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c32 PDF
RENR9855-01
8AWG WIRE MIN
244-9602
(USER AC/DC RETURN)
July 2007
CB-C1
T0 ST POS E565-CB1
RO4-NO
1
263-1741
(NOTE K)
276-7784
ST NEG 229-CB2
MX 2 BATT -
CB2 C2 C1
RO1 C
240VAC RELAY OUTPUT #1 AUX COM
50A 229-CB3
BATT+
(NOTE P) MAX 2A 3 BATT -
RO1 NO USER LOAD
BATT+
RO2 C AUX F407-CB4
4 DI 7
BATT+
RELAY OUTPUT #2 MAX 2A 11 14
(NOTE P) RO2 NO USER LOAD
AUX NC X711-CB5
F6 BATT+ 5 AUX-NC
RO3 C 11 12
RELAY OUTPUT #3 MAX 2A
RO3 NO USER LOAD TRIP POS 101-CB6
BATT- (NOTE P) 6 BATT +
F5 BATT- RO5 C
RELAY OUTPUT #5 TRIP NEG 229-CB7
MAX 2A TR 7 BATT -
BATT- RO5 NO USER LOAD
C2 C1
F4 BATT- RO6 C
RELAY OUTPUT #6 MAX 2A
RO6 NO USER LOAD CO-C1
GND
MOTOR POS 101-CO1
RO7 C 1 BATT +
(NOTE L) GND
MAX 2A
CB1 RELAY OUTPUT #7 RO7 NC USER LOAD MOTOR NEG 229-CO2
(NOTE D) MCH 2 BATT -
240VAC MAX 2A B4 A1
10A F04 RO7 NO USER LOAD
A2 MOTOR CLOSE X712-CO3
3 CLOSE
RO8 C
RO4-NO
MAX 2A + - RELAY OUTPUT #8 MAX 2A A4 MOTOR OPEN X713-CO4
RELAY OUTPUT #4 RO4-NO USER LOAD RO8 NC USER LOAD OPEN
4
11 A1+
12
(NOTE D)
BREAKER 1 OPENED - + MAX 2A
AUX-NC1 USER LOAD RO8 NO USER LOAD
14
DI 4
31 21
USER LOAD
(NOTE H,J) OPEN BREAKER DI 5
OPEN
A2
DIGITAL INPUT #6
32
Electrical System
(NOTE A, C) 9X-9591 (NOTE E)
DI 1 (OPTIONAL SHIPLOOSE)
PMG.A B- S PWM
IC REMOTE START/STOP
DI 2
F1 DIGITAL INPUT #3 VDC-A +/- 10 VDC INPUT (A) VOLTAGE/PF
DI 3 VARIABLE VDC SOURCE
F2 SPARE ANALOG INPUT ADJUSTMENT
VDC-B +/- 10 VDC INPUT (B)
AI 3+
9 (NOTE D, M) + -
CDVR ALARM OUTPUT ALM USER LOAD
10
11 (NOTE D, G, N)
(+)
AI 3-
MODBUS+ FSD
+
USER LOAD
- SXC1-UP
X711-MB9
AUX-NC
263-1741 11 12
101-MB7
BATT +
CUSTOMER INTERCONNECT- STANDARD DEVICES
229-MB4
TR BATT -
F2+ F2-
101-MB6
BATT +
229-MB4
MCH BATT -
B3 B1
TO PTs / BUS BAR
TO EMCP X713-MB10
OPEN
229-MB11 BATT -
XF
252-7574 244-9599 281-2760 281-2768
244-9602 A2 A1
AUX-NC1
12
RENR9855-01 VOL 1
Y911-JU2 (R06-NO) COM 2 32 G490-R32 TC4- (RED) PHASE A2 D926-PG13
INPUT #8 DI 08 32 TxB+ 3 MODBUS2 +
TO PMG & EXCITER
DI 7 F704-CB4
A2
34
7 J729-R7 R5 (RED)
12 OUTPUT #1 (N.O) DO1-A 5 6 GEN WINDING TEMP
CR2-12-SJ3 J730-R5 CH9 SPARE W5 (WHITE) PHASE B2
H1 5 DO1-B 15 CH5 8
OUTPUT #1 (N.C.)
H1 N725-GEN15 J728-R6 C5 (WHITE) DB-C1
6 DO1-COM 25 GND 9
OUTPUT #1 (COM)
H2 N726-GEN16 J732-R17 CH10 SPARE 2 R951-PG4
17 DO2-A 35 MODBUS1 + MODBUS1 +
OUTPUT #2 (N.O)
H3 N727-GEN17 J733-R15 R6 (RED) 5 R953-PG5
15 DO2-B 6 16 COM4 MODBUS1 GND MODBUS1 GND
OUTPUT #2 (N.C) GEN WINDING TEMP
CR2-22-SJ4 H4 N728-GEN18 252-7513 J731-R16 CH11 SPARE W6 (WHITE) RS485 R952-PG6
16 16 CH6 18 PHASE C2 MODBUS1 - 7 MODBUS1 -
244-9641 OUTPUT #2 (COM) DO2-COM
H4 (200-LG2) (200-LG1) R954-PG7
CR2-11-JP7 C6 (WHITE) 4
CB1-1-SJ1
HARNESSES: OUTPUT #3 (N.O)
27 J735-R27
DO3-A 26 GND 19 SHIELD GND
JWH+ CR2-31-JP5 CH12 SPARE 1
25 J736-R25 NC
CB1-2-SJ2 JWH- CR2-21-JP6 281-2760, 244-9657, 244-9599, 252-7574, 244-9612, 252-7697, 276-8159, 267-8469, 244-9641, 252-7513 OUTPUT #3 (N.C.) DO3-B 36
GND-BUS-BAR-2 GND-BUS-BAR-1 REQUIRED -- 6
26 J734-R26 BGR1 (RED) NC
OPTIONAL -- Circuit Breaker Harnesses - 252-7430 (NSJ/P/R), 252-7429 (NSJ/P/R), 244-9857 (MASTERPAC) OUTPUT #3 (COM) DO3-COM 7 26 GEN REAR BEARING TEMP
200-LG1 GND 200-PM6 CH13 SPARE 3
37 J738-R37 17 CH7 28 BGW1 (WHITE) NC
OPTIONAL -- Voltage Adjust Pot Harnesses - 267-8467 OUTPUT #4 (N.O) DO4-A
GND 8
276-8159 244-9612 35 J739-R35 27 BGC1 (WHITE) NC
OUTPUT #4 (N.C) DO4-B GND 29
244-9602
36 J737-R36 CH14 SPARE NC 9
OUTPUT #4 (COM) DO4-COM 37
NOTE Y
10 J741-R10 8 BGR2 (RED)
OUTPUT #5 (N.O) DO5-A 36 GEN FRONT BEARING TEMP
8 J742-R8 CH15 SPARE BGW2 (WHITE)
OUTPUT #5 (N.C.) DO5-B 18 CH8 38
CUSTOMER INTERCONNECT- EMCP 3.1 OUTPUT #5 (COM)
9 J740-R9
DO5-COM
CH16
28
SPARE
GND 39 BGC2 (WHITE)
20 J744-R20 38
OUTPUT #6 (N.O) DO6-A
18 J745-R18 1
OUTPUT #6 (N.C) DO6-B 9 8-PIN CONNECTOR
19 J743-R19 CH17 SPARE M-C14 2
OUTPUT #6 (COM) DO6-COM 19 COM1
30 J747-R30 CONFIGURATION PORT 3
OUTPUT #7 (N.O) DO7-A 29 BATT+ 1
28 J748-R28 CH18 SPARE 4
OUTPUT #7 (N.C.) DO7-B 39 BATT- 4 SEE COMMUNICATION DRAWING
29 J746-R29 5
OUTPUT #7 (COM) DO7-COM 10 CAN2+ 2
40 J750-R40 CH19 SPARE 6
OUTPUT #8 (N.O) DO8-A 20 CAN2- 3
276-7784 38 J751-R38 7
OUTPUT #8 (N.C) DO8-B 30 CAN2 SH 5
CH20 SPARE NOTE AA
TO PTs / BUS BAR 39 J749-R39 8
40
30 Page,
OUTPUT #8 (COM) DO8-COM
TO EMCP BATT+ 263-1739 263-1741
9
BATT+
E560-AC14 RO1 C BATT+ 1
252-7574 244-9599 BATT+ 101-AC17 RJ-C1
244-9602 F701-AC63 RO1 NO
BATT- 4
2
SEE COMMUNICATION DRAWING
BATT+ 1 OPTIONAL RTD MODULES
BATT+ 101-AC3 CAN2+ RJ-45
F409-VF4 T0 F409-V4 Y902-AC75 RO2 C
BATT- 4 SEE COMMUNICATION DRAWING FEMALE
CAN2- 3 ETHERNET
(AI 3-) BATT- 2 CONNECTOR
Y903-AC1 RO2 NO
