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Polo Current Flow Diagram No. 19 / 1

Edition 03.2008

Climatronic
From November 2001

Notes:

For information concerning

 Relay and fuse assignment

 Multi-pin connectors
 Control units and relays
 Earth connections

→ Overview of Fitting Locations!

For information concerning

 Fault Finding Programs

→ Guided Fault Finding

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Polo Current Flow Diagram No. 19 / 2

Air conditioning system control unit, photo sensor,
potentiometer for air flow flap control motor, air flow
flap control motor, temperature sensor blower
J 519 E159 - Fresh air and air recirculation flap switch
G56 - Dash panel temperature sensor
G107 - Sunlight penetration photosensor
G113 - Potentiometer for air flow flap control motor
J59 - X-contact relief relay
J126 - Fresh air blower control unit
J255 - Climatronic control unit
J519 - Onboard supply control unit
K114 - Fresh air and air recirculation warning lamp
G107
L16 - Fresh air regulator illumination bulb
1 2
SB36 - Fuse 36 on fuse holder B
0,35
br/ws
0,35
gn/ws
T6s - 6-pin connector
T16f T12 T6x - 6-pin connector
K 114 /2 /8 G56 V42 L 16 E159
T12 - 12-pin connector
ϑ M T16f - 16-pin connector
J 255 T20c - 20-pin connector
T12 T12 T12 T20c T20c T20c T20c ws = white V2 - Fresh air blower
/5 /3 /4 /14 /8 /9 /19 sw = black
2,5 0,35 0,35 0,35 0,35 0,35 0,35 0,35 ro = red V42 - Temperature sensor blower
sw/ro bl sw gn sw gr li/ws gn/ro
36b rt = red V71 - Air flow flap control motor
SB 36 br = brown
25A
 T6s/5
 T6s/6
T6s/6 
T6s/5  gn = green 606
- Earth point, under centre console near gearstick
36a  T6s/6 T6s/4  T6s/1 
T6x/2 T6x/3 T6x/6 T6x/1 T6s/4 T6s/6 T6s/2 T6s/3
bl = blue
2,5
gr = grey
ro/sw
J 126 M li = purple A34
- Connection (75x), in dash panel wiring harness
A34 M
vi = purple - Connection 1, in evaporator housing unit wiring
V2 T6x/4
V71 T6s/1
G113 L5
6,0 T6s/3  ge = yellow
ro/sw
0,35 0,35 or = orange harness
2,5 sw gn
J 59 br rs = pink
L31
- Connection (5V), in air conditioning system
L31 L31 wiring harness
606
L5 L5 * - Right-hand drive models to August 2003
** - Right-hand drive models from August 2003
1 2 3 4 5 6 7 8 9 10 11 12 13 14
9N3-019020308
*** - Left-hand drive models from August 2003
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Polo Current Flow Diagram No. 19 / 3

Climatronic control unit, potentiometer for centre flap
control motor, potentiometer for defroster flap control
motor, potentiometer for temperature selection rotary
J 519 knob
G112 - Potentiometer for centre flap servomotor
G135 - Potentiometer for defroster flap control motor
G267 - Potentiometer for temperature selection rotary
knob
J255 - Climatronic control unit
J519 - Onboard supply control unit
SB 29 SB29 - Fuse 29 on fuse holder B
1,0
ro/ge
T6u - 6-pin connector
T6p - 6-pin connector
B150
T16f - 16-pin connector
T20c - 20-pin connector
1,0
ro/ge V70 - Centre flap control motor
T16f/12 G267 V107 - Defroster flap control motor
B150
- Positive connection 2 (30a), in interior wiring
harness
J 255 - Connection 1, in evaporator housing unit wiring
T20c T20c T20c T20c T20c T20c T20c ws = white L5
/5 /17 /3 /4 /18 /7 /6
sw = black harness
0,35
gn
0,35
ws
0,35
bl
0,35
li/gn
0,35
sw/ws
0,35
bl/ws
0,35
bl/ro
ro = red
L31
- Connection (5V), in air conditioning system
rt = red wiring harness
br = brown
gn = green * - From August 2003
T6u/5  T6p/5 
T6u/3 T6u/2 T6u/6 T6u/4 T6p/3 T6p/2 T6p/6 T6p/4
bl = blue
gr = grey
M M
li = purple
T6u/1 T6p/1 vi = purple
G135 V107 G112 V70 ge = yellow
0,35 0,35 or = orange
gn gn
L31
rs = pink
L31 L31

