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MYPRO-CPIV
Screw Unit Controller

START-UP MANUAL

! WARNING

Read this manual carefully before commencing operation or undertaking inspection.

MAYEKAWA MFG. CO., LTD.


Contents
------ Table of Contents ------
Cover 1
Contents 1
1. OVERVIEW 2
2. BASIC OPERATION 3
Different Boot Modes................................................................................... 3
Booting Procedures .................................................................................... 3
[SPECIAL BOOT] Graphic display under Special Boot. ................................................. 4
[NORMAL BOOT] Graphic display under Normal Boot. ................................................. 4
CPU Reset ........................................................................................... 4
3. DISPLAY SCREEN 5
Display Screen ........................................................................................ 5
[MAIN GRAPHIC SCREEN] displays conditions of operation, alarming areas by graphics.................... 5
[MAIN STATUS SCREEN] Compared with Graphic screen, more detailed information can be displayed in text.. 5
Menu Tree ............................................................................................ 6
4. SETUP PROCEDURES 7
Setup Methods ........................................................................................ 7
Password............................................................................................. 8
Setup Procedures ..................................................................................... 9
STEP-1 Selecting Compressor Types, Refrigerant and Display Units ............................ 10
STEP-2 Selecting Control Targets .............................................................. 12
STEP-3 Setting Up Option Analog Input ........................................................ 13
STEP-4 Setting Up Options .................................................................... 15
STEP-5 Analog Input Scaling .................................................................. 16
STEP-6 Adjusting the Position of Slide Valve ................................................... 17
STEP-7 Setting the Time ...................................................................... 19
STEP-8 Setting Passwords .................................................................... 20
STEP-9 Analog Output Assignment (Optional) .................................................. 21
STEP-10 Offset-Adjustment of Analog Output .................................................. 22
STEP-11 Offset-Adjustment of Analog Input .................................................... 23
STEP-12 Setting the Auxiliary Input Timer ...................................................... 24
STEP-13 Setting Up the Communication ....................................................... 25
STEP-14 Setting Alarm Set Values ............................................................. 26
STEP-15 Setting Up Sensor Alarm ............................................................. 28
STEP-16 Setting Each Value for SET POINTS ................................................. 29
STEP-17 Setting Scheduled Operations ........................................................ 30
STEP-18 Other Settings ....................................................................... 30
STEP-19 Setting Up Capacity Control .......................................................... 31
STEP-20 Starting Operation (Selecting Operation Modes) ...................................... 32
5. WIRING DIAGRAM 33
6. OUTER DIMENSION 35
7. SPECIFICATIONS 36
Ex. INPUT / OUTPUT ASSIGNMENT 38
Analog Input ......................................................................................... 38
Digital Input/Output ................................................................................... 39
Ex. OPTION SETTINGS 40
REMOTE CAPACITY CONTROL ....................................................................... 40
CONDENSER VFD CONTROL ......................................................................... 42
CONDENSER VFD ONLY or VFD + 2/3/5 STEPS CONTROL ........................................... 45
CHILLER CONTROL.................................................................................. 46
AUTO STAGE........................................................................................ 48
VFD COMPRESSOR ................................................................................. 50
HIGH STAGE CAPACITY CONTROL.................................................................... 53
AUTO Vi............................................................................................. 55
LIQUID INJECTION OIL COOLING CONTROL ........................................................... 58
HOT GAS BYPASS CONTTROL ....................................................................... 60
STARTING BYPASS CONTTROL....................................................................... 61
ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL .............................................. 62
ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL........................................... 64
COMPRESSOR OIL SEAL CONTROL .................................................................. 67
LEVEL CONTROL .................................................................................... 68
400 SERIES COMPRESSOR CONTROL ................................................................ 69
J(SUJ) Compressor ................................................................................... 70
Revise History 74

-1-
1. OVERVIEW

MYPRO-CPIV is a controller for screw compressor units.


Input/Output for Sequence Control and Process Control
Digital Input/Output x 16 contact points No-voltage contact points or voltage SSR (Solid State Relay)
Analog Input x 16 channels DC 4~20mA, DC 1~5V, or 1kΩ potentiometer
User Interface
Color LCD (Liquid Crystal Display) that displays 80 digits Alpha-numeral x 30 rows, with backlight
Numeric Keys + Function Keys + Keypad (total 33 keys)
Communication Port
Special RS-232C compatible, round connector serial communication port x 1
RS-485 compatible, Half-Duplex 4-wire serial communication port x 1
These are the standard features.

The color LCD that displays 80 digits x 30 rows enables displaying all multiple found values at once and displaying set
values and found values simultaneously.
Numeric keys, function key, and keypad make changing displays and entering values easier.

The Serial communication port enables monitoring the condition of the unit in operation, starting/stopping the unit, and
changing the settings.
Adoption of MODBUS protocol, the world standard in the industry, enables easy-connection and communication with
commercially available SCADA software or PLC MODBUS communication unit in many organizations.

Also, we can build;


Analog Output (DC4~20mA Output) x 4 channels (Ext. DA Board)
Analog Input x 16 channels (Ext. AI Board)
Digital Output x 14 contact points, Digital Input x 2 contact points (Ext. DIO Board)
RS-485 Communication Port x 2 (Ext. Comm. Board)
…as additional options.

This startup guide is a step-by-step supplementary information to guide you from setting up through to operating this
controller upon installation. For details, refer to the instruction manual, attached with the product.

! WARNING
This product consists of electronic components. Do not conduct disassembly.
Whoever operates this product should read this manual thoroughly, prior to commencing any operation or
maintenance.
Keep this manual in a convenient, easily-accessible location near the system, and study frequently.

- Maintenance work on this controller should not be undertaken without a through understanding of the instructions
given in this manual.
- Prior to commencing any inspection or maintenance work on the controller, read this manual.
- Keep this manual on hand, and study frequently.
- If this manual is lost or damaged, a replacement should be obtained immediately from Mayekawa Mfg or the
nearest representative in your area.
- If ownership of the controller passes to another party, this manual should always accompany the controller.
Mayekawa Mfg. reserves the right to make changes or improvements to its products without notice. It is possible,
therefore, that some explanations given in this manual may not apply to a particular machine. If any uncertainty
exists on the part of the controller operation, contact Mayekawa Mfg. or the nearest representative in your area.

-2-
2. BASIC OPERATION

Different Boot Modes


MYPRO-CPIV (CP4) has two boot modes; Special Boot and Normal Boot.
- Special Boot
This is a special mode to set the control targets, control systems, or configuration of the machine.
The sequence program does not run under this mode. (Therefore, the alarm is disabled, too.)
- Normal Boot
This is the mode used when the controller is in operation.
This boot mode will start, if there is no instruction after turning on the controller or resetting CPU.
When starting-up CP4 for the first time, after installation, you need to run Special Boot mode to configure the controller
for your application.
Booting Procedures
The screen will be displayed as below, after the control panel is turned on or after CPU is reset.
01 CONTROL SYSTEM CPIV
02
03
04
05
06
07
08
09
10
11
12
13
14 BOOT PROCESS IS IN PROGRESS.
15
16 IF SPECIAL BOOT IS NEED,
17 PRESS [SHIFT],[ALT] & [DELETE] KEYS AT THE SAME TIME,
18 WITHIN 5 SECONDS.
19
20
21
22
23
24
25
26
27
28
29
30

For Normal Boot, wait for 5 seconds, or press [ESC] key.


For Special Boot, press [SHIFT] + [ALT] + [DELETE] simultaneously.
When Special Boot is selected, the screen will display as below (this will not be displayed, when Normal Boot is
selected),
“OPTION SETUP” and “SYSTEM SETUP” are swapped at VERSION 129.134.
01 CONTROL SYSTEM CPIV THU.07/02/2009 12:34:56
02
03
04
05
06
07
08
09
10 SPECIAL BOOT IS SELECTED.
11 FOLLOWING SETTINGS ARE AVAILABLE, AND CAN BE INITIALIZED.
12 'OPTION SELECT' (CAN NOT BE INITIALIZED WITHOUT "H/W KEY")
13 'OPTION SETUP'
14 'SYSTEM SETUP'
15 'OTHER SET VALUE'
16
17 PRESS ONE OF THE FOLLOWING KEYS TO INITIALIZE, AND/OR
18 PRESS [ESC] KEY TO CONTINUE
19 [1] KEY FOR 'OTHER SET VALUE', 'OPTION SETUP', 'SYSTEM SETUP' & 'OPTION SELECT'.
20 [2] KEY FOR 'OTHER SET VALUE', 'OPTION SETUP' & 'SYSTEM SETUP'.
21 [3] KEY FOR 'OTHER SET VALUE' & 'OPTION SETUP'.
22 [4] KEY FOR 'OTHER SET VALUE'.
23
24
25
26
27
28
29
30

Press [ESC] here to move to the next screen.


About VERSION number, the first three digits mean sequence control and the last three digit mean other.

-3-
[SPECIAL BOOT] Graphic display under Special Boot.
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT. Message indicating
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC [Special Boot]

[NORMAL BOOT] Graphic display under Normal Boot.


o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F No message. (When
18 FP -28psi
19 AFP 88psi alarm is not present).
20 OS 92o F
21 Alarm message will
22
23 REFRIGERANT R717(NH3) only be displayed
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0% during alarm condition
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS until alarm is reset.
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

CPU Reset
When CP4 is booting (on either boot mode) and when the function menu is not displayed, press [SHIFT] + [ALT] +
[DELETE] simultaneously. Then the window below will be displayed. Press [ESC] to cancel. Press [ENTER] to reset
CPU.
READY TO RE-BOOT
PRESS [ESC] TO CANCEL.
PRESS [ENTER] TO CONTINUE.

! WARNING
Resetting CPU will instantly make the CP4 unstable. CP4 will be in a condition same as it is right after turned
on. Do not conduct CPU reset when the compressor or auxiliary machine is running.

-4-
3. DISPLAY SCREEN

Display Screen
There are two different status displays on CP4; [MAIN GRAPHIC SCREEN] and [MAIN STATUS SCREEN]. These
two displays can be switched between each other by pressing the [TAB] key when the function menu is closed (not
displayed).

[MAIN GRAPHIC SCREEN] displays conditions of operation, alarming areas by graphics.


01 CONTROL SYSTEM CPIV BATTERY ALARM 80 oF THU.07/02/2009 12:34:56
Title 02 WARNING! CAPACITY CONTROL PID OUT:MANUAL
Date
03
Warning 04 SP 42.2psi
Low Battery/Voltage
05 ST 36.1o F
06
Alarm Message
07 SSH 8.4o F
08
[MAINSTATUS]
09
10
display
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
[Timer] 24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
ALARM 28 THU.07/02/2009 12:34 EMERGENCY STOP FAILURE
29 F1 F2 F3 F4 F5 F6 F7
[FUNCTION] display 30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

In Operation --- Green display.


Stop --- Gray display
Auto Stop --- Red display
Failure condition - - - Blinking
Alarm condition - - - Blinking

[MAIN STATUS SCREEN] Compared with Graphic screen, more detailed information can be displayed in text.
01 CONTROL SYSTEM CPIV BATTERY ALARM 80 oF THU.07/02/2009 12:34:56
Title 02 WARNING! CAPACITY CONTROL PID OUT:MANUAL
DATE
03 OPERATION MODE MAIN STATUS
WARNING 04 D/O TEST OPERATION NO SP 42.2psi ST 36.1o F
Low Battery/Voltage
05 MODE LOCAL -OFF AUTO START/STOP YES SSH 8.4o F
[Operation Mode] 06 COMP STATE STOP
Alarm Message
07 CUT IN 43.5psi DP 60psi DT 110o F
Window 08 CUT OUT 14.5psi DSH 69o F
[Main Status]
09 SCHEDULE #6 SET POINT #1 OP 130psi OT 51o F
[Capacity Control] 10 CAPACITY CONTROL AFP 88psi OS 92o F
Window
11 SETPOINT 29.0psi
Window 12
13 PID OUT 0.0%
14 STATE <LOAD > <UNLOAD>
15 MA <LIMIT> <UNLOAD> OP 70psi
16 DP <LIMIT> <UNLOAD> P 46psi
17 SP <LIMIT> <UNLOAD> FP -28psi MA 0.0A
18 LSV 0.0%
19
20 REFRIGERANT R717(NH3)
21 RUN 0:00:00 STOP 0:00:00
22 TODAY 0:00:00
23 RUN TIME 0HRS
[Communication] 24 COMM-0 OFF NEUTRAL TOTAL RUN 0HRS
25 COMM-1 OFF NEUTRAL
Window 26 COMM-2 OFF NEUTRAL
27 COMM-3 OFF NEUTRAL
ALARM 28 THU.07/02/2009 12:34 EMERGENCY STOP FAILURE
29 F1 F2 F3 F4 F5 F6 F7
[FUNCTION] 30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

- 5 -
Menu Tree
The CP4 settings are divided into a few groups. The diagram below describes the CP4 menu tree.
Open the function menu by Function Keys [F1] ~ [F7] and choose a group to display.
(Press the number key on top, or press [ENTER] when the cursor is placed on the title.)
You might be asked to enter the password (Refer Password in 4. SETUP PROCEDURES).
Main Graphic Screen or Main Status Screen

F1 SETPOINTS 1.OPERATION MODE


2.D/O TEST OPERATION
3.SET POINT
4.SCHEDULER
5.OTHER SET POINTS
6.AUTO Vi
7.AUTO STAGE

F2 CONTROLLER 1.CAPACITY CONTROL


2.VFD COMPRESSOR CONTROL
3.HIGH STAGE CONTROL
4.EXPANSION VALVE(SH) CONTROL
5.EXPANSION VALVE(SP) CONTROL
6.EXPANSION VALVE(LB) CONTROL
7.ECONOMIZER/INTERCOOLER
EXPANSION VALVE CONTROL
8.LIQUID INJECTION OIL COOLING
9.CHILLER LB TEMPERATURE CONTROL
0.CONDENSER CONTROL
SHIFT1.LEVEL CONTROL
SHIFT3.VFD SETUP

F3 LIMITS 1.ALARM/FAILURE 1/3


2.ALARM/FAILURE 2/3
3.ALARM/FAILURE 3/3
4.OEM LIMITS 1/2
5.OEM LIMITS 2/2
6.RANGE OVER

F4 LOGS 1.TREND LOG


2.ALARM LOG
3.EVENT LOG
4.DEVICE COUNTER MONITOR
5.DEVICE COUNTER SET

SHIFT1.TREND GRAPH
SHIFT2.GRAPH ASSIGNMAENT

F5 ADJUSTMENT 1.SLIDE VALVE SETUP


2.SET TIME
3.PASSWORD
4.ANALOG INPUT ADJUSTMENT
5.ANALOG OUTPUT ADJUSTMENT
6.ANALOG OUTPUT ASSINGMENT
7.AUXILIARY INPUT TIMER
8.COMMUNICATION SETUP

F6 SETUP 1.SYSTEM SETUP


2.ANALOG INPUT SCALING
ONLY ACCESSIBLE DURING 3.OPTION ANALOG INPUT
SPECIAL BOOT 4.OPTION SETUP 1/2
5.OPTION SETUP 2/2
6.OPTION SELECT

F7 DIAGNOSTIC 1.SHOW SYSTEM SETUP


2.SHOW ANALOG INPUT SCALING
3.SHOW OPTION ANALOG INPUT
4.SHOW DIGITAL I/O STATUS
5.SHOW OPTION SETUP 1/2
6.SHOW OPTION SETUP 2/2
7.SHOW PROGRAM VERSION
8.READ REGISTER
9.READ BIT
0.READ TIMER/COUNTER

- 6 -
4. SETUP PROCEDURES

Setup Methods
There are two setup methods; [Multiple-Choice Method] and [Number-Entering Method].

[Multiple-Choice Method] [Number-Entering Method]


OPERATION MODE SET POINTS
OPERATION LOCAL COMM SETPT #1 ... SETPT #4
COMPRESSOR AUTO START/STOP YES CUT IN SET POINT [ 43.5]psi [ 43.5]psi ... [ 43.5]psi
CONTROL PRESS. [ 29.0]psi [ 29.0]psi ... [ 29.0]psi

D/O TEST OPERATION NO CUT OUT SET POINT [ 14.5]psi [ 14.5]psi ... [ 14.5]psi

Blank squares, such as the above, are the multiple- The blanks surrounded by [ ], such as above, are
Choice area. Number-entering area.

1. Move the cursor by [TAB] key to the window that 1. Move the cursor by [TAB] key to the window that
includes the desired item. includes the desired item.
OPERATION MODE SET POINTS
OPERATION LOCAL COMM SETPT #1 SETPT #2 ...
COMPRESSOR AUTO START/STOP YES CUT IN SET POINT [ 43.5]psi [ 43.5]psi [ 43.5]psi ...
CONTROL PRESS. [ 29.0]psi [ 29.0]psi [ 29.0]psi ...

D/O TEST OPERATION NO CUT OUT SET POINT [ 14.5]psi [ 14.5]psi [ 14.5]psi ...

2. Move the cursor by arrow keys to the desired item. 2. Move the cursor by arrow keys to the desired item.
OPERATION MODE SET POINTS
OPERATION LOCAL COMM SETPT #1 SETPT #2 ...
COMPRESSOR AUTO START/STOP YES CUT IN SET POINT [ 43.5]psi [ 43.5]psi [ 43.5]psi ...
CONTROL PRESS. [ 29.0]psi [ 29.0]psi [ 29.0]psi ...

D/O TEST OPERATION NO CUT OUT SET POINT [ 14.5]psi [ 14.5]psi [ 14.5]psi ...

3. Press [ENTER] to display a list. 3. Enter a value by using number keys.


OPERATION MODE SET POINTS
OPERATION LOCAL COMM SETPT #1 SETPT #2 ...
COMPRESSOR AUTO START/STOP Y LE OS C A L CUT IN SET POINT [ 43.5]psi [ 43.5]psi [ 43.5]psi ...
REMOTE CONTROL PRESS. [ 29.0]psi [ 29.0]psi [ 29.0]psi ...
COMM
D/O TEST OPERATION AN UO T O S T A G E CUT OUT SET POINT [ 14.5]psi [ 15.0]psi [ 14.5]psi ...

4. Select an item from the list by the arrow key. Use minus key [-] prior to value to change psi to “hg.
OPERATION MODE SET POINT
OPERATION LOCAL COMM SETPT #1 SETPT #2 ...
COMPRESSOR AUTO START/STOP Y LE OS C A L CUT IN SET POINT [ 43.5]psi [ 43.5]psi [ 43.5]psi ...
REMOTE CONTROL PRESS. [ 29.0]psi [ 29.0]psi [ 29.0]psi ...
COMM
D/O TEST OPERATION AN UO T O - S T A G E CUT OUT SET POINT [ 14.5]psi [ -5.0]psi [ 14.5]psi ...

5. Press [ENTER] to set as configuration. 4. Press [ENTER] to set as configuration.


(The letters will be displayed in red.) (The value(s) will be displayed in red.)
(The cursor will move to the next item.) (The cursor will move to the next item.)
OPERATION MODE SET POINTS
OPERATION REMOTE COMM SETPT #1 SETPT #2 ...
COMPRESSOR AUTO START/STOP YES CUT IN SET POINT [ 43.5]psi [ 43.5]psi [ 43.5]psi ...
CONTROL PRESS. [ 29.0]psi [ 29.0]psi [ 29.0]psi ...

D/O TEST OPERATION NO CUT OUT SET POINT [ 14.5]psi [ 15.0]psi [ 14.5]psi ...

6. Press [Save] to save the setting. 5. Press [SAVE] to save the setting.
(The letters will be displayed in white.) (The value(s) will be displayed in white.)
OPERATION MODE SET POINTS
OPERATION REMOTE COMM SETPT #1 SETPT #2 ...
COMPRESSOR AUTO START/STOP YES CUT IN SET POINT [ 43.5]psi [ 43.5]psi [ 43.5]psi ...
CONTROL PRESS. [ 29.0]psi [ 29.0]psi [ 29.0]psi ...

D/O TEST OPERATION NO CUT OUT SET POINT [ 14.5]psi [ 15.0]psi [ 14.5]psi ...

*When the [SAVE] key is failed to be pressed, the setting will not be saved (the values will return to original saved value or
setting.)
(If the window, or the screen, is changed by [ESC] and [TAB] key before pressing [SAVE], the values will also return to
original saved value or setting.)

- 7 -
Password
When trying to open some items from the function menu, you might be asked to enter passwords, as shown below.

LEVEL-1 PASSWORD REQUIRED


PASSWORD [ ]

The passwords are separated in three levels. The values below are set as the default.
Password LEVEL-1 : "1"
Password LEVEL-2 : "2"
Password LEVEL-3 : "3"
When asked to enter passwords, enter the passwords and press [ENTER].
To change the passwords, read [Setup Procedures STEP-8].

Function menus are separated in the levels as shown below.


Hardware Key or Password Level-3 (Factory, or Engineer)
F3-4.5.OEM LIMITS
F6-1.SYSTEM SETUP F6-2.ANALOG INPUT SCALING
F6-3.OPTION ANALOG INPUT F6-6.OPTION SELECT
Password Level-2 (Engineer)
F4-5.DEVICE COUNTER SET F5-6.ANALOG OUTPUT ASSIGNMENT
F5-7.AUXILIARY INPUT TIMER
Password Level-1 (User)
F1-1.OPERATION MODE F1-2.D/O TEST OPERATION
F1-3.SET POINTS F1-4.SCHEDULER
F1-5.OTHER SET POINTS F1-6.AUTO Vi
F1-7.AUTO-STAGE
F2-1.CAPACITY CONTROL F2-2.VFD COMPRESSOR CONTROL
F2-3.HIGH STAGE CONTROL
F2-4.EXPANSION VALVE(SH) CONTROL (F2-4.LIQUID SUPPLY CONTROL)
F2-5.EXPANSION VALVE(SP) CONTROL F2-6.EXPANSION VALVE(LB) CONTROL
F2-7.ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL
(F2-7.ECONOMIZER/INTERCOOLER SV)
F2-8.LIQUID INJECTION OIL COOLING (F2-8.LIQUID INJECTION SV)
F2-9.CHILLER LB TEMPERATURE CONTROL F2-0.CONDENSER CONTROL
F2-SHIFT1.LEVEL CONTROL F2-SHIFT3.VFD SETUP
F3-1,2,3.ALARM/FAILURE F3-6.RANGE OVER
F4-1.TREND LOG F4-2.ALARM LOG
F4-3.EVENT LOG F4-4.DEVICE COUNTER MONITOR
F4-SHIFT1.TREND GRAPH F4-SHIFT2.GRAPH ASSIGNMENT
F5-1.SLIDE VALVE SETUP F5-2.SET TIME
F5-3.PASSWORD F5-4.ANALOG INPUT ADJUSTMENT
F5-5.ANALOG OUTPUT ADJUSTMENT F5-8.COMMUNICATION SETUP
F6-4.OPTION SETUP 1/2 F6-5.OPTION SETUP 2/2
F7-1.SHOW SYSTEM SETUP F7-2.SHOW ANALOG INPUT SCALING
F7-3.SHOW OPTION ANALOG INPUT F7-4.SHOW DIGITAL I/O STATUS
F7-5.SHOW OPTION SETUP 1/2 F7-6.SHOW OPTION SETUP 2/2
F7-7.SHOW PROGRAM VERSION F7-8.SHOW REGISTER
F7-9.SHOW BIT F7-0.READ TIMER/COUNTER

- 8 -
Setup Procedures
General setup procedures are described below.

[SPECIAL BOOT]
STEP-1 Selecting compressor types, refrigerant used, and display units
STEP-2 Selecting control targets
STEP-3 Setting up option analog input
STEP-4 Setting up options
STEP-5 Analog input scaling

[NORMAL BOOT]
STEP-6 Adjusting the position of slide valve
STEP-7 Setting the time
STEP-8 Setting passwords
STEP-9 Analog Output Assignment (optional)
STEP-10 Offset-adjustment of analog output
STEP-11 Offset-adjustment of analog input
STEP-12 Setting the timer, Auxiliary Input Timer
STEP-13 Setting up the communication
STEP-14 Setting alarm/ failure set values
STEP-15 Setting up sensor alarm
STEP-16 Setting each value for SET POINTS
STEP-17 Setting scheduled operations
STEP-18 Setting up other settings
STEP-19 Setting up capacity control
STEP-20 Starting operation (Selecting operation modes)

- 9 -
First, start CP4 by [SPECIAL BOOT].

