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Article history: In this study, ascorbic acid and vanillin were recovered using semi-continuous and contin-
Received 6 May 2019 uous operation of an aqueous two-phase system (ATPS) formed by ethanol (C2 H5 OH) and
Received in revised form 13 dipotassium hydrogen phosphate (K2 HPO4 ). For operation, a column reactor was designed,
November 2019 allowing temperature control by a coating system and the circulation of up to two phases
Accepted 21 November 2019 simultaneously. The reactor was equipped with a stirring system composed of a shaft and
Available online 27 November 2019 impellers known as vanes. In the experiments, the influence of volumetric flow rate and
agitation speed were analysed to enhance recovery of the biomolecules of interest. The best
Keywords: recovery values were obtained in semi-continuous operation at low rotations (60 rpm) and
Continuous column reactor high volumetric flow rate (6.0 mL min−1 ). These parameters were used to verify partition-
Partitioning ing using a real food matrix (Dr. Oetker Diet Pudding), achieving recovery of up to 94% for
Biocompound vanillin in the top phase and ascorbic acid in the bottom phase.
Aqueous two-phase system © 2019 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
Food waste
Selective separation
1. Introduction et al., 2016), antibiotics (Marques et al., 2013; Rabieenezhad and Roosta,
2018), antioxidants (Almeida et al., 2014; Lima et al., 2017) and alkaloids
An aqueous two-phase system (ATPS) is a strategy of liquid–liquid (Flieger and Czajkowska-Żelazko, 2015; Plácido et al., 2018). The use of
extraction (LLE), constituted by two immiscible aqueous phases with an ATPS presents many advantages, such as low interfacial tension,
different physical and chemical properties (Garza-Madrid et al., 2010). biocompatibility, the possibility of process integration, high selectivity
ATPSs are usually based on polymers (e.g., dextran, polyethylene gly- (S), easy implementation and scalability (Raghavarao et al., 2003).
col, polyvinylpyrrolidone) and salts (phosphate, citrate, sulfate), and However, its industrial implementation is still limited, due to the
recently have been formed by ionic liquids, carbohydrates and organic difficulty of separating phases when using viscous compounds (poly-
solvents (e.g., alcohols, organic acids, acetonitrile and tetrahydrofuran) mers, ionic liquids and some carbohydrates), and the low recyclability
combined above a critical concentration (Cardoso et al., 2014a; Souza and high cost of the constituents (Soares et al., 2015). In order to
et al., 2015a; Grilo et al., 2016). overcome these disadvantages, some authors have proposed phase
This strategy is widely used for the recovery, partition, concentra- recycling (Sankaran et al., 2018; Song et al., 2018b), the use of organic
tion and purification of several biocompounds, such as antibodies (Rosa solvents (Santos et al., 2016; Li et al., 2018) and performing the pro-
et al., 2012; Campos-Pinto et al., 2017), proteins and enzymes (Souza cess continuously, improving the purification of labile biocompounds
et al., 2015b; Song et al., 2018a), toxins (Cavalcanti et al., 2008; Gomez (Espitia-Saloma et al., 2014; Jungbauer, 2013; Vázquez-Villegas et al.,
2015).
∗
Corresponding author at: Universidade Tiradentes, Av. Murilo Dantas, 300, Farolândia, 49032-490, Aracaju, Sergipe, Brazil.
E-mail address: alvaro lima@itp.org.br (Á.S. Lima).
https://doi.org/10.1016/j.fbp.2019.11.011
0960-3085/© 2019 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
Food and Bioproducts Processing 1 1 9 ( 2 0 2 0 ) 268–276 269
To date, few studies have focused on the operational characteris- trolled by a jacketed system (points 1 and 2). The samples were
tics, validation of reactor designs and economic analysis of continuous collected at points 3 and/or 4, and the feeds were supplied
processing by ATPS. According to Rito-Palomares and Benavides (2017), at points 5 and/or 6. The experiments were conducted using
there is still no specialised equipment available; therefore, perfor- an agitation system, formed by an axis with three impellers
mance of the process is limited to the traditional reactor configurations
(four vertical blades) made of 304 stainless steel. The number
used for LLE. One can highlight the spray column (Srinivas et al., 2002),
of impellers is associated with the volumetric ratio between
packed column (Igarashi et al., 2004), conventional or perforated rotat-
the phases (Rv = 3), meaning that the top phase is three times
ing disc contactor (Kalaivani and Regupathi, 2016; Porto et al., 2004),
pulsed-cap microcolumn (Rabelo and Tambourgi, 2003) and column larger than the bottom phase. Therefore, three impellers were
with impellers (Biazus et al., 2007). positioned equidistantly in the top phase and the other in
The continuous and semi-continuous modes of ATPS opera- the bottom phase, taking care that agitation did not disturb
tion can be particularly effective and versatile for the recovery of the interface between the phases. Nevertheless, the position
high value-added compounds from food industry waste. Worldwide, of impellers is adjustable along the axis using fixing screws
approximately one-third of global food production is lost or wasted, (point 7), making reactor design versatile. Two Teflon cen-
representing about 1.3 billion tonnes per year of residues (Gustavsson tralisers were introduced to avoid imbalance of the shaft and
et al., 2011). Usually, this food waste originates from agricultural activ-
thereby collision of the impellers with the reactor wall; the gap
ities, such as the production of fruits, grains and vegetables, and from
between them was 20 mm. The number of centraliser pores
industrial activities, such as the discarding of foods with expired dates.
