Synpol’D USER’S MANUAL Alternator Protection Diesel Control Unit Power ManagementUSER’S MANUAL General safety regulations Before commissioning, please read this instructions carefully. You will {ind many important and useful notes, Regulation and conformity This device has been built according to BU- recommendation ENSS022, Conformity with the recommendation is evidenced by the CE- sign, AN ce Operation conditions In case of a damaged device or connecting cable, itis necessary that @ authorized service Personnel check the unit. Only after an authorized service check itis Permissible to reoperate the system! Noncompliance with this condition may result in an exclusion of warranty! Version: 02.02.01 Order number: 3DDE 700034 File: user manual E.doe Software version of CPU-boards: CMAI2: 17+ MAI: 1.50* MAI: = 120° * orhigher version 2 ABB neo,USER'S MANUAL.USER'S MANUAL Contents 1 Description... Ll Brief description . 1.2 Technical data... 13 Display and control panel 13.1 Display elements. 13.2 Keyboard = 13.3 Detailed description of LC-display pages 13.3.1 Operation page... 1.3.3.2. Menu page. 13.3.5 Service Page 1..... 13.3.6 Service page 2 25 1.3.3.7 Event page... 13.3.8 Synchronizing page... 13.4 Keyboard — key assignments.. 14 Synpol®D alamns .. 1S ANSIund IEC Codes for SynpolD .. 1.6 Diagrams of starting and stopping phases... Power Management. 2-1 Load-depending starting and stopping of diesel ageregates, 2.2 Symmetrical load sharing. 2.3 Asymmetrical load sharing... 23.1 Asymmetric Controller. 2.4 Frequency static controller... 2.5 Load calculatorUSER'S MANUAL Synpol®D 1. Description 1.1 Brief Description Synpol°D is a compact device used for the control and Protection of generators and diesel engines. In addition, Synpol®D is equipped with a power management system that includes automatic connection to big consumers for controlling the entire mains system of the ship. Because of its modular structure, the system is not influenced by any central control unit. Since a SynpolD control device is assigned to each generator panel, all generator panels are identically constructed. A two-wire bus communication (CAN. bus) connects the Synpol®D control devices to each other. In case of the failure of one device, the others will ‘continue operating. Each Synpol°D device incorporates all important functions necessary for power management. Thus, the system of independent and autonomous electric diesel engines has been ‘consistently developed for switching gears, control and monitoring (modular independent systems). Optional, a PC-Monitor system can be connected if the CAN communication is in use, AA SympoltD devices mounted on the front of the door of each generator panel. The control ancl of the Sympol*D device contains elements for displaying all ofa generator's important values. These values, permanently indicated on green seven-segment LE-isplays, are: 1) Generator voltage, 2) Generator current, 3) Generator power, 4) Generator frequency, and 5) Generator power factor. UP audition to the seven-segment displays, a generator’s current and power are shown by ‘analog indication with continuous green light bands that tum red after passing the 100% mark Further, there is a large LC-display on the Synpol®D control panel, which provides the following information: 1) Diesel engine status display, 2) Measuring data of generator, 3) Display of incoming alarms in case of exceeding value limits, 4) Status display of otal plant when power management operation isin use, 8) Display of parameters and limits for input when the programming mode is selected, and 6) Status display of internal computers. SYNPOL?D 5USER’S MANUAL 1m addition, all values can be entered via a keyboard on the Synpol"D contol panel. Some of the keys are also used for operating the diesel engine, so there is no need for a separate Programming device. The key "Acknow/" serves for acknowledgment and resets Ntored alarms, Two red LEDS: for "Alarm" and "Tripped' are also located on the Synpol®D control panel. In Gare a limit is surpassed triggcring an alarm, the LED "Alam" will blink. After the alarm felay time has run down, the LED "Alarm will tm to a steady light and remain on wail the ‘riggering value falls below the limit value and the key "Acknow." is pressed. 1a limit triggering the generator breaker is surpassed, the LED "Tripped" will blink, After the Prot the delay time, the LED "Tripped" will tum to a steady light and remain on until the ‘riggering value falls below the limit value and the key "Acknow." is pressed aa, chort-cieuit protection operates parallel to the microcontroller and does so even if the entire supply voltage fails. The Synpol®D device has several connectors installed on its back that link it to the terminal boards. These terminal boards are mounted in the generator Panel of the switchboard and are connected to the control unit via terminal blocks. The cables Connecting the terminal boards to the control unit are shielded on both sides. The following terminal boards can be connected: 1) Terminal board CMA 131 -- Generator connection 2) Terminal board CMA 132 ~ Generator relay 3) Terminal board CMA 133 ~- Differential protection and earth-fault ‘monitoring 4) Terminal board CMA 134 ~ Resistor 5) Terminal board CMA 135 ~ Diesel start, stop, control and monitoring &) Terminal board CMA 136 — Commuication control 7) Terminal board CMA 137 -- Additional functions 8) Terminal board CMA 138 ~ Special types of control SYNPOL® DUSER'S MANUAL ‘The following overview shows the most important functions of Synpol®D: * Short-circuit protection that remains effective even if the entire supply voltage of the device should fail/Selective disconnection of a faulted generator./Reconnection protection by manual resetting, + Three-step overload protection by overcurrent recording. + Reverse power protection. + Three-step disconnection of non-essential power consuming components in case of overload, underfrequency and overcurrent, + Synchronization of the altemator to the busbar. + Automatic speed adaptation of the diesel engine to busbar frequency. * Under and overvoltage monitoring. ‘+ Under and overfrequency monitoring. ‘+ Open circuit monitoring of the current transformer circuits. + Asymmetrical current protection. + Asymmetrical voltage protection. + Sclfsmonitoring of supply voltages and of program operation via Watch-Dog function. 7 FAN - Active power measuring, including non-sine voltages and currents and especially thyristor #7: Toads (output signal #10 V/DC or #20 mA/DC intended for moving coil instrument connection). + Resetivepower measuring, E77) + Apparent-power measuring. Whe, * Current output 4 - 20 mA for remote control display. + Permanent storage and indication of all release functions. * Supply for the undervoltage coil (direct current), supporting the supply in case of short time voltage drop. + Differential protection with current-adaptive tripping characteristic and minimum- differential monitoring in case generator is operating at no load,USER’S MANUAL, Earth-fault monitoring, including phase recognition and minimum differeadal ‘monitoring, in case a generator is operating at no load, Counter for following data: working hour, kWh (dual counter), kvat, start, and main Active-load regulation with secondary frequency regulation, twice controlling several ‘mains (in case tie circuit-breakers are used). Power factor in combination with voltage control in several networks. Load-free disconnection of the alternator circuit-breaker. ‘Asymmetrical