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600 VOLT PRODUCT CATALOG

THE LEADING MANUFACTURER OF WIRE AND CABLE

SOUTHWIRE THE COMPANY


Since 1950, Southwire has been on the move, growing and
evolving into North America’s largest building wire producer and
supplier. With innovation backed by experience, Southwire leads
the industry with the broadest line of wire and cable products, from
copper and aluminum MC cable to industrial power cable and
utility products.
SOUTHWIRE THE PEOPLE SOUTHWIRE THE SERVICE
Southwire started as a small operation in Carrollton, With 9 distribution centers strategically located across
Georgia with 12 employees in 1950. Today, the company the country, Southwire can fill all of your wire and cable
employs more than 3,500 people at sales offices, product needs where you need them, when you need them,
distribution centers and manufacturing facilities throughout resulting in savings of time and money. The broad product
North America. Southwire’s employees are dedicated to range, combined with these distribution centers mean you
the company’s founding principles of developing quality get more products in fewer deliveries. Southwire’s multiple
products matched with quality service. While others have manufacturing plants give Southwire the ability to offer the
come and gone, and come again, Southwire has remained a widest range of custom armored products in the industry.
constant and reliable manufacturer and supplier of wire and
cable products for more than 50 years.
SOUTHWIRE THE INNOVATION
As a technology leader, Southwire has developed new
SOUTHWIRE THE PRODUCTS manufacturing processes to produce quality wire and cable
Southwire provides a full line of products, in both products more efficiently. This means a lower cost product
copper and aluminum, for a wide range of applications. for you. In addition, Southwire’s on-site D.B. Cofer Technology
The company leads the industry in new and innovative Center leads the industry in new product innovation that
products that help simplify installation, saving time and simplifies the installation process for contractors. This
money. In addition to its standard product line, Southwire on-site research and development facility continues to keep
can also make custom products offering its customers Southwire Company a few steps ahead of the competition.
the most complete line of products for almost any
requirement or situation. No matter what the commercial
or industrial application requires, you need look no farther.
Southwire has just the right Industrial cable product you’re
looking for.

SOUTHWIRE THE COMMITMENT


Solid company. Dedicated people. Quality products.
Dependable service. Product innovation. Made in the USA.
SOUTHWIRE COMPANY OFFERS PRODUCTS THAT OFFER SOLUTIONS.
Table of Contents

THE WIRE AND CABLE LEADER


FOR RESIDENTIAL, COMMERCIAL AND
INDUSTRIAL CONSTRUCTION
INSTRUMENTATION CABLE pages 4-9

n 600
 V INSTRUMENTATION CABLE. . . 4 n THERMOCOUPLE
 EXTENSION CABLE. . 8

n 300
 V INSTRUMENTATION CABLE. . . 6

600 V CONTROL CABLE pages 10-23

n TYPE
 TC CONTROL CABLE. . . . . . . . . 10 n TYPE
 TC XL-40™ CONTROL CABLE . . . 16
THHN/PVC  HHW/CSPE
X

n TYPE
 TC CONTROL CABLE. . . . . . . . . 12 n TYPE
 TC XL-40™ SHIELDED
XHHW/PVC CONTROL CABLE. . . . . . . . . . . . . . . . 20
 HHW/CSPE
X
n TYPE
 TC CONTROL CABLE. . . . . . . . . 14
XHHW/CPE n TYPE
 TC SDN FLEXIBLE
®

CONTROL CABLE. . . . . . . . . . . . . . . . . 22
Neoprene Jacket

2
TABLE OF CONTENTS 600 V PRODUCTS
600 V POWER CABLE pages 26-57

n XHHW-2/CT
 . . . . . . . . . . . . . . . . . . . . 26 n TYPE
 TC POWER CABLE. . . . . . . . . . . 42
XHHW/PVC 
Three Conductor
n RHH
 OR RHW/CT. . . . . . . . . . . . . . . . 28
n TYPE
 TC POWER CABLE. . . . . . . . . . . 44
XHHW/PVC 
Four Conductor
n XHHW/PVC/CT
 . . . . . . . . . . . . . . . . . . 30

n TYPE
 TC POWER CABLE. . . . . . . . . . . 46
XHHW/PVC 
n XHHW-2/CT
 . . . . . . . . . . . . . . . . . . . . 32
No Ground
Aluminum

n TYPE
 TC POWER CABLE. . . . . . . . . . . 50
n RHW-2/PVC
 . . . . . . . . . . . . . . . . . . . . 34
XHHW/CPE 
Three Conductor

n TYPE
 TC POWER CABLE. . . . . . . . . . . 36 n TYPE
 TC POWER CABLE. . . . . . . . . . . 52
THHN/PVC 
XHHW/CPE
Three Conductor
Four Conductor

n TYPE
 TC POWER CABLE. . . . . . . . . . . 38 n TYPE
 TC COMPOSITE. . . . . . . . . . . . . 54
THHN/PVC 
THHN/PVC
Four Conductor
Multi Conductors

n TYPE
 TC POWER CABLE. . . . . . . . . . . 40 n TYPE
 TC POWER CABLE. . . . . . . . . . . 56
THHN/PVC 
XHHW/CSPE
No Ground

600 V MC ARMOR pages 58-59

n ALO1XXH
 . . . . . . . . . . . . . . . . . . . . . 58
Aluminum Armored XLPE

600 V INDUSTRIAL MC ARMOR pages 60-62

n GS01XXH
 . . . . . . . . . . . . . . . . . . . . . 60 n COLOR
 CODE CHART . . . . . . . . . . . . . 62
Galvanized Steel
Interlocked Armored XLPE

3
600 V INSTRUMENTATION CABLE

APPLICATIONS
Southwire’s Instrumentation Cable is for use on Class 1 remote-control and signaling circuits
where 600 volts is desired. For use indoors, outdoors, direct burial, free air, raceways,
encased in concrete, open trays, troughs or continuous rigid cable supports. For use in
Class I, Div 2, hazardous locations. For use as a nonpower-limited fire alarm circuit cable
(NPLF) per NEC® Article 760. Rated for wet and dry applications at temperatures not to
exceed 90°C. Provides sunlight, cold bend and cold impact resistance. Rated 90°C dry and
75°C wet. Rip cord applied to all cables with a jacket thickness of 60 mils or less. Meets
-25°C cold bend. Meets -40°C cold impact.

SPECIFICATIONS
Southwire’s Instrumentation Cable is manufactured and tested in accordance with
the latest revisions of:
• UL 83 - Thermoplastic Insulated Wires
• UL 1277 - Electrical Power and Control Cables - Type TC-ER
• UL 1581 - Electrical Wires, Cables and Flexible Cords
• IEEE 1202 - Flame Testing of Cables for Use in Cable Tray in Industrial and
Commercial Occupancies (70,000 BTU/hr)
• ICEA T-29-520 - Vertical Cable Tray Flame Test (210,000 BTU/hr)
• ICEA T-30-250 - Vertical Cable Tray Flame Test (70,000 BTU/hr)
600 Volt • UL 1685 - UL Flame Exposure Test (70,000 BTU/hr)
• UL 66 - Polyvinylchloride and Nylon Type TFN/TFFN/VW-1
PVC/Nylon
Insulated Singles • RoHS Compliant

Sizes 18 AWG CONSTRUCTION


or 16 AWG Southwire’s Instrumentation Cable has a PVC sheath impervious to moisture. Cable is flame
retardant UL-listed for cable tray use, direct burial, sunlight resistant, RoHS Compliant and
90°C
-40°C installation temperature. Conductors are sizes 18 AWG or 16 AWG, 7-strand copper
PVC Jacket conductors, PVC insulation with nylon covering, color coded, twisted pairs and triads, group
of pairs and triads, numeric print identification on the groups, aluminum polyester foil with
100% coverage, overall tinned drain wire, a nylon ripcord and a black PVC jacket. Individual
and overall shields are made with aluminum/polyester with a standard tinned copper drain
wire. The paired conductors are colored black, white and numbered while the triads are color
coded black, blue, red and numbered. Black/White conductors in pairs with alpha-numeric
code for each pair. Black/White/Red for triad products.
• Scope
This specification covers multiconductor PVC insulated, thermoplastic jacketed, 600
volt instrumentation cable for use indoors, outdoors, direct buried, encased in concrete,
cable trays, troughs or continuous rigid cable supports. For use on Class 1 remote control
and signaling circuits where 600 volts is desired. For use in Classes I, Div 2 hazardous
locations. This cable is capable of operating continuously at a conductor temperature of
90°C in wet or dry locations.

4
INSTRUMENTATION
CABLE

600 V INSTRUMENTATION CABLE


W E I G H T S A N D M E A S U R E M E N T S
Insulation Approximate
Insulation Jacket Approximate Approximate
Size number of JACKET Overall
Thickness Thickness CORE Diameter Net Weight
Thickness Diameter
AWG or lbs/
pairs triads inch mm inch mm inch mm inch mm inch mm kg/km
kcmil 1000 ft
18 1 - 0.015 0.38 0.005 0.10 0.045 1.140 0.167 4.2 0.260 6.6 38 57
18 - 1 0.015 0.38 0.005 0.10 0.045 1.140 0.181 4.6 0.280 7.1 47 70
16 1 - 0.015 0.38 0.005 0.10 0.045 1.140 0.191 4.9 0.290 7.4 49 73
16 - 1 0.015 0.38 0.005 0.10 0.045 1.140 0.206 5.2 0.300 7.6 61 91
18 2 - 0.015 0.38 0.005 0.10 0.045 1.140 0.377 9.6 0.480 12.2 84 125
16 2 - 0.015 0.38 0.005 0.10 0.045 1.140 0.429 10.9 0.530 13.5 106 158
18 4 - 0.015 0.38 0.005 0.10 0.045 1.140 0.471 12.0 0.570 14.5 131 195
16 4 - 0.015 0.38 0.005 0.10 0.045 1.140 0.536 13.6 0.640 16.3 173 257
18 8 - 0.015 0.38 0.005 0.10 0.060 1.500 0.630 16.0 0.760 19.3 245 365
16 8 - 0.015 0.38 0.005 0.10 0.060 1.500 0.717 18.2 0.850 21.6 327 487
18 12 - 0.015 0.38 0.005 0.10 0.060 1.500 0.770 19.6 0.900 22.9 339 504
16 12 - 0.015 0.38 0.005 0.10 0.060 1.500 0.876 22.2 1.010 25.7 459 683
16 24 - 0.020 0.51 0.005 0.10 0.080 2.032 1.000 25.4 1.161 29.5 897 1335
16 36 - 0.020 0.51 0.005 0.10 0.080 2.032 1.226 31.1 1.386 35.2 1287 1915
18 24 - 0.020 0.51 0.005 0.10 0.080 2.032 0.841 21.4 1.000 25.4 646 961
18 36 - 0.020 0.51 0.005 0.10 0.080 2.032 1.061 27.0 1.221 31.0 928 1381
16 - 2 0.020 0.51 0.005 0.10 0.060 1.524 0.446 11.3 0.556 14.1 154 229
16 - 4 0.020 0.51 0.005 0.10 0.060 1.524 0.518 13.2 0.638 16.2 248 369
16 - 8 0.020 0.51 0.005 0.10 0.080 2.032 0.706 18.0 0.866 22.0 471 701

CONSTRUCTION (continued)

• Standards
The following standards will form part of this specification - ASTM B8, UL 83, UL 66, UL 1581, UL 1685, and UL 1277.
• Conductor
The conductor will be 18 AWG or 16 AWG, 7-strand, bare copper conductor.
• Insulation
The insulation will be PVC with a nylon covering per UL Standard 66, Type TFN/TFFN/VW-1. The insulation thickness
will be 0.015" of PVC with 0.005" of nylon. Individual conductors will be color coded with the paired conductors
colored black, white and numbered while the triads are color coded black, blue, red and numbered.
• Assembly
The insulated conductors will be twisted pairs or triads, group of pairs or triads, numeric print identification on the
groups, aluminum polyester foil with 100% coverage and tinned copper drain wire over each group, overall aluminum
polyester foil with 100% coverage, overall tinned drain wire, a nylon ripcord, and a black -40°C PVC jacket.
• Jacket
The cable will be covered with a black PVC jacket conforming to the requirements specified for polyvinyl chloride in
ICEA. The average thickness will be in accordance with ICEA, and the minimum spot thickness will be not less than
80% of the average thickness. The jacket will be sunlight resistant and will meet the requirements of the IEEE 1202
(70,000 BTU/hr) and ICEA T-29-520 (210,000 BTU/hr) vertical cable tray flame tests. It is suitable for use at a
minimum ambient temperature of -40°C.
• Identification
A manufacturer’s identification will be printed on the jacket.
• Tests
Physical and electrical tests will be conducted in accordance with the requirements of the referenced standards.

5
300 V INSTRUMENTATION CABLE

APPLICATIONS
Southwire’s Instrumentation Cable is for use on Class 1 remote-control and signaling circuits
where 300 volts is desired. For use indoors, outdoors, direct burial, free air, raceways,
encased in concrete, open trays, troughs or continuous rigid cable supports. For use in
Class I, Div 2, hazardous locations. For use as a nonpower-limited fire alarm circuit cable
(NPLF) per NEC® Article 760. Rated for wet and dry applications at temperatures not to
exceed 90°C. Provides sunlight, cold bend and cold impact resistance. Cable is rated for
105°C. Rip cord applied to all cables with a jacket thickness of 60 mils or less. Meets
-25°C cold bend. Meets -40°C cold impact.

SPECIFICATIONS
Southwire’s Instrumentation Cable is manufactured and tested in accordance with
the latest revisions of:
• UL 83 - Thermoplastic Insulated Wires
• UL 1277 - Electrical Power and Control Cables
• UL 1581 - Electrical Wires, Cables and Flexible Cords
• ICEA T-29-520 - Vertical Cable Tray Flame Test (210,000 BTU/hr)
• ICEA T-30-250 - Vertical Cable Tray Flame Test (70,000 BTU/hr)
• UL 1685 - UL Flame Exposure Test (70,000 BTU/hr)
• UL 13 - Type PLTC and CL3
300 Volt • UL 2250 - Type ITC
• UL VW-1 - Individual Conductors
PVC Insulated Singles
• RoHS Compliant
Sizes 18 AWG • IEEE - 383
or 16 AWG
CONSTRUCTION
105°C
Southwire’s Instrumentation Cable has a PVC sheath impervious to moisture. Cable is flame
PVC Jacket retardant UL-listed for cable tray use, direct burial, sunlight resistant, RoHS Compliant and
minus 40°C installation temperature. Conductors are sizes 18 AWG or 16 AWG, 7-strand
copper conductors, PVC insulation, color coded, twisted pairs and triads, group of pairs
and triads, numeric print identification on the groups, aluminum polyester foil with 100%
coverage, overall tinned drain wire, a nylon ripcord and a black PVC jacket. Individual and
overall shields are made with aluminum/polyester with a standard tinned copper drain wire.
The paired conductors are colored black, white and numbered while the triads are color
coded black, blue, red and numbered. Black/White conductors in pairs with alpha-numeric
code for each pair. Black/White/Red for triad products.
• Scope
This specification covers multiconductor PVC insulated, thermoplastic jacketed, 300 volt
instrumentation cable for use indoors, outdoors, direct buried, encased in concrete, cable trays,
troughs or continuous rigid cable supports. For use on Class 1 remote control and signaling
circuits where 600 volts is desired. For use in Classes I, Div 2 hazardous locations. This cable is
capable of operating continuously at a conductor temperature of 105°C in wet or dry locations.

6
INSTRUMENTATION
CABLE

300 V INSTRUMENTATION CABLE


W E I G H T S A N D M E A S U R E M E N T S
Approximate
Insulation Jacket Approximate Approximate
Size number of Overall
Thickness Thickness CORE Diameter Net Weight
Diameter
AWG or lbs/
pairs triads inch mm inch mm inch mm inch mm kg/km
kcmil 1000 ft
18 1 - 0.016 0.38 0.045 1.14 0.167 4.2 0.260 6.6 38 57
18 - 1 0.016 0.38 0.045 1.14 0.181 4.6 0.280 7.1 47 70
16 1 - 0.016 0.38 0.045 1.14 0.191 4.9 0.290 7.4 49 73
16 - 1 0.016 0.38 0.045 1.14 0.206 5.2 0.300 7.6 61 91
18 2 - 0.016 0.38 0.045 1.14 0.377 9.6 0.480 12.2 84 125
16 2 - 0.016 0.38 0.045 1.14 0.429 10.9 0.530 13.5 106 158
18 4 - 0.016 0.38 0.045 1.14 0.471 12.0 0.570 14.5 131 195
16 4 - 0.016 0.38 0.045 1.14 0.536 13.6 0.640 16.3 173 257
18 8 - 0.016 0.38 0.060 1.50 0.630 16.0 0.760 19.3 245 365
16 8 - 0.016 0.38 0.060 1.50 0.717 18.2 0.850 21.6 327 487
18 12 - 0.016 0.38 0.060 1.50 0.770 19.6 0.900 22.9 339 504
16 12 - 0.016 0.38 0.060 1.50 0.876 22.2 1.010 25.7 459 683
16 12 - 0.016 0.41 0.060 1.52 0.651 16.5 0.771 19.6 445 662
16 24 - 0.016 0.41 0.070 1.78 0.911 23.1 1.050 26.7 842 1253
16 - 2 0.016 0.41 0.050 1.27 0.411 10.4 0.511 13.0 137 204
16 - 2 0.016 0.41 0.050 1.27 0.494 12.5 0.594 15.1 226 336
16 - 8 0.016 0.41 0.060 1.52 0.671 17.0 0.791 20.1 425 632
20 - 2 0.018 0.46 0.040 1.02 0.258 6.6 0.338 8.6 58 86

CONSTRUCTION (continued)

• Standards
The following standards will form part of this specification - ASTM B8, UL 83, UL 13, UL 1581, UL 2250, and
UL 1277.
• Conductor
The conductor will be 20 AWG - 16 AWG, 7-strand, bare copper conductor.
• Insulation
The insulation will be PVC per UL Standard 13. The insulation thickness will be 0.016" of PVC. Individual
conductors will be color coded with the paired conductors colored black, white and numbered while the triads are
color coded black, blue, red and numbered.
• Assembly
The insulated conductors will be twisted pairs or triads, group of pairs or triads, numeric print identification on the
groups, aluminum polyester foil with 100% coverage and tinned copper drain wire over each group, overall aluminum
polyester foil with 100% coverage, overall tinned drain wire, a nylon ripcord, and a black -40°C PVC jacket.
• Jacket
The cable will be covered with a black PVC jacket conforming to the requirements specified for polyvinyl chloride in
ICEA. The average thickness will be in accordance with ICEA, and the minimum spot thickness will be not less than
80% of the average thickness. The jacket will be sunlight resistant and will meet the requirements of the IEEE 383
(70,000 BTU/hr) and ICEA T-29-520 (210,000 BTU/hr) vertical cable tray flame tests. It is suitable for use at a
minimum ambient temperature of -40°C.
• Identification
A manufacturer’s identification will be printed on the jacket.
• Tests
Physical and electrical tests will be conducted in accordance with the requirements of the referenced standards.

