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2021
Production capacities,
processing routes, feedstock,
land and water use
1 Introduction and b
ackground 3
2 Process routes 5
Glossary 6
2.4 Polyurethanes 42
4 References 64
1 Introduction and background
The IfBB – Institute for Bioplastics and Biocomposites is a re
search institute within the Hochschule Hannover, University of
Applied Sciences and Arts. The IfBB was established in 2011
after more than a decade of on-going research activities in the
field of bioplastics to respond to the growing need for expert
knowledge in this area. With its practice-oriented research
and its collaboration with industrial partners, the IfBB is able
to shore up the market for bioplastics and, in addition, foster
unbiased public awareness and understanding of the topic.
Please note that the yields in this context refer to the crop
itself, which contains the raw material for processing, and
not to the harvested whole plant.
For calculating water use data, information on water use for different
raw materials originally collected by the ‘Water Footprint Network’
has been used (cf. Hoekstra et al. 2011; Mekonnen & Hoekstra 2011).
It is based on FAOSTAT crop definitions (Food and Agriculture Orga-
nization of UN) which are also used for land use calculations. This
means, water use is only available from “seed to market place”. Only
water, such as rainwater, irrigation and to somewhat extent process
water to clean agricultural products, e.g., used/needed to grow the
whole plant is included here. On the other side the water use for the
processing like polymerization is neglected. This is part of an ongoing
research, but this first simplified approach gives a good indication
and delivers first data to the issue of water use of bioplastics.
Glossary
Abbreviations used:
atro = bone dry
bb = bio-based
BDO = Butanediol
DMDA = Decamethylene diamine
fermt. = fermentable
ha = hectare = 0,01 km2
HMDA = Hexamethylene diamine
m3 = cubic metres = 1 000 litres
MEG = Monoethylene glycol
PDO = Propanediol
PMDA = Pentamethylene diamine
PTA = Purified terephthalic acid
SCA = Succinic acid
t = metric ton = 1 000 kg
TMDA = Tetramethylene diamine
red coloured resources have a petro-based origin
Sugar
raw material
0.86 t (chemical) process
H2O CO2
process inputs Fermentation
Microorg.
H2O
Filtration
Microbial
mass
Succinic
intermediate product
acid*
0.69 t
process outputs
1,4-BDO H2O
Esterification
0.52 t 0.10 t
resource has
petro-based origin H2O
Polycondensation
0.10 t
PBS
bb SCA resulting polymer
1.00 t
Potato
0.15 ha 0.15 ha 0.34 ha 0.91 ha
9.26 t
2 370 m³ 1 215 m³ 2 921 m³ 6 633 m³
Sugar Starch
1.47 t 1.67 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
1.47 t
or
Lactic
acid*
1.25 t
H2O
Dehydration
Lactide
1.00 t
Catalyst
Polymerization
* Conversion rates:
fermt. Sugar – Lactic acid 85 %
PLA Starch – Glucose 88 %
PLA –PLA
Feedstock requirements in t (different feedstocks)
– Feedstock requirements in t
12
10 11.31
9.19 9.26
/t biopolymer
(different feedstocks)
10
8 9.19 9.26
/t biopolymer
12
11.31
8
6
t feedstock
10
9.19 9.26
biopolymer
6
4 3.63
t feedstockt/tfeedstock
8
2.39
4
2 3.63
6 2.39
2
0
Sugar Sugar Corn Potato Wheat
4 3.63
cane beet
0
Sugar Sugar Corn
2.39 Potato Wheat
2 cane beet
0
Sugar Sugar Corn Potato Wheat
PLA –cane
Land use in ha
beet
(different feedstocks)
PLA – Land use in ha
(different feedstocks)
PLA – Land use in ha (different feedstocks)
PLA – Land use in ha
1.0
0.91
(different feedstocks)
1.0
0.8
0.91
ha/t biopolymer
0.8
0.6
ha/t biopolymer
1.0
0.39 0.91
0.6
0.4 0.34
0.8
0.39
ha/t biopolymer
0.4
0.2 0.34
0.15 0.15
0.6
0.2
0 0.15 0.15
Sugar Sugar Corn Potato
0.39 Wheat
0.4 0.34
cane beet
0
Sugar Sugar Corn Potato Wheat
0.2 cane
0.15 beet
0.15
0
PLA Sugar
– Water Sugar
use in m3 Corn Potato Wheat
cane beet
PLA – Water use in m (different feedstocks)
PLA – Water use in m3
3
(different feedstocks)
(different feedstocks)
7 000
6 633
PLA – Water use in m3
7 000
(different feedstocks)
6 000
6 633
5 000
6
m3/t biopolymer
000
7 000
6 633
m3/t biopolymer
4 000
5 000
6 000
4
3 000
000 2 921
2 659
2 370
m3/t biopolymer
5 000
3 2 921
2 000
000 2 659
2 370
4 000 1 215
2 000
1 000
3 000 1 215 2 921
2 659
1 000
0 2 370
Sugar Sugar Corn Potato Wheat
2 000
cane beet
0
Sugar 1 215
Sugar Corn Potato Wheat
1 000 cane beet Biopolymers, facts and statistics 2021 – 9
0
2.1.2 Polyhydroxybutyrate (PHB)
0.75 ha
5 168 m³
Potato
0.30 ha 0.29 ha 0.66 ha 1.77 ha
18.00 t
4 610 m³ 2 364 m³ 5 655 m³ 12 867 m³
Sugar Starch
2.86 t 3.24 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
2.86 t
or
H2O CO2
Fermentation
Microorg.
Isolation of H2O
biopolymers Microbial
mass
Compounding
and granulation
biopolymer
22.00
/t/tbiopolymer
22.00
20
20 17.87 18.00
25 17.87 18.00
/t biopolymer
22.00
15
15
feedstock
20
t tfeedstock
17.87 18.00
10
10
15 7.04
t feedstock 7.04
4.63
5
5
4.63
10
7.04
0
0 Sugar Sugar Corn
4.63 Potato Wheat
5 Sugar Sugar Corn Potato Wheat
cane
cane beet
beet
0
Sugar Sugar Corn Potato Wheat
cane beet
PHB
PHB – – Land
Land use
use in
in ha
ha
PHB – Land use in ha (different feedstocks) (different feedstocks)
(different feedstocks)
PHB – Land use in ha
(different feedstocks)
2.0
2.0
1.77
1.77
biopolymer
1.6
ha/tbiopolymer
1.6
2.0
1.77
1.2
1.2
ha/t biopolymer
1.6
ha/t
0.8 0.75
0.8 0.66 0.75
1.2 0.66
12 867
10 000
10 000
12 000
biopolymer
8 000
/tbiopolymer
8 000
10 000
6 000 5 655
6 000 5 655 5 168
m3/t biopolymer
4 000
4 000
6 000 5 655
2 364 5 168
4 610 2 364
2 000
2 000
4 000
0 2 364
0 Sugar Sugar Corn Potato Wheat
2 000 Sugar Sugar Corn Potato Wheat
cane
cane beet
beet
0
Sugar Sugar Corn Potato Wheat
cane beet
Biopolymers, facts and statistics 2021 – 11
2.1.3 Polybutylene succinate (PBS)
with bio-based succinic acid (PBS bb SCA)
0.22 ha
1 548 m³
Potato
0.09 ha 0.09 ha 0.20 ha 0.53 ha
5.43 t
1 387 m³ 711 m³ 1 693 m³ 3 853 m³
Sugar Starch
0.86 t 0.97 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
0.86 t
or
H2O CO2
Fermentation
Microorg.