load regulation, with constant load setpoint (for example, shaft ‘generators). ‘Asymmetrical power fuetor control with constant setpoint (for example for landstations). Start, stop and Preglow outputs rated for 24/40 A Galvanic separation of 1/0's by optocouplers. Galvanic separation of 24 V supply to the engine. Extemal connections on a separate terminal board, Individual programming for each unit by initialization routine, Actual speed measuring either by tachogenerator or by Pick-ups, including monitoring. Eight programmable wire fault alarm inputs that pemnitffee determination of logic, delay and alarm text displays. Wire break monitoring of start/stop solenoids, Serial interface between several Synpol®D units, as well as interface for data transmission and control of extemal plants (RS 485, RS 422, RS 232). Parameter setting via lap top. ‘Menn-operated input of all limit values and parameters. Power management with multi-master system, For landstations: Rapid-phase-jump relay, fast voltage and frequency detector. ABB seco1.2 Technical Data Generator Voltage: Busbar Voltage: Current Transformer Connection: Frequency: Power input: Relay output: Analog output: Protection: Assembly: Certifications: USER'S MANUAL, 100V or 400 - 480V three-phase 0.2 VA power consumption 100V or 400 - 480V ‘two-phase 0.1 VA power consumption 1A three-phase ca. 1 VA by nominal current ca. 25 VA by five-time nominal current 40-70 Hz 24VDC + 40% 250V /0.5A AC 250V /0.2A DC £10V/10mA 0-20mA/5V 4-20mA/sV IP 00 Synpol®D control device, horizontal ‘Terminal boards, any position American Bureau of Shipping Bureau Veritas Det Norske Veritas Germanischer Lloyd Lloyd's Register of Shipping Maritime Register of ShippingUSER'S MANUAL 1.3 Display and Control Panel On the illustration below, the Synpo!®D display and control panel is shown. Located on the {Teper section of the panel are five seven-segment LE-displays, two light bands, and a large LC-display. On the section below the LC-display, there is the keyboard. The numbers shown highlighting various elements on the illistration of the contol panel are subject to the following descriptions. ‘ete gee eo & © 000000 © ® Os 0908 le. 13 Synpol?D display and control panel 1.3.1 Display Elements ‘he display elements onthe control pane include five seven-segment displays for the highly Visible representation of a generators most important data; two light bars, which in tensor, with two of the five seven-segment displays indicate curent and powers LEDs for the alae status, and a large LC-display for detailed operating information and for reading and editing the parameters, 1) The Seven-Segment Displays Five seven-segment LE-displays show the voltage, current, active (true) power, frequency, and the power factor of the generator with a precision of three-digits. The value of the ower factor can be either capacitive or inductive. For example, a zero in front of the decimal point shows capacitive power and a minus in front shows inductive power of the generator. (However, in island operation the generator compensates the inductive power of the consumption with capacitive power. In this case, the cos(@)-value will be shown with a zero in front of the decimal point.) 10 ABB sieo'sUSER'S MANUAL, ‘On the right side of the control panel, the LE-displays “Frequency” and “Power Factor” show the actual values of what is being measured. With the keyboard-combination “Shift 1” and “Actual/Percent”, a display value can be changed to a percentage. 2) LED Light Bands There are two green LED light bands in addition to the seven-segment displays for the current and the active or true power. These light bands show the appropriate display value from 1% to 100% and above. If the value exceeds 100%, the amount over 100% will appear red, 3) LED for the Alarm Status The LEDs to the right of the LC-display show the alarm status. If a limit value has been ‘exceeded and causes an alarm, the “Alarm” LED will blink (flash). At the end of the alarm delay time, the “Alarm” LED will change to a continous light and will remain lit until the value returns below the limit, the key “Acknowledge” is pressed, or the (entry) “Reset” is put into operation. ‘The “Tripped” LED has a function similar to the “Alarm” LED. The difference between the ‘two is that the “Tripped” LED is an indicator that the generator circuit breaker has been tripped. 4) LC-Display ‘The LC-display, located in the center of the Synpol®D control panel, is lit from behind and serves for programming the Synpol®D device and also for the display of various information pages, which will be explained in Chapter 1.3.3 “Comprehensive Description of LC-display Pages”. 1.3.2 Keyboard ‘The keyboard on the control pane! enables the operation of the aggregate, as well as the programming of the Synpol”D device. In the following description, each key will be explained, The “Shift 1” key and the “Shift 2” key make multiple use of keys possible. In this caso, the shift keys must be pressed and held until the desired function Key is operated. 5) START ¥ Pressing the “Start” key activates the start procedure for the diesel engine. The display indicates the respective start phases. The “Start” key can be operated at any time, even while the diesel aggregate is working, Ifthe “Start” key is pressed during a “Stop” procedure, the stop sequence will be interrupted and the start procedure will begin, jumping into the point of the start procedure that ends with closing the generator breaker, Inthere is a stop because of an alarm, the stopping of the diesel aggregate will not be interrupted by pressing the “Start” key. Furthermore, the user should not hesitate to press the start button while the diesel is running because the start value will be energized only if the speed is 0 and the diesel is at a stand still. ‘3 6) IMMEDIATE START By pressing the keys "Shift 1" and "Start", an immediate start is activated. In case a prelubrication interval has been set, the related delay time will be skipped. 7) STOP Pressing the “Stop” key stops the diesel engine under normal operating conditions, In this Al SYNPOL®D uUSER’S MANUAL case, the various stop phases, such as “Power switch off” afler reducing load and the cooling down phase of the diesel engine, will be bypassed, If the stopping process is activated by mistake ori'an automatic stopping order has been Biven the operation can be preserved by pressing the “Start” key. However, the stopping Drocess cannot be interrupted if'a stop has been caused by an alarm, 8) IMMEDIATE STOP Pushing the keys "Shift 1" and "Stop" activates an immediate stop. The circuit-breaker is instantly switched off, and the stop magnetic coil is energized. In case a quick-release cover for immediate stop is connected, itis also triggered. The same stop is brought about as during an alarm of group 1 MAN. and AUTOM. Operation mode can be preset via the keys "Man." (Mamual) or "Autom." (Automatic). 9) MAN. During the operation mode “Manual”, all automatic intervention, such as remote stat, Temote stop, load-depending start or "Start-next-Diesel" (used in case of failure of another Diesel) and start after blackout, are switched off. Operation mode is indicated om the display. (See Chapter 1.3.3.1.) During the operation mode “Manual”, only a manual stn ofthe diesel engine by the operation device is possible. In this case all stat procedures and their correspondent controls run just as during automatic operation, But because Switching of the generator circuit-breaker is not controlled, the operation staff can stat the diese! engine in idle speed. To this end, the switch-on order ofthe generator ele breaker onthe switchboard must be interrupted. However, functions monitoring the deel engine, such as those conceming lubricating oil pressure or cooling-water temperature, etc., can not be switched off or suppressed. 