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IM 33K50G10-50E
IM 33K50G10-50E
4th Edition
i
Introduction
Input/output devices are signal processing devices placed between the field equipment and
the Field Control Station in the Integrated Production Control System CENTUM VP. These de-
vices are used to perform signal conversion and input/output processing.
In this user’s manual, the following abbreviations are used for the explanations:
• All the devices connected to RIO bus interface card (RB301) are referred to “RIO.”
• Any the devices connected to ESB bus interface module (SB301) are referred to “FIO.”
Media No. IM 33K50G10-50E (DVD) 4th Edition : Jun. 2013 (YK) IM 33K50G10-50E 4th Edition : Jun.28,2013-00
All Rights Reserved Copyright © 2011 , Yokogawa Electric Corporation
ii
Chapter Input/Output Devices (For FIO)
B2 This chapter explains the types and external appearances of the different I/O mod-
ules, some related accessories, and how to set up modules that require setting.
The common modules are also explained in this chapter.
Chapter Signal Cable Connection to Input/Output (For FIO)
B3 Signal cables can be connected to I/O modules either by pressure clamp terminals
or connectors. This chapter shows the correspondence between input/output chan-
nels and terminal numbers of each module via diagrams.
Chapter Maintenance of Input & Output Devices (For FIO)
B4 This chapter explains how to carry out the daily maintenance of I/O modules and
how to replace them if necessary.
Chapter Relay Boards (for FIO)
B5 Explains the relay board of the mechanical and solid-state relays.
Which is implemented with FIO.
Chapter Relay Boards (for RIO and ST compatible FIO)
B6 Explains the relay board implemented with RIO and ST compatible FIO.
Chapter Signal Conditioner Cards and Nests
B7 This chapter explains the signal conditioner cards and Nests.
Engineering
Consolidated Alarm
Engineering Engineering Management Software Batch Management
Reference Vol. 2 Reference Vol. 3 Reference System Reference
IM 33K03G22-50E IM 33K03G23-50E IM 33K03H20-50E IM 33K03J10-50E
FOUNDATION fieldbus
Engineering Guide
IM 33K20T20-50E
IM 33K02D10-50E IM 33K02D20-50E
Hardware
Turbomachinery
Peripherals Field Control Stations Input & Output Modules I/O Modules
IM 33K50C10-50E IM 33K50E40-50E IM 33K50G10-50E IM 33K10U10-50E
IM 33K50D10-50E IM 33K55W10-50E
n Notes on Hardware
l Appearance and Accessories
Check the following when you receive the Product:
• Appearance
• Standard accessories
Contact us or your local distributor in the following cases:
• The Product coating is peeling off.
• The Product itself is damaged.
• Some or any accessories are missing.
If the following label turns dirty and the information on it becomes illegible, or if the label is
peeling off, place an order for the new one with the part number T9029BX to change it.
: The label on the Products such as the power supply module.
n Documentation Conventions
l Symbol Marks
The following symbols are used throughout the User's Manuals.
Identifies instructions that must be observed to avoid physical
injury, electric shock, or death.
l Drawing Conventions
Drawings used in the User's Manuals may be partially emphasized or simplified for conven-
ience of description, so that the unnecessary parts are omitted from the drawings.
Drawings of the window may be slightly different from the actual screen shots with different
settings or fonts; the difference is not extended to the range that may hamper the understand-
ing of basic functionalities and operation and monitoring tasks.
l Standards
The standards that the Product conforms to are described in the following table:
In relation to the CE Marking under the Low Voltage Directive and EMC Directive, the follow-
ing are the name and address of the manufacturer and the representative office in Europe:
• Manufacturer:
YOKOGAWA Electric Corporation (2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, Ja-
pan)
• Representative office in EU:
Yokogawa Europe B.V. (Euroweg 2, 3825 HD Amersfoort, The Netherlands)
SEE
ALSO For more information about selecting a power supply unit that enables safe usage of the Product, refer to:
“n Guidelines for Selecting a Power Supply Unit” on page xiii
For more information about selecting and wiring power cables, refer to:
"Cabling" in the CENTUM VP Installation Guidance (TI 33K01J10-50E)
SEE
ALSO For more information about installation specifications, refer to:
"■ Installation Environment Specifications" in the CENTUM VP Installation Guidance (TI 33K01J10-50E)
l Measurement Categories
The specifications for measurement input of a device are as follows:
IEC 61010-1 Measurement Category: I
The rated transient overvoltage of the measurement category I is 1500 V.
WARNING
Devices of the Product belong to measurement category I. Do not use them for measure-
ments that belong to categories II, III, and IV.
CAUTION
The tightening torque that the Product recommends is showed in the following table. Howev-
er, if the tightening torque of the screw is specified in the User's Manuals, follow the instruc-
tions described in the User's Manuals.
SEE
ALSO For more information about each nominal diameter of a screw, refer to:
CENTUM VP Installation Guidance (TI 33K01J10-50E)
CAUTION
Connect the power cables according to the procedure specified in the User’s Manuals of the
device.
Power cables must conform to the safety standards of the country where the device is instal-
led.
SEE
ALSO For more information about power cables wiring, refer to:
• B1.4.1, “Power Supply Wiring” on page B1-15
• B7.3.2, “Power Supply Wiring” on page B7-12
l Grounding
CAUTION
Ground devices according to the procedure specified in the User's Manuals of the device to
prevent electric shock and to minimize noise.
SEE
ALSO For more information about grounding, refer to:
• B1.4.2, “Grounding” on page B1-17
• B7.3.3, “Alarm Output for AC Power Supply Units and Grounding” on page B7-14
CAUTION
Wire I/O cables according to the procedure specified in the User’s Manuals.
SEE
ALSO For more information about wiring I/O cables, refer to:
• A4., “Signal Cable Wiring to I/O Modules” on page A4-1
• B3., “Signal Cable Connection to Input/Output Modules (For FIO)” on page B3-1
l Maintenance
CAUTION
• The Product maintenance should be only performed by the personnel who have under-
gone specialized training.
• When a device turns dirty, use a vacuum cleaner or a soft dry cloth to clean it.
• During maintenance, put on a wrist strap and take Electrostatic Discharge (ESD) precau-
tions.
• If any existing caution label is peeling off, or dirty and illegible, place an order for the new
one with the part number T9029BX to change it.
SEE
ALSO For more information about the maintenance, refer to:
• A5., “Maintenance of Input & Output Devices” on page A5-1
• B4., “Maintenance of Input & Output Devices (For FIO)” on page B4-1
CAUTION
When the power is on, only modules, cards, cables, and connectors that are allowed in the
User's Manuals can be replaced, removed, or installed.
SEE
ALSO For more information about the maintenance, refer to:
• A5., “Maintenance of Input & Output Devices” on page A5-1
• B4., “Maintenance of Input & Output Devices (For FIO)” on page B4-1
l Relays
CAUTION
When replacing relays, you must follow the procedure specified in the User’s Manuals of the
device to prevent electric shock.
SEE
ALSO For more information about relays, refer to:
• A5.6, “Parts Replacement” on page A5-16
• B5.6.2, “Parts Replacement” on page B5-27
• B6.6.2, “Parts Replacement” on page B6-31
l Fuses
CAUTION
• Must use YOKOGAWA-designated fuses for replacement.
• Turn off the power supply before replacing the fuses.
SEE
ALSO For more information about fuses, refer to:
• B4.5, “Parts Replacement” on page B4-27
• B5.6.2, “Parts Replacement” on page B5-27
• B6.6.2, “Parts Replacement” on page B6-31
l Crest Factor
The crest factor refers to the ratio of the peak value to the effective value of any input current
of a device.
Input voltage waveform
Effective value
Peak value
Crest factor =
Effective value
Crest Factor=Peak value of the current supplied to the device / Effective value of the current
When you select a power supply unit, you need to estimate the power supply output capacity,
taking into consideration the crest factor of the input current supplied to every connected de-
vice. Estimate the device crest factors by using the following approximate values when select-
ing a power supply unit:
• 100 V system: Crest factor about 3
• 220 V system: Crest factor about 6
l Inrush Current
When a device is turned on, the large inrush current flows in because of the momentary
charging current for capacitors. Therefore, it is the minimum requirement that the inrush cur-
rent produced by turning on some devices should not cause any voltage fluctuations that may
affect other devices. For tuning on all devices together, a soft start or switching to uninterrupti-
ble backup power should be required.
When the power is turned on, the inrush current can trip the overload protector, and then may
switch to the backup power or commercial power supply. A power supply unit that can auto-
matically and seamlessly recover the normal power supply when overloading ends should be
selected.
n Trademark Acknowledgements
• CENTUM, ProSafe, Vnet/IP, PRM, Exaopc, and STARDOM are registered trademarks of
YOKOGAWA.
• Microsoft, Windows, Windows Vista, Windows Server, Visual Basic, Visual C++, and Vis-
ual Studio are either registered trademarks or trademarks of Microsoft Corporation in the
United States and other countries.
• Adobe, Acrobat, and Adobe Reader are registered trademarks of Adobe Systems Incor-
porated.
• Ethernet is a registered trademark of Xerox Corporation.
• EtherNet/IP is a trademark of the Open DeviceNet Vendor Association (ODVA).
• in fieldbus is a registered trademark of Fieldbus Foundation.
• HART is a registered trademark of the HART Communication Foundation.
• Java is a registered trademark of Oracle Corporation.
• MELSEC is a registered trademark of Mitsubishi Electric Corporation.
• Memocon-SC is a registered trademark of Yaskawa Electric Corporation.
• Modicon and Modbus are registered trademarks of Schneider Electric SA.
• PLC is a registered trademark of Rockwell Automation, Inc.
• PROFIBUS is a registered trademark of the PROFIBUS User Organization.
• SIEMENS and SIMATIC are registered trademarks of Siemens Industrial Automation Ltd.
• SmartPlant is a registered trademark of Intergraph Corporation.
• SYSMAC is a registered trademark of OMRON Corporation.
• All other company and product names mentioned in the User's Manuals are trademarks
or registered trademarks of their respective companies.
• We do not use TM or ® mark to indicate those trademarks or registered trademarks in the
User's Manuals.
• We do not use logos in the User's Manuals.
CONTENTS
PART-A Input & Output Device for RIO
A1. Input & Output Device Configuration...............................................A1-1
A1.1 Node Positioning and Property................................................................ A1-2
A1.2 Configuration of Input & Output Devices................................................ A1-4
A2. I/O Module Nests................................................................................A2-1
A2.1 Types of I/O Module Nests........................................................................ A2-2
A2.1.1 Model AMN11, AMN12 Nest for Analog I/O Modules.................. A2-3
A2.1.2 Model AMN21 Nest for Relay I/O Modules.................................. A2-4
A2.1.3 Model AMN31 Nest for Terminal I/O Modules..............................A2-5
A2.1.4 Model AMN32 Nest for Connector I/O Modules...........................A2-6
A2.1.5 Model AMN33 Nest for Communication Modules........................ A2-7
A2.1.6 Model AMN34 Nest for Multipoint Control Analog I/O Modules...........
..................................................................................................... A2-8
A2.1.7 Model AMN51 Nest for Communication Cards............................ A2-9
A2.1.8 Model AMN52 Nest for Communication Module (for PROFIBUS-DP)
................................................................................................... A2-10
A2.2 Power Supply Wiring of I/O Module Nests.............................................A2-11
A2.3 Installation Restrictions for the Module Nests......................................A2-13
A2.3.1 Installation Restrictions for the Cabinet Installation Type Node..........
................................................................................................... A2-14
A2.3.2 Installation Restrictions for the 19” Rack Mountable Type Node.........
................................................................................................... A2-16
A3. Input & Output Modules.................................................................... A3-1
A3.1 Combination of I/O Module Nests and I/O Modules................................A3-2
A3.2 Types of Input & Output Modules.............................................................A3-4
A3.2.1 Analog I/O Module....................................................................... A3-5
A3.2.2 Relay I/O Module....................................................................... A3-10
A3.2.3 Multiplexer Module.....................................................................A3-12
A3.2.4 Digital I/O Module...................................................................... A3-15
A3.2.5 Communication Module............................................................. A3-18
A3.2.6 Communication Cards............................................................... A3-19
A3.2.7 Multipoint Control Analog I/O Module........................................ A3-20
A3.3 Initialization Settings of I/O Modules..................................................... A3-21
CONTENTS
PART-B Input & Output Device for FIO
B1. Input/Output Device Configuration and Preparation before
Installation.......................................................................................... B1-1
B1.1 Node in FCS Architecture..........................................................................B1-2
B1.2 Types and Configuration of Node Units...................................................B1-7
B1.3 Installation of Node Units........................................................................ B1-11
B1.4 Power Supply Wiring and Grounding.................................................... B1-14
B1.4.1 Power Supply Wiring..................................................................B1-15
B1.4.2 Grounding.................................................................................. B1-17
B2. Input/Output Devices (For FIO).........................................................B2-1
B2.1 Installation Restrictions and Precautions............................................... B2-2
B2.2 Types of Input/Output Devices............................................................... B2-10
B2.3 Common Section......................................................................................B2-13
B2.3.1 Power Supply Module................................................................ B2-14
B2.3.2 ESB Bus Slave Interface Module (Model SB401)......................B2-15
B2.3.3 Optical ESB Bus Repeater Master Module (Model: ANT401,
ANT411)..................................................................................... B2-18
B2.3.4 Optical ESB Bus Repeater Slave Module (Model: ANT502, ANT512)
................................................................................................... B2-21
B2.3.5 Cable Connection...................................................................... B2-25
B2.3.6 Connecting ESB Bus Fiber-Optic Cable.................................... B2-27
B2.3.7 ER Bus Interface Master Module (Model: EB401)..................... B2-32
B2.3.8 ER Bus Interface Slave Module (Model: EB501)....................... B2-33
B2.3.9 ER Bus Cable Connection......................................................... B2-37
B2.4 Analog Input/Output Modules.................................................................B2-40
B2.5 Digital Input/Output Modules.................................................................. B2-43
B2.6 Communication Modules........................................................................ B2-44
B2.7 Accessories Related to Input/Output Modules..................................... B2-46
B2.7.1 Pressure Clamp Terminal Blocks............................................... B2-47
B2.7.2 KS Cable Interface Adapters..................................................... B2-49
B2.7.3 Terminal Boards......................................................................... B2-50
B3. Signal Cable Connection to Input/Output Modules (For FIO)........B3-1
B3.1 Configuration of Input/Output Module Connections.............................. B3-2
FCU
RIO bus
FCS
Node 2
Node 1 Node 8
FCU
Node
IOU
I/O Module
Node
I/O Module Nest
IOU
I/O Module
The cabinets for holding I/O nodes are largely two types. The cabinet with the field control unit
(hereinafter referred to as the cabinet with FCU) and the cabinet for expansion I/O nodes. Ei-
ther type of cabinets can be put together in a row or stand-alone.
Figure A1.2-2 Node Installation Using 19” Rack Mountable Type NIU
Processor
Connector
(CN1) Name Plate
CN1 is an auxiliary voltage output connector used for outputting signals between 1 and 5 V
DC to a recorder. CN1 requires a dedicated cable (Model: AKB301).
This connector can be used, for example, by connecting it to a terminal block (TE16), that is
connected to a recorder, with the cable Model AKB301.
Table A2.1.1-1 List of I/O Modules Installable in Analog I/O Module Nest
Types Models Names
Analog I/O modules AAM10 Current/voltage input module (Simplified
type)
AAM11 Current/voltage input module
AAM11B Current/voltage input module (supports
BRAIN)
AAM21 mV, thermocouple, RTD input module
AAM21J mV, thermocouple, RTD input module
APM11 Pulse input module
AAM50 Current output module
AAM51 Current/voltage output module
Model AMN12 is a high-speed nest for analog I/O modules. This model can be applied in
LFCS2 and LFCS.
However, there are installation restrictions for this AMN12.
SEE
ALSO For more information about these restriction, refer to:
A2.3.2, “Installation Restrictions for the 19” Rack Mountable Type Node” on page A2-16
Name Plate
Table A2.1.2-1 List of I/O Modules Installable in Relay I/O Module Nest
Types Models Names
Relay input module ADM15R Relay input module
Relay output module ADM55R Relay output module
Name Plate
Table A2.1.3-1 List of I/O Modules Installable in Terminal I/O Module Nest
Types Models Names
Multiplexer module AMM12T Voltage input multiplexer module
AMM22M mV input multiplexer module
AMM22T Thermocouple input multiplexer module
AMM22TJ Thermocouple input multiplexer module
AMM32T RTD input multiplexer module
AMM32TJ RTD input multiplexer module
AMM42T 2-wire transmitter input multiplexer module
AMM52T Current output multiplexer module
Digital I/O module ADM11T Contact input module (16-point, terminal type)
ADM12T Contact input module (32-point, terminal type)
ADM51T Contact output module (16-point, terminal
type)
ADM52T Contact output module (32-point, terminal
type)
Table A2.1.4-1 List of I/O Modules Installable in Connector I/O Module Nest
Types Models Names
Multiplexer module AMM12C Voltage input Multiplexer module (16 Points)
AMM22C mV input Multiplexer module (16 Points)
AMM25C Thermocouple input Multiplexer module (15
Points)
AMM32C RTD input Multiplexer module (16 Points)
AMM32CJ RTD input Multiplexer module (16 Points)
Digital I/O module ADM11C Contact input module (16 Points)
ADM12C Contact input module (32 Points)
ADM51C Contact output module (16 Points)
ADM52C Contact output module (32 Points)
Name Plate
(Front)
Figure A2.1.6-1 External View of Nest for Multipoint Control Analog I/O Module
Table A2.1.6-1 List of I/O Modules Installable in Multipoint Control Analog I/O Module Nest
Type Model Name
Multipoint control analog I/O Mod- AMC80 Multipoint control analog I/O Mod-
ule ule
l Nest Configuration
The following explains the nest configuration when an ACP71 is mounted.
• The ACP71 is mounted in nest 1.
• Nest 2 will not be used.
CPU
Nest 1
Cabinet Installation
Type Node
Front Rear
NIU Power
Supply
Cable
IOU
NIU Power
Supply IOU IOU
Cable
Signal Cable
Figure A2.2-1 Power Supply Cable Connection to the Cabinet Installation Type Node (dual-redundant)
Figure A2.2-2 Power Supply Wiring for Rack Mountable Type NIU
I/O module
Figure A2.2-3 Power Supply Wiring for Compact Type Field Control Stations
IMPORTANT
• Model AMN12 must be installed in the No.1 nest of a node.
• If Model AMN12 is installed in the No.1 nest, no I/O module nest can be installed in the
nests No.2 to No.4 below.
• If Model AMN12 is installed in a cabinet installation type node, another type of I/O module
nest can be installed only in the No.5 nest at the rear of a cabinet with FCU or in an I/O
expansion cabinet.
Figure A2.3.1-1 Installation Restrictions for the High-Speed Nest for Analog I/O Modules Model
AMN12 (cabinet installation type node)
IMPORTANT
Install Model AMM22T/AMM22TJ from the bottom part of the node.
Impossible Possible
AMM22T/AMM22TJ Module
AMM22T/AMM22TJ Module
Figure A2.3.1-2 Installation Restrictions When Using Thermocouple Input Multiplexer Modules (cabi-
net installation type node)
IMPORTANT
• Always mount Model AMN12 on the No.1 nest of the node.
• Never mount Model AMN12 on the nests No.2 to No.4.
• On a 19” rack mountable type node if you mount an I/O module nest that is not Model
AMN12 together with Model AMN12, always mount it on the No.5 nest.
Model AMN12
Empty
Empty Empty
Figure A2.3.2-1 Installation Restrictions for the High-speed Nest for Analog I/O Modules Model AMN12
(19” rack mountable type node)
IMPORTANT
Do not install an I/O module other than the Model AMM22T/AMM22TJ module or heat-radiat-
ing device beneath the existing AMM22T/AMM22TJ module. If a heat-radiating device must
be installed beneath the AMM22T/AMM22TJ module, provide a heat shield to block heat
transmission.
Impossible Possible
AMM22T/AMM22TJ
I/O Module Nest other than Modules Shield Plate
AMM22T/AMM22TJ Module
Heat-Radiating
Impossible Device
AMM22T/AMM22TJ
Modules
Heat-Radiating
Device
Figure A2.3.2-2 Installation Restrictions When Using Thermocouple Input Multiplexer Modules
60 mm
Table A3.1-1 List of Combinations and Max. No. Installable of I/O Module Nests and I/O Modules (1/2)
I/O Nest Model Name
(max. no. installable into the I/O Module Nests)
Models Model Names
AMN11,1
AMN21 AMN31 AMN32 AMN34
2
— Analog I/O Module
AAM10 Current/Voltage Input Module (Simplified Total of — — — —
type) 16 can
be in-
AAM11 Current/Voltage Input Module stalled — — — —
AAM11B Current/Voltage Input Module (supports — — — —
BRAIN)
AAM21 mV, Thermocouple, and RTD Input Mod- — — — —
ule
AAM21J mV, Thermocouple, and RTD Input Mod- — — — —
(*1) ule
APM11 Pulse Input Module — — — —
AAM50 Current Output Module — — — —
AAM51 Current/Voltage Output Module — — — —
AMC80 Multipoint Control Analog I/O Module — — — — Total of
2
— Relay I/O Module
ADM15R Relay Input Module — Total of — — —
1
ADM55R Relay Output Module — — — —
— Multiplexer Module (16 Points, Terminal Type)
AMM12T Voltage Input Multiplexer Module ― ― Total of 2 Total of ―
2
AMM22M mV Input Multiplexer Module ― ― ―
AMM22T Thermocouple Input Multiplexer Module ― ― ―
AMM22TJ Thermocouple Input Multiplexer Module ― ― ―
(*2)
AMM32T RTD Input Multiplexer Module ― ― 1 ― ―
AMM32TJ RTD Input Multiplexer Module ― ― 1 ― ―
(*3)
AMM42T 2-Wire Transmitter Input Multiplexer Mod- ― ― 1 ― ―
ule
AMM52T Current Output Multiplexer Module ― ― 1 ― ―
— Multiplexer Module (16 Points, Connector Type)
AMM12C Voltage Input Multiplexer Module — — — Total of —
2(*4)
AMM22C mV Input Multiplexer Module — — — —
AMM25C Thermocouple Input Multiplexer Module — — — —
(15 Points)
AMM32C RTD Input Multiplexer Module — — — —
AMM32CJ RTD Input Multiplexer Module ― ― ― ―
(*3)
Table A3.1-2 List of Combinations and Max. No. Installable of I/O Module Nests and I/O Modules (2/2)
I/O Nest Model Name
Models Model Names (max. no. installable into the I/O Module Nests)
AMN31 AMN32 AMN33 AMN51 AMN52
— Digital I/O Module
ADM11T Contact Input Module (16 Points, Termi- Total of 2 — — — —
nal Type)
ADM12T Contact Input Module (32 Points, Termi- — — — —
nal Type)
ADM51T Contact Output Module (16 Points, Ter- — — — —
minal Type)
ADM52T Contact Output Module (32 Points, Ter- — — — —
minal Type)
ADM11C Contact Input Module (16 Points, Con- — Total of 4 — — —
nector Type)
ADM12C Contact Input Module (32 Points, Con- — — — —
nector Type)
ADM51C Contact Output Module (16 Points, — — — —
Connector Type)
ADM52C Contact Output Module (32 Points, — — — —
Connector Type)
— Communication Module
ACM11 RS-232C Communication Module — — Total of 2 — —
ACM12 RS-422/RS-485 Communication Mod- — — — —
ule
ACF11 Fieldbus Communication Module — — — —
— Communication Card
ACM21 RS-232C Communication Card — — — Total of 2 —
ACM22 RS-422/RS-485 Communication Card — — — —
ACM71 Ethernet Communication Module — — — —
— Communication Module
ACP71 PROFIBUS-DP Communication Module — — — — Total of 4
TIP To use the AAM11B module, an optional software package is available for sensor parameter setting.
For optional packages, please contact us.
SEE
ALSO For more information about the conditions to install I/O modules , refer to:
GS 33K55R30-50E, “I/O Module Nests, I/O Modules (for RIO).”
Name Plate
Status Display Lamp Ejector
Name Plate
Other AAM
3A 3C
3B
AAM51
4A 4C
AAM51
4B
Other AAM
When using a SPBD standby manual station, connect the station with an AKB311 cable to
AAM50 current output module, AAM51 current/voltage Output Module to the station using an
AKB311 cable.
n Common Items
The settings for a pulse input module vary with the module type and requirements. The com-
mon items are shown as follows.
• The output signals are output via the CN1 connector of AMN11 module nest.
• Power supply of transmitter 12 V DC or 24 V DC can be selected, by entering
VTTSEL=12 or VTTSEL=24 in system generation builders. The default setting is 12.
• FIL in the drawing stands for input filter. When the pulse input signal is a dry contact
(such as from a mechanical relay) up to 10 Hz, and there is chattering or noise, turn the
filter switch ON from the system generation builder to eliminate the noise. The default set-
ting on the builder is OFF.
• RL in the drawing stands for terminating resistor. Refer to the descriptions of the circuits,
select None, 200 ohm, 510 ohm or 1 k ohm in the system generation builder.
Pullup Resistor
APM11
A 12 V DC/24 V DC
Transmitter
B
+
C RL FIL -
*1: If the mechanical relay contact signal is chattering, on the system builders, the input filtering option should be
checked for filtering out the chattering.
APM11
Transmitter
A 12 V DC/24 V DC
B
+
SW1 OUTPUT
(1 k ohm) SW2
C RL FIL -
Setting Items from Builder
RL: 1 k ohm
FIL: ON when necessary (*1)
(SW1: ON, SW2: ON for relay contact)
*1: If the mechanical relay contact signal is chattering, on the system builders, the input filtering option should be
checked for filtering out the chattering.
A 12 V DC/24 V DC
Transmitter
+ B
+
- C RL FIL -
Transmitter
A 12 V DC/24 V DC
B
+
C RL FIL -
Setting Items from Builder
RL: Select One
FIL: OFF
(SW1: ON, RL selection, RL=200 ohm, 510 ohm, 1 k ohm, SW2: OFF)
This method supplies power to the transmitter, and receives the transmitter output signals as
the current pulse signals. By using the input load resistance (select from Term. None, Term.