H2O
Filtration
Microbial
mass
Succinic
acid*
0.69 t
1,4-BDO H2O
Esterification
0.52 t 0.10 t
* Conversion rates:
H2O
Starch – Glucose 88 % Polycondensation
fermt. Sugar – Succinic acid 80 % 0.10 t
Potato
0.18 ha 0.17 ha 0.40 ha 1.07 ha
10.83 t
2 757 m³ 1 414 m³ 3 404 m³ 7 746 m³
Sugar Starch
1.71 t 1.95 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
1.71 t
H2O H2O
Filtration Filtration
Microbial Microbial
mass mass
or
0.685 t Succinic
acid*
LiAlH4 1.37 t
Deoxidation
H2O
1,4-Bu-
0.685 t
tanediol
0.52 t
H2O
Esterification
0.10 t
* Conversion rates: H2O
Starch – Glucose 88 % Polycondensation
fermt. Sugar – Succinic acid 80 % 0.10 t
PBS 100
PBS variations
PBS variations – Feedstock
– Feedstock requirements
requirements in t
PBS variations – Feedstock requirements in t
14
in t (different feedstocks) 13.15
(different feedstocks)
(different feedstocks)
12
14
10.69 PBS 10010.83
/t biopolymer 10
14
13.15 PBS 100
PBS bb SCA 13.15
12
8
12 10.69 10.83
6.62 10.69 10.83
10
biopolymer
6
10 5.37 PBS bb SCA5.43
t feedstock
biopolymer
6 5.37 5.43
2 1.39
t feedstock
6 5.37 5.43
t feedstock
4.24
4 4.24
0
4
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn
2.79 Potato Wheat
2.11 2.79
2
cane beet 2.11 cane beet
2
1.39
1.39
PBS
0
0 variations
Sugar Sugar – Land
Corn use in ha
Potato Wheat Sugar Sugar Corn Potato Wheat
Sugar feedstocks)
(different Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
cane beet cane beet
cane beet cane beet
PBS 100
PBS
PBS variations –– Land
Land use
usein
inha
ha
PBS variations
variations – Land
(different feedstocks)
use in ha 1.2 (different feedstocks)
(different feedstocks) 1.07
1.0
PBS100
PBS 100
ha/t biopolymer
1.2
0.8
1.2
PBS bb SCA 1.07
1.07
0.6
1.0
1.0 0.53
0.45
0.40
biopolymer
ha/t biopolymer
0.4
0.8
0.8
PBS bb
PBS bb SCA
SCA
0.20 0.22
0.2 0.18 0.17
0.6
0.6
0.09 0.09 0.53
0.53
0.45
0.45
0 0.40
0.40
0.4
0.4
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
cane beet 0.20 0.22
0.22 cane beet
0.20 0.18
0.18
0.2
0.2 0.17
0.17
0.09 0.09
0.09
00
Sugar Sugar
Sugar Sugar Corn
Corn3 Potato Wheat Sugar
Sugar Sugar
Sugar Corn
Corn Potato
PotatoWheat
PHB– Water
cane use in
beet m Potato Wheat cane
Wheat
cane beet cane beet
beet
(different feedstocks)
PBS variations
PHB– Water
PHB–
–inWater
Water use
use in m
m
use in m3 (different feedstocks) 3
3
(different feedstocks)
(different feedstocks)
PBS 100
m3/t biopolymer
8 000 7 746
12 000
6 000
10 000 PBS bb SCA
3 853
PBS 100
PBS 100
biopolymer
4 000
8 000 3 404 7 746
biopolymer
0 3 853
4 000
4 000 Sugar Sugar Corn Potato Wheat
3 853 Sugar Sugar Corn
3 404 Potato Wheat
3 111
2 757 3 404
cane beet cane
2 757
beet 3 111
2 000 1 693 1 548 1 414
1 387
2 000 1 693 1 548 1 414
1 387
14 – Biopolymers, facts and 711
statistics 2021
711
0
0 Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
2.1.4 Polybutylene succinate adipate (PBSA)
with bio-based succinic acid (PBSA bb SCA)
0.13 ha
878 m³
Potato
0.05 ha 0.05 ha 0.11 ha 0.30 ha
3.06 t
790 m³ 405 m³ 960 m³ 2 185 m³
Sugar Starch
0.49 t 0.55 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
0.49 t
or
H2O CO2
Fermentation
Microorg.
H2O
Filtration
Microbial
mass
Succinic
acid*
0.39 t
H2O
Polycondensation
0.06 t
* Conversion rates:
Starch – Glucose 88 %
fermt. Sugar – Succinic acid 80 %
PBSA
References: Clark et al. 2015; Endres & Siebert-Raths 2011; bb SCA
Iffland et al. 2015; Nakajima et al. 2017; Nghiem et al.
1.00 t
2017; Putri et al. 2020; Van Heerden & Nicol 2013
Biopolymers, facts and statistics 2021 – 15
2.1.4 Polybutylene succinate adipate (PBSA)
with bio-based succinic acid and 1,4-butanediol
(PBSA bb SCA/BDO) 0.26 ha
1 771 m³
Potato
0.10 ha 0.10 ha 0.23 ha 0.61 ha
6.17 t
1 580 m³ 810 m³ 1 938 m³ 4 409 m³
Sugar Starch
0.98 t 1.11 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
0.89 t
H2O H2O
Filtration Filtration
Microbial Microbial
mass mass
or
0.39 t Succinic
acid*
LiAlH4 0.78 t
Deoxidation
H2O
1,4-Bu- 0.39 t
tanediol
0.30 t
H2O
Esterification
Adipic acid: 0.12 t
* Conversion rates: 0.49 t
Starch – Glucose 88 % H2O
Polycondensation
fermt. Sugar – Succinic acid 80 % 0.06 t
t feedstock /t biopol
6
3.77
PBSA
4
variations
3.06 – Feedstock
3.06
requirements in t
PBSA variations – Feedstock requirements in t
PBSA bb SCA/BDO
(different feedstocks)
8 2 7.54 1.59
2.41
1.20
/t biopolymer
(different feedstocks)
PBSA bb SCA
0.79
6.13 6.17
6 0
Sugar Sugar Corn Potato Wheat Sugar Sugar
PBSA bbCorn Potato Wheat
SCA/BDO
8
cane beet cane beet
7.54
4 3.77
biopolymer
3.06PBSA bb SCA3.06
0
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
cane beet cane beet
PBSA bb SCA/BDO
0.8
PBSA variationsPBSA
– Land use in ha
bb SCA
PBSA variations – Land use in ha (different feedstocks)
0.61
ha/t biopolymer
(different
0.6 feedstocks)
0.4
PBSA variations – Land use in ha
0.30
SCA/BDO0.26
PBSA bb 0.23
(different
0.80.2 feedstocks)
0.11 0.13 0.10 0.10
0.05 0.05
PBSA bb SCA 0.61
ha/t biopolymer
0.6 0
Sugar Sugar Corn Potato Wheat Sugar Sugar
PBSA bbCorn Potato Wheat
SCA/BDO
0.8
cane beet cane beet
0.4
0.30
PBSA bb SCA 0.23
0.26 0.61
ha/t biopolymer
0.6
0.2
0.11 0.13 0.10 0.10
0.05 0.05
0.4
0
Sugar Sugar 0.30
Corn Potato Wheat Sugar Sugar Corn Potato
0.26 Wheat
0.23
0.2
cane beet cane beet
0.11 0.13 0.10 0.10
0.05 0.05
PBSA variation – Water use in m3
0
(different feedstocks)
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
cane beet cane beet
PBSA variations – Water use in m 3
(different feedstocks)
4 000
m3/t biopolymer
PBSA bb SCA
3 000 960 878
1 000 790 810
405 2 185
1 938
2 000
0
1 771
1 580
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
1 000
cane
790
beet 960 878 cane beet
810
405
0
Biopolymers, facts and statistics 2021 – 17
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
cane beet cane beet
2.1.5 Polytrimethylene terephthalate (PTT)
with bio-based 1,3-propanediol (PTT bb PDO)
0.24 ha
1 659 m³
Potato
0.10 ha 0.09 ha 0.21 ha 0.57 ha
5.78 t
1 483 m³ 761 m³ 1 816 m³ 4 131 m³
Sugar Starch
0.92 t 1.04 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
0.92 t
or
H2O CO2
Fermentation
Microorg.