10) AUTOM. ‘The operation mode “Automatic” activates all extemal functions, such as remote start, Frnote stop, load-depending start or "Start-next-Diese!" (in case of failure of another diesel engine) and start after blackout. After start procedure, “Automatic” conte the Switching on of the cireuit-breaker, Selection of operation mode “Automatic” ie only Possible if there is no diesel engine fault and after the input "Automatic ON" has bec, connected to Terminal No. 20 (E15 CMA135 Terminal 20), This connection provides that fil other functions on the control pane! are switched in a way thatthe circuit breaker oan pe put on after a start. If the diesel engine is operated by automatic function, the sta ot the diesel engine in case of emergency and switching on of the circuit-breaker must be assured, To this purpose, it is necessary to check that the electric connection to the start magnetic coil is not interrupted. In case the input "Automatic" is not switched on, ‘operation mode returns to manual. 11) ACTUAL F By pressing the key "Actual", LE-displays are switched over to values expressed in volt, ampere and kilowatt. The corresponding dimension is indicated by green LED lamps beside the seven-segment displays. 12) PERCENT 12 ‘SYNPOL®DUSER'S MANUAL By pressing the keys "Shift 1” and "Percent", LE-displays for current, voltage and power will be switched over to values expressed as a percentage. The green LED lamps for» dimension will also go out. In this case, 100% represents the nominal-rated value of the generator. 13) ACKNOWL. ‘The key "Acknowi." serves as an acknowledegment and input key. It is used for acknowledging alarms and for inputting parameter values. 14) PROG. By pressing the "Prog." key, a jump into the operation mode takes place. 15) RESET By pressing the keys “Shift 1” and “Reset”, a software set on Synpol®D will be executed. This should be carried out only at a standstill of the generator! 16) MENU ‘After the "Menu" key is pressed, menu selection will be indicated on the LC-display. By pressing the “Menu” key a second time, the “Menu” display will be exited. 17) LIGHT 1+2 By pressing the keys "Shift 1" and "Light 1 +2", the intensity of the background of the LC-display can be adjusted. Each time the keys are pressed, the following intensity levels are advanced: 1.) dim; 2.) medium; 3.) bright; 4.) dark; 1.) dim, ete. By pressing the keys "Shift 2" and "Light 1 + 2", the intensity of the LE-displays can be adjusted. Each time the keys are pressed, the following four intensity levels are advanced: 1.) dim; 2.) medium; 3.) bright; 4.) very bright ; 1.) dim, ete, 18) ON/OFF, YES/NO Those keys are used for programming. If a question is displayed that is answered by ON/OFF or Yes/No, each pressing of keys will change the input; for example, from Yes to No or from ON to OFF and the other way around. 19) SYNCHRON By pressing the “Shift 1” and “Synchron.” keys, synchronization is switched on. If the circuit-breaker has been switched on so that synchronization is already in effect, the indication on the LC-display will disappear after four seconds. 20) LOAD CTRL. By pressing the key “Load Ctrl”, the status indicator concerning load control and load balance can be called up. This page makes additional information to the power ‘management available.USER'S MANUAL 21) SERVICE By pressing the keys “Shift 1” and “Service”, all analog results of the measurement will be represented in the LC-display and recorded via CMA 131. 22) DISPLAY By pressing the “Display” key, the individual LC-display pages can be called up. (See Chapter 1.33) Ifthe “Display” key is not pushed within 30 seconds, the operation page will be called up the next time the keyboard is pressd, 23) GRAPH By pushing the keys “Shift 1" and "Graph", graphs are called up one after another on the LC-display. 24) ALARM ‘The “Alarm” key is used to call up the actual alarm page, 25) EVENT By pressing the keys “Shift 1 and “Event”, the event page, which includes the last 20 events (alarm messages and load requirements), will be shown. 26) T | KEYS (Scrolling and Contrast) The up and down keys are used for cursor movement and seroling up and down a Pelle ene Programming mode. By mainaining pressure on an up or down key, the scrolling process can be run at high speed. To adjust the contrast of the LC-display, press the “Shift 1” Key first, and then maintain pressure on it it while pushing the up or down 27) SHIFT 1 This Key is used for shifting to the second key function. If a key has this second key function, itis marked at its bottom with the same color as the "Shift 1" key, 28) SHIFT 2 ‘This key is used for shifting to the third key function. SHIFT 1 + SHIFT 2 ‘These keys are used for shifting to the third key function, ° 4 SYNPOL’DUSER'S MANUAL. 29) Alphanumeric Keyboard To the right of the keyboard and below the LEDs for “Alarm” and “Tripped”, there is an alphanumeric keyboard. On this keyboard, there are keys that contain up to four different symbols. These symbols can be used by alphanumeric inputs in the programming mode. The numeric value for a number input (entry) will be called up immediately after pressing a key. The alpha letters can be called up by using the “Shift 1” and “Shift 2” keys according to the following representation. In case of a key combination, the “Shift” key must be pushed first and then held down while the key from the alphanumeric keyboard is pressed. SYNPOL* D 6USER'S MANUAL 1.3.3 Detailed Description of LC-Display Pages Sympol°D shows with its LC-dsplay several pages forgiving the user aditionl information about the operational status of the device, The LC-” and “n<", To access Menu page: Press key aeeeee MENU *#e8%* [CONTROLLER PRIORITY [1..8]: 2 ASYM.LOAD LIMIT: 60% ASY.POWERFACTOR: 80 L RS232 SER.PORT : OFF (NOT IN USE] OFF [NOT IN USE] 1: OFF [NOT IN USE]: OFF Pie. 1.33.2 Menu page Description of the information available on the menu page. 1. PRIORITY (0.9): The priority of the diesel aggregate. The priority has an influence on the start sequence of the diesel in automatic mode. To change the priority, use the alphanumeric keys. Press the ““Acknowl.” key to set the value, ASYM.LOAD LIMIT: The set point for asymmetric load. In the asymmetrical load-sharing mode, this value is the set point for the controller. To change the set point, use the alphanumeric keys. Press the “Acknowl.” key to set the value. If Parameter [59] (asym.range minimum) is set to “O”, the input E8 (Reverse Power Off) ccan be used for changing the sign of the asymmetrical load limit. Thus, a power-taki ‘mode can be introduced and the generator can be used as a motor. ASY. POWERFACTOR: The set point for the power factor controller in an asymmetrical operation mode. To change the set point, use the alphanumeric keys. Press the “Acknowl.” key to set the value. The range for the set point is 0-99, which corresponds to a power factor of 0.00 — 0.99. Only capacitve set point values are possible (capacitive generator = inductive consumer). S232 SER.PORT : The ON/OFF switch for the RS232 serial interface. The RS232 interface is reserved for transmitting Synpol®D parameters via PC-parameters monitor. 2. 