7
THERMOCOUPLE EXTENSION CABLE

APPLICATIONS
Southwire’s Thermocouple Extension Cable Power Limited Tray Cable (PLTC) is suitable
for installation in wet or dry locations and conductor temperature to 105°C. They may
also be installed in conduit or other raceways. Designed for use with thermocouple
temperature sensors.

SPECIFICATIONS
Southwire’s Thermocouple Extension Cable Power Limited Tray Cable meets or exceeds the
applicable requirements of the following standards and specifications:
• UL Subject 13 - Vertical Tray Flame Test
• UL Listed as Type PLTC
• RoHS Compliant
• IEEE 383 - Vertical Tray Flame Test (70,000 BTU/hr)

CONSTRUCTION
Southwire’s Thermocouple Extension Cable has a PVC sheath impervious to moisture. Cable
is flame retardant UL-listed for cable tray use. Each paired cables will be color coded and
numbered. The conductor will be a solid thermocouple extension grade alloy. Insulation
and jacket will consist of a flame retardant PVC with rip cord installed. The shield will be
Single Pairs with Aluminum Mylar with tinned copper drain wire.
Overall Shield

PVC/PVC UL Type
PLTC Rated

8
INSTRUMENTATION
CABLE

THERMOCOUPLE EXTENSION CABLE


W E I G H T S A N D M E A S U R E M E N T S
OUTER JACKET OUTER
CONDUCTOR BEND Radius PULL TENSION NET WEIGHT
Thickness DIAMETER

Size number lbs/


(AWG or inch mm inch mm inch mm lbs kg kg/km
of Pairs 1000 ft
kcmil)
16 1 EX 0.037 0.94 0.256 06.5 1.500 39 54 25 43 64
16 1 JX 0.053 1.35 0.471 12.0 2.800 72 172 78 135 201
16 1 KX 0.053 1.35 0.587 14.9 3.500 89 336 153 232 345
16 1 TX 0.064 1.63 0.708 18.0 4.200 108 500 227 340 506

C O L O R C O D I N G

ALLOY IDENTIFICATION ANSI COLOR CODE EXTENSION THERMOCOUPLE


ANSI OVERALL WIRE LIMITS OF WIRE
TYPE JACKET TEMPERATURE ERROR TEMPERATURE
POSITIVE NEGATIVE POSITIVE NEGATIVE RANGE ˚C RANGE ˚C
WIRE WIRE WIRE WIRE
EX Chromel Constantan Purple Red Purple 0 to +200 +/- 1.7˚C 0 to 870
JX Iron Constantan White Red Black 0 to +200 +/- 2.2˚C 0 to 760
KX Chromel Alumel Yellow Red Yellow 0 to +200 +/- 2.2˚C 0 to 1260
TX Copper Constantan Blue Red Blue -60 to +100 +/- 1.0˚C 0 to 370

9
TYPE TC CONTROL CABLE
THHN/PVC

APPLICATIONS
Southwire’s Type TC Control Cable is for use in industrial power or control circuits where
small diameter, flame retardant cables are desired. Primary installations include cable trays,
raceways, and outdoor locations where supported by a messenger wire. Type TC is also listed
for direct burial and for use in Class 1, Division 2 hazardous locations and Class 1 control
circuits. Constructions with 3 or more conductors are listed for exposed runs (TC-ER) per
NEC® 336.10. Conductors may be used at temperatures not to exceed 75°C in wet locations
or 90°C in dry locations.

SPECIFICATIONS
Southwire’s Type TC Control Cable meets or exceeds the applicable requirements of the
following standards and specifications:
• ASTM - (All applicable standards)
• UL 1277 - Electrical Power and Control Tray Cables
• UL 1581 - Electrical Wires, Cables and Flexible Cords
• ICEA S-58-679 - Control Cable Conductor Identification. (Method 1, Table 2 - colored
compounds with tracer colors - excluding white and green)
• UL 1685 - UL Flame Exposure Test (70,000 BTU/hr)
• ICEA T-30-250 - Vertical Cable Tray Flame Test (70,000 BTU/hr)
• ICEA T-29-520 - Vertical Cable Tray Flame Test (210,000 BTU/hr)
600 Volt
• IEEE 1202 - Flame Testing of Cables for Use in Cable Tray in Industrial and Commercial
Copper Conductors Occupancies (70,000 BTU/hr)

PVC/Nylon
Insulated Singles CONSTRUCTION
Southwire’s Type TC Control Cable is available in sizes 16 AWG through 10 AWG, with
Sizes 16 AWG
through 10 AWG multiconductor constructions of 2 through 37 conductors. The product uses Type THHN1 or
THWN conductors in sizes 14 AWG through 10 AWG and Type TFFN conductors is size 16
Overall PVC Jacket AWG. Individual conductors are bare annealed copper covered with a polyvinyl chloride (PVC)
insulation over which a nylon (polyamide) or UL listed equal jacket is applied. The overall
High-Heat, Moisture,
and Sunlight Resistant jacket consists of a heat, moisture and sunlight resistant PVC.

Type TC-ER

1
Southwire offers in three and four conductor cables in sizes AWG 14, 12, 10, a green insulated ground wire
using ICEA color code Method 1, Table 2.

10
600 V CONTROL
CABLE

TYPE TC CONTROL CABLE THHN/PVC


W E I G H T S A N D M E A S U R E M E N T S
Number of Jacket Thickness AVERAGE Overall Diameter Approximate Weight
Conductors (inch) inch mm lbs/1000 ft kg/km
16 AWG (26 strands) Type TC-TFFN* Conductors
2 0.045 0.288 7.320 43 64
3 0.045 0.303 7.700 53 79
3 w/ground 0.045 0.329 8.360 66 98
4 0.045 0.329 8.360 66 98
4 w/ground 0.045 0.357 9.070 81 120
5 0.045 0.357 9.070 81 120
7 0.045 0.386 9.800 103 153
9 0.045 0.447 11.35 134 199
12 0.045 0.501 12.73 165 245
15 0.060 0.585 14.86 218 324
19 0.060 0.614 15.60 263 391
25 0.060 0.713 18.11 339 504
30 0.080 0.753 19.13 396 589
37 0.080 0.812 20.62 477 709
14 AWG (7 strands) Type TC-THHN OR THWN Conductors
2 0.045 0.305 7.80 56 83
3 0.045 0.322 8.20 74 110
3 w/ground 0.045 0.350 8.90 93 139
4 0.045 0.350 8.90 93 139
4 w/ground 0.045 0.381 9.70 109 162
5 0.045 0.381 9.70 109 162
6 0.045 0.413 10.5 129 192
7 0.045 0.413 10.5 145 215
8 0.045 0.446 11.3 164 243
9 0.045 0.478 12.2 182 271
10 0.060 0.550 14.0 217 322
12 0.060 0.568 14.4 251 373
15 0.060 0.627 15.9 305 454
19 0.060 0.658 16.7 373 555
20 0.060 0.691 17.6 393 584
25 0.060 0.766 19.4 483 719
30 0.060 0.810 20.6 568 845
37 0.080 0.913 23.2 720 1072
12 AWG (7 strands) Type TC-THHN or thwn Conductors
2 0.045 0.340 8.60 75 112
3 0.045 0.360 9.20 105 156
3 w/ground 0.045 0.392 10.0 128 190
4 0.045 0.392 10.0 128 190
4 w/ground 0.045 0.428 10.9 154 229
5 0.045 0.428 10.9 154 229
6 0.045 0.466 11.8 183 272
7 0.045 0.466 11.8 207 308
8 0.045 0.504 12.8 234 349
9 0.060 0.572 14.5 277 412
10 0.060 0.621 15.8 307 457
12 0.060 0.641 16.3 358 532
15 0.060 0.710 18.0 438 652
19 0.060 0.746 18.9 539 802
20 0.060 0.785 19.9 568 845
25 0.080 0.911 23.1 734 1092
30 0.080 0.963 24.4 863 1284
37 0.080 1.036 26.3 1044 1553
10 AWG (7 strands) Type TC-THHN or THWN Conductors
2 0.045 0.407 10.3 111 166
3 0.045 0.433 11.0 155 230
3 w/ground 0.045 0.473 12.0 198 294
4 0.045 0.473 12.0 198 294
4 w/ground 0.060 0.549 13.9 250 371
5 0.060 0.549 13.9 250 371
6 0.060 0.596 15.1 294 437
7 0.060 0.596 15.1 333 495
8 0.060 0.645 16.4 377 561
9 0.060 0.693 17.6 421 626
10 0.060 0.755 19.2 467 694
12 0.060 0.780 19.8 547 814
15 0.080 0.908 23.1 706 1050
19 0.080 0.954 24.2 867 1291
20 0.080 1.003 25.5 913 1359
25 0.080 1.112 28.2 1125 1675
30 0.080 1.177 29.9 1329 1977
37 0.080 1.271 32.3 1614 2402
*Similar to Type TFFN except rated 75°C in wet locations or 90°C in dry locations.

11
TYPE TC CONTROL CABLE
XHHW/PVC

APPLICATIONS
Southwire’s Type TC Control Cable is for use in industrial power or control circuits where
small diameter, flame retardant cables are desired. Primary installations include cable
trays, raceways, and outdoor locations where supported by a messenger wire. Type TC
Control Cable is also listed for direct burial and for use in Class 1, Division 2 hazardous
locations and Class 1 control circuits. Constructions with 3 or more conductors are listed for
exposed runs (TC-ER) per NEC® 336.10. Conductors may be used in wet or dry locations at
temperatures not to exceed 90°C

SPECIFICATIONS
Southwire’s Type TC Control Cable meets or exceeds the applicable requirements of the
following standards and specifications:
• ASTM - (All applicable standards)
• UL 1277 - Electrical Power and Control Tray Cables
• UL 1581 - Electrical Wires, Cables and Flexible Cords
• ICEA S-58-679 - Control Cable Conductor Identification. (Method 1, Table 2 - colored
compounds with tracer colors - excluding white and green)
• UL 1685 - UL Flame Exposure Test (70,000 BTU/hr)
• ICEA T-29-520 - Vertical Cable Tray Flame Test (210,000 BTU/hr)
• IEEE 1202 - Flame Testing of Cables for Use in Cable Tray in Industrial and Commercial
600 Volt
Occupancies (70,000 BTU/hr)
Copper Conductors • ICEA S-95-658 (NEMA WC 70) - Nonshielded 0-2 kV Cables, with testing frequencies
based on UL requirements
FR-XLP Insulated Singles • RoHS Compliant
Type XHHW Rated VW-1

Overall PVC Jacket CONSTRUCTION


High-Heat, Moisture, Southwire’s Type TC Control Cable is available in sizes 14 AWG through 10 AWG, with
and Sunlight Resistant multiconductor constructions of 2 through 37 conductors. The product uses Type XHHW-21
rated VW-1 conductors. Individual conductors are bare annealed copper covered with a
Type TC-ER
cross-linked polyethylene (XLP). The overall jacket consists of a flame retardant, moisture,
and sunlight resistant PVC. Non-halogen and CPE jacket available upon request.

1
Southwire offers in three and four conductor cables in sizes AWG 14, 12, 10, a green insulated ground wire
using ICEA color code Method 1, Table 2.

12
600 V CONTROL
CABLE

TYPE TC CONTROL CABLE XHHW/PVC


W E I G H T S A N D M E A S U R E M E N T S
Number of Jacket Thickness AVERAGE Overall Diameter Approximate Weight
Conductors (inch) inch mm lbs/1000 ft kg/km
14 AWG (7 strands) Type TC-XHHW-2 Conductors
2 0.045 0.349 8.90 63 94
3 0.045 0.370 9.40 87 129
3 w/ground 0.045 0.403 10.2 106 157
4 0.045 0.403 10.2 106 157
4 w/ground 0.045 0.440 11.2 125 186
5 0.045 0.440 11.2 125 186
6 0.045 0.479 12.2 146 218
7 0.045 0.479 12.2 164 245
8 0.060 0.549 13.9 201 299
9 0.060 0.588 14.9 223 332
10 0.060 0.638 16.2 247 367
12 0.060 0.659 16.7 285 424
15 0.060 0.730 18.6 347 517
19 0.060 0.768 19.5 424 630
20 0.060 0.808 20.5 446 664
25 0.080 0.938 23.8 582 866
30 0.080 0.991 25.2 680 1012
37 0.080 1.067 27.1 818 1217
12 AWG (7 strands) Type TC-XHHW-2 Conductors
2 0.045 0.384 9.80 85 127
3 0.045 0.408 10.4 115 172
3 w/ground 0.045 0.445 11.3 147 219
4 0.045 0.445 11.3 147 219
4 w/ground 0.045 0.487 12.4 171 255
5 0.045 0.487 12.4 171 255
6 0.060 0.562 14.3 217 323
7 0.060 0.562 14.3 244 363
8 0.060 0.607 15.4 275 410
9 0.060 0.651 16.5 307 457
10 0.060 0.709 18.0 340 506
12 0.060 0.732 18.6 396 589
15 0.060 0.813 20.7 484 721
19 0.080 0.896 22.8 628 934
20 0.080 0.942 23.9 661 984
25 0.080 1.043 26.5 811 1207
30 0.080 1.104 28.0 953 1418
37 0.080 1.190 30.2 1152 1714
10 AWG (7 strands) Type TC-XHHW-2 Conductors
2 0.045 0.431 11.0 116 172
3 0.045 0.459 11.7 161 239
3 w/ground 0.045 0.502 12.8 205 306
4 0.045 0.502 12.8 205 306
4 w/ground 0.060 0.581 14.8 260 387
5 0.060 0.581 14.8 260 387
6 0.060 0.632 16.1 306 455
7 0.060 0.632 16.1 346 514
8 0.060 0.685 17.4 392 583
9 0.060 0.736 18.7 437 651
10 0.060 0.803 20.4 485 721
12 0.060 0.870 22.1 599 892
15 0.080 0.964 24.5 733 1091
19 0.080 1.014 25.7 901 1340
20 0.080 1.066 27.1 949 1412
25 0.080 1.184 30.1 1168 1739
30 0.080 1.254 31.9 1379 2052
37 0.080 1.355 34.4 1674 2491
*Similar to Type TFFN except rated 75°C in wet locations or 90°C in dry locations.

13
TYPE TC CONTROL CABLE
XHHW/CPE

APPLICATIONS
Southwire’s Type TC Control Cable is for use in industrial power or control circuits where
small diameter, flame retardant cables are desired. Primary installations include cable
trays, raceways, and outdoor locations where supported by a messenger wire. Type TC
Control Cable is also listed for direct burial and for use in Class 1, Division 2 hazardous
locations and Class 1 control circuits. Constructions with 3 or more conductors are listed for
exposed runs (TC-ER) per NEC® 336.10. Conductors may be used in wet or dry locations at
temperatures not to exceed 90°C.

