PIF KAEC, Velocity Paint Shop, 0143020

Fire Protection Process Equipment 09.09.2022

Equipment Length (m) Standard Deluge
No. Protected Area amount CO² by
Level or Sprinkler System by Dürr Comment
Name of Process of lines System customer
(m) amount System

12,2 l/min 24 l/min

ASRS from BIW 1 x x Storage: 168

+9m Mounting jigs 1 6,5 x open workdeck/protected by building sprinkler

+9m Jig Check 1 6,5 x open workdeck/protected by building sprinkler

+9m Jig Check 1 6,5 x open workdeck/protected by building sprinkler

PT/EC
+9m Pretreatment plant 1 107,5 x inside enclosure: no protection
+9m Transfertunnel to EC 1 6,5 x x

below obstructions PT 1 137,0 x x

+9m EC Plant 1 85,6 x inside enclosure: no protection

+9m Transfer to EC Oven (tunnel) 1 40,0 x x

below obstructions EC 1 151,0 x x

+9m Observation deck 1 7,5 x x
+9m EC Oven 1 117,7 x inside oven and cooling Zone: no protection

below obstructions EC-Oven and Cooling Zone 1 154,0 x x

ASRS EC 1 x Storage: 84

Sealer-Line
+9m Robotic Laser Braze Inspection 1 11,0 x open workdeck/protected by building sprinkler

±0m Jig Change 1 9,5 x open workdeck/protected by building sprinkler

±0m Jig Change 1 9,5 x open workdeck/protected by building sprinkler

±0m EC Sand Booth 1 19 x x

±0m Heavy Metal Repairs 1 7,5 x x

±0m Robotic Plugs cell #1 1 11,5 x x

±0m Robotic Plugs cell #2 1 10,0 x x

±0m Manual Plugs 1 9,5 x x

±0m UBS from beneath, automatic 1 13,5 x x

±0m UBC from beneath, automatic 1 8,5 x x

±0m UBS Repair / Demask / Inspect 1 8,0 x x

±0m Interior Seam sealing, automatic 1 20,5 x open workdeck/protected by building sprinkler

±0m LASD, automatic 1 18,5 x open workdeck/protected by building sprinkler

±0m Roof/Ditch 1 9,5 x open workdeck/protected by building sprinkler

±0m HEM Seal 1 19,0 x open workdeck/protected by building sprinkler

±0m Manual Sealer Deck (Single Pass) 1 36,0 x open workdeck/protected by building sprinkler

±0m Wipe Deck (2 Stations) 1 12,0 x open workdeck/protected by building sprinkler

±0m Option Training cell sealing & paint 1 5,0 x open workdeck/protected by building sprinkler

±0m Primer Quality Check 1 7,5 x open workdeck/protected by building sprinkler

Primer Booth
+9m Lower Plenum Pimer Spray Booth 1 39,0 x x

+9m Cleaning/Control 1 12,5 x x

+9m Manual Tack off 1 5,5 x x

+9m Primer: exterior, automatic 1 15,5 x x incl. Detection

+9m Inspection 1 5,5 x x

±0m Scrubber/ Scrubber Area 1 15,5 x Eco-Dry Scrubber, Deluge from Booth

+9m Flash off 1 33,0 x x

+9m Transfer 1 7,0 x x

+9m Robot (Bell) Protection x scope of supply: Paint robot contractor

inside spray booth recirculation air ducts 1 70,0 x x where necessary

inside spray booth exhaustair ducts 1 70,0 x x where necessary

+9m Cleanroom 1 30,0 x x
+20,2 ASU Primer 1 25,0 x x till first filter

±0m RAU Primer 1 25,0 x x till first filter

platform around spray booth Primer 1 600m² x x

below obstructions Primer/BC Line 1 210 x x

+9m Primer Oven 1 91,6 x inside oven and cooling Zone: no protection

below obstructions Primer-Oven and Cooling Zone 1 120,0 x x

±0m Roof sanding 1 7,5 x x

±0m Sanding 1 7,5 x x

±0m Vacuum cleaning 1 7,5 x x

±0m Flash primer 1 7,5 x x

±0m Inspection 1 7,5 x x

±0m Heavy Reprocess Booth 1 1 7,5 x x

±0m Heavy Reprocess Booth 2 1 7,5 x x

±0m Off-Line Data PAQ 1 7,0 x open workdeck/protected by building sprinkler

BC/CC Booth
+9m Cleaning/Control 1 8,0 x x
+9m Vest 1 5,5 x x
+9m HVLP blow-off 1 6,0 x x

+9m EcoClean (EMU) 1 6,0 x x

+9m Vest 1 5,5 x x
+9m Turntable 1 7,0 x x
+9m Transfer 1 45,0 x x

+9m Transfer to BC/CC Lines 4 5,5 x x

+9m Lower Plenum BC Spray Booth 1 25,0 x x
+9m Service Cubicle 2 1,5 x x
+9m BC automatic 4 11,0 x x incl. Detection
+9m Service Cubicle 2 1,5 x x

