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Food and Bioproducts Processing 1 1 9 ( 2 0 2 0 ) 268–276

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Food and Bioproducts Processing

journal homepage: www.elsevier.com/locate/fbp

Selective and continuous recovery of ascorbic acid


and vanillin from commercial diet pudding waste
using an aqueous two-phase system

Alex Viana Veloso a , Brenda Caroline Silva a , Sthefany Araújo Bomfim a ,


Ranyere Lucena de Souza a,b , Cleide Mara Faria Soares a,b ,
Álvaro Silva Lima a,b,∗
aUniversidade Tiradentes, Av. Murilo Dantas, 300, Farolândia, 49032-490, Aracaju, Sergipe, Brazil
bInstituto de Tecnologia e Pesquisa, Av. Murilo Dantas, 300, Prédio do ITP, Farolândia, 49032-490, Aracaju, Sergipe,
Brazil

a r t i c l e i n f o a b s t r a c t

Article history: In this study, ascorbic acid and vanillin were recovered using semi-continuous and contin-
Received 6 May 2019 uous operation of an aqueous two-phase system (ATPS) formed by ethanol (C2 H5 OH) and
Received in revised form 13 dipotassium hydrogen phosphate (K2 HPO4 ). For operation, a column reactor was designed,
November 2019 allowing temperature control by a coating system and the circulation of up to two phases
Accepted 21 November 2019 simultaneously. The reactor was equipped with a stirring system composed of a shaft and
Available online 27 November 2019 impellers known as vanes. In the experiments, the influence of volumetric flow rate and
agitation speed were analysed to enhance recovery of the biomolecules of interest. The best
Keywords: recovery values were obtained in semi-continuous operation at low rotations (60 rpm) and
Continuous column reactor high volumetric flow rate (6.0 mL min−1 ). These parameters were used to verify partition-
Partitioning ing using a real food matrix (Dr. Oetker Diet Pudding), achieving recovery of up to 94% for
Biocompound vanillin in the top phase and ascorbic acid in the bottom phase.
Aqueous two-phase system © 2019 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
Food waste
Selective separation

1. Introduction et al., 2016), antibiotics (Marques et al., 2013; Rabieenezhad and Roosta,
2018), antioxidants (Almeida et al., 2014; Lima et al., 2017) and alkaloids
An aqueous two-phase system (ATPS) is a strategy of liquid–liquid (Flieger and Czajkowska-Żelazko, 2015; Plácido et al., 2018). The use of
extraction (LLE), constituted by two immiscible aqueous phases with an ATPS presents many advantages, such as low interfacial tension,
different physical and chemical properties (Garza-Madrid et al., 2010). biocompatibility, the possibility of process integration, high selectivity
ATPSs are usually based on polymers (e.g., dextran, polyethylene gly- (S), easy implementation and scalability (Raghavarao et al., 2003).
col, polyvinylpyrrolidone) and salts (phosphate, citrate, sulfate), and However, its industrial implementation is still limited, due to the
recently have been formed by ionic liquids, carbohydrates and organic difficulty of separating phases when using viscous compounds (poly-
solvents (e.g., alcohols, organic acids, acetonitrile and tetrahydrofuran) mers, ionic liquids and some carbohydrates), and the low recyclability
combined above a critical concentration (Cardoso et al., 2014a; Souza and high cost of the constituents (Soares et al., 2015). In order to
et al., 2015a; Grilo et al., 2016). overcome these disadvantages, some authors have proposed phase
This strategy is widely used for the recovery, partition, concentra- recycling (Sankaran et al., 2018; Song et al., 2018b), the use of organic
tion and purification of several biocompounds, such as antibodies (Rosa solvents (Santos et al., 2016; Li et al., 2018) and performing the pro-
et al., 2012; Campos-Pinto et al., 2017), proteins and enzymes (Souza cess continuously, improving the purification of labile biocompounds
et al., 2015b; Song et al., 2018a), toxins (Cavalcanti et al., 2008; Gomez (Espitia-Saloma et al., 2014; Jungbauer, 2013; Vázquez-Villegas et al.,
2015).