200 ohm, Term. 510 ohm, Term. 1 k ohm), the current signal is converted to the voltage level
pulse and receives it.
Transmitter
A 12 V DC/24 V DC
B
+
C RL FIL -
Card
ADM15R
ADM15
ADM55R
ADM55
Terminal
ADT16A
ADT16B
RDY ADT16A
ADT16B
Name plate
The figures below show the circuit diagrams of the relay I/O module inputs and outputs.
24 V DC
COM
RL1
1C 1A
1B
RL2
External
Contacts 2C 2A
2B
RL16
16C 16A
16B
ADT16B ADM55
Vcc
RL1 GND
1C 1A
1B
RL2
2C 2A
2B
RL16
16C 16A
16B
Card
AMM12
AMM22
AMM22J
AMM12T AMM42
AMM22M AMM52
AMM22T
AMM22TJ
AMM42T
AMM52T Terminal
AMT16T, AMT16M
Card
AMM32
AMM32T AMM32J
AMM32TJ
Terminal
AMT16R
Card
AMM12C AMM12
AMM22C AMM22J
AMM25C AMM32
AMM32C AMM32J
AMM32CJ
Connector
AMC16M, AMC16T, AMC16R
Figure A3.2.3-1 External View of the Multiplexer Module and Model Name of Each Part
RDY
RDY Status Display Lamp RDY
AMT16R
Status
Display Lamp
AMT16T
AMT16M CN1
YOKOGAWA
Name Plate
Name Plate
n Setting Elements
The 2-wire transmitter input module Model AMM42T has a jumper switch to set or select the
final terminal resistance value.
4CH
CN2 5CH
Connector Setting of final terminal resistance
6CH value with jumper switch
J5
7CH Final terminal resistance value
is set to 250 ohm
8CH
9CH
10CH
J6
11CH
Final terminal resistance value
12CH is set to 70 ohm
13CH
14CH
J7
15CH
16CH
Figure A3.2.3-3 Setting Procedure for Model AMM42 Final Terminal Resistance
Card
ADM11
ADM12
ADM11T ADM51
ADM12T ADM52
ADM51T
ADM52T
Terminal
ADT16
ADT32
Figure A3.2.4-1 External View of the Digital I/O Module (terminal type)
Name Plate
Card
ADM11
ADM11C ADM12
ADM12C ADM51
ADM51C ADM52
ADM52C
Connector
ADC16
ADC32
Figure A3.2.4-3 External View of the Digital I/O Module (connector type)
RDY
CN1
YOKOGAWA
Name Plate
WARNING
Restriction on the Communication Speed
At the communication speed of 19200 bps, do not combine “no parity” with “7 bits”.
RD
RD RD CT Y
Y Y
RC RC RCL
V V
SN SN SN V
D D D
TW
1
TX
+
TX
-
RX MA
+ IN
T
RX
-
SG
TM
FG 1
CN
1
-
NC
D-sub 9pin
FG
CN1 +
+ Connector
D-sub 25pin -
-
Connector Signal NC
Terminal
NC
(female)
RDY RDY
TM1
RCV Status Display RCV Status Display
SND Lamps SND Lamps
TX+
TX-
RX+
Signal
Terminal RX-
CN1
SG
FG Signal
Connector
CN1
D-sub 25pin
Connector
(female)
IMPORTANT
• When AMC80 is connected to the dual-redundant devices such as MHM, the AMC80
must be configured dual-redundant too.
• When dual-redundant is not configured to the AMC80 modules, each module should have
its own MHM connected.
RDY
DX
OUT
CN1
WARNING
• When connecting signal cables to the I/O module (terminal type), the spring terminals
should be used.
• Always use ring terminals with insulating sleeves.
• Always use ring terminals and crimp-on tool manufactured by the same manufacturer.
• The crimp-on tool must be matched to the wire thickness.
Hole diameter
C
Ring terminal length
Ring outside diameter
Cross-Sectional View
Approx. 2 mm
Solderless
terminal
Solderless terminal
being inserted
Screw
Spring Mount
WARNING
If a solderless terminal with different ratings is used the sleeve of the solderless terminal may
not connect properly, resulting in a poor connection.
Fasten the solderless terminal only on the ring.
Sleeve
20-pair 16-pair
sheathed cable sheathed cable
(KS1)
16-pair
sheathed cable
(KS2)
40-pin connector 40-pin connector 37-pin connector 40-pin connector
40-core 40-core
sheathed cable sheathed cable
CN1
CN1
Cable
shield
I = 150 mm
M3
If an RS-232C interface circuit at the partner equipment External dimensions: Same as those for KB3 or KB4.
is isolated, use an AKB141 or AKB142 cable.
AKB143 Null Modem Cable (ACM11, ACM21 to FA-M3) AKB161 RS-422/RS-485 (ACM12, ACM22 to FA500)
AKB144 Null Modem Cable AKB162 RS-422/RS-485 (ACM12, ACM22 to YS)
(ACM11, ACM21 to RS-232C device)
ACM Side
Temperature Compensation
Module or Standby Manual
Station Connecting Socket I/O
Channels A B C
1 1 I/O Channels
2 2
16 16
Connector
(CN1)
If output signal between 1 - 5 V DC needs to be output to a recorder, etc., connect the Model AKB301 cable to the
(CN1) connector. For example, to output signal from the terminal block TE16 to the recorder, connect cable
Model AKB301 between CN1 and the terminal block.
16 16
Figure A4.2.1-3 Connecting Thermocouple Input Compensation Module or SPBD Standby Manual Sta-
tion
l Wiring Procedure
1. Loosen terminals B and C by loosening the M4 screws.
2. Insert each B-terminal cable in the direction (Pay attention to the direction of the ring ter-
minal).
3. Install the shunt modules.
4. Insert each C-terminal cable in the direction (Pay attention to direction of the ring termi-
nal).
5. Tighten terminals B and C by tightening the M4 screws.
Shunt module
(A1080RZ)
C-terminal cable
Ring terminal
C-terminal
B-terminal
B-terminal cable
Ring terminal
Input
Channels C B A
A 1
RL 2
B
C
16
Output
Channels C B A
A 1
2
B
C
Between A - C: A contact
(contact closed when energized)
Between B - C: B contact
(contact closed when non-energized)
16
Multiplexer Module
I/O
Channels B A B A
Empty Empty
+
1 - 1
+
2 - 2
+
16 - 16
Signal Cable
Terminal Unit
Figure A4.2.3-1 Wiring of Multiplexer Module (voltage input, mV input, thermocouple input, 2-wire
transmitter input, and current output)
n RTD Input
Model AMM32T, AMM32TJ
Only one RTD input module can be installed in one nest.
Signal Cable
Model AMN31
Multiplexer Module
I/O
Channels B B A
1
2
16
Terminal Unit
Multiplexer Module
1 2 3 4
Connector
Shield Line
Shield Line
Connector Unit Shield Connecting Screw Terminal
16 + - 16
I/O Contact
Terminal Unit
1 - +
2 - +
15 - +
16 - +
17 - +
18 - +
31 - +
- +
32
I/O Contact
Terminal Unit
Connector
Shield Line
Shield Line
Connector Unit Shield Connecting Screw Terminal
1 3 5 7 9 11 13 15 17
2 4 6 8 10 12 14 16 18
1
+
1
-
2
+
2
-
3
+
3
-
4
+
4
-
15
+
15
-
16 CN1
+
16
-
KS9 Cable to
17 ADM12C
+
17 or ADM52C
-
18
+
18
-
19
+
19
-
20
+
20
-
31
+
31
-
32
+
32
-
RDY RDY
RCV RCV
SND SND
CN1 CN1
YOKOGAWA YOKOGAWA
Communication cables are either the modem cable Model KB3, or the null-modem cable
Model KB4 and are supplied with the connector for D-sub 25 pin.
The figure below shows the internal connection of the RS-232C interface cable.
AKB142 AKB141
CN1 CN2 CN1 CN2
PIN No. Shield PIN No. PIN No. Shield PIN No.
FG FG FG FG
1 1 1 1
SD SD SD SD
2 2 2 2
RD RD RD RD
3 3 3 3
RS RS RS RS
4 4 4 4
CS CS CS CS
5 5 5 5
DR DR DR DR
6 6 6 6
SG SG SG SG
7 7 7 7
CD CD CD CD
8 8 8 8
ER ER ER ER
20 20 20 20
The other side ACM side The other side
AKB144 AKB143
CN1 CN2 CN1 CN2
PIN No. PIN No. PIN No. PIN No.
Shield Shield
CD CD CD CD
1 8 1 8
RD RD RD RD
2 3 2 3
SD SD SD SD
3 2 3 2
ER ER ER ER
4 20 4 20
SG SG SG SG
5 7 5 7
DR DR DR DR
6 6 6 6
RS RS RS RS
7 4 7 4
CS CS CS CS
8 5 8 5
Connector FG Connector FG
1 shell 1
shell
D-sub 9 socket (female) ACM side FA-M3 side ACM side
D-sub 25 pin D-sub 9 pin (mail) D-sub 25 pin
IMPORTANT
• Always ground the FG terminal at the partner terminal, with grounding resistance up to
100 ohms.
• Connect the FG and SG (pin No. 7 on the RS-232C circuit) together at the partner termi-
nal.
• Ground the cable shielding wires at the partner terminal.
(When using KB3 and KB4 cables, connect the end of the cable with the red mark to the
partner terminal.)
In the ACM11 communication module, pin No. 1 (for the frame ground) of the RS-232C com-
munications cable remains disconnected.
Connect the shielding wire of the RS-232C communications cable to the FG at the partner
equipment (subsystem or modem side).
And a Class 3 ground with a maximum of 100 ohms can be attained.
Check that pin No. 1 (for the frame ground) and pin No. 7 (for the signal ground) on the
RS-232C communications connector at the partner equipment are connected to each other.
Also check that pin No. 1 is connected to the grounding terminal at the partner equipment. A
KB3 or KB4 cable connector (CN1) with a red mark has shielding wires connected to pin No.
1. Connect this side of the KB3 or KB4 cable connector to the subsystem or modem side.
FCS Cabinet KB3 Cable
(MODEM Cable)
or
ACM11 Card KB4 Cable
Partner Equipment
(Null MODEM Cable)
SG1 SG2
7 7
Circuit
1 1
Jumper
Shielding wires should
be connected to the FG
OPEN FG
at the subsystem side.
Grounding of up
Centralized to 100 ohms
grounding
point
Grounding of up
to 100 ohms
7 7 SG
SG Circuit
FG
1 J1
1 FG
KB4 Cable
FG
If the partner equipment is isolating the RS-232C communications circuit, floated communica-
tions circuits at both the ACM and partner equipment result, thereby lowering noise resist-
ance.
To prevent this, use an AKB141 or AKB142 cable.
Connect pin No. 1 (for the frame ground) and pin No. 7 (for the signal ground) together at the
partner equipment. In addition, as a means of grounding the shielding wires of this cable, Fig-
ure below illustrates that the shielding wires can be connected to the FG terminal at the part-
ner equipment in cases where pin No. 1 is disconnected at the partner equipment.
Red mark
7 7 SG
SG Circuit
FG
1
1
Open
To FG Cable To Ground
(two terminal lugs
may be connected
AKB 141 or AKB142 Cable FG to each other.)
Clamp Filters
IMPORTANT
The clamp filter is a ferrite component. It is necessary to prevent it from dropping or other me-
chanical shocks. Keep the clamp filters within the working temperature range (ICU or FCU in-
stallation environment) and storage temperature range.
RDY RDY
RCV RCV
SND SND
TW1 TW1
RD
Y
RC
SN
V
D
TX+ TX+
TW
1 TX- TX-
TX RD
+ RC
Y RX+ RX+
TX V
SN
- D
RX RX- RX-
+ TW
RX 1
SG
-
SG SG
TX
+
FG
TX
-
FG FG
RX
+
RX
-
SG
FG
Connection of
Model ACM12 with System configuration
external equipment
ACM12
1:1
External
equipment
ACM12
1:n
(n: up to 32 pieces
of equipment) External External External
equipment equipment equipment
Figure A4.3.2-2 System Configuration When Connecting Model ACM12 with External Equipment
SG SG
FG FG
FG
Grounding
SG SG SG SG
FG FG FG FG
TX- TX-
RX+ RX+
R1 R2
RX- RX-
SG SG
FG FG
SG SG
SG SG
FG FG
FG FG
SG SG
SG SG
FG FG
FG FG
ON : 2 WIRES
OFF : 4 WIRES Terminal
SW1
Front
1 2 3 4
RDY RDY
CTL CTL
RCV RCV
SND SND
RD
CT Y 1 2
RCL 3 4
SN V
D
RD
TX
+ CT Y MAINT MAINT
RCL
TX SN V
- D
RX
MA
IN+
RX T
-
SG
! TM FG ! TM1 ! TM1
1
MA
IN
T + +
+ +
+
! TM
- -
1
- - -
NC NC
NC
NC NC
-
NC
+
1
4
-
2
5
Clamp filter NC
3
(Part No.:A1179MN)
6
Terminator
(Model:YCB138)
The clamp filter’s part number and installation are the same as for the ACM11 communication
module. Put it as close to the signal connector terminal as possible. Fasten it tightly on the
cable fastener.
SEE
ALSO For more information about the connection and construction of the fieldbus, refer to:
”Fieldbus Technical Information (TI 38K3A01-01E)”
n Setting Elements
With jumper J3, specify power unit to supply power to fieldbus devices: module’s built-in pow-
er supply or external power supply. The following figure shows the position of the jumper and
setting.
J3
Jumper position
Front
Printed board
Signal connection
terminal
n ACF11 Shield
The cables from the field are connected to a junction box where they are earthed. Be sure to
use type A cable to connect ACF11 to the junction box. The shield grounding of the Type A
cable should be connected to the grounding bar on the FCU side (inside the cubicle). When
required, user may isolate the shield grounding from the cubicle by removing the cross wire
between the grounding bar and cubicle earth terminal. Thus the cubicle may be earthed sepa-
rately.
Up to10 ohm
Without arrester
To ACF11
Type A cable
To AAM11, AAM21 module etc.
To AAM11, AAM21 module etc.
To FCU grounding bar
When arrester is in the connection, earth the grounding bar and cubicle together with the ar-
rester as shown in the figure above. Do not remove the cross wire between the grounding bar
and cubicle earth terminal.
RDY RDY
RCV RCV
SND SND
CN1 CN1
SEE
ALSO For more information about signal cable wiring to RS-232C communication card, refer to:
A4.3.1, “RS-232C Communication Module” on page A4-18
RDY RDY
TM1 TM1
RCV RCV
SND SND
TX+ TX+
TX- TX-
RX+ RX+
RX- RX-
SG SG
FG FG
SEE
ALSO For more information about signal cable wiring to RS-422/RS-485 communication cards, refer to:
A4.3.2, “RS-422/RS-485 Communication Module” on page A4-24
CN1 CN1
CN
1
CN
1
Ethernet cable
(10BASE-T) connector
Use a 10BASE-T 100 ohm twisted-pair cable (not shielded) for communications.
The connector type is RJ45.
SEE
ALSO For more information about the PROFIBUS-DP, refer to:
2, “PROFIBUS-DP (ACP71)” in the Communication with PROFIBUS systems (IM 33K03P10-50E)
For more information about the PROFIBUS-DP cable wiring, refer to:
• B3.5.6, “Signal Cable Connection to PROFIBUS-DP Communication Module (ALP111)” on page
B3-67
• B3.5.7, “Signal Cable Connection to PROFIBUS-DP Communication Module (ALP121)” on page
B3-69
WARNING
• When AMC80 is connected to the dual-redundant devices such as MHM, the AMC80
must be configured dual-redundant too.
• When dual-redundant is not configured to the AMC80 modules, each module should have
its own MHM connected.
RDY RDY
RCV RCV
SND SND
CN1 CN1
YOKOGAWA YOKOGAWA
CAUTION
• Wipe dust off the equipment with a cleaner, or with a dry and soft cloth.
• When performing maintenance work while the door of the cabinet is open, wear a wrist
strap as a countermeasure against electrostatic discharge (ESD).
• When power is ON, do not install or remove the cards, cables, connectors not listed in
this manual.
1 M ohm
1 M ohm
Grounding resistance
of 1 M ohm
Wrist strap
The wrist strap and conductive sheet are available from Yokogawa’s sales agents.
Table A5.1.1-1 Types and Roles of Status Indicators on the NIU Card and Power Unit
Card or Unit Name Indicator Type Meaning of ON Meaning of OFF
RIO bus interface slave RDY lamp Normally operating Card failure or power in-
card terruption
RCV lamp RIO bus reception No RIO bus communica-
tion
SND lamp RIO bus transmission
Processor unit HRDY lamp Hardware Normal Hardware Abnormal
RDY lamp Hardware and Software One of them is not nor-
are both Normal mal
CTRL lamp Control Stand by
COPY lamp Program copying Copy complete
Power unit RDY lamp Normally operating Power unit failure or pow-
er interruption
If operation mode setting switch (SW2) of the RIO bus interface slave card is set to DSBL, all
the status indicator lamps are turned off. Therefore, to check the NIU conditions via these
lamps, set SW2 on the NIU card to ENBL.
SEE
ALSO For more information about how to set SW2, refer to:
“l Operation Mode Setting Switch (SW2) : LFCS2/LFCS” on page A5-15
Status indicator
Figure A5.1.1-1 I/O Module Status Indicator (for analog I/O module)
IMPORTANT
If there is an abnormality in the downloaded I/O module setting information and there is no
problem with the hardware, the status indicator lamp on the I/O module remains lit. Therefore,
to check the setting information it is necessary to detect an error from the operating status.
FCS
IOM
RB301
CPU
CPU
RB301
PSU
Revision : R5.01. 00
Generation :
09/22/2011 13 : 29
Comm I/O : ON 1 2 3 4 5 6 7 8
COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM
PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU
TEMP
Air in
Air out
9 10 11 12 13 14 15 16
Battery ( L, R ) COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM
FAN PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU
FCU ( N1, N2 )
Door (x1, 2, 3, 4)
Battery ( L, R )
Ready
IMPORTANT
If the NIU is dual-redundant, there are two sets each of cards and power supply units. For
mounting and demounting of cards and power supply units, do so for one side, then mount
and demount on the other side.
IMPORTANT
Before demounting a card from the NIU, make sure that SW2 of the card is set to DSBL (disa-
ble) and that the status indicators (RDY, RCV, and SND) on the card are off.
Before demounting a power unit from the NIU, disconnect the power supply cable connector.
1. Set SW2 to DSBL so that the communication performance of other nodes is not affec-
ted.Ensure that the status display lamps (RDY, RCV, and SND) on the card are not lit.
Disconnect the power supply cable connector before demounting the power unit from the
NIU.
2. Loosen the screws that secure the card or power unit.
3. Hold the handle of the card or power unit and pull it away from the backplate of the NIU.
Switching
of SW2
ENBL
Connector
Handle
Power Supply Cable
Screw (2 pcs.)
Handle
DSBL Screw (2 pcs.) Power Unit
IMPORTANT
When tightening the securing screws on the card or power unit, always use a Phillips-head or
standard Jeweller’s screwdriver. Torque the screws to approximately 0.25 N•m.
1. Insert the card or power unit as far as it will go into the NIU along the guide rails. Firmly
insert the connector at the rear of the card or power unit into the socket connector on the
backboard.
2. Tighten the securing screws on the card or power unit.
If mounting a power unit, connect the power supply cable connector.
3. Set SW2 of the card to ENBL (enable).
Connector
Connector
Card Backboard
Switching
of SW2
Connector
DSBL
Power Unit
Screw (2 pcs.)
IMPORTANT
The I/O module setting data must be reloaded if an I/O module has been replaced.
n Mounting Procedure
1. Adjust the I/O module correctly and release the ejector before inserting it.
2. Close the ejector.
n Demounting Procedure
1. Release the ejector of the I/O module. A Phillips screwdriver may be needed to perform
this task.
2. Hold the ejector and pull out the I/O module.
Ejector
Released state
Figure A5.3.1-1 Releasing the Ejector and Demounting the Analog I/O Module
n Mounting Procedure
IMPORTANT
A multiplexer module, a digital I/O module or a relay I/O module cannot be mounted on the
I/O module nest while their connector unit or terminal unit is attached on the card.
To mount a multiplexer module, a digital I/O module or a relay I/O module, first insert the card
then attach the terminal unit or connector unit. Release the two ejectors before inserting the
card.
n Demounting Procedure
IMPORTANT
Disconnect the terminal unit or the connector unit, then remove the card before demounting a
multiplexer module or digital I/O module.
1. Loosen the two screws on the terminal unit or connector unit of the I/O module and re-
move the terminal unit or connector unit.
The signal cable does not need to be disconnected. However, if the terminal unit or con-
nector unit is to be replaced, the signal cable must be disconnected.
2. Release the two ejectors on the card of the I/O module.
3. Hold the ejectors and pull out the card.
Screw
(2 places) Screw (2 places)
Ejector Ejector
Ejector Ejector
Released State Released State
Multiplexer Module or Digital I/O Module Digital I/O Module (connector type)
(as well as relay I/O module)
Figure A5.3.2-1 Demounting a Terminal Type and Connector Type I/O Module
IMPORTANT
Before mounting or demounting an I/O module from the I/O module nest, it is necessary to
turn off the power supply of the node unit or the field control station. If the power supply for
the node unit or the field control station is a dual-redundant type, both the power supplies
should be turned off.
Turning the external switch or the external breaker off can stop the power supply. Neverthe-
less, pulling out the cable connector on the power supply unit will also turn off the power sup-
ply.
NIU Backplate
Connector
Connector
Figure A5.4-1 Mounting of I/O Module Nest (for analog I/O module nest)
CN1
Connector (CN1)
RIO BUS
ADDRESS
0 1
Mounting Screw
3
ODD PARITY :
ADRS 4 Set SW1 so that a total number of siders
at the side of "1" represents an odd number.
5
(LSB) 6
Bit 6 is set to 1.
IMPORTANT
The CN1 connector is used by Yokogawa’s service personnel during maintenance work. Do
not use it under normal operation.
Figure A5.5-3 Switching the Operation Mode with the Operation Mode Setting Switch (SW2) on the
RIO bus Interface Slave Card
IMPORTANT
Precautions for parts having defined life spans
• The term “Parts having defined life spans” refers to parts that are expected to wear out or
break down within 10 years from initial use under normal conditions of use. Therefore,
parts with expected life spans of 10 years or more are excluded here.
• The recommended replacement cycle is the cycle indicated for preventive maintenance.
It provides no guarantee against the accidental failures.
• The recommended replacement cycle is merely a guideline. The actual replacement cy-
cle depends on the usage conditions.
• The recommended replacement cycle is subject to change according to actual field re-
sults.
CAUTION
Do not insert or remove relays while voltage is applied or current is being conducted to termi-
nals; there is a danger of electric shock. Therefore, parts replacement should not be per-
formed.
CAUTION
• The Customer Maintenance Parts List (CMPL) is provided as reference for ordering maintenance parts. Customer should not
assemble or disassemble the products by himself using this CMPL, but to contact to Yokogawa's sales agents for parts replace-
ment. YOKOGAWA assumes no liability to any party for damages caused through disassembly or assembly.
• Parts numbers on Parts Lists are subjected to change.
All Rights Reserved. Copyright © 1999, Yokogawa Electric Corporation CMPL 33G06K10-11E
Subject to change without notice Printed in Japan 1st Edition : May. 1999 (YK)
8th Edition : Jun. 2012 (YK)
CMPL A1-2
10
8
9
6
3
All Rights Reserved. Copyright © 1999, Yokogawa Electric Corporation CMPL 33G06K10-11E 8th Edition : Jun.2012-00
CMPL A1-3
Qty
ANS50-51
ANS50-52
ANS50-56
AND50
Model
Model or
Item Part No. Description
1 Below 1 2 2 Power Supply Unit
PW401 for 100 to 120 V AC Power Supply
PW402 for 220 to 240 V AC Power Supply
PW404 for 24 V DC Power Supply
2 T9081AY 1 Dummy Plate
8 T9081WM 2 2 2 Bracket
9 Y9306LB 8 8 8 B. H. Screw, M3 × 6
_ _ _
10 T9080EE Cover (as required)
All Rights Reserved. Copyright © 1999, Yokogawa Electric Corporation CMPL 33G06K10-11E 8th Edition : Jun.2012-00
CMPL A1-4
Process I/O Module Nest and Process I/O Module
7
8 10
11
12
4
3
23
2
To A
13 6
14 5 17 21
A
15 16
22
A A
24 20
19
27
26 18
29
31 32
25 30
28
33
All Rights Reserved. Copyright © 1999, Yokogawa Electric Corporation CMPL 33G06K10-11E 8th Edition : Jun.2012-00
CMPL A1-5
Model or
Item Part No. Qty Description
_
1 AMN11 Nest for Analog I/O Module
_
AMN12 High-Speed Nest for Analog I/O Module
_
2 T9081EF Dummy Frame (as required)
_
3 T9081FB Dummy Case (as required )
4 T9081CN 1 Sheet (accessory)
_
5 Below Analog I/O Module
AAM10 Current / Voltage Input Module
AAM11 Current / Voltage Input Module
AAM11B Current / Voltage Input Module
AAM21 mV, Thermocouple and RTD Input Module
27 G9311AB 4 Washer
_
28 Below General-purpose Communication Card
ACM21 RS-232C Communication Card
ACM22 RS-422/RS-485 Communication Card
ACM71 Ethernet Communication Module (for PFCS/PFCD)
_
29 AMN52 Nest for PROFIBUS Communication Module
_
30 T9081PV Dummy Plate (as required)
31 Y9406LB 4 B.H.Screw, M4 x 6
32 G9311AB 4 Washer
_
33 ACP71 PROFIBUS Communication Module Note*: Refer to Table 1.
All Rights Reserved. Copyright © 1999, Yokogawa Electric Corporation CMPL 33G06K10-11E 8th Edition : Jun.2012-00
CMPL A1-6
Table 1. Type of I/O Modules
ADM52T Contact Output Module ADT32 Terminal Block ADM52 Contact Output Card
ADM52C Contact Output Module ADC32 Connector Block ADM52 Contact Output Card
Note *1: Can also be installed in AMN32 nest.
