10 Head Scale Manual PDF

W14(10)-2B
Microprocessor Multi-heads Weigher
Operation
Manual
Content
1 Preface................................................................................................. 1
2 Basic Descriptions............................................................................ 1
2.1 The Specification of Machine Model............................................................ 1
2.2 Working Environment...................................................................................... 2
2.3 Attention.............................................................................................................. 3
2.4 Specification........................................................................................................4
2.5 Accessories.......................................................................................................... 4
3 Machine Structure............................................................................ 5
3.1 Main Components............................................................................................. 5
3.2 External Parameters......................................................................................... 6
3.3 The installation of common parts................................................................ 7
4 Working Principle........................................................................... 10
4.1 Combination..................................................................................................... 11
5 Introduction of operation interface..........................................13

5.0 STARTUP............................................................................................................ 13
5.1 RUN..................................................................................................................... 15
5.2 MANUAL OPE.................................................................................................... 19
5.3 PROGRAM SET................................................................................................. 24
5.4 STATISTIC......................................................................................................... 35
5.5 CALIBRATION................................................................................................... 39
5.6 SYSTEM SET..................................................................................................... 40
6The relationship among the parameters................................. 50

6.1 Program setting method.............................................................................. 51
6.2 System setting method................................................................................ 54
6.3 Detail chart of process.................................................................................. 56
7 The meaning of the indicated color and troubles
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shooting................................................................................................ 57
8 Color Remarks of Mainboard’s DIP and 2×10 I/O
Cables.................................................................................................... 62
9 Maintenance..................................................................................... 65
10 Transportation and Storage..................................................... 65
11 Connected with packing machine and elevator................ 66
12 Alignment diagram......................................................................67

1 Preface
Our company is one of the largest manufacturers of microprocessor weighing

equipment in the world, especially multi-heads weighers, who incorporates
with R&D, manufacturing, marketing and after-sale service etc. The company
has a batch of high qualified employees, and holds excellent enterprise
culture and mature marketing system.
W14(10) series Multi-heads Weighers are fully automatic computerized

combination scale, especially designed for packaging granular stuff. It adopts
advanced technology with 32 bit high speed microprocessor and the
predominant characteristics are high efficiency and high degree of accuracy.
The object of making this manual is to help users to use and maintain the
equipment. This manual provides how to operate this machine and some
basic maintaining measures. Meantime, we own a well-trained team with
excellent techniques for the after-sale service, who are able to provide you
with full-range service immediately. This manual is designed for the machine
model of W14(10)-2B.
NOTE: The manual is designed for 2.5th generation multi-heads weighers, in

which all of the figures are schematic diagrams which take the 2.5th
generation multi-heads weighers with 14 buckets for example.
2 Basic Descriptions
2.1 The Specification of Machine Model

This machine’s model number is W14 (10). The label can be explained as
follows (Please turn to the last page of this manual for more details).
1
2.2 Working Environment
[1] Temperature: 0~ 400C, Humidity: 35-85%.
[2] Electrical power: AC 208V ~ 240V 50/60Hz.
[3] Installation environment: On a hard, horizontal and non-oscillation
surface.
[4] Grounding: Make sure the grounding terminal is grounded.
[5] Jamming source: Keep away or shield off.
[6] Should work in axenic and non-dusty workshop when packing food
products.
[7] Avoid working in the surrounding with causticity gassy.
[8] Forbid to touch the screen with nipping tools.
2

2.3 Attention
[1] Don’t strike or push a large pressure on weigh buckets.
[2] Do check and clean out the remained material inside buckets
before running. Press “ZERO” button to empty buckets and
set to zero before operation.
[3] Do switch off the power supply when maintaining or cleaning.
[4] Do switch off the power supply when there is a malfunction in
electric parts. It should be maintained by an
electronic-engineer.
[5] Make sure that the machine is fastened and stable when
cleaning, maintaining or operating the machine, because
there is still a certain distance from the machine body to the
ground if the weigher is installed on the top of the packing
machine.
[6] The volts d.c. should be not less than 30V of the connection
signal which produced by other equipments connecting with
the weigher such as feeding apparatus, Packing machine,
conveyor, etc. And the load current should be not more than
100mA.
[7] Don’t touch the buckets’ door, weigh buckets and other
running parts while the machine is running.
[8] Do spend hours poring over this manual before operation.
And set program parameters and system parameters rightly.

2.4 Specification
parameter Machine model
Item YS-W14-2B YS-Wl0-28

Supply Voltage AC220V AC220V
Supply
frequency 50/60Hz 50/60Hz
Rating current 9A SA
Power 2.0kW 1.SkW
Bucket number 14 10
Max.weight 9999.9g 9999.9g
Weight 7-9999.9g 7-9999.9g
Capacity 1OOOm L/2000 m L/2 500 m L 1000mL/2000mL /2500ml
Max. speed 140bags/min 80bags/min
Pro-memory 0-99 0-99
table 1
2. 5 Accessories
1 1
Instruction lset Packing List Report
set set
-4-
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3 Machine Structure
3.1 Main Components
The main components ofYS-W14 (10)-28, series are shown in Fig 3-1-1
1
4 16
15
8
14
9
10
13
Fig Fig3-1-1
1 Indeed Funnel 10 Leakage Switch

2 Level Sensor 11 Base Frame
3 rrop Cone 12 Collating Funnel
4 Linear Feeder Pan 13 Wire For Display
5 Feed Bucket 14 Display
6 Weigh Bucket 15 Aluminum Case
7 Collating Chute 16 Linear Vibrator
8 Hang Bolt 17 Main Vibrator
9 Main switch
table 2
-5-
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3.2 External Parameters
1. Packing Size: YS-W14-2B-2X 1136(L)X 1586(W)X 1488(H)
YS-W10-2B-2X 1086(L) x 1436(W) x 1308(H)
2.Packing Weight: YS-W14-2B-2X 420kg
YS-W10-2B-2X 250kg
1. Assembly Dimension: Fig3-2-1,3-2-2,3-2-3.

482 (400)
,-.,
r--~T-----\~~r--~-+-----c,,___,..,..___, ~
N
.._.
r....
N
<:!""
0
co
N
190 640(580)
0
M
870(770)
930(870)
950(850)
1020(950)
Fig3-2-1 Fig3-2-2
-6-

Fig3-2-3
3.3 The installation of common parts
3.3.1 Bracket and Infeed Funnel Installation
The exploded diagram of Bracket and Infeed Funnel is shown in Fig 3-3-1.
Users can install Bracket and Infeed Funnel according to the exploded diagram.
n It
iT
...:I
~--
Fig 3-3-1
-7-

3.3.2 Weigh Bucket Installation
1. As shown in Fig3-3-2a,hold the outer edge of the bucket and make the
bucket tilt slightly by you right hand so that the fixed rod linked to the locking
mount in position 1 as shown in Fig3-3-2a after aligning the locking mount.Press
down the bucket gently when you heard a slight “click” sound can be.You can put
it lightly to test if the bucket is installed in position 2 as shown in Fig3-3-2a.
Fig 3-3-2a
2 .Push the bucket from position 2 to position 1 then the bucket can be
removed,as shown in Fig 3-3-2b.
Fig 3-3-2b
3.3.3 Linear Feeder Pan Installation
—— 8 ——

