TM25 GV Actuator Upgrade to Varistroke - TCL

No Feature/Specification IKPP Rquirements VALCO (PM Control) VALCO (PM Control) REMARKS
Performance
1 Lienarity : ±1.0% of full range Comply Comply
2 Repeatability : ±0.5% of full range Comply Comply
3 Temperature Drift : 0.04%/°C Comply Comply
4 Failsafe Operation : Internal return spring on servo Comply Comply
valve
5 Open Slew Rate : > 200 mm per second (8 inches/s) Comply Comply

6 Close/Trip Slew Rate : 254 mm per second (10 inches/s)
7 Configuration : Computer based Service Tool (RS-
232 communications port)
8 Dirt Tollerant Design : Two moving parts
105 lb chip shear force
Self-cleaning valve design
9 Side-load tolerant : Shaft bearings
Triple seal technology
10 Integrated Driver : 4–20 mA or CANopen
Included valve flow linearization
table
11 Position Sensors : Redundant LVDT position sensors
12 Communications : Redundant CANopen network
communications
Physical
1 Stroke Lengths : 300MM at 10 Bars Control Oil
Pressure
2 Max Stall Force : By Vendor calculation
3 Cylinder Dimensions : By Vendor calculation, to be
installed on existing mounting
4 Cylinder Type : Double Acting
5 Failsafe Direction : GV in close position
6 Visual : Gauge
7 Actuator Dimensions : By Vendor
8 Weight : By Vendor
9 Mounting : To be installed on existing
mounting
Comply Comply
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Triple seal technology Comply
4–20 mA or CANopen Comply
Included valve flow linearization table Comply
Redundant LVDT position sensors Comply
Redundant CANopen network communications Comply
(determined by model number) = 50–457 mm Comply
(2–18 inches) (102, 203, 305, 457 mm) (4, 8, 12, VS II Complete Set ( VS90 - 10"bore, 14"stroke Model: V90RD-
18 inches) 2535-MBR2) has stroke lengths 350 MM, supply oil pressure 5,5
Stroke lengths can be set between 50% to 100% to 35 bar.
of maximum Stroke lengths can be set between 50% to 100% of maximum
(model number dependent) 450–18 000 kg max (model number dependent) 450–18 000 kg max @ 35 bar
@ 35 bar (1000–40 000 lb @ 500 psi) (1000–40 000 lb @ 500 psi)
Retract direction = (bore area – rod area) x Retract min = (254mm-114,3mm) X 5,5bar = 768,35N
(supply pressure) Retract max = (254mm-114,3mm) X 35bar = 4.889,5N
Extend direction = (bore area) x (supply Extend min = 254mm X 5,5bar = 1.397N
pressure) Extend max = 254mm X 35bar = 8.890N
(determined by model number). VS II Complete Set ( VS90 - 10"bore, 14"stroke Model: V90RD-
Available bore sizes (102, 152, 254, 305 mm) (4, 2535-MBR2) has 254mm / 10 inch bore
6, 10, 12 inches)
Double Acting (model number dependent) Comply
Double Acting
Extend or Retract (model number dependent) Comply
Extend or Retract (model number dependent)
Included stroke gauge Comply
Include stroke gauge
Determined by configuration Servo : P&L = ±13,38 inch / 339,9 mm
T = ± 27,948 inch / 709,88 mm
Power Piston : P&L = ± 17,75 inch / 450,8 mm
T extend position = ± 48,31 inch / 1227 mm
T = ± 34,215 inch / 868,97 mm
Determined by model number Approx 1235 Lbs / 560,6 kg
Any attitude (bolt patterns & sizes are Comply
determined by model number) Any attitude (bolt patterns & sizes are determined by model
number)

Environmental
1 Ambient Temperature Range : -40 to +85°C -40 to +85°C / -40 to +185°F Comply
2 Operating Oil Temperature Range : +15 to +70°C / +59 to +158°F +15 to +70°C / +59 to +158°F continuous Comply
continuous
3 Shock : By Vedor US MIL-STD-810C method 516.2, procedure 1 US MIL-STD-810C method 516.2, procedure 1 (10 G Peak, 11 ms
(10 G Peak, 11 ms duration, saw tooth duration, saw tooth
4 Vibration : By Vedor US MIL-STD 810F, M514.5A, Cat. 4(0.015 G²/Hz, US MIL-STD 810F, M514.5A, Cat. 4(0.015 G²/Hz, 10–500 Hz, 1.04
10–500 Hz, 1.04 Grms) Grms)
5 Ingress Protection : IP66 IP66 per EN 60529 Comply

Electrical
1 Input Power Supply : 110VDC 90–150 Vdc (2 A continuous, 10 A transient [200 Comply
ms maximum]) Input Power Supply 90–150 Vdc (2 A continuous, 10 A transient
[200 ms maximum])

Power Supply 90-150Vdc is provided by customer.

2 Analog Input Signals : 4–20 mA Isolated 4–20 mA Comply
3 Analog Output Signal : 4–20 mA 4–20 mA Comply
4 Discrete Input : With reverse polarity protection Isolated with internal wetting voltage Comply
(Run/Enable function) Discrete Input With reverse polarity protection. Isolated with
internal wetting voltage (Run/Enable function). Listed in dicrete
input interface diagram.
5 Discrete Outputs : Dry contact Comply
& Trip Functions) Discrete Output is solid state relay that can applied as dry contact.