SPECIFICATIONS
Southwire’s Type TC Control Cable meets or exceeds the applicable requirements of the
following standards and specifications:
• ASTM - (All applicable standards)
• UL 1277 - Electrical Power and Control Tray Cables
• UL 1685 - UL Flame Exposure Test
• ICEA S-58-679 - Control Cable Conductor Identification. (Method 1, Table 2 - colored
compounds with tracer colors - excluding white and green)
• IEEE 1202 - Flame Testing of Cables for Use in Cable Tray in Industrial and Commercial
Occupancies (70,000 BTU/hr)
• ICEA S-95-658 (NEMA WC 70) - Nonshielded 0-2 kV Cables, with testing frequencies
600 Volt
based on UL requirements
Copper Conductors
CONSTRUCTION
FR-XLP Insulated Singles
Type XHHW-2 Rated VW-1 Southwire’s Type TC Control Cable is available in sizes 14 AWG through 10 AWG, with
multiconductor constructions of 2 through 37 conductors. The product uses Type XHHW-2
Overall Chlorinated
rated VW-1 conductors. Individual conductors are bare annealed copper covered with a
Polyethylene (CPE)
Jacket cross-linked polyethylene (XLP). The overall jacket consists of a flame retardant, moisture,
and sunlight resistant CPE. PVC and non-halogen jackets available upon request.
High-Heat, Moisture,
and Sunlight Resistant

Type TC-ER

14
600 V CONTROL
CABLE

TYPE TC CONTROL CABLE XHHW/CPE


W E I G H T S A N D M E A S U R E M E N T S
Number of Jacket Thickness AVERAGE Overall Diameter Approximate Weight
Conductors (inch) inch mm lbs/1000 ft kg/km
14 AWG (7 strands) Type TC-XHHW-2 Conductors
2 0.045 0.349 8.90 62 92
3 0.045 0.370 9.40 85 127
3 w/ground 0.045 0.403 10.2 104 155
4 0.045 0.403 10.2 104 155
4 w/ground 0.045 0.440 11.2 123 183
5 0.045 0.440 11.2 123 183
7 0.045 0.479 12.2 163 242
9 0.060 0.588 14.9 220 327
12 0.060 0.659 16.7 282 419
15 0.060 0.730 18.6 343 511
19 0.060 0.768 19.5 420 624
25 0.080 0.938 23.8 576 857
37 0.080 1.067 27.1 811 1206
12 AWG (7 strands) Type TC-XHHW-2 Conductors
2 0.045 0.384 9.80 84 125
3 0.045 0.408 10.4 114 169
3 w/ground 0.045 0.445 11.3 147 216
4 0.045 0.445 11.3 147 216
4 w/ground 0.045 0.487 12.4 170 252
5 0.045 0.487 12.4 170 252
7 0.060 0.562 14.3 241 358
9 0.060 0.651 16.5 303 452
12 0.060 0.732 18.6 392 583
15 0.060 0.813 20.7 480 714
19 0.080 0.896 22.8 622 925
25 0.080 1.043 26.5 804 1196
37 0.080 1.190 30.2 1144 1702
10 AWG (7 strands) Type TC-XHHW-2 Conductors
2 0.045 0.431 11.0 114 170
3 0.045 0.459 11.7 159 236
3 w/ground 0.045 0.502 12.8 204 303
4 0.045 0.502 12.8 204 303
4 w/ground 0.060 0.581 14.8 257 382
5 0.060 0.581 14.8 257 382
7 0.060 0.632 16.1 342 510
9 0.060 0.736 18.7 433 645
12 0.060 0.870 22.1 593 883
15 0.080 0.964 24.5 726 1081

15
TYPE TC XL-40™ CONTROL CABLE
XHHW/CSPE

APPLICATIONS
UL listed and OSHA acceptable. Recognized for use in Class 1 or 2, Division 2 hazardous
locations and for installation in trays, wireways, troughs, channels, ducts and conduit.
Specifically approved for direct burial, wet or dry locations and outdoors in cable trays where
a sunlight resistant rating is required. Designed for control, power, lighting, telemetering,
signals and relay or traffic control where a low loss, high temperature insulation is specified.

SPECIFICATIONS
This specification covers multiconductor cables having stranded, tinned copper conductors;
flame retardant cross-linked polyolefin insulation, and a heavy duty, flame and sunlight
resistant gas/vapor-tight chlorosulfonated polyethylene (CSPE) jacket. Cables conform to
Article 392 “Cable Trays” and Article 336 “Power and Control Cable Type TC” of the 2002
NEC®, and Standard 1277 of Underwriters Laboratories, Inc. and ICEA S-73-532. They
meet the requirements of the ICEA T-30-520 flame tests as well as the 70,000 BTU “Cable
Tray Propagation Test” per IEEE-383 and show reserve capabilities by also passing the ICEA
T-29-520 210,000 BTU flame test. Rated 600 volts, 90°C wet and dry. Sizes 14, 12, and
10 AWG conductors are UL Type XHHW-2. UL file no. E60749. They also meet the CSA
FT4 and the IEEE 1202 70,000 BTU flame tests.

600 Volt

VW-1 Rated XLPO CONSTRUCTION


Insulation with Overall
CSPE Jacket • Conductors
Tin coated, annealed copper per ASTM B-33. Concentric stranded, class B (7 strands)
Sizes 16 AWG per ASTM B-8, UL-44 paragraph 12.6 and UL-62 paragraph 10.2. A suitable separator is
through 10 AWG
applied between the conductor and insulation to facilitate stripping.
90°C Wet and Dry • Insulation
Polyolefin XL40™ - VW-1 cross-linked polyolefin.
• Size 16 AWG
UL-1581 table 50.241.
• Sizes 14, 12, and 10 AWG
UL-44 class XL compound and ICEA S-73-532 part 3.
• Thickness (Size 16 AWG)
UL-62 table 6.1 (RFH-2).
• Thickness (Sizes 14, 12, and 10 AWG)
UL-44 table 15.3 and ICEA S-73-532 part 3 table 3-1.

Note: 10 Conductors or more not CSA approved.

16
600 V CONTROL
CABLE

TYPE TC XL-40™ CONTROL CABLE XHHW/CSPE


CONSTRUCTION (continued)

• Cabling
Three or more conductors are assembled round with flame resistant, non-hygroscopic and non-wicking neoprene
fillers as needed. A flame resistant, non-hygroscopic and non-wicking tape binder is applied over the assembly. Two
conductors are assembled flat parallel (round, with neoprene fillers as needed, is available upon request).
• Overall Jacket
Gas/vapor-tight heavy duty, flame and sunlight resistant CSPE (black) per UL-1277 table 11.1 and ICEA S-73-532
part 4 table 4-2.
• Cable Identification
Cable shall be identified by surface printing.
• Color Coding
ICEA Method 1 using solid colors with stripes in accordance with Table E-2. See Color Code Charts on page 62.
• Construction Options
Consult factory for specifications on cables with USE-2 or RHW-2 insulation and/or with Neoprene or CPE jackets.
(See pages 24 and 25 for specifications on cables with aluminum/polyester tape shield.)

17
TYPE TC XL-40™ CONTROL CABLE
XHHW/CSPE

W E I G H T S A N D M E A S U R E M E N T S
OVERALL Jacket APPROXIMATE Overall Diameter Approximate Weight
Number of Thickness
Conductors inch mm lbs/1000 ft kg/km
(inch)
16 AWG (7 strands)
2 flat 0.045 0.220 × 0.345 5.590 × 8.765 58 86.30
3 0.045 0.360 9.147 79 117.5
4 0.045 0.395 10.04 101 150.3
5 0.045 0.430 10.93 116 172.6
7 0.045 0.465 11.81 147 218.7
12 0.060 0.625 15.88 243 361.6
19 0.060 0.740 18.80 357 531.2
24 0.080 0.870 22.10 460 684.5
27 0.080 0.905 22.99 521 775.2
32 0.080 0.970 24.64 599 891.3
37 0.080 1.040 26.42 671 998.4
14 AWG (7 strands)
2 flat 0.045 0.235 × 0.375 5.970 × 9.528 73 108.6
2 round 0.045 0.375 9.528 89 132.4
3 0.045 0.405 10.29 109 162.2
4 0.045 0.445 11.31 123 183.0
5 0.045 0.470 11.94 158 235.1
6 0.045 0.510 12.96 176 261.2
7 0.045 0.510 12.96 189 281.2
8 0.060 0.585 14.86 230 342.2
9 0.060 0.625 15.88 257 382.4
10 0.060 0.650 16.51 279 415.2
12 0.060 0.685 17.40 318 473.2
14 0.060 0.735 18.67 370 550.6
15 0.060 0.755 19.18 415 617.5
16 0.060 0.775 19.69 439 653.2
19 0.060 0.815 20.71 545 811.0
23 0.080 0.940 23.88 644 958.3
24 0.080 0.955 24.26 668 994.0
25 0.080 0.970 24.64 691 1028.2
30 0.080 1.050 26.68 801 1191.9
37 0.080 1.135 28.84 940 1398.7

18
600 V CONTROL
CABLE

TYPE TC XL-40™ CONTROL CABLE XHHW/CSPE


W E I G H T S A N D M E A S U R E M E N T S
OVERALL Jacket APPROXIMATE Overall Diameter Approximate Weight
Number of Thickness
Conductors inch mm lbs/1000 ft kg/km
(inch)
12 AWG (7 strands)
2 flat 0.045 0.255 × 0.410 6.479 × 10.42 90 133.9
2 round 0.045 0.410 10.42 112 166.7
3 0.045 0.450 11.43 144 214.3
4 0.045 0.490 12.45 184 273.8
5 0.060 0.550 13.97 233 346.7
6 0.060 0.600 15.24 259 385.4
7 0.060 0.600 15.24 286 452.6
9 0.060 0.695 17.66 335 498.5
10 0.060 0.725 18.42 363 540.1
12 0.060 0.760 19.31 446 693.4
13 0.060 0.790 20.07 504 749.9
15 0.080 0.880 22.36 563 837.7
16 0.080 0.905 22.99 637 947.9
19 0.080 0.950 24.14 735 1093.7
22 0.080 1.030 26.17 831 1236.5
23 0.080 1.045 26.55 861 1281.2
24 0.080 1.065 27.06 891 1325.8
25 0.080 1.080 27.44 921 1370.4
30 0.080 1.170 29.73 1080 1607.0
37 0.080 1.265 32.14 1332 1982.0
10 AWG (7 strands)
2 flat 0.045 0.280 × 0.460 7.114 × 11.69 127 188.9
2 round 0.045 0.460 11.69 150 223.2
3 0.045 0.500 12.70 185 275.3
4 0.060 0.580 14.74 246 336.0
5 0.060 0.615 15.63 309 459.8
7 0.060 0.670 17.02 362 538.7
9 0.060 0.780 19.82 499 742.5
10 0.060 0.815 20.71 539 802.0
12 0.080 0.900 22.87 673 1001.4
15 0.080 0.990 25.15 789 1174.0
19 0.080 1.070 27.19 953 1418.0
23 0.080 1.180 29.98 1136 1690.3
24 0.080 1.200 30.49 1217 1810.9
30 0.080 1.325 33.66 1525 2269.2
37 0.080 1.435 36.46 1900 2827.2

19
TYPE TC XL-40™ SHIELDED
CONTROL CABLE
XHHW/CSPE

APPLICATIONS
UL listed and OSHA acceptable. Recognized for use in Class 1 or 2, Division 2 hazardous
locations and for installation in trays, wireways, troughs, channels, ducts and conduit and
aerially where supported by a messenger. Specifically approved for direct burial, wet or
dry locations and outdoors in cable trays where a sunlight resistant rating is required.
Designed for control, power, lighting, telemetering, signals and relay or traffic control where
shielding against external interference is required.

SPECIFICATIONS
This specification covers multiconductor cables having stranded, tinned copper conductors;
flame resistant cross-linked polyolefin insulation, an aluminum/polyester tape overall shield
with drain wire; and a heavy duty, flame and sunlight resistant gas/vapor-tight CSPE jacket.
Cables conform to Article 392 “Cable Trays” and Article 336 “Power and Control Cable Type
TC” of the 2002 NEC®, and Standard 1277 of Underwriters Laboratories, Inc. and ICEA
S-73-532. They meet the requirements of the ICEA T-30-520 flame tests as well as the
70,000 BTU “Cable Tray Propagation Test” per IEEE-1202 and show reserve capabilities by
also passing the ICEA T-29-520 210,000 BTU flame test. Rated 600 volts, 90°C wet and
dry. Sizes 14, 12, and 10 AWG conductors are UL Type XHHW-2. UL file no. E60749. They
also meet the CSA FT4 and the IEEE 1202 70,000 BTU flame tests.
600 Volt

VW-1 Rated XLPO


Insulation Aluminum/ CONSTRUCTION
Polyester Shield and • Conductors
Overall CSPE Jacket
Tin coated, annealed copper per ASTM B-33. Concentric stranded, class B (7 strands)
Sizes 16 AWG per ASTM B-8, UL-44 paragraph 12.6 and UL-62 paragraph 10.2. A suitable separator is
through 12 AWG applied between the conductor and insulation to facilitate stripping.
• Insulation
90°C Wet and Dry
Polyolefin XL-40™ - VW-1 cross-linked polyolefin.
• Sizes 18 and 16 AWG
UL-44 EPCV (30 mils) and ICEA S-73-532 part 3.
• Sizes 14, 12, and 10 AWG
UL-44 class XL compound and ICEA S-73-532 part 3.
• Thickness (Size 16 AWG)
UL-62 table 6.1 (RFH-2).
• Thickness (Sizes 14, 12, and 10 AWG)
UL-44 table 15.3 and ICEA S-73-532 part 3 table 3-1.

20
600 V CONTROL
CABLE

TYPE TC XL-40™ SHIELDED CONTROL CABLE XHHW/CSPE


W E I G H T S A N D M E A S U R E M E N T S
OVERALL Jacket APPROXIMATE Overall Diameter Approximate Weight
Number of Thickness
Conductors inch mm lbs/1000 ft kg/km
(inch)
12 AWG (7 strands)
2 0.045 0.355 9.019 72 107.1
3 0.045 0.375 9.528 84 124.9
4 0.045 0.390 9.909 106 157.7
10 AWG (7 strands)
2 0.045 0.380 9.655 97 144.3
3 0.045 0.410 10.42 117 174.1
37 0.080 1.135 28.84 948 1410.6
10 AWG (7 strands)
2 0.045 0.415 10.54 120 178.6
3 0.045 0.435 11.05 152 226.2

CONSTRUCTION (continued)

• Drain Wire (Sizes 20, 18 and 16 AWG)


Tinned copper per ASTM B-33. Concentric stranded, class B (7 strands) per ASTM B-8.
• Cabling
Two or more conductors are assembled round with flame resistant, non-hygroscopic and non-wicking neoprene fillers
as needed. The drain wire is cabled into one valley of the outer layer of the cable assembly.
• Shielding
An “aluminum /foil” polyester tape shield, foil side facing in, is applied helically with a 15% minimum overlap.
• Overall Jacket
Gas/vapor-tight heavy duty, flame and sunlight resistant CSPE (black) per UL-1277 table 11.1 and ICEA S-73-532
part 4 table 4-2.
• Identification
Cable shall be identified by surface printing.
• Color Coding
ICEA Method 1 using solid colors with stripes in accordance with Table E-2. See Color Code Charts on page 62.
• Construction Options
Consult factory for specifications with neoprene or CPE jackets and/or alternate shields.

21
TYPE TC SDN® FLEXIBLE
CONTROL CABLE
NEOPRENE JACKET

APPLICATIONS
UL and CSA listed and OSHA acceptable. Recognized for use in Class 1 or 2, Division
2 hazardous locations. To be installed in trays, raceways, troughs, channels, ducts,
conduit and by direct burial. Recommended for wet or dry locations and outdoors in cable
trays where a sunlight resistant rating is required. Designed for control, power, lighting,
telemetering, signal, relay traffic control, wherever flexible, small diameter cable is required
such as cranes, hoists and some robotics applications. The cable can be used indoors and
outdoors; in pendant, reeling and other flexing applications down to -55°C.

SPECIFICATIONS

This specification covers multiconductor UL listed Type TC cable consisting of stranded,


uncoated annealed copper, insulated with a flame retardant polymer and nylon jacket,
cabled together with fillers, as required, mylar tape wrapped and jacketed overall with a
black arctic grade, flame resistant, neoprene. American’s SDN® cables conform to UL Type
power and control tray cables and Articles 336, 392, 500 and 501 of the 2002 NEC.®
Cables pass UL-1277 and IEEE 383 70,000 BTU and the CSA FT4 flame tests. Cables are
rated 600 volts, 90°C dry and 75°C wet. UL file no. E60749. CSA rated as Type CIC TC,
90°C, 600 volt Control and Tray Cable under file no. LR8825.
600 Volt

For Pendant,
Reeling and Other
Flexing Applications

Sizes 18 AWG
through 12 AWG

90°C Dry and 75°C Wet

22
600 V CONTROL
CABLE

TYPE TC SDN® FLEXIBLE CONTROL CABLE NEOPRENE JACKET


CONSTRUCTION
• Conductors
Bare, soft annealed copper per ASTM B-3.
• Insulation
Each conductor is concentrically insulated with a 15 mil wall of high dielectric flame retardant polymer with 5 mil
wall of clear polyamide (nylon) jacket extruded over primary insulation and conforming to UL requirements.
• Cabling
The applicable number of conductors are cabled together with fillers as necessary with a suitable lay. A clear mylar
tape is helically applied over the core.
• Overall Jacket
Heavy duty, flame and oil resistant arctic grade neoprene (black) per UL-1277 and ICEA S-73-532 part 4.
• Identification
Cable shall be identified by surface printing.
• Color Coding
ICEA Method 1 Table E-2. See Color Code Chart on page 62.
• Construction Options
Consult factory for specifications on cables with alternative stranding and/or appropriate shields (aluminum/polyester
tape, tinned copper or bare copper braids).