STEP-1 Selecting Compressor Types, Refrigerant and Display Units


First, select a compressor type, refrigerant, and display units. Use arrow keys to move and highlight selection
Under [SPECIAL BOOT], select “F6: SETUP” – “1.SYSTEM SETUP”.
002 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
03 SYSTEM SETUP
04 I/O PLATFORM NORTH AMERICA
05 OIL SEPARATOR TEMP. SENSOR YES SP 42.2psi
06 AFTER FINE FILTER PRESS. SENSOR NO ST 36.1o F
07 LANGUAGE ENGLISH
08 SSH 8.4o F
09 COMPRESSOR SINGLE
10 LOAD INDICATOR LOCATION OBVERSE
11 OIL PUMP W/ 1-OIL PUMP
12 OIL PUMP LEAD/LAG LEAD Y01/LAG Y14 DP 60psi
13 OIL FEED TYPE FULL LUBE DT 110o F
14 ⊿FP CALCULATION DP - AFP DSH 69o F
15 P 46psi
16 PRESSURE DISPLAY psi Gauge OP 70psi
17 TEMPERATURE DISPLAY o
F OP 130psi
18 REFRIGERANT R717(NH3) OT 51o F
19 FP -28psi
20 OPERATION MODE ON FAILURE Keep Current MODE AFP 88psi
21 OPERATION MODE RESTORE ON POWER UP Keep Current CONDITION OS 92o F
22 ALARM RESET AUTO RESET
23 ALARM OUTPUT YES
24 RAELFARRIMG/EFRAAINLTU R E O U T PRU7T1 7T(YNPHE3 ) NORMAL OPEN
25 RUN 0:00:00 STOP 0:00:00 MA 0.0A
26 TODAY 0:00:00 LSV 0.0%
27 RUN TIME 0HRS
28 TOTAL RUN 0HRS
29 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
F1 F2 F3 F4 F5 S E FT 6U P F7
SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Items Descriptions
Assign the analog input or the digital input/output.
I/O PLATFORM
(Read the information in the end of this book for details.)
OIL SEPARATOR
Assign OIL SEPARATOR TEMPERATURE sensor.
TEMP. SENSOR *5
AFTER FINE FILTER
Assign AFTER FILTER PRESSURE sensor.
PRESS. SENSOR *5
LANGUAGE Added “FRENCH”, ”PORTUGUESE”, ”RUSSIAN” & ”SPANISH” to “ENGLISH”.*3 Added “GERMAN” *4
Select compressor types. (You might be required to purchase an added option for some of these.)
- SINGLE (Single-stage)
- ECONOMIZER W/O SENSOR (without sensor)
- ECONOMIZER W/ SENSOR (with sensor)
- COMPOUND-1 (1610 & 1612) (Two-stage)
- COMPOUND-2 (2016 & HIGHER) (Two-stage)
COMPRESSOR - AUTO Vi MACHINE
TYPE - 400 SERIES
- SINGLE J (SUJ)
- SINGLE J ECONOMIZER W/O SENSOR (SUJ, Economizer, without sensor)
- SINGLE J ECONOMIZER W/ SENSOR (SUJ, Economizer, with sensor)
- FM160 *2
- FM160 ECONOMIZER W/O SENSOR *2 (FM160, Economizer, without sensor)
- FM160 ECONOMIZER W/ SENSOR *2 (FM160, Economizer, with sensor)
LOAD INDICATOR
Select displayed location of graphical LOAD INDICATOR.(OBVERSE or REVERSE)
LOCATION *5
Select number of oil pump.
- W/O OIL PUMP(without oil pump)
OIL PUMP *1
- W/ 1-OIL PUMP(with one oil pump)
- W/ 2-OIL PUMPS(with two oil pumps)
Select oil pump that starts first.
OIL PUMP
- LEAD Y 1/LAG Y14(Y 1 oil pump starts first, Y14 oil pump starts later to assit.)
LEAD/LAG *1
- LEAD Y14/LAG Y 1(Y14 oil pump starts first, Y 1 oil pump starts later to assit.)
Select oil feed type.
- FULL LUBE (Pressurized oil feed)
OIL FEED TYPE
- PRE LUBE (Differential pressure oil feed)
- PARTIAL LUBE *1 (Partial oil feed).
Select oil filter differential pressure calculation.
⊿FP CALCULATION - DP - AFP
*6 - BFP - OP
- DP - OP

*1:VERSION 128.132 or later. *2:VERSION 135.145 or later. *3:VERSION 136.147 or later. *4:VERSION 138.150 or later.
*5:VERSION 142.153 or later. *6:VERSION 142.154 or later.
(To be continued to next page.)

- 10 -
(Continued from previous page.)

Irems Description
The selection made at I/O PLATFORM assigns the unit of pressure as a default. However, you can
PRESSURE DISPLAY
change/set the unit of pressure separately.
TEMPERATURE The selection made at I/O PLATFORM assigns the unit of temperature as a default. However, you can
DISPLAY change/set the unit of temperature separately.
Select refrigerant types. Used to properly calculate superheat.
REFRIGERANT TYPE R22/R23/R134a/R404A/R407C/R410A/R502/R507A/R717(NH3)/R290(PROPANE)/R744(CO2)
Selection of USER DEFINED does not calculate superheat.
Select transition of operation modes, in the case of shutdown alarm.
OPERATION MODE
- Change to LOCAL MODE
ON FAILURE
- Keep Current MODE

Select operation modes after a power-on. (This will allow you to control the operation
OPERATION MODE
between an unexpected blackout and restoring of the power.)
RESTORE ON
POWER UP - Change to LOCAL STOP
- Keep Current CONDITION

Select methods to clear the Pre-Alarm.


ALARM RESET - AUTO RESET
- KEY PAD (Manual disengagement by [CLEAR ALARM] key.)
ALARM OUTPUT Select to enable or disable all the other alarms when the Pre Alarm sets off.
Select action on output contact of general alarm.
ALARM/FAILURE
- NORMAL OPEN (Turns OFF in non alarm status, turns ON in alarm status.)
OUTPUT TYPE *2
- NORMAL CLOSE (Turns ON in non alarm status, turns OFF in alarm status.)
*2:VERSION 135.145 or later.

- 11 -
STEP-2 Selecting Control Targets
Select the control targets on Operation/Stop Control, Capacity Control.

Under [SPECIAL BOOT], select “F6: SETUP” – “4. OPTION SETUP 1/2”.
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E PSRTE S S U3R6E. 1 o F
06 CONDENSER CONTROL METHOD ON/OFF A-MODE
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 VFD COMPRESSOR OUTPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL NOT USE DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL NOT USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R A TPU R E 46psi
15 HOT GAS BYPASS CONTROL NOT USE OP 70psi
16 STARTING BYPASS CONTROL NOT USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL NOT USE OS 92o F
21 LEVEL CONTROL NOT USE
22
23 RC EO FN RT IR GO EL R AT NA TR G E T ( C U RT 7 1I 7N (/ NO HU 3T )) LOCAL SUCTION PRESSURE
24 RC UO N T R O L 0T :A 0R 0G :E 0T 0 ( C A SP TA OC PI T Y C 0O :N 0T 0R :O 0L 0) L O C A L S U C T I O N P R EMSAS U R E 0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Items Descriptions

Select the control target on Operation/Stop.

CONTROL TARGET - LOCAL SUCTION PRESSURE


(CUT-IN/OUT) - SYSTEM SUCTION PRESSURE
- CHILLER INLET TEMPERATURE
- CHILLER OUTLET TEMPERATURE

Select the capacity control target.

- LOCAL SUCTION PRESSURE


CONTROL TARGET - SYSTEM SUCTION PRESSURE
(CAPACITY - CHILLER LEAVING TEMPERATURE (Chiller outlet processing temperature)
CONTROL) - COMBINED LOCAL SP/LB (Local combined SP/LB)
- COMBINED SYSTEM SP/LB (System combined SP/LB)
- LOCAL DISCHARGE PRESSURE
- SYSTEM DISCHARGE PRESSURE*1
*1:VERSION 137.149 or later.

- 12 -
STEP-3 Setting Up Option Analog Input
Added function of “ALARM” and “FAILURE”, VERSION 135.145
You can take display and take data logs, by assigning the analog input to an empty channel.
Also, the option analog input can be assigned to “ALARM” or “FAILURE”.
Under [SPECIAL BOOT], select “F6: SETUP” – “3. OPTION ANALOG INPUT”.

When no item is assigned to Option analog input


01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION ANALOG INPUT (ASSIGNMENT)
03 CHANNEL SENSOR ALARM FAILURE
04 1/4 XXXX NO UNIT NOT USE NOT USE SP 42.2psi
05 2/4 XXXX NO UNIT NOT USE NOT USE ST 36.1o F
06 3/4 XXXX NO UNIT NOT USE NOT USE
07 4/4 XXXX NO UNIT NOT USE NOT USE SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

When assigning Option analog input


01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION ANALOG INPUT (ASSIGNMENT)
03 CHANNEL SENSOR ALARM FAILURE
04 1/4 AI 9 NO UNIT LOW LOW SP 42.2psi
05 2/4 AI10 TEMPERATURE LOW HIGH ST 36.1o F
06 3/4 AI11 PRESSURE HIGH LOW
07 4/4 AI13 VIBRATION HIGH HIGH SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

- 13 -
Items Descriptions
OPTION ANALOG
INPUT Select channels to assign option analog input.
(ASSIGNMENT)

Select the sensor type to be assigned to option analog input.


- NO UNIT
- TEMPERATURE (Temperature sensor)
OPTION ANALOG
- PRESSURE (Pressure sensor)
INPUT
- CURRENT (Current Sensor)
(SENSOR)
- RATE (0.0 – 100.0%)
- VIBRATION (Vibration sensor)
- REVOLUTION (Revolution sensor)
Select type of ALARM for option analog input.
- NOT USE (ALARM is not generated.)
ALARM - LOW (LOW ALARM)
- HIGH (HIGH ALARM)
- HIGH & LOW (HIGH and LOW ALARM) *1
Select type of FAILURE for option analog input.
- NOT USE (FAILURE is not generated.)
FAILURE - LOW (LOW FAILURE)
- HIGH (HIGH FAILURE)
- HIGH & LOW(HIGH and LOW FAILURE) *1
*1:VERSION 137.149 or later.

- 14 -
STEP-4 Setting Up Options
When separate options are purchased, set up each detail for the purchased option.

Example: When “LIQUID INJECTION CONROL” option is purchased


Under [SPECIAL BOOT], select “F6: SETUP” – “4. OPTION SETUP 1/2”.
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF A-MODE
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 VFD COMPRESSOR OUTPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL NOT USE DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R APT U R E 4 6 p s i
15 HOT GAS BYPASS CONTROL NOT USE OP 70psi
16 STARTING BYPASS CONTROL NOT USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL NOT USE OS 92o F
21 LEVEL CONTROL NOT USE
22
23 R ECFORNITGREORLA NTTA R G E T ( CRU7T1 7I(NN/HO3U)T ) LOCAL SUCTION PRESSURE
24 R UCNO N T R O L0 :T0A0R:G0E0T ( CSATPOAPC I T Y 0C:O0N0T:R0O0L ) L O C A L S U C T I O N P RMEAS S U R E0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Example: When “CHILLER CONTROL” option is purchased


Under [SPECIAL BOOT], select “F6: SETUP” – “5.OPTION SETUP 2/2”.
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 2/2
03 CHILLER CONTROL USE
04 LIQUID SUPPLY SV 1 SP 42.2psi
05 EXPANSION VALVES 1 - M O T O R I Z E D C O N T R O L SVTA L V E3 6 . 1 o F
06 EXPANSION VALVE CONTROL SH ONLY
07 CHILLER GAS TEMP. SENSOR NO SSH 8.4o F
08 CHILLER ENTERING TEMP. SENSOR NO
09 CHILLER LEAVING TEMP. SENSOR NO
10 CHILLER LEAVING TEMP. CONTROL NOT USE
11 CHILLER PUMP MODE AUTO START/STOP DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

For more details of these setups, please read the instructions in the end of this book.

- 15 -
STEP-5 Analog Input Scaling
CP4 allows you to set the unit and the range of sensors for each analog input channel.

Under [SPECIAL BOOT], select “F6: SETUP” – “2. ANALOG INPUT SCALING”.
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 ANALOG INPUT SCALING
03 CH.DESCRIPTION SENSOR SCALING PROCESS
04 LEFT R I G H T S P V A L 4U 2E . 2 p s i
05 1.SUCTION PRESSURE kgf/cm2 Gauge [ - 1 . 0 0 ] - [ 1 0 . 0 0S]T 4326..21 opFs i
06 2.DISCHARGE PRESSURE kgf/cm2 Gauge [ -1.0]-[ 30.0] 60 psi
07 3.OIL SUPPLY PRESSURE kgf/cm2 Gauge [ -1.0]-[ 3 0 . 0S]S H 183.04 opFs i
08 4.AFTER FILTER PRESSURE kgf/cm2 Gauge [ -1.0]-[ 30.0] 88 psi
09 5.SUCTION TEMPERATURE o
F [ -50.0]-[ 50.0] 36.1 o F
10 6.DISCHARGE TEMPERATURE o
F [ 0.0]-[ 150.0] 110 o F
11 7.OIL SUPPLY TEMPERATURE o
F [ 0 . 0 ] - [ 1 5 0 . 0D]P 5610 po sFi
12 8.OIL SEPARATER TEMPERATURE o
F [ 0 . 0 ] - [ 1 5 0 . 0D]T 19120 oo FF
13 9.INVALID NO UNIT [ 0 . 0 ] - [ 1 0 0 . 0D]S H 0 .609 o F
14 10.INVALID NO UNIT [ 0 . 0 ] - [ 1 0 0 . 0 ]P 0 .406 p s i
15 11.INVALID NO UNIT [ 0 . 0 ] - [ 1 0 0 . 0 ]O P 0 .700 p s i
16 12.COMPRESSOR MOTOR CURRENT Ampere [ 0 . 0 ] - [ 1 5 0 . 0O]P 01.300 pAs i
17 13.INVALID NO UNIT [ 0 . 0 ] - [ 1 0 0 . 0O]T 0 .501 o F
18 14.INVALID NO UNIT [ 0 . 0 ] - [ 1 0 0 . 0 ]F P 0-.208 p s i
19 15.LOW STAGE SLIDE VALVE POSITION % [ 0 . 0 ] - [ 1 0 0 . 0A]F P 0 .808 p%s i
20 16.INVALID NO UNIT [ 0 . 0 ] - [ 1 0 0 . 0O]S 0 .902 o F
21
22 CHANNEL SELECT CH. 1 - 16
23 REFRIGERANT R717(NH3)
2 4 W RA UR N I N G ! 0A :N 0Y 0 :C 0H 0A N G E S TW OI PL L R E 0- :B 0O 0O :T 0 0C O N T R O L L E R A F T E R C L O S I N G T H I S S C RMEAE N . 0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Items Units Descriptions


NO UNIT No unit to be used.(for INVALID or OPTION AI channel)
MPascal Abs MPa: Absolute pressure
Mpascal Gauge MPa: Gauge pressure
Kgf/cm2 Abs Kgf/cm2: Absolute pressure
Kgf/cm2 Gauge Kgf/cm2: Gauge pressure
bar Abs Bar: Absolute pressure
bar Gauge Bar: Gauge pressure
psi Abs Psi: Absolute pressure
psi Gauge Psi: Gauge pressure
o
SENSOR K Absolute temperature (Kelvin)
o
C Centigrade temperature (Celsius)
o
F Fahrenheit temperature (Fahrenheit)
Compressor motor current (Ampere) CT rating in motor starter
Ampere Ex. CT rating 5:150 enter 150 on RIGHT side scaling. Enter 0 on left side
scaling
% Percentage
“/SEC Inch per second
VIBRATION
mm/SEC mm per second Only for OPTION AI channel
rpm Revolution per minute REVOLUTION
Enter a value when the input is 0%. (The entered value can be in the
LEFT range of -99999 ~ 99999.)
SCALING (However, [ LEFT – RIGHT ] <= 2047) *1
Enter a value when the input is 100%. (The entered value can be in the
RIGHT range of -99999 ~ 99999.)
(However, [ LEFT – RIGHT ] <= 2047) *1
PROCESS VALUE
Displays the process value (current value) after scaling.
(Current Value)
*1 When the unit is set as “Ampere,” this limit can be ignored.

! CAUTION
When settings are changed in "ANALOG INPUT SCALING,” CPU will auto-reset on closing the screen.
Start CP4 under SPECIAL BOOT, in order to prevent the compressor from a sudden, unpredicted start.

- 16 -
Then, reset CPU again and start under [NORMAL BOOT]. At this point, the operation mode is set at “LOCAL.” DO NOT
press [START] key.

STEP-6 Adjusting the Position of Slide Valve


Adjust the position of slide valve on the compressor.
Adjusting the position of the slide valve is available, only when “YES” is selected in “D/O TEST OPERATION”.

In order to select “YES” in “D/O TEST OPERATION”;


Under “F1: SETPOINTS” – “1. OPERATION MODE”,
Select OPERATION MODE LOCAL
AUTO START/STOP NO

Also, the contact point input DI-12, Confirmation of compressor operation, needs to be “OFF”.

Under [NORMAL BOOT], select “F1: SETPOINTS” – “1. OPERATION MODE”. Set “YES” for “D/O TEST
OPERATION”.
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 OPERATION MODE
03 OPERATION LOCAL
04 COMPRESSOR AUTO START/STOP NO SP 42.2psi
05 ST 36.1o F
06
07 D/O TEST OPERATION YES SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
3 0 SS EE TT PP OO II NN TT SS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

When “F5: ADJUSTMENT” – “1. SLIDE VALVE SETUP” is selected, the screen displays the below.
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 SLIDE VALVE SETUP FP -28psi
19 OFFSET AFP 88psi
20 SLIDE VALVE 0% 0.0% OS 92o F
21 SLIDE VALVE 100% 0.0%
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 H i t E
RUN TIMEN T E R k e y t o c h a
0HRS n g e
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

On this display, to make adjustments, follow the on screen instructions.

- 17 -
Procedures to adjust the position of the slide valve
1. Press [ENTER] while the window below is displayed.
SLIDE VALVE SETUP
OFFSET
SLIDE VALVE 0% 0.0%
SLIDE VALVE 100% 0.0%

Hit ENTER key to change


Display: current setting of SLIDE VALVE.

2. From CP4 DI/O panel, DO-04 CAPACITY CONTROL "UNLOAD" SOLENOID VALVE OUTPUT will be ON
and then UNLOAD.
(This will activate DO-02 OIL PUMP OPERATION CONTROL OUTPUT to be ON.)
When the capacity becomes 0.0%, press [TAB].
SLIDE VALVE SETUP
SET SLIDE VALVE MINIMUM

Hit TAB key when Slide Valve indicator is at 0%

SLIDE VALVE Location 15

Display: setting up SLIDE VALVE MINIMUM.

3. From CP4 DI/O panel, DO-03 CAPACITY CONTROL "LOAD" SOLENOID VALVE OUTPUT will be ON and
then LOAD.
(This will activate DO-02 OIL PUMP OPERATION CONTROL OUTPUT to be ON.)
When the capacity becomes 100.0%, press [TAB].
SLIDE VALVE SETUP
SET SLIDE VALVE MAXIMUM

Hit TAB key when Slide Valve indicator is at 100%

SLIDE VALVE Location 4072

Display: setting up SLIDE VALVE MAXIMUM.

4. From CP4 DI/O panel, DO-04 CAPACITY CONTROL "UNLOAD" SOLENOID VALVE OUTPUT will be ON
and then UNLOAD down to 5.0%. When it reaches 5.0%, DO-04 CAPACITY CONTROL "UNLOAD"
SOLENOID VALVE OUTPUT will automatically turn OFF.
(DO-02 OIL PUMP OPERATION CONTROL OUTPUT will be OFF as well, and this window will close itself.)

SLIDE VALVE SETUP


PLEASE WAIT FOR FULL UNLOAD

SLIDE VALVE % 100.0

Display: SLIDE VLAVE is automatically unloading.

5. The slide valve calibration is now complete.

! CAUTION
Conducting “SLIDE VALVE SETUP” will run DO-02 OIL PUMP OPERATION CONTROL OUTPUT in
conjunction. Check all valves, coupling, rotation and guard to ensure safe operation of oil pump before starting
to work on the keypad.

* When optional “AUTO Vi Control” is selected, the procedures to adjust the slide valve are slightly different.
For details, read “AUTO Vi CONTROL SETUP,” which is in the end of this book.

- 18 -
STEP-7 Setting the Time
Set the current time and other time settings.

Under [NORMAL BOOT], select “F5: ADJUSTMENT” – “2. SET TIME”.


o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 SET TIME
03
04 30SEC [ ADJUST ] SP 42.2psi
05 ST 36.1o F
06 WEEK THURSDAY
07 MONTH [ 04] SSH 8.4o F
08 DAY [ 07]
09 YEAR [ 2006]
10 HOUR [ 12]
11 MINUITE [ 34] DP 60psi
12 SECOND [ 56] DT 110o F
13 DSH 69o F
14 P 46psi
15 DISPLAY TIMER OP 70psi
16 OP 130psi
17 CLOSE MENU [ 8]MIN OT 51o F
18 FP -28psi
19 B A C K L I G H T O F F [ 1 0]MIN AFP 88psi
20 PASSWORD LIFE [ 30]MIN OS 92o F
21
22
23 ROETFHREIRG ETRIAMNETR R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TTORDEANYD L O0G: 0 0 : 0 0 [ 60]SEC LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Window Styles Items Descriptions


Press [ENTER] to adjust the time by 30seconds.
30SEC
0~29: Adjust to “Current minute.00 seconds”
(30sec adjustment)
30~59: Adjust to “Next minute.00 seconds”30~59”
WEEK Enter and set the current day of the week.
SET TIME MONTH Enter and set the current month.
(Set current time) DAY Enter and set the current date.
YEAR Enter and set the current year.
HOUR Enter and set the current hour.
MINUITE Enter and set the current minute.
SECOND Enter and set the current second.
Set the duration of time until the menu closes itself. (default: 8min.).
When the function menu or the window is open, the menu or the
CLOSE MENU window will close after this duration of time, if no action is taken from
the surface panel.
* If “0” is set for this timer, this function will be disabled.
Set the duration of time until the backlight turns itself off. (default:
10min.) The backlight will turn itself off, if no action is taken from the
surface panel.
BACK LIGHT OFF
DISPLAY TIMER * When the backlight is off, you can turn it back on by pressing any
key on the panel.
* If “0” is set for this timer, this function will be disabled.
Set the duration of time until the password expires. (default: 30min.)
After the proper password is entered, the password will stay valid for
this duration of time.
PASSWORD LIFE
* After this time, you will be required to enter the password again
when opening the window the next time.
* If “0” is set for this timer, this function will be disabled.
Set the timer to collect the trend log.
The collecting marks for trend log are 1440 marks.
Therefore, when this timer is set for a short period of time, you can
track back a short period of time. When the timer is set for a long
OTHER TIMERS TREND LOG period of time, you can track back a longer period of time.
(The timer can be set between 0 ~ 21600 seconds.)
Ex) Timer 60sec (1min): 24-hour-long log can be collected.
Timer 1 sec: 24-minute-long log can be collected.
* If “0” is set for this timer, the trend logs are not collected.

- 19 -
STEP-8 Setting Passwords
Change / Set passwords.

Under [NORMAL BOOT], select “F5: ADJUSTIMENT” – “3. PASSWORD”.


o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 PASSWORD
03 OLD NEW
04 LEVEL-1 PASSWORD [ *] [ *] SP 42.2psi
05 LEVEL-2 PASSWORD [ *] [ *] ST 36.1o F
06 LEVEL-3 PASSWORD [ *] [ *]
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Enter the password that is currently used in “OLD,” and enter a new password in “NEW.”

Also, the current valid password can lock the screen before PASSWORD LIFE timer expires, by setting the
password as “invalid” at password LEVEL-0. (It does not format the password.)
Press [SAVE] when no window is open. The window shown below will open.
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 WARNING DSH 69o F
14 P 46psi
15 SET PASSWORD LEVEL 0? OP 70psi
16 OP 130psi
17 YES NO OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Then select [YES] or [NO] by the arrow keys, and press [ENTER].
When [YES] is selected, the Password Level becomes [0], which will require the password again when the
settings are attempted to change.
This window does not close itself. Press [ESC] to close the window.
When [NO] is selected, the window will close. The Password Level will remain the same.

- 20 -
STEP-9 Analog Output Assignment (Optional)
Analog output can be assigned as an option (a separate analog output panel is required).
Actual analog inputs and measurements, operation values, and actual processing volume of the regulator can be
electronically output by DC4~20mA.

Under [NORMAL BOOT], select “F5: ADJUSTMENT” – “6. ANALOG OUTPUT ASSIGNMENT”.
(When the analog output panel is not installed, this selection cannot be made.)
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 ANALOG OUTPUT ASSIGNMENT
03 DIRECTION ASSIGNMENT
04 A/O01 DIRECT NOT USE SP 42.2psi
05 A/O02 DIRECT NOT USE ST 36.1o F
06 A/O03 DIRECT NOT USE
07 A/O04 DIRECT NOT USE SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Some options can be assigned to a channel automatically. However, the order of channels assigned can be
changed, depending on the order you setup the options. To avoid the confusion, confirm the assignment here, and
check the actual wiring of analog output.