All Rights Reserved. Copyright © 1999, Yokogawa Electric Corporation CMPL 33G06K10-11E 8th Edition : Jun.2012-00
Subject to change without notice Printed in Japan
<B1. Input/Output Device Configuration and Preparation before Installation> B1-1
AFF50S : Field Control Unit (for FIO, 19” Rack Mountable Type)
AFF50D : Duplexed Field Control Unit (for FIO, 19” Rack Mountable Type)
The above AFF50S and AFF50D are all referred to as FFCS.
• The following models of FCSs can be applied with Vnet/IP of CENTUM VP V Net.
AFV10S : Field Control Unit (for FIO, 19" Rack Mountable Type)
AFV10D : Duplexed Field Control Unit (for FIO, 19" Rack Mountable Type)
The above AFV10S and AFV10D are all referred to as FFCS-L.
AFV30S : Field Control Unit (for FIO, 19” Rack Mountable Type)
AFV30D : Duplexed Field Control Unit (for FIO, 19” Rack Mountable Type)
AFV40S : Field Control Unit (for FIO, with Cabinet)
AFV40D : Duplexed Field Control Unit (for FIO, with Cabinet)
The above AFV30S/AFV30D and AFV40S/AFV40D are all referred to as FFCS-V.
n Node in FCS Architecture: ESB Bus Node Unit, ER Bus Node Unit
An FCS is a control device which can perform regulatory control and sequence control. In ad-
dition, an FCS has an interface that converts process field equipment input/output signals to
data that can be processed within the system.
n FCS is made up of a FCU that performs the computation processing, an ESB bus that con-
nects the FCU and ESB Bus Node Units, and an ER bus that connects ESB Bus Node Units
and ER Bus Node Units.
l KFCS2 Configuration
Vnet
AFG40D FCU
EB401 SB401
ANB10D ANB10D ANB10D
ER bus (YCB141)
EB501
ANR10D
l FFCS-L Configuration
Vnet/IP
EC401
AFV10D
EB401 SB401
ANB10D
ER bus (YCB141)
EB501 EB501
ANR10D ANR10D
l FFCS-V Configuration
Vnet/IP
EC402
AFV30D
SB401 SB401
ANB10D ANB10D
SB401 SB401
ANB10D ANB10D
Vnet/IP
EC401
ANT401
AFV30D
ANT411 ANT502
ANB11D
Total length of
optical ESB Bus :
50 km or less
ANT512
ANB11D
• AFV30D : Field Control Unit
• EC401 : ESB Bus Coupler Module
• ANT401 : Optical ESB Bus Repeater Master
Module 5 km
• ANB11D : Node unit for Dual-Redundant ESB
Bus With Optical Repeater
• ANT502 : Optical ESB Bus Repeater Slave
Module 5 km
• ANT411 : Optical ESB Bus Repeater Master
Module 5 km to 50 km
HK Bus • ANT512 : Optical ESB Bus Repeater Slave
Module 5 km to 50 km
HK Unit
The figure to the left is a configuration example
of ANT512 with HKU interface.
The information of HKU (temperature and fan
status and so on) can be acquired.
Vnet/IP
EC401
AFV30D
ANT502 ANT512
ANB11D ANB11D
HK Bus HK Bus
HK Unit HK Unit
Node units are available for connection with either a single bus or a dual-redundant bus. The
nodes are constructed based on a 12-slot base unit, which can be mounted in a 19-inch rack.
This base unit has fixed positions for 4 common slots, along with 8 slots that can be used for
I/O modules.
For a node unit to be connected to a dual-redundant bus, two power supply modules of the
same device type and either an ESB bus slave interface module, an ER bus interface slave
module or Optical ESB Bus Repeater slave module must be installed in the common section.
An ER bus interface master module is installed in the I/O module section.
The bus interface modules and the corresponding control units and the related node units are
shown as follows:
Table B1.2-2 Bus Interface Module and Control unit, Node unit
Type Name Control unit,
Node unit
SB401 ESB Bus Slave Interface Module ANB10S/ANB10D
EB401 ER Bus Interface Master Module ANB10S/ANB10D
EB501 ER Bus Interface Slave Module ANR10S/ANR10D
ANT401 Optical ESB Bus Repeater Master Module 5 km ANB10S/ANB10D,ANB11S/ANB11D
AFV30S/AFV30D,AFV40S/AFV40D
ANT411 Optical ESB Bus Repeater Master Module 5 km to 50
km
ANT502 Optical ESB Bus Repeater Slave Module 5 km ANB11S/ANB11D
ANT512 Optical ESB Bus Repeater Slave Module 5 km to 50 ANB11S/ANB11D
km
ANR10D
Node unit for Dual-Redundant ER bus
ANB11D
Node unit for Dual-Redundant ESB bus
with Optical Repeater
Grounding
terminal
Grounding
terminal
l Node Unit for ESB Bus with Optical Repeater (Model: ANB11S/ANB11D)
Node units are available for both single and dual-redundant Optical ESB buses (the figure be-
low shows a node unit for a dual-redundant bus, with HKU Interface).
Optical ESB Bus
Repeater Slave Module Power supply module
Slot for I/O modules
Grounding
terminal
Figure B1.2-4 Node Unit for ESB Bus with Optical Repeater
Grounding
terminal
FCU
FCU
n Installation in a Rack
Observe the following when you install the node unit on a rack or an instrument panel.
WARNING
When you install the ‘node unit with insulating bushings attached’ on a rack or an instrument
panel, do not keep the node unit hung on loose screws in an unstable status. Too much force
may apply to the insulating bushings and cause damaged or broken insulating bushings.
IMPORTANT
• Make sure to turn the power supply of a node unit off when installing or removing it. If the
power supply of the node unit is dual-redundant, turn the power supplies of both power
supply units off.
In order to turn the power supply off, turn the external switch or breaker off. If they are not
available, disconnect the connector of the cable to the power supply unit.
• If multiple node units exist, all the units should be grounded by connecting to the earth
terminal separately.
Min. 100 mm
Do not stack instruments without space.
Front
Min. 3 UNIT
Min. 50 mm
Maintenance area
Min. 1000 mm
l Installation Procedure
1. Fasten a pair of insulating bushings together to each of the screw holes on the plate or
the bracket on the node unit.
The tapering end of the insulating bushings must come to the front side where a screw
enters.
2. Using eight M5 screws to fix the node unit onto the rack or the panel.
Using grounding terminal to connect How to install insulating bushings
the base unit to earth
(Grounding, less than 100 ohm).
Make the grounding cable to pass Base unit Insulating
through the tray and pull it down bushing
along the right side of the racks. Insulating bushing
Example of ESB Bus
Slave Interface Module (with a tapering end)
Screw
Power supply module
Rack
Plate
(front)
Input/output module
Cable tray
Insulating bushing
Screw Rack
CAUTION
• Wire the power cable through the conduit at the desk entrance for the following reasons:
• To prevent damage to the cable due to contact with a metal plate.
• To avoid applying excessive weight on the Ring terminals or power connection termi-
nals due to the weight of the cable.
• Turn off the main power supply, and perform work after confirming with a tester that there
is no power in the power cable to be connected.
• After the power cable has been connected, turn on the power to the power cable with the
breaker in the power panel turned OFF. Then, confirm with a tester that normal power is
being supplied to the power connection terminal.
• Wire the power cable so that a distance of 1 cm or more is maintained from other signal
lines.
Protection cover
L
Power input terminals
N
Grounding terminal
IMPORTANT
It is recommended to use a switch or breaker in the power supply wiring, so that the power
supply can be turned on/off for individual node units at maintenance.
Hole diameter
B1.4.2 Grounding
Be sure to ground the equipment in order to avoid the electric shock of the operator and main-
tenance engineers and to prevent the influence of external noise.
The grounding should be protective grounding (100 ohm or less).
CAUTION
For grounding, connect cable to the protective-ground terminal next to the power source con-
nection terminal (100 ohms or less).
SEE
ALSO For more information about power supply cable connection and earth connection, refer to:
Installation guidance for CENTUM VP Installation Guidance (TI 33K01J10-50E)
Slot name IO1 IO2 IO3 IO4 IO5 IO6 IO7 IO8 B1 B2 P1 P2
The figure below shows the slot names and installable modules.
Slot name IO1 IO2 IO3 IO4 IO5 IO6 IO7 IO8 B1 B2 P1 P2
PW481 PW481
FIO FIO FIO FIO FIO FIO FIO FIO *1 *1
or or
PW482 PW482
or or
PW484 PW484
*1 Modules can be mounted in slot B1 and slot B2: SB401, EB501, ANT502, ANT512
IMPORTANT
• For the single node unit, the SB401, EB501, ANT502 or ANT512 is installed to B1. For
dual-redundant node unit, the SB401, EB501, ANT502 or ANT512 for bus 1 is installed in
B1 and the SB401, EB501, ANT502 or ANT512 for bus 2 is installed in B2.
• EB401 can be installed to slot IO1 to IO8.
• The slot can be identified by the characters screen-printed on the backboard (print
board).
Vacant
Vacant
Vacant
Vacant
FIO FIO FIO FIO SB401SB401 PW481 PW481
or or
PW482 PW482
or or
dual redundant PW484 PW484
Leave one slot empty between
ESB bus slave interface module,
optical ESB bus repeater module
and other I/O module
Figure B2.1-3 ESB Bus Node Unit, Optical ESB Bus Node Unit and Unit for Optical ESB Bus Repeater
Module
Vacant
Vacant
1 7
FAN
2 8
3 9
5 11
6 12
AFV40 Rear
AFV40 Front ACB51 Front or Rear
FAN
Shield plate
Figure B2.1-6 Installed Position of AAT141 in Cabinet (If heat generating device exists)
FCU
AFS40 Front
AFG40 Front ACB41 Front or Rear
The device installed The device installed AFS40 Rear
with FAN units with FAN units AFG40 Rear
ACB41 Front or Rear
3U or more
Shield plate
Shield plate
The heat generat-
Shield plate
ing devices other
The heat generat- than nodes.
ing devices other
The heat generat- than nodes.
ing devices other
than nodes.
Figure B2.1-8 Installed Position of AAT141 in Cabinet (If heat generating device exists)
IMPORTANT
The accuracy of reference cold junction compensation depends on the stable ambient tem-
perature. If the ambient temperature fluctuates, the accuracy of reference cold junction com-
pensation can not be guaranteed until the ambient temperature becomes stable.
IMPORTANT
The accuracy of reference cold junction compensation depends on the stable ambient tem-
perature. If the ambient temperature fluctuates, the accuracy of reference cold junction com-
pensation can not be guaranteed until the ambient temperature becomes stable.
AFS40 Rear
AFS40 Front ACB41 Front or Rear AFG40 Rear AFV40 Front AFV40 Rear
AFG40 Front ACB41 Front or Rear ACB51 Front or Rear
n Common Section
The following modules are installed in the common section of an input/output device.
• Power supply module
• ESB Bus Slave Interface Module
• ER Bus Interface Master Module
• ER Bus Interface Slave Module
• Optical ESB Bus Repeater Master Module, Optical ESB Bus Repeater Slave Module
Table B2.2-2 Types of Analog I/O Modules with HART Communication Function
Models Name
AAI141-H Analog Input Module (4 to 20 mA, 16-Channel, Non-Isolated)
AAB141-H Analog Input Module (1 to 5 V/4 to 20 mA, 16-Channel, Non-Isolated)
n Configuration
Power supply module
SYS
Status lamp POWER
FLD
Check terminal
+5 V
+24 V CHECK
GND
L +
Power supply input terminal (AC) Power supply input terminal (24 V DC)
N -
Grounding terminal
l Status LEDs
• SYS : The lamp is ON when +5 V is output properly. Otherwise, the lamp is OFF.
• FLD : The lamp is ON when +24 V is output properly. Otherwise, the lamp is OFF.
l Check Terminals
It is possible to measure output voltages of +5 V DC and +24 V DC using these terminals for
maintenance purposes.
n Configuration
LED display close-up
LED display
l LED Display
• STATUS : This LED turns on when the self-diagnosis has been completed normally and
the ESB interface is operating normally, otherwise it is turned off.
• SEL : This LED turns on during data transmission to an I/O module, otherwise it is
turned off.
• RSP : This LED turns on during data reception from an I/O module, otherwise it is
turned off.
WARNING
When connecting or disconnecting the ESB bus branch connector for a dual-redundant node
unit, make sure the bus 1 and bus 2 are correctly identified and connected.
Fixed to 0
2
(MSB)
3
4
Node address
5
(LSB)
6
Bit number
MSB : Most Significant Bit
LSB : Least Significant Bit
1
Fixed to 0
2
(MSB)
3
4
Node address (4 bits)
5
(LSB) The figure to the left shows an example when node number is 2.
6
CAUTION
This product is a laser class 1 product acceptable IEC 60825.
n Configuration
LED display
l LED Display
RCV 1 NODE
OPT
SND 1 6
1
0 Fixed to 0
2
0 000: NORM, Normal mode (Factory default)
3
NORM 0 101: ELPB, External Loopback mode
4
0 111: ECB, Echo back mode
5
NODE 0: If ANT10U is installed 1: If control unit or node unit is installed.
0 6
7
0
8
Fixed to 0
0
9 10
This setting is required for the installed ESB bus repeater module unit. When change the set-
ting, the branch connector should be disconnected.
• Switch1, Switch 2 and Switch 7 to Switch10: Set to 0.
• Switch3, Switch 4 and Switch 5: Set to 0 except for maintenance.
• Switch 6: If the unit for optical ESB bus repeater module is installed, set to 0.
CAUTION
This product is a laser class 1 product acceptable IEC 60825.
n Configuration
LED display
ANT502: with built-in terminator ANT502: without ESB bus branch connector
ANT512: with built-in terminator ANT512: without ESB bus branch connector
ANT502: ESB bus branch connector ANT502: Without ESB bus branch connector
+ attached HK bus connector + attached HK bus connector
ANT512: ESB bus branch connector ANT512: Without ESB bus branch connector
+ attached HK bus connector + attached HK bus connector
l LED Display
RCV (MSB) NODE
OPT
SND
ADRS
RCV PARITY
ESB
SND (LSB)
STATUS SEL RSP
0 Fixed to 0
2
0
3
(MSB)
7
8
Table B2.3.4-2 Node Number and Positions of Setting Switches: An example when ANB11S/ANB11D is
installed
Node number 2 3 4 5 6 7 8 9 10 11 12 13 14
Bit 1 1 0 1 0 0 1 1 0 0 1 0 1 1
Bit 2 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 3 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 4 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 5 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 6(*1) 1 1 1 1 1 1 1 1 1 1 1 1 1
Bit 7 0 0 0 0 0 0 1 1 1 1 1 1 1
Bit 8 0 0 1 1 1 1 0 0 0 0 1 1 1
Bit 9 1 1 0 0 1 1 0 0 1 1 0 0 1
Bit 10 0 1 0 1 0 1 0 1 0 1 0 1 0
*1: 0: If ANT10U is installed
1: If node unit is installed.
Table B2.3.4-3 Node Number and Positions of Setting Switches: An example when ANT10U is installed
Node number -
Bit 1 1
IMPORTANT
Make sure that the optical attenuation between the SNT411 and SNT512 modules is at least 3
dB. If the attenuation is less than 3 dB, use an attenuator and adjust the attenuation in the
range between 3 dB and 16 dB.
n ESB Bus
Either ESB bus branch connector or the branch connector that has a built-in ESB bus termi-
nator must be mounted to SB401 installed in ESB bus node unit. If a node unit is connected
next, select ESB bus branch connector. If the node unit is the last one, select the branch con-
nector that has a built-in ESB bus terminator.
RCV RCV
SND-L SND-L
SND-R SND-R
REVISION REVISION
U H1 H2 U H1 H2
RCV RCV
ESB bus cable (YCB301)
SND-L SND-L
SND-R SND-R
Bus1
REVISION REVISION
U H1 H2 U H1 H2
Bus2
Bus1 Bus2
ESB bus
(in case of dual SB401 + SB401 + SB401 + SB401 +
redundant; use S9562FA S9562FA S9562FA S9562FA
bus 1 when not
dual redundant)
Bus2 Bus2
Connector unit
Connector unit for with terminator for
ANB10D
ESB bus(S9562FA) ESB bus (S9564FA)
n Transmission Distance
Combination of optical ESB bus repeater modules determines the transmission distance.
IMPORTANT
The maximum extension distance is 50 km even if repeated for two times by the repeater
modules.
AFV30S/AFV30D
BUS 1
BUS 2
BUS 1 BUS 2
ESB bus cable
ESB bus cable
ANT401 ANT401
ANT10U
Fiber-Optic
Fiber-Optic BUS 1 ANT BUS 1 Cable (to 5 km)
cable BUS 2 411
BUS 2
BUS 2
Fiber-Optic
Cable BUS 1 ANT512
(to 5 km)
Fiber-Optic
ANB11D ANB11D Cable
(5 km to 50 km)
ANT502
ANT401 EC401
BUS 1 BUS 2
ANB11D
Fiber-Optic
cable
ANT411 ANT502
ANT512
Fiber-Optic
Cable
ANB11D (5 km to 50 km)
Figure B2.3.6-2 Star Type Connection: Using Field Control Unit and ESB Bus Node Unit
IMPORTANT
Note the following points when using optical ESB bus repeater modules.
• The optical ESB bus repeater master module and the optical ESB bus repeater slave
module both connected to ESB bus1 must be mounted on the odd-numbered slots. The
Optical ESB bus repeater master module and the optical ESB bus repeater slave module
both connected to ESB bus2 must be mounted on the even-numbered slots.
• If both the optical ESB bus repeater master module and the optical ESB bus repeater
slave module are mounted on the one unit board, the slave module must be on the left
side of the master module.
• Be sure to put a dummy cover (Model: ADCV01) on each slot with no module.
n Configuration
LED display close-up
LED display
(from the top RCV, SND) RCV 1
SND 1
(from the left STATUS, ACT, DX)
STATUS ACT DX
CN1
l LED Display
· STATUS : This LED turns on when the self-diagnosis has been completed normally and
the hardware is ready, otherwise it is turned off.
· ACT : When the card is taking control, the lamp is ON. When the card is standby, the
lamp is OFF.
· DX : This LED turns on when EB401 is configured for dual-redundant operation, oth-
erwise it is turned off.
· SND-1 : This LED turns on during data transmission, otherwise it is turned off (it is only
the "1" digit that actually turns on and off).
· RCV-1 : This LED turns on during carrier detection/data reception, otherwise it is turned
off (it is only the "1" digit that actually turns on and off).
CAUTION
• When connecting or disconnecting the ER bus T-type connector for a dual-redundant
node unit, make sure the bus 1 and bus 2 are correctly identified and connected.
• EB401 can not be installed to ER Bus Node Units (Model: ANR10S, ANR10D).
n Configuration
LED display close-up
LED display
l LED Display
• STA- : This LED turns on when the self-diagnosis has been completed normally and
TUS the EB501 module is operating normally, otherwise it is turned off. Note that the
STATUS LED of an EB501 with wide temperature range specification flashes
until the operation temperature of the LAN controller reaches 0 deg celsius or
higher.
• SND : This LED turns on during data transmission, otherwise it is turned off.
• RCV : This LED turns on during data reception, otherwise it is turned off.
CAUTION
When connecting or disconnecting the ER bus T-type connector for a dual-redundant node
unit, make sure the bus 1 and bus 2 are correctly identified and connected.
0 1
Designate private address in a KFCS2/KFCS.
PARITY
1
Fixed to 0
2
bit
PRIVATE USER 3 : Fixed to 0 (private address)
3
UPPER 4 : Set this bit to 0 if EB501 is installed on the left side and
SEL A B
4
LOWER
2 (An Example Where the Address “Node Number” 4, left EB501 is Set)
1
8
Bit number
0 1
Designate private address in a KFCS2/KFCS.
PARITY
1
Fixed to 0
2
bit
PRIVATE USER 3 : Fixed to 0 (private address)
3
UPPER 4 : Set this bit to 0 if EB501 is installed on the left side and
SEL A B
4
LOWER
2 (An Example Where the Address “Node Number” 4, left EB501 is Set)
1
8
Bit number
EB501
n ER Bus Wiring
The figure shown below describes how to connecting ER bus:
ANB10D
EB401
Terminator (*1)
(YCB148)
ANR10D
YCB141
Separate from other cables
EB501
Terminator
ER bus cable
ER bus cable
3. When the ER bus cable is connected, put the T-type connector between insulating sheets
to prevent it from touching other metals. The surfaces of the insulating sheets that come
with the T-type connector (2 sheets) are adhesive. The figure below shows how to attach
them.
• Place two pieces of insulating sheets so that the adhesive surfaces face the T-type
connector and sandwich the T-type connector between them.
• Press the two pieces of insulating sheets together tightly with your fingers, making
sure that the sheets cover the metal part of the T-type connector.
4. Place clamp filters on both sides of the T-type connector at positions as close as possible
to the connector. Fix the clamp filters (provided with remote node) to the cables using a
cable fastener.
Insulating sheet
T-type connector
Clamp filter
Cable fastener
CN1
CN1
n Setup Elements
In the case of current input and current I/O modules, it can be set for each type of transmitter
whether or not power is supplied using the setting pins.
S1 1 2 2 3 1 S5 1 2 2 3 5
S2 4 5 5 6 2 S6 4 5 5 6 6
S3 1 2 2 3 3 S7 1 2 2 3 7
S1 to S16
1 2 3
S4 4 5 5 6 4 S8 4 5 5 6 8
S9 1 2 2 3 9 S13 1 2 2 3 13
4 5 6
S10 4 5 5 6 10 S14 4 5 5 6 14
S11 1 2 2 3 11 S15 1 2 2 3 15
S12 4 5 5 6 12 S16 4 5 5 6 16
S2 S6
1 5
3 7
4 8
Setting pins
Printed Board
11 15
12 16
S11 S15
Even channel 4 5 6 S12 S16
l Setting of AAI841
Use the setting pins S1 to S8 to set up AAI841 current I/O modules. The setting pins are loca-
ted on the printed circuit board at the right side of the module.
S1 1 2 2 3 1
S2 4 5 5 6 2
S3 1 2 2 3 3
S1 to S8
1 2 3
S4 4 5 5 6 4
S5 1 2 2 3 5
4 5 6
S6 4 5 5 6 6
S7 1 2 2 3 7
S8 4 5 5 6 8
Odd channel 1 2 3
S1
S2
Even channel 4 5 6 1
2
Channel No. 3
4
Setting pins
Channel No. 7
8
Printed board
S7
Even channel 4 5 6
S8
ALF111 ALF111
ALR111 ALR121 ALE111 Pressure clamp terminal Connector
RCV 1 2 RCV 1 2 RCV 1 2 3 4 RCV 1 2 3 4
SND 1 2 SND 1 2 SND 1 2 3 4 SND 1 2 3 4
TM1
RUN 1
COM 1
STATUS ACT DX
ALP111 ALP121
RUN 1 RUN 1
COM 1 COM 1
CN1
CN1
CN2 CN2
l LED Display
• STATUS : This LED turns on when the self-diagnosis has been completed normally and
the hardware is ready, otherwise it is turned off.
• ACT : When the module is operating normal, LED is ON. Otherwise it is turned off.
• DX : This LED turns on when module is configured for dual-redundant operation,
otherwise it is turned off.
• SND : This LED turns on during data transmission, otherwise it is turned off.
• RCV : This LED turns on during data reception, otherwise it is turned off.
• LINK : This LED turns if Ethernet link is established, otherwise it is turned off.
• RUN : PROFIBUS-DP Communication Module is operating normal , LED is ON other-
wise it is turned off.
• COM : • ALP111
Any one of the defined slave devices is communicating, the LED is turned
on. No device is communicating, the LED is turned off.
• ALP121
All of the defined slave devices is communicating, the LED is turned on.
Any one of the devices is not communicating, the LED is turned off.
Terminal block
Thermistor *
Aluminum plate for
equalizing temperature
* The thermistors are structured
in such a way that they cannot
be viewed from outside.
TIP The unused connector should be covered with a attached connector cap.
Field cable
Terminal board
CN1 CN2 CN3 CN4
1A
1B
2A
2B
16A 17A 18A
16B 17B 18B Dedicated cable I/O module
TM1 TM2
Field cable
Field cable
MILconnector cover
Table B3.1-1 Combinations of Analog I/O Module and Terminal Block (1/2)
Form of connection
Pressure clamp
Terminal board connection
terminal
Model Description
Dual-re-
Single dun- Adapter Cable Terminal board
dant
AAI141 16-channel, 4 to 20 mA input (non- ATA4S ATA4D ATK4A KS1 AEA4D
isolated)
AAV14 16-channel, 1 to 5 V DC input (non- ATA4S ATA4D ATK4A KS1 AEA4D
1 isolated)
KS2 MUB, TE16, MHC
AAV14 16-channel, -10 to +10 V DC input ATA4S ATA4D ATK4A KS1 AEA4D
2 (non-isolated)
AAB14 16-channel, 1 to 5 V DC/4 to 20 mA – – ATK4A KS2 MHC
1 input (non-isolated)
AAI841 8-channel input/ 8-channel output, 4 ATA4S ATA4D ATK4A KS1 AEA4D
to 20 mA input, 4 to 20 mA out-
put(non-isolated)
AAB84 8-channel input/ 8-channel output, 1 ATA4S ATA4D ATK4A KS1 AEA4D
1 to 5 V DC input/4 to 20 mA output
(non-isolated) ATM4A KS1 MCM, MHM
ATV4A KS2 MUB, TE16, MHC
AAB84 8-channel input/8-channel output, 1 – – ATM4A KS1 MHM
2 to 5 V DC/4 to 20 mA input, 4 to 20
mA output(non-isolated) ATV4A KS2 MHC
AAV54 16-channel, -10 to +10 V DC output ATA4S ATA4D ATK4A KS1 AEA4D
2 (non-isolated)
KS2 MUB, TE16, MHC
AAI143 16-channel, 4 to 20 mA input (isola- ATA4S ATA4D ATK4A KS1 AEA4D
ted)
AAV14 16-channel, -10 to +10 V DC input ATA4S ATA4D ATK4A KS1 AEA4D
4 (isolated)
AAV54 16-channel, -10 to +10 V DC out- ATA4S ATA4D ATK4A KS1 AEA4D
4 put(isolated)
AAI543 16-channel, 4 to 20 mA output (isola- ATA4S ATA4D ATK4A KS1 AEA4D
ted)
AAT14 16-channel, Thermocouple/mV input ATT4S ATT4D – – –
1 (isolated)
AAR18 12-channel, RTD input (isolated) ATR8S ATR8D – – –
1
AAI135 8-channel, 4 to 20 mA input (isolated ATI3S ATI3D ATK4A KS1 AEA4D
channels)
ATI3A KS1 AEA3D
AAI835 4-channel input/ 4-channel output, 4 ATI3S ATI3D ATK4A KS1 AEA4D
to 20 mA(isolated channels)
ATB3A KS1 AEA3D
AAT14 16-channel, Thermocouple/mV input – – – KS1 AET4D, MTC,
5 (isolated channels) TETC
AAR14 16-channel, RTD/POT input (isolated – – – AKB335 AER4D
5 channels)
KS8 MRT, TERT
l Communication Modules
When connecting to serial communication modules (RS-232C), different types of cables are
used depending on whether a modem connection or a null-modem connection is used, as
well as the type of device to be connected.