23
TYPE TC SDN® FLEXIBLE
CONTROL CABLE
NEOPRENE JACKET

W E I G H T S A N D M E A S U R E M E N T S
Conductor Data MinIMUM
OVERALL Approximate Approximate Bend
Strands Polymer Nylon Approx. Radius
Jacket Overall
Number of Overall InsulATION Armor Overall Weight for Dynamic
Thickness Diameter
Conductors DiameteR Thickness Thickness DiameteR (lbs/1000 ft) ApplicATIONS
(mils) (inch)
(inch) (inch) (inch) (inch) (inch)
18 AWG (16 strands)
2 .0100 0.015 0.004 0.088 45 0.275 46 3.250
3 .0100 0.015 0.004 0.088 45 0.285 50 3.500
4 .0100 0.015 0.004 0.088 45 0.315 60 3.750
5 .0100 0.015 0.004 0.088 45 0.335 71 4.000
6 .0100 0.015 0.004 0.088 45 0.360 83 4.500
7 .0100 0.015 0.004 0.088 45 0.380 106 4.500
8 .0100 0.015 0.004 0.088 45 0.420 109 5.000
9 .0100 0.015 0.004 0.088 45 0.450 120 5.500
10 .0100 0.015 0.004 0.088 45 0.450 126 5.500
11 .0100 0.015 0.004 0.088 45 0.470 135 5.750
12 .0100 0.015 0.004 0.088 45 0.465 142 5.750
13 .0100 0.015 0.004 0.088 45 0.490 153 6.000
14 .0100 0.015 0.004 0.088 45 0.485 165 6.000
15 .0100 0.015 0.004 0.088 45 0.515 170 6.000
16 .0100 0.015 0.004 0.088 45 0.510 175 6.000
17 .0100 0.015 0.004 0.088 60 0.590 230 7.000
18 .0100 0.015 0.004 0.088 60 0.590 230 7.000
19 .0100 0.015 0.004 0.088 60 0.590 240 7.000
21 .0100 0.015 0.004 0.088 60 0.605 270 7.250
25 .0100 0.015 0.004 0.088 60 0.680 300 8.000
30 .0100 0.015 0.004 0.088 60 0.695 335 8.500
37 .0100 0.015 0.004 0.088 60 0.775 386 9.250
16 AWG (19 strands)
2 .0117 0.015 0.004 0.097 45 0.290 51 3.500
3 .0117 0.015 0.004 0.097 45 0.305 62 3.750
4 .0117 0.015 0.004 0.097 45 0.330 77 4.000
5 .0117 0.015 0.004 0.097 45 0.360 92 4.250
6 .0117 0.015 0.004 0.097 45 0.390 107 4.750
7 .0117 0.015 0.004 0.097 45 0.420 123 5.000
8 .0117 0.015 0.004 0.097 45 0.450 137 5.500
9 .0117 0.015 0.004 0.097 45 0.475 165 5.750
10 .0117 0.015 0.004 0.097 45 0.485 165 6.000
11 .0117 0.015 0.004 0.097 45 0.500 180 6.000
12 .0117 0.015 0.004 0.097 45 0.500 188 6.000
13 .0117 0.015 0.004 0.097 60 0.555 225 6.750
14 .0117 0.015 0.004 0.097 60 0.555 240 6.750
15 .0117 0.015 0.004 0.097 60 0.585 255 7.000
16 .0117 0.015 0.004 0.097 60 0.585 258 7.000
17 .0117 0.015 0.004 0.097 60 0.635 290 7.500
18 .0117 0.015 0.004 0.097 60 0.635 290 7.500
19 .0117 0.015 0.004 0.097 60 0.635 296 7.500
21 .0117 0.015 0.004 0.097 60 0.650 340 7.750
24 .0117 0.015 0.004 0.097 60 0.715 367 8.500
25 .0117 0.015 0.004 0.097 60 0.730 380 8.750
30 .0117 0.015 0.004 0.097 60 0.750 432 9.000
37 .0117 0.015 0.004 0.097 80 0.870 556 10.50
60 .0117 0.015 0.004 0.097 80 1.045 953 12.50

24
600 V CONTROL
CABLE

TYPE TC SDN® FLEXIBLE CONTROL CABLE NEOPRENE JACKET


W E I G H T S A N D M E A S U R E M E N T S
Conductor Data MinIMUM
OVERALL Approximate Approximate Bend
Strands Polymer Nylon Approx. Radius
Jacket Overall
Number of Overall InsulATION Armor Overall Weight for Dynamic
Thickness Diameter
Conductors DiameteR Thickness Thickness DiameteR (lbs/1000 ft) ApplicATIONS
(mils) (inch)
(inch) (inch) (inch) (inch) (inch)
14 AWG (19 strands)
2 .0147 0.015 0.004 0.112 45 0.320 78 4.000
3 .0147 0.015 0.004 0.112 45 0.340 84 4.000
4 .0147 0.015 0.004 0.112 45 0.370 104 4.500
5 .0147 0.015 0.004 0.112 45 0.400 127 5.000
6 .0147 0.015 0.004 0.112 45 0.435 147 5.250
7 .0147 0.015 0.004 0.112 45 0.470 165 5.750
8 .0147 0.015 0.004 0.112 45 0.505 200 6.000
9 .0147 0.015 0.004 0.112 60 0.570 235 7.000
10 .0147 0.015 0.004 0.112 60 0.580 246 7.000
11 .0147 0.015 0.004 0.112 60 0.595 270 7.250
12 .0147 0.015 0.004 0.112 60 0.595 290 7.250
13 .0147 0.015 0.004 0.112 60 0.625 305 7.750
14 .0147 0.015 0.004 0.112 60 0.625 325 7.750
15 .0147 0.015 0.004 0.112 60 0.655 340 8.000
16 .0147 0.015 0.004 0.112 60 0.655 354 8.000
17 .0147 0.015 0.004 0.112 60 0.725 400 8.750
18 .0147 0.015 0.004 0.112 60 0.725 410 8.750
19 .0147 0.015 0.004 0.112 60 0.725 430 8.750
21 .0147 0.015 0.004 0.112 60 0.740 470 9.000
24 .0147 0.015 0.004 0.112 60 0.805 510 9.750
25 .0147 0.015 0.004 0.112 80 0.875 520 10.50
30 .0147 0.015 0.004 0.112 80 0.890 660 11.00
37 .0147 0.015 0.004 0.112 80 0.990 785 12.00
12 AWG (19 strands)
2 .0185 0.015 0.004 0.131 45 0.360 109 4.500
3 .0185 0.015 0.004 0.131 45 0.380 115 4.750
4 .0185 0.015 0.004 0.131 45 0.415 146 5.000
5 .0185 0.015 0.004 0.131 45 0.450 177 5.500
6 .0185 0.015 0.004 0.131 45 0.490 209 6.000
7 .0185 0.015 0.004 0.131 60 0.570 230 6.750
8 .0185 0.015 0.004 0.131 60 0.605 294 7.250
9 .0185 0.015 0.004 0.131 60 0.650 325 7.750
10 .0185 0.015 0.004 0.131 60 0.655 350 8.000
11 .0185 0.015 0.004 0.131 60 0.675 375 8.250
12 .0185 0.015 0.004 0.131 60 0.675 395 8.250
13 .0185 0.015 0.004 0.131 60 0.700 430 8.500
14 .0185 0.015 0.004 0.131 60 0.720 455 8.750
15 .0185 0.015 0.004 0.131 60 0.730 480 9.000
16 .0185 0.015 0.004 0.131 60 0.755 505 9.000
17 .0185 0.015 0.004 0.131 60 0.800 530 9.500
18 .0185 0.015 0.004 0.131 60 0.800 555 9.500
19 .0185 0.015 0.004 0.131 80 0.800 605 9.500
21 .0185 0.015 0.004 0.131 80 0.880 680 10.50
24 .0185 0.015 0.004 0.131 80 0.955 773 11.75
25 .0185 0.015 0.004 0.131 80 0.970 782 11.75
30 .0185 0.015 0.004 0.131 80 1.010 1032 12.25
37 .0185 0.015 0.004 0.131 80 1.145 1120 13.75
Note: 1
 . For static applications, the minimum bending radius would be 6 times the cable O.D.
2. Maximum reeling tension in pounds should not exceed .0024 times the circular mil area.
3. For the use of basket weave grips, a minimum of 12" in length is recommended to prolong cable life in all working applications.

25
XHHW-2/CT
APPLICATIONS
Southwire Type XHHW-2 conductors are primarily used in conduit, cable tray or other
recognized raceways for service, feeders, and branch circuit wiring as specified in the
NEC®. XHHW-2 conductors are sunlight resistant and may be used in wet or dry locations at
temperatures not to exceed 90°C. Voltage rating for XHHW-2 conductors is 600 volts.

SPECIFICATIONS
Southwire Type XHHW-2 conductors meet or exceed the applicable requirements of the
following standards and specifications:
• UL 44 - Thermoset-Insulated Wire and Cables
• UL 1685 - UL Flame Exposure Test
• UL 1581 - UL Flame Exposure Test (VW-1)
• IEEE 1202 - Flame Test (70,000 BTU/hr Vertical Tray Test)
Type XHHW-2 meets and exceeds all construction requirements of ICEA S-95-658 (NEMA
WC 70) - Nonshielded 0-2 kV Cables, with testing frequencies based on UL requirements.

CONSTRUCTION
Southwire Type XHHW-2 copper conductors are annealed (soft) copper. Insulation is an
abrasion, moisture, heat and sunlight resistant, flame retardant cross-linked polyethylene.
600 Volt This cable is rated for cable tray use.
• Scope
Copper Conductors
This specification covers single conductor XHHW-2, a flame retardant cross-linked
Flame Retardant polyethylene insulated 600 volt cable primarily used in conduit, cable tray or other
Cross-Linked recognized raceways for service, feeders, and branch circuit wiring as specified in the
Polyethylene Insulation NEC®. This cable is capable of operating continuously at a conductor temperature of 90°C
High-Heat, Moisture, in wet or dry locations, and is listed as sunlight resistant.
and Sunlight Resistant, • Standards
and Rated for CT Use The following standards shall form part of this specification: UL 44 - Thermoset-Insulated
Wires and Cables and UL 1685 - UL Flame Exposure Test.
• Conductor
The conductor shall be stranded bare copper in accordance with ASTM standards.
• Insulation
 he insulation shall be a flame retardant cross-linked polyethylene meeting the
T
requirements of the referenced standards. The minimum spot thickness shall not be less
than 90% of the average insulation thickness.
• Identification
Cable shall be identified by surface printing.
• Tests
Cable shall meet the requirements of UL 44, UL 1685, and the flame test requirements
of IEEE 1202.

26
600 V POWER
CABLE

XHHW-2/CT
W E I G H T S A N D M E A S U R E M E N T S
Insulation Average Overall Approximate Allowable
Conductor Thickness Diameter Net Weight Ampacities*

Size lbs/
(AWG or Stranding inch mm inch mm kg/km Conduit Free Air
1000 ft
kcmil)
1/0 19 0.055 1.40 0.475 12.0 369 549 170 260
2/0 19 0.055 1.40 0.518 13.1 458 682 195 300
3/0 19 0.055 1.40 0.569 14.4 572 851 225 350
4/0 19 0.055 1.40 0.623 15.8 713 1060 260 405
250 37 0.065 1.65 0.691 17.5 844 1256 290 455
300 37 0.065 1.65 0.744 18.9 1005 1495 320 505
350 37 0.065 1.65 0.794 20.1 1166 1735 350 570
400 37 0.065 1.65 0.839 21.3 1325 1972 380 616
500 37 0.065 1.65 0.923 23.4 1645 2448 430 700
600 61 0.080 2.03 1.029 26.1 1982 2949 475 780
750 61 0.080 2.03 1.131 28.7 2458 3658 535 885
1000 61 0.080 2.03 1.280 32.5 3250 4836 615 1055
*Ampacities based on Table 310.16 and 310.17 of the NEC 2008 Edition. Ampacities are for general use with 90°C conductor and 30°C
®

ambient temperatures as specified in section 310.15 and in cable trays as specified in section 392.11.

27
RHH or RHW/CT
APPLICATIONS
Southwire Type RHH or RHW-2 or USE-2 conductors are used in conduit or cable tray
as specified in the NEC®. When used as Type USE-2 conductor is suitable for use as
underground service entrance cable for direct burial at conductor temperatures not to exceed
90°C. When used as RHH or RHW-2, conductor temperatures shall not exceed 90°C in wet
or dry locations. Voltage rating for RHH or RHW-2 or USE-2 conductors is 600 volts.

SPECIFICATIONS
Southwire Type RHH or RHW-2 or USE-2 conductors meet or exceed the applicable
requirements of the following standards and specifications:
• UL 44 - Thermoset-Insulated Wires and Cables
• UL 854 - Service Entrance Cables
• UL 1685 - UL Flame Exposure Test
• UL 1581 - UL Flame Exposure Test (VW-1)
• ICEA S-95-658 - (NEMA WC70) Nonshielded Power Cables 2000 Volts or Less for the
Distribution of Electrical Energy
• IEEE 1202 - Flame Testing of Cables for Use in Cable Tray in Industrial and Commercial
Occupancies (70,000 BTU/hr) 4/0 and larger
Type RHH or RHW-2 or USE-2 meets and exceeds all construction requirements of ICEA
600 Volt S-95-658 (NEMA WC 70) - Nonshielded 0-2 kV Cables, with testing frequencies based on
UL requirements.
Copper Conductors

Flame Retardant CONSTRUCTION


Cross-Linked
Polyethylene Insulation Southwire Type RHH or RHW-2 or USE-2 copper conductors are annealed (soft) copper.
Insulation is an abrasion, moisture, heat resistant and flame retardant cross-linked
High-Heat, Moisture,
polyethylene (XLP). This product is sunlight resistant and rated for cable tray use.
and Sunlight Resistant,
and Rated for CT Use • Scope
This specification covers single conductor RHH or RHW-2 or USE-2 a flame retardant
UL VW-1 cross-linked polyethylene insulated cable for use in circuits not exceeding 600 volts. This
cable is capable of operating continuously in wet or dry locations at a maximum conductor
temperature of 90°C for normal conditions, 130°C for emergency overload conditions and
250°C for short circuit conditions. Cables may be installed in air, duct, underground, or in
cable tray. This product meets UL VW-1 flame test requirements and is listed for sunlight
resistant.
• Standards
The following standards shall form part of this specification: ICEA S-95-658 - Standard for
Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy.
UL 44 - Thermoset-Insulated Wire and Cables and UL 1685 - UL Flame Exposure Test.

28
600 V POWER
CABLE

R H H or R H W / C T
W E I G H T S A N D M E A S U R E M E N T S
Insulation AvERAGE Overall Approximate Allowable
Conductor Thickness Diameter Net Weight Ampacities*

Size lbs/
(AWG or Stranding inch mm inch mm kg/km Conduit Free Air
1000 ft
kcmil)
1/0 19 0.080 2.03 0.525 13.3 390 580 170 260
2/0 19 0.080 2.03 0.568 14.4 481 716 195 300
3/0 19 0.080 2.03 0.619 15.7 597 888 225 350
4/0 19 0.080 2.03 0.675 17.1 741 1102 260 405
250 37 0.095 2.41 0.751 19.1 880 1309 290 455
350 37 0.095 2.41 0.854 21.7 1207 1796 350 570
500 37 0.095 2.41 0.983 25.0 1693 2519 430 700
750 61 0.110 2.79 1.191 30.3 2516 3744 535 885
1000 61 0.110 2.79 1.340 34.0 3315 4933 615 1055
*Ampacities based on Table 310.16 and 310.17 of the NEC® 2008 Edition. Ampacities are for general use with 90°C conductor and 30°C
ambient temperatures as specified in section 310.15 and in cable trays as specified in section 392.11.

CONSTRUCTION (continued)

• Conductor
The conductor shall be stranded bare copper in accordance with ASTM standards.
• Insulation
The insulation shall be a flame retardant cross-linked polyethylene meeting the requirements of the referenced
standards. The minimum spot thickness shall not be less than 90% of the average insulation thickness.
• Identification
Cable shall be identified by surface printing on the jacket.
• Tests
Cable shall be tested in accordance with ICEA S-105-692, UL 1685, and the flame test requirements of IEEE 1202
(4/0 and larger).

29
XHHW/PVC/CT
APPLICATIONS
Southwire XHHW/PVC conductors are primarily used in conduit, cable tray or other
recognized raceways for services, feeders, and branch circuit wiring as specified in the
NEC®. XHHW/PVC conductors are sunlight resistant and may be used in wet or dry locations
at temperatures not to exceed 90°C. Voltage rating for XHHW/PVC conductors is 600 volts.

SPECIFICATIONS
Southwire XHHW/PVC conductors meet or exceed the applicable requirements of the
following standards and specifications:
• UL 44 - Thermoset-Insulated Wires and Cables
• UL 1685 - UL Flame Exposure Test
• UL 1581 - UL Flame Exposure Test (VW-1)
• IEEE 1202 (2/0 AWG and larger) - Flame Test (70,000 BTU/hr Vertical Tray Test)
• ICEA S-95-658 (NEMA WC70) Nonshielded Power Cables 2000 Volts or Less for the
Distribution of Electrical Energy

CONSTRUCTION
Southwire XHHW/PVC copper conductors are annealed (soft) copper. Insulation is an
abrasion, moisture, and heat resistant, flame retardant cross-linked polyethylene. The overall
600 Volt jacket consists of a flame retardant, moisture and sunlight resistant PVC jacket. This cable
Copper Conductors is rated for cable tray use.
• Scope
Flame Retardant Cross- This specification covers single conductor XHHW/PVC, a flame retardant cross-linked
Linked Polyethylene
polyethylene insulated 600 volt cable with overall PVC jacket, primarily used in conduit,
Insulation with Overall
PVC Jacket cable tray or other recognized raceways for services, feeders, and branch circuit wiring
as specified in the NEC®. This cable is capable of operating continuously at a conductor
High-Heat, Moisture, temperature of 90°C in wet or dry locations, and is listed as sunlight resistant.
and Sunlight Resistant,
and Rated for CT Use • Standards
The following standards shall form part of this specification: UL 44 - Thermoset-Insulated
Wire and Cable and UL 1685 - UL Flame Exposure Test. ICEA S-95-658 Nonshielded
Power Cable 2000 Volts or Less for the Distribution of Electrical Energy.
• Conductor
The conductor shall be stranded bare copper in accordance with ASTM standards.
• Insulation
The insulation shall be a flame retardant cross-linked polyethylene meeting the
requirements of the referenced standards. The minimum spot thickness shall not be less
than 90% of the average insulation thickness.
• Jacket
The cable shall be provided with a black sunlight resistant polyvinyl chloride jacket.