The installation diagram of Feeder Pan was shown in Fig 3-3-3 , put the
Feeder pan above the notch of the vibrator and install it.After that insert section
“b” of the Vibrator to section “a” of the Feeder Pan.
NOTICE: Each Linear Feeder Pan should be well installed and has no bump with
each other.
Fig 3-3-3
3.3.4 Collating Chute installation

As show in Fig 3.3.5. put the Collating Chute into the weigher locating along the
Position 1, and insert it into the bracket as shown in position 2.
Position1
Position2
Fig 3-3-4
3.3.5 Feed Bucket Installation
Refer to the Weigh Bucket installation.
—— 9 ——

3.3.6 Collection Bucket Installation
1. As shown in Fig 3-3-5, install the Collection Bucket Hook on the Host Box, and
make it stable.
Collection
Host Locking Bucket Hook
Box mount
Fig 3-3-5
2. Insert the Collection Bucket into the Locking mount for both sides. Set bucket
horizontally.
Collection
Bucket
Fig 3-6-6
NOTE: Please correspond with the “Aluminum Case” number when
installing Feed Bucket, Weigh Bucket and Collating Chute
4 Working Principle
Products to be weighed are firstly delivered by Conveyor and fed into the
Infeed Funnel. Then it can be dispersed to Linear Feeder Pans from the vibrating
Top Cone controlled by program. The products flow thickness can be changed by
—— 10 ——

adjusting the height of the Infeed Funnel. Products to be weighed are distributed
evenly into each Linear Feeder Pan, stored in Feed Bucket. When Weigh Buckets
complete the previous weighing and after they are cleaned out, products to be
weighed in Feed Buckets can be fed into Weigh Buckets to prepare for next
combination. Meanwhile this machine can work with other equipments like
packaging machines or conveyor by signal communication, The work flow is
shown in Fig 4-1.
C onveyor
In fe e d F u n n e l
Microprocessor Multi-heads Weigher
To p C one
L ine ar Fe ed er Lin ear F eed e r
F eed B uck et Fe ed B uck et
W eig h B uck et W e ig h B u ck et
W eig h B uc k et C o m b in atio n
N O .X
DUM P
P a c ka g e M a c h in e , C o n v e yo r , e tc
Fig. 4-1 Work flow
4.1 Combination
The CPU calculates the weight value from each Weigh Bucket (fig 4-1-1),
adds up the single weight and gets numerous combinations which meet the set
deviation from Target Weight, then selects the closest one to the Target Weight as
shown in Fig 4-1-2.
—— 11 ——

Last
combination
bucket
Weigh
Bucket
feed
bucket
The value of each weigh-bucket
Fig 4-1-1
Applicable combination
Fig 4-1-2 combination principle
—— 12 ——

5 Introduction of operation interface
All functions of the Multi-heads Weigher can be finished by touching the
display screen which is easy to operate. Every function will work after touching
the display screen for 0.5-1 second. Furthermore, the range of every parameter
will be shown after RANGE: on the inferior of the display screen.
5.0 STARTUP
Switch on the power supply, software starts to self-exam and then we can see
the Main Screen as shown in Fig.5-0-2.
Fig. 5-0-1 switch
Fig.5-0-2.Main menu
Main Menu Introduction:
—— 13 ——

1. The current date and time are respectively displayed in the upper left and right
corner of the main menu.These two parameters can be modified within the
system setting interface.
2. Each is powered on,the main menu has the “zero’’ message(red font),you are
prompted to set “zero” before running the machine .
run
Enter the operation interface,then display operation.
Enter the manual debugging interface, you can test the

manual
ope machine parts and machine operation.
Program Enter the program setting interface, you can set weigher
set operating parameters.
statistic Enter statistic interface,the results for each combination of

scales are recorded.
calibrati Enter the initial calibration interface,you can recalibrate

on weigh bucket and the main vibrator or set zero for drift is too
big.
System Into the system setup interface,set the system parameters.

set
To clean out products remained in Feed Buckets and Weigh

zero
Buckets, and at the same time set load cells to zero once
again. (This is NOT calibration) We can see a black line
appeared when it is completed.Operation:the weigher will
set zero automaticly as long as you touch the “zero” key.
—— 14 ——

To clean out all products remained in the machine. The Main
clear Feeder, the Linear Feeder, Feed Buckets and Weigh Buckets
will run continually to clean out products.
stop To stop the function of clear
5.1 RUN
Touch this button for about one second, it will get into the run
interface as shown in Fig. 5-1-1 which is just for reference.
run
Please make sure you have done zero before entering the run
interface.
Fig. 5-1-1 Run

Running interface introduction:
—— 15 ——

1:program number, target weight, maximum weight,minimum weight these four
parameters can be set within the “program set” interface.The set value is
displayed in the interface for reference.
2:bucket combination and actual speed,a combination of these two parameters

together reflect the current state of operation.Normally,the combination bucket
number is 2.9-3.5.When the actual speed is equal to the target speed,running is
ideal.
3:target speed , linear feeder amplitude are adjustable parameters.Namely:the
three parameters can be manually increase or decrease during operation by up
and down arrow keys, improving the operating efficiency of the weigher.
4:list displays the corresponding amplitude of each linear feeder pan.On the left
of the list is the number of linear feeder pan,the right is the linear vibrator
amplitude.
5:combination of plate:show the operation of the weigher.
6:digital blocks show the running states of each unit bucket.Different states have
different color-coded and representing different meaning.Specific meaning can
be seen in Table 3.
7:shows the weight：show the weight of each combination.
5.1.1 To set an expected speed for packaging according

to the working speed of packaging machine. Touch
it for selecting and press to change its value.
The dynamic parameters won’t be saved after
target sp
power supply being off.Instructions:touch the
keys,then press to increase or decrease the
speed.The target speed can be seen in the display
box.
5.1.2 Main Feeder Amplitude. To control the amplitude of

mf amp Main Feeder. Touch it for selecting and press to
adjust its value. The bigger this value is, the more
—— 16 ——

products to be weighed will be fed into the Linear
Feeder. The dynamic parameters won’t be saved
after power supply being off. Instructions:touch the
amplitude.The value of amplitude can be seen in
the display box.
5.1.3 Linear Feeder Amplitude. To control the amplitude

of Linear Feeder. Touch it for selecting and
press to change its value. The bigger this value
is, the more products to be weighed will be fed into
the Feed Buckets. The bigger this value is, the
lf amp louder the sound will be. The dynamic parameters
won’t be saved after power supply being off. A is on
the left and B on the right. Instructions:touch the
amplitude.The value of amplitude can be seen in
the display box.
5.1.4 Increase and decrease the value of dynamic

parameters.
5.1.5
run To RUN or PAUSE the weigher.
5.1.6 Exit to the main screen. Do pause the weigher

return
before exiting to the main screen when running.
5.1.7
1.The weigher will stop working by lack of
material,and the button of LLLon/off will be
LLL flashing.
ON/OFF
There are two kind of situations that the weigher
will stop working by lack of material ).
—— 17 ——

(1) The lever-sensor has detected the lack of the
material ,and meets the conditions of stopping
machine(refer to the parameter of LLL Ratio
setting.
(2) The lever-sensor has detected material,but the

weigher still working with that the weigh bucket
always can't detect material, and the this situation
lasts 10 minutes or more.
2, When the function LLL on/off is pressed, and the

scale is lack of material,the weigher will go on
running by pressing button RUN . When detected
materials, the weigher will run automatically after
10 seconds.
3,(1)When the button of LLLon/off ,the machine will

stop to detect the lack of material ,but after
running and stop the machine ,the function will be
active again.
(2)When the parameter of LLL Ratio is setted to

