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Voith Turbo

IPH Catalog
High-pressure internal gear pumps

Benefits that impress Features that count Machines that run

Internal gear pumps from Voith Compact dimensions, low operating Rarely seen, but hard at work in
Turbo are working reliably in hun- noise levels, minimal pressure and countless machines, Voith Turbo
dreds of thousands of machines volume pulsation and a high degree internal gear pumps reliably provide
around the world. Sophisticated of efficiency have always been high pressures. They are mainly
technology, robust design and cost- important customer requirements used in the plastic and sheet-metal
efficient operation have convinced when it comes to using hydraulic processing sectors, presses as well
thousands of customers to trust pumps. IPH high-pressure pumps as conveying and lifting equipment.
Voith. Based on that trust, we have with radial and axial sealing gap The pumps are also in demand for
become the world market leader for compensation have been meeting shipbuilding, municipal vehicles,
high-pressure internal gear pumps these requirements extremely reli- power plants and special machine
with gap compensation. ably for many years now. building.
Contents

High-pressure pumps in hydraulic units with


accumulator charging circuits
Page

Design and function 3

Performance data 4

IPH 4 6

IPH 5 8

IPH 6 10

SAE suction and pressure flange 12

Type code 13
Order designation

Multi-flow pumps 14
Pump combinations

Designs 15

2
Design and function

1 Pinion shaft
2 Internal gear
3 Filler pin
4 Filler piece
5 Axial disc
6 Control piston
7 Radial pressure field
8 Axial pressure field
9 Housing
10 End cover with
bleeder screw

Suction chamber
Pressure chamber
1 8 5 6 2 9 5 8 10 2 1 7 6 4 7 3

Design features Function Combinations

■ Internal gear principle Rotation of the gears within the IPH pumps can be combined to form
■ Plain bearings pump draws in the pressure fluid dual or multi-flow pumps.
■ Radial and axial sealing gap (usually hydraulic oil) into the space Combinations with other Voith Turbo
compensation between the pinion and internal pump series are also possible. Used
gear. The two smooth running gears in conjunction with pumps from the
Product characteristics help to ensure excellent suction medium and low-pressure series,
behavior. Voith equipment can handle a wide
■ Long service life
range of potential applications.
■ High volumetric efficiency In the radial direction, the gears
■ High overall efficiency chambers are sealed by gear mesh- For further information on possible
■ Very low flow and pressure ing and the filler piece. In the axial combinations, see page 14 and our
pulsation direction, the axial plates seal the brochure No. G1714 (Voith multi-
■ Low noise levels pressure chamber with the minimal flow pumps).
■ Compact dimensions possible gap. This design minimizes
Combinations with third-party pro-
■ Low weight volume losses and increases effi-
ducts are generally possible. Please
■ Wide speed range ciency.
contact your Voith Turbo representa-
■ Excellent suction properties
When the gears rotate, the pinion tive for more information.
■ High permitted viscosity
teeth enter the gaps between the
■ Simple maintenance
internal gear teeth and displace the Variable volume flow
■ Multiple pumps and pump
pressure fluid.
combinations are possible We supply complete hydraulic units
■ Suitable for variable-speed drives with IPH pumps, asynchronous mo-
(variable volume flow) tors and frequency converters (EPA/
■ Motor operation possible EPAF system) to generate variable
(energy recovery) volume flows. For further information,
see our brochure No. G1420 (Voith
EPA System).

3
Performance data

Technical data Calculations


Design Internal gear pump with radial and axial sealing Delivery Q = Vg th · n · ηv · 10-3 [l/min]
gap compensation
Type IPH Q · ∆p
Power P= [kW]
Mounting types SAE hole flange; ISO 3019/1 600 · ηg

Line mounting SAE suction and pressure flange J 518 C code 61 Vg th Pump volume per revolution [cm3]
Rotation direction clockwise or anti-clockwise
Mounting position any n Speed [min-1]

Shaft load For details of radial and axial drive shaft loads, ηv Volumetric efficiency
please contact your Voith Turbo representative
Input pressure 0.8 – 3 bar absolute pressure ηg Overall efficiency

(at start, briefly 0.6 – 3 bar) ∆p Differential pressure [bar]


Pressure fluid HLP mineral oils DIN 51524, part 2 or 3
Viscosity range of the pressure fluid 10 – 300 mm2s-1 (cSt)
Permissible start viscosity max. 2000 mm2s-1 (cSt)
Permissible temperature of the pressure -20 – +80 °C
fluid
Necessary purity of the pressure fluid
in accordance with NAS 1638 Class 8
Filtration Filtration quotient min. β20 ≥ 75,
recommended β10 ≥ 100 (longer service life)
Permissible ambient temperature -10 – +60 °C