Serial communication modules (RS-422/RS-485) can be directly connected to multiple devi-
ces through multiple cables.
It is possible to connect to a FOUNDATION fieldbus (FF-H1) either via pressure clamp termi-
nals or by the connectors via a terminal board.
Table B3.1-4 Combinations of Digital I/O Modules (CENTUM-ST Compatible) and Terminal Board
Form of connection
Pressure clamp terminal Terminal board connection
Model Description
Dual redun-
Single Cable Terminal board
dant
ADV859 16-channel input, 16-channel out- ― ― KS2 MUB,U2B,EUB,
put (Compatible ST2) MRI,MRO
ADV159 32-channel input (Compatible ― ― KS2 MUB,U2B,EUB,
ST3) MRI
ADV559 32-channel output (Compatible ― ― KS2 MUB,U2B,EUB,MR
ST4) O
ADV869 32-channel input, 32-channel out- ― ― KS9 MUD,EUD,MRI,MR
put (Compatible ST5) O
ADV169 64-channel input (Compatible ― ― KS9 MUD,EUD,MRI
ST6)
ADV569 64-channel output (Compatible ― ― KS9 MUD,EUD,MRO
ST7)
The compatible modules other than the modules listed in the above table are shown in the
table below. Generally, the MIL connector should be used for connection.
The cables listed in the table below can also be used.
IMPORTANT
• Keep a distance of 1 cm or more from other signal cables when wiring signal cables
which might conduct high voltage.
• It is recommended to use twisted-pair batch shielded cables for Analog inputs in order to
prevent induced noise. A pitch of 50 mm or less for the twisted-pair cables is more effec-
tive. Grounding is required for the shielding. Twisted-pair cables are recommended for
digital signals as well.
• Fasten the cables securely to cable clamps, etc., so that the cables do not weigh on the
terminals.
Cable
l Cables Used
• 600 V polyvinyl chloride insulated wires (IV); JIS C 3307/IEC 60227-3
• Polyvinyl chloride insulated wires for electrical apparatus (KIV); JIS C 3316/IEC 60227-3
• 600 V grade heat-resistant polyvinyl chloride insulated wires (HIV); JIS C 3317/IEC
60227-3
• Heatproof vinyl insulated wires VW-1 (UL1015/UL1007)
• Control cables (vinyl insulated vinyl sheath cable) (CVV); JIS C3401
• Used when connecting to terminal blocks other than ATC4S and ATC5S
d1 d2 d1 d2
L2 L1
L1
IMPORTANT
• Use pressure clamp terminal sleeves and tools from the same manufacturer.
• Use pressure clamp terminal sleeve tools suitable for the thickness of the wires.
• Plug the cables to be connected deep into the pressure clamp terminals and make sure
they are securely installed.
• It is recommended to use a driver conforming to the DIN 5264B standard (a minus driver
with a thickness at the tip of 0.6 mm and a body shaft diameter of 3.5 mm) for the cable
connection.
• The tightening torque is 0.5 N•m.
• Fasten the cables securely to cable clamps, etc., so that the cables do not weigh on the
terminals.
ATC4S
Figure B3.2.1-5 Pressure Clamp Terminal Blocks for Digital Input/Output Modules
CN1
CN1
50 pin 50 pin
connector connector
KS50 pin KS50 pin
AKB133 Null modem cable (for FA-M3 D-sub 9 male) AKB336 FOUNDATION fieldbus FF-H1 cable
AKB134 Null modem cable (for ALR111 D-sub 9 female) (Between ALF111 to AEF9D connection only)
ALR111 side
Red marker
KS20 pin ALF111 side
ALR121 side ALR121 side (M4 terminal) Partner side (M4 terminal)
Partner side
(M4 terminal) (M3 terminal)
WARNING
• When connecting signal cables to the I/O module (terminal type), the spring terminals
should be used.
• Always use ring terminals with insulating sleeves.
• Always use ring terminals and crimp-on tool manufactured by the same manufacturer.
• The crimp-on tool must be matched to the wire thickness.
Hole diameter
C
Ring terminal length
Ring outside diameter
Connector cover
MIL connector
A18 B18
l MIL Connector
The pin numbers of MIL connector are shown as follows.
40 39
2 1
CH No. Signal Terminal No. Signal CH No. Signal Pin No. Signal
CH1 IN1A A1 B1 IN1B CH1 IN1A 40 39 IN1B
CH2 CH2
IN2A A2 B2 IN2B IN2A 38 37 IN2B
IN3A A3 B3 IN3B IN3A 36 35 IN3B
IN4A A4 B4 IN4B IN4A 34 33 IN4B
IN5A A5 B5 IN5B IN5A 32 31 IN5B
IN6A A6 B6 IN6B IN6A 30 29 IN6B
IN7A A7 B7 IN7B IN7A 28 27 IN7B
IN8A A8 B8 IN8B IN8A 26 25 IN8B
IN9A A9 B9 IN9B IN9A 24 23 IN9B
IN10A A10 B10 IN10B IN10A 22 21 IN10B
IN11A A11 B11 IN11B IN11A 20 19 IN11B
IN12A A12 B12 IN12B IN12A 18 17 IN12B
IN13A A13 B13 IN13B IN13A 16 15 IN13B
IN14A A14 B14 IN14B IN14A 14 13 IN14B
CH15 IN15A A15 B15 IN15B CH15 IN15A 12 11 IN15B
CH16 CH16
IN16A A16 B16 IN16B IN16A 10 9 IN16B
N.C. A17 B17 N.C. N.C. 8 7 N.C.
N.C. A18 B18 N.C. N.C. 6 5 N.C.
N.C. 4 3 N.C.
CBSE (1*) 2 1 CBSE (1*)
N.C.: No Connection
*1: Short circuit CBSE externally for MIL connectors in order to detect unconnected external cables.
CH No. Signal Terminal No. Signal CH No. Signal Pin No. Signal
*1: Short circuit CBSE externally for MIL connectors in order to detect unconnected external cables.
CH No. Signal Terminal No. Signal CH No. Signal Pin No. Signal
CH1 IN1A A1 B1 IN1B CH1 IN1A 40 39 IN1B
CH2 CH2
IN2A A2 B2 IN2B IN2A 38 37 IN2B
IN3A A3 B3 IN3B IN3A 36 35 IN3B
IN IN4A A4 B4 IN4B IN IN4A 34 33 IN4B
IN5A A5 B5 IN5B IN5A 32 31 IN5B
IN6A A6 B6 IN6B IN6A 30 29 IN6B
IN7A A7 B7 IN7B IN7A 28 27 IN7B
CH8 IN8A A8 B8 IN8B CH8 IN8A 26 25 IN8B
CH1 OUT1+ A9 B9 OUT1- CH1 OUT1+ 24 23 OUT1-
CH2 CH2
OUT2+ A10 B10 OUT2- OUT2+ 22 21 OUT2-
OUT3+ A11 B11 OUT3- OUT3+ 20 19 OUT3-
*1: Short circuit CBSE externally for MIL connectors in order to detect unconnected external cables.
CH No. Signal Terminal No. Signal CH No. Signal Pin No. Signal
CH1 IN1+ A1 B1 IN1- CH1 IN1+ 40 39 IN1-
CH2 CH2
IN2+ A2 B2 IN2- IN2+ 38 37 IN2-
IN3+ A3 B3 IN3- IN3+ 36 35 IN3-
IN IN4+ A4 B4 IN4- IN IN4+ 34 33 IN4-
IN5+ A5 B5 IN5- IN5+ 32 31 IN5-
IN6+ A6 B6 IN6- IN6+ 30 29 IN6-
IN7+ A7 B7 IN7- IN7+ 28 27 IN7-
CH8 IN8+ A8 B8 IN8- CH8 IN8+ 26 25 IN8-
CH1 OUT1+ A9 B9 OUT1- CH1 OUT1+ 24 23 OUT1-
CH2 CH2
OUT2+ A10 B10 OUT2- OUT2+ 22 21 OUT2-
OUT3+ A11 B11 OUT3- OUT3+ 20 19 OUT3-
*1: Short circuit CBSE externally for MIL connectors in order to detect unconnected external cables.
CH No. Signal Terminal No. Signal CH No. Signal Pin No. Signal
*1: Short circuit CBSE externally for MIL connectors in order to detect unconnected external cables.
CH No. Signal Terminal No. Signal CH No. Signal Pin No. Signal
CH1 IN1+ A1 B1 IN1- CH1 IN1+ 40 39 IN1-
CH2 CH2
IN2+ A2 B2 IN2- IN2+ 38 37 IN2-
IN3+ A3 B3 IN3- IN3+ 36 35 IN3-
IN4+ A4 B4 IN4- IN4+ 34 33 IN4-
IN5+ A5 B5 IN5- IN5+ 32 31 IN5-
IN6+ A6 B6 IN6- IN6+ 30 29 IN6-
IN7+ A7 B7 IN7- IN7+ 28 27 IN7-
IN8+ A8 B8 IN8- IN8+ 26 25 IN8- RJC
*1: Do not connect any signal to the reserved pins (3, 4, 5, 6, 7, 8) of MIL connector.
*2: Short circuit CBSE externally for MIL connectors in order to detect unconnected external cables.
TIP The resistance of the signal source and wiring, including external wire resistance, must be 1000 ohm or less
for single operation, and 300 ohm or less for dual-redundant operation. Moreover, there will be an offset error
of 3 µV per 10 ohm if the burnout detection setting is enabled.
CH No. Signal Terminal No. Signal CH No. Signal Pin No. Signal
*1: Short circuit CBSE externally for MIL connectors in order to detect unconnected external cables.
TIP The resistance in the wiring must be 40 ohm or less per wire. Moreover, there will be an offset error of 36
mohm per 40 ohm if the burnout detection setting is enabled.
CH No. Signal Terminal No. Signal CH No. Signal Pin No. Signal
*1: Short circuit CBSE externally for MIL connectors in order to detect unconnected external cables.
CH No. Signal Terminal No. Signal CH No. Signal Pin No. Signal
*1: Short circuit CBSE externally for MIL connectors in order to detect unconnected external cables.
CH No. Signal Terminal No. Signal CH No. Signal Pin No. Signal
*1: Short circuit CBSE externally for MIL connectors in order to detect unconnected external cables.
AAP135
Pullup resistor
INA 12 V DC/24 V DC
Transmitter
INB
SW1 SW2
INC RL FIL
*1: If the mechanical relay contact signal is chattering, on the system builders, the input filtering option should be
checked to switch on SW2 for filtering out the chattering noise.
AAP135
Transmitter
INA 12 V DC/24 V DC
INB
SW1
(1 k ohm) SW2
INC RL FIL
*1: If the mechanical relay contact signal is chattering, on the system builders, the input filtering option should be
checked for filtering out the chattering.
INA 12 V DC/24 V DC
Transmitter
+ INB
SW1 SW2
- INC RL FIL
Setting Items by the IOM builder
SW1 (RL) : OFF (No terminating resistor)
SW2 (FIL) : OFF
(SW1: OFF, SW2: OFF)
l When Receiving Current Pulse By Using the Internal Power to Drive the
Transmitter (2-wire power supply type)
AAP135
Transmitter
INA 12 V DC/24 V DC
INB
SW1 SW2
INC RL FIL Setting Items by the IOM builder
SW1 (RL) : Select the value of
RL resistance
SW2 (FIL) : OFF
(SW1: ON, RL selection, RL=200 ohm,
500 ohm, 1 k ohm, SW2: OFF)
This method supplies power to the transmitter, and receives the transmitter output signals as
the current pulse signals. By using the input load resistance (select from Term. None, Term.
200 ohm, Term. 500 ohm, Term. 1 k ohm), the current signal is converted to the voltage level
pulse and receives it.
l When Receiving Voltage Pulse By Using the Internal Power to Drive the
Transmitter (3-wire power supply type)
AAP135
Transmitter
INA 12 V DC/24 V DC
INB
SW1 SW2
INC RL FIL
Setting Items by the IOM builder
SW1 (RL) : OFF (No terminating resistor)
SW2 (FIL) : OFF
(SW1: OFF, SW2: OFF)
SEE
ALSO For more information about signals and I/O types, refer to:
“n Signal Connecting to Analog I/O Module” on page B3-18
TM1, TM2 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A
Terminal No. 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 17B 18B
Signal IN1B IN2B IN3B IN4B IN5B IN6B IN7B IN8B IN9B IN10B IN11B IN12B IN13B IN14B IN15B IN16B N.C. N.C.
Figure B3.3.11-2 AEA4D Terminal Board Signal Name and Terminal Number
TM1, TM2 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A
Terminal No. 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 17B 18B
Signal IN1- IN2- IN3- IN4- IN5- IN6- IN7- IN8- IN9- IN10- IN11- IN12- IN13- IN14- IN15- IN16- N.C. N.C.
Figure B3.3.11-3 AEA4D Terminal Board Signal Name and Terminal Number
TM1, TM2 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A
Terminal No. 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 17B 18B
Signal IN1B IN2B IN3B IN4B IN5B IN6B IN7B IN8B OUT OUT OUT OUT OUT OUT OUT OUT N.C. N.C.
1- 2- 3- 4- 5- 6- 7- 8-
Figure B3.3.11-4 AEA4D Terminal Board Signal Name and Terminal Number
TM1, TM2 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A
Terminal No. 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 17B 18B
Signal IN1- IN2- IN3- IN4- IN5- IN6- IN7- IN8- OUT OUT OUT OUT OUT OUT OUT OUT N.C. N.C.
1- 2- 3- 4- 5- 6- 7- 8-
Figure B3.3.11-5 AEA4D Terminal Board Signal Name and Terminal Number
TM1, TM2 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A
Terminal No. 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 17B 18B
Signal OUT1- OUT2- OUT3- OUT4- OUT5- OUT6- OUT7- OUT8- OUT OUT OUT OUT OUT OUT OUT OUT N.C. N.C.
9- 10- 11- 12- 13- 14- 15- 16-
Figure B3.3.11-6 AEA4D Terminal Board Signal Name and Terminal Number
TM1, TM2 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A
Terminal No. 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 17B 18B
Signal N.C. IN1C N.C. IN2C N.C. IN3C N.C IN4C N.C. IN5C N.C. IN6C N.C. IN7C N.C. IN8C N.C. N.C.
Figure B3.3.11-7 AEA4D Terminal Board Signal Name and Terminal Number
TM1, TM2 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A
Terminal No. 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 17B 18B
Signal N.C. IN1C N.C. IN2C N.C. IN3C N.C IN4C N.C. OUT N.C. OUT N.C. OUT N.C. OUT N.C. N.C.
1- 2- 3- 4-
Figure B3.3.11-8 AEA4D Terminal Board Signal Name and Terminal Number
TM1, TM2 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A
Terminal No. 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 17B 18B
Signal N.C. IN1C N.C. IN2C N.C. IN3C N.C IN4C N.C. IN5C N.C. IN6C N.C. IN7C N.C. IN8C N.C. N.C.
Figure B3.3.11-9 AEA4D Terminal Board Signal Name and Terminal Number
1A 2A 8A 9A 1A 2A 8A 9A 1A 2A 8A 9A 1A 2A 8A 9A
1B 2B 8B 9B 1B 2B 8B 9B 1B 2B 8B 9B 1B 2B 8B 9B
Figure B3.3.11-11 AEA3D Terminal Board Signal Name and Terminal Number (2-wire)
Figure B3.3.11-12 AEA3D Terminal Board Signal Name and Terminal Number (2-wire)
TM1, TM2 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A
Terminal No. 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 17B 18B
Signal IN1- IN2- IN3- IN4- IN5- IN6- IN7- IN8- IN9- IN10- IN11- IN12- IN13- IN14- IN15- IN16- N.C. N.C.
Note: The AET4D has built-in RJC1 to RJC4.
Figure B3.3.11-14 AET4D Terminal Board Signal Name and Terminal Number
1A NC NC 9A NC NC
1B 1C NC 9B 9C NC
TM1 (Left) 1A NC 2A NC 3A NC 4A NC 5A NC 6A NC 7A NC 8A NC NC NC
Terminal No. 1B 1C 2B 2C 3B 3C 4B 4C 5B 5C 6B 6C 7B 7C 8B 8C NC NC
Signal IN1B IN1C IN2B IN2C IN3B IN3C IN4B IN4C IN5B IN5C IN6B IN6C IN7B IN7C IN8B IN8C N.C. N.C.
Signal IN9A N.C. IN10A N.C. IN11A N.C. IN12A N.C. IN13A N.C. IN14A N.C. IN15A N.C. IN16A N.C. N.C. N.C.
Figure B3.3.11-16 AER4D Terminal Board Signal Name and Terminal Number
TM1 TM2
Figure B3.3.11-18 MRT Terminal Board Signal Name and Terminal Number
A1 B1
Same pin numbers as
for single operation
A18 B18
l MIL Connectors
MIL connectors for digital input/output have 50 pins
50 49
2 1
CAUTION
Do not perform any wiring work while the power is being supplied.
Voltages of 100 V AC or 200 V AC are applied to the signal cables of ADV141, ADV142, and
ADR541, and there may be a danger of an electric shock. Turn off the power supply to the
process side prior to any wiring work.
1 IN1 A1 B1 IN17 17
2 IN2 A2 B2 IN18 18
IN3 A3 B3 IN19
IN4 A4 B4 IN20
IN5 A5 B5 IN21
IN6 A6 B6 IN22
IN7 A7 B7 IN23
IN8 A8 B8 IN24
IN9 A9 B9 IN25
IN10 A10 B10 IN26
IN11 A11 B11 IN27
IN12 A12 B12 IN28
Terminal A17: common A
IN13 A13 B13 IN29 B17: common B
IN14 A14 B14 IN30
N.C.: No Connection
IN15 A15 B15 IN31
16 IN16 A16 B16 IN32 32
24 V DC COM1-16 (*1) A17 B17 COM17-32 (*1) 24 V DC
N.C. A18 B18 N.C.
Note: ADV151 and ADV157 are the Sink/Source type; however, the externally supplied power 24 V DC to
COM 1 to 16 and COM 17 to 32 must be the same polarity.
*1: COM1-16 and COM17-32 will be connected when used together with pressure clamp terminal blocks
(ATB5D-10, ATB5S-10) with surge absorbers for ADV151.
1 IN1 50 49 IN17 17
2 IN2 48 47 IN18 18
IN3 46 45 IN19
IN4 44 43 IN20
IN5 42 41 IN21
IN6 40 39 IN22
IN7 38 37 IN23
IN8 36 35 IN24
IN9 34 33 IN25
IN10 32 31 IN26
IN11 30 29 IN27
IN12 28 27 IN28
IN13 26 25 IN29
IN14 24 23 IN30
IN15 22 21 IN31
16 IN16 20 19 IN32 32
COM1-16 18 17 COM17-32
24 V DC COM1-16 16 15 COM17-32 24 V DC
COM1-16 14 13 COM17-32
COM1-16 12 11 COM17-32
N.C. 10 9 N.C.
Pin No. 12, 14, 16, 18: common A
N.C. 8 7 N.C. 11, 13, 15, 17: common B
N.C. (*1) 6 5 N.C. (*1)
N.C.: No Connection
N.C. (*1) 4 3 N.C. (*1)
CBSE (*2) 2 1 CBSE (*2)
Note: ADV151 is the Sink/Source type; however, the externally supplied power 24 V DC to COM 1 to 16 and
COM 17 to 32 must be the same polarity.
*1: For connecting MIL connector, use the connector with pin 3, 4, 5, 6 taken away to guarantee the isolation
distance between the pins.
*2: Short circuit CBSE externally for MIL connectors in order to detect unconnected external cables.
Switch
1 IN1 A1 B1 COM1-8
2 IN2 A2 B2 COM1-8
IN3 A3 B3 COM1-8
To B1 to B8 IN4 A4 B4 COM1-8 Common for 8-channels
IN5 A5 B5 COM1-8
IN6 A6 B6 COM1-8
IN7 A7 B7 COM1-8
8 IN8 A8 B8 COM1-8
N.C. A9 B9 N.C.
9 IN9 A10 B10 COM9-16
10 IN10 A11 B11 COM9-16
IN11 A12 B12 COM9-16
IN12 A13 B13 COM9-16
Figure B3.4.2-1 ADV141, ADV142 External Connector (Not using MIL connector)
n Notices
When ADV141 and ADV142 are applied, the following cautions must be noticed.
CAUTION
When replace the module of ADV141 or ADV142 during online maintenance (disconnect the
connect and remove the module online), plug-in or plug-out the connectors on the modules
must strictly follow the stipulated sequences.
SEE
ALSO For more information about plug-in or plug-out the connector, refer to:
B4.3, “Replacing Input/Output Modules” on page B4-17
1 OUT1 A1 B1 OUT17 17
2 OUT2 A2 B2 OUT18 18
OUT3 A3 B3 OUT19
OUT4 A4 B4 OUT20
OUT5 A5 B5 OUT21
OUT6 A6 B6 OUT22
OUT7 A7 B7 OUT23
OUT8 A8 B8 OUT24
OUT9 A9 B9 OUT25
OUT10 A10 B10 OUT26
OUT11 A11 B11 OUT27
OUT12 A12 B12 OUT28
OUT13 A13 B13 OUT29 : Load
OUT14 A14 B14 OUT30
OUT15 A15 B15 OUT31
16 OUT16 A16 B16 OUT32 32
COM1-16 (*1) A17 B17 COM17-32 (*1) Terminal A17: common A
24 V DC A18 B18 24 V DC B17: common B
24 V DC 24 V DC
Note: Connect the positive (+) side of the externally supplied 24 V DC power to terminal 24 V DC,
and the negative (–) side to COM1-16 and COM17-32.
*1: COM1-16 and COM17-32 will be connected,while 24 V DC(A18) and 24V DC(B18) will be connected when
used together with pressure clamp terminal blocks (ATB5D-10, ATB5S-10) with surge absorbers for ADV551.
1 OUT1 50 49 OUT17 17
2 OUT2 48 47 OUT18 18
OUT3 46 45 OUT19
OUT4 44 43 OUT20
OUT5 42 41 OUT21
OUT6 40 39 OUT22
OUT7 38 37 OUT23
OUT8 36 35 OUT24
OUT9 34 33 OUT25
OUT10 32 31 OUT26
OUT11 30 29 OUT27
OUT12 28 27 OUT28
OUT13 26 25 OUT29 : Load
OUT14 24 23 OUT30
OUT15 22 21 OUT31
16 OUT16 20 19 OUT32 32
COM1-16 18 17 COM17-32
COM1-16 16 15 COM17-32
COM1-16 14 13 COM17-32
COM1-16 12 11 COM17-32
24 V DC 10 9 24 V DC
24 V DC 8 7 24 V DC
24 V DC 24 V DC
N.C. (*1) 6 5 N.C. (*1)
Pin No. 12, 14, 16, 18: common A
N.C. (*1) 4 3 N.C. (*1)
11, 13, 15, 17: common B
CBSE (*2) 2 1 CBSE (*2)
N.C.: No Connection
Note: Connect the positive (+) side of the externally supplied 24 V DC power to terminal 24 V DC,
and the negative (–) side to COM1-16 and COM17-32.
*1: For connecting MIL connector, use the connector with pin 3, 4, 5, 6 taken away to guarantee the isolation
distance between the pins.
*2: Short circuit CBSE externally for MIL connectors in order to detect unconnected external cables.
CN1
CN2
CN1 CN2
Note: ADV161 is the Sink/Source type; however, the externally supplied power 24 V DC to COM 1 to 16,
COM 17 to 32, COM 33 to 48 and COM 49 to 64 must be the same polarity.
*1: For connecting MIL connector, use the connector with pin 3, 4, 5, 6 taken away to guarantee the isolation
distance between the pins.
*2: Short circuit CBSE externally for MIL connectors in order to detect unconnected external cables.
Figure B3.4.4-1 ADV161 External Connection (Not using pressure clamp terminal)
CN1
CN2
N.C.: No Connection
Note: Connect the positive (+) side of the externally supplied 24 V DC power to terminal 24 V DC,
and the negative (–) side to COM1-16 and COM17-32.
*1: For connecting MIL connector, use the connector with pin 3, 4, 5, 6 taken away to guarantee the isolation
distance between the pins.
*2: Short circuit CBSE externally for MIL connectors in order to detect unconnected external cables.
Figure B3.4.5-1 ADV561 External Connection (Not using pressure clamp terminal)
1 IN1 50 49 OUT1 1
2 IN2 48 47 OUT2 2
IN3 46 45 OUT3
IN4 44 43 OUT4
IN5 42 41 OUT5
IN6 40 39 OUT6
IN7 38 37 OUT7
IN8 36 35 OUT8
IN OUT
IN9 34 33 OUT9
IN10 32 31 OUT10
IN11 30 29 OUT11
IN12 28 27 OUT12
IN13 26 25 OUT13 : Load
IN14 24 23 OUT14
IN15 22 21 OUT15
16 IN16 20 19 OUT16 16
COMIN 18 17 COMOUT
24 V DC COMIN 16 15 COMOUT
COMIN 14 13 COMOUT
COMIN 12 11 COMOUT
N.C. 10 9 24 V DC
N.C. 8 7 24 V DC
24 V DC
N.C. (*1) 6 5 N.C. (*1)
Pin No. 12, 14, 16, 18: common (IN)
N.C. (*1) 4 3 N.C. (*1)
11, 13, 15, 17: common (OUT)
CBSE (*2) 2 1 CBSE (*2)
N.C.: No Connection
Figure B3.4.6-1 ADV851 External Connection (Not using pressure clamp terminal)
1 OUT1 A1 B1 COM1-8
2 OUT2 A2 B2 COM1-8
OUT3 A3 B3 COM1-8
To B1 to B8 OUT4 A4 B4 COM1-8 Common for 8-channels
OUT5 A5 B5 COM1-8
: Load OUT6 A6 B6 COM1-8
OUT7 A7 B7 COM1-8
8 OUT8 A8 B8 COM1-8
N.C. A9 B9 N.C.
