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Microporous and Mesoporous Materials 347 (2023) 112341

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Microporous and Mesoporous Materials


journal homepage: www.elsevier.com/locate/micromeso

A facile strategy of preparing nanosized NaY zeolite by stimulating negative


crystals to accelerate the formation of D6R units
Peng Liu a, *, Chengqu Yu a, Weixue Li a, c, ***, Baojian Shen b, **
a
School of Chemistry and Chemical Engineering, Key Laboratory of Green Chemical Media and Reactions, Ministry of Education, Henan Normal University, 453007,
Xinxiang, Henan, China
b
State Key Laboratory of Heavy Oil Processing, The Key Laboratory of Catalysis of CNPC, College of Chemical Engineering and Environment, China University of
Petroleum, Beijing, 102249, China
c
School of Chemistry and Chemical Engineering, National Chemistry Experimental Teaching Demonstration Center, Henan Normal University, 453007, Xinxiang, Henan,
China

A R T I C L E I N F O A B S T R A C T

Keywords: Nanosized Y zeolite has excellent potential as a catalyst or adsorbent to boost the chemical industry. However,
Nanosized NaY zeolite the synthesis of nanosized Y zeolite under traditional industrial conditions still faces many huge challenges.
Sodium halides Herein, we report a facile strategy of preparing nanosized NaY zeolite by applying sodium halides (NaCl or NaBr)
Negative crystal
to regulate amorphous gel. Sodium halides regulate the micro-structural transformation of the initial amorphous
D6R units
gel during the induction period and promote the polymerization between silicate ions and aluminosilicate. Thus,
many more negative crystals are stimulated to form and the emergence of double six-ring (D6R) building units is
accelerated. In a short 12 h, nanosized NaY zeolite with small crystal size (about 100 nm), large pore volume
(0.476 cm3 g− 1), and rich mesoporous volume (0.165 cm3 g− 1) is synthesized. These synthesized nanosized NaY
zeolites are expected to be better precursors to exert their advantages.

1. Introduction Previously, the nanosized Y zeolite has been prepared with the
assistance of organic compounds, such as tetramethylammonium cation
Zeolite Y is a kind of aluminosilicate material that belongs to FAU [12–14]. However, the application of organic compounds to the syn­
topology and possesses a three-dimensional 12-ring supercage with a thesis of nanosized Y zeolite suffers from some drawbacks, such as in­
7.4 Å aperture and 13 Å diameter. It is widely applied to the field of cremental cost, non-environmentally friendly, non-recyclable, longer
heterogeneous catalysis, adsorption, and separation process due to its synthesis time, and lower zeolite crystal yield [15–17]. Therefore, the
abundant active sites and tunable pore structure [1–4]. In particular, the organic template-free method to direct the synthesis of nanosized zeolite
development of Y zeolite boosted the catalytic cracking technology was generally considered [18]. During the synthesis method of Y zeolite,
[5–7]. However, the conventional micron-sized Y zeolite needs further sodium cation (Na+) was considered the first type of structure direction
structual optimization to meet the needs of heavy oil cracing due to the agent (SDA) [19]. The Na+ here was mainly added to the zeolite gel in
limitation of pore diffusion. Mesopore architecture introduced into Y the form of sodium hydroxide where hydroxyl ions (OH− ) act as min­
zeolite by the top-down method is one of the effective strategies to eralizers to promote the dissolution and polymerization of silicate and
overcome the severe mass transfer limitations [8–10]. Structural dam­ aluminate. The concentration of hydroxyl ions was adjusted to control
age and acid site loss are inevitable in the process of introducing mes­ the alkalinity of gel thus causing a decrease in the size of Y zeolite [20,
opores [11]. Another effective method is to prepare nanosized Y zeolite, 21]. Although the size of Y zeolite was decreased by adjusting alkalinity,
which is expected to greatly lower the transport resistances of heavy oil the zeolite crystal surface was damaged due to the higher solubility of
and improve the full use of acid sites [1]. silicates and aluminates in the higher OH− concentration and the lower

* Corresponding author.
** Corresponding author.
*** Corresponding author. School of Chemistry and Chemical Engineering, Key Laboratory of Green Chemical Media and Reactions, Ministry of Education, Henan
Normal University, 453007, Xinxiang, Henan, China.
E-mail addresses: liupeng@htu.edu.cn (P. Liu), liweixue@htu.edu.cn (W. Li), baojian@cup.edu.cn (B. Shen).

https://doi.org/10.1016/j.micromeso.2022.112341
Received 6 September 2022; Received in revised form 16 October 2022; Accepted 9 November 2022
Available online 15 November 2022
1387-1811/© 2022 Elsevier Inc. All rights reserved.
P. Liu et al. Microporous and Mesoporous Materials 347 (2023) 112341

