You are on page 1of 18

Voith Turbo

IPC Catalog
Medium-pressure internal gear pumps

Benefits that impress Features that count Machines that run

Internal gear pumps from Voith Turbo The market requires hydraulic Rarely seen, but hard at work in
are working reliably in hundreds of pumps that are quiet and compact countless machines, Voith Turbo
thousands of machines worldwide. with minimal pressure and volume internal gear pumps reliably provide
Sophisticated technology, robust pulsation whilst at the same time high pressures. They are mainly
design and cost-efficient operation being highly efficient. Voith Turbo used in the plastic and sheet-metal
have convinced thousands of cus- has met these requirements with processing sectors, presses as well
tomers to trust Voith. Based on that the IPC pumps. The radial and axial as conveying and lifting equipment.
trust, we have become the world sealing gap compensation with The pumps are also in demand for
market leader for high-pressure volume-optimized involute gearing shipbuilding, municipal vehicles,
internal gear pumps with gap com- contribute in meeting these require- power plants and special machine
pensation. ments. building.
Contents

Die-casting machine, pump with variable


flow thanks to motor drive speed control
Page

Design and function 3

Performance data 4

IPC 4 6

IPC 5 8

IPC 6 10

IPC 7 12

SAE suction and pressure flanges 14

Multi-flow pumps 15
Pump combinations

Designs 16

Type code 17
Order designation

2
Design and function

1 Pinion shaft
2 Internal gear
3 Filler pin
4a Filler segment carrier
4b Filler sealing segment
5 Axial disc
6 Axial pressure area
7 Plain bearings
8 Housing
9 Hydrostatic relieved bearing
10 End cover
with bleeder screw
Suction chamber
1 7 6 5 9 2 5 6 7 10 8 2 1 9 4a 4b 3 Pressure chamber

Design features Function Combinations

䡲 Internal gear principle Rotation of the gears within the IPC pumps can be combined to form
䡲 Plain bearings pump draws in the pressure fluid dual or multi-flow pumps.
䡲 Radial and axial sealing gap (usually hydraulic oil) into the space
Combinations with other Voith Turbo
compensation between the pinion and internal
pump series are also possible. Used
䡲 Volume-optimized involute gear. The two smooth running gears
in conjunction with pumps from the
gearing help to ensure excellent intake
high and low-pressure series, Voith
behavior.
equipment can handle a wide range
Product characteristics
In the radial direction, the gear of potential applications.
䡲 Long service life chambers are sealed by gear mesh-
For further information on possible
䡲 High volumetric efficiency ing and the filler piece. In the axial
combinations, refer to page 15 and
䡲 High overall efficiency direction, the axial plates seal the
our brochure No. G1714 (Voith
䡲 Very low flow and pressure pressure chamber with the minimal
multi-flow pumps).
pulsation possible gap. This design minimizes
䡲 Low noise levels volume losses and increases effi- Combinations with third-party prod-
䡲 Compact dimensions ciency. ucts are generally possible. We'll be
䡲 Low weight happy to discuss your needs.
When the gears rotate, the pinion
䡲 Wide speed range
teeth enter the gaps between the
䡲 Excellent suction properties Variable volume flow
internal gear teeth and displace
䡲 Wide viscosity range
the pressure fluid. We supply complete hydraulic units
䡲 Simple maintenance
with IPC pumps, asynchronous
䡲 Multiple pumps and pump
motors and frequency converters
combinations are possible
(EPA/EPAF system) to generate
䡲 Suitable for variable-speed
variable volume flows. For further
drives (variable volume flow)
information, see our brochure
䡲 Motor operation possible
No. G1420 (Voith EPA System).
(energy recovery)

3
Performance data

Technical data Calculations


Design Internal gear pump with radial and Delivery Q = Vg th • n • dv • 10-3 [l/min]
axial sealing gap compensation
Type IPC Power P = Q • 6p [kW]
600 • dg
Mounting types SAE hole flange; ISO 3019/1 or
VDMA hole flange; ISO 3019/2 Vg th Pump volume per revolution [cm3]
Line mounting SAE suction and pressure flange J 518 C code 61 n Speed [min-1]
Rotation direction clockwise or anti-clockwise dv Volumetric efficiency
Mounting position any dg Overall efficiency
Shaft load For details of radial and axial drive shaft loads, 6p Differential pressure [bar]
please contact your Voith Turbo representative
Input pressure 0.8…3 bar absolute pressure
(at start, briefly 0.6…3 bar)
Pressure fluid HLP mineral oils DIN 51524, part 2 or 3
Viscosity range of the pressure fluid 10…100 mm2s-1 (cSt)
Permissible start viscosity max. 2000 mm2s-1 (cSt)
Permissible temperature of the pressure fluid -20…+80 °C
Necessary purity of the
pressure fluid in accordance with NAS 1638 Class 8
Filtration Filtration quotient min. `20 * 75,
recommended `10 * 100 (longer service life)
Permissible ambient temperature -10…+60 °C

