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Advantages
+ High overall efficiency
+ Very good pulsation behavior
+ Robust and compact
+ Low noise emission
+ Multiple flow capable
Design and function
1 Pinion shaft
2 Internal gear
3 Filler pin
4a Filler segment carrier
4b Filler sealing segment
5 Axial disc
6 Axial pressure area
7 Plain bearings
8 Housing
9 Hydrostatic bearing
10 End cover with bleeder screw
Suction chamber
Pressure chamber
1 7 6 5 9 2 10 8 2 1 9 4a 4b 3
Function Calculations
By rotation of the gears inside the pump, the pressure fluid Pump flow Q = Vg th · n · ηv · 10-3 [l / min]
(usually hydraulic oil) is drawn into the cavity between the
Q · Δp
pinion and internal gear. Optimized cross-sectional areas on Power P= [kW]
600 · ηg
suction side as well as on pressure side allow operation over
a wide range of speed. Vg th pump volume per revolution [cm3]
n Speed [rpm]
In the radial direction, the gear chambers are closed by gear ηv Volumetric efficiency
meshing and the filler piece. In the axial direction, the axial ηg Overall efficiency
plates seal the pressure chamber with the minimal possible Δp Differential pressure [bar]
gap. This design minimizes volume losses and increases
efficiency.
Technical data
Design Internal gear pump with radial and axial sealing gap compensation
Type IPV
Mounting types SAE hole flange; ISO 3019/1 or VDMA hole flange; ISO 3019/2
Shaft load for details of radial and axial drive shaft loads please contact
J.M. Voith SE & Co. KG
Input pressure 0.8…3 bar absolute pressure (at start up for short time 0.6 bar)
Preload pressure. pressure port (in reversing mode) for details please contact J.M. Voith SE & Co. KG
Required purity of the pressure fluid Class 19 / 17 / 14 (ISO 4406). Class 8 (NAS 1638)
Filtration filtration quotient min. β20 ≥ 75. recommended β10 ≥ 100 (longer life)
2
Characteristics
Con-
Displacment per Speed Speed Delivery at tinuous Peak pressure Peak pressure Moment of
revolution min. max. 1 500 rpm pressure at 1 500 rpm at nmax inertia
Type. size –
delivery [cm3] [rpm] [rpm] [l/min] [bar] [bar] [kg cm²]
IPV 3 – 3.5 3.6 400 3 600 5.4 330 345 345 0.34
IPV 3 – 6.3 6.4 400 3 600 9.6 330 345 345 0.49
IPV 6 – 100 101.3 400 2 100 151.9 250 300 270 36.10
IPV 6 – 125 126.2 400 1 800 189.3 210 250 250 43.70
IPV 7 – 125 125.8 400 2 200 188.7 300 330 300 84.05
IPV 7 – 160 160.8 400 2 000 241.2 280 315 280 102.60
IPV 7 – 200 202.7 400 1 800 304.0 250 300 270 119.00
IPV 7 – 250 251.7 400 1 800 377.5 210 250 250 144.50
speeds
• Due to production tolerances, the pump volume may be
reduced by up to 1.5 %.
3
IPV Size 3, Rotation and dimensions (mounting flange 0 , shaft end 1 )
Rotation clockwise 51 43 11
(cw) * M5 12.5 ø 82.55 h8
6 c/2 c/2
5.8
53
11
47.2
35
106.4
43 19.5 S P 132
Rotation counter-
6 h9 e c
clockwise (ccw)
20.5
S P
ø 18 h7
g
r
k
v w i
* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation.
Dependent on the pump position, filling or ventilation is possible here prior to commissioning.
4
IPV Size 3, Designs and dimensions
Rotation, Suction port Mounting flange Shaft end
Standard
Rotation clockwise, SAE 2-hole flange Keyway connection
Suction port pump
1 0 1
Variants
Rotation counterclockwise, SAE 2-hole flange Keyway connection
Suction port pump
6 0 1
1 0 0
ANSI B92.1a
11T
16 / 32 DP 30 °
37,9
Rotation counterclockwise*,
Suction port pump VDMA-2-hole flange Keyway connection
12 109 28
6 7
5 h9
4 1
11
ø 80 h8
18
ø 16 h7
36
19.5 132
* Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.
5
IPV Size 4, Rotation and dimensions (mounting flange 7 , shaft end 1 )
Rotation clockwise
64 60 13
(cw) c/2 c/2 ø 101.6 h8
* 9.5
M8x19
67
13.5
6.8
ø 88
57.2
48
S P 146
56 26
170
Rotation counter-
8 h9 e c
clockwise (ccw)
28
S P
ø 25 h7
g
r
r
v w i
* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation.