4 5, [NOT IN USE] 6. [NOT IN USE} 7. (NOT IN USE] S¥NPOL*D 19USER’S MANUAL 8. CONTROLLER [OWN] [NET] ‘he operational status ofthe controller listed on the following lines. The column {OWN} Shows the status of the controller forthe displaying device, and the column [NET] shows the operational status ofall controllers in the same network. 9. LOAD SHAR. [OWN] [NET] ‘The operational status of automatic load sharing, 10. FREQ.CTRL. [OWN] [NET] The operational status of the frequency static controller, 11. POWERMAN. [OWN] [NET] ‘The operational status of the power management, 12, POWERFACT. [OWN] [NET] ‘The operational status of the power factor controller. 13. VOLT.CTRL. [OWN] [NET] The operational status of the voltage regulator, 14. START/STOP [x] [ x] ‘The sources for start and stop phases. The numbers in the brackets correspond tothe last Start and stop sources. The following table shows all posibe start and stop sources: 1 __|*START” key of keyboard Keyboard 5pm Stake ofkerbosrd [media op” bey of egboard | 3 [Remote start Remo Pp input E19 CMA135 Terminal 23) (input E20 CMA135 Terminal 24 ) 4 [Blackout start Blackout stop input E16 CMA135 Terminal 21) (See Parameter [520)) Start request due to load computer ‘Breaker tripped without Synpol®D influence Load computer (breaker tripped mode” Parameter [517]) 6 {Power management Power management 7 | Stare next diese! sequence (NDE) caused by: | Short circuit” Je start failure (Gee Parameter [100-102}.) + alarm with priority 1-3 + fametion input (See Parameter, 82] Keyboard combination “Skit” + “Shift 2" and “Star” keys ‘$__ [Monitor system (CAN communication) 9 | Serial communication (RS422/485) (84227485) 10 After start failure 1 ‘Alarm with priority 1 1z ‘Alarm with priority 2 13 Differential protection alarm 20 ABB soeUSER'S MANUAL -——— MANA 15.SPEEDCTRL [x] [y/z] The symbol in the first brackets [x] shows the actual status of the speed regulation outputs (A1,2 CMA132 Terminals 38-40). The following can be displayed: [+]: “speed higher” output is set (Al CMA132 Terminal 38,39) [1] “speed lower” output is set (A2 CMA132 Terminal 40,39) [x]: no speed regulation output is set In the other brackets [ y/z ] the source ofthe last speed regulation action will be triggered The [y] includes the source of the “speed higher” output (A1,CMA 132), and [z] includes the source of the “speed lower” output (A2,CMA132). The following table shows the possible speed regulation sources: Synchronizing unit [Automatic load sharing [Automatic load sharing Frequeney-static-controller Frequency-static-controller ‘Speed control during start and step phase | Speed control during start and. ase OFF with load reduction {input 3 CMA132 Terminal 23) OFF with load reduction (during sop phase) The number in the brackets [x], [,z] can be reset with the key combination “Shift 1” + “Shift2” + “Clear”,USER’S MANUAL. 1.3.3.3 Power Management Page If a CAN communication is established, the power management page will offer an overview = of all generator panels controlled by Synpol®D. On the left side of the page, the most important information conceming the power management of each generator panel, sorted by its CAN identification (Parameter{51)), will be displayed. a ‘To access Power Management page: Press key . load [cur. [NM [status rel. Load: 62% creat 64% | 41 ¥ [0 |m|eym.load asym.load: % = 60 %| 40% |o|a|eym.toad freq. toad: % 0%] 0% |olalrunning |sc.reauct: Is 1 Ja |stoppea Pic. 1.3.3.3 Power Management page Description of the information available on the power management page, 7 Leer Identifier of the Synpol®D device. The information in the first column refers to the ‘identifier that can be set in Parameter [52]. The identifier is marked with the “>” symbol (in this example: number 1). 2. load: Actual load of the generator as a percentage. Secur. : Actual current of the generator as a percentage. 4.N : fi Net number (0-3). The net number can be set with the inputs E6 and E7 of Terminal Board CMA132 and shows the Synpol®D devices that the diesel aggregate has loading to same bus bar. qn 5.M : Operational mode of the diesel aggregate: “a” = automatic /“m” = manual, Status: A Additional information about each diese! aggregate. The following table shows the possible text strings for the status line: stopped Diesel agurepate is stopped. q running Diesel aggregate is tuming; man breakers not oosed [symload Main breaker is closed and symmetrical load sharing is In proces, Toad Main breakers closed and asymmetrical load sharing isin process MB.cled Main breaker is closed. starting ‘Star phase is etive stopping Stop phase is active, 2ee a rel. Le Relative load of all generators loading to the same busbar. 8. asymload : Sct point for asymmetrical load sharing. This set point can be fixed on the menu page or via analog input of the Terminal Board CMA 137 (Terminals 19 and 20). The asymmetrical set point will be displayed only if the asymmetrical load sharing is in process. 9. val.load = Valid power in [kW] in the same network. 10. SG.reduct: Not in use, 11. PM status line: The PM status line shows the activities of the power management. Only the master of the Power management will activate the status line. The following table shows the possible status information: Parameter [73].) [PM: low frequen, | Limit for under frequency reached. (See Parameter [79]) PM: toLoverload | imi for otal overload reached. (See Parameter [77]) PM: stop limit Load limit for stop one engine reached. (See Parameier[75].) [PM start active ‘Next diesel is in starting process. After this delay time, the next diesel will be started. (See Perameter[85].) PME stop active Diesel in stopping process: after this delay Gime, the next diesel will be stopped: (See Parametr{85).) PM: start delay ‘After the main breaker ofthe requested diesel is closed, this delay time has to be passed before the master of the power management executes the next load calculation PI: stop delay [After the main breaker of the stopped diesel is opened, this delay time must be passed before the master of the power management’ executes the next load calculation, PM: stop blocked [Stopping a diesel is blocked via function input_(See Parameter [@4]) 12. PM: [ON/OFF] / [master/slave] : Power management operation status. PM: xx shows the ON/OFF status, and “master/slave” shows the control status of the power management, 13. start: [x] in: [y] sec : Start [x] shows the next diesel that will be started in case a starting condition is reached, and [y] sec shows the delay time for the start order. 14. stop: [x] in: [y] see : Stop [x] shows the next diesel that will be stopped in case a stop condition is reached, and Iy] see shows the delay time for the stop order.USER'S MANUAL, 1.3.3.4 Alarm Page ‘Synpol®D manages more then 50 alarms, Ifan alarm occurs, the alarm page will be activated and the alarm text and number will be displayed. The alarms will be stored until the alarm disappears and is acknowledged. In Chapter 1.4 all Synpol®D alarms are listed and described. To access Alarm page Press key (GEL ALARM TEXT (LIMETy TIME 100. [SHORT CIRCUIT Ls [243] % 7 Ome 66. [CAN Communrcarron | [ BAD DATA FLOW ] is 88. /LUB OIL PRESSURE tT 56 Pie, 133-4 Alarm page 1.3.3.5 Service Page 1 228V Ul2: 227V 023: 393y. 225v. 338KVA : DIFP. PROTECTION: ‘ON Pwo: 271kW = «Td: 571A. Ule: 229v Pq (mm) : Okvar Id2: 522A 0% U2e: 228v : Okvar Id3: 556A 0% U3e: 228 Pic. 1.3.3.5 Service page 1 a ABB soooUSER'S MANUAL ‘Description of the display positions on the service page: 1.UL - U3: Generator star voltage LI - L3, measured on CMA131 Terminals 7-9 (rms values). 