4
Characteristics
Pressures within the range
Speed Delivery
nmin…nmax
Type, Displacement
size- per revolution min. max. at 1500 min-1 Continuous pressure Peak pressure
delivery [cm3] [min-1] [min-1] [l/min] [bar] [bar]

IPH 4 – 20 20.7 300 3000 31.0 300 330

IPH 4 – 25 25.7 300 3000 38.6 250 315

IPH 4 – 32 32.3 300 3000 48.5 250 300

IPH 5 – 40 40.8 300 3000 61.2 300 330

IPH 5 – 50 50.3 300 3000 75.4 250 315

IPH 5 – 64 63.9 300 3000 95.8 250 300

IPH 6 – 80 81.3 300 2500 121.9 300 330

IPH 6 – 100 101.6 300 2500 152.4 250 315

IPH 6 – 125 125.6 300 2500 188.8 250 300

The values given apply for: Notes:


■ Pumping of mineral oils with a ■ Peak pressures apply to 15% of

viscosity of 20…40 mm2s-1 operating time and a maximum


■ An input pressure of 0.8…3.0 bar cycle time of 1 minute.
absolute pressure ■ Please enquire about pressures

at speeds lower than nmin.


■ Due to production tolerances, the

pump volume may be approx.


1.5% lower.

5
IPH 4
Standard designs

Design and dimensions

6 22 172
0.3±0.15 77 73 13 M10x15 146

8h9

8.7
81

47.5

13.5
g
28
66.3

25h7 37

h8
6
1.
M8x16

10
20 c/2 c/2 e Z

ø
c

h
l
Z

k
i

* The plug screw must be closed during operation. Ensure the M10x1 plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm.
Depending on the pump position, filling or ventilation is possible with the M10x1 plug screw prior to commissioning.

Design Dimensions Weight SAE flange no.


c e g h i k I m
[mm] [mm] [mm] [mm] [mm] [mm] Thread [kg]
IPH 4 – 20 102 36 19 30 58.7 30.2 M10x15 13.5 11 13
IPH 4 – 25 108 36 21 30 58.7 30.2 M10x15 14.2 11 13
IPH 4 – 32 116 36 24 32 58.7 30.2 M10x15 15.0 11 13

A B

Permitted input torques:


Input shaft A: 450 Nm
Secondary shaft B: 300 Nm

Delivery Q Efficiency ηv and ηg


50 100

45 95
ηv
Efficiency in %
Delivery Q in l/min

90
40
85
ηg
35
80
30 75

25 70
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350

Operating pressure p in bar Operating pressure p in bar

6
Type Pump sizes Rotation, suction connection Mounting flange Shaft end
Standard
Clockwise rotation, radial suction port SAE 2-hole flange, dimensions on left Parallel shaft with keyway connection,
IPH 4 20 dimensions on left
1 0 1

20 64.5

25
64.5
72.5 72.5

32 Variants
Anti-clockwise rotation, radial Involute
suction port gearing with
6 2-hole SAE flange 64 0

ANSI B92.1a
13T
16/32 DP 30°
72

SAE 4-hole flange


64.5 ø 101.6h8
13

12 1 42.5 1
8h9
ø78

124

28
90

25h7
6
64.5
90
42.5 50 122
Involute
gearing with 42
2-hole SAE flange 1

ANSI B92.1a
13T
16/32 DP 30° 64

Designation according to type code Type code/order designation, see page 13

Input power P Airborne noise level Measurement site 1 m axial Measurement conditions:
30 70 Speed: 1500 min-1
25
Viscosity of pressure fluid: 46 mm2s-1
65 Operating temperature: 40 °C
Airborne noise level in dB(A)
Power P in kW

20

15 60
Characteristic curves:
10
IPH 4 – 20
55
5 IPH 4 – 25
0 50
IPH 4 – 32
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350

Operating pressure p in bar Operating pressure p in bar

Note: Measurement taken in a low-noise room.


In an anechoic room, the measurements are approx. 5 dB(A) lower.

7
IPH 5
Standard designs

Design and dimensions

6 26.2 210
0.3±0.2 95 98 18 M10x15 181

10h9

11.2
109

52.3

17.5
g
35
86.8

32h7 44

h8
7
12
22 c/2 c/2 e M12x25

ø
Z

l h

k
i

* The plug screw must be closed during operation. Ensure the M10x1 plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm.
Depending on the pump position, filling or ventilation is possible with the M10x1 plug screw prior to commissioning.

