Professional Documents
Culture Documents
INSTRUCTION MANUAL
CONTENTS Page
1 Range of Applications 6
1.1 Use in Accordance with Regulations 6
2 Scope of Supply 6
2.1 Special Accessories 7
3 Operation 8
3.1 Access Authorization upon Command Input 8
3.2 V810 Control Panel Operation 9
3.2.1 Code Number Input on the V810 Control Panel 9
3.2.2 Parameter Input at the Operator Level on the V810 Control Panel 9
3.2.3 Parameter Input at the Technician/Supplier Level on the V810 Control Panel 10
3.3 V820 Control Panel Operation 10
3.3.1 Code Number Input on the V820 Control Panel 10
3.3.2 Parameter Input at the Operator Level on the V820 Control Panel 11
3.3.3 Parameter Input at the Technician/Supplier Level on the V820 Control Panel 11
3.4 Program Identification 12
3.5 Direct Input of Maximum Speed Limitation (DED) with Control Panel 12
3.5.1 Setting on the V810 Control Panel 12
3.5.2 Setting on the V820 Control Panel 12
3.6 Keys for Background Information (HIT) with V820 13
3.6.1 Example of HIT 13
3.7 Programming of Seams 15
3.7.1 Programming Mode 16
3.7.2 Seam with Stitch Counting 16
3.7.3 Backward Seam with Stitch Counting 16
3.7.4 Stitch Counting and/or Light Barrier 16
3.7.5 Detailed Example 17
3.7.6 Maximum Number of Seams Exceeded 19
3.7.7 Execution (Pattern) Mode 19
3.7.8 Further Settings in the Programming Mode 19
4 Putting into Service 21
1 Range of Applications
The drive is suitable for lockstitch, machines:
Brand Series
DÜRKOPP ADLER N291, 069, 204, 205, 221, 266, 267, 268, 269,
366, 271, 381, 382, 467, 767, 768, 4180, 4280, 8967
The drive has been developed and manufactured in accordance with the relevant EC standards:
CAUTION
When selecting the installation site and the layout of the connecting cable, the safety
instructions must be followed with no exceptions.
Particular attention should be paid to maintaining the proper distance from moving
parts!
2 Scope of Supply
1 Direct current motor DC1600
1 Electronic control vario dc DA82GA3316
- Power pack N153 (optional N155)
- Actuator EB301 (optional EB302, softer spring)
1 Control panel V810 (optional V820)
1 Position transmitter P6-1
1 Power switch NS108 (optional NS108D)
Note
If there is no metallical contact between drive (motor) and machine head, the potential equalization cord supplied
with the unit is to be wired from the machine head to the terminal provided on the control box!
7 EFKA DA82GA3316 (BA)
Note
Select the pulley such that the motor runs at approx. 4000 RPM with max. stitch number.
EFKA DA82GA3316 (BA) 8
3 Operation
The following persons have access: - the supplier to the highest and all subordinate levels using a code number
- the technician to the next lower and all subordinate levels using a code
number
ACaCCallufruf
Call-up Supplier: Code number for the Supplier Level
control panel is 200 series of
3112 parameter numbers
Operator Level
9 EFKA DA82GA3316 (BA)
Technician Level Code Number => 1907 and Supplier Level Code Number => 3112
Example: Technician level CODE number selection on the V810 control panel
3.2.2 Parameter Input at the Operator Level on the V810 Control Panel
Example: CODE number has not been input.
Note! The parameter number can also be selected directly, like the code number!
3.2.3 Parameter Input at the Technician/Supplier Level on the V810 Control Panel
Example: After CODE number input at the technician level.
Technician Level Code Number => 1907 and Supplier Level Code Number => 3112
Example: Technician level CODE number selection on the V820 control panel
3.3.2 Parameter Input at the Operator Level on the V820 Control Panel
Example: CODE number has not been input.
3.3.3 Parameter Input at the Technician/Supplier Level on the V820 Control Panel
Example: After CODE number input at the technician level.
Function Parameter
3.5 Direct Input of Maximum Speed Limitation (DED) with Control Panel
The maximum speed of the machine must be limited to the specific level according to the application. Do the setting at the
operator level using the +/- keys after each seam end. The actual value is shown on the display. The speed setting range is
between parameter 111 (upper limit) and parameter 121 (lower limit).
This value is saved when you start sewing. It remains in effect even after turning the machine off!
Note
Changing the setting of the maximum speed limitation also affects the start backtack, end backtack and stitch
counting speeds.
13 EFKA DA82GA3316 (BA)
Note
The following functions are possible only with the V820 control panel!
For fast operator information, the values of functions enabled using key 1, 2, 3, 4 or 9 are displayed on the control panel for
approx. 3 seconds. During this time, the respective values can be varied directly by pressing the + or - key.
This value is saved when you start sewing. It remains in effect even after turning the machine off!
Function key F
Various parameters, even higher-level parameters, can be enabled or disabled by pressing the function key (key 9).
The following functions may be assigned to the function key:
1 Softstart ON/OFF
2 Ornamental backtack ON/OFF
3 High lift for walking foot operational mode stored = ON / operational mode not stored = OFF
4 Needle cooling ON/OFF
5 Reverse motor rotation ON/OFF
Example: change number of stitches from 1 to 3 (softstart function (key 9) is already on).
This value is saved when you start sewing. It remains in effect even after turning the machine off!
15 EFKA DA82GA3316 (BA)
Examples 1 and 2 show that optimal utilization of the storage capacity is possible.
11 12 13 14 15 16 17 18 19
P E
+ -
1
R F
1 2 3 4 5 6 7 8 9 0
1 2 3 4 5 6 7 8 9 10 A B KL2517
Display configuration:
3 Program number (1...8)
04 Seam number (0...30)
020 Stitches for a seam with stitch counting (0...254) # 3 04 020 008
008 Stitches after light barrier sensing (0...254)
Programming:
1 P LC display is cleared #
Display of a parameter
2 E at the operator level # aaa bbb
Left-hand arrow above key 0 flashes.
