Control Valves - Actuators - Accessories MIL 29000 Micropak Control Valves for Precise Microflow Control ksB W = cmMIL 29000 Table of Contents Introduction Features Typical Applications Technical information Model Decodification Standard Sizes / Ratings / End Connections General Data Seat Leakage Class / Temperature Range Flow Coefficients (Rated Cv) Actuator Selection Construction Dimensions and Weights Z MIL o1 01-02 02 03-05 06-08 09 Introduction Designed specifically for microflow applications, MIL. 29000 series Micropak provides excellent throttling control performance with a wide range of options and capabilities. Design optimization has also resulted in an extremely integrated and compact assembly. Rugged valve plug support is provided along the entire stroke length using an integrated plug guide and seat ring. This ensures excellent plug stability and control even under high pressure drop conditions. Micropak’s simple top- entry body construction includes an integrated body and bonnet design, which allows easy access and removal of the quick change trim, Features Adjustable Cv The rated Cvo tosuitthe ai the Micropak valvecan be adjusted at site ual operating conditions by setting the knob provided in the actuator. This feavure facilitates the user to tailor the control valve to the exact site conditions, avoiding any oversizing in flow capacity and can also help in rationalizing minor mistakes in estimating the process conditions. a1Compact and Field-reversible Actuator The force amplifying technology together with the rolling diaphragm design makes the Micropak design extremely compact, The actuator action also can be easly reversed at site by just relocating the pivot pin. ad MIL 29000 Versatile Trim Options Eight plugs and five seat rings are used to make up the ten available plug and seat ring combinations thereby a total of 70 Gys can easily be made starting from 0.0018 to 3.70. The integral liner and seat ring also reduces components and simplifies assembly and disassembly. ® | | | eS eS evo] [ew se [ev dsl [ev as [ew as] ew se fev Ss NS XM ' y vr 1 Multi-stage, Axial-flow, High Resistance Trim Micropak is also available with an optional high pressure liquid letdown anti-cavitation trim solution. This unique design is based on the principle of multi-step high resistance axial-flow. The multi- stage design of this valve prevents cavitation by directing the fluid through a series of 3-dimensional, high impedance pressure reduction areas or stages, Pressure reduction occurs along the length of the plug through a series of throttling stages, designed to divide the total drop between the srim steps thereby maintaining constant velocity of flow. Typical Applications -Micropak valves are widely used in all industry segments It's field adjustable Cv, actuator action reversal features allows customers to change valve flow capacity or actuator action without additional parts and stripping of the valve ‘With an inherent rangeability of 500:1, Micropak valves provides improved process efficiency through accurate control in any low flow application, meeting a wide range ‘of applications. In power plants, the most common 02 :icroflow application is spray