was limited due to space for the production of the holes. The
However, these residues are high in added-value compounds, which
can be extracted and purified. Good examples are ascorbic acid (antiox-
centralisers were positioned above the impellers so that the
idant) and vanillin (flavour), which were used as target biomolecules in closest to the interface was at least 5 cm away, thereby min-
this work. imising the delayed effect of liquid transfer between phases.
Ascorbic acid (C6 H8 O6 ) or vitamin C is an odourless crystalline white
solid, water-soluble and poorly soluble in organic solvents. This bio- 2.3. Selective partitioning of biomolecules
compound is present in several vegetables, mainly in citrus fruits,
and it is used as a dietary supplement (Uddin et al., 2001). More- The ATPS composition was based on batch experiments
over, it is well known as an antioxidant used in the preservation of according to our previous study (Reis et al., 2012), which iden-
industrial food. Vanillin (4-hydroxy-3-methoxybenzaldehyde) is also a
tified the best conditions to separately recover vanillin and
crystalline white solid, soluble in organic solvents (alcohols and chloro-
ascorbic acid (50 wt% C2 H5 OH + 15 wt% K2 HPO4 + 35 wt% H2 O).
form), and the most widely used flavouring in the food industry (Jadhav
The ATPS was prepared by mixing and homogenising the sys-
et al., 2009), but it also displays antioxidant and antimicrobial, anticlas-
togenic, antimutagenic and antitumor properties (Mourtzinos et al., tem constituents, and then the column reactor was filled and
2009). left to rest for 6 h to reach thermodynamic equilibrium and
In this context, the present work proposes a design for a jacketed form a distinct interface. The operation was carried out in
column reactor, with two feeds and two outputs, operating in contin- semi-continuous and continuous modes, with the reactor vol-
uous or semi-continuous mode. Moreover, the system was agitated by ume constant for both cases (inlet volumetric flow = outlet
impellers (four vertical blades) adequately located in the reactor. The volumetric flow). In all experiments, the disperse phase was
effect of volumetric flow rate and agitation speed on the selective parti- pumped into the column reactor with a volume similar to
tion of ascorbic acid and vanillin, compounds that are present in several
the phases contained in the reactor. For all cases, the target
types of food waste, was analysed. The results were compared with pre-
biomolecules were dissolved in the phase of lower affinity,
vious work led by Lima and co-authors (Reis et al., 2012), who used the
aiming to promote retention of the biomolecule in this phase.
same system, but in batch mode.
Initially, the partition of biomolecules was examined in the
semi-continuous mode; namely, the dispersed phase had the
2. Material and methods
same composition as the top or bottom phase containing the
biomolecule, and a stationary phase (inside the reactor). In
2.1. Material
Protocol 1, vanillin was dissolved in the bottom phase, which
was pumped into the reactor through point 5 using a pump
The ATPS was prepared using ethanol (CAS 64-17-5; 99 wt%)
with volumetric flow rate until reaching 12 mL min−1 (Milan
supplied by Neon (São Paulo, Brazil) and dipotassium hydro-
model BP662, Colombo-Paraná, Brazil), and harvested at point
gen phosphate (K2 HPO4 ; CAS 7758-11-4; > 98 wt%) acquired
3. In Protocol 2, ascorbic acid was dissolved in the top phase,
from Dinâmica Química (São Paulo, Brazil). The target
which was pumped into the reactor through point 6 and col-
biomolecules used in the partitioning, ascorbic acid (>98 wt%;
lected at point 4. In sequence, the continuous mode was also
CAS 50-81-7) and vanillin (> 99 wt%; CAS 121-33-5), were
investigated. In this case, the top phase (containing ascorbic
purchased from Labsynth (São Paulo, Brazil) and Dinâmica
acid) and bottom phase (containing vanillin) were simultane-
Química, respectively. The compounds’ characteristics are
ously and in counter-current pumped into the reactor through
shown in Table 1. For the experiments with food waste, Dr.