L5 L5
L5

15 16 17 18 19 20 21 22 23 24 25 26 27 28
9N3-019030308
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Polo Current Flow Diagram No. 19 / 4

Climatronic control unit, fresh air intake duct
temperature sensor, vent temperature, potentiometer
for temperature flap control motor, temperature flap
J 519 control motor
G89 - Fresh air intake duct temperature sensor
G92 - Potentiometer for temperature flap control
motor
G191 - Centre vent temperature sender
G192 - Footwell vent temperature sender
G263 - Evaporator output temperature sender
J255 - Climatronic control unit
J519 - Onboard supply control unit
T2h - 2-pin connector
T2i - 2-pin connector
T2j - 2-pin connector
T2m - 2-pin connector
T6q - 6-pin connector
T20c - 20-pin connector
J 255
V68 - Temperature flap control motor
T20c T20c T20c T20c T20c T20c T20c ws = white
L5
- Connection 1, in evaporator housing unit wiring
/16 /1 /2 /11 /15 /12 /13
sw = black harness
0,35 0,35 0,35 0,35 0,35 0,35 0,35 ro = red
ge li gn/ge ge/bl gr/ws ge/li ws/ro
rt = red L31
- Connection (5V), in air conditioning system
br = brown wiring harness
gn = green * - From August 2003
T6q/5 
T6q/3 T6q/2 T6q/6 T6q/4 T2j/2 T2i/2 T2h/2 T2m/2
bl = blue
gr = grey
M G191 ϑ G263 ϑ G192 ϑ G89 ϑ
li = purple
T6q/1 T2j/1 T2i/1 T2h/1 T2m/1 vi = purple
G92 V68 ge = yellow
0,35 0,35 0,35 0,35 0,35 or = orange
gn gn gn gn gn
rs = pink
L31 L31

L5 L5

29 30 31 32 33 34 35 36 37 38 39 40 41 42
9N3-019040308
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Polo Current Flow Diagram No. 19 / 5

Air conditioning system control unit, Climatronic
control unit, air conditioner compressor regulating
valve
J255 - Climatronic control unit
J519 - Onboard supply control unit
N280 - Air conditioning system compressor regulating
valve
SB18 - Fuse 18 on fuse holder
T2k - 2-pin connector
T2l - 2-pin connector
T11d - 11-pin connector
T12 - 12-pin connector
T16f - 16-pin connector
T18b - 18-pin connector
82
- Earth connection 1, in front left wiring harness

110
- Earth connection 2, in dash panel wiring
harness
606
- Earth point, under centre console, near selector
lever
ws = white
A20
- Positive connection (15a), in dash panel wiring
sw = black harness
ro = red
rt = red A146
- Connection (convenience CAN bus, high), in
br = brown dash panel wiring harness
gn = green - Connection (convenience CAN bus, low), in
bl = blue A147
gr = grey dash panel wiring harness
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Polo Current Flow Diagram No. 19 / 6

Onboard supply system control unit, fan control unit,
thermal switch for cooling system circulation, high-
pressure sender, fuses on battery
A - Battery
F18 - Thermal switch for radiator fan
G65 - High-pressure sender
J293 - Radiator fan control unit
J519 - Onboard supply control unit
S177 - Fuse 5 (30), on fuse holder on battery
S180 - Fuse 8 (30), on fuse holder on battery
S269 - Fuse 11 (30), on fuse holder on battery
T3t - 3-pin connector
T4t - 4-pin connector
T6v - 6-pin connector
82
- Earth connection 1, in front left wiring harness

D155
- Connection 1 (air conditioning system pressure
switch), in engine compartment wiring harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Polo Current Flow Diagram No. 19 / 7

Onboard supply control unit, radiator fan control unit,
right radiator fan, radiator fan
J293 - Radiator fan control unit
J519 - Onboard supply control unit
T3i - 3-pin connector
T3u - 3-pin connector
T4t - 4-pin connector
V7 - Radiator fan
V35 - Right fan for radiator
12
- Earth point, on left in engine compartment
82
- Earth connection 1, in front left wiring harness

D167
- Connection (fan stage I), in engine compartment
wiring harness
D168
- Connection (fan stage II), in engine
compartment wiring harness
* - Not with all levels of equipment

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink