removed with the front drawer inside the machine.
1044
Vertical Transport Unit
14. On the right side of the machine [A], lift VTU [A] off its hooks.
15. At the front [B], pull the VTU out of the machine, and then lay it on a flat surface.
1045
4. Replacement and Adjustment
1046
Vertical Transport Unit
Preparation
• Remove the VTU (page 1034)
1. Disconnect spring of bank exit motor [A], and then disconnect top of motor bracket ( x1,
x2).
2. Disconnect bottom bracket [A], and then disconnect belt as you remove bracket [B] (with motor
attached) ( x1, x1).
1047
4. Replacement and Adjustment
1048
Vertical Transport Unit
Preparation
• Remove the VTU (page 1039)
1. Disconnect motor bracket ( x3).
2. As you remove the bracket (with motor attached), disconnect belt behind the bracket ( x1).
1049
4. Replacement and Adjustment
Preparation
• Open the VTU (page 1034)
1050
Vertical Transport Unit
1051
4. Replacement and Adjustment
Registration Unit
Paper Dust Tray
Motors
Preparation
1052
Registration Unit
These four motors can be accessed and are serviced from the back of the machine.
Preparation
• Open controller box (page 668)
• Lower the IOB bracket (page 676)
1. Free harnesses from the motor cage [A] ( x3).
1053
4. Replacement and Adjustment
1054
Registration Unit
6. Make sure the motors [A] are pulled away toward the front.
7. Remove plate [B].
8. Push the front drawer into the machine so you can access the motors again.
9. The registration entrance motor is on the left.
1055
4. Replacement and Adjustment
1056
Registration Unit
12. Disconnect the cage and then remove the motor bracket with motor attached ( x2).
Re-installation
14. When re-installing motor [A], loosen the three screws to release the tension on spring [B].
15. Set the belt [C] and motor gear [D], and then fasten the motor and bracket together ( x2).
1057
4. Replacement and Adjustment
Preparation
• Open controller box (page 668)
• Lower the IOB bracket (page 676)
1. Free harnesses from the motor cage [A] ( x3).
1058
Registration Unit
1059
4. Replacement and Adjustment
6. Make sure the motors [A] are pulled away toward the front.
7. Remove plate [B].
8. Push the front drawer into the machine so you can access the motors again.
9. The registration timing motor is on the right.
10. Disconnect motor bracket at top [A] and bottom [B] ( x3).
1060
Registration Unit
11. Pull away motor [A] a small distance away from the back of the machine, and then release the tabs
to remove plastic motor cage [B] ( x2).
1061
4. Replacement and Adjustment
1062
Registration Unit
• After re-installing the motor, pull out the front drawer and confirm that the timing belt is set
correctly.
Preparation
• Open controller box (page 668)
• Lower the IOB bracket (page 676)
• Remove registration entrance motor bracket (page 1053)
1. Remove harness cage [A] ( x3, x2).
1063
4. Replacement and Adjustment
1064
Registration Unit
1065
4. Replacement and Adjustment
Re-installation
1. When re-assembling motor [A] and bracket [B], first loosen the three screws to release the tension
on spring [C].
2. Set the belt [D] and motor gear [E], and then fasten the motor and bracket together ( x2).
1066
Registration Unit
• You can turn either gear so the flat side is facing up. Make sure both flat sides are facing up after
setting the motor.
• If these flat sides are not facing up and parallel, the gears will be out of alignment. This can cause
paper jams in the registration unit.
Preparation
• Open controller box (page 668)
• Lower the IOB bracket (page 676)
1. The transfer timing motor is behind motor cage [A].
2. Free harnesses on right side of cage [B] ( x3).
1067
4. Replacement and Adjustment
1068
Registration Unit
1069
4. Replacement and Adjustment
1070
Registration Unit
Re-installation
1. Assemble the motor and motor bracket.
2. Make sure that the front drawer is pushed in.
3. Hang the belt.
1071
4. Replacement and Adjustment
6. At the back edge of the open front drawer, set the timing belt.
1072
Registration Unit
Preparation
• Pull out front drawer
• Remove drawer right cover
1. The main relay motor is on the front, right side of the drawer.
1073
4. Replacement and Adjustment
1074
Registration Unit
1075
4. Replacement and Adjustment
Preparation
• Pull out front drawer
• Remove drawer right cover
1. The LCIT relay motor is at the upper right cover of the drawer front.
2. Disconnect:
[A] Harness ( x1, x1)
[B] Bracket top ( x1)
3. Disconnect:
[A] Motor bracket right ( x1)
[B] Motor bracket left ( x1)
1076
Registration Unit
1077
4. Replacement and Adjustment
Preparation
• Open controller box (page 668)
• Remove transfer timing motor (page 1067)
• Pull out the front drawer, and then remove the right front cover of the drawer. (page 667)
CIS Fan
1. The motor and fan are on the left. Several parts must be removed in order to access these
components.
2. Remove plastic cover.
1078
Registration Unit
1079
4. Replacement and Adjustment
1080
Registration Unit
11. Loosen screw [A] (do not remove) of duplex transport motor 2.
12. On the left side of the same bracket, remove both screws ( x2).
13. Pull motor [A] down slightly, and then remove sensor bracket screw [B] ( x1).
1081
4. Replacement and Adjustment
14. Pull out the sensor bracket [C]. (This is the registration gate roller HP sensor.)
1082
Registration Unit
• The area below [B] is now clear so you can see the CIS fan and the LE shift unit motor .
Re-installation
1. Before you re-install the shift unit, turn the cam shaft on the right until its flat edge is facing up and
level.
1083
4. Replacement and Adjustment
2. Turn the shift unit gear so the flat end of its shaft is facing up and parallel with the end of the flat
end of the cam shaft .
3. Slowly, set shift unit [A] with the flat side of the shaft facing up.
1084
Registration Unit
• The flat sides of both of these shafts must face up and be parallel [A].
• If either or both are even slightly out of position, this will cause paper jams in the registration
unit.
6. Pull out the front drawer again until it stops.
7. If you need to adjust the positions of the shaft ends, lift the shift unit [A] up slightly, and then turn the
gears [B] until they are up and level.
1085
4. Replacement and Adjustment
CIS Fan
Preparation
• Remove the LE shift unit (see above).
1. Remove sensor cover ( x1).
1086
Registration Unit
Preparation
• Remove the LE shift unit (see above).
1. Free motor harness [A] ( x4).
2. Disconnect motor bracket [B] ( x4).
1087
4. Replacement and Adjustment
3. Pull out the motor bracket (with motor attached) a short distance (the motor and sensor are still
connected).
1088
Registration Unit
1089
4. Replacement and Adjustment
Preparation
• Pull out drawer
• Remove drawer right cover
1. The main relay HP sensor is at the right bottom edge of the drawer.
1090
Registration Unit
1091
4. Replacement and Adjustment
Preparation
• Pull out drawer
• Remove drawer right cover
1. The main relay sensor is at the bottom right corner of the drawer.
2. Disconnect sensor bracket [A], then pull out the bracket [B] ( x1, x1).
1092
Registration Unit
Preparation
• Pull out drawer
• Remove drawer right cover
1. The LCIT relay HP sensor is in the upper right corner of the drawer.
1093
4. Replacement and Adjustment
Preparation
• Pull out drawer
• Remove drawer right cover
1. The registration gate roller HP sensor is at the top of the drawer unit, near center.
1094
Registration Unit
4. Pull motor [A] down slightly, and then disconnect sensor bracket screw [B] ( x1).
5. Pull out the sensor bracket [C].
1095
4. Replacement and Adjustment
Preparation
• Pull out drawer
1. At the right edge of the drawer, disconnect sensor at [A] ( x1, x1, x1)
1096
Registration Unit
1097
4. Replacement and Adjustment
Preparation
• Pull out drawer
1. Remove cover [A] ( x2).
2. Disconnect sensor bracket [B] ( x1).
1098
Registration Unit
Preparation
• Pull out drawer
• Remove drawer right cover
1. Remove cover [A] ( x2).
2. Disconnect sensor bracket [B] ( x1).
1099
4. Replacement and Adjustment
1100
Registration Unit
9. Remove roller.
1101
4. Replacement and Adjustment
10. Remove couplings from front [A] and rear [B] so they do not become lost.
1102
Registration Unit
1103
4. Replacement and Adjustment
1104
Registration Unit
CIS
Preparation
• Pull out drawer
• Remove right front cover
1. The CIS board is on the front side of the drawer, near center.
1105
4. Replacement and Adjustment
Preparation
• Pull out drawer
• Remove drawer right cover
1. Remove plate ( x2).
1106
Registration Unit
1107
4. Replacement and Adjustment
• Do not try to release the tabs and (the metal tabs with cut-outs and plastic inserts).
1108
Registration Unit
For best results in adjustment, you use a sheet of T6000 (70W) paper. If this type of paper is not
available, you can also use:
• Hammermill Fore MP White (20 lb) LT
• Normal copy paper (80 g/m2) A4
1. Remove the CIS element (see previous section).
Inserting the Paper: Procedure 1
1109
4. Replacement and Adjustment
1. From downstream (the transfer timing roller side) insert one clean sheet of white A4 paper into the
registration unit as far where the CIS element has been removed [A].
2. While standing to the right of the registration unit, rotate the rotary gate roller counter-clockwise
with your fingers until you can see the cams (this releases pressure on the roller so the paper can be
inserted).
1110
Registration Unit
3. Raise the plastic cover, insert the prepared sheet [A] from upstream as shown, and then push it as
far as where the CIS element was removed.
4. Insert another sheet of paper into the entrance of the fusing unit to prevent a paper jam (JAM 1)
after you turn the machine on.
Light Adjustment
1. Install the new CIS element.
• If the machine issues a JAM001 alert, ignore it and continue with this procedure.
2. Enter the SP mode, and then execute SP1912-001.
3. After the SP executes, remove the inserted paper.
4. Re-attach the bracket. This completes the procedure.
1111
4. Replacement and Adjustment
Preparation
• Pull out drawer
• Remove drawer right cover
1. The transfer timing sensor lies to the right of the PTR unit.
1112
Registration Unit
Preparation
• Pull out the front drawer
• Remove drawer right cover
1. Disconnect motor [A] ( x1, x1).
2. Disconnect motor bracket at top [B] ( x1).
3. Disconnect bracket:
[A] Right ( x1)
[B] Left ( x1)
1113
4. Replacement and Adjustment
4. Remove belt and then remove bracket (with motor attached) ( x1).
1114
Registration Unit
9. Disconnect plate:
[A] Front ( x2)
[B] Rear ( x2)
1115
4. Replacement and Adjustment
10. At the front [A], disconnect harness, and then pass the harness back through the hole ( x1).
1116
Registration Unit
Preparation
• Open the controller box (page 668)
• Remove registration timing motor (page 1058)
• Pull out drawer
• Remove drawer right cover
1. Remove:
[A] Cover ( x2).
[B] Plastic cover
1117
4. Replacement and Adjustment
2. Remove springs:
[A] Front ( x1)
[B] Rear ( x1)
1118
Registration Unit
4. Remove roller.
5. Remove couplings from front [A] and rear [B] so they do not become lost.
1119
4. Replacement and Adjustment
1120
Registration Unit
1121
4. Replacement and Adjustment
12. Disconnect end of roller shaft [A] and then remove bearing [B] ( x1, x1).
13. At the rear, remove the registration timing motor. (page 1058)
1122
Registration Unit
14. Where the registration timing motor was removed, you can see the end of the roller shaft [A].
15. Move the end of the shaft down into the larger hole [B].
16. At the front, push the roller [A] aside. This clears the field for access to the following parts [B]:
• DRB
• TE shift unit motor
• TE shift unit HP sensor
1123
4. Replacement and Adjustment
DRB
2. Remove DRB.
1124
Registration Unit
1125
4. Replacement and Adjustment
1126
Registration Unit
1127
4. Replacement and Adjustment
1128
Paper Transfer Roller (PTR) Unit
Preparation
• Open both front doors
• Pull out the drawer
1. At the front [A], disconnect the plate and push it to the rear ( x1).
2. At the rear [B], disconnect the plate and push it to the front ( x1).
• Both plates must be pushed toward the center as far as possible. If they are not, the unit
cannot be removed.
1129
4. Replacement and Adjustment
5. Before servicing the unit, place some paper or a drop cloth under the unit to catch stray toner and
lubricant dust.
PTR Disassembly
Preparation
• Pull out drawer
• Remove PTR unit
Follow the steps below in order to disassemble the PTR unit.
1130
Paper Transfer Roller (PTR) Unit
Separation Plate
2. Disconnect the separation plate rear [A], front [B], and again at front [C] ( x3).
1131
4. Replacement and Adjustment
1. The entrance guide plate is on the right side of the PTR unit.
2. Disconnect:
[A] Front ( x1)
[B] Rear ( x1)
1132
Paper Transfer Roller (PTR) Unit
Lubricant Bar
2. Disconnect:
[A] Front ( x1)
[B] Rear ( x1)
1133
4. Replacement and Adjustment
4. Open the releases on each end of the bracket to release the bar from the bracket ( x1).
1134
Paper Transfer Roller (PTR) Unit
Cleaning Blade
• The following three items are always replaced as a set: lubricant bar, cleaning blade, and
lubricant brush roller.
1. The cleaning blade is on the right side of the unit.
2. Before you remove the blade, note the locations of the sponge seals [A] and [B] below each end of
the roller.
1135
4. Replacement and Adjustment
1136
Paper Transfer Roller (PTR) Unit
Lubricant Roller
• The following three items are always replaced as a set: lubricant bar, cleaning blade, and
lubricant brush roller.
1. At the front, disconnect the end of the lubricant roller [A] ( x1).
1137
4. Replacement and Adjustment
Re-installation
1. Before replacing the lubricant brush roller, apply setting powder to both ends of the roller [A]
(about 30 mm or 1 in. from each end). This prevents the roller from catching on the blade.
1138
Paper Transfer Roller (PTR) Unit
• [A] shows the minimum amount applied and [B] the maximum amount applied.
2. Turn gear [B] in the direction of the arrow 3 to 5 times to spread the power evenly.
1. At the front [A], disconnect the end of the PTR [B] ( x1, x1).
1139
4. Replacement and Adjustment
Re-installation
1. When replacing the PTR, turn gear [A] while applying setting powder to the surface of the roller
[B]. This prevents the roller from catching on the blade.
1140
Paper Transfer Roller (PTR) Unit
• [C] shows the minimum amount applied and [D] the maximum amount applied.
Cleaning Roller
1. Once again, note the position of the sponge seals at each end of the cleaning roller.
• Work carefully to avoid damaging these seals. They cannot be replaced in the field.
1141
4. Replacement and Adjustment
1142
Paper Transfer Roller (PTR) Unit
5. Be sure to lubricate the following parts before you re-install the PTR unit in the machine.
6. This bushing and washer require lubrication with Barrierta S552R.
• In the steps below, the left photo illustrates the minimum amount applied, and the right photo
the maximum amount applied.
7. First, lubricate the sleeve of the bushing with 0.02 to 0.04 g of grease.
• The grease in the foreground illustrates the total amount to be applied to the entire bushing,
not just the sleeve.
1143
4. Replacement and Adjustment
10. After setting the washer and bushing on the shaft, apply a small amount of grease to the tip of the
shaft.
1144
Paper Transfer Roller (PTR) Unit
12. After removing the cleaning roller, you can vacuum inside the PTR unit.
1. Re-assemble the machine and make sure that the machine is off.
2. Open the left and right front door of the machine.
3. Turn the machine on.
4. Enter the SP mode.
5. Do these SP codes to reset the counters for the following items:
1145
4. Replacement and Adjustment
Item SP Code
• The cleaning blade, lubricant roller, and lubricant bar are always replaced together.
• Setting powder (zinc stearate) is applied to the cleaning blade at the factory.
• Lubricant roller: When the set of parts is replaced, setting powder must be applied at the PTR roller
nip on both ends of the roller while the PTR is rotated.
• Paper transfer roller (PTR): When the paper transfer roller (PTR) is replaced, the entire surface of the
roller must be dusted with setting powder while the PTR is rotated.
Fans
Preparation
• Pull out drawer
• Remove drawer right cover
1146
Paper Transfer Roller (PTR) Unit
1. The front fan can be accessed without removing the PTR unit.
4. Remove fan.
1147
4. Replacement and Adjustment
Preparation
• Pull out drawer
• Remove drawer right cover
• Remove PTR unit (page 1129)
1. Disconnect fan harness [A] and motor bracket [B] ( x4, x1).
2. Remove fan.
1148
Paper Transfer Roller (PTR) Unit
Preparation
Remove:
• PTR unit (page 1129)
• PTB unit (page 1157)
1. Reach into the machine at the back frame of the drawer, and then remove the screw.
1149
4. Replacement and Adjustment
1150
Paper Transfer Roller (PTR) Unit
4. While pushing roller [A] as far to the rear as possible, pull the front end of the shaft through the
hole and then pull up end of the roller against the back of the plate [B].
1151
4. Replacement and Adjustment
6. Depress tab releases on both sides of the board cover, and then remove the cover.
1152
Paper Transfer Roller (PTR) Unit
8. Disconnect board:
[A] Right ( x2)
[B] Left ( x3)
1153
4. Replacement and Adjustment
Preparation
• Pull out drawer
• Rear cover
• Open controller box (page 668)
1. Remove vertical stay ( x3).
1154
Paper Transfer Roller (PTR) Unit
1155
4. Replacement and Adjustment
1156
Paper Transport Belt (PTB) Unit
Preparation
• Open both doors
• Pull out the drawer
1. The PTB (Paper Transport Belt) unit [A] resides between the fusing unit [B] and the PTR unit [C].
1157
4. Replacement and Adjustment
6. Disconnect the front [A] and back [B] of the PTB unit ( x2).
1158
Paper Transport Belt (PTB) Unit
7. At the rear [A], disconnect the rear lock plate of the adjacent PTR unit ( x1).
8. Push the plate [B] toward the front. This will free the area around the end of the PTB unit shaft [C],
so an e-ring can be removed.
1159
4. Replacement and Adjustment
11. At the front, pull the end of the shaft [A] to the left, and then pull it away from the cut-out.
12. Lift the front of the unit [B] slightly.
13. Disconnect the front of the unit [A] and then remove the unit from the machine ( x2).
14. Handle the unit carefully to prevent losing the bearings on the front [A] and end [B] of the PTB unit
guide shaft. (These can fall off easily.)
1160
Paper Transport Belt (PTB) Unit
1. After re-attaching the e-ring [A] at the rear, be sure to slide the PTR unit plate [B] to the rear and
fasten it with the screw.
1161
4. Replacement and Adjustment
PTB Motor
Preparation
• Pull out drawer
• Remove PTB unit (page 1157)
1. The PTB motor is behind the front panel.
1162
Paper Transport Belt (PTB) Unit
Preparation
• Remove PTB unit (page 1157)
1. At the right rear corner of the unit [A], slide the bearing and washer off the end of the shaft.
2. Disconnect end of roller shaft [B] ( x1).
1163
4. Replacement and Adjustment
1164
Paper Transport Belt (PTB) Unit
Re-installation
Before re-assembly, the following points should be lubricated with Barrierta S552R grease.
1. [A] shows the points where grease should be applied.
2. [B] shows the minimum application of grease, and [C] the maximum.
Preparation
• Remove PTB unit (page 1157)
• Remove both belts (page 1163)
1165
4. Replacement and Adjustment
PTB Sensor
PTB Sensor
1166
Paper Transport Belt (PTB) Unit
3. Remove fan.
1167
4. Replacement and Adjustment
2. Remove fan.
1168
Fusing Unit
Fusing Unit
Fusing Unit, Fusing Cleaning Unit Removal
Preparation
• Make sure that the system is off and confirm that the machine power cord is disconnected from the
power source.
• Spread a drop cloth or some paper in front of the machine.
• Prepare a flat clean surface where you can place the fusing unit after it has been removed.
• Open both front doors.
• Allow at least 10 min. for the fusing unit to cool before you remove it.
• When you close the fusing exit cover [A], firmly press the center of the cover indicated by the hand
decal [B] in the center of the cover, and make sure that it locks.
1169
4. Replacement and Adjustment
2. Grip the unit by its handle [B], and then pull the unit out until it stops.
3. Grip the unit on both ends, and then lift it off its tray. The unit weighs about 15 kg (33 lb.).
1170
Fusing Unit
4. Lay the unit on a flat clean surface, strong enough to support its weight.
If the fusing unit needs to be replaced, be sure to remove the shipping brackets of the new fusing unit
(TCRU Set B).
1. Open the TCRU Set B box, and then remove the new fusing unit.
2. Two strips of tape are attached to the front of the fusing unit [A].
3. From the top [B], pull off both strips of tape, and then remove shipping bracket and bracket
with the red tag attached.
Preparation
• Remove the fusing unit (page 1170)
1. Remove the screw [A] at the left rear corner of the fusing unit ( x1).
1171
4. Replacement and Adjustment
2. Push lever [B] to the rear, and then push the unit [C] slightly to the rear to remove it.
1. Use the alignment marks to align the fusing unit on its tray.
2. Push the fusing unit on its tray into the machine, and then re-attach the screws ( x2).
1172
Fusing Unit
Periodic Cleaning
1173
4. Replacement and Adjustment
• The paint-locked screws on the plate have been adjusted at the factory. Never remove these
screws.
1. Use a dry cloth to clean the cover of pressure roller stripper plate.
1174
Fusing Unit
Periodic Lubrication
1175
4. Replacement and Adjustment
1176
Fusing Unit
1177
4. Replacement and Adjustment
1178
Fusing Unit
8. Release the springs on both ends of the separation unit, and then lift it straight up to remove
it.
• Hold the separation unit on both ends and lift it straight up to prevent bending it.
• When you re-install the separation unit, hold it straight on both ends, and then lower it straight
down.
• Never lay the separation unit down with its edge down [B].
10. At the rear, disconnect the lamp connector bracket at the top [A] and bottom [B] ( x2).
1179
4. Replacement and Adjustment
11. Disconnect the bracket at the lower left [A], unhook the bracket [B] ( x1).
12. Insert screwdriver through cut-out [A] and remove the hidden screw ( x1).
1180
Fusing Unit
1181
4. Replacement and Adjustment
• At re-installation, install the step screws ( ) at the front and rear first. Installation of these
screws first will position the gears correctly, so the unit on the fusing belt side and the pressure
unit are positioned correctly.
15. Disconnect springs at the front [A] and rear [B] ( x2).
16. At the rear [A], remove screw and bushing [B] ( x1, x1).
1182
Fusing Unit
17. At the rear connector [A], disconnect the heating roller lamps ( x4).
• The heating roller lamps are connected at the outside to the right of the drawer connector.
They must be re-connected at the outside. However, their order of installation (top to bottom)
is not important. They can be re-connected in any order.
18. At the front, disconnect the heating roller thermostats [A] ( x4).
1183
4. Replacement and Adjustment
19. At the front, remove the heating roller lamp bracket ( x1, x2).
20. At the rear, remove the other heating roller lamp bracket ( x2).
1184
Fusing Unit
• Hold the fusing lamps by the ends and never touch the glass surfaces.
1185
4. Replacement and Adjustment
24. At the rear, use spreaders to disconnect the heating roller [A] ( x1).
26. At the front, use spreaders to disconnect the heating roller [A] ( x1).
1186
Fusing Unit
1187
4. Replacement and Adjustment
31. At the rear, use spreaders to disconnect hot roller [A] ( x1).
1188
Fusing Unit
1. At the front end of the heating roller [A] route the harnesses through the frame [B].
1189
4. Replacement and Adjustment
White,
DOM 200V 1090/1000W
Green
NA 208V 1090/1000W
EU 220V 1090/1000W
Blue
DOM 200V 1150/900W
Yellow
NA 208V 1150/900W
EU 220V 1150/900W
1190
Fusing Unit
3. Install the lamps so that the colors on the connectors are as shown in this photo (white and green on
top, blue and yellow below).
Preparation
• Heating roller fusing lamps (page 1176)
1. At the front, remove square bracket [A] ( x2).
2. At the rear, remove square bracket [B] ( x2).
1191
4. Replacement and Adjustment
3. Grip the metal brackets at both ends of the hot roller [A], and then lift out the belt with the heating
roller and hot roller together inside the belt.
1192
Fusing Unit
5. Remove the bracket (and bearing) from each end of the hot roller.
1193
4. Replacement and Adjustment
7. Separate the brackets and bearings removed from the ends of the hot roller.
8. Spin the races of the bearings and make sure that they rotate easily.
1194
Fusing Unit
• Work carefully and always avoid touching the surfaces of the hot roller, heating roller, and fusing
belt with bare hands
Heating Roller
1. Always inspect and clean a heating roller for contamination by grease before re-installing it.
• Grease contamination can cause uneven heating on the surface of the roller and cause
problems during fusing.
1195
4. Replacement and Adjustment
2. Clean the entire surface of the heating roller with a dry cloth.
3. Next, clean the entire surface with a cloth dampened with water (not alcohol).
4. Finally, clean the entire surface again with a dry cloth.
Hot Roller
1. Always inspect and clean a hot roller for contamination by grease before re-installing it. This is
especially important for a used roller that is to be re-installed.
• Grease on the surface of the hot roller can cause the surface of the roller to peel.
• If peeled particles reach the surface of the fusing belt, this can cause glossy patches or streaks
to appear on prints.
1196
Fusing Unit
2. Clean the entire surface of the hot roller with a dry cloth.
3. Next, clean the entire surface with a cloth dampened with water (not alcohol).
4. Finally, clean the entire surface again with a dry cloth.
Fusing Belt
1. The front edge of the fusing belt [A] is marked with faint numbers, letters, lines.
2. This edge should always be installed at the front end of the unit.
1. At the rear, inspect and clean the heating roller thermistor with a clean cloth.
1197
4. Replacement and Adjustment
2. Apply Fluotribo MG Grease to the inner surfaces of the flanges and bearings.
3. Set the lubricated flanges so the ridge on each end of the fusing belt hangs over the rims of the
flanges as shown above.
1. Disconnect both ends [A] and [B] of the pressure roller stripper cover ( x1, x1).
1198
Fusing Unit
• Screws [A] and [B] are different and must be re-attached at the same locations.
1199
4. Replacement and Adjustment
• These static brushes are installed to scavenge stray toner, and they may not be installed on
some machines.
• These static brushes are identical.
1200
Fusing Unit
1201
4. Replacement and Adjustment
• Before re-assembly, check each pawl to see if any one is warped or broken.
• Check the tip of each pawl (circled above) to see if it is bent or damaged.
• A damaged tip can cause pawl marks to appear on paper, and cause other problems like
allowing paper to wrap around the pressure roller.
1202
Fusing Unit
• When you re-attach the long hook of the coil spring, wrap it under the rotating arm first, and
then set the tension spring.
2. Open the holder attached to the outside of the bracket, rotate the pawl, and then remove it from
the tip of the arm.
3. Open the bracket and then remove the stripper pawl rotation arm.
1203
4. Replacement and Adjustment
• When you re-attach the coil spring, set the short hook (circled red) on the pawl first, and then
set the pawl and spring.
1204
Fusing Unit
5. Open the holder, and then separate the pawl and arm shaft.
Preparation
• Heating roller fusing lamps (page 1176)
• Fusing belt with heating roller, hot roller (page 1191)
1. Disconnect both ends of the pressure roller stripper bracket [A] ( x2). (Removing the cover is not
necessary.)
1205
4. Replacement and Adjustment
2. Turn the stripper bracket [A] away from the pressure roller.
1206
Fusing Unit
• At re-installation of this plate, the screw must be attached at the center hole [B]. This hole is the
default position. The other off-set holes are used to adjust the height of the plate. For more
details about this adjustment, see the “Troubleshooting” section.
1207
4. Replacement and Adjustment
5. At the rear, disconnect the pressure roller fusing lamp [A] ( x1).
1208
Fusing Unit
• Always handle the fusing lamps by holding them on the ends. Never touch the surface of a
fusing lamp.
1209
4. Replacement and Adjustment
12. Above the rear end of the pressure roller, insert a small driver through the cut-out [A] and push the
gear out.
13. Remove gear [B].
1210
Fusing Unit
14. Disconnect the pressure roller holding bracket at the rear [A] ( x2).
15. Disconnect the pressure roller holding bracket at the front [B] ( x2).
16. Grip the holding brackets on each end of the pressure roller, lift straight up, and then remove the
roller.
1211
4. Replacement and Adjustment
1. Use spreaders to disconnect the bearing from the front end of the pressure roller [A] ( x1).
2. Pull the other bearing from the other end of the pressure roller (there is no fastener on the other
bearing).
3. Spin the races of the bearings and make sure that the rotate easily.
4. If they do not turn easily, they must be replaced.
1212
Fusing Unit
5. At the bottom of the frame (near the front) inspect and clean the pressure roller thermistor [A] with a
clean cloth.
6. Always inspect and clean the pressure roller for contamination by grease before re-installing it.
• Grease contamination can cause uneven heating on the surface of the roller and cause
problems during fusing.
1213
4. Replacement and Adjustment
1. When installing the pressure roller, check the lamp harnesses at the front [A] and rear [B].
1214
Fusing Unit
G Front bracket
2. The ball bearing flange should be between the frame and step screw.
3. The front bracket should be behind the bend in the frame.
Pressure Roller - Front
1215
4. Replacement and Adjustment
C Step screw
A Rear bracket
F Frame bend
1216
Fusing Unit
4. The ball bearing flange should be between the rear movable frame and the step screws.
5. The bracket should be behind the rear movable roller.
Pressure Roller - Rear
1217
4. Replacement and Adjustment
Separation Plate
3. At the front, remove springs from front and rear end of the separation plate. [A] shows the front.
4. Disconnect both ends of the separation plate, and then remove the collars ( x2).
5. Lift both ends of the guide plate out of the cut-outs, and then remove the guide plate.
1218
Fusing Unit
Preparation
Remove:
• Fusing front cover, rear cover
• Separation unit cover, top cover
These harnessess and must be removed together:
Heating roller thermistor
Hot roller NC sensor
Heating roller NC sensor (center)
Heating roller NC sensor (end)
Thermistor
Black harness
1219
4. Replacement and Adjustment
2. Inside the bracket, disconnect the top and bottom of the plastic connector cradle ( x2).
1220
Fusing Unit
3. Pull out the connector cradle [A], and then disconnect the harnesses [B] ( x1).
1221
4. Replacement and Adjustment
6. Disconnect the NC sensors on the right side of the unit [A] ( x3).
1222
Fusing Unit
Thermistor
Black harness
1223
4. Replacement and Adjustment
These elements are attached to the same harness and must be removed together:
Pressure roller thermistor
1224
Fusing Unit
• At re-installation of this plate, the screw must be attached at the center hole [B]. This hole is the
default position.
• The other off-set holes are used to adjust the height of the plate.
1225
4. Replacement and Adjustment
3. At the front, disconnect the pressure roller thermistor [A] ( x1, x1).
1226
Fusing Unit
4. Pull the thermistor and its harness [A] through the frame.
1227
4. Replacement and Adjustment
7. Disconnect harness cover [A], and then free the harnesses [B] ( x1).
8. Pull the NC sensor and thermistor away from the side of the unit.
1228
Fusing Unit
11. Pull the connector bracket [A] partially away of the unit.
1229
4. Replacement and Adjustment
15. Separate the connector and bracket at [A] and [B] ( x2).
1230
Fusing Unit
RTB 119
Notes on re-installing the Pressure Roller Thermistor
1231
4. Replacement and Adjustment
• At re-installation of this plate, the screw must be attached at the center hole [B]. This hole is the
default position.
• The other off-set holes are used to adjust the height of the plate.
1232
Fusing Unit
1233
4. Replacement and Adjustment
• To prevent a fire, never attempt to reset a blown thermostat by manipulating the exposed
edges of the black cover with a screwdriver, or by hitting it on a table.
• A thermostat that has been reset manually could fail and cause a fire.
• Always replace a blown thermostat with a new one
1. The heating roller thermostats are located on the right front side of the unit.
1234
Fusing Unit
2. Remove the thermostat and leaf screws [A] and [B] ( x6).
3. Remove the gold leaf [A], and then remove the center thermostat [B].
1235
4. Replacement and Adjustment
• To prevent a fire, never attempt to reset a blown thermostat by manipulating the exposed
edges of the black cover with a screwdriver, or by hitting it on a table.
• A thermostat that has been reset manually could fail and cause a fire.
• Always replace a blown thermostat with a new one.
Thermopile
1236
Fusing Unit
1237
4. Replacement and Adjustment
• Remove and reattach the screw carefully to prevent it falling into the machine.
1238
Fusing Unit
• At re-installation of the thermopile unit, these two guide pins must be inserted into the holes at
the back of the machine.
12. Carefully, peel the two sponge seals from the thermopile unit.
• The seals that you just peeled off should not be used again. New seals should be attached at
the locations shown above.
13. Remove the black cover ( x5).
1239
4. Replacement and Adjustment
1240
Fusing Unit
1. Both lift sensors are visible at the right, bottom of the fusing unit.
2. Disconnect both ends of the sensor bracket at the front [A] and rear [B] ( x2).
3. Pull the sensor bracket away from the side of the unit.
1241
4. Replacement and Adjustment
• The fusing motor and pressure roller lift motor are together behind the EDRB bracket at the back of
the machine.
Remove EDRB
Preparation
• Open controller box (page 668)
• Remove left rear cover (page 664)
1. Remove vertical stay [A] ( x3).
1242
Fusing Unit
2. Free the harnesses on the right edge of the EDRB [B] ( x2).
3. Free the other harnesses at the bottom, left, and top edges of the EDRB [A] ( x7).
4. Disconnect the EDRB [B] ( x10).
5. Remove the EDRB bracket (with PCB attached), and then lay it on a flat clean surface.
1243
4. Replacement and Adjustment
Fusing Motor
1244
Fusing Unit
• In order to clear the area around screw [A], you must move the black harnesses to the left (
x4).
1245
4. Replacement and Adjustment
1246
Fusing Unit
Preparation
• Remove EDRB bracket (page 1389)
1. The pressure roller lift motor [A] is below the fusing motor [B].
1247
4. Replacement and Adjustment
4. Disconnect motor bracket at [A], and then remove the bracket [B] (with motor attached) ( x1).
1248
Fusing Unit
1249
4. Replacement and Adjustment
Re-installation
1. After re-assembly, always check the web motor harness and web end harness to make sure that
these harnesses are connected and securely clamp.
Preparation
• Remove the fusing unit (page 1170)
1. Lay the fusing unit on its right side.
2. Disconnect the web unit at the rear [A] ( x1).
3. Push the release lever [B] to the rear to release the web unit.
1250
Fusing Unit
4. Lift the web unit out of the fusing unit and lay it on a flat clean surface.
5. Disconnect web unit cover [A] ( x1, x1). (The rear screw is a shoulder screw.)
1251
4. Replacement and Adjustment
• The front end of the web unit has the black feeler arm that rotates on a shaft. This is the feeler
of the web end sensor.
8. At the rear [A], remove the S-bracket ( x2).
1252
Fusing Unit
13. Disconnect shaft [A] gear [B] and then remove [C] ( x2).
1253
4. Replacement and Adjustment
16. Use a 1.5 mm Allen key [A] to loosen the small hex bolt. Do not remove it!
17. Remove gear [B].
1254
Fusing Unit
18. At the rear, disconnect the main-pin plate at [A] and [B] ( x2).
20. At the front, disconnect the take-up roller shaft [A] ( x1, x1).
1255
4. Replacement and Adjustment
22. At the rear [A], free the supply roller shaft [B] ( x1).
23. Remove notched-bushing [C].
24. At the rear, disconnect the end contact roller lock plate [A], and then remove spring [B] ( x3,
x1).
1256
Fusing Unit
25. At the front, disconnect the other end contact roller lock plate [A] ( x1, x1).
26. Pull lock plate [B] away from the contact roller carefully so you do not lose the bushing on each
end of the roller.
• Never touch the surface of the contact roller with bare hands.
27. Note the bushings are not same: the front bushing [A] is larger than the rear bushing [B].
1257
4. Replacement and Adjustment
28. Bushing [A] must be re-attached to the front end of the contact roller and bushing [B] to the rear
end of the roller.
29. Pull the contact roller out from under the web.
• Never touch the surface of the contact roller with bare hands.
1258
Fusing Unit
31. From left to right: take-up roller, supply roller, contact roller.
1259
4. Replacement and Adjustment
32. Turn the unit over and remove the brake [A] ( x1).
1260
Fusing Unit
Re-installation
1. A retaining ring has been added to the end of the take-up roller.
2. At re-installation make sure that the ring is installed on the shaft with its stepped flange pointing
toward the end of the shaft away from the web.
1261
4. Replacement and Adjustment
1. The web end sensor is located at the left front corner of the fusing unit [A].
2. Disconnect and lower sensor bracket [B] ( x1).
3. Disconnect the sensor ( x1, x1, x3).
Web Motor
1. The web is located at the left front corner of the fusing unit [A] with the web end sensor.
2. Disconnect and lower sensor bracket [B] ( x1).
3. Disconnect the motor [C] ( x1, x1).
1262
Fusing Unit
• When you re-attach the motor, wrap the harness once to form a loop and close the clamp
around it as shown below.
1263
4. Replacement and Adjustment
Preparation
• Open front drawer (page 665)
1. The exit sensor is on the left edge of the front drawer.
2. Remove sensor [A] > [B] > [C] ( x1, x1, x4)
Preparation
• Open front drawer (page 665)
1264
Invert, Duplex, Exit Unit
1. The exit junction gate sensor is on the left side of the front drawer.
2. Remove sensor [A] > [B] > [C] ( x1, x1, x4).
Preparation
• Open front drawer (page 665)
1. The purge relay sensor is behind a plate on the left bottom edge of the front drawer.
1265
4. Replacement and Adjustment
3. Remove sensor [A] > [B] > [C] ( x1, x1, x4).
• At re-installation, make sure that the clamp is closed on the invert junction gate solenoid harness [A]
and the purge relay sensor harness [B] between the bands [C]. This prevents the connectors
disconnecting when the guide plate is opened and closed.
1266
Invert, Duplex, Exit Unit
Preparation
• Open front drawer (page 665)
1. The invert junction gate solenoid is behind a plate on the left bottom edge of the front drawer.
1267
4. Replacement and Adjustment
1268
Invert, Duplex, Exit Unit
• At re-installation, make sure that the clamp is closed on the invert junction gate solenoid harness [A]
and the purge relay sensor harness [B] between the bands [C]. This prevents the connectors
disconnecting when the guide plate is opened and closed.
Preparation
• Remove left cover
1. The purged paper sensor is at the bottom left side of the machine.
1269
4. Replacement and Adjustment
Preparation
• Pull out drawer
1. Remove left front cover of drawer [A] ( x3).
2. The invert exit motor and invert exit HP sensor are at the center [B].
1270
Invert, Duplex, Exit Unit
1. Disconnect:
[A] Belt ( x1)
[B] Harness ( x2, x1)
1271
4. Replacement and Adjustment
1272
Invert, Duplex, Exit Unit
Preparation
• Pull out front drawer. (page 665)
1. Remove left front cover of drawer ( x3).
1273
4. Replacement and Adjustment
1274
Invert, Duplex, Exit Unit
1275
4. Replacement and Adjustment
1276
Invert, Duplex, Exit Unit
1277
4. Replacement and Adjustment
Preparation
• Pull out front drawer (page 665)
1. Remove left front cover of drawer ( x3).
1278
Invert, Duplex, Exit Unit
1279
4. Replacement and Adjustment
1280
Invert, Duplex, Exit Unit
6. Disconnect:
[A] Harness ( x7)
[B] Sensor bracket ( x1).
1281
4. Replacement and Adjustment
1282
Invert, Duplex, Exit Unit
Preparation
• Pull out front drawer
1. Remove left front cover of drawer ( x3).
1283
4. Replacement and Adjustment
1284
Invert, Duplex, Exit Unit
Preparation
• Pull out front drawer (page 665)
1. Remove left front cover of drawer ( x3).
1285
4. Replacement and Adjustment
1286
Invert, Duplex, Exit Unit
1287
4. Replacement and Adjustment
Preparation
• Pull out front drawer (page 665)
1. Remove left front cover of drawer ( x3).
1288
Invert, Duplex, Exit Unit
Preparation
• Pull out front drawer (page 665)
1. Remove fusing unit ( x2).
1289
4. Replacement and Adjustment
• The removal procedure for both sensors is the same. Only the removal procedure for duplex
transport sensor 2 is described below.
2. Disconnect sensor bracket ( x1).
1290
Invert, Duplex, Exit Unit
3. Pull off sensor bracket (with sensor attached), and then disconnect sensor ( x1).
Preparation
• Pull out front drawer (page 665)
1291
4. Replacement and Adjustment
3. The exit junction gate motor is on the right and the exit junction gate HP sensor is on the left.
1292
Invert, Duplex, Exit Unit
1293
4. Replacement and Adjustment
1294
Invert, Duplex, Exit Unit
1295
4. Replacement and Adjustment
Preparation
• Pull out front drawer (page 665)
1. Remove right front cover ( x5).
1296
Invert, Duplex, Exit Unit
1297
4. Replacement and Adjustment
5. Remove motor.
Preparation
• Pull out front drawer (page 665)
1. Remove right front cover ( x5).
1298
Invert, Duplex, Exit Unit
• Only one removal is described below because the procedure is the same for each sensor.
2. Disconnect:
[A] Harness, sensor bracket ( x1, x1, x1)
[B] Pull out sensor bracket
1299
4. Replacement and Adjustment
Exit Motor
Preparation
• Rear cover
• Left cover
1. The exit motor is at the left rear corner of the machine behind the duct.
1300
Invert, Duplex, Exit Unit
3. Disconnect duct:
[A] Upper right ( x1)
[B]: Lower right ( x1)
[C] Lower left ( x1)
1301
4. Replacement and Adjustment
4. Remove duct.
1302
Invert, Duplex, Exit Unit
7. Lay the motor with drive board attached on a flat clean surface.
Exit/Invert Motor
Preparation
• Rear cover
• Left cover
1. The exit/invert motor is at the back of the machine near the lower left side.
2. Open both front doors and pull the front drawer far enough so you can see the plastic cage from
the open left side of the machine.
3. Release plastic tabs [A], and then remove the cage [B].
1303
4. Replacement and Adjustment
4. Push in the front drawer completely so you can see the motor at the rear.
5. Disconnect motor:
[A] Upper right ( x1)
[B] Lower left ( x1)
6. Pull motor out [A] partially, and then disconnect it [B] ( x1).
1304
Invert, Duplex, Exit Unit
Duplex/Invert Motor
Preparation
• Rear cover
1305
4. Replacement and Adjustment
1306
Invert, Duplex, Exit Unit
6. Remove duct.
1307
4. Replacement and Adjustment
Duplex/Invert Motor
2. Disconnect motor:
[A] Upper right ( x1)
[B] Lower left ( x1)
1308
Invert, Duplex, Exit Unit
3. Remove motor.
1309
4. Replacement and Adjustment
If a blockage occurs in either the upper or lower used toner path, the machine will issue SC488.
• In this case, the mechanism must be disassembled to determine if the upper duct or lower pipe is
jammed with clumped toner.
• The jammed duct or pipe must be replaced.
Preparation
• Open controller box
• Rear cover
1. Pull out the following units to relieve pressure on the couplings of the motors that must be removed
and re-installed.
PCDU
ITB cleaning unit
Drawer
Paper trays
Be sure to cover the drum to protect it from light.
1310
Used Toner Path
3. Remove the bracket fan duct bracket at the top ( x2, x2).
1311
4. Replacement and Adjustment
1312
Used Toner Path
1. Next, start to lower the IOB at the lower left ( x2, x2).
2. Disconnect IOB:
[A] Upper left ( x1)
[B] Upper right ( x1)
[C] Lower left ( x1)
[D] Lower right ( x1)
1313
4. Replacement and Adjustment
1. Next, remove the main motor unit [A] with drum, drum cleaning, and development motors
attached.
2. Disconnect at [B] ( x1, x2).
1314
Used Toner Path
1315
4. Replacement and Adjustment
5. Bottom ( x1).
1316
Used Toner Path
7. Left ( x1).
1317
4. Replacement and Adjustment
1. Remove the fan attached to the end of the small horizontal duct near the center of the machine.
2. Disconnect fan ( x1. x1, x1)
1318
Used Toner Path
4. Remove fan.
5. Next, disconnect the duct where you just removed the fan ( x2).
1319
4. Replacement and Adjustment
6. Remove duct.
Remove EDRB
1320
Used Toner Path
1321
4. Replacement and Adjustment
1. Next, remove the large horizontal duct [A] at the bottom right side of the machine.
2. Free top of duct ( x5, x3).
1322
Used Toner Path
1323
4. Replacement and Adjustment
ITB/PTR Motor
1324
Used Toner Path
• This motor transports used toner. If the motor does not rotate, the motor is defective, or the harness
is broken or defective.
1. At the top, rotate the used toner transport motor.
• If the motor does not turn easily, this means there is a block in the upper used toner path,
lower used toner path, or both.
1325
4. Replacement and Adjustment
• The motor drives the belts for both paths, so you will not be able to determine which path is
blocked until they are disconnected from the belts.
4. Remove spring [A] from the used toner transport motor bracket ( x1).
1326
Used Toner Path
7. Lift the motor bracket of its hooks, then remove it (with motor attached).
1327
4. Replacement and Adjustment
1328
Used Toner Path
3. Pull the duct slightly to the left to disconnect from the belt .
1329
4. Replacement and Adjustment
5. Turn the gear [B] on the end of the duct. If the gear does not turn easily, the duct is jammed or
defective and must be replaced.
1. Next, the vertical duct and lower duct [A] of the used toner path must be removed.
2. Remove cap [A] ( x1). This disconnects the left end of the pipe.
1330
Used Toner Path
5. To the left, unfasten above the open air duct [A] (x2).
1331
4. Replacement and Adjustment
6. Free the black harness at [A] ( x1). (This will make removal easier.)
1332
Used Toner Path
8. Continue to move it to the right as you separate it from the harnesses until it is free .
9. Turn the gear on the right end of the pipe. If the gear does not rotate freely, the pipe is jammed or
defective and must be replaced.
Preparation
• Open controller box door
• Rear cover
• Right cover
• Spread some paper to prepare a place to lay the used toner bottle unit (the paper will catch loose
toner)
1. Open the right front door, and then remove the toner bottle.
1333
4. Replacement and Adjustment
3. Down, and to the left of the IOB [A] remove screws [B] ( x3).
1334
Used Toner Path
4. Down, and to the left of IOB [A], disconnect used toner bottle transport unit ( x2).
6. Down, and to the left of the IOB, remove cap [A] ( x1).
1335
4. Replacement and Adjustment
Preparation
Remove used toner bottle unit (page 1333)
1336
Used Toner Path
Preparation
• Remove used toner bottle unit (page 1333)
1. The used toner bottle full sensor [A] is located at the top of the unit above the gear train [B].
2. Sensor ( x1, x3)
Preparation
• Remove used toner bottle unit (page 1333)
1337
4. Replacement and Adjustment
1. Used toner bottle near-full sensor [A] is on the outside surface of the unit plate.
2. Sensor ( x1, x3).
Preparation
• Remove used toner bottle unit (page 1333)
1. The used toner bottle set switch [A] is located at the base of the used toner bottle unit.
2. Switch ( x1).
3. Depress the top and bottom of the switch together to release it, and then push it out the front.
1338
Filters, Fans
Filters, Fans
Filters
Preparation
• Remove rear cover
1. These filters are in the horizontal duct.
1339
4. Replacement and Adjustment
• The first filter on the left is removed and then discarded. The second filter is moved to the slot
on the left, and the new filter is inserted in the slot on the right.
Air Filters
Preparation
• Remove rear cover (page 664)
1. At the left rear corner of the machine, remove filter [A].
1340
Filters, Fans
Preparation
• Remove right cover
1. These filters cannot be removed.
1341
4. Replacement and Adjustment
2. Vacuum clean.
1. This filter is on the back of the canopy that covers the toner bottle bank.
2. Remove filter and vacuum clean ( x1, x2).
Fans
• Servicing fans 1 to 23 is described in this section. For fans 24 to 30, go to the referenced section.
Name SC Ref.
1342
Filters, Fans
Name SC Ref.
1343
4. Replacement and Adjustment
Name SC Ref.
• The "SC" column lists the corresponding SC code that the machine issues if there is a problem with
the fan.
• Before you remove any fan, always check the direction of the label. The fan must be re-installed
with the label facing the same direction as when it was removed. Air flows left to right with the label
facing right. Air flows right to left with the label facing left.
• In the above table, some components have cross references in the right-hand column to other
sections of the manual. The removal procedures for these components are not described in this
section. For more about removal of these fans, go to the referenced section.
1344
Filters, Fans
1345
4. Replacement and Adjustment
1. Remove ozone blower fan (See “Ozone Blower Fan” in this section).
2. Inside machine, disconnect fan [A] ( x1, x1, x2).
3. Remove fan.
1346
Filters, Fans
Preparation
• Remove left cover
1. Remove front edge cover. (page 662)
2. Remove the fusing unit. (page 1191)
3. Remove cover [A] ( x3).
1347
4. Replacement and Adjustment
1348
Filters, Fans
• Remove and reattach the screw carefully to prevent it falling into the machine.
8. Remove the belt cleaning unit. (page 931)
9. Remove the PTR unit. (page 1157)
10. Disconnect and pull the ITB unit about halfway out of the machine or remove it.
11. Slowly, pull the thermopile unit out of the machine.
• At re-installation of the thermopile unit, these two guide pins must be inserted into the holes at
the back of the machine.
12. Carefully, peel the two sponge seals from the thermopile unit.
• The seals that you just peeled off should not be used again. New seals should be attached at
the locations shown above.
13. Remove the black cover ( x5).
1349
4. Replacement and Adjustment
1350
Filters, Fans
Preparation
• Open controller box door (page 668)
1. At the right, rear corner of the machine, free harnesses [A] ( x1).
2. Disconnect bracket [B] ( x2).
3. Disconnect motor [C] ( x1).
1351
4. Replacement and Adjustment
1. Near the upper right corner of IOB [A], disconnect the motor ( x1, x1, x2)
1352
Filters, Fans
2. Remove motor.
Preparation
• Open controller box (page 668)
• Remove left rear cover (page 664)
1. This fan is behind the vertical stay.
1353
4. Replacement and Adjustment
1354
Filters, Fans
1355
4. Replacement and Adjustment
2. Disconnect motor and bracket, and then remove bracket (with motor attached) ( x1, x1).
1356
Filters, Fans
2. Disconnect motor and bracket, and then remove bracket (with motor attached) ( x1, x1).
1357
4. Replacement and Adjustment
1358
Filters, Fans
2. Remove the ozone filter and air filter from the housing.
1359
4. Replacement and Adjustment
1360
Filters, Fans
• Pay attention to the direction of the labels as you remove each fan. They must be re-installed
with the labels facing the same direction.
1361
4. Replacement and Adjustment
Preparation
• Rear cover
1. Free harnesses [A] ( x3, x2).
2. Disconnect duct at [B] ( x1).
1362
Filters, Fans
1363
4. Replacement and Adjustment
9. Remove fans.
1364
Filters, Fans
Preparation
• Open controller box door (page 668)
• Remove controller box cover (page 674)
1. Disconnect the PSU bracket ( x4).
1365
4. Replacement and Adjustment
2. Remove fan.
1366
Filters, Fans
Preparation
• Open controller box door (page 668)
• Remove controller box cover (page 674)
1. Locate the fan.
1367
4. Replacement and Adjustment
Preparation
• Open controller box door (page 668)
• Remove controller box cover (page 674)
1. Locate the fan.
1368
Filters, Fans
3. Remove fan.
1369
4. Replacement and Adjustment
Preparation
• Open controller box door (page 668)
• Remove controller box cover (page 674)
1. Locate the fan.
1370
Filters, Fans
3. Remove fan.
Preparation
• Open controller box door (page 668)
• Remove controller box cover (page 674)
1. Locate the fan.
1371
4. Replacement and Adjustment
3. Remove fan.
1372
Filters, Fans
4. Remove fan.
Preparation
• Open controller box door (page 668)
• Remove controller box cover (page 674)
1. Locate the fan.
3. Remove fan.
1373
4. Replacement and Adjustment
Thermistor Mechatron
1. Remove development unit cooling fan: rear. (See “Development Unit Cooling Fan: Rear” in this
section.)