points 6 and 5, respectively. The phases were harvested at
Oetker Diet Pudding (São Paulo, Brazil) was used. Ultrapure
points 4 and 3, respectively (Protocol 3). Finally, the experi-
water that was double-distilled, passed through a reverse
ment was also carried out operating in semi-continuous mode
osmosis system and further purified by Milli-Q Plus 185 water
and using a real sample (Dr. Oetker Diet Pudding), which was
purification apparatus (Millipore, Bedford, MA, USA) was used
dissolved in the bottom phase and pumped in at point 5 and
in all experiments.
collected at point 3 (Protocol 4). All protocols are demon-
strated, respectively, in Figs. S1, S2, S3 and S4 of the Supporting
2.2. Reactor design
information.
The effects of agitation speed (60, 150, 275 and 360 rpm)
Fig. 1 depicts the design of the glass column reactor of 550 mL
at 3 mL min−1 , and volumetric flow rate (1.5, 3.0, 4.5 and
nominal capacity and 440 mL useful volume, which was used
6.0 mL min−1 ) at 60 rpm were explored. All separation experi-
for partitioning the biomolecules. The temperature was con-
ments were performed under conditions that did not disturb
270 Food and Bioproducts Processing 1 1 9 ( 2 0 2 0 ) 268–276
Table 1 – Name, CAS register number, supplier, and mass fraction purity of chemicals used in this work.a
Compounds IUPAC name Molecular Purification CAS Reg. no Supplier Final purity
formula method (wt%)a
a
Values reported by supplier.
Fig. 1 – Design of the column reactor and its constituents. (a) Dimensions of the reactor; (b) dimensions of impellers, (c)
dimensions of the centraliser, (d) axis and equidistant impellers, (e) assembly of the reactor and (f) real reactor. All
dimensions are in millimetres. Points 1 and 2 are part of the temperature control system provided by the jacketed reactor.
The samples were collected at points 3 and/or 4, and feeds were supplied at points 5 and/or 6. The position of the impellers
on the axis can be adjusted by the screw positioned at point 7.
the interface formed between the phases at 298.15 ± 0.1 K and KVAN
S= (3)
0.10 ± 0.01 MPa. KAA
During operation, samples of the bottom phase were har-
vested (at pre-set times) in order to measure the concentration mT
RT = × 100 (4)
of biomolecules; and with the phase volume, the bottom mass mT + mB
was determined. The mass of the biomolecule in the top phase
was determined through mass balance (Eq. (1)), and divided by mB
RB = × 100 (5)
the volume of the top phase to determine the concentration mT + mB
in this phase.
where m corresponds to the masses of the biomolecules.
The mass transfer coefficient (KD a) (min−1 ) was evaluated
min = mT + mB + mout (1) according to the material balance proposed by Pawar et al.
(1997) and shown briefly in Eq. (6):
where m corresponds to the masses of the biomolecules, and
FD
C − KC
the subscripts in, T, B and out mean input, top, bottom and Di S
KD a = × ln (6)
exit, respectively. V CDf − KCS
For semi-continuous mode (Protocol 2), the samples were
returned to the reactor after measurement using a syringe where FD is the volumetric flow rate (mL min−1 ); V is the vol-
(point 6), aiming to maintain the volume of the ATPS. ume of ATPS (mL); CDi is the biomolecule concentration in
The partition coefficient (K) was determined by the ratio inject solution, CDf is final biomolecule concentration in the
between the concentration of biomolecules (C) in the top dispersed phase (mg mL−1 ); K is the partition coefficient of the
and bottom phases (Eq. (2)); the selectivity (S) of the system biomolecule (dimensionless); and CS is the concentration of
was measured by the ratio between the partition coefficients biomolecule in the stationary phase in steady state (mg mL−1 ).