5 CAN2+
CAN2 SH
CB2 202-AC18 CAN2- 3
BATT- Y904-AC42 RO3 C NOTE AB
50A CAN2 SH 5
BATT- Y905-AC61 RO3 NO
F04
E487-VF2 F5 E487-V2 Y912-AC55 RO7 C
(USER AC/DC RETURN)
RO4-NO E565-AC60 Y913-AC54 RO7 NC
(USER AC/DC SUPPLY)
RO4-NO E565-CB1 Y914-AC49 RO7 NO
E486-VF1 F4 E486-V1
252-7430
AUX-NC1 X711-CB5 Y915-AC13 RO8 C
252-7429 244-9608
AUX-NC2 244-9857
Y916-AC53 RO8 NC
AUX-NC3
(JWH+) CB1-1-SJ1
Y917-AC4 RO8 NO THIS HARNESS ALREADY COMES
CB1 OPEN X713-CO4 WITH THE REMOTE ANNUNCIATOR. 272-8239
ANNUNCIATOR (NOTE U) RELAY O/P #8 RELAY O/P #7
10A CLOSE X712-CO3 F408-AC71 DI 4
SIX PIN USER LOAD DO8-B DO7-B USER LOAD
11
(JWH-) CB1-2-SJ2 CONNECTOR
DI 7 F704-CB4 G487-AC51 DI 5 BATT+ USER LOAD DO8-A DO7-A USER LOAD
263-1739 SIX PIN 12
DI 7 F407-AC62 G488-AC45 DI 6 GENERAL NOTE: DO NOT USE HARNESS 244-9600 FOR REMOTE ANNUNCIATOR. BATT+
CONNECTOR DO8-COM DO7-COM
(NOTE V)
RELAY O/P #6 RELAY O/P #5
11 A1+
8
12
(H1) CR2-12-SJ3 101-AC15 (BATT-) 229-SJ5 DI 1 F405-AC76 HARNESS 244-9600 IS USED FOE LOCAL ANNUNCIATORS. USER LOAD DO6-B DO5-B USER LOAD
G490-AC58 DI 8
BATT- 9
14
CR2-11-JP7 (JWH+) DI 2 F406-AC73 FOLLOW THIS DIAGRAM FOR REMOTE ANNUNCIATOR. USER LOAD DO6-A DO5-A USER LOAD
276-8159
CR2-22-SJ4 R955-AC69 DO 2
22
CR2-31-JP5 (JWH+) AI 3+ P737-AC40 F702-AC52 PWM USER LOAD DO4-B DO3-B USER LOAD
244-9657 CAN2+
A2
32
F709-AC68 AI 3- P738-AC50 N713-AC21 VDC-A USER LOAD DO4-A DO3-A USER LOAD
CAN2+
TO PMG & EXCITER
A2
34
CUSTOMER WIRING
CDVR CONNECTORS F701-L49 F701-MA166 F701-AC63
RO1-NO 51 51 51 RO1-NO
(NOTE F)
E560-L40
SHIELDED WIRE TR TRIP UNIT
E-C7 E-C5 MA-C12 E560-MA16 E560-AC70
RO1-C 61 46 46 RO1-C
101-E15 101-MA4 101-MA63
BATT + 4 4 8 Y905-L23 Y905-MA154 Y905-AC65
RO3-NO 35 35 35 RO3-NO RELAY CONTACT (NORMALLY OPEN)
202-E26 202-MA39 202-MA64
BATT - 39 39 7 Y904-L89 Y904-MA159 Y904-AC42 MCH CHARGING MOTOR
RO3-C 43 43 43 RO3-C RELAY CONTACT (NORMALLY CLOSED)
MA-C9
M756-E5 (YELLOW) M756-MA35 (YELLOW) M756-MA68 ESPB
CAN1 + 35 35 1 CAN1+ ES-C29 GENERATOR FRAME (CHASSIS) GROUND
CAN1 - 36
M755-E4 (GREEN)
36
M755-MA36 (GREEN) M755-MA69
2 CAN1- 101-ES3 101-L98 101-L64 RO4-C RO4-NO E565-L46 E565-MA153 E565-AC60
4 41 33 33 33 RO4-NO
R24 R23 EARTH GROUND
M757-E3 M757-MA38 M757-MA67
CAN1 SH 38 38 3 CAN1SH E565-ES6 E565-L56 CIRCUIT BREAKER
7
893-E18 893-MA13 F405-L65
CDL+ 13 13 F405-ES5 LAMP
6 70 DI 1 Y909-L19
R11 R12 RO5-NO Y909-MA152 Y909-AC59
892-E7 892-MA12 32 32 32 RO5-NO
CDL- 14 14 F405-ES2
2 FUSE
RO5-C Y908-L28 Y908-MA158 Y908-AC66 CURRENT TRANSFORMER
101-ES4 101-L45 40 40 40 RO5-C
5
AC-C10 RELAY COIL
AC-C32 354-ES1
1 RO6-C Y910-L48 Y910-MA150 Y910-AC69
892-AC5 892-MA18 27 27 27 RO6-C -
CDL- E 21 L24 L23
893-AC13 893-MA5 BATT- EMERGENCY STOP PUSH BUTTON EXCITER
CDL+ D 20
M756-AC7 M756-MA29 RO6-NO
CAN1 + G 50 RO6-NO Y911-L13 Y911-MA149 Y911-AC61 Y911-JU2
26 26 26 +
M755-AC8 M755-MA45 TERMINATING
SERVICE CAN1 - F 34 RESISTOR A2 2 POSITION SWITCH
CONNECTOR Y903-L1 AC-CR2
M757-AC6 M757-MA43 Y903-MA10 Y903-AC64 RESISTIVE SENDER
354-E20 354-MA19 354-L68 RO2-NO 48 48 48 RO2-NO
CAN1 SH C 42 MA-C21 ESTOP 1 23 23 18 A1
M756-MA313 Y902-L39 Y902-MA167 Y902-AC75
RO2-C 58 58 58 RO2-C
C B A
101-AC11 101-MA47
101-AC15
BATT + A 52 M755-MA314 120 D998-E19 D998-MA15 3
DI RTN 15 15
OHMS AC-C32 VARIABLE VDC SOURCE
202-AC43 202-MA14 M757-MA315 DI RTN
BATT - B 9 D998-AC1 D998-MA8 2 3 POSITION SWITCH
22 22 D998-AC1
22 DI RTN
DI 1 1 DC TERMINAL
F405-AC76 F405-MA170 F405-L99
70 70
BATT+ BATT+
101-AC17 BATT- AC TERMINAL
EMCP 3.1
BATT-
202-AC18
DI 2
(NOTE F) MX SHUNT TRIP
F406-L36 CONNECTOR
F406-AC73 F406-MA165 E-C5 E-C7
55 55 55 DI 2
DI 3 D998-MA15 D998-E19 DIGITAL
995-AC72 F407-MA164 F407-L35 15 15
54 54 54 DI 3 RETURN
DI 4
L-C32 F408-AC71 F408-MA163 F408-L34
53 53 53 DI 4
M756-L22 (YELLOW) M756-MA29 (YELLOW)
CAN1 + 50 50 DI 5
G487-AC51 G487-MA161 G487-L30
M755-L20 (GREEN) M755-MA45 (GREEN) 45 45 45 DI 5
CAN1 - 34 34 DI 6 G488-L29
G488-AC45 G488-MA160
M757-L21 M757-MA43 44 44 44 DI 6
CAN1 SH 42 42
101-L50 101-MA47
BATT+ 52 52
202-L84 202-MA14
OPTIONAL ANNUNCIATOR EMCP3 I/O DEFAULT CONFIGURATION
BATT- 65 65
L-C18 AN-C15 DESCRIPTION EMCP3.1
ABBREVIATIONS
101-L80 101-AN1 101-AN3 RELAY 01 (R01) SPARE
1 1 BATT+
RELAY 02 (R02) SPARE
202-L93 229-AN2 229-AN4
2 BATT- RELAY 03 (R03) SPARE
2
ANNUNCIATOR RELAY 04 (R04) COMMON SHUTDOWN
#1 RELAY 05
M756-L86 Y794-AN9 Y794-AN12 (R05) SPARE
6 6 CAN1+ AC ALTERNATING CURRENT IC REMOTE START/STOP INITIATE CONTACT
RELAY 06 (R06) DISABLE AUX AC SUPPLY
AFCR AUXILIARY FUEL CONTROL RELAY IRR IDLE RATED RELAY
M755-L88 Y795-AN8 Y795-AN11 RELAY 07 (R07) NOT AVAILABLE
5 5 CAN1- AFTS AUTOMATIC FUEL TRANSFER SYSTEM IRS IDLE RATED SWITCH