Window Styles Items Descriptions


DIRECT Output 0~100% at DC4~20mA.
DIRECTION
REVERSE Output 0~100% at DC20~4mA.

ASSIGNMENT etc. Select types for analog output assignment.

- 21 -
STEP-10 Offset-Adjustment of Analog Output
You can make slight adjustments on the analog output values (DC4~20mA output) from CP4 (a separate analog
output panel is required.).
Normally, it is not necessary to change the setting, for the output is set to output 0~100% at DC4~20mA output
when the panel is shipped from the factory.
If adjustments are required for your use, such adjustments can be made on this screen shown below.

Under [NORMAL BOOT], select “F5: ADJUSTMENT” – “5. ANALOG OUTPUT ADJUSTMENT”.
(When the analog output panel is not installed, this selection cannot be made.)
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 ANALOG OUTPUT ADJUSTMENT
03 OFFSET
04 OUT LOW HIGH SP 42.2psi
05 A/O01 0.0 % [ -1.9]:[ -4.0]% ST 36.1o F
06 A/O02 0.0 % [ -1.8]:[ -3.5]%
07 A/O03 0.0 % [ -1.9]:[ -3.9]% SSH 8.4o F
08 A/O04 0.0 % [ -1.8]:[ -3.8]%
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Items Descriptions
OUT
Displays current value, according to the offset.
(Current output%)
Enter an offset value, which will be added to the current output value, to evaluate an actual
OFFSET measurement value.
(Up/Down to +10.0 in both HIGH and LOW can be entered.)

Also, under [SPECIAL BOOT], you can enter a value in “OUT” (Current output%) as an actual measurement.
If 0% output is less than 4mA, LOW shoud be plus value. If output is more than 4mA, it shoud be minus value.
If 100% output is less than 20mA, HIGH shoud be plus value. If output is more than 20mA, it shoud be minus value.
Under [SPECIAL BOOT], select “F5: ADJUSTMENT” – “5. ANALOG OUTPUT ADJUSTMENT”.
(When the analog output panel is not installed, this selection cannot be made.)
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 ANALOG OUTPUT ADJUSTMENT
03 OFFSET
04 OUT LOW HIGH SP 42.2psi
05 A/O01 [ 0.0]% [ -1.9]:[ -4.0]% ST 36.1o F
06 A/O02 [ 0.0]% [ -1.8]:[ -3.5]%
07 A/O03 [ 0.0]% [ -1.9]:[ -3.9]% SSH 8.4o F
08 A/O04 [ 0.0]% [ -1.8]:[ -3.8]%
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

- 22 -
STEP-11 Offset-Adjustment of Analog Input
Set up the offset for each analog input and filter factors for analog input.

Under [NORMAL BOOT], select “F5: ADJUSTMENT” – “4. ANALOG INPUT ADJUSTMENT”.
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 ANALOG INPUT ADJUSTMENT
03 CH.DESCRIPTION OFFSET FILTER PROCESS
04 LOW HIGH C O E F F I C I ESNPT V A4L2U.E2 p s i
05 1.SUCTION PRESSURE [ 0.0]:[ 0.0]psi [ 0.60] ST 4326..21 o pFs i
06 2.DISCHARGE PRESSURE [ 0]:[ 0]psi [ 0.60] 60 psi
07 3.OIL SUPPLY PRESSURE [ 0]:[ 0]psi [ 0.60] SSH 183.04 o pFs i
08 4.AFTER FILTER PRESSURE [ 0]:[ 0]psi [ 0.60] 88 psi
09 5.SUCTION TEMPERATURE [ 0.0]:[ 0.0]o F [ 0.60] 36.1 o F
10 6.DISCHARGE TEMPERATURE [ 0]:[ 0]o F [ 0.60] 110 o F
11 7.OIL SUPPLY TEMPERATURE [ 0]:[ 0]o F [ 0.60] DP 5610 posFi
12 8.OIL SEPARATER TEMPERATURE [ 0]:[ 0]o F [ 0.60] DT 19120 o oFF
13 9.INVALID [ 0.0]:[ 0.0] [ 0.60] DSH 0 .609 o F
14 10.INVALID [ 0.0]:[ 0.0] [ 0.60] P 0 .406 p s i
15 11.INVALID [ 0.0]:[ 0.0] [ 0.60] OP 0 .700 p s i
16 12.COMPRESSOR MOTOR CURRENT [ 0.0]:[ 0.0]A [ 0.60] OP 01.300 pAs i
17 13.INVALID [ 0.0]:[ 0.0] [ 0.60] OT 0 .501 o F
18 14.INVALID [ 0.0]:[ 0.0] [ 0.60] FP 0-.208 p s i
19 15.LOW STAGE SLIDE VALVE POSITION [ 0.0]:[ 0.0]% [ 0.60] AFP 0 .808 p%s i
20 16.INVALID [ 0.0]:[ 0.0] [ 0.60] OS 0 .902 o F
21
22 CHANNEL SELECT CH. 1- 16
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Items Descriptions

CH. DESCRIPTION Displays the description of each analog input assigned to a channel.

Enter an offset value, which will be added to the current analog input value. The entered
OFFSET value and the current input value are used to evaluate an actual measurement value.
(Up/down to +50% F.S. in both HIGH and LOW can be entered.)
When this value is small, the response to the change of the actual measurement value is
faster, and it is more likely to be affected by the noise and others.
FILTER COEFFICIENT
When this value is big, the response to the change of the actual measurement value is
(Filter Factors)
slower, and it is less likely to be affected by the noise and others.
(0.00~0.99 can be entered.)

CHANNEL SELECT You can display 16 points each by selecting either “CH 1-16” or “CH 17-32”.

PROCESS VALUE
Displays the process value, evaluated from the offset value and the filter factor.
(Current Value)

If the displayed PROCESS VAUE is less in full


Displayed PROCESS VALUE
range like the left figure, both OFFSET-LOW and
SCALING RIGHT OFFSET-HIGH should be plus number.
(RANGE MAX.) Contrary it is more in full range, both
OFFSET HIGH
OFFSET-LOW and OFFSET-HIGH should be
minus number.

SCALING LEFT
(RANGE MIN.)
OFFSET LOW Analog Input
0% 100%

- 23 -
STEP-12 Setting the Auxiliary Input Timer
This screen guides you to setup the auxiliary input timer.

Under [NORMAL BOOT], select “F5: ADJUSTMENT” – “7. AUXILIARY INPUT TIMER.”
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 AUXILIARY INPUT TIMER
03
04 COMP. MSRB(Starting) [ 60]SEC SP 42.2psi
05 COMP. MSRB(Running) [ 2]SEC ST 36.1o F
06 COMP. MSRB(Stopped) [ 60]SEC
07 INTERLOCK-1 [ 20]SEC SSH 8.4o F
08 INTERLOCK-2 [ 20]SEC
09 INTERLOCK-3 [ 20]SEC
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Window Titles Items Descriptions


Enter the timer to set off “Start Failure” alarm on starting a
compressor. When starting a compressor, if this time expires
COMP. MSRB(Starting) from the time DO-01 OPERATION COMMAND OUTPUT
turns “ON” to DI-12 OPERATION CONFIRMATION turns
“ON,” the alarm will set off as “Start Failure.”
While running a compressor, if DI-12 OPERATION
COMP. MSRB(Running) CONFIRMATION is “OFF” over the duration of this time, the
alarm will set off as “Start Failure.”

While stopping a compressor, if this time expires from the time


DO-01 OPERATION COMMAND OUTPUT turns OFF to
COMP. MSRB(Stopping)
DI-12 OPERATION CONFIRMATION turns OFF, the alarm will
set off as “Start Failure.”

While running a compressor, if DI-13 AUXILIARY INPUT1 is


INTERLOCK-1
“OFF” over the duration of this time, the alarm will set off as
AUXILIARY INPUT (Auxiliary input – 1)
TIMER “Interlock-1 Failure.”

After DO-02 OIL PUMP OPERATION COMMAND OUTPUT


INTERLOCK-2 turns ON, if DI-14 AUXILIARY INPUT2 is OFF over the
(Auxiliary input- 2) duration of this time, the alarm will set off as “Interlock-2
Failure.”

(When chiller pump NOT in use)


After the compressor operation conditions are all met, if
DI-15AUXILIARY INPUT3 is OFF over this duration of time,
the alarm will set off as “Interlock-3 Failure.”
INTERLOCK-3
(Auxiliary input – 3) (When chiller pump in use)
After DI-19 CHILLER PUMP OPERATION COMMAND
OUTPUT turns ON, if DI-15 AUXILIARY INPUT3 is OFF over
this duration of time, the alarm will set off as “Interlock-3
Failure.”

* When "NOT USE" has been selected with OPTION SETUP2/2 by "CHILLER CONTROL", "INTERLOCK-3" is not
displayed. (It selects and the Setup cannot be done. )

- 24 -
STEP-13 Setting Up the Communication
This screen guides you to setup each communication port.
You need to set this up, when operation control, data logging, and optional “AUTO-STAGE” through
communication are used.
(If you do not need communication, you do not need to change anything.)

Under [NORMAL BOOT], select “F5: ADJUSTMENT” – “8. COMMUNICATION SETUP.”


01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 COM1 SETUP COM0 SETUP
03
04 COMMUNICATION STOP COMMUNICATION STOP SP 42.2psi
05 ADDRESS [ 0] ADDRESS [ 0] ST 36.1o F
06 RATE 19200bps RATE 19200bps
07 FORMAT C8 PN S1 FORMAT C8 PN S1 SSH 8.4o F
08 PROTOCOL Mod Bus RTU PROTOCOL Mod Bus RTU
09 RESPONSE [ 0]X10MSEC RESPONSE [ 0]X10MSEC
10 WIRING [DIRECT]
11 TERMINAL [LOG TRANSFER] DP 60psi
12 TOTAL RATE 192000bps OR LESS! TOTAL RATE 192000bps OR LESS! DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Items Descriptions

COMMUNICATION Setup the start/stop of communication.

ADDRESS Enter your communication number.


(Communication Number) (0~99 can be entered.)

Choose and set the communication speed.


RATE
(Select from 300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, and 115200.)
(Communication
* However, the total of Baud Rate of all communication ports should not exceed
Speed)
192000bps.
Choose and set the communication character format.
FORMAT Data Length : 7, 6 bit
(Communication Parity Check : None, Odd (numbers), Even (numbers)
Character Format) Stop Bit : 1, 2 bit
You can choose from 12 different combinations of the above set available.
You can read and write the device on CP4 by using MODBUS RTU
MODBUS RTU
(Binary data) Protocol from an external communication device.
MODBUS You can read and write the device on CP4 by using MODBUS ASCII
ASCII (ASCII data) Protocol from an external communication device.
AUTO-STAGE A protocol exclusively for AUTO-STAGE (optional).
PROTOCOL TREND LOG You can receive all data displayed in “F4: LOGS – 1. TREND LOG” as
(Only COM0) files by using 1k-XModem protocol from the terminal software on PC.

You can write on and control CP4 from the Keyboard on PC by connecting
TERMINAL with PC and displaying the CP4 screen on the terminal software.
(Only COM0) Also, you can receive all data displayed in “F4: LOGS – 1. TREND LOG”
as files by using 1k-XModem protocol.

Set the time from receiving a command from Master Communication Station (external
communication device) to sending a response.
RESPONSE
(0~100 x 10msec)
(Response delay time)
When Master Communication Station (external communication device) fails to receive too
fast a response from CP4, you could solve this problem by changing the delay time.

(To be continued to next page.)

- 25 -
(Continued from previous page.)

Select a wiring method of the communication wire. (Only on COM0)


WIRING DIRECT: Select this for a direct connection.
MODEM : Select this for connecting with PC via MODEM.

Command CP4 to start 1k-XModem sending. (Only on COM0)


TERMINAL
On the terminal software on PC, place the cursor on this command and hit [ENTER] to start
(TREND LOG sending
sending all data displayed in “F4: LOGS – 1. TREND LOG” by 1k-XModem protocol. (The
command)
PROTOCOL must be TERMINAL, and the COMMUNICATION must be RUN.)

On communication port “COM2,” “COM3,” you can set these settings only when you install and expand the
communication port.

Setup Procedures
1. Check communication conditions of the external communication device that will be connected with CP4.
Depending on the external communication device, the communication exchange number and the parity check
could be fixed (not to be modified.).
Read the instruction manuals of the external communication device and check these conditions.

2. Set the communication conditions (ADDRESS, RATE, FORMAT, RESPONSE, WIRING) on CP4.
Set these conditions on CP4, so that these conditions match those of the external communication device.

3. Select the PROTOCOL.


There are 5 types of protocol on CP4: MODBUS-RTU, MODBUS-ASCII, AUTO-STAGE, TREND-LOG, and
TERMINAL. Select a protocol, according to your use.

4. Set “COMMUNICATION” to “RUN” from “STOP.”


This will enable CP4 to start the communication.
When a proper command is sent from an external communication device, CP4 will send back an appropriate
response.
By repeating it, you can receive and send the data.

STEP-14 Setting Alarm Set Values


This screen guides you to set the value for each alarm. It is three-step procedure, as shown below.
The “ALARM” alert is displayed in alarm display, as a non-serious alarm that will not shut down the compressor.
The “FAILURE” alert is displayed in alarm display, as a serious alarm that will shut down the compressor.
The “OEM LIMITS” alert displays the maximum or minimum limit of each alarm set value.
(A pair of set point exists for each ALARM and FAILURE. Refer to STEP-17 Scheduled Operations.)
Under [NORMAL BOOT], select “F3: LIMITS” – “1. ALARM/FAILURE 1/3”
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 ALARM/FAILURE 1/3 (#1 IS USED)
It shows 03 ALARM#1 #2 FAILURE#1 #2 OEM LIMITS
04 RE-START/TIME OUT [ 30]SEC [ 30]SEC SP 42.2psi
the SET POINT#1 05 HIGH MA [ 0.0]A [ 0.0]A [ 0.0]A [ 0 . 0 ] A S T [ 3960..10o ]FA
06 LOW SP [ 5.9]"Hg [ 5.9]"Hg [ 5.9]"Hg [ 5.9]"Hg [ 5.9]"Hg
value is used for 07 DELAY [ 30]SEC [ 30]SEC [ 30]SEC [ 3 0 ] S ESCS H 8.4o F
08 MASK TIME [ 1]MIN [ 1]MIN
A L A R M & FA I L U R E . 09 HIGH SP [ 87.0]psi [ 87.0]psi [ 87.0]psi [ 87.0]psi [ 87.0]psi
10 DELAY [ 30]SEC [ 30]SEC
11 DP 60psi
12 HIGH DP [ 270]psi [ 270]psi [ 270]psi [ 2 7 0 ] p sDiT [ 121700o ]Fp s i
13 LOW OP [ 29]psi [ 29]psi [ 29]psi [ 2 9 ] p sDiS H[ 6299o ]Fp s i
14 P 46psi
15 LOW P [ 4]psi [ 4]psi [ 4]psi [ 4 ] p s iO P[ 7 04p]spis i
16 MASK TIME [ 600]SEC [ 600]SEC OP 130psi
17 HIGH OF [ 3]psi [ 3]psi [ 4]psi [ 4 ] p sOiT [ 5 14o ]Fp s i
18 DELAY [ 600]SEC [ 600]SEC FP -28psi
19 AFP 88psi
20 OS 92o F
21 HIGH ST [ 122.0]o F [ 122.0]o F [ 122.0]o F [ 122.0]o F [ 122.0]o F
22 DELAY/MASK TIME [ 30]SEC [ 30]SEC/[ 10]MIN [ 10]MIN
o o
23 RHEIFGRHI GDETR A N T R 7[1 7 ( N1H430)] F [ 140] F [ 140]o F [ 140]o F [ 140]o F
24 RHUING H O T 0 : 0 0 : 0 0 S T[O P 1 3 10]:o 0F0 : 0[0 131]o F [ 131]o F [ 1 3 1 ] o FM A [ 01.301A] o F
25 TLOODWA Y O S 0 : 0 0 : 0 0 [ 41]o F [ 41]o F L S V[ 0 .401%] o F
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

* The actual displayed items could vary, depending on the setting.

- 26 -
Under [NORMAL BOOT], select “F3: LIMITS” – “2. ALARM/FAILURE 2/3”
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 ALARM/FAILURE 2/3 (#1 IS USED)
It shows 03 ALARM#1 #2 FAILURE#1 #2 OEM LIMITS
04 SP 42.2psi
the SET POINT#1 05 ST 36.1o F
06
value is used for 07 SSH 8.4o F
08
A L A R M & FA I L U R E . 09
10 LOW DSH [ 36]o F [ 36]o F [ 32]o F
11 DELAY [ 30]SEC [ 30]SEC DP 60psi
12 MASK TIME [ 30]MIN [ 30]MIN DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

* The actual displayed items could vary, depending on the setting.

Under [NORMAL BOOT], select “F3: LIMITS” – “3. ALARM/FAILURE 3/3”


Note that only one set point exists for each ALARM and FAILURE of OPTION ANALOG INPUT.
01 CONTROL SYSTEM CPIV 80 o
F THU.07/02/2009 12:34:56
02 ALARM/FAILURE 3/3
03 ALARM# FAILURE#1
04 LOW OPT1 [ 0.0] [ 0.0] SP 42.2psi
05 DELAY/MASK TIME [ 0]SEC [ 0]SEC/[ 0 ] M ISNT 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

* The actual displayed items could vary, depending on the setting.


Above is an example of OPTION ANALOG INPUT 1/4 is assigned to SENSOR:NO UNIT, ALARM:LOW and FAILURE:LOW.
Refer to STEP-3 Option Analog Input.

- 27 -
STEP-15 Setting Up Sensor Alarm
This screen guides you to set the detecting time or mask time for over-range or under-range alarm for each
sensor.
By completing this setup, you can detect the maximum or minimum limit even if the sensor is broken, or if the
maximum or the minimum value goes over/under the limit..

When you set the time as [ 0] SEC, the sensor alarm won’t be detected.

Under [NORMAL BOOT], select “F3: LIMITS” – “6. OVER RANGE.”


o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 ANALOG INPUT RRANGE OVER FAILURE
03 FAILURE MASK TIME
04 PRESSURE SENSOR [ 180]SEC SP 42.2psi
05 TEMPERATURE SENSOR [ 600]SEC ST 36.1o F
06 FAILURE DELAY (VALUE 0 INVALIDATES)
07 SUCTION PRESSURE OVER [ 10]SEC SSH 8.4o F
08 DISCHARGE PRESSURE UNDER [ 10]SEC
09 OIL SUPPLY PRESSURE OVER [ 10]SEC
10 AFTER FILTER PRESSURE OVER [ 10]SEC
11 SUCTION TEMPERATURE OVER [ 15]SEC DP 60psi
12 SUCTION TEMPERATURE UNDER [ 15]SEC DT 110o F
13 DISCHARGE TEMPERATURE UNDER [ 15]SEC DSH 69o F
14 OIL SUPPLY TEMPERATURE UNDER [ 10]SEC P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 COMPRESSOR MOTER CURRENT UNDER [ 30]SEC FP -28psi
19 AFP 88psi
20 LOW STAGE SLIDE VALVE POSITION OVER [ 60]SEC OS 92o F
21 LOW STAGE SLIDE VALVE POSITION UNDER [ 60]SEC
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

* The actual displayed items could vary, depending on the setting.

- 28 -
STEP-16 Setting Each Value for SET POINTS
Set the values, related to the operation of the compressor.
SET POINTS are separated in 4 windows.
SYSTEM START : Time setting to confirm the starting conditions of the system
MISCELLANEOUS : Setting related to running or stopping of compressors and other equipments
PUMP OUT : Setting related to liquid recovery
SET POINTS : Setting related to auto-operation. You can set maximum 5 set points.
(These settings will be used in “SCHEDULER” that is explained in “STEP-17.”)

Under [NORMAL BOOT], select “F1: SETPOINTS” – “3. SET POINTS.”


01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 SYSTEM START
03 SYSTEM START DELAY [ 5]SEC
04 SP 42.2psi
05 MISCELLANEOUS ST 36.1o F
06 CUT IN DELAY [ 30]SEC
07 CUT OUT DELAY [ 60]SEC SSH 8.4o F
08 CUT OUT LSV% [ 5.0]%
09 OIL P. START DELAY [ 5]SEC
10 COMP. START DELAY [ 5]SEC
11 C O M P . R E - S T A R T D E L A Y [ 3 0]SEC DP 60psi
12 OIL FEED OFF DELAY [ 10]SEC DT 110o F
13 DSH 69o F
14 PUMP OUT P 46psi
15 CAPACITY 0% STOP YES OP 70psi
16 MINIMUM DELAY [ 0]SEC OP 130psi
17 MAXIMUM DELAY [ 1]SEC OT 51o F
18 PUMP OUT PRESS [ 14.5]psi FP -28psi
19 L S V % [ 1 0 0 . 0 ]% AFP 88psi
20 STOP LSV% [ 5.0]% OS 92o F
21
22 SET POINTS
23 REFRIGERANT R 7C1O7M(MN H 3 ) SETPT #1 SETPT #2 SETPT #3 SETPT #4
24 RCUUNT I N 0S:E0T0 :P0O0I N T S[T O P4 3 . 5 ]0p:s0i0 :[0 0 4 3 . 5 ] p s i [ 43.5]psi [ 4 3 . 5 ] p s iM A[ 4 30..50]Ap s i
25 TCOODNATYR O L 0P:R0E0S:S0.0 [ 29.0]psi [ 29.0]psi [ 29.0]psi [ 2 9 . 0 ] p s iL S[V 2 90..00]%p s i
26 RUN TIME 0HRS
27 TCOUTTA LO URTU NS E T P O I N T 0[H R S1 4 . 5 ] p s i [ 14.5]psi [ 14.5]psi [ 14.5]psi [ 14.5]psi
28
29 F1 F2 F3 F4 F5 F6 F7
3 0 SS EE TT PP OO II NN TT SS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

- 29 -
STEP-17 Setting Scheduled Operations
CP4 has “SCHEDULER” function on which changes the operating conditions according to the time of the day or
the day of the week. You can set up to 7 schedules on SCHEDULER. Each schedule can be set maximum 8 hours
in-between each other.

SCHEDULER (ASSIGN DAYS) can assign SCHEDULE#1~#7 to a SCHEDULE.


Also, you can set to use either SCHEDULER function or SET POINT#1~#4 (in STEP-16) without using
SCHEDULER function.
SCHEDULE#1~7 can assign mentioned SET POINTS#1~4 (SET#) to a time and change the operating conditions
according to the time (START).
ALARM and FAILURE has no SCHEDULER function, still is selectable SET POINT#1 or #2. Refer to STEP-14
Alarm Set Values.
Under [NORMAL BOOT], select “F1: SETPOINTS” – “4. SCHEDULER”.
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 SCHEDULER (ASSIGN DAYS)
03 SCHEDULE#
04 SUNDAY [1] SP 42.2psi
05 MONDAY [2] ST 36.1o F
06 TUESDAY [3]
07 WEDNESDAY [4] SSH 8.4o F
08 THURSDAY [5]
09 FRIDAY [6]
10 SATURDAY [7]
11 DP 60psi
12 CUT IN/CUT OUT SET POINT #1 DT 110o F
13 CONTROL TARGET SET POINT #1 DSH 69o F
14 ALARM/FAILURE SET POINT #1 P 46psi
15 SCHEDULE1 SCHEDULE2 SCHEDULE3 SCHEDULE4 SCHEDULE5 S C H E D U L E 6 OSPC H E D U7L0Ep7s i
16 S E T # S T A R T S E T # S T A R T S E T # S T A R T S E T # S T A R T S E T # S T A R T S E T # S T A R T OSPE T # S1T3A0RpTs i
17 OT 51o F
18 [ 1 ] [ 0 0 : 0 0 ] [ 1 ] [ 0 0 : 0 0 ] [ 1 ] [ 0 0 : 0 0 ] [ 1 ] [ 0 0 : 0 0 ] [ 1 ] [ 0 0 : 0 0 ] [ 1 ] [ 0 0 : 0 0 ] F[P1 ] [ 0-02:80p0s]i
19 [ 1 ] [ 0 3 : 0 0 ] [ 1 ] [ 0 3 : 0 0 ] [ 1 ] [ 0 3 : 0 0 ] [ 1 ] [ 0 3 : 0 0 ] [ 1 ] [ 0 3 : 0 0 ] [ 1 ] [ 0 3 : 0 0 ]A F[P1 ] [ 0 38:80p0s]i
20 [ 1 ] [ 0 6 : 0 0 ] [ 1 ] [ 0 6 : 0 0 ] [ 1 ] [ 0 6 : 0 0 ] [ 1 ] [ 0 6 : 0 0 ] [ 1 ] [ 0 6 : 0 0 ] [ 1 ] [ 0 6 : 0 0 ]O S[ 1 ] [ 0 69:20o0 F]
21 [1][09:00] [1][09:00] [1][09:00] [1][09:00] [1][09:00] [1][09:00] [1][09:00]
22 [1][12:00] [1][12:00] [1][12:00] [1][12:00] [1][12:00] [1][12:00] [1][12:00]
23 R[E1F]R[I1G5E:R0A0N]T [ 1 ] [ 1 5 :R0701]7 ([N1H]3[)1 5 : 0 0 ] [ 1 ] [ 1 5 : 0 0 ] [ 1 ] [ 1 5 : 0 0 ] [ 1 ] [ 1 5 : 0 0 ] [ 1 ] [ 1 5 : 0 0 ]
24 R[U1N] [ 1 8 : 000:]0 0[:10]0[ 1 8 :S0T0O]P [ 1 ] [01:80:00:00]0 [ 1 ] [ 1 8 : 0 0 ] [ 1 ] [ 1 8 : 0 0 ] [ 1 ] [ 1 8 : 0 0 ]M A[ 1 ] [ 108.:00A0 ]
25 T[O1D]A[Y2 1 : 000:]0 0[:10]0[ 2 1 : 0 0 ] [ 1 ] [ 2 1 : 0 0 ] [ 1 ] [ 2 1 : 0 0 ] [ 1 ] [ 2 1 : 0 0 ] [ 1 ] [ 2 1 : 0 0 ]L S[V1 ] [ 201.:00%0 ]
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
3 0 SS EE TT PP OO II NN TT SS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

STEP-18 Other Settings


Setup the Reboot Prevention timer and other options.

