KONECRANES Mast wheel OO Mas whe, meine sie SMIVIO-16 ‘Seapine Spt ng ine Scapring er Space ng, ster alr baige, Mean whe Alera Chine a ia 3 Sal eing Spiga pce sng. 5. Raler being 6 Muh 7. Ade oural MAST WHEEL, "The ms whee ethene at pin hoe ma sneavlaein oe veions Mahize ae SMVIO-16 ve ‘phil rin ow roles Bengal machin she SMVIB-60 ae win con be beings REMOVAL, MACHINE SIZES SYV10-6 1 Ree the ine ap ig). 2 Remove the ine per (2 3. Pleat mac whe (fa eau, 4 Remon the ouer np Hing). 5. Remove the oer spacer) & Prat he ral beaing (5) fm the as hel (0) 7. Chaka the being cope nd hth ea soo damaged or wor. INSTALLATION, MACHINE SIZES StaVI0-18, 1, Tvalingisin ene oder ea REMOVAL, MACHINE SIZES SRA/1E.60 1. nckou the finial ok in) Eo ise fe me. 2 Remover nat 13 Remove heel ag) 4 Remove bot ole ing (6) per ings and map sings (0 5 Check ht ebeing compe snd hc hej noe dpe cr INSTALLATION, MACHINE SIZES SMVI8-60 1. Giese lls eng 2 Inala ofbeaing ad ingrid otnee onker Nad 44. Tension te begs by sighing the moa sng 20Nm 5. Thr he ma whe aud anda the same ine ok copper male Papen senqcof 20 Nd peat out pstiening a a lang ciel ot (6 Tight be nt farther oa eno de ke set cppete the king ein the le ura 7, dete ae with heed pin (2) reo te ed ean andMast wheel "Check thes imensinn bef ng fhe de Journ: Te-dimenso is th masts, ide ok, ember Ex weld Inia we ‘Aejpurea ‘Gonarion vi nda EU, SEN 10025.35955N USKASTW A572 en REWELDING THE AXLE JOURNAL TO THE MAST WHEEL “The ae onl mat eel fchsbcome wor eo seu fromm Teaching fhe weds) nd) free ale Jiu Dot at el or he member ude bl ‘nd ceo at ings econ 2 lh (rare emoned 2 Tall en ae joa (4). Check har cent se spd and hh ee oral the oer ange 4 Drenthe an jap npn 150°. 4 Sekhar wih le el Use ae dees {costing ile on pa 3 awh cl well Gani wih exe wel), ‘Cayo wel without og pin onde 0 pee ‘nage cack ‘lone cl sony 5. Gin tise sotKONECRANES: Side support reel a ee reel, SIDE SUPPORT REEL Removing. 1. Unie he ar tev (9) 2. illo hese asppor (om he ale 3. Remove bebusking and te 46 Chie aie per el) an baking te ‘dara, 5. Cen ide soppot se nt uc ‘Skin T1 (10am) Shin 72020 Sieeapor red Aalesapae INSTALLING 1. Check he dinenson ofthe as nt an hie pore ss acoding eon Shining rd mesg at? 2 Insall he ie por clin met oe ome ‘Siam Shin? 2.0mm) ‘Aaeaagprt Basing ‘ie Sopp —_—_—— SSje support reel SHIMIMING AND MEASURING MAST 1. Conily mea te diane Breen he ut mat ee Sth Gh Menor slong thetic als and not he Move ne 2, Thar de dece he side mppor 3. Thegep bowen the sie upper and cuts anne Tale 900-05 mm 4 Rig te he np Boren the ae fei ‘mead ema achive ene deans, nom, Ton ile ft nae, 10 ant 2.0KONECRANES' Top support reel 6 Moller 7 Siew 20 me 8. Stim 2 3 Cote pi Q 1 Laing 2 Water 3 Sper Hale fr somoring ae 5. Aleit cing ‘TOP SUPPORT REEL rewovne | 1. Remove he four ste (5) hls np pore, 1 Removes coe pn) an allow he oy Resor ‘he bushings). Check abun | 2 Clan and eek the op mappa 3 Check ote ona see nd cence bern ae (1) snd the bing INsTALUNG 1 Ci este dcbomen eit cone | ‘Mtns nce ls Senet | 1 ted gp 2 Theta cane ape chal meow a | 2 A esa ep Streeatoddemarsier cre, «ine ee ee AXLE JOURNAL TO MAST | ‘Thelower mousing ofthe massed ia the ame wo ade ptr, The malo eared namely we ns ur hol sh matin he are pesto The mung ere ‘best finde and mat seal y woe als Removing | 2. Remme the aking ew (0) wader) ed spc 3) eat hold hel fr he a), 2 Sante ose thelr renege ale) seta tea (9) pec ue 3. Gok he sland ching eon doped INSTALLING Insaling iin rene orto emaLift chains KONEGRANES! 