RELAY 08 (R08) NOT AVAILABLE
ALM ALARM MODULE
M757-L87 Y796-AN7 Y796-AN10 DIGITAL OUTPUT #1 (D01) NOT AVAILABLE
4 4 CAN1 SH ALR ALARM RELAY KWR KILOWATT RELAY
DIGITAL OUTPUT #2 (D02) NOT AVAILABLE
DIGITAL INPUT #1 (DI1) E-STOP
ALT ALTERNATOR
ASR AIR SHUT-OFF RELAY L LOAD LEADS
DIGITAL INPUT #2 (DI2) REMOTE START
AN-C16 PWM ATB AC TRANSFORMER BOX LFLS LOW FUEL LEVEL SWITCH
101-AN5 F702-AC68 F702-MA40 DIGITAL INPUT #3 (DI3) SPARE
1 23 23 DIGITAL INPUT #4 (DI4) SPARE ATR ALTERNATOR TEMPERATURE RELAY LSM LOAD SHARE MODULE
DIGITAL INPUT #5 (DI5) SPARE ATS AUTOMATIC TRANSFER SWITCH LV LOW VOLTAGE
229-AN6 F702-E10 F702-MA26
2 PWM 21 21 DIGITAL INPUT #6 (DI6) SPARE AUX AUXILIARY LWR CONTACT SENSE LOWER
DIGITAL INPUT #7 (DI7) NOT AVAILABLE
838-E9 838-MA2 838-L41
Y794-AN15
6
NOT USED
MPU+ 2 2 66 66 MPU+ DIGITAL INPUT #8 (DI8) NOT AVAILABLE BATT BATTERY MAN MANUAL
ANALOG INPUT #1 (AI1) ENGINE OIL PRESSURE BC BATTERY CHARGER MAX MAXIMUM
Y795-AN14 838-E8 838-MA3 838-L42 ANALOG INPUT #2 (AI2) ENGINE COOLANT TEMP MCS MODE CLEAR SWITCH
5 MPU- 3 3 67 67 MPU- BCF BATTERY CHARGER FAILURE SWITCH
ANALOG INPUT #3 (AI3) NOT AVAILABLE BTR BEARING TEMPERATURE RELAY MIN MINIMUM
Y796-AN13 838-E12 838-MA1 MPU MAGNETIC SPEED PICKUP
4 MPU SH 1 1 17
CAM CUSTOM ALARM MODULE MV MEDIUM VOLTAGE
CB CIRCUIT BREAKER
CCM CUSTOMER COMMUNICATION MODULE NC NORMALLY CLOSED
EMCP 3.1 COMMUNICATIONS EMCP 3.1 DC SCHEMATIC FOR CEI CDL CAT DATA LINK NIAR NOT IN AUTO RELAY
CDVR DIGITAL VOLTAGE REGULATOR NO NORMALLY OPEN
CIM CUSTOMER INTERFACE MODULE
COM2 CONTACT SENSE COMMON OUVR OVER/UNDER VOLTAGE RELAY
CONN CONNECTOR
CR CRANK RELAY PB PUSHBUTTON
CSFS CURRENT SCR0LL FUEL SYSTEM PC PUMP CONTACTOR
CT CURRENT TRANSFORMER PCB PRINTED CIRCUIT BOARD
CTR CRANK TERMINATION RELAY PEEC PROGRAMMABLE ELECTRONIC ENGINE CONTROL
PEECR PEEC RELAY
D DIODE PF POWER FACTOR
DC DIRECT CURRENT PL PANEL ILLUMINATION LIGHT
PLS PANEL LIGHT SWITCH
ECLS ENGINE COOLANT LOSS SENSOR PM PERMANENT MAGNET
(NOTE F) L-C20 L-C20 ECS ENGINE CONTROL SWITCH PMG PERMANENT MAGNET GENERATOR
L-C32 AC-C32
E-C7 E-C5 L-C32 EMCP 3.2/3.3 POT POTENTIOMETER
202-E11 202-MA25 202-L84 F701-L49
ECTS ENGINE COOLANT TEMPERATURE SENSOR
F701-MA166 F701-AC5 PR PUMP RELAY
BATT- 40 40 65 65 BATT- RO1-NO 51 51 51 RO1-NO EFCR EMERGENCY FUEL CONTROL RELAY
EFR ENGINE FAILURE RELAY PRL PUMP RUN LIGHT
101-E6 101-MA23 101-L50 E560-L40 E560-MA16 E560-AC14
BATT+ 5 5 52 52 BATT+ RO1-C 61 46 46 RO1-C PRPB PUMP RUN PUSHBUTTON
OPTIONAL EG ELECTRONIC GOVERNOR (SPEED SENSING)
OPTIONAL I/O MODULE RTD/TC PS PINION SOLENOID
Y903-L33 Y903-MA10 Y903-AC1 EGA ELECTRONIC GOVERNOR ACTUATOR
(NOTE F) CDVR CONNECTORS MODULE RO2-NO 48 48 48 RO2-NO PSL PUMP STOP LIGHT
MA-C14 EGR ELECTRONIC GOVERNOR RELAY
E-C7 E-C5 MA-C12 MA-C35 PSPB PUMP STOP PUSHBUTTON
101-E15 101-MA4 101-MA63 101-MA7 101-M1 101-M3 Y902-L39 Y902-MA167 Y902-AC75 ELS ENCLOSURE LIGHT SWITCH
BATT + 4 4 8 18-30V CNTRL 1 1 BATT+ RO2-C 58 58 58 RO2-C PWM PULSE WIDTH MODULATED
EMSR EMERGENCY STOP RELAY
(Dimensions: 39 inches x 28 inches)
DI 2 F406-L36
EMCP 3.2/3.3 F406-AC73 F406-MA165 RO8-C Y915-L48 Y915-MA13 Y915-AC13
55 55 55 DI 2 24 56 56 RO8-C
L-C32 CP-C4 MOD BUS+
R951-L5 R951-MA142 R951-AC48 DI 3 AC-CR2
MODBUS+ 5 5 5 995-AC72 F407-MA164 F407-L35
54 54 54 DI 3 F709-L44 F709-MA169 F709-AC68 101-AC15
MOD BUS- DO 1 69 69 69 BATT+
R952-L3 R952-MA140 R952-AC46 A2 A1
DI 4
MODBUS- 3 3 3 F408-AC71 F408-MA163 F408-L34
53 53 53 DI 4
MOD REF R955-L43 R955-MA168 R955-AC69
30 Page, Black/White,
62 62 RELAY 03 (R03)
Y795-RE32 120 NOTE J: SIGNAL TO OPEN THE BREAKER NORMALLY. FAULT TRIP IS ISSUED BY EMCP3
CAN2- RELAY 04 (R04) COMMON SHUTDOWN COMMON SHUTDOWN
Y795-L83 (GREEN) Y795-AC39 OHMS
CAN2 - 64 64 Y796-RE34
RELAY 05
NOTE K: OPTIONAL CIRCUIT BREAKER WITH JACKET WATER HEATER
(R05) SPARE SPARE
Y796-L82 Y796-AC36
CAN2 SH
RELAY 06 (R06) SPARE SPARE NOTE L: STANDARD CIRCUIT BREAKER FOR GENERATOR HEATER
CAN2 SH 63 63 RELAY 07 (R07) SPARE SPARE NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY
BATT+
101-AC17 RELAY 08 (R08) SPARE SPARE NOTE N: SEE "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES
L-C18 AN-C15 52
101-L80 101-AN1 101-AN3 DIGITAL OUTPUT #1 (D01) DISABLE AUX POWER SUPPLY DISABLE AUX POWER SUPPLY
1 1 BATT+ BATT- NOTE P: DEDICATED OUTPUTS:
202-AC18 DIGITAL OUTPUT #2 (D02) NOT AVAILABLE SPARE
202-L93 229-AN2 229-AN4 ANNUNCIATOR
2 2 BATT- 9 DIGITAL INPUT #1 (DI1) E-STOP E-STOP RELAY OUTPUT #6 - R06: DEDICATED TO AUX RELAY “AC-CR2” (CEI ENGINE, EMCP 3.1 ONLY)
#1
Y794-L86 Y794-AN9 Y794-AN12 AI 3+ DIGITAL INPUT #2 (DI2) REMOTE START REMOTE START DIGITAL OUTPUT #1 - DO 1: DEDICATED TO AUX RELAY "AC-CR2" (EMCP 3.2 &3.2 ONLY)