9 OUT9 A10 B10 COM9-16
10 OUT10 A11 B11 COM9-16
OUT11 A12 B12 COM9-16
OUT12 A13 B13 COM9-16
Figure B3.4.7-1 ADR541 External Connection (Not using pressure clamp terminal)
n Notices
When ADR541 is applied, the following cautions must be noticed.
CAUTION
When replace the module of ADR541 during online maintenance (disconnect the connect and
remove the module online), plug-in or plug-out the connectors on the modules must strictly
follow the stipulated sequences.
SEE
ALSO For more information about plug-in or plug-out the connector, refer to:
B4.3, “Replacing Input/Output Modules” on page B4-17
1A 2A 17A 18A
1B 1B 17B 18B
When connecting ADV161 or ADV561 with a terminal board, two sets of AED5D are required.
AED5D AED5D
TM1 (Left) 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A LSA L+
Terminal No. 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B LSB L-
Signal name COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA
IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN
Signal name 17+ 18+ 19+ 20+ 21+ 22+ 23+ 24+ 25+ 26+ 27+ 28+ 29+ 30+ 31+ 32+ N.C. N.C.
TM1 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A RSA R+
Terminal No. 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B RSB -
Signal name COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB
Figure B3.4.8-3 AED5D Terminal Board Signal Name and Terminal Number
TM1 (Left) 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A LSA L+
Terminal No. 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B LSB L-
Signal name COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA 24 V-
IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN
Signal name 17+ 18+ 19+ 20+ 21+ 22+ 23+ 24+ 25+ 26+ 27+ 28+ 29+ 30+ 31+ 32+ 24 V+
TM1 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A RSA R+
Terminal No. 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B RSB R-
Signal name COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB 24 V-
Figure B3.4.8-4 AED5D Terminal Board Signal Name and Terminal Number
WARNING
When AED5D is used together with ADV551 or ADV561 in voltage mode, the terminals A and
B of AED5D should be prevented from short-circuit including the short circuit caused by im-
proper measuring methods. (For an example, use a multi-tester to check the resistance be-
tween the A and B terminals may cause short circuit between the two terminals.) The short
circuit between the two terminals may damage the transistors in ADV551 or ADV561.
OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Signal name 1- 2- 3- 4- 5- 6- 7- 8- 9- 10- 11- 12- 13- 14- 15- 16- 24 V+
TM1 (Left) 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A LSA L+
Terminal No. 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B LSB L-
Signal name COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA 24 V-
Note: The polarity of COMA is (+) when connecting with a voltage output terminal.
OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Signal name 17- 18- 19- 20- 21- 22- 23- 24- 25- 26- 27- 28- 29- 30- 31- 32- 24 V+
TM1 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A RSA R+
Terminal No. 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B RSB R-
Signal name COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB 24 V-
Note: The polarity of COMB is (+) when connecting with a voltage output terminal.
Figure B3.4.8-5 AED5D Terminal Board Signal Name and Terminal Number
TM1 (Left) 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A LSA L+
Terminal No. 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B LSB L-
Signal name COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA COMA 24 V-
OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Signal name 17+ 18+ 19+ 20+ 21+ 22+ 23+ 24+ 25+ 26+ 27+ 28+ 29+ 30+ 31+ 32+ N.C. 24 V+
TM1 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A RSA R+
Terminal No. 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B RSB R-
Signal name COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB COMB 24 V-
Figure B3.4.8-6 AED5D Terminal Board Signal Name and Terminal Number
l Notices
When ADV141, ADV142 and ADR541 are applied, the following cautions must be noticed.
CAUTION
When replace the module of ADV141, ADV142 or ADR541 during online maintenance (dis-
connect the connect and remove the module online), plug-in or plug-out the connectors on the
modules must strictly follow the stipulated sequences.
SEE
ALSO For more information about plug-in or plug-out the connector, refer to:
B4.3, “Replacing Input/Output Modules” on page B4-17
Figure B3.4.8-8 AEC4D Terminal Board Signal Name and Terminal Number
Figure B3.4.8-9 AEC4D Terminal Board Signal Name and Terminal Number
The communication cables that can be used in this case have connectors for the D-sub 9 pin:
modem cables AKB131 and AKB135, null-modem cables AKB132, AKB133, AKB134, and
AKB136.
Connector Pin Numbers on
D-sub 9 Pin Board Side
5 4 3 2 1
9 8 7 6
The figure below shows the internal connection of the RS-232C interface cable.
n ALR111 FG Connection
The ALR111 communication module isolates the RS-232C interface circuit functionally. This
prevents noise from entering the FCS from the subsystem, thereby improving noise resist-
ance. To use this function effectively, satisfy the following requirements:
IMPORTANT
• Always ground the FG terminal at the partner terminal, with grounding resistance up to
100 ohms.
• Connect the FG and SG (pin No. 7 on the D-sub25 pin, pin No. 5 on the D-sub9 pin
RS-232C circuit) together at the partner terminal.
• Ground the cable shielding wires at the partner terminal.
(When using AKB133 cable, connect the end of the cable with the red mark to the partner
terminal.)
• If the signal cable is prepared by users, make the sure the cable is the type of twisted pair
cable in which a signal wire and a ground wire are paired.
The shield of the RS-232C communications cable (AKB135 or AKB136) should be connected
to the frame grounding terminal (FG) of the destination device.
The frame grounding terminal of the destination device (a subsystem or modem) should satis-
fy the D-class grounding requirement (or the third class grounding where the grounding resist-
ance is less than 100 ohms).
On the destination device connector, confirm that the frame grounding pin (pin 1 on D-sub 25-
pin connector) and the signal grounding pin (pin 7 on D-sub 25-pin connector) are connected.
Moreover, the connector of AKB133 cable that stuck with a red-round mark (on CN1 side)
should be connected to the connector of destination device so as to connect the cable shied
to the shell of the subsystem or modem side connector.
FCS cabinet
Grounding of
up to 100 ohms
D-sub25 side
7 7 SG
SG Circuit
FG
1 J1
1 FG
AKB136 cable
FG
If the SG and FG signals in the partner equipment RS-232C communications circuit are not
connected floated signal grandings of the communication circuits at both the ALR111 and
partner equipment will result, in lowering noise resistance.
To prevent this, use an AKB131 or AKB132 cable.
Connect pin No. 1 (for the frame ground) and pin No. 7 (for the signal ground) together at the
partner equipment. In addition, as a means of grounding the shielding wires of this cable, Fig-
ure below illustrates that the shielding wires can be connected to the FG terminal at the part-
ner equipment in cases where pin No. 1 is disconnected at the partner equipment.
Partner equipment
D-sub25 side
7 7 SG
SG Circuit
FG
1
1
Open
To FG cable To ground
(two ring terminals
may be connected
AKB131 cable or FG to each other.)
AKB132 cable
ALR121
1:1
External
equipment
ALR121
1:n
(n:up to 32 pieces
of equipment)
External External External
equipment equipment equipment
Figure B3.5.2-2 System Configuration When Connecting Model ALR121 with External Equipment
n ALR121 FG Connection
Set up the RS-422/RS-485 shield as shown below.
Grounding for the FG must be grounding (with resistance up to 100 ohm) on the connected
side (subsystem side).
The cable shield between Model ALR121 and the subsystem side must be connected to the
FG on the subsystem side, not to the FG on Model ALR121.
The cable shield is connected to Subsystem
ALR121 the FG on the subsystem side.
SG SG
FG
AKB161 or AKB162 cable
FG
SG SG SG SG
FG FG FG
TX+ TX+
TX- TX-
RX+ RX+
R1 R2
RX- RX-
SG SG
FG
SG SG
SG SG
FG FG
FG
SG SG
SG SG
FG FG
FG
l Single Operation
ALF111 with ATF9S
+
- To power
supply unit
CH1 +
- To field equipment
CH2 Shield
CH3
CH4
FG
l Dual-Redundant Operation
ALF111 with ATF9S ALF111 with ATF9S
+ +
To power
- supply unit - To field equipment
CH1 CH1 +
+
Shield
- -
CH2 CH2
CH3 CH3
CH4 CH4
FG
The terminal board (Model: AEF9D) and ALF111 should be connected using AKB336 cables.
The shield line of the AKB336 cable should be connected to the FG terminal of ALF111.
The shield lines of the cables from the field device should be connected to the ground bar of
the cabinet (isolated from the cabinet itself). Connect only signal cables to the upper side of
the screw terminals of the terminal board . The power supply unit should be connected to the
lower side of the screw terminal board.
The wiring length between the power supply unit and the terminal board should be within 1
meter.
to Field equipment
Figure B3.5.4-5 Signal Cable Wiring of Fieldbus (When Using Terminal Boards)
Make sure to install a terminator (Model: YCB138) if ALF111 terminates the network, e.g. if
the network is not terminated by a power supply unit with terminator.
AEF9D Terminal board
1+ 1- 2+ 2- 3+ 3- 4+ 4- N.C.
1+ 1- 2+ 2- 3+ 3- 4+ 4- N.C.
CAUTION
If the following circumstances, exist at the same time the vacant port should be terminated
with a pair of terminators.
• When using AEF9D terminal board
• When ALF111 is in dual-redundant configuration
• When any of the four ports is vacant
The reason is that the port will be communicate to both the active and standby ALF111 even if
the port is vacant.
n Setting Elements
If a pressure clamp terminal block is used and ALF111 is terminating the network, the termina-
tor should be turned “ON.” Move the sockets of J1 and J4 (Ch1 and Ch4) in the front of
ALF111 to the “ON” side in order to turn the terminator “ON.” Remove the plastic panel when
changing the setting.
The terminator is set to “OFF” when the terminal block is shipped from the factory.
ON OFF
J1
J1
J2
J2
J3
J3
J4
J4
1+ 1- 4+ 4- NC 1+ 1- 4+ 4- NC 1+ 1- 4+ 4- NC 1+ 1- 4+ 4- NC
1+ 1- 4+ 4- NC 1+ 1- 4+ 4- NC 1+ 1- 4+ 4- NC 1+ 1- 4+ 4- NC
ESB bus
Primary
power distribution unit
PW601/PW602
+ + + +
24 V DC
– 24 V DC
– 24 V DC
– 24 V DC
–
+ + + +
OUT OUT OUT OUT
4U ALF111 – – – –
ALF111+ATF9S
AKB336
+
CH1
–
+
–
(20PIN-20PIN)
+
CH2
–
+
–
+
–
+
5U
CH3
–
+
–
+
CH4
–
AEP9D
1U
4U
FG
To MAIN PDB
AEF9D
MTL5995
To Field device (Power supply unit for Fieldbus) + MTLMS010 (spacer)
CN1
CN2
IMPORTANT
Note the followings if ALP111 modules are dual-redundantly configured.
• According to the PROFIBUS-DP specification, both ends of a PROFIBUS-DP segment
should be properly terminated. And, both the PROFIBUS-DP terminators need to be con-
stantly provided with power. If the power supply for any terminator fails, the communica-
tion status of the whole PROFIBUS-DP segment will become instable.
• When the ALP111 modules are dual-redundantly configured, if the PROFIBUS-DP cables
in a segment are connected in daisy chain topology, any one of the ALP111 modules
should not be placed at the end of the segment cable. It is recommended to place an ac-
tive terminator at the end of the segment cable. Thus, the communication abnormality of
the whole PROFIBUS-DP segment can be avoided when the ALP111 module that closer
to the end of cable encounters trouble.
• When the ALP111 modules are dual-redundantly configured, to replace the ALP111 mod-
ule at the end of the cable, a special procedure is required to prevent the communication
failure. Please contact Yokogawa’s sales agents for details.
CN1
CN2
IMPORTANT
The redundant scheme can be configured using ALP121 consists of dual-module redundancy
and dual-network redundancy.
Note the followings if ALP121 modules are dual-redundantly configured.
• According to the PROFIBUS-DP specification, both ends of a PROFIBUS-DP segment
should be properly terminated. And, both the PROFIBUS-DP terminators need to be con-
stantly provided with power. If the power supply for any terminator fails, the communica-
tion status of the whole PROFIBUS-DP segment will become instable.
• When the ALP121 modules are dual-redundantly configured, if the PROFIBUS-DP cables
in a segment are connected in daisy chain topology, any one of the ALP121 modules
should not be placed at the end of the segment cable. It is recommended to place an ac-
tive terminator at the end of the segment cable. Thus, the communication abnormality of
the whole PROFIBUS-DP segment can be avoided when the ALP121 module that closer
to the end of cable encounters trouble.
• When the ALP121 modules are dual-redundantly configured, to replace the ALP121 mod-
ule at the end of the cable, a special procedure is required to prevent the communication
failure. Please contact Yokogawa’s sales agents for details.
CAUTION
Before pulling out modules or doing the similar maintenance works in the hazardous areas
(Zone 2), it is necessary to confirm that explosive gases are not presented in the ambient at-
mosphere. Moreover, the maintenance work must be performed by the professional personals
who have been educated and trained with the knowledge of explosive products and skill of
explosive prevention.
Isolating partition
Isolating partition B
Isolating partition B mounting screw Isolating partition A
Isolating partition
Isolating partition
n Replacing Modules
l If the module to be replaced is not in dual-redundant configuration
1. Remove the terminal block of the module.
2. Loosen the screws that fixing the module, then pull out the module.
3. Install a new module, then tighten the screws to fix the module.
4. Restore the terminal block to the module.
IMPORTANT
Do not remove the terminal block if the module is running. Otherwise, the IOP may occur and
the related control loops may move to MAN mode. The above steps for switching control right
do not trigger IOP occurrence though the PV may suffer a certain fluctuation. The PV fluctua-
tion affected by switching control right varies with the type of the modules.
When switching modules’ control right by the method b, please operate the following.
1. Confirm that the LED status of the running module is LED= [STATUS, ACT, DX]
2. Confirm that the LED status of the adjacent standby module is LED= [STATUS, ---, DX]
3. Loosen the screws that fixing the running module, then pull out the module.
4. Confirm that the LED status of the adjacent module changes to LED= [STATUS, ACT,
DX].
5. Push the pulled out module back to connect to the backboard and tight the screws to fix
the module.
6. Confirm that the LED status of the module is LED= [STATUS, ---, DX]
IN1.1 A1 B1 IN1.2
CH1
N.C. A2 B2 GND
IN2.1 A3 B3 IN2.2
CH2
N.C. A4 B4 GND
IN3.1 A5 B5 IN3.2 Input Terminal Types for ASI133
N.C. A6 B6 GND I/O signal connection
Signal name 2 wire 4 wire
IN4.1 A7 B7 IN4.2
CH4 passive active
N.C. A8 B8 GND
IN n.1 Input +
N.C. A9 B9 N.C. IN n.2 Input - Input +
IN5.1 A10 B10 IN5.2 GND Input -
CH5
N.C. A11 B11 GND n:channel number
IN6.1 A12 B12 IN6.2
CH6
N.C. A13 B13 GND
IN7.1 A14 B14 IN7.2
N.C. A15 B15 GND
IN8.1 A16 B16 IN8.2
CH8 N.C.: No Connection
N.C. A17 B17 GND
N.C. A18 B18 N.C.
IN1.1 A1 B1 IN1.2
CH1 IN1.3 A2 B2 IN1.4
IN2.1 A3 B3 IN2.2
CH2 IN2.3 A4 B4 IN2.4 Input Terminal Types for ASR133
N.C. A5 B5 N.C. I/O signal connection
Signal name
IN3.1 A6 B6 IN3.2 2 wire 3 wire 4 wire
CH3 IN n.1 Input a+ Input a+ Input a+
IN3.3 A7 B7 IN3.4
IN n.2 - - Input a
IN4.1 A8 B8 IN4.2
IN n.3 - Input b Input b
CH4 IN4.3 A9 B9 IN4.4 IN n.4 Input b- Input b- Input b-
IN5.1 A10 B10 IN5.2 n:channel number
CH5 IN5.3 A11 B11 IN5.4
IN6.1 A12 B12 IN6.2
CH6 IN6.3 A13 B13 IN6.4
N.C. A14 B14 N.C.
IN7.1 A15 B15 IN7.2
CH7 IN7.3 A16 B16 IN7.4
N.C.: No Connection
IN8.1 A17 B17 IN8.2
CH8 IN8.3 A18 B18 IN8.4
CAUTION
• Wipe dust off the equipment with a cleaner, or with a dry and soft cloth.
• When performing maintenance work while the door of the cabinet is open, wear a wrist
strap as a countermeasure against electrostatic discharge (ESD).
• When power is ON, do not install or remove the cards, cables, connectors not listed in
this manual.
1 M ohm
1 M ohm
Grounding resistance
of 1 M ohm
Wrist strap
The wrist strap and conductive sheet are available from Yokogawa’s sales agents.
n Inspection of LEDs
I/O modules, bus interface modules, and power supply modules have status display LEDs. It
can easily be identified whether or not a module is operating normally by checking whether
these LEDs are turned on or off.
Table B4.1.1-1 Types and Functions of Status Display LEDs of Common Modules and Input/Output
Modules
Modules name Indicator Meaning of ON Meaning of OFF
Power supply SYS +5 V output normal +5 V output abnormal
module
FLD +24 V output normal +24 V output abnormal
ESB bus STATUS Hardware normal Hardware abnormal
interface
slave SEL During data transmission to I/O mod- No transmission
module ule
RSP During data reception from I/O module No reception
ER Bus STATUS Hardware normal Hardware abnormal
interface
master ACT Module is operating normally The module is stand-by
module DX Module is set to dual-redundant oper- Module is set to single operation
ation
RCV-1 Receiving data Data is not received
SND-1 Sending data Data is not sent
ER Bus STATUS Hardware normal Hardware abnormal
interface
slave SND Sending data Data is not sent
module RCV Receiving data Data is not received
I/O STATUS Hardware normal Hardware abnormal
module
ACT Performing input/output Input/output operation is stopped
DX Dual-redundant operation Non dual-redundant operation
Optical STATUS Hardware normal Hardware abnormal
ESB Bus
Repeater RCV Receiving ESB bus frame Not Receiving
Master Module SND Sending ESB bus frame Not Sending
OPT RCV Receiving optical frame Not Receiving
OPT SND Sending optical frame Not Sending
NODE When control unit or node unit ANT10U is installed
is in stalled DIP switch: 0
Table B4.1.1-3 Types and Functions of Status Display LEDs of Communication Modules
Module name Indicator Meaning of ON Meaning of OFF
Serial Communication STATUS The hardware is working nor- The hardware is faulty.
module mally.
ALR111
ALR121 ACT Module is operating normally The module is stand-by
DX Dual-redundant operation Single operation/Dual-redun-
dant operation abnormal
RCV1 Receiving RS1. Standby status
SND1 Sending RS1. Standby status
RCV2 Receiving RS2. Standby status
SND2 Sending RS2. Standby status
Table B4.1.1-4 Types and Functions of Status Display LEDs of Communication Modules
Module name Indicator Meaning of ON Meaning of OFF
PROFIBUS-DP STATUS The hardware is working The hardware is faulty.
communication module normally.
ALP111
ALP121 ACT Controlling status Standby status
DX The module is set to du- The module is set to sin-
al-redundant operation. gle operation.
RUN Operating normal Otherwise
ALP111 COM Any one of the defined No device is communi-
slave devices is commu- cating.
nicating.
ALP121 COM All of the defined slave Any one of the devices is
devices is communicat- not communicating.
ing.
Table B4.1.1-6 Action Other Than Default When Front Connector Disconnected
Module Setting LED Act by Default (*1)
Check Front Con- STATUS,ACT,DX Takeover
Redundancy nector Connec-
tion Connected Disconnected
When the front connector is disconnected, the module becomes FAIL status. When the con-
nector is connected again, the module will recover from the FAIL status right away, no need to
reset the module by pulling it out and pushing it back.
FCS
IOM
SB301
CPU
CPU
SB301
PSU
Revision : R5.01.00
Generation :
09/22/2011 13 : 29
Battery ( L, R )
READY
FCS
IOM
CPU
PSU
PSU
Revision : R5.01.00
Generation :
09/22/2011 8:30
01
ControlStatus : RUN
02 03 04 05 06 07 08
COM COM COM COM COM COM COM COM COM COM COM COM COM COM
Comm I/O : ON PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU
TEMP
09 10 11 12 13 14
CPU ( L, R )
COM COM COM COM COM COM COM COM COM COM COM COM
FCU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU
Battery ( L, R )
Battery ( L, R )
HKURDY ( L, R )
Ready
IMPORTANT
If ESB buses or ER buses are in dual-redundant configuration, the power supply modules and
bus interface modules are provided for both segments. When replacing the modules, remove
the modules of one segment and install a new on first. Only when the segment is correctly
running, then to remove and install the modules of the other segment.
IMPORTANT
Make sure to check that the status display LED of the power supply module to be removed is
turned off before removing the power supply module.
Remove the connector of the power supply cables from the power distribution unit and turn off
the power supply before removing the power supply module.
IMPORTANT
Use a Phillips screwdriver to tighten the screws for fixing the power supply module. As a
guideline, the screw tightening torque should be approximately 0.5 N•m.
Install the power supply module following the above steps of the “Procedure for Removing
Power Supply Modules” in the reverse order.
1. Place the power supply module on the base unit.
2. Fix one screw at the upper part and two screws at the bottom part of the power supply
module.
3. Plug in the connector of the power supply cable of the module to the power distribution
unit to supply power.
IMPORTANT
Use a Phillips screwdriver to tighten the screws for fixing the ESB bus interface slave module.
As a guideline, the screw tightening torque should be approximately 0.5 N•m.
Install the ESB bus interface slave module following the above steps of the “Procedure for
Removing ESB Bus Interface Slave Module” in the reverse order.
1. Set the ESB address of the ESB bus interface slave module to be installed to the same
address as the removed ESB bus interface slave module.
2. Install the Branch connector on the installed ESB bus interface slave module.
3. Fix the upper and lower part screws on the installed ESB bus branch connector.
4. Pinch the upper and lower parts of the ESB bus interface slave module with your fingers
and place it on the base unit.
5. Fix one screw at the upper part and another at the bottom part of the ESB bus interface
slave module.
IMPORTANT
Use a Phillips screwdriver to tighten the screws for fixing the ER bus interface master module.
As a guideline, the screw tightening torque should be approximately 0.5 N•m.
Install the ER bus interface master module following the above steps of the “Procedure for
Removing ER Bus Interface Master Module” in the reverse order.
1. Pinch the upper and lower parts of the ER bus interface master module with your fingers
and place it on the base unit.
2. Fix one screw at the upper part and another at the bottom part of the ER bus interface
master module.
3. Connect the communication cable to the installed ER bus interface master module.
4. Install the insulating sheet.
IMPORTANT
Use a Phillips screwdriver to tighten the screws for fixing the ER bus interface slave module.
As a guideline, the screw tightening torque should be approximately 0.5 N•m.
Install the ER bus interface slave module following the above steps of the “Procedure for Re-
moving ER Bus Interface Slave Module” in the reverse order.
1. Set the address setting switch of the ER bus interface slave module to be installed to the
same address as the removed ER bus interface slave module.
The ER bus interface slave module are working with the settings remembered when the
power supplied to the module. Thus, when the settings are changed while the module are
installed in base unit and with power supply on, the changed settings become valid after
the restart the power supply once.
2. Pinch the upper and lower parts of the ER bus interface slave module with your fingers
and place it on the base unit.
3. Fix one screw at the upper part and another at the bottom part of the ER bus interface
slave module.
4. Connect the communication cable to the installed ER bus interface slave module.
5. Install the insulating sheet.
IMPORTANT
Use a phillips screwdriver to tighten the screws for fixing the optical ESB bus repeater master
module. As a guideline, the screw tightening torque should be approximately 0.5 N•m.
Install the optical ESB bus repeater master module following the steps of the “Procedure for
Removing Optical ESB Bus Repeater Master Module” in the reverse order.
1. Screw the connector unit for ESB bus to the optical ESB bus repeater master module.
2. Install the optical ESB bus repeater master module into the base unit.
3. Uncap the fiber-optic cable and connect it to the optical ESB bus repeater master mod-
ule.
The fiber-optic cable has an IN end and an OUT end. Be sure you connect the correct
end.
4. Confirm on HIS that there is not error message from the diagnostic information.
IMPORTANT
Use a phillips screwdriver to tighten the screws for fixing the optical ESB bus repeater slave
module. As a guideline, the screw tightening torque should be approximately 0.5 N•m.
Install the optical ESB bus repeater slave module following the steps of the “Procedure for
Removing Optical ESB Bus Repeater Slave Module” in the reverse order.
1. Screw the connector unit for ESB bus to the optical ESB bus repeater slave module.
2. Install the optical ESB bus repeater slave module into the base unit.
3. If HKU is used, you need to connect the HK cable.
4. Uncap the fiber-optic cable and connect it to the optical ESB bus repeater slave module.
The fiber-optic cable has an IN end and an OUT end. Be sure you connect the correct
end.
5. Confirm on HIS that there is not error message from the diagnostic information.
n Replacing Modules
SEE
ALSO For more information about plug-in or plug-out the connector, refer to:
B4.3.3, “How to Replace Input/Output Modules” on page B4-21
IMPORTANT
Do not remove signal cable or terminal block for switching control right. When signal cable or
terminal block of a controlling module is removed, IOP may occur and the control loop may
turn to manual mode. The above steps for switching control right do not trigger IOP occur-
rence though the PV may suffer a certain fluctuation. The PV fluctuation affected by switching
control right varies with the type of the modules.
2 1
AKB332/AKB333/AKB334
AEC4D
1 2 2 1
Base unit
Screws
I/O module
l Removal Procedure
1. Remove the cables for external wiring and terminal block.
2. Remove the fixing screws in one place at the upper part and one place at the lower part
of the I/O module.