2. Remove ITB cleaning unit. (page 935)
3. Remove ITB/PTR motor. (page 989)
4. Remove mechatron bracket ( x1, x1, x1).
1374
Filters, Fans
Preparation
• Remove right cover
1375
4. Replacement and Adjustment
1376
Filters, Fans
1377
4. Replacement and Adjustment
1378
Filters, Fans
3. Remove fan.
1379
4. Replacement and Adjustment
1380
Boards, HDD, Breaker Switch
Main Unit
AC Drive
Preparation
Remove:
• Rear cover
• Turn the machine off and allow it to cool for at least 10 min. before you remove the AC drive
board.
• Avoid touching the heat shield of the board.
• The tube fuses on the board are the ceramic type. You cannot visually inspect a fuse to
determine if it has blown.
1. The AC drive board extends from rear to front along bottom left side of the machine.
1381
4. Replacement and Adjustment
1382
Boards, HDD, Breaker Switch
• Be sure to note which connectors are connected and which are not. The anti-condensation
heaters may or may not be connected, depending on ambient temperature and humidity at
the work site.
5. Disconnect back of drive board ( x2).
1383
4. Replacement and Adjustment
1384
Boards, HDD, Breaker Switch
1385
4. Replacement and Adjustment
13. Disconnect top and bottom of cover [A] and [B] ( x2).
1386
Boards, HDD, Breaker Switch
16. Remove board. The rated voltage of the board is marked in the upper right corner.
Preparation
• Remove rear cover.
1. The CGB (Charge Grid Bias) power pack is located at the rear edge of the machine.
1387
4. Replacement and Adjustment
2. Disconnect':
[A] Top of bracket ( x2)
[B] Bottom of bracket ( x3, x3)
1388
Boards, HDD, Breaker Switch
EDRB
Preparation
Remove:
• Rear cover
• Vertical stay
1. The EDRB is near the center of the back of the machine.
1389
4. Replacement and Adjustment
3. Remove board.
IOB
Preparation
• Open controller box (page 668)
• Rear cover
1390
Boards, HDD, Breaker Switch
• Vertical stay
1. The IOB is on the back of the machine below the flywheel.
1391
4. Replacement and Adjustment
Preparation
• Open controller box cover
Remove:
• Rear cover
1. The RYB is at the bottom of the back of the machine, below the horizontal duct.
1392
Boards, HDD, Breaker Switch
1393
4. Replacement and Adjustment
PSU-A, B, C
• When working around the PSU boards with the back cover off the machine, take extra precautions
to avoid the danger of electrical shock. See RTB 111 (coper model) or RTB 27 (printer model)
• Avoid touching the PSU boards with your bare hands or metal tools.
• Residual charge can remain in the condensers of the PSU boards, even after the machine has been
switched off and disconnected from its power source.
• After turning the machine off and disconnecting the power cord, always wait at least 10 minutes for
residual charge to disperse before removing the rear cover of the machine.
Observe these points when working around the PSU boards in the controller box:
• Make sure that the machine is switched off and that the machine power cord has been
disconnected from its power source.
• A PSU board generates heat. Switch the machine off and allow it to cool for at least 10 min. before
you open the controller box.
• When moving or working around the board, avoid touching the heat shield.
• Condensers on the board may retain charge, even after the machine is turned off.
• Avoid touching soldered connections with bare hands or metal tools.
• While the board is out of the machine, do not lay it near conductive materials.
• If a PSU appears damaged, always check the AC drive board for one or more blown fuses.
• If you determine that the PSU board is defective, check for blown fuses.
1394
Boards, HDD, Breaker Switch
PSU-A
Preparation
• Remove controller box cover (page 674)
• A bracket is not attached to a replacement for PSU-A. The board is removed directly from the
machine.
1. PSU-A is the lower board.
3. Remove board.
1395
4. Replacement and Adjustment
PSU-B
Preparation
• Remove controller box cover (page 674)
• A bracket is not attached to a replacement for PSU-B. The board is removed directly from the
machine.
1. PSU-B is the upper board.
1396
Boards, HDD, Breaker Switch
3. Remove board.
PSU-C
Preparation
• Open controller box
• Remove controller box cover.
1397
4. Replacement and Adjustment
1398
Boards, HDD, Breaker Switch
1399
4. Replacement and Adjustment
9. If you are replacing the board, remove the 15 clamps and lower right harness. You must attach
these to the new board bracket.
Preparation
• Remove controller box cover (page 674)
1. Loosen screws of the metal cover ( x12).
• Do not remove the screws.
• Each screw slides into a larger hole when the cover is pushed to the left .
1400
Boards, HDD, Breaker Switch
BCU
CNB
HDD
IPU
Controller Board
1401
4. Replacement and Adjustment
3. Remove board.
1402
Boards, HDD, Breaker Switch
IPU-Controller Board
1. The IPU main board [A] and controller board [B] are separate, connected boards. They are
always removed together.
1403
4. Replacement and Adjustment
1404
Boards, HDD, Breaker Switch
7. Slowly, remove the connected IPU-Controller board. Do not allow the edge connectors (marked by
arrow) to bend.
1405
4. Replacement and Adjustment
• For the copier model, you must insert the NVRAM in the socket labeled FRAM-1/D179E.
• For the printer model, you must insert the NVRAM in the socket labeled FRAM-1/M263E.
• NVRAM 2M-2 is inserted at connector socket [D]. Make sure that the circular notch [F] on the
NVRAM is pointing in the direction of the arrow [H] embossed on the board.
1406
Boards, HDD, Breaker Switch
• If the NVRAMs are installed incorrectly, this could cause both the board and the NVRAMs to short
out and cause permanent damage.
• After the board is replaced, check which ESA applications have been installed, and then follow the
installation procedures to re-install each application.
BCU
2. If you are replacing the BCU, remove the NVRAM [A], and then install it on the new BCU.
1407
4. Replacement and Adjustment
• Pay attention to the direction the circular notch is pointing when you install it. If the NVRAM is
installed incorrectly, the machine will display “Please Wait” and then freeze and not boot.
3. Turn the machine on.
4. Enter the SP mode.
5. Do SP5811-004 and enter the manufacturer number of the BCU. If you fail to enter the correct
number, the machine will issue SC995-01.
6. Do SP5131-001 and select paper size type (0: Japan, 1: NA, 3: EU).
7. Do SP5807-001, and then select your area. Failure to do this will cause the machine to return
SC995-04.
NVRAM Replacement
There are three NVRAMs. Two are on the controller board, and one is on the BCU.
• Always touch a metal surface before handling an NVRAM. Static electricity from your hands can
damage an NVRAM.
1408
Boards, HDD, Breaker Switch
1409
4. Replacement and Adjustment
• For the copier model, you must insert the NVRAM in the socket labeled FRAM-1/
D179E.
• For the printer model, you must insert the NVRAM in the socket labeled FRAM-1/
M263E.
• NVRAM 2M-1 is inserted at connector socket. Make sure that the circular notch on the
NVRAM is pointing in the direction of the arrow embossed on the board.
• If the NVRAMs are installed incorrectly, this could cause both the board and the NVRAMs to
short out and cause permanent damage.
• After the board is determine whether the ESA application should be installed, and then follow
the procedure to install each application.
14. Make sure that there is no SD card in Slot 2, and then plug in the power cord and turn the machine
on.
• If the machine returns SC995-02, cycle the machine off and try again.
15. Insert the SD card with the copied NVRAM data in Slot 2.
16. Do SP5825-001 to download the data from the SD card. This requires two or three minutes to
complete.
• When you see the “Finished!” message, cycle the machine off/on, and then touch [Exit]. Do
not turn the machine off.
• If SC870-11 (Address Book Data Error) appears, ignore it.
17. Enter the SP mode and manually enter the settings for the SP codes that you recorded in Step 5:
• SP5985-001. Enable onboard NIC.
• SP5985-002. Enable onboard USB.
• After doing a setting if the machine prompts you to cycle the machine off/on, ignore this
message and continue until all the settings are done.
18. Turn the machine off and remove the SD card from Slot 2.
19. Turn the machine on.
20. Insert the SD card with the address book data into Slot 2.
21. Do SP5846-052 to restore the address book data.
• The execution will fail if the settings at Step 16 for SP5985-001 or SP985-002 were not
done correctly.
• If this execution succeeds, the machine will prompt you to cycle the machine off/on.
22. Switch the machine off, and then remove the SD card from Slot 2.
1410
Boards, HDD, Breaker Switch
• Reset the NVRAM counter (Total counter: 1000, other counters to zero.
25. Execute process control.
• If you see the message “SD Card for Restoration is Required”, the data encryption key must
be re-installed.
• The NVRAM (EEPROM) manufacturer number is different from that set with SP5811-004. For
more details, contact your supervisor or support center. If the number is not entered, the
machine will return SC195-00.
11. Cycle the machine off/on.
12. Copy the data from the SD card to the NVRAM (SP5-825-001) that you copied them to the SD
card in Step 5.
13. Turn the main switch off, and then remove the SD card from Slot 2.
1411
4. Replacement and Adjustment
CNB
2. Remove CNB.
1412
Boards, HDD, Breaker Switch
HDD
• Information stored on the HDD (stamps, documents stored on HDD, etc.) will be lost after the
HDD is replaced.
• Lost data may need to be replaced manually after HDD replacement.
1. Disconnect HDD [A] ( x2).
2. Disconnect right side of bracket [B] ( x2).
1413
4. Replacement and Adjustment
6. Disconnect top and bottom sides [A] and [B] of the upper HDD ( x4).
1414
Boards, HDD, Breaker Switch
Re-installation
• There is a notation on the metal panel to remind you to re-connect the HDD cables correctly: Red
over Black.
• Reconnecting these cables incorrectly will cause an error. If this occurs, just switch the machine off
and connect them correctly. (The HDD will not be damaged.)
1415
4. Replacement and Adjustment
• Make sure the cables are correctly connected on the controller board: Red cable: Upper socket,
Black cable: Lower socket.
• If the connections are reversed, the machine will issue an error at startup. If it occurs just reconnect
the HDD correctly and start again. The HDD will not be damaged by such an incorrect startup.
If the customer has any concerns about the security of any information on the HDD, the HDD must
remain with the customer for disposal or safe keeping.
Reinstallation
Explain to the customer that information stored on the HDD must be replaced. Information such as the
address book and document server documents (if needed) must be replaced manually. Also, if the
customer is using the Data Overwrite Security, or the Data Encryption feature, these applications must be
installed again.
Breaker Switch
• The voltage rating for the breaker switch depend the location where the machine is installed and
used.
1. Breaker switch [A] is located at the lower left corner of the machine.
2. Disconnect at top [B] ( x2).
1416
Boards, HDD, Breaker Switch
4. Pull the switch out partially, and then disconnect bottom ( x2).
1417
4. Replacement and Adjustment
1418
5. System Maintenance Reference
Types of SP Modes
There are nine broad categories of SP codes, identified by group numbers.
Group Comment
SP1000 Feed. Paper feed SP codes: Image position adjustment, roller operation speeds, target
fusing temperatures, etc.
SP2000 Drum. Drum operation related SP codes: Magnification adjustments, test pattern
printing, etc.
SP3000 Process. Process control related SP codes, TD sensor initialization, toner draining and
fill, process control setting adjustments, process control interval settings, etc.
SP4000 Scanner. Scanning operation related SP codes: Main and sub scan magnification
adjustments, scanner free run, test pattern printing, LDAP certification, machine
security, PM alarm, time setting, memory clear,
SP5000 Mode. Machine operation related SP codes: Display settings, counter settings, input
and output checks for main machine, service telephone number setting, NVRAM data
upload and download, network settings, HDD formatting, IEE802.11 setup, USB
setup, UCS setting,
SP6000 Peripherals. Peripheral (options) related SP codes for peripheral units (including ADF):
Finisher performance settings (folding, stapling, etc.), input and output checks for
peripheral units, etc.
SP7000 Data Logs. Data log related SP codes: Counters, machine and peripheral PM parts
displays, clear PM counters after part replacement, jam detection by location display
(original and paper), consumable usage displays (toner),
SP8000 @Remote. A standard set of counters used to log more detailed information about
machine operation that can be monitored from a remote location (service center).
SP9000 DFU. These SP codes are for “Design and Factory Use” only. These are used by
designers for troubleshooting and machine testing and should never be used in the
field by service technicians without specific instructions from design centers.
1419
5. System Maintenance Reference
Japan Only The feature or item is for Japan only. Do not change this value.
1420
Service Program Mode
1421
5. System Maintenance Reference
1 Tray 1
3 Tray 3
4 Tray 4
6 Tray 6
T1 Tray T1
Enabled when Vacuum Feed LCIT RT5100 is installed.
T2 Tray T2
T3 Tray T3
Enabled when the 2nd Vacuum Feed LCIT is installed
T4 Tray T4
1422
Updating the Firmware
SD cards are used to update the software and to back up important data. Here is a list of the firmware
modules that can be updated or restored from an SD card:
• GW controller software
• BCU software
• LCDC (operation panel) software
• Network Sys (network) software
• Web Sys (Web Image Monitor)
• Document Server software
• NFA (Net File) software
• Printer application software
• Scanner application software
• DESS (encryption module) software
• Never connect or remove an IC card or SD card with the machine power turned on.
• Never turn the power off while the machine is downloading data from an IC card or SD card.
• The IC cards and SD card are precision items. Use them carefully.
• Never store IC cards or SD cards in a location where they are exposed to high temperature, high
humidity, or direct sunlight.
• Never bend an IC card or SD card, scratch it, or expose it to strong vibration.
• Before uploading data to an SD card, always confirm that its write-protect switch is off.
1423
5. System Maintenance Reference
3. Hold the SD card (the surface with printing must be away from the front of the machine), and insert
it into Slot 2.
1424
Updating the Firmware
6. To select the item for upgrade, touch the selection on the touch panel, or push the corresponding
key on the 10-key pad (1 to 5) of the operation panel. The number in parentheses tells you which
key to push. When you make a selection, the [Verify(./*)] and [Update(#)] buttons come on the
screen.
• If you push [Exit] (or the [0] key), you go back to the usual operation screen.
• Push the [Start] key on the operation panel to select and download all the options shown on
the screen.
• Push the [Clear] key on the operation panel if you want to cancel your selections and make
new ones.
• "ROM": This is the number and other version information of the ROM firmware installed in the
machine at this time.
• "NEW": This is the number and other version information of the firmware on the SD card.
7. With the selected items shown in reverse color, push the [Update] button or the [#] key on the
operation panel to start the update.
After you push [Update]:
• The middle bar shows the name of the module that the machine updates at this time. (The
example above shows that the machine updates the "Printer" module at this time.)
• The bottom bar is a progress bar. The "_" marks in the progress bar are replaced by "*"
marks. This progress bar cannot be displayed during the firmware update for the operation
panel. But, the LED of the [Start] key on the operation panel changes from red to green to
show that the update of the operation panel firmware continues.
1425
5. System Maintenance Reference
8. Turn the power off and on. Then, select the items that you updated, and then push the [Verify]
button. This is to check that the modules were updated correctly.
9. If you see "Verify Error" in the first bar on the screen, then you must do the procedure again for the
module shown in the bottom bar.
1426
Updating the Firmware
If an error occurs during a download, an error message will appear. The error code consists of the letter
"E" and a number ("E24", for example).
Cannot map logical address Make sure the SD card is installed correctly, or use a
20
different SD card.
21 Cannot access memory HDD connection not correct, or replace hard disk.
Cannot decompress compressed The ROM data on the SD card is not correct, or data is
22
data damaged.
Error occurred when ROM update Controller program defective. If the second attempt fails,
23
program started replace the controller board.
SD card access error Make sure the SD card is installed correctly, or use a
24
different SD card.
No HDD available for stamp data HDD connection not correct or replace hard disks.
30
download Copier model only.
1427
5. System Maintenance Reference
Data incorrect for continuous Install the SD card with the remaining data necessary for
31
download the download, then re-start the procedure.
The update was interrupted Repeat the procedure by inserting the SD card with the
because the machine was correct firmware update information files.
switched off. When the machine
32 was turned on again to resume the
update, the SD card slot was
empty, or the inserted SD card is
for different firmware.
Incorrect SD card version The ROM data on the SD card is not correct, or data is
33
damaged.
Module mismatch - Correct The data on the SD is not correct. Get the correct data
34
module is not on the SD card (Japan, Overseas, OEM, etc.) then install again.
Module mismatch – Module on SD SD update data is not correct. The data on the SD card is
35 card is not for this machine for a different machine. Get the correct data then install
again.
Cannot write module – Cause SD update data is not correct. The data on the SD card is
36 other than E34, E35 for a different machine. Get the correct data then install
again.
Engine module download failed Replace the data for the module on the SD card and try
40
again, or replace the BCU board.
Operation panel module Replace the data for the module on the SD card and try
42
download failed again, or replace the LCDC.
Stamp data module download Replace the data for the module on the SD card and try
43
failed again, or replace the hard disk. Copier model only.
Controller module download Replace the data for the module on the SD card and tray
44
failed again, or replace the controller board.
Electronic confirmation check SD update data is not correct. The data on the SD card is
50 failed for a different machine. Get the correct data then install
again.
1428
Updating the Firmware
After you replace or format the HDD, download the stamp data from the controller firmware to the hard
disk.
1. Go into the SP mode.
2. Select SP5853 then press "Execute".
3. Obey the instructions on the screen to complete the procedure.
1429
5. System Maintenance Reference
1430
Uploading/Downloading NVRAM Data
• If this upload is done with the NVRAM folder and file from a previous upload is stored on the
SD card, the folder and file will be overwritten. (A new directory and file are not created.)
3. Insert the SD card that holds the NVRAM data in Slot 2 [A].
• The machine number included in the filename of the file on the SD card must match the
number of the machine.
4. Turn the machine on.
5. Enter the SP mode and open SP5825.
6. Touch [EXECUTE]. The download executes.
7. When the prompt that tells you that the operation has completed and that the machine must be re-
booted, touch [Exit].
8. Exit the SP mode and remove the SD card.
9. Cycle the machine off/on.
1431
5. System Maintenance Reference
1432
Address Book Upload/Download
• If the capacity of SD card is not enough to store the address book data, an error message is
displayed.
• Handle the SD with card.
• Never remove an SD card with address book information from the work site.
1433
5. System Maintenance Reference
3. Insert the SD card that holds the address book data into Slot 2.
1434
Address Book Upload/Download
• If there is no address book data on the SD card, the machine will return an error message.
1435
5. System Maintenance Reference
With this feature, you can save debug logs that are stored in the machine (HDD or operation panel) on
an SD card. This function allows the Customer Engineer to save and retrieve error information for
analysis. The Capturing Log feature saves debug logs for:
• Controller
• Engine
• Operation panel
• In older models, a technician enabled the logging tool after a problem occurred. After that, when
the problem had been reproduced, the technician was able to retrieve the debug log.
• However, this new feature saves the debug logs whenever a problem occurs, and then this log can
be saved to an SD card.
• You can retrieve the debug logs with an SD card without a network.
• Analysis of the debug log is effective for problems caused by the software. Analysis of the debug
log is not valid for the selection of defective parts or problems caused by hardware.
1436
Capturing the Debug Logs
1437
5. System Maintenance Reference
Retrieve debug logs to identify the date of occurrence and details about problems.
• Analysis of the debug log is effective for problems caused by the software.
• Analysis of the debug log cannot identify defects in parts or problems caused by hardware.
1. Insert the SD card into the slot on the right edge of the operation panel.
2. Enter SP mode.
3. Set the start date of the log with SP5857-101.
• Enter the date in the format yyyymmdd where yyyy is the year, mm the month, and dd the
day.
• For example, for March 28, 2013 you would enter "20130328"
• Enter a date 72 hours before the problem occurred.
4. Set the end date of the log with SP5857-102.
• Use the same format (yyyymmdd) that you used to enter the start date.
• For example, for March 31, 2013 you would enter "20130331".
5. Next, do SP5-857-103 to retrieve the debug log data and store it onto the SD card.
6. When the transfer is finished, the machine will display "Completed" on the operation panel.
1438
Capturing the Debug Logs
• The length of time needed to transfer the debug log data can be affected by the type and
format of the SD card. Formatting the SD card with Panasonic SD Formatter (freeware) is
recommended.
The approximate time required for the transfer of the following debug logs are:
• Controller (GW): 2 to 20 min.
• Engine debug log: 2 min.
• Operation: 2 to 20 min.
1. Make sure that the SD card access LED is off, then remove the SD card.
If you see the "Failed" message, remove the SD card, cycle the machine off/on, and then repeat
this procedure from Step 2.
Debug logs are saved with the following file names.
1439
5. System Maintenance Reference
1440
6. Troubleshooting
Self-Diagnostic Mode
Self-Diagnostic Mode at Power On
As soon as the main machine is powered on, the controller waits for the initial settings of the copy engine
to take effect and then starts an independent self-diagnostic test program. The self-diagnostic test follows
the path of the flow chart shown below and checks the CPU, memory, HDD, and so on. An SC code is
displayed in the touch panel if the self-diagnostic program detects any malfunction or abnormal
condition.
1441
6. Troubleshooting
In addition to the self-diagnostic test initiated every time the main machine is powered on, you can set
the machine in a more detailed diagnostic mode manually in order to test other components or
conditions that are not tested during self-diagnosis after power on.
1442
Self-Diagnostic Mode
1443
6. Troubleshooting
SC Code Descriptions
Summary
To prevent damage to the machine, the main machine Enter SP mode, use SP 5810,
cannot be operated until the SC has been reset by a touch [Execute], and then turn
A
service representative (see the note below). the main power switch off and
on.
SCs that disable only the features that use the defective Cycle the machine off/on.
item. Although these SCs are not shown to the user under
B
normal conditions, they are displayed on the operation
panel only when the defective feature is selected.
The SC history is updated. The machine can be operated The SC will not be displayed.
C
as usual. Only the SC history is updated.
Turning the main switch off then on resets SCs displayed Cycle the machine off/on.
D on the operation panel. These are re-displayed if the Also see below.
error occurs again.
1444
SC Code Descriptions
SC Code Descriptions
Here are some important points to keep in mind when working with the SC codes:
• If a problem concerns a circuit board, disconnect and reconnect the connectors and then test the
machine. Often a loose or disconnected harness is the cause of the problem. Always do this before
you decide to replace the PCB.
• If a motor lock error occurs, check the mechanical load before you decide to replace the motor or
sensors.
• When a Level "A" or "B" SC occurs while in an SP mode, the machine cannot display the SC
number. If this occurs, check the SC number after leaving the SP mode.
• The machine reboots automatically when the machine issues a Level "D" SC code. This is done for
Level "D" SC codes only.
• Never turn off the main power switch when the power LED is lit or flashing. To avoid damaging the
hard disk or memory, press the operation switch to switch the power off, wait for the power LED to
go off, and then switch the main power switch off.
• The main power LED lights or flashes while the platen cover or ARDF is open, while the main
machine is communicating with a facsimile or the network server, or while the machine is accessing
the hard disk or memory for reading or writing data.
Here is summary of the SC code groups.
SC700 Peripherals
1445
6. Troubleshooting
1446
SC100
SC100
SC101-01 D Exposure lamp error
The write level peak did not reach the prescribed level when the white plate
was scanned. White plate scanning is attempted three times to compensate
for the possibility of noise on the serial path to the SBU.
• LED defective
• IDB (LED driver) defective
• SBU defective
• IPU defective
• Power harness, signal harness defective
• Condensation in scanner unit
• Mirror, lens defective.
• White plate missing or not installed correctly, plate defective, plate
dirty
1447
6. Troubleshooting
• LED defective
• IDB (LED driver) defective
• Power harness, signal harness defective
After the prescribed number of adjustments, the write level peak exceeded
the prescribed value when the white plate was scanned.
• LED defective
• IDB (LED driver) defective
• SBU defective
• IPU defective
• Power harness, signal harness defective
1448
SC100
• SIO defective
• Motor defective
• HP sensor defective
• Harness defective
• Timing belt, pulley, wire, or carriage loose, defective
• Replace SIO
• Replace motor
• Replace HP sensor
• Replace harnesses
• Inspect and replace timing belt, pulley, wire, or carriage
• SIO defective
• Motor defective
• HP sensor defective
• Harness defective
• Timing belt, pulley, wire, or carriage loose, defective
• Replace SIO
• Replace motor
• Replace HP sensor
• Replace harnesses
• Inspect and replace timing belt, pulley, wire, or carriage
1449
6. Troubleshooting
The black level did not reach the prescribed level after AGC (Automatic
Gain Control) adjustment done immediately after power on, or when
leaving lower power mode.
• SBU defective
• IPU defective
• Power harness, signal harness defective
1450
SC100
The white level did not reach the prescribed level after AGC (Automatic
Gain Control) adjustment done immediately after power on, or when
leaving lower power mode.
• SBU defective
• LED defective
• IDB (LED driver) defective
• IPU defective
• Power harness, signal harness defective
• Scanner drive defective
• Condensation in scanner unit
• Mirror, lens defective.
• White plate missing or not installed correctly, plate defective, plate
dirty
1451
6. Troubleshooting
When the machine was switched on, or when the machine returned to full
operation from the low power mode, the machine could not access the SBU
register, or the SBU register values were abnormal.
• SBU defective
• BCU, IPU harness loose, disconnected, defective
• Power harness, signal harness defective
At power on, or when the machine recovered from low power mode, the
IPU executed self-diagnostics and detected an error (LSYNC).
• IPU or BCU
1452
SC100
The optional copy data security card (also called “ICIB”) was not installed,
even though the illegal copy function setting was done at initialization, or
the ICIB was judged defective, the ICIB was judged defective when the
machine was powered on or returned from low power mode.
Note: This is the SD card that holds the firmware for the prohibit copy
function that stops copying of currency, bank bonds, etc.
The values read from the ASIC in the CIS register were different from the
expected values, possibly due to a problem on the serial communication
line between the CIS and ADF, or there was a problem with the initial value
on the ASIC when the system was booted. Two attempts are made to obtain
the correct values, and then this SC issues upon failure of the third attempt.
• Inspect, reset power harness, harness between ADF and CIS controller
• Replace CIS + CIPB
• Replace ADF main control board
• Replace power harness, signal harness
1453
6. Troubleshooting
There was a problem with the light source mounted in the CIS device at
initialization. The average value in the area at the leading edge in the main
scan direction was lower than the value prescribed for shading peak data
at initialization and original feed.
The dual array CIS LED may be defective, so there is a large difference
between the averaged value in the area of the leading edge in the main
scan direction and the average value in the area of the trailing edge. The
first, second detections trigger initial/feed jam alerts, the third detection
issues this SC code.
• CIS defective
• Communication error
• Insufficient light
• CIS white roller dirty, damaged, or installed incorrectly
Black level data not within range at black level creation when the black
level was checked for the CIS device. The first, second detections trigger
initial jam alerts, the third detection issues this SC code.
1454
SC100
The results of the reading of peak data values from the CIS device were
abnormal and not within range for white level target, and confirmation of
the shading data peak values failed. (The target values for white level
adjustment are set with SP4785-001, SP4784-001, SP47846-001.) The
first, second detections trigger initial jam alerts, the third detection issues this
SC code.
The results of the gray balance check with SP4705-002 was not on target
and varied from Chart GS20. This SC is issued if there is an error on the first
check.
1455
6. Troubleshooting
SC200
SC202-00 D Polygon motor ON timeout error
After the polygon motor turned on, or within 15 sec. after the rpm’s
changed, the motor did not enter READY status.
Note: There are no replaceable parts in the laser unit. If any part is
defective, the laser unit must be replaced.
The polygon motor lock signal (XSCRDY signal) failed to unlock (go HIGH)
within 3 sec. after the polygon motor went OFF.
1456
SC200
The calculated magnification rate between two points was not within
specification.
1457
6. Troubleshooting
A signal was not output from the LSDB after more than 100 ms (100 ms x2)
after the LD fired.
The FGATE signal did not go ON within the 250 ms after printing started.
1458
SC200
After the FGATE signal went on, it failed to go OFF within the prescribed
time.
SC240-00 D LD Error
When the LD initialized, the LD error status was asserted twice for the LD
driver.
• LD deteriorated, defective
• LDB harness loose, broken, defective
• LD drive board defective
At start up there was a communication error between the BCU and LDB
1459
6. Troubleshooting
• Harness defective
• LDB defective
• IPU defective
• Write ASIC defective
• LDB defective
1460
SC300
SC300
SC300-00 D Charge corona wire voltage error 1
• Voltage leak
• Signal harness loose, broken, defective
• Voltage leak
• Signal harness loose, broken, defective
1461
6. Troubleshooting
Charge wire cleaning motor operation error, or wire cleaner motor HP sensor
error.
1462
SC300
The potential sensor cannot detect a reading from the light reflected onto the
drum by the LED.
• Voltage leak
• Signal harness loose, broken, defective
The machine detected an error on the drive board of the development motor.
The drive board is permanently attached to the motor.
1463
6. Troubleshooting
The left toner supply bottle has locked and is not rotating.
The right toner supply bottle has locked and is not rotating.
The TD sensor control voltage (Vcnt = 4.3V) output (Vt) was less than 0.7V.
1464
SC300
Toner was not detected in the development unit, or the development unit augur
is not operating correctly.
When the TD sensor was initialized, the TD sensor output could not be
adjusted within ±0.1V of target Vt.
• Replace developer
• Replace TD sensor
• Replace development unit
The TD sensor output (Vt) was greater than 4.7V (SP3210-1) 20 consecutive
times.
1465
6. Troubleshooting
The TD sensor output (Vt) was less than 0.5V (SP3210-001) 10 consecutive
times.
• Inspect ITB
• Check belt installation
• Replace ITB
The output reflected from the surface of the drum was Vsg_reg < 0.5V.
1466
SC300
ID sensor (PWM) value is greater than the threshold value set by SP3320-15
(Default: 0).
• ID sensor dirty
• ID sensor defective, worn out
• ITB dirty, damaged, worn out
The density of the black reading in the ID sensor patterns created between
pages (SP3300-1) is greater than the threshold value set by SP3301-21.
The density of the black reading in the ID sensor patterns created between
pages (SP3300-1) was less than the threshold value set by SP3301-23, three
times in succession.
1467
6. Troubleshooting
The potential sensor reading of the unexposed surface of the drum was Vd
(700) > -800V. The Vd detected for process control at the start of a continuous
job was more than 700V
• Window on the probe of the potential sensor is dirty, covered with toner
Potential sensor reading of the unexposed surface of the drum was Vd (700) <
-500V. The Vd is checked by the potential sensor for process control at the
beginning of long, continuous print jobs
• Window on the probe of the potential sensor is dirty, covered with toner
• Check the harness, connectors between the IOB and potential sensor for
damage, loose connection
• Replace potential sensor
SC395
SC395-00 D Drum motor error
RTB 67
RTB 71
An error signal was detected on the drive board of the drum motor. (The motor
driver board and motor are permanently attached.)
1468
SC400
SC400
SC400-01 D Development gamma high error
• Allow the machine to remain idle for a few hours so condensation can
evaporate, and then execute process control
• Replace development unit
SC401
SC401-01 D Development gamma low error
RTB 68
RTB 86
Development gamma was less than 3.0, probably due to excessive
RTB 95
condensation. Toner density is too low.
• Check for blockages in the toner supply path between the toner bottle
and the development unit
• Clean the dust shield glass
• Replace the transfer power pack
• Allow the machine to remain idle for a few hours so condensation can
evaporate, and then execute process control
• Replace developer
1469
6. Troubleshooting
• LD misfire
The development start voltage (Vk) was higher than -300V due to abnormal
toner density.
• Replace developer
The development start voltage (Vk) was lower than -300V due to abnormal
toner density caused by condensation.
• Replace developer
• Allow the machine to remain idle for a few hours so condensation can
evaporate, and then execute process control
Residual voltage, the trace amount of voltage remaining on the drum after
charge quenching with the QL, was above -200V.
• Replace drum
1470
SC400
The LD power could not be adjusted to the target for Vpl±5V. Vl is the OPC
drum potential after maximum laser exposure. The potential sensor measures
Vl by reading the white patches of the potential sensor pattern. To change Vl,
the machine adjusts the input current (Vpl) of the laser diode.
The machine detected a voltage leak at the image transfer power pack.
• Replace ITB
• Replace image transfer roller
• Replace image transfer transfer power pack
• Replace IOB
1471
6. Troubleshooting
A sampling of the image transfer power pack voltage detected it was less than
0.1kV.
The machine detected that the electrical resistance of the roller exceeded the
allowed limit, indicating that the service life of the roller has expired or there
could be a problem with the transfer power pack.
The machine detected an error signal on the drive board of the transport belt
motor. (The motor drive board and motor are permanently attached.)
1472
SC400
Voltage leak detected at the paper transfer roller (PTR) power pack
During the execution of bias feedback control, the machine detected that the
output of the paper transfer power pack was less than 0.1 kV.
1473
6. Troubleshooting
SC453
RTB 52
SC453-00 D PTR bias roller error
The machine detected that the eoslectrical resistance of the PTR bias roller
exceeded the allowed limit, indicating that the service life of the roller has
expired.
Note: When this occurs, the machine will display a message to alert the
operator that the service life of the roller is about to expire, and that they
should call for service to procure a replacement roller.
1474
SC400
The machine detected an error signal on the PTR motor drive board. (The
motor drive board and motor are permanently attached.)
The PTR separation motor was operating but the PTR separation sensor failed
to detect the feeler that triggers detection of the PTR separation sensor. After
the motor switched on, the feeler remained at the OFF position and the feeler
of the home position sensor was not detected at the ON position within 1000
ms.
1475
6. Troubleshooting
The machine could not center the ITB correctly at power on. ITB could not be
centered correctly within the time specified for SP2920-013 (which initializes
the steering control of the belt) to execute.
The belt centering roller sensor did not detect the belt centering roller at HP
during initialization (the sensor status did not change).
1476
SC400
• The belt centering sensor detected the ITB out of position at the trailing
edge by more than 2 mm at position initialization, and at power on.
• Belt centering did not start at position initialization or at power on.
1477
6. Troubleshooting
1478
SC400
The rear edge of the belt is out of position. This is an overrun error, and the
position of the belt cannot be initialized.
• The output of the belt position sensor (Va) is less than the threshold value
set for SP2920-007.
• The output value of the overrun threshold (Vb) is less than the threshold
value set for SP2920-011.
• After the length of time set with SP2020-12 (overrun timeout) expired, the
readings of Vb and Va above had not changed.
1479
6. Troubleshooting
The readings of the belt centering sensor dropped below one volt after the
prescribed number of samplings.
The machine detected an error on the drive board of the drum cleaning motor.
(The drive board and motor are permanently attached.)
1480
SC400
The machine detected an error on the drive board of the used toner transport
motor. (The board and motor are permanently attached.)
The machine detected an error on the drive board of the used toner bottle
motor. (The board and motor are permanently attached.)
1481
6. Troubleshooting
1482
SC500
SC500
SC501-01 B Tray 1 bottom plate lift error 1
1483
6. Troubleshooting
The upper limit sensor did not go LOW within 2 sec. after the tray lowered at
paper end, and the machine prompts the operator to reset the tray. After the
second detection the machine will prompt the operator to reset the tray by
pulling it out and pushing it in to recycle detection off/on. If this fails after the
third attempt, the machine will issue this SC and the tray will be disabled.
However the other trays can still be used.
• Pull the tray out and push it back in to cycle the sensor off/on
• Replace the lift motor harness, or replace motor
• Check mechanical operation of solenoid and make sure that it is not
blocked
• Replace pick-up solenoid, or replace solenoid
• Replace upper limit sensor harness, or replace sensor
• Replace IOB
The lower limit sensor did not go LOW within 10 sec. after the tray lowered at
paper end, and the machine prompts the operator to reset the tray. After the
second detection the machine will prompt the operator to reset the tray by
pulling it out and pushing it in to recycle detection off/on. If this fails after the
third attempt, the machine will issue this SC and the tray will be disabled.
However the other trays can still be used.
1484
SC500
• Check operation of rear fence and make sure nothing is interfering with its
operation
• Pull out then push in tray to cycle the sensor off/on
• Replace rear fence return motor harness, or replace motor
• Replace rear fence return sensor harness, or replace sensor
• Replace rear fence HP sensor harness, or replace sensor
1485
6. Troubleshooting
1486
SC500
The lower limit sensor did not go LOW within 2 sec. after the tray lowered at
paper end, and the machine prompts the operator to reset the tray. After the
second detection the machine will prompt the operator to reset the tray by
pulling it out and pushing it in to recycle detection off/on. If this fails after the
third attempt, the machine will issue this SC and the tray will be disabled.
However the other trays can still be used.
1487
6. Troubleshooting
1488
SC500
Low limit position of the tray not detected with 2 sec. after paper end and tray
lowering. After the second detection the machine will prompt the operator to
reset the tray by pulling it out and pushing it in to recycle detection off/on. If
this fails after the third attempt, the machine will issue this SC and the tray will
be disabled. However the other trays can still be used.
1489
6. Troubleshooting
If vacuum feed banner sheet tray is not installed, either of the following
conditions has been detected 5 times consecutively in total.
• During tray initialization, the Lower Limit Sensor or the Paper Height
Middle Sensor was ON and the lift motor started lifting the plate but
the Lower Limit Sensor or the Paper Height Middle Sensor does not
become OFF 8 seconds after the lift motor started.
• During tray initialization, the Lower Limit Sensor or the Paper Height
Middle Sensor was ON and the lift motor started lifting the plate but
the Upper Limit Sensor 1 or 2 does not become ON 40 seconds
after the lift motor started.
If vacuum feed banner sheet tray is installed, either of the following
conditions has been detected 5 times consecutively in total.
• During tray initialization, the Paper Height Middle Sensor was ON
and the lift motor started lifting the plate but the Paper Height
Middle Sensor does not become OFF 8 seconds after the lift motor
started.
• During tray initialization, the Paper Height Middle Sensor was ON
and the lift motor started lifting the plate but the Upper Limit Sensor 1
or 2 does not become ON 40 seconds after the lift motor started.
1490
SC500
If vacuum feed banner sheet tray is not installed, either of the following
conditions has been detected 5 times consecutively in total.
• During tray initialization, the Upper Limit Sensor 1 or 2 was ON and
the Lower Limit Sensor was OFF and the lift motor started lowering
the plate but the Upper Limit Sensor 1 or 2 is still ON 8 seconds
after the lift motor started.
• During tray initialization, the Upper Limit Sensor 1 or 2 was OFF
and both Lower Limit Sensor and the Paper Height Middle Sensor
were OFF and the lift motor started lowering the plate but both the
Lower Limit Sensor and the Paper Height Middle Sensor are still OFF
40 seconds after the lift motor started.
If vacuum feed banner sheet tray is installed, either of the following
conditions has been detected 5 times consecutively in total.
• During tray initialization, the Upper Limit Sensor 1 or 2 was ON and
the Paper Height Middle Sensor was OFF and the lift motor started
lowering the plate but the Upper Limit Sensor 1 or 2 is still ON 8
seconds after the lift motor started.
• During tray initialization, the Upper Limit Sensor 1 or 2 was OFF
and the Paper Height Middle Sensor were OFF and the lift motor
started lowering the plate but the Paper Height Middle Sensor are
still OFF 40 seconds after the lift motor started.
1491
6. Troubleshooting
SC503-24 B Vacuum Feed LCIT 1: 1st Tray Error (Paper overload error)
• Paper overload
• Upper Limit Sensor 1 defective/disconnected
• Upper Limit Sensor 2 defective/disconnected
• Lower Limit Sensor defective/disconnected (If vacuum feed banner
sheet tray is not installed)
• Paper Height Middle Sensor defective/disconnected (If vacuum
feed banner sheet tray is installed)
• A harness to one of the parts listed above is broken.
• PCB defective
1492
SC500
SC503-25 B Vacuum Feed LCIT 1: 1st Tray Error (Bottom plate ascending too much)
The tray is set and the Over Limit Sensor detected that the bottom plate
ascended too much.
SC503-26 B Vacuum Feed LCIT 1: 1st Tray Error (Separation Front Fan error)
SC503-27 B Vacuum Feed LCIT 1: 1st Tray Error (Separation Rear Fan error)
SC503-28 B Vacuum Feed LCIT 1: 1st Tray Error (Float Fan error)
SC503-29 B Vacuum Feed LCIT 1: 1st Tray Error (Separation Fan error)
SC503-30 B Vacuum Feed LCIT 1: 1st Tray Error (Suction Fan 1 error)
SC503-31 B Vacuum Feed LCIT 1: 1st Tray Error (Suction Fan 2 error)
1493
6. Troubleshooting
During operation of the corresponding fan, rotation of the fan was not
detected for 1 second (Fans are always monitored during operation).
• Fan defective/disconnected
• Harness to the corresponding fan is broken.
• PCB defective
SC503-32 C Vacuum Feed LCIT 1: 1st Tray Error (Paper Height Middle Sensor or
Lower Limit Sensor error)
• During bottom plate ascension, the encoder count after Lower Limit
Sensor OFF exceeded 70 but the Paper Height Middle Sensor does
not become ON.
• During tray initialization, both the Lower Limit Sensor and the Paper
Height Middle Sensor were ON for 100 msec.
SC503-33 C Vacuum Feed LCIT 1: 1st Tray Error (Paper Height Sub Sensor error)
1494
SC500
• During tray initialization, the status of the Paper Height Sub Sensor
does not change within 3 seconds after the lift motor starts lifting the
plate.
• During tray initialization, the status of the Paper Height Sub Sensor
does not change within 3 seconds after the lift motor starts lowering
the plate.
SC503-34 B Vacuum Feed LCIT 1: 1st Tray Error (Belt unit set error)
The Paper Feed Belt Unit is not set even though the tray is set.
1495
6. Troubleshooting
When the tray was initialized, the upper limit sensor failed to detect 3 times
before the pick-up solenoid went ON.
This error is on the LCT side. When this occurs the machine will prompt the
operator to reset the tray. Pulling out and pushing in the tray re-initializes tray
control, but if this fails after three attempts, the machine issues a tray error alert,
increments the count for the LCT, issues this SC, and disables the tray.
However, other trays can still be used.
The bottom plate upper limit sensor did not go ON within 10 sec. after the LCT
initialized and the bottom plate was lifted.
This error is on the LCT side. When this occurs the machine will issue at tray
timeout alert, issue this SC, and then disable the tray. However, the other trays
can still be used.
1496
SC500
The upper limit sensor failed to go ON (3 failures) before the pick-up solenoid
went ON after LCT initialization.
This error is on the LCT side. When this occurs the machine will prompt the
operator to reset the tray. Pulling out and pushing in the tray re-initializes tray
control, but if this fails after three attempts, the machine issues a tray error alert,
increments the count for the LCT, issues this SC, and disables the tray.
However, other trays can still be used.
The upper limit sensor did not go ON within 8 sec. after the LCT was
initialized and the bottom plate of the tray started to rise.
This error is on the LCT side. When this occurs the machine will issue at
tray timeout alert, issue this SC, and then disable the tray. However, the
other trays can still be used.
1497
6. Troubleshooting
The front blower fan was not detected at HIGH within 1 sec. after the fan
switched ON and the LD signal check started.
The rear blower fan was not detected at HIGH within 1 sec. after the fan
switched ON and the LD signal check started.
1498
SC500
1499
6. Troubleshooting
SC504-24 B Vacuum Feed LCIT 1: 1st Tray Error (Paper overload error)
During tray initialization, the Upper Limit Sensor 1 or 2 and the Lower
Limit Sensor were both ON 5 times consecutively.
• Paper overload
• Lower Limit Sensor defective/disconnected
• Upper Limit Sensor 1 defective/disconnected
• Upper Limit Sensor 2 defective/disconnected
• A harness to one of the parts listed above is broken.
• PCB defective
SC504-25 B Vacuum Feed LCIT 1: 1st Tray Error (Bottom plate ascending too much)
1500
SC500
The tray is set and the Over Limit Sensor detected that the bottom plate
ascended too much.
SC504-26 B Vacuum Feed LCIT 1: 1st Tray Error (Separation Front Fan error)
SC504-27 B Vacuum Feed LCIT 1: 1st Tray Error (Separation Rear Fan error)
SC504-28 B Vacuum Feed LCIT 1: 1st Tray Error (Float Fan error)
SC504-29 B Vacuum Feed LCIT 1: 1st Tray Error (Separation Fan error)
SC504-30 B Vacuum Feed LCIT 1: 1st Tray Error (Suction Fan 1 error)
SC504-31 B Vacuum Feed LCIT 1: 1st Tray Error (Suction Fan 2 error)
During operation of the corresponding fan, rotation of the fan was not
detected for 1 second (Fans are always monitored during operation).
• Fan defective/disconnected
• Harness to the corresponding fan is broken.
• PCB defective
SC504-32 C Vacuum Feed LCIT 1: 1st Tray Error (Paper Height Middle Sensor or
Lower Limit Sensor error)
1501
6. Troubleshooting
• During bottom plate ascension, the encoder count after Lower Limit
Sensor OFF exceeded 70 but the Paper Height Middle Sensor does
not become ON.
• During tray initialization, both the Lower Limit Sensor and the Paper
Height Middle Sensor were ON for 100 msec.
SC504-33 C Vacuum Feed LCIT 1: 1st Tray Error (Paper Height Sub Sensor error)
• During tray initialization, the status of the Paper Height Sub Sensor
does not change within 3 seconds after the lift motor starts lifting the
plate.
• During tray initialization, the status of the Paper Height Sub Sensor
does not change within 3 seconds after the lift motor starts lowering
the plate.
SC504-34 B Vacuum Feed LCIT 1: 1st Tray Error (Belt unit set error)
1502
SC500
The Paper Feed Belt Unit is not set even though the tray is set.
The upper limit sensor failed to go ON (3 failures) before the pick-up solenoid
went ON after LCT initialization.
This error is on the LCT side. When this occurs the machine will prompt the
operator to reset the tray. Pulling out and pushing in the tray re-initializes tray
control, but if this fails after three attempts, the machine issues a tray error alert,
increments the count for the LCT, issues this SC, and disables the tray.
However, other trays can still be used.
1503
6. Troubleshooting
The upper limit sensor did not go ON within 10 sec. after the LCT was
initialized and the bottom plate of the tray started to rise.
This error is on the LCT side. When this occurs the machine will issue at tray
timeout alert, issue this SC, and then disable the tray. However, the other trays
can still be used.
The upper limit sensor failed to go ON (3 failures) before the pick-up solenoid
went ON after LCT initialization.
This error is on the LCT side. When this occurs the machine will prompt the
operator to reset the tray. Pulling out and pushing in the tray re-initializes tray
control, but if this fails after three attempts, the machine issues a tray error alert,
increments the count for the LCT, issues this SC, and disables the tray.
However, other trays can still be used.
1504
SC500
The upper limit sensor did not go ON within 27 sec. after the LCT was
initialized and the bottom plate of the tray started to rise.
This error is on the LCT side. When this occurs the machine will issue at tray
timeout alert, issue this SC, and then disable the tray. However, the other trays
can still be used.
The front blower fan was not detected at HIGH within 700 ms. after the fan
switched ON and the LD signal check started.
1505
6. Troubleshooting
The rear blower fan was not detected at HIGH within 1 sec. after the fan
switched ON and the LD signal check started.
1506
SC500
1507
6. Troubleshooting
SC505-24 B Vacuum Feed LCIT 1: 2nd Tray Error (Paper overload error)
During tray initialization, the Upper Limit Sensor 1 or 2 and the Lower
Limit Sensor were both ON 5 times consecutively.
• Paper overload
• Lower Limit Sensor defective/disconnected
• Upper Limit Sensor 1 defective/disconnected
• Upper Limit Sensor 2 defective/disconnected
• A harness to one of the parts listed above is broken.
• PCB defective
SC505-25 B Vacuum Feed LCIT 1: 2nd Tray Error (Bottom plate ascending too much)
The tray is set and the Over Limit Sensor detected that the bottom plate
ascended too much.
SC505-26 B Vacuum Feed LCIT 1: 2nd Tray Error (Separation Front Fan error)
1508
SC500
SC505-27 B Vacuum Feed LCIT 1: 2nd Tray Error (Separation Rear Fan error)
SC505-28 B Vacuum Feed LCIT 1: 2nd Tray Error (Float Fan error)
SC505-29 B Vacuum Feed LCIT 1: 2nd Tray Error (Separation Fan error)
SC505-30 B Vacuum Feed LCIT 1: 2nd Tray Error (Suction Fan 1 error)
SC505-31 B Vacuum Feed LCIT 1: 2nd Tray Error (Suction Fan 2 error)
During operation of the corresponding fan, rotation of the fan was not
detected for 1 second (Fans are always monitored during operation).
• Fan defective/disconnected
• Harness to the corresponding fan is broken.
• PCB defective
SC505-32 C Vacuum Feed LCIT 1: 2nd Tray Error (Paper Height Middle Sensor or
Lower Limit Sensor error)
• During bottom plate ascension, the encoder count after Lower Limit
Sensor OFF exceeded 70 but the Paper Height Middle Sensor does
not become ON.
• During tray initialization, both the Lower Limit Sensor and the Paper
Height Middle Sensor were ON for 100 msec.
SC505-33 C Vacuum Feed LCIT 1: 2nd Tray Error (Paper Height Sub Sensor error)
1509
6. Troubleshooting
• During tray initialization, the status of the Paper Height Sub Sensor
does not change within 3 seconds after the lift motor starts lifting the
plate.
• During tray initialization, the status of the Paper Height Sub Sensor
does not change within 3 seconds after the lift motor starts lowering
the plate.
SC505-34 B Vacuum Feed LCIT 1: 2nd Tray Error (Belt unit set error)
The Paper Feed Belt Unit is not set even though the tray is set.
1510
SC500
The upper limit sensor failed to go ON (3 failures) before the pick-up solenoid
went ON after LCT initialization.
This error is on the LCT side. When this occurs the machine will prompt the
operator to reset the tray. Pulling out and pushing in the tray re-initializes tray
control, but if this fails after three attempts, the machine issues a tray error alert,
increments the count for the LCT, issues this SC, and disables the tray.
However, other trays can still be used.
The upper limit sensor did not go ON within 10 sec. after the LCT was
initialized and the bottom plate of the tray started to rise.
This error is on the LCT side. When this occurs the machine will issue at tray
timeout alert, issue this SC, and then disable the tray. However, the other trays
can still be used.
1511
6. Troubleshooting
The upper limit sensor failed to go ON (3 failures) before the pick-up solenoid
went ON after LCT initialization.
This error is on the LCT side. When this occurs the machine will prompt the
operator to reset the tray. Pulling out and pushing in the tray re-initializes tray
control, but if this fails after three attempts, the machine issues a tray error alert,
increments the count for the LCT, issues this SC, and disables the tray.
However, other trays can still be used.
The upper limit sensor did not go ON within 8 sec. after the LCT was initialized
and the bottom plate of the tray started to rise.
This error is on the LCT side. When this occurs the machine will issue at tray
timeout alert, issue this SC, and then disable the tray. However, the other trays
can still be used.
1512
SC500
The front blower fan was not detected at HIGH within 700 ms. after the fan
switched ON and the LD signal check started.
The rear blower fan was not detected at HIGH within 1 sec. after the fan
switched ON and the LD signal check started.
1513
6. Troubleshooting
1514
SC500
SC506-24 B Vacuum Feed LCIT 2: 1st Tray Error (Paper overload error)
During tray initialization, the Upper Limit Sensor 1 or 2 and the Lower
Limit Sensor were both ON 5 times consecutively.
• Paper overload
• Lower Limit Sensor defective/disconnected
• Upper Limit Sensor 1 defective/disconnected
• Upper Limit Sensor 2 defective/disconnected
• A harness to one of the parts listed above is broken.
• PCB defective
SC506-25 B Vacuum Feed LCIT 2: 1st Tray Error (Bottom plate ascending too much)
1515
6. Troubleshooting
The tray is set and the Over Limit Sensor detected that the bottom plate
ascended too much.