Under [NORMAL BOOT], select “F1: SETPOINTS” – “5. OTHER SET POINTS.”
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 ANTI CYCLE OIL HEATER
03 ANTI CYCLE TIME [ 900]SEC HEATER ON OS [ 77]o F
04 INTERVAL TIME [ 900]SEC HEATER OFF OS SP [ 4 2 .8 26 p] so iF
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
3 0 SS EE TT PP OO II NN TT SS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

* The actual displayed items could vary, depending on the setting.

- 30 -
STEP-19 Setting Up Capacity Control
Set the value for the Capacity Control.

Under [NORMAL BOOT], select “F2: CONTROLLER” – “1. CAPACITY CONTROL.”


o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 CAPACITY CONTROL (MONITOR)
03 CONTROL TARGET 42.2 psi
04 CONTROL SET POINT [ 29.0]psi SP 42.2psi
05 PID OUT(MV)% 0.0% ST 36.1o F
06 L.SLIDE VALVE 0.0%
07 OPERATION AUTO SSH 8.4o F
08 [MANUAL LOAD] [MANUAL UNLOAD]
09 CAPACITY CONTROL (SET POINTS)
10 DEAD BAND+ [ 0.4]psi
11 PROPORTIONAL BAND [ 30.0]% DP 60psi
12 INTEGRAL TIME [ 60]SEC DT 110o F
13 DERIVATIVE TIME [ 0]SEC DSH 69o F
14 MANUAL RESET [ 50.0]% P 46psi
15 MV LIMIT [ 100.0]% OP 70psi
16 HI MA UNLOAD [ 90.0]A CAPACITY RAMP CONTROL OP 130psi
17 HI MA LOAD FORBID [ 80.0]A MVL% [ 0 . 0 ]O%T 51o F
18 HI DP UNLOAD [ 159]psi STEP-1 [ 30]SEC [ 1 2 . 5 ] %F P -28psi
19 HI DP LOAD FORBID [ 145]psi STEP-2 [ 30]SEC [ 2 5 . 0 ]A%F P 88psi
20 STEP-3 [ 30]SEC [ 3 7 . 5 ]O%S 92o F
21 STEP-4 [ 30]SEC [ 50.0]%
22 LO SP UNLOAD [ 2.9]"Hg STEP-5 [ 30]SEC [ 62.5]%
23 R ELFOR ISGPE RLAONATD F O R B I DR 7[1 7 ( N0H.30)] p s i STEP-6 [ 30]SEC [ 75.0]%
24 RUN 0:00:00 STOP 0:00:00 STEP-7 [ 30]SEC [ 8 7 . 5 ]M%A 0.0A
25 T OCDTARYL S T0A:R0T0 :D0E0L A Y [ 10]SEC STEP-8 [ 30]SEC [ 1 0 0 . 0 ]L-SMVV H % 0.0%
26 R UMNV (TLISMVE) D E A D B A N D 0 H[R S 2 . 0 ] % REMOTE MVH% [ 100.0]%
27 T OFTOARLC ER UFNU L L L O A D 0 H[R S 2 . 0 ] % / S E C MVL%/MVH% BY COMM DISABLE
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

“OPERATION” DESCRIPTIONS
MANUAL Capacity control by Manual. (Read <Capacity Control Manual Control> described below.)
AUTO Auto capacity control by “CONTROL TARGET” and “CONTROL SET POINT.”

Capacity control by capacity control set point input (DI-31 REMOTE (LOW-STAGE)
REMOTE CAPACITY “LOAD” INPUT, DI-32 REMOTE (LOW-STAGE) CAPACITY “UNLOAD” INPUT).
DIGITAL (* Available only when “DIGITAL” is selected as the “REMOTE CAPACITY CONTROL”
option.)

Capacity control by Remote capacity control analog input (AI-20 REMOTE CAPACITY
REMOTE CONTROL).
ANALOG (+ Available only when “ANALOG” is selected as the “REMOTE CAPACITY CONTROL”
option.)

Capacity control by the value set by the communication.


COMM
(“CONTROL PRESS” (COMM) at “F1:SETPOINTS-SET POINTS”.)
* Read “REMOTE CAPACITY CONTROL” for more details.

< Capacity Control Manual control >


This screen guides you to manually control the capacity control from the keypad.
1. Set “OPERATION” at “MANUAL.”
(“WARNING! CAPACITY CONTROL PID OUT: MANUAL” message will be displayed in the warning display
area, in order to notify that the capacity is now controlled manually.)

2. Place the cursor on [MANUAL LOAD] and press [ENTER].


Only when the [ENTER] key is pressed down, DO-03 CAPACITY "LOAD" SOLENOID VALVE OUTPUT can
be set ON. (In other words, you can increase the capacity.)

3. Place the cursor on [MANUAL UNLOAD] and press [ENTER].


Only when the [ENTER] key is pressed down, DO-04 CAPACITY "UNLOAD" SOLENOID VALVE OUTPUT
can be set ON. (In other words, you can decrease the capacity.)

4. When you are finished, make sure you set “OPERATION” back at “AUTO.”
Depending on the options, other settings might require to be changed before setting to “AUTO.”
(When “OPERATION” setting is change from “MANUAL” to something else, “WARNING! CAPACITY
CONTROL PID OUT: MANUAL” message will disappear. The output will be the result of PID calculation.)

- 31 -
-- Capacity Control Ramp Function --
Capacity By the Ramp function on Capacity control, the capacity
shifts so that it will stay in the shadowed area on the
100%
left graph.
MVH

The time gap or the capacity gap in-between each


STEP is not spaced evenly, the slope will be a broken
line, as shown on the left.
MVL
When they are spaced evenly, the slope will be a
straight line.
0%
0 Time (Initially, the both gaps are set evenly.)
TSTEP1 TSTEP2 TSTEP3 TSTEP4 TSTEP5 TSTEP6 TSTEP7 TSTEP8

STEP-20 Starting Operation (Selecting Operation Modes)


Select operation mode and start the operation.

Under [NORMAL BOOT], select “F1: SETPOINTS” – “1. OPERATION MODE”.


o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 OPERATION MODE
03 OPERATION LOCAL
04 COMPRESSOR AUTO START/STOP YES SP 42.2psi
05 ST 36.1o F
06
07 D/O TEST OPERATION NO SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
3 0 SS EE TT PP OO II NN TT SS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

LOCAL : Start or stop the operation by [START] / [STOP] Keys on the panel key.
REMOTE : Start or stop the operation by Di-16 Remote Operating Command Input ON/OFF.
COMMUNICATION : Start or stop the operation by Operating command input ON/OFF from the
communication.
AUTO STAGE : Start or stop the operation by operating command from master station on
AUTO STAGE (optional). This can be selected when “AUTO STAGE CONTROL” is
“ENABLE”.
For more details of these setups, please read the instructions about AUTO STAGE in the end of this book

When OPERATION MODE is except AUTO STAGE, pressing [STOP]key shifts OPERATION MODE to
LOCAL, COMPRESSOR AUTO START/STOP to NO and makes compressor stopped status.
When OPERATION MODE is AUTO STAGE, pressing [STOP]key makes CONTROL of AUTO STAGE
DISABLE.

- 32 -
5. WIRING DIAGRAM

Analog Input Panel (REF-CX100-AI01)

Analog Input Panel (REF-CX100-AI11)

Analog Input Panel (REF-CX100-DA01)

- 33 -
Digital Input / Output Panel (REF-MCS200-OIA0)

RS-485 Communication Line (“AUTO STAGE” option)


CP4 Master CP4 Slave[1] …… CP4 Slave[n]
RA RA RA
R R
RB RB RB

SA SA SA
R R
SB SB SB

SG SG SG
FG FG FG
Terminating resistor "ON" Terminating resistor "OFF" Terminating resistor "ON"

- 34 -
6. OUTER DIMENSION

Unit:mm

- 35 -
7. SPECIFICATIONS

Absolute Maximum Rating


Power Voltage AC85 ~ 264V
Operating Temp. 0 oC ~ 55 oC
Storage Temp. -10 oC ~ 70 oC
Ambient Temp. Below 85%RH (NO condensation)
Ambient Vibration Direction XYZ 1.0G
Power Line Noise Voltage 1500V Noise Range 100ns 1µs for 5mins.
Noise Resistance I/O Line Noise Voltage 1000V Noise Range 100ns 1µs for 5mins.
Communication Line Noise Voltage 500V Noise Range 50ns for 5mins.
AC1000V for 1 minute (between power terminal and connecting terminal)
Voltage Resistance
AC500V for 1 minute (between Input/Output terminal and connecting terminal)
Dielectric DC500V over 20MΩ (between power terminal and connecting terminal)
Resistance DC500V over 20MΩ (between Input/Output terminal and connecting terminal)
When the absolute maximum rating is exceeded, the equipment can be damaged permanently.
When the absolute maximum rating is reached and left at it for a long time, the equipment can be unreliable.
Recommended Operating Conditions
Power Voltage AC100/200V
Frequency 50/60Hz
Operating Temp. 5 oC ~ 50 oC
Ambient Temp. Below 70%RH (NO condensation)
Ambient No corrosive gas, no severe dust

Specifications
Input / Output
DC4~20mA (Input Impedance 250Ω) Standard 16points
Input Sensor
Or, DC1~5V (Input Impedance 100kΩ) (SW switch) Max 32points
Analog Input
Potentiometer Input
1kΩPotentiometer Input Max. 2points
(A/D Ch.15,16)
Unit Displayed : MPa *2
2
Unit Displayed : kgf/cm *2
Pressure *1
Unit Displayed : bar *2
Unit Displayed : PSI *2
Measurement
Unit Displayed : oC *2
Range
Temperature *1 Unit Displayed : oF *2
o
Unit Displayed : K *2
Power Current Unit Displayed : A *2
Capacity Unit Displayed : % 0~100 %
Measurement Accuracy +0.5% / Full-Scale (Sensor errors not included)
Power for Sensor DC24V (Supplied to AI Panel from external DC24V power)
Contact Point Input Mechanical Relay (Load AC250V, 5A or DC30V, 5A) Standard 10points
*3 Or, Solid State Relay (Load AC100~240V, 1.2A) Max. 24points
Contact Point
No voltage connecting point connection Standard 6points
Contact Point Input
(supplied from the inside DC12V, Max. 25mA) Max. 8points
Sampling 250 msec
Analog Output (optional) DC4~20mA (Load resistance below 500Ω)

*1 Under [SPECIAL BOOT], you can select a display unit from “F6: SETUP” – “1. SYSTEM SETUP.”
*2 Under [SPECIAL BOOT], you can scale as an option, from “F6: SETUP” – “3. ANALOG INPUT SCALING.”
*3 MECHANICAL RELAY: Made by OMRON G6B-1114P-US, DC12V
SOLID STATE RELAY: Made by OMRON G3S-201PL-PD-US, DV12V

- 36 -
Specifications
Communication
COM0 8 pin connector (Signal level: RS-232C regulated)
Interface
COM1~COM3 RS-485 regulated (COM2, COM3, optional)
Communication COM0 Half-Duplex communication method
Methods COM1~COM3 Four-wire duplex communication method (Two-wire also compatible.)
Synchronizing Method Asynchronous Synchronizing Method
Selection from [300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200]bps
Communication Speed (bit/sec)
(The total of all communication ports must be under 192000bps.)
Start Bit Fixed at 1 bit
Character Character Bit Selection from [7,8] (COM0: fixed [8])
Format Parity Bit Selection from [N (none), O (odd numbers), E (even numbers)] (COM0: fixed [N])
Stop Bit Selection from [1,2] (COM0: fixed [1])
Parity Check Selection from [YES(O/E)/No] (COM0: fixed[N])
Signal Transmission
CRC-16 fixed [YES] (MODBUS Protocol RTU Mode only)
Error Detection
LRC fixed [YES] (MODBUS Protocol ACII Mode only)
Transmission Distance Total length within 150m
COM0: 1k X-Modem Protocol (Binary code)
Communication Protocol
MODBUS Protocol RTU mode (Binary code)
(Communication Code)
MODBUS Protocol ASCII mode (ASCII code)

Specifications
Display, Keys, Switches
10.4" LCD(Liquid Crystal Display) Resolution: 640 x 480 pixels Color: 256
Display Method Life span of LCD back light: about 50,000 hours with the ambient temperature at 25oC (the span
changes, depending on the ambient temperature).

[F1] ~ [F7] Key … used to display the function menu


[ESC] Key … used to close menus and windows
[SHIFT] Key … not used on its own (always combined with other keys)
[ALT] Key … not used on its own (always combined with other keys)
[DELETE] Key … used to correct an entered value
Arrow Keys … used to move from an item to an item on the screen
Keys [TAB] Key … used to move from an item to an item between the window
[ENTER] Key … used to complete a setting
[SAVE] Key … used to save each item to the internal memory
Numeral Keys … used to select an item or to enter values
[START] Key … used to start an operation of compressors
[STOP] Key … used to stop an operation of compressors
[CLEAR ALARM] Key .. used to stop the alarm

Dip Switch (SW1 on CPU panel) Currently not in use


Others
Protection Connecting Output between electrodes Circuit Protector Thermal Tripping Amperage rating 1A
Backup by a primary battery (CR2032)
Set Value Memory
(Recommended battery exchange: every 3 years)
Energy Consumption 270VA Max. (Max 0.25A @AC200V x 3 + Max 0.60A @AC200V x 1)
CP4 Panel Body H420mm x W380mm x D96.2mm
Outer A/I Panel (REF-CX100-AI01) H 66mm x W200mm x D35mm
Dimension A/I Panel (REF-CX100-AI11) H 66mm x W200mm x D35mm
DI/O Panel (REF-MCS200-OIA0) H107mm x W348mm x D35mm
CP4 Panel Body Approx. 5.3 kg
A/I Panel (REF-CX100-AI01) Approx. 0.2 kg
Weight
A/I Panel (REF-CX100-AI11) Approx. 0.2 kg
DI/O Panel (REF-MCS200-OIA0) Approx. 0.2 kg

- 37 -
Ex. INPUT / OUTPUT ASSIGNMENT

CP4 is equipped with 3 types of Input/Output assignments as “I/O PLATFORM.”


They are described below.
Note that the points and the details could change, depending on the options.

Analog Input
I/O PLATFORM
(I/O Spec.)
NORTH AMERICA EUROPE ASIA
Analog Input
Channels
Ch.01 Suction Pressure ← ←
Ch.02 Discharge Pressure ← ←
Ch.03 Oil Pressure ← ←
Ch.04 Oil Filter Pressure ← ←
Ch.05 Suction Temperature ← ←
Ch.06 Discharge Temperature ← ←
Ch.07 Oil Temperature ← ←
STANDARD ANALOG INPUT PANEL

Oil Sump Temperature


Ch.08 Fine Filter Pressure ---
or Option A/I
Undefined or Intermediate Pressure
Ch.09 ← ←
or Option A/I
REF-CX100-AI01

Undefined or Intermediate Temperature


Ch.10 ← ←
or Option A/I
Undefined or System Discharge Pressure
Ch.11 or Chiller Level ← ←
or Option A/I
Ch.12 Compressor Motor Current ← ←
Undefined or Process Inlet Temperature
Ch.13 ← ←
or Option A/I

Undefined or Process Outlet Temperature


Ch.14 ← ←
or Option A/I
Ch.15 (Low-Stage) Slide Valve Position ← ←
Undefined or (High-Stage) Slide Valve Position
or Slide Valve Lubricating Pressure
Ch.16 or System Suction Pressure ← ←
or J Vi Slide Valve Position
or Option A/I
Ch.17 Undefined or Evaporator Gas Outlet Pressure 1/2 ← ←
Ch.18 Undefined or Evaporator Gas Outlet Temperature 1/2 ← ←
Ch.19 Undefined or System Suction Pressure ← ←
← ←
OPTION ANALOG INPUT PANEL

Ch.20 Undefined or Remote Capacity Command


Ch.21 Undefined or Option A/I ← ←
Ch.22 Undefined or Option A/I ← ←
REF-CX100-AI11

Ch.23 Undefined or Option A/I ← ←


Ch.24 Undefined or Option A/I ← ←
Ch.25 Undefined or Evaporator Gas Outlet Pressure 2/2 ← ←
Ch.26 Undefined or Evaporator Gas Outlet Temperature 2/2 ← ←
Ch.27 Undefined ← ←
Ch.28 Undefined ← ←
Ch.29 Undefined ← ←
Ch.30 Undefined ← ←
Ch.31 Undefined ← ←
Ch.32 Undefined ← ←

* Option A/I : Option Analog Input (It can be monitored and assigned to ALARM and FAILURE.)

- 38 -
Digital Input/Output
I/O PLATFORM
Digital NORTH AMERICA EUROPE ASIA
I/O Channels
DO - 01 Y00 Compressor Operation Command Output ← ←

DO - 02 Y01 Oil Pump Operation Command Output ← ←

DO - 03 Y02 (Low-Stage) Capacity "LOAD" SV Output ← ←

DO - 04 Y03 (Low-Stage) Capacity "UNLOAD" SV Output ← ←


STANDARD DIGITAL INPUT/OUTPUT PANEL

Undefined or Liquid Injection Supply SV Output 1


DO - 05 Y04 ← ←
or (High-Stage) Capacity "LOAD" SV Output
Undefined or Liquid Injection YOSAKU EV Output 1
DO - 06 Y05 ← ←
or (High-Stage) Capacity ”UNLOAD” SV Output
Undefined Undefined
REF-MCS200-OIA0

Oil Heater Output or Evaporator Liq. Supply SV 1 or Evaporator Liq. Supply SV 1


DO - 07 Y06
or J Economizer/Intercooler Liquid Supply SV Output or J Economizer/Intercooler or J Economizer/Intercooler
Liquid Supply SV Output Liquid Supply SV Output
Undefined
DO - 08 Y07 or Economizer/Intercooler Liquid Supply SV Output(Non J) ← ←
or J Vi Slide "INCREASE" SV Output
Undefined or Starting Oil Feed SV Output
or Oil DrainSV Output
DO - 09 Y08 ← ←
or Oil Return SV Output
or J Vi Slide "DECREASE" SV Output
DO - 10 Y09 Batch Alarm Output 1 (FAILURE&ALARM) ← ←
DI - 11 X0A Emergency Stop Input ← ←

DI - 12 X0B Compressor Operation Confirmation Input ← ←

DI - 13 X0C Interlock 1 Input ← ←


DI - 14 X0D Interlock 2 Input (Cooling Water Pressure Rise Switch) Interlock 2 Input Interlock 2 Input
Interlock 3 Input (Process Pressure Rise Switch) Interlock 3 Input Interlock 3 Input
DI - 15 X0E
or Oil Level Switch Input or Oil Level Switch Input or Oil Level Switch Input
DI - 16 X0F Remote Operation Command Input ← ←
Undefined Undefined
Undefined or Evaporator Liquid Supply SV Output 1
DO - 17 Y10 or Vi Slide (M Port) Drain SV or Vi Slide (M Port) Drain SV
or Vi Slide (M Port) Drain SV Output
Output Output
Undefined or Evaporator YOSAKU Expansion Valve Output 1
DO - 18 Y11 ← ←
or Vi Slide (M Port) Plug SV Output
Undefined or Chiller Pump Operation Command Output
DO - 19 Y12 ← ←
or Slide Valve Bypass SV Output
Undefined or Starting Bypass SV Output
DO - 20 Y13 or Hot Gas SV Output ← ←
or Oil Pump Operation Command Output
OPTION DIGITAL INPUT/OUTPUT PANEL

Undefined
DO - 21 Y14 or Economizer/Intercooler YOSAKU Expansion Valve Output ← ←
or Oil Pump 2 Operation Command Output
DO - 22 Y15 Undefined or Batch Alarm Output2 (ALARM) ← ←
Undefined or Evaporator Liquid Supply SV Output 2
REF-MCS200-OIE0

DO - 23 Y16 ← ←
or Vi Slide "LOAD" SV Output
Undefined or Evaporator YOSAKU Expansion Valve Output 2
DO - 24 Y17 ← ←
or Vi Slide "UNLOAD" SV Output
Undefined or Condenser Output 1
DO - 25 Y18 ← ←
or Auxiliaries Operation Command Output
Undefined or Condenser Output 2
DO - 26 Y19 ← ←
or Vi Slide (M Port) Drain SV Output
Undefined or Condenser Output 3
DO - 27 Y1A ← ←
or Vi Slide (M Port) Plug SV Output
Undefined or Condenser Output 4
DO - 28 Y1B or Slide Valve Bypass SV Output ← ←
or Liquid Injection YOSAKU Expansion Valve Output 2
Undefined or Condenser Output 5
DO - 29 Y1C or Vi Slide (L, H Port) "LOAD" SV Output ← ←
or Evaporator Liquid Supply SV Output 3
Undefined or Condenser Output 6
DO - 30 Y1D or Vi Slide (L, H Port) "UNLOAD" SV Output ← ←
or Evaporator YOSAKU Expansion Valve Output 3
Undefined
DI - 31 X1E ← ←
or Remote (Low-Stage) Capacity “LOAD" Command Input
Undefined
DI - 32 X1F ← ←
or Remote (Low-Stage) Capacity "UNLOAD" Command Input

- 39 -
Ex. OPTION SETTINGS
CP4 has varieties of options for different use and conditions.
These options can be selected at the time of a purchase of CP4. Selected options are added to CP4 at the factory before
shipping.
These options cannot be added from the user’s end.
However, the user can choose to use or not to use the options selected earlier.

REMOTE CAPACITY CONTROL


STEP-1: Under [SPECIAL BOOT], select “F6: SETUP” – “4. OPTION SETUP 1/2.”
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL DIGITAL
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF MULTI SET
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 VFD COMPRESSOR OUPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL NOT USE DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL NOT USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R APT U R E 4 6 p s i
15 HOT GAS BYPASS CONTROL NOT USE OP 70psi
16 STARTING BYPASS CONTROL NOT USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL NOT USE OS 92o F
21 LEVEL CONTROL NOT USE
22
23 R ECFORNITGREORLA NTTA R G E T ( CRU7T1 7I(NN/HO3U)T ) LOCAL SUCTION PRESSURE
24 R UCNO N T R O L0 :T0A0R:G0E0T ( CSATPOAPC I T Y 0C:O0N0T:R0O0L ) L O C A L S U C T I O N P RMEAS S U R E0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select a function of “REMOTE CAPACITY CONTROL” from the items below.


* NONE
REMOTE CAPACITY
DIGITAL Control by Contact point input (Command)
CONTROL
ANALOG Control by Analog Input (Command)

STEP-2: When “DIGITAL “ or “ANALOG” is selected in “REMOTE CAPACITY CONTROL, “ANALOG OUTPUT
ASSIGNMENT” (“SLIDE VALVE PERCENT” OUTPUT) needs to be checked.

Under [NORMAL BOOT], select “F5: ADJUSTMENT” – “6. ANALOG OUTPUT ASSIGNMENT.”
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 ANALOG OUTPUT ASSIGNMENT
03 DIRECTION ASSIGNMENT
04 A/O01 DIRECT SLIDE VALVE PERCENT SP 42.2psi
05 A/O02 DIRECT NOT USE ST 36.1o F
06 A/O03 DIRECT NOT USE
07 A/O04 DIRECT NOT USE SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi “RLD” appear only when
20 OS 92o F
21 “ANALOG” is selected for
22
23 REFRIGERANT R717(NH3) “REMOTE CAPACITY
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0% CONTROL.” It will not show up
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS RLD 0.0% when “DIGITAL” is selected.
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Check the Output channel that is assigned to “SLIDE VALVE PERCENT” and the analog output channel is wired correctly.
Analog output board will send 4-20 ma signal with reference to actual side valve position that can be read at a remote
location.