6 6 CAN2+ P737-AC40 P737-MA143 P737-L17
6 6 30 AI 3+ DIGITAL INPUT #3 (DI3) SPARE SPARE
Y795-L88 Y795-AN8 Y795-AN11 NOTE R: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED BACK TO THE BATT-
5 5 CAN2- DIGITAL INPUT #4 (DI4) SPARE SPARE
AI 3- P738-L16 NOTE S: SEE RENR7902 TO PROGRAM DISCRETE I/O MODULE INPUTS & OUTPUTS
Y796-L87 Y796-AN7 Y796-AN10 P738-AC50 P738-MA144 DIGITAL INPUT #5 (DI5) SPARE SPARE
4 4 CAN2 SH 7 7 29 AI 3-
DIGITAL INPUT #6 (DI6) SPARE SPARE NOTE T: REMOVE THE 120 OHM RESISTOR CONNECTED B/W TERMINALS CAN2+ & CAN2- BEFORE ADDING CABLE
AC-C11 BATT-
AN-C16 DIGITAL INPUT #7 (DI7) SPARE SPARE NOTE U: 236-1158 (WITHOUT FILM) REQUIRES FILM KIT 2606898
101-AC12 DIGITAL INPUT #8 (DI8) SPARE SPARE
101-AN5 A BATT+
236-1159 (INCLUDES STD FILM)
1 BATT+ PWM ANALOG INPUT #1 (AI1) ENGINE OIL PRESSURE ENGINE OIL PRESSURE
F702-AC52 F702-MA40
L-C22 229-AN6
2 BATT- ANNUNCIATOR 202-AC44
B BATT-
CAN2 23 23 ANALOG INPUT #2 (AI2) ENGINE COOLANT TEMP ENGINE COOLANT TEMP 252-7504 (FLUSH MOUNT BOX ASSEMBLY INCLUDES 2361159)
Y796-L96 #2 SERVICE
ANALOG INPUT #3 (AI3) SPARE SPARE NOTE V: ADD 120 OHM RESISTOR TO THE END-OF-THE-LINE DEVICE AFTER REMOVING FROM THE OTHER END
A B C
EMCP 3.2/3.3 COMMUNICATIONS EMCP 3.2/3.3 DC SCHEMATIC FOR CEI NOTE AC: CONFIGURED BUT NOT USED, AVAILABLE TO BE USED.
NOTE AE: WHEN ENGINE IS RUNNING EMCP ENERGIZES THE RELAY “AC-CR2”
TO DISABLE THE AC POWER
V/PF 60 9 VAR/PF ENABLE RD A (-) CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
LOAD SHARE LINES
COMMOM NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR
ENGINEERING APPROVAL.
CDVR FOR MULTIPOINT NETWORK TERMINATE WITH 150 OHM RESISTOR AT THE ENDS OF THE NETWORK
OPTIONAL LOAD SHARING MODULE
OPTIONAL MODBUS
LOAD LOAD
L0 L1 L2 L3
RENR9855-01
L0 L1 L2 L3 L-C20 EMCP 3 July 2007
3 OR 4 POLE 3 OR 4 POLE
OPTIONAL OPTIONAL TRANSFORMER WIRING
CIRCUIT CIRCUIT 4160V 3300V 2400V
BREAKER BREAKER BUS BAR WIRE BUS BAR WIRE BUS BAR WIRE
PT# PT# TERMINATION PT#
TERMINATION COLOR COLOR TERMINATION COLOR
1 T1 RED 1 T1 YELLOW 1 T1 BLUE
1 T2 BLACK 1 T2 BLACK 1 T2 BLACK
2 T2 BLACK 2 T2 BLACK 2 T2 BLACK
2 T3 RED 2 T3 YELLOW 2 T3 BLUE
DETAIL A
EMCP 3
T0 T1 T2 T3 L-C20
T0 T1 T2 T3 CT-T1X2 F453-CT4 L-C3 F453-L27
4 39 CURRENT COMMON (In)
CT 1
E486-VF1 L-C36 E486-L9 CT-T1X1 F448-CT1 F448-L18
E486-V1 13 VOLTAGE SENSING A (Va) GROUND 1 31 CURRENT A (Ia)
F4 1
GROUND BAR
BAR 1/2 AMP CT-T2X2
E487-VF2 E487-V2 E487-L8
F5 2 11 VOLTAGE SENSING B (Vb)
CT 2
1/2 AMP CT-T2X1 F450-CT2 F450-L32
E488-VF3 E488-V3 E488-L7 2 47 CURRENT B (Ib)
F6 3 9 VOLTAGE SENSING C (Vc)
1/2 AMP CT-T3X2
Electrical System
1 1 PHASE B CURRENT SENSING 1 1306795 1306795
DROOP CDVR 1552269 3E3364
CT CM-T2X2 F455-CM1 F455-MA309
Ib DETAIL A EXAMPLE OF
2 P12
2 PHASE B CURRENT SENSING 2 4160V TRANSFORMER MG-C3 325-AG135 PK-14 1 325-A135 PK-14
E486-MG3 C E486-MA312 12 GEN VOLTAGE SENSING A (Va)
Plug Receptacle
MA-C3 E487-MG2 E487-MA311 2
E486-VS5 3 E486-MA312 12 GEN VOLTAGE SENSING A (Va) B 11 GEN VOLTAGE SENSING B (Vb) Socket Wire
Pin Wire Fuse
E487-VS4
2
E487-MA311 11 GEN VOLTAGE SENSING B (Vb)
MA-C2
E488-MG1
A
E488-MA310 10 GEN VOLTAGE SENSING C (Vc)
SXC1-UP Color Gauge
Pin or Socket
E488-VS3 E488-MA310 CM-T2X1 F454-CM2 F454-MA308
1 10 GEN VOLTAGE SENSING C (Vc)
DROOP
CT
1 1 PHASE B CURRENT SENSING 1
WDR1-UP Single Wire
Connector Circuit
Ground Number
CM-T2X2 F455-CM1
2
F455-MA309
2 PHASE B CURRENT SENSING 2 Connection 200-L32 BK-14
Number
Identification
T1 T2
105-9344
T1 T2 Component
Part Number
AC-C3 P6
-
N706 F2 AC F2 AC-C1 N706-PM4
N 2 N706-GEN8 4 4 EXCITER (-)
EXC F1
N705 N705-GEN7 AC F1 N705-PM5 5 P6
1 5 EXCITER (+) - AC-C3 F2 AC F2 AC-C1
+ N N706 2 N706-GEN8 4 N706-PM4 4
200-PM6 EXCITER (-)
6 CHASSIS GND EXC
GND F1
T3 N705 1 N705-GEN7 AC F1 5 N705-PM5 5 EXCITER (+)
+ GND 200-PM6
6 CHASSIS GND
T3
GEN
TO CENTER TAPS FOR
Related Electrical Service Manuals
PHASE ROTATION 1-2-3
OPTIONAL SE GENERATOR GEN TO CENTER TAPS Title Form Number
FOR OPTIONAL
AC-C2 PHASE ROTATION 1-2-3 SE GENERATOR
A B N702 N702-GEN5 10 AMP PMG A AC PMG A N702-PM1 1
Troubleshooting RENR9348
1 1 PMG PHASE A AC-C2
PMG A B N702 1 N702-GEN5 10 AMP PMG A AC PMG A 1 N702-PM1 1 PMG PHASE A
N703 2 N703-GEN6 10 AMP
PMG B AC PMG B 2 N703-PM2 2 PMG PHASE B PMG Systems Operation / Testing and Adjusting RENR9968
C N703 2 N703-GEN6 10 AMP PMG B AC PMG B 2 N703-PM2 2 PMG PHASE B
N704 3 N704-GEN9 10 AMP PMG C AC PMG C 3 N704-PM3 3 PMG PHASE C C N704 N704-GEN9 10 AMP AC PMG C N704-PM3
3 PMG C 3 3 PMG PHASE C
PM GENERATOR
PM GENERATOR
PT1-T1
MA-C33 E-C5 E-C7 © 2007 Caterpillar Printed in U.S.A.