SC506-26 B Vacuum Feed LCIT 2: 1st Tray Error (Separation Front Fan error)
SC506-27 B Vacuum Feed LCIT 2: 1st Tray Error (Separation Rear Fan error)
SC506-28 B Vacuum Feed LCIT 2: 1st Tray Error (Float Fan error)
SC506-29 B Vacuum Feed LCIT 2: 1st Tray Error (Separation Fan error)
SC506-30 B Vacuum Feed LCIT 2: 1st Tray Error (Suction Fan 1 error)
SC506-31 B Vacuum Feed LCIT 2: 1st Tray Error (Suction Fan 2 error)
During operation of the corresponding fan, rotation of the fan was not
detected for 1 second (Fans are always monitored during operation).
• Fan defective/disconnected
• Harness to the corresponding fan is broken.
• PCB defective
SC506-32 C Vacuum Feed LCIT 2: 1st Tray Error (Paper Height Middle Sensor or
Lower Limit Sensor error)
1516
SC500
• During bottom plate ascension, the encoder count after Lower Limit
Sensor OFF exceeded 70 but the Paper Height Middle Sensor does
not become ON.
• During tray initialization, both the Lower Limit Sensor and the Paper
Height Middle Sensor were ON for 100 msec.
SC506-33 C Vacuum Feed LCIT 2: 1st Tray Error (Paper Height Sub Sensor error)
• During tray initialization, the status of the Paper Height Sub Sensor
does not change within 3 seconds after the lift motor starts lifting the
plate.
• During tray initialization, the status of the Paper Height Sub Sensor
does not change within 3 seconds after the lift motor starts lowering
the plate.
SC506-34 B Vacuum Feed LCIT 2: 1st Tray Error (Belt unit set error)
1517
6. Troubleshooting
The Paper Feed Belt Unit is not set even though the tray is set.
1518
SC500
1519
6. Troubleshooting
SC507-24 B Vacuum Feed LCIT 2: 2nd Tray Error (Paper overload error)
During tray initialization, the Upper Limit Sensor 1 or 2 and the Lower
Limit Sensor were both ON 5 times consecutively.
• Paper overload
• Lower Limit Sensor defective/disconnected
• Upper Limit Sensor 1 defective/disconnected
• Upper Limit Sensor 2 defective/disconnected
• A harness to one of the parts listed above is broken.
• PCB defective
SC507-25 B Vacuum Feed LCIT 2: 2nd Tray Error (Bottom plate ascending too much)
The tray is set and the Over Limit Sensor detected that the bottom plate
ascended too much.
SC507-26 B Vacuum Feed LCIT 2: 2nd Tray Error (Separation Front Fan error)
1520
SC500
SC507-27 B Vacuum Feed LCIT 2: 2nd Tray Error (Separation Rear Fan error)
SC507-28 B Vacuum Feed LCIT 2: 2nd Tray Error (Float Fan error)
SC507-29 B Vacuum Feed LCIT 2: 2nd Tray Error (Separation Fan error)
SC507-30 B Vacuum Feed LCIT 2: 2nd Tray Error (Suction Fan 1 error)
SC507-31 B Vacuum Feed LCIT 2: 2nd Tray Error (Suction Fan 2 error)
During operation of the corresponding fan, rotation of the fan was not
detected for 1 second (Fans are always monitored during operation).
• Fan defective/disconnected
• Harness to the corresponding fan is broken.
• PCB defective
SC507-32 C Vacuum Feed LCIT 2: 2nd Tray Error (Paper Height Middle Sensor or
Lower Limit Sensor error)
• During bottom plate ascension, the encoder count after Lower Limit
Sensor OFF exceeded 70 but the Paper Height Middle Sensor does
not become ON.
• During tray initialization, both the Lower Limit Sensor and the Paper
Height Middle Sensor were ON for 100 msec.
SC507-33 C Vacuum Feed LCIT 2: 2nd Tray Error (Paper Height Sub Sensor error)
1521
6. Troubleshooting
• During tray initialization, the status of the Paper Height Sub Sensor
does not change within 3 seconds after the lift motor starts lifting the
plate.
• During tray initialization, the status of the Paper Height Sub Sensor
does not change within 3 seconds after the lift motor starts lowering
the plate.
SC507-34 B Vacuum Feed LCIT 2: 2nd Tray Error (Belt unit set error)
The Paper Feed Belt Unit is not set even though the tray is set.
1522
SC500
The upper limit sensor failed to go ON (3 failures) before the pick-up solenoid
went ON after LCT initialization.
This error is on the LCT side. When this occurs the machine will prompt the
operator to reset the tray. Pulling out and pushing in the tray re-initializes tray
control, but if this fails after three attempts, the machine issues a tray error alert,
increments the count for the LCT, issues this SC, and disables the tray.
However, other trays can still be used.
The upper limit sensor did not go ON within 10 sec. after the LCT was
initialized and the bottom plate of the tray started to rise.
This error is on the LCT side. When this occurs the machine will issue at tray
timeout alert, issue this SC, and then disable the tray. However, the other trays
can still be used.
1523
6. Troubleshooting
The upper limit sensor did not go ON within 10 sec. after the LCT was
initialized and the bottom plate of the tray started to rise.
This error is on the LCT side. When this occurs the machine will issue at tray
timeout alert, issue this SC, and then disable the tray. However, the other trays
can still be used.
The machine detected an error at one or both of the double feed sensors at
power on.
1524
SC500
• Replace IOB
• Replace DRB
• Check and replace double-feed sensor harness
1525
6. Troubleshooting
At power on, the shift unit HP sensor was not detected on or off at the
prescribed time. Normally, the HP sensor should to ON to initialize at power
on, and when the front doors are closed.
During continuous operation, the shift unit HP sensor was not detected on or off
at the prescribed time. Normally, the HP sensor should to ON to initialize at
power on, and when the front doors are closed.
1526
SC500
The shift unit HP sensor was not detected on or off at the prescribed time.
Normally, the HP sensor should to ON to initialize at power on, and when the
front doors are closed.
During continuous operation, the shift unit HP sensor was not detected on or off
at the prescribed time. Normally, the HP sensor should to ON to initialize at
power on, and when the front doors are closed.
• Inspect the area around the mechanism and remove any obstacles
• Reset registration shift motor connector, or replace motor
• Reset HP sensor harness, or replace sensor
• Check the condition of the sensor detection plate
• Replace DRB
1527
6. Troubleshooting
• The HP junction gate HP sensor did not detect at the prescribed time.
• The HP sensor did not go from ON to OFF at the prescribed time after the
junction gate was supposed to change position.
• Check the area around the junction gate and remove paper scraps, etc.
• Check motor harness, or replace motor
• Check sensor harness, or replace sensor
The motor that separates the relay rollers in the main machine to free the paper
for image shift adjustment is defective, or its HP sensor, is not operating
correctly
The motor that separates the relay rollers in the LCT path to free the paper for
image shift adjustment, or its HP sensor, is not operating correctly.
1528
SC500
The motor that separates the relay rollers in the LCT path to free the paper for
image shift adjustment at the LCT exit is defective, or its HP sensor, is not
operating correctly.
1529
6. Troubleshooting
The motor that separates the relay rollers in the LCT path to free the paper for
image shift adjustment at the LCT exit is defective, or its HP sensor, is not
operating correctly.
The motor that separates the relay rollers in the LCT path to free the paper for
image shift adjustment at the LCT exit is defective, or its HP sensor, is not
operating correctly.
1530
SC500
The drive board of the fusing motor issued an error signal (the board and
motor are attached).
The drive board of the exit motor issued an error signal (the board and motor
are attached).
• Check the area around the exit motor and remove any paper scraps, etc.
that could interfere with operation of the motor
• Check exit motor harness, or replace motor
• Replace EDRB
1531
6. Troubleshooting
• Check fan
• Check fan connector
• Replace fan
SC530-23
RTB 110
1532
SC500
• Check fan
• Check fan connector
• Replace fan
1533
6. Troubleshooting
• Check fan
• Check fan connector
• Replace fan
1534
SC500
Fusing temperature failed to reach 80°C within 50 sec. after the start of fusing
temperature control at start up, after a front door is opened and closed, or
after fusing temperature control
Fusing temperature failed to reach reload temperature within 180 sec. after
the start of fusing temperature control.
• Replace thermopile
• Replace heating lamp
• Check, replace thermistors
• Replace IOB
• Replace AC drive board
1535
6. Troubleshooting
• Replace IOB
• Replace center NC sensor
• Replace AC drive board
• Replace IOB
• Replace thermopile
• Replace AC drive board
• Check thermistor
• Replace thermistor
• Replace fusing lamp 1
• Replace IOB
• Replace AC drive board
1536
SC500
• Check thermistor
• Replace thermistor
• Replace fusing lamp 3
• Replace IOB
• Replace AC drive board
Zero cross signal was detected even though the fusing relay was OFF
Zero cross signal was not detected even though the fusing relay was ON
1537
6. Troubleshooting
At power-on the machine detected that the main power supply was unstable
(zero cross less than 50 Hz), probably due to electrical noise on the line.
1538
SC500
• Thermistor disconnected
• Thermistor connector damaged
Temperature detected below -40°C for 3 sec (temperature sampled every 100
ms).
• Thermistor disconnected
• Thermistor connector damaged
• Check connector
• Replace connector harness
• Replace thermopile
• Replace fusing lamp
Fusing temperature did not reach 80°C within 60 sec. after the start of fusing
temperature control.
• Thermopile dirty
• Input limit exceeded
• Clean thermopile
• Replace themopile
• Use within prescribed limits
1539
6. Troubleshooting
Temperature did not reach reload temperature within 515 sec. after the start of
fusing temperature control.
• Replace thermopile
• Replace fusing lamp
• Replace IOB
• Replace AC drive board
• Replace IOB
• Replace temperature sensor
• Replace AC drive board
1540
SC500
• Replace IOB
• Replace thermopile
• Replace AC drive board
The fusing lamps did not reach base temperature within 50 sec. while lamps
were at full power.
If this error occurs, it is only logged (set for 60 Hz and operating normally)
• Zero cross signal frequency slightly unstable, due to noise on the power
supply line
1541
6. Troubleshooting
• Thermistor disconnected
• Thermistor connector damaged, defective
• Replace thermistor
• Check connector
• Replace harness, connector
• Replace fusing lamp
This SC only occurs if SP1142 is ON (Default: OFF), and paper jams occurred
in the fusing unit for three consecutive feeds. With SP1142 set to "1" (ON) the
machine operation can be restored only by the service technician after three
consecutive jams occur.
Temperature detected below 0°C for 30 sec. (temperature sampled every 100
ms).
• Thermistor disconnected
• Thermistor connector damaged
1542
SC500
Temperature detected below 0°C for 75 sec. (temperature sampled every 100
ms).
• Thermistor disconnected
• Thermistor connector damaged
• Replace thermistor
• Check harness, connectors
• Replace harness, connectors
• Replace fusing lamp
• Replace thermistor
• Replace fusing lamp
• Use within recommended temperature range
Temperature failed to reach reload temperature within 210 sec. after start of
fusing temperature control.
• Replace NC sensor
• Replace fusing lamp
• Use within recommended temperature range
1543
6. Troubleshooting
• Replace IOB
• Replace AC drive board
• Replace IOB
• Replace thermistor
• Replace AC drive board
Fusing lamps remained at full power for more than 100 sec. but fusing rollers
failed to reach reload temperature.
• Check thermistors
• Replace thermistor
• Replace fusing lamp 5
• Replace IOB
1544
SC500
Temperature detected below 0°C for 55 sec. (temperature sampled every 100
ms).
• Thermistor disconnected
• Thermistor connector damaged
• Replace thermistor
• Check connector, harness
• Replace harness connector
• Replace fusing lamp
• TRIAC short
• IOB defect
• Replace IOB
• Replace AC drive board
• TRIAC short
• IOB defective
• Replace IOB
• Replace thermistor
• Replace AC drive board
1545
6. Troubleshooting
• Check around the lift mechanism, remove paper scraps, etc. that could
interfere with its operation
• Check motor harness
• Replace motor harness
• Check HP sensor connector
• Replace HP sensor connector
This SC ode is issued immediately if the pressure roller lift HP sensor fails to go
OFF within 4000 ms.
• Check around the lift mechanism, remove paper scraps, etc. that could
interfere with its operation
• Check motor harness
• Replace motor harness
• Check HP sensor connector
• Replace HP sensor connector
1546
SC500
• Check around the lift mechanism, remove paper scraps, etc. that could
interfere with its operation
• Check motor harness
• Replace motor harness
• Check HP sensor connector
• Replace HP sensor connector
• Replace fusing unit
• Check around the lift mechanism, remove paper scraps, etc. that could
interfere with its operation
• Check motor harness
• Replace motor harness
• Check harnesses of pressure roller lift sensors A, B
• Replace sensor harness connectors
1547
6. Troubleshooting
Temperature detected below 0°C for 3 sec. (temperature sampled every 100
ms).
• Thermistor disconnected
• Thermistor connector damaged
• Replace thermistor
• Check connector
• Replace connector
• Replace fusing lamp
SC572-01 A Fusing reload temperature error: Fusing temperature sensor: far end
Temperature failed to reach 80°C with 60 sec. after the start of fusing
temperature control.
• Replace thermistor
• Replace fusing lamp
• Use within recommended temperature range
SC572-02 A Fusing reload temperature error: Fusing temperature sensor: far end
Failed to achieve reload temperature within 405 sec. after the start of fusing
temperature control.
• Replace thermistor
• Replace fusing lamp
• Use within recommended temperature range
1548
SC500
SC573-00 A Software high temperature error: Fusing temperature sensor: far end
• Replace IOB
• Replace AC drive board
• Replace IOB
• Replace thermopile
• Replace AC drive board
Fusing lamp remained at full power for more than 50 sec. but lamp did not
reach prescribed temperature.
• Check thermistors
• Replace thermistor
• Replace fusing lamp 2
• Replace IOB
1549
6. Troubleshooting
Temperature detected below 0°C for 15 sec. (temperature sampled every 100
ms).
• Thermistor disconnected
• Thermistor connector damaged
• Replace thermisotr
• Check connector, harness
• Replace connector, harness
• Replace fusing lamp
• Replace IOB
• Replace AC drive board
SC581
RTB 105
SC581-00 D Decurl Unit: Decurl HP sensor error
1550
SC500
1551
6. Troubleshooting
A stepper motor controlled by the Relay Board (RYB) has failed. A problem
has occurred with one of the following motors. (Which motor is causing the
problem is not specified.)
• Tray 1(F1) Feed Motor
• Tray 1 (F1) transport Motor
• Tray 2 (F2) Feed Motor
• Tray 2 (F2) transport Motor
• Tray 3(F3) Feed Motor
• Tray 3 (F3) transport Motor
• Vertical Transport Motor
• Bank Exit Motor
1552
SC500
A stepper motor controlled by the DRB in the right drawer has failed. A problem
has occurred with one of the following motors: (Which motor is causing the
problem is not specified.)
• Registration Entrance Motor
• Trailing Edge Shift Motor
• Registration Timing Motor
• Registration Shift Motor
• Transfer Timing Motor
• Duplex Transport Motor 2
• Rotary Gate Motor
• Main Relay Separation Motor
• LCT Relay Separation Motor
• PTB Motor
1553
6. Troubleshooting
A stepper motor controlled by the TDRB on the back of the machine has failed.
A problem has occurred with one of these motors (Which motor is causing the
problem is not specified.):
• PTR Lift Motor
• Belt Centering Motor
A stepper motor controlled by the EDRB has failed. A problem has occurred
with one of these motors (Which motor is causing the problem is not specified.):
• Exit Junction Gate Motor
• Exit Invert Motor
• Invert Exit Motor
• Inverter Entrance Motor
• Duplex Transport Motor
• Invert Duplex Motor
• Pressure Roller Lift Motor
1554
SC500
A stepper motor controlled by the DDRB has failed two detections. A problem
has occurred with one of these motors:
• Decurl Unit Motor
• Decurl Feed Motor
1555
6. Troubleshooting
An error was detected twice with the stepper motor in the decurl unit.
An error was detected twice with the charge unit cleaning motor in the CGB unit.
1556
SC500
An error was detected twice with the toner agitator motor on the end of the
toner supply unit.
An error was detected twice with the toner feed motor on the end of the toner
supply unit.
1557
6. Troubleshooting
SC600
SC620-01 D ADF communication error
No response from the ADF after connection to the main machine or an error
occurred after connection.
No response from the ADF after connection to the main machine or an error
occurred after connection.
1558
SC600
1559
6. Troubleshooting
The controller sends data to the accounting device, but the device does not
respond. This occurs three times.
After communication is established, the controller receives the brake signal from
the accounting device.
1560
SC600
The accounting device sends the controller the report that indicates a backup
RAM error has occurred.
The accounting device sends the controller the report that indicates the battery
voltage error has occurred.
1561
6. Troubleshooting
The correct "usercode" file could not be found in the root folder of the SD card
because the file is not present, or the existing file is corrupted or the wrong type
file.
• Make sure the eccm.mod file is in the root folder of the SD card.
• Check the eccm.mod file is in the root folder of the SD card.
• In IDissuer.exe (the OSM setting tool), create a "usercode" file for the
customer.
• Make sure that the "eccm.mod" IC card module is in the root folder.
• The machine failed to give notice the tracking information to the tracking SDK
application.
• Tracking information is lost, and the machine cannot count correctly.
• The machine failed to give notice the tracking information to the management
server.
• Tracking information is lost, and the machine cannot count correctly.
SC641
RTB 110
1562
SC600
• Incorrect SP settings
• Disconnected telephone line
• Disconnected modem board
• LAN board disconnected
• Incorrect SP settings
• Disconnected telephone line
• Disconnected modem board
• LAN board disconnected
• Incorrect SP settings
• Disconnected telephone line
• Disconnected modem board
• LAN board disconnected
1563
6. Troubleshooting
The modem board does not work properly even though the setting of the
modem board is installed with a dial up connection.
• Incorrect SP settings
• Disconnected telephone line
• Disconnected modem board
• LAN board disconnected
• Incorrect SP settings
• Disconnected telephone line
• Disconnected modem board
• LAN board disconnected
1564
SC600
An unexpected error occurs when the modem (Embedded RCG-M) tries to call the
center with a dial up connection.
ID2 for @Remote certification is mismatching between the controller board and
NVRAM.
• If this occurs during RC Gate installation, Check the validity of the certificate
and the NVRAM, check the machine serial number, write the common
certificate, and then begin installation again.
• If this occurs after RC Gate installation, Clear the RC Gate install status,
check the validity of the certificate and the NVRAM, check the machine serial
number, write the common certificate, and then begin installation again.
1565
6. Troubleshooting
One of the following problems exist with the ID2 stored in NVRAM:
• ID2 has less than 17 digits
• A non-printable character exists in ID2
• ID2 is all spaces
• ID2 is NULL
• Clear the RC Gate installs status, write the common certificate, and then
begin installation again.
There is a poor connection between the IPU and BCU due to a loose, broken or
defective harness.
There is a poor connection between the IPU and CNB due to a loose, broken or
defective harness.
1566
SC600
There is a poor connection between the IOB and CNB due to a loose, broken or
defective harness.
1567
6. Troubleshooting
1568
SC600
Three tries were attempted but three EEPROM communication errors were
returned.
• Electronic noise
• EEPROM incorrectly installed, defective
• BCU defective
1569
6. Troubleshooting
Case 1
• No /ENGRDY signal asserted at power on, or when machine left low
power mode.
• No response from EC from engine within the specified time at power on.
• No response from PC from engine within the specified time at power on.
• No response from SC from engine within the specified time at power on
(MFP module only).
• Write to Rapi driver failed (no destination found at PCI).
Case 2
• Unexpected error occurred after /ENGRDY signal asserted.
Check the connection between the engine board and the controller board.
• If it is always reproduced, replace the engine board. If the problem
persists, consider replacing the controller board or other boards between
them.
• If reproducibility is low, multiple causes are to be considered, such as
software, engine board, controller board, and PSU.
1570
SC600
• Controller stalled
• Controller board installed incorrectly
• Controller board defective
• Operation panel connector loose or defective
• Controller delay
1571
6. Troubleshooting
• Controller stalled
• Controller board installed incorrectly
• Controller board defective
• Operation panel connector loose or defective
• Controller delay
1572
SC600
• Controller stalled
• Controller board installed incorrectly
• Controller board defective
• Operation panel connector loose or defective
• Controller delay
1573
6. Troubleshooting
• Controller stalled
• Controller board installed incorrectly
• Controller board defective
• Operation panel connector loose or defective
• Controller delay
1574
SC600
• Controller stalled
• Controller board installed incorrectly
• Controller board defective
• Operation panel connector loose or defective
• Controller delay
SC682
RTB 131
1575
6. Troubleshooting
SC700 (1)
Finisher/ Booklet Finisher
There was an error in the voltage level of the 24V_INT_1 power supply
(this SC issues immediately at 1st occurrence).
• Motor defective
• Harness short-circuit
1576
SC700 (1)
There was an error in the voltage level of the 24V_INT_2 power supply
(this SC issues immediately at 1st occurrence).
• Motor defective
• Harness short-circuit
There was no LOCK detection signal issued from the fan motor (this SC
issues immediately at 1st occurrence).
• Motor defective
• Connecter disconnected
• Overload
• Encoder defective
1577
6. Troubleshooting
Same as SC720-10
Same as SC720-10
Same as SC720-10
Same as SC720-10
Same as SC720-10
Same as SC720-10
1578
SC700 (1)
• Motor defective
• Connecter disconnected
• Overload
• Encoder defective
Same as SC720-15
Same as SC720-15
Same as SC720-15
1579
6. Troubleshooting
Same as SC720-15
Same as SC720-15
SC720-20
SC720-20 B Junction Gate Motor Error 1 (Proof Tray)
Level D
RTB 2
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor defective
• Connecter disconnected
• Overload
• Home position sensor defective
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
1580
SC700 (1)
• Motor defective
• Connecter disconnected
• Overload
• Home position sensor defective
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor defective
• Connecter disconnected
• Overload
• Home position sensor defective
1581
6. Troubleshooting
• Same as SC720-23
• Same as SC720-23
• After the punch motor started to operate, the punch was not
detected at its home position within specified number of pulses. (The
first time: jam display, the second time: SC)
• After the punch motor started to operate, the punch did not leave its
home position within specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor defective
• Connecter disconnected
• Overload
• Home position sensor defective
1582
SC700 (1)
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor defective
• Connecter disconnected
• Overload
• After the Punch Movement Motor started to operate, the punch did
not return to its home position within specified number of pulses. (The
first time: jam display, the second time: SC)
• When the Punch Movement Motor started to operate, home position
was still detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor defective
• Connecter disconnected
• Overload
1583
6. Troubleshooting
• Motor defective
• Connecter disconnected
• Overload
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor defective
• Connecter disconnected
• Overload
• Home position sensor defective
1584
SC700 (1)
Same as SC720-31
Same as SC720-31
Same as SC720-31
Same as SC720-31
A discharge or short circuit was detected on the motor drive board (this
SC issues immediately at first error).
• Motor defective
• Connector loose, broken, defective
1585
6. Troubleshooting
• Motor defective
• Connecter disconnected
• Overload
• Encoder defective
• Home position sensor defective
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• DC motor drive software detected an error.
During the initial operation, after performing retry, the first time is
jam supply and the second time is SC.
At all times other than during initial operation, the first time is SC.
1586
SC700 (1)
• Motor defective
• Connecter disconnected
• Overload
• Encoder defective
• Home position sensor defective
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• DC motor drive software detected an error. (This SC issues
immediately at 1st occurrence).
• Motor defective
• Connecter disconnected
• Overload
• Encoder defective
• Home position sensor defective
1587
6. Troubleshooting
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• DC motor drive software detected an error.
During the initial operation, after performing retry, the first time is
jam supply and the second time is SC.
At all times other than during initial operation, the first time is SC.
• Motor defective
• Connecter disconnected
• Overload
• Encoder defective
• Home position sensor defective
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• DC motor drive software detected an error. (This SC issues
immediately at 1st occurrence).
1588
SC700 (1)
• Motor defective
• Connecter disconnected
• Overload
• Encoder defective
• Home position sensor defective
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor defective
• Connecter disconnected
• Overload
• Home position sensor defective
1589
6. Troubleshooting
• Staple jam
• Overload (too many sheets for stapling)
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor defective
• Connecter disconnected
• Overload
• Home position sensor defective
1590
SC700 (1)
Same as SC720-50
Same as SC720-50
Same as SC720-50
Same as SC720-50
Same as SC720-50
Same as SC720-50
1591
6. Troubleshooting
Same as SC720-50
Same as SC720-50
Same as SC720-50
Same as SC720-50
Same as SC720-50
Same as SC720-50
1592
SC700 (1)
• The booklet stapler did not operate within specified time. (The first
time: jam display, the second time: SC)
• When moving to the home position, home position was not detected
within specified time. (The first time: jam display, the second time:
SC)
• Staple jam
• Overload (too many sheets for stapling)
• Motor defective
• Connecter disconnected
• Home position sensor defective
1593
6. Troubleshooting
SC720-70
SC720-70 B Shift Tray Lift Motor Error
RTB 89
• Motor defective
• Connecter disconnected
• Overload
• Home position sensor defective
1594
SC700 (1)
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor defective
• Connecter disconnected
• Overload
• Home position sensor defective
1595
6. Troubleshooting
• When the jogger fence moved to the home position, home position
was not detected within specified number of pulses. (The first time:
jam display, the second time: SC)
• When the jogger fence moved to the home position, home position
was still detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor defective
• Connecter disconnected
• Overload
• Home position sensor defective
1596
SC700 (1)
• When the output jogger retraction unit moved to the home position,
home position was not detected within specified number of pulses.
(The first time: jam display, the second time: SC)
• When the output jogger retraction unit moved from home position,
home position was still detected after specified number of pulses.
(The first time: jam display, the second time: SC)
• Motor defective
• Connecter disconnected
• Overload
• Home position sensor defective
1597
6. Troubleshooting
SC720-75
RTB 53
SC720-75 B Drag Roller Movement Motor Error
• When drag roller unit moved to the home position, home position
was not detected within specified number of pulses. (The first time:
jam display, the second time: SC)
• When the drag roller unit moved from the home position, home
position was still detected after specified number of pulses. (The first
time: jam display, the second time: SC)
• Motor defective
• Connecter disconnected
• Overload
• Home position sensor defective
1598
SC700 (1)
• Motor defective
• Connecter disconnected
• Overload
• Home position sensor defective
• Motor defective
• Connecter disconnected
• Drive circuit defective
• Replace the Exit Fan Motor (Front, Rear), reconnect the cconnector.
• Replace the harnesses.
• Replace the Main Board.
• Resolve the mechanical failure for the shift jogger mechanism.
1599
6. Troubleshooting
There was an error in the voltage level of the 24V_POW power supply
(this SC issues immediately at 1st occurrence).
• Motor defective
• Harness short-circuit
1600
SC700 (1)
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• DC motor drive software detected an error (this SC issues
immediately at 1st occurrence).
• Motor defective
• Connector disconnected
• Overload
• Encoder defective
• Home position sensor defective
• Motor defective
• Connector disconnected
• Overload
• Encoder defective
1601
6. Troubleshooting
A discharge or short circuit was detected on the motor drive board (this
SC issues immediately at first error).
• Motor defective
• Connector disconnected
• Overload
• Motor defective
• Connector disconnected
• Overload
• Encoder defective
Multi-Folding Unit
1602
SC700 (1)
1603
6. Troubleshooting
1604
SC700 (1)
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
1605
6. Troubleshooting
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
1606
SC700 (1)
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
1607
6. Troubleshooting
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
1608
SC700 (1)
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
1609
6. Troubleshooting
1610
SC700 (1)
1611
6. Troubleshooting
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
1612
SC700 (1)
• Motor defective
• Motor driver overcurrent
• Motor driver overheat detected
• Motor defective
• Motor driver overcurrent
• Motor driver overheat detected
1613
6. Troubleshooting
• Motor defective
• Motor driver overcurrent
• Motor driver overheat detected
• Motor defective
• Motor driver overcurrent
• Motor driver overheat detected
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
• Moter defective
• Connecter disconnected
• Overload
• Home position sensor defective
• Motor driver overcurrent
• Motor driver overheat detected
1614
SC700 (1)
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
• Moter defective
• Connecter disconnected
• Overload
• Home position sensor defective
• Motor driver overcurrent
• Motor driver overheat detected
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
1615
6. Troubleshooting
• Moter defective
• Connecter disconnected
• Overload
• Home position sensor defective
• Motor driver overcurrent
• Motor driver overheat detected
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
• Moter defective
• Connecter disconnected
• Overload
• Home position sensor defective
• Motor driver overcurrent
• Motor driver overheat detected
1616
SC700 (1)
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
• Moter defective
• Connecter disconnected
• Overload
• Home position sensor defective
• Motor driver overcurrent
• Motor driver overheat detected
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
• Moter defective
• Connecter disconnected
• Overload
• Home position sensor defective
• Motor driver overcurrent
• Motor driver overheat detected
1617
6. Troubleshooting
• When moving to the home position, home position was not detected
within specified number of pulses. (The first time: jam display, the
second time: SC)
• When moving from the home position, home position was still
detected after specified number of pulses. (The first time: jam
display, the second time: SC)
• Motor driver detected an error. (SC from the first time)
• Moter defective
• Connecter disconnected
• Overload
• Home position sensor defective
• Motor driver overcurrent
• Motor driver overheat detected
1618
SC700 (1)
• Moter defective
• Connecter disconnected
• Overload
• Paper Height Sensor defective
• Moter defective
• Connecter disconnected
• Overload
• Paper Height Sensor defective
1619
6. Troubleshooting
Trimmer Unit
1620
SC700 (1)
• When moving to the home position, home position was not detected
within specified time. (The first time: jam display, the second time:
SC)
• When moving from the home position, home position was still
detected after specified specified time. (The first time: jam display,
the second time: SC)
• When moving to the home position, home position was not detected
within specified time. (The first time: jam display, the second time:
SC)
• When moving from the home position, home position was still
detected after specified specified time. (The first time: jam display,
the second time: SC)
1621
6. Troubleshooting
• When moving to the home position, home position was not detected
within specified time. (The first time: jam display, the second time:
SC)
• When moving from the home position, home position was still
detected after specified specified time. (The first time: jam display,
the second time: SC)
1622
SC700 (1)
• The lift motor rotates in the ascending direction but the upper limit
sensor does not detect within specified time (t0sec). (The first time:
jam display, the second time: SC)
• The lift motor rotates in the descending direction but the lower limit
sensor does not detect within specified time (t0sec). (The first time:
jam display, the second time: SC)
1623
6. Troubleshooting
• Motor defective
• Connecter disconnected
• Overload
• Home position sensor defective
• The lift motor rotates in the ascending direction but the upper limit
sensor does not detect within specified time (t0sec). (The first time:
jam display, the second time: SC)
• The lift motor rotates in the descending direction but the lower limit
sensor does not detect within specified time (t0sec). (The first time:
jam display, the second time: SC)
• Motor defective
• Connecter disconnected
• Overload
• Upper limit sensor defective
• Lower limit sensor defective
1624
SC700 (1)
• Motor defective
• Connecter disconnected
• Overload
• Home position sensor defective
1625
6. Troubleshooting
SC700 (2)
Perfect Binder (1)
Master control board could not communicate with the slave control
board for over 5 sec. and issued the communication alarm.
1626
SC700 (2)
Slave control board could not communicate with the master control
board for over 5 sec. and issued the communication alarm.
1627
6. Troubleshooting
Slave control board could not communicate with the cutter control board
(it detected the communication alarm for over 5 sec.).
Cutter control board could not communicate with the slave control board
and detected the communication alarm for over 5 sec.
Data written to the EEPROM does not match data read from the EEPROM
• EEPROM defective
1628
SC700 (2)
When data was written to the EEPROM, the EEPROM signaled that it was
busy for longer than 25 ms and did not recover.
• EEPROM defective
• EEPROM not installed
1629
6. Troubleshooting
The IDs for the relay software of the master, slave, cutter, inserter devices
do not match.
The 24V1 monitor signal of the master control board did not go off even
though the front door switch was closed.
(Relay circuit failed to go ON.)
1630
SC700 (2)
Top cover switch open or the 24V2 monitoring signal of master controller
lost power for more than 5 sec, regardless of the status of the front door
L/RWS and top cover sensor.
(Top cover sensor, or top cover switch is faulty.)
The the 24V2 check signal of the slave control board failed to go OFF
within 5 sec. even though the front door and top cover are closed.
1631
6. Troubleshooting
The 24V3 check signal of the slave control board failed to go OFF within
5 sec., regardless of the status of the front door (monitored by the master
control board).
Right power supply fan failed to generate a lock signal within 12 sec.,
and signal could be detected even after a re-try.
See SC750-24
1632
SC700 (2)
SC750-26 D Perfect Binder: Left power supply fan lock error detected
See SC750-24
Front spine plate fan failed to generate a lock signal within 12 sec., and
signal could be detected even after a re-try.
SC750-28 D Perfect Binder: Spine plate lower fan (right) lock error
See SC750-27
1633
6. Troubleshooting
SC750-29 D Perfect Binder: Spine plate upper fan (front) lock error
See SC750-27
SC750-30 D Perfect Binder: Spine plate upper fan (right) lock error
See SC750-27
Front signature fan 2 failed to generate a lock signal within 12 sec., and
signal could be detected even after a re-try.
1634
SC700 (2)
See SC750-31
See SC750-31
See SC750-31
1635
6. Troubleshooting
Glue supply (high) fan failed to generate a lock signal within 12 sec.,
and signal could be detected even after a re-try.
Glue supply L fan failed to generate a lock signal within 12 sec., and
signal could be detected even after a re-try.
During operation of the grip unit the HP sensor did not OFF after grip unit
moved 20 mm.
1636
SC700 (2)
The HP sensor did not go ON after the grip unit released the signature
and moved 76 mm.
• The grip end sensor did not go off after the grip unit released the
signature and moved the prescribed distance.
• The grip end sensor did not go off, even after the booklet had been
released after moving 86 mm.
1637
6. Troubleshooting
• The grip end sensor did not go on, even after the booklet had been
moved 86 mm.
• The grip end sensor did not go on within 3.7 sec. after the book was
gripped.
The left trimmings buffer HP sensor did not go OFF within 3 sec. after the
trimmings buffer moved away from the sensor.
1638
SC700 (2)
The left trimmings buffer HP sensor did not go OFF within 5 sec. after the
trimmings buffer moved toward the sensor.
The right trimmings buffer HP sensor did not go OFF within 3 sec. after the
trimmings buffer moved away from the sensor.
1639
6. Troubleshooting
The right trimmings buffer HP sensor did not go OFF within 5 sec. after the
trimmings buffer moved toward the sensor.
1640
SC700 (2)
The thrust press plate sensor did not go OFF after the trimmings buffer
moved to the left for 3 sec. (blocked by jammed trimming scraps).
The paper press plate sensor did not go ON after the trimmings buffer
moved to the right for 3 sec. (blocked by jammed trimming scraps)
1641
6. Troubleshooting
The book collection buffer HP sensor did not go OFF within the time
prescribed for release of the book in the book buffer.
Book buffer tray motor defective, Book collection buffer tray HP sensor
defective, overload, connector broken defective, blocked by
paper scraps
SC750-49 D Perfect Binder: Book collection buffer tray HP sensor late error
The book collection buffer HP sensor did not go off even after the book
buffer tray moved for 3 sec.
Book buffer tray motor defective, Book collection buffer tray HP sensor
defective, overload, connector broken defective, blocked by
paper scraps
1642
SC700 (2)
During press plate operation during trimming, the edge press plate HP
sensor did not OFF after it had time to move the prescribed distance.
• Edge press plate sensor did not go ON within 15 sec. of edge press
release.
• The edge press plage motor stopped when the edge press plate HP
sensor switched ON, but after it stopped the HP sensor went OFF.
1643
6. Troubleshooting
After the press plate released the signature and moved the prescribed
distance, the press end sensor did not go OFF.
Edge press plate motor defective, Press end sensor defective, overload,
disconnected
• The press end sensor did not go ON within 8 sec. after the press
operation started
• Operation stopped when the press end sensor went ON, but sensor
went off after the operation stopped.
Edge press plate motor defective, Press end sensor defective, overload,
disconnected, no data about book thickness received
1644
SC700 (2)
When the slide was raised, the slide HP sensor did not go OFF after it
moved 180 mm.
1645
6. Troubleshooting
The slide HP sensor did not go ON after the slide was lowered and had
enough time to move 180 mm.
• The book rotation HP sensor did not go OFF after the book was
rotated 60 degrees.
• The book rotation HP sensor did not go OFF after the book was
rotated 30 degrees.
1646
SC700 (2)
• The book rotation HP 1 (right) sensor did not go ON after the book
was rotated 440 degrees.
• The book rotation HP 1 (right) sensor did not go ON after the book
was rotated 400 degrees.
• The book rotation HP 1 (right) sensor did not go ON after the book
was rotated 360 degrees.
• The book rotation HP sensor 2 (right) did not go OFF after the book
was rotated 50 degrees.
• The book rotation HP sensor 2 (left) did not go OFF after the book
was rotated 50 degrees toward the cutting position.
1647
6. Troubleshooting
• The book rotation HP 2 (left) sensor did not go ON after the book
was rotated 400 degrees.
• The book rotation HP 2 (left) sensor did not go ON after the book
was rotated 360 degrees.
• Before the book is rotated before cutting, the book rotation HP
sensor 2 (left) did not go on, even after the book had been rotated
twice the prescribed distance.
• At initialization, the blade did not leave the home position even after
20 mm of movement.
• When the blade moved to the rear, the blade did not leave the
home position after the length of time elapsed tof 10 mm of
movement.
1648
SC700 (2)
When the blade was moved to the rear, it did not arrive at the home
position after 122 mm of movement.
• When the blade moved from the rear HP sensor, it did not leave the
rear HP position after 20 mm of movement toward the front.
• When the blade moved to the front, the blade did not leave the
home position after the length of time elapsed for 10 mm of
movement.
1649
6. Troubleshooting
When the blade is moved to the front, the blade did not return to blade
sensor 1 after enough time had elapsed for the blade to move 122 mm.
1650
SC700 (2)
1651
6. Troubleshooting
• During tray lifting, the book tray lift sensor did not go off after 10
sec. had elapsed.
• The book lift sensor did not go off after enough time had elapsed to
move the tray more than 10 mm.
Book lift tray motor defective, Book lift tray HP sensor defective,
disconnect, overload
While the book lift tray was being lowered, the book lift tray HP sensor
did not go on after 1.5 sec. had elapsed.
Book lift tray motor defective, Book lift tray HP sensor defective,
disconnect, overload, Book jam, bundle drop
1652
SC700 (2)
• The book output tray HP sensor did not go OFF within 1 sec. after it
went ON.
• The book output tray HP sensor did not go OFF after enough time
had elapsed for the tray to move more than 10 mm.
Book output belt motor defective, Book output tray HP sensor defected,
disconnect, overload
1653
6. Troubleshooting
SC750-72 D Perfect Binder: Book out put tray HP sensor late error
The book output tray HP sensor did not go ON within 3.5 sec. after it
went OFF.
Book output belt motor defective, Book output tray HP sensor defected,
disconnect, overload
While the blade was retracting to the home position, the blade cradle
sensor did not go OFF after enough time had elapsed for the blade to
move 12 mm.
1654
SC700 (2)
While the bladed was being lowered, the blade cradle HP sensor did not
go ON after enough time had elapsed for 21 mm of movement.
The book door sensor was detected OFF with the book door locked.
1655
6. Troubleshooting
The glue heater thermistor registered more that 200 degrees for more
than 1 sec.
1656
SC700 (2)
• Thermostat defective
• Glue heater defective
• Slave board defective
1657
6. Troubleshooting
1658
SC700 (2)
The AD value of the glue level thermistor was above 991 LSB for 10 sec.
Temperature adjustment mode stops if glue level sensor detects the
temperature remaining below 99 degrees for more than 10 sec.
1659
6. Troubleshooting
The warm-up temperature was above the +-5C target for the glue vat
temperature. (Not detected within 100 sec. after machine warm-up.)
1660
SC700 (2)
The warm-up temperature was below the +-5C target for the glue vat
temperature. (Not detected within 100 sec. after machine warm-up.)
1661
6. Troubleshooting
The level of the glue in the vat was detected below the low limit 4 times.
1662
SC700 (2)
Without glue application, and with the glue level above the low limit, the
glue level thermistor did not detect the the level of the glue at the high
limit, even after 12 glue pellets were supplied.
Without glue supply, the level of the glue detected by the glue lever
thermistor did not lower away from the high limit level, even after
application of 25.42 g.
1663
6. Troubleshooting
The timing sensor A/D input value was lower than 3.0 to 3.5V, the A/D
input value did not go higher than 3.0 to 3.5V, even after timing sensor
D/A output value was higher than 3.5V.
1664
SC700 (2)
SC751-18 D Perfect Binder: Cover registration sensor adjustment high value error
The cover registration sensor A/D input value was lower than 3.0 to
3.5V, the A/D input value did not go higher than 3.0 to 3.5V, even after
cover registration sensor output value output was higher than 3.5V.
SC751-19 D Perfect Binder: Cover horizontal registration sensor (S) adjustment high
value error
The cover horizontal registration sensor (S) A/D input value was lower
than 3.2 to 3.54V, and the A/D input value did not go higher than 3.2 to
3.54V, even after cover registration sensor (S) D/A output value output
was higher than 3.7V.
1665
6. Troubleshooting
SC751-20 D Perfect Binder: Cover horizontal registration sensor (L) adjustment high
value error
The cover horizontal registration sensor (L) A/D input value was lower than
3.2 to 3.54V, and the A/D input value did not go higher than 3.2 to
3.54V, even after cover horizontal registration sensor (L) D/A output value
output was higher than 3.7V.
SC751-21 D Perfect Binder: Signature exit sensor adjustment high value error
The signature exit sensor A/D input value was lower than 3.2 to 3.54V, the
A/D input value did not go higher than 3.2 to 3.54V, even after cover
registration sensor output value output was higher than 3.7V.
1666
SC700 (2)
The leading edge detect sensor A/D input value was lower than 3.2 to
3.54V, and the A/D input value did not go higher than 3.2 to 3.54V, even
after cover registration sensor A/D output value output was higher than
3.7V.
SC751-23 D Perfect Binder: Entrance path sensor adjustment high value error
When the entrance path sensor was adjusted, the sensor A/D input was
less than 2.58 V, even after the sensor D/A output was more than 3.3V.
1667
6. Troubleshooting
SC751-24 D Perfect Binder: Book registration sensor adjustment high value error
When the book registration sensor was adjusted, the sensor A/D input was
less than 2.58 V, even after the sensor D/A output was more than 3.3V.
The timing sensor A/D input value was higher than 3.0 to 3.5V, the A/D
input value did not enter the range 3.0 to 3.5V, even after timing sensor
D/A output value was lower than 0.1V.
1668
SC700 (2)
SC751-26 D Perfect Binder: Cover registration sensor adjustment low value error
The cover registration sensor A/D input value was higher than 3.0 to 3.5V,
the A/D input value did not enter the range 3.0 to 3.5V, even after cover
registration sensor D/A output value output was lowered 0.1V.
SC751-27 D Perfect Binder: Cover horizontal registration sensor (S) adjustment low
value error
The cover horizontal registration sensor (S) A/D input value was higher
than 3.2 to 3.54V, and the A/D input value did enter the range 3.2 to
3.54V, even sensor D/A output value output was lowered 0.04V.
1669
6. Troubleshooting
SC751-28 D Perfect Binder: Cover horizontal registration sensor (L) adjustment low value
error
The cover horizontal registration sensor (L) A/D input value was higher
than 3.2 to 3.54V, and the A/D input value did enter the range 3.2 to
3.54V, even sensor D/A output value output was lowered 0.04V.
SC751-29 D Perfect Binder: Signature exit sensor adjustment low value error
The signature exit sensor A/D input value was higher than 3.2 to 3.54V,
the A/D input value did not enter the range 3.2 to 3.54V, even after cover
registration sensor output value output was lowered 0.04V.
1670
SC700 (2)
The LE detect sensor A/D input value was higher than 3.2 to 3.54V, and
the sensor A/D input value did not enter the range 3.2 to 3.54V, even after
the sensor output value was raised 0.04V.
SC751-31 D Perfect Binder: Entrance path sensor adjustment low value error
When the entrance path sensor was adjusted, the sensor A/D input was
higher than 2.58 V, even after the sensor D/A output was lowered to 0V.
1671
6. Troubleshooting
SC751-32 D Perfect Binder: Book registration sensor adjustment low value error
When the book registration sensor was adjusted, the sensor A/D input was
more than 2.58 V, even after the sensor D/A output was less than 0V.
The stack was late for gluing to the cover because there was no stack
transport end sensor from the slave control board and there was no signal
that the LE detect sensor had signaled to arrival of the stack.
1672
SC700 (2)
The stack was late arriving because the trim unit entrance sensor did not go
ON even after a transport end signal was received.
At the start of cutter registration, the book registration did not go ON. The
stack could not be detected for fore edge cutting.
1673
6. Troubleshooting
When the power was turned on, the cover path was closed and the
signature exit sensor detected paper present, but the LE detect sensor had
detected no paper present.
During the automatic exit operation, the entrance path sensor could not
detect any paper within 6860 ms after gluing and stack transport started.
1674
SC700 (2)
There was no stack received from the sub grip unit; the main grip signature
sensor detected no stack.
• At the end of initialization at power on, the entrance path sensor went
ON.
• At the end of automatic exit, the entrance path sensor went ON.
1675
6. Troubleshooting
Not detected
• Not detected
1676
SC700 (2)
• The edge press plate HP sensor remained OFF after disposing of the
trimmed paper and the trimmings buffer was moved 19 mm to the
right.
• After the trimmings buffer door was opened and closed tto check for
paper scraps, the machine detected paper scrap jam 3 times (and
issued the alarm after the 2nd detection).
• There are scraps in the trimmings buffer and at the edge press plate
When the sub grip unit was checked for the presence of paper, no paper
could be detected even after opening the sub grip unit.
1677
6. Troubleshooting
When the result of the signature thickness detection (A/D value) was
adjusted, the minimum value (0 mm) was smaller than the A/D value of
-30.
1678
SC700 (2)
When the result of the signature thickness detection (A/D value) was
adjusted, the maximum value (25mm) was smaller than the A/D value.
• Sensor defective
The signature thickness reading did not change, even after the main grip
unit opened and closed.
1679
6. Troubleshooting
• The glue vat HP sensor (rear) did not go ON when the glue vat roller
motor initialized at power on and remained on for 4240 ms.
• When the glue vat HP sensor (rear) moved from the HP to the front, the
glue vat HP sensor was already OFF.
The glue vat HP sensor did not go off when the glue vat moved to the front,
even though the glue vat roller motor operated for 285 ms.
The glue vat HP sensor was already ON when the glue vat moved from the
front to the rear.
1680
SC700 (2)
The glue vat roller rotation sensor could not detect rotation of the glue vat
roller motor within 1200 ms of motor operation.
During glue supply, the glue roller HP sensor did not go ON, even though
the glue roller motor was operating for 1000 ms.
1681
6. Troubleshooting
During glue supply, the glue roller HP sensor did not go OFF, even though
the glue roller motor was operating for 2400 ms.
• The spine fold HP sensor (left) did not go ON during spine folding,
even after the spine fold motor (left) was operating for 5805 ms (or
enough time elapsed for the plate to travel 101.24 mm).
• When the spine fold plate moved from the open to closed position,
the spine fold HP sensor (left) was already OFF.
1682
SC700 (2)
• The spine fold (left) HP sensor did not go OFF when the spine fold
plate closed, even while the spine fold motor (left) was operating for
500 ms.
• When the spine fold plate moved from the close to open position, the
spine fold HP sensor (left) was already ON.
1683
6. Troubleshooting
In the operation of the left spine fold plate, the left spine close sensor did
not go ON, even after the left spine fold plate motor was on for 5805 ms,
equivalent to the plate moving 101.25 mm.
When the spine fold plate moved from the closed to open position, the left
spine close sensor was already OFF.
In the operation of the left spine fold plate, the left spine close sensor did
not go OFFN, even after the left spine fold plate motor was on for 500 ms.
When the spine fold plate moved from the open to closed position, the left
spine close sensor was already ON.
1684
SC700 (2)
The spine fold HP sensor (L) and spine fold close sensor (L) went ON at the
same time.
• The spine fold HP sensor (right) did not go ON during operation of the
right fold plate, even after the spine fold motor (right) was operating
for 3225 ms (or enough time elapsed for the plate to travel
56.25mm).
• When the spine fold plate moved from the open to closed position, the
spine fold HP sensor (right) was already OFF.
1685
6. Troubleshooting
• The spine fold (right) HP sensor did not go OFF when the spine fold
plate closed, even while the spine fold motor (right) was operating for
500 ms.
• When the spine fold plate moved from the closed to open position, the
spine fold HP sensor (right) was already ON.
The spine fold press sensor (right) did not go ON when the right fold plate
was closing, even after the spine fold motor (right) was operating for 3225
ms (or enough time elapsed for the plate to travel 56.25mm).
When the spine fold plate moved from the closed to open position, the
spine fold press sensor (right) was already OFF.
1686
SC700 (2)
• The spine fold press sensor (right) did not go OFF when the spine fold
plate closed, even while the spine fold motor (right) was operating for
500 ms.
• When the spine fold plate moved from the open to open position, the
spine fold press sensor (right) was already ON.
The spine fold HP sensor (R) and spine fold press sensor (R) went ON at the
same time.
1687
6. Troubleshooting
SC751-63 D Perfect Binder: Spine fold plate open position late error
At the start of the spine fold operation, the spine plate open sensor did not
go ON, even after the spine plate motor operated for 900 ms (93.75 mm of
feed).
SC751-64 D Perfect Binder: Spine fold plate open position lag error
At the start of the spine fold operation, the spine plate open sensor did not
go OFF, even after the spine plate motor operated for 1350 ms (93.75 mm
of feed).
1688
SC700 (2)
SC751-65 D Perfect Binder: Spine fold plate close position late error
At the start of the spine fold operation, the spine plate close sensor did not
go ON, even after the spine plate motor operated for 2250 ms (93.75 mm
of feed).
SC751-66 D Perfect Binder: Spine fold plate close position lag error
At the start of the spine fold operation, the spine plate close sensor did not
go OFF, even after the spine plate motor operated for 505 ms.
1689
6. Troubleshooting
The front door lock release sensor did not go off, even though the door was
locked.
The front door lock release sensor did not go ON, even though the door
was unlocked.
1690
SC700 (2)
The front door was detected open, even though it was locked.
1691
6. Troubleshooting
When the trailing edge press lever was released, the TE press lever HP
sensor did not go ON, even though the TE press lever motor operated long
enough to move the lever through and arc of 30 degrees.
1692
SC700 (2)
When the trailing edge press lever was released, the TE press lever HP
sensor did not go OFF, even though the TE press lever motor operated long
enough to move the lever through and arc of 20 degrees.
The front jog fence HP sensor did not go ON, even thought the jog fence
motor operated long enough for 60 mm of feed.
1693
6. Troubleshooting
While small-size paper was being jogged, the jog fence front HP sensor did
not go OFF after the front jog fence motor operated long enough for 40
mm of feed.
While large-size paper was being jogged, the front jog fence large HP
sensor did not go ON, even though the jog fence front motor operated long
enough for 70mm of feed.
1694
SC700 (2)
SC751-77 D Perfect Binder: Jog fence front large HP sensor lag error
While large-size paper was being jogged, the jog fence front large HP
sensor did not go OFF after the front jog fence motor operated long enough
for 20 mm of feed.
While jogging small-size paper, the right jog fence HP sensor did not go
ON, even though the jog fence motor operated long enough for 60 mm of
feed.
1695
6. Troubleshooting
While small-size paper was being jogged, the jog fence right HP sensor did
not go OFF after the right jog fence motor operated long enough for 40 mm
of feed.
SC751-80 D Perfect Binder: Jog fence right large HP sensor late error
While large-size paper was being jogged, the right jog fence large HP
sensor did not go ON, even though the jog fence front motor operated long
enough for 70mm of feed.
1696
SC700 (2)
SC751-81 D Perfect Binder: Jog fence right large HP sensor lag error
While large-size paper was being jogged, the jog fence right large HP
sensor did not go OFF after the right jog fence motor operated long enough
for 20 mm of feed.