1, Ladingaer 2 Heieetneemovingwe 3 Ase whoo A. Chain whe ‘Cnn whl with oe re being machine sis Savi 1 Ledingscew ‘lew cing og 5. Lael port Rober beings 5. Chain hel LUFT CHAINS CHAN WHEEL “Thereaeew eran of in wha Mathne sina SMVIO6 ee el aban ad SMVi8-GDhve eblealer nog Removing "ging son ns 2. Rese te cng ee () ook re 2) FRE te deed hl (2) st thems presed ou 4, Reber technin whl (6nd bushing aller bering chat fice he nhs 5. Cami din whe, bung nd le. Chk components fewer tnstalting ‘lig ein reese der emoKONECRANES" ‘cuain AosusTMeNT |. Adj he cine tng he aj us) hat he isan betwen he a pl ik en hen than in he ome pocon, Both i chan mst beadjel eae Toad Rae the i ek $0 mim. Pa pce 10 on bt es (0). “Lover ck sth enon the pce Tension ce) hat bo han ego tebe ing te ma a 2. Lathe lower ajith i chin 3 Re the tek, ply ih an 4 Tighe hen) ak wi che nt 2 eeLift chains ‘CHAIN INSPECTION - WEAR ‘WARNING Tee han ra, ee lon can 6 ftcomrlgly nd nse damage ik af eo nro faa Iris the mest importance th the chain ix Inpected oly ‘Almas epee chain iin dott ‘Maye the cating of thei cans Do ot ut or 1. Ra the ee without a 3 ese bcm neh 25h it (ne mow fen) Me sone tele pul Extension i re oe 1, Comure ehh af dent ack se acing o Taney ete: Te chain mur nt ered moe than 2 cece om ogi enh 4. Relcedhe hin iene gener tha 2%. Table 3 Chain length ‘Maxinurparited smensunnertoF25 Uns Dison ‘No pin the er wae ae lot ed Ne lus ae vile any of te wae lei ‘Tho nao chal dame ‘heli cin ot sy. “TROL in end cso eile lle deo sickens. rib din ran fhe kr above pce tbe can Maintenance, cleaning and lubrication ‘Nore Soke iron comply dependent tin’ SERIE menace lnc se compl deed ote ce rm ner sprite 200 1. owe the irk he btm pov 2 Reto if chin ie he mst eon “Reoring nd a 3, Gham entices of he i chine rope 2 ibe bei cine wit igh or dain pny 5 tlh cai pie dwn iio odLift truck KONECRANES ——_- EO FT TRUCK, ‘REMOVING UFT TRUCK Nore seni one if chic heirs inal | 1. Phe he fs inthe fk ompasment arin fm of loud eset thm, | Pallet he pin forte if cine Secure the has to prevent ther rom illng ovr the idee | pulley Renove chai: hnry theif ck and lag the ed £ Sgrtineereadintmitegewtniac | Ply 7. Tce mas ke he ad of eles Can le he ier at hi cal ching se aie and hes 9. Wher owe psf be nner thas pase he ee he ‘evra he ner at bowed INSTALLING LIFT TRUCK | naling iin even ono emo REMOVING AND INSTALLING MAST WHEEL AND SUPPORT REEL “esemow sein he mst hel an pp ese | "Mast whee ston “Serpe | Shim he apo le if rack acon to caeapndng insane Shiing a oeesig os Men ae ‘meson pie hie maeKONEGRANES! 