±0m Scrubber/ Scrubber Area 4 11,0 x Eco-Dry Scrubber, Deluge from Booth
+9m Flash-off/Observer 4 7,5 x x

+9m Tunnel/Lift 4 6,8 x x

+9m Intermediate Oven 4 24,0 x no protection
+9m Tunnel/Lift 4 6,8 x x
+9m Transfer 4 1,5 x x

+9m Lower Plenum CC Spray Booth 1 21,5 x x

+9m Service Cubicle 2 1,5 x x

+9m CC automatic 4 11,0 x x incl. Detection
+9m Service Cubicle 2 1,5 x x
+9m Flash-off/Observer 4 7,5 x x

+9m Scrubber/ Scrubber Area 4 11,0 x Eco-Dry Scrubber, Deluge from Booth

+9m Transfer after CC 1 16,0 x x

+9m Turntable 1 7,0 x x

+9m Transfer 1 5,0 x x
+9m Transfer after CC 1 16,0 x x
+9m Turntable 1 7,0 x x

+9m Transfer 1 5,0 x x

±0m Tunnel/Lift 4 6,5 x x

±0m Buffer 4 5,5 x x

±0m OFLA 4 8,0 x x incl. Detection

±0m Flash off 4 5,5 x x

±0m Buffer 4 5,5 x x

±0m Tunnel/Lift 4 6,5 x x

+9m Robot (Bell) Protection x scope of supply: Paint robot contractor

+9m Railhouse/Robot-Tower Primer 1 176,0 x x

inside spray booth recirculation air ducts 1 70,0 x x where necessary

inside spray booth exhaustair ducts 1 70,0 x x where necessary

+20,2 ASU Cleaning 1 25,0 x x till first filter

±0m RAU BC 1 1 12,0 x x till first filter

±0m RAU BC 2 1 12,0 x x till first filter

±0m RAU OFLA 1 12,0 x x till first filter

platform around spray booth BC/CC 1 3200m² x x

+9m below obstructions Primer/BC Line 1 210 x x

+9m TC Oven 2 49,8 x inside oven and cooling Zone: no protection

below obstructions Primer-Oven and Cooling Zone 1 65,0 x x

ASRS Primer &. TC 3 x x Storage. 3x84

Finish Line
+9m Quality check 1 7,5 x open workdeck/protected by building sprinkler
+9m Robotic inspection cell 1 9,0 x open workdeck/protected by building sprinkler
+9m Robotic pelt offline 1 8,0 x open workdeck/protected by building sprinkler

±0m Inspect 1 7,5 x open workdeck/protected by building sprinkler

±0m Inspect 1 7,5 x open workdeck/protected by building sprinkler

±0m Finesse/Polish 4 7,5 x open workdeck/protected by building sprinkler

±0m Panel exchange deck 2 7,5 x open workdeck/protected by building sprinkler

±0m Pelt Deck 1 7,5 x open workdeck/protected by building sprinkler

±0m Audit Deck 1 7,5 x open workdeck/protected by building sprinkler

±0m Quality Deck 1 7,5 x open workdeck/protected by building sprinkler

±0m Quality, Pick-Up & Buy-off Deck 1 7,5 x open workdeck/protected by building sprinkler

±0m Heavy Rework 1 7,5 x x

±0m Heavy Rework/Pelt 1 7,5 x x

±0m Spot Box 4 7,5 x x

ASRS (Storage to GA) 1 x x Storage: 168

±0m Autom. Door application 1 6,0 x x

±0m Autom. Wax 1 (protected) 1 8,0 x x

±0m Autom. Wax 2 (protected) 1 8,0 x x

±0m Skid repair 1 7,5 x open workdeck/protected by building sprinkler

±0m Skid Cleaning 1 14,0 x x

inside Spot Box. exhaust ducts 1 120,0 x x where necessary

inside WAX. exhaust ducts 1 30,0 x x where necessary

below obstructions Working Booth 1 250,0 x x

General Process Area

below conveyor platforms 5000m² x x

Abatement System no protection

below obstructions Shop ventil x by PIF KAEC/Construction

technical Rooms (WWT, DI, Lab, Material, etc) x by PIF KAEC/Construction

Social Rooms x by PIF KAEC/Construction

PMR x by PIF KAEC/Construction

below obstructions Ventilation PMR x by PIF KAEC/Construction

Smoke detectors x by PIF KAEC/Construction

Gas Warning System for solvents C7H8 x by PIF KAEC/Construction

Gas Warning System for natural Gas x by PIF KAEC/Construction

 below platforms (process, conveyor) 8.800 m² according layout

running meter
below obstruction 1.297 below/beside process equipment (e.g., tanks, walkways, etc.)
process

below obstruction ductwork running meter

1.000 estimate; routing not yet finalized; to be done in detail engineering
(included in 1297 running meter process) ductwork

ASRS 672 units