3 0 Entry into pattern and seam programming. # 1 01 ---
The seam functions (e.g. sewing foot lift, start backtack, etc.) can be programmed using the keys on the control panel.
↓
Left-hand arrow above key 2 On;
2 stitch counting is On; # 2 01 004
actual number of stitches is displayed.
When sewing backward, all sewing operations including backtack are performed in reverse feeding direction. The functions
"light barrier seam" and "backward seam" block each other, i.e. the light barrier cannot be enabled if the backward seam
has been selected, or, backward sewing is not possible if the light barrier is enabled.
↓
Light barrier covered/uncovered On;
3 actual number of compensating stitches # 2 01 004 007
is displayed.
17 EFKA DA82GA3316 (BA)
If stitch counting and light barrier are to be On at the same time, the number of stitches for a seam with counting must be
programmed before the light barrier compensating stitches.
End of programming !
P The first seam section to be executed # 2 01 004 007
in the selected pattern is displayed.
After all seams have been programmed, each seam can be called up again for checking using the E key.
Note
Several seam patterns cannot be programmed successively without interruption. Each pattern must be completed with
the P key; otherwise it gets lost.
Note
The patterns are permanently saved only after you have started sewing.
1 P LC display is cleared #
Display of a parameter
2 E at the operator level # aaa bbb
↓
Left-hand arrow above key 0 flashes.
3 0 Pattern 1, seam 1 # 1 01 ---
↓
Left-hand arrow above key 0 flashes.
4 0 Pattern 2, seam 1 # 2 01 ---
↓
Left-hand arrow above key 0 flashes.
5 0 Pattern 3, seam 1 # 3 01 ---
↓
Left-hand arrow above key 0 flashes.
6 0 Pattern 4, seam 1 # 4 01 ---
↓
Left-hand arrow above key 1 flashes.
7 1 Number of stitches for the start backtack # 4 01 - - - 03
section backward is displayed. Vary the
number of stitches using the +/- key.
EFKA DA82GA3316 (BA) 18
↓
Right-hand arrow above key 1 flashes.
8 1 Number of stitches for the start backtack # 4 01 - - - 04
section forward is displayed. Vary the
number of stitches using the +/- key.
If a different key is pressed, start backtack section input is completed, and the right-hand arrow above key 1 stops flashing.
The double start backtack is enabled.
↓
Right-hand arrow above key 6 On.
9 6 Sewing foot lift at the seam end is On. # 4 01 ---
↓
Left-hand arrow above key 2 On.
10 2 Stitch counting forward is On. # 4 01 000
Change the number of stitches
11 + - using the +/- keys. # 4 01 017
Seam length is set at 17 stitches.
↓
Left-hand arrow above key 2 On.
13 2 Stitch counting forward is On. # 4 02 000
Change the number of stitches
14 + - using the +/- keys. # 4 02 008
# Seam length is set at 8 stitches.
↓
Left-hand arrow above key 4 flashes.
18 4 Number of stitches for the end backtack # 4 01 - - - 04
section backward is displayed. Vary the
number of stitches using the +/- key.
If a different key is pressed, end backtack section input is completed, and the left-hand arrow above key 4 stops flashing.
The single end backtack is enabled.
↓ ↓
Both arrows above key 5 On.
19 5 Thread trimmer and thread wiper are On. # 4 03 --- 005
Pattern 4, seam 4.
20 E Advance to the next seam acknowledges # 4 04 ---
the settings of the preceding seams.
Exit programming;
21 P the first seam can be executed. # 4 01 017
19 EFKA DA82GA3316 (BA)
Display:
Exit the teach-in mode if the number of seams equals or falls below 30, and the last input seam will be displayed.
↓
Enable mode by pressing key 0
1 0 # (arrow above key 0 lights up). # X 01 ZZZ
Seam number 01 is displayed.
Functions Parameter
Parameter 275 = 0 Seam suppression disabled: i. e. if the light barrier is Off and stitch counting is set at 0 stitches, a
free seam will be performed.
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Parameter 275 = 1 Seam suppression enabled: i. e. if the light barrier is Off and stitch counting is set at 0 stitches, the
program switches to the next seam if the function is On. In case functions such as start of end
backtack, thread trimmer, are On, they will be performed before switching to the next seam.
Functions Parameter
Correction seam On/Off, seam or pattern interruption by thread trimmer (dkn) 276
Parameter 276 = 0 Correction seam disabled: The seam can be interrupted by pressing the pedal to pos. –2. The control
switches automatically to the next seam number.
Parameter 276 = 1 Correction seam enabled:
- The seam can be interrupted by pressing the pedal to pos. –2 and thread trimming, and a correction
seam (free seam) can be performed manually.
- The correction seam can be completed by pressing the pedal to pos. –2 or by light barrier if it is
On. Then the control switches automatically to the next seam number.
Parameter 276 = 2 Seam or pattern interruption by thread trimming:
- The seam can be interrupted by pressing the pedal to pos. –2 and thread trimming, even if the
thread trimmer is Off. Then the program switches back to the first seam of the selected pattern.
Functions Parameter
Selector: Switch from one seam or pattern to the next (nFS) 277
! The correct installation of the drive, position transmitter and accompanying devices, if necessary
! If necessary, the correct adjustment of the direction of motor rotation using parameter 161
! The correct maximum speed compatible with the sewing machine using parameter 111
If the power is turned off before sewing has been started, the settings get lost!
Functions Parameter
ATTENTION
If the motor is mounted differently, e. g. at a different angle or with gear, make sure
that the value set using parameter 161 corresponds to the direction of rotation.
Functions Parameter
The various machine models are specified by resistors. The following resistance values (tolerance ± 1%) are provided:
Machine model = 271, N291, 8967 = 100Ω
204, 205, 221, 266, 366 = 220Ω
069, 267, 268, 269, 4180, 4280 = 680Ω
381, 382, 467, 767, 768 = 1000Ω
The special functional sequences for this machine type and the various preset values are activated depending on the resistor
identified. The machine select is displayed using parameter 280. The resistance value is displayed in Ohm directly on the
control panel.