30
600 V POWER
CABLE

XHHW/PVC/CT
W E I G H T S A N D M E A S U R E M E N T S
Approximate
Insulation Jacket Approximate Allowable
Conductor Overall
Thickness Thickness Net Weight Ampacities*
Diameter
Size lbs/
(AWG or Stranding inch mm inch mm inch mm kg/km Conduit Free Air
1000 ft
kcmil)
1/0 19 0.055 1.40 0.045 1.14 0.565 14.3 412 613 170 260
2/0 19 0.055 1.40 0.045 1.14 0.608 15.4 505 751 195 300
3/0 19 0.055 1.40 0.045 1.14 0.659 16.7 623 927 225 350
4/0 19 0.055 1.40 0.045 1.14 0.715 18.1 769 1145 260 405
250 37 0.065 1.65 0.065 1.65 0.821 20.8 934 1390 290 455
350 37 0.065 1.65 0.065 1.65 0.924 23.4 1268 1887 350 570
500 37 0.065 1.65 0.065 1.65 1.053 26.7 1763 2624 430 700
750 61 0.080 2.03 0.065 1.65 1.261 32.0 2602 3871 535 885
1000 61 0.080 2.03 0.065 1.65 1.410 35.8 3411 5076 615 1055
*Ampacities based on Table 310.16 and 310.17 of the NEC® 2008 Edition. Ampacities are for general use with 90°C conductor and 30°C
ambient temperatures as specified in section 310.15 and in cable trays as specified in section 318.11.

CONSTRUCTION (continued)

• Identification
Cable shall be identified by surface printing on the jacket.
• Tests
Cable shall meet the requirements of UL 44 and UL 1685, the flame requirements of IEEE 1202.

31
XHHW-2/CT
ALUMINUM

APPLICATIONS
Southwire Type XHHW-2 conductors are primarily used in conduit, cable tray or other
recognized raceways for service, feeders, and branch circuit wiring as specified in the
NEC®. XHHW-2 conductors are sunlight resistant and may be used in wet or dry locations at
temperatures not to exceed 90°C. Voltage rating for XHHW-2 conductors is 600 volts.

SPECIFICATIONS
Southwire Type XHHW-2 conductors meet or exceed the applicable requirements of the
following standards and specifications:
• Federal Specification A-A-59544
• UL 44 - Thermoset-Insulated Wire and Cables
• UL 1685 - UL Flame Exposure Test
• UL 1581 - UL Flame Exposure Test (VW-1)
• IEEE 1202 - Flame Test (70,000 BTU/hr Vertical Tray Test)
Type XHHW-2 meets and exceeds all construction requirements of ICEA S-95-658 (NEMA
WC 70) - Nonshielded 0-2 kV Cables, with testing frequencies based on UL requirements.

CONSTRUCTION
Southwire Type XHHW-2 copper conductors are annealed (soft) copper. Insulation is an
600 Volt
abrasion, moisture, heat and sunlight resistant, flame retardant cross-linked polyethylene.
Aluminum Conductors This cable is rated for cable tray use.
• Scope
Flame Retardant This specification covers Aluminum single conductor XHHW-2, a flame retardant cross-
Cross-Linked
Polyethylene Insulation linked polyethylene insulated 600 volt cable primarily used in conduit, cable tray or other
recognized raceways for service, feeders, and branch circuit wiring as specified in the
High-Heat, Moisture, NEC®. This cable is capable of operating continuously at a conductor temperature of 90°C
and Sunlight Resistant,
in wet or dry locations, and is listed as sunlight resistant.
and Rated for CT Use
• Standards
The following standards shall form part of this specification: UL 44 - Thermoset-Insulated
Wires and Cables and UL 1685 - UL Flame Exposure Test.
• Conductor
The conductor shall be AlumaFlex® AA-8000 Series aluminum alloy compact stranded.
• Insulation
The insulation shall be a flame retardant cross-linked polyethylene meeting the
requirements of the referenced standards. The minimum spot thickness shall not be less
than 90% of the average insulation thickness.

32
600 V POWER
CABLE

XHHW-2/CT ALUMINUM
W E I G H T S A N D M E A S U R E M E N T S
Insulation Average Overall Approximate Allowable
Conductor Thickness Diameter Net Weight Ampacities*

Size lbs/
(AWG or Stranding inch mm inch mm kg/km Conduit Free Air
1000 ft
kcmil)
1/0 10 0.055 1.40 0.449 11.40 138 205 135 205
2/0 12 0.055 1.40 0.489 12.42 171 254 150 235
4/0 19 0.055 1.40 0.588 14.94 253 376 205 315
250 22 0.065 1.65 0.653 16.59 304 452 230 355
300 35 0.065 1.65 0.703 17.86 358 533 255 395
350 35 0.065 1.65 0.749 19.02 410 610 280 445
400 35 0.065 1.65 0.792 20.12 463 689 305 480
500 35 0.065 1.65 0.869 22.07 567 844 350 545
600 58 0.080 2.03 0.976 24.79 695 1034 385 615
750 58 0.080 2.03 1.071 27.20 851 1266 435 700
*Ampacities based on Table 310.16 and 310.17 of the NEC® 2008 Edition. Ampacities are for general use with 90°C conductor and 30°C ambi-
ent temperatures as specified in section 310.15 and in cable trays as specified in section 392.11.

CONSTRUCTION (continued)

• Identification
Cable shall be identified by surface printing.
• Tests
Cable shall meet the requirements of UL 44, UL 1685, and the flame test requirements of IEEE 1202.

33
RHW-2/PVC
APPLICATIONS
UL listed and OSHA acceptable. Where NEC® requirements apply, cables are suitable for
use in wet or dry locations at maximum operating temperature of 90°C for normal operation.
Cables may be installed in conduit, duct or aerially when properly supported by a messenger.

SPECIFICATIONS
This specification covers single conductor cables having stranded, coated copper conductors;
opaque mylar separator; ethylene propylene rubber (EPR) insulation; and polyvinyl chloride
(PVC) jacket. Cables are rated 600 volts, 90°C in wet or dry locations, and are UL listed for
use as branch circuit wiring in accordance with the NEC.®

CONSTRUCTION
• Conductor
Compressed class B stranded annealed Tinned copper.
• Separator
Opaque mylar tape.
• Insulation
600 Volt
Ethylene Propylene Rubber (EPR) 90°C per UL-44 and UL-1581.
Single Conductor • Jacket
Extruded sunlight resistant PVC jacket with excellent mechanical properties per UL- 44 and
EPR Insulation with UL-1581.
PVC Jacket
• Tests
Sizes 1/0 AWG The finished cable shall be tested in accordance with UL requirements.
through 750 kcmil • Optional Constructions
Consult factory for cable specifications with alternate constructions or materials.
90°C Wet and Dry

34
600 V POWER
CABLE

RHW-2/PVC
W E I G H T S A N D M E A S U R E M E N T S
Conductor MINIMUM
NomINAL NomINAL NomINAL APPROX. Approximate
AVERAGE
CondUCTOR INSULATION INSULATION Overall Net Weight Allowable
Size JACKET
Diameter THICKNESS DIAMETER Diameter (lbs/ Ampacities*
(AWG or Stranding THICKNESS
(inch) (inch) (inch) (inch) 1000 ft)
kcmil) (inch)
1/0 19 0.367 0.080 0.540 0.045 0.620 452 170
2/0 19 0.412 0.080 0.585 0.045 0.665 549 195
4/0 19 0.520 0.080 0.692 0.045 0.775 817 260
250 37 0.566 0.095 0.768 0.065 0.890 979 290
350 37 0.670 0.095 0.872 0.065 0.995 1316 350
500 37 0.800 0.095 1.002 0.065 1.125 1816 430
750 61 0.983 0.110 1.215 0.065 1.335 2643 535
*Ampacities are based on three single conductor cables in conduit. Conductor temperature of 90°C and ambient air temperature of 30°C per Table
310.16 of the NEC® 2008 Edition.

35
Type TC Power Cable
THHN/PVC THREE CONDUCTOR

APPLICATIONS
Southwire’s Type TC Power Cable is used to supply power to motors, or for connection
to other power devices in industrial settings. Primary installations include cable trays,
raceways, and outdoor locations where supported by a messenger wire. Type TC Power Cable
is listed for direct burial and for use in Class 1, Division 2 hazardous locations and Class 1
control circuits. This cable may be used at temperatures not to exceed 75°C in wet locations
and 90°C in dry locations. 6 and 8 AWG constructions with insulated grounds (standard)
and 4 AWG and larger with bare or insulated ground are UL listed for exposed runs (ER) per
NEC® 336.10.

SPECIFICATIONS
Southwire’s Type TC Power Cable meets or exceeds the applicable requirements of the
following standards and specifications:
• ASTM - (All applicable standards)
• UL 1277 - Electrical Power and Control Tray Cables
• UL 1581 - Electrical Wires, Cables and Flexible Cords
• ICEA S-58-679 - Control Cable Conductor Identification. (Method 4 - single color
compounds with surface printing of numbers)
• UL 1685 - UL Flame Exposure Test
• ICEA T-29-520 - Vertical Cable Tray Flame Test (210,000 BTU/hr)
600 Volt
• IEEE 1202 - Flame Testing of Cables for Use in Cable Tray in Industrial and Commercial
Copper Conductors Occupancies (70,000 BTU/hr)

PVC/Nylon Insulated
Singles Rated THHN CONSTRUCTION
Three Conductors Southwire’s Type TC Power Cable is available in sizes 8 AWG through 750 kcmil and is
With Ground manufactured using Type THHN or THWN conductors. Individual conductors are bare annealed
copper covered with a polyvinyl chloride (PVC) insulation over which a nylon (polyamide) or UL
Overall PVC Jacket
listed equal jacket is applied. The overall jacket consists of a flame retardant, moisture and
Heat, Moisture and sunlight resistant PVC jacket.
Sunlight Resistant

Type TC-ER

36
600 V POWER
CABLE

T y pe T C P ower C able T H H N / P V C T H R E E C O N D U C T O R
W E I G H T S A N D M E A S U R E M E N T S
AvERAGE Overall Approximate
Size allowable Ampacities*
Ground Diameter Weight
Jacket
Conductor
Stranding Thickness
Size
AWG (inch)
(AWG) inch mm lbs/1000 ft kg/km 75°C 90°C
or kcmil

Type TC-Power Cable Three THHN or THWN Conductors With Ground


8 7 10 0.060 0.625 15.9 295 440 50 55
6 7 8 0.060 0.710 18.0 435 647 65 75
4 7 8 0.060 0.795 20.2 606 902 85 95
2 7 6 0.080 0.958 24.3 942 1401 115 130
1 19 6 0.080 1.100 27.9 1195 1779 130 150
1/0 19 6 0.080 1.184 30.1 1445 2150 150 170
2/0 19 6 0.080 1.281 32.5 1734 2579 175 195
3/0 19 4 0.080 1.391 35.3 2163 3218 200 225
4/0 19 4 0.080 1.508 38.3 2617 3894 230 260
250 37 4 0.080 1.659 42.1 3070 4568 255 290
350 37 3 0.110 1.942 49.3 4276 6363 310 350
500 37 2 0.110 2.220 56.4 5906 8788 380 430
750 61 1 0.110 2.652 67.4 8601 12811 475 535
Note: Ampacities are based on Table 310.16 of the NEC® 2008 Edition. *Ampacities are for general use with a 90°C conductor and 30°C ambient
temperature as specified in section 310.15 and in cable trays as specified in section 392.11.

37
Type TC Power Cable
THHN/PVC FOUR CONDUCTOR

APPLICATIONS
Southwire’s Type TC Power Cable is used to supply power to motors, or for connection
to other power devices in industrial settings. Primary installations include cable trays,
raceways, and outdoor locations where supported by a messenger wire. Type TC Power Cable
is listed for direct burial and for use in Class 1, Division 2 hazardous locations and Class 1
control circuits. This cable may be used at temperatures not to exceed 75°C in wet locations
and 90°C in dry locations. 6 and 8 AWG constructions with insulated grounds (standard)
and 4 AWG and larger with bare or insulated ground are UL Listed for exposed runs (ER) per
NEC® 336.10.

SPECIFICATIONS
Southwire’s Type TC Power Cable meets or exceeds the applicable requirements of the
following standards and specifications:
• ASTM - (All applicable standards)
• UL 1277 - Electrical Power and Control Tray Cables
• UL 1581 - Electrical Wire, Cables and Flexible Cords
• ICEA S-58-679 - Control Cable Conductor Identification (Method 4 - single color
compounds with surface printing of numbers)
• UL 1685 - UL Flame Exposure Test (70,000 BTU/hr)
• ICEA T-29-520 - Vertical Cable Tray Flame Test (210,000 BTU/hr)
600 Volt
• IEEE 1202 - Flame Testing of Cables for Use in Cable Tray in Industrial and Commercial
Copper Conductors Occupancies (70,000 BTU/hr)

PVC/Nylon Insulated
Singles Rated THHN CONSTRUCTION
Four Conductors Southwire’s Type TC Power Cable is available in sizes 8 AWG through 750 kcmil and is
With Ground manufactured using Type THHN or THWN conductors. Individual conductors are bare
annealed copper covered with a polyvinyl chloride (PVC) insulation over which a nylon
Overall PVC Jacket
(polyamide) or UL listed equal jacket is applied. The overall jacket consists of a flame
Heat, Moisture and retardant, moisture and sunlight resistant PVC jacket.
Sunlight Resistant

Type TC-ER

38
600 V POWER
CABLE

T y pe T C P ower C able T H H N / P V C F O U R C O N D U C T O R
W E I G H T S A N D M E A S U R E M E N T S
Average Overall Approximate
Size ALLOWABLE AmpacitIES*
Ground Diameter Weight
Jacket
Conductor
Stranding Thickness
Size
AWG (inch)
(AWG) inch mm lbs/1000 ft kg/km 75°C 90°C
or kcmil

Type TC-Power Cable Four THHN or THWN Conductors With Ground


8 7 10 0.060 0.685 17.4 639 548 50 55
6 7 8 0.060 0.780 19.8 549 817 65 75
4 7 8 0.080 0.914 23.2 808 1202 85 95
2 7 6 0.080 1.052 26.7 1197 1782 115 130
1 19 6 0.080 1.210 30.7 1532 2280 130 150
1/0 19 6 0.080 1.304 33.1 1838 2734 150 170
2/0 19 6 0.080 1.413 35.9 2238 3330 175 195
3/0 19 4 0.080 1.536 39.0 2782 4139 200 225
4/0 19 4 0.110 1.726 43.8 3477 5173 230 260
250 37 4 0.110 1.895 48.1 4095 6093 255 290
350 37 3 0.110 2.144 54.5 5530 8228 310 350
500 37 2 0.110 2.455 62.4 7652 11386 380 430
750 61 1 0.140 2.998 76.2 11365 16911 475 535
Note: Ampacities are based on Table 310.16 of the NEC® 2008 Edition. *Ampacities are for general use with a 90°C conductor and 30°C ambi-
ent temperature as specified in section 310.15 and in cable trays as specified in section 392.11. Ampacities shall be reduced by a factor of 0.80
when the number of current-carrying conductors exceeds three.

39
Type TC Power Cable
THHN/PVC no ground

APPLICATIONS
UL listed and OSHA acceptable. Recognized for use in Class 1 or 2, Division 2 hazardous
locations and for installation in trays, wireways, troughs, channels, ducts and conduit.
Specifically approved for direct burial, wet or dry locations and outdoors in cable trays where
a sunlight resistant rating is required. Designed to supply power motors, or for connection to
other power devices.

SPECIFICATIONS
This specification covers the construction requirements for two, three or four conductor
cables VW-1 THHN/THWN (PVC/Nylon) insulation with an overall gas/vapor tight and oil
resistant Polyvinyl Chloride (PVC) jacket; Underwriters Laboratories, Inc. listed as TC-ER per
UL Standard 1277. These cables also conform to Article 392 “Cable Trays”, and Article
336 “Power and Control Cable Type TC” of the 2008 National Electric Code®. They meet
the requirements of the ICEA T-30-520 flame test as well as the 70,000 BTU “Cable
Propagation Test” per IEEE-383 and show reserve capabilities by also passing the ICEA
T-29-520 210,000 BTU flame test. Rated 600 volts, 90°C dry and 75° wet. They also meet
the CSA FT4 and the IEEE 1202 70,000 BTU flame tests.

