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IPC Catalog
Medium-pressure internal gear pumps
Internal gear pumps from Voith Turbo The market requires hydraulic Rarely seen, but hard at work in
are working reliably in hundreds of pumps that are quiet and compact countless machines, Voith Turbo
thousands of machines worldwide. with minimal pressure and volume internal gear pumps reliably provide
Sophisticated technology, robust pulsation whilst at the same time high pressures. They are mainly
design and cost-efficient operation being highly efficient. Voith Turbo used in the plastic and sheet-metal
have convinced thousands of cus- has met these requirements with processing sectors, presses as well
tomers to trust Voith. Based on that the IPC pumps. The radial and axial as conveying and lifting equipment.
trust, we have become the world sealing gap compensation with The pumps are also in demand for
market leader for high-pressure volume-optimized involute gearing shipbuilding, municipal vehicles,
internal gear pumps with gap com- contribute in meeting these require- power plants and special machine
pensation. ments. building.
Contents
Performance data 4
IPC 4 6
IPC 5 8
IPC 6 10
IPC 7 12
Multi-flow pumps 15
Pump combinations
Designs 16
Type code 17
Order designation
2
Design and function
1 Pinion shaft
2 Internal gear
3 Filler pin
4a Filler segment carrier
4b Filler sealing segment
5 Axial disc
6 Axial pressure area
7 Plain bearings
8 Housing
9 Hydrostatic relieved bearing
10 End cover
with bleeder screw
Suction chamber
1 7 6 5 9 2 5 6 7 10 8 2 1 9 4a 4b 3 Pressure chamber
䡲 Internal gear principle Rotation of the gears within the IPC pumps can be combined to form
䡲 Plain bearings pump draws in the pressure fluid dual or multi-flow pumps.
䡲 Radial and axial sealing gap (usually hydraulic oil) into the space
Combinations with other Voith Turbo
compensation between the pinion and internal
pump series are also possible. Used
䡲 Volume-optimized involute gear. The two smooth running gears
in conjunction with pumps from the
gearing help to ensure excellent intake
high and low-pressure series, Voith
behavior.
equipment can handle a wide range
Product characteristics
In the radial direction, the gear of potential applications.
䡲 Long service life chambers are sealed by gear mesh-
For further information on possible
䡲 High volumetric efficiency ing and the filler piece. In the axial
combinations, refer to page 15 and
䡲 High overall efficiency direction, the axial plates seal the
our brochure No. G1714 (Voith
䡲 Very low flow and pressure pressure chamber with the minimal
multi-flow pumps).
pulsation possible gap. This design minimizes
䡲 Low noise levels volume losses and increases effi- Combinations with third-party prod-
䡲 Compact dimensions ciency. ucts are generally possible. We'll be
䡲 Low weight happy to discuss your needs.
When the gears rotate, the pinion
䡲 Wide speed range
teeth enter the gaps between the
䡲 Excellent suction properties Variable volume flow
internal gear teeth and displace
䡲 Wide viscosity range
the pressure fluid. We supply complete hydraulic units
䡲 Simple maintenance
with IPC pumps, asynchronous
䡲 Multiple pumps and pump
motors and frequency converters
combinations are possible
(EPA/EPAF system) to generate
䡲 Suitable for variable-speed
variable volume flows. For further
drives (variable volume flow)
information, see our brochure
䡲 Motor operation possible
No. G1420 (Voith EPA System).
(energy recovery)
3
Performance data
4
Characteristics
Speed Delivery Pressures
within the range nmin …nmax
Type, Displacement
size- per revolution min. max. at 1500 min-1 Continuous pressure Peak pressure
delivery [cm3] [min-1] [min-1] [l/min] [bar] [bar]
IPC 4 – 20 20.7 400 3200 31.0 210 250
IPC 4 – 25 25.4 400 3000 38.1 210 250
IPC 4 – 32 32.6 400 3000 48.9 210 250
IPC 5 – 40 41.0 400 2800 61.5 210 250
IPC 5 – 50 50.3 400 2600 75.4 210 250
IPC 5 – 64 64.9 400 2600 97.3 210 250
IPC 6 – 80 80.7 400 2400 121.0 210 250
IPC 6 – 100 101.3 400 2200 151.9 210 250
IPC 6 – 125 126.2 400 2200 189.3 210 250
IPC 7 – 160 160.8 400 2000 241.2 210 250
IPC 7 – 200 202.7 400 1800 304.0 210 250
IPC 7 – 250 251.7 400 1800 377.5 210 250
5
IPC 4
Standard designs
64 60 13 170
c/2 c/2 146
6
8 h9 *
v
6.8
67
M8x19
13.5
28
r
57
ø25 h7
h8
48
.6
01
56 g w
ø1
Z
18
c e
l h
k
i
* The plug screw must be closed during operation. Ensure the M10x1 plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm.