0,the function LLL on/off is banned.
5.1.8 display color and the meaning of the weigher
NO. color meaning
single bucket weight is more
1 yellow than the target weight and

mandatory emissions
—— 18 ——

The buckets in the
2 red
combination of fighting
enough material has been

3 blue
added
4 light blue material does not add enough
single bucket is failure.It’s a

5 purple negative when automatically set
to zero.
6 green auto-zero during run-time
auto-zero process during

run-time, zero drift of weigh
7 lightgreen
bucket is over 20% of full
scale.
8 black the bucket is prohibited
little or no materials in
9 white
weighing bucket
5.2 MANUAL OPE
Manual operation. Touch this button for about one second
manual to enter into manual ope interface as shown in Fig.5-2-1.

ope Manual operation is used for checking whether the
machine is running good or not.
—— 19 ——

Fig.5-2-1 Manual operation
Manual operation interface introduction:
—— 20 ——

Single operation,continuous operation can test the operation of the weigher
and the mechanical components.Linear vibrator,main vibrator, feed bucket,weigh
bucket,collection bucket respectively to test the various parts, testing and so
on.Weigh bucket zero for observation if it is accurate,the existence of zero drift
and can be reset to zero.If the weighing sensor is installed,the main pattern
within system setting must be 1 then that function is effective.Click the button
when the function is effective,the weight of main vibrator will be display on the
right. Notice:Zero can not be set when you click that key again.You must set zero
in calibration interface.The menu is invalid and is photodetector when the main
pattern is 0. Inhibit head is used to prohibit the fault bucket.When the bucket is
pressed,the color from blue to red, as shown in the “digital block 9”and wb zero.
5.2.1 Touch it for selecting and press the channel

cycle run number corresponding to each weighing
section, the selected section will operate for
once with the process of MF, LF, FB, WB and CB.
If M was touched，all sections will operate for
once. Hold to press it, all selected sections will
operate continually.
5.2.2
Continue Run. It has similar functions to cycle
conti run run. The difference is that it will run continually
only when you press stop button.
5.2.3 Linear Feeder. Touch it for selecting and press

channel number corresponding to each Linear
linear fd Feeder, the selected Linear Feeder will operate
for once. All Linear Feeders will operate for once
by pressing M. Hold to press it, the Linear
Feeder will operate continually.
5.2.4 Main Feeder. Touch it for selecting and press M ,
main fd the Main Feeder will operate for once. Hold to
press it, the Main Feeder will operate
continually.
—— 21 ——

5.2.5 Feed Bucket. Touch it for selecting and
press channel number, the selected Feed
Bucket will operate for once. All Feed
feed
Buckets will operate for once by pressing
M . Hold to press it, the Feed Buckets will
operate continually.
5.2.6 Weigh Bucket. Touch it for selecting and

press channel number, the selected
Weigh Bucket will operate for once. All
weigh
Weigh Buckets will operate for once by
pressing M. Press it and hold it, the Weigh
Buckets will operate repeatedly.
5.2.7 Collection Bucket. Touch it for selecting

and press M, Collection Bucket will
operate for once. Hold to press it, the
collect Collection Bucket will operate repeatedly.
(Collection Bucket is optional, it just
works when you set the collect value as 1
in the system parameter setting).
5.2.8 Touch it for selecting and press channel

number, the weight of the selected
channel will be displayed, press that
wb zero channel number again to set load cell

back to zero. (Before setting zero, make
sure there is no product left in Weigh
Buckets. The function will fail if there is
too much product left in the bucket.)
—— 22 ——

5.2.9 Main Feeder Zero Set.Touch this
button,the load cell of Main Feeder will be
set to zero. (Before setting zero, make
mf zero rst
sure there is no product left on Main
Feeder. The function will fail if there is too
much product left on the Main Feeder.)
5.2.10 Inhibit the broken-down channel

corresponding to one weight section and
other channels keep running. There is a
circle with different digital blocks in the
inhibit head display screen. When other channels
running, the inhibited head block will
show in black. When the inhibited head
starts to work again as a normal head, it
will show in different colors.
5.2.11 Stop all running sections in the display

stop
screen.
5.2.12 Exit the manual operation menu and

return
return to the Main Screen.
—— 23 ——

5.3 PROGRAM SET
Touch this button for about one second，Then input the
program password (Initial password is 111111) and enter program

set set interface as shown in Fig. 5-3-1,which is only for
reference.
Fig5-3-1 Password input interface
—— 24 ——

Fig5-3-2 Parameter set interface1
Program selection. Choose a saved program number

with different parameters. Touch this button and
input the program number through the key-board on
pro selection
the right, and then press ENT key to confirm. OK will
appear on the RANGE when operating successfully.
(Range: 0-99).
Input the number of original Program at the left side,

and enter the number of target program on the right.
program copy
Press ENT to confirm, all the parameter setting will be
copied to Target program. OK will appear on the
RANGE when operating successfully.
Touch this button and enter the parameter setting

Parameter interface as shown in Fig. 5.3.1 which is only for
set
reference.
—— 25 ——

Fig5-3-3 Parameter set interface2
5.3.1 To set the program number which can record

program NO.
the program parameters.
5.3.2
product NO. To set the NO. of the product to be weighed.
5.3.3 To set a target weight/target quantity/number

target wt of one package to be packed. The range is
between 0.1 and 9999.9.
5.3.4 To set the limit of up deviation based on the

up limit target weight/quantity/number. The range is
5.3.5 To set the limit of low deviation based on the

low limit target weight/quantity/number. The range is
—— 26 ——

5.3.6 To decide the method of measuring.
There are three patterns(0,1,2)for material

weighing.
0 : weighing mode, weighing in g/kg for unit
and display in g/kg for unit too.
wt/count
1 : counting mode, weighing in g/kg for unit
and display in p(pieces) for unit.
Quantity(p)=Target weigh(g/kg)/Single
Wt(g/kg).
2 : counting mode, weighing in p for unit and

display in p for unit too.
5.3.7 To set the target weight of one product.This

single wt parameter only performs when all single
products is the same weight.
5.3.8 To set a target weighing speed according to the

speed speed of the packaging machine or the actual
situation. The range is between 1 and 140.
5.3.9 Click on this button to enter the vibrator setting

interface as shown in Fig-3-4.You can set
amplitude and feeding time of main vibrator
and linear vibrator.Operation ： click the
vibrator set corresponging box and input value on the right
side of the interface,then press ENT to confirm.
Main amplitude and linear amplitude also can
be adjusted by pressing button ← , → ,to
increase or decrease value.You also can adjust
—— 27 ——

all of the linear amplitude at the same time by
the following way.Select one of the linear
feeder,input corresponging value and press ENT
to confirm.After that press copy button,all the

value of linear amplitude can be adusted.
5.3.10 It is used as a correct value when the

multi-heads weigher cannot be calibrated a
amendatory value referring to the deviation
bias wt between the actual weight and the display
weight, i.e. “Actual WT = Display WT + Bias”. It
can be set as positive or negative value. The
range is between -999.9 and +999.9.
5.3.11 During the automatic zero interval, the weigh
zero interval bucket participated in combination performs

zeroing automatically when operating in order
to keep the weighing accuracy. When the
—— 28 ——

bucket is cleared, it won’t attend to
combination and it will show green color. The
range is between 1min and 999mins. The
recommended value is 10.
5.3.12 To set the automatic control model of Linear