3. Pull the I/O module forward and remove it from the base unit.
l Installation Procedure
1. Install the I/O module following the above steps of the “Removal Procedure” in the re-
verse order.
2. The tightening torque of the fixing screws should be approximately 0.5 N•m.
3. Install the cables for external wiring and terminal block.
Pressure clamp
terminal block
Screws
Connector cover
MIL connector
l Removal Procedure
1. Remove the fixing screws. There are two screws in the case of a terminal block or a MIL
connector cover.
2. Pull the terminal block forward and remove it from the I/O module.
l Installation Procedure
1. Install the terminal block following the above steps of the “Removal Procedure” in the re-
verse order.
2. The tightening torque of the fixing screws should be approximately 0.5 N•m.
Flat cable
Duplexed pressure
clamp terminal block
I/O module
In case the left ACT LED is not lit In case the right ACT LED is not lit
IMPORTANT
• Do not connect or disconnect the PROFIBUS-DP cable to ALP121 module while the
ALP121 module is running.
• When replacing the ALP121 module during maintenance, connecting or disconnecting
the cable to or from the ALP121 module should follow the procedures below.
l Removal Procedure
1. Remove the fixing screws at the upper part and the lower part of the ALP121 module
without disconnecting the PROFIBUS-DP cable from the ALP121 module.
2. Pull the ALP121 module forward and remove it from the base unit.
3. Disconnect the PROFIBUS-DP cable from the ALP121 module.
l Installation Procedure
1. Connect the PROFIBUS-DP cable to the ALP121 module.
2. Install the ALP121 module to the base unit while the PROFIBUS-DP cable is connected.
3. Tighten the screws for fixing the ALP121 module to approximately 0.5 N·m torque.
IMPORTANT
Precautions for parts having defined life spans
• The term “Parts having defined life spans” refers to parts that are expected to wear out or
break down within 10 years from initial use under normal conditions of use. Therefore,
parts with expected life spans of 10 years or more are excluded here.
• The recommended replacement cycle is the cycle indicated for preventive maintenance.
It provides no guarantee against the accidental failures.
• The recommended replacement cycle is merely a guideline. The actual replacement cy-
cle depends on the usage conditions.
• The recommended replacement cycle is subject to change according to actual field re-
sults.
B5.1 Overview
The following models of mechanical relay boards and solid state relay boards are available:
• Mechanical relay input board (Model: ARM15A)
• Mechanical relay dry contact (NO) output board (Model: ARM55D)
• Mechanical relay wet contact output board (Model: ARM55W)
• Mechanical relay wet contact output board with switch (Model: ARM55T)
• Mechanical relay dry contact (NO or NC) output board (Model: ARM55C)
• Solid state relay input board (Model: ARS15B)
• Solid state relay input board (mounted on DIN rail) (Model: ARS15M)
• Solid state relay output board (mounted on DIN rail) (Model: ARS55M)
n Specification
SEE
ALSO For more information about the specification of relay boards, refer to:
The general specification “Relay Boards (for FIO) (GS 33K50H60-50E)”
n Handling Precautions
IMPORTANT
• Prepare a 24 V DC power supply in order to drive the relays.
• Do not connect any other signal than NC to the terminal labeled “NC.”
• If signals are connected to adjacent terminals, they must be wired in such a way that the
insulating sleeves of the solderless terminals do not overlap.
• Do not push the center of relay case strongly. The relay might be malfunctioned.
The figure below shows the position mark that indicates the orientation of relays.
Relay position mark Mark on the relay
POSITION
RELAY
Power supply
Power supply Power supply
terminal for relays
terminal for the wet terminal for the wet
Cable tray Field terminal
contact outputs contact outputs
(TM1-2) Protective
Hole for mounting rack Field terminal grounding
(M5 screw hole, 4 position) (TM1-1) Fuse (for signal wire
terminal
to the field device)
B5.4.1 Components
The following equipment is required in order to connect a relay board to a digital I/O module.
An ADV561 module is a 64-channel module; two sets of relay boards and connection cables
(Model: AKB337) are required per ADV561 module.
ARS55M Solid state relay board TRIAC 32-point Pres- AKB33 ADV551 ATD5A
output, transistor output (DIN (NO) sure 1
rail mountable) clamp
termi- AKB33 ADV561 –
nals 7
Field cable
It is recommended to use 0.9 mm2 or 1.25 mm2wires for the signal wiring to the field equip-
ment.
IMPORTANT
Make sure to attach a connector cover to connector areas to which cables are not connected,
in order to prevent dust from entering and to protect the connector pins.
One connector cover is supplied per relay board.
Diode R C
Power Power
supply supply
Inductive
load
n Ground Wiring
The grounding should be protective grounding (100 ohm or less).
CAUTION
The grounding wire must be connected to the dedicated grounding terminal specified for the
device.
ARS15M and ARS55M do not have grounding terminal.
SEE
ALSO For more information about power cables and grounding wires, refer to:
CENTUM VP Installation Guidance (TI 33K01J10-50E)
Hole diameter
C
Ring terminal length
Ring outside diameter
IMPORTANT
When not using sleeve a single wire cable should be used.
Cable
Core
SEE
ALSO For more information about how to connect wires to pressure clamp terminals, refer to:
B3.2.1, “Direct-Coupled Connection Using Pressure Clamp Terminals” on page B3-8
FUSE FUSE
FLD FLD FUSE
L(1~16) R(17~32)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Signal name LL (+) IN1A IN2A IN3A IN4A IN5A IN6A IN7A IN8A IN9A IN10A IN11A IN12A IN13A IN14A IN15A IN16A NC
TM1 (Left) FLD(+) 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A NC
Terminal No. FLD(-) 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B NC
Signal name LN (-) IN1B IN2B IN3B IN4B IN5B IN6B IN7B IN8B IN9B IN10B IN11B IN12B IN13B IN14B IN15B IN16B NC
Signal name RL (+) IN17A IN18A IN19A IN20A IN21A IN22A IN23A IN24A IN25A IN26A IN27A IN28A IN29A IN30A IN31A IN32A 24V
FLD(+) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A +
TM1 (Right)
Terminal No. FLD(-) 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B -
Signal name RN (-) IN17B IN18B IN19B IN20B IN21B IN22B IN23B IN24B IN25B IN26B IN27B IN28B IN29B IN30B IN31B IN32B 0V
CAUTION
• The “+” and “-” terminals used for connecting the power supply for the internal circuits of
the relay board are placed at the far right of the TM1 (Right) terminal bank.
• The terminals used for connecting the power supply for the field equipment are placed as
follows:
“FLD (+)” and “FLD (-)” at the far left of the TM1 (Left) terminal bank for channels 1 to 16.
“FLD (+)” and “FLD (-)” at the far left of the TM1 (Right) terminal bank for channels 17 to
32.
• Before wiring is started, the protective cover for the terminals needs to be removed. And
the cover should be put back after the wiring is completed.
• It is recommended to place mediate switches or breakers in the power supply wirings so
that the power supply of each circuit can be shutoff individually during maintenance.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Signal name 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A
NC NC
OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Signal name NC 24V
17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A
TM1 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A NC +
Terminal No. 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B NC -
OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Signal name NC 0V
17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B
CAUTION
• The “+” and “-” terminals used for connecting the power supply for the internal circuits of
the relay board are placed at the far right of the TM1 (Right) terminal bank.
• Before wiring is started, the protective cover for the terminals needs to be removed. And
the cover should be put back after the wiring is completed.
• It is recommended to place mediate switches or breakers in the power supply wirings so
that the power supply of each circuit can be shutoff individually during maintenance.
FUSE
1.6A
POSITION
RELAY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
FUSE
250V
F
1.6A
LL OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Signal name NC
(+) 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A
TM1 (Left) L(+) 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A NC
Terminal No. N(-) 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B NC
LN OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Signal name NC
(-) 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B
RL OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Signal name 24V
(+) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A
TM1 (Right) L(+) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A +
Terminal No. N(-) 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B -
RN OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Signal name 0V
(-) 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B
CAUTION
• The “+” and “-” terminals used for connecting the power supply for the internal circuits of
the relay board are placed at the far right of the TM1 (Right) terminal bank.
• The terminals used for connecting the power supply for the wet outputs are as follows:
“L (+)” and “N (-)” at the far left of the TM1 (Left) terminal bank for channels 1 to 16.
“L (+)” and “N (-)” at the far left of the TM1 (Right) terminal bank for channels 17 to 32.
Exercise caution to avoid mistaking these terminals with the power supply for driving the
relays.
Do not use a higher output power supply voltage than the rated voltage for the wet output
relay board. The power supply must be prepared externally.
• Before wiring is started, the protective cover for the terminals needs to be removed. And
the cover should be put back after the wiring is completed.
• It is recommended to place mediate switches or breakers in the power supply wirings so
that the power supply of each circuit can be shutoff individually during maintenance.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
FUSE
250V
F
1.6A
Figure B5.4.3-9 ARM55T Mechanical Relay Wet Contact Output Board with Switch
LL OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Signal name NC
(+) 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A
TM1 (Left) L(+) 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A NC
Terminal No. N(-) 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B NC
LN OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Signal name NC
(-) 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B
RL OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Signal name 24V
(+) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A
TM1 (Right) L(+) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A +
Terminal No. N(-) 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B -
RN OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Signal name 0V
(-) 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B
CAUTION
• The “+” and “-” terminals used for connecting the power supply for the internal circuits of
the relay board are placed at the far right of the TM1 (Right) terminal bank.
• The terminals used for connecting the power supply for the wet outputs are as follows:
“L (+)” and “N (-)” at the far left of the TM1 (Left) terminal bank for channels 1 to 16.
“L (+)” and “N (-)” at the far left of the TM1 (Right) terminal bank for channels 17 to 32.
Exercise caution to avoid mistaking these terminals with the power supply for driving the
relays.
Do not use a higher output power supply voltage than the rated voltage for the wet output
relay board. The power supply must be prepared externally.
• Before wiring is started, the protective cover for the terminals needs to be removed. And
the cover should be put back after the wiring is completed.
• It is recommended to place mediate switches or breakers in the power supply wirings so
that the power supply of each circuit can be shutoff individually during maintenance.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
TM2
Signal name OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B
Signal name OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT 24V
17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A
17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A TM2
TM1 (Right) +
17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B
Terminal No.
17C 18C 19C 20C 21C 22C 23C 24C 25C 26C 27C 28C 29C 30C 31C 32C -
Signal name OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
17C 18C 19C 20C 21C 22C 23C 24C 25C 26C 27C 28C 29C 30C 31C 32C
Signal name OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B
CAUTION
• The “+” and “-” TM2 terminals are used for connecting the power supply for the internal
circuits of the relay board.
• Connect the field equipment wiring to terminals “nA” and “nC” in case of a-contact output
and to terminals “nB” and “nC” in case of b-contact output. (n:terminal number)
Select either the a-contact or the b-contact configuration for each channel and connect to
appropriate terminals.
• Before wiring is started, the protective cover for the terminals needs to be removed. And
the cover should be put back after the wiring is completed.
• It is recommended to place mediate switches or breakers in the power supply wirings so
that the power supply of each circuit can be shutoff individually during maintenance.
CN1 CN2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
FUSE
250V
F
1.6A
TM1 (Left) FLD(+) 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A
Terminal No. FLD(-) 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B
Signal name N (-) IN1B IN2B IN3B IN4B IN5B IN6B IN7B IN8B IN9B IN10B IN11B IN12B IN13B IN14B IN15B IN16B
Signal name IN17A IN18A IN19A IN20A IN21A IN22A IN23A IN24A IN25A IN26A IN27A IN28A IN29A IN30A IN31A IN32A 24V
TM1 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A +
Terminal No. 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B -
Signal name IN17B IN18B IN19B IN20B IN21B IN22B IN23B IN24B IN25B IN26B IN27B IN28B IN29B IN30B IN31B IN32B 0V
CAUTION
• The “+” and “-” TM1 (Right) terminals are used for connecting the power supply for the
internal circuits of the relay board.
• The terminals used for connecting the power supply for the field equipment are placed as
follows: “FLD (+)” and “FLD (-)” at the far left of the TM1 (Left) terminal bank.
• Before wiring is started, the protective cover for the terminals needs to be removed. And
the cover should be put back after the wiring is completed.
• It is recommended to place mediate switches or breakers in the power supply wirings so
that the power supply of each circuit can be shutoff individually during maintenance.
n ARS15M Solid State Relay Input Board (mounted on DIN rail) and
ARS55M Solid State Relay Output Board (mounted on DIN rail)
The field cables and power supply cables of ARS15M and ARS55M are connected using
pressure clamp terminals.
Connect to both the CN1 and CN2
connectors for dual-redundancy.
TM2 FUSE
24V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
TM2
+
-
1 8 9 16 17 24 25 32
A B A B A B A B A B A B A B A B
Signal (ARS15M) IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 IN9 IN10 IN11 IN12 IN13 IN14 IN15 IN16
name (ARS55M) OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16
TM1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Terminal No. A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B
Signal (ARS15M) IN17 IN18 IN19 IN20 IN21 IN22 IN23 IN24 IN25 IN26 IN27 IN28 IN29 IN30 IN31 IN32
name (ARS55M) OUT17 OUT18 OUT19 OUT20 OUT21 OUT22 OUT23 OUT24 OUT25 OUT26 OUT27 OUT28 OUT29 OUT30 OUT31 OUT32
TM1 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Terminal No. A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B
CAUTION
• The “+” and “-” terminals used for connecting the power supply for the internal circuits of
the relay board are placed at the far right of the TM2 terminal bank.
• It is recommended to place mediate switches or breakers in the power supply wirings so
that the power supply of each circuit can be shutoff individually during maintenance.
n ARM15A
ADV151 Photo-coupler
or
ADV161
1 16 17 32
Fuse
1A
24 V DC +
power supply -
for internal circuit
RL1 RL16 RL17 RL32
Fuse Fuse
1A 1A
+ +
FLD FLD
- -
24 V DC 24 V DC
power supply power supply
for field device 1A 1B 16A 16B 17A 17B 32A 32B
for field device
(1 to 16ch ) (17 to 32ch )
n ARM55D
ADV551 1 32
or 24 V DC
ADV561
1A 1B 32A 32B
n ARM55W
ADV551 1 16 17 32
or 24 V DC
ADV561
24 V DC
power supply Fuse RL1 RL16 RL17 RL32
for internal circuit 2A
+
-
L(+) L(+)
N(-) N(-)
Power supply Power supply
for field device for field device
(1 to 16ch ) (17 to 32ch )
Fuse Fuse
1.6 A 1.6 A
n ARM55T
ADV551
or 1 16 17 32
ADV561 24 V DC
24 V DC
power supply Fuse RL1 RL16 RL17 RL32
for internal circuit 1.6 A
+
-
L(+) L(+)
N(-) N(-)
Power supply Power supply
for field device for field device
(1 to 16ch ) (17 to 32ch )
Fuse Fuse
1.6 A 1.6 A
n ARM55C
ADV551
or 1 32
ADV561 24 V DC
RL1 RL32
Fuse
2A
24 V DC +
power supply
for internal circuit -
1 1 1 32 32 32
A B C A B C
n ARS15B
ADV151
or Photo-coupler
ADV161
1 32
Fuse
1A
24 V DC +
power supply
for internal circuit -
Photo-coupler
Fuse
1.6 A
DC power supply +
for field device FLD
-
1A 1B 32A 32B
n ARS15M
ADV151
or Photo-coupler
ADV161
1 32
Fuse
1.6 A
24 V DC +
power supply
-
for internal circuit
rectification/ rectification/
isolation Solid state relay isolation
circuit circuit
1A 1B 32A 32B
For ARS15M-1, 2:
AC voltage input
For ARS15M-3:
DC voltage input
Voltage input (A : +, B : -)
n ARS55M
ADV551
or 1 32
ADV561 24 V DC
Fuse
24 V DC 1A
+
power supply
for internal circuit -
1A 1B 32A 32B
B5.6 Maintenance
This chapter explains how to mount a relay board and replace parts.
CAUTION
• Wipe dust off the equipment with a cleaner, or with a dry and soft cloth.
• When performing maintenance work while the door of the cabinet is open, wear a wrist
strap as a countermeasure against electrostatic discharge (ESD).
• When power is ON, do not install or remove the cards, cables, connectors not listed in
this manual.
SEE
ALSO For more information about precautions regarding static electricity, refer to:
B4.1, “Routine Maintenance of Input/Output Devices” on page B4-2
System cable
Cable tray
n Mounting in a Rack
A relay board can be mounted in a cabinet or a 19-inch wide rack in an instrument board ac-
cording to the following procedure.
M5 screw
6.35±0.2
465.1±1.6
M5 screw, 4 positions
(133.35) *2
120.65±0.4
Device mounting area
*1
The dimensions of *1 and *2 are 165.1 ± 0.4 mm
6.35±0.2
and 177.8 mm, respectively, for ARM55W.
M5 screw
Fixed on a wall surface
l Mounting Procedure
1. Fix the attached mounting fittings on the wall surface at two locations in both the left and
right sides with M5 screws (in the orientation shown in the figure above).
2. Fix the relay board to the wall surface mounting fittings with M5 screws.
A B C
Compatible DIN Rails
Symbol Section view IEC standard EN standard
TH35-15 A IEC 60715 EN 50022
G32 B IEC 60715 EN 50035
TH35-7.5 C IEC 60715 EN 50022
Groove a 1. Hook
Groove c
Groove d DIN rail
Groove b 2. Press in
The figures below show how a relay board is mounted on each of the compatible DIN rail
types.
unit : mm
DIN rail
160 or more
System cable area
IEC 60715 TH35-15, IEC 60715 G32, IEC 60715 TH35-7, 5,
EN 50022 EN 50035 EN 50022
B part
B part
A part
A part
IMPORTANT
Precautions for parts having defined life spans
• The term “Parts having defined life spans” refers to parts that are expected to wear out or
break down within 10 years from initial use under normal conditions of use. Therefore,
parts with expected life spans of 10 years or more are excluded here.
• The recommended replacement cycle is the cycle indicated for preventive maintenance.
It provides no guarantee against the accidental failures.
• The recommended replacement cycle is merely a guideline. The actual replacement cy-
cle depends on the usage conditions.
• The recommended replacement cycle is subject to change according to actual field re-
sults.
CAUTION
• Prevent tools from entering inside the relay board during maintenance; it may cause elec-
tric shock or failure.
• Do not insert or remove relays or fuses while voltage is applied or current is being con-
ducted to terminals; there is a danger of electric shock. If it is necessary to insert or re-
move relays or fuses while current is applied, please contact Yokogawa’s sales agents.
n Fuse List
The fuses used in the relay board are listed as follows.
B6.1 Overview
The relay boards for RIO and ST compatible FIO consist of relay input type and relay output
type, both types consist of 16-point board and 32-point board.
n Specification
SEE
ALSO For more information about relay board specifications, refer to:
“Relay Boards” (GS 33K55R40-50E) of General Specifications
n Handling Precautions
IMPORTANT
• Prepare a 24 V DC power supply in order to drive the relays.
• Prepare an 125 V AC/DC power supply as the power source for the wet outputs. The ter-
minal of the power source for wet output is the marked L(+) and N(-) located at the left
side of TM1 terminal. It is important not to confuse it with the terminals of relay power.
• If signals are connected to adjacent terminals, they must be wired in such a way that the
insulating sleeves of the ring terminals do not overlap.
• When install or remove the relays, the legs of the relay must not be bended. The relay
should be pullout or pushback straightly.
The figure below shows the position mark that indicates the orientation of relays.
Relay position mark Mark on the relay
POSITION
RELAY
Protective grounding
terminal
Field terminal (TM1) Power supply terminal Fuse (power supply
for relay for internal circuit)
B6.4.1 Components
The following equipment is required in order to connect a relay board to a digital I/O module.
Digital I/O
module
Dedicated cable
Field cable
CAUTION
• The “+” and “-” terminals to the right side of TM1-2 are the terminals of power source for
relay board internal circuits.
• Prepare an 125 V AC or 125 V DC power supply as the power source of the wet output
signals. The terminal of the power source for wet output is the marked L(+) and N(-) loca-
ted at the left side of TM1-1 terminal.
• When wiring a terminal, the protection cover of the terminal can be removed. But the cov-
er must be restored when the wiring is completed.
• It is recommended to use a switch or breaker in each power supply wiring, so that the
power supply of individual circuit can be turned on/off for maintenance.
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM1 A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B + -
Input 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24VDC
terminal
No.1 output
CN1
40 39 10 9
RL1 RL16
F1
1.6 A
+
24 V DC
-
RL1 RL
16
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM2 A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B
Output 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
terminal
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM1 A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B + -
Input 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24VDC
terminal
F1
1.6 A
+
24 V DC
-
RL1 RL
16
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM2 A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B
Output 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
terminal
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM1 A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B + -
Input 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24VDC
terminal
F1
1.6 A
+
24 V DC
-
RL1 RL
16
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A
TM1(Left)
Input terminal 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B
Signal name CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32 24V
17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A +
TM1(Right)
Input terminal 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B -
0V
No.1 output
CN1
50 49 48 47 46 31 30 29 28 27 26 11
F1
1.6 A
+
24 V DC
-
RL1 RL RL RL
16 17 32
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM2 (Left) 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A
Output terminal 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B
Signal name CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32
TM2 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A
Output terminal 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
Signal name CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32 24V
TM1 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A +
Input terminal 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B -
0V
F1
1.6 A
+
24 V DC
-
RL1 RL RL RL
16 17 32
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
Signal name CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32
TM2 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A
Output terminal 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
Signal name CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32 24V
TM1 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A +
Input terminal 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B -
0V
F1
1.6 A
+
24 V DC
-
RL1 RL RL RL
16 17 32
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM1 A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B + -
Output 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24VDC
terminal
Figure B6.5.7-2 MRO-114 Signal Name and Terminal Number
ADM51C or
ADV859 or 1 16
ADV559
CN1
40 39 10 9
RL1 RL
F1 16
1.6 A
+
24 V DC
-
RL1 RL16
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM2 A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B
Output 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
terminal
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM1 A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B + -
Output 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24VDC
terminal
Figure B6.5.8-2 MRO-124 Signal Name and Terminal Number
ADM51C or 1 16
ADV859 or
ADV559
CN1
40 39 10 9
RL1 RL
F1 16
1.6 A
+
24 V DC
-
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM2 A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B
Output 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
terminal
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM1 A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B + -
Output 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24VDC
terminal
ADM51C or
1 16
ADV859 or
ADV559
CN1
40 39 10 9
RL1 RL
F1 16
1.6 A
+
24 V DC
-
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM1 L N A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B + -
Output (+) (-) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24VDC
terminal
ADM51C or
1 16
ADV859 or
ADV559
CN1
40 39 10 9
RL1 RL
F1 16
1.6 A
+
24 V DC
-
AC/DC L(+)
125 V or less N(-)
RL1 RL16
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM1 L N A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B + -
Output (+) (-) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24VDC
terminal
ADM51C or
ADV859 or 1 16
ADV559
CN1
40 39 10 9
RL1 RL
F1 16
1.6 A
+
24 V DC
-
AC/DC L(+)
125 V or less N(-)
RL1 RL16
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM2 A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B
Output 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
terminal
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM1 L N A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B + -
Output (+) (-) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24VDC
terminal
Figure B6.5.12-2 MRO-164 Signal Name and Terminal Number
ADM51C or
ADV859 or 1 16
ADV559
CN1
40 39 10 9
RL1 RL
F1 16
1.6 A
+
24 V DC
-
AC/DC L(+)
125 V or less N(-)
RL1 RL16
RL1 RL16
F101 F201 F116 F216
TM1 1A 1B 16A 16B TM2 1A 1B 16A 16B
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
Signal name CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32 24V
TM1 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A +
Output terminal 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B -
0V
ADM52C or
ADV869 or 1 16 17 32
ADV569
CN1
50 49 48 47 46 31 30 29 28 27 26 11 8 7 4 3
RL1 RL RL RL
F1 16 17 32
1.6 A
+
24 V DC
-
RL1 RL32
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
Signal name CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32
TM2 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A
Output terminal 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
Signal name CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32 24V
TM1 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A +
Output terminal 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B -
0V
ADM52C or
ADV869 or 1 16 17 32
ADV569
CN1
50 49 48 47 46 31 30 29 28 27 26 11 8 7 4 3
RL1 RL RL RL
F1 16 17 32
1.6 A
+
24 V DC
-
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
Signal name CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32
TM2 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A
Output terminal 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
Signal name CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32 24V
TM1 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A +
Output terminal 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B -
0V
ADM52C or
ADV869 or 1 16 17 32
ADV569
CN1
50 49 48 47 46 31 30 29 28 27 26 11 8 7 4 3
RL1 RL RL RL
F1 16 17 32
1.6 A
+
24 V DC
-
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM1 (Left) L (+) 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A
Output terminal N (-) 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B
Signal name CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32 24V
TM1 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A +
Output terminal 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B -
0V
ADM52C or
ADV869 or 1 16 17 32
ADV569
CN1
50 49 48 47 46 31 30 29 28 27 26 11 8 7 4 3
RL1 RL RL RL
F1 16 17 32
1.6 A
+
24 V DC
-
AC/DC L(+)
125 V or less N(-)
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM1 (Left) L (+) 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A
Output terminal N (-) 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B
Signal name CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32 24V
TM1 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A +
Output terminal 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B -
0V
ADM52C or
ADV869 or 1 16 17 32
ADV569
CN1
50 49 48 47 46 31 30 29 28 27 26 11 8 7 4 3
RL1 RL RL RL
F1 16 17 32
1.6 A
+
24 V DC
-
AC/DC L(+)
125 V or less N(-)
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
Signal name CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32
TM2 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A
Output terminal 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B
Signal name CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
TM1 (Left) L (+) 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A
Output terminal N (-) 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B
Signal name CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32 24V
TM1 (Right) 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A +
Output terminal 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B -
0V
ADM52C or
ADV869 or 1 16 17 32
ADV569
CN1
50 49 48 47 46 31 30 29 28 27 26 11 8 7 4 3
RL1 RL RL RL
F1 16 17 32
1.6 A
+
24 V DC
-
AC/DC L(+)
125 V or less N(-)
RL1 RL32
RL1 RL32
F101 F201 F132 F232
TM1 1A 1B 32A 32B TM2 1A 1B 32A 32B
B6.6 Maintenance
This chapter explains how to mount a relay board and replace parts.