- 40 -
STEP-3 : Under [NORMAL BOOT], SELECT “F2: CONTROL” – “1. CAPACITY CONTROL”

When “DIGITAL” is selected as “REMOTE CAPACITY CONTROL.”


o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 CAPACITY CONTROL (MONITOR)
03 CONTROL TARGET 42.2 psi
04 CONTROL SET POINT [ 29.0]psi SP 42.2psi
05 PID OUT(MV)% 0.0% ST 36.1o F
06 L.SLIDE VALVE 0.0%
07 OPERATION REMOTE DIGITAL SSH 8.4o F
08 [ M A N U A L L O A D ] M A[ NM UA AN LU A L U N L O A D ]
09 C A P A C I T Y C O N T R AO UL T O( S E T P O I N T S )
10 DEAD BAND+ R E M O T E[ D I 0G .I T4 ]A pL s i
11 P R O P O R T I O N A L RB EA MN OD T E[ A N3 A0 L. O0 G] % DP 60psi
12 INTEGRAL TIMECOMM [ 60]SEC DT 110o F
13 DERIVATIVE TIME [ 0]SEC DSH 69o F
14 MANUAL RESET [ 50.0]% P 46psi
15 MV LIMIT [ 100.0]% OP 70psi
16 HI MA UNLOAD [ 90.0]A CAPACITY RAMP CONTROL OP 130psi
17 HI MA LOAD FORBID [ 80.0]A MVL% [ 0 . 0 ]O%T 51o F
18 HI DP UNLOAD [ 159]psi STEP-1 [ 30]SEC [ 1 2 . 5 ] %F P -28psi
19 HI DP LOAD FORBID [ 145]psi STEP-2 [ 30]SEC [ 2 5 . 0 ]A%F P 88psi
20 STEP-3 [ 30]SEC [ 3 7 . 5 ]O%S 92o F
21 STEP-4 [ 30]SEC [ 50.0]%
22 LO SP UNLOAD [ 2.9]"Hg STEP-5 [ 30]SEC [ 62.5]%
23 R ELFOR ISGPE RLAONATD F O R B I DR 7[1 7 ( N0H.30)] p s i STEP-6 [ 30]SEC [ 75.0]%
24 RUN 0:00:00 STOP 0:00:00 STEP-7 [ 30]SEC [ 8 7 . 5 ]M%A 0.0A
25 T OCDTARYL S T0A:R0T0 :D0E0L A Y [ 10]SEC STEP-8 [ 30]SEC [ 1 0 0 . 0 ]L-SMVV H % 0.0%
26 R UMNV (TLISMVE) D E A D B A N D 0 H[R S 2 . 0 ] % REMOTE MVH% [ 100.0]%
27 T OFTOARLC ER UFNU L L L O A D 0 H[R S 2 . 0 ] % / S E C MVL%/MVH% BY COMM DISABLE
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CC OO NN TT RR OO LL LL EE RR LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select “REMOTE DIGITAL” under “OPERATION” when choosing the capacity control by Remote Capacity Control Set
point Input (DI-31 REMOTE (LOW-STAGE) CAPACITY “LOAD” INPUT, DI-32 REMOTE (LOW-STAGE) CAPACITY
“UNLOAD” INPUT.)

When “ANALOG” is selected as “REMOTE CAPACITY CONTROL.”


o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 CAPACITY CONTROL (MONITOR)
03 CONTROL TARGET 42.2 psi
04 CONTROL SET POINT [ 29.0]psi SP 42.2psi
05 PID OUT(MV)% 0.0% ST 36.1o F
06 L.SLIDE VALVE 0.0%
07 OPERATION REMOTE ANALOG SSH 8.4o F
08 [ M A N U A L L O A D ] M A[ NM UA AN LU A L U N L O A D ]
09 C A P A C I T Y C O N T R AO UL T O( S E T P O I N T S )
10 DEAD BAND+ R E M O T E[ D I 0G .I T4 ]A pL s i
11 P R O P O R T I O N A L RB EA MN OD T E[ A N3 A0 L. O0 G] % DP 60psi
12 INTEGRAL TIMECOMM [ 60]SEC DT 110o F
13 DERIVATIVE TIME [ 0]SEC DSH 69o F
14 MANUAL RESET [ 50.0]% P 46psi
15 MV LIMIT [ 100.0]% OP 70psi
16 HI MA UNLOAD [ 90.0]A CAPACITY RAMP CONTROL OP 130psi
17 HI MA LOAD FORBID [ 80.0]A MVL% [ 0 . 0 ]O%T 51o F
18 HI DP UNLOAD [ 159]psi STEP-1 [ 30]SEC [ 1 2 . 5 ] %F P -28psi
19 HI DP LOAD FORBID [ 145]psi STEP-2 [ 30]SEC [ 2 5 . 0 ]A%F P 88psi
20 STEP-3 [ 30]SEC [ 3 7 . 5 ]O%S 92o F
21 STEP-4 [ 30]SEC [ 50.0]%
22 LO SP UNLOAD [ 2.9]"Hg STEP-5 [ 30]SEC [ 62.5]%
23 R ELFOR ISGPE RLAONATD F O R B I DR 7[1 7 ( N0H.30)] p s i STEP-6 [ 30]SEC [ 75.0]%
24 RUN 0:00:00 STOP 0:00:00 STEP-7 [ 30]SEC [ 8 7 . 5 ]M%A 0.0A
25 T OCDTARYL S T0A:R0T0 :D0E0L A Y [ 10]SEC STEP-8 [ 30]SEC [ 1 0 0 . 0 ]L-SMVV H % 0.0%
26 R UMNV (TLISMVE) D E A D B A N D 0 H[R S 2 . 0 ] % REMOTE MVH% [ 100.0]%
27 T OFTOARLC ER UFNU L L L O A D 0 H[R S 2 . 0 ] % / S E C MVL%/MVH% BY COMM DISABLE
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CC OO NN TT RR OO LL LL EE RR LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select “REMOTE ANALOG” under “OPERATION” when choosing the capacity control by Remote Capacity Control
Analog Input (AI-20 REMOTE CAPACITY CONTROL).

Change slide valve control from “AUTO” to “REMOTE DIGITAL” or “REMOTE ANALOG”. Selection will only be
available when REMOTE CAPACITY CONTROL is selected in OPTION SETUP 1/2.

For Manual capacity control, read “STEP-19 Setting Up Capacity Control.”

- 41 -
CONDENSER VFD CONTROL
STEP-1: Under [SPECIAL BOOT], select “F6: SETUP” – “4. OPTON SETUP1/2.”
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF MULTI SET
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 VFD COMPRESSOR OUTPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL NOT USE DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL NOT USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R APT U R E 4 6 p s i
15 HOT GAS BYPASS CONTROL NOT USE OP 70psi
16 STARTING BYPASS CONTROL NOT USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL NOT USE OS 92o F
21 LEVEL CONTROL NOT USE
22
23 R ECFORNITGREORLA NTTA R G E T ( CRU7T1 7I(NN/HO3U)T ) LOCAL SUCTION PRESSURE
24 R UCNO N T R O L0 :T0A0R:G0E0T ( CSATPOAPC I T Y 0C:O0N0T:R0O0L ) L O C A L S U C T I O N P RMEAS S U R E0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select one function for "CONDENSER CONTROL" from the list below.
When “USE” is selected in “CONDENSER CONTROL,” select a function for “CONDENSER CONTROL TARGET”
from the list below.
Also, select a function for “CONDENSER CONTROL METHOD” from the list below as well.
* NOT USE
CONDENSER CONTROL
USE
CONDENSER CONTROL * LOCAL DISCHARGE PRESSURE Local Discharge Pressure
TARGET SYSTEM DISCHARGE PRESSURE System Discharge Pressure
CONDENSER CONTROL ON/OFF SINGLE SET On Off TARGET – Single set
METHOD * ON/OFF MULTI SET On Off TARGET – Multiple set
* When “VFD ONLY” is selected for “CONDENSER VFD CONTROL” in OPTION SELECT, you can select only
“ON/OFF MULTI SET” for “CONDENSER CONTROL METHOD.”

STEP-2: When “USE” is selected in “CONDENSER CONTROL,” Analog Output Assignment (“DISCHARGE PRESSURE
CONTROL PID OUT”) needs to be checked.

Under [NORMAL BOOT], select “F5: ADJUSTMENT” – 6. ANALOG OUTPUT ASSIGNMENT.”


01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 ANALOG OUTPUT ASSIGNMENT
03 DIRECTION ASSIGNMENT
04 A/O01 DIRECT DISCHARGE PRESSURE CONTROL PID OUT SP 42.2psi
05 A/O02 DIRECT NOT USE ST 36.1o F
06 A/O03 DIRECT NOT USE
07 A/O04 DIRECT NOT USE SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Check the analog output channel that is assigned to DISCHARGE PRESSURE CONTROL PID OUT and the analog
output channel that is acutely wired.

- 42 -
STEP-3 : Set control settings for CONDENSER CONTROL.
Under [NORMAL BOOT], select “F2: CONTROLLER” – “0. CONDENSER CONTROL.”
"When “ON/OFF MULTI SET” is selected for CONDENSER CONTROL METHOD (“VFD+5STEPS”),
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 CONDENSER CONTROL (MONITOR)
03 DISCHARGE PRESSURE 60 psi
04 SET POINT SELECT SET POINT #1 SP 42.2psi
05 SET POINT #1/SET POINT #2 ST 36.1o F
06 CONTROL SET POINT [ 87]psi/[ 29]"Hg
07 PID OUT(MV)% 0.0 % 0 rpm SSH 8.4o F Refer to
08 OPERATION AUTO
09 [MANUAL PLUS] [MANUAL MINUS] VFD SETUP at
10 CONDENSER CONTROL (SET POINTS)
11 SET POINT #1/SET POINT #2 DP 60psi the next page.
12 PROPORTIONAL BAND [ 30.0]/[ 30.0]% DT 110o F
13 INTEGRAL TIME [ 60]/[ 60]SEC DSH 69o F
14 DERIVATIVE [ 0]/[ 0]SEC P 46psi
15 MANUAL RESET [ 50.0]/[ 50.0]% OP 70psi
16 MV LIMIT [ 100.0]/[ 100.0]% OP 130psi
17 MVL% [ 0.0]/[ 0.0]% OT 51o F
18 MVH% [ 100.0]/[ 100.0]% FP -28psi
19 SLOW OPEN [ 60]/[ 60]SEC AFP 88psi
20 CONDENSER CONTROL (SET POINTS) OS 92o F
21 SET POINT #1 SET POINT #2
22 START #1 [ 72]psi STOP [ 71]psi START #1 [ 72]psi STOP [ 71]psi
23 R ESFTRAIRGTE R#A2N T[ 7 5 ]Rp7s1i7 (SNTHO3P) [ 74]psi START #2 [ 75]psi STOP [ 74]psi
24 R USNT A R T #03: 0[0 : 0 0 7 8 ]SpTsOiP S T O P0 :[0 0 : 0 07 7 ] p s i START #3 [ 7 8 ] p s i S T OMPA [ 0 .707A] p s i
25 T OSDTAAYR T #04: 0[0 : 0 0 8 1 ] p s i S T O P [ 80]psi START #4 [ 8 1 ] p s i S T OLPS V[ 0 .800%] p s i
26 R USNT ATRITM E# 5 [ 8 4 ]0pHsRiS S T O P [ 83]psi START #5 [ 84]psi STOP [ 83]psi
27 T OSTTAALR TR U#N6 [ 8 7 ]0pHsRiS S T O P [ 86]psi START #6 [ 87]psi STOP [ 86]psi
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

"When “ON/OFF SINGLE SET” is selected for CONDENSER CONTROL METHOD,


o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 CONDENSER CONTROL (MONITOR)
03 DISCHARGE PRESSURE 60 psi
04 VFD LEAD/LAG VFD LAG SP 42.2psi
05 VFD LAG / VFD LEAD ST 36.1o F
06 CONTROL SET POINT [ 87]psi/[ 29]"Hg
07 PID OUT(MV)% 0.0 % SSH 8.4o F
08 OPERATION AUTO
09 [MANUAL PLUS] [MANUAL MINUS]
10 CONDENSER CONTROL (SET POINTS)
11 VFD LAG/ VFD LEAD DP 60psi
12 PROPORTIONAL BAND [ 30.0]/[ 30.0]% DT 110o F
13 INTEGRAL TIME [ 60]/[ 60]SEC DSH 69o F
14 DERIVATIVE [ 0]/[ 0]SEC P 46psi
15 MANUAL RESET [ 50.0]/[ 50.0]% OP 70psi
16 MV LIMIT [ 100.0]/[ 100.0]% OP 130psi
17 MVL% [ 0.0]/[ 0.0]% OT 51o F
18 MVH% [ 100.0]/[ 100.0]% FP -28psi
19 SLOW OPEN [ 60]/[ 60]SEC AFP 88psi
20 CONDENSER CONTROL (SET POINTS) OS 92o F
21 VFD LAG / VFD LEAD
22 START [ 87]psi/[ 87]psi
23 R ESFTROIPG E R A N T R 7[1 7 ( N H732)] p s i / [ 72]psi
24 R UCNY C L E T0I:M0E0 : 0 0 S T[O P 3 00]:S0E0C:/0[0 30]SEC MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

< CONDENSER CONTROL Manual Control >


This screen guides you to manually control CONDENSER CONTROL from the keypad.
1. Set “OPERATION” at “MANUAL.”
(“WARNING! CONDENSER CONTROL PID OUT: MANUAL” message will appear in the warning display
area, in order to notify that the condenser is now controlled manually.)

2. Place the cursor on [MANUAL PLUS] and press [ENTER].


Every time [ENTER] is pressed, PID OUT (MV) % can be increased.

3. Place cursor on [MANUAL MINUS] and press [ENTER].


Every time [ENTER] is pressed, PID OUT (MV) % can be decreased.

4. When you are finished, make sure you set “OPERATION” at “AUTO.”
(When “OPERATION” setting is changed to “AUTO,” “WARNING! CONDENSER CONTROL PID OUT:
MANUAL” message will disappear. The output will be the result of PID calculator.)

- 43 -
< VFD SETUP for condenser >
CONDENSER VFD output can be dispalyed as number of revolution(rpm) or frequency(Hz)*1, when
except “DISABLE” is selcted in “CONDENSER VFD CONTROL” of “6.OPTION SELECT” of “F6.SETUP” and
“USE” is selected “CONDENSER CONTROL” of “4.OPTION SETUP 1/2” of “F6.SETUP”.

Under [NORMAL BOOT], select “F2:CONTROLLER” – “SHIFT3.VFD SETUP”.


VFD SETUP
MV 0% - 100%

CONDENSER VFD CONTROL REVOLUTION [ 0]-[ 0] rpm

Each number of revolution or frequency should be input for zero % and 100 % of controller output.
If both value are zero, number of revolution or frequency is not displayed.
*1:Added VERSION 142.153.

- 44 -
CONDENSER VFD ONLY or VFD + 2/3/5 STEPS CONTROL

STEP-1: Under [SPECIAL BOOT], select “F6 : SETUP" - "4.OPTION SETUP 1/2."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF MULTI SET
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 VFD COMPRESSOR OUTPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL NOT USE DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL NOT USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R APT U R E 4 6 p s i
15 HOT GAS BYPASS CONTROL NOT USE OP 70psi
16 STARTING BYPASS CONTROL NOT USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL NOT USE OS 92o F
21 LEVEL CONTROL NOT USE
22
23 R ECFORNITGREORLA NTTA R G E T ( CRU7T1 7I(NN/HO3U)T ) LOCAL SUCTION PRESSURE
24 R UCNO N T R O L0 :T0A0R:G0E0T ( CSATPOAPC I T Y 0C:O0N0T:R0O0L ) L O C A L S U C T I O N P RMEAS S U R E0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select a function for "CONDENSER CONTROL" from the list below.


When “USE” is selected in "CONDENSER CONTROL,” select a function for "CONDENSER CONTROL TARGET"
from the list below. Also, select a function for “CONDENSER CONTROL METHOD” from the list below.
* NOT USE
CONDENSER CONTROL
USE
CONDENSER CONTROL * LOCAL DISCHARGE PRESSURE Local Discharge Pressure
TARGET SYSTEM DISCHARGE PRESSURE System Discharge Pressure
CONDENSER CONTROL ON/OFF SINGLE SET On Off TARGET Single set
METHOD * ON/OFF MULTI SET On Off TARGET Multiple set

STEP-2: Set the CONDENSER CONTROL settings.


Under [NORMAL BOOT], select "F2: CONTROLLER" - "0.CONDENSER CONTROL.”
When “ON-OFF SINGLE SET”
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02
03
04 SP 42.2psi CONDENSER 3STEPS CONTROL
05 ST 36.1o F
06
"ON-OFF MULTI SET"
07 SSH 8.4o F CONDENSER CONTROL (SET POINTS)
08 START #1 [ 72]psi STOP [ 71]psi
09 START #2 [ 75]psi STOP [ 74]psi
10 START #3 [ 78]psi STOP [ 77]psi
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi CONDENSER 6STEPS CONTROL
19 AFP 88psi
20 OS 92o F "ON-OFF MULTI SET"
21 CONDENSER CONTROL (SET POINTS)
22 CONDENSER CONTROL (SET POINTS) START #1 [ 72]psi STOP [ 71]psi
23 R ESFTRAIRGTE R A N T [ 8R77]1p7s(iN H 3 ) START #2 [ 75]psi STOP [ 74]psi
24 R USNT O P 0 : 0 0 :[0 0 7S2T]OpPs i 0:00:00 MA 0.0A START #3 [ 78]psi STOP [ 77]psi
25 T OCDYACYL E T0I:M0E0 :[0 0 30]SEC LSV 0.0% START #4 [ 81]psi STOP [ 80]psi
26 RUN TIME 0HRS START #5 [ 84]psi STOP [ 83]psi
27 TOTAL RUN 0HRS START #6 [ 87]psi STOP [ 86]psi
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

START Operating Pressure Set Value


STOP Stop Pressure Set Value
CYCLE TIME Control Time Cycle

- 45 -
CHILLER CONTROL

STEP-1: Under [SPECIAL BOOT], select "F6: SETUP" - "5.OPTION SETUP 2/2.”
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 2/2
03 CHILLER CONTROL USE
04 LIQUID SUPPLY SV 1 SP 42.2psi
05 EXPANSION VALVES 1 - M O T O R I Z E D C O N T R O L SVTA L V E3 6 . 1 o F
06 EXPANSION VALVE CONTROL SH ONLY
07 CHILLER GAS TEMP. SENSOR NO SSH 8.4o F
08 CHILLER ENTERING TEMP. SENSOR NO
09 CHILLER LEAVING TEMP. SENSOR NO
10 CHILLER LEAVING TEMP. CONTROL NOT USE
11 CHILLER PUMP MODE AUTO START/STOP DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select a function for "CHILLER CONTROL" from the list below.


When “USE” is selected in "CHILLER CONTROL;"
Select a function for “LIQUID SUPPLY SV" from the list below.
Select a function for “EXPANSION VALVES" from the list below.
Select each function for “CHILLER GAS TEMP. SENSOR, “ “CHILLER ENTERING TEMP. SENSOR,” “CHILLER
LEAVING TEMP. SENSOR” from the list below.
When “Use” is selected in “CHILLER CONTROL” and “NONE/THERMAL EXPANSION” is not selected in
“EXPANSION VALVES,” select a function for “EXPANSION VALVE CONTROL” from the list below.
When “Use” is selected in “CHILLER CONTROL” and “YES” is selected in “CHILLER LEAVING TEMP. SENSOR,”
select a function for “CHILLER LEAVING TEMP. CONTROL” from the list below.
When “USE” is selected in “CHILLER CONTROL,” select a function for “CHILLER PUMP MODE” from the list below.

* NOT USE
CHILLER CONTROL
USE
* 1 1 SV
LIQUID SUPPLY SV 2 2 SVs
3 3 SVs
NONE/THERMAL EXPANSION None or Thermal Expansion Valve
YOSAKU 1-VALVE 1 YOSAKU Expansion valve
YOSAKU 2-VALVES 2 YOSAKU Expansion valves
EXPANSION VALVES
YOSAKU 3-VALVES 3 YOSAKU Expansion valves
* 1-MOTORIZED CONTROL VALVE DC4-20mA Drive Expansion Valve
2-MOTORIZED CONTROL VALVES DC4-20mA Drive Expansion Valve x 2
* SH ONLY Super Heat Control Only
SH W/ SP LIMIT Super Heat + SP Limiter
EXPANSION VALVE CONTROL
SH W/ LB LIMIT Super Heat + LB Limiter
SH W/ SP & LB LIMIT Super Heat + SP/LB Limiter
CHILLER GAS LEAVING TEMP. * NO
SENSER YES
* NO
CHILLER ENTERING TEMP. SENSER
YES
(To be continued to next page.)

- 46 -
(Continued from previous page.)
* NO
CHILLER LEAVING TEMP. SENSER
YES
* NOT USE
CHILLER LEAVING TEMP. CONTROL
USE
NOT USE No Chiller Pumps
CHILLER PUMP MODE CONTINUOUS Continuous Operation
* AUTO START/STOP AUTO Start / Stop

STEP-2: When "MOTORIZED CONTROL VALVE" is selected in “EXPANSION VALVES,” the analog output assignment
("SUCTION SUPERHEAT CONTROL PID OUT") needs to be checked.
When “USED” is selected in “CHILLER LEAVING TEMP. CONTROL, “ the analog output assignment ("CHILLER
LEAVING TEMPERATURE CONTROL PID OUT") needs to be checked.

Under [NORMAL BOOT], select "F5: ADJUSTMENT" - "6.ANALOG OUTPUT ASSIGNMENT."


01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 ANALOG OUTPUT ASSIGNMENT
03 DIRECTION ASSIGNMENT
04 A/O01 DIRECT SUCTION SUPERHEAT PID OUT SP 42.2psi
05 A/O02 DIRECT CHILLER LEAVING TEMPERATURE CONTROL PID OUT ST 36.1o F
06 A/O03 DIRECT NOT USE
07 A/O04 DIRECT NOT USE SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Check the analog output channels assigned to "SUCTION SUPERHEAT CONTROL PID OUT" and "CHILLER
LEAVING TEMPERATURE CONTROL PID OUT" and the analog output channel that is actually wired.

- 47 -
AUTO STAGE

STEP-1: Under [SPECIAL BOOT], select “F6: SETUP" - "4.OPTION SETUP 1/2."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF A-MODE
07 AUTO STAGER 8 UNITS SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 VFD COMPRESSOR OUTPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL NOT USE DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL NOT USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R APT U R E 4 6 p s i
15 HOT GAS BYPASS CONTROL NOT USE OP 70psi
16 STARTING BYPASS CONTROL NOT USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL NOT USE OS 92o F
21 LEVEL CONTROL NOT USE
22
23 R ECFORNITGREORLA NTTA R G E T ( CRU7T1 7I(NN/HO3U)T ) LOCAL SUCTION PRESSURE
24 R UCNO N T R O L0 :T0A0R:G0E0T ( CSATPOAPC I T Y 0C:O0N0T:R0O0L ) L O C A L S U C T I O N P RMEAS S U R E0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select a function for "AUTO STAGE" (Compressor Unit number control) from the list below.
* NOT USE
AUTO STAGE
2 UNITS ~ 8 UNITS Select from 2 units ~ 8 units

STEP-2: Set the Operation Mode.


Under [NORMAL BOOT], select “F1: SETPOINTS" - "1.OPERATION MODE."
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 OPERATION MODE
03 OPERATION AUTO STAGE
04 COMPRESSOR AUTO START/STOP YES SP 42.2psi
05 ST 36.1o F
06
07 D/O TEST OPERATION NO SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
3 0 SS EE TT PP OO II NN TT SS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select “YES” in "COMPRESSOR AUTO START/STOP, " and “NO” in "D/O TEST OPERATION."
Select “AUTO STAGE” in "OPERATION."

- 48 -
STEP-3: Setup the communication settings for AUTO STAGE.
Under [NORMAL BOOT], select "F5: ADJUSTMENT" - "8.COMMUNICATION SETUP."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 COM1 SETUP COM0 SETUP
03
04 COMMUNICATION STOP COMMUNICATION STOP SP 42.2psi
05 ADDRESS [ 1] ADDRESS [ 0] ST 36.1o F
06 RATE 19200bps RATE 19200bps
07 FORMAT C8 PN S1 FORMAT C8 PN S1 SSH 8.4o F
08 PROTOCOL AUTO STAGE PROTOCOL Mod Bus RTU
09 RESPONSE [ 0]X10MSEC RESPONSE [ 0]X10MSEC
10 WIRING [DIRECT]
11 TERMINAL [LOG TRANSFER] DP 60psi
12 TOTAL RATE 192000bps OR LESS! TOTAL RATE 192000bps OR LESS! DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

1. Set Communication conditions (RATE, FORMAT).


(All connected CP4 have to have the same communication condition settings.)
(“ADDRESS” in this step overlaps in the next step. It does not have to be setup in this step.)