H2O
Filtration
Stillage
1,3-Pro-
panediol*
0.37 t
PTA H2O
Esterification
0.81 t 0.09 t
Potato
0.30 ha 0.28 ha 0.66 ha 1.76 ha
18.06 t
4 612 m³ 2 364 m³ 5 673 m³ 12 908 m³
fermt. Starch
Sugar*
2.86 t 3.25 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
2.86 t
or
0.92 t 1.94 t
H2O H2O
Filtration Filtration
Stillage Stillage
Iso-
butanol*
0.76 t
H2O: 0.18 t
Dehydration
Other: 0.04 t
Iso-
butene
0.54 t
Dimerization
Iso-
octene
0.54 t
Para-
Xylene1
0.51 t
1,3-Pro-
1
GEVO-Process Bio-PTA
panediol*
0.37 t H2O 0.81 t
* Conversion rates: Esterification
Starch – Glucose 88 % 0.09 t
fermt. Sugar – 1,3-Propanediol 40 % H2O
Glucose – Isobutanol 39 % Polycondensation
0.09 t
t feedstock /t biopolymer
20
17.88 18.06
PTT variations – Feedstock requirements in t
PTT variations – Feedstock requirements in t (different feedstocks) (different feedstocks)
PTT variations – Feedstock requirements in t
15
PTT bb PDO
(different feedstocks) PTT 100
10
25
7.08 7.07
5.75 5.78
22.00 PTT 100
/t biopolymer 25
5
20
4.64
2.26 22.00 17.88 18.06
1.49
/t biopolymer
20
0
15 17.88 18.06
Sugar SugarPTTCorn Potato Wheat
bb PDO Sugar Sugar Corn Potato Wheat
15
cane beet cane beet
t feedstock
10 PTT bb PDO
7.08 7.07
t feedstock
10 5.75 5.78
5 4.64
7.08 7.07
5.75 5.78 2.26
1.49
4.64
PTT
5
0
variations – Land use in ha
2.26
(different
Sugar feedstocks)
Sugar Corn
1.49 Potato Wheat Sugar Sugar Corn Potato Wheat
0 cane beet cane beet
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
cane beet cane beet PTT 100
2.0
1.78
PTT variations
PTT variations – Land
– Land use
use in ha in ha (different feedstocks) 1.6
(different feedstocks)
PTT variationsPTT bb PDO
– Land use in ha
ha/t biopolymer
(different feedstocks)
1.2
PTT 100
0.8 0.75
2.0
0.57
PTT 100
0.66
1.78
2.0
0.4
1.6 0.30 0.29 1.78
0.21 0.24
0.09 PTT bb PDO
ha/t biopolymer
0.10
1.6
0
1.2
Sugar SugarPTTCorn
bb PDO
Potato Wheat Sugar Sugar Corn Potato Wheat
ha/t biopolymer
1.2
cane beet cane beet
0.8 0.75
0.66
0.57
0.8 0.75
0.66
0.4 0.57 0.30 0.29
0.21 0.24
0.10 0.09
0.4 0.30 0.29
0 0.21 0.24
Sugar
0.10 Sugar
0.09 Corn Potato Wheat Sugar Sugar Corn Potato Wheat
0 cane beet cane beet
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
cane beet cane beet
PTT PTT
variations – Water
variations – Water use in m use in m (different feedstocks)
3 3
(different feedstocks)
PTT 100
12 908
12 000
2 364
10 000 1 816 1 659
/t biopolymer
2
8 000
000 1 483
761
biopolymer
8 000
0
6 000 5 673
Sugar SugarPTTCorn Potato Wheat
bb PDO Sugar Sugar Corn Potato
5 185 Wheat
cane beet 4 612
cane beet
6 000 4 131 5 673
5 185
3
4 612
4 131
20 – Biopolymers,
4 000 facts and statistics 2021
1 816
2 364
2 000 1 483 1 659
761 2 364
1 816
2.1.6 Polyethylene terephthalate (Bio-PET) 0.20 ha
1 356 m³
with bio-based ethanol (Bio-PET 30)
Potato
0.08 ha 0.07 ha 0.17 ha 0.47 ha
4.72 t
1 193 m³ 612 m³ 1 484 m³ 3 376 m³
Sugar Starch
0.74 t 0.85 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
0.74 t
H2O H2O
Filtration Filtration
Stillage Stillage
or
Ethanol*
0.36 t
H2O
Dehydration
0.11 t
Ethene*
0.17 t
Ethene-
oxide*
0.23 t
O2
Reaction
0.23 t
Ethene-
carbonate
0.46 t
H2O CO2
Reaction
0.09 t 0.23 t
1
Omega-Process (Shell)
MEG1
* Conversion rates:
0.32 t
Starch – Glucose 88 %
Glucose – Ethanol 48 % PTA H2O
Ethanol – Ethene 48 % Esterification
0.87 t 0.095 t
Ethene – Etheneoxide 85 %
H2O
Polycondensation
0.095 t
References: Akanuma et al. 2014; Clark et al. 2015;
Collias et al. 2014; Endres & Siebert-Raths 2011;
Iffland et al. 2015; Kawabe 2010; Bio-PET
Memmo et al. 2018; Peters et al. 2011; 30
Ryan 2019; Siracusa et al. 2020; Taffe 2008 1.00 t
fermt. Starch
Sugar*
2.82 t 3.21 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
2.82 t
or
0.74 t 2.08 t
H2O H2O
Filtration Filtration
Stillage Stillage
Iso-
Ethanol*
butanol*
0.36 t 0.81 t
Ethene* Iso-
butene
0.17 t 0.58 t
Ethene- Iso-
oxide* octene
0.23 t 0.58 t
Ethene- Para-
carbonate 1 Omega-Process (Shell)
xylene2
0.46 t 0.55 t
1
Omega-Process (Shell) H2O CO2 KMnO4 MnO2: 1.81 t
2
GEVO-Process Reaction
0.23 t
Oxidation
0.09 t 3.29 t KOH: 1.16 t
* Conversion rates:
Starch – Glucose 88 %
1 Omega-Process (Shell)
MEG1 PTA
Glucose – Ethanol 48 %
Glucose – Isobutanol 39 % 0.32 t 0.87 t
/t biopolymer
20
25
17.63Bio-PET10017.83
25 21.69
/t biopolymer
15
20 21.69
biopolymer
Bio-PET 30 17.63 17.83
20
17.63 17.83
feedstock 10
15
15 Bio-PET 30 6.98
5.69
4.63 Bio-PET 30 4.72
t feedstock
4.59
t /t
5
10
t feedstock
1.6
Bio-PET 100
2.0
Bio-PET 30
ha/t biopolymer
2.0 1.76
1.2
1.6 1.76
Bio-PET 30
biopolymer
1.6
Bio-PET 30
biopolymer
0.8
1.2 0.74
0.66
1.2 0.47
0.4
0.8 0.30 0.74
0.66
ha/t
0
0.4 0.47 0.30
Sugar Sugar Corn
0.17 Potato
0.20 Wheat Sugar Sugar
0.28 Corn Potato Wheat
0.4 0.30
cane
0.08 beet
0.07
0.17 0.20 cane beet
0.28
0 0.08 0.07
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
0
cane Sugar
Sugar beet Corn Potato Wheat cane Sugar
Sugar beet Corn Potato Wheat
cane beet cane beet
Bio-PET variations – Water use in m3
Bio-PET variations – Water use in m3 (different feedstocks)
(different feedstocks)
Bio-PET variations – Water use in m3
Bio-PET
(differentvariations – Water use in m3
feedstocks)
(different feedstocks) Bio-PET 100
12 751
8 000
10
10 000
/t biopolymer
6 000
8 5 604
5 122
Bio-PET 30
m3biopolymer
8 000 4 547
4 000
6 3 376 5 604
5 122
6 000 Bio-PET 30 4 547 5 604
2 331 5 122
2 000
4
Bio-PET
1 484
30 4 547
1 356 3 376
m3/t
1 193
4 000 612 3 376 2 331
0
2 000 1 484
Sugar
1 193 Sugar 1 356 Wheat
Corn Potato 2 331
Sugar Sugar Corn Potato Wheat
2 000 612 1 484 1 356
cane
1 193 beet cane beet
0 612
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
0
cane Sugar
Sugar beet Corn Potato Wheat cane Sugar
Sugar beet facts
Biopolymers, Corn and statistics
Potato Wheat 2021 – 23
cane beet cane beet
2.1.7 Polyethylene furanoate (PEF) 0.66 ha
4 515 m³
Sugar Starch
2.49 2.83 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Sugar*
2.49 t
or
0.79 t 1.70 t
H2O CO2
Fermentation
Yeast
H2O
Filtration
Stillage
Ethanol*
0.38 t
H2O
Dehydration
EtOH
Ethene
0.18 t
O2 CO2 H2O
Catalytic oxidation Dehydration
H2O
Ethene-
oxide
0.25 t
CO2
Reaction
Ethene-
carbonate HMF2
0.49 t 1.07 t
O2 CO2 O2
Reaction Oxidation
H2O
1
MEG = Ethylene glycol
2
Hydroxymethylfurfural
MEG1 FDCA3
3
FDCA= 2,5-Furandicarboxylic acid
0.34 t 0.86 t
* Conversion rates:
Starch – Sugar 88 %
Glucose – Ethanol 48 %
Ethanol – Ethene 48 %
Ethene – Etheneoxide 85 %
H2O
HMF – FDCA 80 % Esterification
0.10 t
Sugar (Fructose) – HMF 63 %
H2O
References: Andreeßen 2019; Eerhart et al. 2012; Polycondensation
0.10 t
Hajid et al. 2018; Hwang et al. 2020; Iffland et al. 2015;
Kawabe 2010; Nakajima et al. 2017; Taffe 2008;
Van Putten 2011 PEF
1.00 t
biopolymer
25
biopolymer
20 19.15
20 19.15
25 15.56 15.72
biopolymer
15.72
/t /t
15 15.56
t feedstock
15
19.15
t feedstock
20
10
10 15.56 15.72
6.15
/t
15
4.04 6.15
t feedstock
5
5 4.04
10
0
0 Sugar Sugar Corn Potato Wheat
6.15
5 Sugar
cane Sugar
beet Corn
4.04 Potato Wheat
cane beet
0
Sugar Sugar Corn Potato Wheat
cane beet
1.55
biopolymer
1.6
1.55
biopolymer
1.6
2.0
1.2
1.2
1.55
ha/t biopolymer
ha/t
1.6
0.8
ha/t
0.66
0.8 0.58 0.66
1.2 0.58
0.4
0.26 0.25
0.4
0.26 0.25
0.8
0.66
0 0.58
0 Sugar Sugar Corn Potato Wheat
0.4 Sugar
cane Sugar
beet Corn Potato Wheat
0.26 0.25
cane beet
0
Sugar Sugar Corn Potato Wheat
cane beet
PHB– Water use in m 3
PHB– Water
(different use in m
feedstocks)
3
(different feedstocks)
PEF – Water use in m3 (different feedstocks)
PHB– Water use in m3
(different feedstocks)
12 000
11 241
12 000
11 241
10 000
10 000
12 000
11 241
biopolymer
8 000
biopolymer
8 000
10 000
6 000
6 000 4 940
4 515
m3/t biopolymer
4 940
/t3/t
4 014
4 000
6 000 2 058
2 000 2 058 4 940
4 515
2 000 4 014
4 000
0
0 Sugar Sugar
2 058
Corn Potato Wheat
2 000 Sugar
cane Sugar
beet Corn Potato Wheat
cane beet
0
Sugar Sugar Corn Potato Wheat
cane beet
Biopolymers, facts and statistics 2021 – 25
2.1.8 Polybutylene terephthalate (Bio-PBT)
0.17 ha
with biobased 1,4-butanediol (Bio-PBT bb BDO) 1 165 m³
Potato
0.07 ha 0.06 ha 0.15 ha 0.40 ha
4.06 t
1 032 m³ 529 m³ 1 274 m³ 2 900 m³
Sugar Starch
0.64 t 0.73 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
0.64 t
or
H2O CO2
Fermentation
Microorg.