EFKA DA82GA3316 (BA) 22
5.3 Positions
Functions Parameter
The angular positions necessary on the machine, e.g. for “needle down position” or “thread lever up position”, are stored in
the control as numerical or angular values. In order to establish a relationship between electrical position transmitter
information and actual mechanical position, a reference position is needed.
Reference position = Needle point at the height of the needle plate, from downward movement of the
needle in the direction of rotation of the motor shaft.
Note
If a different needle position (other than reference position) is set, the values of the signal and stop positions (Pos1 and
Pos2) preset by the manufacturer are no longer valid and must be reset.
Turn handwheel several times, press the E key and select parameter 170.
Then repeat the above sequence.
Turn handwheel several times until the desired reference position is reached.
Note
When setting the positions by turning the handwheel, make sure that the displayed numerical value changes.
The setting values of the positions are programmed in the factory. After setting the reference position the machine is
ready for use. Changing these settings is necessary only on non-standard machines or for fine tuning.
Functions Parameter
The positioning speed can be set using parameter 110 on the control within a range of 70...390 RPM.
Functions Parameter
Maximum speed (n2) 111
Note
See instruction manual of the sewing machine manufacturer for the maximum speed of the sewing machine.
Note
Select the pulley such that the motor runs at approx. 4000 RPM with max. number of stitches.
Functions Parameter
The position settings can easily be checked using parameter 172. The function is possible only if sewing has already
been started.
! Select parameter 172
! The control panel display shows "Sr3"
! Turn handwheel according to the direction of motor rotation
! Left-hand arrow above key 4 on V810 or key 7 on V820 On # corresponds to position 1
! Left-hand arrow above key 4 on V810 or key 7 on V820 turns off # corresponds to position 1A
! Right-hand arrow above key 4 on V810 or key 7 on V820 On # corresponds to position 2
! Right-hand arrow above key 4 on V810 or key 7 on V820 turns off # corresponds to position 2A
Positions 3, 3A and the reference position are not displayed.
EFKA DA82GA3316 (BA) 26
Functions Parameter
Braking effect when varying the preset value ≤ 4 stages (br1) 207
Braking effect when varying the preset value ≥ 5 stages (br2) 208
Machine selection: 0 = normal, 1 = medium duty, 2 = heavy duty, (rEG) 225
3 = models 4180 and 4280
Functions Parameter
Functions Parameter
The drive acceleration dynamics can be adapted to the sewing machine characteristic (light/heavy).
! High setting value = high acceleration
With a high starting edge setting and, in addition, possibly high braking parameter values on a light machine, the
characteristic may appear coarse. In this case, one should try to optimize the settings.
Functions Parameter
If parameter 139 = ON, the V810/820 display shows the following information:
During operation: #
! The actual speed 2350 2350
! Example: 2350 revolutions per minute
At stop in the seam: #
! The stop indication StoP StoP
Functions Parameter
For the protection of the sewing machine and if parameter 231 is On, the first stitch after power On will be performed at
positioning speed n1, independently of the pedal position and the softstart function.
6.2 Softstart
Functions Parameter
Functions:
! after power on
! at the beginning of a new seam
! speed pedal controlled and limited to (n6)
! lower speed of a parallel function prevailing (e. g. start backtack, stitch counting)
! stitch counting synchronized to position 1
! suspension with pedal in position 0 (neutral) / interruption by full heelback (position -2)
When using the V820 control panel, direct access is possible by means of the function key (key 9)!
Functions Parameter
Functions Parameter
Sewing foot lifting at stop in the seam left-hand arrow above key On Key 3 Key 6
(automatic)
Sewing foot lifting after thread trimming right-hand arrow above key On
(automatic)
Sewing foot lifting at stop in the seam and both arrows above key On
after thread trimming (automatic)
Sewing foot lifting Off both arrows above key Off
EFKA DA82GA3316 (BA) 28
Functions Parameter
It is possible to prevent unintentional foot lifting before thread trimming when changing from pedal position 0 (neutral) to
position -2 by setting a switch-on delay (t2) using parameter 201.
CAUTION!
If the holding power is set too high, the solenoid and the control may be permanently
damaged. Please observe the permissible duty ratio (ED) of the solenoid, and set the
appropriate value according to the table below.
Upon pressing the pedal forward from lifted sewing foot, the start delay (t3), that can be set using parameter 202, becomes
effective.
See List of Parameters chapter "Timing Diagrams"!
Functions Parameter
Switching 1st number of stitches / 2nd number of stitches on V820 control panel (-F-) 008 = 6
Standard backtack 1st number of stitches / 2nd number of stitches vr2 054
Ornamental backtack 1st number of stitches / 2nd number of stitches Zr2 059
29 EFKA DA82GA3316 (BA)
At the start and at the end, seam backtacking can be done automatically (with stitch counting) or manually. Manual
intermediate backtacking is possible. The number of start and end backtacking stitches, including the corresponding
ornamental backtacks, are programmable independently of each other for the respective forward and backward sections.
For each backtack section, 2 numbers of stitches can be programmed. Switching parameter 054 (standard backtack) or 059
(ornamental backtack) activates the 1st or the 2nd number of stitches.
A rapid changeover between the 1st and the 2nd number of stitches is possible using key 9 on the control panel, provided
that this function has been selected using parameter 008 = 6. The arrow above key 9 signals whether the 1st (Off) or the
2nd number of stitches (On) is activated.
Functions V810/V820
The start backtack starts by pressing the pedal forward at the beginning of the seam. From lifted sewing foot the backtack is
delayed by the time t3 (start delay after disabling the sewing foot lift signal). The start backtack is executed automatically
at speed n3. If softstart is running parallel, the respective lower speed is prevailing.
The start backtack stitch length is set with the following parameter:
Parameter 137 = ON Backtack is performed with normal stitch length.
Parameter 137 = OFF Backtack is performed with long stitches.
The stitch length (normal or long stitches) during backtack can be selected using parameter 137. The indicator does not
light up during backtack.