water control in lower capacity units, where fine control of spray water is required to maintain the steam temperature accurately. Micropak valves are also the best option for any low flow or dosing application in chemical, petrochemical, refinery and pharmaceutical plants, where precise control and wide rangeability is essential to maintain the quality ofthe process or end- product. W MILNITePe\ iio Sa™ Technical Information Model Decodification e a ey * s 6 a esas main 0.0018 0,005.0, Undefined 1 0005 00114, onott t.parlelto 6. Hand 0. Undefined {ho Festonen 2 oon o02s TS * 25 Micropak 2. with integral ont. Standard im 3 | omar | 9st |® poeumate fe Vale for 400s att ——_‘Petoner ender 7. Ato doe a o FoPipe Line” es 2. anticavitation? 5 041025 3, With Exernal Micotlow > Shim Hecwo. Contal © 026 081 reumatc A Poatoner Arto open 3. Special 7 051130 808) aan Wher 9 151370 Postioner ©: Not aaa wth cabo construction ©: aviabl on requst-Belon sealed, Cyopeiversns te 2A cnn im ae frm 3106 (4: ror drete Crates pleaerefer page Standard Sizes / Ratings / End Connections ors ory ov Cece) ANC RT ecg) ty a) 28 07s 24 . * * . 1 37 * * * = ‘ available General Data fa forey ie caer en rete me rae e a ee Presa a ZB Mii (ad MIL 29000 Type 2 Adjustable packing Plug type Aaijustable microflow with unbalanced box with PTFE or ‘contoured plug Graphite moulded Option Multistage, Anti-cavitation split ings seattype ‘clamped (quick change) with metal seat Temperature +< 180°C PTFE, Guiding “Top & Cage guiding range > 180°C Graphite Rangeabilty 500: 1at max rated Cv 2200: 1 at min rated Cv Characteristic Mod, Linear Seat Leakage Class / Temperature Range ee, dal Breet) Standard tim “100 asi las v Anticavitation tim 2 3 Flow Coefficients (Rated Cv) (Standard Trim) errr (inch) a a Flow Coefficients (Rated Cv) erg cy BE . (Anti-cavitation Trim) es anu cmrncaian) Sa —— . * . 3 0021 0026 00310036 0.08106 «00st 88 . * . 4 0041 00S 006 ©~— 005s 0.08510 . * . 5 om 014 = 01720022 ak . * . 6 026 «0310381 MS OSS O18 ‘valae 1: The Mid setting allows for eaty value capacty ausments nthe field to meet hanging service contoMIL 29000 Actuator Selection (Standard Trim) Cae Prt ORIFICE PRESSURE (kg/cm’g) eM mm a [arot[ are | aro*] are] aroraTe® | 0018 00030 0 ° 2 o.ooretooo0s (0.0033 0.0037 250 20 2008 0 ‘0 co0sis0008 20 1 2 omssooo toons ato 2 oon 0 ‘0 aortieome 4, 20 002s % ‘0 aortas, 20 3 2 agaitooos ——sosi8 ose 0 aotitoones an, 20 4 16 eoattoosr ——“oass oto 0 on 110 2» antioeae oo Fil azill etntsezel | cea ezs i oe 1% azstoost 50 Sm . 48 o2s:o 061 ssaose ‘20 ost i ost 20 0.61 a 20 M5 420 7 95 stein ok esters ay 20 est 20 0 att = zo 8 i20 624/30 , os ° ratiatst io O81 02.40 1.710240 70: 40, 20 131 noe it re) 3s sttoa70 291834 #0 25 1 370 Bs Actuator Selection {Anti-cavitation Trim) Sanaa Len pertteny Bie ~~ Ta 5 sc ECan 0021 80026 250" 230 5 a) ea oeel osigoos 759 759 459430, com soot 1301505028 2081 i wos focanoes 8° iS iap 4 7 0087 f00.14 (0.085 & 0.10 190 150 50 20 ot 1 aay ont moe . es O17 10026 0.17 &0.20 130 120 40, 3 cao = oe 225020 ot mm 30 ® es 0.2640 0.61 0.36 40.41 130 120 40, 25 casroost 0 * AuatorAcion ATO :AW'To Open, ATC:AKTo lowe" : Seat Leakage Clat:V & Vas perFC1702 Z MILfe