Feeder. 0, 1 and 2 can be chosen.
0 means the AFC function is off, i.e. the

program can not modify the amplitude of linear
feeder automatically, but it only can be
changed by manual.
AFC
1 means the program can automatically modify
the amplitude of linear feeder according to the
AFCT TARGET NO. It is called AFCT model.
2 means the program can automatically modify

the amplitude of linear feeder according to the
AFCI SINGLE WT. It is called AFCI model.
5.3.13 When AFC is set to 1, the program would

automatically modify the amplitude of linear
feeder according to the AFCT target NO, i.e. it
AFCT is the desired number of buckets which is the
target NO.
average number of weigh buckets attended to
combination. The range is between 0.1 and
7.0. The recommended value is 3.5.
5.3.14 To set the weighing times after which the
AFCT amplitude of Linear Feeder will change once.

reset int The range is between 1 and 99. The
—— 29 ——

5.3.15 It refers to the allowable deviation based on

the total numbers of combined buckets in the
AFCT
limit NO. range of AFCT rest int. The range is between
0.1 and 99.9.
5.3.16 When AFC model is set to 2, AFCI model is on.
AFCI singal wt is the expected weight in each

AFCI
singal wt single bucket during feeding process by LF, and
it is an average value. The range is between 0.1
and 3200.0.
5.3.17 To set the weighing times after which the

AFCI
amplitude of linear feeder will be changed
reset int
once. The range is between 1 and 99.
5.3.18 It refers to the allowable deviation based on

the AFCI singal wt of each single bucket in the
AFCI range of AFCI reset int in total. The range is

limit wt between 0.1 and 999.9. The recommend value
is (AFCI singal wt × (1/6-1/10) × AFCI rest
int).
Next page as shown in Fig.5-3-5(Fig parameters for reference).
—— 30 ——

Fig.5-3-4.Parameter set interface 3
5.3.19 It is a percentage to be set. When the weight in

a single Weigh Bucket is less than this
percentage of the target weight, the Feed
Bucket would continue feeding the Weigh
no load
Bucket until the weight in this single Weigh
Bucket reaches this percentage, so that this
Weigh Bucket could attend combination. The
range is between 1 and 99.
5.3.20 It refers to the times of the bucket not

attending combination. Such bucket would be
forced to attending combination after XX which
no select
is the setting value of this button. By doing this,
it can improve the using rate of weigh buckets.
The range is between 1 and 9999.
—— 31 ——

5.3.21 To set a feed times to get the target weight.
The target weight is divided into feed times to
dump products, It means each dumping weight
feed times = target weight/ “feed times”. It works for the

weight requirement that can’t reach in one
time. The range is the integer between 1 and
99, and the recommended value is 1.
5.3.22 To set a delay time from Feed Bucket starting to

open to Linear Feeder beginning to operate and
dump products into Feed Bucket. During this
period Feed Bucket should be cleaned and
closed. Its range is from 1-9999*10ms.If the
delay time is not enough (shorter than the last
fb delay
time of motor of Feed Bucket), the product will
go to weigh bucket directly or be clamped by
the door of Feed Bucket. But if too long, it will
reduce the weighing speed. you can set a
appropriate value referring to the
characteristics of product and target weight.
5.3.23 To set a delay time from Weigh Bucket starting

to open to Feed Bucket beginning to operate
and dump products into Weigh Bucket. The
wb delay
working principle and set method please refer
to fb delay. The range is between 1ms and
9999×10ms.
5.3.24 To set a delay time from Weigh Bucket starting

cb delay to open to the Collection Bucket beginning to
TIMES
operate again and dump products into the
—— 32 ——

packaging machine. The range is between 1ms
and 9999×10ms. (Only valid after stalling a
Collection Bucket).
5.3.25 To set a time value. After all products are

dropped from the Collection Bucket, the Weigh
Bucket will open to discharge product to
after cb
Collection Bucket once again for prolonging
delay
after cb delay. The range is between 1ms and
9999×10ms. (Only valid after installing a
Collection Bucket).
5.3.26 To set a delay time. After the weigher

discharges products to packing machine, the
packing machine will send out a “finish
dis delay time
discharging” signal after delaying a period of
dis delay time. The range is between 1ms and
9999×10ms.
5.3.27 To set the duration for “discharge” signal sent

to the packaging machine. That is, the signal
dis on time will disappear after it lasts for dis on time. The
range is between 1ms and 9999×10ms. The
5.3.28 Stagger Interval. To set an interval time among

the combined buckets for discharging product.
sta If the discharged product is a low density and

interval big volume one, this parameter is necessary
to avoid blocking the Discharging Hopper
when all combined Weigh Buckets drop
—— 33 ——

product at the same time. Therefore, the
combined Weigh Buckets can drop the product
to the Collection Bucket or Packing machine
according to this parameter. The range is
between 1ms and 9999×10ms.( when the
weigher works with the collection bucket, it
will open once after all products are dumped.)
5.3.29 It refers to the feeding delay of external

feeding machine (such as conveyor). When the
level sensor (or main load cell) detected no
products in the “Infeed Funnel” and sended out
the dumping signal, the conveyor received and
feed time
fed products into the Indeed Funnel. When the
fed weight is up to the upper limit of the level
sensor (or main load cell), the starved feeding
signal will last for feed time to stop output. The
range is between 1s and 99s.
5.3.30 To set a maximum weight value for Main

max mf Feeder. This value is the upper weight value of
product to be added.
5.3.31 To set a minimum weight value for Main Feeder.

min mf It will require to add product when below this
value. Range: 0.01-30.00Kg
5.3.32 Low-Low Limit Ratio.

1.When using main sensor to detect the
LLL ratio
materials(the parameter is set to 1),the
weigher will stop working if the material weight
—— 34 ——

is less than low limit by the ratio.
2.When using lever -sensor to detect the
materials to detect the material on the top
cone(the parameter is set to 0), the function
LLL Ratio is depending on the parameter FEED
ON TIME at this time. The range is between 1
and 99%.For example, Assuming the feeding
time is set to 10S , the LLL ratio is set to 90% ,
then LLLon/off is in effect when the lack of
material time is over 9s .The function LLLon/off
is invalid if the parameter of LLL Ratio is set to
0.
5.3.33 This button is not set to any function,as a

reservation
function of the future expansion.
5.3.34 To set the motor pattern of Feed bucket. There

fb mot patt are four patterns for choice, that is, 0，1，2，3.0
is the slowest pattern,3 is the fastest.
5.3.35
To set the motor pattern of Weigh bucket.
wb mot patt There are four patterns for choice, that is, 0，1，
2，3. 0 is the slowest pattern,3 is the fastest
5.3.36 To set the motor pattern of Collection bucket.

cb mot
There are four patterns for choice, that is, 0，1，
patt
2，3. 0 is the slowest pattern,3 is the fastest
Notice:does not specify how the parameters of methods of operation shall be

as follows:Click the button to set the appropriate value,following the prompts
and actual needs,then finally click the “ENT” button.
—— 35 ——