Counting as well as enabling and disabling of the backtacking signal is synchronized to position 1. The backtacking signal
will be disabled after completion of the backward section (parameter 001) and start backtack speed n3 after a delay time t1.
Then pedal control is returned.
Functions Parameter
When programming 3-digit or 4-digit parameter values on the control, the 2-digit or 3-digit values displayed must be
multiplied by 10.
Functions Parameter
Number of stitches forward (Arv) 000/*050
Number of stitches backward (Arr) 001/*051
* - Parameter if 2nd number of stitches is enabled
The number of start backtacking stitches can be set using the above parameters directly on the V810/V820 control panel.
For fast operator information (HIT) when using the V820 control panel, the value of the function enabled using key 1 can
be displayed for approx. 3 seconds. During this time, the value can be varied directly by pressing key + or -.
The value displayed depends on the settings of parameters 135 (standard backtack / ornamental backtack) and 054 / 059
(1st number of stitches / 2nd number of stitches)
Functions Parameter
Delay until speed release after start backtack (t1) 200
Speed release after single and double backtack can be influenced by parameter 200.
EFKA DA82GA3316 (BA) 30
6.5.4 Double Start Backtack
The forward section will be sewn for a number of stitches that can be set. Then the stitch regulator signal will be issued and
the backward section will be executed. The number of stitches for the two sections can be set separately.
The end backtack starts by heelback, in a seam with stitch counting at the end of counting, or, from the light barrier seam at
the end of the light barrier compensating stitches. The stitch regulator is immediately enabled from machine standstill.
After lowering the sewing foot, the switch-on point of the stitch regulator is delayed by the time t3 (start delay after
disabling the sewing foot lift signal). The first leading edge of position 1 counts as 0 stitch whenever the function is not
started in position 1. Counting and disabling the stitch regulator is synchronized to position 1. From full machine run, the
signal will be switched in only after having reached the end backtack speed n4 and synchronization to position 2.
The stitch length (normal or long stitches) during backtack can be selected using parameter 137. The indicator does not
light up during backtack.
Parameter 137 = ON Backtack with normal stitch length
Parameter 137 = OFF Backtack with long stitches.
Functions Parameter
Functions Parameter
The number of end backtacking stitches can be set using the above parameters directly on the V810/V820 control panel.
For fast operator information (HIT) when using the V820 control panel, the value of the function enabled using key 4 can
be displayed for approx. 3 seconds. During this time, the value can be varied directly by pressing key + or -.
The value displayed depends on the settings of parameters 135 (standard backtack / ornamental backtack) and 054 / 059
(1st number of stitches / 2nd number of stitches)
Functions Parameter
For some sewing procedures it is desirable that the backtack solenoid in the single end backtack is disabled only after
trimming. This function can be selected using parameter 136 and works only in the single end backtack.
31 EFKA DA82GA3316 (BA)
Parameter 136 = 0 Trimming stitch forward and thread wiper function On.
Parameter 136 = 1 Trimming stitch backward and thread wiper function On.
Parameter 136 = 2 Trimming stitch forward with short trimmer signal On. Thread wiper function Off.
Parameter 136 = 3 Trimming stitch forward with signal for stitch length reduction during softstart and signal for
short trimmer On. Thread wiper function Off.
Parameter 136 = 4 Trimming stitch forward with signal for stitch length reduction during softstart. Thread wiper
function Off.
Function Parameter
Backtack synchronization for start and end backtack On/Off (nSo) 123
Backtack synchronization speed (nrS) 124
If parameter 123 is on, the backtack speed will be switched to backtack synchronization speed one stitch before engaging
and disengaging of the backtack solenoid. The backtack speed is released at the next position 2. If the synchronization
speed, that can be set using parameter 124, is higher than the backtack speed, the latter is maintained. Backtack
synchronization is possible in the start and end backtack.
6.7 Start and End Backtack with Switch-On and Switch-Off Delay
It is possible to compensate inertia of the start and end backtack system by parameter setting. Use parameter 101 and 102
for the start backtack and parameter 103 and 104 for the end backtack.
Functions Parameter
Switch-on delay for the stitch regulator during start backtack (t15) 101
Switch-off delay for the stitch regulator during start backtack (t16) 102
Switch-on delay for the stitch regulator during end backtack (t17) 103
Switch-off delay for the stitch regulator during end backtack (t18) 104
Functions V810/V820
Parameter 112 for the start backtack speed applies to both the standard start backtack and the start ornamental backtack.
EFKA DA82GA3316 (BA) 32
In contrast to the standard start backtack the following applies to the start ornamental backtack:
! The drive stops for stitch regulator switching.
! The stop time can be set.
! After the backtack section backward follows a backtack section forward with the same number of stitches as the
backward section according to the setting of parameter 215.
! The stop time (parameter 210) after the ornamental backtack can be enabled at the start using parameter 217, on
condition that parameters 135 and 137 are set to “ON”. See also timing diagram in the List of Parameters.
When using the V820 control panel, direct access is possible by means of the function key (key 9)!
Functions Parameter
Single end ornamental backtack left-hand arrow above key On Key 2 Key 4
Double end ornamental backtack right-hand arrow above key On
End ornamental backtack Off both arrows Off
Functions Parameter
Parameter 113 for the end backtack speed applies to both the standard end backtack and the end ornamental backtack.
In contrast to the standard end backtack the following applies to the end ornamental backtack:
! The drive stops for stitch regulator switching
! The stop time can be set
When using the V820 control panel, direct access is possible by means of the function key (key 9)!
Functions Parameter
Functions Parameter
Multiple backtacking is possible only if double start or end backtacking is On. (Value 0 = Multiple backtacking Off).
Sewing direction
! "! #! $!
"! Catch backtacking
#! Normal backtacking
$! Multiple backtacking
33 EFKA DA82GA3316 (BA)
Functions Parameter
Catch backtacking is possible only at the start of the seam if double start backtacking is On, not with start ornamental
backtacking (Value 0 = Catch backtacking Off). The catch backtacking function is active only if parameter 093 > 0.