Corresponding author at: Universidade Tiradentes, Av. Murilo Dantas, 300, Farolândia, 49032-490, Aracaju, Sergipe, Brazil.
E-mail address: alvaro lima@itp.org.br (Á.S. Lima).
https://doi.org/10.1016/j.fbp.2019.11.011
0960-3085/© 2019 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
Food and Bioproducts Processing 1 1 9 ( 2 0 2 0 ) 268–276 269

To date, few studies have focused on the operational characteris- trolled by a jacketed system (points 1 and 2). The samples were
tics, validation of reactor designs and economic analysis of continuous collected at points 3 and/or 4, and the feeds were supplied
processing by ATPS. According to Rito-Palomares and Benavides (2017), at points 5 and/or 6. The experiments were conducted using
there is still no specialised equipment available; therefore, perfor- an agitation system, formed by an axis with three impellers
mance of the process is limited to the traditional reactor configurations
(four vertical blades) made of 304 stainless steel. The number
used for LLE. One can highlight the spray column (Srinivas et al., 2002),
of impellers is associated with the volumetric ratio between
packed column (Igarashi et al., 2004), conventional or perforated rotat-
the phases (Rv = 3), meaning that the top phase is three times
ing disc contactor (Kalaivani and Regupathi, 2016; Porto et al., 2004),
pulsed-cap microcolumn (Rabelo and Tambourgi, 2003) and column larger than the bottom phase. Therefore, three impellers were
with impellers (Biazus et al., 2007). positioned equidistantly in the top phase and the other in
The continuous and semi-continuous modes of ATPS opera- the bottom phase, taking care that agitation did not disturb
tion can be particularly effective and versatile for the recovery of the interface between the phases. Nevertheless, the position
high value-added compounds from food industry waste. Worldwide, of impellers is adjustable along the axis using fixing screws
approximately one-third of global food production is lost or wasted, (point 7), making reactor design versatile. Two Teflon cen-
representing about 1.3 billion tonnes per year of residues (Gustavsson tralisers were introduced to avoid imbalance of the shaft and
et al., 2011). Usually, this food waste originates from agricultural activ-
thereby collision of the impellers with the reactor wall; the gap
ities, such as the production of fruits, grains and vegetables, and from
between them was 20 mm. The number of centraliser pores
industrial activities, such as the discarding of foods with expired dates.
was limited due to space for the production of the holes. The
However, these residues are high in added-value compounds, which
can be extracted and purified. Good examples are ascorbic acid (antiox-
centralisers were positioned above the impellers so that the
idant) and vanillin (flavour), which were used as target biomolecules in closest to the interface was at least 5 cm away, thereby min-
this work. imising the delayed effect of liquid transfer between phases.
Ascorbic acid (C6 H8 O6 ) or vitamin C is an odourless crystalline white
solid, water-soluble and poorly soluble in organic solvents. This bio- 2.3. Selective partitioning of biomolecules
compound is present in several vegetables, mainly in citrus fruits,
and it is used as a dietary supplement (Uddin et al., 2001). More- The ATPS composition was based on batch experiments
over, it is well known as an antioxidant used in the preservation of according to our previous study (Reis et al., 2012), which iden-
industrial food. Vanillin (4-hydroxy-3-methoxybenzaldehyde) is also a
tified the best conditions to separately recover vanillin and
crystalline white solid, soluble in organic solvents (alcohols and chloro-
ascorbic acid (50 wt% C2 H5 OH + 15 wt% K2 HPO4 + 35 wt% H2 O).
form), and the most widely used flavouring in the food industry (Jadhav
The ATPS was prepared by mixing and homogenising the sys-
et al., 2009), but it also displays antioxidant and antimicrobial, anticlas-
togenic, antimutagenic and antitumor properties (Mourtzinos et al., tem constituents, and then the column reactor was filled and
2009). left to rest for 6 h to reach thermodynamic equilibrium and
In this context, the present work proposes a design for a jacketed form a distinct interface. The operation was carried out in
column reactor, with two feeds and two outputs, operating in contin- semi-continuous and continuous modes, with the reactor vol-
uous or semi-continuous mode. Moreover, the system was agitated by ume constant for both cases (inlet volumetric flow = outlet
impellers (four vertical blades) adequately located in the reactor. The volumetric flow). In all experiments, the disperse phase was
effect of volumetric flow rate and agitation speed on the selective parti- pumped into the column reactor with a volume similar to
tion of ascorbic acid and vanillin, compounds that are present in several
the phases contained in the reactor. For all cases, the target
types of food waste, was analysed. The results were compared with pre-
biomolecules were dissolved in the phase of lower affinity,
vious work led by Lima and co-authors (Reis et al., 2012), who used the
aiming to promote retention of the biomolecule in this phase.
same system, but in batch mode.
Initially, the partition of biomolecules was examined in the
semi-continuous mode; namely, the dispersed phase had the
2. Material and methods
same composition as the top or bottom phase containing the
biomolecule, and a stationary phase (inside the reactor). In
2.1. Material
Protocol 1, vanillin was dissolved in the bottom phase, which
was pumped into the reactor through point 5 using a pump
The ATPS was prepared using ethanol (CAS 64-17-5; 99 wt%)
with volumetric flow rate until reaching 12 mL min−1 (Milan
supplied by Neon (São Paulo, Brazil) and dipotassium hydro-
model BP662, Colombo-Paraná, Brazil), and harvested at point
gen phosphate (K2 HPO4 ; CAS 7758-11-4; > 98 wt%) acquired
3. In Protocol 2, ascorbic acid was dissolved in the top phase,
from Dinâmica Química (São Paulo, Brazil). The target
which was pumped into the reactor through point 6 and col-
biomolecules used in the partitioning, ascorbic acid (>98 wt%;
lected at point 4. In sequence, the continuous mode was also
CAS 50-81-7) and vanillin (> 99 wt%; CAS 121-33-5), were
investigated. In this case, the top phase (containing ascorbic
purchased from Labsynth (São Paulo, Brazil) and Dinâmica
acid) and bottom phase (containing vanillin) were simultane-
Química, respectively. The compounds’ characteristics are
ously and in counter-current pumped into the reactor through
shown in Table 1. For the experiments with food waste, Dr.
points 6 and 5, respectively. The phases were harvested at
Oetker Diet Pudding (São Paulo, Brazil) was used. Ultrapure
points 4 and 3, respectively (Protocol 3). Finally, the experi-
water that was double-distilled, passed through a reverse
ment was also carried out operating in semi-continuous mode
osmosis system and further purified by Milli-Q Plus 185 water
and using a real sample (Dr. Oetker Diet Pudding), which was
purification apparatus (Millipore, Bedford, MA, USA) was used
dissolved in the bottom phase and pumped in at point 5 and
in all experiments.
collected at point 3 (Protocol 4). All protocols are demon-
strated, respectively, in Figs. S1, S2, S3 and S4 of the Supporting
2.2. Reactor design
information.
The effects of agitation speed (60, 150, 275 and 360 rpm)
Fig. 1 depicts the design of the glass column reactor of 550 mL
at 3 mL min−1 , and volumetric flow rate (1.5, 3.0, 4.5 and
nominal capacity and 440 mL useful volume, which was used
6.0 mL min−1 ) at 60 rpm were explored. All separation experi-
for partitioning the biomolecules. The temperature was con-
ments were performed under conditions that did not disturb
270 Food and Bioproducts Processing 1 1 9 ( 2 0 2 0 ) 268–276