framework SiO2/Al2O3 mole ratio was obtained [20–24]. Additionally, halides. Then the mixture was aged at 33 ◦ C for 12 h. The mixture so­
sodium halides were used to be a secondary Na+ source to influence the lution was named solution A. The feeding concentration of sodium ha­
synthesis of Y zeolite [16,25–27]. Sodium halides supplied structure lides was defined as the mass percentage of sodium halides in solution A.
directing agent of Na+ and regulated the cystal size of Y zeolite [16,20, Secondly, solution A was transferred into a 5.79 g water glass at 50 ◦ C in
27,28]. The addition of sodium halides to the synthesis gel restrained the the condition of stirring, followed by the addition of 0.10 g sodium
growth rate of Y zeolite and lowered the crystal size of Y zeolite [28]. On hydroxide, 0.93 g deionized water, and 0.11 g sodium aluminate in
the contrary, the crystal size of Y zeolite was increased by using the sequence. Then 4.15 g aluminum sulfate aqueous solution (Al2O3, 7.6 wt
sodium halides in the different methods from Dilson Cardoso [20], %) was added slowly to form gel suspension. The formed gel suspension
Shilun Qiu [27], and their co-workers. Radman and Alhassan et al. found followed chemical mole composition: 2.8 Na2O: 1 Al2O3: 8.5 SiO2:
that the different effects of sodium halides on the crystal size of Y zeolite 179.1H2O: (0.85–2.17) sodium halides (NaCl, NaBr, or NaI). Then the
were obtained in different gel environments. In the clear-solution gel, resulting gel suspension was transferred into a polypropylene bottle and
sodium halides hydrated spheres hindered the diffusion of nutrients to placed in the 96 ◦ C oven. After crystallization, the solid products were
the crystals, resulting in the decrease of Y zeolite crystal size. Whereas, filtered and washed using deionized water and then dried at 120 ◦ C
in the dense gel, the Y zeolite crystal dissolution process was hindered overnight. The obtained samples were named NaY–NaCl-x, NaY–NaBr-x,
upon the introduction of sodium halides. The larger-sized Y zeolite and NaY–NaI-x, where x represented the feeding concentration of so­
crystal was formed [16]. Hence, it is difficult to achieve nanosized Y dium halides (NaCl, NaBr, or NaI).
zeolite synthesis by tuning a single parameter. The crystallization pro­
cess of Y zeolite follows many complex routes. 2.1.2. The contrast NaY zeolite
Even though, promoting zeolite nucleation is still an efficient way to The contrast NaY zeolite was prepared as follows: Firstly, solution A
prepare nanosized Y zeolites [1,5]. In the crystallization process of Y was prepared in the same way as for the nanosized NaY zeolite except
zeolite, the induction period was the critical stage for the formation of that the sodium halides was not added. Secondly, the synthesis steps of
crystal nuclei, and negative crystals were the key sites for the formation gel suspension followed the ones of nanosized NaY zeolite. The formed
of nuclei [5,29]. Negative crystals were determined to be the faced gel gel suspension was following chemical mole composition: 2.8 Na2O: 1
cavities containing highly hydrated silica where the Si/Al ratio of gel Al2O3: 8.5 SiO2: 179.1H2O. Then the gel suspension was transferred into
was much more significant than one [29,30]. In addition, our previous a polypropylene bottle and placed in the 96 ◦ C oven for 24 h. The solid
findings indicated that the formation of negative crystals was promoted products were filtered and washed using deionized water and then dried
by cationic polyacrylamide, which accelerated the formation of double at 120 ◦ C overnight. The obtained sample was named NaY-Contrast.
six-ring (D6R) units and thus led to the rapid nucleation [5]. Therefore,
it can be deduced that the D6R units prefer to be formed in the gel 2.1.3. The HY zeolites
containing negative crystals and the formation of Y zeolite nuclei is The HY zeolites were prepared as follows: Firstly, NaY-Contrast,
directly related to the D6R units. Na+ cations in the amorphous gel were NaY–NaCl-x, NaY–NaBr-x, and NaY–NaI-x zeolites were converted to
determined to be capable of stabilizing the double six-ring (D6R) units the NH+4 -type zeolites by ion-exchange in 10 wt% NH4Cl solutions with
and sodalite cages, that was to say, the formation of D6R units and so­ 3.3 pH at 90 ◦ C for 1 h. Then obtained solid samples were washed
dalite cages could be promoted by Na+ [31]. During the nucleation and thoroughly and dried at 120 ◦ C overnight. Secondly, the dried samples
crystallization of Y zeolite, the formation and evolution of D6R units act were carried on calcination in the 500 ◦ C muffle for 4 h. The resulting
as an essential role, in determining the crystallization efficiency and the samples were named as HY-Contrast, HY-NaCl-x, HY-NaBr-x, and HY-
size of their crystals [32]. According to the recent research results from NaI-x respectively.
Jihong Yu and co-workers [33], halides anions could promote the for­
mation of Si–O–Si by the hydrogen bonds between Si(OH)4 and halides 2.2. Characterization
anions. Therefore, it is expected that the introduction of sodium halides
into Y zeolite gel will regulate the evolution of silicate and aluminate X-ray diffraction (XRD) was applied to characterize the crystalline
sources, thereby promoting the formation of negative crystals, and phase of synthesized zeolite samples and calculate the relative crystal­
exciting the formation of D6R units and accelerating Y zeolite nucle­ linity, unit cell, and framework SiO2/Al2O3 mole ratio according to our
ation, and finally realizing the synthesis of nanosized Y zeolite. previous reports [34]. The crystallization process of nanosized zeolites
Herein, we demonstrated a facile strategy of stimulating negative was investigated by XRD. XRD patterns of all samples were recorded on
crystals to accelerate the formation of D6R units to prepare nanosized Y a Bruker D8-advance X-ray diffractometer with Cu Kα radiation at 35 kV
zeolite by using sodium halides such as NaCl or NaBr. In this way, the and 25 mA. The specific domain size of zeolite crystals using Scherrer’s
silicate sources were assembled by NaCl or NaBr to stimulate the for­ equation. The full-width at half maximum (FWHM) was determined at
mation of negative crystals. Meanwhile, the polymerization between the peaks 2θ of 15◦ (311), 23◦ (533), and 26◦ (642), using Si as the
silicate sources and aluminosilicate was promoted by NaCl or NaBr, reference to correct peak width [20]. Commercial NaY zeolite of
which resulted in the formation of D6R building units. The formation of NKF-7FJ (Tianjin Nanhua Catalyst Co., LTD) was used as a standard
FAU zeolite nuclei was promoted and the induction period was short­ sample and its relative crystallinity was 93%. Fourier transform infrared
ened by 5 h. Nanosized Y zeolite with a size about 100 nm was prepared spectrometry (FT-IR) was used to characterize structure sensitive vi­
in 12 h. Such a facile strategy provides a new route for efficiently syn­ brations of zeolite samples and trace the evolution of D6R units in the
thesizing nanosized Y zeolite. whole crystallization process of nanosized zeolites. FT-IR spectra were
recorded on a Nexus series intelligent Fourier infrared spectrometer. The
2. Experimental scanning range was 400–4000 cm− 1 with 32 scans and a 4 cm− 1 reso­
lution ratio. The synthesized zeolite samples were fully ground with KBr
2.1. Synthesis of zeolite samples in a mass ratio range from 1:50 to 1:100. Then the mixture was pressed
into a transparent self-supporting wafer. Transmission electron micro­
2.1.1. Nanosized NaY zeolite scopy (TEM) was used to study the evolution of the nanosized zeolite gel.
The nanosized NaYzeolite was synthesized by a similar method our TEM was carried out on an FEI Tecnai F20 field emission transmission
previously reported [5]. The detailed process is as follows: Firstly, 1.57 g electron microscope. The element mapping analysis was carried out by
of water glass (Na2O, 9.0 wt%, SiO2, 27.8 wt%) was mixed with 0.39 g TEM equipped with an energy-dispersive X-ray spectrometry system.
sodium hydroxide (NaOH, 99.0 wt%, Aladdin), 0.11 g sodium aluminate Besides, the morphology and microstructure were observed by TEM and
(Na2O, 47.7 wt%, Al2O3, 44.6 wt%), 1.69 g deionized water, and sodium scanning electron microscope (SEM). SEM was carried out using a