BLT Construction Integral Pneumatic Positioner Sub- assembly (Model 7700) Pc ey Type Pneumatic, force balance Action 2 Direct Characteristic Linear Instrument signal 5 3to 15 psig Connections £8" NPT input and supply, 18" NPT output ‘Average air consumption : 0.26 Nm'h at 2.1 barg supply (0.15 scfm at 30 psig supply) Linearity tm Hysterss Pons Material of Construction Porc eben Dro seb MATERIAL MATERIAL 1 Spring Clamp 308557 6 Pilot SIA - 2 Lever No.2 30857 7 Position Block ‘Aluminium 3 Lever Arm Stop 30855 8 Gasket SIA - 4 Force balance spring Spring steel ° Spring Spring tee! 5 Diaphragm SIA E 10 Manifold Block ‘Aluminiam ‘Accessory Combinations Rasy Rc a ey Rey as. as aS 7 : ASIAL ASIA ASIA ASL. ASI ASI asier ASiPr -AS/Pr asisv Asisv ASIsV ASIALILS ASIALILS ASIALILS ASIALIPT AS/ALIPT ASIAL/PT AS/is/PT As/is/PT asiisisv ASiis/SV ASILS/SV ASIPTISV ASIPTIsV. ASIPTIS ASIALIIS IPT ASIAL/LS/PT AS/LS/PT/SV AS/LS/PT/SV Legend: AS Air Set, AL- MIL 76 Ar Lock Relay SMI 496 Ln Sch, PT-Mi. 40 Poston Transmit, SV -Slenod Valve ) = = (NPL fe Construction iii Abetee VA MIL 29000 Micropak Valve MIL a B ZaMaterial of Construction tee BET Carbon Steel: ASTM A216 GrWCC"/ ASTM A 105 Stainless Stee: ASTM A 351 Gr. CFBM!"/ ASTM A 182 Gr. F216 L Dg 4" Valve Body Standard 2 Seat Ring Anticavitation Standard 2 Valve Plug Anti-cavitation “ Seat Ring Gasket 6 ‘Seat Ring Retainer 16 Packing Spacer "7 Packing 8 Packing Follower 19 Packing Flange 2 Packing Nut 2 Packing Stud 2 conical Spring 23 levis 24 Retainer Clip 2s Pivot Pins 26 Lever Nos 2 ‘Gv Adjusting Knob 2 Spring Adjustment Plate 2 Hand Wheel 30 cover 3 Actuator Bracket 2 scale 3 ‘Actuator Spring 4 Piston 35 Rolling Diaphragm 36 Diaphragm Cover 37 Locking Screw * Valve body in cast form avaiable only fr flanged valves < 6008 Material indicated above are for reference oly reserves the right to supply atemate material forms due to constant pro ‘ther secfcmateral re avalaleon request 08, std Stelle Now Nace Inconel X-750 oF Elgiloy sta 17-4 PH SST 1900 Nace T7-4PH Sst H1150M sta 17-4 PH SST H900 Trim 0%03 Tim 4109 Trim 306 NACE 17-4 PH SST H1150M sta stelite No.12 Nace Inconel X-750 oF Elgiloy sta Stellte Nos Nace Inconel X-750 oF Elgiloy sta stellte No.6 Nace 316 SST + Graphite 17-4 PH SST H900 (17-4 PH SST H1150M for NACE) 3165s Trim 003 Trim 4109 Tim3t06 Inconel X750 or Elgiloy FIFE < 180°C Graphite >180°C 308 sr 30858 3085s 3045s Spring Steet eN182n Passvated 3045s 17-4 pH Sst Aluminium 308587 308 Bakelite (or Preumato, SST (for Hand Operated) Polycarbonate Aluminium 3045s Spring Steel Aluminium Buna 152062 Gr. A. lace Povider Coated s16ssrMIL 29000 ew Dimensions and Weights pee Pe pe ory ca : 1508 02" 126, 160 45 os, Flanged 3008 - 6008 102" 126, 160 475 8 ‘2008 - 15008 160 168 oo 10 1800 102" 126, 160 50 9 07s: Flanged 2004 - 600% 102 126, 160 575, ° ‘008 - 15008 160 168 6 " 1508 102" 126, 160 55 10 1 Flanged 008 600% 102" 126, 160 a 10 ‘008 - 15008 160 168 6 2 Raised Flangeless (Wafer) 1504 15008 102 108, 40 75. aster Threaded 1508-15008 102. 