Sewing direction
! "! #! $!
" Catch backtacking
# Normal backtacking
$! Multiple backtacking
Function Parameter
Intermediate backtack:
Backward sewing with speed limitation according to the setting of parameter 289 is performed when the key is pressed
down.
Function Parameter
Upon pressing Start backtack Start backtack End backtack End backtack
On On On On
Function Parameter
The stitch regulator solenoid is engaged by full power. Then the system switches automatically to partial power in order to
reduce the load for the control and the connected solenoid. Set the duration of full power using parameter 203 and the
partial holding power using parameter 204.
CAUTION!
If the holding power is set too high, the solenoid and the control may be permanently
damaged. Please observe the permissible duty ratio (ED) of the solenoid and set the
appropriate value according to the table below.
Functions Parameter
The function "reverse motor rotation" is performed after trimming. When the stop position is reached, the drive stops for
the duration of the switch-on delay of reverse motor rotation (parameter 182). Then it runs in reverse direction at
positioning speed for an adjustable number of increments (1 increment corresponds to approx. 0.7°). After reverse motor
rotation the thread wiper will be activated for the time t6.
When using the V820 control panel, direct access is possible by means of the function key (key 9)!
Function Parameter
CAUTION!
This is not a safety function. The line voltage must still be switched off during
maintenance and repair work.
Functions Parameter
Select how the drive is restarted after deactivating machine run blockage using parameter 281.
Parameter 281 = OFF Immediate start from any pedal position
Parameter 281 = ON Start only with pedal in position 0 (neutral)
Determine the functioning of the safety switch using parameter 282.
Parameter 282 = 0 Make contact [N.O.] (switch closed = machine run blockage On)
Parameter 282 = 1 Break contact [N.C.] (switch open = machine run blockage On)
Switch the function “machine run blockage” using parameter 283.
Parameter 283 = 0 Machine run blockage Off
Parameter 283 = 1 Function “machine run blockage” 1 (safety function) fastest stop without positioning
Parameter 283 = 2 Function “machine run blockage” 2 (control function) with positioning in the actual position
The function “machine run blockage” is enabled by connecting a switch to socket A/11-33 or B/2-3. When using a V810 /
V820 control panel, an acoustic signal can be enabled or disabled using parameter 127.
Display and signal after enabling machine run blockage on the control panel:
V810 control panel display
(symbol flashes and acoustic signal if parameter 127 = 1) # -S t o P-
V820 control panel display
(symbol flashes and acoustic signal if parameter 127 = 1) #
In all variants of the function “machine run blockage” sewing foot lifting is possible, needle up/down or its variants,
however, is not.
Functions Parameter
If the thread monitor function is On (parameter 195 = 1...4), the type of control and the set maximum speed are displayed
for 1 sec. After power On.
Display of maximum speed: # $ Type of control
(e. g. 4000 RPM) 4000 dA82GA
Then the thread monitor status display appears.
6.17.3 Parameter 195 = 1 – Model 270 / No Stop / Sewing Foot Down after Seam End
When reaching the end of the bobbin thread (bobbin is empty), the bobbin thread counter is activated by the corresponding
input signal. If the V810 or V820 control panel is connected, the thread monitor symbol flashes on the display.
On the V810 control panel, the symbol C for the left-hand bobbin and D for the right-hand bobbin signals the completion of
the count. On the V820 control panel, the completion of the count is indicated by symbols for the left-hand and/or right-hand
bobbin instead of the type designation. In addition, the LEDs provided for this function will flash (flash frequency 4 Hz).
The sewing foot is not lifted after thread trimming and after counting. The sewing foot is lifted only after the pedal has
been heeled back from position 0 (neutral).
The bobbin replacement has been recognized, and the bobbin thread counter is reset to zero if, after thread trimming and
the subsequent sewing start of 14 stitches, a signal is no longer present at any of the inputs for the bobbin thread monitor.
6.17.4 Parameter 195 = 2 – Model 767, N291 / With Stop / Sewing Foot Up after Seam
End
When reaching the end of the bobbin thread (bobbin is empty), the bobbin thread counter is activated by the corresponding
input signal. If the V810 or V820 control panel is connected, the thread monitor symbol flashes on the display.
After counting, the drive stops.
Even automatic seam sections like seams with stitch counting or light barrier seams are interrupted. They can be completed
by pressing the pedal forward from position 0 (neutral).
On the V810 control panel, the symbol C for the left-hand bobbin and D for the right-hand bobbin signals the completion of
the count. On the V820 control panel, the completion of the count is indicated by symbols for the left-hand and/or right-hand
bobbin instead of the type designation. In addition, the LEDs provided for this function will flash (flash frequency 4 Hz).
6.17.5 Parameter 195 = 3 – Model 767, N291 / With Stop / Sewing Foot Down after Seam
End
When reaching the end of the bobbin thread (bobbin is empty), the bobbin thread counter is activated by the corresponding
input signal. If the V810 or V820 control panel is connected, the thread monitor symbol flashes on the display.
After counting, the drive stops.
Even automatic seam sections like seams with stitch counting or light barrier seams are interrupted. They can be completed
by pressing the pedal forward from position 0 (neutral).
On the V810 control panel, the symbol C for the left-hand bobbin and D for the right-hand bobbin signals the completion of
the count. On the V820 control panel, the completion of the count is indicated by symbols for the left-hand and/or right-hand
bobbin instead of the type designation. In addition, the LEDs provided for this function will flash (flash frequency 4 Hz).
Functions Parameter
Switch speed for needle cooling On/Off (nnk) 120
Switch-off delay of needle cooling after stop (dnk) 183
Needle cooling/under-edge trimmer function (Fnk) 185
Parameter 185 = 1 Needle cooling: Needle cooling is enabled during the entire sewing operation. Disabling after the
stop can be delayed by the time “switch-off delay of needle cooling after stop”, which can be set
with parameter 183.