F448-LC1 101-LS1 101-MA23 101-E6 T1 T2
1 4 A
LC-C1
F450-LC2
BATT+ 15 52 5 5 BATT+ All Rights Reserved
PT2-T2
PT1-T2
TO CT'S 2 6 B 202-LS2 202-MA25 202-E11
BATT- 16 65 40 40 BATT-
TRANSFORMER WIRING F452-LC3
3 8 C
PRIMARY SECONDARY
600V 240V 4 F702-LS4 F702-MA26 F702-E10
23 21 21 PWM
TERMINAL WIRE TERMINAL WIRE PWM (+) 19 N
PT# F448-LC5
LANDING COLOR LANDING COLOR 1 5 A SIGNAL D998-LS3 D998-MA15 D998-E19
LC-C2 (-) 20 22 15 15 DI RTN
1 TB-T1 RED TB-22 ORANGE F450-LC6
BLACK TO EMCP3 2 7 B
1 TB-T2 TB-24 BLK/WHT T3
BLACK F452-LC7 21
2 TB-T2 TB-24 BLK/WHT 3 9 C SPEED POT 1
2 TB-T3 RED TB-20 ORANGE MA-C34 GENERATOR
PT2-T3
F453-LC4 127-9070
480V 240V 4
SP-1-LS5 SP-1-MA274 SP-1-L58 1 1k 3
TERMINAL WIRE TERMINAL WIRE 28 10 10 1
PT# 10
LANDING COLOR LANDING COLOR SPEED 2 SPEED TRIM
LOAD SP-2-LS6 SP-2-MA280 SP-2-L62
1 TB-T1 BROWN TB-22 ORANGE ADJUST 27 12 12 2 POTIENTIOMETER
SHARING 11
1 TB-T2 BLACK TB-24 BLK/WHT EXAMPLE OF
LINES SP-3-LS7 SP-3-MA288 SP-3-L67 480V
2 TB-T2 BLACK TB-24 BLK/WHT 26 13 13 3
12 TRANSFORMER
2 TB-T3 BROWN TB-20 ORANGE
MA-C32 GND PT1
380V 240V 200-LS8 200-MA31 200-AC2
GND 11 11 252-7365
TERMINAL WIRE TERMINAL WIRE
PT#
LANDING COLOR LANDING COLOR
LOADSHARE T1
E486-LT1 22 E486-PT1 X1 H1 E486-PT3 E486-LV1
1 TB-T1 GREEN TB-22 ORANGE MODULE A 1 OR BR
1 TB-T2 BLACK TB-24 BLK/WHT
2 TB-T2 BLACK TB-24 BLK/WHT B 2
2 TB-T3 GREEN TB-20 ORANGE T2
E487-LT2 24 E487-PT2 X2 H2 E487-PT4 E487-LV2 E-C7 E-C7
240V 240V C 3 BK-WH BK
(P#:9X1339) (P#:9X1339)
TERMINAL WIRE TERMINAL WIRE
PT#
LANDING COLOR LANDING COLOR PT2 40 Pin Conn 40 Pin Conn
RENR9855-01 VOL 2
1 TB-T1 WHITE TB-22 ORANGE 252-7365
1 TB-T2 BLACK TB-24 BLK/WHT E-C5 E-C5
X1 H1 T3
2 TB-T2 BLACK TB-24 BLK/WHT E488-LT3 20 E488-PT6 E488-PT8 E488-LV3 ENGINE INTERFACE HARNESS ENGINE INTERFACE HARNESS
OR BR
(SEE NOTE W)
(SEE NOTE W)
(P#:1607689) 8 Pin Conn (P#:1607689)
EMCP 3.1 EMCP 3.3/3.2
PM-C6 MA-C9 MA-C12 (P#:1552273) PM-C6 MA-C9 MA-C12 (P#:1552273)
EXAMPLE OF 70 Pin Conn 70 Pin Conn
(P#:2341856) (P#:2341857) (P#:2341858) 6 Pin Conn (P#:2341856) (P#:2341857) (P#:2341858) 6 Pin Conn OPTIONAL DI/DO
480V (P#:263-1747)
TRANSFORMER MODULE (P#:244-9606)
LOW VOLTAGE AC OPTIONS 6 Pin Conn 9 Pin Conn 12 Pin Conn NOT USED 6 Pin Conn 9 Pin Conn 12 Pin Conn
M-C35
(P#:3E3382) M-C14 L-C29 ES-C29
(P#:263-1737) L-C29 ES-C29 MAIN HARNESS (P#:244-9612)
MAIN HARNESS ESTOP PB 6 Pin Conn (P#:1552265) (P#:1552252) (P#:3E5179) ESTOP PB
LEFT SIDE
LEFT SIDE
(P#:1552252) (P#:3E5179) (P#:263-1737)
(P#:263-1737)
8 Pin Conn 12 Pin Conn 12 Pin Conn
12 Pin Conn 12 Pin Conn
V-C36
(P#:263-1747)
PT1-T1
3 F6 2 Pin Conn 3 Pin Conn 6 Pin Conn 2 Pin Conn 3 Pin Conn
1 T1 RED L-C18 AN-C18 3 Pin Conn (P#:1342540)
BLACK E486-V4 REF GND 200-MV4 (P#:1338753) (P#:1607689) (P#:1338753) (P#:1607689)
1 T2 4 AC-C1 CM-C2 VS-C3 MA-C34 L-C32 (P#:1552264) (P#:3E3388) OPT ANNUNCIATOR #1 AC-C1 CM-C2 VS-C3 MA-C34 L-C32
2 T2 BLACK 70 Pin Conn 70 Pin Conn 70 Pin Conn 70 Pin Conn
(P#:244-9600) AN-C15
2 T3 RED 5 BUS BARS (P#:3E3382) (P#:3E3364) (P#:3E3370) (P#:1607689) (P#:1338753) 8 Pin Conn 8 Pin Conn (P#:3E3382) (P#:3E3364) (P#:3E3370) (P#:1607689) (P#:1338753)
AN-C16 (P#:1552273)
3300V T0 N 6 Pin Conn 2 Pin Conn 3 Pin Conn 6 Pin Conn 2 Pin Conn 3 Pin Conn
6 70 Pin Conn 70 Pin Conn 70 Pin Conn 70 Pin Conn
BUS BAR WIRE EXAMPLE OF (P#:1552273) 6 Pin Conn
PT# DC TERM L-C18 AN-C18
TERMINATION COLOR 4160V TRANSFORMER
MG-C3 HARNESS 6 Pin Conn DC TERM
1 T1 YELLOW T3 HARNESS (P#:1552264) (P#:3E3388) OPT ANNUNCIATOR #1
E488-MG1 (P#:281-2760)
1 T2 BLACK 1 NOT USED (P#:263-1739
MV-PT1 L-C3 L-C36
DC TERM STRIP(CAN2)
L-C3 L-C36 8 Pin Conn 8 Pin Conn
2 T2 BLACK TO CDVR E487-MG2 MS-C1 PT-C1 2527445 GENERATOR (P#:244-9657) CT BUS BAR (P#:244-9657) CT BUS BAR AN-C16
PT2-T3
30 Page,
(CAN1 & CDL)
24 E488-ME2
1
PT2-PT1
PT2-PT2
VI X1 H1 RD
PT2-PT6
(F4, F5, F6, T0)
RIGHT SIDE (SEE NOTE W)
9 Pin Conn
SERVICE CONN 1
(F4, F5, F6, T0)
RIGHT SIDE (SEE NOTE W)
E488-MT3 20 2
C 3 BK-WH X2 H2 YL
E487-ME1 PT2-PT3 (P#:252-7574) LV (P#:252-7574) LV
20 3 (P#:252-7356) MV (P#:252-7356) MV
BUS BAR AC-C11 BUS BAR
OR X3 H3 BU FOR ANNUNCIATOR
20 200-ME3 PT2-PT4 (P#:9W1951)
4 GND (SEE NOTE X) & I/O MODULES (SEE NOTE X)
GND MA-C32 MA-C33 GN H4 BK PT2-PT5
200-AC2 200-MA31 200-LS8 GND (CAN2) 9 Pin Conn
SPEED TRIM 11 11 GND MA-C33 MA-C33
POTIENTIOMETER MA-C34 DETAIL B SERVICE CONN 2
127-9070 SP-3-L67 SP-3-MA288 SP-3-LS7 12 (P#:1607689) (P#:1607689)
3 13 13 26 LOAD
70 Pin Conn 70 Pin Conn
SPEED
2
2
SP-2-L62
12
SP-2-MA280
12
SP-2-LS6
27 ADJUST 11
SHARING
LINES PANEL ENCLOSURE PANEL ENCLOSURE
SP-1-L58 SP-1-MA274 SP-1-LS5 10
1 10 10 28
3 1
1k
F452-LC7
4 (SEE NOTE W)
REAR SIDE (SEE NOTE W)
REAR SIDE
C 9 3 AC/DC BOX JACKET WATER TERMINAL BOX JACKET WATER
(NOTE F) 21 LC-C2 (CONTROL PANEL) (MOUNTED ON RAIL)
F450-LC6 HEATER
E-C7
D998-E19
E-C5
D998-MA15 D998-LS3
B 7 2 TO EMCP3 AC-CB2
CR1
9KW EMCP 3.1 HARNESS CONNECTIONS EMCP 3.2 AND 3.3 HARNESS CONNECTIONS
DI RTN 15 15 22 20 (-) F448-LC5
PWM A 5 1 L1 T1
L1 L1-JH6 1L1
F702-E10 F702-MA26 F702-LS4 SIGNAL
PWM 21 21 23 19 (+) F453-LC4