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P. Liu et al. Microporous and Mesoporous Materials 347 (2023) 112341

SU8010 field emission scanning electron microscope equipped with a online using a gas chromatograph (GC) with a flame ionization detector
tungsten filament. The texture properties of synthesized zeolites were (FID).
determined by N2 physical adsorption and desorption on a Micro­
meritics TriStar 2020 apparatus. The total surface area, micropore sur­ 3. Results and discussion
face area, and pore size distribution were determined by
Brunauer–Emmett–Teller (BET) method, t-plot method, and Bar­ 3.1. Properties of nanosized NaY zeolite
rett–Joyner–Halenda (BJH) method respectively. The elemental analysis
of synthesized zeolite samples was carried out using X-ray fluorescence 3.1.1. Structure characteristics of nanosized zeolite
(XRF) on a PANalytical Axios instrument. The differential scanning The structure characteristics and morphology of nanosized NaY
calorimetry (DSC) of synthesized zeolite samples was determined on an zeolite under the stimulation of sodium halides (NaCl, NaBr, or NaI)
HCT-1/2/3/4 comprehensive thermal analyzer. The samples were were explored by XRD, N2 physical adsorption-desorption, and SEM.
heated in a crucible at a heating rate of 10 C/min in an air atmosphere The corresponding XRD results are listed in Fig. 1 A, Table 1, Fig. S1, and

from 25 C to 1000 C. The acid properties of the H-formed Y zeolite


◦ ◦
Table S1 respectively. It is can be seen that the synthesized zeolite
were determined by a Thermo Fisher Nicolet iS50 spectrometer. The 20 samples under the introduction of sodium halides exhibit typical FAU-
mg dehydrated zeolite sample was pressed into a self-supporting wafer type peaks. The relative crystallinity of NaY–NaCl-13.3, NaY–NaBr-
under 5 MPa pressure and placed in an infrared vacuum cell equipped 10.0, and NaY–NaI-10.0 zeolites show lower than NaY-Contrast zeolite.
with a CaCl2 window, and then degassed at 400 ◦ C and 10− 5 Pa for 2 h. It is evidenced that the crystallization process of Y zeolite should be
After cooling down to room temperature, the sample was adsorbed in interfered with due to the introduction of sodium halides. Moreover,
contact with pyridine vapor for 3 min and equilibrated for 15 min to there are different crystallization performances for different kinds of
achieve adsorption saturation. Afterward, the sample adsorbed pyridine sodium halides. Among three sodium halides, the relative crystallinity of
was evacuated at 200 ◦ C and 350 ◦ C for measuring the total acid and NaY–NaCl-x and NaY–NaBr-x zeolite samples show a downtrend with
strong acid, respectively. The Py-IR spectra were collected in the range the increased concentration of NaCl, NaBr, and NaI. And the relative
from 1300 to 1800 cm− 1 with 32 scans and a 4 cm− 1 resolution ratio at crystallinity of zeolite samples by introducing NaCl and NaBr is lower
room temperature. The concentration of Brønsted and Lewis acids was than the one of introducing NaI. The unit cell size of NaY–NaCl-x,
calculated in the areas at 1545 cm− 1 and 1450 cm− 1, respectively [35]. NaY–NaBr-x, and NaY–NaI-x zeolite samples is more shrunken than the
one of NaY-Contrast zeolite. It is shown that more framework silicon was
formed under the facilitation of sodium halides. Because the bond length
2.3. Catalytic test of Si–O (1.62 Å) is lower than the one of Al–O (1.75 Å). Therefore, the
higher framework SiO2/Al2O3 mole ratios for NaY–NaCl-x, NaY–NaBr-x,
The catalytic behaviors of the H-formed Y zeolite here in the catalytic and NaY–NaI-x zeolites than NaY-Contrast zeolite are shown in Table 1
cracking of 1,3,5-triisopropylbenzene (TIPBz, Sigma-Aldrich, 95 wt%) and Table S1. This is consistent with the results reported by Sun and Yu.
were carried out in a fixed bed reactor. Prior to reaction, 100 mg of the They found that halides anion facilitated the formation of Si–O–Si bonds
catalyst with 40–60 mesh was loaded in the reactor and enclosed be­ in zeolite thus increasing the SiO2/Al2O3 mole ratio of MOR zeolite [33].
tween two layers of quartz wool, and then activated at 400 ◦ C in an Ar The results here show that sodium halides (NaCl, NaBr, and NaI) should
flow of 40 mL min− 1 for 1 h. After that, the reactor was cooled down to have the same effect on increasing the framework SiO2/Al2O3 mole ratio
the reaction temperature of 200 ◦ C. The TIPBz was vaporized and added of zeolite. In addition, from Table 1, it is can be seen that the framework
to the Ar carrier of 100 mL min− 1, and then passed through the catalyst SiO2/Al2O3 mole ratio is lower than the bulk SiO2/Al2O3 mole ratio for
bed. The volume flow ratio of TIPB (FTIPBz) was controlled as 10 μl the synthesized zeolite samples. It is indicated that the absence of
min− 1 by a serriesII liquid pump. The reaction products were analyzed