1. Seamp fk hikes 2 Shae 5 The thick of he ade ms ore as as FORKS Ran, FORKS ach is tarp aad (1) ith infor abot Leeda of ef Temagami esa ample ‘oansponsveso 00 «Th fo epic wih safer 3 ih flee cet of gave dane (3500 The fk capaci th ay Indeed cee of gait ac, 0 Cen a gai vance (TP) (= Org hk of te ek ade 2.834 whe [WEAR FORKS (Cac ese hich file) ees sha 90% of Shesanped hoes DEFORMATION, FORKS: ‘Check hat sgl beeen le ad sa 0" (Check ein iad ooo,Forks 1 Wain 2 Fob (RACK FORMATION, FORKS Che fr ack rman atthe pita apna othe mst tes (Check wi) and Fr be Cary out chs orig cl elon 57 ‘00 us eeKONECRANES ForksKONECRANES 4 Electrical system contents SAPETY REGULATIONS . Genel infomation senesrnvcns nnn Beetle welling w-nnvnns nnn Inver a — i [BLECTRICSIN GENERAL a j 27 See of ing a — he ciateg ~ [ Leeofage Conlin (Conacorplscrmene { WIRING DIAGRAMS en 4 Peepers Str sop engine ID, Dil, DCI [ Seu tp engine Velo 6200722 ~ ‘Sart top engine DCS enna San ‘Sut open, Volo 660765 Samp engine, Vl IO/1250 nn 44 Eb Sea ap pine Commins QSBIQSH 436 ein hs ad potion i. 4 light ad aad waning igh eo Working wrevesncnncvnnnrnnsrsnnones 432 ' ‘Windielé wpe = = es ed eee (Coun pal xing onsnncncna oe (Cont panel ATM nn o (Cone pe ECC a Tol iiing weigh ad ring waning ie = pecan 6 ‘Secompinar ina 14 Wana ssa See el pin : as | Dang 7 450 Bate 432 Ising a ned per Mar en 2 56 Mae ~ 4s (ei epee 40 Laon tm = So Sarellne IAN Ale 66 iat RC ap HN te Mor, Stns DEC? oo Mor, Seni $6 oo in Mtr, Vlvo BDC Sania Marr, Valo EMS2, FABSV7SO ar ‘Morr Vlvo EMS? (TADI2401250 VE) nn 478 Mar, Chine QM. 0 Morr, Cumming QSB67 ia Insane - 7 fs Senta = 43s ‘acne S4/585)500508 ECB 435KONECRANES: a Arachnes ECB deel cneld deals 40 ‘chee, 8 Gay on an | Deackmens SEIS rv emer Wt on — 6 REPLACING CONNECTORS Se eweonttn mn Tas | [AMPsonesos nen “100 DIAGNOSTIC TROUBLE CODES enamine 4102 Seer mag it CAN CRE rns 10) Trummibon ARGRD sovrwsnvoncnnn on 4402 - Man Sais ECU ae Sir, Varo EDC 0 Mot Vebe EMS? oncom 05 (CALIBRATION : 4106 Calvan efector 106 (Calin 9f°TE" tac wi APCROD nnn 107 | Diageo code wile cling ore) | fe | t ‘ [ [KONECRANES" Safety regulations SAFETY REGULATIONS GGENERALINFORMATION Mannan mt oly ceric by ied al oan thre Kone ital onan wh ‘ever sgreemen Ifyou wih ser the mckine are we ‘erm hr outro he thc ere ‘Sedan the pence of Kose itr ated a ‘whoa ck yous lenge mainene ELECTRIC WELDING 7 WARNING! ‘When caring ou welding wor distal ‘heengin reve bate lend thee tthe aerator Als more oe mal pin connector othe cond ei Cone he weld ang tthe cnonent ewe dle ‘othe welding pone never tthe ino much ano at ‘hecanent can ps ono oman When you ate find welding cone he ede th sematar and contol nt ee ot the te JUMP-STARTS| Coon he i bl foo she + omc fe ny bey tothe cone ofthe sae mana Then cont he a ‘le oo de conte fal re ey athe ch 4 the mae moo ning alr nent sda When ‘Beene trove he beret mle,KONECRANES Electrics in general ee ELECTRICS IN GENERAL STRUCTURE OF THE WIRING DIAGRAMS “These fh wisi irae is simpli fa ing osc wrk The ifn ing Sagas revi ina ‘ewok ing al, ting nd vena frie {SCT rant Jo only el te he sing aga fo the catia queso when uk acing Onin ew ‘Spinal cunt ery eb ai mone ing igh ‘Santon Sha hab retary he cordon ye tour th winging one the ghs pasion.Vrcaly the coitnaton tr cose fees biol of unbr ‘CABLE NUMBERING Cable munbeing sine op lt cing and service or ‘Thee mnie bed oe which se comes or. The fe be rhe Bi names with edged ines ‘ich ie th ie comes When the diet ube ae (hse th cal cone rely om he sein (qewbe,Forcample le usr 12000 meant hs ele _ ‘Riper