Dependent on the pump position, filling or ventilation is possible here prior to commissioning.
6
IPV Size 4, Designs and dimensions
Rotation, Suction port Mounting flange Shaft end
Standard
Rotation clockwise, SAE 2-hole flange Keyway connection
Suction port pump
1 7 1
30
30
Variants
Rotation counterclockwise, SAE 2-hole flange Keyway connection
Suction port pump
37,9
37,9
6 7 1
30
30
38
1 7 0
109 37,9
37,9
12
12 109 28
28 ANSI B92.1a
77 55h9
h9 15T
45,9 16 / 32 DP 30 ° 37,9
Rotation counterclockwise*,
11
11
ø 80 h8
ø 80 h8
18
18
Suction port pump SAE 4-hole flange Keyway connection
12 øø16
16h7
h7
90 48
6 36
6
19,5
19,5 132
132
13.5 36
36
1 1
ø 101.6 h8
ø 78
124
90
12
12 109
109 28
28
77 32
50 124 55h9
h9
12 109 28
11
11
7 5 h9
ø 80 h8ø 80 h8
ø 80 h8
18
18
18
36
36
36 1219,5
19,5 132
132 ø 16 h7
9 11 42
36
36 19,5 132
5 1
ø 100 h8
124
ø125
52,5
50 124
* Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.
7
IPV Size 5, Rotation and dimensions (mounting flange 0 , shaft end 1 )
Rotation clockwise 77 74
18
6 c/2 c/2 ø 127 h8
(cw) *
M12x28
83
8.7
17.5
75.3
60
181
68 S P 210
20
Rotation counter-
10 h9 e c
clockwise (ccw)
35
S P
ø 32 h7
g
r
k
v w i
* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation.
Dependent on the pump position, filling or ventilation is possible here prior to commissioning.
Note! In case of oil-immersed installation of the oil pump flange variant 0 can not be used. For this special case, the flange version 7 will be used.
8
IPV Size 5, Designs and dimensions
Rotation, Suction port Mounting flange Shaft end
Standard
Rotation clockwise, SAE 2-hole flange Keyway connection
Suction port pump
1 0 1
3030
Variants
Rotation counterclockwise, SAE 2-hole flange Keyway connection
Suction port pump
37.9
37.9
6 0 1
30
30
1212 109
109 37.9
37.9
2828
77 5 5h9h9
Rotation counterclockwise*, 60
11
11
6
ø 80 h8
ø 80 h8
18
18
Suction port pump
ø ø1616h7h7
SAE 2-hole flange Involute gearing
6 3636
20
19.5
19.5
172
132
132
146
3636
12 47,5
7 0
13.5
ø 101.6 h8
12
12 109
109 ANSI B92.1a
28
28
77 14T
55h9
h9
12 / 24 DP 30 °
6 55
11
11
ø 80 h8
ø 80 h8
18
18
ø 100
1 1
17.5
35
53 ø 190
5 1
14
53 ø 190 68,5
* Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.
9
IPV Size 6, Rotation and dimensions (mounting flange 0 , shaft end 1 )
Rotation clockwise 19
100 98
(cw) 6 c/2 c/2 ø 152.4 h8
* M12 28
109
22
11.2
95
80
88 228.6
22 S P 264
Rotation counter- e c
clockwise (ccw) 12 h9
43
ø 40 h7 S P
k
v w i
* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation.
Dependent on the pump position, filling or ventilation is possible here prior to commissioning.
10
IPV Size 6, Designs and dimensions
Rotation, Suction port Mounting flange Shaft end
Standard
Rotation clockwise, SAE 2-hole flange Keyway connection
Suction port pump
1 0 1
3030
Variants
Rotation counterclockwise, SAE 2-hole flange Keyway connection
Suction port pump
37,9
37,9
6 0 1
3030
1212 109
109 37,9
37,9
17.5
2828
77
7 1
ø 127 h8
5 5h9h9
Rotation counterclockwise*,
11
11
ø 80 h8
ø 80 h8
18
18
Suction port pump 80
ø ø1616h7h7
6 SAE362-hole
36
flange
19,5
19,5 132
132 Involute 36
gearing
36
210
18 181 54
6
1212 109
109
17.5
2828
77
7 0
ø 127 h8
5 5h9h9
ANSI B92.1a
11
11
17T
ø 80 h8
ø 80 h8
18
18
12 / 24 DP 30 °
ø ø1616h7h7 61.9
22
3636
SAE364-hole
36 19,5
19,5
flange 132
132 Keyway connection
20
ø 228.6 80
6
ø 152.4 h8
ø 120
1 1
ca.