Table 1 – Name, CAS register number, supplier, and mass fraction purity of chemicals used in this work.a
Compounds IUPAC name Molecular Purification CAS Reg. no Supplier Final purity
formula method (wt%)a

Ethanol Ethanol C2 H6 O None 64-17-5 NEON 99


Dipotassium Potassium K2 HPO4 None 7758-11-4 Dinâmica >98
hydrogen hydrogen
phosphate phosphate
Ascorbic acid (2R)-2-[(1S)-1,2- C6 H8 O6 None 50-81-7 Labsynth >98
dihydroxyethyl]-
3,4-dihydroxy-
2H-furan-5-one
Vanillin 4-Hydroxy-3- C8 H8 O3 None 121-33-5 Dinâmica >99
methoxybenzaldehyde

a
Values reported by supplier.

Fig. 1 – Design of the column reactor and its constituents. (a) Dimensions of the reactor; (b) dimensions of impellers, (c)
dimensions of the centraliser, (d) axis and equidistant impellers, (e) assembly of the reactor and (f) real reactor. All
dimensions are in millimetres. Points 1 and 2 are part of the temperature control system provided by the jacketed reactor.
The samples were collected at points 3 and/or 4, and feeds were supplied at points 5 and/or 6. The position of the impellers
on the axis can be adjusted by the screw positioned at point 7.

