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User’s Guide
Caution
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
LASER RADIATION
AVOID DIRECT EYE EXPOSURE
CLASS 3R LASER PRODUCT
Caution 2(40)
Laser safety
Safety measures should always be a concern when working with a sensor with the power
on or when close to an installation. The laser beam can under certain conditions be
harmful to the eyes. Never look directly into the laser beam or at a direct reflection from
a surface.
The laser is a Class II laser with a wavelength of 635 nm, which makes the laser light
visible. Before turning the unit on, make sure it is pointing toward the measurement
object and is correctly mounted. Turn the power off when the sensor is not in use.
Revision 5.0.2
Last updated 2010-12-08
Copyright © Precimeter Scientific AB 2008-2010
Purpose
This manual will guide the reader through the correct procedures of
installation, start-up and usage of the ProH sensor.
Audience
Scope
This manual describes features and operation of the ProH sensor. Only
the information regarding the most commonly used applications are
contained herein.
Other manuals
Preface 5(40)
2. Product overview
The Precimeter ProH is a laser-based non-contact digital camera measurement
sensor. The sensor is easy to install and use since the sensor does not need any
external data processing in most applications.
The sensor transmit measurement values in both digital serial (RS232-C) and
analog format. The values are calibrated and scaled.
The laser power output is less than 1mW which makes the sensor a laser class II
device.
2.1. Specifications
Technical Specifications
Laser sensor CD200R200 CD240R325 CD700R300 CD800R1500
type:
Clearance distance: 200 mm (7.9") 240 mm(9.4") 700 mm (27.6") 800 mm (31.5")
Measurement range: 200 mm (7.9") 325 mm(12.8") 300 mm (11.8") 1500 mm (59")
Light source: Laser diode 635 nm (visible red light)
Laser power: < 1 mW, FDA Class II
Sampling 250 Hz
frequency:
Digital output: RS232C
Analog output: 4-20 mA (optional 0
Power 18-32 VDC, < 1A
requirement:
Resolution: 0.1/0.01" (1/4096 of full scale depending on output used)
Non-linearity: ±0.2% of Measurement range
Relative humidity: 85% (non condensing
Enviromental Stainless steel heat shield and protective cable
protection:
2.3. Storage
Store the sensor in a dry location. Do not expose the product for moist.
Storage temperatures: -20°C to +80°C
Brackets are included in the delivery (only for side versions of heat shields). A heavy
duty Harting industrial connector is also included.
The sensor measures the distance to objects by emitting a red laser light onto the object.
The light creates a dot on the surface that is detected by the camera (CCD). Depending on
the distance to the object the laser will reflect onto different parts of the camera sensor.
This knowledge is used to calculate the actual distance to the object.
Clearance Range
distance
4.2. Power up
Make sure that the sensor is correctly mounted and the air for cooling the
sensor is connected. At power up it takes about 30 seconds before the sensor
turns on the laser diode and is ready to measure.
4.3. Mounting
4.3.1. Offset
Installation 9(40)
4.4. General recommendations
• Optimize the position of the sensor so that the measurement
object is always in the measurement range.
• Also make sure that nothing blocks the path of the laser beam or
the “line of sight” back to the sensor head.
• If possible, keep the sensor away from heat radiation (less cooling
air needed).
• Avoid mounting the sensor where there is excessive light, sun
light etc reflecting in the metal or any other surrounding surface.
• The digital camera lens or the measured surface should not be
exposed directly or indirectly to excessive light such as sun light,
quartz light etc. During service and for function control, a video
monitor can be connected to the sensor to view the CCD image in
real time. For service purposes Precimeter has developed a service
adapter for ease of service.
The sensor mounting should be verified individually in each installation by the use of a
monitor which can be supplied from Precimeter (part number 10059). The received signal
should be verified during all molten metal surface level changes. Direct or in direct
reflected laser light into the camera must be avoided.
Installation 10(40)
4.4.1. Launder / tundish applications
Installation 11(40)
4.4.2. Slab caster molds
2-6˚
Mounting the sensor so that it points away from the launder often results in a too short
distance between the measuring point and the edge of the mold.
Installation 12(40)
5. Electrical interface
The Precimeter ProH sensors are mounted in a stainless steel heat shield. The
cable is protected by a flexible metal hose or pipe which also serves as a feed for
the sensors cooling air. The cable terminates in a 16-pin heavy duty industrial
connector (Harting).