600 Volt CONSTRUCTION


• Conductors
PVC/Nylon Insulation
with Overall PVC Jacket Bare, soft annealed copper per ASTM B-3.
• Sizes 8 thru 2 AWG
Sizes 8 AWG Concentric, compressed or compact stranded class B (7 strands) per ASTM B-8 and UL
through 750 kcmil
table 13.1, or 19 wire combination stranding per ASTM B-787.
90°C Dry and 75°C Wet • Sizes 1 thru 4/0 AWG
Concentric, compressed or compact stranded, class B (19 strands) per ASTM B-8 and UL
No Ground Wire table 13.1, or 19 wire combination stranding per ASTM B-787.
• Sizes 250 thru 500 kcmil
Concentric, compressed or compact stranded, class B (37 strands) per ASTM B-8 and UL table
13.1.
• Sizes 750 kcmil
Concentric, compressed or compact stranded, class B (61 strands) per ASTM B-8 and UL
table 13.1.
• Insulation
High dielectric strength polyvinyl chloride, UL-1581 table 50.145 (THWN 75°C),
UL-1581 table 50.155 (THHN 90°C). Thickness - UL-83 table 15.8.
• Insulation Armor
Nylon - UL-83 paragraph 14.1. Thickness - UL-83 table 15.8.

40
600 V POWER
CABLE

T y pe T C P ower C able T H H N / P V C N O G R O U N D
W E I G H T S A N D M E A S U R E M E N T S
Size Conductor Data
OVERALL Approximate Approximate
PVC Approx. Number of Jacket Overall
INSULATION NYLON ARMOR Weight
AWG Number of Overall CONDUCTORS Thickness Diameter
Thickness (lbs/1000 ft)
or kcmil STRANDS THICKNESS DiameteR (mils) (inch)
(inch)
(inch) (inch)
Type TC-Power Cable Four THHN or THWN Conductors Without Ground
8 7 0.030 0.005 0.218 3 60 0.595 283
8 7 0.030 0.005 0.218 4 60 0.650 352
6 7 0.030 0.005 0.251 3 60 0.665 400
6 7 0.030 0.005 0.251 4 60 0.730 506
4 7 0.040 0.006 0.323 3 80 0.820 653
4 7 0.040 0.006 0.323 4 80 0.945 828
2 7 0.040 0.006 0.380 3 80 0.985 948
2 7 0.040 0.006 0.380 4 80 1.085 1206
1 19 0.050 0.007 0.437 3 80 1.110 1122
1 19 0.050 0.007 0.437 4 80 1.220 1562
1/0 19 0.050 0.007 0.478 3 80 1.195 1436
1/0 19 0.050 0.007 0.478 4 80 1.320 1850
2/0 19 0.050 0.007 0.521 3 80 1.290 1750
2/0 19 0.050 0.007 0.521 4 80 1.420 2345
3/0 19 0.050 0.007 0.568 3 80 1.385 2120
4/0 19 0.050 0.007 0.626 3 80 1.515 2610
4/0 19 0.050 0.007 0.626 4 110 1.735 3480
250 37 0.060 0.008 0.679 3 110 1.630 3190
250 37 0.060 0.008 0.679 4 110 1.865 4119
350 37 0.060 0.008 0.777 3 110 1.985 4150
500 37 0.060 0.008 0.903 3 110 2.170 5980
500 37 0.060 0.008 0.903 4 110 2.410 7668

CONSTRUCTION (continued)

• Cable Assembly
The applicable number of conductors are cabled together with fillers and optional binder tape. Two conductor cables
are assembled flat parallel (round, with fillers as needed, is available upon request).
• Overall Jacket
A black, gas/vapor tight, flame resistant, VW-1 rated Polyvinyl Chloride (PVC) jacket is applied over the assembly.
The surface profile of the jacket shall approximate that of the underlying assembly. A high strength nylon rip cord
shall be place under the jacket to facilitate stripping of the jacket.
• Identification
Cable shall be identified by surface printing on the jacket.
• Color Coding
Black insulation with ICEA Method 4 printed numbers. See Color Code Charts on page 62.
• Construction Options
See pages 8 and 9 for specifications on cables with ground wire. Cables made in accordance with Dupont Spec.
SE-33.4 B are also available.

41
Type TC Power Cable
XHHW/PVC THREE CONDUCTOR

APPLICATIONS
Southwire’s Type TC Power Cable is used to supply power to motors, or for connection to
other power devices in industrial settings. Primary installations include cable trays, raceways,
and outdoor locations where supported by a messenger wire. Type TC Power Cable is listed
for direct burial or in underground ducts and for use in Class 1, Division 2 hazardous
locations and Class 1 control circuits. This cable may be used in wet and dry locations
at temperatures not to exceed 90°C. 6 and 8 AWG constructions with insulated grounds
(standard) and 4 AWG and larger with bare insulated ground are UL Listed for exposed runs
(ER) per NEC® 336.10.

SPECIFICATIONS
Southwire’s Type TC Power Cable meets or exceeds the applicable requirements of the
following standards and specifications:
• ASTM - (All applicable standards)
• UL 1277 - Electrical Power and Control Tray Cables.
• ICEA S-58-679 - Control Cable Conductor Identification (Method 4 - single color (black)
compounds with surface printing of numbers)
• UL 1685 - UL Flame Exposure Test (70,000 BTU/hr)
• UL 1581 - UL Flame Exposure Test (VW-1)
• ICEA T-29-520 - Vertical Cable Tray Flame Test (210,000 BTU/hr)
600 Volt
• IEEE 1202 - Flame Testing of Cables for Use in Cable Tray in Industrial and Commercial
Copper Conductors Occupancies (70,000 BTU/hr)
Southwire’s Type TC Cable meets and exceeds all construction requirements of
XLP Insulated Singles
ICEA S-95-658 (NEMA WC 70) - Nonshielded 0-2 kV Cables, with testing frequencies based
Rated XHHW-2
on UL requirements.
Three Conductors
With Ground
CONSTRUCTION
Overall PVC Jacket Southwire’s 600 Volt Type TC Power Cable is available in sizes 8 AWG through 750 kcmil
Heat, Moisture and and is manufactured using Type XHHW-2 conductors. Individual conductors are bare
Sunlight Resistant annealed copper covered with a cross-linked polyethylene (XLP) insulation. The overall jacket
consists of a flame retardant, moisture and sunlight resistant PVC jacket. Non-halogen and
Type TC-ER
CPE jacket available upon request.

42
600 V POWER
CABLE

T y pe T C P ower C able X H H W / P V C T H R E E C O N D U C T O R
W E I G H T S A N D M E A S U R E M E N T S
AvERAGE Overall Approximate allowable
Size Ground Jacket Diameter Weight Ampacities*
Conductor
Stranding Thickness
Size
AWG or (inch)
(AWG) inch mm lbs/1000 ft kg/km 90°C
kcmil

Type TC-Power Cable Three XLP (XHHW-2) Conductors With Ground


8 7 10 0.060 0.681 17.3 330 491 55
6 7 8 0.060 0.766 19.4 468 697 75
4 7 8 0.060 0.797 20.2 606 901 95
2 7 6 0.080 0.960 24.4 954 1420 130
1 19 6 0.080 1.100 27.9 1173 1746 150
1/0 19 6 0.080 1.186 30.1 1421 2115 170
2/0 19 6 0.080 1.279 32.5 1704 2536 195
3/0 19 4 0.080 1.385 35.2 2135 3177 225
4/0 19 4 0.080 1.506 38.2 2580 3839 260
250 37 4 0.080 1.653 42.0 3021 4496 290
300 37 3 0.110 1.827 46.4 3684 5481 320
350 37 3 0.110 1.935 49.1 4219 6277 350
400 37 3 0.110 2.032 51.6 4747 7064 380
500 37 2 0.110 2.214 56.2 5755 8564 430
750 61 1 0.110 2.663 67.6 8543 12711 535
Note: Ampacities are based on Table 310.16 of the NEC® 2008 Edition. *Ampacities are for general use with a 90°C conductor and 30°C ambient
temperature as specified in section 310.15 and in cable trays as specified in section 392.11. Insulation thickness are per UL 44 for XHHW
conductors. See XHHW for insulation thickness.

43
Type TC Power Cable
XHHW/PVC FOUR CONDUCTOR

APPLICATIONS
Southwire’s Type TC Power Cable is used to supply power to motors, or for connection to
other power devices in industrial settings. Primary installations include cable trays, raceways,
and outdoor locations where supported by a messenger wire. Type TC Power Cable is listed
for direct burial and for use in Class 1, Division 2 hazardous locations and Class 1 control
circuits. This cable may be used in wet and dry locations at temperatures not to exceed
90°C. 6 AWG and 8 AWG constructions with insulated grounds (standard) and 4 AWG and
larger with bare or insulated ground are UL Listed for exposed runs (ER) per NEC® 336.10.

SPECIFICATIONS
Southwire’s Type TC Power Cable meets or exceeds the applicable requirements of the
following standards and specifications:
• ASTM - (All applicable standards)
• UL 1277 - Electrical Power and Control Tray Cables
• UL 1581 - Electrical Wires, Cables and Flexible Cords
• ICEA S-58-679 - Control Cable Conductor Identification (Method 4 - single color
compounds with surface printing of numbers)
• UL 1685 - UL Flame Exposure Test (70,000 BTU/hr)
• ICEA T-29-520 - Vertical Cable Tray Flame Test (210,000 BTU/hr)
• IEEE 1202 - Flame Testing of Cables for Use in Cable Tray in Industrial and Commercial
600 Volt
Occupancies (70,000 BTU/hr)
Copper Conductors Southwire’s Type TC Power Cable meets and exceeds all construction requirements of ICEA
S-95-658 (NEMA WC 70) - Nonshielded 0-2 kV Cables, with testing frequencies based on
XLP Insulated Singles
UL requirements.
Rated XHHW-2

Four Conductors CONSTRUCTION


With Ground
Southwire’s Type TC Power Cable is available in sizes 8 AWG through 750 kcmil and is
Overall PVC Jacket manufactured using Type XHHW-2 conductors. Individual conductors are bare annealed
copper covered with a cross-linked polyethylene (XLP) insulation. The overall jacket consists
Heat, Moisture and
Sunlight Resistant of a flame retardant, moisture and sunlight resistant PVC jacket. Non-halogen and CPE
jacket available upon request.
Type TC-ER

44
600 V POWER
CABLE

T y pe T C P ower C able X H H W / P V C F O U R C O N D U C T O R
W E I G H T S A N D M E A S U R E M E N T S
Average Overall Approximate allowable
Size Ground Jacket Diameter Weight Ampacities*
Conductor
Stranding Thickness
Size
AWG (inch)
(AWG) inch mm lbs/1000 ft kg/km 90°C
or kcmil

Type TC-Power Cable Four XLP (XHHW-2) Conductors With Ground


8 7 10 0.060 0.747 19.0 404 601 55
6 7 8 0.080 0.882 22.4 613 912 75
4 7 8 0.080 0.917 23.3 802 1193 95
2 7 6 0.080 1.054 26.8 1191 1772 130
1 19 6 0.080 1.210 30.7 1503 2236 150
1/0 19 6 0.080 1.307 33.2 1806 2688 170
2/0 19 6 0.080 1.411 35.8 2199 3272 195
3/0 19 4 0.080 1.529 38.8 2744 4084 225
4/0 19 4 0.110 1.724 43.8 3427 5100 260
250 37 4 0.110 1.888 48.0 4030 5996 290
350 37 3 0.110 2.137 54.3 5454 8115 350
500 37 2 0.110 2.448 62.2 7562 11252 430
Note: Ampacities are based on Table 310.16 of the NEC® 2008 Edition. *Ampacities are for general use with a 90°C conductor and 30°C ambient
temperature as specified in section 310.15 and in cable trays as specified in section 392.11. The ampacity shall be reduced by a factor of 0.80
when the number of current-carrying conductors exceeds three.

45
Type TC Power Cable
XHHW/PVC No Ground

APPLICATIONS
UL listed and OSHA acceptable. Recognized for use in Class 1 or 2, Division 2 hazardous
locations and for installation in trays, wireways, troughs, channels, ducts and conduit.
Specifically approved for direct burial, wet or dry locations and outdoors in cable trays where
a sunlight resistant rating is required. Designed to supply power to motors, or for connection
to other power devices.

SPECIFICATIONS
This specification covers power cables with two, three, and four conductor cables having
VW-1 XHHW-2 (XLP) insulation with an overall gas/vapor-tight polyvinyl chloride (PVC)
jacket; conforming to Article 392 “Cable Trays” and Article 336 “Power and Control Cable
Type TC” of the 2002 NEC®, and Standard 1277 of Underwriters Laboratories, Inc. They
meet the requirements of the and ICEA T-30-520 flame tests as well as the 70,000 BTU
“Cable Tray Propagation Test” per IEEE-383 and show reserve capabilities by also passing
the ICEA T-29-520 210,000 BTU flame test. Rated 600 volts, 90°C wet and dry. UL file
no. E60749. They also meet the IEEE 1202/FT4 70,000 BTU flame tests.

600 Volt CONSTRUCTION


VW-1 Rated XLP • Conductors
Insulation with Overall Bare, soft annealed copper per ASTM B-3.
PVC Jacket
• Sizes 8 through 2 AWG
Sizes 8 AWG Concentric, compressed stranded, class B (7 strands) per ASTM B-8 and UL-44
through 500 kcmil paragraph 12.6.
• Sizes 1 through 4/0 AWG
90°C Dry and 75°C Wet
Concentric ,compressed stranded, class B (19 strands) per ASTM B-8 and UL-44
No Ground Wire paragraph 12.6.
• Sizes 250 thru 500 kcmil
Concentric, compressed stranded, class B (37 strands) per ASTM B-8 and UL-44
paragraph 12.6. An opaque separator is applied between the conductor and insulation to
facilitate stripping.
• Insulation (cross-linked polyethylene)
UL-44 class XL compound & ICEA S-95-658 section 3.

46
600 V POWER
CABLE

T y pe T C P ower C able X H H W / P V C N o G round


CONSTRUCTION (continued)

• Thickness
UL-44 table 15.3 & ICEA S-95-658 section 3 table 3-4 column B.
• Cabling (sizes 8 - 2 AWG)
Three or more conductors are assembled round with non-hygroscopic fillers as needed. A tape binder is applied over
the assembly. Two conductors are assembled flat parallel (round, with fillers as needed, is available upon request).
• Sizes 1 AWG - 500 kcmil
Conductors are assembled round with non-hygroscopic fillers as needed. A tape binder is applied over the assembly.
• Overall Jacket
Gas/vapor-tight Polyvinyl Chloride (black) per UL-1277 table 11.1 & ICEA S-95-658 section 4 paragraph 4.1.5.
• Identification
Cable shall be identified by surface printing on the jacket.
• Color Coding
Black insulation with ICEA Method 4 printed numbers. See Color Code Charts on page 62.
• Construction Options
Consult factory for specifications on cables with USE-2 or RHW-2 insulation and/or with Neoprene or CPE jackets.
(See pages 18 and 19 for cable specifications with grounding wire.)

47
Type TC Power Cable
XHHW/PVC No Ground

W E I G H T S A N D M E A S U R E M E N T S
Size Conductor Data
OVERALL Approximate
Strands XLP Approx. Approximate
Number of Jacket Overall
AWG Number of Overall INSULATION Overall Weight
CONDUCTORS Thickness Diameter
or kcmil STRANDS DiameteR THICKNESS DiameteR (lbs/1000 ft)
(mils) (inch)
(inch) (inch) (inch)
Type TC-Power Cable XLP (XHHW-2) Conductors WithOUT Ground
8 7 .0486 0.045 0.238 2 flat 60 0.365 × 0.605 204

8 7 .0486 0.045 0.238 2 round 60 0.605 226

8 7 .0486 0.045 0.238 3 60 0.645 295

8 7 .0486 0.045 0.238 4 60 0.705 371

6 7 .0612 0.045 0.275 2 flat 60 0.405 × 0.685 278

6 7 .0612 0.045 0.275 2 round 60 0.685 301

6 7 .0612 0.045 0.275 3 60 0.725 410

6 7 .0612 0.045 0.275 4 60 0.795 525

4 7 .0772 0.045 0.323 2 flat 60 0.455 × 0.780 394

4 7 .0772 0.045 0.323 2 round 60 0.780 420

4 7 .0772 0.045 0.323 3 80 0.865 628

4 7 .0772 0.045 0.323 4 80 0.950 798

2 7 .0974 0.045 0.382 2 flat 80 0.555 × 0.940 613

2 7 .0974 0.045 0.382 2 round 80 0.940 640

2 7 .0974 0.045 0.382 3 80 0.995 895

2 7 .0974 0.045 0.382 4 80 1.095 1165

1 19 .0664 0.055 0.444 2 80 1.065 810

1 19 .0664 0.055 0.444 3 80 1.130 1060

1 19 .0664 0.055 0.444 4 80 1.245 1550

1/0 19 .0745 0.055 0.474 2 80 1.145 960

1/0 19 .0745 0.055 0.474 3 80 1.220 1380

1/0 19 .0745 0.055 0.474 4 80 1.345 1766

2/0 19 .0837 0.055 0.529 2 80 1.235 1140

2/0 19 .0837 0.055 0.529 3 80 1.315 1680

48
600 V POWER
CABLE

T y pe T C P ower C able X H H W / P V C N o G round


W E I G H T S A N D M E A S U R E M E N T S
Size Conductor Data
OVERALL Approximate
Strands XLP Approx. Approximate
Number of Jacket Overall
AWG Number of Overall INSULATION Overall Weight
CONDUCTORS Thickness Diameter
or kcmil STRANDS DiameteR THICKNESS DiameteR (lbs/1000 ft)
(mils) (inch)
(inch) (inch) (inch)
Type TC-Power Cable XLP (XHHW-2) Conductors WithOUT Ground
2/0 19 .0837 0.055 0.529 4 80 1.455 2170

3/0 19 .0940 0.055 0.580 2 80 1.335 1472

3/0 19 .0940 0.055 0.580 3 80 1.425 1988

3/0 19 .0940 0.055 0.580 4 80 1.575 2645

4/0 19 .1055 0.055 0.637 2 80 1.450 1740

4/0 19 .1055 0.055 0.637 3 80 1.560 2529

4/0 19 .1055 0.055 0.637 4 110 1.790 3374

250 37 .0822 0.065 0.702 2 80 1.595 2312

250 37 .0822 0.065 0.702 3 110 1.765 3223

250 37 .0822 0.065 0.702 4 110 1.945 4077

300 37 .0900 0.065 0.759 2 110 1.765 2608

300 37 .0900 0.065 0.759 3 110 1.875 3922

300 37 .0900 0.065 0.759 4 110 2.075 4761

350 37 .0973 0.065 0.807 2 110 1.865 2936

350 37 .0973 0.065 0.807 3 110 1.985 4199

350 37 .0973 0.065 0.807 4 110 2.195 5477

400 37 .1040 0.065 0.855 2 110 1.965 3330

400 37 .1040 0.065 0.855 3 110 2.085 4902

400 37 .1040 0.065 0.855 4 110 2.310 6314

500 37 .1162 0.065 0.937 2 110 2.125 4024

500 37 .1162 0.065 0.937 3 110 2.265 5990

500 37 .1162 0.065 0.937 4 110 2.510 7686

49
Type TC Power Cable
XHHW/CPE THREE CONDUCTOR

APPLICATIONS
Southwire’s Type TC Power Cable is used to supply power to motors, or for connection to
other power devices in industrial settings. Primary installations include cable trays, raceways,
and outdoor locations where supported by a messenger wire. Type TC Power Cable is listed
for direct burial and for use in Class 1, Division 2 hazardous locations and Class 1 control
circuits. This cable may be used in wet and dry locations at temperatures not to exceed
90°C. 6 and 8 AWG constructions with insulated grounds (standards) and 4 AWG and larger
with bare or insulated ground are UL Listed for exposed runs (ER) per NEC® 336.10.