Design Dimensions Weight SAE flange no.


c e g h i k I m
[mm] [mm] [mm] [mm] [mm] [mm] Thread [kg]
IPH 5 – 40 138 35 24 35 70 36 M12x19 26.8 12 30
IPH 5 – 50 145 35 27 42 70 36 M12x19 28.3 12 30
IPH 5 – 64 155 35 29 42 70 36 M12x19 30 12 30

A B

Permitted input torques:


Input shaft A: 800 Nm
Secondary shaft B: 540 Nm

Delivery Q Efficiency ηv and ηg


100 100

95
90 ηv
Delivery Q in l/min

Efficiency in %

90
80 ηg
85
70
80

60 75

50 70
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350

Operating pressure p in bar Operating pressure p in bar

8
Type Pump sizes Rotation, suction connection Mounting flange Shaft end
Standard
Clockwise rotation, radial suction port SAE 2-hole flange, dimensions on left Parallel shaft with keyway connection,
IPH 5 40 dimensions on left
1 0 1

22 80

50
80
89 89

64 Variants
Anti-clockwise rotation, radial Involute
suction port gearing with
6 80 0
2-hole SAE flange

ANSI B92.1a
14T
12/24 DP 30°
89

SAE 4-hole flange


80 ø 127h8
16 1 56 1
10h9
ø100

ø162
189

35
32h7
6 80
17.5
56 55 189
Involute
gearing with 56
2-hole SAE flange 1

ANSI B92.1a
14T
12/24 DP 30° 80

Designation according to type code Type code/order designation, see page 13

Input power P Airborne noise level Measurement site 1 m axial Measurement conditions:
60 75 Speed: 1500 min-1
50
Viscosity of pressure fluid: 46 mm2s-1
70 Operating temperature: 40 °C
Airborne noise level in dB(A)
Power P in kW

40

30 65
Characteristic curves:
20
IPH 5 – 40
60
10 IPH 5 – 50
0 55
IPH 5 – 64
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350

Operating pressure p in bar Operating pressure p in bar

Note: Measurement taken in a low-noise room.


In an anechoic room, the measurements are approx. 5 dB(A) lower.

9
IPH 6
Standard designs

Design and dimensions

5.5 36 264
0.3±0.2 120 121 20.5 M12x20 228.6

12h9

13.7
135

22
70
g
43
106.3

40h7 61

h8
4
2.
26.5 c/2 c/2 e M12x25

15
ø
Z

l h

k
i

* The plug screw must be closed during operation. Ensure the M10x1 plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm.
Depending on the pump position, filling or ventilation is possible with the M10x1 plug screw prior to commissioning.

Design Dimensions Weight SAE flange no.


c e g h i k I m
[mm] [mm] [mm] [mm] [mm] [mm] Thread [kg]
IPH 6 – 80 171 49 32.5 50 77.8 42.9 M12x23 50.5 14 15
IPH 6 – 100 181 49 36 50 77.8 42.9 M12x23 54 14 15
IPH 6 – 125 193 47 39 50 77.8 42.9 M12x23 58 14 15

A B

Permitted input torques:


Input shaft A: 1350 Nm
Secondary shaft B: 800 Nm

Delivery Q Efficiency ηv and ηg


210 100

95
190 ηv
90
Delivery Q in l/min

Efficiency in %

170 ηg
85
150
80
130 75

110 70
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350

Operating pressure p in bar Operating pressure p in bar

10
Type Pump sizes Rotation, suction connection Mounting flange Shaft end
Standard
Clockwise rotation, radial suction port SAE 2-hole flange, dimensions on left Parallel shaft with keyway connection,
IPH 6 80 dimensions on left
1 0 1

26.5 104

100
104
112.5 112

125 Variants
Anti-clockwise rotation, radial Involute
suction port gearing with
6 104 0
2-hole SAE flange

ANSI B92.1a
13T
8/16 DP 30° 112.5

SAE 4-hole flange


104 ø 152.4h8
20 1 75.5 1
12h9
ø228.6
ø130

264

43
40h7
6 104
22
75.5 63 264
Involute
gearing with 75.5
2-hole SAE flange 1

ANSI B92.1a
13T
104
8/16 DP 30°

Designation according to type code Type code/order designation, see page 13

Input power P Airborne noise level Measurement site 1 m axial Measurement conditions:
120 80 Speed: 1500 min-1
100
Viscosity of pressure fluid: 46 mm2s-1
75 Operating temperature: 40 °C
Power P in kW

Airborne noise level in dB(A)

80

60 70
Characteristic curves:
40
IPH 6 – 80
65
20 IPH 6 – 100
0 60
IPH 6 – 125
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350

Operating pressure p in bar Operating pressure p in bar

Note: Measurement taken in a low-noise room.


In an anechoic room, the measurements are approx. 5 dB(A) lower.