H2O
Filtration
Stillage
Succinic
acid
0.51 t
LiAlH4
Deoxidation
H2O
1,4-Bu-
tanediol
0.41 t
PTA H2O
Esterification
0.75 t 0.08 t
* Conversion rates:
Starch – Glucose 88 %
Sugar – Succinic acid 80 % H2O
Polycondensation
Succinic acid – 1,4-Butanediol 77 % 0.08 t
References: Akanuma et al. 2014; Clark et al. 2015;
Collias et al. 2014; Endres & Siebert-Raths 2011;
Iffland et al. 2015; Memmo et al. 2018;
Bio-PBT
Peters et al. 2011; Ryan 2019 bb BDO
1.00 t
100% biobased
Potato
0.26 ha 0.24 ha 0.57 ha 1.52 ha
15.39 t
3 934 m³ 2 017 m³ 4 836 m³ 11 002m³
Sugar Starch
2.44 t 2.77 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
2.44 t
or
0.64 t 1.80 t
H2O H2O
Filtration Filtration
Microbial mass Stillage
Succinic Iso-
acid butanol*
0.51 t 0.70 t
LiAlH4 H2O
Deoxidation Dehydration
H2O Byproducts
1,4- Iso-
Butan-
ediol butene
0.41 t 0.51 t
Dimerization
Iso-
octene
0.50 t
p-Xylene
0.48 t
KMnO4 MnO2
Oxidation
KOH
/t biopolymer
(different feedstocks) 20 18.77
12 Bio-PBT-100
16
20 15.25 15.39
Bio-PBT bb BDO 18.77
biopolymer
8
6.02
feedstock
12
16 15.25 15.39
4.92
/t biopolymer
8
12 1.04
6.02
t feedstock
1.59
4.92 1.04
4.00 4.06 3.96
0
4
Sugar Sugar Corn Potato Wheat
1.59 Sugar Sugar Corn Potato Wheat
1.04
cane beet cane beet
0
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
cane beet cane beet
Bio-PBT-100
1.4 Bio-PBT-100
1.52
1.2
Bio-PBT-100
1.4
1.52
1.0
1.2
1.4
0.8
1.0
1.2 0.64
Bio-PBT bb BDO
0.57
ha/t biopolymer
0.6
0.8
1.0
0.40
0.4
Bio-PBT bb BDO 0.64
0.57
ha/t biopolymer
0.6
0.8 0.26 0.24
0.2 0.15 0.17 0.64
Bio-PBT bb BDO 0.40
0.07 0.57
ha/t biopolymer
0.4
0.6 0.06
0 0.26 0.24
Sugar Sugar Corn Potato
0.17 Wheat
0.40 Sugar Sugar Corn Potato Wheat
0.2
0.4 0.15
cane beet cane beet
0.07 0.06 0.26 0.24
0
0.2 0.15 0.17
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
0.07 0.06
cane beet cane beet
0
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
cane beet cane beet
Bio-PBT variations – Water use in m3 (different feedstocks)
12 000 Bio-PBT-100
11 002
10 000
12 000 Bio-PBT-100
11 002
m3/t biopolymer
8 000
10
12 000 Bio-PBT-100
11 002
6 000
4 836
m3/t biopolymer
8 000
10 Bio-PBT bb BDO 4 420
3 934
4 000
2 900
m3/t biopolymer
6
8 000
2 017 4 836
2 000 Bio-PBT bb BDO
1 274 1 165
4 420
1 032 3 934
4
6 000 529
2 900 4 836
0 Bio-PBT bb BDO 4 420
Sugar Sugar Corn Potato Wheat Sugar
3 934 Sugar
2 017 Corn Potato Wheat
2
4 000
cane
1 032 beet 1 274 1 165 2 900 cane beet
529
28 – Biopolymers, 2 017
0 facts and statistics 2021
2 000
Sugar
1 032 Sugar 1 274 Potato
Corn 1 165 Wheat Sugar Sugar Corn Potato Wheat
529
cane beet cane beet
2.1.9 Polybutylene adipate terephthalate (Bio-PBAT)
with biobased 1,4-butanediol (Bio-PBAT bb BDO)
0.18 ha
1 260 m³
Potato
0.07 ha 0.07 ha 0.16 ha 0.43 ha
4.39 t
1 129 m³ 579 m³ 1 379 m³ 3 138m³
Sugar Starch
0.70 t 0.79 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
0.70 t
or
H2O CO2
Fermentation
Microorg.
H2O
Filtration
Microbial mass
Succinic
acid
0.56 t
LiAlH4
Deoxidation
H2O
1,4-Bu-
tanediol
0.43 t
Sugar Starch
1.64 1.86 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
1.64 t
or
0.70 t 0.94 t
H2O H2O
Filtration Filtration
Stillage Stillage
Succinic Iso-
acid butanol*
0.56 t 0.37 t
LiAlH4 H2O
Deoxidation Dehydration
H2O Byproducts
1,4- Iso-
Butan-
ediol butene
0.43 t 0.26 t
Dimerization
Iso-
octene
0.26 t
Sulfuric
acid H2O
Dehydrogenation
Sulfuric acid
p-Xylene
0.25 t
KMnO4 MnO2
Oxidation
KOH
feedstock /t biopolymer
Bio-PBAT bb BDO 10.25 10.33
10
6 5.38
(different feedstocks)
4.38 4.39 12.62
Bio-PBAT bb BDO-PTA
4.04
8
4
12
t feedstock /t tbiopolymer
Bio-PBAT bb BDO 2.66
10.25 10.33
6
2 5.38 1.72
10 1.13
4.38 4.39
4.04
4
0
8
t feedstock /t biopolymer Sugar Sugar Corn Potato Wheat Sugar Sugar Corn
2.66
Potato Wheat
Bio-PBAT bb BDO
cane beet cane beet
2 1.72
6 5.38 1.13
4.38 4.39
0 4.04
4
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
cane beet cane beet 2.66
2 1.72
1.13
0
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
cane beet cane beet
1.2
Bio-PBAT bb BDO-PTA
1.2
Bio-PBAT bb BDO-PTA
0.8
1.0
0.6
0.43 0.43
0.8
0.4
1.2
Bio-PBAT0.38
bb BDO-PTA
Bio-PBAT bb BDO
0.18 1.02
ha/t biopolymer
0.6
0.2 0.16 0.17 0.16
1.0
0.07 0.07
0.43 0.43
0.38
0.4
0
0.8
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
cane beet cane beet
0.2 Bio-PBAT
0.16bb BDO
0.18 0.17 0.16
ha/t biopolymer
0.6
0.07 0.07
0.43 0.43
0 0.38
0.4
Sugar Sugar Corn Potato Wheat Sugar Sugar Corn Potato Wheat
cane beet cane beet
0.2 0.16 0.18 0.17 0.16
0.07 0.07
Bio-PBATSugar
variations – Water useSugar
Sugar Corn Potato Wheat
in m 3
(different feedstocks)
Sugar Corn Potato Wheat
0
7 000
Bio-PBAT bb BDO-PTA
8
6 000
7 388
7
5 000
6
Bio-PBT bb BDO Bio-PBAT bb BDO-PTA
4 000
8 000
m3/t biopolymer
3 247 7 388
3 138
5
2 968
3 000
7 000 2 644
Bio-PBT bb BDO
4
2 000
6 000
m3/t biopolymer
2 000
0 Bio-PBT bb BDO
4 000
Sugar Sugar Corn
1 379 Potato Wheat Sugar Sugar
1 356 Corn Potato Wheat
/t biopolymer
Sugar Starch
4.36 t 4.95 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
4.36 t
or
H2O CO2
Fermentation
Yeast
H2O
Rectification
Stillage
Bio-
Ethanol*
2.08 t
H2O: 0.64 t
Dehydration
EtOH: 0.44 t
Ethene*
1.00 t
* Conversion rates:
Starch – Glucose 88 % Catalyst
Polymerization
fermt. Sugar – Ethanol 48 %
Ethanol – Ethene 48 %
(conventional technology)
t feedstock /t biopolymer
(different feedstocks)
25
35 33.55
20
35 33.55
30
15 27.26 27.50
30
/t biopolymer
27.26 27.50
25 10.76
/t biopolymer
10
25
7.07
20
t feedstock 5
20
15
t feedstock
0
15
Sugar Sugar Corn Potato Wheat
10.76
10 cane beet 10.76
10 7.07
5
7.07
5
Bio-PE – Land use in ha
0
(different
Sugar feedstocks)
Sugar Corn Potato Wheat
0
cane
Sugar beet
Sugar Corn Potato Wheat
cane beet
3.0
2.71
Bio-PE – Land use in ha
2.5
Bio-PE – Land
(different use in ha
feedstocks)
Bio-PE – Land use in ha (different feedstocks) (different feedstocks)
biopolymer ha/t biopolymer
2.0
3.0
1.5
3.0 2.71
1.15 2.71
2.5
1.01
1.0