Depending on the pump position, filling or ventilation is possible with the M10x1 plug screw prior to commissioning.
A B
Efficiency in %
35 85
80
25
75
15 70
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar
6
Type Pump sizes Rotation, suction connection Mounting flange Shaft end
Standard
Clockwise rotation, radial suction SAE 2-hole flange, dimensions on left Parallel shaft with
IPC 4 20 port 18 keyway connection, 48
1 0 dimensions on left 1
56 56
25
Variants
Anti-clockwise rotation, radial Involute gearing with
suction port 2-hole SAE flange
6 0
32
38
ANSI B92.1a
15 T
16/32 DP 30°
45.9
12 90 1 48 1
6
13
.5
ø101.6 h8
124
ø78
90
24 50 124 24
8 h9
ø1
11
ø100 h8
28
ø25 h7
Input power P Airborne noise level Measurement site 1 m axial Measurement conditions:
Speed: 1500 min-1
25 65
Viscosity of pressure fluid: 46 mm2 s-1
Operating temperature: 40 °C
Airborne noise level in dB(A)
20
60
15
Power P in kW
55 Characteristic curves:
10
IPC 4 – 20
50
5 IPC 4 – 25
IPC 4 – 32
0 45
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar
7
IPC 5
Standard designs
77 74 18 210
c/2 c/2 181
6
10 h9 *
v
8.7
83
M12x25
17.5
35
r
75
ø32 h7
h8
60
27
68 g w
ø1
Z
20
c e
l h
Z
k
i
* The plug screw must be closed during operation. Ensure the M10x1 plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm.
Depending on the pump position, filling or ventilation is possible with the M10x1 plug screw prior to commissioning.
A B
95
v
90
80 90
g
Delivery Q in l/min
Efficiency in %
70 85
60 80
50 75
40 70
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar
8
Type Pump sizes Rotation, suction connection Mounting flange Shaft end
Standard
Clockwise rotation, radial suction SAE 2-hole flange, dimensions on left Parallel shaft with keyway connection,
IPC 5 40 port 20 dimensions on left 60
1 0 1
68 68
50
Variants
Anti-clockwise rotation, radial SAE 2-hole flange, variant Involute gearing
suction port 172
6 20 7 0
13 146 47.5
64 ø101.6 h8 6
ANSI B92.1a
14 T
13.5
12/24 DP 30°
55.4 55.4
16 ø162 1 60 1
6
ca. ø100
ø127 h8
17.5
35
35 53 ø190
35
14
ø32 h7
68.5
68.5 53 ø190
Input power P Airborne noise level Measurement site 1 m axial Measurement conditions:
Speed: 1500 min-1
50 70
Viscosity of pressure fluid: 46 mm2 s-1
Operating temperature: 40 °C
Airborne noise level in dB(A)
40
65
35
Power P in kW
60 Characteristic curves:
20
IPC 5 – 40
55 IPC 5 – 50
10
IPC 5 – 64
0 50
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar
9
IPC 6
Standard designs
100 98 20 264
c/2 c/2 228.6
6
12 h9 *
v
11.2
109
M12x25
r
43
22
95
ø40 h7
h8
80
.4
52
88 g w
ø1
Z
22
c e
l h
Z
k
i
* The plug screw must be closed during operation. Ensure the M10x1 plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm.
Depending on the pump position, filling or ventilation is possible with the M10x1 plug screw prior to commissioning.