5.4 STATISTIC
Touch this button for about 1 second; it will enter the menu
STATISTIC
interface as shown in Fig.5-4-1which is just for reference.
Fig5-4-1 Statistic interface 1
5.4.1
Show total number of record, the system can
total records
record max 99 set date.
5.4.2
Show the total number of record in the day you
day records
selected.
5.4.3 Touch this button, Press →, ← to select the year,

input check
month, date, then ENTER to confirm. The display
date
will show all the record on that day.
5.4.4 Input the record number, and press ENT to

input record
confirm. it will get into the interface as shown in
number
Fig 5-4-2 which show all the detail information of
—— 36 ——

the record selected.
5.4.5 Touch this button and press ENT, All record will be
Clear all
record clear up.
Fig5-4-2 Statistic interface 2
Interface introduction:
Program NO.,product NO.,target weight,up limit,low limit are set in advance
within the program setting interface.In this display is convenient user for
reference.
Start time , stop time displays the recording start time and see the end of
time.
Pass package,fail package,pass rate,ave error with total weight for the
statistical analysis of the results of this operation can be easy and intuitive
understanding of this operation.
Record number:show the record number you check.
—— 37 ——

5.4.6
next record Show the content of next record.
5.4.7
up record Show the content of prior record.
5.4.8
print Print out the content of the current record number.
5.4.9 Return to the previous statistical interface,as

return
shown in Fig5-4-1.
—— 38 ——

5.5 CALIBRATION
Touch this key for about 1 second, input the correct
calibration password, and then press ENT to confirm, it will get into
the calibration interface as shown in Fig. 5-5-1 (The initial
password is 111111).
Fig.5-5-1 Calibration
Calibration method:
1.Click on the right side of the keyboard and input weigh bucket
number (eg01) or main vibrator number(15),then press the “ENT”key.
The original weight of the weigh bucket or main sensor will display in
the middle or in the constantly bounce(first calibration),and the
cursor will move to “zero”.
2.Press “ENT”key to confirm zero(to ensure that the weigh bucket has
no materials),showing the weight fixed.
3.When the cursor from the “zero value” move to “full scale”, load 1KG
—— 39 ——

standard weight on the weigh bucket.Press the “ENT”to determine,
1000.0g will be displayed.When the main sensor is calibrated,load
30KG standard weight on the main feeder pan.
4.Test ,the standard weight for a small (eg100g),load in the weigh
bucket or 1KG the standard weight load in the main feeder pan,then in
the middle display area will show the corresponding values. The
calibration of the weigh bucket or main sensor is aready successfully
completed.
5.Input the next number of weigh bucket by “ENT”key,then
re-operation steps2.3.4.
6.If you are not satisfied with the initial calibration(shown at
1000.0,beating big),you can re-calibrate to get satisfactory results.
7.Zero drift, press the “zero”key within the main menu to set zero.If
the value is 0.0,do not need to re-calibration.
Note:The main board has a 2-position DIP switch.The DIP
switch is ON,said normal operating state,otherwise states
that calibration interface is locked and can not be
calibrated.The whole calibration process should be done
under an environment without wind and vibration.
5.6 SYSTEM SET
Touch this key for about 1 second, enter the password
System set (The initial password is 222222) and then enter system
set interface as shown in Fig. 5-6-1.
—— 40 ——

Fig.5-6-1 System setting interface
5.6.1 To set the system date. Press key → and ← to
date set move from hour to minute and second, and

input the number.
5.6.2 To set the system time. Press key → and ← to
time set move from hour to minute and second, and

input the number.
System will select the best combination from

5.6.3
the eligible combinations,the bigger this value
optimum
is ,the higher accuracy is,but the lower the
speed is.
—— 41 ——

Enforce discharging. The bigger this value is,
5.6.4
the higher the pass rate will be, but the running
continuity will be worse. Usually, the program
will find another combination in the residual
buckets after an acceptable combination. If
there is no eligible combination, it will compare
enforce
“the residual Buckets Number” with
“ENFORCE”. And if the residual Buckets Number
is greater than or equal to “ENFORCE”, it will
choose the closest to the target weight of a
combination to enforced-dump.Setting range:
6-14.
5.6.5
Accuracy Times. To set the multiple of up limit

and low limit. When the system can’t find
proper combination and enforce the bucket to
acc times combine, it’s able to control the weight of fail

packages under the multiple range of up limit
and low limit. The range is between 1 and 99.
The recommended value is 2.
To select the model of collection bucket. 0

5.6.6
collect means no Collection Bucket installed. 1 means
Collection Bucket installed.
—— 42 ——

Main feeder detecting way.
5.6.7
0 means the product fed to main feeder can be
mf detected by level sensor.

1 means the product fed to main feeder can be
detected by load cell.
There are three types of language in the display

5.6.8
can be chosen.Operation method:choose 0,1
lang set and 2 standing for different language.Different
languages can be costumed for the
requirement of users.
5.6.9 Password 1 is the password to enter PROGRAM

SET and CALIBRATION. The initial number is
password1
111111. Rewrite a new password with 6 bits
digit and press ENT to confirm.
5.6.10 Password 2 is the password to enter SYSTEM

SET. The initial number is 222222. Rewrite a
new password with 6 bits digit and press ENT to
password2
confirm. Please remember your new password
as it is ok when you input the new password for
only one time.
5.6.11 To control the lit time of LCD with the set value.
Set to 0, the backlight has been always on.
when set to 1-99, backlight will turn off after
LAMP
the setting value if without operation, touch
any location of LCD, it will be lit.Range:0,1-99.
Units: min.
—— 43 ——

5.6.12 Touch screen calibration.Adjust the touch
screen calibration if the touch screen can not
receive the correct instruction as it shows.
Touch this button for about one second and
enter the password “123456”to enter the
touch sc cal calibration interface.Follow the below operation
to finish it.First:touch the red point on top left
corner of the screen.Second:touch the red
point on lower right corner of the screen.Finally
the screen will show “Installation successful”
and exit adjustment automatically.
5.6.13 Decimal point position setting is in the setup

process and system parameters values of
decimal
decimal position.Setting range:1,2,3.Operation
method:Click on the button,then input 1,2,or 3.
To set the way of receiving the READY signal.

5.6.14
There are 4 ways from 0 to 3.The principle is as
shown in Fig 5.6.1
0: Impulse Memory. After the Multihead

Weigher receives a READY signal which is an
trigger way impulse signal, the program will memorize it.
After receiving an INPUT signal, the READY
signal will work. When the impulse comes down
from 1 to 0, it is valid.
1: Impulse Non-Memory. After the Multihead

Weigher receives a READY signal which is an
—— 44 ——

impulse signal, the program will not memorize
it if it doesn’t receive an INPUT signal. If there
is no impulse signal, it won’t Drop products
even if it receives an INPUT signal. When the
impulse comes down from 1 to 0, it is valid.
2: Level Memory. After the Multihead Weigher

receives a READY signal which is a level signal,
the program will memorize it. When it receives
an INPUT signal, the READY signal will work at
once. When the level is going up from 0 to 1, it
is Valid.
3: Level Non-Memory. After the Multihead

Weigher receives a READY signal which is a
level signal, the program will not memorize it if
it doesn’t receive and INPUT signal. If there is
no high-level signal, it won’t Drop products.
After receiving an INPUT signal. When the level
is going up from 0 to 1, it is Valid.
Fig.5-6-2
—— 45 ——

The effect of linear vibrator is a percentage of
5.6.15
vib gain setting value of amplitude.Setting range is
0,1,2.0:60%,1:80%,2:100%.
To set the filter coefficient of Weigh Bucket .