Fig. 1. XRD patterns (A), N2 adsorption/desorption isotherms (B), and pore-size distribution (adsorption branch (C) and desorption branch (D)) of NaY-Contrast,
NaY–NaCl-13.3, NaY–NaBr-10.0, and NaY–NaI-10.0 zeolite samples.

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Table 1
SiO2/Al2O3 mole ratio and textural properties of NaY-Contrast, NaY–NaCl-13.3, NaY–NaBr-10.0, and NaY–NaI-10.0 zeolite samples determined by XRD, XRF, and N2
physical adsorption-desorption, respectively.
Samples SiO2/Al2O3 mole ratioa SiO2/Al2O3 mole ratiob SBETc m2⋅g− 1
SMicrod m2⋅g− 1
SExternale m2⋅g− 1
Vtotalf cm3⋅g− 1
Vmicrog cm3⋅g− 1
Vmesoh cm3⋅g− 1

NaY-Contrast 5.05 5.20 746 713 33 0.381 0.349 0.032


NaY–NaCl-13.3 5.16 5.20 675 606 69 0.456 0.318 0.138
NaY–NaBr- 5.12 5.22 661 592 69 0.476 0.311 0.165
10.0
NaY–NaI-10.0 5.14 5.33 647 606 41 0.387 0.318 0.069
a
XRD.
b
XRF.
c
BET method.
d
t-plot method.
e
SExternal = SBET - SMicro.
f
Volume absorbed at p/p0 = 0.9944.
g
t-plot method.
h
Vmeso = Vpore - Vmicro.

extra-framework aluminum is formed in the synthesized zeolites. isotherm curves for NaY–NaCl-13.3 and NaY–NaBr-10.0 zeolites display
a sharp uptake. Both exhibit a mix of type I and type II isotherm curves,
3.1.2. Morphology of nanosized zeolite determining that the aggregated small-sized zeolite crystals are formed
The morphologies of the synthesized zeolite samples are shown in for NaY–NaCl-13.3 and NaY–NaBr-10.0 zeolites [36]. It is consistent
Fig. 2 and Figs. S2–S4. From Figs. S2–S4 in Supporting Information, it is with the formed nanosized zeolite crystal for NaY–NaCl-13.3 and
exhibited that the zeolites crystal size decreases first and then increases NaY–NaBr-10.0 zeolites, which result in the formation of higher meso­
with the increasing concentration of sodium halides. However, NaCl, porous volume in Table 1 for NaY–NaCl-13.3 and NaY–NaBr-10.0 zeo­
NaBr, and NaI have different degrees of influence on the zeolite crystal lites than NaY-Contrast zeolite. Though a sharp uptake isotherm curve is
size. Among the three kinds of sodium halides, NaCl and NaBr are more shown in NaY–NaI-10.0 zeolite at higher relative pressure, the meso­
conducive to the synthesis of nanosized NaY zeolite crystal. In addition, porous volume is not formed. From the results of pore size distribution in
it can be seen from Table S2 in Supporting Information that the average Fig. 1 C-D and Fig. S5 in Supporting Information, NaY–NaBr-10.0 and
crystallite size calculated by Scherrer’s equation is significantly smaller NaY–NaCl-13.3 zeolites display obviously mesoporous and macroporous
than the mean crystal size of zeolite obtained by SEM. It should be size distribution, which shows that the close packing of smaller zeolite
ascribed to the fact that there are crystal cluster environments [20]. crystals is formed for NaY–NaBr-10.0 and NaY–NaCl-13.3 zeolites. This
Although there are differential results between XRD and SEM in the size is consistent with the results we reported earlier [5]. Unfortunately, the
of zeolite samples, both results show that the crystallite size of the micropore areas for NaY–NaCl-13.3 and NaY–NaBr-10.0 zeolites are
synthesized Y zeolite can be reduced by the introduction of sodium lower than the ones for NaY-Contrast zeolite. It should be related to the
halides. lower relative crystallinity for NaY–NaCl-13.3 and NaY–NaBr-10.0
zeolites.
3.1.3. Texture properties of nanosized zeolite
The texture properties of the synthesized zeolite samples are listed in 3.1.4. Thermal stability of nanosized zeolite
Fig. 1 and Table 1. From Fig. 1B, it is can be seen that the NaY-Contrast The thermal stabilities of the synthesized zeolite samples are shown
zeolite sample shows a typical I isotherm curve of microporous Y zeolite in Fig. S6, Supporting Information. The structural collapse temperatures
materials. Compared to NaY-Contrast zeolite, both NaY–NaCl-13.3 and of the synthesized zeolite samples exhibit an order of NaY–NaCl-13.3 ≈
NaY–NaBr-10.0 zeolite samples show an uptake trend at the range of NaY–NaBr-10.0 < NaY–NaI-10.0 < NaY-Contrast. Because the thermal
0.2–0.8 relative pressure. Upon the relative pressure excessing 0.8, the stability of zeolites is not only related to the framework SiO2/Al2O3 mole

Fig. 2. SEM images and crystal size distribution of (A, a) NaY-Contast, (B, b) NaY–NaCl-13.3, (C, c) NaY–NaBr-10.0, and (D, d) NaY–NaI-10.0 zeolite samples,
respectively.