During the switchback roller lift operation, the switchback roller HP sensor
did not go ON, even though the switchback roller lift motor operated long
enough for lifting through an arc of 40 degrees.
1697
6. Troubleshooting
During the switchback roller lowering, the switchback roller HP sensor did
not go OFF, even though the switchback roller lift motor operated long
enough for lowering through an arc of 40 degrees.
When the stacking tray was lowered, the tray lower limit sensor did not go
ON after the stacking tray lift motor had operated long enough for 90 mm
of lift.
1698
SC700 (2)
When the stacking tray was raised, the tray lower limit sensor did not go
OFF after the stacking tray lift motor had operated long enough for 30mm
of lift.
When the stacking tray was raised, the paper detect sensor (front) did not
go ON, even after the stacking tray overflow sensor went ON and the
stacking tray lift motor had operated for 30 mm of lift.
1699
6. Troubleshooting
SC751-87 D Perfect Binder: Paper detect sensor (front) no paper detection error
When the stacking tray was lowered, the tray lower limit sensor did not go
OFF after the stacking tray lift motor had operated long enough for 10mm
of lowering.
SC751-88 D Perfect Binder: Paper detect sensor (rear) paper detection error
When the stacking tray was raised, the paper detect sensor (rear) did not
go ON, even after the stacking tray overflow sensor went ON and the
stacking tray lift motor had operated for 40 mm of lift.
1700
SC700 (2)
SC751-89 D Perfect Binder: Paper detect sensor (rear) no paper detection error
When the stacking tray was lowered, the paper detect sensor (rear) did not
go OFF after the stacking tray lift motor had operated long enough for
10mm of lowering.
1701
6. Troubleshooting
SC700 (3)
Perfect Binder (2)
When the stacking tray was raised, the stack overflow sensor did not go
OFF after the stacking tray lift motor had operated long enough for 70mm
lowering.
The stacking tray low limit sensor and the stack overflow sensor went ON at
the same time.
1702
SC700 (3)
SC752-12 D Perfect Binder: Stack overflow sensor detection position late error
When the tray was lowered to allow removal of the booklets, the stack
overflow sensor did not go OFF, even after the stacking tray lift motor had
operated long enough for 40mm of lift.
When the stacking tray was lifted, the stack overflow sensor did not go OFF,
even though the either (or both) the paper detect sensor (front) or the paper
detect sensor (rear) were on while the stacking tray empty sensor was OFF.
1703
6. Troubleshooting
When the tray moved to the home position, the HP sensor did not go ON
after enough time for 70mm of movement had elapsed.
When the tray moved from the home position, the HP sensor did not go
OFF after enough time for 10mm of movement had elapsed.
1704
SC700 (3)
When the tray moved to the home position, the stack weight move HP
sensor did not go ON after enough time for 70mm of movement had
elapsed.
During movement away from the HP sensor, the HP sensor did not go OFF
after enough time for 10mm of movement had elapsed.
1705
6. Troubleshooting
During movement toward the HP sensor of the left cover path, the cover
guide HP sensor (left) did not go ON after the cover guide motor (left) had
operated long enough for 3000 ms of movement.
The cover guide HP sensor (left) and cover guide (left) open sensor went
ON at the same time.
1706
SC700 (3)
SC752-20 D Perfect Binder: Left cover guide release position late error
During movement toward the left cover guide open position, the cover
guide open sensor (left) did not go ON after the cover guide motor (left)
had operated long enough for 3000 ms of movement.
During movement toward the HP sensor of the right cover path, the cover
guide HP sensor (right) did not go ON after the cover guide motor (right)
had operated long enough for 3000 ms of movement.
1707
6. Troubleshooting
The cover guide HP sensor (right) and cover guide (right) open sensor went
ON at the same time.
SC752-23 D Perfect Binder: Right cover guide release position late error
During movement toward the right cover guide open position, the cover
guide open sensor (right) did not go ON after the cover guide motor (right)
had operated long enough for 3000 ms of movement.
1708
SC700 (3)
When the cover registration unit moved toward the home position, the
cover horizontal registration sensor did not go ON, even after the cover
horizontal registration motor had operated for 975 ms.
1709
6. Troubleshooting
During the sub grip lift operation, the sub grip upper HP sensor did not go
ON, even though the sub grip lift motor had operated for 4110 ms.
During sub grip lowering, the sub grip lower HP sensor did not go OFF,
even though the sub grip lift motor had operated for 240 ms.
1710
SC700 (3)
• When the sub grip unit opened horizontally, the size move HP sensor
did not go ON, even after the size move motor had operated for 726
ms, or operated long enough for 108.75 mm of movement.
• After the sub grip unit moved to the horizontal release position, the sub
grip size HP sensor was already OFF.
• When the sub grip unit closed horizontally, the size move HP sensor
did not go OFF, even after the size move motor had operated for 500
ms, or operated long enough for 108.75 mm of movement.
• After the sub grip unit moved from the horizontal close position to the
open position, the size shift HP sensor was already ON.
1711
6. Troubleshooting
At the start of the sub grip open operation, the SG open sensor did not go
ON, even after the SG motor had operated for 1500 ms.
At the start of the sub grip close operation, the SG open sensor did not go
OFFN, even after the SG motor had operated for 500 ms.
• SG motor defective
• SG open sensor defective
• Harness connector loose, broken, defective
1712
SC700 (3)
At the start of the sub grip close operation, the SG close sensor did not go
ON, even after the SG motor had operated for 1500 ms.
• SG motor defective
• SG close sensor defective
At the start of the sub grip open operation, the SG close sensor did not go
OFF, even after the SG motor had operated for 500 ms.
• SG motor defective
• SG close sensor defective
• Harness connector loose, broken, defective
1713
6. Troubleshooting
The SG open sensor and SG close sensor went ON at the same time.
While moving to the sub grip home position, the sub grip HP sensor did not
go ON, even though the sub grip motor had operated for 3000 ms.
1714
SC700 (3)
While passing the signature, the sub grip HP sensor did not go OFF, even
though the sub grip motor had operated for 500 ms.
SC752-37 D Perfect Binder: Signature move main grip position late error
While sub grip was passing the signature, the signature move MG position
sensor did not go ON, even though the signature move motor had
operated for 3000 ms. At the timing of the movement of the signature from
sub grip to main grip, the signature was still gripped by the main grip at the
rotation HP sensor.
1715
6. Troubleshooting
SC752-38 D Perfect Binder: Signature move main grip position lag error
While moving to the sub grip home position, the signature MG position
sensor did not go OFF, even though the signature move motor had
operated for 500 ms.
SC752-39 D Perfect Binder: Main grip rotate enable position sensor late error
While moving to the sub grip home position, the MG rotate enable sensor
did not go ON, even though the signature move motor had operated for
2475 ms.
1716
SC700 (3)
SC752-40 D Perfect Binder: Main grip rotate enable position sensor lag error
While passing the signature, the MG rotate enable sensor did not go OFF,
even though the signature move motor had operated for 1450 ms.
1717
6. Troubleshooting
• During main grip lift, the MG HP sensor did not go ON, even though
the main grip lift motor had operated for 6185 ms.
• MG HP sensor did not go OFF when the main grip moved from up
position to down position.
• During main grip lowering, the MG HP sensor did not go OFF, even
though the main grip lift motor had operated for 1455 ms.
• MG HP sensor did not go ON when the main grip moved from down
position to up position.
1718
SC700 (3)
SC752-44 D Perfect Binder: Main grip press sensors(S) position late error
When lifting from main grip signature registration position, MG press sensor
did not go ON, even though the MG lift motor had operated for 95 ms.
SC752-45 D Perfect Binder: Main grip press sensor (S) position lag error
1719
6. Troubleshooting
SC752-46 D Perfect Binder: Main grip press sensor (L) position late error
When lowering cover in main grip to press position, MG press sensor (L)
did not go ON, even though the MG lift motor had operated for 6185 ms.
SC752-47 D Perfect Binder: Main grip press sensor (L) position lag error
When raising cover in main grip from press position, MG press sensor (L)
did not go OFF, even though the MG lift motor had operated for 95 ms.
1720
SC700 (3)
When signature was passed from main grip to signature exit roller,
signature exit sensor did not go ON after MG lift motor moved to signature
turnover position.
During main grip lift, the MG HP sensor (L) did not go ON, even though the
main grip lift motor had operated for 6185 ms.
1721
6. Troubleshooting
During main grip lowering, the MG HP sensor (L) did not go OFF, even
though the main grip lift motor had operated for 1455 ms.
1722
SC700 (3)
1723
6. Troubleshooting
1724
SC700 (3)
SC752-56 D Perfect Binder: Main grip open sensor (R) late error
At the start of the main grip open operation, the MG open sensor (R) did
not go ON, even after the MG motor (R) had operated for 3000 ms.
SC752-57 D Perfect Binder: Main grip open sensor (R) lag error
At the start of the main grip close operation, the MG open sensor (R) did
not go OFF, even after the MG motor (R) had operated for 500 ms.
1725
6. Troubleshooting
SC752-58 D Perfect Binder: Main grip close sensor (R) late error
At the start of the main grip close operation, the MG clsoe sensor (R) did
not go ON, even after the MG motor (R) had operated for 3000 ms.
SC752-59 D Perfect Binder: Main grip close sensor (R) lag error
At the start of the main grip close operation, the MG close sensor (R) did
not go OFF, even after the MG motor (R) had operated for 500 ms.
1726
SC700 (3)
At the start of the main grip open operation, the MG encoder sensor (R)
was not detected on/off, even after the MG motor (R) had operated for
200 ms.
The MG open sensor (R) and MG close sensor (R) went ON at the same
time.
1727
6. Troubleshooting
SC752-62 D Perfect Binder: Main grip open sensor (F) late error
At the start of the main grip open operation, the MG open sensor (F) did
not go ON, even after the MG motor (R) had operated for 3000 ms.
SC752-63 D Perfect Binder: Main grip open sensor (F) lag error
At the start of the main grip close operation, the MG open sensor (F) did
not go OFF, even after the MG motor (F) had operated for 500 ms.
1728
SC700 (3)
SC752-64 D Perfect Binder: Main grip close sensor (F) late error
At the start of the main grip open operation, the MG clsoe sensor (F) did
not go ON, even after the MG motor (F) had operated for 3000 ms.
SC752-65 D Perfect Binder: Main grip close sensor (F) lag error
At the start of the main grip open operation, the MG close sensor (F) did
not go OFF, even after the MG motor (F) had operated for 500 ms.
1729
6. Troubleshooting
At the start of the main grip open/close operation, the MG encoder sensor
(F) was not detected on/off, even after the MG motor (F) had operated for
200 ms.
The MG open sensor (F) and MG close sensor (F) went ON at the same
time.
1730
SC700 (3)
During signature output roller separation, the signature exit path sensor did
not go ON, even after the signature exit path motor was ON for 750 ms.
During signature exit roller nip operation, the signature exit path sensor did
not go OFF, even after the signature exit path motor was OFF for 300 ms.
1731
6. Troubleshooting
SC752-70 D Perfect Binder: Signature path exit press sensor late error
During signature exit roller nip operation, the signature exit path exit press
sensor did not go ON, even after the signature exit path motor operated for
300 ms.
SC752-71 D Perfect Binder: Signature path exit press sensor lag error
During signature output roller separation, the signature exit path press
sensor did not go OFF, even after the signature exit path motor was ON for
300 ms.
1732
SC700 (3)
When signature exited at signature path exit roller, the leading edge sensor
did not go ON, even after the signature exit roller motor operated long
enough to feed the book 45 mm.
At power on the data on the EEPROM returned a checksum error when the
data were read.
• EEPROM defective
When data were written to EEPROM, the write data and read data did not
match.
• EEPROM defective
• EEPROM not installed, not installed correctly
1733
6. Troubleshooting
The rack where the drive gear is mounted did not retract from the drive
switch sensor after the drive switch motor operated for 3 s.
SC752-76 D Perfect Binder: Drive switch motor error (up to down) error
The rack where the drive gear is mounted was late arriving at the drive
switch sensor after the drive switch motor operated for 3 s.
1734
SC700 (3)
The upper tray did not leave the lower limit sensor after the upper tray lift
motor had operated for 5 s.
The upper tray did not arrive at the PICK sensor after the upper tray lift
motor had operated for 5 s.
1735
6. Troubleshooting
The lower tray did not leave the low limit sensor after the lower tray lift
motor had operated for 5 s.
SC752-80 D Perfect Binder: Lower tray paper feed position late error
The lower tray did not leave the lower tray paper feed sensor after the
lower tray lift motor had operated for 5 s.
1736
SC700 (3)
• After the repairs, cancel the low performance mode, and then turn the
power off/on.
During operation of the grip unit the HP sensor did not OFF after grip unit
moved 20 mm.
1737
6. Troubleshooting
The HP sensor did not go ON after the grip unit released the signature and
moved 76 mm.
1738
SC700 (3)
• The grip end sensor did not go off after the grip unit released the
signature and moved the prescribed distance.
• The grip end sensor did not go off, even after the booklet had been
released after moving 86 mm.
1739
6. Troubleshooting
• The grip end sensor did not go on, even after the booklet had been
had been moved 86 mm.
• The grip end sensor did not go on within 3.7 sec. after the book was
gripped.
1740
SC700 (3)
The left trimmings buffer HP sensor did not go OFF within 3 sec. after the
trimmings buffer moved away from the sensor.
1741
6. Troubleshooting
The left trimmings buffer HP sensor did not go ON within 5 sec. after the
trimmings buffer moved toward the sensor.
1742
SC700 (3)
The right trimmings buffer HP sensor did not go OFF within 3 sec. after the
trimmings buffer moved away from the sensor.
1743
6. Troubleshooting
The right trimmings buffer HP sensor did not go ON within 5 sec. after the
trimmings buffer moved toward the sensor.
1744
SC700 (3)
The thrust press plate sensor did not go OFF after the trimmings buffer moved
to the left for 3 sec. (blocked by jammed trimming scraps).
1745
6. Troubleshooting
The paper press plate sensor did not go ON after the trimmings buffer
moved to the right for 3 sec. (blocked by jammed trimming scraps).
1746
SC700 (3)
The book collection buffer HP sensor did not go OFF within the time
prescribed for release of the book in the book buffer.
1747
6. Troubleshooting
SC753-14 B Perfect Binder: Book collection buffer tray HP sensor late error
The book collection buffer HP sensor did not go off even after the book
buffer tray moved for 3 sec.
1748
SC700 (3)
During press plate operation during trimming, the edge press plate HP
sensor did not OFF after it had time to move the prescribed distance.
1749
6. Troubleshooting
• Edge press plate sensor did not go ON within 15 sec. of edge press
release.
• The edge press plate motor stopped when the edge press plate HP
sensor switched ON, but after it stopped the HP sensor went OFF.
1750
SC700 (3)
After the press plate released the signature and moved the prescribed
distance, the press end sensor did not go OFF.
1751
6. Troubleshooting
• The press end sensor did not go ON within 8 sec. after the press
operation started
• Operation stopped when the press end sensor went ON, but sensor
went off after the operation stopped.
1752
SC700 (3)
When the slide was raised, the slide HP sensor did not go OFF after it
moved 180 mm.
1753
6. Troubleshooting
The slide HP sensor did not go ON after the slide was lowered and had
enough time to move 180 mm.
1754
SC700 (3)
• The book rotation HP sensor did not go OFF after the book was
rotated 60 degrees.
• The book rotation HP sensor did not go OFF after the book was
rotated 30 degrees.
1755
6. Troubleshooting
• The book rotation HP 1 (right) sensor did not go ON after the book
was rotated 440 degrees.
• The book rotation HP 1 (right) sensor did not go ON after the book
was rotated 400 degrees.
• The book rotation HP 1 (right) sensor did not go ON after the book
was rotated 360 degrees.
1756
SC700 (3)
• The book rotation HP sensor 2 (right) did not go OFF after the book
was rotated 50 degrees.
• The book rotation HP sensor 2 (left) did not go OFF after the book was
rotated 50 degrees toward the cutting position.
1757
6. Troubleshooting
• The book rotation HP 2 (left) sensor did not go ON after the book was
rotated 400 degrees.
• The book rotation HP 2 (left) sensor did not go ON after the book was
rotated 400 degrees.
• Before the book is rotated before cutting, the book rotation HP sensor
2 (left) did not go on, even after the book had been rotated twice the
prescribed distance.
1758
SC700 (3)
• At initialization, the blade did not leave the home position even after
20 mm of movement.
• When the blade moved to the rear, the blade did not leave the home
position after the length of time elapsed for 10 mm of movement.
When the blade was moved to the rear, it did not arrive at the home
position after 122 mm of movement.
1759
6. Troubleshooting
• When the blade moved from the rear HP sensor, it did not leave the
rear HP position after 20 mm of movement toward the front.
• When the blade moved to the front, the blade did not leave the home
position after the length of time elapsed for 10 mm of movement.
When the blade is moved to the front, the blade did not return to blade
sensor 1 after enough time had elapsed for the blade to move 122 mm.
1760
SC700 (3)
• During movement from front to rear during cutting, blade sensor 1 did
not go ON after enough time had elapsed for the blade to move 61
mm.
• During movement from front to rear during cutting, blade sensor 1 did
not go ON after 10 sec. had elapsed.
1761
6. Troubleshooting
• During movement from rear to front during cutting, blade sensor 1 did
not go OFF after enough time had elapsed for the blade to move 61
mm.
• During movement from rear to front during cutting, blade sensor 1 did
not go OFF after 10 sec. had elapsed.
1762
SC700 (3)
During tray lifting, the book tray lift sensor did not go off after 10 sec. had
elapsed.
The book lift sensor did not go off after enough time had elapsed to move
the tray more than 10 mm.
1763
6. Troubleshooting
While the book lift tray was being lowered, the book lift tray HP sensor did
not go on after 1.5 sec. had elapsed.
1764
SC700 (3)
1765
6. Troubleshooting
• The book output tray HP sensor did not go OFF within 1 sec. after it
went ON.
• The book output tray HP sensor did not go OFF after enough time had
elapsed for the tray to move more than 10 mm.
1766
SC700 (3)
SC753-35 B Perfect Binder: Book out put tray HP sensor late error
The book output tray HP sensor did not go ON within 3.5 sec. after it went
OFF.
While the blade was retracting to the home position, the blade cradle
sensor did not go OFF after enough time had elapsed for the blade to move
12 mm.
1767
6. Troubleshooting
While the bladed was being lowered, the blade cradle HP sensor did not
go ON after enough time had elapsed for 21 mm of movement.
The book door sensor was detected OFF with the book door locked.
1768
SC700 (3)
The glue heater thermistor registered more that 200 degrees for more than
1 sec.
A temperature of less than 5 degrees was detected for 1 sec. or more than
10 sec. after power on.) However, if the thermistor detected less than 100
degrees after measuring temperature at start up, temperature is checked
again after 50 sec.
1769
6. Troubleshooting
1770
SC700 (3)
• Thermostat defective
• Glue heater defective
• Slave board defective
1771
6. Troubleshooting
1772
SC700 (3)
• The AD value of the glue level thermistor was above 991 LSB for 10
sec.
• Temperature adjustment mode stops if glue level sensor detects the
temperature remaining below 99 degrees for more than 10 sec.
• Because temperature adjustment began in another mode, the
adjustment stopped when the error was detected and error detection
stopped.
• Error detection will not operate at temperature adjustment stop.
1773
6. Troubleshooting
The A/D value of the internal temperature thermostat was detected above
80 degrees for 1 sec.
The A/D value of the internal temperature thermostat was detected below
-20 degrees for 1 sec.
1774
SC700 (3)
The warm-up temperature was above the +-5°C target for the glue vat
temperature. (Not detected within 100 sec. after machine warm-up.)
1775
6. Troubleshooting
The warm-up temperature was below the +-5C target for the glue vat
temperature. (Not detected within 100 sec. after machine warm-up.)
1776
SC700 (3)
The level of the glue in the vat was detected below the low limit 4 times.
1777
6. Troubleshooting
Without glue application, and with the glue level above the low limit, the
glue level thermistor did not detect the level of the glue at the high limit, even
after 12 glue pellets were supplied.
Without glue supply, the level of the glue detected by the glue lever
thermistor did not lower away from the high limit level, even after
application of 25.42 g
1778
SC700 (3)
1779
6. Troubleshooting
The timing sensor A/D input value was lower than 3.0 to 3.5V, the A/D
input value did not go higher than 3.0 to 3.5V, even after timing sensor
D/A output value was higher than 3.5V.
SC753-61 B Perfect Binder: Cover registration sensor adjustment high value error
The cover registration sensor A/D input value was lower than 3.0 to 3.5V,
the A/D input value did not go higher than 3.0 to 3.5V, even after cover
registration sensor output value output was higher than 3.5V.
1780
SC700 (3)
SC753-62 B Perfect Binder: Cover horizontal registration sensor (S) adjustment high
value error
The cover horizontal registration sensor (S) A/D input value was lower than
3.2 to 3.54V, and the A/D input value did not go higher than 3.2 to
3.54V, even after cover registration sensor (S) D/A output value output
was higher than 3.7V.
1781
6. Troubleshooting
SC753-63 B Perfect Binder: Cover horizontal registration sensor (L) adjustment high
value error
The cover horizontal registration sensor (L) A/D input value was lower than
3.2 to 3.54V, and the A/D input value did not go higher than 3.2 to
3.54V, even after cover horizontal registration sensor (L) D/A output value
output was higher than 3.7V.
SC753-64 B Perfect Binder: Signature exit sensor adjustment high value error
The signature exit sensor A/D input value was lower than 3.2 to 3.54V, the
A/D input value did not go higher than 3.2 to 3.54V, even after cover
registration sensor output value output was higher than 3.7V.
1782
SC700 (3)
The leading edge detect sensor A/D input value was lower than 3.2 to
3.54V, and the A/D input value did not go higher than 3.2 to 3.54V, even
after cover registration sensor A/D output value output was higher than
3.7V.
SC753-66 B Perfect Binder: Entrance path sensor adjustment high value error
When the entrance path sensor was adjusted, the sensor A/D input was
less than 2.58 V, even after the sensor D/A output was more than 3.3V.
1783
6. Troubleshooting
SC753-67 B Perfect Binder: Book registration sensor adjustment high value error
When the book registration sensor was adjusted, the sensor A/D input was
less than 2.58 V, even after the sensor D/A output was more than 3.3V.
The timing sensor A/D input value was higher than 3.0 to 3.5V, the A/D
input value did not enter the range 3.0 to 3.5V, even after timing sensor
D/A output value was lower than 0.1V.
1784
SC700 (3)
SC753-69 B Perfect Binder: Cover registration sensor adjustment low value error
The cover registration sensor A/D input value was higher than 3.0 to 3.5V,
the A/D input value did not enter the range 3.0 to 3.5V, even after cover
registration sensor D/A output value output was lowered 0.1V.
SC753-70 B Perfect Binder: Cover horizontal registration sensor (S) adjustment low
value error
The cover horizontal registration sensor (S) A/D input value was higher
than 3.2 to 3.54V, and the A/D input value did enter the range 3.2 to
3.54V, even sensor D/A output value output was lowered 0.04V.
1785
6. Troubleshooting
SC753-71 B Perfect Binder: Cover horizontal registration sensor (L) adjustment low value
error
The cover horizontal registration sensor (L) A/D input value was higher
than 3.2 to 3.54V, and the A/D input value did enter the range 3.2 to
3.54V, even sensor D/A output value output was lowered 0.04V.
SC753-72 B Perfect Binder: Signature exit sensor adjustment low value error
The signature exit sensor A/D input value was higher than 3.2 to 3.54V,
the A/D input value did not enter the range 3.2 to 3.54V, even after cover
registration sensor output value output was raised 0.04V.
1786
SC700 (3)
The LE detect sensor A/D input value was higher than 3.2 to 3.54V, and
the sensor A/D input value did not enter the range 3.2 to 3.54V, even after
the sensor output value was raised 0.04V.
SC753-74 B Perfect Binder: Entrance path sensor adjustment low value error
When the entrance path sensor was adjusted, the sensor A/D input was
higher than 2.58 V, even after the sensor D/A output was lowered to 0V.
1787
6. Troubleshooting
SC753-75 B Perfect Binder: Book registration sensor adjustment low value error
When the book registration sensor was adjusted, the sensor A/D input was
more than 2.58 V, even after the sensor D/A output was less than 0V.
The stack was late for gluing to the cover because there was no stack
transport end sensor from the slave control board and there was no signal
that the LE detect sensor had signaled to arrival of the stack.
1788
SC700 (3)
The stack was late arriving because the trim unit entrance sensor did not go
ON even after a transport end signal was received.
• Signature jam occurred between the the cover transport unit and
signature rotation unit.
• Trim unit entrance sensor defective
• Signature exit roller motor defective
• Slave control board defective
• Cutter control board defective
• Connector loose, broken, defective
1789
6. Troubleshooting
At the start of cutter registration, the book registration did not go ON.
When the power was turned on, the cover path was closed and the
signature exit sensor detected paper present, but the LE detect sensor had
detected no paper present.
1790
SC700 (3)
During the automatic exit operation, the entrance path sensor could not
detect any paper within 6860 ms after gluing and stack transport started.
• Signature jam occurred between the cover transport unit and signature
rotation unit during the automatic exit operation.
• Trim unit entrance sensor defective
• Stack transport roller defective
• Connector loose, broken, defective
• Slave control board defective
1791
6. Troubleshooting
There was no stack received from the sub grip unit; the main grip signature
sensor detected no stack.
At the end of initialization at power on, the entrance path sensor went ON.
1792
SC700 (3)
Not detected
• Sensor defective
• Book failed to reach output tray
• Fore edge trim scraps fell into output area
• Not detected
1793
6. Troubleshooting
• The edge press plate HP sensor remained OFF after disposing of the
trimmed paper and the trimmings buffer was moved 19 mm to the right.
• After the trimmings buffer door was opened and closed to check for
paper scraps, the machine detected paper scrap jam 3 times (and
issued the alarm after the 2nd detection).
• There are scraps in the trimmings buffer and at the edge press plate.
• Edge press plate HP sensor defective
• Trimmings buffer motor defective
• Connector loose, broken, defective
• Cutter control board defective
1794
SC700 (3)
When the sub grip unit was checked for the presence of paper, no paper
could be detected even after opening the sub grip unit.
1795
6. Troubleshooting
1796
SC700 (3)
When the result of the signature thickness detection (A/D value) was
adjusted, the minimum value (0 mm) was smaller than the A/D value of -30.
1797
6. Troubleshooting
When the result of the signature thickness detection (A/D value) was
adjusted, the maximum value (25mm) was smaller than the A/D value.
1798
SC700 (3)
The signature thickness reading did not change, even after the main grip unit
opened and closed.
1799
6. Troubleshooting
The glue vat roller rotation sensor could not detect rotation of the glue vat
roller motor within 1200 ms of motor operation.
During glue supply, the glue roller HP sensor did not go ON, even though
the glue roller motor was operating for 1000 ms.
1800
SC700 (3)
During glue supply, the glue roller HP sensor did not go OFF, even though
the glue roller motor was operating for 2400 ms.
Front door lock release sensor did not go off, even though the door was
locked.
1801
6. Troubleshooting
The front door lock release sensor did not go ON, even though the door
was unlocked.
The front door open was detected open, even though it was locked.
1802
SC700 (3)
1803
6. Troubleshooting
1804
SC700 (3)
When the trailing edge press lever was released, the TE press lever HP
sensor did not go ON, even though the TE press lever motor operated long
enough to move the lever through and arc of 30 degrees.
1805
6. Troubleshooting
When the trailing edge press lever was released, the TE press lever HP
sensor did not go OFF, even though the TE press lever motor operated long
enough to move the lever through and arc of 20 degrees.
The front jog fence HP sensor did not go ON, even thought the jog fence
motor operated long enough for 60 mm of feed.
1806
SC700 (3)
While small-size paper was being jogged, the jog fence front HP sensor did
not go OFF after the front jog fence motor operated long enough for 40 mm
of feed.
1807
6. Troubleshooting
While large-size paper was being jogged, the front jog fence large HP
sensor did not go ON, even though the jog fence front motor operated long
enough for 70mm of feed.
1808
SC700 (3)
SC754-24 B Perfect Binder: Jog fence front large HP sensor lag error
While large-size paper was being jogged, the jog fence front large HP
sensor did not go OFF after the front jog fence motor operated long enough
for 20 mm of feed.
1809
6. Troubleshooting
While jogging small-size paper, the rear jog fence HP sensor did not go
ON, even though the jog fence motor operated long enough for 60 mm of
feed.
1810
SC700 (3)
While small-size paper was being jogged, the jog fence rear HP sensor did
not go OFF after the rear jog fence motor operated long enough for 40 mm
of feed.
1811
6. Troubleshooting
SC754-27 B Perfect Binder: Jog fence rear large HP sensor late error
While large-size paper was being jogged, the rear jog fence large HP
sensor did not go ON, even though the jog fence rear motor operated long
enough for 70mm of feed.
1812
SC700 (3)
SC754-28 B Perfect Binder: Jog fence rear large HP sensor lag error
While large-size paper was being jogged, the jog fence rear large HP
sensor did not go OFF after the rear jog fence motor operated long enough
for 20 mm of feed.
1813
6. Troubleshooting
During the switchback roller lift operation, the switchback roller HP sensor
did not go ON, even though the switchback roller lift motor operated long
enough for lifting through an arc of 40 degrees.
1814
SC700 (3)
During the switchback roller lowering, the switchback roller HP sensor did
not go OFF, even though the switchback roller lift motor operated long
enough for lowering through an arc of 40 degrees.
1815
6. Troubleshooting
When the stacking tray was lowered, the tray lower limit sensor did not go
ON after the stacking tray lift motor had operated long enough for 90 mm
of lift.
1816
SC700 (3)
When the stacking tray was raised, the tray lower limit sensor did not go
OFF after the stacking tray lift motor had operated long enough for 30mm
of lift.
1817
6. Troubleshooting
When the stacking tray was raised, the paper detect sensor (front) did not go
ON, even after the stacking tray overflow sensor went ON and the stacking
tray lift motor had operated for 30 mm of lift.
1818
SC700 (3)
SC754-34 B Perfect Binder: Perfect Binder: Paper detect sensor (front) no paper
detection error
When the stacking tray was lowered, the tray lower limit sensor did not go
OFF after the stacking tray lift motor had operated long enough for 10mm
of lowering.
1819
6. Troubleshooting
SC754-35 B Perfect Binder: Paper detect sensor (rear) paper detection error
When the stacking tray was raised, the paper detect sensor (rear) did not go
ON, even after the stacking tray overflow sensor went ON and the stacking
tray lift motor had operated for 40 mm of lift.
1820
SC700 (3)
SC754-36 B Perfect Binder: Paper detect sensor (rear) no paper detection error
When the stacking tray was lowered, the paper detect sensor (rear) did not
go OFF after the stacking tray lift motor had operated long enough for
10mm of lowering.
1821
6. Troubleshooting
When the stacking tray was raised, the stack overflow sensor did not go
OFF after the stacking tray lift motor had operated long enough for 70mm
lowering.
The stacking tray low limit sensor and the stack overflow sensor went ON at
the same time.
1822
SC700 (3)
SC754-39 B Perfect Binder: Stack overflow sensor detection position lag error
When the tray was lowered to allow removal of the booklets, the stack
overflow
sensor did not go OFF, even after the stacking tray lift motor had operated
long enough for 40mm of lift.
1823
6. Troubleshooting
When the stacking tray was lifted, the stack overflow sensor did not go
OFF, even though the either (or both) the paper detect sensor (front) or the
paper detect sensor (rear) were on while the stacking tray empty sensor
was OFF.
1824
SC700 (3)
When the tray moved to the home position, the HP sensor did not go ON
after enough time for 70mm of movement had elapsed.
When the tray moved from the home position, the HP sensor did not go
OFF after enough time for 10mm of movement had elapsed.
1825
6. Troubleshooting
When the tray moved to the home position, the stack weight move HP
sensor did not go ON after enough time for 70mm of movement had
elapsed.
During movement away from the HP sensor, the HP sensor did not go OFF
after enough time for 10mm of movement had elapsed.
1826
SC700 (3)
During the sub grip lift operation, the sub grip upper HP sensor did not go
ON, even though the sub grip lift motor had operated for 4110 ms.
During sub grip lowering, the sub grip lower HP sensor did not go OFF,
even though the sub grip lift motor had operated for 240 ms.
1827
6. Troubleshooting
When the sub grip unit opened horizontally, the size move HP sensor did
not go ON, even after the size move motor had operated for 726 ms, or
operated long enough for 108.75 mm of movement.
After the sub grip unit moved to the horizontal release position, the sub grip
size HP sensor was already OFF.
1828
SC700 (3)
• When the sub grip unit closed horizontally, the size move HP sensor
did not go OFF, even after the size move motor had operated for 500
ms, or operated long enough for 108.75 mm of movement.
• After the sub grip unit moved from the horizontal close position to the
open position, the size shift HP sensor was already ON.
1829
6. Troubleshooting
At the start of the sub grip open operation, the SG open sensor did not go
ON, even after the SG motor had operated for 1500 ms.
At the start of the sub grip close operation, the SG open sensor did not go
OFF, even after the SG motor had operated for 500 ms.
• SG motor defective
• SG open sensor defective
• Harness connector loose, broken, defective
• Slave control board defective
1830
SC700 (3)
At the start of the sub grip close operation, the SG close sensor did not go
ON, even after the SG motor had operated for 1500 ms.
• SG motor defective
• SG close sensor defective
• Harness connector loose, broken, defective
• Slave control board defective
At the start of the sub grip open operation, the SG close sensor did not go
OFF, even after the SG motor had operated for 500 ms.
• SG motor defective
• SG close sensor defective
• Harness connector loose, broken, defective
• Slave control board defective
1831
6. Troubleshooting
• During main grip lift, the MG HP sensor did not go ON, even though
the main grip lift motor had operated for 6185 ms.
• MG HP sensor did not go OFF when the main grip moved from up
position to down position.
1832
SC700 (3)
• During main grip lowering, the MG HP sensor did not go OFF, even
though the main grip lift motor had operated for 1455 ms.
• MG HP sensor did not go ON when the main grip moved from down
position to up position.
1833
6. Troubleshooting
SC754-55 B Perfect Binder: Main grip press sensors (s) position late error
1834
SC700 (3)
SC754-56 B Perfect Binder: Main grip press sensor (S) position lag error
SC754-57 B Perfect Binder: Main grip press sensor (L) position late error
When lowering cover in main grip to press position, MG press sensor (L)
did not go ON, even though the MG lift motor had operated for 6185 ms.
1835
6. Troubleshooting
SC754-58 B Perfect Binder: Main grip press sensor (L) position lag error
When raising cover in main grip from press position, MG press sensor (L)
did not go OFF, even though the MG lift motor had operated for 95 ms.
1836
SC700 (3)
When signature was passed from main grip to signature exit roller,
signature exit sensor did not go ON after MG lift motor moved to signature
turnover position.
1837
6. Troubleshooting
During main grip lift, the MG HP sensor (L) did not go ON, even though the
main grip lift motor had operated for 6185 ms.
During main grip lowering, the MG HP sensor (L) did not go OFF, even
though the main grip lift motor had operated for 1455 ms.
1838
SC700 (3)
SC754-62 B Perfect Binder: Main grip open sensor (R) late error
At the start of the main grip open operation, the MG open sensor (R) did
not go ON, even after the MG motor (R) had operated for 3000 ms.
SC754-63 B Perfect Binder: Main grip open sensor (R) lag error
At the start of the main grip close operation, the MG open sensor (R) did
not go OFF, even after the MG motor (R) had operated for 500 ms.
1839
6. Troubleshooting
SC754-64 B Perfect Binder: Main grip close sensor (R) late error
At the start of the main grip close operation, the MG clsoe sensor (R) did
not go ON, even after the MG motor (R) had operated for 3000 ms.
SC754-65 B Perfect Binder: Main grip close sensor (R) lag error
At the start of the main grip close operation, the MG close sensor (R) did
not go OFF, even after the MG motor (R) had operated for 500 ms.
1840
SC700 (3)
At the start of the main grip open operation, the MG encoder sensor (R)
was not detected on/off, even after the MG motor (R) had operated for
200 ms.
SC754-67 B Perfect Binder: Main grip open sensor (F) late error
At the start of the main grip open operation, the MG open sensor (F) did
not go ON, even after the MG motor (R) had operated for 3000 ms.
1841
6. Troubleshooting
SC754-68 B Perfect Binder: Main grip open sensor (F) lag error
At the start of the main grip close operation, the MG open sensor (F) did
not go OFF, even after the MG motor (F) had operated for 500 ms.
SC754-69 B Perfect Binder: Main grip close sensor (F) late error
At the start of the main grip open operation, the MG clsoe sensor (F) did
not go ON, even after the MG motor (F) had operated for 3000 ms.
1842
SC700 (3)
SC754-70 B Perfect Binder: Main grip close sensor (F) lag error
At the start of the main grip open operation, the MG close sensor (F) did
not go OFF, even after the MG motor (F) had operated for 500 ms.
At the start of the main grip open/close operation, the MG encoder sensor
(F) was not detected on/off, even after the MG motor (F) had operated for
200 ms.
1843
6. Troubleshooting
During signature output roller separation, the signature exit path sensor did
not go ON, even after the signature exit path motor was ON for 750 ms.
During signature exit roller nip operation, the signature exit path sensor
did not go OFF, even after the signature exit path motor was OFF for 300
ms.
1844
SC700 (3)
SC754-74 B Perfect Binder: Signature path exit press sensor late error
During signature exit roller nip operation, the signature exit path exit
press sensor did not go ON, even after the signature exit path motor
operated for 300 ms.
1845
6. Troubleshooting
SC754-75 B Perfect Binder: Signature path exit press sensor late error
During signature output roller separation, the signature exit path press
sensor did not go OFF, even after the signature exit path motor was ON
for 300 ms.
1846
SC700 (3)
When signature exited at signature path exit roller, the leading edge
sensor did not go ON, even after the signature exit roller motor operated
long enough to feed the book 45 mm.
1847
6. Troubleshooting
The rack where the drive gear is mounted did not retract from the drive
switch sensor after the drive switch motor operated for 3 s.
The rack where the drive gear is mounted was late arriving at the drive
switch sensor after the drive switch motor operated for 3 s.
1848
SC700 (3)
The upper tray did not leave the lower limit sensor after the upper tray lift
motor had operated for 5 s.
The upper tray did not arrive at the PICK sensor after the upper tray lift
motor had operated for 5 s.
1849
6. Troubleshooting
The lower tray did not leave the low limit sensor after the lower tray lift
motor had operated for 5 s.
SC754-82 B Perfect Binder: Lower tray paper feed position late error
The lower tray did not leave the lower tray paper feed sensor after the
lower tray lift motor had operated for 5 s.
The lower tray did not arrive at the lower tray paper feed sensor after the
lower tray lift motor had operated for 5 s.
1850
SC700 (4)
SC700 (4)
Ring Binder
The ring binder did not detect the fixed device connection information
command at the initial communication.
1851
6. Troubleshooting
• Junction gate failed to move out of the home position within the
prescribed time (400 pulses). The first occurrence triggers a jam, the
second an SC code.
• The sensor could not detect the junction gate within the prescribed
time (600 pulses). The first occurrence triggers a jam, the second an
SC code.
• Thee sensor failed to detect that the component had moved out of
the home position within the prescribed time (400 pulses). The first
occurrence triggers a jam, the second an SC code.
• The sensor could not detect the component within the prescribed
time (600 pulses). The first occurrence triggers a jam, the second an
SC code.
1852
SC700 (4)
• The sensor failed to detect that the component had moved out of the
home position within the prescribed time (36 pulses). The first
occurrence triggers a jam, the second an SC code.
• The sensor could not detect the component within the prescribed
time (22 pulses). The first occurrence triggers a jam, the second an
SC code.
1853
6. Troubleshooting
1854
SC700 (4)
• When moving to the home position, the sensor could not detect the
component at the home position within the prescribed time (400
pulses). The first occurrence triggers a jam, the second an SC code.
• The sensor failed to detect that the component had moved out of the
home position within the prescribed time (400 ms). The first
occurrence triggers a jam, the second an SC code.
• When moving to the home position, the sensor could not detect the
component at the home position within the prescribed time (400
pulses). The first occurrence triggers a jam, the second an SC code.
• The sensor failed to detect that the component had moved out of the
home position within the prescribed time (400 ms). The first
occurrence triggers a jam, the second an SC code.
1855
6. Troubleshooting
• When moving to the home position, the sensor could not detect the
component at the home position within the prescribed time (400
pulses). The first occurrence triggers a jam, the second an SC code.
• The sensor failed to detect that the component had moved out of the
home position within the prescribed time (400 ms). The first
occurrence triggers a jam, the second an SC code.
• When moving to the home position, the sensor could not detect the
component at the home position within the prescribed time (400
pulses). The first occurrence triggers a jam, the second an SC code.
• The sensor failed to detect that the component had moved out of the
home position within the prescribed time (400 ms). The first
occurrence triggers a jam, the second an SC code.
1856
SC700 (4)
• When moving to the home position, the sensor could not detect the
component at the home position within the prescribed time (400
pulses). The first occurrence triggers a jam, the second an SC code.
• The sensor failed to detect that the component had moved out of the
home position within the prescribed time (400 ms). The first
occurrence triggers a jam, the second an SC code.
• When moving to the home position, the sensor could not detect the
component at the home position within the prescribed time (400
ms). The first occurrence triggers a jam, the second an SC code.
• The sensor failed to detect that the component had moved out of the
home position within the prescribed time (400 ms). The first
occurrence triggers a jam, the second an SC code.
1857
6. Troubleshooting
• When moving to the home position, the sensor could not detect the
component at the home position within the prescribed time (400
ms). The first occurrence triggers a jam, the second an SC code.
• The sensor failed to detect that the component had moved out of the
home position within the prescribed time (400 ms). The first
occurrence triggers a jam, the second an SC code.
1858
SC700 (4)
• When moving to the home position, the sensor could not detect the
component at the home position within the prescribed time (400
ms). The first occurrence triggers a jam, the second an SC code.
• The sensor failed to detect that the component had moved out of the
home position within the prescribed time (400 ms). The first
occurrence triggers a jam, the second an SC code.
• When moving to the home position, the sensor could not detect the
component at the home position within the prescribed time (400
ms). The first occurrence triggers a jam, the second an SC code.
• The sensor failed to detect that the component had moved out of the
home position within the prescribed time (400 ms). The first
occurrence triggers a jam, the second an SC code.
1859
6. Troubleshooting
1860
SC700 (4)
1861
6. Troubleshooting
• The sensor failed to detect that the component had moved out of the
home position within the prescribed time (800 pulses). The first
occurrence triggers a jam, the second an SC code.
• The sensor could not detect the component within the prescribed
time (2300 pulses). The first occurrence triggers a jam, the second
an SC code.
• The sensor failed to detect that the component had moved out of the
home position within the prescribed time (200 pulses). The first
occurrence triggers a jam, the second an SC code.
• The sensor could not detect the component within the prescribed
time (2125 pulses). The first occurrence triggers a jam, the second
an SC code.
1862
SC700 (4)
• The sensor failed to detect that the component had moved out of the
home position within the prescribed time (200 pulses). The first
occurrence triggers a jam, the second an SC code.
• The sensor could not detect the component within the prescribed
time (3130 pulses). The first occurrence triggers a jam, the second
an SC code.
The height of the stack increases until the stack height sensor goes ON.
The sensor did not go ON within 6 sec. after the motor went ON (1st
detection triggers a jam alert, 2nd detection issues this SC code).
1863
6. Troubleshooting
• At the start of stacking, or the end of the operation, even though the
unit signaled stack full (stack up/down sensors went ON together),
no stack was detected.
• When stacking stopped, no stack was detected within 2 sec., even
after the stack full alert. (1st detection triggers a jam, 2nd detection
issues this SC code.)
1864
SC700 (4)
The fuse blown signal “H (error)” of the fuse on the PSU/PCB in the LCT1
is detected.
Cooling fan alarm “H (error)” is detected while the PSU Cooling Fan 1
on the LCT1 is ON.
1865
6. Troubleshooting
Cooling fan alarm “H (error)” is detected while the PSU Cooling Fan 2
on the LCT1 is ON.
Cooling fan alarm “H (error)” is detected while the cooling fan on the
bridge unit of LCT1 is ON.
1866
SC700 (4)
1867
6. Troubleshooting
The fuse blown signal “H (error)” of the fuse on the PSU/PCB in the LCT2
is detected.
1868
SC700 (4)
Cooling fan alarm “H (error)” is detected while the PSU Cooling Fan 1
on the LCT2 is ON.
Cooling fan alarm “H (error)” is detected while the PSU Cooling Fan 2
on the LCT2 is ON.
1869
6. Troubleshooting
Cooling fan alarm “H (error)” is detected while the cooling fan on the
bridge unit of LCT2 is ON.
1870
SC700 (4)
1871
6. Troubleshooting
1872
SC700 (4)
The fuse blown signal “H (error)” of the fuse on the PSU/PCB in the LCT3
is detected.
Cooling fan alarm “H (error)” is detected while the PSU Cooling Fan 1
on the LCT3 is ON.
1873
6. Troubleshooting
Cooling fan alarm “H (error)” is detected while the PSU Cooling Fan 2
on the LCT3 is ON.
1874
SC700 (4)
1875
6. Troubleshooting
1876
SC800
SC800
SC816 Energy save I/O subsystem error GW
-00 D -
1877
6. Troubleshooting
1878
SC800
1879
6. Troubleshooting
1880
SC800
During the I/O processing, a reading error occurred. The 3rd reading failure
causes this SC code.
Mirrored data of the EEPROM is different from the original data in EEPROM.
SCS write error (verify error) occurred at the Nand-Flash module when remote
ROM or main ROM was updated.
• Nand-Flash defective
1881
6. Troubleshooting
At startup, or when machine returned from low power mode, the Nand-Flash
status was read and judged that the number of unusable blocks had exceeded
threshold, and then SCS generated the SC code.
At startup, or when the machined returned from low power mode, the Nand-
Flash was read and judged that the number of deleted blocks had exceeded
threshold, and then SCS generated this SC code.
The Bluetooth device (USB type) was connected after the machine was
powered on.
• Always connect the Bluetooth device (USB type) before the machine is
powered on.
This error occurred when the Bluetooth device (USB type) was removed.
1882
SC800
When the data encryption key was updated, data was converted but a
serious error occurred.
When the data encryption key was updated, data was converted but a
serious error occurred.
• NVRAM defective
1883
6. Troubleshooting
When the data encryption key was updated, data was converted but a
serious error occurred.
When the data encryption key was updated, data was converted but a
serious error occurred.
When the data encryption key was updated, HDD data was converted, but
not correctly. Image displayed at conversion only (this SC is not displayed),
but SC is displayed after machine is cycled off/on.
• HDD conversion was set with the data encryption key update function,
but the HDD was removed.
• Machine lost power during data encryption key update
• Electrostatic noise, or an HDD error occurred, during data encryption
key update, and data was not encrypted.
1884
SC800
When the data encryption key was updated, HDD data was converted, but
not correctly. Image displayed at conversion only (this SC is not displayed),
but SC is displayed after machine is cycled off/on.
Power loss occurred while the data encryption key was being updated.
When the data encryption key was updated, HDD data was converted, but
not correctly. Image displayed at conversion only (this SC is not displayed),
but SC is displayed after machine is cycled off/on.
1885
6. Troubleshooting
• Replace HDD
1886
SC800
The SD card required to start an application was not in the SD card slot.
• SD card defective
• SD controller defective
1887
6. Troubleshooting
• SD card defective
• SD controller defective
1888
SC800
• SD card defective
• SD controller defective
Temporary address book error (another error that does not apply to other
errors listed below)
• Error is logged
1889
6. Troubleshooting
The setting that enables data encryption at startup did not find the required
module (DESS).
At initialization failed to generate file required to save the address book data.
1890
SC800
At initialization there was a setting on the HDD required by the system for
entry, but the initialization of the area to hold the address book failed to
initialize.
Mismatch error occurred in NVRAM device setting for the area where the
information required to save the address book configuration is stored.
No directory created for storage of the address book data in SD/USB Flash
ROM (device setting).
1891
6. Troubleshooting
1892
SC800
The system could not determine the setting for the administrator's right. If
this information cannot be retrieved, the address book cannot be
accessed and the machine issues this SC error.
The address book data cannot be read from the HDD or SD card where
it is stored, or the data read from the media is defective.
• Software defective.
• Address book lookup mismatch error (server setting, LDAP setting)
• Address book encryption setting or encryption key mismatch error
(after NVRAM or HDD replaced separately and address book was
not initialized)
• The media holding the address book data (SD card, HDD) was
removed temporarily, or application not compatible with machine
• Address book data corrupted at access
1893
6. Troubleshooting
• HDD defective
• Machine lost power while HDD was being accessed
• HDD defective
• Machine lost power while HDD was being accessed
SC875-01 D Delete ALL data error: HDD check error (hddchack –i) GW
1894
SC800
During deletion of data from the HDD, and error was detected before
HDD erase.
An error was detected when data was retrieved from the log at startup, or while
the machine was operating.
An error was detected when data was retrieved from the log at startup, or while
the machine was operating.
When the log encryption setting was enabled, the encryption module was not
installed.
An error was detected when data was retrieved from the log at startup, or while
the machine was operating.
1895
6. Troubleshooting
An error was detected when data was retrieved from the log at startup, or while
the machine was operating.
• Even though log data encryption was disabled, log data was encrypted in
(NVRAM faulty).
• Even though log data encryption was enabled, log data was not encrypted
(NVRAM faulty).
An error was detected when data was retrieved from the log at startup, or while
the machine was operating.
An error was detected when data was retrieved from the log at startup, or while
the machine was operating.
• See Below
If you cannot recover operation of the machine with the countermeasures described above, do this
procedure:
1. Remove the HDD.
2. Execute SP5801-019.
3. Turn the machine off.
4. Re-install the HDD, and then turn to machine on.
5. Execute SP5832-004 to format the HDD.
6. Cycle the machine off/on.
1896
SC800
Steps 1 to 7 should cancel the SC error. But this also erases the log and data encryption settings
which must be entered again manually.
7. Open SP9730-002 and set it to "1" (ON).
8. Open SP9730-003 and set it to "1" (ON).
9. Open SP9730-004 and set it to "1" (ON).
10. Cycle the machine off/on.
Data overwrite (Zoffy) did not execute even though the machine is set for Zoffy.
• Replace board.
1897
6. Troubleshooting
A request to get access to the MLB is not answered within the specified time.
• MLB defective
• Replace MLB
• Remove MLB
• At login
• When a print job was received
• When WEB browser was opened
1898
SC800
1899
6. Troubleshooting
SC900
SC900-00 D Electrical total counter error GW
• Replace NVRAM
1900
SC900
1901
6. Troubleshooting
When the printer application started, the specified font could not be found on
the SD card.
• HDD defective
• Power loss while data was writing to HDD
• Software bug
1902
SC900
• HDD defective
• Power loss while data was writing to HDD
• Software bug
• xxx
Display Meaning
(-3) No label
1903
6. Troubleshooting
• SP5832-001 erases all document and address book data on the hard disks. Consult with the
customer before you do this SP code.
Procedure 4
If “Procedure 3” does not solve the problem, replace the HDD.
1904
SC900
• Abnormal variable
• Internal parameter error
• Insufficient work memory
• Hardware error not detected by SC
1905
6. Troubleshooting
An error not controlled by the system occurred (the error does not come under
any other SC code).
• Software defective
• Incorrect SC code from previous machine
The number of executed application items on the operation panel reach the
maximum limit for the operation panel structure.
The 11-digit machine code information and the manufacturer code were
compared.
The 11-digit machine code information and the manufacturer code were
compared.
1906
SC900
The 11-digit machine code, or the machine recognition code, do not match.
The 11-digit machine code information and the manufacturer recognition code
were compared.
• Replace the controller with one that has the correct number code
The 11-digit machine code information and the manufacturer code were
compared and do not match.
An application did not start after pressing the appropriate key on the operation
panel.
Software bug.