4
Characteristics
Speed Delivery Pressures
within the range nmin …nmax
Type, Displacement
size- per revolution min. max. at 1500 min-1 Continuous pressure Peak pressure
delivery [cm3] [min-1] [min-1] [l/min] [bar] [bar]
IPC 4 – 20 20.7 400 3200 31.0 210 250
IPC 4 – 25 25.4 400 3000 38.1 210 250
IPC 4 – 32 32.6 400 3000 48.9 210 250
IPC 5 – 40 41.0 400 2800 61.5 210 250
IPC 5 – 50 50.3 400 2600 75.4 210 250
IPC 5 – 64 64.9 400 2600 97.3 210 250
IPC 6 – 80 80.7 400 2400 121.0 210 250
IPC 6 – 100 101.3 400 2200 151.9 210 250
IPC 6 – 125 126.2 400 2200 189.3 210 250
IPC 7 – 160 160.8 400 2000 241.2 210 250
IPC 7 – 200 202.7 400 1800 304.0 210 250
IPC 7 – 250 251.7 400 1800 377.5 210 250

The values given apply for: Notes:


䡲 Pumping of mineral oils with a 䡲 Peak pressures apply for 15%
viscosity of 20…40 mm2 s-1 of operating time and a maximum
䡲 An input pressure of 0.8...3.0 bar cycle time of 1 minute.
absolute. 䡲 Please enquire about pressures
lower than nmin.
䡲 Due to production tolerances,
the pump volume may be approx.
1.5% lower.

5
IPC 4
Standard designs

Design and dimensions

64 60 13 170
c/2 c/2 146
6
8 h9 *
v

6.8
67

M8x19

13.5
28

r
57

ø25 h7

h8
48

.6
01
56 g w

ø1
Z
18

c e
l h

k
i

* The plug screw must be closed during operation. Ensure the M10x1 plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm.
Depending on the pump position, filling or ventilation is possible with the M10x1 plug screw prior to commissioning.

Design Dimensions SAE flange no.


c e g h i k l r v w Weight
[mm] [mm] [mm] [mm] [mm] [mm] Thread [mm] [mm] Thread [kg]
IPC 4 – 20 98 31 18 27 58.7 30.2 M10x15 47.5 22 M10x15 9.6 11 13
IPC 4 – 25 104 31 18 30 58.7 30.2 M10x15 47.5 22 M10x15 10.2 11 13
IPC 4 – 32 113 31 18 32 58.7 30.2 M10x15 47.5 22 M10x15 11.0 11 13

A B

Permitted input torques:


Input shaft A: 335 Nm
Secondary shaft B: 190 Nm

Delivery Q Efficiency ␩v and ␩g


55 100
␩v
95
45
90
␩g
Delivery Q in l/min

Efficiency in %

35 85

80
25
75

15 70
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar

6
Type Pump sizes Rotation, suction connection Mounting flange Shaft end
Standard
Clockwise rotation, radial suction SAE 2-hole flange, dimensions on left Parallel shaft with
IPC 4 20 port 18 keyway connection, 48
1 0 dimensions on left 1

56 56

25
Variants
Anti-clockwise rotation, radial Involute gearing with
suction port 2-hole SAE flange
6 0
32
38

ANSI B92.1a
15 T
16/32 DP 30°
45.9

SAE 4-hole flange

12 90 1 48 1
6
13
.5
ø101.6 h8

124
ø78

90

24 50 124 24

VDMA 4-hole flange


12
5 42 1
9
25

8 h9
ø1

11
ø100 h8

28

ø25 h7

52.5 50 124 52.5

Designation according to type code Type code/order designation, see page 17

Input power P Airborne noise level Measurement site 1 m axial Measurement conditions:
Speed: 1500 min-1
25 65
Viscosity of pressure fluid: 46 mm2 s-1
Operating temperature: 40 °C
Airborne noise level in dB(A)

20
60

15
Power P in kW

55 Characteristic curves:
10
IPC 4 – 20
50
5 IPC 4 – 25
IPC 4 – 32
0 45
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar

Note: Measurement taken in a low-noise room.