2.5
2.0
0.46 0.43
biopolymer
0.5
2.0
1.5
0
1.5 1.15
Sugar Sugar Corn Potato Wheat
ha/t
1.01
1.15
1.0 cane beet
ha/t
1.01
1.0
0.46 0.43
0.5
0.46 0.43
0.5
0
Sugar Sugar Corn Potato Wheat
0
cane
Sugar beet
Sugar Corn Potato Wheat
cane beet
16 000
24 000
12
24 000
000
19 663
20 000 8 642
7 899
8 000 7 031 19 663
20 000
16 000
3 605
m3biopolymer
4 000
16 000
12 000
0
12 000
Sugar Sugar 8 642
Corn Potato Wheat
7 899
8 000 7 031
cane beet 8 642
m3/t
7 899
8 000 7 031
4 000 3 605
Potato
0.48 ha 0.46 ha 1.06 ha 2.84 ha
28.83 t
7 368 m³ 3 778 m³ 9 060 m³ 20 614 m³
Sugar Starch
4.57 t 5.19 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
4.57 t
or
H2O CO2
Fermentation
Yeast
H2O
Filtration
Stillage
Bio-
Ethanol
2.19 t
H2O
Dehydration
EtOH
0.35 t Ethene
1.05 t
0.70 t
Dimerization
Butene
0.70 t
Byproducts
Metathesis
0.05 t
25
35.15
t feedstock /t biopolymer
35.15
35
35
20
30 28.56 28.83
28.83
30 28.56
15
25 11.28
25
biopolymer
feedstock/t/tbiopolymer 10
7.41
20
20
5
15
15
t tfeedstock
0 11.28
11.28
10
Sugar Sugar Corn Potato Wheat
10
cane beet 7.41
7.41
5
5
0
0
Sugar
Sugar Sugar
Sugar Corn
Corn Potato
Potato Wheat
Wheat
2.84
2.8 cane
cane beet
beet
2.4
1.6
2.4
2.4
1.20
1.2
1.06
2.0
2.0
0.8
1.6
ha/tbiopolymer
0.8
0.8
cane beet
0.48
0.48 0.46
0.46
0.4
0.4
0
0
Sugar
Sugar Sugar
Sugar Corn
Corn Potato
Potato Wheat
Wheat
cane
cane beet
beet
16 000
12 000 20
20 614
614
20 000 9 060
20 000 8 281
8 000 7 368
16 000
/tbiopolymer
16 000
3 778
4 000
12 000
12 000
0 9
9 060
060 8
8 281
Sugar Sugar Corn Potato
281 Wheat
mm3/t
7
7 368
3
8 000 368
8 000
cane beet
3
3 778
778
4 000
4 000
Biopolymers, facts and statistics 2021 – 35
0
0
2.3 Bio-based polyamides (Bio-PA)
2.3.1 Homopolyamides 0.81 ha
5 569 m³
2.3.1.1 Bio-PA 6
Potato
0.32 ha 0.31 ha 0.71 ha 1.91 ha
19.39 t
4 950 m³ 2 538 m³ 6 093 m³ 13 864 m³
Sugar Starch
3.07 t 3.49 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
3.07 t
or
Lysine*
2.15 t
Capro-
lactam*
1.00 t
* Conversion rates:
Starch – Glucose 88 % Catalyst Ring-opening
fermt. Sugar – Lysine 70 % polymerization
Lysine – Caprolactam 47 %
/t biopolymer
25 23.62
20 19.19 19.39
/t biopolymer
20 19.19 19.39
15
25 23.62
/t tbiopolymer
feedstock
15
10
20 19.19 19.39
7.59
t feedstock
10 4.99
5
15 7.59
4.99
5
t feedstock
0
10
Sugar Sugar Corn Potato Wheat
7.59
0 cane beet 4.99
5 Sugar Sugar Corn Potato Wheat
cane beet
0
Sugar Sugar Corn Potato Wheat
cane beet
Bio-PA 6 – Land use in ha
(different feedstocks)
Bio-PA 6 – Land use in ha
Bio-PA 6 – Land use in ha (different feedstocks) (different feedstocks)
Bio-PA 6 – Land use in ha
2.0 1.91
(different feedstocks)
2.0 1.91
ha/t biopolymer
1.6
ha/t biopolymer
1.6
1.2
2.0 1.91
1.2 0.81
ha/t biopolymer
0.8
1.6 0.71
0.81
0.8 0.71
0.4
1.2 0.32 0.31
12 000 13 864
10 000
10 000
m3/t biopolymer
8 000
12
m3/t biopolymer
8 000 6 093
6 000
10 5 569
4 950
6 093
6 000 5 569
m3/t biopolymer
4
8 000 4 950
2 538
4 000 6 093
2
6 000 5 569
4 950 2 538
2 000
0
4 000
Sugar Sugar Corn Potato Wheat
2 538
0 cane beet
2 000 Sugar Sugar Corn Potato Wheat
cane beet
0
Sugar Sugar Corn Potato Biopolymers, facts and statistics 2021 – 37
Wheat
cane beet
2.3.1 Homopolyamides
2.3.1.2 Bio-PA 11
3.97 ha
58 891 m³
Castor
bean
(seeds)
5.95 t
Castor
oil1
2.38 t
Hydrolysis
Ricinoleic
acid
2.02 t
Heptanal
Pyrolysis
Undecane
acid*
1.01 t
Ammonia Catalytic H2
0.09 t conversion 0.01 t
Amino-
undecane
acid
1.09 t
H2O
1
one harvest per year Polycondensation
0.09 t
* Conversion rates:
Ricinoleic acid – Undecane acid 50 %
Bio-PA
References: Devaux et al. 2011; Diamond et al. 1965;
Endres & Siebert-Raths 2011; Kyulavska 2017; Mubofu
11
2016; Radzik et al. 2020; Shen et al. 2009; Siyuan et al. 1.00 t
2019; Türk 2014; Winnacker & Rieger 2016
2.60 ha
38 596 m³
Castor
bean
(seeds)
3.9 t 2.45 ha
36 366 m³
Castor Castor
bean
oil1 (seeds)
1.56 t 3.68 t 2.35 ha
34 884 m³
Hydrolysis
Castor Castor
bean
oil1 (seeds)
1.47 t 3.53 t
Ricinoleic
acid
1.33 t Hydrolysis
Castor
oil1
NaOH Alkaline 2-Octanol 1.41 t
Ricinoleic
cracking Sodium
acid
1.25 t Hydrolysis
Sebacic
acid* NaOH Alkaline 2-Octanol
cracking
Ricinoleic
0.80 t Sodium
acid
1.20 t
TMDA H2O
Polycondensation
0.35 t 0.15 t Sebacic
acid* NaOH Alkaline 2-Octanol
0.75 t cracking Sodium
Bio-PA
4.10 PMDA H2O
1.00 t Polycondensation
0.38 t 0.13 t Sebacic
acid*
0.72 t
Bio-PA
5.10
HMDA H2O
1.00 t Polycondensation
0.41 t 0.13 t
1
one harvest per year
References: Devaux et al. 2011; Diamond et al. 1965; Endres & Siebert-Raths 2011; Kyulavska 2017;
Mubofu 2016; Radzik et al. 2020; Shen et al. 2009; Siyuan et al. 2019; Türk 2014; Winnacker & Rieger 2016
Castor
oil1
2.35 t
Hydrolysis
Ricinoleic
acid
2.00 t
0.60 t Sebacic
acid*
NH3
Reaction 1.20 t
0.10 t
Ammo-
nium
sebacate
0.7 t
H2O
Dehydration
0.21 t 0.60 t
Decane-
dinitrile
0.49 t
H+: 0.02 t
Hydrogenation
KOH
Ni Catalyst
DMDA
1
one harvest per year
0.51 t
H2O
* Conversion rates: Polycondensation
Ricinoleic acid – Sebacic acid 60 % 0.11 t
biopolymer
4.0 3.90 5.88 5.95
biopolymer
6.0 3.68
4.0 3.90 3.53
3.68
3.53
3.0
5.0
3.0
/t /t
biopolymer
t feedstock
2.0
4.0 3.90
t feedstock 2.0 3.68
3.53
1.0
3.0
1.0
t feedstock /t
0
2.0
0 Bio-PA Bio-PA Bio-PA Bio-PA Bio-PA
Bio-PA
4.10 Bio-PA
5.10 Bio-PA
6.10 Bio-PA
10.10 Bio-PA
11
1.0 4.10 5.10 6.10 10.10 11
0
Bio-PA Bio-PA Bio-PA Bio-PA Bio-PA
4.10
Bio-PA – Land5.10
use in ha6.10 10.10 11
Bio-PA – Land use in
(feedstock castor oil) ha
(feedstock castor oil)
Bio-PA variations – Land use in ha (feedstock castor bean) 6.0
6.0
Bio-PA – Land use in ha
5.0
(feedstock castor oil)
5.0
3.92 3.97
biopolymer
4.0
6.0
3.92 3.97
biopolymer
4.0
3.0
5.0
3.0 2.60 2.45
2.60 2.35
2.45
ha/t
2.35
3.92 3.97
ha/t biopolymer
ha/t
2.0
4.0
2.0
1.0
3.0
1.0 2.60 2.45 2.35
0
2.0
0 Bio-PA Bio-PA Bio-PA Bio-PA Bio-PA
Bio-PA
4.10 Bio-PA
5.10 Bio-PA
6.10 Bio-PA
10.10 Bio-PA
11
1.0 4.10 5.10 6.10 10.10 11
0
Bio-PA Bio-PA Bio-PA Bio-PA Bio-PA
4.10 5.10 6.10 10.10 11
Bio-PABio-PA
variations