4 1 3
CUSTOMER
F452-LC3 SUPPLY
C 8 3
202-E11 202-MA25 202-LS2 LC-C1 240VAC CR1
BATT- 40 40 65 16 BATT- F450-LC2 L2 T2 2
6 2 TO CT'S L2 L2-JH5 4
B
101-E6 101-MA23 101-LS1 50
BATT+ 5 5 52 15 BATT+ F448-LC1 1L2
A 4 1 AMP
AC-CB1
CB1-1-SJ1 AC-CR2
JWH+ A1 A2
CR2-31-JP5 CR2-32-JH7
CR1
31 32
MEDIUM VOLTAGE AC OPTIONS
CB1-2-SJ2 TB JWH-JH3 T
JWH- 21 (JWH-)
10 CIRCUIT BREAKER TYPE NSJ, P AND R
AMP FOR USE WITH MEDIUM VOLTAGE LOAD SHARING OPTION FOR USE WITH LOW VOLTAGE LOAD SHARING OPTION LV-TRANS LS-TERM
AC-CR2 PT1
CR2-11-JP7 CR2-12-SJ3 H1 TBH1-JH1 H1
(P#: 252-7446) (P#:252-7430)
P 252-7365 (P#:244-9639) PG-C1 (P#:279-0877) DC TERMINAL STRIP
11 12 MV TRANSFORMER
LOAD SHARING TERMINAL STRIP CIRCUIT BREAKER
AC-CR2 TO MAIN POWER
BATT
BUS BAR
CR2-21-JP6 CR2-22-SJ4 H4 TBH4-JH2 H4 MS-C1 MV-PT1
LS-C32 3 Pin Conn CB-C1
HARNESS LV-TRANS ST
ML-C32 (P#:1028804) (P#:2527445) BUS BAR LOAD SHARING
21 22 GND LOAD SHARING (P#:1338753) CONNECTOR AX (P#:1552264) DC-TERM
(P#:1338753) TO MAIN HARNESS CONNECTOR MODULE PT2
4 Pin Conn 4 Pin Conn MA-C33 TR
MODULE 70 Pin Conn PG-C3 8 Pin Conn
MA-C33 MV-LOADSHARE-TERM 252-7365
70 Pin Conn MODBUS2
MV-TB1 MV TRANSFORMER
MODBUS2 (USE FOR ATS & SWITCHGEAR)
(P#:244-9644)
GENERATOR (P#:252-7435) (P#: 244-9599) (P#: 252-7356) ME-C2 MV-PT2 7 Pin Conn
SPACE HEATER (LOCATED IN THE (P#:252-7425) C0-C1
N725-GEN15 (P#:1028804) (P#:2527445) BUS BAR TO LOAD
VC-C36-REF VICINITY OF CDVR)
H1 TO EMCP3 HARNESS CONNECTOR SHARE FOR M (P#:1552272) DC-TERM
GROUND AC-TERM 4 Pin Conn 4 Pin Conn VOLTAGE SENSING
BUS BAR FOR EMCP VOLTAGE SENSING (P#:3E3382) (P#:252-7357) (P#:244-9642) 4 Pin Conn
N726-GEN16 FUSES
H2 H2 L-C36 6 Pin Conn
(F4,F5,F6,T0) (P#: 252-7359)
N727-GEN17 (P#: 252-7355) (P#: 305-0762)
H3 H3
(P#:252-7429)
MC-C3 DB-C1
TO CDVR CONNECTOR MG-C3 TO EMCP FOR FOR USE WITH BOTH LOW & MEDIUM VOLTAGE LOAD SHARING OPTIONS
N728-GEN18 H4 OPTIONAL CONNECT TO CT-C3 FOR LV
BATTERY FOR CDVR VOLTAGE SENSING (P#:3E3370) CURRENT SENSING (P#:1028804) CT
MODBUS1 MODBUS
CHARGER 9 Pin Conn
L-C3 4 Pin Conn (USE FOR EMCP)
MA-C3 3 Pin Conn LC-C1 MP-C3 (MV) CIRCUIT BREAKER TYPE MASTERPAC
A
(P#: 252-7354) (P#:1552272) (P#:1028804) CT
B (P#: 252-7353) (P#: 279-0865)
4 Pin Conn 4 Pin Conn CIRCUIT BREAKER
TO LOAD SHARING MODULE FOR VOLTAGE SENSING MC-C2
TO CDVR CONNECTOR DROOP RJ-C1
AC/DC CONTROL BOX JWH HARNESSES (P#:3E3364) CT LOAD SHARING (P#:252-7355) ST
FOR CURRENT SENSING AX
AC-TERM MODULE ETHERNET RJ-45 ETHERNET
MA-C2 2 Pin Conn RJ-45 CONN DC-TERM
LC-C2 (FOR REMOTE MONITORING) TR
JWH BOX NOTE: ALL FOUR (4) JACKET WATER HEATER TO EMCP3 HARNESS CONNECTOR
(244-9602) (P#: 252-7358) M
HARNESSES ARE WIRED THE SAME. (P#:3E3376)
FOR CURRENT SENSING
OVERALL LENGTHS ARE DIFFERENT FOR EACH ENGINE. 4 Pin Conn
L-C3
(P#:244-9643) (P#:244-9857)
INJECTOR 1 T859-F4 WH-16 T957-F18 PU-16 T859-F12 WH-16 8 T859-A18 WH-16 T860-A53 OR-16 68 INJECTOR 2,4 HS
7 2 T960-F21 BU-16 T958-F19 YL-16 T860-F8 OR-16 9 T860-A46 OR-16 G833-A11 PK-18 T859-A41 WH-16 67 INJECTOR 6,8 HS
SECONDARY ENGINE G833-A43 PK-18 66
SPEED/TIMING T959-F20 BR-16 10
F-C6 T960-F21 BU-16 11 G833-A69 PK-18 G833-A17 PK-18 F421-A23 YL-18 65 DIFF FUEL PRESS
SENSOR CONNECTOR
7E6513 T961-F22 GN-16 12 G833-A44 PK-18 64
A-C2 A-C1 (CAMSHAFT)
63
A-C6 INJECTOR 1 T860-F5 OR-16 T962-F23 WH-16
TIMING CALIBRATION(TC) 9 2 T961-F22 GN-16 G833-A45 PK-18 M707-A6 PU-18 62 FUEL TEMP
EVEN INJECTOR HARNESS PROBE CONNECTOR 61
ECM
CONNECTOR A-C7 FUEL TEMPERATURE F-C7 G833-A71 PK-18 X863-A16 BK-18 60 STRTR SOLENOID-
A-C4 SENSOR CONNECTOR 7E6513 X862-A80 OR-18 59 STRTR SOLENOID+
A-C15 INJECTOR 1 T860-F6 OR-16 T858-A47 GY-16 58 INJECTOR 10,12 HS
11 2 T962-F23 WH-16 G846-A1 YL-18 R747-A14 GY-18 57 ATM PRESS
TOP VIEW G857-A40 YL-18
G858-A39 WH-18
C967-A25 BU-18 56
55
INTAKE AIR TEMP
M707-A6 PU-18 54
R746-A26 PK-18 53
A-C5 R747-A14 GY-18 52
1552269 51
PRIMARY ENGINE R800-A70 OR-18 T962-A56 WH-16 50 INJECTOR 2 LS
BK-18 1 E963-A30 BK -18
SPEED TIMING SENSOR 49
BK-18 2 E963-A29 WH -18
ENGINE INTERFACE (CRANKSHAFT) 48
E963-A48 CU -18 T858-A27 GY-16
CONNECTOR 2016615 E965-A15 BU-18 47 CAM SPD/TMG-
A-C40 T858-A47 GY-16 E966-A32 YL-18 46 CAM SPD/TMG+
T859-A18 WH-16 45
T859-A41 WH-16 44
A-C6 T860-A46 OR-16 43
1552269 T860-A53 OR-16 T957-A52 PU-16 42 INJECTOR 12 LS
SECONDARY ENGINE T957-A2 PU-16 41
BK-18 1 E965-A15 BU-18 T957-A52 PU-16
SPEED TIMING SENSOR C991-A7 PK-18 40 FUEL PRESS
B BK-18 2 E966-A32 YL-18 F421-A23 YL-18 T958-A5 YL-16
SERVICE (CAMSHAFT) C984-A72 YL-18 39 LOW COOLANT LVL
A CONNECTOR 2016616 G833-A45 PK-18 T958-A50 YL-16 38
FUEL PRESSURE A-C35 G857-A40 YL-18 T959-A8 BR-16 37
SENSOR CONNECTOR G858-A39 WH-18 T959-A51 BR-16 G857-A40 YL-18 36 TDC PROBE-
A-C10 A-C10 E963-A29 WH -18 T960-A9 BU-16 E963-A29 WH -18 35 CRANK SPD/TMG+
3E3370 E963-A30 BK -18 T960-A54 BU-16 34
FUEL PRESSURE +5 VOLTS OR-18 A G828-A28 WH-18 A-C7 E963-A48 CU -18 T961-A10 GN-16 33
SENSOR GROUND YL-18 B G829-A31 GN-18 1552269 E965-A15 BU-18 T961-A55 GN-16 32
COOLANT LEVEL 1946725 SIGNAL GN-18 C C991-A7 PK-18 E966-A32 YL-18 T962-A13 WH-16 T960-A54 BU-16 31 INJECTOR 6 LS