the interface formed between the phases at 298.15 ± 0.1 K and KVAN
S= (3)
0.10 ± 0.01 MPa. KAA
During operation, samples of the bottom phase were har-
vested (at pre-set times) in order to measure the concentration mT
RT = × 100 (4)
of biomolecules; and with the phase volume, the bottom mass mT + mB
was determined. The mass of the biomolecule in the top phase
was determined through mass balance (Eq. (1)), and divided by mB
RB = × 100 (5)
the volume of the top phase to determine the concentration mT + mB
in this phase.
where m corresponds to the masses of the biomolecules.
The mass transfer coefficient (KD a) (min−1 ) was evaluated
min = mT + mB + mout (1) according to the material balance proposed by Pawar et al.
(1997) and shown briefly in Eq. (6):
where m corresponds to the masses of the biomolecules, and
FD
 C − KC 
the subscripts in, T, B and out mean input, top, bottom and Di S
KD a = × ln (6)
exit, respectively. V CDf − KCS
For semi-continuous mode (Protocol 2), the samples were
returned to the reactor after measurement using a syringe where FD is the volumetric flow rate (mL min−1 ); V is the vol-
(point 6), aiming to maintain the volume of the ATPS. ume of ATPS (mL); CDi is the biomolecule concentration in
The partition coefficient (K) was determined by the ratio inject solution, CDf is final biomolecule concentration in the
between the concentration of biomolecules (C) in the top dispersed phase (mg mL−1 ); K is the partition coefficient of the
and bottom phases (Eq. (2)); the selectivity (S) of the system biomolecule (dimensionless); and CS is the concentration of
was measured by the ratio between the partition coefficients biomolecule in the stationary phase in steady state (mg mL−1 ).
of vanillin (KVAN ) and ascorbic acid (KAA ) (Eq. (3)), and the In order to understand the effect of the dispersed phase
recovery of biomolecules in the top and bottom phases was flow rate in the kind of flow regime, Reynolds number (Re) was
determined using Eqs. (4) and (5), respectively, as described by calculated as the ratio between the inertial forces and viscous
Albertsson (1970). force, as described in Eq. (7):

CT ×v×d
K= (2) Re = (7)
CB 
Food and Bioproducts Processing 1 1 9 ( 2 0 2 0 ) 268–276 271

where ␳ and ␮ are phase density (kg m−3 ) and viscosity (Pa s),
Table 2 – Reynolds number of each phase of the studied
respectively; v is the dispersed phase velocity (m s−1 ); and d is aqueous two-phase system composed by 50 wt%
the diameter of the reactor (m). ethanol + 15 wt% K2 HPO4 + 35 wt% H2 O under all
Density and dynamic viscosity for each phase were deter- operation conditions at 298.15 and 0.1 MPa.a
mined at different temperatures (293.15–323.15 K), with an FD (mL min−1 ) ReT ReB
uncertainty of ±0.02 K, using an automated Anton Paar
1.5 0.23 0.10
SVM 3000 rotational Stabinger viscosimeter–densimeter (Graz,
3.0 0.47 0.17
Austria). The density assays have an absolute uncertainty of
4.5 0.70 0.26
0.5 × 10−3 g cm−3 , and the relative uncertainty of the dynamic 6.0 0.94 0.34
viscosity measurements is 0.35%. The equipment was cali-
a
brated using a standard solution. Expanded uncertainties for 0.95 level of confidence are U(T) = 1 K
and U(p) = 10 kPa. T and B correspond to top and bottom phase.