SPECIFICATIONS
Southwire’s Type TC Power Cable meets or exceeds the applicable requirements of the
following standards and specifications:
• ASTM - (All applicable standards)
• UL 1277 - Electrical Power and Control Tray Cables
• UL 1685 - UL Flame Exposure Test
• ICEA S-58-679 - Control Cable Conductor Identification (Method 4 - single color
compounds with surface printing of numbers)
• IEEE 1202 - Flame Testing of Cables for Use in Cable Tray in Industrial and Commercial
Occupancies (70,000 BTU/hr)
Southwire’s Type TC Power Cable meets and exceeds all construction requirements of ICEA
600 Volt
S-95-658 (NEMA WC 70) - Nonshielded 0-2 kV Cables, with testing frequencies based on
Copper Conductors UL requirements.

FR-XLP Insulated CONSTRUCTION


Singles Rated XHHW-2
Southwire’s Type TC Power Cable is available in sizes 8 AWG through 750 kcmil and is
Three Conductors
With Ground manufactured using Type XHHW-2 conductors. Individual conductors are bare annealed
copper covered with a flame retardant cross-linked polyethylene (XLP) insulation. The overall
Overall Chlorinated jacket consists of a flame retardant, moisture and sunlight resistant CPE jacket. PVC and
Polyethylene (CPE) non-halogen jackets available upon request.
Jacket

Heat, Moisture, and


Sunlight Resistant

Type TC-ER

50
600 V POWER
CABLE

T y pe T C P ower C able X H H W / C P E T H R E E C O N D U C T O R
W E I G H T S A N D M E A S U R E M E N T S
AvERAGE Overall Approximate allowable
Size Ground Diameter Weight Ampacities*
Jacket
Conductor
Stranding Thickness
Size
AWG (inch)
(AWG) inch mm lbs/1000 ft kg/km 90°C
or kcmil

Type TC-Power Cable Three XLP (XHHW-2) Conductors With Ground


8 7 10 0.060 0.681 17.3 327 486 55
6 7 8 0.060 0.766 19.4 465 691 75
4 7 8 0.060 0.797 20.2 610 907 95
2 7 6 0.080 0.960 24.4 958 1425 130
1 19 6 0.080 1.097 27.9 1169 1739 150
1/0 19 6 0.080 1.182 30.0 1426 2121 170
2/0 19 6 0.080 1.277 32.4 1711 2546 195
3/0 19 4 0.080 1.385 35.2 2144 3190 225
4/0 19 4 0.080 1.506 38.2 2591 3855 260
250 37 4 0.080 1.653 42.0 3036 4517 290
350 37 3 0.110 1.935 49.1 4231 6295 350
500 37 2 0.110 2.214 56.2 5853 8709 430
750 61 1 0.110 2.663 67.6 8568 12750 535
Note: Ampacities are based on Table 310.16 of the NEC® 2008 Edition. *Ampacities are for general use with a 90°C conductor and 30°C ambient
temperature as specified in section 310.15 and in cable trays as specified in section 392.11.

51
Type TC Power Cable
XHHW/CPE FOUR CONDUCTOR

APPLICATIONS
Southwire’s Type TC Power Cable is used to supply power to motors, or for connection to
other power devices in industrial settings. Primary installations include cable trays, raceways,
and outdoor locations where supported by a messenger wire. Type TC Power Cable is listed
for direct burial and for use in Class 1, Division 2 hazardous locations and Class 1 control
circuits. This cable may be used in wet and dry locations at temperatures not to exceed
90°C. 6 and 8 AWG constructions with insulated grounds (standard) and 4 AWG and larger
with bare or insulated ground are UL Listed for exposed runs (ER) per NEC® 336.10.

SPECIFICATIONS
Southwire’s Type TC Power Cable meets or exceeds the applicable requirements of the
following standards and specifications:
• ASTM - (All applicable standards)
• UL 1277 - Electrical Power and Control Tray Cables
• UL 1685 - UL Flame Exposure Test
• ICEA S-58-679 - Control Cable Conductor Identification (Method 4 - single color
compounds with surface printing of numbers)
• IEEE 1202 - Flame Testing of Cables for Use in Cable Tray in Industrial and Commercial
Occupancies (70,000 BTU/hr)
Southwire’s Type TC Power Cable meets and exceeds all construction requirements of ICEA
600 Volt
S-95-658 (NEMA WC 70) - Nonshielded 0-2 kV Cables, with testing frequencies based on
Copper Conductors UL requirements.

FR-XLP Insulated CONSTRUCTION


Singles Rated XHHW-2
Southwire’s Type TC Power Cable is available in sizes 8 AWG through 750 kcmil and is
Four Conductors
manufactured using Type XHHW-2 conductors. Individual conductors are bare annealed
With Ground
copper covered with a flame retardant cross-linked polyethylene (XLP) insulation. The overall
Overall Chlorinated jacket consists of a flame retardant, moisture and sunlight resistant CPE jacket. PVC and
Polyethylene (CPE) non-halogen jackets available upon request.
Jacket

Heat, Moisture, and


Sunlight Resistant

Type TC-ER

52
600 V POWER
CABLE

T y pe T C P ower C able X H H W / C P E F O U R C O N D U C T O R
W E I G H T S A N D M E A S U R E M E N T S
AvERAGE Overall Approximate allowable
Size Ground Diameter Weight Ampacities*
Jacket
Conductor
Stranding Thickness
Size
AWG (inch)
(AWG) inch mm lbs/1000 ft kg/km 90°C
or kcmil

Type TC-Power Cable Four XLP (XHHW-2) Conductors With Ground


8 7 10 0.060 0.747 19.0 401 596 55
6 7 8 0.080 0.882 22.4 607 903 75
4 7 8 0.080 0.917 23.3 807 1200 95
2 7 6 0.080 1.054 26.8 1197 1781 130
1 19 6 0.080 1.208 30.7 1511 2249 150
1/0 19 6 0.080 1.302 33.1 1814 2699 170
2/0 19 6 0.080 1.408 35.8 2210 3288 195
3/0 19 4 0.080 1.529 38.8 2759 4105 225
4/0 19 4 0.110 1.724 43.8 3439 5118 260
250 37 4 0.110 1.888 48.0 4046 6021 290
350 37 3 0.110 2.137 54.3 5474 8145 350
500 37 2 0.110 2.448 62.2 7586 11288 430
Note: Ampacities are based on Table 310.16 of the NEC® 2008 Edition. *Ampacities are for general use with a 90°C conductor and 30°C ambient
temperature as specified in section 310.15 and in cable trays as specified in section 392.11. The ampacity shall be reduced by a factor of 0.80
when the number of current-carrying conductors exceeds three.

53
Type TC COMPOSITE
THHN/PVC MULTI CONDUCTORS

APPLICATIONS
UL listed and OSHA acceptable. Recognized for use in Class 1 or 2, Division 2 hazardous
locations and for installation in trays, wireways, troughs, channels, ducts and conduit.
Specifically approved for direct burial, wet or dry locations and outdoors in cable trays
where a sunlight resistant rating is required. Designed to supply power and control signals to
motors, or to provide connection to other power devices utilizing remote control circuits.

SPECIFICATIONS
This specification covers multiconductor cables having TFFN or VW-1 THHN/THWN (PVC/
Nylon) conductors with an overall gas/vapor-tight polyvinyl chloride (PVC) jacket, conforming
to Article 392 “Cable Trays” and Article 336 “Power and Control Cable Type TC” of
the 2002 NEC®, and Standard 1277 of Underwriters Laboratories, Inc. They meet the
requirements of the ICEA T-30-520 flame tests as well as the 70,000 BTU “Cable Tray
Propagation Test” per IEEE-383 and show reserve capabilities by also passing the ICEA
T-29-520 210,000 BTU flame test. Rated 600 volts, 90°C dry and 75°C wet. UL file no.
E60749. They also meet the CSA FT4 and the IEEE 1202 70,000 BTU flame test.

600 Volt CONSTRUCTION


PVC/Nylon Insulation • Conductors
with Overall PVC Jacket Three power conductors (12, 10, 8, 6, 4, or 2 AWG), four or six control conductors (14
or 12 AWG), bare soft annealed copper per ASTM B-3, concentric stranded, class B (7
3 Power and 4 or 6
Control Conductors strands) ASTM B-8 and UL-83 table 13.1.
• Insulation
90°C Dry and 75°C Wet High dielectric strength polyvinyl chloride, UL-1581 table 50.145 (THWN 75°C),
UL-1581 table 50.155 (THHN 90°C).
• Thickness
UL-83 table 15.8.
• Conductor Jacket
Nylon - UL-83 paragraph 14.1.
• Cabling
Conductors are assembled round with fillers as needed.
• Overall Jacket
Gas/vapor-tight Polyvinyl Chloride (black) per UL-1277 Table 11.1.

54
600 V POWER
CABLE

T y pe T C C O M P O S I T E T H H N / P V C M U L T I C O N D U C T O R S
W E I G H T S A N D M E A S U R E M E N T S
Conductor Data
OVERALL Approximate
Strands PVC Approx. Approximate
Jacket Overall
CONDUCTOR Number of SIZE Number of Overall INSULATION JACKET Overall Thickness Weight
THICKNESS Diameter
CONDUCTORS (AWG) STRANDS DiameteR THICKNESS (inch) DiameteR (lbs/1000 ft)
(mils) (inch)
(inch) (inch) (inch)
POWER 3 12 7 .0305 0.015 0.004 0.132
45 0.470 192
CONTROL 4 14 7 .0242 0.015 0.004 0.113

POWER 3 10 7 .0385 0.020 0.004 0.166


45 0.515 265
CONTROL 4 14 7 .0242 0.015 0.004 0.325

POWER 3 8 7 .0486 0.030 0.005 0.218


60 0.650 356
CONTROL 4 14 7 .0242 0.015 0.004 0.113

POWER 3 6 7 .0612 0.030 0.005 0.256


60 0.715 458
CONTROL 4 14 7 .0242 0.015 0.006 0.113

POWER 3 4 7 .0772 0.040 0.006 0.325


80 0.880 702
CONTROL 4 14 7 .0242 0.015 0.004 0.113

POWER 3 2 7 .0974 0.040 0.006 0.384


80 1.005 982
CONTROL 4 14 7 .0242 0.015 0.004 0.113

CONSTRUCTION (continued)

• Identification
Cable shall be identified by surface printing on the jacket.
• Color Coding
Three power conductors (12, 10, 8, 6, 4, or 2 AWG) ICEA Method 4, black insulation with printed numbers. Four or
six control conductors (14 or 12 AWG) ICEA Method 4. See Color Code Charts on page 62.
• Construction Options
Consult factory for specifications on cables with FR-XLP or FR-EPR insulation and/or Neoprene, Hypalon® or CPE
jacket. Cables made in accordance with Dupont Spec. SE-33.4 B are also available.

55
Type TC POWER CABLE
XHHW/CSPE

APPLICATIONS
UL listed and OSHA acceptable. Recognized for use in Class 1 or 2, Division 2 hazardous
locations and for installation in trays, wireways, troughs, channels, ducts and conduit.
Specifically approved for direct burial, wet or dry locations and outdoors in cable trays where
a sunlight resistant rating is required. Designed to supply power to motors, or for connection
to other power devices.

SPECIFICATIONS
This specification covers power cables with two, three, and four conductor cables having
XHHW-2 (EPR) insulation, one uninsulated ground wire, and an overall gas/vapor-tight CSPE
jacket; conforming to Article 392 “Cable Trays” and Article 336 “Power and Control Cable
Type TC” of the 2002 NEC®, and Standard 1277 of Underwriters Laboratories, Inc. They
meet the requirements of the ICEA T-30-520 flame tests as well as the 70,000 BTU “Cable
Tray Propagation Test” per IEEE-383 and show reserve capabilities by also passing the
ICEA T-29-520 210,000 BTU flame test. Rated 600 volts, 90°C wet and dry. UL file no.
E60749. They also meet the IEEE 1202/FT4 70,000 BTU flame tests.

CONSTRUCTION
600 Volt • Conductors
Coated annealed copper per ASTM B-3 and B-33.
VW-1 Rated EPR
• Sizes 8 through 2 AWG
Insulation with Overall
CSPE Jacket Concentric, compressed stranded, class B (7 strands) per ASTM B-8 and UL-44
paragraph 12.6.
Sizes 8 AWG • Sizes 1 through 4/0 AWG
through 500 kcmil
Concentric, compressed stranded, class B (19 strands) per ASTM B-8 and UL-44
90°C Wet and Dry paragraph 12.6.
• Sizes 250 through 500 kcmil
Concentric, compressed stranded, class B (37 strands) per ASTM B-8 and UL-44
paragraph 12.6. An opaque separator is applied between the conductor and insulation to
facilitate stripping.
• Insulation (EPR)
UL-44 class XL compound & ICEA S-95-658 section 3. Thickness - UL-44 table 15.3 &
ICEA S-95-658 section 3 table 3-4 column B.
• Thickness
UL-44 table 15.3 & ICEA S-95-658 section 3 table 3-4 column B.
• Ground Wire - Sizes 10 through 2 AWG
Coated annealed copper per ASTM B-3 and B-33, concentric stranded, class C (19
strands) per ASTM B-8, UL-1277 section 6.

56
600 V POWER
CABLE

T y pe T C P O W E R C A B L E X H H W / C S P E
W E I G H T S A N D M E A S U R E M E N T S
Conductor Data Ground Wire Data
OVERALL Approximate
Strands EPR Approx. Strands Approximate
Number of Jacket Overall
Size (AWG Number of Overall INSULATION Overall Size Number of Overall Weight
CONDUCTORS Thickness Diameter
or kcmil) STRANDS DiameteR THICKNESS DiameteR (AWG) STRANDS DiameteR (lbs/1000 ft)
(mils) (inch)
(inch) (inch) (inch) (inch)
8 7 .0486 0.045 0.238 10 19 .0234 3 60 0.655 390
6 7 .0612 0.045 0.275 8 19 .0295 3 60 0.750 530
4 7 .0772 0.045 0.323 8 19 .0295 3 80 0.880 790
2 7 .0974 0.045 0.382 6 19 .0372 3 80 1.010 1130
1/0 19 .0745 0.055 0.484 6 19 .0372 3 80 1.220 1620
2/0 19 .0837 0.055 0.529 6 19 .0372 3 80 1.330 2025
4/0 19 .1055 0.055 0.637 4 19 .0469 3 80 1.560 3000
250 37 .0822 0.065 0.703 4 19 .0469 3 110 1.795 3575
350 37 .0973 0.065 0.807 3 19 .0526 3 110 2.015 4860
500 37 .1162 0.065 0.937 2 19 .0591 3 110 2.295 6620

CONSTRUCTION (continued)

• Cabling
Two or more conductors and one ground wire are assembled round with fillers as needed. A tape binder is applied
over the assembly.
• Overall Jacket
Gas/vapor-tight heavy-duty, flame and sunlight resistant CSPE (black) per UL-1277 table 11.1 & ICEA S-95-658
section 4 paragraph 4.1.11.
• Identification
Cable shall be identified by surface printing on the jacket.
• Color Coding
Black insulation with ICEA Method 4 printed numbers. See Color Code Charts on page 62.
• Construction Options
Consult factory for specifications on cables with USE-2 or RHW-2 insulation and/or with Neoprene or CPE jackets,
and/or 3 ground wires.