Parameter 185 = 2 Reserved for options
Parameter 185 = 3 Needle cooling depending on speed: The corresponding switch speed can be set using parameter
120.
When using the V820 control panel, direct access is possible by means of the function key (key 9)!
Function Parameter
Functions Parameter
6.19.3 High Lift for Walking Foot Operational Mode Not Stored
(Pa. 138 = OFF, Pa. 184 = 0)
By pressing the key “high lift for walking foot“, the output “high lift for walking foot“ is enabled depending on the actual
speed until the key is released.
6.19.4 High Lift for Walking Foot Operational Mode Stored (Pa. 138 = ON)
By pressing the key “high lift for walking foot“, the output “high lift for walking foot“ is enabled depending on the actual
speed. The output is disabled when the key is pressed again. This function is independent of the set minimum number of
stitches (parameter 184).
6.19.5 High Lift for Walking Foot Operational Mode Not Stored with Minimum Number
of Stitches (Pa. 138 = OFF, Pa. 184 = >0)
By pressing the key “high lift for walking foot“, the output “high lift for walking foot“ is enabled depending on the actual
speed until the key is released or the stitches set using parameter 184 have been executed.
When the key is pressed at machine standstill, the high lift for walking foot is enabled and remains On after the start of
sewing, at least for the set minimum number of stitches. Prolongation of the ON period is possible by keeping the key
pressed down until after stitch counting.
Note
If several speed limitations are activated at the same time, the maximum speed is limited to the lower value.
When using the V820 control panel, direct access is possible by means of the function key (key 9)!
Functions Parameter
High lift for walking foot operational mode stored = ON / not stored = OFF (-F-) 008 = 3
Functions Parameter
The speed is limited to 2000 RPM or 3000 RPM by applying a signal to socket A/9 (DB2000) or A/10 (DB3000). The
speeds can be varied using parameters 117 and 289. When changing the switching state on the control inputs, the respective
speed limitation is delayed by approx. 50 ms or is released.
Note
If several speed limitations are activated at the same time, the lowest speed dominates.
Functions Parameter
! It is possible to program the assignment of the speed limitation to the 21 speedomat levels.
! Minimum high lift = maximum speed (n2)
! Maximum high lift = minimum speed (n10)
Speed
3500 X X X X X upper speed break point
3200 X
3110 X
3020 X
2930 X
2840 X
2740 ----------------------------------------------------------- X
2650 X
2560 X
2470 X
2380 X
2280 X
2190 X
2100 X
2000 lower speed break point X X X
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 Levels
6.20.4 Jumper S1
The jumper S1 located at the top right of the printed circuit board next to the 37-contact socket has the following function:
! Jumper closed if no external potentiometer is connected.
! Jumper open (factory setting) if an external potentiometer is connected.
6.20.5 Setting the Speed Limitation Depending on High Lift with the V820 Control Panel
! Determine maximum speed (n2) using parameter 111.
! Determine minimum speed (n10) using parameter 117.
! Call up parameter 188.
6.20.6 Setting the Speed Limitation Depending on High Lift with the V810 Control Panel
! Call up parameter 188.
Note
If you set a value on the potentiometer, which is between the actual break points, both values will be overwritten when
pressing key E. Only after that is it possible to program new lower and/or upper break point values.
43 EFKA DA82GA3316 (BA)
Functions Parameter
Number of light barrier compensating stitches for long stitches (LS) 004
Number of light barrier compensating stitches for short stitches (cLS) 010
High lift walking speed (DB2000) (n10) 117
Stitch length during backtack: normal stitch / long stitch (SLu) 137
Normal stitch / long stitch with speed limitation (key on A/8 and D/2) (StL) 145
1 = without speed limitation
2 = with DB2000
3 = with DB3000
Stitch length in the next seam (after the trimming operation) (Stn) 187
Speed limitation (DB3000) (n11) 289
When the key connected to socket A/8-33 or D/2-15 is pressed, the stitch length can be reduced to a smaller value by
enabling the output “switch stitch length“ (LED Off). When the key is pressed again, the stitch length is switched. This
function can be enabled or disabled at any time, except in automatic seams and seam sections. Sewing is possible without
speed limitation, with speed limitation DB2000 or DB3000 depending on the setting of parameter 145.
The compensating stitches for light barrier seams are set at the operator level using parameter 004 or 010.
The start or end backtack stitch length is set using the following parameter:
Parameter 137 = ON The backtack is performed with normal stitches.
Parameter 137 = OFF The backtack is performed with long stitches.
The light emitting diodes do not flash when switching the stitch length by means of autoselect in the start or end backtack.
The stitch length with which the next seam after trimming will be performed can be selected using parameter 187.
Parameter 187 = 1 The selected stitch length remains On.
Parameter 187 = 2 Switch to long stitches after thread trimming.
Parameter 187 = 3 Switch to normal stitches after thread trimming.
After power On, normal stitches are automatically enabled (solenoid On, LED Off).
6.22 Roller
Functions Parameter
The roller is lifted by enabling the solenoid valve on output A/15. After power On, output A/15 and the correspondiing
LED on D/12 are On.
! The roller and its indicator are switched off (roller lowered) when pressing the key connected to socket D/4.
! The roller and its indicator are switched on when pressing the key again.
! The roller is lowered after the start backtack (at the start of the seam when the start backtack is Off) after a number of
stitches that can be set (parameter 186), unless it has been lowered before by pressing the appropriate key.
! The roller is lifted when thread trimming is started.
Functions Parameter
The thread clamp functions can be selected using parameter 154. The thread clamp signal is blocked right after power On.
The thread clamp signal is issued:
! whenever the sewing foot is lifted
! during reverse running
! after the drive has started
The following functions are possible with parameter 154:
Parameter 154 = 0 Thread clamp Off
Parameter 154 = 1 Thread clamp function: Use of the parameter values 155...158. The thread clamp (signal 1) is
enabled after the increments preset using parameter 155 and disabled after the increments preset
using parameter 156. If increments have been selected using parameters 157 and 158, the thread
clamp signal (signal 2) will be issued again. The number of increments of parameter 156 or 158
must always be higher than that of parameter 155 or 157.