2.4. Determination of biomolecule concentration


0.839–0.866 (ethanol-rich phase) and 1.506–1.524 g m−3 (salt-
rich phase). For the solvent-rich phase, the density obtained
Vanillin and ascorbic acid concentrations in the bottom phase
is similar to those found in other systems based on organic
were evaluated by the same protocol as in our previous work
solvents, such as 0.873–0.905 g m−3 for tetrahydrofuran (Sousa
(Reis et al., 2012). The concentrations of ascorbic acid were
et al., 2017) and 0.806–0.837 g m−3 for acetonitrile (Oliveira
quantified by UV spectroscopy using a UV-Vis Hack DR 5000
et al., 2019), whereas higher densities have been observed
spectrophotometer (Loveland, Colorado, USA) at a wavelength
in polymers, such as polyethylene glycol-1000 (1.089–1.091 g
of 280 nm. Vanillin concentration was measured by UV spec-
m−3 ; Snyder et al., 1992). The viscosity of the ethanol-rich
troscopy at two different wavelengths (280 and 347 nm), in
phase (1.033–2.286 mPa s) was greater than that of acetonitrile
order to eliminate the influence of the pH of the phases and
(0.312–0.505 mPa s; Oliveira et al., 2019) and a tetrahydrofuran-
consequent change to the surface charge of vanillin (Reis
rich phase (0.420–0.651 mPa s; Sousa et al., 2017) while
et al., 2012). Standard curves were properly established for
the salt-rich phase (4.902–11.060 mPa s) was less viscous
each wavelength considered, and the mass balance of vanillin
than those using polyvinylpyrrolidone (10.556–30.056 mPa s;
was calculated and confirmed in each experiment. As blank
Oliveira et al., 2019) and glucose (6.900–24.551 mPa s; Sousa
solution, either water (calibration curve) or the corresponding
et al., 2017).
phase under analysis (partitioning process) was used.
The Reynolds number calculated from these results was
In experiments using a real sample (Dr. Oetker Diet
very low for all process conditions (Table 2), due to the low
Pudding), the ascorbic acid was quantified using Tillman’s
volumetric flow rate and consequently the dispersed phase
method (Lutz, 2008) that is based on the oxidation of 2,6-
velocity. Therefore, the kind of flow regime was classified as
dichlorophenolindophenol sodic (DCPIP), in order to eliminate
laminar (Re «« 2000) as described by Bird et al. (2004). Thus, it
the interference of other compounds presents in the feed-
can be inferred that laminar flow, associated with low agita-
stock. For vanillin, determination using the two wavelengths
tion speeds and phase characteristics (density and viscosity)
minimises the interference.
did not disturb the interface between the continuous phases
in the reactor.
3. Results and discussion
3.1. Recovery of standard biomolecules
Previously, our research group reported selective parti-
tion of ascorbic acid and vanillin using a batch ATPS, Our experiments were carried out using Protocols 1 (vanillin
based on different alcohols and inorganic salts (Reis et al., −0.05 mg mL−1 dissolved in the bottom phase) and 2 (ascorbic
2012). The optimised operational conditions were 50 wt% acid −0.02 mg mL−1 dissolved in the top phase). The agitation
C2 H5 OH + 15 wt% K2 HPO4 + 35 wt% H2 O, at 298.15 ± 0.1 K and speed ranged between 60 and 360 rpm at a volumetric flow rate
0.1 MPa, which provided recovery of 99.93 ± 0.01% vanillin in of 3 mL min−1 , at 298.15 ± 0.1 K and 0.10 ± 0.01 MPa (Fig. 3, and
the top phase (R(VAN)T ) and 90 ± 1% ascorbic acid in the bottom Tables S3 and S4 of the Supporting information). These initial
phase (R(AA)B ). When these conditions were applied to a real biomolecule concentrations were established by the solubility
sample (diet pudding), the results were R(VAN)T = 99.62 ± 0.05% of each one in the respective phases. The parameter evaluated
and R(AA)B = 38 ± 3% (Reis et al., 2012). The current study was the recovery in the phase opposite its entry (top phase
adopted the same conditions for selective recovery of ascor- vanillin and bottom phase ascorbic acid).
bic acid and vanillin in evaluating the column reactor design Vanillin moved from the bottom or salt-rich phase (feed) to
operated in semi-continuous and continuous modes. the top or ethanol-rich phase because of its hydrophobic char-
Initially, the viscosity and density of each phase were mea- acter (logarithm of octanol–water coefficient: log Kow = 1.19;
sured at several temperatures (Fig. 2, and Tables S1 and S2 of Noubigh et al., 2010). The top continuous phase was able
the Supporting information). Determination of the Reynolds to retain fully the vanillin (R(VAN)T = 100%) for up to 20 min
number is a very important tool to investigate the kind of (150 rpm). On increasing the agitation speed, the time required
flow regime in a reactor (Quental et al., 2015) at several tem- for total recovery of vanillin decreased, reaching 6 min at
peratures, even though our experiments were carried out at 360 rpm. After this time, part of the vanillin migrated to the
298.15 ± 0.1 K and 0.10 ± 0.01 MPa. Moreover, we provide a com- top phase due to continuous feeding. We considered that the
parison of the density and viscosity of phases with other steady state of the process was reached at 37 min, in which the
systems. recovery of vanillin in the top phase decreased slightly from
The resultant linear and exponential trends for den- 98.4 ± 0.1% (60 rpm) to 97.446 ± 0.003% (360 rpm).
sity and viscosity, respectively, are typical for ATPS (Oliveira In contrast to vanillin, ascorbic acid is hydrophilic (log
et al., 2019). For the studied system, the density ranges were Kow = −1.85; Takács-Novák and Avdeef, 1996) and migrated
272 Food and Bioproducts Processing 1 1 9 ( 2 0 2 0 ) 268–276

Fig. 2 – Experimental (a) density and (b) viscosity for aqueous two-phase system based on 50 wt% ethanol + 15 wt%
K2 HPO4 + 35 wt% H2 O at different temperatures (283.15–338.15 K) and 0.10 ± 0.01 MPa. bottom phase, top phase.