In an anechoic room, the measurements are approx. 5 dB(A) lower.

7
IPC 5
Standard designs

Design and dimensions

77 74 18 210
c/2 c/2 181
6
10 h9 *
v

8.7
83

M12x25

17.5
35

r
75

ø32 h7

h8
60

27
68 g w

ø1
Z
20

c e

l h
Z

k
i

* The plug screw must be closed during operation. Ensure the M10x1 plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm.
Depending on the pump position, filling or ventilation is possible with the M10x1 plug screw prior to commissioning.

Design Dimensions SAE flange no.


c e g h i k l r v w Weight
[mm] [mm] [mm] [mm] [mm] [mm] Thread [mm] [mm] Thread [kg]
IPC 5 – 40 125 36 19 35 70 36 M12x20 52.4 26.2 M10x15 16.3 12 30
IPC 5 – 50 132 36 21 40 70 36 M12x20 52.4 26.2 M10x15 17.4 12 30
IPC 5 – 64 163 36 23 40 70 36 M12x20 52.4 26.2 M10x16 18.7 12 30

A B

Permited input torques:


Input shaft A: 605 Nm
Secondary shaft B: 400 Nm

Delivery Q Efficiency ␩v and ␩g


100 100

95
␩v
90

80 90
␩g
Delivery Q in l/min

Efficiency in %

70 85

60 80

50 75

40 70
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar

8
Type Pump sizes Rotation, suction connection Mounting flange Shaft end
Standard
Clockwise rotation, radial suction SAE 2-hole flange, dimensions on left Parallel shaft with keyway connection,
IPC 5 40 port 20 dimensions on left 60
1 0 1

68 68
50
Variants
Anti-clockwise rotation, radial SAE 2-hole flange, variant Involute gearing
suction port 172
6 20 7 0
13 146 47.5
64 ø101.6 h8 6

ANSI B92.1a
14 T

13.5
12/24 DP 30°
55.4 55.4

SAE 4-hole flange

16 ø162 1 60 1
6
ca. ø100
ø127 h8

17.5

35
35 53 ø190

VDMA 4-hole flange


16
9
ø160 5 58 1
10 h9
ø125 h8

35
14

ø32 h7

68.5
68.5 53 ø190

Designation according to type code Type code/order designation, see page 17

Input power P Airborne noise level Measurement site 1 m axial Measurement conditions:
Speed: 1500 min-1
50 70
Viscosity of pressure fluid: 46 mm2 s-1
Operating temperature: 40 °C
Airborne noise level in dB(A)

40
65

35
Power P in kW

60 Characteristic curves:
20
IPC 5 – 40
55 IPC 5 – 50
10
IPC 5 – 64
0 50
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar

Note: Measurement taken in a low-noise room.


In an anechoic room, the measurements are approx. 5 dB(A) lower.

9
IPC 6
Standard designs

Design and dimensions

100 98 20 264
c/2 c/2 228.6
6
12 h9 *
v

11.2
109

M12x25

r
43

22
95

ø40 h7

h8
80

.4
52
88 g w

ø1
Z
22

c e
l h
Z

k
i

* The plug screw must be closed during operation. Ensure the M10x1 plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm.
Depending on the pump position, filling or ventilation is possible with the M10x1 plug screw prior to commissioning.

Design Dimensions SAE flange no.


c e g h i k l r v w Weight
[mm] [mm] [mm] [mm] [mm] [mm] Thread [mm] [mm] Thread [kg]
IPC 6 – 80 148 35 23 45 77.8 42.9 M12x20 70 36 M12x20 30.7 14 15
IPC 6 – 100 158 35 27 50 77.8 42.9 M12x20 70 36 M12x20 32.6 14 15
IPC 6 – 125 170 40 30 50 77.8 42.9 M12x20 70 36 M12x20 35.0 14 15

A B

Permited input torques:


Input shaft A: 1050 Nm
Secondary shaft B: 780 Nm

Delivery Q Efficiency ␩v and ␩g


200 100
␩v
95
175
90
␩g
Delivery Q in l/min

150
Efficiency in %

85
125
80
100 75

75 70
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar

10
Type Pump sizes Rotation, suction connection Mounting flange Shaft end
Standard
Clockwise rotation, radial suction SAE 2-hole flange, dimensions on left Parallel shaft with keyway connection,
IPC 6 80 port 22 dimensions on left 80
1 0 1