Bio-PA
– Water use in–mWater use in m3 (feedstock castor bean)
– Water use in m
3
3
(different feedstocks)
(different feedstocks)
60 000 58 143 58 891
60 000 58 143 58 891
Bio-PA – Water use in m3
50 000
(different feedstocks)
50 000
biopolymer
40
60 000
000 38 596 58 143 58 891
36 366
biopolymer
20 000
000 38 596
m3m
40
20 000 36 366
34 884
10
30 000
000
10 000
0
20 000
0 Bio-PA Bio-PA Bio-PA Bio-PA Bio-PA
Bio-PA
4.10 Bio-PA
5.10 Bio-PA
6.10 Bio-PA
10.10 Bio-PA
11
10 000 4.10 5.10 6.10 10.10 11
0
Bio-PA Bio-PA Bio-PA Bio-PA Biopolymers, facts and statistics 2021 – 41
Bio-PA
4.10 5.10 6.10 10.10 11
2.4 Polyurethanes
0.32 ha
4 701 m³
Castor
bean
(seeds)
0.48 t 0.37 ha
5 443 m³
Castor Castor
bean
oil1 (seeds)
0.19 t 0.55 t
Natural
oil polyols MeOH, CO Transesterification, MeOH
0.50 t H2, Catalyst epoxidation Glycerine
Isocyanates
Polyaddition
0.50 t Natural
oil polyols
0.60 t
Bio-PUR
Rigid foam
Isocyanates
1.00 t Polyaddition
0.40 t
Bio-PUR
Flexible foam
1.00 t
1
one harvest per year
References: Andreeßen 2019; Endres & Siebert-Raths 2011; Shen et al. 2009
0.6
0.5 0.48
0.6 0.55
0.55
/t biopolymer
0.5 0.48
0.4
0.5 0.48
biopolymer
0.4
biopolymer
0.3
0.4
t feedstock
0.3
0.2
0.3
/t /t
t feedstock 0.2
0.15
t feedstock
0.2
0.15
0
0.15 Bio-PUR Bio-PUR
rigid foam flexible foam
0
0 Bio-PUR Bio-PUR
Bio-PUR
rigid foam Bio-PUR
flexible foam
rigid foam flexible foam
0.32
0.4
0.3
0.37
0.4
0.37
biopolymer
0.32
biopolymer
0.3 0.32
0.2
0.3
0.2
ha/t
0.1
0.2
ha/t
0.1
0
0.1
Bio-PUR Bio-PUR
rigid foam flexible foam
0
0 Bio-PUR Bio-PUR
Bio-PUR
rigid foam Bio-PUR
flexible foam
rigid foam flexible foam
6 000
5 443
4 701
m3/t biopolymer
6
4 000
500 5 443
6 000
5 443
4 701
biopolymer
4
3 500
000 4 701
biopolymer
4 500
3
1 000
500
3 000
/t3/t
1 500
m3m
0
1 500 Bio-PUR Bio-PUR
rigid foam flexible foam
0
0 Bio-PUR Bio-PUR
Bio-PUR
rigid foam Bio-PUR
flexible foam
rigid foam flexible foam
Biopolymers, facts and statistics 2021 – 43
2.5 Polysaccharide polymers
2.5.1 Cellulose-based polymers (Cellulosics)
2.5.1.1 Regenerated cellulose
1.52 ha
Wood
2.50 t
Pulping process
Cellulose
1.00 t
NaOH Solving,
2.38 t bulging
Alkali-
cellulose
3.38 t
CS2
Sulfidation
0.14 t
Cellulose-
xanthate
3.52 t
Regene-
rated
cellulose
1.00 t
References: Endres & Siebert-Raths 2011; Sayyed et al. 2019; Xiaoya et al. 2020
0.82 ha
Wood
1.33 t
Pulping process
0.82 ha
Cellulose
Wood
0.53 t
1.33 t
Acetic acid H2O
Esterification
0.38 t 0.11 t
Pulping process
Plasticizer Cellulose
0.20 t
diacetate Cellulose
1.00 t
0.53 t
Acetic
anhydride Acetic acid
Esterification
0.64 t 0.37 t
Plasticizer Cellulose
0.20 t
diacetate
1.00 t
biopolymer
biopolymer
2.0
2.0
1.5
1.5 1.33
1.33
/t/t
t feedstock
1.0
t feedstock
1.0
0.5
0.5
0
0 Cellulose Regenerated
Cellulose
diacetate Regenerated
cellulose
diacetate cellulose
1.6 1.52
1.6 1.52
biopolymer
biopolymer
1.2
1.2
0.82
0.8 0.82
ha/t
0.8
ha/t
0.4
0.4
0
0 Cellulose Regenerated
Cellulose
diacetate Regenerated
cellulose
diacetate cellulose
0.17 ha
1 197 m³
Potato
0.15 ha 0.41 ha
4.17 t
1 309 m³ 2 979 m³
Corn or
Wheat
1.07 t 1.63 t
Starch
0.75 t
Plasticizer Destruction
0.25 t (Extrusion)
TPS*
1.00 t
* Starch content 75 %
Potato
0.05 ha 0.13 ha
1.26 t
397 m³ 902 m³
Corn or
Wheat
0.09 ha
0.32 t 0.49 t 606 m³
Potato
Starch 0.08 ha
2.11 t
0.21 ha
663 m³ 1 509 m³
0.23 t
Corn or
Wheat 0.13 ha
Plasticizer Destruction
(Extrusion) 0.54 t 0.83 t 856 m³
0.07 t
Potato
TPS* Starch 0.11 ha 0.30 ha
2.98 t
937 m³ 2 132 m³
0.30 t
0.38 t
Polymers Corn or
Wheat
Extrusion
0.70 t Plasticizer Destruction
0.12 t (Extrusion) 0.77 t 1.17 t
Starch
blend
30/70**
1.00 t TPS* Starch
0.50 t 0.54 t
Polymers
Extrusion Plasticizer
0.50 t Destruction
0.16 t (Extrusion)
Starch
blend
50/50**
1.00 t
TPS*
0.70 t
Polymers
Extrusion
0.30 t
Starch
blend
70/30**
1.00 t
* Starch content 75 %
** Ratio TPS/Polymer
(different(different
feedstocks)
4.17
feedstocks) blend 30/70 blend 50/50 blend 70/30
/t biopolymer
4
5
TPS Starch Starch Starch
4.17 2.98
3
5 blend 30/70 blend 50/50 blend 70/30
/t biopolymer
4 TPS Starch Starch Starch
4.17 blend 30/70 blend 50/50
2.11 blend 70/30
/t tbiopolymer
feedstock
2
4
1.63 2.98
3
1.26 1.17
1.07
0.83 2.98
1
3 2.11 0.77
t feedstock
2 0.49 0.54
1.63 0.32
2.11
t feedstock
1.26 1.17
0
2 1.07 1.63
Corn Potato Wheat Corn Potato Wheat Corn Potato Wheat Corn
1 0.83 0.77 Potato Wheat
1.26 0.49 0.54 1.17
1.07 0.32
1 0.83 0.77
0 0.49 0.54
Corn Potato Wheat 0.32 Potato Wheat
Corn Corn Potato Wheat Corn Potato Wheat
0
Corn Potato Wheat Corn Potato Wheat Corn Potato Wheat Corn Potato Wheat
Starch-based polymers – Land use in ha
(different feedstocks)
Starch-based polymers – Land use in ha
Starch-based
(different polymers
feedstocks)
TPS
Starch-based
– Land useStarch
Starchuse in ha
polymers – Land
in ha (different
Starch
feedstocks)
0.5 blend 30/70 blend 50/50 blend 70/30
(different feedstocks)
0.41
0.4 TPS Starch Starch Starch
0.5 blend 30/70 blend 50/50 blend 70/30
ha/t biopolymer
0.2
0.4 0.17 0.30
0.3 0.15
biopolymer
0.13 0.13
0.11 0.30
0.1
0.3 0.08 0.09 0.21
0.2 0.17 0.05 0.05
ha/t ha/t
0.15 0.21
0.13 0.13
0
0.2 0.17 0.11
0.1 Corn
0.15 Potato Wheat Corn Potato Wheat Corn
0.08 Potato
0.09 Wheat Corn Potato Wheat
0.05 0.05 0.13 0.13
0.11
0.1 0.08 0.09
0 0.05 0.05
Corn Potato Wheat Corn Potato Wheat Corn Potato Wheat Corn Potato Wheat
0
Corn Potato Wheat Corn Potato Wheat Corn Potato Wheat Corn Potato Wheat
Starch-based polymers
Starch-based – Water
polymers – Water use in m use in m3 (different feedstocks) 3
(different feedstocks)
Starch-based polymers – Water use in m3
TPS Starch Starch Starch
(different feedstocks)
Starch-based polymers
2 979 –blend
Water use in m3 blend 50/50
30/70 blend 70/30
3 000
(different feedstocks)
TPS Starch Starch Starch
2 500
3 000
2 979 blend 30/70 blend 50/50 blend 70/30
TPS Starch Starch Starch 2 132
2 979 blend 30/70 blend 50/50 blend 70/30
m3/t biopolymer
2 000
3
2 500