eal fr ie 2 Exh ne the bles by ‘ace empath a tree mre in these ‘Sedans for caple 1200, 12002, 129 ee waa ‘The main power witch dey nt the catent Irovesa te gonrtr tnd baer When ‘evking who nthe vy ofthe nestor {i megane cable the tery must be navel uses Fascareeeted othe ey eer henner ae a nthe [ecey bovn the igh fund ie of the mahiElectrics in general Fuses under the Instrument panel ue placed ude he itu peel. They ate ued 1 (ple 3p 040 Goer igh i =e epipmen Fuse no, FI a B » 5 % m " Fo FI ra Fa, Fu As He 7 He Hy 0 FI ra Ps mn Bo 0 Bm Rated carrent WA 758 5A 5A 15a 758 758 BA WA wa 754 A 758 0A 758 788 754 wa wa 3A 3A 3A 758 758 758 758 Funetien Sop said, gino and ‘otk ng option Bei: oon ae ner lighingd rion niches Clim: : el bio nsce Conder Main igs andl ben Maint an dpged erm TQM CCANCackpi 1qyx42-50 iQue Hsad varing gh and Clinenr Cot ely, iy ayant presi Mainline eam ancligting ‘Wind wiper wher sdb India and et being Set comprenoe ‘Wor ping atachmee Rowing ting igh cc ar view miro edn ing nd lige Ret iging sd rein eine = Radio, common ri nd comer af12V 2AVolet a sex campesae TOANMDL GRE. fr dit fee ef pao ight pion gh ork ing oon igh Wes ing bom Wo ing ot Wer ing rot AktKONECRANES Electrics in general Oe fseno, Ma, ra Wh =: : a mwa an : mw WA pet tea BOA me} Function whet CAN-Codpc Reeve Seana BMS S6Cumein SM, ‘Sng ue EMSIOSM ‘Ses FMS SSC OSM, Compute some equipment Computer ctmerexupent Reed fer sa eampresar Bala amenKONECRANES: Electrics in gener $$ ___ as In general Fass Inthe battery box “The fis 51-861 and F71-F75 alse inh bry bo 08 therighchd sda machine 1 Beesi75 2 Repke 3 Rea 3.34 & natal mor Saene Felon BI 10 Mn fin fs ad a exe 3 1A Menerydio Be 15A Dilber BS ISA Dialer Be 5A arcane B71 Woho use BA Commins B58 15A—_RewrelCunmins SB RSL 3AM fi ies FB, Band 5 FQ 3AM fei ies 419,710.11, Fbandit Fe) 50A Main fries 16, F17, 18, PIL BStnd Be Fe 0A ainfieorusF, 13, Fan Fos 3A Man fib is 14 FS, 729 ste BSG 308° Main cies 1, 20, Pend BS Fe) 30A Main fier iF, 35 nd 36 FS 3A Saray PL 10A Eine Speer 210A Rene FWA Rese FA 10A Veh EDOAENS2, Cummins Q58 SSeaecinaieenine aKONECRANES" Electrics in general stor RELAYS I-Ktd ae lc in she nso Bu KSI 2, 39 ad Sirlocae ert oh a inthe barr bo. ‘eble Function Te | Ramat hare CAN Cosi Ta | Assn ray CAN-Coski TS ie iy aroma sh off by CAN-Cockpit i | Wovklping nom | 1S | Woking ot KE | Woking hing aint ex pers Te | Weak ihn ear igh ening asian en (eameqipnend KE | feck ving on et, pce 1 | Beal eed ever mie 0 ral wipes ae | Tera wipes ak 2 | Wire foat 13 | its Kid | Badapames 15 | Rewer 16 | Reve eat x7 |[ Rewer "Rs | Serer nc coped (CAN-Conki) Td Aan engine duc of OQAN-REDD) WGI | Saw eip SDD, UDC, Yoo 20722 ee | Maney 199 Holling rey fr KS when ing 14 | Rey ARCAIO 135 | Saver ay Cains SWQSM eeKONECRANES Electrics in gener: (CONTROL UNIT PLACEMENT ‘CAN buss with OAN-MIOL oe | 0 AN-MDI (Coal Voie Ja) 2 IQANXA2 Bo (Eepanon Uns) 5. IQANXA2 BI (Espunion Us) 4 Bln Copel Unt Sqn Techolag) 'S. Sani W,Cammlos ECU Engine Cond Uni {6 APC200 Cansmisin Contd Use) ‘caNL-bus with CAN Cockpit 1. IQANMDL (Cont Wie Ua) 2 Sania ro, Commins BCU Engine Conta Uni 5, ADC2ia (Henmision Cosint UniKONEGRANES™ Electrics in general ‘CONNECTOR PLACEMENT 1. Semlgh(oiog) 11 Campenoe 21, Caner 31 Mor E Rexdnglnp open) 12. Hesang 2 Wen 32 Gasp pane 3 eo leg 15 Boner 2 Pere beaks 33 Cop per she 4 Ouiee12V pion) ML Pentenecing ———24. Fe eed 2H. Meme educigl 5. Owe 24¥ 15, Inching 30 bar 25. Leer ing 35. Pema eduing ght & Spster(opiom) 16 Bake 26. Jomsde 36 0 Cmp i 2. Condenser pion) 17. Bors 1. Thesnge 5. 