CAUTION
• Wipe dust off the equipment with a cleaner, or with a dry and soft cloth.
• When performing maintenance work while the door of the cabinet is open, wear a wrist
strap as a countermeasure against electrostatic discharge (ESD).
• When power is ON, do not install or remove the cards, cables, connectors not listed in
this manual.
SEE
ALSO For more information about precautions regarding static electricity, refer to:
B4.1, “Routine Maintenance of Input/Output Devices” on page B4-2
B.H.Screw
Y9314LB (M3x14)
2-3.5 hole
Relay disconnection
prevention holder
Relay
IMPORTANT
Precautions for parts having defined life spans
• The term “Parts having defined life spans” refers to parts that are expected to wear out or
break down within 10 years from initial use under normal conditions of use. Therefore,
parts with expected life spans of 10 years or more are excluded here.
• The recommended replacement cycle is the cycle indicated for preventive maintenance.
It provides no guarantee against the accidental failures.
• The recommended replacement cycle is merely a guideline. The actual replacement cy-
cle depends on the usage conditions.
• The recommended replacement cycle is subject to change according to actual field re-
sults.
CAUTION
• Prevent tools from entering inside the relay board during maintenance; it may cause elec-
tric shock or failure.
• Do not insert or remove relays or fuses while voltage is applied or current is being con-
ducted to terminals; there is a danger of electric shock. If it is necessary to insert or re-
move relays or fuses while current is applied, please contact Yokogawa’s sales agents.
n Parts Replacement
The table below shows a list of replacement parts for relay board maintenance.
B7.1 Overview
This chapter gives an overview of signal conditioner cards and signal conditioner nests.
n Specifications
SEE
ALSO For more information about the specifications of signal conditioner cards and signal conditioner nests, refer
to:
• The General Specifications “Signal Conditioner Cards (GS 33K50H80-50E)”
• The General Specifications "Signal Conditioner Nests (GS 33K50H70-50E).”
An MHM can house 16 signal conditioner cards (8 for inputs and 8 for outputs) and 1 commu-
nication card (Model ESC).
MHMs for AC power supply and MHMs for DC power supply are available. The height of the
AC-powered MHM is 5U, and the height of the DC-powered MHM is 3U (U: Unit; 1U=44.45
mm). Two types of AC-powered MHMs are available: 100 V models and 220 V models. For
both types, you can select between ‘single’ and ‘dual-redundant’ power supplies. Dual-redun-
dant power supply allows you to replace the power supply unit under power.
MHM is provided with two connectors for I/O to support dual-redundant analog I/O modules
and a ‘connector for secondary output’ for outputting input signals to another device such as a
recorder. For maintenance such as replacing outputting signal conditioner cards, a connector
for ‘Model SPBD Standby Manual Stations’ to backup ‘manipulated outputs’ is provided. Also,
AC-powered MHM has ‘alarm output terminals for AC power supply units.’
Connector
Main Label
Zero Adjustment
(*1)
Grip
Terminal Cover
Unit
Model MODEL SUFF Style Range INPUT
°C
ET5 *C 0 - 100
Input Type (*2)
Pt100(ITS-90)
TAG No. TAG No.
YOKOGAWA
*1: Zero Adjustment and Span Adjustment are applicable only to EA1, EA2, EH1, EA0, and EH0 cards.
*2: Input Type is applicable only to ET5 and ER5 cards, indicating the following.
ET5: Type K, E, J, T, R, S, B, N (JIS:1995, IEC:1995(ITS-90) )
ER5: Pt100(ITS-90)=JIS:1997/IEC:1995(ITS-90)Pt100
Pt100(IPTS-68)=JIS:1989(IPTS-68)Pt100
JPt100=JIS:1989JPt100
Pt50=JIS:1981Pt50
CN3 Connector
CN1 Connector
CN2 Connector
*1: The ESC card communication terminals are for Yokogawa servicemen’ s use only.
*2: Power supply unit 2 is mounted for dual-redundant power supply only.
*3: Inputting signal conditioner cards must be connected to the odd-numbered slots from the leftmost, and the outputting
signal conditioner cards must be connected to the even-numbered slots from the left.
*4: EA7 cannot be used with SPBD standby manual station.
CN1 Connector
CN2 Connector
CN3 Connector
B + -
Signal input terminals Signal output terminals
*1: The ESC card communication terminals are for Yokogawa servicemen’ s use only.
*2: Inputting signal conditioner cards must be connected to the odd-numbered slots from the leftmost, and the outputting
signal conditioner cards must be connected to the even-numbered slots from the left.
*3: EA7 cannot be used with SPBD standby manual station.
CN1 Connector
CN2 Connector
B B
Signal terminals
*1: The ESC card communication terminals are for Yokogawa servicemen’ s use only.
*2: Power supply unit 2 is mounted for dual-redundant power supply only.
*3: If connected to an AAB841 Analog I/O module, the inputting signal conditioner cards must be connected to the 1st
through 8th slots from the leftmost, and the outputting signal conditioner cards must be connected to the 9th through
16th slots from the leftmost.
CN1 Connector
CN2 Connector
B B
Signal terminals
*1: The ESC card communication terminals are for Yokogawa servicemen’ s use only.
*2: If connected to an AAB841 Analog I/O module, the inputting signal conditioner cards must be connected to the 1st
through 8th slots from the leftmost, and the outputting signal conditioner cards must be connected to the 9th through
16th slots from the leftmost.
B7.3.1 Components
This section describes how to connect a signal conditioner nest to analog I/O module(s) and
other devices.
Use the correct cable specified in the following table for connecting a signal conditioner nest
to analog I/O module(s).
Table B7.3.1-1 Cable for Each Nest Model and I/O Module
Connectable Analog
Contact
Models Names Signal cable I/O Modules Remarks
points
(Terminal blocks)
MHM Control I/O KS1 AAB841 (ATM4A) 8-points in- Optional dualredundant I/O
Signal put / module
Conditioner 8-points
Nest output
AAB842 (ATM4A) 8-points in- Optional dualredundant I/O
put/ module
8-points
output
AAP849 8-points in- Optional dualredundant I/O
put / module
8-points
output
AMC80 8-points in- Optional dualredundant I/O
put / module
8-points
output
MHC I/O Signal KS2 AAV141(ATK4A) 16-points
Conditioner input
Nest
AAB141 (ATK4A) 16-points The input signal to EA7 is a 4 -
input 20mA current signal.
AAB841(ATV4A) 8-points in- Outputs 1 to 5 V
put /
8-points
output
AAB842 (ATV4A) 8-points in- Outputs 1 to 5 V
put/ The input signal to EA7 is a 4 -
8-points 20mA current signal.
output
AAV542(ATK4A) 16-points
input
AAP149 16-points
input
The following figure shows an example of connecting an AC-powered MHM to other devices.
FFCS
CN1
Connector
CN2
Connector
KS4 Cable
Recorder
SPBD
Standby
manual
Transmitter Valve station
The following figure shows an example of connecting an AC-powered MHC to other devices.
FFCS
KS2 cable
CN1
Connector
CN2
Connector
KS2 cable
Signal terminals
Recorder
Transmitter/Valve
CAUTION
• When constructing power cables, use conduits to pass through cabinets for the following
purposes:
• The power cables could be cut by the metal plates if the cables are unprotected.
• The connection could be loosening from the weight of the power cable itself if the ca-
ble is unsupported.
• Switch off the power supply, then use tester to confirm that there is no power flow on the
power cables.
• Power cables should be placed at least 1 cm away from signal cables.
IMPORTANT
It is recommended to use a switch or breaker in the power supply wiring, so that the power
supply can be turned on/off for individual node units at maintenance.
Hole diameter
External relay
24 V DC
READY contact
SEE
ALSO For more information about the alarm output terminals for AC power supply units on the signal conditioner
nest, refer to:
“n Signal Conditioner Nest” on page B7-5
n Grounding
The grounding should be protective grounding (100 ohm or less).
CAUTION
The grounding cable shall be connected to the grounding terminal which is located next to the
power supply terminal.
IMPORTANT
• The wires should conform the equivalent specification of JIS C 3312.
• Always use ring terminals with insulating sleeves.
• Always use ring terminals and crimp-on tool manufactured by the same manufacturer.
• The crimp-on tool must be matched to the wire thickness.
Insulating sleeve
inside diameter
Hole diameter
C
Ring terminal length
Ring outside diameter
RJC Sensor
Thermocouple
ER5 (*2)
ES1 (*3)
100 % 0%
2-wire (voltage,
+ –
connect)
Power
EP1, 2-wire power supply Signal
supply
EP3
Power
3-wire power supply + –
supply
EH1, EH5 + –
*1: The reference junction compensation sensor (RJC sensor) is attached to ET5. Connected it to B and C terminals of
signal conditioner.
*2: Must be wiring resistance of A as same as B.
*3: Must be wiring resistance of A as same as C.
*4: B terminal is used when combined with BARD safety barrier.
*5: In the case of 4-to-20 mA input that requires no transmitter power supply, connect to C-terminal (+) and B-terminal (-).
Input resistance of EA1, EA2, and EA5 is 250 ohm.
For EA7, input resistance is equivalent to 250 ohm (voltage drop is 5 V or less, at 20 mA input).
Figure B7.3.4-2 Wiring to Field-connecting Terminals for Each Signal Conditioner Card
SEE
ALSO For more information about wiring EP1 and EP3 to field equipment, refer to:
“l Setting Jumper Pins (applicable to EP1 and EP3 Cards)” on page B7-23
B7.4 Maintenance
This chapter describes how to mount the signal conditioner nests and how to replace signal
conditioner cards and other components.
CAUTION
• Wipe dust off the equipment with a cleaner, or with a dry and soft cloth.
• When performing maintenance work while the door of the cabinet is open, wear a wrist
strap as a countermeasure against electrostatic discharge (ESD).
• When power is ON, do not install or remove the cards, cables, connectors not listed in
this manual.
SEE
ALSO For more information about precautions regarding static electricity, refer to:
B4.1, “Routine Maintenance of Input/Output Devices” on page B4-2
WARNING
When you install the ‘signal conditioner nest with insulating bushings attached’ on a rack, do
not keep the signal conditioner nest hung on loose screws for a long time. Too much force
may apply to the insulating bushings and cause damaged or broken insulating bushings.
l Installation Procedure
1. Fasten a pair of insulating bushings together to each of the screw holes on the signal
conditioner nest.
The tapering end of the insulating bushings must come to the front side where a screw
enters.
2. Using four M5 screws, fix the device onto the rack.
Insulating
Insulating bushing
bushing
(with a tapering)
M5 Screw
Rack
Rack
M5 Screws
IMPORTANT
Be sure to turn OFF power to the signal conditioner nest before you mount or dismount the
signal conditioner nest. If the power supply to the signal conditioner nest is dual-redundant,
turn OFF both the power supply units.
Turn OFF power to the signal conditioner nest as follows:
• If a switch or breaker connected to the nest is used, turn it off.
• If no switch or breaker is used, disconnect the power-supplying cable.
If multiple signal conditioner nests exist, all the nests should be grounded by connecting to
the earth terminal (protective, less than 100 ohm) separately.
5U 3U 3U
3U 3U
5U
3U 3U
5U 3U 3U
Front Front Front
3U
5U Heat Shield
3U Plate 3U
Fan Unit
3U
3U 3U
5U Heat Shield
Plate At least At least
At least 100 mm 100 mm
100 mm
Grip
Terminal Cover
IMPORTANT
On the ET5 in style A and style B cards, an RJC sensor is embedded in the terminal cover. If
you replace the ET5 in style A or style B cards, be sure to push the terminal cover down to
make sure the RJC sensor touches the terminals.
l Confirming Ranges (for ET5, ER5, ES1, EM1, and EP3 Cards)
On the ET5, ER5, ES1, EM1, and EP3 cards, the following items are factory-preset accord-
ing to user’s specification.
• Range
• Burnout detection setting (UP/DOWN/OFF) (*1)
*1: Burnout detection setting is not applicable to EP3 card.
The Range is shown on the Tag No. Label on the face of signal conditioner card. Make sure
that the Range of the replacing card is the same as that of the replaced card.
To check the burnout detection setting, use a BRAIN Terminal. Connect the BRAIN Terminal
to the card and check the burnout detection setting.
A terminal C terminal
Connect to Connect to
B terminal C terminal
RJT Sensor
B terminal
SEE
ALSO For more information about connecting an RJC sensor, refer to:
“n Wiring to Field-connecting Terminals for Each Signal Conditioner Card” on page B7-16
200
510 (500) For current-pulse load resistance
1K
FILTER For filtering inputs
(12 V/24 V DC) For switching ‘power supply for transmitter’
(Applicable to EP3 only)
ON OFF
Jumper socket Plug a jumper socket to jump the pin1 and pin2.
ON
jumper pins
1 2 3
ON OFF
The following figures show the settings of jumper pins depending on input types.
IMPORTANT
Note that the position of the terminals A and B on the EP1 and EP3 cards is reversed from
the position of the corresponding terminals on the connected I/O module for pulse inputs
(Models: APM11, AAP135, AAP149, and AAP849).
EP1/EP3
Jumper pin
B 200
Transmitter 510(500) (*1)
A 1K
FILTER
OFF OFF ON OFF
C RL FIL
EP1/EP3
Jumper pin
B 200
Transmitter 510(500) (*1)
+ A 1K
FILTER
OFF OFF ON OFF
- C RL FIL
C RL FIL
HART
OFF ON
HART board
J110
STD
SP
OFF ON
HART
J10
Slide switch
J10
OFF ON OFF ON
J110
OFF ON OFF ON
IMPORTANT
EA7 Card is used with the following type of HART compatible field devices of YOKOGAWA,
the slide switch should be placed to SP position.
• Temperature Transmitter YTA (Style1 and 2) produced before 2003. (*1)
• Vortex flowmeters DY, DYA produced before 2003. (*1)
• Magnetic flowmeters AM11, AE, AE14, SE and SE14.
*1: The slide switch can be placed to SP position despite the above products are sold to customers in 2003 or later.
J110
OFF ON
HART
J110
OFF ON OFF ON
IMPORTANT
Precautions for parts having defined life spans
• The term “Parts having defined life spans” refers to parts that are expected to wear out or
break down within 10 years from initial use under normal conditions of use. Therefore,
parts with expected life spans of 10 years or more are excluded here.
• The recommended replacement cycle is the cycle indicated for preventive maintenance.
It provides no guarantee against the accidental failures.
• The recommended replacement cycle is merely a guideline. The actual replacement cy-
cle depends on the usage conditions.
• The recommended replacement cycle is subject to change according to actual field re-
sults.
Communication Cable
with 5-pin connector Communication card (ESC card)
LCD
(21 characters
× 8 lines)
If BATTERY is shown on the
display, it indicates that the
battery is weak.
l Function Keys
The function of each function key is determined by your choice of menu and is shown as the
function commands in the monitor.
n Functional Structure
The BRAIN Terminal, BT200 has the online functions and offline functions as shown in the fol-
lowing figure.
ESC
CLR HOME SET ADJ ESC CODE CAPS CLR ESC
CLR
TIP If the BRAIN Terminal, BT200 is connected to an EXT card, [INITIAL DATA PANEL] appears instead of [SLOT
PANEL]. In that case, skip the steps 3 and 4 and go to the step 5.
4. Enter the slot number of the signal conditioner card for which parameters you want
shown. Press the ENT key.
5. [INITIAL DATA PANEL] appears.
6. Press the ENT key with [INITIAL DATA PANEL] on. [MENU PANEL] appears.
MENU
A:DISPLAY
B:SET
C:ADJUST
7. Use the Movement keys and select a menu (“A:DISPLAY”, “B:SET”, or “C:ADJUST”), and
then press the ENT key. [PARAMETER PANEL] appears.
PARAM
A01: INPUT
300 deg C
A02: OUTPUT
75.0 %
A03: STATUS
00
8. Use the Movement keys and the function keys as necessary to switch panels.
CLR
TIP If the BRAIN Terminal, BT200 is connected to an EXT card, [INITIAL DATA PANEL] appears instead of [SLOT
PANEL]. In that case, skip the steps 3 and 4 and go to the step 5.
4. Enter the slot number of the Signal Conditioner Card for which parameters you want to
change. Press the ENT key.
5. [INITIAL DATA PANEL] appears.
6. Press the ENT key with [INITIAL DATA PANEL] on. [MENU PANEL] appears.
MENU
A:DISPLAY
B:SET
C:ADJUST
7. Use the Movement keys and select “B:SET” or “C:ADJUST”, and then press the ENT key.
[PARAMETER PANEL] appears.
PARAM
B01: TAG NO. 1
TIC-101
B02: TAG NO. 2
B03: COMMENT 1
TOWER
Figure B7.5.2-6 PARAMETER PANEL (Case where “B:SET” is selected on the MENU PANEL)
8. Use the Movement keys and select the parameter you want to change. Press the ENT
key. [SETUP PANEL] appears.
SET
B01: TAG NO. 1
TIC-101
TIC-101
Figure B7.5.2-7 SETUP PANEL (Case where “B01:TAG NO. 1” is selected on the PARAMETER PANEL)
10. Press the ENT key, and the value you entered flashes. Confirm that the value is correct
and press the ENT key again. This will change the parameter stored in the signal condi-
tioner card.
SET
B01: TAG NO. 1
TRC-101a
NG OK
11. If you complete the setting, press the F4 key “OK”, and [PARAMETER PANEL] will ap-
pear.
If you want to undo the setting, press the F3 key “NG”. And do the setting again.
n Lists of Parameters
Parameters for signal conditioner cards are determined by their Style.
The following tables list parameters for each Style.
Table B7.5.3-1 List of Parameters for Signal Conditioner Cards in Style A (1/2)
Data
No. Item Name
EM1 ET5 ER5
01 Model MODEL EM1*A ET5*A ER5*A
02 Tag number TAG NO 16 alphanumeric characters
03 Self-diagnosis SELF CHK OK, GOOD or ERROR
A Display item DISPLAY
A01 Input value INPUT -50.00 to 150.00 mV -273.0 to 2000.0 deg -210.0 to 670.0 deg
C C
A02 Output value OUTPUT -6.3 to 106.3 %
A03 Status STATUS FF (two digits hexadecimal)
A04 Rev. No. REV NO 0.00n (n: Rev. No.)
B Set item SET
B01 Tag number 1 TAG NO.1 8 alphanumeric characters (8 characters in the former half of tag
number)
B02 Tag number 2 TAG NO.2 8 alphanumeric characters (8 characters in the latter half of tag num-
ber)
B03 Comment 1 COM- 8 alphanumeric characters (8 characters in the former half of com-
MENT1 ments)
B04 Comment 2 COM- 8 alphanumeric characters (8 characters in the latter half of com-
MENT2 ments)
B05 ER5 input type INP TYPE PT/JPT (*1)
B06 ET5 input type INP TYPE K/E/J/T/R/S/B
B07 ES1,EM1 input INP TYPE H RANGE/L RANGE
type
B08 ES1 total resist- RESIST
ance
B09 Temperature unit UNIT deg C/deg F/K deg C/deg F/K
B10 Zero point ZERO -50.00 to 150.00 mV -273.0 to 1999.0 deg -210.0 to 670.0 deg
C (*2) C (*2)
B11 Span SPAN 10.0 to 100.00 mV 20.0 to 2272.0 deg C 1.0 to 880.0 deg
(*2) C(*2)
B12 Burnout BURN OUT OFF/UP/DOWN OFF/UP/DOWN OFF/UP/DOWN
B13 Set error SET ERR OK or ERROR
C Adjustment item ADJUST
C01 0% output cor- OUT 0% -1.00 to 1.00 % -1.00 to 1.00 % -1.00 to 1.00 %
rection
C02 100% output cor- OUT 100% -1.00 to 1.00 % -1.00 to 1.00 % -1.00 to 1.00 %
rection
Table B7.5.3-2 List of Parameters for Signal Conditioner Cards in Style A (2/2)
Data
No. Item Name
ES1 EA5/EH5
01 Model MODEL ES1*A EA5*A/EH5*A
02 Tag number TAG NO 16 alphanumeric characters
03 Self-diagnosis SELF CHK OK, GOOD or ERROR
A Display item DISPLAY
A01 Input value INPUT 0.0 to 2000.0 OHM -6.3 to 106.3 %
A02 Output value OUTPUT -6.3 to 106.3 %
A03 Status STATUS FF (two digits hexadecimal)
A04 Rev. No. REV NO 0.00n (n: Rev. No.)
B Set item SET
B01 Tag number 1 TAG NO.1 8 alphanumeric characters (8 characters in the former half of
tag number)
B02 Tag number 2 TAG NO.2 8 alphanumeric characters (8 characters in the latter half of
tag number)
B03 Comment 1 COMMENT1 8 alphanumeric characters (8 characters in the former half of
comments)
B04 Comment 2 COMMENT2 8 alphanumeric characters (8 characters in the latter half of
comments)
B05 ER5 input type INP TYPE
B06 ET5 input type INP TYPE
B07 ES1,EM1 input type INP TYPE H RANGE/L RANGE
B08 ES1 total resistance RESIST 100.0 to 2000.0 OHM
B09 Temperature unit UNIT
B10 Zero point ZERO 0.0 to 2000.0 OHM
B11 Span SPAN 10.0 to 2000.0 OHM
B12 Burnout BURN OUT OFF/UP/DOWN
B13 Set error SET ERR OK or ERROR
C Adjustment item ADJUST
C01 0% output correction OUT 0% -1.00 to 1.00 % -1.00 to 1.00 %
C02 100% output correc- OUT 100% -1.00 to 1.00 % -1.00 to 1.00 %
tion
C03 BURN-OUT correction/ WIRING R EXECUTE/RESET
Wiring resistance error (Wiring resistance error cor-
correction rection) (*1)
Table B7.5.3-3 List of Parameters for Signal Conditioner Cards in Style B (1/2)
Data
No. Item Name
EM1 ET5 ER5
01 Model MODEL EM1*B ET5*B ER5*B
02 Tag number TAG NO 16 alphanumeric characters
03 Self-diagnosis SELF CHK GOOD or ERROR
A00 Display item DISPLAY
A01 Input value INPUT nnn.nn mV (*1) nnnn.n deg C (*1) nnn.n deg C (*1)
A02 Output value OUTPUT nnn.n % (*1)
A03 Status STATUS FF (two digits hexadecimal)
A04 Rev. No. REV NO n.000 (n: Rev. No.)
B00 Set item SET
B01 Tag number 1 TAG NO.1 8 alphanumeric characters (8 characters in the former half of tag
number)
B02 Tag number 2 TAG NO.2 8 alphanumeric characters (8 characters in the latter half of tag
number)
B03 Comment 1 COM- 8 alphanumeric characters (8 characters in the former half of
MENT1 comments)
B04 Comment 2 COM- 8 alphanumeric characters (8 characters in the latter half of com-
MENT2 ments)
B05 ER5 input type INP TYPE PT/JPT (*2)
B06 ET5 input type INP TYPE B/E/J/K/T/R/S/N
B07 Low cut LOW CUT
B08 ES1 total resistance RESIST
B09 Temperature unit UNIT deg C/deg F/K deg C/deg F/K
B10 Zero point ZERO nnn.nn mV (*1) nnnn.n deg C (*1) nnn.n deg C (*1)
B11 Span (*3) SPAN nnn.nn mV (*1) nnnn.n deg C (*1) nnn.n deg C (*1)
B12 Burnout BURN OUT OFF/UP/DOWN OFF/UP/DOWN OFF/UP/DOWN
C00 Adjustment item ADJUST
C01 0% output correction OUT 0% -10.00 to 10.00 % -10.00 to 10.00 % -10.00 to 10.00 %
C02 100% output correc- OUT 100% -10.00 to 10.00 % -10.00 to 10.00 % -10.00 to 10.00 %
tion
C03 BURN-OUT correc- WIRING R EXECUTE/RESET EXECUTE/RESET
tion (BURN-OUT correc- (BURN-OUT correc-
tion) (*4) tion) (*4)
C04 Input zero adjust- ZERO ADJ nnn.nnn mV nnn.nnn mV nnn.nnn OHM
ment RST/INC/DEC (*1) RST/INC/DEC (*1) RST/INC/DEC (*1)
C05 Input span adjust- SPAN ADJ nnn.nnn mV nnn.nnn mV nnn.nnn OHM
ment RST/INC/DEC (*1) RST/INC/DEC (*1) RST/INC/DEC (*1)
C06 Input zero adjust- ZERO ADJ
ment
C07 Input span adjust- SPAN ADJ
ment
*1: "n" denotes one numeric character.
*2: PT=JIS:1989(IPTS-68)Pt100, JPT=JIS:1989JPt100
Table B7.5.3-4 List of Parameters for Signal Conditioner Cards in Style B (2/2)
Data
No. Item Name
ES1 EA5/EH5 EP3
01 Model MODEL ES1*B EA5*B/EH5*B EP3*A (*1)
02 Tag number TAG NO 16 alphanumeric characters
03 Self-diagnosis SELF CHK GOOD or ERROR
A00 Display item DISPLAY
A01 Input value INPUT nnnnn.n OHM (*2) nnn.n % (*2) nnnnn.n Hz (*2)
A02 Output value OUTPUT nnn.n % (*2)
A03 Status STATUS FF (two digits hexadecimal)
A04 Rev. No. REV NO n.000 (n: Rev. No.)