• Confirm that the RAM, DIMM, and PCB are the correct type for the option,
• Make sure that the downloaded programs are compatible.
Register processing did not execute for an application within 60 sec. after the
machine was switched on. No applications start correctly, and all end
abnormally.
• Software bug
• A RAM or DIMM option required by the application is not installed or not
installed correctly.
• Confirm that the RAM, DIMM, and PCB are the correct type for the option,
• Make sure that the downloaded programs are compatible.
• Replace the controller board.
1907
6. Troubleshooting
Jam Detection
Display
When a jam occurs, a graphic display appears and shows you on the operation panel where the paper
has stopped.
Copier Model
Printer Model
1908
Jam Detection
Jam Removal
• When removing jammed paper, avoid touching components outside the area where the paper has
stopped. Some parts inside the machine become very hot and can cause minor burns if they are
touched.
• Do not turn the machine off when you remove a paper jam. If you turn the machine off, this will
clear all the job settings.
• Always remove paper carefully to prevent it from tearing and leaving paper scraps in the machine.
Paper scraps left behind can cause other paper jams or damage the machine.
• If jam displays keep occurring for the same location, carefully check around the location for
obstacles in the paper path.
Always follow the instructions and procedures about paper jam removal described on the decals affixed
to the machine, These decals are affixed to back of the the door of the main machine, and also provided
on peripheral units.
1909
6. Troubleshooting
Checking Logs
Jam Display
1910
Jam Detection
• Code: This is the code number of the jam that is displayed in log data.
• Display Code: This is the letter/number code displayed in the on-line grahpic help display that
appears on the operation panel after a jam occurs.
1 At power on
Main Machine
0 Jam release
1911
6. Troubleshooting
Late jam. The paper has failed to arrive within the prescribed time due to a jam that has occurred
upstream of the referenced sensor.
1912
Jam Detection
33 - J033
37 - J037
51 - -
52 - -
1913
6. Troubleshooting
Lag jam. The paper has failed to leave the location of the referenced sensor within the prescribed time
due to a jam downstream of the referenced sensor.
69 - J069
1914
Jam Detection
79 - J079
88 - J088
99 Double-feed J099
Finisher SR5060/5050
1915
6. Troubleshooting
1916
Jam Detection
1917
6. Troubleshooting
Trimmer TR5040
1918
Jam Detection
1919
6. Troubleshooting
1920
Jam Detection
1921
6. Troubleshooting
1922
Jam Detection
1923
6. Troubleshooting
1924
Jam Detection
1925
6. Troubleshooting
1926
Jam Detection
1927
6. Troubleshooting
1928
Jam Detection
451 - -
1929
6. Troubleshooting
491 - -
The paper size mismatch codes are listed in the tables below.
Paper sizes in the main scan and sub scan directions are units of 0.1 mm.
1930
Jam Detection
1931
6. Troubleshooting
Fuses
RYB (Relay Board)
AC Drive
PSU-A
1932
Fuses
PSU-B
FU3 250V 10A Glass tube None Does not use 24 V, does not
11071216 blow
FU4 250V 10A Glass tube ADF Machine starts normally, but
11071216 ADF inoperable
PSU-C
1933
6. Troubleshooting
1934
LEDs
LEDs
IOB
Off No Conducting
Off No Conducting
Off No Conducting
Off No Conducting
LED6 Monitors FPGA operation Flash Configuration end (FPGA user circuit
operating)
BCU
LED1 Monitors CPU operation Flash On/Off at 0.5 sec. intervals. Normal
operation or engine program download
end.
1935
6. Troubleshooting
Off No conduction
IPU
Off No conduction
1936
7. Energy and Paper Saving
Energy Save
Energy Saver Modes
Customers should use energy saver modes properly, to save energy and protect the environment.
The area shaded grey in this diagram represents the amount of energy that is saved when the timers are
at the default settings. If the timers are changed, then the energy saved will be different. For example, if
the timers are all set to 240 min., the grey area will disappear, and no energy is saved before 240 min.
expires.
Timer Settings
The user can set these timers with User Tools (System settings > Timer setting)
• Energy saver timer 1-240 min.: Low Power Mode. Default setting: 15 min.
• Auto off timer 1-240 min.: Off/Sleep Mode. Default setting: 60 min.
Normally, Energy Saver timer < Auto Off timer. But, for example, if Auto Off timer < or = Energy Saver
timer, the machine goes immediately to Off mode when the Auto Off timer expires. It skips the Energy
Saver mode.
Example
• Low power: 15 min.
• Auto Off: 1 min.
1937
7. Energy and Paper Saving
• The machine goes to Off mode after 1 minute. Low Power mode is not used.
Machine NA/EU
D179 35 sec.
D180 35 sec.
D181 75 sec.
Off/Sleep Mode
Recovery time: 360 sec. or less
Recommendation
SP 8941 (Machine Status) keeps a record of the amount of time that the machine spends in each mode.
• 8941-001: Operating mode
• 8941-002: Standby mode
• 8941-004: Low power mode
1938
Energy Save
Time Power
Differences Consumptio
Machine Power SP8941: Start Time: End Time: n (Data:a x
(Data: c -
Consumption Machine (min.) Data: (min.) Data: Data:d)
Date Data: b)
(W): Data: a Status b c (Wmin.)
(min.) Data:
d Data: e
002:
Ready 51W Standby 306163 308046 1883 96033
Time
003:
Energy
Energy
mode 0 0 0 0
Save
(Panel off)
Time
1939
7. Energy and Paper Saving
005: Off
Sleep
1W or less mode 508776 520377 11601 11601
mode
Time
1940
Paper Save
Paper Save
Effectiveness of Duplex/Combine Function
Duplexing and the combine functions reduce the amount of paper used. This means that less energy
overall is used for paper production, which improves the environment.
1. Duplex:
2. Combine mode:
1941
7. Energy and Paper Saving
3. Duplex + Combine:
Using both features together can further reduce paper volume by 3/4!
To check the paper consumption, look at the total counter and the duplex counter.
The total counter counts all pages printed.
• For one duplex page, the total counter goes up by 2.
• For a duplex job of a three-page original, the total counter goes up by 3.
• The duplex counter counts pages that have images on both sides.
• For one duplex page, the duplex counter goes up by 1.
• For a duplex job of a three-page original, the duplex counter will only increase by 1, even though
two sheets are used.
Duplex mode:
Duplex
Simplex Sheet Duplex Sheets Total counter
Originals Paper Saved counter
used used SP8501-001
SP8411-001
1 1 1 0 1 0
2 2 1 1 2 1
1942
Paper Save
Duplex
Simplex Sheet Duplex Sheets Total counter
Originals Paper Saved counter
used used SP8501-001
SP8411-001
3 3 2 1 3 1
4 4 2 2 4 2
5 5 3 2 5 2
10 10 5 5 10 5
20 20 10 10 20 10
If combine mode is used, the total and duplex counters work in the same way as explained previously.
The following table shows paper savings and how the counters increase for some simple examples of
duplex/combine jobs.
2 in 1 mode:
Duplex
Simplex Sheet Duplex Sheets Total counter
Originals Paper Saved counter
used used SP8501-001
SP8411-001
1 1 1 0 1 1
2 2 1 1 1 1
3 3 2 1 2 2
4 4 2 2 2 2
5 5 3 2 3 2
10 10 5 5 5 5
20 20 10 10 10 10
Duplex + 2 in 1 mode:
Duplex
Simplex Sheet Duplex Sheets Total counter
Originals Paper Saved counter
used used SP8501-001
SP8411-001
1 1 1 0 1 1
2 2 1 1 1 1
1943
7. Energy and Paper Saving
Duplex
Simplex Sheet Duplex Sheets Total counter
Originals Paper Saved counter
used used SP8501-001
SP8411-001
3 3 1 2 2 2
4 4 1 3 2 2
5 5 2 3 3 3
6 6 2 4 3 3
7 7 2 5 4 4
8 8 2 6 4 4
9 9 3 6 5 5
10 10 3 7 5 5
11 11 3 8 6 6
12 12 3 9 6 6
1944 EN
Model BR-C1/P1
Machine Code:
D179/D180/D181
M263/M264
Appendices
May 2015
TABLE OF CONTENTS
1. Appendices: Specifications
General Specifications.......................................................................................................................................5
Main Frame.................................................................................................................................................... 5
Printer...............................................................................................................................................................8
Scanner.........................................................................................................................................................11
Supported Paper Sizes.................................................................................................................................... 14
Paper Feed................................................................................................................................................... 14
Mainframe, Bank (Optional Paper Trays), Bypass Tray..................................................................14
Paper Exit......................................................................................................................................................16
Main: Mainframe (D179/180/181, M263/264).......................................................................16
Original Size Detection............................................................................................................................... 18
Software Accessories.......................................................................................................................................21
Printer Drivers............................................................................................................................................... 21
Scanner and LAN Fax drivers.....................................................................................................................22
Utility Software............................................................................................................................................. 23
Optional Equipment......................................................................................................................................... 26
A3/11"x17" Tray Kit.................................................................................................................................. 26
Decurl Unit DU5030................................................................................................................................... 26
Multi Bypass Tray BY5010.........................................................................................................................27
Bridge Unit (BU5010)................................................................................................................................. 27
Vacuum Feed LCIT RT5100........................................................................................................................ 28
LCIT RT5070................................................................................................................................................ 28
LCIT RT5080................................................................................................................................................ 30
High Capacity Stacker SK5030................................................................................................................ 32
Cover Interposer Tray CI5030...................................................................................................................33
Booklet Finisher SR5060.............................................................................................................................34
Basic Specifications.............................................................................................................................34
Staple specifications........................................................................................................................... 36
Saddle stitch specifications.................................................................................................................37
Punch specifications (Option).............................................................................................................38
Stack Capacity After Finishing........................................................................................................... 39
Finisher SR5050.......................................................................................................................................... 40
Basic Specifications.............................................................................................................................40
1
Staple specifications........................................................................................................................... 42
Punch Specifications (Option)............................................................................................................43
Stack Capacity After Finishing........................................................................................................... 44
Multi-Folding Unit FD5020.........................................................................................................................45
Perfect Binder (GB5010)............................................................................................................................ 47
Cover Interposer Tray for Perfect Binder Type S1.................................................................................... 48
Ring Binder RB5020....................................................................................................................................49
Trimmer Unit TR5040.................................................................................................................................. 51
2. Appendices: Preventive Maintenance Tables
PM Tables......................................................................................................................................................... 53
PM Parts List Key.......................................................................................................................................... 53
Optics............................................................................................................................................................54
Development Unit........................................................................................................................................ 54
Around the Drum..........................................................................................................................................55
Image Transfer Unit and Paper Separation............................................................................................... 55
Fusing Unit.................................................................................................................................................... 56
Other.............................................................................................................................................................58
Main Paper Trays (x3)................................................................................................................................ 58
Main Paper Feed Path.................................................................................................................................59
Paper Exit......................................................................................................................................................60
Duplex ..........................................................................................................................................................61
ADF............................................................................................................................................................... 62
PM Tables for Peripherals........................................................................................................................... 63
Decurl Unit DU5030...........................................................................................................................63
Multi Bypass Tray BY5010................................................................................................................ 64
LCIT RT5070/RT5070....................................................................................................................... 64
LCIT RT5070/RT5080....................................................................................................................... 65
Vacuum Feed LCIT RT5100........................................................................................................................ 65
Cover Interposer Tray CI5030.......................................................................................................... 65
Booklet Finisher SR5060/Finisher SR5060..................................................................................... 66
Multi-Folding Unit FD5020................................................................................................................ 67
Perfect Binder GB5010......................................................................................................................68
Ring Binder RB5020........................................................................................................................... 71
2
High Capacity Stacker SK5030 (D776).......................................................................................... 72
Trimmer Unit TR5040..........................................................................................................................72
3. Appendices: SP Mode Tables
Main SP Tables-1 (1).......................................................................................................................................73
SP1001 to 1102 (Feed)............................................................................................................................. 73
Main SP Tables-1 (2).................................................................................................................................... 101
SP1106 to 1913 (Feed)...........................................................................................................................101
Main SP Tables-1 (3).................................................................................................................................... 143
SP1914 to 1998 (Feed)...........................................................................................................................143
Main SP Tables-2 (1).................................................................................................................................... 188
SP2101 to 2523 (Drum).......................................................................................................................... 188
Main SP Tables-2 (2).................................................................................................................................... 231
SP2524 to 2981 (Drum).......................................................................................................................... 231
Main SP Tables-3.......................................................................................................................................... 269
SP3-XXX (Process)..................................................................................................................................... 269
Main SP Tables-4.......................................................................................................................................... 309
SP4-XXX (Scanner)....................................................................................................................................309
Main SP Tables-5 (1).................................................................................................................................... 364
SP5009 to 5812 (Mode).........................................................................................................................364
Main SP Tables-5 (2).................................................................................................................................... 419
SP5816 to 5998 (Mode).........................................................................................................................419
Main SP Tables-6.......................................................................................................................................... 484
SP6-XXX (Peripherals)............................................................................................................................... 484
Main SP Tables-7 (1).................................................................................................................................... 525
SP7001 to 7514 (Data Log)....................................................................................................................525
Main SP Tables-7 (2).................................................................................................................................... 556
SP7515 to 7623 (Data Log)....................................................................................................................556
Main SP Tables-7 (3).................................................................................................................................... 584
SP7624 to 79d11 (Data Log)................................................................................................................. 584
Main SP Tables-7 (4).................................................................................................................................... 609
SP7940 to 7989 (Data Log)....................................................................................................................609
Main SP Tables-8.......................................................................................................................................... 640
SP8-XXX (Data Log 2)...............................................................................................................................640
3
Keys and abbreviations in Data Log 2........................................................................................... 641
Input Check (1).............................................................................................................................................. 684
Input Check (Main Machine, RT5070, RT5080, Bypass Tray)............................................................684
Input Check (2).............................................................................................................................................. 708
Input Check (Main Machine, RT5070, RT5080, Bypass Tray)............................................................708
Input Check (Vacuum Feed LCIT RT5100)..............................................................................................720
Input Check (3).............................................................................................................................................. 726
Input Check (ADF: Copier Model Only)................................................................................................. 726
Input Check (Finisher)................................................................................................................................727
Input Check (Folding Unit)........................................................................................................................734
Input Check (Cover Interposer)................................................................................................................737
Input Check (Ring Binder).........................................................................................................................739
Input Check (Perfect Binder).....................................................................................................................744
Input Check (Stacker 1: Upstream)..........................................................................................................758
Input Check (Stacker 2: Downstream).....................................................................................................761
Input Check (Trimmer)...............................................................................................................................764
Output Check................................................................................................................................................. 767
Output Check (Main Machine, RT5070, RT5080)............................................................................... 767
Output Check (Vaccum Feed LCIT RT5100)...........................................................................................778
Output Check (ADF: Copier Model Only).............................................................................................. 781
Output Check (Finisher)............................................................................................................................ 781
Output Check (Folding Unit).....................................................................................................................783
Output Check (Cover Interposer).............................................................................................................784
Output Check (Ring Binder)......................................................................................................................785
Output Check (Stacker 1: Upstream)...................................................................................................... 786
Output Check (Stacker 2: Downstream)..................................................................................................787
Output Check (Trimmer)............................................................................................................................788
Printer SP Table.............................................................................................................................................. 789
Bit Switch....................................................................................................................................................789
SP1-XXX......................................................................................................................................................800
Scanner SP Table (Copier Model Only)..................................................................................................... 802
SP1-XXX (System and Others)..................................................................................................................802
SP2-XXX (Scanning-image quality)..........................................................................................................804
4
1. Appendices: Specifications
General Specifications
Main Frame
Configuration Console
Technolo Reading element Lower side*: 4 channel CCD array image- *Contact glass
gy sensing element Upper side: 3-line CMOS side
CIS(Contact Image Sensor)
5
1. Appendices: Specifications
ARDF Standard
6
General Specifications
7
1. Appendices: Specifications
Printer
8
General Specifications
9
1. Appendices: Specifications
10
General Specifications
Scanner
Scanning Std 100 / 150 / 200 / 300 / 400 / 600dpi 200dpi as a default
Resolution
11
1. Appendices: Specifications
Sub 432mm
Scan
12
General Specifications
(1000Base-T*/100Base-TX/10Base-T)
USB2.0 Type A
13
1. Appendices: Specifications
14
Supported Paper Sizes
Remarks:
15
1. Appendices: Specifications
-: Not supported
Paper Exit
Name Orientation
A3 SEF
A4 SEF
A4 LEF
A5 SEF
A5 LEF
A6 SEF
B4 SEF
B5 SEF
B5 LEF
B6 SEF
DLT SEF
Legal SEF
Foolscap SEF
Letter SEF
Letter LEF
Government LG SEF
Folio SEF
F/GL SEF
16
Supported Paper Sizes
Name Orientation
G LT SEF
G LT LEF
Executive SEF
Executive LEF
8-kai SEF
16-kai SEF
16-kai LEF
12"x18" SEF
11"x15" SEF
11"x14" SEF
10"x15" SEF
10"x14" SEF
13"x19.2" SEF
13"x19" SEF
12.6"x19.2" SEF
12.6"x18.5" SEF
13"x18" SEF
SRA3" SEF
SRA4" SEF
SRA4" LEF
226"x310" SEF
17
1. Appendices: Specifications
Name Orientation
226"x310" LEF
310"x432" SEF
Custom Sizes
18
Supported Paper Sizes
*1: The machine can detect the paper size depending on the setting of SP4-305-001
*2: The machine can detect the paper size depending on the setting of SP6-016-001.
*3: The machine can detect the paper size depending on the setting of SP4-303-001.
*4: The machine can detect the paper size depending on the setting of SP5-126-001.
*5: The machine can detect the paper size when the optional ARDF is installed.
Remarks:
19
1. Appendices: Specifications
Y Supported
- Not supported.
20
Software Accessories
Software Accessories
The printer drivers and utility software are provided on one CD-ROM. An auto-run installer allows you to
select which components to install.
Printer Drivers
Windows Windows
Printer Language Windows 7*3*6 Windows 8
XP*1*6 Vista*2*6
RPCS No No No No
RPGL/GL2 No No No No
RPCS No No No No
RPGL/GL2 No No No No
21
1. Appendices: Specifications
Windows Windows
Driver Windows 7*3*6 Windows 8
XP*1*6 Vista*2*6
LAN-FAX - - - -
LAN-FAX - - - -
22
Software Accessories
• The LAN Fax driver lets you fax documents directly from your PC. Address Book Editor and Cover
Sheet Editor must be installed as well.
• The Network TWAIN driver operates in 32-bit compatibility mode on 64-bit operating systems
• The Network TWAIN driver is provided on the scanner driver CD-ROM.
Utility Software
Input Enables to set efficient delivery flows for scan data as an ESA
XG-SD
Management app.
Forest Machine Log Log management server focused on the output machines
Management management.
UZ-D1 Machine Log Log management server focused on the output machines
Management management.
23
1. Appendices: Specifications
Basil Machine Log Client Software for Machine searching, Status management,
Management address book management.
Lime Machine Log Server-typed software focused on @Remote function from UZ-
Management S1.
Birdie-D Machine Log Client Software for machine searching, Status management,
Management Configuration management.
Ibis Other Client PC software which integrated the function of Apricot and
Air Designer.
Client Other Utility for delivering the software to MFP with activating.
Activator
Endpoint Machine Log Cooperates with IBM Tivoli management software, to offers an
Management integrated asset management solution by monitoring condition
of MFP and sending the output counts to Tivoli.
Camelot - -
24
Software Accessories
Info print - -
Manager
25
1. Appendices: Specifications
Optional Equipment
A3/11"x17" Tray Kit
Weight 10 kg
Item Specification
26
Optional Equipment
Item Specifications
Power source DC: 24V±10%, DC: 5V±5% (Draw from vacuum feed LCIT RT5100)
27
1. Appendices: Specifications
Item Specifications
Item Specifications
LCIT RT5070
item Specification
28
Optional Equipment
item Specification
29
1. Appendices: Specifications
LCIT RT5080
Item Specification
30
Optional Equipment
Item Specification
31
1. Appendices: Specifications
Dimension (W x D x H) 900×730×1,000mm
DC power supply
from the main
NA: AC100V, 50/60Hz machine: 5V
Power Supply
EU: AC200V, 50/60Hz AC power supply:
no supply from the
main machine
Shift Tray
32
Optional Equipment
Proof Tray
In 0.1mm paper
Relay path
33
1. Appendices: Specifications
Basic Specifications
Item Specification
34
Optional Equipment
Item Specification
<With Z-folding>
35
1. Appendices: Specifications
Item Specification
Staple specifications
Item Specification
36
Optional Equipment
Item Specification
Z-folding 10 sheets
Item Specification
37
1. Appendices: Specifications
Item Specification
80-90g/m2 15 sheets
(20-24lb
Bond)
Cover Sheet One cover sheet (up to 163g/m2) can be included in the above
stapling capacity.
Specification Remarks
38
Optional Equipment
2-9 150
6-10 23
11-15 15
16-20 10
39
1. Appendices: Specifications
Finisher SR5050
Basic Specifications
Item Specification
40
Optional Equipment
Item Specification
<With Z-folding>
500 sheets
(A5 LEF, 5 1/2” x 8 1/2” LEF)
100 sheet
(A5 SEF, 5 1/2” x 8 1/2” SEF)
30 sheets
(Z-folding paper)
41
1. Appendices: Specifications
Item Specification
<With Z-folding>
Staple specifications
Item Specification
42
Optional Equipment
Item Specification
Z-folding 10 sheets
Item Specification
43
1. Appendices: Specifications
2-9 150
44
Optional Equipment
45
1. Appendices: Specifications
Paper Size Single Sheet <Z folding> *Multi-folding unit does not
Mode B4, A4, A3, 8.5"x11", support custom paper size.
8.5"x14", 11"×17",12"x18"
<Half folding>
B5, B4, A4, A3, 8.5"×11",
8.5"x14", 11"×17",
12"×18", 12.6"x18.5",
12.6"x19.2", 13"x18",
13"x19",
13"x19.2", 226x310mm,
310x432mm, SRA3, SRA4
<Double parallel>
B5, B4, A4, A3, 8.5"×11",
8.5"x14",11"x17", 12"x18"
<Gate folding>
B5, A4, 8.5"x11", 11"x17"
12"×18"
46
Optional Equipment
Item Specification
47
1. Appendices: Specifications
Item Specification
48
Optional Equipment
Cover Size Standard: A4 SEF, A4 LEF, B5 SEF, B5 LEF, LT SEF, LT LEF, EXE SEF
Power Supply DC 24V (supplied from host machine via Perfect Binder)
Item Specification
49
1. Appendices: Specifications
Item Specification
*1: Please refer the following regarding supported TAB stock dimension.
50
Optional Equipment
Weight 75kg
51
1. Appendices: Specifications
*1: The stack capacity varies according to the size of the sheets.
*2: Note: Hardware modification by service engineer is necessary. Not applicable by end-user.
52
2. Appendices: Preventive
Maintenance Tables
PM Tables
PM Parts List Key
Column Meaning
By Person responsible
U User
R Must replace
53
2. Appendices: Preventive Maintenance Tables
Optics
Development Unit
*1 You will need the empty developer bottle stored with the machine after installation to hold the old
developer drained from the development unit.
54
PM Tables
55
2. Appendices: Preventive Maintenance Tables
Fusing Unit
Fusing Unit*1
56
PM Tables
57
2. Appendices: Preventive Maintenance Tables
Other
*1 10500K is the target service life. Unit may require earlier replacement if operation is incorrect.
1st Paper End Sensor S,T Blower brush for paper dust
58
PM Tables
2nd Paper End Sensor S,T Blower brush for paper dust
3rd Paper End Sensor S,T Blower brush for paper dust
Part By At Comments
59
2. Appendices: Preventive Maintenance Tables
Part By At Comments
Paper Exit
Part By At Comments
60
PM Tables
Part By At Comments
Exit Junction Gate Sensor S,T Blower brush for paper dust
Duplex
Part By At Comments
61
2. Appendices: Preventive Maintenance Tables
Part By At Comments
ADF
Pick-up Roller S C R
Separation Roller S C R
Idle Rollers S C
White Roller S C
White Plate S C
62
PM Tables
Column Meaning
By Person Responsible
U User
I Inspect
C Clean at PM or as necessary
L Lubricate
Note What to use, etc. Materials required for cleaning, lubrication, etc.
63
2. Appendices: Preventive Maintenance Tables
The PM interval is for the number of sheets that have been fed.
• At 1000K, display the PM Counts for the pick-up, feed, and separation rollers.
• Replace if "Target" has been exceeded.
*1 These rollers can be replaced by a TCRU trained user for each tray.
LCIT RT5070/RT5070
*1 Replace these rollers as soon as target service life has been exceeded. May require replacement
earlier if double-feeds and jams are occurring frequently.
64
PM Tables
LCIT RT5070/RT5080
*1 Replace these rollers as soon as target service life has been exceeded. May require replacement
earlier if double-feeds and jams are occurring frequently.
The PM interval is for the number of sheets that have been fed.
65
2. Appendices: Preventive Maintenance Tables
66
PM Tables
*1 Separate counts are logged for the operation of these rollers because they will not be the same as
the sheet counts for the main machine (the finisher will not be used for every job so the counts will be
different). Be sure to replace these items after their individual counts have been exceeded.
*2 Estimated service life: 1250K
*3 Estimated service life: 1000K
*4 Estimated service life: 1250K
67
2. Appendices: Preventive Maintenance Tables
68
PM Tables
No. Area
4 Signature Path
5 Stacking Tray
7 Gluing Unit
10 Trimming Unit
12 Trimmings Box
13 Book Buffer
14 Book Output
69
2. Appendices: Preventive Maintenance Tables
70
PM Tables
*1 A message on the operation panel alerts the operator when it is time to replace this item.
*2 This item should always be replaced with the blade.
*3 Separate counts are logged for the operation of these items because they will not be the same as the
sheet counts for the main machine (the finisher will not be used for every job so the counts will be
different). Be sure to replace these items after their individual counts have been exceeded.
71
2. Appendices: Preventive Maintenance Tables
Part By At Action
LE stopper S 500K IC
Part PM Visit
Belts IC
Paper trimmings hopper IC Empty, make sure the user knows how to empty
the hopper
72
3. Appendices: SP Mode Tables
73
3. Appendices: SP Mode Tables
74
Main SP Tables-1 (1)
75
3. Appendices: SP Mode Tables
76
Main SP Tables-1 (1)
77
3. Appendices: SP Mode Tables
78
Main SP Tables-1 (1)
79
3. Appendices: SP Mode Tables
80
Main SP Tables-1 (1)
81
3. Appendices: SP Mode Tables
82
Main SP Tables-1 (1)
RTB 2
Switches skew detection on / off for each tray.
New defaults 0: Off, 1:On
83
3. Appendices: SP Mode Tables
84
Main SP Tables-1 (1)
85
3. Appendices: SP Mode Tables
86
Main SP Tables-1 (1)
87
3. Appendices: SP Mode Tables
88
Main SP Tables-1 (1)
89
3. Appendices: SP Mode Tables
90
Main SP Tables-1 (1)
Adjusts the lower limit temperature for the paper feed permission in the quality priority
mode.
Category 1: Paper Width <= 252 mm
91
3. Appendices: SP Mode Tables
Adjusts the lower limit temperature for the paper feed permission in the quality priority
mode.
Category 2: 252 < Paper Width <= 292 mm
Adjusts the lower limit temperature for the paper feed permission in the quality priority
mode.
Category 3: 292 < Paper Width <= 311 mm
Adjusts the lower limit temperature for the paper feed permission in the quality priority
mode.
Category 4: 311 < Paper Width <= 324 mm
Adjusts the lower limit temperature for the paper feed permission in the quality priority
mode.
Category 5: 324 mm < Paper Width
Adjusts the upper limit temperature for the paper feed permission in the quality priority
mode.
Category 1: Paper Width <= 252 mm
Adjusts the upper limit temperature for the paper feed permission in the quality priority
mode.
Category 2: 252 < Paper Width <= 292 mm
Adjusts the upper limit temperature for the paper feed permission in the quality priority
mode.
Category 3: 292 < Paper Width <= 311 mm
92
Main SP Tables-1 (1)
Adjusts the upper limit temperature for the paper feed permission in the quality priority
mode.
Category 4: 311 < Paper Width <= 324 mm
Adjusts the upper limit temperature for the paper feed permission in the quality priority
mode.
Category 5: 324 mm < Paper Width
Adjusts the lower limit temperature for the paper feed permission in the productivity
priority mode.
Category 1: Paper Width <= 252 mm
Adjusts the lower limit temperature for the paper feed permission in the productivity
priority mode.
Category 2: 252 < Paper Width <= 292 mm
Adjusts the lower limit temperature for the paper feed permission in the productivity
priority mode.
Category 3: 292 < Paper Width <= 311 mm
Adjusts the lower limit temperature for the paper feed permission in the productivity
priority mode.
Category 4: 311 < Paper Width <= 324 mm
Adjusts the lower limit temperature for the paper feed permission in the productivity
priority mode.
Category 5: 324 mm < Paper Width
93
3. Appendices: SP Mode Tables
Adjusts the upper limit temperature for the paper feed permission in the productivity
priority mode.
Category 1: Paper Width <= 252 mm
Adjusts the upper limit temperature for the paper feed permission in the productivity
priority mode.
Category 2: 252 < Paper Width <= 292 mm
Adjusts the upper limit temperature for the paper feed permission in the productivity
priority mode.
Category 3: 292 < Paper Width <= 311 mm
Adjusts the upper limit temperature for the paper feed permission in the productivity
priority mode.
Category 4: 311 < Paper Width <= 324 mm
Adjusts the upper limit temperature for the paper feed permission in the productivity
priority mode.
Category 5: 324 mm < Paper Width
94
Main SP Tables-1 (1)
95
3. Appendices: SP Mode Tables
96
Main SP Tables-1 (1)
97
3. Appendices: SP Mode Tables
98
Main SP Tables-1 (1)
99
3. Appendices: SP Mode Tables
100
Main SP Tables-1 (2)
101
3. Appendices: SP Mode Tables
102
Main SP Tables-1 (2)
103
3. Appendices: SP Mode Tables
104
Main SP Tables-1 (2)
105
3. Appendices: SP Mode Tables
106
Main SP Tables-1 (2)
107
3. Appendices: SP Mode Tables
108
Main SP Tables-1 (2)
109
3. Appendices: SP Mode Tables
110
Main SP Tables-1 (2)
111
3. Appendices: SP Mode Tables
112
Main SP Tables-1 (2)
113
3. Appendices: SP Mode Tables
114
Main SP Tables-1 (2)
1-119-013 E* [0 to 30 / 20 / 1deg/step]
Added Temp: Thickness 3
Initial adding temperature 2: Thick 3
1-119-014 E* [0 to 30 / 20 / 1deg/step]
Added Temp: Thickness 4
Initial adding temperature 2: Thick 4
1-119-015 E* [0 to 30 / 20 / 1deg/step]
Added Temp: Thickness 5
Initial adding temperature 2: Thick 5
1-119-016 E* [0 to 30 / 25 / 1deg/step]
Added Temp: Thickness 6
Initial adding temperature 2: Thick 6
1-119-017 E* [0 to 30 / 25 / 1deg/step]
Added Temp: Thickness 7
Initial adding temperature 2: Thick 7
1-119-018 E* [0 to 30 / 25 / 1deg/step]
Added Temp: Thickness 8
Initial adding temperature 2: Thick 8
115
3. Appendices: SP Mode Tables
116
Main SP Tables-1 (2)
117
3. Appendices: SP Mode Tables
118
Main SP Tables-1 (2)
1-124-101 High: 1st CPM Down Temp.: E* [100 to 250 / 246 / 1deg/step]
Div1 Specifies the 1st CPM down ration against the
normal CPM in the high temperature condition
for division 1.
119
3. Appendices: SP Mode Tables
1-124-102 High: 2nd Down Temp.: Div1 E* [100 to 250 / 248 / 1deg/step]
Specifies the 2nd CPM down ration against the
normal CPM in the high temperature condition
for division 1.
1-124-103 High: 3rd Down Temp.: Div1 E* [100 to 250 / 250 / 1deg/step]
Specifies the 3rd CPM down ration against the
normal CPM in the high temperature condition
for division 1.
1-124-111 High: 1st CPM Down Temp.: E* [100 to 250 / 231 / 1deg/step]
Div2 Specifies the 1st CPM down ration against the
normal CPM in the high temperature condition
for division 2.
1-124-112 High: 2nd Down Temp.: Div2 E* [100 to 250 / 236 / 1deg/step]
Specifies the 2nd CPM down ration against the
normal CPM in the high temperature condition
for division 2.
1-124-113 High: 3rd Down Temp.: Div2 E* [100 to 250 / 241 / 1deg/step]
Specifies the 3rd CPM down ration against the
normal CPM in the high temperature condition
for division 2.
1-124-121 High: 1st CPM Down Temp.: E* [100 to 250 / 235 / 1deg/step]
Div3 Specifies the 1st CPM down ration against the
normal CPM in the high temperature condition
for division 3.
1-124-122 High: 2nd Down Temp.: Div3 E* [100 to 250 / 238 / 1deg/step]
Specifies the 2nd CPM down ration against the
normal CPM in the high temperature condition
for division 3.
1-124-123 High: 3rd Down Temp.: Div3 E* [100 to 250 / 241 / 1deg/step]
Specifies the 3rd CPM down ration against the
normal CPM in the high temperature condition
for division 3.
120
Main SP Tables-1 (2)
1-124-131 High: 1st CPM Down Temp.: E* [100 to 250 / 235 / 1deg/step]
Div4 Specifies the 1st CPM down ration against the
normal CPM in the high temperature condition
for division 4.
1-124-132 High: 2nd Down Temp.: Div4 E* [100 to 250 / 238 / 1deg/step]
Specifies the 2nd CPM down ration against the
normal CPM in the high temperature condition
for division 4.
1-124-133 High: 3rd Down Temp.: Div4 E* [100 to 250 / 241 / 1deg/step]
Specifies the 3rd CPM down ration against the
normal CPM in the high temperature condition
for division 4.
1-124-141 High: 1st CPM Down Temp.: E* [100 to 250 / 235 / 1deg/step]
Div5 Specifies the 1st CPM down ration against the
normal CPM in the high temperature condition
for division 5.
1-124-142 High: 2nd Down Temp. :Div5 E* [100 to 250 / 238 / 1deg/step]
Specifies the 2nd CPM down ration against the
normal CPM in the high temperature condition
for division 5.
1-124-143 High: 3rd Down Temp.: Div5 E* [100 to 250 / 241 / 1deg/step]
Specifies the 3rd CPM down ration against the
normal CPM in the high temperature condition
for division 5.
1-125-005 Temp.:Plain:Full-Bd E
[-20 to 20 / 0 / 1deg/step]
End:Level1
121
3. Appendices: SP Mode Tables
1-125-006 Temp.:Plain:Full-Bd E
[-20 to 20 / 0 / 1deg/step]
End:Level2
122
Main SP Tables-1 (2)
123
3. Appendices: SP Mode Tables
124
Main SP Tables-1 (2)
125
3. Appendices: SP Mode Tables
126
Main SP Tables-1 (2)
127
3. Appendices: SP Mode Tables
128
Main SP Tables-1 (2)
129
3. Appendices: SP Mode Tables
130
Main SP Tables-1 (2)
E [1 / 4 / 1 / 1]
1-211-001 Fusing Unit No.
Selects a number of fusing unit.
E [1 / 4 / 1 / 1]
1-211-002 Fusing Unit No. Current Value Displays the fusing unit number
which is using.
131
3. Appendices: SP Mode Tables
E [0 / 999999999 / 0 /
1-211-020 Unit1:Web Total Operation Rotations
1Cycle]
Unit1:Bearings:Pressure Rlr:Replacement E
1-211-041 [0 / 1 / 0 / 1]
Date
132
Main SP Tables-1 (2)
E [0 / 999999999 / 0 /
1-211-062 Unit2:Web Total Operation Rotations
1Cycle]
133
3. Appendices: SP Mode Tables
Unit2:Bearings:Pressure Rlr:Replacement E
1-211-083 [0 / 1 / 0 / 1]
Date
134
Main SP Tables-1 (2)
E [0 / 999999999 / 0 /
1-211-104 Unit3:Web Total Operation Rotations
1Cycle]
135
3. Appendices: SP Mode Tables
Unit3:Bearings:Pressure Rlr:Replacement E
1-211-125 [0 / 1 / 0 / 1]
Date
136
Main SP Tables-1 (2)
E [0 / 999999999 / 0 /
1-211-146 Unit4:Web Total Operation Rotations
1Cycle]
137
3. Appendices: SP Mode Tables
Unit4:Bearings:Pressure Rlr:Replacement E
1-211-167 [0 / 1 / 0 / 1]
Date
138
Main SP Tables-1 (2)
139
3. Appendices: SP Mode Tables
140
Main SP Tables-1 (2)
141
3. Appendices: SP Mode Tables
1-909
1909 [Force Send to Purge Tray]
RTB 8: New
settings Sets purge process on/off when jam is occurred. When jam is occurred, papers stay
added in the machine when “0: Off” is set.
1-912-001 Execute E [- / - / -]
[Execute]
142
Main SP Tables-1 (3)
143
3. Appendices: SP Mode Tables
144
Main SP Tables-1 (3)
145
3. Appendices: SP Mode Tables
146
Main SP Tables-1 (3)
147
3. Appendices: SP Mode Tables
148
Main SP Tables-1 (3)
149
3. Appendices: SP Mode Tables
E [0 to 2854 / 0 / 1dot/step].
1-914-073 TrayT1:LEdge1 Displays CIS paper pass pixels of 2 pages
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-074 TrayT1:LEdge2 Displays CIS paper pass pixels of a page
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-075 TrayT1:LEdge3 Displays CIS paper pass pixels of the last
page.
E [0 to 2854 / 0 / 1dot/step].
1-914-076 TrayT1:LShift1 Displays CIS paper pass pixels of 2 pages
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-077 TrayT1:LShift2 Displays CIS paper pass pixels of a page
before the last page.
150
Main SP Tables-1 (3)
E [0 to 2854 / 0 / 1dot/step].
1-914-078 TrayT1:LShift3 Displays CIS paper pass pixels of the last
page.
E [0 to 2854 / 0 / 1dot/step].
1-914-079 TrayT1:TShift1 Displays CIS paper pass pixels of 2 pages
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-080 TrayT1:TShift2 Displays CIS paper pass pixels of a page
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-081 TrayT1:TShift3 Displays CIS paper pass pixels of the last
page.
E [0 to 2854 / 0 / 1dot/step].
1-914-082 TrayT2:LEdge1 Displays CIS paper pass pixels of 2 pages
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-083 TrayT2:LEdge2 Displays CIS paper pass pixels of a page
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-084 TrayT2:LEdge3 Displays CIS paper pass pixels of the last
page.
E [0 to 2854 / 0 / 1dot/step].
1-914-085 TrayT2:LShift1 Displays CIS paper pass pixels of 2 pages
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-086 TrayT2:LShift2 Displays CIS paper pass pixels of a page
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-087 TrayT2:LShift3 Displays CIS paper pass pixels of the last
page.
151
3. Appendices: SP Mode Tables
E [0 to 2854 / 0 / 1dot/step].
1-914-088 TrayT2:TShift1 Displays CIS paper pass pixels of 2 pages
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-089 TrayT2:TShift2 Displays CIS paper pass pixels of a page
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-090 TrayT2:TShift3 Displays CIS paper pass pixels of the last
page.
E [0 to 2854 / 0 / 1dot/step].
1-914-091 TrayT3:LEdge1 Displays CIS paper pass pixels of 2 pages
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-092 TrayT3:LEdge2 Displays CIS paper pass pixels of a page
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-093 TrayT3:LEdge3 Displays CIS paper pass pixels of the last
page.
E [0 to 2854 / 0 / 1dot/step].
1-914-094 TrayT3:LShift1 Displays CIS paper pass pixels of 2 pages
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-095 TrayT3:LShift2 Displays CIS paper pass pixels of a page
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-096 TrayT3:LShift3 Displays CIS paper pass pixels of the last
page.
E [0 to 2854 / 0 / 1dot/step].
1-914-097 TrayT3:TShift1 Displays CIS paper pass pixels of 2 pages
before the last page.
152
Main SP Tables-1 (3)
E [0 to 2854 / 0 / 1dot/step].
1-914-098 TrayT3:TShift2 Displays CIS paper pass pixels of a page
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-099 TrayT3:TShift3 Displays CIS paper pass pixels of the last
page.
E [0 to 2854 / 0 / 1dot/step].
1-914-100 TrayT4:LEdge1 Displays CIS paper pass pixels of 2 pages
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-101 TrayT4:LEdge2 Displays CIS paper pass pixels of a page
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-102 TrayT4:LEdge3 Displays CIS paper pass pixels of the last
page.
E [0 to 2854 / 0 / 1dot/step].
1-914-103 TrayT4:LShift1 Displays CIS paper pass pixels of 2 pages
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-104 TrayT4:LShift2 Displays CIS paper pass pixels of a page
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-105 TrayT4:LShift3 Displays CIS paper pass pixels of the last
page.
E [0 to 2854 / 0 / 1dot/step].
1-914-106 TrayT4:TShift1 Displays CIS paper pass pixels of 2 pages
before the last page.
E [0 to 2854 / 0 / 1dot/step].
1-914-107 TrayT4:TShift2 Displays CIS paper pass pixels of a page
before the last page.
153
3. Appendices: SP Mode Tables
E [0 to 2854 / 0 / 1dot/step].
1-914-108 TrayT4:TShift3 Displays CIS paper pass pixels of the last
page.
154
Main SP Tables-1 (3)
155
3. Appendices: SP Mode Tables
156
Main SP Tables-1 (3)
157
3. Appendices: SP Mode Tables
158
Main SP Tables-1 (3)
159
3. Appendices: SP Mode Tables
160
Main SP Tables-1 (3)
161
3. Appendices: SP Mode Tables
1-945-017 Right Side Cooling Fan Rear E* [20 to 100 / 100 / 1%/step]
NS Changes high speed operation duty of right
front side cooling fan.
1-945-019 Right Side Cooling Fan Rear E* [20 to 100 / 100 / 1%/step]
NS Changes high speed operation duty of right
rear side cooling fan.
162
Main SP Tables-1 (3)
163
3. Appendices: SP Mode Tables
1-957-001 E [0 to 2 / 0 / 1/step]
Custom Paper 001 to 100
to 100
164
Main SP Tables-1 (3)
165
3. Appendices: SP Mode Tables
166
Main SP Tables-1 (3)
167
3. Appendices: SP Mode Tables
168
Main SP Tables-1 (3)
169
3. Appendices: SP Mode Tables
170
Main SP Tables-1 (3)
171
3. Appendices: SP Mode Tables
1-986-105 Plain:Weight 4 E*
1-986-106 Plain:Weight 5 E*
1-986-107 Plain:Weight 6 E*
1-986-108 Plain:Weight 7 E*
1-986-109 Plain:Weight 8 E*
1-986-114 Matte:Weight 4 E*
1-986-115 Matte:Weight 5 E*
1-986-116 Matte:Weight 6 E*
172
Main SP Tables-1 (3)
1-986-123 Glossy:Weight 4 E*
1-986-124 Glossy:Weight 5 E*
1-986-125 Glossy:Weight 6 E*
173
3. Appendices: SP Mode Tables
174
Main SP Tables-1 (3)
175
3. Appendices: SP Mode Tables
176
Main SP Tables-1 (3)
177
3. Appendices: SP Mode Tables
178
Main SP Tables-1 (3)
179
3. Appendices: SP Mode Tables
180
Main SP Tables-1 (3)
1-992-001 E*
Custom Paper 001 to 100 [0.01 to 3.00 / 1.00 / 0.01/step]
to 100
181
3. Appendices: SP Mode Tables
182
Main SP Tables-1 (3)
183
3. Appendices: SP Mode Tables
184
Main SP Tables-1 (3)
1-995-001
Custom Paper 001 to 100 E [0 or 1 / 0 / 1/step]
to 100
185
3. Appendices: SP Mode Tables
186
Main SP Tables-1 (3)
187
3. Appendices: SP Mode Tables
2-102-041 Face Main Mag set & Adj E* [-0.800 to 0.800 / 0.000 / 0.025%/step]
Face: Main Scan Magnification Adjustment
(other than Custom Paper) for 1st side of paper
2-102-042 Face Sub Mag set & Adj E* [-0.800 to 0.800 / 0.000 / 0.025%/step]
Sub Scan Magnification Adjustment (other than
Custom Paper) for 1st side of paper
2-102-043 Verso Main Mag set & Adj E* [-0.800 to 0.800 / 0.000 / 0.025%/step]
Main Scan Magnification Adjustment (other
than Custom Paper) for 2nd side of paper
188
Main SP Tables-2 (1)
2-102-044 Verso Sub Mag set & Adj E* [-0.800 to 0.800 / 0.000 / 0.0250%/step]
Sub Scan Magnification Adjustment (other than
Custom Paper) for 2nd side of paper
189
3. Appendices: SP Mode Tables
190
Main SP Tables-2 (1)
191
3. Appendices: SP Mode Tables
192
Main SP Tables-2 (1)
193
3. Appendices: SP Mode Tables
194
Main SP Tables-2 (1)
195
3. Appendices: SP Mode Tables
196
Main SP Tables-2 (1)
197
3. Appendices: SP Mode Tables
198
Main SP Tables-2 (1)
199
3. Appendices: SP Mode Tables
200
Main SP Tables-2 (1)
201
3. Appendices: SP Mode Tables
202
Main SP Tables-2 (1)
203
3. Appendices: SP Mode Tables
204
Main SP Tables-2 (1)
205
3. Appendices: SP Mode Tables
206
Main SP Tables-2 (1)
207
3. Appendices: SP Mode Tables
208
Main SP Tables-2 (1)
2-183-001 Execute E [- / - / -]
[Execute]
2-184-001 Execute E [- / - / -]
[Execute]
Gets main scan length target value.
209
3. Appendices: SP Mode Tables
210
Main SP Tables-2 (1)
2-220-001 Start E [- / - / -]
[Execute]
211
3. Appendices: SP Mode Tables
212
Main SP Tables-2 (1)
213
3. Appendices: SP Mode Tables
214
Main SP Tables-2 (1)
215
3. Appendices: SP Mode Tables
216
Main SP Tables-2 (1)
217
3. Appendices: SP Mode Tables
218
Main SP Tables-2 (1)
2-324-001 E [0 or 1 / 0 / 1]
1: A message appears on the operation panel
when it is time to replace, and it is informed by
NRS remote service.
Flag :Disp After replacing the ITB bias roller, set the flag to
“0” (replacement message disapperars) by
reset (-002).
Even if SC543 is detected during "1", machine
does not notify SC543, NRS again.
2-324-002 E [Execute]
Reset :Excute Execute this SP after ITB Bias Roller
replacement.
219
3. Appendices: SP Mode Tables
2-324-001 E [0 or 1 / 0 / 1]
1: A message appears on the operation panel
when it is time to replace, and it is informed by
NRS remote service.
Flag :Disp After replacing the ITB bias roller, set the flag to
“0” (replacement message disapperars) by
reset (-002).
Even if SC543 is detected during "1", machine
does not notify SC543, NRS again.
2-324-002 E [Execute]
Reset :Excute Execute this SP after ITB Bias Roller
replacement.
220
Main SP Tables-2 (1)
2370 [R Corr:LLL]
Threshold to judge resistance level.
2371 [R Corr:LL]
Threshold to judge resistance level.
221
3. Appendices: SP Mode Tables
2372 [R Corr:ML]
Threshold to judge resistance level.
2373 [R Corr:MM]
Threshold to judge resistance level.
2374 [R Corr:MH]
Threshold to judge resistance level.
222
Main SP Tables-2 (1)
2375 [R Corr:HH]
Threshold to judge resistance level.
2380 [R Corr:LLL]
Threshold to judge resistance level.
223
3. Appendices: SP Mode Tables
224
Main SP Tables-2 (1)
2411 [R Corr:ITB]
Resistance correction coefficient for image transfer roller.
225
3. Appendices: SP Mode Tables
226
Main SP Tables-2 (1)
227
3. Appendices: SP Mode Tables
228
Main SP Tables-2 (1)
2521 [SepBias]
229
3. Appendices: SP Mode Tables
230
Main SP Tables-2 (2)
231
3. Appendices: SP Mode Tables
2530 [SepDC:1st]
Separate DC bias standard value (side 1) for each paper type/paper weight.
232
Main SP Tables-2 (2)
2531 [SepDC:2nd]
Separate DC bias standard value (side 2) for each paper type/paper weight.
233
3. Appendices: SP Mode Tables
2532 [SepAC:1st]
Separate AC bias standard value (side 1) for each paper type/paper weight.
234
Main SP Tables-2 (2)
235
3. Appendices: SP Mode Tables
2533 [SepAC:2nd]
Separate AC bias standard value (side 2) for each paper type/paper weight.
236
Main SP Tables-2 (2)
2534 [SepBias:Margin]
2541 [SepDC:LEdge:Coeff]
Coefficients of each paper type/weight for determine Separate DC bias leading
edge correction.
237
3. Appendices: SP Mode Tables
238
Main SP Tables-2 (2)
2542 [SepDC:TEdge:Coeff]
Coefficients of each paper type/weight for determine Separate DC bias trailing edge
correction.
239
3. Appendices: SP Mode Tables
2551 [SepAC:LEdge:Coeff]
Coefficients of each paper type/weight for determine Separate AC bias leading
edge correction.
240
Main SP Tables-2 (2)
2552 [SepAC:TEdge:Coeff]
Coefficients of each paper type/weight for determine Separate AC bias trailing edge
correction.
241
3. Appendices: SP Mode Tables
242
Main SP Tables-2 (2)
243
3. Appendices: SP Mode Tables
2621 [R Corr:2nd]
Coefficient for each line speed to determine line speed correction.
244
Main SP Tables-2 (2)
2631 [PaperThickCoef:Side1]
Coefficient of each paper weight for determines line speed correction.
2632 [PaperThickCoef:Side2]
Coefficient of each paper weight for determines line speed correction.
245
3. Appendices: SP Mode Tables
246
Main SP Tables-2 (2)
247
3. Appendices: SP Mode Tables
248
Main SP Tables-2 (2)
249
3. Appendices: SP Mode Tables
250
Main SP Tables-2 (2)
251
3. Appendices: SP Mode Tables
252
Main SP Tables-2 (2)
253
3. Appendices: SP Mode Tables
254
Main SP Tables-2 (2)
255
3. Appendices: SP Mode Tables
256
Main SP Tables-2 (2)
2780 [Bottle1OPEN/CLOSE]
Opens and shuts cap of bottle1.
257
3. Appendices: SP Mode Tables
2780 [Bottle2OPEN/CLOSE]
Opens and shuts cap of bottle2.
2-810-004 Execute E [- / - / -]
[Execute]
258
Main SP Tables-2 (2)
2820 [SepAC:1st]
Adjusts separation AC of side 1 for each paper type.
2821 [SepAC:2nd]
Adjusts separation AC of side 2 for each paper type.
259
3. Appendices: SP Mode Tables
260
Main SP Tables-2 (2)
261
3. Appendices: SP Mode Tables
2-904-003 E [0 or 1 / 0 / 1]
Sets “Prevent Blade Bending” function On/Off.
0: OFF, 1: ON
Pattern Create ON/OFF
When this SP is set to “1: ON”, if the absolute
humidity exceeds the threshold (-004), create
“Prevent Blade Bending” image pattern with
specified intervals.