2. U12,U23,U31: Generator delta voltage measured by vector addition of the star voltage. 3.11 -13: Generator current L1 - L3, measured on CMA131 Terminals 1-6 (rms value). Additional current transformers are connected in a series for short-circuit measurement. 1. The first column shows the one-time measured current. 2. The second column shows the five-time measured current. 4. busbar: U12: xxxV_F: xx.xx Hz Busbar delta voltage and frequency Ll -L.2, measured on CMA 131 Terminals 10 and 11. 5. Ps: Calculated generator apparent power. 6. Pw: Measured generator active power. 7. Pq(m): Measured generator reactive power. 8. Pq(c): Generator reactive power caluculated from apparent and active power. 9. DIFF.PROTECTION: ON/OFF: Display of differential current (Parameter [49]. 10. Id - 143: Generator current L1 - 3, measured in the starpoint of the generator CMA133 Terminals 1-6. This is used to compare the generator current (Point 3) with the generator starpoint current. U1. x This column shows the difference between the generator current (Point 3) and that of the generator starpoint current (Point 10) as a percentage. 12. Ule- U2e: Star voltage of the earth-fault protection, measured on CMA133 Terminals 7-9 against earth. B encore aUSER'S MANUAL 13.3.6 Service Page 2 Service page 2 is an additional page for the service staff. It offers an overview of the speed ‘nals, analog values and status indications of all digital function inputs and outputs. Tosenserieme: ("F) «ay ‘ z ANO: 0.51V Temp. 2.pickup 2 + AN2: 5.48V Ubat: 3.tacho ; AN3: 0.00V 22,5v 4.via volt. art count : 845 max. speed: cent : 125 Pic, 13.3.6 Service page 2 Discription of the display position on Service page 2. 1. SPEED SIGNAL [Rpm] [Hz] 1.1 pickup] 7 rag Bnal of Pick-up 1, measured on CMA135 Terminals 26-28 and scaled with Parameter [488] 1.2 pickup? [am Aignal of Pick-up 2, measured on CMA13S Terminals 2931 and scaled with Parameter (490). 13 Tacho : ‘The analog-measured speed signal (chogenerator) on CMA135 Terminals 7.9 and scaled with Parameter [486]. 1.4 via volt, : ‘The speed signal measured through the generator voltage on CMA131 Terminals 7-9, 15 maxspeed —: Highest value ofall measured speed signals ofthe above five channels. This signal is used in Synpol®D for all calculations and supervisory functions. 2. ANALOGOUS INPUTS ANO, 2 and 3 show the measured analog values of Synpol®D. ANO measures the intemal ‘temperature of Synpol®D; AN2 measures the analog tachogenerator voltage. ANS js reserved for special finctions; for example, “shaft generator low speed power” Parameter (63) or “asymmetrical load set point via analog input" (Parameter[62}), The adjusting factor for AN2 & AN3 are Parameters [582 and 583]. 26 ABB seoUSER'S MANUAL 3. breaker ent : ‘This counter counts the number of times the breaker has been closed. If this page is selected, then the counter can be reset to zero with the key combination “Shift 1” + “Shift 2" +*Clear”, 4, start count : This counter counts the number of start attempts. The counter value can be changed in Parameter [7]. 5.1L Fl:[x] - F21:[y] ‘The programmable function inputs of Synpol®D Example: F1:0 ----> Function 1 not set Fl:1 —-> Function | set 6.1. Fé:fx] - FL: The programmable function outputs of Synpol®D, With the Parameters [160 to 238] of Synpol®D software, the outputs can be combined. Example: F4:0 ----> Function output 4 not set F4:1 -—> Function output 4 set 7. Ubat: Below this symbol the battery voltage will be displayed. The battery voltage is the supply voltage of the Synpol device (-X1-connector), The measurement range is 24V +/- 40%. 1.3.3.7 Event Page The event page stores all alarms of the alarm page. The difference between the two is that the event page displays in its right column the time when alarms occured. The event page stores only the last 20 alarms. Number 1 shows the most recent alarm, and number 20 shows the oldest. The page can be cleared with the key combination “SHIFT 1” + “SHIFT 2” + “CLEAR"or by switching off the power supply to Synpol"D. In addition to alarms, events are stored on the event page. venoms ae ' 90.DIESEL ALARM 2 09.02.96 |a4:a0.13 68.LOAD1 REQUEST 09.02.96 14:30.25 69.LOAD1 RELEASE 09.02.96 |14:31.59 Pic, 13.3.7 Event page ie sywpou' 27USER'S MANUAL 8 Synchronizing Page During synchronization, all information about ‘synchronization can be found on this page. The page is called up automatically when the sychronization unit is activated via the input “Synchron On” (E5 CMA132 Terminal 25) or through the key combination shown below: + tiv Pic. 13.38 Synchronization page Through the same key combination as shown above or through the release of input ES, the synchronization page can be cleared, Description of the display positions on the synchronization page: 1. df: 0.35 Hz The difference in frequency between the generator and network. 2. angle : 31 deg (The difference in phases between the generator and network in degrees 3. Ugen : 95% dau Lerence in percentage from generator voltage to network voltage, dU : 7V 5, at ifference in voltage (actual value) from generator voltage to network voltage, >< A speed-output impulse longer than 15 msec will be displayed by “xo” for increases in speed, and “n<” for decreases in speed, 6. status: “blocked” The status “blocked” will be displayed if it isnot allowed to switch on the main breaker (ag. the difference of frequency or voltage is too great). The synchronizing unit will be blocked as well if the alarm “65. WRONG ROTATING FIELD SEQUENCE“ occurs. 28 ABB sw.USER'S MANUAL 4.3.4 Keyboard -- Key Assignments Additional functions of Synpol®D not described on the keyboard are available by using the shift keys (colored yellow). These additional functions, as well as other Synpol®D functions, are described on the table below. The functions described in gray blocks are for service staff only and should not used in normal operation. Key combination Key- Description Function SUSRE | START [Activates the start phase. SHIFT ‘START IMMEDIATE | Activates the start phase without pre-glowing. ston "ART. SHIFT? | SEART [For service use: Sends from the power management sore stem a start impulse (NDE2) over the CAN bus. SHYT San [START For Service use: Sends a “Start next Diesel” impulse (NDE) over the CAN bus. we, | STOP | Activates stop phase. SHUT ‘pSIQE, | IMMEDIATE | Activates emergency stop phase (without “Cooling STOP | down Phase”). serra | STOR For service use: Sends a™ Stop next Diesel” impulse (NDO2) over the CAN bus. MAN, ‘MAN. [Changes from automatic to manual ‘SHIFT |SHIFT2 | MAN: |For service use: Attention! Attention! This will : change all parameters to workshop settings. ‘Autom, |" AUTOM. — [Changes from manual to automat ACTUAL | “ACTUAL Shows actual values in LE-displays (ims Pe, indications). SHIFT ACIUAL | PERCENT "Shows percentage values in LE-displays (ans indications). (See Chapter 1.3.1.) ACKNOWL. | ACKNOWL. Acknowledges alarms. Also used for entering new parameters, Pag, PROG. | Accesses the programming mode for Synpol"D, SFT RESET FROG. ‘Synpol*D Software reset, TAMER, | _*ERU—[Reoesscs tho Menu page, TTT MENU | _UIGHT1 [Adjusts the back light of LO-dioplay- Suurt2 [MEN “| LIGHT? | Adjusts the intensity of LE-displays ayer | ON ORF lon Om 2a | Yesixo —— SHTT Gaui | SYNCHRON | Starts the synchronization procedure. (See Chapter Lomein 1.3.3.8.) ST | STE ae For service use: Disconnects the serial [communication of processor éards, TARE | LOAD CTRL: TAccesses the Power Management page. (See Chapter 13.3.3.) MEEVEE | SERVICE | Accesses Service page 1. (See Chapter 13.3.5) DISELAY | DISPLAY | Accesses Operation page. 29USER'S MANUAL (See Chapter 1.3.3.1.) ‘SHIFT 1 ‘DISPLAY GRAPH | No function GRAPE ‘SHIFT 2 gFLA Accesses Service page 2. (See Chapter 1.3.3.6.) ‘ALARM: “ALARM | Accesses the Alarm page. ‘EVENT (See Chapter 1.3.3.4.) SHIFT “ALARM [EVENT | Accesses the Event page, ‘EVENT (‘See Chapter 1.3.3.4.) 