5.6.16
Filter coefficient is the times that A/D card
samples the weight data from load cell. If the
frequency in sampling gets more, the result will
be closer to the real weight. But A/D Card
spends more time on the sampling. There are
19 grades of filter coefficient. If the value is
higher, the weighing data will be better, but it
will respond slower. The operating method is:
filter
Press →, ← to select load cell filter and the filter
coefficient will be shown at ??; Press C to

clear the original value and enter a new one;
Confirm by pressing ENT to change the Filter
Coefficient; If succeed, it will show OK. If other
Numbers are set to the same number, press →,
←and confirm by pressing ENT. The range is
between 1 and 19.
5.6.17 This button is not set to any function,as a

reserve
function of the future expansion.
5.6.18 Setup the section of the motor speed of feed

motor of fb
bucket.
—— 46 ——

5.6.19 Setup the section of the motor speed of weigh
motor of wb
bucket.
5.6.20 Setup the section of the motor speed of

motor of cb
collection bucket.
Motor pattern interface introduction:

Motor of fb,motor of wb,motor of cb,the function of these three motor
settings and set methods are the same.Respectively set into the feed
bucket,weigh bucket,collection bucket motor patterns.Now to set an
example for motor of feed bucket reference description.
Fig.5-6-3 motor pattern 1
—— 47 ——

1.Section numbers:the stepper motor rotation cycle is divided into 20

sections,as shown in Fig5-6-6,the following three diagrams is “a
—— 48 ——

rate”…”Twenty-speed”speed sections in units of time,set the value the
greater the longer the period the stepper motor,the speed is slower.
11 10 9
12
8
13
4
7
16 15 1
6
5
17
4
3
2 1 9 18
1 2 0
Fig.5-6-6 Motor running segment
2.Pause time:half cycle of the motor run to the pause time in

milliseconds;
3.Current:the motor rotation torque,the greater the value,the greater
the torque,standing at 15.
4.The direction:the direction of motor rotation.Rang:0,1,60-180.0
means motor ratating 360 degrees,back in place,the direction of the
same direction;1 means motor ratating 180 degrees, 180 degrees
and then reverse back into place;60-180 means motor ratating
degrees which is set among 60-180 and then reverse back.if set for
the motor of collection bucket,the direction must be set to 1.
5.Reserve:This button does not set any function,as a future
expansion.
6.Pattern number:pattern number is divided into four
—— 49 ——

patterns,namely pattern0,pattern1,pattern2,pattern3.Which pattern
is set to the value the greater the slower that pattern. Which the
factory is set to pattern 0 value the most,followed by pattern
1,pattern 2,pattern3.
6The relationship among the

parameters
This chapter describes the common setting method of weigher,but not
the most appropriate setting method.Please set the parameters
according to the actual operation of the weigher.Strongly
recommended that save the factory parameters for reference in
future.
—— 50 ——

6.1 Program setting method
PRODUCT NO, TARGET WT, TARGET SP, FEED TIME, FEED TIMES,
FEED TIME, ACC TIMES, UP LIMIT, LOW LIMIT, these parameters
are easily set according to your actual requirement. Here are some
commonly-used methods of parameter setting.
1. MF APM，LF APM，LF ON TIME，Set the three parameters according
to the weight of Weigh Bucket. Usually, in one working cycle, if all the
weigh buckets are fed enough (according to the percentage set by NO
LOAD or 1/3 of the TARGET WEIGHT), the four ones are set
satisfactorily. If not, adjust their values according to the actual
situation. Usually, we set MF APM 45-60, LF AMP around 50, LF ON
TIME around 20-30ms.Actually, LF APM and LF ON TIME the group
parameters are connected with each other respectively. If one
increases, the other should decrease accordingly. If need bigger value,
don’t exceed 70. When the setting value is too high and works a long
time, the coil of main vibrator and linear vibrator may be burned out,
the transformer on main board will become hot which maybe shut off
the weigher.
2. Indeed Funnel is not one of the parameters,but a part of
weigher.The height of Indeed Funnel has matter with the amount of
materials on Linear Feeder Pan.The higher the Indeed Funnel the
more materials through Main Vibrator to Linear Feeder
Pan,otherwise,the less.Moderate height can greatly facilitate the user
to adjust the Main Vibrator and Linear Vibrator.
3. BIAS WT is set up to find out the deviation between display
weight and actual weight.actual wt= display WT+bias wt . In most
cases, the value of this parameter is 0 ,the display WT is accordance
with the actual WT,If not,adjust other parameters to set the bias WT
—— 51 ——

to 0 or Taken 50 or 100 bags from the results when weigher
weighing,calculating the average deviation between display WT and
actual WT.
4. ZERO INTERVAL, set zero time automatically according to the
material properties.If the material is non-stick,you can set the time
larger,otherwise,set time can be set smaller.The General value is 5.
5. AFC , It’s Used to set the automatic Feeder Control model. Please
refer to the next Fig 6.2.usually, we set the value of “AFC” to 0。If you
need to choose AFCT or AFCI, please read the following contents

carefully.
0
No autom atic tracking
AFCT target NO
AFC 1 AFCT reset int
AFCT
AFCT lim it NO.
AFCI Single WT
2 AFCI reset int
AFCI
AFCI lim it WT
Fig 6-1-1
------AFCT PROCESS-----
1. Adjustment for too big LF amplitude:
The total discharged buckets number after AFCT reset INT > AFCT
target NO.× AFCT reset INT + AFCT limit NO, →Amplitude of total
Linear Feeder Pans -1

2. Adjustment for too small LF amplitude:
The total discharged buckets number after AFCT reset INT < AFCT
—— 52 ——

target NO× AFCT reset INT + AFCT limit NO →Amplitude of total
Linear Feeder Pans +1

3. Keep proper LF amplitude:
Discharged buckets number after AFCT reset INT = AFCT target NO×
AFCT reset INT + AFCT limit NO. →Amplitude of total Linear Feeder
Pans without change
------AFCI PROCESS-----
1.Adjustment for too big LF amplitude of every single

bucket:Accumulated weight in a bucket after AFCI reset INT > AFCI
single WT× AFCI reset INT + AFCI limit WT → Single linear feeder
amplitude -1
2. Adjustment for too small LF amplitude of every single bucket
Accumulated weight in a bucket after AFCI reset INT < AFCI single
WT× AFCI reset INT + AFCI limit WT → Single linear feeder amplitude
+1
3. Keeping proper LF amplitude of every single bucket
Accumulated weight in a bucket after AFCI reset INT = AFCI single
WT× AFCI reset INT + AFCI limit WT → Single linear feeder amplitude
without change
4. NO LOAD is a percentage which is set up to ensure that the total
weight of all the buckets is greater than the target weight, the rules
we set the value is: no load ≥ (1/numbers of buckets)× 100%.
Usually the value is between 10%-20%.