Below is a table of the connector and the pin configuration. The wires in the cable
are marked with numbers that correspond to the connector pin numbers.
Harting Description
connector
16 pin
1 RS232 RxD
2 Analog temp 4-20mA
3 Monitor output signal
4 Monitor GND
5 NC
6 Read setpoint request for internal PI controller
7 RS232C GND
8 Sensor OK (valid measurement)
9 RS232C TxD transmit data
10 Analog measurement value GND
11 Ground from power supply
12 Analog temperature 4-20mA GND
13 Analog measurement value 4-20mA or 0-10VDC
14 LASER ON (24 VDC Input to activate laser diode)
15 +24 VDC from power supply / 0.6 Ampere.
16 NC
1. Yellow
2. Black
3. Orange
4. Black
5. Red
6. Black
7. Black
8. Green
9. Grey
10. Black
11. Violet
12. Black
13. Blue
14. Black
15. Brown
16. Black
The LED (laser) can be controlled with the connection diagram below.
If the laser should always be on a jumper can be connected between pin 14 and
pin 15 or supply power (+24VDC) connected directly to the Laser oninput.
5.3.2. Sensor OK
The Sensor OK is a control output from the sensor. The output on pin 8 is high
(+24VDC) when both conditions below are valid at the same time:
The default setup of the analogue output is current output 4-20mA. Output
current resolution is 16/4096 = 4uA. As default the analogue output is current 4-
20mA and is directly proportional to the distance to the object. The current
output is adjusted
to 4-20mA (optional 0-20mA). Maximum load is 350 Ohm.
If an output of 0-5V DC is required, a 250-Ohm shunt resistor should be used
If voltage output is chosen, the output is 0-10 V DC, directly proportional to the
distance to the object. This is not interchangeable after delivery, it has to be set in
production and thus has to be specified at the time of order. Output resolution is
10/4096 V =2.4mV.
7.1. Maintenance
The digital camera sensors from Precimeter are free of maintenance during
normal use. However, after time the optics may be cleaned.
Remove the top cover of the heat shield by removing four M6 hexagon screws.
1. Clean the optics, both the laser output and the camera input lens with a
piece of cotton dipped in pure alcohol.
2. Turn the cotton pin at the same time as it is moved across the optics.
3. Repeat procedure until optics looks clean.
4. Check the laser spot quality on a white piece of paper. The spot edges
should be sharp
No laser light.
• Check the power and GND connections to the sensor.
• The signal “laser on” is not activated. No + 24 V DC connected to pin 14.
• The processor in the sensor is booting. Wait approximately 30 seconds.
• Make sure nothing is blocking the beam path.
• Clean the lenses if dirty.
Overview of commands
The following commands are available in program version 4.6 and are valid for all
sensor models. These commands are used when communicating with RS 232C.
H Measurement values in hexadecimal format.
Represented by 0000-FFFF
M Value in millimeters. Represented by .0 . YYY.Ymm (Y= see measurement
range in specifications). Terminated by CR, LF
b Value in binary format. Responds 2 binary bytes
A repeats the last sent charater ,M,I or H
I Measurement values in inches. (Y= see measurement range in
specifications). Represented by .000 - YY.Y. Terminated by CR, LF
V Shows the sensors software version and serial number.
T Temperature, degrees Celcius 0°C - 150°C
t Temperature, degrees Fahrenheit 32°F - 302°F
S Save parameters. Only the filter constant will be saved
+ Increases the filter constant
- Decreases the filter constant
Test object
Range-finder ProH CD700R300.
Test result
The laser tested has been assigned to Class 2 during normal operation.
For single fault condition see remark below.
The Swedish National Testing and Research Institute has examined your laser
equipment in order to classify it in accordance with the Swedish-European Standard
SS-EN-60825-1994. Measurements and classification has been assigned in accordance
with directives in the above given standard.
Identification
Received test object: April 18, 2000
Test method
The test method is according to the SS-EN 60825 and SP-method No 0374. The radiation
power/energy is measured at 100 mm distance with an aperture of 50 mm diameter. The
irradiance is measured at 100 mm distance with an aperture of 7 mm diameter.