1 509 2 132
1 500
2
1 309
/t biopolymer
2 000 1 197
2 132
biopolymer
1 000
2 902 937
1 509 856
1 500
1 309 663 606
1 197 1 509
1 500 397 362
1 000 1 309 937
3
902
m3/t m
1 197 856
663 606
0
1 000 902 937
Corn Potato Wheat Corn 856 Wheat
500 362 Wheat
397 Potato Corn Potato Wheat Corn Potato
663 606
500 397 362
0
Corn Potato Wheat Corn Potato Wheat Corn Potato Wheat
Biopolymers, factsCorn
and Potato Wheat
statistics 2021 – 49
0
Corn Potato Wheat Corn Potato Wheat Corn Potato Wheat Corn Potato Wheat
2.6 Polyvinyl chloride (Bio-PVC)
0.50 ha
2.6.1 Bio-PVC-U (unplasticized) 3 462 m³
Potato
0.21 ha 0.19 ha 0.44 ha 1.19 ha
12.06 t
3 144 m³ 1 612 m³ 3 788 m³ 8 619 m³
Sugar Starch
1.95 t 2.17 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
1.95 t
or
H2O CO2
Fermentation
Yeast
H2O
Rectification
Stillage
Bio-
Ethanol*
0.94 t
H2O 0.29 t
Dehydration
EtOH 0.20 t
Ethene
0.45 t
Chlorine
Direct chlorination
1.13 t
1,2-
Dichlor-
oethane
1.58 t
Hydrogen
chloride
Vinyl chloride
production 0.59 t
1 Omega-Process (Shell)
Vinyl
chloride
1.00 t
* Conversion rates:
Starch – Glucose 88 % Polymerization
Glucose – Ethanol 48 %
Ethanol – Ethene 48 % 1 Omega-Process (Shell)
Bio-PVC
References: Alvarenga et al. 2013; Shen et al. 2009 hard
1.00 t
Potato
0.14 ha 0.14 ha 0.31ha 0.83 ha
8.44 t
2 209 m³ 1 132 m³ 2 653 m³ 6 037 m³
Sugar Starch
1.37 t 1.52 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
1.37 t
or
H2O CO2
Fermentation
Yeast
H2O
Rectification
Stillage
Bio-
Ethanol*
0.66 t
H2O: 0.20 t
Dehydration
EtOH: 0.14 t
Ethene
0.32 t
Chlorine
Direct chlorination
0.79 t
1,2-
Dichlor-
oethane
1.11 t
Hydrogen
chloride
Vinyl chloride
production 0.41 t
Vinyl
chloride
0.70 t
* Conversion rates:
Starch – Glucose 88 % Polymerization
Glucose – Ethanol 48 %
Ethanol – Ethene 48 %
Plasticizer Bio-PVC
References: Alvarenga et al. 2013; Shen et al. 2009 soft
0.30 t
1.00 t
16
10 15.00
t feedstock /t biopolymer
12.19 12.06
(different
12 feedstocks)
18
6
4.72
16
10 15.00
4
3.10
14
8
2
t feedstock /t biopolymer
12.19 12.06
12
6
0
Sugar Sugar Corn Potato Wheat
4.72
10
4 cane beet
3.10
8
t feedstock /t biopolymer
6
0
Sugar Sugar Corn Potato 4.72
Wheat
4 cane beet
3.10
0
Sugar Sugar Corn Potato Wheat
cane beet 1.19
1.2
(different
0.8
feedstocks)
1.19
1.2
ha/t biopolymer
0.6
0.50
0.44
1.0
0.4
0.21
0.8 0.19
0.2
1.19
1.2
ha/t biopolymer
0.6
0 0.50
Sugar Sugar Corn
0.44 Potato Wheat
1.0
0.4 cane beet
0.21
0.8 0.19
0.2
ha/t biopolymer
0.6
0 0.50
Sugar Sugar Corn
0.44 Potato Wheat
0.4 cane beet
0.21
0.19
0.2
Bio-PVC-hard variations – Water use in m3
0
(different feedstocks)
Sugar Sugar Corn Potato Wheat
cane beet 8 619
m3/t biopolymer
8 000
6 000
3 788
4 000
3144 3 462
8 619
m3/t biopolymer
8 000
2 000 1 612
6 000
0
Sugar Sugar Corn Potato Wheat
4 000 cane beet 3 788
3 462
3144 8 619
52 – Biopolymers,
8 000 facts and statistics 2021
polymer
2 000 1 612
10
8.56 8.44
14
8
(different
10
18
4 feedstocks)
8.56 3.30
8.44
168 2.11
2
146
0
Sugar Sugar Corn Potato Wheat
124 cane beet 3.30
10.54 2.11
102
8.56 8.44
0
8
Sugar Sugar Corn Potato Wheat
cane beet
6
4
3.30
2.11
2
1.2
0
Sugar Sugar Corn Potato Wheat
1.0 cane beet
0.83
0.8
0.6
0
Sugar Sugar Corn Potato Wheat
0.4
1.2 cane beet 0.35
0.31
0.2
1.0 0.14 0.14
0.83
0
0.8
Sugar Sugar Corn Potato Wheat
cane beet
0.6
(different
0.2 feedstocks)
0.14 0.14
0
8 000
Sugar Sugar Corn Potato Wheat
cane beet 6 037
6 000
4 000
2 653 2 425
8 000 2 209
2 000
1 132
6 037
6 000
0
Sugar Sugar Corn Potato Wheat
4 000 cane beet
2 653 2 425
2 209
2 000
1 132
0
8 000 Biopolymers, facts and statistics 2021 – 53
Sugar Sugar Corn Potato Wheat
cane beet 6 037
2.7 Bio-based polyacrylates
0.32 ha
2.7.1 Poly(methyl methacrylate) (Bio-PMMA) 2 202 m³
Sugar Starch
1.21 t 1.38 t
H2O H2O
Hydrolysis
Enzymes Dextrins
Glucose*
1.21 t
or
H2O CO2
Fermentation
Yeast
H2O
Filtration
Stillage
Bio-
Ethanol
0.58 t
H2O
Dehydration
EtOH
Ethene
0.28 t
Carbon monoxide:
0.28 t
Hydroesterification
Methanol:
0.32 t
MeP1
0.88 t
Formaldehyde Byproducts
Condensation
0.30 t 0.05 t
1
MeP = Methylpropionate
MMA2
2
MMA = Methylmethacrylate
1.00 t
* Conversion rates:
Starch – Glucose 88 %
Polymerization
Glucose – Ethanol 48 %
Ethanol – Ethene 48 %
1 Omega-Process (Shell) Bio-
References: Barnicki 2012;
PMMA
Lebeau & Lynch 2020; Veith et al. 2020
1.00 t
/t biopolymer
10 9.31 t
12.5
7.56 t 7.67 t
biopolymer
12.5
7.5
biopolymer
feedstock
10 9.31 t
10
5
9.31 t
7.56 t 7.67 t
/tt/t
t feedstock 7.5 7.56 t 7.67 t 3.00 t
7.5 1.97 t
2.5
t feedstock
5
5
0
3.00 t
Sugar Sugar Corn Potato Wheat
3.00 t
2.5 1.97 t
2.5
cane beet 1.97 t
0
0 Sugar Sugar Corn Potato Wheat
Sugar
cane Sugar
beet Corn Potato Wheat
cane beet
0.8
0.7
0.8
0.76
0.8
0.6 0.76
0.7
0.7
0.5
0.6
0.6
ha/t biopolymer
0.4
0.5 0.32
0.5
0.3 0.28
biopolymer
0.4
biopolymer
0.4
0.2 0.32
0.13 0.28 0.32
0.3 0.12
0.3 0.28
0.1
ha/t
ha/t
0.2
0.2
0 0.13 0.12
Sugar
0.13 Sugar
0.12
Corn Potato Wheat
0.1
0.1
cane beet
0
0 Sugar Sugar Corn Potato Wheat
Sugar
cane Sugar
beet Corn Potato Wheat
PHB–cane
Water use
beetin m3
(different feedstocks)
Bio-PMMA – Water
PHB– Water use in m use in m (different feedstocks)
3
3
PHB– Water
(different use in m3
feedstocks)
(different feedstocks)
6 000
5 481
5 000
6 000
6 000 5 481
m3/t biopolymer
4 000
5 481
5 000
5 000
3 000
2 409
biopolymer
4 000 2 202
biopolymer
4 000 1951
2 000
3 000
3 000 1 000 2 409
1 000 2 202
2 409
/t3/t
1951 2 202
2 000
m3m
1951
2 000
0
Sugar Sugar
1 000 Corn Potato Wheat
1 000 1 000
1 000
cane beet
0
Biopolymers, facts and statistics 2021 – 55
0 Sugar Sugar Corn Potato Wheat
Sugar
cane Sugar
beet Corn Potato Wheat
3 Market data and
land use facts
As already mentioned in the introduction, the focus of
attention is on “New Economy” bioplastics, including their
position at the market. To give the reader an impression of
the market share of these innovative and novel bioplastics
the following pages contain a summary of IfBB's research.