88 88

100
Variants
Anti-clockwise rotation, radial SAE 2-hole flange, variant Involute gearing
suction port 18
6 181 7 54 0
6
125 ø127 h8

ANSI B92.1a

17,5
17 T
12/24 DP 30° 61.9
61.9 210
22

SAE 4-hole flange

20 ø228.6 1 80 1
6
ø152.4 h8

ca.ø120

22

51
51 59 264

VDMA 4-hole flange

18 ø200 5 82 1
9 12 h9
ø160 h8

43
18

ø40 h7

92.5
92.5 59 ø240

Designation according to type code Type code/order designation, see page 17

Input power P Airborne noise level Measurement site 1 m axial Measurement conditions:
Speed: 1500 min-1
100 75
Viscosity of pressure fluid: 46 mm2 s-1
Operating temperature: 40 °C
Airborne noise level in dB(A)

80
70

60
Power P in kW

65 Characteristic curves:
40
IPC 6 – 80
60 IPC 6 – 100
20
IPC 6 – 125
0 55
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar

Note: Measurement taken in a low-noise room.


In an anechoic room, the measurements are approx. 5 dB(A) lower.

11
IPC 7
Standard designs

Design and dimensions

125 121 75 63 264


20 c/2 c/2 ø228.6
14 h9 *
v
135

104

13.7
M12x28

ca. ø130
53.5

264
r

22
114.3

ø50 h7

h8
.4
w

52
6
g

ø1
Z

c e

l h
Z

k
i

* The plug screw must be closed during operation. Ensure the M10x1 plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm.
Depending on the pump position, filling or ventilation is possible with the M10x1 plug screw prior to commissioning.

Design Dimensions SAE flange no.


c e g h i k l r v w Weight
[mm] [mm] [mm] [mm] [mm] [mm] Thread [mm] [mm] Thread [kg]
IPC 7 – 160 162 48 30 56 89 50.8 M12x20 70 36 M12x20 50 14 16
IPC 7 – 200 174 46 34 62 89 50.8 M12x20 70 36 M12x20 54 14 16
IPC 7 – 250 188 42 38 72 106.3 62 M16x25 70 36 M12x20 59 14 16

A B

Permited input torques:


Input shaft A: 1960 Nm
Secondary shaft B: 1200 Nm

Delivery Q Efficiency ␩v and ␩g


400 100
␩v
95
350
90
Delivery Q in l/min

300 ␩g
Efficiency in %

85
250
80
200 75

150 70
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar

12
Type Pump sizes Rotation, suction connection Mounting flange Shaft end
Standard
Clockwise rotation, radial suction SAE 4-hole flange, dimensions on left Parallel shaft with keyway connection,
port dimensions on left 104
IPC 7 160
1 1 1

75 75
63
200
Variants
Anti-clockwise rotation, radial Involute gearing with
suction port 4-hole SAE flange
6 0
250

ANSI B92.1a
15 T
8/16 DP 30°
87.3 63

VDMA 4-hole flange


20 ø250 110
9 5 1
14 h9
ø200 h8

53.5
22

ø50 h7

120.5
120.5 63 ø290

Designation according to type code Type code/order designation, see page 17

Input power P Airborne noise level Measurement site 1 m axial Measurement conditions:
Speed: 1500 min-1
200 80
Viscosity of pressure fluid: 46 mm2 s-1
Operating temperature: 40 °C
Airborne noise level in dB(A)

160
75

120
Power P in kW

70 Characteristic curves:
80
IPC 7 – 160
65 IPC 7 – 200
40
IPC 7 – 250
0 60
0 50 100 150 200 250 0 50 100 150 200 250
Operating pressure p in bar Operating pressure p in bar

Note: Measurement taken in a low-noise room.


In an anechoic room, the measurements are approx. 5 dB(A) lower.