of vanillin (KVAN ) and ascorbic acid (KAA ) (Eq. (3)), and the In order to understand the effect of the dispersed phase
recovery of biomolecules in the top and bottom phases was flow rate in the kind of flow regime, Reynolds number (Re) was
determined using Eqs. (4) and (5), respectively, as described by calculated as the ratio between the inertial forces and viscous
Albertsson (1970). force, as described in Eq. (7):
CT ×v×d
K= (2) Re = (7)
CB
Food and Bioproducts Processing 1 1 9 ( 2 0 2 0 ) 268–276 271
where and are phase density (kg m−3 ) and viscosity (Pa s),
Table 2 – Reynolds number of each phase of the studied
respectively; v is the dispersed phase velocity (m s−1 ); and d is aqueous two-phase system composed by 50 wt%
the diameter of the reactor (m). ethanol + 15 wt% K2 HPO4 + 35 wt% H2 O under all
Density and dynamic viscosity for each phase were deter- operation conditions at 298.15 and 0.1 MPa.a
mined at different temperatures (293.15–323.15 K), with an FD (mL min−1 ) ReT ReB
uncertainty of ±0.02 K, using an automated Anton Paar
1.5 0.23 0.10
SVM 3000 rotational Stabinger viscosimeter–densimeter (Graz,
3.0 0.47 0.17
Austria). The density assays have an absolute uncertainty of
4.5 0.70 0.26
0.5 × 10−3 g cm−3 , and the relative uncertainty of the dynamic 6.0 0.94 0.34
viscosity measurements is 0.35%. The equipment was cali-
a
brated using a standard solution. Expanded uncertainties for 0.95 level of confidence are U(T) = 1 K
and U(p) = 10 kPa. T and B correspond to top and bottom phase.
Fig. 2 – Experimental (a) density and (b) viscosity for aqueous two-phase system based on 50 wt% ethanol + 15 wt%
K2 HPO4 + 35 wt% H2 O at different temperatures (283.15–338.15 K) and 0.10 ± 0.01 MPa. bottom phase, top phase.
Fig. 3 – Effect of agitation speed ( - 60, - 150, - 275, and - 360 rpm) on the recovery of (a) vanillin (top phase; R(VAN)T )
and (b) ascorbic acid (bottom phase; R(AA)B ) from an aqueous two-phase system composed by 50 wt% ethanol + 15 wt%
K2 HPO4 + 35 wt% H2 O at 298.15 ± 1 K and 0.10 ± 0.01 MPa. Dispersed phase flow rate of 3 mL min−1 of vanillin at
0.05 mg mL−1 (dissolved in the bottom phase) or 0.02 mg mL−1 ascorbic acid (dissolved in the top phase).
Fig. 4 – Effect of volumetric flow rate ( 1.5, 3.0, 4.5 and 6.0 mL min−1 ) of vanillin at 0.05 mg mL−1 (dissolved in the
−1
bottom phase) or 0.02 mg mL ascorbic acid (dissolved in the top phase) on the recovery of (a) vanillin (top phase; R(VAN)T )
and (b) ascorbic acid (bottom phase; R(AA)B ) from an aqueous two-phase system composed by 50 wt% ethanol + 15 wt%
K2 HPO4 + 35 wt% H2 O at 298.15 ± 1 K and 0.10 ± 0.01 MPa. Agitation speed of 60 rpm.
Fig. 5 – Recovery index (IR) of ascorbic acid in the bottom phase ( ) and vanillin in the top phase ( ), (a) partition coefficient
(K) of ascorbic acid ( ) and vanillin ( ), and selectivity (S) ( ) (b) using an aqueous two-phase system (Protocol 3) composed by
50 wt% ethanol + 15 wt% K2 HPO4 + 35 wt% H2 O at 60 rpm, 6.0 mL min−1 , 298.15 ± 1 K and 0.1 MPa.
Fig. 6 – Recovery of ascorbic acid in the bottom phase ( ) and vanillin in the top phase ( ) from Dr. Oetker Diet Pudding (a);
and partition coefficient (K) of ascorbic acid ( ) and vanillin ( ), and selectivity (S) ( ) (b) from aqueous two-phase system
(Protocol 4) composed by 50 wt% ethanol + 15 wt% K2 HPO4 + 35 wt% H2 O at 60 rpm, 6.0 mL min−1 , 298.15 ± 1 K and 0.1 MPa.
semi-continuous mode to operate the system agrees with the Tiradentes University for the scholarship given to S.A. Bomfim,
batch mode values. and the financial support provided to A.V. Veloso.
It has been shown that agitation speed and volumetric flow None.
rate influence mass transference, which can be identified as
Appendix A. Supplementary data
the driving force to allow the selective partition of vanillin
and ascorbic acid in a continuous ATPS. The semi-continuous
mode is more effective for selective recovery than the con- Supplementary material related to this article can be found,
tinuous mode under the operating conditions used because in the online version, at doi:https://doi.org/10.1016/j.fbp.
the bottom continuous phase did not retain the ascorbic acid. 2019.11.011.
Additionally, in the semi-continuous mode, the reactor design
was also favourable for the separation of the biomolecules References
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