5.NO SELECT The value of no select is proposed to 1000 depend on
our experience.
6. FB DELAY , WB DELAY The two parameters are set according to the
—— 53 ——

floating of products and target weight. The setting principle is that
make sure discharging time of each segment should be less than the
delay time firstly, second set the value as small as possible based on
the first principle to high the speed of weigher. From testing many
times for different products, usually, we set fb delay wb delay to
15-20.
7. CB DELAY AFTER DELAY ,these two parameters ensure that
materials get together and not clamp the materials.On this basis,the
delay time had better be set smaller. CB DELAY and AFTER DELAY is
set according to the height between weigh bucket and collection
bucket,the speed of the weigher, the whereabouts of the material
circumstances and whether the material is easy to get together.
8. DIS DELAY TIME,DIS ON TIME,these two parameters should be set
up to observe the following rules:dis delay time + dis on time= the
total time for the products discharged into the packing machine
Usually, we set the tow value the same around 10.
9. FB MOT PATT, WB MOT PATT, CB MOT PATT , these parameters are

set in “motor pattern” within the system setting menu. These three
parameters are set in the same way,now take fb motor patt for
example.
6.2 System setting method

After entering the system setting interface, DATE SET, TIME SET, MF,
COLLECT,, LANG SET, ,DECIMAL PASSWORD1, PASSWORD2, LAMP,
TOUCH SC CAL,DISCH WAY, all they are easily set by yourself.
1.OPTIMUM,this value is set to match the actual speed.When the
actual speed is large,the value should be less.Otherwise,the value
should be larger.Normally,the value is 15.
2.UP LIMIT,the value is usual set 2.Thatmean the failure of packaging
—— 54 ——

weight should in double of that value.
3. ENFORCE, Adjusting this value can adjust the passrate and working
efficiency. Only when the residual bucket number is greater than or
equal to the value of Enforce, the enforced-dumping will be performed.
The bigger this value is, the higher the passrate is, but the slower the
efficiency is. E.g. to the 14 heads weigher, If we set Enforce to 10 and
the last combination used four heads (7,12,13,14), the coming
combination can be searched from the left 10 buckets. If the system
can’t find out the applicable combination, comparing residual buckets
number(10) to the value of Enforce (10), it’s equal that Enforced
dumping is performed (the discharged combination is most close to
Target Weight). According to the number of bucket, when the heads is
14 we usually set it to 8-10, when 10,the value is 6-8.
4. FILTER, Usually there is no need to change this value. Set it to 1-3.
5. Motor of fb , Motor of WB, Motor of CB, There are 4 patterns (0, 1,
2 and 3) to be chosen.0 is the slowest pattern,3 is the fastest pattern.
One cycle of the motor operating is divided into 20 segments (please
refer to Fig 5.6.1). The segments 1-10 control the opening of the
bucket,10-20 control the closing of the bucket. The bigger the
segment value is, the more fast the motor runs.
—— 55 ——

6.3 Detail chart of process
As indicated in the above, These are some commonly used methods of
general parameters setting.
Power on operational procedure of the Ready signal

mulithead weigher and signal output diagram Impulse
Dump Electric level
command
Collection
hopper running
Discharge
signal
Dis delay time Dis on time
Weigh buckets
running The opening of collection hopper
Feed buckets
running WB delay
Power
on Main feeder /
linear vibrator
running FB delay
With function of collection hopper
Zeroing
Ready signal
Impulse
Dump Electric level
Recalibration Zero checking
command
Weigh buckets
running
Discharge
signal
Parameter Dis delay time Dis on time
setting
Feed buckets
running WB delay
Running Main feeder /
linear vibrator FB delay
running
Without function of colletion hoppe r
Auto-weighing Level check OUT1A/B Feeding
Completion of
one weighing
OUT4A/B Ready
IN1A/B Apply
OUT2A/B Dump
VFFS Apply Wait Automatic
OUT3A/B Over
weight
OUT4A/B Ready
Dump
OUT2A/B Dump
OUT3A/B Over
weight
Stop
Fig 6-3 The detail chart of operation process
—— 56 ——

7 The meaning of the indicated
color and troubles shooting
No. Color Meaning
Single Bucket Weight exceeds Up Limit and enforced

1 Yellow
dumping.
2 Red Combination
3 Blue Ample material
4 Azury Insufficiency material
5 Purple Single Bucket error
6 Green Automatic Zeroing during operation
During automatic zeroing, the zero error of weigh bucket

7 Aqua
exceeds 20% of the bucket full value
8 Black A Bucket Inhibited
9 White Less or No Material in Weigh Bucket
Symbols Problem Reasons Solution Methods
—— 57 ——

1. Reduce “LF AMP” when AFC=0;
Single Bucket WT
2. Increase “Target Bucket
exceeds the Target
Yellow Number” when AFC=1;
Weight(Over
Weight) 3. Reduce “Single Bucket WT”
when AFC=2.
1. The amplitude of Linear feeder

Not enough products is too small
Grey
in the Weigh Bucket
2. Affected by “NO LOAD” value
1. Increase “Enforce value”
2. Make sure: Target

WT/2>Single bucket WT(under
A combination under AFCI model)>Target WT/6
White
enforced dumping
3. Increase “ up limit ” and “ low
limit ” to reduce the weighing
accuracy under acceptable
circumstances.
1. Clear the dust and irritate stuff

on WB hanger
WB occurs with
Purple negative value 2. Adjust “WB motor pattern”,
during operation ensure no product clamped
between WB and Collating chute
when buckets are closed
—— 58 ——

Increase “No Select” value. or set
Enforced
within 00-09.(This function can
combination failed
Azury be closed if the product won’t be
when “no select”
thawed or can keep unsticked for
operating
a long time.
1. It can be restarted in the
Inhibit to use this MANUAL OPE.

bucket 2. Calibration or communication
is failure.
Black
Check if Module power supply of

Module
8V has improper contact
communication
Check if the line CON081-086 is
failed
connected properly
1. Clear the dust and irrelated

stuff in WB hanger
When automatic
2. Adjust “WB motor pattern”,
zeroing, the zero
ensure the bucket is cleared out
Aqua wave of Weigh
when opened
Bucket exceeds 20%
of the full value 3. Press “clear” key in main menu
after finishing the two steps
above, then restart the machine
Discharge incontinuous Start to combine 1 Reduce the value of optimum

unless the finishing
2 Reduce the value of enforce
the last
—— 59 ——

combination.
3 Increase the value of Up limit
and low limit
1 The value of AFCT target NO

should be set to 3-5
Packing speed becomes AFC setting
slower improper 2 The value of AFCI signal NO
should be set between 1/5 and
1/3 of target WT
1 reduce the amplitude to

increase the number of
combination buckets
Low passrate Less combination
2 increase the value of up limit

and low limit
Weak opening of Opening speed of Increase value of Steps 00-10 in

buckets Motor is too fast MOTOR PATTERN（time level）
Much noisy when closing Closing speed of Increase the value from 11-20 in
the door of buckets Motor is too fast the part of motor
Carry out the “continue ope” in
The door of buckets The Photoelectric “Manful Ope” interface.

can’t turn off after detection of the Check the Photoelectric detection
opening. location is fail switch when there is only
individual motor works bad
Initial Calibration cannot Hardware lock is

Turn on DIP2 in Main Board
be accessed switched on
—— 60 ——

1 Check if line of 26P is loose
Error！
2 If power supply of printer is
Error with Printing
normal
Disable Turn on DIP2 in Main Board
1 If grounds are secure
2 If Display is connected
properly
Communication
Display out of working
failed 3 The power source of 5V for
display cannot be lower than
4.5V, and the 9V cannot be lower
than 8.5V.
Death or Strange Processor may be Turn off the machine then start it
phenomenon of fault interference again
1. Grounding should be secure.
2. Do initial calibration once