Fig. 3 – Effect of agitation speed ( - 60, - 150, - 275, and - 360 rpm) on the recovery of (a) vanillin (top phase; R(VAN)T )
and (b) ascorbic acid (bottom phase; R(AA)B ) from an aqueous two-phase system composed by 50 wt% ethanol + 15 wt%
K2 HPO4 + 35 wt% H2 O at 298.15 ± 1 K and 0.10 ± 0.01 MPa. Dispersed phase flow rate of 3 mL min−1 of vanillin at
0.05 mg mL−1 (dissolved in the bottom phase) or 0.02 mg mL−1 ascorbic acid (dissolved in the top phase).

from the top (feed) to bottom phase. Under the conditions


Table 3 – Effect of agitation speed on the mass transfer
of Protocol 2, the R(AA)B in the steady state condition also parameters for biomolecules in the aqueous two-phase
decreased on increasing the agitation speed, from 92.2 ± 0.5% system composed by 50 wt% ethanol + 15 wt%
(60 rpm) to 40 ± 3 (275 rpm); however, the time required for the K2 HPO4 + 35 wt% H2 O at 298.15 and 0.10 after the steady
bottom continuous phase to retain the total amount of ascor- state.a
bic acid remained constant with the agitation speed. For this Agitation speed (rpm) K KD a (min−1 )
case, the steady state was observed at 110 min. Pourebrahimi
Partition of vanillin (Protocol 1)
et al. (2015) studied the vanillin partition in aqueous two-
60 20.0 ± 0.4 4.50 × 10−2
phase system, and observed that vanillin migrated to top 150 18.9 ± 0.4 4.40 × 10−2
phase (choline chloride rich-phase) with KVAN = 12.56 ± 0.47 275 12.46 ± 0.08 5.30 × 10−2
and RVAN = 94.02 ± 0.20 % using choline chloride (20 wt%) and 360 12.72 ± 0.02 6.67 × 10−2
K3 PO4 (38 wt%) at 298 K and ambient temperature. By replac- Partition of ascorbic acid (Protocol 2)
ing choline chloride with imidazolium-based ionic liquids, 60 0.028 ± 0.002 3.14 × 10−2
150 0.085 ± 0.007 3.37 × 10−2
the best partitioning for the IL-rich top phase occurred using
275 0.50 ± 0.06 4.31 × 10−2
25 wt% of [C7 H7 mm]Cl + 15 wt% of K3 PO4 (KVAN = 98.69) at 298 K
360 0.174 ± 0.007 3.71 × 10−2
(Claudio et al., 2010). Our previous articles using acetonitrile
a
report recovery of vanillin and partition coefficients ranging Expanded uncertainties for 0.95 level of confidence are U(T) = 1 K
from 79.8 % and 2.24 (ATPS based on 49 wt% acetonitrile and and U(p) = 10 kPa.
9 wt% poly(vinyl alcohol) – Cardoso et al., 2014b) to 95 % and
11.3 (ATPS based on 30 wt% acetonitrile and 18 wt% dextran
100 – Cardoso et al., 2015), respectively.
and presented the highest recovery of biomolecules in the
The effect of agitation speed on recovery of vanillin in the
steady state. For this reason, the effect of the volumetric phase
top continuous phase and ascorbic acid in the bottom contin-
flow rate (1.5, 3.0 and 4.5 and 6.0 mL min−1 ) on R(VAN)T and
uous phase agrees with the KD a variation under steady state
R(AA)B was studied (Fig. 4, and Tables S5 and S6 of the Sup-
conditions (Table 3). According to Sarubbo et al. (2003) and
porting information).
Biazus et al. (2007), the KD a increases with agitation speed,
For these conditions, the increase of volumetric flow rate
which provides a smaller drop size and larger superficial area
and consequently the disperse phase velocity increased the
for mass transfer (Porto et al., 2004). In this sense, the migra-
mass transference (Table 4), which according to Cavalcanti
tion of vanillin to the bottom phase and ascorbic acid to the
et al. (2008) is a consequence of smaller drop size at higher
top phase is facilitated, and consequently provides a decrease
velocity. Similar to the previous results, the increase in KD a
of recovery in the top and bottom phases, respectively.
was inversely proportional to the total time required to
In the further experiments, an agitation speed of 60 rpm
retain the biomolecule in the corresponding phase (top phase
was chosen because the continuous phase retained the total
vanillin and bottom phase ascorbic acid), as well as the time
amount of biomolecules for longer (R(VAN)T = R(AA)B = 100%),
required for the system to operate in steady state conditions.
Food and Bioproducts Processing 1 1 9 ( 2 0 2 0 ) 268–276 273