Test result
Following measuring results are presented:
Wavelength: 638 nm
Mean power ∅50 mm: 0,922 mW
Mean power ∅7 mm: 0,881 mW
Pulse repetition frequency: 250 Hz
Pulse length (50 %): 3,88 ms
Calculated pulse energy: 3,7 µJ
Measurement uncertainty
Wavelength: ±2 nm
Radiation power: ±5%
Frequency: ±5 %
Time: 10 %
Classification procedure
The laser equipment is classified in accordance with SS-EN-60825-1994, §9.3, point a-f.
Point c No radiation from other parts than the normal beam exits.
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
SS-EN-60825
Remark
No single fault condition will occur that will cause an emitted radiation exceeding
Class 2 to escape the enclosure.
The results in this report is only valid for the item examined.
Gösta Werner
Technical Manager
Normal operation
The tested laser does not fulfil the conditions for Class 1.
This Limited Warranty applies only to the first end user of the Product and becomes void
on the transfer or sale of the Product or the use of the Product by any party other than
BUYER.
I. REGISTRATION REQUIREMENT
(A) This Limited Warranty becomes effective only if BUYER fills out and returns the
WARRANTY CERTIFICATE, dated and signed by the end-user, to SELLER at the address
shown below within thirty (30) days of receipt of the purchased Product.
To obtain a replacement product under this Limited Warranty, BUYER must provide
SELLER with a written notice of any alleged defect within the warranty period stated in
Section V and ten (10) days of its discovery. At SELLER’s option, BUYER must grant
SELLER access to site where the defective product(s) is installed or ship the defective
product(s) to SELLER, at the address shown below, with mailing or shipping charges
prepaid (“Warranty Claim Procedures”).
If the Product shall be proved to SELLER’s satisfaction to be defective, within the applicable
warranty period described below, SELLER’s obligations under this Limited Warranty shall
be limited to either repairing or replacing the Product, at SELLER’s sole discretion, if such
V. WARRANTY PERIOD
This Limited Warranty of the Product, and any implied warranties provided to BUYER
by state law not otherwise excluded or disclaimed in this Limited Warranty, apply for a
period of one (1) year from the receipt of the completed WARRANTY CERTIFICATE, but
in no event more than fifteen (15) months from date of sale by SELLER.
Physical damage to the Product as a result of unreasonable use and/or negligence and;
(A) This Limited Warranty is provided by SELLER, and it contains the only express
warranty provided to BUYER by SELLER. SELLER does not authorize any other person,
including distributors, to give any other warranties on SELLER's behalf.
If BUYER has a claim under this Limited Warranty or under any implied
warranties provided to BUYER by state law, BUYER may not file a court action based on
that claim any later than one (1) year after BUYER’s right to file a court action accrues. In
those states which do not allow this limitation on the time period for filing a court action,
this provision is inapplicable.
SELLER’s liability with respect to the Product sold by BUYER shall be limited to the
warranty provided herein. SELLER SHALL NOT BE SUBJECT TO ANY OTHER
OBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OF BREACH OF
CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE AND STRICT
LIABILITY) OR OTHER THEORIES OF LAW, WITH RESPECT TO PRODUCTS SOLD
OR SERVICES RENDERED BY SELLER, OR ANY UNDERTAKING, ACTS OR
OMISSIONS RELATING THERETO.
Without limiting the foregoing, SELLER specifically disclaims any liability for property
or personal injury damages, penalties, special or punitive damages, damages for lost
profits or revenues, services, down time, shut down or slow down costs, or for any other
types of economic loss, and for claims of BUYER’s customers or any third party for any
such damages. SELLER SHALL NOT BE LIABLE FOR AND DISCLAIMS ALL
CONSEQUENTIAL, INCIDENTAL AND CONTINGENT DAMAGES WHATSOEVER.
IX. MISCELLANEOUS
(A) Any description of the Product, whether in writing or made orally by SELLER or
SELLER’s agents, specifications, samples, models, bulletins, drawings, diagrams or similar
materials used in connection with BUYER’s order, are for the sole purpose of identifying the
Product and shall not be construed as an express warranty. Any suggestions by SELLER or
SELLER’s agents regarding use, application, or suitability of the Product shall not be
construed as an express warranty unless confirmed in writing by SELLER to be such.
Sweden
Precimeter Control AB
Östra Hamnen 7
SE–475 42 Hönö
Sweden
Phone: +46–31–764 55 20
Fax: +46–31–764 55 29
sales@precimeter.com
USA
Germany