1. Zero Deviation
again.
Too big discrepancy 3. Increase “FILTER” value.
between displayed
2. Discharged
Weight and actual 1. Set the BIAS to a positive value
Weight heavier
Weight
3.Discharged Weight1. Set the BIAS to a negative
—— 61 ——

lighter value
4.Products still 1. Adjust Motor Pattern, increase

remaining in Weigh pause time for the motor.
Bucket 2. Increase “WB DELAY ” Value
5. Responding speed
1. Reduce “FILTER” Value
of Load Cell too slow
8 Color Remarks of Mainboard’s

DIP and 2×10 I/O Cables
There are 2 sets of DIP switch on
DIP 1(2 PIN): Calibration is only enabled when both of PINs are
on
DIP 2(4 PIN): Set Weigher ID when there are more than one
Weigher connected to PC.
When it is at “ON” position (PIN is at off ,the value is 0), the value
of each PIN will be show as follow:
PIN1 value=1 PIN2 value=2 PIN3 value=4 PIN4 value=8
For example: if there are 2 weighers, set the first weigher to be
NO.1, PIN 1=ON, PIN 2=OFF, PIN 3=OFF, PIN 4=OFF; set the second
weigher to be NO.10, PIN 1=OFF, PIN 2=ON, PIN 3=OFF, PIN 4= ON
(2+8=10)
—— 62 ——

Number Color Number Color Meaning I/ Cable
Ready1A Brown Ready1B Red Ready 1 signal output I
Drop1A Orange Drop1B Yellow Drop 1 signal output I
Overweight 1 signal
OverWT1A Green OverWT1B Blue I
output
Empty1 Purple Empty2 Gray Empty signal output I
Ready2A Brown Ready2B Red Ready 2 signal output II
Drop2A Orange Drop2B Yellow Drop 2 signal output II
Overweight 2 signal
OverWT2A Green OverWT2B Blue II
output
Fill 1 Purple Fill 2 Gray Filling signal output II
Request dropping input

Input1A White Input1B Black I
(1)
Request dropping input

Input2A White Input2B Black II
(2)
1.Explanation
Ready: multihead weigher has found the best weight to be ready

to discharge. It will output the continuous switch signal.
Product dropped: When the multihead weigher finishes the
—— 63 ——

discharge, it will send out one pulse switch signal. The
time of this signal can be set on “system setting”.
Over weight: When the system set the overweight that is over
than the requirement, it will release pulse switch signal
whose time is same as the discharge signal.
Product filling request: While requiring the discharge, the
spring signal should reach multihead weigher. It can be
pulse signal or continuous switch signal. Its style can be set
on “system setting”
Requiring to add: The level of product is less than the system
setting, the multihead weigher will give out the continuous
switch signal. Its working time can be set on “system
setting”.
Empty: When the weigher set zero or empty,it will send out a
pluse signal with the opening of collection hopper or weigh
bucket(no collection hopper)
2.Working operation: All the wire labeling “OUT” is the

bulkhead weigher output the signal. And Labeling “IN” is receiving
signal port
—— 64 ——

9 Maintenance
In order to make sure the machine running well and extend the
service life, you must do well in daily Maintenance work. Do swift off
the power before maintaining and checking. All operators must be
trained through expert course.
[1] Non-maintenance personnel do not do teardown of the machine.
[2] All the components touch with product directly should be cleaned
after daily use.
[3] Before running the machine, make sure there is nothing on the
hook of weigh buckets, and clean out the hook after working.
[4] Add edible oil on the joint of bucket every week to keep the bucket
running smoothly.
[5] Clean the dust on the machine every two months.
10 Transportation and Storage

[1] Do carefully when transporting, loading and unloading the Linear
vibrator. Inhibit to throw, chuck, collision and inversion and prevent
from the Shaking intensely and drench.
[2] Vibrator should be keep at the temperature between -10℃~40℃,
relative humidity is less than 90%. The air must not contain causticity
—— 65 ——

11 Connected with packing
machine and elevator
OUT1A/B
IN1A/B
OUT3A/B
OUT2A/B
OUT4A/B
Fig 11
—— 66 ——

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MULTIHEAD WEIGHER'S MODEL RULE
XXX- XX-XX-X X
----lJ
<4 >
CODE OF BUCKET MATERIAL
CODE OF BUCKET VOLUME
<3> MULTIHEAD WEIGHER VERSION
<2> NUMBER OF HEADS
<1>~------- TRADEMARK ABBREVIATION
EXPLAINATION:
< 1 > TRADEMARK:
<2> NUMBER OF HEADS: 1) 10 = 10 buckets

2) 12 = 12 buckets
3) 14 = 14 buckets
<3> MULTIHEAD WIGHER VERSION

1) lA = 5. 7" Touch screen
2) 2A = 10.4" Touch screen
3) 2B = 10.4" Touch screen(New Program)
<4> BUCKET VOLUME : 1) 1 = 1.3 litre

2) 3 = 2.5 litre
3) 4 = 2.5 litre no spring
4) 6 = 5.5 litre
5) 9 = 1.0 litre
<5> BUCKET MATERIAL : 1) X = Plain surface

2) Y = Dimple surface
-71-
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W14(10)-2B

Microprocessor Multi-heads Weigher

5 Introduction of operation interface..........................................13

6The relationship among the parameters................................. 50

7 The meaning of the indicated color and troubles

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Our company is one of the largest manufacturers of microprocessor weighing

W14(10) series Multi-heads Weighers are fully automatic computerized

NOTE: The manual is designed for 2.5th generation multi-heads weighers, in

2.1 The Specification of Machine Model

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Item YS-W14-2B YS-Wl0-28

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1 Indeed Funnel 10 Leakage Switch

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1. Assembly Dimension: Fig3-2-1,3-2-2,3-2-3.

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3.3 The installation of common parts

3.3.1 Bracket and Infeed Funnel Installation

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3.3.4 Collating Chute installation

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L ine ar Fe ed er Lin ear F eed e r

F eed B uck et Fe ed B uck et

Fig. 4-1 Work flow

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The value of each weigh-bucket

Fig 4-1-2 combination principle

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Fig. 5-0-1 switch

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Enter the manual debugging interface, you can test the

statistic Enter statistic interface,the results for each combination of

calibrati Enter the initial calibration interface,you can recalibrate

System Into the system setup interface,set the system parameters.

To clean out products remained in Feed Buckets and Weigh

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stop To stop the function of clear

Fig. 5-1-1 Run

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2:bucket combination and actual speed,a combination of these two parameters

5.1.1 To set an expected speed for packaging according

5.1.2 Main Feeder Amplitude. To control the amplitude of

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5.1.3 Linear Feeder Amplitude. To control the amplitude

5.1.4 Increase and decrease the value of dynamic

5.1.6 Exit to the main screen. Do pause the weigher

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(2) The lever-sensor has detected material,but the

2, When the function LLL on/off is pressed, and the

3,(1)When the button of LLLon/off ,the machine will

(2)When the parameter of LLL Ratio is setted to

5.1.8 display color and the meaning of the weigher

NO. color meaning

single bucket weight is more

1 yellow than the target weight and

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enough material has been

4 light blue material does not add enough

single bucket is failure.It’s a