TIMING CALIBRATION(TC) 1 G858-A39 WH-18 T962-A56 WH-16
SENSOR CONNECTOR G833-A17 PK-18 30 TEMP SNSR COMMON
PROBE CONNECTOR 2 G857-A40 YL-18 X862-A80 OR-18
A-C18 29
X863-A16 BK-18 994-A20 GY-18 28 OIL PRESS (FILT)
SPEED SENSOR A-C12 27
CONNECTOR 2370227 G858-A39 WH-18 26 TDC PROBE+
FUEL TEMPERATURE A-C9
SENSOR CONNECTOR OIL PRESSURE Vs A G828-A3 WH-18 A-C11 E963-A30 BK -18 25 CRANK SPD/TMG-
A-C15 START AID SENSOR GROUND B G829-A4 GN-18 1552269 24
FUEL DIFFERENTIAL
SOLENOID 2490098 SIGNAL C 994-A20 GY-18 BK-18 1 F421-A23 YL-18 23
PRESSURE SWITCH
CONNECTOR BK-18 2 G833-A45 PK-18 T961-A55 GN-16 22 INJECTOR 4 LS
2122768 T958-A50 YL-16 21 INJECTOR 10 LS
FUEL DIFFERENTIAL PRESSURE A-C36
20
SENSOR CONNECTOR PRIMARY ENGINE 19
A-C11 SPEED/TIMING A-C13 T959-A51 BR-16 18 INJECTOR 8 LS
SENSOR CONNECTOR 2304013 G829-A67 GN-18 17 PRESS SNSR COMMON
(CRANKSHAFT) Vs A G828-A38 WH-18 16
A-C5 INLET AIR GROUND B G829-A37 GN-18 R746-A26 PK-18 15 BOOST PRESSURE
OIL TEMPERATURE PRESSURE SENSOR SIGNAL C R746-A26 PK-18 14
SENSOR CONNECTOR 2668650
FUEL FILTER STARTER 995-A22 BU-18 13 COOLANT TEMP
A-C24 994-A20 GY-18 12
MOTOR 995-A22 BU-18 11
C967-A25 BU-18 10
FUEL FILTER A-C14 C984-A72 YL-18
OIL PRESSURE
SENSOR CONNECTOR
C 2304013 C991-A7 PK-18
9
8
ATMOSPHERIC Vs A G828-A36 WH-18 G828-A3 WH-18 7
A-C12 G828-A28 WH-18
PRESSURE SENSOR GROUND B G829-A35 GN-18 6
SIGNAL C R747-A14 GY-18 G828-A36 WH-18
2490094 5
G828-A38 WH-18 4
G829-A4 GN-18 3
A-C24 G829-A31 GN-18 2
1552269 G829-A35 GN-18 1
OIL PRESSURE OIL TEMPERATURE G829-A37 GN-18
SIGNAL 1 G846-A1 YL-18 A-C2
SENSOR CONNECTOR SENSOR G833-A11 PK-18
GROUND 2 G833-A11 PK-18 2274002
A-C12 1309811 G833-A43 PK-18
G833-A69 PK-18
A-C15 G833-A44 PK-18
1552269 G833-A71 PK-18
FUEL TEMPERATURE G846-A1 YL-18
SIGNAL 1 M707-A6 PU-18
PRIMARY ENGINE SENSOR M707-A6 PU-18
GROUND 2 G833-A69 PK-18
SPEED/TIMING 1309811 R746-A26 PK-18
A
B SENSOR
(CRANKSHAFT)
C A-C16
R747-A14
R800-A70
GY-18
OR-18
VIEW A-A FRONT VIEW VIEW B-B INLET AIR TEMPERATURE SIGNAL 1
1552269
C967-A25 BU-18
SENSOR GROUND 2 G833-A44 PK-18
1309811
A-C17
1552269 SYMBOL DESCRIPTION
COOLANT TEMPERATURE SIGNAL 1 995-A22 BU-18
SENSOR G833-A43 PK-18
(+) BATTERY ABBREV COLOR
GROUND 2
R800-A70 OR-18
BLADE, SPADE, RING,
1309811 OR SCREW TERMINAL
G833-A71 PK-18 (+) BATTERY SWITCHED RD RED
DIAGNOSTIC CODES A-C18
1552267
X862-A80
X863-A16
OR-18
BK-18 STARTING CIRCUIT SPLICE WH WHITE
COOLANT LEVEL +8 VOLTS RD-18 A R800-A70 OR-18
SENSOR CIRCUIT NOT CONNECTED OR ORANGE
STARTER GROUND BK-18 B G833-A71 PK-18
SPN/FMI EID CID CONDITION (-) BATTERY / SENSOR RETURN
MOTOR REAR VIEW 1656634 ALARM GN-18 C C984-A72 YL-18 YL YELLOW
16-17 E390-1 Fuel Filter Restriction Warning SENSOR / ACTUATOR SUPPLY ELECTRICAL CONNECTION PK PINK
TO MACHINE STRUCTURE
16-19 E390-2 Fuel Filter Restriction Derate LEFT VIEW SIGNAL PLUS TO ECM
BK BLACK
SIGNAL MINUS TO ECM INTERNAL ELECTRICAL GY GRAY
16-01 E390-3 Fuel Filter Restriction Shutdown CONNECTION TO SURFACE
OF COMPONENT PU PURPLE
91-08 91-08 Throttle Position signal abnormal CONTROL PLUS FROM ECM
CONTROL MINUS FROM ECM BR BROWN
CONNECTOR
(Dimensions: 39 inches x 28 inches)
H# CIRCUIT GROUPING
94-16 E096-2 High Fuel Pressure Derate 101-A87 RD-8 101-A125 RD-14 DESIGNATION
SMMS BREAKER
9Y0951 G833-A71 PK-18
94-00 E096-3 High Fuel Pressure Shutdown 101-A12 RD-16 R800-A70 OR-18
101-A88 RD-8 101-A125 RD-14
40A
101-A88 RD-8 150-A91 RD-12
94-17 E198-1 Low Fuel Pressure Warning 101-A89 RD-12 X862-A82 OR-18
200-A19 BK-16
101-A101 RD-12
200-A97 BK-16 X862-A81 OR-18 X862-A80 OR-18 IDENT P/N CHG DESCRIPTION
94-18 E198-2 Low Fuel Pressure Derate 150-A91 RD-12
118-BB1 RD-8 150-A91 RD-12 200-A105 BK-14 200-A19 BK-16 X863-A84 BK-18 A 260-9516 04 ENGINE HARNESS (EXTERNAL)
200-A19 BK-16 383-A49 GN-18 200-A97 BK-16
94-01 E198-3 Low Fuel Pressure Shutdown 118-B1 RD-8 200-A97 BK-16 382-A42 PK-18
X863-A85 BK-18 X863-A16 BK-18 E 282-4358 01 AIR SHUTOFF HARNESS (MAIN)
200-A105 BK-14
100-03 100-03 Engine Oil Pressure open/short to +batt 200-A105 BK-14 N757-A21 WH-18 200-A107 BK-14 F 285-6647 00 INJECTOR HARNESS (ODD)
383-A49 GN-18 X862-A82 OR-18 200-A106 BK-14
AUXILLARY BREAKER
382-A42 PK-18 X862-A81 OR-18 G 282-4359 00 AIR SHUTOFF HARNESS (SOLENOIDS)
100-04 100-04 Engine Oil Pressure short to ground 6T3644 200-A128 BK-14
N757-A21 WH-18 X863-A84 BK-18 383-A49 GN-18 J 285-6647 00 INJECTOR HARNESS (EVEN)
X862-A82 OR-18 X863-A85 BK-18 382-A42 PK-18
100-10 100-10 Engine Oil Pressure Sensor abnormal rate of change 20A
101-A101 RD-12
X862-A81 OR-18
116-A102 RD-12 X863-A84 BK-18 944-A131 OR-18
100-17 E360-1 Low Engine Oil Pressure Warning X863-A85 BK-18 944-A129 OR-18
150-A92 RD-14
944-A130 OR-18 150-A93 RD-14
100-01 E360-3 Low Engine Oil Pressure Shutdown ECM BREAKER
945-A134 BR-18
150-A91 RD-12 150-A94 RD-14
6T3644
945-A132 BR-18 945-A133 BR-18
150-A95 RD-14 DIAGRAM NOTES
108-03 274-03 Atmospheric Pressure open/short to +batt 150-A96 RD-14
101-A89 RD-12
20A
F702-A143 BK-18
150-A127 RD-14 NOTE A: SEE RENR7902 TO PROGRAM EMCP INPUTS AND OUTPUTS.