2-904-004 E [0 to 63 / 7 / 1g/m3]
262
Main SP Tables-2 (2)
263
3. Appendices: SP Mode Tables
264
Main SP Tables-2 (2)
2-920-021 Gain I(a) Belt Initialize Adjust E* [0.01 to 100 / 1.00 / 0.01/step]
(For Pro 8100S/8100EX)
265
3. Appendices: SP Mode Tables
2-920-029 Gain I(b) Belt Initialize Adjust E* [0.01 to 100.00 / 1.00 / 0.01/step]
(For Pro 8110/8110S)
2-920-035 Gain P(c) Belt Initialize Adjust E* [0.01 to 100.00 / 1.00 / 0.01/step]
(For Pro 8120/8120S)
2-920-037 Gain I(c) Belt Initialize Adjust E* [0.01 to 100.00 / 1.00 / 0.01/step]
(For Pro 8120/8120S)
266
Main SP Tables-2 (2)
2-920-045 Gain I(x) Belt Initialize Adjust E* [0.01 to 100.00 / 1.00 / 0.01/step]
Not used
267
3. Appendices: SP Mode Tables
268
Main SP Tables-3
Main SP Tables-3
SP3-XXX (Process)
269
3. Appendices: SP Mode Tables
10 and lager
11 Succeed -
Result(Normal)
52 K5 error(Max) K5>Max
53 K5 error(Min) K5<Min
270
Main SP Tables-3
3-022-001 Execute E [- / - / -]
[Execute]
Executes developer emission.
271
3. Appendices: SP Mode Tables
1 Succeed -
2 Emission failed -
3 to 8 Not displayed -
3-024-001 Execute E [- / - / -]
[Execute]
Executes the manual developer filling.
1 Succeeded -
Forced Forced termination due to the door opening, shutting down, or some
9
Termination errors. Do the developer filling execution again.
272
Main SP Tables-3
3-029-003 E [0 to 3 / 0 / 1/step]
Line Speed Sets the drive times of the development motor
when filling the developer.
273
3. Appendices: SP Mode Tables
3-031-001 K E* [0 to 9 / 0 / 1/step]
0: Not Execute
1: Success
2: Failure (developer not set properly)
3: Failure (ID sensor error)
9: Failure (forced stop)
3-032-001 E [- / - / -]
Execute: ALL [Execute]
Execute this SP when Cleaning unit is replaced.
274
Main SP Tables-3
3-050-001 E [- / - / -]
Execute: ALL [Execute]
Executes Force toner supply.
3-051-001 Execute:ALL E [- / - / -]
[Execute]
Executes the manual toner supply.
275
3. Appendices: SP Mode Tables
3-074-001 Exe. E [- / - / -]
[Execute]
Executes ID sensor check.
276
Main SP Tables-3
277
3. Appendices: SP Mode Tables
3-130-001 E* [0 to 50 / 10 / 1sheets/step]
Set Sheets(Min) Sets minimum assured sheets to display toner end
after toner near end.
Set Pxl Cnt Sets the number of sheets with A4 close printing
conversion to determine as toner end after toner
near end.
3-150-001 E* [4 to 20 / 10 / 1counts/step]
SamplingCount
Sets arrangement size of TE sensor.
278
Main SP Tables-3
279
3. Appendices: SP Mode Tables
3-157-001 Execute E [- / - / -]
[Execute]
3200 [TnrDensity]
3201 [TnrDensity]
280
Main SP Tables-3
281
3. Appendices: SP Mode Tables
282
Main SP Tables-3
3260 [Temp/Humid(PCU)]
3261 [Temp/Humid(Body)]
283
3. Appendices: SP Mode Tables
284
Main SP Tables-3
285
3. Appendices: SP Mode Tables
286
Main SP Tables-3
3-320-001 ALL E [- / - / -]
[Execute]
Executes Vsg adjust.
287
3. Appendices: SP Mode Tables
3-322-011 E* [0 to 50 / 27 / 0.1mA/step]
Ifsg Displays minimum LED current of ID sensor
adjusted by Vsg.
288
Main SP Tables-3
289
3. Appendices: SP Mode Tables
3-400-001 K E [0 to 2 / 2 / 1/step]
0: FIXED
2: PID
Selects toner supply method (K).
290
Main SP Tables-3
291
3. Appendices: SP Mode Tables
292
Main SP Tables-3
293
3. Appendices: SP Mode Tables
294
Main SP Tables-3
295
3. Appendices: SP Mode Tables
296
Main SP Tables-3
297
3. Appendices: SP Mode Tables
298
Main SP Tables-3
299
3. Appendices: SP Mode Tables
300
Main SP Tables-3
301
3. Appendices: SP Mode Tables
302
Main SP Tables-3
303
3. Appendices: SP Mode Tables
304
Main SP Tables-3
305
3. Appendices: SP Mode Tables
3-810-011 E [0 to 9 / 0 / 1/step]
Conduction Detection
Times Counter:K Accumulation counter (K) of conduction detection
times.
3-810-021 E [0 to 3 / 0 / 1/step]
Detection flag
0: Normal
Detection Flag:K
1: mechanically detected
2: Near end detected
3: End detected
3-810-025 E [0 or 1 / 0 / 1/step]
New part detection flag (K)
New Part Detection Flag:K
0: Normal
1: New part detected
306
Main SP Tables-3
3-910-001 E* [0 or 1 / 1 / 1uA/step]
Charge Env Switch
0:OFF
Selection
1:ON
307
3. Appendices: SP Mode Tables
308
Main SP Tables-4
Main SP Tables-4
SP4-XXX (Scanner)
309
3. Appendices: SP Mode Tables
4014 [Scan]
310
Main SP Tables-4
311
3. Appendices: SP Mode Tables
4-303-001 - E* [0 or 1 / 0 / 1/step]
0: No Original
1: A5-Lengthwise
312
Main SP Tables-4
4-305-001 - E* [0 to 3 / 0 / 1/step]
0: Normal Detection
1: A4-Sideways LT-Lengthwise
2: LT-Sideways A4-Lengthwise
3: 8K 16K
313
3. Appendices: SP Mode Tables
4-310-002 S1:G E
4-310-003 S1:B E
4-310-004 S2:R E
4-310-005 S2:G E
4-310-006 S2:B E
4-310-007 S3:R E
4-310-008 S3:G E
4-310-009 S3:B E
314
Main SP Tables-4
315
3. Appendices: SP Mode Tables
316
Main SP Tables-4
317
3. Appendices: SP Mode Tables
318
Main SP Tables-4
319
3. Appendices: SP Mode Tables
320
Main SP Tables-4
321
3. Appendices: SP Mode Tables
322
Main SP Tables-4
323
3. Appendices: SP Mode Tables
324
Main SP Tables-4
325
3. Appendices: SP Mode Tables
326
Main SP Tables-4
327
3. Appendices: SP Mode Tables
328
Main SP Tables-4
Shows cause of error when an error occurs during the white level adjustment when
scanner turns on.
When an error, SC142-00(F side/white level adjustment error)will be given.
[format] binary
Scan adjust error (F side/White level) flag=
(b15,b14,b13,b12,b11,b10,b9,b8,b7,b6,b5,b4,b3,b2,b1,b0)
329
3. Appendices: SP Mode Tables
Shows cause of error when an error occurs With the Black level check when scanner
turns on.
When an error, SC141-00(F side/Black level adjustment error) will be given.
[format] binary
Scan adjust error (F side/Black level) flag=(b7,b6,b5,b4,b3,b2,b1,b0)
Shows cause of error when an error occurs With the SSCG Noise correction when
scanner turns on.
When an error, Correction turns off.
[format] binary
Scan adjust error (F side/SSCG correction) flag= (b7,b6,b5,b4,b3,b2,b1,b0)
330
Main SP Tables-4
Shows cause of error when an error occurs With the White level adjust when
scanner turns on.
When an error, SC142-00 (L side/White level adjust error) will be given.
[format] binary
Scan adjust error (F side/SSCG correction) flag=
(b15,b14,b13,b12,b11,b10,b9,b8,b7,b6,b5,b4,b3,b2,b1,b0)
331
3. Appendices: SP Mode Tables
Shows cause of error when an error occurs With the Black level check when scanner
turns on.
When an error, SC141-00(L side/Black level adjustment error) will be given.
[format] binary
Scan adjust error (F side/Black level) flag=(b7,b6,b5,b4,b3,b2,b1,b0)
Shows cause of error when an error occurs With the SSCG Noise correction when
scanner turns on.
When an error, Correction turns off.
[format] binary
Scan adjust error (L side/SSCG correction) flag= (b7,b6,b5,b4,b3,b2,b1,b0)
332
Main SP Tables-4
Shows cause of error when an error occurs with FL correction check (SP4-491-002)
during scanner unit warranty process.
When an error, Correction turns off and SP4-490-001/002/003 will reset.
[format] binary
Scan adjust error (SSCG correction) flag= (b7,b6,b5,b4,b3,b2,b1,b0)
333
3. Appendices: SP Mode Tables
Shows cause of error when an error occurs with the SBU connection detect when
Scanner turns on..
When an error, SC144-00 (SBU Communication error) will be given.
[format] binary
Scan adjust error (SSCG correction) flag=
(b15,b14,b13,b12,b11,b10,b9,b8,b7,b6,b5,b4,b3,b2,b1,b0)
334
Main SP Tables-4
335
3. Appendices: SP Mode Tables
336
Main SP Tables-4
337
3. Appendices: SP Mode Tables
338
Main SP Tables-4
339
3. Appendices: SP Mode Tables
340
Main SP Tables-4
341
3. Appendices: SP Mode Tables
342
Main SP Tables-4
343
3. Appendices: SP Mode Tables
344
Main SP Tables-4
345
3. Appendices: SP Mode Tables
346
Main SP Tables-4
347
3. Appendices: SP Mode Tables
4-746-001 - E [0 to 7 / 0 / 1/step]
4-747-001 - E [0 to 7 / 0 / 1/step]
Displays the hard error flag of CIS. b2: Boot
error flag of Marble (Marble_BOOT_ERR)
b1: Marble register read error flag
(Marble_READ_ERR)
b0: Opal register read error flag
(Opal_READ_ERR)
Display Format: binary
CIS hardware error flag = (b2, b1, b0)
348
Main SP Tables-4
349
3. Appendices: SP Mode Tables
350
Main SP Tables-4
351
3. Appendices: SP Mode Tables
352
Main SP Tables-4
353
3. Appendices: SP Mode Tables
354
Main SP Tables-4
Sets background level to decide output value for background erase when DF rear
side scanning.
Sets fixed value output level (Even) of test pattern for CIS.
Fixed value will be display/set when SP4-799-001-1: full side fixed value, or
SP4-799-001-2: fixed value for each EO is selected.
355
3. Appendices: SP Mode Tables
Sets fixed value output level (Odd) of test pattern for CIS.
Fixed value will be display/set when SP4-799-001-1: full side fixed value, or
SP4-799-001-2: fixed value for each EO is selected.
4-804-001 - E [- / - / -]
[Execute]
4-806-001 - E [- / - / -]
[Execute]
4-813-001 E* [0 or 1 / 1 / 1/step]
FC 0:OFF
1:ON(default)
356
Main SP Tables-4
Sets ON/OFF variable correction for Originals scanning level when continuously
scanning multiple originals using ADF.
For increasing productivity of ADF, creating correction data is done at a certain
(3min) interval.
If shade correcting data is not updated, original scanning level will change; affected
from the light source brightness change; there for, variable will be corrected by
scanning ADF’s guide plate (white) from between originals.
In an occasion of an unexpected malfunction and level correcting does not work, or
background density disorderly changes among multiple scanned originals, and by
changing setting these will improve; then temporarily set correction OFF.
By setting interval shading OFF with SP4-351-001, even when ALC is set OFF,
shading will be done each time, and will prevent density change when having level
correction OFF.
4-813-002 E* [0 or 1 / 1 / 1/step]
BW 0:OFF
1:ON(default)
Sets ON/OFF variable correction for Originals scanning level when continuously
scanning multiple originals using ADF.
For increasing productivity of ADF, creating correction data is done at a certain
(3min) interval.
If shade correcting data is not updated, original scanning level will change; affected
from the light source brightness change; there for, variable will be corrected by
scanning ADF’s guide plate (white) from between originals.
In an occasion of an unexpected malfunction and level correcting does not work, or
background density disorderly changes among multiple scanned originals, and by
changing setting those will improve; then temporarily set correction OFF.
By setting interval shading OFF with SP4-351-001, even when ALC is set OFF,
shading will be done each time, and will prevent density change when having level
correction OFF.
4850 [PWM]
357
3. Appendices: SP Mode Tables
Displays adjustment value of LED lighting duty (PWM) for LED light quantity
adjustment.
Reduces light quantity when CCD’s output is overflowed from the amount of light, by
adjusting LED light source lighting duty when scanner powers ON.
Use for design evaluation, analyzing cause of malfunction (abnormal images, SC).
Displays factory adjustment value of LED lighting duty (PWM) for LED light quantity
adjustment.
Factory adjustment values are saved from main unit warranty process.
Use for design evaluation, analyzing cause of malfunction (abnormal images, SC).
358
Main SP Tables-4
359
3. Appendices: SP Mode Tables
4-918-009 - E [- / - / -]
Enter the manual gamma adjustment screen
(-001 to 008).
Text/Photo and Photo have different settings (Glossy Photo, Printed Photo, Copied Photo, etc.) as shown
in the screen below).
To display this screen: User Tools/Counter button > "Copier/Document Server Settings"> "General
Features"> "Original Photo Type Priority".
360
Main SP Tables-4
Eight adjustments can be done independently for "Text" and "Photo" originals. Refer to the table below.
Offset
Option
361
3. Appendices: SP Mode Tables
4-993-001 E* [0 to 9 / 4 / 1/step]
Sensitivity Selection 0: Weak
9: Strong
Sets detect sensitivity for full color auto density. Larger the value, weaker (less
background tracking) the sensitivity.
4-993-002 E* [0 to 9 / 4 / 1/step]
Range Selection 0: Weak
9: Strong
Sets detect area for full color auto density. Larger the value, wider the area.
362
Main SP Tables-4
4-996-001 - E* [0 to 6 / 3 / 1/step]
0: lightest
6: Darkest
363
3. Appendices: SP Mode Tables
364
Main SP Tables-5 (1)
365
3. Appendices: SP Mode Tables
• The counting method can be changed only once, regardless of whether the
counter value is negative or positive.
366
Main SP Tables-5 (1)
5-055-001 - C* [0 or 1 / 0 / 1/step]
0: OFF
1: ON
367
3. Appendices: SP Mode Tables
368
Main SP Tables-5 (1)
369
3. Appendices: SP Mode Tables
370
Main SP Tables-5 (1)
371
3. Appendices: SP Mode Tables
5-066-001 - C* [0 or 1 / 0 /1/step]
0: No Display
1: Display
372
Main SP Tables-5 (1)
373
3. Appendices: SP Mode Tables
374
Main SP Tables-5 (1)
375
3. Appendices: SP Mode Tables
376
Main SP Tables-5 (1)
377
3. Appendices: SP Mode Tables
5-071-001 - C [0 or 1 / 0 / 1/step]
0: Off
1: On
378
Main SP Tables-5 (1)
RTB 115
5104 [Counter Size Setting] (Printer Model Only)
Corrected
5-104-001 C* [0 or 1 / 1 / 1/step]
0: OFF
A3/DLT Double Count 1: ON
5-104-002 C* [0 or 1 / 0 / 1/step]
379
3. Appendices: SP Mode Tables
380
Main SP Tables-5 (1)
5-118-001 - C* [0 or 1 / 0 / 1/step]
0: Not disabled
1: Disabled
5-126-001 - E [0 to 2 / 0 / 1/step]
0: 8 1/2 x13
1: 8 1/4 x13
2: 8 x13
5-127-001 - C* [0 or 1 / 0 / 1/step]
0: Not disabled
1: Disabled
381
3. Appendices: SP Mode Tables
5-131-001 - E* [0 to 2 / * / 1/step]
0: JP
1: NA (Default for NA)
2: EU (Default for EU, CN)
5-162-001 - C* [0 or 1 / 0 / 1/step]
0: Soft Key Set
1: Hard Key Set
5-169-001 - C* [0 or 1 / 0 / 1/step]
0: Disabled
1: Enabled
5-185-001 - E [0 or 1 / 0 / 1/step]
0: OFF
1: ON
5186 [RK4]
Enables or disables the prevention for RK4 (accounting device) disconnection.
If the RK4 is disconnected for 10 seconds when this SP is set to "1 (Enable)", the
machine automatically jams a sheet of paper and stops.
382
Main SP Tables-5 (1)
5-186-001 - E [0 or 1 / 0 / 1/step]
0: Disable
1: Enable
5-188-001 - C* [- / - / -]
5-190-001 - C* [0 or 1 / 0 / 1/step]
0: Enable
1: Disable
383
3. Appendices: SP Mode Tables
5-193-001 - C [0 to 10 / 0 / 1/step]
0: External Controller is not installed
1: EFI
2: Ratio
3: Egret
4: GJ
5:Creo
6: QX-100
7: Kurofune
8 to 10: Reserved
5-195-001 - C* [0 or 1 / 0 / 1/step]
0: Productivity Precede
1: Use paper up
384
Main SP Tables-5 (1)
385
3. Appendices: SP Mode Tables
386
Main SP Tables-5 (1)
387
3. Appendices: SP Mode Tables
388
Main SP Tables-5 (1)
389
3. Appendices: SP Mode Tables
390
Main SP Tables-5 (1)
391
3. Appendices: SP Mode Tables
392
Main SP Tables-5 (1)
5-404-001 - C [- / - / - ]
[Execute]
5411 [LDAP-Certification]
Sets description of LDAP certification.
393
3. Appendices: SP Mode Tables
5412 [Krb-Certification]
-
394
Main SP Tables-5 (1)
395
3. Appendices: SP Mode Tables
• These functions are enabled only after the user access feature has been enabled.
396
Main SP Tables-5 (1)
397
3. Appendices: SP Mode Tables
398
Main SP Tables-5 (1)
399
3. Appendices: SP Mode Tables
400
Main SP Tables-5 (1)
5-504-001 - C* [0 to 3 / 3 / 1/step]
Jam occurrence interval sheets of indicated
paper that indicated product proposal.
2(M): level H 1/21
1(L): level H 1/4
0(Z): Jam occurrence alarm prohibit.
401
3. Appendices: SP Mode Tables
402
Main SP Tables-5 (1)
403
3. Appendices: SP Mode Tables
5513 [PartsAlermlevelCount]
Call in at the point that the counter of “PM Parts Counter Display: Normal
(SP7-617-001)” reaches this level (K).
5514 [PartsAlermlev]
PM report alarm for each CSS parts: Sets DF paper feed criteria On/Off (report or
not).
404
Main SP Tables-5 (1)
405
3. Appendices: SP Mode Tables
406
Main SP Tables-5 (1)
407
3. Appendices: SP Mode Tables
408
Main SP Tables-5 (1)
409
3. Appendices: SP Mode Tables
5745 [EcoCountTime]
Sets and aggregate time of eco counter.
C* [0 or 1 / 0 / 1/step ]
5-747-203 Extended Memory Limit 0: Use extended memory
1: Not use extended memory
C* [0 or 1 / 0 / 1/step]
Vertical Scroll Display
5-747-204 0: Fixed
Setting
1: Not fixed
410
Main SP Tables-5 (1)
5749 [Import/Export]
-
5-749-001 Export C [- / - / -]
[Execute]
5-749-101 Import C [- / - / -]
[Execute]
411
3. Appendices: SP Mode Tables
[- / - / -]
Hide Administrator Password [Execute]
5-755-002 C
Change Scrn Hides the input screen of the administrator
password temporarily after the execution.
[0 or 1 / 0 / 1/step]
5-756-002 Sync operation SW C 1: On
0: Off
412
Main SP Tables-5 (1)
5-801-002 Engine E [- / - / -]
[Execute]
Initializes all registration settings for the engine
and copy process settings.
5-801-003 SCS C [- / - / -]
[Execute]
Initializes default system settings, SCS (System
Control Service) settings, operation display
coordinates, and ROM update information.
5-801-004 IMH C [- / - / -]
[Execute]
Clears Image Memory Handler which
manages memory and HDD access.
5-801-005 MCS C [- / - / -]
[Execute]
Initializes the automatic delete time setting for
stored documents.
(MCS: Memory Control Service)
413
3. Appendices: SP Mode Tables
414
Main SP Tables-5 (1)
5-801-011 NCS C [- / - / -]
[Execute]
Initializes the system defaults and interface
settings (IP addresses also), the
SmartNetMonitor for Admin settings,
WebStatusMonitor settings, and the TELNET
settings.
5-801-017 CCS C [- / - / -]
[Execute]
Initializes the CCS (Certification and Charge-
control Service) settings.
5-801-019 LCS C [- / - / -]
[Execute]
Initializes the LCS settings.
415
3. Appendices: SP Mode Tables
5-801-021 ECS C [- / - / -]
[Execute]
Initializes the ECS settings.
5-801-024 BROWSER C [- / - / -]
[Execute]
5-801-025 Websys C [- / - / -]
[Execute]
5-801-027 SAS C [- / - / -]
[Execute]
416
Main SP Tables-5 (1)
• Turn the main switch off and on after resetting the SC code.
5811 [MachineSerial]
This SP presents the screen used to enter the 11-digit number of the machine. The
allowed entries are "A" to "Z" and "0" to "9".
5-812-001 Service C* [- / - / -]
Inputs the telephone number for a service
representative. This number would be
displayed when a service call condition occurs.
This can be up to 16 characters (both numbers
and alphabetic characters can be input).
417
3. Appendices: SP Mode Tables
5-812-002 Facsimile C* [- / - / -]
Sets the fax or telephone number for a service
representative. This number is printed on the
Counter List.
This can be up to 16 characters (both numbers
and alphabetic characters can be input).
5-812-003 Supply C* [- / - / -]
Use this to input the telephone number of your
sales agency. Enter the number and press #.
This can be up to 20characters.
5-812-004 Operation C* [- / - / -]
Use this to input the telephone number of your
sales agency. Enter the number and press #.
This can be up to 20characters.
418
Main SP Tables-5 (2)
419
3. Appendices: SP Mode Tables
420
Main SP Tables-5 (2)
421
3. Appendices: SP Mode Tables
422
Main SP Tables-5 (2)
1 The certification request (setAuthKey) for update has been received from the
GW URL and certification is presently being updated.
3 The certification update failed, and the GW URL is being notified of the
failed update.
4 The period of the certification has expired and new request for an update is
being sent to the GW URL.
11 A rescue update for certification has been issued and a rescue certification
setting is in progress for the rescue GW connection.
14 The notification of the certification request has been received from the
rescue GW controller, and the certification is being stored.
15 The certification has been stored, and the GW URL is being notified of the
successful completion of this event.
16 The storing of the certification has failed, and the GW URL is being notified
of the failure of this event.
17 The certification update request has been received from the GW URL, the
GW URL was notified of the results of the update after it was completed, but
a certification error has been received, and the rescue certification is being
recorded.
18 The rescue certification of No. 17 has been recorded, and the GW URL is
being notified of the failure of the certification update.
423
3. Appendices: SP Mode Tables
2 An SSL error notification has been issued. Issued after the certification has
expired.
5-816-069 CERT:Up ID C* [- / - / -]
The ID of the request for certification.
5-816-085 Firm Up User Check C* This SP setting determines if the operator can
confirm the previous version of the firmware
before the firmware update execution. If the
option to confirm the previous version is
selected, a notification is sent to the system
manager and the firmware update is done
with the firmware files from the URL.
424
Main SP Tables-5 (2)
425
3. Appendices: SP Mode Tables
C* [1 to 3 / 1 / 1/step]
Saves the communication type that the
machine succeeded in @Remote client
communication
Client Communication
5-816-103 0: Not communicated (initial settting)
Method
1: IPv4
2: IPv6
3: Hostname
426
Main SP Tables-5 (2)
C* [1 to 7 / 7 / 1/step]
Determines the destinations of NRSGateway
that the machine can use during @Remote
Client Communication communication. If NRS device runs, the setting
Limit specified here will be invalid.
Enable: Uses as the destinations
Disable: Does not use as the destinations
C* [5 to 255 / 5 / 1/sec]
Saves the time until the latest network
information is determined.
Network Information
5-816-115 If SCS does not notify a boot of the network
Waiting timer
or IPv6 address event, NRS determines the
network information and notrifies the setting
change(s) to intermediary device(s).
427
3. Appendices: SP Mode Tables
5-816-156 Dial Up User Name C [char (32 digits) / initial user name / -]
(Copier Model Only)
428
Main SP Tables-5 (2)
Displays a number that indicates the status of the @Remote service device.
0: Neither the registered device by the external nor embedded RCG device is set.
1: The embedded RCG device is being set. Only Box registration is completed. In
this status, this unit cannot answer a polling request from the external RCG.
2. The embedded RCG device is set. In this status, the external RCG unit cannot
answer a polling request.
3. The registered device by the external RCG is being set. In this status the
embedded RCG device cannot be set.
4 The registered module by the external RCG has not started.
429
3. Appendices: SP Mode Tables
430
Main SP Tables-5 (2)
431
3. Appendices: SP Mode Tables
432
Main SP Tables-5 (2)
5-816-240 CommErrorTime C [- / - / -]
5-816-241 CommErrorCode C [- / - / -]
5-816-242 CommErrorCode 2 C [- / - / -]
5-816-243 CommErrorCode 3 C [- / - / -]
5-816-244 CommErrorSate 1 C [- / - / -]
5-816-245 CommErrorSate 2 C [- / - / -]
5-816-246 CommErrorSate 3 C [- / - / -]
433
3. Appendices: SP Mode Tables
C* [- / 0 / -]
5-821-005 RCG IPv6 Address Sets the IPv6 address of the RCG destination
for call processing at the remote service
center.
C* [0 to 15 / “/RCG/services/” /-]
5-821-006 RCG IPv6 URL Path Sets the IPv6 address of the RCG destination
URL path for call processing at the remote
service center.
434
Main SP Tables-5 (2)
• While using this SP mode, always keep the front cover open. This prevents a
software module accessing the NVRAM during the upload.
435
3. Appendices: SP Mode Tables
436
Main SP Tables-5 (2)
5-828-145 Active IPv6 Link LocalAddress C This is the IPv6 local address link referenced on
the Ethernet or wireless LAN in the format:
"Link Local Address" + "Prefix Length"
The IPv6 address consists of a total 128 bits
configured in 8 blocks of 16 bits each.
5-828-147 Active IPv6 Stateless Address C SP codes 147 to 155 are the IPv6 status
1 addresses (1 to 5) referenced on the Ethernet
or wireless LAN in the format:
5-828-149 Active IPv6 Stateless Address C
"Status Address" + "Prefix Length"
2
The IPv6 address consists of a total 128 bits
5-828-151 Active IPv6 Stateless Address C configured in 8 blocks of 16 bits each.
3
5-828-156 IPv6 Manual Address C* This SP is the IPv6 manually set address
referenced on the Ethernet or wireless LAN in
the format:
"Manual Set Address" + "Prefix Length"
The IPv6 address consists of a total 128 bits
configured in 8 blocks of 16 bits each.
5-828-158 IPv6 Gateway Address C* This SP is the IPv6 gateway address referenced
on the Ethernet or wireless LAN. The IPv6
address consists of a total 128 bits configured
in 8 blocks of 16 bits each.
437
3. Appendices: SP Mode Tables
438
Main SP Tables-5 (2)
1 IPv6 17 WSD-Printer
5 Appletalk 21 Reserve
6 DHCP 22 Bluetooth
439
3. Appendices: SP Mode Tables
5832 [HDD]
Enter the SP number for the partition to initialize, then press #. When the execution
ends, cycle the machine power off and on.
440
Main SP Tables-5 (2)
441
3. Appendices: SP Mode Tables
442
Main SP Tables-5 (2)
443
3. Appendices: SP Mode Tables
444
Main SP Tables-5 (2)
445
3. Appendices: SP Mode Tables
446
Main SP Tables-5 (2)
5-841-011 StapleStd1 C* [- / - / -]
5-841-012 StapleStd2 C* [- / - / -]
5-841-013 StapleStd3 C* [- / - / -]
5-841-014 StapleStd4 C* [- / - / -]
5-841-021 StapleBind1 C* [- / - / -]
5-841-022 StapleBind2 C* [- / - / -]
5-841-023 StapleBind3 C* [- / - / -]
447
3. Appendices: SP Mode Tables
5844 [USB]
-
5-844-001 Transfer Rate C* Sets the speed for USB data transmission.
[Full Speed] [Auto Change]
5-844-006 PnP Model Name C* Specifies PnP name for USB device.
448
Main SP Tables-5 (2)
449
3. Appendices: SP Mode Tables
450
Main SP Tables-5 (2)
451
3. Appendices: SP Mode Tables
452
Main SP Tables-5 (2)
453
3. Appendices: SP Mode Tables
454
Main SP Tables-5 (2)
455
3. Appendices: SP Mode Tables
456
Main SP Tables-5 (2)
457
3. Appendices: SP Mode Tables
458
Main SP Tables-5 (2)
459
3. Appendices: SP Mode Tables
460
Main SP Tables-5 (2)
5-848-002 Access Ctrl: Repository (only C* [0000 to 0010 / 00000010 / 4bit assign]
Lower 4bits) 0000: access enabled
(Copier Model Only) 0001: access disabled
0010: read only
5-848-003 Access Control: Doc. Svr. C* [0000 to 0010 / 00000000 / 4bit assign]
Print (Lower 4bits) 0000: access enabled
(Copier Model Only) 0001: access disabled
0010: read only
5-848-009 Access Ctrl: Job Ctrl (Lower C* [0000 to 0010 / 00000000/ 4bit assign]
4bits) 0000: access enabled
0001: access disabled
0010: read only
461
3. Appendices: SP Mode Tables
5-848-021 Access Ctrl: Delivery (Lower C* [0000 to 0010 / 00000000 / 4bit assign]
4bits) 0000: access enabled
(Copier Model Only) 0001: access disabled
0010: read only
5-848-024 Access Ctrl: Log Service C* [0000 to 0010 / 00000000 / 4bit assign]
(Lower 4bits) 0000: access enabled
0001: access disabled
0010: read only
5-849-001 Display C* [- / - / -]
The “Counter Clear Day” has been changed to
“Installation Date” or “Inst. Date”.
462
Main SP Tables-5 (2)
5851 [Bluetooth]
Sets the operation mode for the Bluetooth unit. Press either key.
5-853-001 - C [- / - / -]
[Execute]
463
3. Appendices: SP Mode Tables
Saves the debug log of the input SC number in memory to the HDD.
A unique file name is generated to avoid overwriting existing file names on the SD
Card. Up to 4MB can be copied to an SD Card. 4 MB segments can be copied one
by one to each SD Card.
Saves the debug log of the input SC number in memory to the SD card.
464
Main SP Tables-5 (2)
Erases all debug logs on the SD Card. If the card contains only debugging files
generated by an event specified by SP5858, the files are erased when SP5857
010 or 011 is executed.
To enable this SP, the machine must be cycled off and on.
Copies the most recent 4 MB of the debug log from an SD card to a different SD
card.
This SP copies the log on an SD card (the file that contains the information written
directly from shared memory) to a log specified by key number.
465
3. Appendices: SP Mode Tables
Not used
These SPs allow you to set up to 10 keys for log files for functions that use common
memory on the controller board.
466
Main SP Tables-5 (2)
5-859-002 Key 2 C*
5-859-003 Key 3 C*
5-859-004 Key 4 C*
5-859-005 Key 5 C*
5-859-006 Key 6 C*
5-859-007 Key 7 C*
5-859-008 Key 8 C*
5-859-009 Key 9 C*
5-859-010 Key 10 C*
5860 [SMTP/POP3/IMAP4]
-
467
3. Appendices: SP Mode Tables
468
Main SP Tables-5 (2)
469
3. Appendices: SP Mode Tables
5-870-001 Writing C [- / - / -]
[Execute]
5-870-003 Initialize C [- / - / -]
[Execute]
Initializes the set certification.
When the GW controller board is replaced
with a new one for repair, you must execute the
"Initiralize (-003)" and "Writing (-001)" just
after the new board replacement.
NOTE: Turn off and on the main power switch
after the "Initialize (-003)" and "Writing
(-001)" have been done.
470
Main SP Tables-5 (2)
471
3. Appendices: SP Mode Tables
472
Main SP Tables-5 (2)
5-881-001 - C* [- / - / -]
[Execute]
473
3. Appendices: SP Mode Tables
474
Main SP Tables-5 (2)
[0 or 1 / 0 / 1/step]
Skip Version Check C 0: Checked
5-886-100
1: Not checked
[0 or 1 / 0 / 1/step]
Skip LR Check C 0: Checked
5-886-101 1: Not checked
5-887-001 - C* [- / - / -]
[Execute]
5-888-001 - C* [0 or 1 / 0 / 1/step]
0: No authentication, No protection for logs
1: No authentication, Protected logs (only an
administrator can see the logs)
475
3. Appendices: SP Mode Tables
5-898-001 - C [0 to 2 / 0 / 1/step]
RTB 116
Details were added 0: Standard
1: Extension A
2: Extension B
476
Main SP Tables-5 (2)
5-900-001 E* [0 to 4 / 0 / 1/step]
Pattern Specifies target module group for engine log
upload.
5-900-002 E* [0 to 3 / 0 / 1/step]
Trigger Specifies target trigger group for engine log
upload.
5-901-001 E [0 or 1 / 0 / 1/step]
File Name Disp:Engine Log Displays the file name of engine log saved on
the SD card.
5-901-002 E [0 or 1 / 0 / 1/step]
File Name Disp:Debug
Monitor Displays the file name of debug monitor log
saved on the SD card.
5-901-009 E* [0 or 1 / 1 / 1/step]
Sets whether save or not save the engine log to
Save Setting:Engine Log the SD card.
0: OFF
1: ON
5-901-010 E* [0 or 1 / 1 / 1/step]
Sets whether save or not save the debug
Save Setting:Debug Monitor monitor log to the SD card.
0: OFF
1: ON
477
3. Appendices: SP Mode Tables
478
Main SP Tables-5 (2)
5-907-001 - C* [data]
Don't entry maker name and model name
imperfectly at every word and every phrase. If
it has wrong word, it can't plug and play
understandably.
So we check the characters fully, the text is
single byte character or double character? Is it
space or under score?
Is it capital letter or small letter?
You have to check requirements specification
fully.
notice of entering following select parameter
479
3. Appendices: SP Mode Tables
5-973-001 Frame deletion setting C* [Stamp image ID, Main scan width, Sub scan
width / 0 / 0.1mm/step]
480
Main SP Tables-5 (2)
5-990-006 Non-Default C [- / - / -]
[Execute]
5-990-022 Scanner SP C [- / - / -]
(Copier Model Only) [Execute]
481
3. Appendices: SP Mode Tables
5-990-026 PrinterSP C [- / - / -]
[Execute]
5-992-006 Non-Default C [- / - / -]
[Execute]
5-992-022 Scanner SP C [- / - / -]
(Copier Model Only) [Execute]
482
Main SP Tables-5 (2)
483
3. Appendices: SP Mode Tables
Main SP Tables-6
SP6-XXX (Peripherals)
484
Main SP Tables-6
6011 [1-Pass ADF INPUT Check] (Copier Model Only) page 684
6012 [1-Pass ADF OUTPUT Check] (Copier Model Only) page 767
6-020-001 - E* [0 or 1 / 0 / 1/step]
0: Off (only for small original sizes)
1: On (for all original sizes)
6-040-001 E* [0 or 1 / 1 / 1/step]
Detect enable Sets the double feed detection on/off.
0: off, 1: on
6-040-002 E* [1 to 8 / 8 / 1Times/step]
Detect repeat
Not used
485
3. Appendices: SP Mode Tables
6-040-003 E* [0 to 99 / 10 / 1Times/step]
Detect decide Adjusts how many times to check for double
feeding per 1 sheet.
6-040-005 E* [1 to 20 / 5 / 1Times/step]
Burst number
Not used
6-040-006 E* [1 to 8 / 2 / 1Times/step]
Detect number This SP detects the number of times that double
feeds have been detected for each sheet.
6-040-007 E* [1 to 20 / 10 / 1ms/step]
Detect time
Not used
486
Main SP Tables-6
487
3. Appendices: SP Mode Tables
488
Main SP Tables-6
489
3. Appendices: SP Mode Tables
490
Main SP Tables-6
491
3. Appendices: SP Mode Tables
492
Main SP Tables-6
493
3. Appendices: SP Mode Tables
494
Main SP Tables-6
495
3. Appendices: SP Mode Tables
6-217-001 - E [0 or 1 / 0 / 1/step]
0: Default
1: +1 Time
496
Main SP Tables-6
6-219-001 - E [0 or 1 / 0 / 1/step]
0: Default
1: Late
497
3. Appendices: SP Mode Tables
498
Main SP Tables-6
499
3. Appendices: SP Mode Tables
6-226-001 - E [0 or 1 / 1 / 1/step]
0: Not correct
1: Correct
500
Main SP Tables-6
6-229-001 - E [0 to 2 / 2 / 1/step]
0: Corr: OFF
1: Corr: ON
2: Rev Corr: ON(Default)
501
3. Appendices: SP Mode Tables
6-233-001 - E [0 or 1 / 0 / 1/step]
0: Enable (Default)
1: Disable
6-235-001 - E [0 or 1 / 1 / 1/step]
0: Enable
1: Disable (Default)
6-236-001 - E [0 to 2 / 0 / 1/step]
0: Default
1: More
2: Less
502
Main SP Tables-6
6-237-001 - E [0 to 2 / 0 / 1/step]
0: Default
1: 1500 Sheets
2: 1000 Sheets
6-238-001 - E [0 to 2 / 0 / 1/step]
0: Default
1: 1000 Sheets
2: 500 Sheets
6-239-001 - E [0 or 1 / 0 / 1/step]
0: Default
1: 500 Sheets
503
3. Appendices: SP Mode Tables
6-243-001 - E [0 or 1 / 0 / 1/step]
0: Speed Priority
1: Accuracy Priority
6-244-001 - E [0 to 2 / 0 / 1/step]
0: Auto
1: Force ON
2: Force OFF
6-245-001 - E [0 to 2 / 0 / 1/step]
0: Auto
1: Force ON
2: Force OFF
6-246-001 - E [0 or 1 / 0 / 1/step]
0: Auto
1: Fax Vol Up
504
Main SP Tables-6
505
3. Appendices: SP Mode Tables
6-326-001 - E [0 or 1 / 0 / 1/step]
[0: With Buckle Control]
[1: Without Buckle Control]
506
Main SP Tables-6
507
3. Appendices: SP Mode Tables
508
Main SP Tables-6
509
3. Appendices: SP Mode Tables
Adjusts the pressing amount for rear jog fence (movable part) against signature with
smaller than 298 mm in width.
Adjusts the pressing amount for rear jog fence (base part) against signature with
smaller than 298 mm in width.
Adjusts the pressing amount for rear jog fence (movable part) against signature with
larger than 298 mm in width.
Adjusts the pressing amount for rear jog fence (base part) against signature with
larger than 298 mm in width.
510
Main SP Tables-6
Adjusts the length between the cutting position and signature’s edge.
511
3. Appendices: SP Mode Tables
Determines the used count (cutting count) par a received position of blade cradle.
512
Main SP Tables-6
6-536-001 - E [0 or 1 / 0 / 1/step]
513
3. Appendices: SP Mode Tables
6-539-001 E [0 or 1 / 0 / 0/step]
Upper Tray A4 Width Executes the VR adjustment for upper Tray A4
Width
6-539-002 E [0 or 1 / 0 / 0/step]
Upper Tray A4 Length Executes the VR adjustment for upper Tray A4
Length
6-539-003 E [0 or 1 / 0 / 0/step]
Upper Tray LT Width Executes the VR adjustment for upper Tray LT
Width
6-539-004 E [0 or 1 / 0 / 0/step]
Upper Tray LT Length Executes the VR adjustment for upper Tray LT
Length
6-539-005 E [0 or 1 / 0 / 0/step]
Lower TrayA4 Width Executes the VR adjustment for lower Tray A4
Width
6-539-006 E [0 or 1 / 0 / 0/step]
Lower TrayA4 Length Executes the VR adjustment for lower Tray A4
Length
6-539-007 E [0 or 1 / 0 / 0/step]
Lower TrayLT Width Executes the VR adjustment for lower Tray LT
Width
6-539-008 E [0 or 1 / 0 / 0/step]
Lower TrayLT Length Executes the VR adjustment for lower Tray LT
Length
514
Main SP Tables-6
515
3. Appendices: SP Mode Tables
516
Main SP Tables-6
Adjusts the stopper position of the leading edge for downstream delivery If stacker
2 connected.
Adjusting value (-) widens the setting value than the paper width; adjusting value
(+) narrows.
517
3. Appendices: SP Mode Tables
Adjusts the sub jogger position for downstream delivery If stacker 2 connected.
Adjusting value (-) widens the setting value than the paper width; adjusting value
(+) narrows.
6-612-001 - E [0 or 1 / 0 / 1/step]
0: ON
1: OFF
518
Main SP Tables-6
6-613-001 - E [0 or 1 / 0 / 1/step]
0: ON
1: OFF
Sets how to notify of the paper loaded on the shift tray on stacker at Power ON.
This SP applies for when using a single stacker, and upstream/downstream in
stacker 2 connected.
6-614-001 - E [0 or 1 / 0 / 1/step]
0: Invalid Inform
1: Valid Inform
519
3. Appendices: SP Mode Tables
520
Main SP Tables-6
521
3. Appendices: SP Mode Tables
6-762-001 - E [0 or 1 / 0 / 1/step]
0: Full Detection ON
1: Full Detection OFF
6-810-001 - C [1 to 3 / 2 / 1/step]
1: 1 page
2: 2 pages
3: 3 pages
522
Main SP Tables-6
6830 [Extra]
More than the standard number of sheets can be stapled. This SP sets the additional
number of sheets (This Setting + Standard Number = maximum number of sheets).
• If the number of the maximum for staples is increased, and the mechanical
warranty of the unit can be guaranteed, then the setting can take effect without
changing the controller software.
• However, assurance that mechanical performance can be guaranteed is
required before changing the setting to increase the staple load for more than
the maximum in the feed/exit specifications. Raising this setting without quality
assurance could damage the machine.
6-900-001 - E [0 or 1 / 0 / 1/step]
For 1 path simultaneous duplex models only.
Bottom plate mode. 0: Bottom plate rise on
original set (default)
1: Bottom plate rise on paper exit signal.
523
3. Appendices: SP Mode Tables
524
Main SP Tables-7 (1)
525
3. Appendices: SP Mode Tables
• If the same SC codes are detected continuously and total counter is not
increasing, it only logs once in case of deleting other SC code logs.
7-404-001 Latest C* [- / - / - ]
7-404-002 Latest 1 C* [- / - / - ]
7-404-003 Latest 2 C* [- / - / - ]
7-404-004 Latest 3 C* [- / - / - ]
7-404-005 Latest 4 C* [- / - / - ]
7-404-006 Latest 5 C* [- / - / - ]
7-404-007 Latest 6 C* [- / - / - ]
7-404-008 Latest 7 C* [- / - / - ]
7-404-009 Latest 8 C* [- / - / - ]
7-404-010 Latest 9 C* [- / - / - ]
526
Main SP Tables-7 (1)
Late jam
527
3. Appendices: SP Mode Tables
528
Main SP Tables-7 (1)
Lag jam
529
3. Appendices: SP Mode Tables
Finisher
530
Main SP Tables-7 (1)
7-504-111 FIN: Staple tray Exit Sn (Stay on) C* [0000 to 65535 / - / 1/step]
531
3. Appendices: SP Mode Tables
Interposer
532
Main SP Tables-7 (1)
Plockmatic
533
3. Appendices: SP Mode Tables
Trimmer Unit
Multi-Folding Unit
534
Main SP Tables-7 (1)
535
3. Appendices: SP Mode Tables
7-507-001 Latest C* [- / - / -]
7-507-002 Latest 1 C* [- / - / -]
536
Main SP Tables-7 (1)
7-507-003 Latest 2 C* [- / - / -]
7-507-004 Latest 3 C* [- / - / -]
7-507-005 Latest 4 C* [- / - / -]
7-507-006 Latest 5 C* [- / - / -]
7-507-007 Latest 6 C* [- / - / -]
7-507-008 Latest 7 C* [- / - / -]
7-507-009 Latest 8 C* [- / - / -]
7-507-010 Latest 9 C* [- / - / -]
7-508-001 Latest C* [- / - / -]
7-508-002 Latest 1 C* [- / - / -]
7-508-003 Latest 2 C* [- / - / -]
7-508-004 Latest 3 C* [- / - / -]
7-508-005 Latest 4 C* [- / - / -]
7-508-006 Latest 5 C* [- / - / -]
7-508-007 Latest 6 C* [- / - / -]
7-508-008 Latest 7 C* [- / - / -]
537
3. Appendices: SP Mode Tables
7-508-009 Latest 8 C* [- / - / -]
7-508-010 Latest 9 C* [- / - / -]
538
Main SP Tables-7 (1)
539
3. Appendices: SP Mode Tables
540
Main SP Tables-7 (1)
541
3. Appendices: SP Mode Tables
542
Main SP Tables-7 (1)
543
3. Appendices: SP Mode Tables
544
Main SP Tables-7 (1)
545
3. Appendices: SP Mode Tables
546
Main SP Tables-7 (1)
547
3. Appendices: SP Mode Tables
548
Main SP Tables-7 (1)
549
3. Appendices: SP Mode Tables
550
Main SP Tables-7 (1)
7-514-111 FIN: Staple tray Exit Sn (Stay on) C* [0000 to 65535 / - / 1/step]
551
3. Appendices: SP Mode Tables
552
Main SP Tables-7 (1)
553
3. Appendices: SP Mode Tables
554
Main SP Tables-7 (1)
555
3. Appendices: SP Mode Tables
556
Main SP Tables-7 (2)
557
3. Appendices: SP Mode Tables
558
Main SP Tables-7 (2)
559
3. Appendices: SP Mode Tables
560
Main SP Tables-7 (2)
561
3. Appendices: SP Mode Tables
562
Main SP Tables-7 (2)
563
3. Appendices: SP Mode Tables
564
Main SP Tables-7 (2)
565
3. Appendices: SP Mode Tables
566
Main SP Tables-7 (2)
7-618-001 Normal C* [- / - / - ]
[Execute]
Clears the counter of SP7617-001. Push
[Execute] to clear the parts replacement
alarm counter for the main machine.
567
3. Appendices: SP Mode Tables
568
Main SP Tables-7 (2)
569
3. Appendices: SP Mode Tables
570
Main SP Tables-7 (2)
571
3. Appendices: SP Mode Tables
7622 [Reset]
Use this SP to reset PM counters.
572
Main SP Tables-7 (2)
573
3. Appendices: SP Mode Tables
574
Main SP Tables-7 (2)
575
3. Appendices: SP Mode Tables
576
Main SP Tables-7 (2)
577
3. Appendices: SP Mode Tables
578
Main SP Tables-7 (2)
579
3. Appendices: SP Mode Tables
580
Main SP Tables-7 (2)
581
3. Appendices: SP Mode Tables
582
Main SP Tables-7 (2)
583
3. Appendices: SP Mode Tables
584
Main SP Tables-7 (3)
585
3. Appendices: SP Mode Tables
586
Main SP Tables-7 (3)
587
3. Appendices: SP Mode Tables
588
Main SP Tables-7 (3)
589
3. Appendices: SP Mode Tables
590
Main SP Tables-7 (3)
591
3. Appendices: SP Mode Tables
592
Main SP Tables-7 (3)
593
3. Appendices: SP Mode Tables
594
Main SP Tables-7 (3)
595
3. Appendices: SP Mode Tables
596
Main SP Tables-7 (3)
597
3. Appendices: SP Mode Tables
598
Main SP Tables-7 (3)
599
3. Appendices: SP Mode Tables
Displays the serial number and the ROM version for each unit or peripheral.
[ROM No.]