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ratio, but also to its crystal size. The thermal stability of zeolite decreases represent the formation and growth of FAU zeolite crystal. When the
with the decrease of zeolite crystal size [37,38]. It is also indicated that relative crystallinity of the samples reaches more than 90%, the crys­
the NaY zeolite crystal size can be significantly reduced by introducing talization process of these zeolites is complete basically. The crystali­
NaCl and NaBr. zation time of NaY–NaCl-13.3 (12 h) and NaY–NaBr-10.0 (12 h) is
significantly shorter than NaY-Contrast (23 h). The crystallization
3.2. Crystallization investigation of nanosized zeolite curves of these zeolite samples are shown in Fig. 3 G. It can be obtained
that the induction period and zeolite crystal growth for NaY–NaCl-13.3
According to the above results, it was clear that NaCl and NaBr can and NaY–NaBr-10.0 are shorter and more rapid than NaY-Contrast.
significantly reduce the crystal size of Y zeolite, and obtain nanosized Y Zeolite nucleation is a prerequisite for its crystal growth. The induc­
zeolite. How does the sodium halides reduce the crystal size of Y zeolite? tion period is the crucial stage of nucleation. And the formation of a
And what is the relationship between sodium halides and the formation large number of FAU nuclei is directly related to the nanosized Y zeolite
of Y zeolite nuclei? Next, the crystallization process of nanosized Y crystal. Therefore, from the crystallization curves in Fig. 3 G, it can be
zeolite under the introduction of NaCl and NaBr is investigated in detail deduced that more FAU zeolite nuclei should be formed in the shorter
by XRD, TEM, and FT-IR. induction period by the introduction of NaCl and NaBr into the gel.
The evolution and transformation of the amorphous gel micro­ Regarding Y zeolite nucleation, the place where the zeolite nucle­
structure are firstly analyzed by XRD. The XRD patterns of the aliquots ation takes place is the key point during amorphous gel transformation.
taken from the gel at different crystallization times are listed in Fig. 3 The negative crystal regions were recognized to be the key place for FAU
and Fig. S7 (Supporting Information). The relative crystallization of the zeolite nucleation [5,29,30]. Does it mean that the more negative crystal
samples taken from the gel at different crystallization times is shown in regions, the more FAU zeolite nuclei? Transmission electron microscopy
Table S3. From Fig. 3 A-D, it is shown that none of the gels before the technology is a widely used and better characterization method to study
crystallization time of 4 h show obvious XRD characteristic peaks. Until the formation and evolution of negative crystal and zeolite gel [5,12,29,
the crystallization time reaches 6 h, the gel with the addition of NaCl 30]. Hence, the evolution of amorphous gel under the function of NaCl
(Fig. 3 B and E) and NaBr (Fig. 3C and E) begins to appear at the (111) and NaBr is investigated by TEM to uncover the relationship between
crystal plane peak. And, in addition to the (111) crystal plane peak, the sodium halides (NaCl and NaBr) and the formation of nanosized Y
former also shows other characteristic peaks of (331), (533), and (642) zeolite.
belonging to FAU zeolite. The relative crystallinities at 6 h for TEM images of initial gel at 6 h for NaY-Contrast, NaY–NaCl-13.3,
NaY–NaCl-13.3 and NaY–NaBr-10.0 are 2% and 0%, respectively, in and NaY–NaBr-10.0 are shown in Fig. 4. There are three kinds of the
Table S3. It is indicated that FAU zeolite crystals begin to appear in the amorphous gel shown in Fig. 5: (1) bulk gel with fewer bright spot
gel with NaCl at 6 h, while FAU zeolite crystals have not yet appeared in particles for NaY-Contrast, as shown in Fig. 4 A, which is consistent with
the gel with NaBr. Instead, for the gel of NaY-Contrast (Fig. 3 A and E) the conventional NaY zeolite gel [29], and (2) small gel containing many
and NaY–NaI-10.0 (Fig. 3 D and E) samples, the crystallization time bright spot particles as shown in Fig. 4 B, (3) small gel with higher
needs to be extended to 11 h and 9 h, respectively, before the charac­ numbers of bright spot particles that are more homogeneously distrib­
teristic peak of (111) begins to appear. Although the (111) crystal plane uted as shown in Fig. 4C. The bright spot particles are measured to be a
peaks have appeared (Fig. 3 E), the relative crystallinities of the gel size ranging from 5 nm to 20 nm. The bright spot particles in
samples are still zero (Table S3). It is indicated that the gels at 6 h for NaY-Contrast gel are fewer and mainly distributed in the periphery of
NaY–NaBr-10.0, 9 h for NaY–NaI-10.0, and 11 h for NaY-Contrast are the gel as shown in Fig. 4a white arrow. On the contrary, the bright spot
still in the induction period. After that, some of the XRD characteristic particles in NaY–NaCl-13.3 and NaY–NaY–NaBr-10.0 gel are much more
peaks belonging to FAU zeolite are shown in Fig. 3 A-D and Fig. S7, and distributed uniformly in the gel. It is indicated that the formation of
their relative crystallinities are increased gradually (Table S3), which bright spot particles is promoted due to the introduction of NaCl and

Fig. 3. (A–D) XRD patterns of samples taken from the gel of (A) NaY-Contrast at 4–14 h, (B) NaY–NaCl-13.3 at 2–8 h, (C) NaY–NaBr-10.0 at 2–8 h, and (D) NaY–NaI-
10.0 at 2–11 h. (E) The enlarged view of 5–10 (2 Theta (Deg.)) XRD patterns from NaY-Contrast-11 h, NaY–NaCl-13.3–6 h, NaY–NaBr-10.0–6 h, and NaY–NaI-9h. (G)
Crystallization curves of NaY-Contrast, NaY–NaCl-13.3, NaY–NaBr-10.0, and NaY–NaI-10.0 zeolites.