108 0 75 sw 1508-15008 102 120 co 75, 1 ew 1504-15008 102 120 0 75. "avaliable in ating ony mm rs 2 -l + Al dmensions are nm Flanged Raised Flangeless (Wafer) Threaded (NPT) Socket Weld Dimensional Reference Z MIL 08 W |= Beer Product Highlights Unmatched Performance © Rangeability of 500:1 to handle wide variations in micreflow ranges © Conttolsiow flow applications efficiently © Fully guided microfiow plug tailored for high pressuredrops Innovative Design © Compact constuction with Integral lng daphragm type cue © Cradjustbleatstetofine tune ste conions © Force amplifying actuator technology with modular option for positioner © Ficld-reversible actuator Easy M. (© Integralbonnet-Noleaks & lessersoftparts © Fewerparts,integralcage& seat, top-entry trim tenance High Performance Material is Standard © Hardened trim forbetterlongevity Optional Designs (© Multi-stage, axil-low, anti-cavitaton trim forsevere service © Bellows sealed construction © Cryogenicconstruction Sales & Service offices ‘New Delhi: MIL Controls Lt, KSB House, 86, Sector, Gautam» Budh Nagar, Noida-201 301 Incl Tel: 981 (120) 2541091-93, 254150103, Fax: +91 (120) 2550567 Email: salesnoida milGkeb.com Mumba MlL Controle Ltd,XSB Pumps td, 126, Maker Chamber l, Nariman Point, ‘Mumbai 400021, Inia. Tl:+81 (22) 66588787, 65588757-59, 66588761, Fax: +91 (22) 6588788, E-mail salesmumbai mil@ksb.com Kolkata MIL Controlsttd KSB Purps Ltd, 2nd Floor, 30 Circus Avenue, Kelkata 700017, india. Tel:#9) (33) 22809847, 22809848, 22870473, Fax: 491 (23) 22870528, 22809847, E-mail saleskolkata.mil@kso.com Ciennsis MIL Contrals Lt, KSB Pumps Ltd, Guindy House, 2nd Floor, Na: 95, Anna Salai, Chennai 600 032, India.Te: 481. (44) 22352571 ~72, 22300623, Fax: 481 (#4) 22352748 E-mailsaleschennai.mil@ksb.com Vadodara: MIL Controls \te, KSB Purnpe Ltd, 48, Ramakrisnna Chambers, Productivity Roa, Vadodara 290 005, India. Tel: +91 (265) 2330532, 2333226, Fax +31 (265) 2350002 E-mail: salesbaroda.mil@ksb.com Pure: MIL Controls Le, KSB Pumps Ltd, Plot No - 28/21, Dl Block, MIDC, Chinchwad, Pune 411019, tndla Tel: +81 (20) 27408100, Fax:49 (20) 27470890 €-mal:salespune.mil@ksb.com Middle East & Asia Pa: ‘China: KSB Valves (Shanghai) Co.Ltd 29F.Xing-Yuan Technology Building, 8 Guiping Roa, Shanghai, China, PostCode: 200233, Tel: 86-21-6485 1778, Fax: +86-21-6485 9115,Dubal: KSB Middle East FZE, P.0.Box 18315, Jebel Al, Dubai, UA. Tel: 4971-4883 0455, Fac 44971-4-883 0456 Indonesia: PT KSB Indonesia, Jalan Timor Blok D2-1, Kawasan industri MM2100Cibitung, Jawa Barat, Indonesia. Tel 6221 39883570, Fax: +62 21 89983571. Korea: KSB Korea Lt, Soo Young Building, 6¢-1, Hannam-Dong, Yongsan-Ku, Seoul 140-210, Korea. Tel 790 4351, Fax 482-2-790 4350 Malaysia: KSB Malaysia Pumps & Valves SON BHD 29, alan PAU 3/47, Sunway Damansara, 47810 Petaling Jaya, Selangor Darul Ehsan, Malaysia, Tet: +60-03-780S 3397, Fax: +60-03-7805 1373 Singapore: KSB Singapore (Asia Pacific) PTE Ltd, 4 Woodlands Walk, Singapore 738248, Tel: 6757 7200, ax: 6482 3005 Taiwan KSB Taiwan Co.Ltd, No: 1546 Sec 1, Datong Ra, Xizh Dist 10635, New Taipe City, Te: #886-2-2649 2255, Fx: +886-2-2649 8833 Thallanc: KSB Pumps Co 1d, Bangkok 10530, Thalland, Tel: +66-2-588 2324, Fax +65-2-9882213 Ny MIL ( ([MIL Controts Limited Fax: +81 (480) 2880952 Email: sales mil@kso com (Web : wwwemileontrals.com AKs8 company - KSB OL) i Ou coteining seme