13
SAE suction and pressure flanges
according to SAE J 518 C code 61

SAE flange, single-piece

S2)

E1)

A
C
i

k D
B

SAE flange no. A B C D E1) i k S2) max. pressure


Thread [mm] [mm] [mm] Seal ring [mm] [mm] Thread [bar]
10 G 21/ 46 54 36 18.66 – 3.53 38.1 17.5 M 8 345

11 G 43/ 50 65 36 24.99 – 3.53 47.6 22.2 M 10 345

12 G1 55 70 38 32.92 – 3.53 52.4 26.2 M 10 345

13 G 1-1/4 68 79 41 37.69 – 3.53 58.7 30.2 M 10 276

14 3) G 1-1/2 82 98 50 47.22 – 3.53 70 36 M 12 345 3)

30 G 1-1/2 78 93 45 47.22 – 3.53 70 36 M 12 207

15 G2 90 102 45 56.74 – 3.53 77.8 42.9 M 12 207

16 G 2-1/2 105 114 50 69.44 – 3.53 89 50.8 M 12 172

17 G3 124 134 50 85.32 – 3.53 106.3 62 M 16 138

18 G4 146 162 48 110.72 – 3.53 130 77.8 M 16 34

1) Round seal ring (O-ring) ISO-R 1629 NBR


2) Machine screw EN ISO 4762
3) Special design, deviating from SAE J 518 C code 61

14
Multi-flow pumps
Pump combinations

IPC 7 IPC 6 IPC 5 IPC 4 IPN 4


IPH 6 IPH 5 IPN 6 IPH 4 IPN 5 IPV 3
IPV 7 IPV 6 IPV 5 IPV 4 IPM 4

Pump combinations in order of type and size

Combinations of IPC pumps Combination of IPC/IP… pumps Selection

䡲 IPC pumps of identical or differ- 䡲 It is possible to combine IPC 1. Identify the pressure ranges and
ent sizes can be combined to pumps with other Voith Turbo then choose the appropriate pump
form multi-flow pumps. pump series (e.g. high-pressure series.
䡲 All sizes with each displacement pumps IPV or low-pressure 2. Identify the deliveries, and then
are available as two or three-flow pumps IPN). select the appropriate size(s).
pumps; four-flow pumps must be 䡲 The pumps are arranged by type 3. Define the sequence of the pumps.
designed by Voith Turbo. and size, as shown in the illustra- 4. Check the torque.
䡲 The pumps are arranged in tion above. 5. Determine the direction of rotation
increasing order according to 䡲 If identical types or identical sizes and suction.
size and delivery. follow each other, the pump with 6. Specify the mounting flange and
the higher pump flow is placed shaft end.
closer to the drive.

Connection, assembly

䡲 As a rule, multi-flow pumps are


mounted to the drive using a
flange. All information on flange
designs and shaft ends is con-
tained in the relevant pump
series catalog.
䡲 For further relevant information,
such as how to determine the
adapter housing, see brochure
No. G 1714 (Voith Multi-Flow
Pumps).

15
Designs

Rotation and suction Mounting flange Shaft end

clockwise anti-clockwise

2 7

1 6 0 1 1 1 0

4 5 5
2 7
7

1 6 For designs and dimensions, see catalog For designs and dimen-
for the relevant pump series. sions, see catalog for the
relevant pump series.

3 8 0 SAE 2- hole flange

1 SAE 4-hole flange

3 8 4 VDMA 2-hole flange

5 VDMA 4-hole flange

Special design 4 9 Special design 7 SAE 2-hole flange (variant)

16
Type code
Order designation

IPC 5– 40 1 0 1 Example: IPC 5 – 40 101

Shaft end
0 Splined gear shaft ANSI B92.1a
1 Parallel shaft with keyway

Mounting flange
0 SAE 2-hole
1 SAE 4-hole
4 VDMA 2-hole
5 VDMA 4-hole
7 SAE-2-hole, variant

Rotation, suction port


1 Clockwise rotation, radial suction port
6 Anti-clockwise rotation, radial suction port
4 Clockwise rotation, special design
9 Anti-clockwise rotation, special design

Delivery
Sizes Available deliveries
4 20 25 32
5 40 50 64
6 80 100 125
7 160 200 250

Sizes
4 5 6 7

Type of internal gear pump


IPC

17
Voith Turbo GmbH & Co. KG
Hydrostatics
Alexanderstr. 2
89522 Heidenheim, Germany
Tel. +49 7321 37-4573
Fax +49 7321 37-7809
hydrostatik@voith.com
www.voithturbo.com/hydrostatics.htm

Voith internal gear pumps


used around the world

Plastics injection molding machine Folding press Punching press

G 1209 e 03.2005 1000 MSW/WA Dimensions and illustrations without obligation. Subject to modifications.

Hydraulic unit Lifting platform Marine applications

Additional applications:

䡲 Die-casting machines
䡲 Packing presses
䡲 Shears
䡲 Ground drilling machines
䡲 Test rigs
䡲 Hydraulic presses
䡲 Crane building
䡲 Lifting devices
䡲 Garbage collection vehicles

You might also like