Elevator Controller Interface Description and Parameter Instruction V0.1.

0
File
Identifier
Present V0.1.0
File Status： Edition
[ ]Draft Author Li xiong Compiling Date 2012/07/02
[√ ]Issue Officially Project Audit Audit Date
[ ]In Modification Technology
Audit Date
Verifying
Elevator Controller 、 Interface Description 、
Keywords
Parameter Instruction

Version History
Edition/Status Author Participant Start-stop Date Remarks

V0.1.0 Li xiong In use

——This file is about Elevator Controller Interface Description and Parameter Instruction，providing certain
technical instructions as well as ways of port connection. Users may refer to this file so as to use the controller
rightly.

Elevator Controller

Outside
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Inside

C4016 Expansion Board

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Connection Diagram

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Part 1: Function Instruction

C4208-TCP was designed specifically for the control of buildings’ elevators and the management of building floors.
Managements are able to control the usage of elevator by foreign staff via authorizing cards.
Controller CPU adopted MC9S12NE64 by Freescale Semiconductor (Semiconductor Department of Motorola

before), one of the greatest semiconductor company. The chip is based on 16-bit single-chip microcontroller of HCS12

CPU, using the 0.25 flash chip technology of Freescale, as an integrated Ethernet access controller, and providing more

storage space, more peripheral interface and higher performance.

C4208-TCP Elevator Controller Standard Function：

 Able to control elevator of 16 floors; 32 floors or more if add expansion board（C4016/C4032）.

 Provide two standard card-reader interfaces

 Support Wiegand 26Bit

Input:
 1set external emergency stop signal input port

 1set fire signal （Active 48V）input port

 2 sets standard RJ45card-reader input port

 2 sets controller working power supply input port (+12V/5V)

Output:
 16 set passive dry contact output control port

 1set expansion board signal output port

Dynamic Voltage Protection:

 All the input/output with dynamic voltage protection

 All the relay output with instantaneous overvoltage protection

Operational Principles
By intercepting the elevator’s control panel and directly connect the elevator button or lift reserve IC control

interface in series with the C4208-TCP and the expansion board’s (C4016/C4032) output port, when the output port is

charged in an open state in the normal electricity working condition, the elevator button will not work. And when the

card-reader read a valid card, the corresponding output port will be switched on, put the elevator’s button now, the

elevator logic controller will receive the corresponding floor request signal and start running.

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Part 2: Input＆Output Introduction

The following parts will describe the function of each input\output port of C4208-TCP elevator controller, with all
the input\output wiring diagram referred below.

Controller Controlling the Relay Output

The elevator controller takes advantage of the normally closed contact of relay. When the elevator controller isn’t

switched on, the normally closed contact is connected and all the floors can work without any restrictions. As soon as

the controller is switched off, the normally closed contact is disconnected, the work of elevator will controlled by the

validity of card-reading.

The output port (controlling interface A/B) is disconnected (A\B off) when the controller works normally. When it

is allowed to work, and with the validity of external card signal, the control interface A/B will be closed with the relay

authorizing the elevator buttons to control floor selection via outputting short circuit signal.

Card Reader Interface

The elevator controller card reader interface is the standard RJ45 socket with 8 cable heads. It is used to receive

external valid signal and then to open the corresponding input port, being allowed to work in set time. Normally, the

distance between the external card reader and controller interface will not be more than 100m, which should be

connected with 5-class 8-core shield twisted pair.

Power Input Port

The input power of elevator controller is consisted of two sets; one is the DC 5V, for control of controller CPU and

the power of external circuit; the other the DC 12V, mainly for relay working power supply.

Part 3: C4208-TCP System Installation

Wiring Diagram
Before wiring, ensure the power off, for it may bring serious damage to the facility with power on. The C4208-TCP

system controller port is defined as the following diagram:

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C4208-TCP Controller Port Diagram

Wiring of Output Port

(1) Wiring Port Definition
N# Control port A relay normally closed port

N# Control port B relay normally closed port

N# Control port C reserved

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（2）Wiring Method
Directly connect the elevator’s floor button output wire in series with the A/B output port of C4208-TCP, or

connect the reserved IC control port by elevator logic controller in series with the output port A/B of C4208-TCP. It

equals adding a switch between the elevator panel button encoder and the elevator logic controller. Only when the

switch is on (A/B connected), can the elevator’s button signal be transferred to the elevator’s logic controller effectively.