Fig. 4 – Effect of volumetric flow rate ( 1.5, 3.0, 4.5 and 6.0 mL min−1 ) of vanillin at 0.05 mg mL−1 (dissolved in the
−1
bottom phase) or 0.02 mg mL ascorbic acid (dissolved in the top phase) on the recovery of (a) vanillin (top phase; R(VAN)T )
and (b) ascorbic acid (bottom phase; R(AA)B ) from an aqueous two-phase system composed by 50 wt% ethanol + 15 wt%
K2 HPO4 + 35 wt% H2 O at 298.15 ± 1 K and 0.10 ± 0.01 MPa. Agitation speed of 60 rpm.

counter-current flow contributed to this phenomenon, which


Table 4 – Effect of dispersed phase flow rate on the mass
transfer parameters of biomolecules in the aqueous was not observed in semi-continuous mode. Therefore, the
two-phase system composed by 50 wt% ethanol + 15 wt% ascorbic acid migrated to the top phase (R(AA)T = 85.61 ± 0.01%).
K2 HPO4 + 35 wt% H2 O at 298.15 and 0.10 after the steady Recovery of ascorbic acid in the bottom phase reduced
state.a from 8.8 ± 0.2% to 1.98 ± 0.02% throughout the operation.
FD (mL min−1 ) K KD a (min−1 ) For vanillin, an increased KVAN was verified, reaching
220.75 ± 0.03%. In this way, an increase in the S between
1.5 13.8 ± 0.2 2.09 × 10−2
the phases to a maximal 93.5 ± 0.6 (KAA = 2.36 ± 0.02 and
3.0 20.0 ± 0.4 4.50 × 10−2
4.5 22.2 ± 0.3 5.57 × 10−2
KVAN = 220.75 ± 0.03) at the end of the process could be
6.0b – – obtained. It should be noted that Reis et al. (2012)
1.5 0.078 ± 0.001 1.68 × 10−2 obtained the best partition coefficient values (KAA = 0.034
3.0 0.028 ± 0.002 3.14 × 10−2 and KVAN = 430) in a batch system, which corresponded to
4.5 0.103 ± 0.002 4.62 × 10−2 S = 12,647.
6.0 0.023 ± 0.005 6.31 × 10−2
The continuous mode was ineffective for selective separa-
a
Expanded uncertainties for 0.95 level of confidence are U(T) = 1 K tion of the biomolecules, because it did not allow high recovery
and U(p) = 10 kPa. of ascorbic acid in the continuous bottom phase when com-
b
Completed migration to the top phase; thus, K (partition coeffi- pared to the semi-continuous mode (94 ± 1%), although the
cient) and KD a (mass transfer coefficient) could not be calculated. recovery of vanillin in the top continuous phase was main-
tained at 100%. For this reason, the following experiments with
food waste were performed in semi-continuous mode using a
It should be highlighted that for Protocol 1 there was no
volumetric flow rate of 6.0 mL min−1 and agitation speed of
transfer of vanillin to the bottom phase (C(VAN)B =0 mg L−1 ), and
60 rpm at 298.15 ± 0.1 K and 0.1 ± 001 MPa.
therefore it was not possible to calculate the KD a. Based on the
results presented, the operating conditions in the next exper-
iments to carry out a continuous process were an agitation 3.3. Partition of biomolecules from food waste
speed of 60 rpm and volumetric flow rate of 6 mL min−1 .
Finally, to prove the ability of the continuous ATPS formed
3.2. Partition of standard biomolecules in continuous by ethanol and K2 HPO4 to simultaneously separate vanillin
mode and ascorbic acid from a food waste source, Protocol 4 was
used, which involved the dilution of Dr. Oetker Diet Pud-
In the continuous mode (Protocol 3), we applied the best ding at an initial average concentration of 0.015 mg mL−1 .
parameters of agitation speed (60 rpm) and volumetric The choice of this food matrix was based on the pres-
flow rate (6.0 mL min−1 ) determined in the previous exper- ence of both biomolecules in significant (non-residual)
iments while maintaining the concentrations of vanillin at quantities, providing the necessary conditions for its quan-
0.05 mg mL−1 (dissolved in the bottom phase) and ascor- tification. Again, the best recovery parameters were used
bic acid at 0.02 mg mL−1 (dissolved in the top phase) at (volumetric flow rate of 6 mL min−1 and agitation speed of
298.15 ± 0.1 K and 0.10 ± 0.01 MPa. Fig. 5 (Table S7 of the 60 rpm).
Supporting information) depicts recovery and K for both According to Fig. 6 (Table S8 of the Supporting informa-
biomolecules and the S of the system. tion), the system provided recovery of 95.9 ± 0.7% for vanillin
Recovery of vanillin in the top phase (R(VAN)T ) reached in the top continuous phase and 100% for ascorbic acid in the
100%, while the recovery of ascorbic acid (R(AA)B ) diverged bottom continuous phase at steady state, despite the pres-
from that expected, by remaining largely in the top phase ence of several biomolecule in the diet pudding composition
(R(AA)B = 14.39 ± 0.01). The top phase containing ascorbic acid (lipids, sugars, vanillin as aroma, ascorbic acid as preserva-
was disperse with the droplets rising and coalescing in the tive, among others). In the steady state, the KAA decreased
top continuous phase. The viscosity of the bottom contin- from 1.00 ± 0.06 to 0.009 ± 0.001, and KVAN also decreased,
uous phase (9.450 mPa s) was higher than that of the top from 30.244 ± 0.001 to 7 ± 1; however the selectivity reached
disperse phase (1.995 mPa s), resulting in large and non- 1361 ± 207. As mentioned above, Reis et al. (2012) obtained
spherical shape, and consequently provided the drag effect the best partition coefficient values (KAA ∼= 2.82 and KVAN ∼
= 63;
according Rosa et al. (2012). Moreover, the simultaneous S = 22.34) in a batch system with a food sample. Therefore, the
274 Food and Bioproducts Processing 1 1 9 ( 2 0 2 0 ) 268–276