2. Select “AUTO STAGE” in “PROTOCOL.” (This will disable “COMMUNICATION” to be selected.)


(In order to enable the communication, you need to select “ENABLE” in “CONTROL” in the next step.)

STEP-4: Setup the AUTO STAGE set values, and start AUTO STAGE.
Under [NORMAL BOOT], select “F1: SETPOINTS" - "7.AUTO STAGE."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 AUTO STAGE
03
04 ADDRESS [ 0 ] 1 : M A S T E R , 2 t o 9 9 : S L A V E , 0 : I N V A LSIPD 42.2psi
05 CONTROL DISABLE ST 36.1o F
06 LEAD LISTING MANUAL
07 LIST(MANUAL) 1 2 3 4 5 6 7 8 SSH 8.4o F
08 LIST ADDRESS [ 2] [ 0] [ 0] [ 0] [ 0] [ 0] [ 0] [ 0]
09 CUT IN SET POINT [ 43.5]psi
10 DELAY [ 60]SEC
11 CONTROL SET POINT [ 29.0]psi TARGET 28.9psi DP 60psi
12 CUT OUT SET POINT [ 14.5]psi DT 110o F
13 DELAY [ 60]SEC DSH 69o F
14 CUT IN/OUT & CONTROL PRESSURE & PRESSURE P 46psi
15 APPROACH ⊿ T [ 0.0]o F OP 70psi
16 SV HOLD PREVIOUS [ 75.0]% OP 130psi
17 MONITOR OT 51o F
18 LEAD LIST 0 50 100 LOAD STATE MODE RFUPN T I-M2E8 pHsRiS
19 1 < 2> 20.0 RUN STAGE-ON AFP 100 88psi
20 2 < 0> 0.0 UNKNOWN UNKNOWN OS 0 92o F
21 3 < 0> 0.0 UNKNOWN UNKNOWN 0
22 4 < 0> 0.0 UNKNOWN UNKNOWN 0
23 R E F5R I<G E0R>A N T R717(NH3) 0.0 UNKNOWN UNKNOWN 0
24 R U N6 < 0 >0 : 0 0 : 0 0 STOP 0:00:00 0.0 UNKNOWN UNKNOWN MA 00 . 0 A
25 T O D7A Y< 0 >0 : 0 0 : 0 0 0.0 UNKNOWN UNKNOWN LSV 00 . 0 %
26 R U N8 T<I M0E> 0HRS 0.0 UNKNOWN UNKNOWN 0
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
3 0 SS EE TT PP OO II NN TT SS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

1. Enter 1 in ADDRESS, if this panel is the MASTER station. If it is a SLAVE station, enter 2~99.
(This step overlaps with ADDRESS in the prior step. When you set the values here, they will be reflected in the
prior step as well.)
2. If this panel is the MASTER station, set a priority order of operations in “LIST ADDRESS.” (This cannot be set in
SLAVE Station.)
Make sure to set multiple “ADDRESS,” including MASTER(1), for multiple numbers of units.
3. Set “ENABLE” in “CONTROL.”
(“COMMUNICATION” in the prior step becomes “RUN,” and AUTO STAGE communication will start.)

- 49 -
VFD COMPRESSOR

STEP-1: Under [SPECIAL BOOT], select "F6: SETUP" - "4.OPTION SETUP 1/2."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF A-MODE
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR USE
09 VFD COMPRESSOR OUTPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL NOT USE DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL NOT USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R APT U R E 4 6 p s i
15 HOT GAS BYPASS CONTROL NOT USE OP 70psi
16 STARTING BYPASS CONTROL NOT USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL NOT USE OS 92o F
21 LEVEL CONTROL NOT USE
22
23 R ECFORNITGREORLA NTTA R G E T ( CRU7T1 7I(NN/HO3U)T ) LOCAL SUCTION PRESSURE
24 R UCNO N T R O L0 :T0A0R:G0E0T ( CSATPOAPC I T Y 0C:O0N0T:R0O0L ) L O C A L S U C T I O N P RMEAS S U R E0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select a function for "VFD COMPRESSOR" (Inverter Capacity Control) from the list below.
VFD COMPRESSOR * NOT USE
(Inverter Capacity Control) USE

This selection is enabled when “VFD COMPRESSOR” is “ENABLE”.


Select a function for "VFD COMPRESSOR OUTPUT LIMIT" (Inverter Outpu Zone Limitation) from the list below.
VFD COMPRESSOR OUTPUT LIMIT * NOT USE No limitation
(Inverter Outpu Zone Limitation) USE Specified range of frequency can be limited.

STEP-2: When “USE” is selected in "VFD COMPRESSOR," the analog output assignment (“VFD COMPRESSOR
CONTROL PID OUT”) needs to be checked.

Under [NORMAL BOOT], select "F5: ADJUSTMENT" - "6.ANALOG OUTPUT ASSIGNMENT."


01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 ANALOG OUTPUT ASSIGNMENT
03 DIRECTION ASSIGNMENT
04 A/O01 DIRECT VFD COMPRESSOR CONTROL PID OUT SP 42.2psi
05 A/O02 DIRECT NOT USE ST 36.1o F
06 A/O03 DIRECT NOT USE
07 A/O04 DIRECT NOT USE SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Check the analog output channel assigned to "VFD COMPRESSOR CONTROL PID OUT" and the analog output
channel that is actually wired.

- 50 -
STEP-3: Set the control set value for VFD COMPRESSOR CONTROL.
Under [NORMAL BOOT], select “F2: CONTROLLER" - "2.VFD COMPRESSOR CONTROL."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 VFD COMPRESSOR (MONITOR)
03 CONTROL TARGET 42.2 psi
04 CONTROL SET POINT [ 29.0]psi SP 42.2psi
05 PID OUT(MV)% 0.0 % ST 36.1o F
06 L.SLIDE VALVE 0.0 %
07 OPERATION AUTO SSH 8.4o F
08 [MANUAL PLUS] [MANUAL MINUS]
09 VFD COMPRESSOR (SET POINTS)
10 PROPORTIONAL BAND [ 30.0]%
11 INTEGRAL TIME [ 60]SEC DP 60psi
12 DERIVATIVE [ 0]SEC DT 110o F
13 MANUAL RESET [ 50.0]% DSH 69o F
14 MV LIMIT [ 100.0]% P 46psi
15 HI MA UNLOAD [ 90.0]A CAPACITY RAMP CONTROL OP 70psi
16 HI MA LOAD FORBID [ 80.0]A MVL% [ 0.0]% OP 130psi
17 HI DP UNLOAD [ 159]psi STEP-1 [ 30]SEC [ 12.5]% OT 51o F
18 HI DP LOAD FORBID [ 145]psi STEP-2 [ 30]SEC [ 25.0]% FP -28psi
19 STEP-3 [ 30]SEC [ 37.5]% AFP 88psi
20 STEP-4 [ 30]SEC [ 50.0]% OS 92o F
21 LO SP UNLOAD [ 2.9]"Hg STEP-5 [ 30]SEC [ 62.5]%
22 LO SP LOAD FORBID [ 0.0]psi STEP-6 [ 30]SEC [ 75.0]%
23 R EVFFRDI GSETRAARNTT D E L A Y R 7[1 7 ( N H330)] S E C STEP-7 [ 30]SEC [ 87.5]%
24 R UVNF D S T O0P: 0 0D:E0L0A Y S T[O P 3 00]:S0E0C: 0 0 S T E P - 8 [ 30]SEC [ 1 0 0 . 0 ] - M VM HA % 0.0A
25 T OMDVA(YL S V )0D:E0A0D: 0B0A N D [ 2.0]% LSV 0.0%
26 R UFNO RTCIEM EF U L L L O A D 0 H[R S 2 . 0 ] % / S E C REMOTE MVH% [ 100.0]%
27 TOTAL RUN 0HRS MVL%/MVH% BY COMM DISABLE
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

< VFD COMPRESSOR CONTROL Manual Control >


This screen guides you to manually control VFD COMPRESSOR CONTROL from the keypad.
1. Set "OPERATION" at "MANUAL."
(“WARNING! VFD COMPRESSOR CONTROL PID OUT:MANUAL" message will appear in the warming
display area, in order to notify that the regulator is now controlled manually.)

2. Place the cursor on [MANUAL PLUS] and press [ENTER].


Every time [ENTER] key is pressed, PID OUT (MV) % is increased.

3. Place the cursor on [MANUAL MINUS] and press [ENTER].


Every time [ENTER] key is pressed, PID OUT (MV) % is decreased.

4. When you are finished, make sure you set “OPERATION” back at “AUTO.”
(When “OPERATION” is set "AUTO," "WARNING! VFD COMPRESSOR CONTROL PID OUT:MANUAL"
message will disappear. The output will be the result of PID calculation.)

-- VFD Output Ramp Function --


Capacity By the VFD ramp function, the output of "VFD
COMPRESSORF CONTROL PID OUT” shifts so that
100%
it will stay in the shadowed area on the left graph.
MVH

The time gap or the capacity gap in-between each


STEP is not spaced evenly, the slope becomes a
broken line, as shown on the left.
MVL
When both gaps are spaced evenly, the slope
becomes a straight line.
0%
0 Time (Initially, both gaps are spaced evenly.)
TSTEP1 TSTEP2 TSTEP3 TSTEP4 TSTEP5 TSTEP6 TSTEP7 TSTEP8

- 51 -
< VFD COMPRESSOR OUTPUT LIMIT >

Analog Output Rising pass Falling pass The final analog output for PID OUT(MV)% of VFD
100% COMPRESSOR can be modified.
VFD OUTPUT LIMIT can make the final analog output
HIGH
ZONE-3 on the pass in the left figure.
LOW
HIGH
ZONE-2 The different value of LOW and HIGH of each ZONE
LOW
makes non linear pass, that is, limitation of
HIGH
ZONE-1 output.
LOW
The same value of LOW and HIGH cancels limitation.
0%
0% 100% (Initially, limitation is disabled.)
PID OUT(MV)%
LOW HIGH LOW HIGH LOW HIGH
ZONE-1 ZONE-2 ZONE-3

< VFD SETUP for compressor >


COMPRESSOR VFD output can be dispalyed as number of revolution(rpm) or frequency(Hz). *1

Under [NORMAL BOOT], select “F2:CONTROLLER” – “SHIFT3.VFD SETUP”.


VFD SETUP
MV 0% - 100%
COMPRESSOR VFD CONTROL REVOLUTION [ 0]-[ 0] rpm

Each number of revolution or frequency should be input for zero % and 100 % of controller output.
If both value are zero, number of revolution or frequency is not displayed.
*1:Added VERSION 142.153.

- 52 -
HIGH STAGE CAPACITY CONTROL

In order to use "HIGH STAGE CONTROL" function, “COMPRESSOR” in "F6: SETUP" - "SYSTEM SETUP" needs to be set
at ”COMPOUND-2 (2016 & HIGHER).”
“HIGH STAGE CONTROL” is not to be done on "ECONOMIZER w/ SENSOR" and "COMPOUND-1(1610 & 1612)."

STEP-1: Under [SPECIAL BOOT], select "F6: SETUP" - "1.SYSTEM SETUP."


01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 SYSTEM SETUP
03 I/O PLATFORM NORTH AMERICA
04 LANGUAGE ENGLISH SP 42.2psi
05 ST 36.1o F
06 COMPRESSOR COMPOUND-2(2016 & HIGHER)
07 OIL PUMP W/ 1-OIL PUMP SSH 8.4o F
08 OIL PUMP LEAD/LAG LEAD Y1\LAG Y14
09 OIL FEED TYPE FULL LUBE
10
11 PRESSURE DISPLAY psi Gauge DP 60psi
12 TEMPERATURE DISPLAY o
F DT 110o F
13 DSH 69o F
14 REFRIGERANT R717(NH3) P 46psi
15 OPERATION MODE ON FAILURE Keep Current MODE OP 70psi
16 OPERATION MODE RESTORE ON POWER UP Keep Current CONDITION OP 130psi
17 ALARM RESET AUTO RESET OT 51o F
18 ALARM OUTPUT YES FP -28psi
19 ALARM/FAILURE OUTPUT TYPE NORMAL OPEN AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select "COMPOUND-2(2016 & HIGHER)" on “COMPRESSOR.”

STEP-2: Under [SPECIAL BOOT], select “F6: SETUP" - "4.OPTION SETUP 1/2."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF A-MODE
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 VFD COMPRESSOR OUTPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL NOT USE DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL NOT USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R APT U R E 4 6 p s i
15 HOT GAS BYPASS CONTROL NOT USE OP 70psi
16 STARTING BYPASS CONTROL NOT USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL NOT USE OS 92o F
21 LEVEL CONTROL NOT USE
22
23 R ECFORNITGREORLA NTTA R G E T ( CRU7T1 7I(NN/HO3U)T ) LOCAL SUCTION PRESSURE
24 R UCNO N T R O L0 :T0A0R:G0E0T ( CSATPOAPC I T Y 0C:O0N0T:R0O0L ) L O C A L S U C T I O N P RMEAS S U R E0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select a function to "HIGH STAGE CAPACITY CONTROL" from the list below.
HIGH STAGE CAPACITY * NOT USE
CONTROL USE

- 53 -
STEP-3: Setup the control set value for HIGH STAGE CAPACITY CONTROL.
Under [NORMAL BOOT], select "F2: CONTROLLER" - "3.HIGH STAGE CAPACITY CONTROL."
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02
HIGH STAGE CAPACITY (MONITOR)
03
INTERMEDIATE PRES. 45.0 psi
04 SP 42.2psi
CONTROL SET POINT [ 43.5]psi
05 ST 36.1o F
PID OUT(MV)% 0.0 %
06
H.SLIDE VALVE 0.0 %
07 SSH 8.4o F
OPERATION AUTO
08
[MANUAL LOAD] [MANUAL UNLOAD]
09
10
11 DP 60psi
12 CONDENSER CONTROL (SET POINTS) DT 110o F
13 DEAD BAND+ [ 0.0]psi DSH 69o F
14 PROPORTIONAL BAND [ 30.0]% P 46psi
15 INTEGRAL TIME [ 60]SEC OP 70psi
16 DERIVATIVE [ 0]SEC OP 130psi
17 MANUAL RESET [ 50.0]% OT 51o F
18 MV LIMIT [ 100.0]% FP -28psi
19 MVL% [ 0.0]% AFP 88psi
20 MVH% [ 100.0]% OS 92o F
21 IP 60psi
22 IT 51o F
23 REFRIGERANT R717(NH3) ISH 69o F
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TM OV D( AH YS V ) D0E :A 0D0 :B 0A0N D [ 2.0]% LSV 0.0%
26 RUN TIME 0HRS HSV 0.0%
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

< HIGH STAGE CAPACITY CONTROL Manual Control >


This screen guides you to manually control HIGH STAGE CAPACITY CONTROL from the keypad.
The procedures are the same as for Manual Control of Low Stage Capacity Control. (Read the instructions in
STEP-18.)
(The output will be DO-05 HIGH STAGE CAPACITY "LOAD" SOLENIOD VALVE OUTPUT and DO-06 HIGH
STAGE CAPACITY "UNLOAD" SOLENOID VALVE OUTPUT.)

STEP-4: Setup the control set value for INTERCOOLER SV.


Under [NORMAL BOOT], select "F2: CONTROLLER" - "7.ECONOMIZER/INTERCOOLER SV."
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21 IP 60psi
22 ECONOMIZER/INTERCOOLER SV IT 51o F
2 3 S RV E FO RN I G EH RS AV N% T [ 7 0 R. 70 1] 7% ( N H 3 ) ISH 69o F
2 4 S RV U NO F F H S 0V :% 0 0 : 0[ 0 6 5 S. T0 O] P% 0:00:00 MA 0.0A
2 5 S TV O DO AN Y I P 0 : 0 0 : 0[ 0 5 0 . 0 ] p s i LSV 0.0%
2 6 S RV U NO F TF I MI EP [ 5 5 0. H0 R] Sp s i HSV 0.0%
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

- 54 -
AUTO Vi

In order to use AUTO Vi function, “COMPRESSOR” on "F6: SETUP" - "1.SYSTEM SETUP" needs to be set at "SINGLE
UD-V(VARIABLE Vi)".

STEP-1: Under [SPECIAL BOOT], select "F6: SETUP" - "1.SYSTEM SETUP."


01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 SYSTEM SETUP
03 I/O PLATFORM NORTH AMERICA
04 LANGUAGE ENGLISH SP 42.2psi
05 ST 36.1o F
06 COMPRESSOR SINGLE UD-V(VALIABLE Vi
07 OIL PUMP W/ 1-OIL PUMP SSH 8.4o F
08 OIL PUMP LEAD/LAG LEAD Y1\LAG Y14
09 OIL FEED TYPE FULL LUBE
10
11 PRESSURE DISPLAY psi Gauge DP 60psi
12 TEMPERATURE DISPLAY o
F DT 110o F
13 DSH 69o F
14 REFRIGERANT R717(NH3) P 46psi
15 OPERATION MODE ON FAILURE Keep Current MODE OP 70psi
16 OPERATION MODE RESTORE ON POWER UP Keep Current CONDITION OP 130psi
17 ALARM RESET AUTO RESET OT 51o F
18 ALARM OUTPUT YES FP -28psi
19 ALARM/FAILURE OUTPUT TYPE NORMAL OPEN AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select "SINGLE UD-V(VARIABLE Vi)" on "COMPRESSOR".

STEP-2: Under [SPECIAL BOOT], select "F6: SETUP" - "4.OPTION SETUP 1/2."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF A-MODE
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 HIGH STAGE CAPACITY CONTROL NOT USE
10 AUTO Vi CONTROL USE Y10,11,16,17(UD-V)
11 LIQUID INJECTION OIL COOLING CONTROL NOT USE DP 60psi
12 INJECTION VALVES YOSAKU 1-VALVE DT 110o F
13 CONTROL TARGET D I S C H A R G E T E M P E RDASTHU R E 6 9 o F
14 HOT GAS BYPASS CONTROL NOT USE P 46psi
15 STARTING BYPASS CONTROL NOT USE OP 70psi
16 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE OP 130psi
17 EXPANSION VALVES YOSAKU OT 51o F
18 COMPRESSOR OIL SEAL CONTROL NOT USE FP -28psi
19 LEVEL CONTROL NOT USE AFP 88psi
20 OS 92o F
21 CONTROL TARGET (CUT IN/OUT) LOCAL SUCTION PRESSURE
22 CONTROL TARGET (CAPACITY CONTROL) LOCAL SUCTION PRESSURE
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

When "AUTO Vi MACHINE" is chosen for "COMPRESSOR" in the prior step, "AUTO Vi CONTROL" will automatically
be set as "USE Y10,11,16,17(UD-V)" (or, "USE Y19,1A,1C,1D(UD-V)").
(If DO-17,18,23,24(Decimal system) can be used, "USE Y10,11,16,17(UD-V)"(hexadecimal system) will be selected.
If DO-17,18,23,24(Decimal system) cannot be used, "USE Y19,1A,1C,1D(UD-V)"(hexadecimal system) will be
selected.)
When the items other than "SINGLE UD-V(VARIABLE Vi)" are selected for "COMPRESSOR" in the prior step, "AUTO
Vi CONTROL" will automatically be set as "NOT USE."

- 55 -
STEP-3: Adjust the position of AUTO Vi slide valve.

Procedures to adjust the position of AUTO Vi slide valve.


1. With “YES” on ”D/O TEST OPERATION,"
Under [NORMAL BOOT], select "F5: ADJUSTMENT" - "1.SLIDE VALVE SETUP."
While this window is displayed, press [ENTER].
SLIDE VALVE SETUP
OFFSET
SLIDE VALVE 0% 0.0%
SLIDE VALVE 100% 0.0%

H PORT MAXIMUM 60.0%


M PORT MAXIMUM 80.0%
Display to show the current setting of Slide Valve
Hit [ENTER] key to change

2. After the confirmation time (fixed at 5 secs.) for Oil Supply Differential Pressure rising, DO-18 Vi Slide (M Port
“Plug” Solenoid Valve Output, DO-23 Vi Slide “LOAD” Solenoid Valve Output, and DO-04 Capacity Control
“UNLOAD” Solenoid Valve Output will be ON CP4 DI/O.
(Then, DO-02 Oil Pump Operation Command Output will be coupled with it and turn ON.) Wait for 60 seconds.
SLIDE VALVE SETUP
SET H PORT

60 SECOND TO THE NEXT PHASE

PLEASE WAIT A MOMENT

Display: adjusting Vi Port to H Port.

3. DO-18 Vi Slide (M Port) “Plug” Solenoid Valve Output and DO-23 Vi Slide “LOAD” Solenoid Valve turn OFF on
DI/O Panel. DO-04 Capacity Control “UNLOAD” Solenoid Valve Output will remain ON and UNLOAD.
Press [TAB] key when the capacity and the Slide Valve Position reach 0.0%.
SLIDE VALVE SETUP
SET SLIDE VALVE MINIMUM

Hit [TAB] key when Slide Valve indicator is at 0%

SLIDE VALVE Location 15

Display: setting SLIDE VALVE MINIMUM (0%)

4. DO-04 Capacity Control “UNLOAD” Solenoid Valve Output turns OFF. DO-03 Capacity Control “LOAD” Solenoid
Valve Output turns ON and starts to LOAD.
Press [TAB] key when the Slide Valve Position reaches 100.0%.
SLIDE VALVE SETUP
SET SLIDE VALVE MAXIMUM at H PORT

Hit [TAB] key when Slide Valve indicator is at Maximum

SLIDE VALVE Location 2468 Display: setting SLIDE VALVE MAXIMUM at H


PORT

5. DO-03 Capacity Control “LOAD” Solenoid Valve Output turns OFF on CP4 DI/O Panel. DO-17 Vi Slide (M Port)
“Drain” Solenoid Valve Output and DO-24 Vi Slide “UNLOAD” Solenoid Valve Output then turn ON.
Wait for 60 seconds.
SLIDE VALVE SETUP
SET M PORT

60 SECOND TO THE NEXT PHASE

PLEASE WAIT A MOMENT

Display: Adjusting Vi Port to M Port

6. DO-17 Vi Slide (M port) “Drain” Solenoid Valve Output and DO-24 Vi Slide “UNLOAD” Solenoid Valve Output turn
OFF on CP4 DI/O Panel. Then, DO-03 Capacity Control “LOAD” Solenoid Valve Output will turn ON and starts to
LOAD.
When Slide Valve position reaches 100.0%, press [TAB] key.
SLIDE VALVE SETUP
SET SLIDE VALVE MAXIMUM at M PORT

Hit [TAB] key when Slide Valve indicator is at Maximum

SLIDE VALVE Location 3279 Display: Setting SLIDE VALVE MAXIMUM at M


PORT

- 56 -
7. DO-03 Capacity Control “LOAD” Solenoid Valve Output turns OFF on CP4 DI/O Panel. Then DO-18 Vi Slide (M
Port) “Plug” Solenoid Valve Output and DO-24 Vi Slide “UNLOAD” Solenoid Valve Output will turn ON.
Wait for 60 seconds.
SLIDE VALVE SETUP
SET L PORT

60 SECOND TO THE NEXT PHASE

PLEASE WAIT A MOMENT

Display: Adjusting Vi Port to L Port

8. DO-18 Vi Slide (M Port) “Plug” Solenoid Valve Output and DO-24 Vi Slide “UNLOAD” Solenoid Valve Output turn
OFF on CP4 DI/O Panel. Then DO-03 Capacity Control “LOAD” Solenoid Valve Output will turn ON and starts to
LOAD.
When the capacity and Slide Valve Position reaches 100.0%, press [TAB] key.
SLIDE VALVE SETUP
SET SLIDE VALVE MAXIMUM

Hit [TAB] key when Slide Valve indicator is at 100%

SLIDE VALVE Location 4095

Display: setting SLIDE VALVE MAXIMUM (100%)

9. DO-03 Capacity Control “LOAD” Solenoid Valve Output turns OFF on CP4 DI/O Panel. Then DO-04 Capacity
Control “UNLOAD” Solenoid Valve Output will turn ON and UNLOAD down to 5.0%. When the unloading reaches
5.0%, DO-04 Capacity Control “UNLOAD” Solenoid Valve will automatically turn OFF.
(DO-02 Oil Pump Operation Command Output will turn OFF as well and closes the window.)
SLIDE VALVE SETUP
PLEASE WAIT FOR FULL UNLOAD

SLIDE VALVE % 85.0

Display: SLIDE VALVE automatic UNLOAD

10. This concludes the instruction to adjust the position of AUTO Vi slide valve.

! CAUTION
DO-02 OIL PUMP OPERATION COMMAND OUTPUT will be coupled with "SLIDE VALVE SETUP" and will
start running. Check all valves, coupling, rotation and guard to ensure safe operation of oil pump before starting
to work on the keypad.