Parameter 154 = 2...7 Thread clamp function: Use of preset values according to the table below.
Parameter 154 Select 100Ω, 220Ω, 680Ω, 1000Ω
Thread Clamp On Thread Clamp Off
2 302 344
3 274 316
4 246 388
5 100 198
6 070 156
7 070 270
If parameter 154 >0, the speed is limited to 250 RPM.
Functions Parameter
Last stitch at the seam end backward/forward short trimmer (FAr) 136
Thread trimmer activation angle by means of increments (iFA) 190
Thread tension release switch-off delay (FSA) 191
Thread tension release switch-on delay by means of increments (FSE) 192
Stop time for thread trimmer (tFA) 193
Thread trimmer switch-on delay by means of increments (FAE) 194
Thread wiper ON period (t6) 205
Delay time from end of thread wiper to start of sewing foot lift (t7) 206
The thread trimmer and thread wiper functions can be enabled and disabled using key 5 on the control panel.
The thread trimming operation is initiated by full heelback or automatically at the end of a counted seam section or
automatically by light barrier sensing after the light barrier compensating stitches. When the thread trimmer is Off, the
drive stops immediately in the set reverse position.
45 EFKA DA82GA3316 (BA)
Parameter 136 = 0 Trimming stitch forward and thread wiper function On.
Parameter 136 = 1 Trimming stitch backward and thread wiper function On.
Parameter 136 = 2 Trimming stitch forward and On with short trimmer signal. Thread wiper function Off.
Parameter 136 = 3 Trimming stitch forward with signal for stitch length reduction during softstart and signal for short
trimmer On. Thread wiper function Off.
Parameter 136 = 4 Trimming stitch forward with signal for stitch length reduction during softstart. Thread wiper
function Off.
The thread trimmer signal is enabled for 1msec with the first stitch after power On. Thread monitor sensitivity is thereby
switched to 100% provided that a thread wiper function has been activated using parameter 195.
Functions Parameter
Functions Parameter
Thread tension reduction , function of the key on socket D/3 (Fc3) 147 = 1
Thread tension reduction , function of the key on socket D/6 (Fc6) 149 = 2
Thread tension can be reduced by pressing a key connected to D/3 or D/6, depending on the programming of parameters
147 and 149. Thread tension reduction is indicated by a light emitting diode.
Functions Parameter
Coupling thread tension release / reduction with sewing foot lifting (kFn) 196
Parameter 196 = 0 Thread tension release and thread tension reduction “Off” during sewing foot lifting.
Parameter 196 = 1 Thread tension release and thread tension reduction “On” during sewing foot lifting in the seam.
Parameter 196 = 2 Thread tension release and thread tension reduction “On” during sewing foot lifting after thread
trimming.
Parameter 196 = 3 Thread tension release and thread tension reduction “On” during sewing foot lifting in the seam
and after thread trimming.
If parameter 147 = 1 (key on socket D/3) or parameter 149 = 2 (key on socket D/6), thread tension reduction can be enabled
at any time. The operational mode of the keys is stored. Furthermore, the function can be assigned to key A or B on the
control panel using parameters 293 and 294.
6.24.7 Coupling Thread Tension Reduction with High Lift for Walking Foot / Speedomat
Functions Parameter
Coupling thread tension reduction with high lift for walking foot and speedomat (kFh) 197
! Parameter 197 = 0 Coupling thread tension reduction with high lift for walking foot and speedomat Off.
! Parameter 197 = 1 Thread tension reduction is disabled and high lift for walking foot enabled using the key on
socket A/7. The speedomat has no effect.
! Parameter 197 = 2 When reaching high lift walking speed by adjusting the speedomat, thread tension reduction
is disabled. The key on socket A/7 has no effect.
! Parameter 197 = 3 When reaching high lift walking speed by adjusting the speedomat, thread tension is
disabled. The key on socket A/7 works as with setting 197 = 1.
If parameter 197 = 1...3, thread tension reduction can be enabled at any time using the key on socket D/3.
Functions V820
Functions Parameter
The number of stitches for a seam with stitch counting can be programmed and varied using the above parameters directly
on the V810/V820 control panel.
For fast operator information (HIT) when using the V820 control panel, the value of the function enabled using key 2 can
be displayed for approx. 3 seconds. During this time, the value can be varied directly by pressing key + or -.
Functions Parameter
Speed control for stitch counting can be selected using parameter 141.
Parameter 141 = 0 Execution at pedal controlled speed.
Parameter 141 = 1 Execution at fixed speed n12, when pressing the pedal forward (position >1).
Parameter 141 = 2 Execution at limited speed n12, when pressing the pedal forward (position >1).
Parameter 141 = 3 Automatic execution at fixed speed after having pressed the pedal once. The procedure can be
interrupted by “heelback (-2)".
The sewing speed is reduced in each stitch depending on the actual speed (max. 11 stitches before the end of stitch
counting), in order to be able to stop exactly at the end of counting. When the light barrier is on, free sewing will be
performed after stitch counting.
Functions Parameter
Speed control for the free seam and the seam with stitch counting can be selected using the speed mode.
Parameter 142 = 0 Execution at pedal controlled speed
Parameter 142 = 1 Execution at fixed speed n12, when pressing the pedal forward (position >1)
Parameter 142 = 2 Execution at limited speed n12, when pressing the pedal forward (position >1)
Parameter 141 = 3 Only for the seam with light barrier:
- Automatic execution at fixed speed after having pressed the pedal once.
- The seam end is initiated by light barrier.
- The procedure can be interrupted by heelback (-2).
- If the light barrier is not on, speed as with parameter setting 142 = 0.
The maximum speed is displayed on the control panel after power On and thread trimming and can be varied directly using
key +/-. The setting range lies between the values of parameters 111 and 121.
Functions V820
Functions Parameter
Functions Parameter
! After sensing the seam end, the compensating stitches are counted at light barrier speed.