A B
150
Efficiency in %
85
125
80
100 75
75 70
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar
10
Type Pump sizes Rotation, suction connection Mounting flange Shaft end
Standard
Clockwise rotation, radial suction SAE 2-hole flange, dimensions on left Parallel shaft with keyway connection,
IPC 6 80 port 22 dimensions on left 80
1 0 1
88 88
100
Variants
Anti-clockwise rotation, radial SAE 2-hole flange, variant Involute gearing
suction port 18
6 181 7 54 0
6
125 ø127 h8
ANSI B92.1a
17,5
17 T
12/24 DP 30° 61.9
61.9 210
22
20 ø228.6 1 80 1
6
ø152.4 h8
ca.ø120
22
51
51 59 264
18 ø200 5 82 1
9 12 h9
ø160 h8
43
18
ø40 h7
92.5
92.5 59 ø240
Input power P Airborne noise level Measurement site 1 m axial Measurement conditions:
Speed: 1500 min-1
100 75
Viscosity of pressure fluid: 46 mm2 s-1
Operating temperature: 40 °C
Airborne noise level in dB(A)
80
70
60
Power P in kW
65 Characteristic curves:
40
IPC 6 – 80
60 IPC 6 – 100
20
IPC 6 – 125
0 55
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar
11
IPC 7
Standard designs
104
13.7
M12x28
ca. ø130
53.5
264
r
22
114.3
ø50 h7
h8
.4
w
52
6
g
ø1
Z
c e
l h
Z
k
i
* The plug screw must be closed during operation. Ensure the M10x1 plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm.
Depending on the pump position, filling or ventilation is possible with the M10x1 plug screw prior to commissioning.
A B
300 g
Efficiency in %
85
250
80
200 75
150 70
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar
12
Type Pump sizes Rotation, suction connection Mounting flange Shaft end
Standard
Clockwise rotation, radial suction SAE 4-hole flange, dimensions on left Parallel shaft with keyway connection,
port dimensions on left 104
IPC 7 160
1 1 1
75 75
63
200
Variants
Anti-clockwise rotation, radial Involute gearing with
suction port 4-hole SAE flange
6 0
250
ANSI B92.1a
15 T
8/16 DP 30°
87.3 63
53.5
22
ø50 h7
120.5
120.5 63 ø290
Input power P Airborne noise level Measurement site 1 m axial Measurement conditions:
Speed: 1500 min-1
200 80
Viscosity of pressure fluid: 46 mm2 s-1
Operating temperature: 40 °C
Airborne noise level in dB(A)
160
75
120
Power P in kW
70 Characteristic curves:
80
IPC 7 – 160
65 IPC 7 – 200
40
IPC 7 – 250
0 60
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar
13
SAE suction and pressure flanges
according to SAE J 518 C code 61
S2)
E1)
A
C
i
k D
B
14
Multi-flow pumps
Pump combinations
䡲 IPC pumps of identical or differ- 䡲 It is possible to combine IPC 1. Identify the pressure ranges and
ent sizes can be combined to pumps with other Voith Turbo then choose the appropriate pump
form multi-flow pumps. pump series (e.g. high-pressure series.
䡲 All sizes with each displacement pumps IPV or low-pressure 2. Identify the deliveries, and then
are available as two or three-flow pumps IPN). select the appropriate size(s).
pumps; four-flow pumps must be 䡲 The pumps are arranged by type 3. Define the sequence of the pumps.
designed by Voith Turbo. and size, as shown in the illustra- 4. Check the torque.
䡲 The pumps are arranged in tion above. 5. Determine the direction of rotation
increasing order according to 䡲 If identical types or identical sizes and suction.
size and delivery. follow each other, the pump with 6. Specify the mounting flange and
the higher pump flow is placed shaft end.
closer to the drive.
Connection, assembly
15
Designs
clockwise anti-clockwise
2 7
1 6 0 1 1 1 0
4 5 5
2 7
7
1 6 For designs and dimensions, see catalog For designs and dimen-
for the relevant pump series. sions, see catalog for the
relevant pump series.
16
Type code
Order designation
Shaft end
0 Splined gear shaft ANSI B92.1a
1 Parallel shaft with keyway
Mounting flange
0 SAE 2-hole
1 SAE 4-hole
4 VDMA 2-hole
5 VDMA 4-hole
7 SAE-2-hole, variant
Delivery
Sizes Available deliveries
4 20 25 32
5 40 50 64
6 80 100 125
7 160 200 250
Sizes
4 5 6 7
17
Voith Turbo GmbH & Co. KG
Hydrostatics
Alexanderstr. 2
89522 Heidenheim, Germany
Tel. +49 7321 37-4573
Fax +49 7321 37-7809
hydrostatik@voith.com
www.voithturbo.com/hydrostatics.htm
G 1209 e 03.2005 1000 MSW/WA Dimensions and illustrations without obligation. Subject to modifications.
Additional applications:
䡲 Die-casting machines
䡲 Packing presses
䡲 Shears
䡲 Ground drilling machines
䡲 Test rigs
䡲 Hydraulic presses
䡲 Crane building
䡲 Lifting devices
䡲 Garbage collection vehicles