STEP-4: Set the control set value for AUTO Vi.


Under [NORMAL BOOT], select "F1: SETPOINTS" - "6.AUTO Vi."
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 AUTO Vi CONTROL (MONITOR)
03 CURRENT Vi 0.00
04 CALCULATED Vi 2.12 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10 AUTO Vi CONTROL (SET POINTS)
11 INITIAL Vi 2.63(L) DP 60psi
12 SAMPLE DELAY [ 10]SEC DT 110o F
13 SAMPLE QUANTITY [ 3] DSH 69o F
14 P 46psi
15 MOVE DELAY [ 1]MIN OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS SVP 0.0%
TOTAL RUN 0HRS
Slide Valve Position
27
28
29 F1 F2 F3 F4 F5 F6 F7
3 0 SS EE TT PP OO II NN TT SS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

- 57 -
LIQUID INJECTION OIL COOLING CONTROL

STEP-1: Under [SPECIAL BOOT], select "F6: SETUP" - "4.OPTION SETUP 1/2."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF A-MODE
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 VFD COMPRESSOR OUTPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL NOT USE DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R APT U R E 4 6 p s i
15 HOT GAS BYPASS CONTROL NOT USE OP 70psi
16 STARTING BYPASS CONTROL NOT USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL NOT USE OS 92o F
21 LEVEL CONTROL NOT USE
22
23 R ECFORNITGREORLA NTTA R G E T ( CRU7T1 7I(NN/HO3U)T ) LOCAL SUCTION PRESSURE
24 R UCNO N T R O L0 :T0A0R:G0E0T ( CSATPOAPC I T Y 0C:O0N0T:R0O0L ) L O C A L S U C T I O N P RMEAS S U R E0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select a function for "LIQUID INJECTION OIL COOLING CONTROL" from the list below.
When “USE” is selected in "LIQUID INJECTION OIL COOLING CONTROL,” select a function for “INJECTION
VALVES” and “CONTROL TARGET” from the list below.
LIQUID INJECTION OIL COOLING * NOT USE
CONTROL USE
NONE/TERMAL EXPANSION None / Thermal Expansion Valve
* YOSAKU 1-VALVE YOSAKU Expansion Valve x 1
INJECTION VALVES
YOSAKU 2-VALVES YOSAKU Expansion Valve x 2
MOTORIZED CONTROL VALVE 4-20mA Drive Expansion Valve
* DISCHARGE TEMPERATURE Discharge Temperature
CONTROL TARGET
DISCHARGE SUPERHEAT Discharge Superheat

STEP-2: When “MOTORIZED CONTROL VALVE” is selected in "INJECTION VALVES," Analog Output Assignment
(“LIQUID INJECTION CONTROL PID OUT”) needs to be checked.
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 ANALOG OUTPUT ASSIGNMENT
03 DIRECTION ASSIGNMENT
04 A/O01 DIRECT LIQUID INJECTION CONTROL PID OUT SP 42.2psi
05 A/O02 DIRECT NOT USE ST 36.1o F
06 A/O03 DIRECT NOT USE
07 A/O04 DIRECT NOT USE SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Check the analog output channel assigned to "LIQUID INJECTION CONTROL PID OUT" and the analog output
channel that is actually wired.

- 58 -
STEP-3: Set the control set value for LIQUID INJECTION OIL COOLING CONTROL.
Under [NORMAL BOOT], select "F2: CONTROLLER" - "8.LIQUID INJECTION OIL COOLING."
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 LIQUID INJECTION CONTROL (MONITOR)
03 DISCHARGE TEMP. 110 o F
04 CONTROL SET POINT [ 122]o F SP 42.2psi
05 PID OUT(MV)% 0.0 % ST 36.1o F
06 OPERATION AUTO
07 [MANUAL PLUS] [MANUAL MINUS] SSH 8.4o F
08 LIQUID INJECTION CONTROL (SET POINTS)
09 PROPORTIONAL BAND [ 30.0]%
10 INTEGRAL TIME [ 60]SEC
11 DERIVATIVE [ 0]SEC DP 60psi
12 MANUAL RESET [ 50.0]% DT 110o F
13 DSH 69o F
14 MV LIMIT [ 100.0]% P 46psi
15 MVL% [ 0.0]% OP 70psi
16 MVH% [ 100.0]% OP 130psi
17 SLOW OPEN [ 60]SEC OT 51o F
18 CONTROL CYCLE [ 20]SEC FP -28psi
19 2ND YOSAKU START [ 55.0]% AFP 88psi
20 2ND YOSAKU STOP [ 45.0]% OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TLOIDQAUYI D I0N:J0E0C:T0I0O N S V LSV 0.0%
26 RSUVN OTNI M EO T 0 H[R S 1 1 3 ] o F
27 TSOVT AOLF FR UONT 0 H[R S 1 0 4 ] o F
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

< LIQUID INJECTION OIL COOLING CONTROL Manual Control >


This screen guides you to manually control LIQUID INJECTION OIL COOLING CONTROL from the keypad.
1. Set “OPERATION” at “MANUAL.”
(“WARNING” LIQUID INJECTION CONTROL PID OUT: MANUAL” message will appear in the warning
display area, in order to notify that the operation is now controlled manually.)

2. Place the cursor on [MANUAL PLUS] and press [ENTER].


Every time [ENTER] key is pressed, PID OUT (MV) % can be increased.

3. Place the cursor on [MANUAL MINUS] and press [ENTER].


Every time [ENTER] key is pressed, PID OUT (MV) % can be decreased.

4. When you are finished, make sure “OPERATION” is set at “AUTO.”


(“WARNING! LIQUID INJECTION CONTROL PID OUT: MANUAL” will disappear. The output will be the
result of PID calculation.)

- 59 -
HOT GAS BYPASS CONTTROL

STEP-1: Under [SPECIAL BOOT], select "F6: SETUP" - "4.OPTION SETUP 1/2."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF A-MODE
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 VFD COMPRESSOR OUTPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL NOT USE DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL NOT USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R APT U R E 4 6 p s i
15 HOT GAS BYPASS CONTROL USE OP 70psi
16 STARTING BYPASS CONTROL NOT USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL NOT USE OS 92o F
21 LEVEL CONTROL NOT USE
22
23 R ECFORNITGREORLA NTTA R G E T ( CRU7T1 7I(NN/HO3U)T ) LOCAL SUCTION PRESSURE
24 R UCNO N T R O L0 :T0A0R:G0E0T ( CSATPOAPC I T Y 0C:O0N0T:R0O0L ) L O C A L S U C T I O N P RMEAS S U R E0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select a function for "HOT GAS BYPASS CONTROL" from the list below.
* NOT USE
HOT GAS BYPASS CONTROL
USE

STEP-2: Set the control set value for HOT GAS BYPASS CONTROL.
Under [NORMAL BOOT], select "F1: SETPOINTS" - "5.OTHER SET POINTS."
02
o
03 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
04 ANTI CYCLE OIL HEATER
05 ANTI CYCLE TIME [ 900]SEC HEATER ON OS [ 77]o F
06 INTERVAL TIME [ 900]SEC HEATER OFF OS SP [ 4 2 .826p]so i F
07 ST 36.1o F
08
09 SSH 8.4o F
10
11
12
13 DP 60psi
14 DT 110o F
15 DSH 69o F
16 HOT GAS BYPASS SV P 46psi
17 SV ON LSV% [ 45.0]% OP 70psi
18 SV OFF LSV% [ 50.0]% OP 130psi
19 SV ON DELAY(LSV%) [ 60]SEC OT 51o F
20 SV ON SP [ 29.0]psi FP -28psi
21 SV ON DELAY(SP) [ 60]SEC AFP 88psi
22 OS 92o F
23
24
25 REFRIGERANT R717(NH3)
26 RUN 0:00:00 STOP 0:00:00 MA 0.0A
27 TODAY 0:00:00 LSV 0.0%
28 RUN TIME 0HRS
29 TOTAL RUN 0HRS
30
F1 F2 F3 F4 F5 F6 F7
SS EE TT PP OO II NN TT SS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

* The displayed items could vary, depending on the settings.


SV ON LSV% Set the Low Stage Capacity where HOT GAS BYPASS SV
(Solenoid Valve ON Capacity) turns “ON”.
SV OFF LSV% Set the Low Stage Capacity where HOT GAS BYPASS SV
(Solenoid Valve OFF Capacity) turns “OFF”.
SV ON DELAY(LSV%)
HOT GAS BYPASS SV Set the delay time to turn HOT GAS BYPASS SV “ON”.
(Solenoid Valve ON Delay Time)

SV ON SP Set the suction pressure to turn HOT GAS BYPASS SV


(Solenoid Valve ON Pressure) “ON”.
SV ON DELAY(SP)
Set the delay time to turn HOT GAS BYPASS SV “ON.”
(Solenoid Valve ON Delay Time)

- 60 -
STARTING BYPASS CONTTROL

STEP-1: Under [SPECIAL BOOT], select "F6: SETUP" - "4.OPTION SETUP 1/2."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF A-MODE
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 VFD COMPRESSOR OUTPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL NOT USE DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL NOT USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R APT U R E 4 6 p s i
15 HOT GAS BYPASS CONTROL NOT USE OP 70psi
16 STARTING BYPASS CONTROL USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL NOT USE OS 92o F
21 LEVEL CONTROL NOT USE
22
23 R ECFORNITGREORLA NTTA R G E T ( CRU7T1 7I(NN/HO3U)T ) LOCAL SUCTION PRESSURE
24 R UCNO N T R O L0 :T0A0R:G0E0T ( CSATPOAPC I T Y 0C:O0N0T:R0O0L ) L O C A L S U C T I O N P RMEAS S U R E0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select a function for STARTING BYPASS CONTROL from the list below.
* NOT USE
STARTING BYPASS CONTROL
USE

STEP-2: Set the control set value for STARTING BYPASS CONTROL.
Under [NORMAL BOOT], select ”F1: SETPOINTS" - "5.OTHER SET POINTS."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 ANTI CYCLE OIL HEATER
03 ANTICYCLE TIME [ 900]SEC HEATERON OS [ 77]o F
04 INTERVALTIME [ 900]SEC HEATER OFF OS SP 42.2psi [ 86]o F
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 STARTING BYPASS SV P 46psi
15 SVOFF DELAY [ 10]SEC OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
3 0 SSETPOINTS
ETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

* The displayed items could vary, depending on the settings.

Set the delay time for DO-20 Starting Bypass Solenoid Valve
SV OFF DELAY
STARTING BYPASS SV Output to turn OFF after DO-12 Compressor Operation
(Solenoid Valve OFF Delay Time)
Confirmation turns ON.

- 61 -
ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL

In order to use "ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL" function, “COMPRESSOR” needs to be set
at “ECONOMIZER w/SENSOR” in “F6: SETUP” – “1. SYSTEM SETUP.”

STEP-1: Under [SPECIAL BOOT], select "F6: SETUP" - "1.SYSTEM SETUP."


01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 SYSTEM SETUP
03 I/O PLATFORM NORTH AMERICA
04 LANGUAGE ENGLISH SP 42.2psi
05 ST 36.1o F
06 COMPRESSOR COMPOUND-2(2016 & HIGHER)
07 OIL PUMP W/ 1-OIL PUMP SSH 8.4o F
08 OIL PUMP LEAD/LAG LEAD Y1\LAG Y14
09 OIL FEED TYPE FULL LUBE
10
11 PRESSURE DISPLAY psi Gauge DP 60psi
12 TEMPERATURE DISPLAY o
F DT 110o F
13 DSH 69o F
14 REFRIGERANT R717(NH3) P 46psi
15 OPERATION MODE ON FAILURE Keep Current MODE OP 70psi
16 OPERATION MODE RESTORE ON POWER UP Keep Current CONDITION OP 130psi
17 ALARM RESET AUTO RESET OT 51o F
18 ALARM OUTPUT YES FP -28psi
19 ALARM/FAILURE OUTPUT TYPE NORMAL OPEN AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select “COMPOUND-2 (2016 & HIGHER)” for "COMPRESSOR".

STEP-2: Under [SPECIAL BOOT], select "F6: SETUP" - "4.OPTION SETUP 1/2."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF A-MODE
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 VFD COMPRESSOR OUTPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL NOT USE DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL NOT USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R APT U R E 4 6 p s i
15 HOT GAS BYPASS CONTROL NOT USE OP 70psi
16 STARTING BYPASS CONTROL NOT USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL NOT USE OS 92o F
21 LEVEL CONTROL NOT USE
22
23 R ECFORNITGREORLA NTTA R G E T ( CRU7T1 7I(NN/HO3U)T ) LOCAL SUCTION PRESSURE
24 R UCNO N T R O L0 :T0A0R:G0E0T ( CSATPOAPC I T Y 0C:O0N0T:R0O0L ) L O C A L S U C T I O N P RMEAS S U R E0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

This selection is enabled when "COMPOUND-2(2016 & HIGHER)" for “COMPRESSOR” and "NOT USE" for "HIGH
STAGE CAPACITY CONTROL" are selected.
If " USE" for "HIGH STAGE CAPACITY CONTROL" is selected, the control is fixed to “HSV & IP”.
Select a function for "ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL" from the list below.
Depending on Low Stage Slide Valve position
LSV & SP
ECONOMIZER/INTERCOOLER and Suction Pressure.
LIQUID SUPPLY CONTROL Depending on HIgh Stage Slide Valve position
* HSV & IP
and Intermediate Pressure.

- 62 -
STEP-3 : When “NONE/THERMAL EXPANSION” is selected in "EXPANSION VALVES," set the control set value for
"ECONOMIZER/INTERCOOLER SV."
Under [NORMAL BOOT], select "F2 : CONTROLLER" - "7.ECONOMIZER/INTERCOOLER SV".

W h e n " H S V & I P " i s s e l e c t e d i n " E C O N O M I Z E R / I N T E R C O O L E R L I Q U I D S U P P LY C O N T R O L " .

o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22 ECONOMIZER/INTERCOOLER SV IP 10.0psi
23 RSEVF ROING E RHASNVT% [R 7 1970(.N0H]3%) IT 63.5o F
24 RSUVN O F F H0S:V0%0 : 0 0 [S T O8P0 . 0 ] %0 : 0 0 : 0 0 ISH 72.0o F
25 TSOVD AOYN I0P: 0 0 : 0 0 [ 26.1]psi MA 0.0A
26 RSUVN OTFIFM EI P [0 H R2S9 . 0 ] p s i LSV 0.0%
27 TOTAL RUN 0HRS HSV 0.0%
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

W h e n " L S V & S P " i s s e l e c t e d i n " E C O N O M I Z E R / I N T E R C O O L E R L I Q U I D S U P P LY C O N T R O L " .


o
CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22 ECONOMIZER/INTERCOOLER SV IP 10.0psi
23 RSEVF ROING E RLASNVT% [R 7 1970(.N0H]3%) IT 63.5o F
24 RSUVN O F F L0S:V0%0 : 0 0 [S T O8P0 . 0 ] %0 : 0 0 : 0 0 ISH 72.0o F
25 TSOVD AOYN S0P: 0 0 : 0 0 [ 26.1]psi MA 0.0A
26 RSUVN OTFIFM ES P [0 H R2S9 . 0 ] p s i LSV 0.0%
27 TOTAL RUN 0HRS HSV 0.0%
28
29 F1 F2 F3 F4 F5 F6 F7
SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC
30

- 63 -
ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL

In order to use "ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL" function, “COMPRESSOR” needs to be


set at “ECONOMIZER w/SENSOR” in “F6: SETUP” – “1. SYSTEM SETUP.”

STEP-1: Under [SPECIAL BOOT], select "F6: SETUP" - "1.SYSTEM SETUP."


01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 SYSTEM SETUP
03 I/O PLATFORM NORTH AMERICA
04 LANGUAGE ENGLISH SP 42.2psi
05 ST 36.1o F
06 COMPRESSOR COMPOUND-2(2016 & HIGHER)
07 OIL PUMP W/ 1-OIL PUMP SSH 8.4o F
08 OIL PUMP LEAD/LAG LEAD Y1\LAG Y14
09 OIL FEED TYPE FULL LUBE
10
11 PRESSURE DISPLAY psi Gauge DP 60psi
12 TEMPERATURE DISPLAY o
F DT 110o F
13 DSH 69o F
14 REFRIGERANT R717(NH3) P 46psi
15 OPERATION MODE ON FAILURE Keep Current MODE OP 70psi
16 OPERATION MODE RESTORE ON POWER UP Keep Current CONDITION OP 130psi
17 ALARM RESET AUTO RESET OT 51o F
18 ALARM OUTPUT YES FP -28psi
19 ALARM/FAILURE OUTPUT TYPE NORMAL OPEN AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select “ECONOMIZER w/ SENSOR” for "COMPRESSOR".

STEP-2: Under [SPECIAL BOOT], select "F6: SETUP" - "4.OPTION SETUP 1/2."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF A-MODE
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 VFD COMPRESSOR OUTPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL NOT USE DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL NOT USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R APT U R E 4 6 p s i
15 HOT GAS BYPASS CONTROL NOT USE OP 70psi
16 STARTING BYPASS CONTROL NOT USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL NOT USE OS 92o F
21 LEVEL CONTROL NOT USE
22
23 R ECFORNITGREORLA NTTA R G E T ( CRU7T1 7I(NN/HO3U)T ) LOCAL SUCTION PRESSURE
24 R UCNO N T R O L0 :T0A0R:G0E0T ( CSATPOAPC I T Y 0C:O0N0T:R0O0L ) L O C A L S U C T I O N P RMEAS S U R E0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select a function for "ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL" from the list below.
Select a type of EXPANSION VALVES from the list below.

* NOT USE
ECONOMIZER/INTERCOOLER
EXPANSION VALVE CONTROL (Including the liquid supply solenoid valve
USE
control on Intercooler)
NONE/TERMAL EXPANSION Non / Thermal Expansion Valve
EXPANSION VALVES * YOSAKU YOSAKU Expansion Valve
MOTORIZED CONTROL VALVE 4-20mA Drive Expansion Valve

- 64 -
STEP-3 : When “NONE/THERMAL EXPANSION” is selected in "EXPANSION VALVES," set the control set value for
"ECONOMIZER/INTERCOOLER SV."
Under [NORMAL BOOT], select "F2: CONTROLLER" - "7.ECONOMIZER/INTERCOOLER SV."
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22 ECONOMIZER/INTERCOOLER SV
23 RSEVF ROING E RLASNVT% [R 7 1970(.N0H]3%)
24 RSUVN O F F L0S:V0%0 : 0 0 [S T O8P0 . 0 ] %0 : 0 0 : 0 0 MA 0.0A
25 TSOVD AOYN S0P: 0 0 : 0 0 [ 26.1]psi LSV 0.0%
26 RSUVN OTFIFM ES P [0 H R2S9 . 0 ] p s i
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

STEP-4: When “YOSAKU” is selected in "EXPANSION VALVES" set the control set value for
"ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL."
Under [NORMAL BOOT], select "F2: CONTROLLER" - "7.ECONOMIZER/INTERCOOLER EXPANSION VALVE
CONTROL."
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 ECONO.EXP.VALVE CONTROL (MONITOR)
03 INTER SUPERHEAT 19.9 o F
04 CONTROL SET POINT [ 18.0]o F SP 42.2psi
05 PID OUT(MV)% 0.0 % ST 36.1o F
06 OPERATION AUTO
07 [MANUAL PLUS] [MANUAL MINUS] SSH 8.4o F
08 ECONO.EXP.VALVE CONTROL (SET POINTS)
09 PROPORTIONAL BAND [ 30.0]%
10 INTEGRAL TIME [ 60]SEC
11 DERIVATIVE [ 0]SEC DP 60psi
12 MANUAL RESET [ 50.0]% DT 110o F
13 DSH 69o F
14 MV LIMIT [ 100.0]% P 46psi
15 MVL% [ 0.0]% OP 70psi
16 MVH% [ 100.0]% OP 130psi
17 SLOW OPEN [ 60]SEC OT 51o F
18 CONTROL CYCLE [ 20]SEC FP -28psi
19 AFP 88psi
20 OS 92o F
21 IP 60psi
22 ECONOMIZER/INTERCOOLER SV IT 51o F
23 RSEVF ROING E RLASNVT% [R 7 1970(.N0H]3%) ISH 69o F
24 RSUVN O F F L0S:V0%0 : 0 0 [S T O8P0 . 0 ] %0 : 0 0 : 0 0 MA 0.0A
25 TSOVD AOYN S0P: 0 0 : 0 0 [ 26.1]psi LSV 0.0%
26 RSUVN OTFIFM ES P [0 H R2S9 . 0 ] p s i
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

< ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL Manual Control >


This screen guides you to manually control "ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL" from
the keypad.
1. Set "OPERATION" at "MANUAL".
(“WARNING! ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL PID OUT: MANUAL” message
will appear in the warning display area, in order to notify that the operation is now controlled manually.)
2. Place the cursor on [MANUAL PLUS] and press [ENTER].
(Every time [ENTER] is pressed, PID OUT (MV) % (DO-21 ECONOMIZER/INTERCOOLER YOSAKU
SOLENOID VALVE OUTPUT) can be increased.
3. Place the cursor on [MANUAL MINUS] and press [ENTER].
(Every time [ENTER] is pressed, PID OUT (MV) % (DO-21 ECONOMIZER/INTERCOOLER YOSAKU
SOLENOID VALVE OUTPUT) can be decreased.
4. When you are finished, make sure “OPERATION” is set back at “AUTO.”
(The WARNING message will disappear. The output will be the result of PID calculation.)

- 65 -
STEP-5: When “MOTORIZED CONTROL VALVE” is selected in "EXPANSION VALVES," the analog output assignment
(“INTERMEDIATE SUPERHEAT CONTROL PID OUT") needs to be checked.
Under[NORMAL BOOT], select "F5: ADJUSTMENT" - "6.ANALOG OUTPUT ASSIGNMENT."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 ANALOG OUTPUT ASSIGNMENT
03 DIRECTION ASSIGNMENT
04 A/O01 DIRECT INTERMEDIATE SUPERHEAT CONTROL PID OUT SP 42.2psi
05 A/O02 DIRECT NOT USE ST 36.1o F
06 A/O03 DIRECT NOT USE
07 A/O04 DIRECT NOT USE SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21 IP 60psi
22 IT 51o F
23 REFRIGERANT R717(NH3) ISH 69o F
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Check the analog output channel assigned to "INTERMEDIATE SUPERHEAT CONTROL PID OUT" and the analog
output channel that is actually wired.

STEP-6: When “MOTORIZED CONTROL VALVE” is selected in "EXPANSION VALVES," set the control set value for
“ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL."
Under [NORMAL BOOT], select "F2: CONTROLLER" - "7.ECONOMIZER/INTERCOOLER EXPANSION VALVE
CONTROL."
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 ECONO.EXP.VALVE CONTROL (MONITOR)
03 INTER SUPERHEAT 19.9 o F
04 CONTROL SET POINT [ 18.0]o F SP 42.2psi
05 PID OUT(MV)% 0.0 % ST 36.1o F
06 OPERATION AUTO
07 [MANUAL PLUS] [MANUAL MINUS] SSH 8.4o F
08 ECONO.EXP.VALVE CONTROL (SET POINTS)
09 PROPORTIONAL BAND [ 30.0]%
10 INTEGRAL TIME [ 60]SEC
11 DERIVATIVE [ 0]SEC DP 60psi
12 MANUAL RESET [ 50.0]% DT 110o F
13 DSH 69o F
14 MV LIMIT [ 100.0]% P 46psi
15 MVL% [ 0.0]% OP 70psi
16 MVH% [ 100.0]% OP 130psi
17 SLOW OPEN [ 60]SEC OT 51o F
18 CONTROL CYCLE [ 20]SEC FP -28psi
19 AFP 88psi
20 OS 92o F
21 IP 60psi
22 ECONOMIZER/INTERCOOLER SV IT 51o F
23 RSEVF ROING E RLASNVT% [R 7 1970(.N0H]3%) ISH 69o F
24 RSUVN O F F L0S:V0%0 : 0 0 [S T O8P0 . 0 ] %0 : 0 0 : 0 0 MA 0.0A
25 TSOVD AOYN S0P: 0 0 : 0 0 [ 26.1]psi LSV 0.0%
26 RSUVN OTFIFM ES P [0 H R2S9 . 0 ] p s i
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

< ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL Manual Control >


This screen guides you to manually control ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL from
the keypad.
1. Set “OPERATION” at “MANUAL.”
(“WARNING! ECONOMIZER/ INTERCOOLER EXPANSION VALVE CONTROL PID OUT:MANUAL" message
will appear in the warning display area, in order to notify that the operation is now controlled manually.)
2. Place the cursor on [MANUAL PLUS] and press [ENTER].
Every time [ENTER] key is pressed, PID OUT (MV) % can be increased.
3. Place the cursor on [MANUAL MINUS] and press [ENTER].
Every time [ENTER] key is pressed, PID OUT (MV) % can be decreased.
4. When you’re finished. Make sure “OPERATION” is set back at “AUTO.”
(The WARMING message will disappear. The output will be the result of PID calculation.)