7 9 |* Cusor moves upward in the Event, Menu, and Programming pages. : * For service use: Reset of Event [7] for testing the ‘Synpol®D periphery. '* Cursor moves downward in the Event, Menu, and eae ¥ Programming pages. + For service use: Reset of Event [7] for testing the ‘Synpol*D periphery. SFT a /Makes LC-display contrast darker. conmiast | conrrast ‘SHIFT T ¥ ‘Makes LC-display contrast lighter. conrkast | conrRasr SHIFT | SHITD | BLANK For service use: Shows on Row 8 of the Power e Management page the numbers of resets of the CPU 1 card, SHIFT 1 [SHIFT 2 a For service use: Reset of the seconds of the clock Pa ClRAR J Clears the display. azn '* For service use: Sends “No Alarm” over the CAN bus to the monitor s} SHIFT? * [For service use: The key combination depends on ae ‘which display page is accessed. 3 In service mode: }* Also resets the working power counter in the RAM. Resets the CPU reset counter and check-sum-failure counter, SHETT |saters | > ‘Event Pager ‘CLEAR. '* Cancels all cvents a Service page: }¢ Resets the: «Wh counter (Parameter [9]) On all pages: + Resets the “Speed ctrl” (See Chapter 1.3.3.2.) * Resets the CAN Statistic counter of Service Page 3, 30 ABB syyr012>USER'S MANUAL 1.4 Synpol®D Alarms = Synpol®D manages more than 50 alarms of the generator protection, diesel control and other supervisory devices. If an alarm occurs, then the alarm page will be automatically called up and the alarm text displayed. In the following table, all possible alarms are explained. Details provided include the event number, text explanation, possibilities for programming alarms, relay output settings on the a output cards, and the setting of start or stop alarm activations. - |e CAN-COMMUNICATION [TOTAL ERROR] No communication possible over the CAN. 61. CAN-CONMUNICATION [NODE ERROR] Numbers of network knots in the CAN - communication are wrong. f 62. SHORT CIRCUIT SAFETY DEVICE Short-circuit release of the safety device. Delay time and level can be set via dip switch on the CMA 131. 63. WIREFAULT ‘OFF RELAY Ss x Wirefault alarm for the main breaker off relay. (A11 CMA132 Terminals x,y). i 64. WIREFAULT BREAKER ON/PLUG H - x Connection of Terminal Board CMAi31 and Ma132 via plug H is broken or there is no feedback from main breaker on (input B2) r 65. WRONG ROTATING FIELD SEQUENCE - x] Wrong rotating field sequence measured via generator voltage on CMA131 L1-L3 66. CAN-COMMUNICATION[BAD DATA FLOW] = x Fault in conmunication via CAN bus. 67. BREAKER TRIPPED SEE PARAM. [517] I, x x Generator breaker tripped in automatic mode | a2 without command from Synpol®p. 80. NO RPM-SIGNAL 1485)- x] [x + No Rev signal measured via tachogenerator | f4gq} or Pick-up systems if generator is excited. 81. STARTFAILURE -staxt time [498] |{496- xy PXPx] x]? -running up [503] _ | [508] a -synchron. time [505] Start failure of the diesel aggregate appears when: cstart time [498] - the diesel aggregate rn does not reach the ignition speed after making the start attempts according to Parameter [496]. crunning up [503] - the speed of the > Giesel aggregate is higher than the ignition speed, and the diese! aggregate does not reach the nominal speed set in Parameter [503] nh ceynchron.time [505] - the synchronizing time exceads the time limit set in Parameter [505] SYNPOL®D 31a IF Le ie 82. STOPFAILURE -running down [514] A stop signal is civen and the diesel [516] aggregate does not reach the ignition apeed in the supervising time set in rarameter si) 83. stop abort 515 1515] x stopping phase aborted see Parameter [515] 86. NO STARTRELEASE[CMA135 INPUT 19] x] [x No Start Release via input £29 8. DIESEL ALARM 1 533) x |X Tp A binary Alarm 1 is given via input 221 1536] mai35 Terminal 11. The alarm text can be set_in Paraneter (292) 89. DIESEL ALARM 2 137 x] TX] Te A binary Alarm 2 is given via input 222 540) CMAL35 Terminal 12. The alarm text can be set_in Parameter[308) . 90. DIESEL ALARM 3 iy x] [x] |p A binary Alarm 3 is given via input 823 [544] Cwa135 ‘Terminal 13. The alam text can be set_in Parameter [324]. 91. DIESEL ALARM 4 1545)- | [X] Te & binary Alarm 4 is given via input 224 [548] €MA135 Terminal 14. The alarm text can be set_in Parameter (3i0} 92. DIESEL ALARM 5 E- x] ]X |p Sasa y Mam 5 $8 given via input s25 — |isszt CWAI35 ‘Terminal 15. The alarm text can be set_in Parameter (356). 93. DIESEL ALARM 6 553 x |X} Te A binary Alarm 6 is given via input 326 1556] A135 ‘Terminal 16. The alarm text can be set_in Parameter (372). 94. DIESEL ALARM 7 BS7)- x] 1X] |p A binary Alarm 7 ie given via input 227 CMAI35 Terminal 17. The alarn text can be | (560) set_in Paraneter {368}. 95. DIESEL ALARM 6 561- x |X] Tp & binary Alarm 8 is given via input #28 [564] CwA135 Terminal 18. The alarm text can be set_in Parameter (404). 96. DIESEL ALARM 9 (INDUT WIREFAULT 2.8] ][565]- x) 1X] Tp Wizefault of alarm input 1 to 8. after the 1567] alarm text, one or more of the numbers with a wirefault will be shown. 97. DIESEL ALARM 10 [OUTPUT WIREEADLT sane) [S68 x] [x] [P Wirefault for the valve outputs on CMAI35” |1g7q) Terminals 1-6. After the alarm text, -start® or ,stop* will be shown for’ a wirefault ih a start or stop valve 98. DIESEL ALARM 11 (ovsRsPxED] 1ST x! x] [Pp Speed exceeds the over-speed linet set in |1573) Paraneter [495] 99. DIESEL ALARM 12 (Tacuo parton) 1e74)- SS Ie The speed variation of Pick-up, 1576] tachogenerator or frequency exceeds the Linit set in Parameter (491). 2 ABB syi Se SHORT CIRCUIT Lil 1% T Occurrence of short circuit SHORT CIRCUITSREV.L:[ ]% 7: ms Occurrence of short circuit and reverse power 104 ~PREL-SHRT CIRCUIT L:[ ]% T: me Occurrence of short circuit pre-alarm. 106 -OVERCURRENT 1.8T. L:[ 1% T: 5 Occurrence of generator overcurrent first stage. roa -OVERCURRENT 2.ST. L:[ ]% Ti 6 Occurrence of generator overcurrent second stage. FET) -OVERCURRENT 3.87. eT: 6 Occurrence of generator overcurrent third stage. 12 -N.C.CURRENT 1.8T. L:[ ]% 1: 8 Occurrence of non-essential consumer trip first stage. FET N.C CURRENT 2.8T, Lif 1% 8 Occurrence of non-essential consumer trip second stage. 116 .N.C.CURRENT 3.8T. Lil ]® T: 6 Occurrence of non-essential consumer trip third stage 218 REV. ACTIV POWER Lil ]% 7; 5 Occurrence of reverse active power. 120 .HIGH ACTIV POWER L:[ 1% 7: s Occurrence of high active power. 122 .OVERVOLTAGE 1.8T.L:[ 1% 8 Occurrence of overvoltage first stage. 124 VOVERVOLTAGE 2.8T.L:1]% 7: 5 Occurrence of overvoltage second stage. 126 -UNDERVOLTAGE 1.ST.L:[ ]% T: Occurrence of undervoltage first stage. 128 .UNDERVOLTAGE 2.ST.L:[ 1% 7: 5 Occurrence of undervoltage second stage. 130 .OVERFREQEN. 1.8T.L:[ 1% T: 5 Occurrence of overfrequency first stage. 132 .OVERFREQEN. 2.ST.I:[ ]% 7: Occurrence of overfrequency second stage. 134° UNDERFREQEN. 1.5T.L1. ]% T: Occurrence of underfrequency first stage 136 .UNDERFREQEN. 2.8T.L:[ ]% 7: 5 Occurrence of underfrequency second stage. 138 -ASYMMET.CURRENT Li: ]% T: 8 Occurrence of asymmetric current. 