57
AL01XXH
ALUMINUM ARMORED XLPE

APPLICATIONS
Southwire’s 600 Volt Type MC Cable is for use in aerial installations, direct burial, metal
racks, cable trays, troughs or continuous rigid cable supports. Listed by Underwriters
Laboratories as Type MC, this cable is capable of operating continuously at a maximum
conductor temperature of 90°C in wet or dry locations. For use in Class 1 Division 2, Class 2
Division 2 and Class 3 Division 1, hazardous locations.

SPECIFICATIONS
Southwire’s 600 Volt Type MC Cable is manufactured and tested in accordance with the
latest revisions of:
• UL 44 - Thermoset-Insulated Wires and Cables
• UL 1569 - Metal-Clad Cables
• IEEE 1202 - Flame Testing of Cables for Use in Cable Tray in Industrial and Commercial
Occupancies (70,000 BTU/hr)
• ICEA T-29-520 - Vertical Cable Tray Flame Tests (210,000 BTU/hr)
Southwire’s 600 Volt Type MC Cable meets and exceeds all construction requirements of
ICEA S-95-658 (NEMA WC 70) - Nonshielded 0-2 kV Cables, with testing frequencies based
on UL requirements.

CONSTRUCTION
600 Volt
Southwire’s 600 Volt Type MC Cable is rated 90°C wet or dry and is flame and sunlight resistant.
Copper Conductors Features include a heavy duty construction, proven XLP insulated XHHW-2 conductors and a
Type MC listing. For use in cable trays per NEC® Article 392. CPE and non-halogen jacket are
Cross-linked
Polyethylene (XLP) available upon request.
Insulation • Scope
This specification covers three conductor XLP (cross-linked polyethylene) insulated, interlocked
Bare Copper Grounding
armored, thermoplastic jacketed, 600 volt cable with grounding conductor for use in aerial
Conductor
installations, metal racks, cable trays, troughs or continuous rigid cable supports. This cable is
Aluminum Armor capable of operation continuously at a conductor temperature of 90°C in wet or dry locations.
• Standards
PVC Jacket
The following standards will form part of this specification - ICEA S-95-658/NEMA WC70,
Type MC UL 44, UL 1569 Type MC.
• Conductor
The conductor will be Class B compressed concentric stranded bare copper in accordance with
ASTM B3 and B8 and ICEA Part 2.
• Insulation
The insulation will be XLP meeting the requirements of the referenced standards. The insulation
thickness will be as listed in ICEA, and the minimum spot thickness will not be less than 90%
of the listed amounts. The method of phase identification will be similar to ICEA Method 3
using printed circuit numbers and colors (1-BLACK, 2-RED, 3-BLUE). UL Listed XHHW-2
conductors are used.

58
600 V
MC ARMOR

AL01XXH ALUMINUM ARMORED XLPE


W E I G H T S A N D M E A S U R E M E N T S
Gnd.* Approx. Approx.
Conductor Insulation Insulation Armored Jacket Approximate
Size Cond. Core Overall
Product Diameter Thickness Diameter Diameter Thickness Net Weight Allowable
Size DiameteR Diameter
Code AWG Ampacities**
or lbs/
inch mm inch mm inch mm AWG inch mm inch mm inch mm inch mm
kcmil 1000 ft kg/km
AL01-XXH-008 8 0.139 3.53 0.045 1.14 0.232 5.90 10 0.510 12.9 0.720 18.3 0.050 1.27 0.820 20.8 405 603 59

AL01-XXH-006 6 0.174 4.43 0.045 1.14 0.267 6.79 8 0.586 14.9 0.796 20.2 0.050 1.27 0.896 22.7 550 819 79

AL01-XXH-004 4 0.221 5.60 0.045 1.14 0.314 7.96 8 0.685 17.4 0.895 22.7 0.050 1.27 0.995 25.3 727 1082 104

AL01-XXH-002 2 0.277 7.04 0.045 1.14 0.370 9.41 6 0.808 20.5 1.018 25.9 0.050 1.27 1.118 28.4 1048 1560 138

AL01-XXH-001 1 0.322 8.18 0.055 1.40 0.435 11.05 6 0.948 24.1 1.158 29.4 0.050 1.27 1.258 31.9 1269 1888 161

AL01-XXH-010 1/0 0.362 9.19 0.055 1.40 0.475 12.07 6 1.034 26.3 1.244 31.6 0.050 1.27 1.344 34.1 1533 2281 186

AL01-XXH-020 2/0 0.405 10.29 0.055 1.40 0.518 13.16 6 1.127 28.6 1.337 34.0 0.050 1.27 1.437 36.5 1823 2713 215

AL01-XXH-030 3/0 0.454 11.53 0.055 1.40 0.567 14.40 4 1.233 31.3 1.443 36.6 0.050 1.27 1.547 39.2 2262 3366 249

AL01-XXH-040 4/0 0.510 12.95 0.055 1.40 0.623 15.82 4 1.354 34.4 1.664 42.3 0.060 1.52 1.784 45.3 2814 4187 287

AL01-XXH-250 250 0.558 14.17 0.065 1.65 0.691 17.55 4 1.501 38.1 1.811 46.0 0.060 1.52 1.931 49.0 3275 4874 320

AL01-XXH-350 350 0.661 16.79 0.065 1.65 0.794 20.17 3 1.723 43.8 2.033 51.6 0.060 1.52 2.153 54.7 4396 6542 394

AL01-XXH-500 500 0.790 20.07 0.065 1.65 0.923 23.44 2 2.002 50.8 2.312 58.7 0.075 1.52 2.462 62.5 6104 9083 487

AL01-XXH-750 750 0.968 24.59 0.080 2.03 1.131 28.73 1 2.455 62.4 2.765 70.2 0.075 1.91 2.915 74.0 8860 13184 615

*Three uncoated standard ground conductors may be provided upon request. **Ampacities are based on Table B.310.3 of the NEC® 2008 edition.
Ampacities are for multiconductor cables in free air, 90°C conductor, 40°C ambient temperature, for use as specified in section Annex B and for
use in cable trays as specified in section 392-11. Note: All sizes available as four power conductor construction with two ground wires.

CONSTRUCTION (continued)

• Grounding Conductor
The grounding conductor will be Class B compressed concentric stranded bare copper in accordance with ASTM B3
and B8.
• Assembly
The insulated conductors will be cabled round with fillers and with a grounding conductor in one outer interstice and
covered with a binder tape.
• Armor
A single strip of interlocked aluminum tape will be applied over the assembly.
• Jacket
The cable will be covered with a black PVC jacket conforming to the requirements specified for polyvinyl chloride in ICEA.
The average thickness will be in accordance with ICEA, and the minimum spot thickness will be not less than 80% of the
average thickness. The jacket will be sunlight resistant and will meet the requirements of the IEEE 1202 (70,000 BTU/hr)
vertical tray flame test and ICEA T-29-520 (210,000 BTU/hr) ribbon burner flame test. Optional CPE and non-halogen
jackets are available.
• Identification
Manufacturer’s identification will be printed on the jacket.
• Tests
Physical and electrical tests will be conducted in accordance with the requirements of the referenced standards.

59
GS01XXH
GALVANIZED STEEL INTERLOCKED ARMORED XLPE

APPLICATIONS
Southwire’s 600 Volt Type MC Cable is for use in aerial installations, direct burial, metal
racks, cable trays, troughs or continuous rigid cable supports. Listed by Underwriters
Laboratories as Type MC, this cable is capable of operating continuously at a maximum
conductor temperature of 90°C in wet or dry locations.

SPECIFICATIONS
Southwire’s 600 Volt Type MC Cable is manufactured and tested in accordance with the
latest revisions of:
• UL 44 - Thermoset-Insulated Wires and Cables
• UL 1569 - Metal-Clad Cables
• IEEE 1202 - Flame Testing of Cables for Use in Cable Tray in Industrial and Commercial
Occupancies (70,000 BTU/hr)
• ICEA T-29-520 - Vertical Cable Tray Flame Tests (210,000 BTU/hr)
Southwire’s 600 Volt Type MC meets and exceeds all construction requirements of
ICEA S-95-658 (NEMA WC 70) - Nonshielded 0-2 kV Cables, with testing frequencies based
on UL requirements.

CONSTRUCTION
600 Volt Southwire’s 600 Volt Type MC Cable is rated 90°C wet or dry and is flame and sunlight
resistant. Features include a heavy duty construction, proven XLP insulated XHHW-2
3 Stranded Copper
Power Conductors conductors and a Type MC listing. For use in cable trays per NEC® Article 392. CPE and
non-halogen jackets are available upon request.
Cross-linked • Scope
Polyethylene (XLP) This specification covers three conductor XLP (cross-linked polyethylene) insulated, interlocked
Insulation
armored, thermoplastic jacketed, 600 volt cable with grounding conductor for use in aerial
Bare Copper Grounding installations, metal racks, cable trays, troughs or continuous rigid cable supports. This cable is
Conductor capable of operation continuously at a conductor temperature of 90°C in wet or dry locations.
• Standards
Galvanized Steel Armor
The following standards will form part of this specification - ICEA S-95-658/NEMA
PVC Jacket WC 70, UL 44, UL 1569 Type MC.
• Conductor
Type MC
The conductor will be Class B compressed concentric stranded bare copper in accordance
with ASTM B3 and B8 and ICEA Part 2.
• Insulation
The insulation will be XLP meeting the requirements of the referenced standards. The
insulation thickness will be as listed in ICEA Table 3.1, and the minimum spot thickness
will not be less than 90% of the listed amounts. The method of phase identification will
be similar to ICEA Method 3 using printed circuit numbers and colors (1-BLACK, 2-RED,
3-BLUE). UL Listed XHHW-2 conductors are used.

60
600 V INDUSTRIAL
MC ARMOR

GS01XXH GALVANIZED STEEL INTERLOCKED ARMORED XLPE


W E I G H T S A N D M E A S U R E M E N T S
Insulation Insulation Cond. Approx.
Gnd.* Approx. Approximate
Size Conductor Armored Jacket
Core Overall Net Weight
Diameter Thickness Diameter Size Diameter Diameter Thickness Diameter
Product Allowable
Code AWG Ampacities**
lbs/
or inch mm inch mm inch mm AWG inch mm inch mm inch mm inch mm 1000 ft kg/km
kcmil
GS01XXH-008 8† 0.139 3.53 0.045 1.14 0.232 5.90 10 0.510 12.9 0.720 18.3 0.050 1.27 0.820 20.8 511 761 59

GS01XXH-006 6† 0.174 4.43 0.045 1.14 0.267 6.79 8 0.586 14.9 0.796 20.2 0.050 1.27 0.896 22.7 671 999 79

GS01XXH-004 4 0.221 5.60 0.045 1.14 0.314 7.96 8 0.685 17.4 0.895 22.7 0.050 1.27 0.995 25.3 867 1290 104

GS01XXH-002 2 0.277 7.04 0.045 1.14 0.370 9.41 6 0.808 20.5 1.018 25.9 0.050 1.27 1.118 28.4 1211 1802 138

GS01XXH-001 1 0.322 8.18 0.055 1.14 0.435 11.05 6 0.948 24.1 1.158 29.4 0.050 1.27 1.258 31.9 1458 2170 161

GS01XXH-010 1/0 0.362 9.19 0.055 1.40 0.475 12.07 6 1.034 26.3 1.244 31.6 0.050 1.27 1.344 34.1 1738 2586 186

GS01XXH-020 2/0 0.405 10.29 0.055 1.40 0.518 13.16 6 1.127 28.6 1.337 34.0 0.050 1.27 1.437 36.5 2046 3044 215

GS01XXH-030 3/0 0.454 11.53 0.055 1.40 0.567 14.40 4 1.233 31.3 1.443 36.26 0.050 1.27 1.543 39.2 2504 3727 249

GS01XXH-040 4/0 0.510 12.95 0.055 1.40 0.623 15.82 4 1.354 34.4 1.564 39.7 0.060 1.52 1.684 42.8 3131 4659 287

GS01XXH-250 250 0.558 14.17 0.065 1.65 0.691 17.55 4 1.501 38.1 1.711 43.4 0.060 1.52 1.831 46.5 3627 5397 320

GS01XXH-350 350 0.661 16.79 0.065 1.65 0.794 20.17 3 1.723 43.8 1.933 49.1 0.060 1.52 2.053 52.1 4800 7142 394

GS01XXH-500 500 0.790 20.07 0.065 1.65 0.923 23.44 2 2.002 50.8 2.212 56.2 0.060 1.52 2.332 59.2 6505 9679 487

*Three uncoated standard ground conductors may be provided upon request. **Ampacities are based on Table B.310-3 of the NEC® 2008 edition.
Ampacities are for multiconductor cables in free air, 90°C conductor, 40°C ambient temperature, for use as specified in Annex B and for use in
cable trays as specified in section 392.11. Note: All sizes available as four power conductor construction with two ground wires.
†These are not type MC rated.

CONSTRUCTION (continued)

• Grounding Conductor
The grounding conductor will be Class B compressed concentric stranded bare copper in accordance with ASTM B3
and B8.
• Assembly
The insulated conductors will be cabled round with fillers and with a grounding conductor in one outer interstice and
covered with a binder tape.
• Armor
A single strip of interlocked galvanized steel tape will be applied over the assembly.
• Jacket
The cable will be covered with a black PVC jacket conforming to the requirements specified for polyvinyl chloride in
ICEA. The average thickness will be in accordance with ICEA, and the minimum spot thickness will be not less than
80% of the average thickness. The jacket will be sunlight resistant and will meet the requirements of the IEEE 1202
(70,000 BTU/hr) vertical tray flame test and ICEA T-29-520 (210,000 BTU/hr) ribbon burner flame test. Optional
CPE and non-halogen jackets are available.
• Identification
Manufacturer’s identification will be printed on the jacket.
• Tests
Physical and electrical tests will be conducted in accordance with the requirements of the referenced standards.

61
COLOR CODE CHART
TAB L E E - Z T A B L E E - 1 M E T H O D 4
ICEA Method 1 using solid colors ICEA Method 1 using solid colors with ICEA Method 4. Black insulation with
with spiral stripes in accordance with stripes in accordance with Table E-1. ICEA Method 4 printed color code.
Table E-2.
CondUCTOR CondUCTOR
BASE COLOR PRINTING BASE COLOR PRINTING
CondUCTOR NUMBER NUMBER
BASE COLOR PRINTING
NUMBER
1 Black - 1 Black 1
1 Black - 2 White - 2 Black 2
2 Red - 3 Red - 3 Black 3
3 Blue - 4 Green - 4 Black 4
4 Orange - 5 Orange -
5 Yellow - 6 Blue -
6 Brown - 7 White Black
7 Red Black 8 Red Black
8 Blue Black 9 Green Black
9 Orange Black 10 Orange Black
10 Yellow Black 11 Blue Black
11 Brown Black 12 Black White
12 Black Red 13 Red White
13 Blue Red 14 Green White
14 Orange Red 15 Blue White
15 Yellow Red 16 Black Red
16 Brown Red 17 White Red
17 Black Blue 18 Orange Red
18 Red Blue 19 Blue Red
19 Orange Blue 20 Red Green
20 Yellow Blue 21 Orange Green
21 Brown Blue Note: Repeat as necessary
22 Black Orange
23 Red Orange
24 Blue Orange
25 Yellow Orange
26 Brown Orange
27 Black Yellow
28 Red Yellow
29 Blue Yellow
30 Orange Yellow
31 Brown Yellow
32 Black Brown
33 Red Brown
34 Blue Brown
35 Orange Brown
36 Yellow Brown
37 Black -
Note: Repeat as necessary

62
NOTES

THE LEADING MANUFACTURER OF WIRE AND CABLE

SOUTHWIRE THE COMPANY


Since 1950, Southwire has been on the move, growing and
evolving into North America’s largest building wire producer and
supplier. With innovation backed by experience, Southwire leads
the industry with the broadest line of wire and cable products, from
copper and aluminum MC cable to industrial power cable and
utility products.

This publication is a collection of items of general information related to the subject of 600 Volt products. It is not intended to be nor should it be used as authority for
design, construction and use. The design, construction and use of 600 Volt products should only be undertaken by competent professionals in light of currently accepted
design and engineering practices.

While great care has been employed to ensure that the applications, tables, standards and references and other information contained herein are free of errors, absolutely
no warranties, either expressed or implied, are made as to the accuracy or completeness of any such tables and formulas contained herein.

THOSE PREPARING AND/OR CONTRIBUTING TO THE PUBLICATION SPECIFICALLY DISCLAIM ANY WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. THE WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY SPECIFICALLY DISCLAIMED BY SOUTHWIRE AND ALL OTHER PARTIES INVOLVED IN THE
CREATION, PRODUCTION, OR DELIVERY OF THIS PUBLICATION.

Neither Southwire nor anyone else who has been involved in the creation, production or delivery of this publication shall be liable for any direct, indirect, consequential, or
incidental damages arising out of the use, the results of the use, or inability to use such publication, even if Southwire has been advised of the possibility of such damages
or claim. Some states do not allow the exclusion or limitation for consequential incidental damages, so the above limitation may not apply to you.
SOUTHWIRE Company • INDUSTRIAL CABLE Division
102 CITY HALL AVENUE • Carrollton, Georgia 30117
866-777-5775
w w w . s o u t h w i r e . c o m
600 VOLT PRODUCT CATALOG

Printed in the USA, 2010


Southwire, Hypalon, Type TC SDN and AlumaFlex are registered trademarks of Southwire Company.
National Electric Code and NEC are registered trademarks of the National Fire Protection Association, Inc., Quincy, MA 02169.
Type TC XL-40 is a tradmark of Southwire Company.
© 2010 Southwire Company
0810 600V-CA02

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