22
59 ø 264 51
5 1
18
92,5
59 ø 240
* Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.
11
IPV Size 7, Rotation and dimensions (mounting flange 1 , shaft end 1 )
125 121
Rotation clockwise 75 63 ø 152.4 h8
* c/2 c/2
(cw) 20
135
264
ca. ø 130
22
13.7
114.3
6 228.6
S P 264
14 h9 e c
Rotation counter-
clockwise
M12 28
(ccw)
53.5
S P
ø 50 h7
l h
g
r
v w k i
* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation.
Dependent on the pump position, filling or ventilation is possible here prior to commissioning.
12
IPV Size 7, Designs and dimensions
Rotation, Suction port Mounting flange Shaft end
Standard
Rotation clockwise, SAE 4-hole flange Keyway connection
Suction port pump
1 1 1
Variants
Rotation counterclockwise, SAE 4-hole flange Keyway connection
Suction port pump
6 1 1
1
1 0
ANSI B92.1a
15T
Rotation counterclockwise*, 8 / 16 DP 30 °
87.3 63
Suction port pump
VDMA-4-hole flange Keyway connection
6
20
9 ø 250 110
ø 200 h8
5 1
22
120.5
63 ø 290
* Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.
13
Measurement values – Airborne noise level (measuring location 1 m axial)
IPV 3 IPV 4
60 65
55 60
50 55
45 50
40 45
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
Operating pressure p [bar] Operating pressure p [bar]
IPV 5 IPV 6
70 75
65 70
Airborne noise level dB(A)
Airborne noise level dB(A)
60 65
55 60
50 55
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
Operating pressure p [bar] Operating pressure p [bar]
• Operating temperature: 40 °C
75
Airborne noise level dB(A)
70 Note
Measurement taken in a low-noise room. In a anechoic room
65 the measurements are approx. 5 dB(A) lower.
60
0 50 100 150 200 250 300 350
Operating pressure p [bar]
14
Measurement values – Efficiency ηv and ηg
IPV 3 IPV 4
100 100
ηv 95 ηv
95
90
90
ηg
85 ηg 85
80
80
Efficiency %
Efficiency %
75
75
70
70 0 50 100 150 200 250 300 350
0 50 100 150 200 250 300 350
Operating pressure p [bar] Operating pressure p [bar]
IPV 5 IPV 6
100 100
ηv ηv
95 95
90 90
ηg ηg
85 85
80 80
Efficiency %
Efficiency %
75 75
70 70
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
Operating pressure p [bar] Operating pressure p [bar]
90
ηg
85
80
Efficiency %
75
70
0 50 100 150 200 250 300 350
15
Suction and pressure flange according to SAE...
1)
2)
Wrench torque for screws according to ISO 6162
1)
Screw EN ISO 4762
A
C
i
2)
Round seal ring (O-Ring) ISO-R 1629 NBR
3)
Special design. Deviation from SAE J 518 C Code 61
k D
B
16
Multi-flow pumps, pump combinations
• The pumps are arranged in decreasing order according to pump with the higher pump flow is placed closer to the
frame size and delivery. drive.
17
Designs
2 7
1 6 0 1 1 0
4 5
2 7
0 SAE-2-hole-flange
3 8
1 SAE-4-hole-flange
3 8 4 VDMA-2-hole flange
5 VDMA-4-hole flange
7 SAE-2-hole-flange (variant)
Special design 4 9 Special design
18
Allowed input torques
Size A B
[Nm] [Nm] A B
3 160 80
4 335 190
5 605 400
6 1 050 780
7 1 960 1 200
Type code
IPV 3 - 3.5 1 0 1
Shaft end
0 Splined gear shaft ANSI B92.1a
1 Parallel shaft with keyway
Mounting flange
0 SAE-2-hole
1 SAE-4-hole
4 VDMA-2-hole
5 VDMA-4-hole
7 SAE-2-hole, variant
Delivery
Size Delivery
3 3.5 5 6.3 8 10
4 13 16 20 25 32
5 32 40 50 64
6 64 80 100 125
7 125 160 200 250
Size
Type
19
90116-IPV-PDS-EN-210224, BDI. All data and information without obligation. Subject to change.
This is a translated document
Original language: German.
Legally binding language version of the document: German.
3159-000109-DSH-DEX-00
www.voith.com/hydraulics