740 -ASYMMET.VOLTAGE Lil ]% T? 6 Occurrence of asymmatric voltage. Taz -DIFF.PROTEC.MB OP Lil 1% T: ma Occurrence of differential protection trip incase the main breaker is opened. aaa DIFF .PROTEC.MB CL. 1% ms 33USER'S MANUAL, alalatafala 415] 6 [io fas Qcourrence Of differential protection trip Tas} in case the main breaker is’ closed. ‘146 .EARTH FAULT MB OP L:( 1% T: s (146]- x Qecurrence of earth fault in case the main [i147 breaker is opened 148 EARTH FAULT MB CL i: 1875 Ta x Sgourrence of earth fault in case the main |t149) breaker is closed, 150 .GROUND OVERCURR. Lil 1% s [150]- x Reutral line current. [sty 154 .C.T. WIRE BROKEN Lif ]% T: s [154)- x Qccurrence in case of a disconnection of a |tisal current transformer 156 .OVER-EXCITATION ii ]% tT; T56- X Over excitation U/Ps. 137) 158 .NEGATIVE SEQUENCE Lif 1% T: s [158]- Xx Reverse sequence. 159]USER'S MANUAL Description of Text coLunns: Alarm text with alarm numbers contains the tex: and the event number that appear after an alarm is displayed in the LC-dieplay. The event number can also be used to program a function output. Parameters are shown that have influence on the alarms. Outputs are shown that have influence on the alarms. Stop shows the alarms that initiate a stop procedure. Start shows the alarms that initiate a stand-by start of the next diesel aggregate with the highest priority. Delay shows the delay time for the alarms (values are in seconds) Abbreviated explanation: P+ ParameterUSER’S MANUAL 1.5 ANSI and IEC Codes for Synpol*D Synpol®D provides many safety devices The following table shows the ANSI- 8, which are described in ANSI (IEEE C37.2) standard. safety devices that can be activated with Synpol“D. {ANSY (TREE (C372) [=a RRO 617 | [synpon pb” | Description IC [Detailed information |Paran./|Service Symbol Events |wanual page | Tine-relay starting OF Syapol closing = time relay in a switching sequence = see relays 62 and 79 3 |Ghecking or Sympel B interlocking rela 12 JOverspeed device Overapeed device Ta95) |25,34,35 a> (s71] [572] 573] ia [Underspecd device Uaderspeed device [1523] 32 21 |/Distance relay Underimpedance relay Event [7a ~operation based ~under-reactance x < | [620] impedance 7 2 < |] possible too ~adnittence ¥ or ~ee loss of reactance x excitation oe ereresse suien Seley | |overexcltation relay | 2561 [aaa ~inveree, step or w/e Fevent definite e 1620] time function ~operation based on V/itz principle 35 —[Sync-check relay gene] Svachronteing Taa]- faz (check) relay (47) 75K [Rutonatie aE synchronizing relay i malas 26 [Apparatus thermal atus the: appara > | pests thermal Sympol D “general over or ec undertemperature other than 49 Ls) a7 [indervoltage relay ————mrasrrotvage Felay 361 ar fa28) ve 32 [Power relay Reverse power relay | Tie] [37 Pe |)- adjustable definite time operation 37 [Undercurrent oF Undercurrent or - | (535] [33 junderpower relay T< |fower relay [526] + adjustable definite time operation 36 SYNPOL?DUSER'S MANUAL NST [Description TEC ]Detailed information |Paran./|Service Code Symbol Bvents|Manval page | ‘40 toss of Field relay Toss of excitation —}te20] Jaa ‘based on field de- [Zp < ||retay current “based on field do- measurement or current measurement excessive or excessive Feactive component of Seactive component reactive current X< of reactive current (or under reactance) 46 [whase balance? Tnbalance load relay [138] [28 Sequence I relay “unbalance phase Simcurrent phase Ar || current + Alarm 65 sequence o (anbalance load) of unbalance current relay relay i. 46N [Negative sequence FF Negative sequence Tiss) [26 overcurrent a> [overcurrent a7 ffizong wotating [Wrong Fotating field Event —/Synpol D sequence sequence tes] 30] Tnstantaneous Tastantaneous Taooy= ze overcurrent relay or overcurrent relay | {104) rate-of-rise relay Tas SOBF Breaker tripped Carrent detection failure after breaker tripped (a1) SI Tine overcurrent relay Hine Overcurrent Taoe]= [a7 relay 110) Slow eet inverse tine operation gteo |[-adiustable nigh sot definite tine ation SIGH |Ground overcurrent Fray || Sround overcurrent Tso] paz 3i7_|Woltage restrained Voltage restrained —}ivent aa 27R | time overcurrent relay || i>zp ||tine evereurrene 1625) Stine overcurrent relay relay with pick-up “overcurrent pick-up adjusted by Yevel decreases when undervoltage function voltage decreases -adjustable high set definite tine ‘Speration 55 [Power factor relay Power factor relay] [S38] —]az ~operates if pf slips {5291 outside operating cone 53 | Overvoltage relay Overvaltage velay [27] 5037 thigh see (28) U>> instantaneous {12a} u> ||-adjuscable low sot | {1241 eae definite tine wound overveltage Ground overvoltage | uel [ae relay | 257 ee = [[-aabtecamie detinite time operation i SYNPOL’ D 37USER’S MANUAL ANSI (TEER C372) Lance] SRCS6 Ls ae SEE Description Tec "Detailed information |Param.7 Code ‘Symbol Events 60 [Voltage transformer Woltage transformer failure failure rela 67 [Directional Directional Tioay_-|26 overcurrent relay overcurrent relay T= |! follows the ~ amplitude and the direction of one phase current’ 81 __| Frequency relay Frequency relay 130) 37 sunder and [132] £< |l overtrequency (134) £> |] function [136] -adjustable definite || ime operation 86 [Lockout relay (Generator alarns (200), (102), (104) , [iaz]e[144]will be stored in non volatile memory of ‘Synpol D. 87 [Differential relay Differential relay | (ia2] [ae cnormally high mally high [aa] impedance type 31a>_ ||" impeaance type 90 [Regulating device Voltage regulator 1392) | 37 -voltage regulator [593] maa) (594) (595) % [Refpping or trip-free > —|lareaker tripped relay [cour har relay ALL 38 ABB siveP sequences. Shown in brackets are the USER’S MANUAL 1.6 Diagrams of the starting and stopping phases The following two diagrams show the start and sto} 39 29 exo a nena 50017 ‘aU Ain wane Poa & tals Sent ‘mapa tes ng om dies athe 2994 YOR sou este my samen ereapin nn a sar oven mia mY Bue AL CYSSH WT Deis On BO Meola noe a a a oT ar nv iy a beara | a oem fanans [| s00eae | munoeanen =| 2a aa = Lana arn a] es aE — ca eT 4 aa] 5 f a I a_w ane —] Se] F Ta & I = 2 INT 5 c aS 5 ee aa 3 i a 2 1 1 era aes aga Taney ehOs | ar aan raRR | a 2 i g TOOT BT HTT 8 8 ea g ES an aaa tans 5 = & 2 tbe oes 5 B g : a am 988 ener men S 3 a é g ; wimzas 5 : i bes 4 2 eee poate nm aes & €USER’S MANUAL : % Lo — = a) maa] = = me ae — rae 3. Ple. 1.5.1 Diagram of Stop Sequence ABB syeoen 402, Power Management ‘The power management function in Synpol®D controls and coordinates the load sharing on a busbar from several parallel running diesel aggregates. The Synpol®D can manage a maximum of four independent networks (0-3) separated by tiebreakers. Fach network works on its own power management control simultaneously with other networks. The power management contains the load-depending start and stop, as well as the symmetrical load sharing of the diesel aggregate. This means all aggregates will share their load in such a way as to have the same percentage of their own nominal-rated power supplied to the same network. Besides symmetrical load sharing, Synpol®D can switch to an asymmetrical load-sharing work ‘mode. In this mode, the user can set the aggregate to a fixed load, The power management function also contains an automatic frequence regulator. This regulator can be set to a constant frequency static control. The final mode in the power management system is the load controller. Depending on the load of a big consumer, the load controller coordinates the switching on of big consumers by calculating the spare load on the network, or, if the spare load is insufficient, by starting one or two additional diesel aggregates, To activate power management and load sharing, it is necessary to connect all ‘Synpol®D_ devices to the CAN bus. This two-wire bus communication is the only connection between ‘Synpol®D units. 