B00 Set item SET
B01 Tag number 1 TAG NO.1 8 alphanumeric characters (8 characters in the former half of tag
number)
B02 Tag number 2 TAG NO.2 8 alphanumeric characters (8 characters in the latter half of tag
number)
B03 Comment 1 COM- 8 alphanumeric characters (8 characters in the former half of
MENT1 comments)
B04 Comment 2 COM- 8 alphanumeric characters (8 characters in the latter half of com-
MENT2 ments)
B05 ER5 input type INP TYPE
B06 ET5 input type INP TYPE
B07 Low cut LOW CUT 0.3 to 100.0 % nnnnn.n Hz (*2)
(*3)
B08 ES1 total resistance RESIST nnnnn.n OHM (*2)
(*4)
B09 Temperature unit UNIT
B10 Zero point ZERO nnnnn.n OHM (*2) nnnnn.n Hz (*2)
(*3)
B11 Span (*4) SPAN nnnnn.n OHM (*2) nnnnn.n Hz (*2)
(*3)
B12 Burnout BURN OUT OFF/UP/DOWN
C00 Adjustment item ADJUST
C01 0% output correction OUT 0% -10.00 to 10.00 % -10.00 to 10.00 %
C02 100% output correc- OUT 100% -10.00 to 10.00 % -10.00 to 10.00 %
tion
C03 BURN-OUT correc- WIRING R
tion
C04 Input zero adjust- ZERO ADJ nnn.nnn mV
ment RST/INC/DEC (*2)
C05 Input span adjust- SPAN ADJ nnn.nnn mV
ment RST/INC/DEC (*2)
C06 Input zero adjust- ZERO ADJ nnnnn.n OHM (*1)
ment
C07 Input span adjust- SPAN ADJ nnnnn.n OHM (*1)
ment
Table B7.5.3-5 List of Parameters for Signal Conditioner Cards in Style C (1/2)
Data
No. Item Name
EM1 ET5 ER5
01 Model MODEL EM1*C ET5*C ER5*C
02 Tag number TAG NO 16 alphanumeric characters
03 Self-diagnosis SELF CHK GOOD or ERROR
A00 Display item DISPLAY
A01 Input value INPUT nnn.nn mV (*1) nnnn.n deg C/K (*1) (*2)
A02 Output value OUTPUT nnn.n % (*1)
A03 Status STATUS FF (two digits hexadecimal)
A04 Rev. No. REV NO nnnn.xxx (nnnn: Rev. No. of ROM, xxx:Rev. No. of EEPROM)
B00 Set item SET
B01 Tag number 1 TAG NO.1 8 alphanumeric characters (8 characters in the former half of tag
number)
B02 Tag number 2 TAG NO.2 8 alphanumeric characters (8 characters in the latter half of tag
number)
B03 Comment 1 COM- 8 alphanumeric characters (8 characters in the former half of com-
MENT1 ments)
B04 Comment 2 COM- 8 alphanumeric characters (8 characters in the latter half of com-
MENT2 ments)
B05 ER5 input type INP TYPE PT/JPT/PT100-90/
PT50(*3)
B06 ET5 input type INP TYPE K/E/J/T/R/S/B/N
B07 Low cut LOW CUT
B08 ES1 total resistance RESIST
B09 Temperature unit UNIT deg C/-----/K (*4)
B10 Zero point ZERO nnn.nn mV (*1) nnnn.n deg C/K (*1) nnnn.n deg C/K (*1)
(*2) (*2)
B11 Span (*5) SPAN nnn.nn mV (*1) nnnn.n deg C/K (*1) nnnn.n deg C/K (*1)
(*2) (*2)
B12 Burnout BURN OFF/UP/DOWN OFF/UP/DOWN OFF/UP/DOWN
OUT
C00 Adjustment item ADJUST
C01 0% output correction OUT 0% -10.00 to 10.00 % -10.00 to 10.00 % -10.00 to 10.00 %
C02 100% output correc- OUT -10.00 to 10.00 % -10.00 to 10.00 % -10.00 to 10.00 %
tion 100%
C03 BURN-OUT correc- WIRING R EXECUTE/RESET EXECUTE/RESET
tion (BURN-OUT correc- (BURN-OUT correc-
tion) (*6) tion)(*6)
C04 Input zero adjust- ZERO nnn.nnn mV nnn.nnn mV nnn.nnn OHM
ment ADJ RST/INC/DEC (*1) RST/INC/DEC (*1) RST/INC/DEC (*1)
C05 Input span adjust- SPAN ADJ nnn.nnn mV nnn.nnn mV nnn.nnn OHM
ment RST/INC/DEC (*1) RST/INC/DEC (*1) RST/INC/DEC (*1)
Table B7.5.3-6 List of Parameters for Signal Conditioner Cards in Style C (2/2)
Data
No. Item Name
ES1 EA5/EH5
01 Model MODEL ES1*C EA5*C/EH5*C
02 Tag number TAG NO 16 alphanumeric characters
03 Self-diagnosis SELF CHK GOOD or ERROR
A00 Display item DISPLAY
A01 Input value INPUT nnnnn.n OHM (*1) nnn.n % (*1)
A02 Output value OUTPUT nnn.n % (*1)
A03 Status STATUS FF (two digits hexadecimal)
A04 Rev. No. REV NO nnnn.xxx (nnnn: Rev. No. of ROM, xxx: Rev. No. of EEPROM)
B00 Set item SET
B01 Tag number 1 TAG NO.1 8 alphanumeric characters (8 characters in the former half of
tag number)
B02 Tag number 2 TAG NO.2 8 alphanumeric characters (8 characters in the latter half of
tag number)
B03 Comment 1 COMMENT1 8 alphanumeric characters (8 characters in the former half of
comments)
B04 Comment 2 COMMENT2 8 alphanumeric characters (8 characters in the latter half of
comments)
B05 ER5 input type INP TYPE
B06 ET5 input type INP TYPE
B07 Low cut LOW CUT 0.3 to 100.0 %
B08 ES1 total resistance RESIST nnnnn.n OHM (*1)
(*2)
B09 Temperature unit UNIT
B10 Zero point ZERO nnnnn.n OHM (*1)
B11 Span(*2) SPAN nnnnn.n OHM (*1)
B12 Burnout BURN OUT OFF/UP/DOWN
C00 Adjustment item ADJUST
C01 0% output correction OUT 0% -10.00 to 10.00 % -10.00 to 10.00 %
C02 100% output correc- OUT 100% -10.00 to 10.00 % -10.00 to 10.00 %
tion
n Parameter Details
Parameters which need to be detailed are listed below.
l STATUS (A03)
This parameter indicates the result of self check with status detail codes. The following tables
list the status detail codes that the STATUS (A03) can take and their meanings.
IMPORTANT
Before tuning the C06 (Input zero adjustment) and C07 (Input span adjustment) parameters
of ES1, it is necessary to check that the parameter of B08 (ES1 total resistance) has been
properly entered.
SEE
ALSO For more information about how to use the BRAIN Terminal, BT200, refer to:
The User’s Manual “BT200 BRAIN Terminal” (IM 01C00A11-01E)
CLR
3. Enter the slot number “00,” and then press the ENT key. [INITIAL DATA PANEL] appears.
4. Press the ENT key on [INITIAL DATA PANEL]. [MENU PANEL] appears.
MENU
A:DISPLAY1
Figure B7.5.4-3 MENU PANEL (D:SET1) (Case where the F2 key “SET” is selected)
Figure B7.5.4-4 MENU PANEL (P:ADJST1) (Case where the F3 key “ADJ” is selected)
Figure B7.5.4-5 PARAMETER PANEL (Case where “D:SET1” is selected on the MENU PANEL)
7. Use the Movement keys and the function keys as necessary to switch panels.
CLR
3. Enter the slot number “00,” and then press the ENT key. [INITIAL DATA PANEL] appears.
4. Press the ENT key on [INITIAL DATA PANEL] . [MENU PANEL] appears.
MENU
A:DISPLAY1
Figure B7.5.4-8 MENU PANEL (D:SET) (Case where the F2 key “SET” is selected)
6. Press the ENT key on [MENU PANEL] “D:SET1”. [PARAMETER PANEL] appears.
7. Use the Movement keys and select a parameter to be changed, and then press the ENT
key. [SETUP PANEL] appears.
SET
D01: TAG NO. 1
TIC-101
TIC-101
Figure B7.5.4-10 SETUP PANEL (Case where “D01:TAG NO. 1” is selected on the PARAMETER PAN-
EL)
8. Using the Shift key and Alphanumeric keys, enter a new parameter.
SET
D01: TAG NO. 1
TIC-101
TRC-101a
9. Press the ENT key, and the value you entered flashes. Confirm that the value is correct
and press the ENT key again. This will change the parameter stored in the ESC*B card.
SET
D01: TAG NO. 1
TRC-101a
NG OK
10. If you complete the setting, press the F4 key “OK”, and [PARAMETER PANEL] will ap-
pear. If you want to undo the setting, press the F3 key “NG”. And then do the setting
again.
CAUTION
• The Customer Maintenance Parts List (CMPL) is provided as reference for ordering maintenance parts. Customer should not
assemble or disassemble the products by himself using this CMPL, but to contact to Yokogawa's sales agents for parts replace-
ment. YOKOGAWA assumes no liability to any party for damages caused through disassembly or assembly.
• Parts numbers on Parts Lists are subjected to change.
All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation CMPL 33Q06Q10-31E
Subject to change without notice Printed in Japan 1st Edition : Sep. 2001 (YK)
11th Edition : May. 2013 (YK)
CMPL B1-2
8 1
10
11
16
13
9
12
2
5
6
15
4
14
All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation CMPL 33Q06Q10-31E 11th Edition : May.2013-00
CMPL B1-3
Qty
ANB10D
ANB10S
Model
Model or
Item Part No. Description
1 – 1 1 Base Unit
2 Below 1 1 Power Supply Module
PW481 for 100 to 120 V AC Power Supply
PW482 for 220 to 240 V AC Power Supply
PW484 for 24 V DC Power Supply
3 T9088MK 1 1 Cover
All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation CMPL 33Q06Q10-31E 11th Edition : May.2013-00
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All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation CMPL 33Q06Q10-31E 11th Edition : May.2013-00
Subject to change without notice Printed in Japan
CMPL B2-1
CAUTION
• The Customer Maintenance Parts List (CMPL) is provided as reference for ordering maintenance parts. Customer should not
assemble or disassemble the products by himself using this CMPL, but to contact to Yokogawa's sales agents for parts replace-
ment. YOKOGAWA assumes no liability to any party for damages caused through disassembly or assembly.
• Parts numbers on Parts Lists are subjected to change.
All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation CMPL 33Q06Q10-32E
Subject to change without notice Printed in Japan 1st Edition : Sep. 2001 (YK)
10th Edition : May. 2013 (YK)
CMPL B2-2
7 12
2
5
6
11
4
10
All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation CMPL 33Q06Q10-32E 10th Edition : May.2013-00
CMPL B2-3
Qty
ANR10D
ANR10S
Model
Model or
Item Part No. Description
1 – 1 1 Base Unit
2 Below 1 1 Power Supply Module
PW481 for 100 to 120 V AC Power Supply
PW482 for 220 to 240 V AC Power Supply
PW484 for 24 V DC Power Supply
3 T9088MK 1 1 Cover
All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation CMPL 33Q06Q10-32E 10th Edition : May.2013-00
Blank Page
All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation CMPL 33Q06Q10-32E 10th Edition : May.2013-00
Subject to change without notice Printed in Japan
CMPL B3-1
CAUTION
• The Customer Maintenance Parts List (CMPL) is provided as reference for ordering maintenance parts. Customer should not
assemble or disassemble the products by himself using this CMPL, but to contact to Yokogawa's sales agents for parts replace-
ment. YOKOGAWA assumes no liability to any party for damages caused through disassembly or assembly.
• Parts numbers on Parts Lists are subjected to change.
All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation CMPL 33K50F30-50E
Subject to change without notice Printed in Japan 1st Edition : Sep. 2011 (YK)
3rd Edition : May. 2013 (YK)
CMPL B3-2
1
8
12
13
20
17
14
10
3
15
2
11 5
6
4
16
19
18
All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation CMPL 33K50F30-50E 3rd Edition : May.2013-00
CMPL B3-3
Qty
ANB11D
ANB11S
Model
Model or
Item Part No. Description
1 – 1 1 Base Unit
2 Below 1 1 Power Supply Module
PW481 for 100 to 120 V AC Power Supply
PW482 for 220 to 240 V AC Power Supply
PW484 for 24 V DC Power Supply
3 T9088MK 1 1 Cover
All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation CMPL 33K50F30-50E 3rd Edition : May.2013-00
Blank Page
All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation CMPL 33K50F30-50E 3rd Edition : May.2013-00
Subject to change without notice Printed in Japan
CMPL B4-1
CAUTION
• The Customer Maintenance Parts List (CMPL) is provided as reference for ordering maintenance parts. Customer should not
assemble or disassemble the products by himself using this CMPL, but to contact to Yokogawa's sales agents for parts replace-
ment. YOKOGAWA assumes no liability to any party for damages caused through disassembly or assembly.
• Parts numbers on Parts Lists are subjected to change.
All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation CMPL 33K50F50-50E
Subject to change without notice Printed in Japan 1st Edition : Sep. 2011 (YK)
3rd Edition : May. 2013 (YK)
CMPL B4-2
2
5
6
All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation CMPL 33K50F50-50E 3rd Edition : May.2013-00
CMPL B4-3
Qty
ANT10U-3
ANT10U-4
Model
Model or
Item Part No. Description
1 – 1 1 Base Unit
2 Below 1 1 Power Supply Module
PW481 for 100 to 120 V AC Power Supply
PW482 for 220 to 240 V AC Power Supply
PW484 for 24 V DC Power Supply
3 T9088MK 1 1 Cover
4 Below 1 Power Supply Module
PW481 for 100 to 120 V AC Power Supply
PW482 for 220 to 240 V AC Power Supply
PW484 for 24 V DC Power Supply
5 T9088MK 1 Cover
6 ADCV02 1 Dummy Cover
7 T9082QG 1 1 Cable Tray
8 Y9306LK 2 2 Screw with Washer, M3 x 6
9 S9049PM 4 4 Insulating Bushing
All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation CMPL 33K50F50-50E 3rd Edition : May.2013-00
Blank Page
All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation CMPL 33K50F50-50E 3rd Edition : May.2013-00
Subject to change without notice Printed in Japan
CMPL B5-1
7
4
6 5
2 1 8
Model ARM55D
To Cabinet or Rack
6 4
5
2 1 8
CAUTION
• The Customer Maintenance Parts List (CMPL) is provided as reference for ordering maintenance parts. Customer should not
assemble or disassemble the products by himself using this CMPL, but to contact to Yokogawa's sales agents for parts replace-
ment. YOKOGAWA assumes no liability to any party for damages caused through disassembly or assembly.
• Parts numbers on Parts Lists are subjected to change.
All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation CMPL 33Q06R90-31E
Subject to change without notice Printed in Japan 1st Edition : Sep. 2002 (YK)
6th Edition : Jun. 2009 (YK)
CMPL B5-2
To Cabinet or Rack
7
4
6 5
2 1 3 8
Model ARM55C
To Cabinet or Rack
4
5
2 1 8
All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation CMPL 33Q06R90-31E 6th Edition : Jun.2009-00
CMPL B5-3
Qty
ARM55W
ARM55D
ARM55C
ARM15A
ARM55T
Model
Item Part No. Description
1 S9165VM 32 32 32 Relay
S9163VM 32 Relay
2 S9527VK 3 Fuse (1.0 A)
S9528VK 1 1 Fuse (1.6 A)
S9529VK 1 Fuse (2.0 A)
7 Y9306LB 2 2 2 B. H. Screw, M3 x 6
8 T9082TX 2 2 2 Wall Mount Bracket (option code : /BR3)
T9082TY 2 Wall Mount Bracket (option code : /BR4)
All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation CMPL 33Q06R90-31E 6th Edition : Jun.2009-00
CMPL B5-4
To Cabinet or Rack
1 4 3
6 Y9306LB 4 B. H. Screw, M3 x 6
7 T9082TX 2 Wall Mount Bracket (option code : /BR3)
All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation CMPL 33Q06R90-31E 6th Edition : Jun.2009-00
CMPL B5-5
5
6
1 2
Qty 3
ARS15M
ARS55M
Model
All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation CMPL 33Q06R90-31E 6th Edition : Jun.2009-00
Blank Page
All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation CMPL 33Q06R90-31E 6th Edition : Jun.2009-00
Subject to change without notice Printed in Japan
CMPL B6-1
Terminal Blocks
1 5
2 6
3 7
4 8
6 T9041RY 1 Cover
7 TERT – Terminal Block for RTS
8 T9041RZ 1 Cover
CAUTION
• The Customer Maintenance Parts List (CMPL) is provided as reference for ordering maintenance parts. Customer should not
assemble or disassemble the products by himself using this CMPL, but to contact to Yokogawa's sales agents for parts replace-
ment. YOKOGAWA assumes no liability to any party for damages caused through disassembly or assembly.
• Parts numbers on Parts Lists are subjected to change.
All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation CMPL 33Y06K50-31E
Subject to change without notice Printed in Japan 1st Edition : Dec. 2003 (YK)
5th Edition : Jun. 2009 (YK)
CMPL B6-2
General-Purpose Terminal Board (Connector Type, for Digital Input Module)
1 8
2 To Cabinet To Cabinet
or Rack or Rack
9
2 9
3 10
4 11
To Cabinet
To Cabinet
or Rack
or Rack
4 11
To Cabinet or Rack
7
6
5
All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation CMPL 33Y06K50-31E 5th Edition : Jun.2009-00
CMPL B6-3
4 T9041RZ 2 Cover
5 MCM – Terminal Board for Control I/O
6 Y9305LB 2 B.H.Screw, M3 x 5
7 T9041RD 1 Cover
8 MTC – Terminal Board for Thermocouple
9 T9041RY 2 Cover
10 MRT – Terminal Board for RTD
11 T9041RZ 2 Cover
All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation CMPL 33Y06K50-31E 5th Edition : Jun.2009-00
CMPL B6-4
To Cabinet
or Rack
10
4
8
2
To Cabinet
or Rack
5
7
7
5
10
7
6
1 2
All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation CMPL 33Y06K50-31E 5th Edition : Jun.2009-00
CMPL B6-5
Qty
MRI-124
MRI-134
MRI-214
MRI-224
MRI-234
MRI-114
Model
Item Part No. Description
1 A1725MR 16 16 16 32 32 32 Relay (24 V)
2 S9528VK 1 1 1 1 1 1 Fuse (1.6 A)
3 S9430VK 1 3 3 Terminal Cover
4 S9431VK 1 1 1 Terminal Cover
5 S9380VK 1 3 3 Terminal Cover
All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation CMPL 33Y06K50-31E 5th Edition : Jun.2009-00
CMPL B6-6
11
9
4
2
7
1
To Cabinet or Rack
5
11
8
10
6
2
7
1
All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation CMPL 33Y06K50-31E 5th Edition : Jun.2009-00
CMPL B6-7
Qty
MRO-124
MRO-134
MRO-144
MRO-154
MRO-164
MRO-214
MRO-224
MRO-234
MRO-244
MRO-254
MRO-264
MRO-114
Model
Item Part No. Description
1 S9165VM 16 16 16 32 32 32 Relay (24 V)
S9162VM 16 16 32 32 Relay (24 V)
S9163VM 16 32 Relay (24 V)
2 S9528VK 1 1 1 1 1 1 1 1 1 1 1 1 Fuse (1.6 A)
3 S9430VK 1 3 3 2 Terminal Cover
9 T9056HQ 1 1 1 1 1 1 Bracket
10 T9056HR 1 1 1 1 1 1 Bracket
11 Y9314LB 2 2 2 2 2 2 2 2 2 2 2 2 B. H. Screw, M3 x 14
All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation CMPL 33Y06K50-31E 5th Edition : Jun.2009-00
Blank Page
All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation CMPL 33Y06K50-31E 5th Edition : Jun.2009-00
Subject to change without notice Printed in Japan
CMPL B7-1
10
13
3 5 6 14
11
8
Qty 12
4
MH*-1*
MH*-2*
MH*-5*
MH*-6*
9
Model
15
Model or 16
Item Part No. Description
1 S9101UD 1 1 Power Supply Unit
S9100UD 1 1 Power Supply Unit
2 S9101UD 1 Power Supply Unit
S9100UD 1 Power Supply Unit
3 T9048FL 1 1 Bracket Assembly
CAUTION
• The Customer Maintenance Parts List (CMPL) is provided as reference for ordering maintenance parts. Customer should not
assemble or disassemble the products by himself using this CMPL, but to contact to Yokogawa's sales agents for parts replace-
ment. YOKOGAWA assumes no liability to any party for damages caused through disassembly or assembly.
• Parts numbers on Parts Lists are subjected to change.
All Rights Reserved. Copyright © 2007, Yokogawa Electric Corporation CMPL 33Y06V10-31E
Subject to change without notice Printed in Japan 1st Edition : Dec. 2007 (YK)
4th Edition : Jun. 2012 (YK)
CMPL B7-2
1 8
9
4
6
3 10
7
Model or 11
Item Part No. Qty Description
1 − − Signal Conditioner Card (refer to General Specifications)
2 T9048JJ − Dummy Plate (as required)
3 ESC 1 ESC Card (for Model MH*-*1)
4 T9048JD 1 Dummy Plate (for Model MH*-*0)
5 S9049PM 4 Insulating Bushing
6 T9012WS 1 Cover
7 Y9406LB 2 B. H. Screw, M4×6
8 E9731DP 1 Cover (for model MHM)
9 Y9406LB 2 B. H. Screw, M4 × 6 (for item 8)
10 T9012WS 1 Cover
11 Y9406LB 2 B. H. Screw, M4 × 6
Note*: For suffix code details (indicated by ), refer to General Specifications.
All Rights Reserved. Copyright © 2007, Yokogawa Electric Corporation CMPL 33Y06V10-31E 4th Edition : Jun.2012-00
Subject to change without notice Printed in Japan
Ind-1
INDEX
Interface Master Module (EB401)........... B2-32
A Interface Slave Module (EB501)............. B2-33
Analog I/O Module Replacing Interface Master Module.........B4-13
AMN11, AMN12 Nest................................ A2-3 Replacing Interface Slave Module...........B4-14
Analog I/O Module.......................... A3-5,B2-40 ESB Bus
Mounting and Demounting........................ A5-9 Exchange Node.......................................B4-25
Signal Cable Connection.........................B3-17 Interface Slave Module (SB401)............. B2-15
Replacing Interface Slave Module...........B4-12
B
BRAIN Terminal.............................................. B7-30
F
FOUNDATION fieldbus Communication Module.....
C ................................................................ B3-61
Communication Card
G
AMN51 Nest.............................................. A2-9
Grounding.......................................................B1-17
Communication Card...............................A3-19
Signal Cable Wiring.................................A4-32 I
Communication Module
I/O Module
AMN33 Nest.............................................. A2-7
Combination of I/O Module Nests............. A3-2
AMN52 Nest............................................ A2-10
Combinations of Input/Output Module and Ter-
Communication Modules.............. A3-18,B2-44
minal Block.........................................B3-2
Signal Cable Connection.........................B3-51
Initialization Settings................................A3-21
Signal Circuits...............................A4-19,A4-25
Mounting and Demounting........................ A5-8
Wiring...................................................... A4-17
Replacing................................................ B4-17
Connection of Ethernet Communication Modules....
Signal Cable Connection (For FIO).. B3-1,B3-2
................................................................ B3-60
Types.........................................................A3-4
Connection via Connectors............................ B3-12
Types (for FIO)........................................ B2-10
Connection via MIL Connectors..................... B3-16
Wiring........................................................ A4-6
Connection with Terminal Boards................... B3-65
I/O Module Nest
Connector I/O Modules AMN32 Nest............... A2-6
Installation Restrictions........................... A2-13
D Mounting and Demounting...................... A5-12
Power Supply Wiring............................... A2-11
Digital I/O Module........................................... A3-15
Types.........................................................A2-2
Digital I/O Modules.................................. B2-43
Input & Output Devices
Signal Cable Connection.........................B3-37
Configuration............................................. A1-4
Wiring (Connector Type)......................... A4-15
For FIO...................................................... B2-1
Wiring (Terminal Type)............................ A4-14
Maintenance..............................................A5-1
E Maintenance (For FIO).............................. B4-1
ER Bus Routine Maintenance........................A5-2,B4-2
Cable Connection....................................B2-37 Types.......................................................B2-10
Revision Information
Title : Input & Output Modules
Manual No. : IM 33K50G10-50E
Jun. 2013/4th Edition/R5.03 or later*
* : Denotes the release number of the software corresponding to the contents of this user’s manual.
The revised contents are valid until the next edition is issued.
B2.6 External view of ALP121 is added in "Communication Modules".
B3.5.6 "Signal Cable Connection to PROFIBUS-DP Communication Module (ALP111)" is added.
B4.1.1 Description about ALP121 is added in "Inspection by Status Display LEDs".
B4.3.3 Description about ALP121 is added in "How to Replace Input/Output Modules".
Jun. 2012/3rd Edition/R5.02 or later
Safety Precautions is modified.
Copyright and Trademark notices is modified.
A3.2.1 Description in "■ When Receiving No-Voltage Contact Signals(1)" is added.
A3.2.4 "■ Table Digital I/O Module Types" is modified.
A4.2.1 "■ Table I/O Terminal Types for Analog I/O modules" is modified.
A4.3.2 Description in "Table RS-422/RS485 Interface Terminal" is added.
A5.1.2 Description is modified.
CMPL 33G06K10-11E revised.(CMPL A-1, A-3, A-5. A-6)"
B1 Description is modified.
B2.1 Description of "● For the ESB Bus Node Unit(ANB10S/ANB10D, ANB11S/ANB11D,
ANT10U)" is modified.
B2.2 ALP121 is added in "Table I/O modules(2/2)".
B2.3.2 Description of "■ Setting Node Addresses" is modified.
B2.3.4 Description of "● DIP Switch Settings on Installed Unit" is modified.
B2.3.4 Table is revised.
B2.3.8 Description of "● Setting Node Number of FFCS or FFCS-S" is modified.
B2.6 ALP121 is added.
B2.7.3 Description is added in "Table Terminal Boards".
B3.1 ALP121 is added in "Table Combinations of I/O Module and Terminal Block" of "l Communi-
cation Modules"
B3.1 Description in "Table Combinations of I/O module and Terminal Board" is modified.
B3.2.1 Description in "● Cables used" is modified.
B3.2.2 Description is added in "■ Signal Cable Connection".
B3.5.1 Description of "■ ALR111 FG Connection" is modified.
B3.5.2 Description is added in "Table RS-422/RS-485 Interface Terminal".
B3.5.5 PW604 in "Figure ALF111 Installation Example" is deleted.
B3.5.6 Description of ALP111 is modified.
B3.5.7 ALP121 is added.
B4.3.3 Procedure of Replacing ALP121 is added.
B4.4 "■ Procedure of Changing ER Bus Node Unit" is added.