Listed in dicrete output interface diagram.

6 Network Comms : Not required Not required 2 CANOpen Dual Redundant Port
7 Service Tool Port : USB or serial port DB-9 RS-232 Port Comply
DB-9 RS-232 Port

Hydraulic
1 Supply Pressure Range : Max 10 Bars control 5.5 to 35 bar (80 to 500 psi) 5.5 to 35 bar (80 to 500 psi)
oil pressure
2 Recommended Oil Cleanliness : By Vendor (shall be dirt tolerant, ISO 20/16 Class (40 μm nominal) ISO 20/16 Class (40 μm nominal)
not affected by dirt particles)
3 Fluid Ports : By Vendor SAE J518 Code 61 SAE J518 Code 61
4 Steady State Oil Consumption- Max : By Vendor 30 L/min (7.9 US gal/min) 30 L/min (7.9 US gal/min)

Regulatory Compliance
1 European Compliance for CE Marking
- EMC Directive
- ATEX Directive
2 Other European/International
Compliance
- Machinery Directive
- Pressure Equipment Directive
3 North American Compliance
: By Vendor EMC Directive: 2014/30/EU
: Non Hazardous, intrinsically safe Directive 2014/34/EU on the harmonisation of
is accepted also the laws of the Member States relating to
equipment and protective systems intended for
use in potentially explosive atmospheres.
-Zone 1, Category 2, Group IIG, Ex d IIB T3.
-Zone 2, Category 3, Group IIG, Ex nA IIC, T3.
: By Vendor Compliant as a component with 2006/42/EC
: By Vendor Compliant as “SEP” per Article 4.3 to
2006/42/EC
: By Vendor Certified for Class I, Division 1, Groups C and D
and Class I, Division 2, Groups A, B, C, and D, T3
at 93 °C Ambient for use in Canada and the
United States.
EMC Directive: 2014/30/EU
Comply
Directive 2014/34/EU on the harmonisation of the laws of the
Member States relating to equipment and protective systems
intended for use in potentially explosive atmospheres.
-Zone 1, Category 2, Group IIG, Ex d IIB T3.
-Zone 2, Category 3, Group IIG, Ex nA IIC, T3.
Compliant as a component with 2006/42/EC
Compliant as “SEP” per Article 4.3 to 2006/42/EC
Certified for Class I, Division 1, Groups C and D and Class I,
Division 2, Groups A, B, C, and D, T3 at 93 °C Ambient for use in
Canada and the United States.

Scope of Supply
1 Varistroke II Complete Set include
installation, materials, drawings and
documentation
2 Installation and materials
: Complete set with installation By Vendor to detail the installation Comply
drawing details VS II Servo + Power Piston with integrated LVDT for Position
Feedback, Piping, bracket, Linkage extention, wiring from Power
Supply to Varistroke II, Document & Drawing Engineering
: By vendor Comply Installation :
a. Before turbine shutdown :
- Site Survey for measuring Piping and Bracket.
- Procuring material.
- Bracket & Pipe constructing.
- Fuctional Acceptance Test at Workshop PT. PM Control Systems.

b. When Turbine shutdown (Varistroke II Complete Set):

3 Schedule
4 2 Years spare parts and warranty
- Disassamble TM-25, Existing Servo dan Power Piston.
- Disassamble piping of Existing Servo dan Power Piston.
- Fine tunning & Installing the bracket of Varsitroke II Complete
Set (Servo and Power Piston).
- Installing Varsitroke II Complete Set (Servo and Power Piston) on
the bracket.
- Fine Tunning & Installing piping of supply and drain from Oil
Pump to Varistoke II Servo and from Varistroke II Servo to
Varistroke II Power Piston.
- Wiring from Power Supply to Varistroke II Servo.
- Start Up - Commissioning - until normal load.
: Installation and commmisisoning - Delivery - 6 months Delivery - 6 months
7 days Installation - 1 week Installation - 1 week
: Required Comply Warranty (which ever end earlier):
- 12 Months from the date of completion of Installation &
Commissioning
- 18 Months from the date of shipment

In the warranty time PM Control Systems shall responsible for any

5 Trainings and documents
malfunction or any fail devices
cause of internal factor in the battery limit scope of supply, PM
Control Systems shall repair or replace
the malfunction device without any additional cost.
Note:
The followings will not be covered by warranty:
- Normal wear and tear parts.
- Damage caused by accidents, improper handling or faulty
repairs not performed by an authorized service representative.
- Damage caused by negligent maintenance.
- Rental of substitute equipment during performance of warranty
repairs.
- Parts purchased from sources other than PM Control Systems
- Replacement of a failed PM Control supplied Woodward part
with a non PM Control System supplied Woodward part voids
warranty on that part.
- Expenses incurred investigating performance complaints unless
the problem is caused by defective Woodward product or
workmanship.
- Maintenance items such as fuses, lamps, loose clamps and
adjustments.
Required Comply PT. PM Control Systems Provided Training Operational and
Maintenance of Varistroke Maximum 8 students 1-2 days.