Fig. 5 – Recovery index (IR) of ascorbic acid in the bottom phase ( ) and vanillin in the top phase ( ), (a) partition coefficient
(K) of ascorbic acid ( ) and vanillin ( ), and selectivity (S) ( ) (b) using an aqueous two-phase system (Protocol 3) composed by
50 wt% ethanol + 15 wt% K2 HPO4 + 35 wt% H2 O at 60 rpm, 6.0 mL min−1 , 298.15 ± 1 K and 0.1 MPa.

Fig. 6 – Recovery of ascorbic acid in the bottom phase ( ) and vanillin in the top phase ( ) from Dr. Oetker Diet Pudding (a);
and partition coefficient (K) of ascorbic acid ( ) and vanillin ( ), and selectivity (S) ( ) (b) from aqueous two-phase system
(Protocol 4) composed by 50 wt% ethanol + 15 wt% K2 HPO4 + 35 wt% H2 O at 60 rpm, 6.0 mL min−1 , 298.15 ± 1 K and 0.1 MPa.

semi-continuous mode to operate the system agrees with the Tiradentes University for the scholarship given to S.A. Bomfim,
batch mode values. and the financial support provided to A.V. Veloso.

4. Conclusion Declarations of interest

It has been shown that agitation speed and volumetric flow None.
rate influence mass transference, which can be identified as
Appendix A. Supplementary data
the driving force to allow the selective partition of vanillin
and ascorbic acid in a continuous ATPS. The semi-continuous
mode is more effective for selective recovery than the con- Supplementary material related to this article can be found,
tinuous mode under the operating conditions used because in the online version, at doi:https://doi.org/10.1016/j.fbp.
the bottom continuous phase did not retain the ascorbic acid. 2019.11.011.
Additionally, in the semi-continuous mode, the reactor design
was also favourable for the separation of the biomolecules References
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