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Fig. 4. TEM images of the gel material without sodium halides (A, a) and with NaCl (B, b) and NaBr (C, c) during the initial crystallization stages at 6 h.

NaBr. Meanwhile, at high magnifications, it can be seen from the gel of results show that the Si/Al ratios of these three gel regions exhibit an
NaY–NaCl-13.3 and NaY–NaBr-10.0 that the outlines of some bright spot order of NaY–NaBr-10.0 > NaY–NaCl-13.3 > NaY-Contrast. It is indi­
particles are straight and faceted, resembling crystal faces, and some cated that more silicon sources were concentrated in gel with rich bright
bright spot particles still show curves outlines. The change of the shape spot particles. In addition, the Na elemental compositions for
of the bright spot particles from curved to faceted was recognized to be NaY–NaCl-13.3 and NaY–NaBr-10.0 are more than NaY-Contrast. It is
direct proof that some reorganization has taken place at the interface of ascribed to the introduction of NaCl and NaBr into the gel. The element
dense gel and bright spot particles [30]. Also, these faceted bright spot mapping of the corresponding gels for NaY–NaCl-13.3 (Fig. S8) and
particles with a highly hydrated silica phase were identified to be NaY–NaBr-10.0 (Fig. S9) indicate that a few of Cl− and Br− are dispersed
negative crystals by Bonev, Viti, and Valtchev [30,39,40]. Therefore, it around the gel due to the electrostatic repulsion force of anions in the
is indicated that the crystal phase transformation of gel particles for gel. Na+, and most of Cl− and Br− are distributed in the bright spot
NaY–NaCl-13.3 and NaY–NaBr-10.0 is earlier than the one for particle regions. Therefore, it can be obtained that the formation of
NaY-Contrast, and structure units required for the Y zeolite crystal negative crystals is promoted in induction period by NaCl or NaBr. Does
growth should be formed. Meanwhile, the elemental compositions of this mean that more FAU zeolite nuclei can able to be incubated by the
these gel regions are obtained by EDS, as shown in Table 2. The EDS introduction of NaCl and NaBr into Y zeolite gel? Next, the growth

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P. Liu et al. Microporous and Mesoporous Materials 347 (2023) 112341

Fig. 5. (A–C) Low magnification TEM images of the gel material crystalized at 14 h without sodium halides (A), crystalized at 8 h with NaCl (B) and NaBr (C). (b–c)
High-magnification TEM images of gel with NaCl (b) and NaBr (c) shown in B (blue square region) and C (green square region). (For interpretation of the references
to colour in this figure legend, the reader is referred to the Web version of this article.)

with the size ranging from 200 nm to 300 nm are formed. In addition,
Table 2
there are still some bulk amorphous gels that have not been transformed
Elemental analysis of different gel samples taken from NaY-Contrast, NaY–NaCl-
to form Y zeolite crystals. It is consistent with the relative crystallinity of
13.3, and NaY–NaBr-10.0, respectively, determined by EDS.
53% (Table S3). For the other two gels with NaCl (Fig. 5B) and NaBr
Samples Elemental composition in the gel for 6 h Si/Al (Fig. 5C), some smaller Y zeolite crystals with a size of about 100 nm are
Na, % Si, % Al, % Cl, % Br, % formed, though some small amorphous gel particles are still present.
NaY-Contrast 3.60 27.99 11.45 – – 2.44 This can also be consistent with the relative crystallinity of 52% and
NaY–NaCl-13.3 4.56 24.39 7.71 0.58 – 3.16 37% for NaY–NaCl-13.3 and NaY–NaBr-10.0 (Table S3), respectively.
NaY–NaBr-10.0 5.67 24.80 3.93 – 0.69 6.31 The amorphous gel regions for NaY–NaCl-13.3 and NaY–NaBr-10.0
corresponding to blue square (Fig. 5B) and green square (Fig. 5C) are
further studied in detail by high-magnification TEM, as shown in Fig. 5b-
process of zeolite crystals continues to be investigated, aiming to further
c, respectively. It can be seen from Fig. 5b-c that in addition to Y zeolite
clarify the relationship between negative crystals and FAU zeolite nuclei
crystals, the gels of NaY–NaCl-13.3 and NaY–NaBr-10.0 present more
and the reason for the formation of nanosized Y zeolite in the gel con­
negative crystals than NaY-Contrast (Fig. S10). HRTEM images show
taining NaCl and NaBr.
that some negative crystals are disappeared, which is due to the
With the extension of crystallization time to 14 h and 8 h for NaY-
extremely unstable property and collapse of these negative crystals
Contrast, NaY–NaCl-13.3, and NaY–NaBr-10.0, respectively, the TEM
under the high-intensity electron beam [29]. Moreover, it is worth
images of their gel are shown in Fig. 5 and Fig. S10. For the gel of NaY-
mentioning that, in some gel with rich negative crystals as shown in
Contrast (Fig. 5A and Fig. S10), some well-shaped NaY zeolite crystals

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P. Liu et al. Microporous and Mesoporous Materials 347 (2023) 112341

Fig. 5c, some crystal structures with lattice fringes attributed to the (Fig. S11), and NaY–NaBr-10.0 (Fig. S12), the amorphous gels are
(111) reflections of Y zeolite begin to be formed. And the formed zeolite consumed completely, and the growth of Y zeolite crystals maintain in
crystals show aggregates of randomly intergrown crystallites. Such re­ equilibrium. It is consistent with the 92% relative crystallinity of
veals that the negative crystal regions should be the crystallization NaY–NaCl-13.3 and NaY–NaBr-10.0 (Table S3). In view of this obser­
centers of Y zeolite. During the growth stage of zeolite crystals, the vation, a crystallization mechanism of Y zeolite follows the progressive
synthesized gels maintain the mixture of amorphous gel and zeolite transformation of the amorphous gel phase. Therefore, it can be deduced
crystal aggregates. With the crystallization time extension, the Y zeolite that the formation of more negative crystals can be promoted by the
crystals continue to grow and the amorphous gel particles are gradually introduction of NaCl and NaBr into the gel, resulting in the formation of
consumed. Until the crystallization time reaches 12 h for NaY–NaCl-13.3 more FAU nuclei, thus effectively preparing nanosized Y zeolite.