7-801-002 Engine [0 to 0 / 0 / 0 ]
7-801-007 FIN1 [0 to 0 / 0 / 0 ]
7-801-008 FIN2 [0 to 0 / 0 / 0 ]
7-801-010 LCT [0 to 0 / 0 / 0 ]
LCT(-10) : Downsteam unit (closer to
main machine)
LCT2 (-28): Upstream unit (2nd
connection)
7-801-028 LCT2 [0 to 0 / 0 / 0 ]
7-801-031 P-Binder_Relay [0 to 0 / 0 / 0 ]
7-801-032 P-Binder_Master [0 to 0 / 0 / 0 ]
7-801-033 P-Binder_Insert [0 to 0 / 0 / 0 ]
7-801-034 P-Binder_Slave [0 to 0 / 0 / 0 ]
7-801-035 P-Binder_Cutter [0 to 0 / 0 / 0 ]
7-801-036 Stacker [0 to 0 / 0 / 0 ]
7-801-037 Stacker 2 [0 to 0 / 0 / 0 ]
[Firmware Version]
7-801-102 Engine [0 to 0 / 0 / 0 ]
600
Main SP Tables-7 (3)
7-801-107 FIN1 [0 to 0 / 0 / 0 ]
7-801-108 FIN2 [0 to 0 / 0 / 0 ]
7-801-110 LCT [0 to 0 / 0 / 0 ]
LCT(-110) : Downsteam unit (closer to
main machine)
LCT2 (-128): Upstream unit (2nd
connection)
7-801-128 LCT2 [0 to 0 / 0 / 0 ]
7-801-131 P-Binder_Relay [0 to 0 / 0 / 0 ]
7-801-132 P-Binder_Master [0 to 0 / 0 / 0 ]
7-801-133 P-Binder_Insert [0 to 0 / 0 / 0 ]
7-801-134 P-Binder_Slave [0 to 0 / 0 / 0 ]
7-801-135 P-Binder_Cutter [0 to 0 / 0 / 0 ]
7-801-136 Stacker [0 to 0 / 0 / 0 ]
7-801-137 Stacker 2 [0 to 0 / 0 / 0 ]
7-801-255 - C -
601
3. Appendices: SP Mode Tables
7-804-001 Paper C [- / - / - ]
[Execute]
7-807-001 - C [- / - / - ]
[Execute]
602
Main SP Tables-7 (3)
7-827-001 - C [- / - / - ]
[Execute]
7-832-001 - C [- / - / - ]
[Execute]
603
3. Appendices: SP Mode Tables
7-901-003 Location C* [- / - / -]
7-910-001 System/Copy *C [- / - / - / -]
7-910-002 Engine *C [- / - / - / -]
7-910-003 Lcdc *C [- / - / - / -]
ADF *C [- / - / - / -]
7-910-005 (Copier Model only)
7-910-007 Finisher1 *C [- / - / - / -]
7-910-008 Finisher2 *C [- / - / - / -]
7-910-010 LCT *C [- / - / - / -]
7-910-018 NetworkSupport *C [- / - / - / -]
7-910-022 BIOS *C [- / - / - / -]
7-910-028 LCT2 *C [- / - / - / -]
604
Main SP Tables-7 (3)
7-910-029 RB PCB 1 *C [- / - / - / -]
7-910-030 RB PCB 2 *C [- / - / - / -]
7-910-031 PB PCB 1 *C [- / - / - / -]
7-910-032 PB PCB 2 *C [- / - / - / -]
7-910-033 PB PCB 3 *C [- / - / - / -]
7-910-034 PB PCB 4 *C [- / - / - / -]
7-910-035 PB PCB 5 *C [- / - / - / -]
7-910-036 Stacker 1 *C [- / - / - / -]
7-910-037 Stacker 2 *C [- / - / - / -]
7-910-044 Fin_IFBox *C [- / - / - / -]
7-910-132 NetWare *C [- / - / - / -]
7-910-150 RPCS *C [- / - / - / -]
7-910-151 PS *C [- / - / - / -]
7-910-152 RPDL *C [- / - / - / -]
7-910-156 R55 *C [- / - / - / -]
7-910-157 RTIFF *C [- / - / - / -]
7-910-158 PCL *C [- / - / - / -]
7-910-159 PCLXL *C [- / - / - / -]
7-910-160 MSIS *C [- / - / - / -]
7-910-162 PDF *C [- / - / - / -]
7-910-165 PJL *C [- / - / - / -]
7-910-167 MediaPrint:JPEG *C [- / - / - / -]
7-910-168 MediaPrint:TIFF *C [- / - / - / -]
7-910-180 FONT *C [- / - / - / -]
7-910-181 FONT1 *C [- / - / - / -]
7-910-182 FONT2 *C [- / - / - / -]
605
3. Appendices: SP Mode Tables
7-910-183 FONT3 *C [- / - / - / -]
7-910-184 FONT4 *C [- / - / - / -]
7-910-185 FONT5 *C [- / - / - / -]
7-910-200 Factory *C [- / - / - / -]
Copy *C [- / - / - / -]
7-910-201 (Copier Model Only)
7-910-202 NetworkDocBox *C [- / - / - / -]
7-910-204 Printer *C [- / - / - / -]
Scanner *C [- / - / - / -]
7-910-205 (Copier Model Only)
7-910-210 MIB *C [- / - / - / -]
7-910-211 Websupport *C [- / - / - / -]
WebUapl *C [- / - / - / -]
7-910-212 (Copier Model Only)
7-910-213 SDK1 *C [- / - / - / -]
7-910-214 SDK2 *C [- / - / - / -]
7-910-215 SDK3 *C [- / - / - / -]
7-911-001 System/Copy *C [- / - / - / -]
7-911-002 Engine *C [- / - / - / -]
7-911-003 Lcdc *C [- / - / - / -]
ADF *C [- / - / - / -]
7-911-005 (Copier Model only)
7-911-007 Finisher1 *C [- / - / - / -]
606
Main SP Tables-7 (3)
7-911-008 Finisher2 *C [- / - / - / -]
7-911-010 LCT *C [- / - / - / -]
7-911-018 NetworkSupport *C [- / - / - / -]
7-911-022 BIOS *C [- / - / - / -]
7-911-028 LCT2 *C [- / - / - / -]
7-911-029 RB PCB 1 *C [- / - / - / -]
7-911-030 RB PCB 2 *C [- / - / - / -]
7-911-031 PB PCB 1 *C [- / - / - / -]
7-911-032 PB PCB 2 *C [- / - / - / -]
7-911-033 PB PCB 3 *C [- / - / - / -]
7-911-034 PB PCB 4 *C [- / - / - / -]
7-911-035 PB PCB 5 *C [- / - / - / -]
7-911-036 Stacker 1 *C [- / - / - / -]
7-911-037 Stacker 2 *C [- / - / - / -]
7-911-044 Fin_IFBox *C [- / - / - / -]
7-911-132 NetWare *C [- / - / - / -]
7-911-150 RPCS *C [- / - / - / -]
7-911-151 PS *C [- / - / - / -]
7-911-152 RPDL *C [- / - / - / -]
7-911-156 R55 *C [- / - / - / -]
7-911-157 RTIFF *C [- / - / - / -]
7-911-158 PCL *C [- / - / - / -]
7-911-159 PCLXL *C [- / - / - / -]
607
3. Appendices: SP Mode Tables
7-911-160 MSIS *C [- / - / - / -]
7-911-162 PDF *C [- / - / - / -]
7-911-165 PJL *C [- / - / - / -]
7-911-167 MediaPrint:JPEG *C [- / - / - / -]
7-911-168 MediaPrint:TIFF *C [- / - / - / -]
7-911-180 FONT *C [- / - / - / -]
7-911-181 FONT1 *C [- / - / - / -]
7-911-182 FONT2 *C [- / - / - / -]
7-911-183 FONT3 *C [- / - / - / -]
7-911-184 FONT4 *C [- / - / - / -]
7-911-185 FONT5 *C [- / - / - / -]
7-911-200 Factory *C [- / - / - / -]
Copy *C [- / - / - / -]
7-911-201 (Copier Model Only)
7-911-202 NetworkDocBox *C [- / - / - / -]
7-911-204 Printer *C [- / - / - / -]
Scanner *C [- / - / - / -]
7-911-205 (Copier Model Only)
7-911-210 MIB *C [- / - / - / -]
7-911-211 Websupport *C [- / - / - / -]
WebUapl *C [- / - / - / -]
7-911-212 (Copier Model Only)
7-911-213 SDK1 *C [- / - / - / -]
7-911-214 SDK2 *C [- / - / - / -]
7-911-215 SDK3 *C [- / - / - / -]
608
Main SP Tables-7 (4)
609
3. Appendices: SP Mode Tables
610
Main SP Tables-7 (4)
611
3. Appendices: SP Mode Tables
612
Main SP Tables-7 (4)
613
3. Appendices: SP Mode Tables
614
Main SP Tables-7 (4)
615
3. Appendices: SP Mode Tables
616
Main SP Tables-7 (4)
617
3. Appendices: SP Mode Tables
618
Main SP Tables-7 (4)
619
3. Appendices: SP Mode Tables
620
Main SP Tables-7 (4)
621
3. Appendices: SP Mode Tables
622
Main SP Tables-7 (4)
623
3. Appendices: SP Mode Tables
624
Main SP Tables-7 (4)
625
3. Appendices: SP Mode Tables
626
Main SP Tables-7 (4)
627
3. Appendices: SP Mode Tables
628
Main SP Tables-7 (4)
629
3. Appendices: SP Mode Tables
630
Main SP Tables-7 (4)
631
3. Appendices: SP Mode Tables
632
Main SP Tables-7 (4)
633
3. Appendices: SP Mode Tables
634
Main SP Tables-7 (4)
635
3. Appendices: SP Mode Tables
636
Main SP Tables-7 (4)
637
3. Appendices: SP Mode Tables
638
Main SP Tables-7 (4)
7-964-001 - E [0 or 1 / 0 / 1/step]
[Execute]
639
3. Appendices: SP Mode Tables
Main SP Tables-8
SP8-XXX (Data Log 2)
Many of these counters are provided for features that are currently not available, such as sending color
faxes, and so on. However, here are some Group 8 codes that when used in combination with others,
can provide useful information.
SP8401 to SP8406 The number of pages printed from the document server
SP8691 to SP8696 The number of pages sent from the document server
T: Total: (Grand Total). Grand total of the items counted for all applications (C, F,
P, etc.).
C: Copy application. Totals (pages, jobs, etc.) executed for each application
when the job was not stored on the document server.
F: Fax application.
P: Print application.
S: Scan application.
640
Main SP Tables-8
L: Local storage (document Totals (jobs, pages, etc.) for the document server. The L:
server) counters work differently case by case. Sometimes, they
count jobs/pages stored on the document server; this can
be in document server mode (from the document server
window), or from another mode, such as from a printer
driver or by pressing the Store File button in the Copy
mode window. Sometimes, they include occasions when
the user uses a file that is already on the document server.
Each counter will be discussed case by case.
Read over the list of abbreviations below and refer to it again if you see the name of an SP that you do
not understand.
Apl Application
Bk Black
C Cyan
Comb Combine
Comp Compression
Deliv Delivery
641
3. Appendices: SP Mode Tables
DesApl Designated Application. The application (Copy, Fax, Scan, Print) used to
store the job on the document server, for example.
Emul Emulation
FC Full Color
GPC Get Print Counter. For jobs 10 pages or less, this counter does not count
up. For jobs larger than 10 pages, this counter counts up by the number
that is in excess of 10 (e.g., for an 11-page job, the counter counts up
11-10 =1)
ImgEdt Image Edit performed on the original with the copier GUI, e.g. border
removal, adding stamps, page numbers, etc.
K Black (YMCK)
Mag Magnification
NRS New Remote Service, which allows a service center to monitor machines
remotely. "NRS" is used overseas, "CSS" is used in Japan.
642
Main SP Tables-8
Palm 2 Print Job Manager/Desk Top Editor: A pair of utilities that allows print
jobs to be distributed evenly among the printers on the network, and
allows files to move around, combined, and converted to different
formats.
PC Personal Computer
PGS Pages. A page is the total scanned surface of the original. Duplex pages
count as two pages, and A3 simplex count as two pages if the A3/DLT
counter SP is switched ON.
Ppr Paper
R Red (Toner Remaining). Applies to the wide format model A2 only. This
machine is under development and currently not available.
Rez Resolution
Scn Scan
S-to-Email Scan-to-E-mail
SMC SMC report printed with SP5990. All of the Group 8 counters are
recorded in the SMC report.
Svr Server
643
3. Appendices: SP Mode Tables
• These SPs reveal the number of times an application is used, not the number of pages processed.
• When an application is opened for image input or output, this counts as one job.
• Interrupted jobs (paper jams, etc.) are counted, even though they do not finish.
• Only jobs executed by the customer are counted. Jobs executed by the customer engineer using
the SP modes are not counted.
• When using secure printing (when a password is required to start the print job), the job is counted
at the time when either "Delete Data" or "Specify Output" is specified.
• A job is counted as a fax job when the job is stored for sending.
• When a fax is received to fax memory, the F: counter increments but the L: counter does not (the
document server is not used).
• A fax broadcast counts as one job for the F: counter (the fax destinations in the broadcast are not
counted separately).
• A fax broadcast is counted only after all the faxes have been sent to their destinations. If one
transmission generates an error, then the broadcast will not be counted until the transmission has
been completed.
• A printed fax report counts as one job for the F: counter.
• The F: counter does not distinguish between fax sending or receiving.
• When a copy job on the document server is printed, SP8022 also increments, and when a print
job stored on the document server is printed, SP8024 also increments.
• When an original is both copied and stored on the document server, the C: and L: counters both
increment.
• When a print job is stored on the document server, only the L: counter increments.
• When the user presses the Document Server button to store the job on the document server, only
the L: counter increments.
• When the user enters document server mode and prints data stored on the document server, only
the L: counter increments.
• When an image received from Palm 2 is received and stored, the L: counter increments.
644
Main SP Tables-8
• When the customer prints a report (user code list, for example), the O: counter increments.
However, for fax reports and reports executed from the fax application, the F: counter increments.
8017 [O:Jobs/LS] C*
• When a scan job is sent to the document server, the S: counter increments. When you enter
document server mode and then scan an original, the L: counter increments.
• When a print job is sent to the document server, the P: counter increments.
• When a network application sends data to the document server, the O: counter increments.
• When an image from Palm 2 is stored on the document server, the O: counter increments.
• When a fax is sent to the document server, the F: counter increments.
8021 [T:Pjob/LS] C* These SPs reveal how files printed from the
document server were stored on the
8022 [C:Pjob/LS] C* document server originally.
8024 [P:Pjob/LS] C* [0 to 99999999 / 0 / 1/step]
The L: counter counts the number of jobs
8025 [S:Pjob/LS] C*
stored from within the document server mode
8026 [L:Pjob/LS] C* screen at the operation panel.
8027 [O:Pjob/LS] C*
• When a copy job stored on the document server is printed with another application, the C: counter
increments.
• When an application like DeskTopBinder merges a copy job that was stored on the document
server with a print job that was stored on the document server, the C: and P: counters both
increment.
• When a job already on the document server is printed with another application, the L: counter
increments.
645
3. Appendices: SP Mode Tables
• When a scanner job stored on the document server is printed with another application, the S:
counter increments. If the original was scanned from within document server mode, then the L:
counter increments.
• When images stored on the document server by a network application (including Palm 2), are
printed with another application, the O: counter increments.
• When a copy job stored on the document server is printed with a network application (Web Image
Monitor, for example), the C: counter increments.
• When a fax on the document server is printed, the F: counter increments.
8037 [O:Pjob/DesApl] C*
• When documents already stored on the document server are printed, the count for the application
that started the print job is incremented.
• When the print job is started from a network application (Desk Top Binder, Web Image Monitor,
etc.) the L: counter increments.
8041 [T:TX Jobs/LS] C* These SPs count the applications that stored
files on the document server that were later
8042 [C:TX Jobs/LS] C* accessed for transmission over the telephone
8044 [P:TX Jobs/LS] C* line or over a network (attached to an e-mail,
or as a fax image by I-Fax).
8045 [S:TX Jobs/LS] C* [0 to 99999999 / 0 / 1/step]
8046 [L:TX Jobs/LS] C* Note: Jobs merged for sending are counted
separately.
8047 [O:TX Jobs/LS] C*
The L: counter counts the number of jobs
scanned from within the document server
mode screen at the operation panel.
• When a stored copy job is sent from the document server, the C: counter increments.
• When images stored on the document server by a network application or Palm2 are sent as an e-
mail, the O: counter increments.
646
Main SP Tables-8
8051 [T:TX Jobs/DesApl] C* These SPs count the applications used to send
files from the document server over the
8052 [C:TX Jobs/DesApl] C* telephone line or over a network (attached to
8054 [P:TX Jobs/DesApl] C* an e-mail, or as a fax image by I-Fax). Jobs
merged for sending are counted separately.
8055 [S:TX Jobs/DesApl] C* [0 to 99999999 / 0 / 1/step]
The L: counter counts the number of jobs sent
8056 [L:TX Jobs/DesApl] C*
from within the document server mode screen
8057 [O:TX Jobs/DesApl] C* at the operation panel.
• If the send is started from Desk Top Binder or Web Image Monitor, for example, then the O:
counter increments.
These SPs total the finishing methods. The finishing method is specified by the
application.
These SPs total finishing methods for print jobs only. The finishing method is specified
by the application.
These SPs total finishing methods for print jobs only. The finishing method is specified
by the application.
These SPs total finishing methods for scan jobs only. The finishing method is specified
by the application.
Note: Finishing features for scan jobs are not available at this time.
These SPs total finishing methods for jobs output from within the document server
mode screen at the operation panel. The finishing method is specified from the print
window within document server mode.
These SPs total finishing methods for jobs executed by an external application, over
the network. The finishing method is specified by the application.
647
3. Appendices: SP Mode Tables
648
Main SP Tables-8
8071 [T:Jobs/PGS]
These SPs count the number of jobs broken down by the number of pages in the job,
regardless of which application was used.
8072 [C:Jobs/PGS]
These SPs count and calculate the number of copy jobs by size based on the number
of pages in the job.
8074 [P:Jobs/PGS]
These SPs count and calculate the number of print jobs by size based on the number
of pages in the job.
8075 [S:Jobs/PGS]
These SPs count and calculate the number of scan jobs by size based on the number
of pages in the job.
8076 [L:Jobs/PGS]
These SPs count and calculate the number of jobs printed from within the document
server mode window at the operation panel, by the number of pages in the job.
8077 [O:Jobs/PGS]
These SPs count and calculate the number of "Other" application jobs (Web Image
Monitor, Palm 2, etc.) by size based on the number of pages in the job.
649
3. Appendices: SP Mode Tables
• For example: When a copy job stored on the document server is printed in document server mode,
the appropriate L: counter (SP8076 0xx) increments.
• Printing a fax report counts as a job and increments the F: counter (SP 8073).
• Interrupted jobs (paper jam, etc.) are counted, even though they do not finish.
• If a job is paused and re-started, it counts as one job.
• If the finisher runs out of staples during a print and staple job, then the job is counted at the time the
error occurs.
• For copy jobs (SP 8072) and scan jobs (SP 8075), the total is calculated by multiplying the
number of sets of copies by the number of pages scanned. (One duplex page counts as 2.)
• The first test print and subsequent test prints to adjust settings are added to the number of pages of
the copy job (SP 8072).
• When printing the first page of a job from within the document server screen, the page is counted.
These SPs count the total number of jobs (color or black-and-white) scanned and
attached to an e-mail, regardless of whether the document server was used or not.
These SPs count the number of jobs (color or black-and-white) scanned and
attached to e-mail, without storing the original on the document server.
650
Main SP Tables-8
• If several jobs are combined for sending to the Scan Router, Scan-to-Email, or Scan-to-PC, or if
one job is sent to more than one destination. Each send is counted separately. For example, if the
same document is sent by Scan-to-Email as well as Scan-to-PC, then it is counted twice (once for
Scan-to-Email and once for Scan-to-PC).
These SPs count the total number of jobs (color or black-and-white) scanned and
sent to a Scan Router server.
These SPs count the number of jobs (color or black-and-white) scanned in scanner
mode and sent to a Scan Router server.
These SPs count the total number of jobs (color or black-and-white) scanned and
sent to a folder on a PC (Scan-to-PC).
Note: At the present time, 8 151 and 8 155 perform identical counts.
These SPs count the total number of jobs (color or black-and-white) scanned and
sent with Scan-to-PC.
651
3. Appendices: SP Mode Tables
These SPs count the scanned pages in a media by the scanner application.
These SPs count the scanned pages in a media by the scanner application.
8191 [T:Total Scan PGS] C* These SPs count the pages scanned by each
application that uses the scanner to scan
8192 [C:Total Scan PGS] C* images.
8193 [F:Total Scan PGS] C* [0 to 99999999 / 0 / 1/step]
• SP 8 191 to 8 196 count the number of scanned sides of pages, not the number of physical pages.
• These counters do not count reading user stamp data, or reading color charts to adjust color.
• Previews done with a scanner driver are not counted.
652
Main SP Tables-8
• A count is done only after all images of a job have been scanned.
• Scans made in SP mode are not counted.
Examples
• If 3 B5 pages and 1 A3 page are scanned with the scanner application but not stored, the S: count
is 4.
• If both sides of 3 A4 sheets are copied and stored to the document server using the Store File
button in the Copy mode window, the C: count is 6 and the L: count is 6.
• If both sides of 3 A4 sheets are copied but not stored, the C: count is 6.
• If you enter document server mode then scan 6 pages, the L: count is 6.
These SPs count the total number of large pages input with the scanner for scan and
copy jobs. Large size paper (A3/DLT) scanned for fax transmission is not counted.
Note: These counters are displayed in the SMC Report, and in the User Tools
display.
These SPs count the total number of large pages input with the scanner for scan jobs
only. Large size paper (A3/DLT) scanned for fax transmission is not counted.
Note: These counters are displayed in the SMC Report, and in the User Tools
display.
653
3. Appendices: SP Mode Tables
• If you enter document server mode then scan 6 pages, the L: count is 6.
These SPs count the number of pages fed through the ADF for front and back side
scanning.
• When 1 sheet is fed for duplex scanning the Front count is 1 and the Back count is 1.
• If a jam occurs during the job, recovery processing is not counted to avoid double counting. Also,
the pages are not counted if the jam occurs before the first sheet is output.
These SPs count the number of pages scanned by each ADF mode to determine the
work load on the ADF.
654
Main SP Tables-8
• If the scan mode is changed during the job, for example, if the user switches from ADF to Platen
mode, the count is done for the last selected mode.
• The user cannot select mixed sizes or non-standard sizes with the fax application so if the original's
page sizes are mixed or non-standard, these are not counted.
• If the user selects "Mixed Sizes" for copying in the platen mode, the Mixed Size count is enabled.
• In the SADF mode if the user copies 1 page in platen mode and then copies 2 pages with SADF,
the Platen count is 1 and the SADF count is 3.
These SPs count the total number of scanned pages by original type for all jobs,
regardless of which application was used.
These SPs count the number of pages scanned by original type for Copy jobs.
These SPs count the number of pages scanned by original type for Scan jobs.
These SPs count the number of pages scanned and stored from within the document
server mode screen at the operation panel, and with the Store File button from within
the Copy mode screen
655
3. Appendices: SP Mode Tables
• If the scan mode is changed during the job, for example, if the user switches from ADF to Platen
mode, the count is done for the last selected mode.
8251 [T:Scan PGS/ImgEdt] C* These SPs show how many times Image Edit
features have been selected at the operation
8252 [C:Scan PGS/ImgEdt] C* panel for each application. Some examples
8255 [S:Scan PGS/ImgEdr] C* of these editing features are:
Erase> Border
8256 [L:Scan PGS/ImgEdt] C*
Erase> Center
8257 [O:Scan PGS/ImgEdt] C* Image Repeat
Centering
Positive/Negative
[0 to 99999999 / 0 / 1/step]
Note: The count totals the number of times the
edit features have been used. A detailed
breakdown of exactly which features have
been used is not given.
The L: counter counts the number of pages stored from within the document server mode screen at the
operation panel, and with the Store File button from within the Copy mode screen.
656
Main SP Tables-8
These SPs count by size the total number of pages scanned by all applications. Use
these totals to compare original page size (scanning) and output (printing) page size
[SP 8-441].
These SPs count by size the total number of pages scanned by the Copy application.
Use these totals to compare original page size (scanning) and output (printing) page
size [SP 8-442].
These SPs count by size the total number of pages scanned by the Scan application.
Use these totals to compare original page size (scanning) and output page size [SP
8-445].
These SPs count by size the total number of pages scanned and stored from within
the document server mode screen at the operation panel, and with the Store File
button from within the Copy mode screen. Use these totals to compare original page
size (scanning) and output page size [SP 8-446].
657
3. Appendices: SP Mode Tables
These SPs count by resolution setting the total number of pages scanned by
applications that can specify resolution settings.
These SPs count by resolution setting the total number of pages scanned by
applications that can specify resolution settings.
Note: At the present time, SP8-311 and SP8-315 perform identical counts.
658
Main SP Tables-8
8381 [T:Total PrtPGS] C* These SPs count the number of pages printed
by the customer. The counter for the
8382 [C:Total PrtPGS] C* application used for storing the pages
8384 [P:Total PrtPGS] C* increments.
[0 to 99999999 / 0 / 1/step]
8385 [S:Total PrtPGS] C*
• When the A3/DLT double count function is switched on with SP5104, 1 A3/DLT page is counted
as 2.
• When several documents are merged for a print job, the number of pages stored is counted for the
application that stored them.
• These counters are used primarily to calculate charges on use of the machine, so the following
pages are not counted as printed pages:
- Blank pages in a duplex printing job.
- Blank pages inserted as document covers, chapter title sheets, and slip sheets.
- Reports printed to confirm counts.
- All reports done in the service mode (service summaries, engine maintenance reports, etc.)
- Test prints for machine image adjustment.
- Error notification reports.
- Partially printed pages as the result of a copier jam.
These SPs count pages printed on paper sizes A3/DLT and larger.
Note: In addition to being displayed in the SMC Report, these counters are also
displayed in the User Tools display on the copy machine.
659
3. Appendices: SP Mode Tables
• Print jobs done with Web Image Monitor and Desk Top Binder are added to the L: count.
• Fax jobs done with Web Image Monitor and Desk Top Binder are added to the F: count.
These SPs count by binding and combine, and n-Up settings the number of pages
processed for printing. This is the total for all applications.
These SPs count by binding and combine, and n-Up settings the number of pages
processed for printing by the copier application.
These SPs count by binding and combine, and n-Up settings the number of pages
processed for printing by the printer application.
These SPs count by binding and combine, and n-Up settings the number of pages
processed for printing by the scanner application.
These SPs count by binding and combine, and n-Up settings the number of pages
processed for printing from within the document server mode window at the
operation panel.
These SPs count by binding and combine, and n-Up settings the number of pages
processed for printing by Other applications
660
Main SP Tables-8
661
3. Appendices: SP Mode Tables
• These counts (SP8 421 to SP8 427) are especially useful for customers who need to improve their
compliance with ISO standards for the reduction of paper consumption.
• Pages that are only partially printed with the n-Up functions are counted as 1 page.
• Here is a summary of how the counters work for Booklet and Magazine modes:
Booklet Magazine
1 1 1 1
2 2 2 2
3 2 3 2
4 2 4 2
5 3 5 4
6 4 6 4
7 4 7 4
8 4 8 4
8431 [T:PrtPGS/ImgEdt]
These SPs count the total number of pages output with the three features below,
regardless of which application was used.
8432 [C:PrtPGS/ImgEdt]
These SPs count the total number of pages output with the three features below with
the copy application.
8434 [P:PrtPGS/ImgEdt]
These SPs count the total number of pages output with the three features below with
the print application.
8436 [L:PrtPGS/ImgEdt]
These SPs count the total number of pages output from within the document server
mode window at the operation panel with the three features below.
662
Main SP Tables-8
8437 [O:PrtPGS/ImgEdt]
These SPs count the total number of pages output with the three features below with
Other applications.
These SPs count by print paper size the number of pages printed by all applications.
These SPs count by print paper size the number of pages printed by the copy
application.
These SPs count by print paper size the number of pages printed by the printer
application.
These SPs count by print paper size the number of pages printed by the scanner
application.
These SPs count by print paper size the number of pages printed from within the
document server mode window at the operation panel.
663
3. Appendices: SP Mode Tables
These SPs count by print paper size the number of pages printed by Other
applications.
These SPs count the number of sheets fed from each paper feed station.
8-451-004 Tray 3 C*
664
Main SP Tables-8
665
3. Appendices: SP Mode Tables
These SPs count by paper type the number pages printed by all applications.
• These counters are not the same as the PM counter. The PM counter is based on
feed timing to accurately measure the service life of the feed rollers. However,
these counts are based on output timing.
• Blank sheets (covers, chapter covers, slip sheets) are also counted.
• During duplex printing, pages printed on both sides count as 1, and a page
printed on one side counts as 1.
These SPs count by paper type the number pages printed by the copy application.
These SPs count by paper type the number pages printed by the printer application.
These SPs count by paper type the number pages printed from within the document
server mode window at the operation panel.
8471 [PrtPGS/Mag]
666
Main SP Tables-8
003 100% C*
Counts are done for magnification adjusted for pages, not only on the operation panel but performed
remotely with an external network application capable of performing magnification adjustment as well.
Magnification adjustments done with printer drivers with PC applications such as Excel are also counted.
Magnification adjustments done for adjustments after they have been stored on the document server are
not counted.
Magnification adjustments performed automatically during Auto Reduce/Enlarge copying are counted.
The magnification rates of blank cover sheets, slip sheets, etc. are automatically assigned a rate of
100%.
8484 [P:PrtPGS/TonSave] C*
These SPs count the number of pages printed with the Toner Save feature switched
on.
Note: These SPs return the same results as this SP is limited to the Print application.
8511 [T:PrtPGS/Emul]
These SPs count by printer emulation mode the total number of pages printed.
8514 [P:PrtPGS/Emul]
These SPs count by printer emulation mode the total number of pages printed.
667
3. Appendices: SP Mode Tables
• SP8 511 and SP8 514 return the same results as they are both limited to the Print application.
• Print jobs output to the document server are not counted.
8521 [T:PrtPGS/FIN]
These SPs count by finishing mode the total number of pages printed by all
applications.
8522 [C:PrtPGS/FIN]
These SPs count by finishing mode the total number of pages printed by the Copy
application.
8524 [P:PrtPGS/FIN]
These SPs count by finishing mode the total number of pages printed by the Print
application.
8525 [S:PrtPGS/FIN]
These SPs count by finishing mode the total number of pages printed by the Scanner
application.
8526 [L:PrtPGS/FIN]
These SPs count by finishing mode the total number of pages printed from within the
document server mode window at the operation panel.
668
Main SP Tables-8
• If stapling is selected for finishing and the stack is too large for stapling, the unstapled pages are
still counted.
• The counts for staple finishing are based on output to the staple tray, so jam recoveries are
counted.
669
3. Appendices: SP Mode Tables
8581 [T:Counter]
These SPs count the total output broken down by color output, regardless of the
application used. In addition to being displayed in the SMC Report, these counters
are also displayed in the User Tools display on the copy machine.
8591 [O:Counter]
These SPs count the totals for A3/DLT paper use, number of duplex pages printed,
and the number of staples used. These totals are for Other (O:) applications only.
670
Main SP Tables-8
8-591-002 Duplex C*
8601 [T:CvgCounter]
These SPs count the total coverage for each color and the total printout pages for
each printing mode.
8602 [C:CvgCounter]
8604 [P:CvgCounter]
8606 [L:CvgCounter]
These SPs count the total printout pages for each SDK application.
671
3. Appendices: SP Mode Tables
8-617-002 SDK-2 C*
8-617-003 SDK-3 C*
8-617-004 SDK-4 C*
8-617-005 SDK-5 C*
8-617-006 SDK-6 C*
8-621-002 Function-002 C*
8-621-003 Function-003 C*
8-621-004 Function-004 C*
8-621-005 Function-005 C*
8-621-007 Function-007 C*
8-621-008 Function-008 C*
8-621-009 Function-009 C*
8-621-010 Function-010 C*
8-621-012 Function-012 C*
8-621-013 Function-013 C*
8-621-014 Function-014 C*
8-621-015 Function-015 C*
672
Main SP Tables-8
8-621-017 Function-017 C*
8-621-018 Function-018 C*
8-621-019 Function-019 C*
8-621-020 Function-020 C*
8-621-022 Function-022 C*
8-621-023 Function-023 C*
8-621-024 Function-024 C*
8-621-025 Function-025 C*
8-621-027 Function-027 C*
8-621-028 Function-028 C*
8-621-029 Function-029 C*
8-621-030 Function-030 C*
8-621-032 Function-032 C*
8-621-033 Function-033 C*
8-621-034 Function-034 C*
8-621-035 Function-035 C*
8-621-036 Function-036 C*
8-621-037 Function-037 C*
8-621-038 Function-038 C*
8-621-039 Function-039 C*
8-621-040 Function-040 C*
673
3. Appendices: SP Mode Tables
8-621-042 Function-042 C*
8-621-043 Function-043 C*
8-621-044 Function-044 C*
8-621-045 Function-045 C*
8-621-046 Function-046 C*
8-621-047 Function-047 C*
8-621-048 Function-048 C*
8-621-049 Function-049 C*
8-621-050 Function-050 C*
8-621-052 Function-052 C*
8-621-053 Function-053 C*
8-621-054 Function-054 C*
8-621-055 Function-055 C*
8-621-056 Function-056 C*
8-621-057 Function-057 C*
8-621-058 Function-058 C*
8-621-059 Function-059 C*
8-621-060 Function-060 C*
8-621-062 Function-062 C*
8-621-063 Function-063 C*
8-621-064 Function-064 C*
674
Main SP Tables-8
These SPs count by color mode the total number of pages attached to an e-mail for
both the Scan and document server applications.
These SPs count by color mode the total number of pages attached to an e-mail for
both the Scan and document server applications.
• The count for B/W and Color pages is done after the document is stored on the HDD. If the job is
cancelled before it is stored, the pages are not counted.
• If Scan-to-Email is used to send a 10-page document to 5 addresses, the count is 10 (the pages
are sent to the same SMTP server together).
• If Scan-to-PC is used to send a 10-page document to 5 folders, the count is 50 (the document is
sent to each destination of the SMB/FTP server).
• Due to restrictions on some devices, if Scan-to-Email is used to send a 10-page document to a
large number of destinations, the count may be divided and counted separately. For example, if a
10-page document is sent to 200 addresses, the count is 10 for the first 100 destinations and the
count is also 10 for the second 100 destinations, for a total of 20.).
These SPs count by color mode the total number of pages sent to a Scan Router
server by both Scan and LS applications.
These SPs count by color mode the total number of pages sent to a Scan Router
server by the Scan application.
675
3. Appendices: SP Mode Tables
• The B/W and Color counts are done after the document is stored on the HDD of the Scan Router
server.
• If the job is canceled before storage on the Scan Router server finishes, the counts are not done.
• The count is executed even if regardless of confirmation of the arrival at the Scan Router server.
These SPs count by color mode the total number of pages sent to a folder on a PC
(Scan-to-PC) with the Scan and LS applications.
These SPs count by color mode the total number of pages sent with Scan-to-PC with
the Scan application.
8691 [T:TX PGS/LS] C* These SPs count the number of pages sent
from the document server. The counter for the
8692 [C:TX PGS/LS] C* application that was used to store the pages
8694 [P:TX PGS/LS] C* is incremented.
[0 to 99999999/ 0 / 1/step]
8695 [S:TX PGS/LS] C* The L: counter counts the number of pages
stored from within the document server mode
8696 [L:TX PGS/LS] C*
screen at the operation panel. Pages stored
with the Store File button from within the
Copy mode screen go to the C: counter.
• Print jobs done with Web Image Monitor and Desk Top Binder are added to the count.
• If several documents are merged for sending, the number of pages stored are counted for the
application that stored them.
• When several documents are sent by a Fax broadcast, the F: count is done for the number of
pages sent to each destination.
These SPs count the number of pages sent by the physical port used to send them.
For example, if a 3-page original is sent to 4 destinations via ISDN G4, the count for
ISDN (G3, G4) is 12.
676
Main SP Tables-8
These SPs count the number of pages sent by each compression mode.
These SPs count the number of pages scanned by each scanner mode.
These SPs count the number of pages scanned and saved in a media by each
scanner mode.
677
3. Appendices: SP Mode Tables
These SPs count the number of pages received by the physical port used to receive
them.
These SPs count the frequency of use (number of rotations of the development rollers)
for black and other color toners.
678
Main SP Tables-8
These SPs display the percent of toner remaining for each color. This SP allows the
user to check the toner supply at any time.
Note: This precise method of measuring remaining toner supply (1% steps) is better
than other machines in the market that can only measure in increments of 10 (10%
steps).
8-811-004 Duplex C*
8-811-005 Combine C*
8-811-104 Duplex:Last C*
8-811-105 Combine:Last C*
These SPs display the number of scanned sheets on which the coverage of each
color is from 0% to 10%.
679
3. Appendices: SP Mode Tables
These SPs display the number of scanned sheets on which the coverage of each
color is from 11% to 20%.
These SPs display the number of scanned sheets on which the coverage of each
color is from 21% to 30%.
These SPs display the number of scanned sheets on which the coverage of each
color is 31% or higher.
These SPs display the amount of the remaining current toner for each color.
8901 [Page/Ink_prev1]
These SPs display the amount of the remaining previous toner for each color.
8911 [Page/Ink_prev2]
These SPs display the amount of the remaining 2nd previous toner for each color.
680
Main SP Tables-8
Displays the total coverage and total printout number for each color.
These SPs count the amount of time the machine spends in each operation mode.
These SPs are useful for customers who need to investigate machine operation for
improvement in their compliance with ISO Standards.
681
3. Appendices: SP Mode Tables
These SPs count the number of events when the machine manages data registration.
682
Main SP Tables-8
683
3. Appendices: SP Mode Tables
Bit Component 0 1
Bit Component 0 1
Bit 0 Lower Limit Sensor (Right tandem tray) Not lowest position Lowest position
684
Input Check (1)
Bit Component 0 1
Bit 3
Bit 4
Bit 5
Bit 6
Bit 7 (Unused) - -
685
3. Appendices: SP Mode Tables
12x18” SEF 0 0 0 0 0
A3 SEF 0 0 1 1 0
B4 SEF 0 1 1 0 0
A4 SEF 1 0 1 1 0
LEF 0 0 1 1 1
B5 SEF 0 1 0 1 0
LEF 1 1 1 0 0
A5 SEF 0 0 0 1 0
LEF 1 0 0 1 0
DLT SEF 0 0 0 1 1
LG SEF 0 1 0 0 1
LT SEF 0 0 1 0 1
LEF 1 0 0 1 1
HLT SEF 1 0 0 0 1
LEF 0 0 0 0 1
F4 SEF 0 0 1 0 0
Folio SEF 1 0 1 0 0
F SEF 1 0 0 0 0
Executive SEF 0 1 0 1 1
LEF 1 1 0 0 0
686
Input Check (1)
16 Kai194x267mm SEF 0 1 1 0 1
LEF 0 1 0 0 0
Bit Component 0 1
Bit 3
Bit 4
Bit 5
Bit 6
Bit 7 (Unused) - -
12x18” SEF 0 0 0 0 0
A3 SEF 0 0 1 1 0
B4 SEF 0 1 1 0 0
A4 SEF 1 0 1 1 0
LEF 0 0 1 1 1
687
3. Appendices: SP Mode Tables
B5 SEF 0 1 0 1 0
LEF 1 1 1 0 0
A5 SEF 0 0 0 1 0
LEF 1 0 0 1 0
DLT SEF 0 0 0 1 1
LG SEF 0 1 0 0 1
LT SEF 0 0 1 0 1
LEF 1 0 0 1 1
HLT SEF 1 0 0 0 1
LEF 0 0 0 0 1
F4 SEF 0 0 1 0 0
Folio SEF 1 0 1 0 0
F SEF 1 0 0 0 0
Executive SEF 0 1 0 1 1
LEF 1 1 0 0 0
8 Kai SEF 1 1 0 0 1
267x388mm
16 Kai SEF 0 1 1 0 1
194x267mm
LEF 0 1 0 0 0
Bit Component 0 1
Bit 3 (Unused) - -
688
Input Check (1)
Bit 4 (Unused) - -
Bit Component 0 1
Bit Component 0 1
689
3. Appendices: SP Mode Tables
Bit Component 0 1
Bit Component 0 1
Bit 2 (Unused) - -
Bit 3 (Unused) - -
Bit 4 (Unused) - -
Bit Component 0 1
690
Input Check (1)
Bit 6 (Unused) - -
Bit 7 (Unused) - -
Gets information of specified sensor for RT5070, RT5080, and Bypass Tray.
691
3. Appendices: SP Mode Tables
bit0 - - -
bit1 - - -
bit2 - - -
bit3 - - -
bit4 - - -
bit5 - - -
bit6 - - -
bit0 - - -
bit1 - - -
bit2 - - -
bit3 - - -
bit4 - - -
bit6 - - -
bit7 - - -
692
Input Check (1)
bit Component 0 1
bit7 1st tray Paper Length Sensor (A3 LCT only) Not Detect Detect
bit0 1st tray Paper Feed Unit Set Detection (TCRU) Set Not Set
bit4 - - -
1st tray Air Assist Fan (Rear) Alarm (A3 LCT Normal Abnormal
bit5
only)
693
3. Appendices: SP Mode Tables
bit Component 0 1
1st tray Air Assist Fan (Front) Alarm (A3 LCT Normal Abnormal
bit6
only)
bit7 1st tray Set Detection (A3 LCT only) Set Not Set
bit6 1st tray Relay Sensor2 (Lower) (A3 LCT only) Detect Not Detect
bit7 2nd Tray Paper Length Sensor (A3 LCT only) Not Detect Detect
694
Input Check (1)
bit0 2nd tray Paper Feed Unit Set Detection (TCRU) Set Not Set
bit4 - - -
bit5 2nd tray Air Assist Fan (Rear) Alarm Normal Abnormal
bit6 2nd tray Air Assist Fan (Front) Alarm Normal Abnormal
bit4 - - -
bit5 - - -
bit6 2nd tray Relay Sensor (A3 LCT only) Detect Not Detect
695
3. Appendices: SP Mode Tables
bit Component 0 1
bit0 3rd tray Paper Feed Unit Set Detection (TCRU) Set Not Set
bit4 - - -
3rd tray Air Assist Fan (Rear) Alarm (A3 LCT Normal Abnormal
bit5
only)
3rd tray Air Assist Fan (Front) Alarm (A3 LCT Normal Abnormal
bit6
only)
bit7 3rd tray Set Detection (A3 LCT only) Set Not Set
bit0 - - -
bit1 - - -
bit2 - - -
bit3 - - -
bit4 - - -
bit5 - - -
bit6 3rd tray Relay Sensor (A3 LCT only) Detect Not Detect
696
Input Check (1)
bit Component 0 1
bit4 - - -
bit0 - - -
697
3. Appendices: SP Mode Tables
bit Component 0 1
bit1 - - -
bit2 - - -
bit4 - - -
bit5 - - -
bit6 - - -
Bit Component 0 1
Bit 0 - - -
Bit 1 - - -
Bit 2 - - -
Bit 3 - - -
Bit 4 - - -
Bit Component 0 1
Bit 0 - - -
Bit 1 - - -
Bit 2 - - -
698
Input Check (1)
Bit 3 - - -
Bit Component 0 1
Bit Component 0 1
Bit 0 - - -
Bit 2 -
Bit 3 - - -
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
699
3. Appendices: SP Mode Tables
Bit Component 0 1
Bit 0 - - -
Bit 1 - - -
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Used Toner Bottle Near Full Sensor Not detected Detected (Near
Bit 2
full)
Bit 3 - - -
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
700
Input Check (1)
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Bit 0 - - -
Bit 1 - - -
701
3. Appendices: SP Mode Tables
Bit Component 0 1
Bit 3 - - -
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Bit 0 - - -
Bit 1 - - -
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
702
Input Check (1)
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Bit 2 - - -
Bit 3 - - -
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Bit 0 - - -
Bit 1 - - -
Bit 2 - - -
Bit 3 - - -
Bit 4 - - -
703
3. Appendices: SP Mode Tables
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Bit 0 - - -
Bit 1 - - -
Bit 2 - - -
Bit 3 - - -
Bit 4 - - -
Bit 7 - - -
Bit Component 0 1
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
704
Input Check (1)
Bit Component 0 1
Bit Component 0 1
Bit 2 - - -
Bit 3 - - -
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
705
3. Appendices: SP Mode Tables
Bit 1 - - -
Bit 7 - - -
Bit Component 0 1
Bit 0 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Bit 4 - - -
Bit 5 - - -
706
Input Check (1)
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Bit 3 - - -
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Bit 7 - - -
707
3. Appendices: SP Mode Tables
Bit Component 0 1
Bit 1
Bit 2
Bit 3
Bit 4
Bit 6 - - -
Bit 7 - - -
12x18” SEF 0 0 0 0 0
A3 SEF 0 0 1 1 0
B4 SEF 0 1 1 0 0
A4 SEF 1 0 1 1 0
LEF 0 0 1 1 1
B5 SEF 0 1 0 1 0
LEF 1 1 1 0 0
A5 SEF 0 0 0 1 0
LEF 1 0 0 1 0
708
Input Check (2)
DLT SEF 0 0 0 1 1
LG SEF 0 1 0 0 1
LT SEF 0 0 1 0 1
LEF 1 0 0 1 1
HLT SEF 1 0 0 0 1
LEF 0 0 0 0 1
F4 SEF 0 0 1 0 0
Folio SEF 1 0 1 0 0
F SEF 1 0 0 0 0
Executive SEF 0 1 0 1 1
LEF 1 1 0 0 0
8 Kai SEF 1 1 0 0 1
267x388mm
16 Kai SEF 0 1 1 0 1
194x267mm
LEF 0 1 0 0 0
Bit Component 0 1
Bit 3 - - -
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
709
3. Appendices: SP Mode Tables
Bit Component 0 1
Bit 1 - - -
Bit 2 - - -
Bit 3 - - -
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
710
Input Check (2)
Bit Component 0 1
Bit 7 - - -
Bit Component 0 1
Bit 7 - - -
Bit Component 0 1
711
3. Appendices: SP Mode Tables
Bit Component 0 1
Bit 2 - - -
Bit 3 - - -
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Bit 0 - - -
Bit 1 - - -
Bit 2 - - -
Bit 3 - - -
712
Input Check (2)
Bit Component 0 1
Bit 1 - - -
Bit Component 0 1
Bit 0 - - -
Bit 2 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
713
3. Appendices: SP Mode Tables
Bit 1 - - -
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Bit 0 Lower Limit Sensor (Right tandem tray) Not lowest position Lowest position
Bit 2 - - -
Bit 3 - - -
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Bit 0 - - -
Bit 1 - - -
714
Input Check (2)
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Bit 0 - - -
Bit 1 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Bit 1
Bit 2
Bit 3
Bit 4
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
715
3. Appendices: SP Mode Tables
12x18” SEF 0 0 0 0 0
A3 SEF 0 0 1 1 0
B4 SEF 0 1 1 0 0
A4 SEF 1 0 1 1 0
LEF 0 0 1 1 1
B5 SEF 0 1 0 1 0
LEF 1 1 1 0 0
A5 SEF 0 0 0 1 0
LEF 1 0 0 1 0
DLT SEF 0 0 0 1 1
LG SEF 0 1 0 0 1
LT SEF 0 0 1 0 1
LEF 1 0 0 1 1
HLT SEF 1 0 0 0 1
LEF 0 0 0 0 1
F4 SEF 0 0 1 0 0
Folio SEF 1 0 1 0 0
F SEF 1 0 0 0 0
Executive SEF 0 1 0 1 1
LEF 1 1 0 0 0
8 Kai SEF 1 1 0 0 1
267x388mm
716
Input Check (2)
16 Kai SEF 0 1 1 0 1
194x267mm
LEF 0 1 0 0 0
Bit Component 0 1
Bit 1 - - -
Bit 6 - - -
Bit 7 - - -
Bit Component 0 1
Bit 1 - - -
Bit 2 - - -
Bit 3 - - -
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 - - -
717
3. Appendices: SP Mode Tables
Bit Component 0 1
5-803-176 E [0 or 1 / 0 / 1/step]
Toner Bottle Sensor1
0:No bottle/1: Bottle present (Left, front bottle)
5-803-177 E [0 or 1 / 0 / 1/step]
Toner Bottle Sensor2
0:No bottle/1: Bottle present (Left, front bottle)
718
Input Check (2)
5-803-178 E [0 or 1 / 0 / 1/step]
Toner Bottle Chuck Sensor1 0:Chuck open/1: Chuck closed (Left, front
bottle)
5-803-179 E [0 or 1 / 0 / 1/step]
Toner Bottle Chuck Sensor2 0:Chuck open/1: Chuck closed (Left, front
bottle)
5-803-180 E [0 or 1 / 0 / 1/step]
Toner EmptySensor Toner in sub hopper
0: No toner/1: Toner present
5-803-183 E [0 or 1 / 0 / 1/step]
Toner Collection Bottle Near
Full Sn Interrupt present: 0 (Near-full) Interrupt absent:
1 (Not near-full)
5-803-184 E [0 or 1 / 0 / 1/step]
Toner Collection Set Sn
Pressure present (set):1 None (not set)
5-803-185 E [0 or 1 / 0 / 1/step]
Waste Toner Lock Sn
Interrupt present: 1 Interrupt absent: 0
5-803-189 E [0 or 1 / 0 / 1/step]
Paper Transfer Contact Sn
0: Contact 1: Separation
719
3. Appendices: SP Mode Tables
720
Input Check (2)
bit5 - - -
bit6 - - -
bit7 - - -
bit2 Banner Sheet Tray Set Detection Switch Detect Not detect
bit3 - - -
Bit5 Banner Sheet Tray Lift Switch LED Detect Not detect
Bit6 - - -
Bit7 - - -
721
3. Appendices: SP Mode Tables
bit1 Tray1 Paper Feed Belt Set Detection Set Not set
bit3 - - -
bit1 Tray2 Paper Feed Belt Set Detection Set Not set
bit3 - - -
722
Input Check (2)
Bit Component 0 1
bit7 - - -
723
3. Appendices: SP Mode Tables
bit6 - - -
bit7 - - -
bit3 - - -
bit7 - - -
bit3 - - -
724
Input Check (2)
Bit Component 0 1
bit4 - - -
bit5 - - -
bit6 - - -
bit7 - - -
bit6 - - -
bit7 - - -
725
3. Appendices: SP Mode Tables
726
Input Check (3)
6-011-024 E [0 or 1 / 0 / 1/step]
Detect Sensor Displays "1" when double-
feed detected.