2.1 Load depending starting and stopping of the diesel aggregates ‘The centerpiece of the power management system is the load-depending start and stop of the diesel aggregate in island operation. For this function, pressing the “Load Control” key will call up a display of various status indicators for the most important activities of the complete Power management system. The settings for the load-depending start and stop control are the Parameters numbered (10 to 87). Other settings on the display page are the priority settings of the diesel aggregates. Also, the user can determine if a stop blocking was selected by a function input. Power management operation is a software option. To activate this option, a code number ‘must be set during the programming procedure. 2.2 Symmetrical load sharing When several diesel generator sets are working parallel on the same busbar, an automatic load Sharing will be activated. The load sharing of each individual diesel ‘aggregate will be activated in such a way that the relative active power of each generator set will correspond to the average active power of all running diesel generators. The output of the Joad-sharing Teaulator will go t0 each speed-setting device of the diesel aggregate. The load-sharing regulator works as a three-step regulator. The parameter settings are found on [55 to 57]. The break time is set at Parameter [55]; pulse time at [56], and the dead zone for the regulator is Sot at Parameter [57]. To block the load-sharing function, the input “Load Sharing OFF” can bs set on E4 CMA132 Terminal 24, Note that ifthe load sharing on one Synpot®D is blocked, then it will also be blocked for all Synpols Tuning on the same network. In case of Synpol®D communication error (CAN-Bus) the load sharing will be blocked as wel, 41USER'S MANUAL, The load-sharing regulator output is given by signals “speed higher” or “speed lower”. If the frequency goes below the nominal-rated frequency, then the regulator will stop to give outputs to lower the speed to prevent an under-frequency tripping caused by the fault of one diesel speed controller or a fuel-oil blockage. ‘The following disgram shows the requirements for activating the symmetrical load sharing: ‘Main Breaker: ON 2 (CMAI3222), et es | Input: load sharing OFF CAN-Bus: ON 4 (CMA132.24) Parameter Input: OFF with load red. 3 cMatsz23) & & ‘Symmetrical Load sharing :ON Start-/Stopphase aktive ‘Within CAN communication: No load sharing off command +] Fun.Input:Asym.Load request Paratr [8] or [585] ———_______d Actual frequency >= nominal frequency oan Pic. 2.2 Requirements for symmetrical load sharing. 2.3 Asymmetrical load sharing ‘monitor system or through the analog input (CMA 137 Terminals 19 amt 20). If one generator is running as motor, then the input E8 (reverse power off} must be set, rhe asymmetrical {oad reference will set to the reverse value. For this operational mode, the Parameter [59] (asymmetrical range minimum) must be set to zero. To switeh on tke asymmetrical load Synpol”D offers a special mode for the asymmetrical load sharing of one or more diesel Seeregates so that the remaining diesels (one or more) will not run in @ lower load as set in Parameter [590]. This special mode can be set in the Parameters [588 to 591], 2 ABB sroUSER’S MANUAL The following diagram shows the requirements for activating the asymmetrical load sharing: Main Breaker: ON E2 (CMAI32.22) Diese aggregate within oad tims Pre 60) Tnput: load sharing OFF Ps E4(CMALI224) & cantar oN Input: OFF with load red. Pram {Stet BSICMAI3223), = 7 |p| Asymmetrical Start-/Stopphase alcive Load sharing -ON Fun,Input:Asym.Load request & Parmeter [58 [59] CAN Des eee oF Param{St}-0 Mi, one Sypot with —" sym loadshring: ON =, Mains paral opeon Paamca(S81] | ic, 2.3 Requiremen for asymmetrical load sharing 2.3.1 Asymmetric Controller The asymmetric controller is an extension of asymmetrical load sharing by a supervisory fimetion. In a board net with a shaft generator and auxiliary engines, the asymmetric controller runs either the shaft generator or the auxiliary engines in asymmetrical load mode. The asymmetric controller has four different modes: Mode 1: The shaft generator runs in asymmetrical load-sharing mode with the shaft generator working as a generator. Mode ‘The auxiliary engines run in asymmetrical load-sharing mode. Mode 3: The shaft generator runs in asymmetrical load-sharing mode with the shaft generator working as a motor (power-take-in). Mode 4: ‘The auxiliary engines run in asymmettical load-sharing mode, When the (Parameter [588] = 1), the asymmetric controller is switched to Modes 1 and 2, When the (Parameter [588] = 2) the asymmetric controller is switched to Modes 3 and 4. After the asymmetric controller is tumed on via a function input (defined by Parameter [589]), the controller starts working by setting the shaft generator into asymmetrical load-sharing mode. The shaft generator will be set to its asymmetrical load-sharing setpoint, which is fixed in the menu page. If the asymmetric controller is running in Mode 1 and an auxiliary engine falls below the load limit which is set with Parameter [590], then after the delay time (Parameter {591D. the asymmetric controller will switch into Mode 2. If Mode 3 is active and an auxiliary engine exceeds the limit set with Parameter [590], then the asymmetric controller will switch inte Mode 4. The following diagrams shows the mode of operation of the asymmettic Fa eof operation of the asymme' BBB errors “USER'S MANUAL Controller. On the left side the controller operates between Modes 1 and 2 (Parameter [588}-1) and on the right side, between Modes 3 and 4 (Parameter[588]~2), “sn. Conraler sat ‘Sorel inode ‘Sdinening sma ‘Gita grace, DG. dese peneatee Pie. 23.1 Asymmetric controller mode of operation 24 Frequency static controller ‘The frequency static regulator controls the frequency of all diesel aggregates in the network, The set points of the regulator are the Parameters [65 and 66]. Parameter 165] is the set point forthe idle fequency and Parameter [66] isthe set point forthe frequency under full lead Ir difference between the reference setting and the actual value appears, then the fequency atic regulator will activate the outputs for the speed setting. The frequency static regulator itself operates a a three-step controller with the Parameter settings (67 to 69]. Ifthe frequency Static controller has to run separately from the load sharing, the Parameter [579] can be set. To switch off the frequency static regulator, a function input can be used and the numbers of the function input can be set in Parameter [64]. 44 B syn.’USER’S MANUAL The following diagram shows the requirements for activating the frequency static regulator: ‘Main breaker: ON Input 2, cua Termna 22 Lond shang: Om Input: Frequency regulator OFF ‘put Bee Parameter (54) & Input: A... Of wth od reduction Ino 9, CAI Terme! 23 ‘Start or Stop phase active & Al 8ynplroquoncy rguletor ON reoery wene & on peoy ‘lncrepaian remawttsiaes [| ree Pie. 24 Requirements jor frequency regulator ‘emaining gpare load on the network, then one, orif necessary, two addon diesel generator sets will be stated. After the diesel generator sets are connected to the network, a release signal will be given through the output. In this ease the release signal can be delayed with Parameter [86]. ‘SyNPOL® D 45