11
SAE suction and pressure flanges
according to SAE J 518 C code 61

SAE flange, single-piece

S2)

E1)

A
C
i

k D
B

SAE flange no. A B C D E1) i k S2) max. pressure


Thread [mm] [mm] [mm] Seal ring [mm] [mm] Thread [bar]
10 G 1/2 46 54 36 18.66 – 3.53 38.1 17.5 M 8 345

11 G 3/4 50 65 36 24.99 – 3.53 47.6 22.2 M 10 345

12 G1 55 70 38 32.92 – 3.53 52.4 26.2 M 10 345

13 G 1-1/4 68 79 41 37.69 – 3.53 58.7 30.2 M 10 276

143) G 1-1/2 82 98 50 47.22 – 3.53 70 36 M 12 3453)

30 G 1-1/2 78 93 45 47.22 – 3.53 70 36 M 12 207

15 G2 90 102 45 56.74 – 3.53 77.8 42.9 M 12 207

16 G 2-1/2 105 114 50 69.44 – 3.53 89 50.8 M 12 172

17 G3 124 134 50 85.32 – 3.53 106.3 62 M 16 138

18 G4 146 162 48 110.72 – 3.53 130 77.8 M 16 34

1) Round seal ring (O-ring) ISO-R 1629 NBR


2) Machine screw EN ISO 4762
3) Special design, deviating from SAE J 518 C code 61

12
Type code
Order designation

IPH 5– 50 1 0 1 Example: IPH 5 – 50 101

Shaft end
0 Splined gear shaft ANSI B92.1a
1 Parallel shaft with keyway

Mounting flange
0 SAE 2-hole
1 SAE 4-hole

Rotation, suction port


1 Clockwise rotation, radial suction port
6 Anti-clockwise rotation, radial suction port
4 Clockwise rotation, special design
9 Anti-clockwise rotation, special design

Delivery
Sizes Available deliveries
4 20 25 32
5 40 50 64
6 80 100 125

Sizes
4 5 6

Type of internal gear pump


IPH

13
Multi-flow pumps
Pump combinations

IPC 7 IPC 6 IPC 5 IPC 4 IPN 4


IPH 6 IPH 5 IPN 6 IPH 4 IPN 5 IPV 3
IPV 7 IPV 6 IPV 5 IPV 4 IPM 4

Pump combinations in order of type and size

Combinations of IPH pumps Combination of IPH/IP…-pumps Selection

■ IPH pumps of identical or diffe- ■ It is possible to combine IPH 1. Identify the pressure ranges and
rent sizes can be combined to pumps with other Voith Turbo then choose the appropriate pump
form multi-flow pumps. pump series (e.g. medium-pressu- series.
■ All sizes with each displacement re pumps IPC/IPM or low-pressure 2. Identify the deliveries, and then
are available as two or three-flow pumps IPN). select the appropriate size(s).
pumps; four-flow pumps must be ■ The pumps are arranged by type 3. Define the sequence of the
designed by Voith Turbo. and size, as shown in the illustra- pumps.
■ The pumps are arranged in tion above. 4. Check the torque.
increasing order according to ■ If identical types or identical 5. Determine the direction of rotation
size and delivery. sizes follow each other, the pump and suction.
with the higher pump flow is pla- 6. Specify the mounting flange and
ced closer to the drive. shaft end.

Connection, assembly

■ As a rule, multi-flow pumps are


mounted to the drive using a
flange. All information on flange
designs and shaft ends is contai-
ned in the relevant pump series
catalog.
■ For further relevant information,
such as how to determine the
adapter housing, see brochure
No. G 1714 (Voith Multi-Flow
Pumps).

14
Designs

Rotation and suction Mounting flange Shaft end

clockwise anti-clockwise

1 6

1 6 0 1 1 1 0

3 8

3 8 For designs and dimensions, see catalog For designs and dimen-
of the relevant pump series. sions, see catalog of the
relevant pump series.

Special design 4 9 Special design 0 SAE 2- hole flange

1 SAE 4-hole flange

15
Voith Turbo GmbH & Co. KG
Hydrostatics
Alexanderstr. 2
89522 Heidenheim, Germany
Tel. +49 7321 37-4573
Fax +49 7321 37-7809
hydrostatik@voith.com
www.voithturbo.com/hydrostatics.htm

Voith internal gear pumps


used around the world

Plastics injection molding machine Folding press Punching press

G 1890 en 4.2005 1000 KO/WF Dimensions and illustrations without obligation. Subject to modifications.
Hydraulic unit Lifting platform Marine applications

Additional applications:

■ Die-casting machines
■ Packing presses
■ Shears
■ Ground drilling machines
■ Test rigs
■ Hydraulic presses
■ Crane building
■ Lifting devices
■ Garbage collection vehicles

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