N# is corresponding to the control of floor N. The specific wiring methods are as follows:

The Control Port Wiring Diagram of Elevator Controller

Elevator Control Framework

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Wiring of Card Reader (J201、J202)

（1） Connect the card reader with the RJ45socket
Elevator Controller Card Reader
Color of
RJ45 Pin
Twisted Pair 中文 English Color Definition
1 Brown
2 Brown/White 直流地 GND Black GND
3 Blue Reserve
4 Blue/White Reserve
5 Green 数据 0 Data 0 Blue Data 0
6 Green/White 数据 1 Data 1 White Data 1
7 Orange +12V 直流电
8 Orange/White 12V DC Red 9～12V
源

（2）Wiring method
RJ45 Pin Diagram

Power Supply Wiring of C4208-TCP Controller Main board

（1）Wiring Port Definition
Port Number Function
J801－1 Emergency Signal Input(+)
J801－2 Emergency Signal Input(-)
J801－3 Fire Signal Input (FIRE+)
J801－4 Fire Signal Input (FERE-)
J801－5 +5V DC Input Port
J801－6 （GND)
J801－7 （GND）
J801－8 +12V DC Input Port
In normal, the J801-1 and J801-2 should be in short circuit by emergency button switch, so as to enable the

elevator controller work well. When urgent, break off the emergency-button elevator to recover all the original functions.

J801-3 and J801-4 are the fire signal input ports, when fire on or other abnormal conditions taking place, they will input

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fire signal directly to the elevator controller to invalidate all the cards so as to forbidden usage of elevator.
(2) Wiring Method

Power Source Wiring Diagram

Wiring of C4208-TCP Controller and C4016/C4032 Expansion Board

TB1201
Port Function Port Function
TB1201－8 Internal Source Output +12V TB1201－4 Data Signal Output
TB1201－7 GND TB1201－3 Signal to enable(信号使能)
TB1201－6 Internal Source Output +5V TB1201－2 Clock Signal
TB1201－5 GND TB1201－1 Latch Signal

Part 4: Expansion Board

Standard Functions of Elevator Expansion Controller C4016

 Connect C4016 to C4208-TCP main controller

 Expand to 32 floors ( 16+16) in work with C4208-TCP

 C4016 cannot work without C4208-TCP

 Powered by C4208-TCP

 C4016’s information processing transferred by C4208-TCP

Input:
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 8 Mainboard signal input ports

Output:
 16 sets passive dry contact output control ports

 8 expansion signal output ports which are able to connect to expansion board to increase floor control

Dynamic Voltage Protection:

 All the input/outputs with dynamic voltage protection

 All the relays’ output with instantaneous over voltage protection

Wiring Diagram

C4016 Expansion Board Port Diagram

C4016 expansion board input ports are connected to controller’s output expansion ports. The wiring method of
control port is the same the above C4208-TCP controller. N# is corresponding to the control of floor N.

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Wiring of Controller C4016 and C4208-TCP

TB2
Port Number Function Port Number Function
TB2－8 Internal Power Output +12V TB2－4 Data Signal Output
TB2－7 GND TB2－3 Signal to Enable
TB2－6 Internal Power Output +5V TB2－2 Clock Signal
TB2－5 GND TB2－1 Latch Signal

Standard Functions of Elevator Expansion Controller C4032

 Connect C4032 to C4208-TCP main controller

 Expand to 48 floors in work with C4208-TCP

 C4032 cannot work without C4208-TCP

 Powered by C4208-TCP

 C4032 information processing transferred by C4208-TCP

Input:
 8 Main board signal input ports

Output:
 32 sets passive dry contact output control ports

Dynamic Voltage Protection:

 All the input/outputs with dynamic voltage protection

 All the relays’ output with instantaneous overvoltage protection

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Wiring Diagram

C4032 Expansion Board Port Diagam

C4032 expansion board input ports are connected to controller’s output expansion ports. The wiring method of
control port is the same the above C4208-TCP controller. N# is corresponding to the control of floor N.

NOTE: Refer to the diagram carefully in wiring. (Control ports lined irregularly!)
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Wiring of C4032 and controller C4208-TCP

TB2
Port
Port Number Function function
Number
TB2－8 Internal Power Output+12V TB2－4 Data Signal Output
TB2－7 GND TB2－3 Signal to Enable
TB2－6 Internal Power Output+5V TB2－2 Clock Signal
TB2－5 GND TB2－1 Latch Signal

Part 5: Performance Index

PCB Dimensions

 C4208-TCP elevator controller board dimensions

——————220mm×136.5mm×2mm

 C4016 expansion control board dimensions

——————136mm×136.5mm×2mm

 C4032 expansion control board dimensions

——————250mm×136.5mm×2mm

 Carton dimensions
——————308mm×316mm×85mm

Operating Temperature and Humidity Range

Temperature 0℃～70℃

Humidity Range 10 %～90%

Operating Voltage: For relay to work: 12V current: <2A

For CPU to work: 5V current: <300MA

Controller Power Requirements

Input Voltage: AC 100~240V

Output Voltage: DC 12V、5V ±5% 45W

Output Current: 12V 2A rated

5V 2A rated

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