! Suspension of the procedure with pedal in pos. 0 (neutral). Interruption of the procedure with pedal in pos. -2.
! The thread trimming operation can be disabled using parameter 133, regardless of the setting of key 5 on the V820
control panel. Stop in the basic position.
! Programming of max. 15 light barrier seams depending on the setting of parameter 006 with stop in the basic position.
Thread trimming after the last light barrier seam.
! Light barrier sensing uncovered or covered at the seam end can be selected using parameter 131.
! Start blockage with light barrier uncovered programmable using parameter 132.
! Speed selection pedal controlled / n5 during the light barrier compensating stitches using parameter 192.
! The light barrier compensating stitches can be programmed and varied using the above parameters on the V810/V820
control panel.
For fast operator information (HIT) when using the V820 control panel, the value of the function enabled using key 3 can
be displayed for approx. 3 seconds. During this time, the value can be varied directly by pressing key + or -.
Functions Parameter
This function enables an automatic start of the sewing operation as soon as the light barrier senses the insertion of fabric.
Prerequisites for the operation:
! Parameter 009 = ON (light barrier On).
! Parameter 129 = ON (automatic start On).
! Parameter 131 = ON (light barrier sensing uncovered).
! Parameter 132 = ON (no start of sewing with light barrier uncovered).
! The pedal must be kept pressed forward at the seam end.
For safety reasons this function is enabled only after a normal start of sewing. The light barrier must be covered as long as
the pedal is in position 0 (neutral). Then press the pedal forward. This function is disabled when the pedal is no longer
pressed forward after the seam end.
49 EFKA DA82GA3316 (BA)
Functions Parameter
The filter prevents premature enabling of the light barrier function when sewing knitted fabrics.
! Enabling/Disabling of the filter using parameter 130
! The filter is not active if parameter 005 = 0
! Adaptation to the mesh is possible by varying the number of filter stitches.
! Knitted fabric sensing with light barrier uncovered # covered, if parameter 131 = OFF
Knitted fabric sensing with light barrier covered # uncovered, of parameter 131 = ON
Functions Parameter
Functions Parameter
Selection of input function on key (A) "F1" on the V810/V820 control panels (tF1) 293
Selection of input function on key (B) "F2" on the V810/V820 control panels (tF2) 294
The following functions are possible using parameters 293 and 294:
6.32 Actuator
The commands for the sewing operation are input by means of the actuator, which is connected to the pedal. Instead of the
built-on actuator a different actuator can be connected to socket B80.
Table: Coding of the Pedal Steps
Pedal step D C B A
-2 H H L L Full heelback (e. g. initiating the seam end)
-1 H H H L Slight heelback (e. g. sewing foot lifting)
0 H H H H Pedal in pos. 0 (neutral)
½ H H L H Pedal slightly forward (e. g. sewing foot lowering)
1 H L L H Speed stage 1 (n1)
2 H L L L Speed stage 2
3 H L H L Speed stage 3
4 H L H H Speed stage 4
5 L L H H Speed stage 5
6 L L H L Speed stage 6
7 L L L L Speed stage 7
8 L L L H Speed stage 8
9 L H L H Speed stage 9
10 L H L L Speed stage 10
11 L H H L Speed stage 11
12 L H H H Speed stage 12 (n2) Pedal fully forward
EB.. Actuator
Functions Parameter
The pedal characteristics (speed change from stage to stage) can be varied.
Functions Parameter
Acoustic signal when machine run blockage or thread monitor is On (AkS) 127
An acoustic signal which sounds in the following cases can be enabled using parameter 127:
! Parameter 127 = 0 Acoustic signal Off.
! Parameter 127 = 1 Acoustic signal from stop after execution of the stitches to pressing key 8.
! Parameter 127 = 2 The drive stops after execution of the stitches. Sewing is possible up to the seam end. Then
the acoustic signal sounds until key 8 is pressed.
! Parameter 127 = 3 The drive stops after execution of the stitches, and the acoustic signal sounds 5 times. Sewing
is possible up to the seam end. Then the acoustic signal sounds until key 8 is pressed.
Function test of external inputs and transistor power outputs with connected actuators (e.g. solenoids and solenoid valves).
Input test:
! Press the – key several times until "OFF" or "ON" appears on the control display.
! Actuation of external switches is displayed by the switching state ON/OFF.
! Several switches must not be closed at the same time.
The letter symbols in parentheses ( ) are visible only if the V820 control panel is connected!
EFKA DA82GA3316 (BA) 54
8 Error Displays
General Information
On the V810 On the V820 Signification
InF A1 InF A1 Pedal not in neutral position, when turning the machine on
-StoP- flashing Symbol flashing Machine run blockage
InF A3 InF A3 The position to which all position values refer has not been stored
(reference position missing)
InF A5 InF A5 Emergency run, identification of an invalid machine select
Serious Condition
On the V810 On the V820 Signification
InF E1 InF E1 After power On, position transmitter or commutation transmitter
defective or connecting cables have been changed by mistake.
During machine run or after a sewing operation, only position
transmitter defects can be identified.
InF E2 InF E2 Line voltage too low, or time between power Off and power On too
short.
InF E3 InF E3 Machine blocked or does not reach the desired speed.
InF E4 InF E4 Control disturbed by deficient grounding or loose contact.
Hardware Disturbance
On the V810 On the V820 Signification
InF H1 InF H1 Commutation transmitter cord or frequency converter disturbed.
InF H2 InF H2 Processor disturbed
55 EFKA DA82GA3316 (BA)
variocontrol 810
P E
+ -
1 2 3 4 A B KL2185
The V810 control panel is supplied with slide-in strip no. 1 above the keys. For different functions the strip can be replaced
with a different one supplied with the control panel. Set parameter 291 in this case. See also V810 / V820 instruction
manual!
variocontrol 820
P E
+ -
1
R F
1 2 3 4 5 6 7 8 9 0
KL2186
A B
The V820 control panel is supplied with slide-in strip no. 1 above the keys.
After having pressed key 1, 2, 3, 4 or 9, the following can be varied using key +/-:
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