6-241-001 E [0 or 1 / 0 / 1/step]
Finisher Entrance Sensor 0: Paper not detected
1: Paper detected
6-241-002 E [0 or 1 / 0 / 1/step]
Pre-stack Paper Sensor 0: Paper not detected
1: Paper detected
6-241-003 E [0 or 1 / 0 / 1/step]
Pre-stack Roller HP Sensor 0: Pressurized
1: Non-pressurized
6-241-004 E [0 or 1 / 0 / 1/step]
Proof Tray JG HP Sensor 0: Not home position
1: Home position
6-241-005 E [0 or 1 / 0 / 1/step]
Stack JG HP Sensor 0: Not home position
1: Home position
6-241-006 E [0 or 1 / 0 / 1/step]
Proof Tray Exit Sensor 0: Paper not detected
1: Paper detected
6-241-007 E [0 or 1 / 0 / 1/step]
Proof Tray Full Sensor 0: Not full
1: Full
727
3. Appendices: SP Mode Tables
6-241-008 E [0 or 1 / 0 / 1/step]
Punch Vertical Registration Sn 0: Paper not detected
1: Paper detected
6-241-010 E [0 or 1 / 0 / 1/step]
Punch Blade HP Sensor 0: Not home position
1: Home position
6-241-011 E [0 or 1 / 0 / 1/step]
Punch Unit HP Sensor 0: Not home position
1: Home position
6-241-012 E [0 or 1 / 0 / 1/step]
Punch Switch 0: Not switching position
1: Switching position
6-241-013 E [0 or 1 / 0 / 1/step]
Punch Hopper Full Sensor 0: Not full
1: Full
6-241-014 E [0 or 1 / 0 / 1/step]
Punch Set Sensor 0: Unset
1: Set
6-241-015 E [0 or 1 / 0 / 1/step]
Stack Plate HP Sensor 0: Not home position
1: Home position
6-241-016 E [0 or 1 / 0 / 1/step]
Corner Stapler HP Sensor 0: Not home position
1: Home position
6-241-017 E [0 or 1 / 0 / 1/step]
Stapler Rotation HP Sn: Front 0: Not home position
1: Home position
728
Input Check (3)
6-241-018 E [0 or 1 / 0 / 1/step]
Stapler Rotation HP Sn: Rear 0: Not home position
1: Home position
6-241-019 E [0 or 1 / 0 / 1/step]
Fence S-to-S Moving HP Senser 0: Not home position
1: Home position
6-241-020 E [0 or 1 / 0 / 1/step]
Fence Up-Down Moving HP Senser 0: Not home position
1: Home position
6-241-021 E [0 or 1 / 0 / 1/step]
Jogger Fence HP Sensor: Front 0: Not home position
1: Home position
6-241-022 E [0 or 1 / 0 / 1/step]
Jogger Fence HP Sensor: Rear 0: Not home position
1: Home position
6-241-023 E [0 or 1 / 0 / 1/step]
Positioning Roller Vibrating HP Senser 0: Not home position
1: Home position
6-241-024 E [0 or 1 / 0 / 1/step]
Top Fence HP Sensor 0: Not home position
1: Home position
6-241-025 E [0 or 1 / 0 / 1/step]
Stack Feed-out Belt HP Sensor 0: Not home position
1: Home position
6-241-026 E [0 or 1 / 0 / 1/step]
Stapling Tray Paper Sensor 0: Paper not detected
1: Paper detected
6-241-027 E [0 or 1 / 0 / 1/step]
Corner Stapler HP Sensor 0: Not home position
1: Home position
729
3. Appendices: SP Mode Tables
6-241-028 E [0 or 1 / 0 / 1/step]
Staple End Sensor 0: No staple
1: Staple available
6-241-029 E [0 or 1 / 0 / 1/step]
Self-Limit Sensor 0: No staple
1: Staple available
6-241-030 E [0 or 1 / 0 / 1/step]
Stpl Trimmings Hopper Set Sn 0: Unset
1: Set
6-241-031 E [0 or 1 / 0 / 1/step]
Stpl Trimmings Hopper Full Sn 0: Not full
1: Full
6-241-032 E [0 or 1 / 0 / 1/step]
Stapling Tray Entrance Sensor 0: Paper not detected
1: Paper detected
6-241-033 E [0 or 1 / 0 / 1/step]
Stack Transport Unit HP Sensor 0: Not home position
1: Home position
6-241-034 E [0 or 1 / 0 / 1/step]
Stack JG Vibrating HP Senser 0: Not home position
1: Home position
6-241-035 E [0 or 1 / 0 / 1/step]
Bklet Top Fence HP Sensor 0: Not home position
1: Home position
6-241-036 E [0 or 1 / 0 / 1/step]
Bklet Stplr Clamp Roller HP Sn 0: Not home position
1: Home position
6-241-037 E [0 or 1 / 0 / 1/step]
Fold Plate Cam HP Sensor 0: Not home position
1: Home position n
730
Input Check (3)
6-241-038 E [0 or 1 / 0 / 1/step]
Fold Plate HP Sensor 0: Not home position
1: Home position
6-241-039 E [0 or 1 / 0 / 1/step]
Bklet Side Fence HP Sn: Front 0: Not home position
1: Home position
6-241-040 E [0 or 1 / 0 / 1/step]
Bklet Side Fence HP Sn: Rear 0: Not home position
1: Home position
6-241-041 E [0 or 1 / 0 / 1/step]
Bklet Stplr Bottom Fence HP Sn 0: Not home position
1: Home position
6-241-042 E [0 or 1 / 0 / 1/step]
Fold Unit Entrance Sensor 0: Paper not detected
1: Paper detected
6-241-043 E [0 or 1 / 0 / 1/step]
Bklet Stapler Exit Sensor 0: Paper not detected
1: Paper detected
6-241-044 E [0 or 1 / 0 / 1/step]
Bklet Stapler HP Sensor 0: Not home position
1: Home position
6-241-045 E [0 or 1 / 0 / 1/step]
Bklet Stplr Stpl End Sn: Front 0: No staple
1: Staple available
6-241-046 E [0 or 1 / 0 / 1/step]
Bklet Stplr Stpl End Sn: Rear 0: No staple
1: Staple available
6-241-047 E [0 or 1 / 0 / 1/step]
Bklet Tray Full Sensor 0: Not full
1: Full
731
3. Appendices: SP Mode Tables
6-241-048 E [0 or 1 / 0 / 1/step]
Bklet Tray Paper Set Sensor 0: Paper not detected
1: Paper detected
6-241-049 E [0 or 1 / 0 / 1/step]
Bklet Tray Set Sensor 0: Unset
1: Set
6-241-050 E [0 or 1 / 0 / 1/step]
Shift Tray Exit Sensor: Long 0: Paper not detected
1: Paper detected
6-241-051 E [0 or 1 / 0 / 1/step]
Shift Tray Exit Sensor: Short 0: Paper not detected
1: Paper detected
6-241-052 E [0 or 1 / 0 / 1/step]
Exit Guide HP Sensor 0: Not home position
1: Home position
6-241-053 E [0 or 1 / 0 / 1/step]
Drag Roller Vibrating HP Sensor 0: Not home position
1: Home position
6-241-054 E [0 or 1 / 0 / 1/step]
Press Lever HP Sensor 0: Not home position
1: Home position
6-241-055 E [0 or 1 / 0 / 1/step]
Shift Tray Upper Limit Switch 0: Not pressed
1: Pressed
6-241-056 E [0 or 1 / 0 / 1/step]
Shift Tray HP Sensor: Front 0: Not home position
1: Home position
6-241-057 E [0 or 1 / 0 / 1/step]
Shift Tray HP Sensor: Rear 0: Not home position
1: Home position
732
Input Check (3)
6-241-058 E [0 or 1 / 0 / 1/step]
Paper Height Sensor: Staple 0: Not detect
1: Detect
6-241-059 E [0 or 1 / 0 / 1/step]
Paper Height Sensor: Shift 0: Not detect
1: Detect
6-241-060 E [0 or 1 / 0 / 1/step]
Paper Height Sensor: Z-Fold 0: Not detect
1: Detect
6-241-061 E [0 or 1 / 0 / 1/step]
Paper Height Sensor: TE 0: Not detect
1: Detect
6-241-062 E [0 or 1 / 0 / 1/step]
Shift Tray Full Sensor: 500 0: Not detect
1: Detect
6-241-063 E [0 or 1 / 0 / 1/step]
Shift Tray Full Sensor: 1000 0: Not detect
1: Detect
6-241-064 E [0 or 1 / 0 / 1/step]
Shift Tray Full Sensor: 1500 0: Not detect
1: Detect
6-241-065 E [0 or 1 / 0 / 1/step]
Shift Full Sensor(L-Limit) 0: Not detect
1: Detect
6-241-066 E [0 or 1 / 0 / 1/step]
Shift Full Sensor(Reserve)
Not used
6-241-067 E [0 or 1 / 0 / 1/step]
Shift Tray Emergency Stop Sw 0: Not pressed
1: Pressed
733
3. Appendices: SP Mode Tables
6-241-068 E [0 or 1 / 0 / 1/step]
Shift Tray Jogger Fence HP Senser 0: Not home position
1: Home position
6-241-069 E [0 or 1 / 0 / 1/step]
Shift Tray Jog Fence Retra HP Senser 0: Not home position
1: Home position
6-241-070 E [0 or 1 / 0 / 1/step]
Front Door Switch 0: Not pressed
1: Pressed
6-241-071 E [0 or 1 / 0 / 1/step]
JP: 071: 0, 072: 0
Punch Type 1 NA: 071: 0, 072: 1
EU: 071: 1, 072: 0
NE: 071: 1, 072: 1
6-241-073 E [0 or 1 / 0 / 1/step]
Staple Tray Set Sensor
Not used
6-241-074 E [0 or 1 / 0 / 1/step]
Reserved
Not used
6-309-001 E [0 or 1 / 0 / 1/step]
Entrance Sensor 0: Paper detected
1: Paper not detected
6-309-002 E [0 or 1 / 0 / 1/step]
Entrance JG HP Sensor 0: Not home position
1: Home position
734
Input Check (3)
6-309-004 E [0 or 1 / 0 / 1/step]
Registration Sensor 0: Paper detected
1: Paper not detected
6-309-005 E [0 or 1 / 0 / 1/step]
Dynamic Roller HP Sensor 0: Not home position
1: Home position
6-309-006 E [0 or 1 / 0 / 1/step]
Registration Roller HP Sensor 0: Not home position
1: Home position
6-309-007 E [0 or 1 / 0 / 1/step]
Fold Plate HP Sensor 0: Not home position
1: Home position
6-309-008 E [0 or 1 / 0 / 1/step]
Jogger Fence HP Sensor 0: Not home position
1: Home position
6-309-010 E [0 or 1 / 0 / 1/step]
1st Stopper Paper Sensor 0: Paper detected
1: Paper not detected
6-309-011 E [0 or 1 / 0 / 1/step]
1st Stopper HP Sensor 0: Not home position
1: Home position
6-309-012 E [0 or 1 / 0 / 1/step]
2nd Stopper Paper Sensor 0: Paper detected
1: Paper not detected
6-309-013 E [0 or 1 / 0 / 1/step]
2nd Stopper HP Sensor 0: Not home position
1: Home position
6-309-014 E [0 or 1 / 0 / 1/step]
3rd Stopper Paper Sensor 0: Paper detected
1: Paper not detected
735
3. Appendices: SP Mode Tables
6-309-015 E [0 or 1 / 0 / 1/step]
3rd Stopper HP Sensor 0: Not home position
1: Home position
6-309-016 E [0 or 1 / 0 / 1/step]
Direct-Send JG HP Sensor 0: Not home position
1: Home position
6-309-017 E [0 or 1 / 0 / 1/step]
FM6 Pawl HP Sensor 0: Home position
1: Not home position
6-309-018 E [0 or 1 / 0 / 1/step]
Top Tray Paper Path Sensor 0: Paper detected
1: Paper not detected
6-309-019 E [0 or 1 / 0 / 1/step]
Top Tray Exit Sensor 0: Paper detected
1: Paper not detected
6-309-020 E [0 or 1 / 0 / 1/step]
Horizontal Path Exit Sensor 0: Paper detected
1: Paper not detected
6-309-021 E [0 or 1 / 0 / 1/step]
Top Tray Full Sensor (E) 0: Not full
1: Full
6-309-023 E [0 or 1 / 0 / 1/step]
Front Door Switch (SW1) 0: Door closed
1: Door open
6-309-024 E [0 or 1 / 0 / 1/step]
Horizontal Path Paper Sensor 0: Paper detected
1: Paper not detected
6-309-025 E [0 or 1 / 0 / 1/step]
Vertical Path Paper Sensor 0: Paper detected
1: Paper not detected
736
Input Check (3)
6-309-026 E [0 or 1 / 0 / 1/step]
Bypass Entrance Paper Sensor 0: Paper detected
1: Paper not detected
6-309-027 E [0 or 1 / 0 / 1/step]
Bypass Exit Paper Sensor 0: Paper detected
1: Paper not detected
737
3. Appendices: SP Mode Tables
738
Input Check (3)
6-400-035 E [0 or 1 / 0 / 1/step]
Front Door Open Switch
0:close
6-508-001 E [0 or 1 / 0 / 1/step]
Entrance Sensor 0: Paper detected
1: Paper not detected
6-508-002 E [0 or 1 / 0 / 1/step]
Transport Sensor 0: Paper detected
1: Paper not detected
6-508-003 E [0 or 1 / 0 / 1/step]
Exit Sensor 0: Paper detected
1: Paper not detected
6-508-004 E [0 or 1 / 0 / 1/step]
Punch Process Reference Sensor 0: Paper detected
1: Paper not detected
6-508-005 E [0 or 1 / 0 / 1/step]
Binder Delivery Base Sensor 0: Paper detected
1: Paper not detected
6-508-006 E [0 or 1 / 0 / 1/step]
Path JG HP Sensor 0: Binded
1: Not binded
6-508-007 E [0 or 1 / 0 / 1/step]
0: Pushing / retracting
Paper Jog HP Sensor
position
1: Reference position
739
3. Appendices: SP Mode Tables
6-508-008 E [0 or 1 / 0 / 1/step]
Jog Roller Lift HP Sensor 0: Retracting jog roller
1: Pressing jog roller
6-508-009 E [0 or 1 / 0 / 1/step]
Punch HP Sensor 0: Home position
1: Not home position
6-508-010 E [0 or 1 / 0 / 1/step]
Punch Encoder Sensor 0: Not blocked
1: Blocked
6-508-011 E [0 or 1 / 0 / 1/step]
Unit Detect Sensor 0: Punch unit available
1: No punch unit
6-508-012 E [0 or 1 / 0 / 1/step]
Punch Size A4/LT Sensor 0: A4
1: LT
6-508-013 E [0 or 1 / 0 / 1/step]
Punch Type Sensor 0: Max
1: Other
6-508-014 E [0 or 1 / 0 / 1/step]
Full Sensor 0: Not full
1: Full
6-508-015 E [0 or 1 / 0 / 1/step]
Punchout Box Sensor 0: No punchout box
1: Punchout box available
6-508-016 E [0 or 1 / 0 / 1/step]
Output Belt 1 HP Sensor 0: Standby position
1: Reference position
6-508-017 E [0 or 1 / 0 / 1/step]
Output Belt 2 HP Sensor 0: Standby position
1: Reference position
740
Input Check (3)
6-508-018 E [0 or 1 / 0 / 1/step]
0: Booklet receiving position
Output Belt Rotation HP Sensor
1: Standby position (ejecting
position)
6-508-019 E [0 or 1 / 0 / 1/step]
Output Unit Entrance Sensor 0: Booklet not detected
1: Booklet detected
6-508-020 E [0 or 1 / 0 / 1/step]
Booklet Pass Sensor 0: Booklet not detected
1: Booklet detected
6-508-021 E [0 or 1 / 0 / 1/step]
0: Not home position (above
Stack HP Sensor lower limit position)
1: Home position (lower limit
position)
6-508-022 E [0 or 1 / 0 / 1/step]
0: Below booklet height
Stack Height Sensor 1
upper limit
1: Booklet height upper limit
6-508-024 E [0 or 1 / 0 / 1/step]
Stacker Paper Detect Sensor 0: Booklet not detected
1: Booklet detected
6-508-025 E [0 or 1 / 0 / 1/step]
Tray Detect Sensor 0: Tray detected
1: Tray not detected
6-508-026 E [0 or 1 / 0 / 1/step]
Obstacle Detect Sensor 0: Not detect
1: Detect Obstacle
6-508-027 E [0 or 1 / 0 / 1/step]
Book Position Sensor 0: Normal position
1: Defective
741
3. Appendices: SP Mode Tables
6-508-028 E [0 or 1 / 0 / 1/step]
Binder Unit Sensor 0: Binder unit available
1: No binder unit
6-508-029 E [0 or 1 / 0 / 1/step]
Width Align HP Sensor 1 0: LT position
1: A4 position
6-508-030 E [0 or 1 / 0 / 1/step]
Paddle Roller HP Sensor 0: Paddle retracted position
1: Paddle pressed position
6-508-031 E [0 or 1 / 0 / 1/step]
Clamp HP Sensor 0: Clamp open position
1: Clamp pressed position
6-508-032 E [0 or 1 / 0 / 1/step]
Alignment Pin HP Sensor 0: Alignment in operation
1: Standby position
6-508-033 E [0 or 1 / 0 / 1/step]
0: Home position when
Shutter Motor HP Sensor is
Shutter HP Sensor “0”.
1: Open position when
Shutter Motor HP Sensor is
“0”.
6-508-034 E [0 or 1 / 0 / 1/step]
50-Sheet Detect Sensor 0: Above 50-sheet
1: Below 50-sheet
6-508-035 E [0 or 1 / 0 / 1/step]
6-508-037 E [0 or 1 / 0 / 1/step]
Paper LE Detect Sensor 0: Paper not detected
1: Paper detected
742
Input Check (3)
6-508-038 E [0 or 1 / 0 / 1/step]
Alignment Pin Top Edge Sensor 0: Standby position
1: Alignment position
6-508-039 E [0 or 1 / 0 / 1/step]
Width Align HP Sensor 2 0: Pushing position
1: Retracting position
6-508-040 E [0 or 1 / 0 / 1/step]
0: In the middle of moving to
De-curler Motor HP Sensor holding position
1: Standby position (holding
position)
6-508-041 E [0 or 1 / 0 / 1/step]
Shutter Motor HP Sensor Reads in combination with
Shutter HP Sensor
6-508-042 E [0 or 1 / 0 / 1/step]
Roller Lift Motor HP Sensor 0: Open position
1: Pressed position
6-508-043 E [0 or 1 / 0 / 1/step]
Binder HP Sensor 0: In binding operation
1: Standby position
6-508-044 E [0 or 1 / 0 / 1/step]
0: Repeats Hight / Low with
Bind Timing Sensor the post process
1: Standby position (home
position)
6-508-045 E [0 or 1 / 0 / 1/step]
Ring Replace HP Sensor 0: Position for 50 or 100
1: Initial position
6-508-046 E [0 or 1 / 0 / 1/step]
Ring Replace Timing Sensor Moves position with repeating
"0" and "1"
743
3. Appendices: SP Mode Tables
6-508-047 E [0 or 1 / 0 / 1/step]
Ring Supply Detect Sensor 0: No cartridge
1: Cartridge available
6-508-048 E [0 or 1 / 0 / 1/step]
Cartridge Reversed Sensor 0: Normal attached
1: Reverse attached
6-508-049 E [0 or 1 / 0 / 1/step]
Ring Near-End Sensor 0: Not near end
1: Near end
6-508-050 E [0 or 1 / 0 / 1/step]
Ring 50/100 Sensor 0: 100 sheets
1: 50 sheets
6-508-051 E [0 or 1 / 0 / 1/step]
Ring A4/LT Sensor 0: A4
1: LT
6-537-001 E [0 or 1 / 0 / 1/step]
Entrance sensor 0: Paper detected
1: Paper not detected
6-537-002 E [0 or 1 / 0 / 1/step]
Timing Sensor 0: Paper not detected
1: Paper detected
6-537-003 E [0 or 1 / 0 / 1/step]
Jog Sensor HP: Front 0: Not Home position
1: Home Position
744
Input Check (3)
6-537-004 E [0 or 1 / 0 / 1/step]
Jog Sensor HP: Rear 0: Not Home position
1: Home Position
6-537-005 E [0 or 1 / 0 / 1/step]
Jog Sensor HP: Front Large 0: Not Home Position
1: Home Position
6-537-006 E [0 or 1 / 0 / 1/step]
Jog Sensor HP: Rear Large 0: Not Home Position
1: Home Position
6-537-007 E [0 or 1 / 0 / 1/step]
Cover Path: Sensor 1 0: Paper not detected
1: Paper detected
6-537-008 E [0 or 1 / 0 / 1/step]
Cover Path: Sensor 2 0: Paper not detected
1: Paper detected
6-537-009 E [0 or 1 / 0 / 1/step]
Signature Path: Sensor 1 0: Paper not detected
1: Paper detected
6-537-010 E [0 or 1 / 0 / 1/step]
Signature Path: Sensor 2 0: Paper not detected
1: Paper detected
6-537-011 E [0 or 1 / 0 / 1/step]
Inserter Com Sn:Before Joining 0: Paper detected
1: Paper not detected
6-537-012 E [0 or 1 / 0 / 1/step]
Switchback Flapper HP Sensor 0: Not upper position
1: Upper position
6-537-013 E [0 or 1 / 0 / 1/step]
Switchback Roller HP Sensor 0: Not upper position
1: Upper position
745
3. Appendices: SP Mode Tables
6-537-014 E [0 or 1 / 0 / 1/step]
Cover Registration Sensor 0: Paper not detected
1: Paper detected
6-537-015 E [0 or 1 / 0 / 1/step]
Straight-Through Exit Sensor 0: Paper detected
1: Paper not detected
6-537-016 E [0 or 1 / 0 / 1/step]
TE Press Lever HP Sensor 0: Nip position
1: Not nip position
6-537-017 E [0 or 1 / 0 / 1/step]
Stack Overflow Sensor 0: Stack over position
1: Stackable position
6-537-018 E [0 or 1 / 0 / 1/step]
Tray Lower Limit Sensor 0: Not lower limit position
1: Lower limit position
6-537-019 E [0 or 1 / 0 / 1/step]
Paper Detect Sensor: Front 0: Detection position
1: Not detection position
6-537-020 E [0 or 1 / 0 / 1/step]
Paper Detect Sensor: Rear 0: Detection position
1: Not detection position
6-537-021 E [0 or 1 / 0 / 1/step]
Cover Guide HP Sensor: Right 0: Not Home Position
1: Home Position
6-537-022 E [0 or 1 / 0 / 1/step]
Cover Guide HP Sensor: Left 0: Not Home Position
1: Home Position
6-537-023 E [0 or 1 / 0 / 1/step]
Cover Guide Open Sensor: Right 0: Not open position
1: Open position
746
Input Check (3)
6-537-024 E [0 or 1 / 0 / 1/step]
Cover Guide Open Sensor: Left 0: Not open position
1: Open position
6-537-025 E [0 or 1 / 0 / 1/step]
Stack Weight Move HP Sensor 0: Not Home Position
1: Home Position
6-537-026 E [0 or 1 / 0 / 1/step]
Stack Tray HP Sensor 0: Not Home Position
1: Home Position
6-537-027 E [0 or 1 / 0 / 1/step]
Front Door SW 0: Closed
1: Open
6-537-028 E [0 or 1 / 0 / 1/step]
Top Cover Sensor 0: Open
1: Closed
6-537-029 E [0 or 1 / 0 / 1/step]
Top Cover Switch 0: Closed
1: Open
6-537-030 E [0 or 1 / 0 / 1/step]
Glue Tank Cover Sensor 0: Open
1: Closed
6-537-031 E [0 or 1 / 0 / 1/step]
Temperature Start Switch 0: Pressed
1: Not pressed
6-537-032 E [0 or 1 / 0 / 1/step]
Inserter Connect Signal 0: Connected
1: Not connected
6-537-033 E [0 or 1 / 0 / 1/step]
Glue Tank Empty Sensor 0: Glue available
1: No glue
747
3. Appendices: SP Mode Tables
6-537-034 E [0 or 1 / 0 / 1/step]
Glue Tank Full Sensor 0: Glue available
1: No glue
6-537-035 E [0 or 1 / 0 / 1/step]
24 V Guard 1 0: Normal
1: Defective
6-537-036 E [0 or 1 / 0 / 1/step]
24 V Guard 2 0: Normal
1: Defective
6-537-037 E [0 or 1 / 0 / 1/step]
Stack Tray Empty Sensor 0: Paper not detected
1: Paper detected
6-537-038 E [0 or 1 / 0 / 1/step]
Front Door Lock Sensor 0: Locked
1: Unlocked
6-537-039 E [0 or 1 / 0 / 1/step]
Power Supply Fan Lock: Left 0: Lock detected
1: Not detected
6-537-040 E [0 or 1 / 0 / 1/step]
Sub Grip Upper HP Sensor 0: Not Home Position
1: Home Position
6-537-041 E [0 or 1 / 0 / 1/step]
Signature Exit Sensor 0: Paper not detected
1: Paper detected
6-537-042 E [0 or 1 / 0 / 1/step]
Size Move HP Sensor 0: Not Home Position
1: Home Position
6-537-043 E [0 or 1 / 0 / 1/step]
Registration Unit HP Sensor 0: Not Home Position
1: Home Position
748
Input Check (3)
6-537-044 E [0 or 1 / 0 / 1/step]
Post Main Grip Encoder Sensor 0: Blocked
1: Not blocked
6-537-045 E [0 or 1 / 0 / 1/step]
24V 2 Check Signal 0: Normal
1: Defective
6-537-046 E [0 or 1 / 0 / 1/step]
Spine Fold Press Sensor: Right 0: Not Home Position
1: Home Position
6-537-047 E [0 or 1 / 0 / 1/step]
Main Grip HP Sensor: Left 0: Home Position
1: Not Home Position
6-537-048 E [0 or 1 / 0 / 1/step]
Cover Horizontal Registration Sensor: Small 0: Paper not detected
1: Paper detected
6-537-049 E [0 or 1 / 0 / 1/step]
Cover Horizontal Registration Sensor: Large 0: Paper not detected
1: Paper detected
6-537-050 E [0 or 1 / 0 / 1/step]
Glue Tank HP Sensor 0: Home Position
1: Not Home Position
6-537-051 E [0 or 1 / 0 / 1/step]
Main Grip HP Sensor 0: Home Position
1: Not Home Position
6-537-052 E [0 or 1 / 0 / 1/step]
Main Grip Front Encoder Sensor 0: Blocked
1: Not blocked
6-537-053 E [0 or 1 / 0 / 1/step]
24V 3 Check Signal 0: Normal
1: Defective
749
3. Appendices: SP Mode Tables
6-537-054 E [0 or 1 / 0 / 1/step]
Main Grip Press Sensor: Left 0: Not detected
1: Pressure detected
6-537-055 E [0 or 1 / 0 / 1/step]
Main Grip Press Sensor: Small 0: Pressure detected
1: Not detected
6-537-056 E [0 or 1 / 0 / 1/step]
Sub Grip Paper Sensor 0: Paper detected
1: Paper not detected
6-537-057 E [0 or 1 / 0 / 1/step]
Sub Grip Open Sensor 0: Closed
1: Open
6-537-058 E [0 or 1 / 0 / 1/step]
Sub Grip Close Sensor 0: Open
1: Closed
6-537-059 E [0 or 1 / 0 / 1/step]
Spine Fold Close Sensor: Left 0: Open
1: Closed
6-537-060 E [0 or 1 / 0 / 1/step]
Spine Plate Open Sensor 0: Closed
1: Open
6-537-061 E [0 or 1 / 0 / 1/step]
Spine Plate Close Sensor 0: Open
1: Closed
6-537-062 E [0 or 1 / 0 / 1/step]
Spine Fold HP Sensor: Left 0: Not Home Position
1: Home Position
6-537-063 E [0 or 1 / 0 / 1/step]
Spine Fold HP Sensor: Right 0: Not Home Position
1: Home Position
750
Input Check (3)
6-537-064 E [0 or 1 / 0 / 1/step]
Cutter LE Detect Sensor 0: Paper not detected
1: Paper detected
6-537-065 E [0 or 1 / 0 / 1/step]
Main Grip Rotate Enable Sensor 0: Not allowed
1: Allowed
6-537-066 E [0 or 1 / 0 / 1/step]
Main Grip Rotate Bind Position Sensor 0: Not bind position
1: Bind position
6-537-067 E [0 or 1 / 0 / 1/step]
[0 or 1 / 0 / 1/step]
Main Grip Rotate HP Sensor
0: Not Home Position
1: Home Position
6-537-068 E [0 or 1 / 0 / 1/step]
Rear Main Grip Open Sensor 0: Closed
1: Open
6-537-069 E [0 or 1 / 0 / 1/step]
Rear Main Grip Close Sensor 0: Open
1: Closed
6-537-070 E [0 or 1 / 0 / 1/step]
Front Main Grip Open Sensor 0: Closed
1: Open
6-537-071 E [0 or 1 / 0 / 1/step]
Front Main Grip Close Sensor 0: Open
1: Closed
6-537-072 E [0 or 1 / 0 / 1/step]
Main Grip Signature Sensor 0: Paper not detected
1: Paper detected
751
3. Appendices: SP Mode Tables
6-537-073 E [0 or 1 / 0 / 1/step]
Thermostat Abnormal 0: Defective
1: Normal
6-537-074 E [0 or 1 / 0 / 1/step]
Glue Heater Thermistor 0: Normal
1: Defective
6-537-075 E [0 or 1 / 0 / 1/step]
Glue Unit HP Sensor 0: Not Home Position
1: Home Position
6-537-076 E [0 or 1 / 0 / 1/step]
Book Output Path HP Sensor 0: Not Home Position
1: Home Position
6-537-077 E [0 or 1 / 0 / 1/step]
Book Output Path Push Sensor 0: Not contact
1: Contact
6-537-078 E [0 or 1 / 0 / 1/step]
Sub Grip HP Sensor 0: Not Home Position
1: Home Position
6-537-079 E [0 or 1 / 0 / 1/step]
Signature Main Grip Position Sensor 0: Not main grip position
1: Main grip position
6-537-080 E [0 or 1 / 0 / 1/step]
Signature Fan 2 Lock: Rear 0: Not detected
1: Lock detected
6-537-081 E [0 or 1 / 0 / 1/step]
Signature Fan 2 Lock: Front 0: Not detected
1: Lock detected
6-537-082 E [0 or 1 / 0 / 1/step]
Signature Fan 1 Lock: Rear 0: Not detected
1: Lock detected
752
Input Check (3)
6-537-083 E [0 or 1 / 0 / 1/step]
Signature Fan 1 Lock: Front 0: Not detected
1: Lock detected
6-537-084 E [0 or 1 / 0 / 1/step]
Power Supply Fan Lock: Center 0: Not detected
1: Lock detected
6-537-085 E [0 or 1 / 0 / 1/step]
Power Supply Fan Lock: Rear 0: Not detected
1: Lock detected
6-537-086 E [0 or 1 / 0 / 1/step]
Spine Plate Fan Lock: Upper Rear 0: Not detected
1: Lock detected
6-537-087 E [0 or 1 / 0 / 1/step]
Spine Plate Fan Lock: Front 0: Not detected
1: Lock detected
6-537-088 E [0 or 1 / 0 / 1/step]
Spine Plate Fan Lock: Lower Rear 0: Not detected
1: Lock detected
6-537-089 E [0 or 1 / 0 / 1/step]
Spine Plate Fan Lock: Lower Front 0: Not detected
1: Lock detected
6-537-090 E [0 or 1 / 0 / 1/step]
Glue Tank Roller: Rotate Detect Sensor 0: Not blocked
1: Blocked
6-537-091 E [0 or 1 / 0 / 1/step]
Glue Supply Fan: Lock 1 0: Not detected
1: Lock detected
6-537-092 E [0 or 1 / 0 / 1/step]
Glue Supply Fan Lock 2 0: Not detected
1: Lock detected
753
3. Appendices: SP Mode Tables
6-537-093 E [0 or 1 / 0 / 1/step]
Book Catch Fence HP Sensor 0: Home Position
1: Not Home Position
6-537-094 E [0 or 1 / 0 / 1/step]
Output Stack Door Sensor 0: Open
1: Closed
6-537-095 E [0 or 1 / 0 / 1/step]
Output Stack Door Switch 0: Not pressed
1: Pressed
6-537-096 E [0 or 1 / 0 / 1/step]
Book Buffer Tray HP Sensor 0: Not Home Position
1: Home Position
6-537-097 E [0 or 1 / 0 / 1/step]
Trim Scrap Buffer HP Sensor: Right 0: Not Home Position
1: Home Position
6-537-098 E [0 or 1 / 0 / 1/step]
Press HP Sensor 0: Home Position
1: Not Home Position
6-537-099 E [0 or 1 / 0 / 1/step]
Blade Cradle HP Sensor 0: Home Position
1: Not Home Position
6-537-100 E [0 or 1 / 0 / 1/step]
Cutter Limit Sensor 0: Limit reached
1: Limit not reached
6-537-101 E [0 or 1 / 0 / 1/step]
Cutter Area Sensor 1 0: Cutter retracting side
1: Blade receiving side
6-537-102 E [0 or 1 / 0 / 1/step]
Entrance Path Sensor 0: Paper not detected
1: Paper detected
754
Input Check (3)
6-537-103 E [0 or 1 / 0 / 1/step]
Book Registration Sensor 0: Paper not detected
1: Paper detected
6-537-104 E [0 or 1 / 0 / 1/step]
Cutter Area Sensor 2 0: Front side
1: Far side
6-537-105 E [0 or 1 / 0 / 1/step]
LE Detect Sensor 0: Paper not detected
1: Paper detected
6-537-106 E [0 or 1 / 0 / 1/step]
Grip End Sensor 0: End position
1: Not end position
6-537-107 E [0 or 1 / 0 / 1/step]
Book Rotate HP Sensor 1: Right 0: Home Position
1: Not Home Position
6-537-108 E [0 or 1 / 0 / 1/step]
Press End Sensor 0: End position
1: Not end position
6-537-109 E [0 or 1 / 0 / 1/step]
Slide HP Sensor 0: Home Position
1: Not Home Position
6-537-110 E [0 or 1 / 0 / 1/step]
Grip HP Sensor 0: Home Position
1: Not Home Position
6-537-111 E [0 or 1 / 0 / 1/step]
Book Rotate HP Sensor 2: Left 0: Home Position
1: Not Home Position
6-537-112 E [0 or 1 / 0 / 1/step]
Press Limit Sensor 0: Limit reached
1: Limit not reached
755
3. Appendices: SP Mode Tables
6-537-113 E [0 or 1 / 0 / 1/step]
Trim Scrap Box Sensor 0: Scrap box available
1: No scrap box
6-537-114 E [0 or 1 / 0 / 1/step]
Book Arrival Sensor 0: Paper detected
1: Paper not detected
6-537-115 E [0 or 1 / 0 / 1/step]
Book Detect Sensor: Output Tray 0: Paper detected
1: Paper not detected
6-537-116 E [0 or 1 / 0 / 1/step]
Output Tray HP Sensor 0: Home Position
1: Not Home Position
6-537-117 E [0 or 1 / 0 / 1/step]
Trim Scrap Buffer HP Sensor 0: Not Home Position
1: Home Position
6-537-118 E [0 or 1 / 0 / 1/step]
Trim Scrap Box Full Sensor 0: Full
1: Not full
6-537-119 E [0 or 1 / 0 / 1/step]
Front Door SW: Center 0: Closed
1: Open
6-537-120 E [0 or 1 / 0 / 1/step]
Front Door SW: 36V 0: Closed
1: Open
6-537-121 E [0 or 1 / 0 / 1/step]
Thrust Plate Sensor 0: Home Position
1: Not Home Position
6-537-122 E [0 or 1 / 0 / 1/step]
Upper Tray Empty Sensor 0: Paper detected
1: Paper not detected
756
Input Check (3)
6-537-123 E [0 or 1 / 0 / 1/step]
Lower Tray Empty Sensor 0: Paper detected
1: Paper not detected
6-537-124 E [0 or 1 / 0 / 1/step]
Upper Tray Pickup Sensor 0: Not pickup position
1: Pickup position
6-537-125 E [0 or 1 / 0 / 1/step]
Lower Tray Pickup Sensor 0: Not pickup position
1: Pickup position
6-537-126 E [0 or 1 / 0 / 1/step]
Inserter Cover Sensor 0: Closed
1: Open
6-537-127 E [0 or 1 / 0 / 1/step]
Lower Tray Paper Out Sensor 0: Paper not detected
1: Paper detected
6-537-128 E [0 or 1 / 0 / 1/step]
Lower Tray Registration Sensor 0: Paper not detected
1: Paper detected
6-537-129 E [0 or 1 / 0 / 1/step]
Upper Tray Registration Sensor 0: Paper not detected
1: Paper detected
6-537-130 E [0 or 1 / 0 / 1/step]
Upper Tray: Large Paper Sensor 0: Paper detected
1: Paper not detected
6-537-131 E [0 or 1 / 0 / 1/step]
Upper Tray: Small Paper Sensor 0: Paper detected
1: Paper not detected
6-537-132 E [0 or 1 / 0 / 1/step]
Lower Tray Lower Limit Sensor 0: Lower limit position
1: Not lower limit position
757
3. Appendices: SP Mode Tables
6-537-133 E [0 or 1 / 0 / 1/step]
Transport Sensor: Midway 0: Paper not detected
1: Paper detected
6-537-134 E [0 or 1 / 0 / 1/step]
Inserter Unit Sensor 0: Closed
1: Open
6-537-135 E [0 or 1 / 0 / 1/step]
Upper Tray Lower Limit Sensor 0: Lower limit position
1: Not lower limit position
6-537-136 E [0 or 1 / 0 / 1/step]
Drive Gear Switching Sensor 0: Upper tray drive
1: Lower tray drive
6-537-137 E [0 or 1 / 0 / 1/step]
Transport Sensor 1 0: Paper detected
1: Paper not detected
6-537-138 E [0 or 1 / 0 / 1/step]
Transport Sensor 2 0: Paper not detected
1: Paper detected
6-537-139 E [0 or 1 / 0 / 1/step]
Relay Unit Transport Sensor 0: Paper detected
1: Paper not detected
6-537-140 E [0 or 1 / 0 / 1/step]
Relay Unit Front Door Sensor 0: Closed
1: Open
758
Input Check (3)
6-600-001 E [0 or 1 / 0 / 1/step]
0: Paper detected
Entrance Sensor 1: Paper not detected
6-600-002 E [0 or 1 / 0 / 1/step]
0: Paper detected
Shift Tray Exit Sensor 1: Paper not detected
6-600-003 E [0 or 1 / 0 / 1/step]
0: Paper detected
Proof Tray Exit Sensor 1: Paper not detected
6-600-004 E [0 or 1 / 0 / 1/step]
0: Paper detected
Exit Sensor 1: Paper not detected
6-600-005 E [0 or 1 / 0 / 1/step]
0: Paper detected
Transport Sensor 1: Paper not detected
6-600-006 E [0 or 1 / 0 / 1/step]
0: Full
Proof Tray Full Sensor 1: Not full
6-600-007 E [0 or 1 / 0 / 1/step]
0: Home Position
Shift Tray JG HP Sensor 1: Not Home Position
6-600-008 E [0 or 1 / 0 / 1/step]
0: Home Position
Proof Tray JG HP Sensor 1: Not Home Position
6-600-009 E [0 or 1 / 0 / 1/step]
0: Home Position
Shift Roller HP Sensor 1: Not Home Position
6-600-010 E [0 or 1 / 0 / 1/step]
0: Not Home Position
Front Jogger Fence HP Sensor 1: Home Position
759
3. Appendices: SP Mode Tables
6-600-011 E [0 or 1 / 0 / 1/step]
0: Not Home Position
Rear Jogger Fence HP Sensor 1: Home Position
6-600-012 E [0 or 1 / 0 / 1/step]
0: Not Home Position
Jog Fence Retraction HP Sensor 1: Home Position
6-600-013 E [0 or 1 / 0 / 1/step]
0: Not Home Position
LE Stopper HP Sensor 1: Home Position
6-600-014 E [0 or 1 / 0 / 1/step]
0: Not detect
Height Sensor 1: Detect
6-600-015 E [0 or 1 / 0 / 1/step]
0: Paper detected
Shift Tray Sensor 1: Paper not detected
6-600-016 E [0 or 1 / 0 / 1/step]
0: No tray
Tray Full Sensor 1: 25% 1: Tray available
6-600-017 E [0 or 1 / 0 / 1/step]
0: No tray
Tray Full Sensor 2: 50% 1: Tray available
6-600-018 E [0 or 1 / 0 / 1/step]
0: No tray
Tray Full Sensor 3: 75% 1: Tray available
6-600-019 E [0 or 1 / 0 / 1/step]
0: No tray
Tray Full Sensor 4: 100% 1: Tray available
6-600-020 E [0 or 1 / 0 / 1/step]
0: No tray
Tray Low Limit Sensor 1: Tray available
760
Input Check (3)
6-600-021 E [0 or 1 / 0 / 1/step]
0: Roll-away cart available
Roll Away Cart Set SW 1: No roll-away cart
6-600-022 E [0 or 1 / 0 / 1/step]
0: Not detect
Tray Guard Sensor 1 1: Detect obstacle
6-600-023 E [0 or 1 / 0 / 1/step]
0: Not detect
Tray Guard Sensor 2 1: Detect obstacle
6-600-024 E [0 or 1 / 0 / 1/step]
0: Not Home Position
Sub Jogger HP Sensor 1: Home Position
6-600-025 E [0 or 1 / 0 / 1/step]
0: On
Down Button 1: Off
6-600-026 E [0 or 1 / 0 / 1/step]
0: On
Jam Button 1: Off
6-600-027 E [0 or 1 / 0 / 1/step]
0: Top door closed
Top Door SW 1: Top door open
6-600-028 E [0 or 1 / 0 / 1/step]
0: Front door closed
Front Door SW 1: Front door open
761
3. Appendices: SP Mode Tables
6-606-001 E [0 or 1 / 0 / 1/step]
0: Paper detected
Entrance Sensor 1: Paper not detected
6-606-002 E [0 or 1 / 0 / 1/step]
0: Paper detected
Shift Tray Exit Sensor 1: Paper not detected
6-606-003 E [0 or 1 / 0 / 1/step]
0: Paper detected
Proof Tray Exit Sensor 1: Paper not detected
6-606-004 E [0 or 1 / 0 / 1/step]
0: Paper detected
Exit Sensor 1: Paper not detected
6-606-005 E [0 or 1 / 0 / 1/step]
0: Paper detected
Transport Sensor 1: Paper not detected
6-606-006 E [0 or 1 / 0 / 1/step]
0: Full
Proof Tray Full Sensor 1: Not full
6-606-007 E [0 or 1 / 0 / 1/step]
0: Home Position
Shift Tray JG HP Sensor 1: Not Home Position
6-606-008 E [0 or 1 / 0 / 1/step]
0: Home Position
Proof Tray JG HP Sensor 1: Not Home Position
6-606-009 E [0 or 1 / 0 / 1/step]
0: Home Position
Shift Roller HP Sensor 1: Not Home Position
6-606-010 E [0 or 1 / 0 / 1/step]
0: Not Home Position
Front Jogger Fence HP Sensor 1: Home Position
762
Input Check (3)
6-606-011 E [0 or 1 / 0 / 1/step]
0: Not Home Position
Rear Jogger Fence HP Sensor 1: Home Position
6-606-012 E [0 or 1 / 0 / 1/step]
0: Not Home Position
Jog Fence Retraction HP Sensor 1: Home Position
6-606-013 E [0 or 1 / 0 / 1/step]
0: Not Home Position
LE Stopper HP Sensor 1: Home Position
6-606-014 E [0 or 1 / 0 / 1/step]
0: Not detect
Height Sensor 1: Detect
6-606-015 E [0 or 1 / 0 / 1/step]
0: Paper detected
Shift Tray Sensor 1: Paper not detected
6-606-016 E [0 or 1 / 0 / 1/step]
0: No tray
Tray Full Sensor 1: 25% 1: Tray available
6-606-017 E [0 or 1 / 0 / 1/step]
0: No tray
Tray Full Sensor 2: 50% 1: Tray available
6-606-018 E [0 or 1 / 0 / 1/step]
0: No tray
Tray Full Sensor 3: 75% 1: Tray available
6-606-019 E [0 or 1 / 0 / 1/step]
0: No tray
Tray Full Sensor 4: 100% 1: Tray available
6-606-020 E [0 or 1 / 0 / 1/step]
0: No tray
Tray Low Limit Sensor 1: Tray available
763
3. Appendices: SP Mode Tables
6-606-021 E [0 or 1 / 0 / 1/step]
0: Roll-away cart available
Roll Away Cart Set SW 1: No roll-away cart
6-606-022 E [0 or 1 / 0 / 1/step]
0: Not detect
Tray Guard Sensor 1 1: Detect obstacle
6-606-023 E [0 or 1 / 0 / 1/step]
0: Not detect
Tray Guard Sensor 2 1: Detect obstacle
6-606-024 E [0 or 1 / 0 / 1/step]
0: Not Home Position
Sub Jogger HP Sensor 1: Home Position
6-606-025 E [0 or 1 / 0 / 1/step]
0: On
Down Button 1: Off
6-606-026 E [0 or 1 / 0 / 1/step]
0: On
Jam Button 1: Off
6-606-027 E [0 or 1 / 0 / 1/step]
0: Top door closed
Top Door SW 1: Top door open
6-606-028 E [0 or 1 / 0 / 1/step]
0: Front door closed
Front Door SW 1: Front door open
764
Input Check (3)
6-650-001 E [0 or 1 / 0 / 1/step]
Entrance Sensor 0: Paper not detected
1: Paper detected
6-650-002 E [0 or 1 / 0 / 1/step]
Stopper Sensor 0: Paper not detected
1: Paper detected
6-650-003 E [0 or 1 / 0 / 1/step]
Exit Sensor 0: Paper not detected
1: Paper detected
6-650-004 E [0 or 1 / 0 / 1/step]
Booklet Sensor 1 0: Paper detected
1: Paper not detected
6-650-005 E [0 or 1 / 0 / 1/step]
Booklet Sensor 2 0: Paper not detected
1: Paper detected
6-650-006 E [0 or 1 / 0 / 1/step]
Booklet Sensor 3 0: Paper not detected
1: Paper detected
6-650-007 E [0 or 1 / 0 / 1/step]
Trimming Blade HP Sensor 0: Home Position
1: Not Home Position
6-650-008 E [0 or 1 / 0 / 1/step]
Cut Position HP Sensor 0: Home Position
1: Not Home Position
6-650-009 E [0 or 1 / 0 / 1/step]
Press Roller HP Sensor 0: Home Position
1: Not Home Position
6-650-010 E [0 or 1 / 0 / 1/step]
Press Stopper HP Sensor 0: Home Position
1: Not Home Position
765
3. Appendices: SP Mode Tables
6-650-011 E [0 or 1 / 0 / 1/step]
Scrap Hopper Full HP Sensor 0: Full
1: Not full
6-650-012 E [0 or 1 / 0 / 1/step]
Scrap Hopper HP Sensor 0: Not Home Position
1: Home Position
6-650-013 E [0 or 1 / 0 / 1/step]
Door Switch 0: Open
1: Closed
766
Output Check
Output Check
Output Check (Main Machine, RT5070, RT5080)
767
3. Appendices: SP Mode Tables
768
Output Check
769
3. Appendices: SP Mode Tables
770
Output Check
771
3. Appendices: SP Mode Tables
772
Output Check
773
3. Appendices: SP Mode Tables
774
Output Check
775
3. Appendices: SP Mode Tables
776
Output Check
777
3. Appendices: SP Mode Tables
778
Output Check
779
3. Appendices: SP Mode Tables
780
Output Check
781
3. Appendices: SP Mode Tables
782
Output Check
783
3. Appendices: SP Mode Tables
784
Output Check
785
3. Appendices: SP Mode Tables
786
Output Check
787
3. Appendices: SP Mode Tables
788
Printer SP Table
Printer SP Table
Bit Switch
bit 0 DFU - -
bit 2 DFU - -
Enables/Disables MFP I/O Timeouts. If enabled, the MFP I/O Timeout setting will
have no affect. I/O Timeouts will never occur.
If this bit switch is enabled, print jobs will be saved to the GW SD slot and not output
to paper.
bit 5 DFU - -
bit 6 DFU - -
Prints all RPCS and PCL jobs with a border around the printable area.
789
3. Appendices: SP Mode Tables
bit 0 DFU - -
bit 1 DFU - -
A collate type (shift or normal) will be applied to all jobs that do not explicitely
define a collate type.
Note: If #5-0 is enabled, this BitSwitch has no effect.
bit 4 DFU - -
bit 5 DFU - -
bit 5 DFU - -
bit 7 DFU - -
790
Printer SP Table
bit 0 DFU - -
bit 1 DFU - -
bit 3 DFU - -
bit 4 DFU - -
bit 5 DFU - -
bit 6 DFU - -
bit 7 DFU - -
bit 0 DFU - -
bit 1 DFU - -
bit 2 DFU - -
bit 2 DFU - -
bit 4 DFU - -
bit 5 DFU - -
bit 6 DFU - -
bit 7 DFU - -
791
3. Appendices: SP Mode Tables
If enabled, users will be able to configure a Collate Type, Staple Type, and Punch
Type from the operation panel. The available Types will depend on the device and
configured options.
After enabling this BitSw, the settings will appear under:
"User Tools > Printer Features > System"
If a paper size or type mismatch occurs during the printing of multiple copies, only a
single copy is output by default. Using this BitSw, the device can be configured to
print all copies even if a paper mismatch occurs.
If this BitSw is enabled, SDK applications will not be able to alter print data. This is
achieved by preventing SDK applications from accessing a module called the "GPS
Filter".
Note: The main purpose of this BitSw is for troubleshooting the effects of SDK
applications on data.
Changes the maximum number of jobs that can be stored on the HDD. The default
(disabled) is 100. If this is enabled, the max. will be raised to 750 or 1000
depending on the model.
792
Printer SP Table
If enabled, the image rotation will be performed as they were in the specifications of
older models for the binding of pages of mixed orientation jobs.
The old models are below:
- PCL: Pre-04A models
- PS/PDF/RPCS:Pre-05S models
bit 7 DFU - -
bit 0 DFU - -
bit 1 DFU - -
bit 2 DFU - -
bit 3 DFU - -
bit 4 DFU - -
bit 5 DFU - -
bit 6 DFU - -
bit 7 DFU - -
793
3. Appendices: SP Mode Tables
bit 0 If enabled, simplex pages (in mixed simplex/duplex PS/PCL5 jobs only) and the
last page of an odd paged duplex job (PS, PCL5, PCL6), are always routed through
the duplex unit. Not having to switch paper paths increases the print speed slightly.
bit 1 DFU - -
bit 2 DFU - -
bit 3 DFU - -
bit 4 DFU - -
bit 5 DFU - -
bit 6 DFU - -
bit 7 DFU - -
bit 0 DFU - -
bit 1 DFU - -
bit 2 DFU - -
bit 3 DFU - -
bit 4 DFU - -
bit 5 DFU - -
bit 6 DFU - -
794
Printer SP Table
bit 0 Disabled
PDL Auto Detection timeout of jobs submitted via Enabled
USB or Parallel Port (IEEE 1284). (Immediatel
(10 seconds)
y)
bit 1 DFU - -
If this bit switch, all jobs will be cancelled after a jam occurs.
Note: If this bitsw is enabled, printing under the following conditions might result in
problems:
- Job submission via USB or Parallel Port
- Spool printing (WIM >Configuration > Device Settings > System)
bit 3 DFU - -
This bitsw determines the timing of the PJL USTATUS JOB END sent when multiple
collated copies are being printed.
0 (default): JOB END is sent by the device to the client after the first copy has
completed printing. This causes the page counter to be incremented after the first
copy and then again at the end of the job.
1: JOB END is sent by the device to the client after the last copy has finished printing.
This causes the page counter to be incremented at the end of each job.
795
3. Appendices: SP Mode Tables
Enabled (=0):
Text composed of UTF-8 characters can be displayed in the operation panel.
Disabled (=1):
UTF-8 characters cannot be displayed in the operation panel.
For example, job names are sometimes stored in the MIB using UTF-8 encoded
characters. When these are displayed on the operation panel, they will be garbled
unless this BitSw is enabled (=0).
Switches super option disable on / off. It this is On, multiple jobs are grouped at LPR
port. PJL settings are enabled even jobs that are specified queue names are sent.
Determines whether Print from USB/SD will have the Preview function.
Enabled (=0): Print from USB/SD will have the Preview function.
Disabled (=1): Print from USB/SD will not have the Preview function.
bit 0 DFU - -
bit 1 DFU - -
bit 2 DFU - -
bit 3 DFU - -
bit 4 DFU - -
bit 5 Store and Skip Errored Job locks the queue Queue is not
Queue locked
locked after
after SSEJ
SSEJ
If this is 1, then after a job is stored using Store and Skip Errored Job (SSEJ), new
jobs cannot be added to the queue until the stored job has been completely printed.
796
Printer SP Table
bit 6 Allow use of Store and Skip Errored Job if Does not
Allows SSEJ
connected to an external charge device. allow SSEJ
with ECD
with ECD
If this is 0, Store and Skip Errored Job (SSEJ) will be automatically disabled if an
external charge device is connected.
Note: We do not officially support enabling this bitsw (1). Use it at your own risk.
When setting 1 is enabled, after printing the paid-for pages on an external charge
device, the job that includes any remaining pages will be canceled.
This setting will prevent the next user from printing the unnecessary pages from the
previous user's print job.
797
3. Appendices: SP Mode Tables
If this is 0, the Menu List button will be removed from Printer Features.
0 (default): Print jobs are not interrupted. If a job is promoted to the top of the print
queue, it will wait for the currently printing job to finish.
1: If a job is promoted to the top of the queue, it will interrupt the currently printing
job and start printing immediately.
When the Bypass Tray is the target of the Auto Tray Select and Any Size/Type is
configured for the Tray Setting Priority setting of the Bypass Tray, this BitSwitch can
switch the behavior whether or not Limitless Paper Feeding is applied to the Bypass
Tray.* The default is Enabled (=0).
*Limitless Paper Feeding will try a matching tray of the next highest priority if a job
specified to Auto Tray Select as the tray setting is submitted and the tray runs out of
paper.
Enabled (=0: Default):
Limitless Paper Feeding is applied to the Bypass Tray.
If a tray other than the Bypass Tray matches the job's paper size and type but has
run out of paper, printing will occur from the Bypass Tray.
Disabled (=1):
Limitless Paper Feeding is not applied to the Bypass Tray.
If a tray other than the Bypass Tray matches the job's paper size and type but has
run out of paper, printing will stop and an alert will appear on the LCD screen,
stating that the tray has run out of paper. This prevents unexpected use of the Bypass
Tray.
Limitations when this BitSwitch is set to "1":
- The "Paper Tray Priority: Printer" setting must be configured to a tray other than the
Bypass Tray.
- Jobs that contain more than one paper size cannot be printed.
798
Printer SP Table
bit 3 Change the behavior of the center staple Cancel the Continue to
job print
This Bit Switch can change the behavior of the center staple when the maximum
number of sheets for stapling is exceeded.
0 (default):
The job is canceled and an error is recorded in the log.
1:
The job is not canceled and is produced. How the job is produced in any behavior
depends on the type of finisher.
bit 4 Add "Apply Auto Paper Select" is the condition that Disabled Enabled
decides if the device's paper size or paper type
should be overwritten.
If this BitSwitch is set to "1" (enabled), the "Apply Auto Paper Select" setting will
decide if the paper size or paper type that is specified in the device settings should
be overwritten by the job's commands when "Tray Setting Priority" is set to "Driver/
Command" or "Any Type".
- Apply Auto Paper Select = OFF: Overwritten (priority is given to the job’s
commands)
- Apply Auto Paper Select = ON: Not overwritten (priority is given to the device
settings)
bit 5 DFU - -
bit 6 DFU - -
bit 7 DFU - -
799
3. Appendices: SP Mode Tables
bit 0 DFU - -
bit 1 DFU - -
bit 2 DFU - -
bit 3 DFU - -
bit 4 DFU - -
bit 5 DFU - -
bit 6 DFU - -
bit 7 DFU - -
SP1-XXX
1-005-002 - C [- / - / - ]
800
Printer SP Table
801
3. Appendices: SP Mode Tables
1-001-005 - C* [- / - / - ]
Operates following two operation simultaneously for
prevent forgot to initialize when initialization of
scanner NV is required.
: Automatic initialization by individual version control.
: Writes the message "initialization is required" at
history, and then instructs initialization by release
notification. (Only operates this way in current
situation.)
1-009-001 - C* [0 or 1 / 0 / 1 /step]
This SP switches the TWAIN scanner function on/off.
This is one of the scanner application functions.
0: ON (enabled)
1: OFF (disabled)
802
Scanner SP Table (Copier Model Only)
1-010-001 - C* [0 or 1 / 0 / 1 /step]
Display or Non display remote scan.
0: Display, 1: No display
1-011-001 - C* [0 or 1 / 0 / 1 /step]
0: OFF (no display)
1: ON (count displays)
This SP codes switches the original count display on/
off.
1-012-001 - C* [0 or 1 / 1 / 1 /step]
1: Release
0: Do not release
This SP code sets the machine to release or not
release the following items at job end.
• Destination (E-mail/Folder/CS)
• Sender name
• Mail Text
• Subject line
• File name
1-013-002 - C* 0 or 1 / 1 / 1 /step]
0: Disable
1: Enable
This SP code enables/disables the multi-media
function option (USB 2.0/SD Slot) mounted on the
front of the machine. Operators can scan documents
to either an SD card or a USB memory device
inserted into this unit. This SP must be enabled (set to
"1") in order for the device to function.
803
3. Appendices: SP Mode Tables
1-014-001 - C* [0 or 1 / 0 / 1 /step]
0: Disable
1: Enable
Enables / Disables to input password for Scan To
Folder.
804
Scanner SP Table (Copier Model Only)
805
3. Appendices: SP Mode Tables
806
MEMO
807
MEMO
808 EN
MEMO
956 EN