108-04 274-04 Atmospheric Pressure short to ground 115-A90 RD-12 F715-A141 BK-18
200-A108 BK-14
DIGITAL INPUT DI 1 IS DEDICATED TO EMERGENCY STOP
200-A19 BK-16 200-A109 BK-14
120-A33 RD-18 F715-A142 BK-18 DIGITAL INPUT DI 2 IS DEDICATED TO REMOTE START/STOP
110-03 110-03 Engine Coolant Temperature open/short to +batt F716-A139 BK-18
200-A97 BK-16 200-A110 BK-14
200-A105 BK-14 200-A111 BK-14
F722-A144 BK-18 NOTE B: SEE RENR7941 FOR CDVR INPUTS, OUTPUTS AND SETTINGS
110-04 110-04 Engine Coolant Temperature short to ground 200-A112 BK-14
239-5794 A-C36 G833-A71 PK-18
200-A107 BK-14 NOTE C: REMOVE THE EXISTING JUMPER "229-SJ5" FROM BATT- TO WIRE UP THE REMOTE ESTOP
110-15 E361-1 High Engine Coolant Temperature Warning 200-A106 BK-14
1552269
E-T6 START AID 200-A128 BK-14 NOTE D: EMCP3.3/3.2 ONLY
1 120-E4 RD-18 SOLENOID BK-18 2 382-A42 PK-18 200-A128 BK-14
110-16 E361-2 High Engine Coolant Temperature Derate BK-18 1 383-A49 GN-18 G833-A77 PK-18 NOTE E: EMCP3.3 ONLY
E-T5 1433878 383-A49 GN-18
2 200-E10 BK-18 N757-A21 WH-18 382-A42 PK-18
110-00 E361-3 High Engine Coolant Temperature Shutdown ASOS 944-A129 OR-18 R774-A34 WH-18 944-A130 OR-18
NOTE F: ENGINE 40 PIN CONNECTOR INTERFACE
TIMER E-T7
111-17 E059-1 Low Engine Coolant Level Warning 3 354-E5 OR-18
R800-A70 OR-18
945-A133 BR-18 NOTE G: SEE LEBE5255 FOR MODBUS APPLICATIONS
F702-A143 BK-18
6
E-T8
N757-E9 WH-18 945-A132 BR-18 NOTE H: FOR USE WITH OPTIONAL ELECTRICALLY OPERATED BREAKER INSTALLED
111-18 E057-2 Low Engine Coolant Level Derate F715-A141 BK-18
X862-A82 OR-18 F715-A142 BK-18 F715-A140 BK-18
NOTE J: SIGNAL TO OPEN THE BREAKER NORMALLY. FAULT TRIP IS ISSUED BY EMCP3
168-00 168-00 System Voltage High 200-A106 BK-14 X862-A81 OR-18
RELAY X863-A84 BK-18
NOTE K: OPTIONAL CIRCUIT BREAKER WITH JACKET WATER HEATER
200-A107 BK-14 F716-A139 BK-18
168-01 168-01 System Voltage Low 1480757 944-A131 OR-18 X863-A85 BK-18 F722-A144 BK-18 NOTE L: STANDARD CIRCUIT BREAKER FOR GENERATOR HEATER
E-T3 E-T4 101-E1 RD-16 945-A134 BR-18
G971-E7 RD-16 NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY
168-02 168-02 System Voltage intermittent/erratic 120-E4 RD-18 E-C1 A-C39 A-C38 F702-A143 BK-18 G833-A77 PK-18 G833-A79 PK-18
3E3388 3E3388 1552264 F715-A141 BK-18
NOTE N: SEE SHEET "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES
RD-16
G833-A71 PK-18
172-03 172-03 Intake Manifold Air Temperature open/short to +batt E-C2 101-E1 RD-16 1 1 101-A12 RD-16 F715-A142 BK-18
1552269 200-E12 BK-18 200-E8 BK-16 200-E3 BK-16 2 2 200-A19 BK-16 F716-A139 BK-18 N757-A21 WH-18 NOTE P: DEDICATED OUTPUTS:
172-04 172-04 Intake Manifold Air Temperature short to ground 200-E12 BK-18 200-E10 BK-18 200-E3 BK-16 120-E4 RD-18 3 3 120-A33 RD-18 F722-A144 BK-18 R774-A34 WH-18
BK-18 2
RELAY OUTPUT #1 - R01: DEDICATED TO MOTOR STARTER THROUGH ENGINE INTERFACE HARNESS
119-E11
BK-18 1 N757-E13 WH-18 354-E5 OR-18 4 4 354-A24 OR-18 G833-A77 PK-18 R800-A70 OR-18
174-03 174-03 Fuel Temperature open/short to +batt 354-E5 OR-18 M755-A116 YL -19 RELAY OUTPUT #2 - R02: DEDICATED TO ENGINE START/RUN/STOP THROUGH ENGINE INTERFACE
30 Page, Color 2,
120
4 62
838-A137 BK-16 3 MPU SIGNAL C
200-A109 BK-14 63 BATTERY-
723-08 342-08 Secondary Engine Speed signal abnormal A-C9 838-A136 RD-16 2 MPU COMMON 64
A-C27
MPU SHIELD
1111-02 268-02 Check Programmable Parameters SPEED SENSOR
1552269 838-A135 CU-16 1 1330970 200-A111 BK-14 65 BATTERY- UNLESS OTHERWISE SPECIFIED, ALL WIRES TO BE 16 AWG OR LARGER.
BK-18 (-) 1 838-A136 RD -16 F702-A143 BK-18 66 THROTTLE
4P5820 WH-18 (+) 2 838-A137 BK -16 ENGINE 200-A112 BK-14 67 BATTERY-
1785-03 1785-03 Intake Manifold Pressure Sensor voltage high 838-A135 CU -16 INTERFACE F722-A144 BK-18 68 DROOP NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT
200-A110 BK-14 BATTERY-
1785-04 1784-04 Intake Manifold Pressure Sensor voltage low
CONNECTOR
150-A127 RD-14
69
70 KEYSWITCH CATERPILLAR ENGINEERING APPROVAL.