Fig. 6. FT-IR spectra of samples taken from the gel at some typical crystallization time in the synthesis of (A, a) NaY-Contrast, (B, b) NaY–NaCl-13.3, (C, c)
NaY–NaBr-10.0, and (D, c) NaY–NaI-10.0, respectively. FT-IR spectra in different wavenumber ranges from (A–D) 400-4000 cm− 1 and (a–d) 500-600 cm− 1,
respectively.

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P. Liu et al. Microporous and Mesoporous Materials 347 (2023) 112341

In the following study, FT-IR is used to further investigate the the crystallization process of NaY–NaCl-13.3 and NaY–NaBr-10.0, it is
microstructure transformation during the crystallization process of revealed that NaCl and NaBr play a key role in the synthesis of nanosized
zeolite gel. NaY zeolite, which is mainly reflected in the stimulation of negative
FT-IR spectra of samples taken from the gel at some typical crystal­ crystals to accelerate the formation of D6R building units. Therefore, the
lization time in the preparation of NaY-Contrast, NaY–NaCl-13.3, crystallization mechanism of nanosized NaY–NaCl-13.3 and NaY–NaBr-
NaY–NaBr-10.0, and NaY–NaI-10.0 are shown in Fig. 6. Structure- 10.0 zeolites is speculated as follows (Fig. 7). The amorphous gel crys­
sensitive vibrations near 580 cm− 1, 722 cm− 1, and 792 cm− 1 belong tallization process of nanosized NaY–NaCl-13.3 and NaY–NaBr-10.0
to the double six-ring (D6R), [T (Si or Al)O4] symmetric stretching vi­ zeolites is divided into three stages, including the induction period,
bration in the inner framework, TO4 symmetric stretching vibration in crystal growth, and Ostwald ripening stage. Firstly, the induction period
the outer framework, respectively, of Y zeolite [38,41]. Before crystal­ includes chemical evolution coupled with the microstructural trans­
lization for 2 h, the above three structure vibrations, especially double formation of the initial gel and the formation of FAU nuclei with D6R
six-ring at 580 cm− 1, have not been established obviously in the gel of building units. NaCl or NaBr attract more silicate ions and promote the
NaY-Contrast, NaY–NaCl-13.3, NaY–NaBr-10.0, and NaY–NaI-10.0. It is polymerization between silicate ions and aluminosilicate, which stim­
indicated that the gels before 2 h undergo a simple structural rear­ ulates the negative crystals to accelerate the formation of FAU nuclei
rangement, which is not enough to form more structural units belonging contained in D6R building units. This process, where evolution by
to Y zeolite that can be detected by FT-IR. This is consistent with the propagation in the interface between dense-gel and negative crystals
XRD results (Fig. 3, Fig. S7, and Table S3). There are none of the XRD dominates, takes about 6 h. Secondly, the FAU nuclei gradually grow up
characteristic peaks of Y zeolite before 2 h. With the extension of crys­ by consuming the nutrients in the dense-gel phase and begin to form the
tallization time to 6 h, only the gels of NaY–NaCl-13.3 and FAU crystal structure at the interface between the negative crystals and
NaY–NaBr-10.0 show the stronger structure vibration of D6R at 580 the dense gel. Once the FAU crystal structure is formed, the dense-gel
cm− 1 (Fig. 6b-c). For the gel without sodium halides, the emergence aggregates collapse, and fast crystallization takes place around the
time of the D6R band is delayed by at least 11 h (Fig. 6a). Furthermore, FAU nuclei center. Due to the formation of abundant negative crystals
the gels at 5 h in NaCl and NaBr systems are detailed studied by XRD and and FAU nuclei, in the gel system with the same nutrient content as the
FT-IR. The XRD and FT-IR results of the gel at 5 h in the NaCl and NaBr conventional synthesized method, each FAU nucleus consumes limited
systems are listed in Fig. S13 (Supporting Information). Fig. S13 A-B nutrients and grows into a Y zeolite crystal with a smaller size. This
shows no XRD characteristic peaks in the gel for NaY–NaCl-13.3 and process, where propagation of the amorphous gel and aggregation of
NaY–NaBr-10.0 at 5 h. It is indicated that there is no zeolite crystallite crystal particles take place simultaneously, takes about 6 h. Thirdly, as
being formed in the two gels. Interestingly, Fig. S13 C–F shows that the the amorphous gel is totally exhausted, the crystallization process enters
D6R peak at about 580 cm− 1 has been developed in the gel for the Ostwald ripening stage. At this stage, the smaller Y zeolite crystals
NaY–NaCl-13.3 and NaY–NaBr-10.0 at 5 h. It shows that D6R structure continue to grow and the nutrients are provided by the dissolution of the
units have been formed before forming FAU zeolite crystallite. This less stable zeolite crystals.
result proves that the addition of NaCl and NaBr to the gel accelerates
the formation of D6R in the amorphous aluminosilicate prior to the 3.3. Catalysis performance
nucleation.
Negative crystals provide the key place for the formation of FAU These results highlight that nanosized Y zeolites can be prepared
nuclei. And D6R structure units play an essential role during FAU zeolite efficiently by the facile method of applying NaCl or NaBr in a very short
nucleation. Therefore, FAU zeolite nucleation can be promoted through time of 12 h. As the Y zeolite crystal size decreases, amounts of acid
the facile method for stimulating the formation of negative crystals by centers are exposed on the outer surface, which will significantly
NaCl or NaBr, thus effectively prepare smaller-sized Y zeolite crystals. enhance the conversion capacity of heavy oil. As far as catalytic appli­
After a crystallization time of 6 h, the intensity of the D6R band for cations of the nanosized Y zeolite are concerned, the dealkylation of a
NaY–NaCl-13.3 and NaY–NaBr-10.0 becomes sharper and other struc­ bulky molecule, 1,3,5-triisopropylbenzene (TiPBz), is often considered
ture vibrations also become clear and can be distinguished. It is also to evaluate the external surface properties of the nanosized Y zeolite [1,
indicated that the induction period is finished and the Y zeolite crystals 42,43]. Therefore, the four kinds of H-formed Y zeolite of HY-Contrast,
begin to be formed. These results are consistent with the XRD and TEM HY-NaCl-13.3, HY-NaBr-10.0, and HY-NaI-10.0 zeolites were prepared
results of the emergence of Y zeolite characteristic diffraction peaks and by NH+ 4 ion-exchange and calcination.
Y zeolite crystals after 6 h. The TIPBz conversions and the associated selectivities for HY-
Moreover, the increase in the intensity of the structure-sensitive Contrast, HY-NaCl-13.3, HY-NaBr-10.0, and HY-NaI-10.0 zeolites are
bands at 580 cm− 1, 722 cm− 1, and 792 cm− 1 is accompanied by the reported in Fig. 8. Fig. 8A shows that among the synthesized nanosized
decrease of the band at about 885 cm− 1. The band at about 885 cm− 1
was assigned to a Si–OH bending vibration, and the decrease of this band
suggested that the number of framework atoms connected via oxygen
bridges increased with time [29]. Here, during the whole crystallization
process of NaY–NaCl-13.3 and NaY–NaBr-10.0 zeolite, the band at 885
cm− 1 shows a gradual decrease. This band does not disappear
completely until the crystallization process reaches equilibrium (Fig. 6B
and C). On the contrary, the band intensity at 885 cm− 1 for the gel of
NaY-Contrast shows a significant decrease in the early crystallization
stage. In addition, from the analysis of TEM and XRD results, the Si/Al
ratio of amorphous gels with NaCl or NaBr was significantly improved.
And the zeolite framework SiO2/Al2O3 mole ratio was increased by NaCl
or NaBr. Therefore, it means that more gel particles with Si–OH need to
be transformed into zeolite stuctural units during the crystallization
process, such as D6R units or sodalite cage units, due to the introduction
of NaCl or NaBr, which is also an essential factor the formation of FAU
zeolite nuclei. Fig. 7. Schematic illustration of the crystallization mechanism of NaY zeolite
According to the above-detailed characterization and discussion of with the stimulation of NaCl or NaBr.