- 66 -
COMPRESSOR OIL SEAL CONTROL

STEP-1: Under [SPECIAL BOOT], select "F6: SETUP" - "4.OPTION SETUP 1/2."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF A-MODE
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 VFD COMPRESSOR OUTPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL NOT USE DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL NOT USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R APT U R E 4 6 p s i
15 HOT GAS BYPASS CONTROL NOT USE OP 70psi
16 STARTING BYPASS CONTROL NOT USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL USE OS 92o F
21 LEVEL CONTROL NOT USE
22
23 R ECFORNITGREORLA NTTA R G E T ( CRU7T1 7I(NN/HO3U)T ) LOCAL SUCTION PRESSURE
24 R UCNO N T R O L0 :T0A0R:G0E0T ( CSATPOAPC I T Y 0C:O0N0T:R0O0L ) L O C A L S U C T I O N P RMEAS S U R E0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select a function for "COMPRESSOR OIL SEAL CONTROL" from the list below.
COMPRESSOR OIL SEAL * NOT USE
CONTROL USE

STEP-2: Set the control set value for "COMPRESSOR OIL SEAL CONTROL."
Under [NORMAL BOOT], select "F1: SETPOINTS" - "5.OTHER SET POINTS."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 ANTI CYCLE OIL HEATER
03 ANTI CYCLE TIME [ 900]SEC HEATER ON OS [ 77]o F
o
04 INTERVAL TIME [ 900]SEC HEATER OFF OS S P [ 4 2 .826p]s i F
05 ST 36.1o F
06 SEAL PROTECTION
07 INTERVAL DISABLE SSH 8.4o F
08 AUTO ONLY/ALL DISABLE
09 START PERIOD [ 100]HR
10 PUMP RUN [ 1]MIN
11 COMP. STOP DISABLE DP 60psi
12 OIL PUMP DELAY [ 300]SEC DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
3 0 SS EE TT PP OO II NN TT SS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

* The displayed items could vary, depending on the settings.

- 67 -
LEVEL CONTROL

STEP-1: Under [SPECIAL BOOT], select "F6: SETUP" - "4.OPTION SETUP 1/2."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF A-MODE
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 VFD COMPRESSOR OUTPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL NOT USE DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL NOT USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R APT U R E 4 6 p s i
15 HOT GAS BYPASS CONTROL NOT USE OP 70psi
16 STARTING BYPASS CONTROL NOT USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL NOT USE OS 92o F
21 LEVEL CONTROL USE
22
23 R ECFORNITGREORLA NTTA R G E T ( CRU7T1 7I(NN/HO3U)T ) LOCAL SUCTION PRESSURE
24 R UCNO N T R O L0 :T0A0R:G0E0T ( CSATPOAPC I T Y 0C:O0N0T:R0O0L ) L O C A L S U C T I O N P RMEAS S U R E0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select a function for "LEVEL CONTROL" from the list below.


* NOT USE
LEVEL CONTROL
USE

STEP-2: Set the control set value for "COMPRESSOR OIL SEAL CONTROL."
Under [NORMAL BOOT], select "F2: CONTROLLER" - "SHIFT1.LEVEL CONTROL."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 LEVEL CONTROL (MONITOR)
03 INTER SUPERHEAT 39.4 %
04 CONTROL SET POINT [ 60.0]% SP 42.2psi
05 PID OUT(MV)% 0.0 % ST 36.1o F
06 OPERATION AUTO
07 [MANUAL PLUS] [MANUAL MINUS] SSH 8.4o F
08
09
10 LVL 39.4psi
11 DP 60psi
12 LEVEL CONTROL (SET POINTS) DT 110o F
13 PROPORTIONAL BAND [ 30.0]% DSH 69o F
14 INTEGRAL TIME [ 60]SEC P 46psi
15 DERIVATIVE [ 0]SEC OP 70psi
16 MANUAL RESET [ 50.0]% OP 130psi
17 OT 51o F
18 MV LIMIT [ 100.0]% FP -28psi
19 MVL% [ 0.0]% AFP 88psi
20 MVH% [ 100.0]% OS 92o F
21 SLOW OPEN [ 60]SEC
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

* The displayed items could vary, depending on the settings.

- 68 -
400 SERIES COMPRESSOR CONTROL

When "400 SERIES COMPRESSOR CONTROL" is setup for an option, "F6 : SETUP" - "4.OPTION SETUP 1/2" or "F6 :
SETUP" - "5.OPTION SETUP 2/2" does not need to be setup.
Also in "F6 : SETUP" - "1.SYSTEM SETUP" - "COMPRESSOR," "400 SERIES" is automatically selected.

STEP-1: Set the control set value for "ECONOMIZER/INTERCOOLER SV."


Under [NORMAL BOOT], select "F2: CONTROLLER" - "7.ECONOMIZER/INTERCOOLER EXPANSION VALVE
CONTROL."
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02
03
04 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10
11 DP 60psi
12 DT 110o F
13 DSH 69o F
14 P 46psi
15 OP 70psi
16 OP 130psi
17 OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22 ECONOMIZER/INTERCOOLER SV
23 RSEVF ROING E RLASNVT% [R 7 1970(.N0H]3%)
24 RSUVN O F F L0S:V0%0 : 0 0 [S T O8P0 . 0 ] %0 : 0 0 : 0 0 MA 0.0A
25 TSOVD AOYN S0P: 0 0 : 0 0 [ 26.1]psi LSV 0.0%
26 RSUVN OTFIFM ES P [0 H R2S9 . 0 ] p s i
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

- 69 -
J(SUJ) Compressor

In order to use J(SUJ) Compressor, "COMPRESSOR" on "F6: SETUP" - "1.SYSTEM SETUP" needs to be set at below.
"SINGLE J" (SUJ)
"SINGLE J ECONOMIZER W/O SENSOR" (SUJ, Economizer, without sensor)
"SINGLE J ECONOMIZER W/ SENSOR" (SUJ, Economizer, with sensor)

STEP-1: Under [SPECIAL BOOT], select "F6: SETUP" - "1.SYSTEM SETUP."


01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 SYSTEM SETUP
03 I/O PLATFORM NORTH AMERICA
04 LANGUAGE ENGLISH SP 42.2psi
05 ST 36.1o F
06 COMPRESSOR SINGLE J
07 OIL PUMP W/ 1-OIL PUMP SSH 8.4o F
08 OIL PUMP LEAD/LAG LEAD Y1\LAG Y14
09 OIL FEED TYPE FULL LUBE
10
11 PRESSURE DISPLAY psi Gauge DP 60psi
12 TEMPERATURE DISPLAY o
F DT 110o F
13 DSH 69o F
14 REFRIGERANT R717(NH3) P 46psi
15 OPERATION MODE ON FAILURE Keep Current MODE OP 70psi
16 OPERATION MODE RESTORE ON POWER UP Keep Current CONDITION OP 130psi
17 ALARM RESET AUTO RESET OT 51o F
18 ALARM OUTPUT YES FP -28psi
19 ALARM/FAILURE OUTPUT TYPE NORMAL OPEN AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

Select either "SINGLE J", "SINGLE J ECONOMIZER W/O SENSOR" or "SINGLE J ECONOMIZER W/ SENSOR" on
"COMPRESSOR".
Moreover, it becomes "The oil pump use" when "FULL LUBE" is selected in "OIL FEED TYPE", and DO-20 becomes
"Oil Pump Operation Command Output". (When "PRE LUBE" is selected, become "The oil pump not use". )

STEP-2: Under [SPECIAL BOOT], select "F6: SETUP" - "4.OPTION SETUP 1/2."
01 CONTROL SYSTEM CPIV 80 oF THU.07/02/2009 12:34:56
02 OPTION SETUP 1/2
03 REMOTE CAPACITY CONTROL NONE
04 CONDENSER CONTROL NOT USE SP 42.2psi
05 CONDENSER CONTROL TARGET L O C A L D I S C H A R G E SPTR E S S3U6R.E1 o F
06 CONDENSER CONTROL METHOD ON/OFF A-MODE
07 AUTO STAGER NOT USE SSH 8.4o F
08 VFD COMPRESSOR NOT USE
09 VFD COMPRESSOR OUTPUT LIMIT NOT USE
10 HIGH STAGE CAPACITY CONTROL NOT USE
11 AUTO Vi CONTROL USEJ SERIES DP 60psi
12 LIQUID INJECTION OIL COOLING CONTROL NOT USE DT 110o F
13 INJECTION VALVES YOSAKU 1-VALVE DSH 69o F
14 CONTROL TARGET D I S C H A R G E T E M P E R APT U R E 4 6 p s i
15 HOT GAS BYPASS CONTROL NOT USE OP 70psi
16 STARTING BYPASS CONTROL NOT USE OP 130psi
17 ECONOMIZER/INTERCOOLER LIQUID SUPPLY CONTROL HSV & IP OT 51o F
18 ECONOMIZER/INTERCOOLER EXPANSION VALVE CONTROL NOT USE FP -28psi
19 EXPANSION VALVES YOSAKU AFP 88psi
20 COMPRESSOR OIL SEAL CONTROL NOT USE OS 92o F
21 LEVEL CONTROL NOT USE
22
23 R ECFORNITGREORLA NTTA R G E T ( CRU7T1 7I(NN/HO3U)T ) LOCAL SUCTION PRESSURE
24 R UCNO N T R O L0 :T0A0R:G0E0T ( CSATPOAPC I T Y 0C:O0N0T:R0O0L ) L O C A L S U C T I O N P RMEAS S U R E0 . 0 A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS
27 TOTAL RUN 0HRS
28 CONTROL PROGRAM HAS BEEN STOPPED BY SPECIAL BOOT.
29 F1 F2 F3 F4 F5 F6 F7
30 SETPOINTS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

When either "SINGLE J", "SINGLE J ECONOMIZER W/O SENSOR" or "SINGLE J ECONOMIZER W/ SENSOR" is
chosen for "COMPRESSOR" in the prior step, "USE(J) " can be selected in "AUTO Vi CONTROL".

- 70 -
STEP-3: Adjust the position of J(SUJ) slide valve.

Procedures to adjust the position of J(SUJ) slide valve.


1. With "YES" on "D/O TEST OPERATION,"
Under [NORMAL BOOT], select "F5: ADJUSTMENT" - "1.SLIDE VALVE SETUP."
While this window is displayed, press [ENTER].
SLIDE VALVE SETUP
OFFSET
SLIDE VALVE 0% 0.0%
SLIDE VALVE 100% 0.0%

H PORT MAXIMUM 75.0%


M PORT MAXIMUM 86.0%
Display to show the current setting of Slide Valve
Hit [ENTER] key to change

2. DO-08 Vi Slide "LOAD" Solenoid Valve Output, and DO-04 Capacity Control "UNLOAD" Solenoid Valve Output
will be ON CP4 DI/O.
(Then, when "The oil pump use", DO-20 Oil Pump Operation Command Output will be coupled with it and turn
ON.) Wait for 60 seconds.
SLIDE VALVE SETUP
SET H PORT

60 SECOND TO THE NEXT PHASE

PLEASE WAIT A MOMENT

Display: adjusting Vi Port to H Port.

3. DO-08 Vi Slide "LOAD" Solenoid Valve and DO-04 Capacity Control "UNLOAD" Solenoid Valve Output will remain
ON and start to UNLOAD.
Press [TAB] key when the capacity and the Slide Valve Position reach 0.0%.
SLIDE VALVE SETUP
SET SLIDE VALVE MINIMUM

Hit [TAB] key when Slide Valve indicator is at 0%

SLIDE VALVE Location 15

Display: setting SLIDE VALVE MINIMUM (0%)

4. DO-08 Vi Slide "LOAD" Solenoid Valve will remain ON, and DO-04 Capacity Control "UNLOAD" Solenoid Valve
Output turns OFF. DO-03 Capacity Control "LOAD" Solenoid Valve Output turns ON and starts to LOAD.
Press [TAB] key when the Slide Valve Position reaches 100.0%.
SLIDE VALVE SETUP
SET SLIDE VALVE MAXIMUM at H PORT

Hit [TAB] key when Slide Valve indicator is at Maximum

SLIDE VALVE Location 2468 Display: setting SLIDE VALVE MAXIMUM at H


PORT

5. DO-03 Capacity Control "LOAD" Solenoid Valve Output turns OFF on CP4 DI/O Panel. Then DO-09 Vi Slide
"UNLOAD" Solenoid Valve Output will turn ON.
Wait for 60 seconds.
SLIDE VALVE SETUP
SET L PORT

60 SECOND TO THE NEXT PHASE

PLEASE WAIT A MOMENT

Display: Adjusting Vi Port to L Port

6. DO-09 Vi Slide "UNLOAD" Solenoid Valve Output will remain ON, and DO-03 Capacity Control "LOAD" Solenoid
Valve Output will turn ON and starts to LOAD.
When the capacity and Slide Valve Position reaches 100.0%, press [TAB] key.
SLIDE VALVE SETUP
SET SLIDE VALVE MAXIMUM

Hit [TAB] key when Slide Valve indicator is at 100%

SLIDE VALVE Location 4095

Display: setting SLIDE VALVE MAXIMUM (100%)

- 71 -
7. DO-09 Vi Slide "UNLOAD" Solenoid Valve Output and DO-03 Capacity Control "LOAD" Solenoid Valve Output
turn OFF on CP4 DI/O Panel. Then DO-04 Capacity Control "UNLOAD" Solenoid Valve Output will turn ON and
UNLOAD down to 5.0%. When the unloading reaches 5.0%, DO-04 Capacity Control "UNLOAD" Solenoid Valve
will automatically turn OFF.
(When "The oil pump use", DO-20 Oil Pump Operation Command Output will turn OFF as well and closes the
window.)
SLIDE VALVE SETUP
PLEASE WAIT FOR FULL UNLOAD

SLIDE VALVE % 85.0

Display: SLIDE VALVE automatic UNLOAD

8. This concludes the instruction to adjust the position of J(SUJ) slide valve.

! CAUTION
When "The oil pump use",
DO-20 OIL PUMP OPERATION COMMAND OUTPUT will be coupled with "SLIDE VALVE SETUP" and will
start running. Check all valves, coupling, rotation and guard to ensure safe operation of oil pump before starting
to work on the keypad.

Confirmation and fine-tuning of slide valve position


When you confirm the slide valve position,
Under [NORMAL BOOT], select "F5: ADJUSTMENT" - "1.SLIDE VALVE SETUP".
SLIDE VALVE SETUP
OFFSET
SLIDE VALVE 0% -3.8% Vi 0% -50.5%
SLIDE VALVE 100% 2.9% Vi 100% 48.1%

H PORT MAXIMUM 63.5%


M PORT MAXIMUM 79.5% Display to show the current setting of Slide Valve
Hit [ENTER] key to change

The maximum position of M port is decided by the calculation in CP4 depending on the ratio to H port.

These adjustment values can input the numerical value directly.


Under [SPECIAL BOOT], select "F5: ADJUSTMENT" - "1.SLIDE VALVE SETUP".
SLIDE VALVE SETUP
OFFSET
SLIDE VALVE 0% [ -3.8]% Vi 0% [ -50.5]%
SLIDE VALVE 100% [ 2.9]% Vi 100% [ 48.1]%

H PORT MAXIMUM [ 63.5]%


M PORT MAXIMUM [ 79.5]% Display to adjust the position of slide valve
Hit [ENTER] key to change

- 72 -
STEP-4: Set the control set value for J(SUJ).
Under [NORMAL BOOT], select "F1: SETPOINTS" - "6.AUTO Vi."
o
01 CONTROL SYSTEM CPIV 80 F THU.07/02/2009 12:34:56
02 AUTO Vi CONTROL (MONITOR)
03 CURRENT Vi 0.00
04 CALCULATED Vi 2.12 SP 42.2psi
05 ST 36.1o F
06
07 SSH 8.4o F
08
09
10 AUTO Vi CONTROL (SET POINTS)
11 INITIAL Vi 2.50(L) DP 60psi
12 SAMPLE DELAY [ 30]SEC DT 110o F
13 SAMPLE QUANTITY [ 5] DSH 69o F
14 CONFIRM DELAY [ 10]MIN P 46psi
15 MOVE DELAY [ 30]SEC OP 70psi
16 OP 130psi
17 CONTROL 2.50(L) OT 51o F
18 FP -28psi
19 AFP 88psi
20 OS 92o F
21
22
23 REFRIGERANT R717(NH3)
24 RUN 0:00:00 STOP 0:00:00 MA 0.0A
25 TODAY 0:00:00 LSV 0.0%
26 RUN TIME 0HRS SVP 0.0% Vi Slide Valve Position
27 TOTAL RUN 0HRS
28
29 F1 F2 F3 F4 F5 F6 F7
3 0 SS EE TT PP OO II NN TT SS CONTROLLER LIMITS LOGS ADJUSTMENT SETUP DIAGNOSTIC

The Vi control is selected and automatic control or the manual control (fixation) can be selected.
* 2.50(L) Fix to L port and run
CONTROL 3.50(M) Fix to M port and run
(Vi Control method) 5.00(H) Fix to H port and run
AUTO Vi Run in an automatic switchover
However, it is not possible to switch while compressor running, and switch with the compressor has stopped.

Moreover, refer to "Setup of the STEP-19 capacity control Setup value" for the switch of automatic operation/manual
operation of the capacity control.

- 73 -
Revise History
[Instruction Manual Revise History]
Date Revised information
1st Edition 1st Copy 2006.10.17 Startup Manual (First Printing) (for Ver.113.117)
nd st
2 Edition 1 Copy 2007.01.11 (for Ver.115.119)
2nd Edition 2nd Copy 2007.01.29 (for Ver.115.119)
2nd Edition 3rd Copy 2007.01.31 (for Ver.116.120)
2nd Edition 4th Copy 2007.02.01 Correction on CHILLER PUMP MODE initial value (p.41)
3rd Edition 1st Copy 2007.04.04 “RLD” added in REMOTE CAPACITY CONTROL (p.36)
(for Ver.118.112) HIGH STAGE CAPACITY CONTROL changed.
(for Ver.121.123) ECONOMIZER / INTER COOLER SV changed.
(for Ver122.124) OPERATION MODE RESTORE ON POWER UP changed.
rd nd
3 Edition 2 Copy 2007.05.01 Format of the page numbers.
Addition on REMOTE CAPACITY CONTROL Control methods (p.36)
3rd Edition 3rd Copy 2007.05.02 Addition on Capacity Control Method (p.27).
4th Edition 1st Copy 2007.10.10 (for Ver.124.128)
Changed "SETPOINT" -> "SET POINT", "SETPOINTS" -> "SET POINTS"
"TIMEOUT" -> "TIME OUT", "DEADBAND" -> "DEAD BAND"
"AUTO-Vi MACHINE" -> "SINGLE UD-V(VALIABLE Vi)"
Correspond to J(SUJ) Compressor (P. 10, 61)
(for Ver.125.130)
Changed "AUTO-Vi" -> "AUTO Vi", "AUTO-STAGE" -> "AUTO STAGE"
"CUT-IN" -> "CUT IN", "CUT-OUT" -> "CUT OUT"
"F3:LIMITS" - "OEM LIMITS" changed (P.8, 24)
Addition on CHILLER CONTROL EXPANSION VALVE CONTROL (p.41)
5th Edition 1st Copy 2008.03.06 (for Ver.124.128) Addition on (Chiller) LEVEL CONTROL (p.60)
(for Ver.125.130)
6th Edition 1st Copy 2009.09.18 (for Ver.135.145)
Menu Ttree modification (Ver..135.145 to Ver.136.148)
Added ALARM/FAILURE 2/2 and OEM LIMITS 2/2 to F3:LIMITS, TREND GRAPH and GRAPH ASSIGN to F4:LOGS.
Main Graphic Screen or Main Status Screen

F3 LIMITS 1.ALARM/FAILURE 1/2


2.ALARM/FAILURE 2/2
3.OEM LIMITS 1/2
4.OEM LIMITS 2/2
5.RANGE OVER

F4 LOGS 1.TREND LOG


2.ALARM LOG
3.EVENT LOG
4.DEVICE COUNTER MONITOR
5.DEVICE COUNTER SET

SHIFT1.TREND GRAPH
SHIFT2.GRAPH ASSIGNMENT
Previous Menu Tree (Ver.134.144 or earlier)
Main Graphic Screen or Main Status Screen

F3 LIMITS 1.ALARM/FAILURE
2.OEM LIMITS
3.RANGE OVER

F4 LOGS 1.TREND LOG


2.ALARM LOG
3.EVENT LOG
4.DEVICE COUNTER MONITOR
5.DEVICE COUNTER SET

About VERSION number, the first three digits mean sequence control and the last three digit mean other.
(To be continued to next page.)
(Continued from previous page.)

[Instruction Manual Revise History 2]


Date Revised information
th st
6 Edition 1 Copy 2009.09.18 (for Ver.135.145)
Changed Screen of initializing in SPECAIL BOOT
SET POINT to SET POINT #1/#2 of ALARM/FAILIRE
Screen of SLIDE VALVE SETUP for J(SUJ) compressor
Screen of SYSTEM SETUP
Screen of OPTION SETUP 1/2
CONDENSER VFD ONLY or VFD + 2/3/5 STEPS CONTROL
Screen of AUTO STAG
Addition on New MENU TREE
ALARM/FAILURE of OPTION ANALOG INPUT
VFD SETUP
VFD COMPRESSOR OUTPUT LIMIT
ECONOMIZER/INTER COOLER LIQUID SUPPLY CONTROL
Ver.135.146 is closed.
Ver.136.147(Modified some seaquence control, fixed some PORTUGUESE description)
Ver.137.148(Fixed some RUSSIAN description)
7th Edition st
1 Copy 2009.10.05 (for Ver.137.149)
Changed ALARM/FAILIRE1/2,2/ to 1/3,2/3,3/3 in STEP-14
Addition on “SYSTEM DISCHARGE PRESSURE” selection in STEP-2
Menu Ttree modification
Added ALARM/FAILURE 3/3 to F3:LIMITS.
Main Graphic Screen or Main Status Screen

F3 LIMITS 1.ALARM/FAILURE 1/3


2.ALARM/FAILURE 2/3
3.ALARM/FAILURE 3/3
4.OEM LIMITS 1/2
5.OEM LIMITS 2/2
6.RANGE OVER

7th Edition 2nd Copy 2009.10.23 Addition on Analog input(p.38)


Correction on Digital Input/Output(p.39)
Ver.138.150(Unfunctional “COMM.” selection of AUTO STAGE LEAD LISTING is deleted. “USE DO~” descrption of Auto Vi
Selection is changeged “USE Y~”. Added GERMAN description.)
Ver.139.150(Function of OIL DRAIN SV is modified.)
Ver.140.151(Problem of LOW OP ALARM is fixed.)
Ver.141.151(Function of OIL DRAIN SV is modified.)
8 th Edition 1st Copy 2010.04.20 (for Ver.141.152)
Changed “USE Y~” description in Step-2 of AUTO Vi.(p.55)
Addition SHIFT3.VFD SETUP of F2:CONTROLLER in Menu Tree.(p.6)
(To be continued to next page.)
(Continued from previous page.)

[Instruction Manual Revise History 3]


Date Revised information
th st
9 Edition 1 Copy 2010.05.11 (for Ver.142.153)
Addition on
“OIL SEPARATOR TEMP.SENSOR”, “AFTER FINE FILTER PRESS. SENSOR” and “LOAD INDICATOR LOCATION” in
STEP-1.(p.10)
FREQUENCY sellection in CONDENSER VFD CONTROL(p.44) and VFD COMPRESSOR.(p.52)
9 th Edition 2nd Copy 2010.08.25 (for Ver.142.153)
Changed Graphic Status Image
10 th Edition 1st Copy 2010.10.19 (for Ver.142.154)
Added ⊿FP CALCULTION selection
About VERSION number, the first three digits mean sequence control and the last three digit mean other.

MYPRO-CPIV Startup Manual


Mayekawa MFG. 2006
Oct. 19th, 2010 10th Edition 1st Copy

Copyright MAYEKAWA MFG. Co,. LTD.


Postal code : 302-0118
2000, Tastusawa, Moriya city, Ibaraki Pref. Japan
TEL : +(81) 297-48-1593
FAX : +(81) 297-45-2781

Please note that the information in this manual is subject to change without notice.

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