90 Camp gic 5. Me ner 1 Winihield weber 28 Tempe bydenic 38, Lenghieicnoe mast 9. Finan 19, Condenser 28, Penureliingeinder 39. Ao bbe 10. Ganverer(opion) 20. Jing 5A Reig dese 40, Leer singKONECRANES’ Electrics in general ‘Se dng on peo page. XE Githemeecans 208, sented Say naan 200, Wine war 32 Gene che “Sth X48 Rowe dveniae 378, Do 2S commer XP. Seiestat EO. teem aieres 225 Derm ‘cneinoe cee XSE Le alpen, Nay, Late pump 36, Giese per 30. Dito woe pestiolatpe X91, Connie ee neh ab 221 iglesia Sorte XS ecmcngoe X22 Rang ning 353, Rg pba, yon” ‘rion lig wea gh Fostion lng 95 x ron) Eee se x. 208 Cason ie 356 Wakeman XR Gatehaneajie “SS X55 Jeicencsing on = 224" Aecleepead 5g ‘wo 28, inertia 32 X89. Dinter Hon” XID. Intumeatpnd Sag. X60: Hewett we ae XI Inset pand 50.” XG. Poongheree Hon 2 XIE Catehamewjonick 332. 1arhca2 fphiod ake 3109 Cable hme cha seving 33x. awe lenp romning np 3133 i te SiS INDE 385 Rperhing xy Tanne, Xis, ANtan 348. oc ind ed Indica kelp, Xiah X16. Findlig oe ‘ering np Jorickweing 346, Rewind seta, RENOWiring diagrams GRAMS KONECRANESKONECRANES: eo ee | 3. Menon rae 5. Fue ‘Detter alge pled 24 VT bacon a wo 12-Vbattn. Aang of 12 Vir ab ke opm aio senor Pn 33. 2 Vlogs dey connected oh grea ade aes (652. Botan 55) Fr prebaig ofthe engine Aco i Velge ne city the inp “The 24 Vale ht pes raphe msn pve eich is conc Pe Ff aston eke mai ih. op la ay vic, wo hig mh) ning exes ‘lp, CAN Cac Mes Gage + (Bae 5) Wose ihing rename Eng ea uipmen) aged nigh el dip Dean), + (Por Fs) Wokingishing xrsnipment rene an nd echlph (ta eupmend Boing warning ig een ‘uipmen) deel hese wav irre eulpmend ope conver 24/1 ¥ compu, + (Bee Fr) Outer 24¥, Camaine SM, apply Cains Dingo, Seni $5, Sls Cardio + (Be #50) APC2MD, Cummins 67 + (Pe 57 Cummins QSB67, Vo EMS2, Voto CW. + Fate F38) Carmine QS867 +(e Ft) Ray ser mote Sane DINDII2IDCI2, Volo 620723) + Sane maar + (Fe 1 ut F24 (QANMDL. FF fad wang Tihs coml panel hing) 1+ Rely 32 mich vices wen he pion hey a 0 poston 1 supple 24V whe falling equipene se 1 Seni, corny Vas EMSS, QS, (5867, cag indo, Pcs ih ar eta wring roa and ma, wach pacing Hk ‘nal pump seach alee edt ‘lin snel sing ATM wel CD, (oe a) Direction lore, be pro nd semersur indian “Wenig DO" Iden tng ‘tasminonIQAN-MDL, CAS. Coxtp Mayer Cages TQAN-XAZ BI, IQHNXA2B2.aich reg ing ou (ot opening dan pee 12- 3s fo Au ‘th for price ating erg cone (Fase FS) Arachne conta ch, baad waning lightening lamp -rovering inc yy pes ‘nied water Bm, bea ag aKONECRANES! Wiring diagrams See See comptes vei i tachment OANEA2 A, ethene wi ACU. ~ (hve 74) Comal ui eo ECD4, 2eaion ECDA Ciopnnin con wie oo EMSE snd C1, acnaon (Ci dares cond wi Senin DEC acraon DEC diagnostics, = (ie 75) APC 200, cach fhe con it APC20, ha, “The omer nc the nt to cats ihe olag che ey ay 8 ne he spp th epi chs. "Thcegine oso ey 2 eee cps connect an (stoma eegesy ith .