12 000 000
Natural rubber
12 000 000
Natural rubber
56 000
Linoleum3
56 000
Linoleum3
833 000
New Economy bioplastics1
833 000
New Economy bioplastics1
2 900 000
Cellulose2
2 900 000
Cellulose2
10 978
Natural
10 978 000
Natural rubber
140
Lin
140 000
Linoleum 3
2
New Ec
2 015 000
New Economy bioplastics1
5 800
Cellulo
5 800 000
Cellulose2
1
PLA, PHA, PTT, PBAT, Starch blends, Drop-Ins (Bio-PE, Bio-PET, Bio-PA) and other
2
Material use excl. paper industry
3
Calculations include linseed oil only
3 500
2 908
3 000
2 500
2 016 1 825
2 000
in 1 000 t
1 805
1 562
1 500 1 380
Forecast
1 121 1 240
1 000
841 995
1 083
500
684 776
539 567
0
2017 2018 2019 2020 2025
Bio-based/non-biodegradable
Biodegradable
Total capacity
38.5%
38.5 % 24.4 %
24.4 %
Biodegradable
bio-based/non-biodegradable Biodegradable
bio-based/non-biodegradable polyesters4
polyesters4
12.8 %
12.8 %
Biodegradable
Biodegradable
starch blends
20.5 %% starch blends
61.5 %
61.5 % 20.5
PLA
PLA total
2.1 %
2.1
PHA
%
biodegradable
biodegradable 2.02
total
2.02
PHA
1.4 %
million
million
tonnes
1.4%
Regenerated
Regenerated
cellulose2
1.3 %
1.3 %
tonnes
0.2 % cellulose2
%
Others
Others 0.2
Cellulose
3.5 %
3.5 % Cellulose 1
derivatives
derivatives1
Bio-PP 30
Bio-PP 30 6.9 %
6.9 %3
6.6 %
6.6 %
8.4 %
Bio-PET 30
% Bio-PET 30
3
Bio-PA
Bio-PA
11.7 %
11.7 % 8.4
PTT
1
Biodegradable cellulose esters Bio-PE 5
PTT
2
Compostable hydrated cellulose foils Bio-PE5
3
Bio-based content amounts 30 %
4
Contains PBAT, PBS, PCL
5
Contains Bio-PE 30 and Bio-PE 100
2025
37.2 % %
20.5 %
20.5
37.2
bio-based/non-biodegradable
%
Biodegradable
Biodegradable
polyesters4
bio-based/non-biodegradable polyesters4
10.1 %
10.1
22.1 %
22.1 % %
Biodegradable
PLA Biodegradable
starch blends
62.8 %
PLA starch blends
%
62.8 total 8.9 %
8.9 %
biodegradable
biodegradable 2.91
total
2.91
PHA
PHA
million
million
tonnes 1.0
1.0 %%
2.7 %
2.7 %
tonnes Regenerated
Regenerated
cellulose2
Others
Others 0.2 %
0.2
cellulose2
%
6.7 %
6.7 % Cellulose
Cellulose 1
derivatives
Bio-PP 30
Bio-PP 30
6.1 % %
5.2 %
5.2 %derivatives
1
Bio-PA
10.7 % 5.8 %
% 5.8 %Bio-PET 30 3
Bio-PA
10.7
Bio-PE 5 PTT
PTT
1
Biodegradable cellulose esters Bio-PE5
2
Compostable hydrated cellulose foils
3
Bio-based content amounts 30 %
4
Contains PBAT, PBS, PCL
5
Contains Bio-PE 30 and Bio-PE 100
946 k
3.3 New Economy bioplastics production capacities 27.3
by region
551 kt t %
Europe
2020
304 k
t
in %
total
207 k 2.02
t 15.1 %
9 kt
million
10.3tons% North America
South America
946 k 27.3 %
551 kt t
0.4 % Europe
304 k
t
Australia/Oceania
46.9 %in %
Asia total
207 k 2.02
t 15.1 %
9 kt
million
tons North America
0.4 %
Australia/Oceania
46.9 %
Asia
2025
7.1 % 32.0 %
South America
Europe
1255 k
932 k t
506 k t
t in %
total
2.91
207 k million
t 9 kt
tons
7.1 % 17.4%%
32.0
South America North America
Europe
1255 k
932 k t
506 k t 0.3 %
t 43.2 % Australia/Oceania
in %
Asia total
2.91
207 k million
t 9 kt
tons
non-biodegradable
non-biodegradable
PLA Bio-PET 30 2
biodegradable
PLA Bio-PET 30 2
biodegradable
1 000
bio-based/
1 000
bio-based/
Biodegradable
Biodegradable
Starch blends Bio-PE
Starch blends Bio-PE
800 Packaging –
800 Others1 Packaging
rigid –
Others1 Others3 Packaging –
Others3 flexible –
Packaging rigid
(incl. food
000t t
serviceware)
600
600
600 544
544
Textiles
400 Agriculture (incl.Textiles
non‐woven
Consumer (incl. non‐woven
400 Agriculture
and Consumer and fibers)
goods and fibers)
and
horticulture Automotive goods 261
Electrical Automotive 222
Electrical horticulture and
222 261
and Building 198 and
transports
200 and
electronic Building
and 198 transports
200 electronic and 109
Others (incl. casing) construction
Others (incl. casing) construction 109
35 16 29
35 16 29
0
0
1
Contains regenerated cellulose and biodegradable cellulose ester
2
Bio-based content amounts to 30 %
3
Contains durable starch blends, Bio-PC, Bio-TPE, Bio-PUR (except thermosets), Bio-PA, PTT
2025
1 200
1 200
Packaging –
non-biodegradable
Packaging – Packaging
rigid –
non-biodegradable
PLA Bio-PET 30 2
biodegradable
600
600
Consumer
Consumer
goods Textiles
Agriculture
400 Agriculture goods
342 (incl.Textiles
non‐woven
and (incl. non‐woven
400 and
horticulture
Automotive
Automotive
342 and fibers)
Electrical and and fibers)
Electrical
and
horticulture
241 and 317
and Building 241
transports 317
electronic Building transports
200 Others electronic and 142
200 Others (incl. casing) and
construction 142
80 (incl. casing)
44 construction
80 44 38
38
0
0
1
Contains regenerated cellulose and biodegradable cellulose ester
2
Bio-based content amounts to 30 %
3
Contains durable starch blends, Bio-PC, Bio-TPE, Bio-PUR (except thermosets), Bio-PA, PTT
For final land use estimation only the most commonly used crop was taken into
consideration. Yield data from FAO statistics served as a basis for calculation (global,
weighted average over the past 10 years). To approximate land use in this bottom-up
approach, the producer-specific production capacities of a type of bioplastics were
multiplied by the output data of the corresponding process routes. In case a pro-
ducer-specific feedstock type for was not known, the most commonly used crop for
this bioplastic type was taken into calculation.
In all of the calculations no allocation was made, which means land use was fully,
by 100 %, allocated to the raw materials for bioplastics and not split up between
various parallel side products such as proteins or straw in wheat. So this approach
leads to a rather conservative estimate.
5
bil
Globa
lion
ha = 100 %
Bioplastics
2020: 832 600 ha = 0.017 % **
2025: 1 123 900 ha = 0.022 % **
Material use
106 million ha = 2.1 % **
Biofuels
Pasture 53 million ha = 1.1 % **
3.5 billion ha Arable land*
1.4 billion ha
= 70 % ** = 28 % **
Food & Feed
1.24 billion ha
= 24.8 % **
* Also includes area growing permanent crops as well as approx. 1 % fallow land.
Abandoned land resulting from shifting cultivation is not included.
** Percentage compared to total agricultural area
EDITION 8, 2021