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P. Liu et al. Microporous and Mesoporous Materials 347 (2023) 112341

Fig. 8. Catalytic cracking of TIPBz on HY-Contrast, HY-NaCl-13.3, HY-NaBr-10.0, and HY-NaI-10.0 catalysts. (A) TIPBz cracking conversion versus time on stream
plotted with the error bar. (B) Selectivity on these catalysts during the TIPBz conversion for propylene, benzene, cumene, and DIPB under identical conditions.
Reaction conditions: Temperature = 200 ◦ C, FTIPBz = 10 μL min− 1. FTIPBz is defined as the volume flow ratio of TIPBz.

zeolites, only HY-NaBr-10.0 zeolite exhibits higher initial TIPBz con­ for the rapid preparation of template-free nanosized Y zeolite under the
version than HY-Contrast zeolite. Fig. 8B indicates that the cracking traditional preparation conditions of NaY zeolite. It is found that NaCl or
depth increase with the decrease in zeolite crystal size, except for NaBr was used here to regulate the micro-structural transformation of
nanosized HY-NaCl-13.3. It is implied that the activity and selectivity of the initial amorphous gel in the synthesis induction period of NaY
these catalysts are not only related to the crystal size but also impor­ zeolite, which involved the promotion of the polymerization between
tantly determined by structural and acid properties. On the one hand, silicate ions and aluminosilicate and stimulation of many more negative
these three nanosized zeolite catalysts for HY-NaCl-13.3, HY-NaBr-10.0, crystals to accelerate the formation of D6R building units, thus realizing
and HY-NaI-10.0 show closing relative crystallinity and elemental the efficient synthesis of nanosized NaY zeolite. As a result, the crys­
composition, including framework and bulk SiO2/Al2O3 mole ratio, and tallization time was significantly shortened by nearly 11 h. The syn­
NaO2 content (Fig. S14 and Table S4). Besides, their surface areas show thesized nanosized Y zeolite showed exceptional properties, including
obviously lower than HY-Contrast (Fig. S15 A and Table S5). Fortu­ small crystal size about 100 nm, large pore volume (0.476 cm3 g− 1), and
nately, these three nanosized zeolites show superior pore structure than rich mesoporous volume (0.165 cm3 g− 1). The nanosized HY-NaBr-10.0
that of HY-Contrast (Fig. S15 B–C and Table S5), which provides ad­ zeolite showed superior catalytic cracking properties of the heavy oil
vantageous reaction space for TIPBz conversion. On the other hand, the molecule. Moreover, these nanosized NaY zeolites here deserve further
Py-IR results indicate that HY-NaBr-10.0 zeolite shows higher total research in the future to develop their performance in adsorption,
Brønsted acid concentrations (210 μmol g− 1) and strong Brønsted acid catalysis, and biomedicine et al.
concentrations (102 μmol g− 1) than HY-Contrast zeolite in Supplemen­
tary Fig. S16 and Table S6, which promote the deep cracking of TIPBz to Supporting information
form much more propylene. Though the same crystal size as for HY-
NaCl-13.3 and HY-NaBr-10.0, the Brønsted acid concentrations in HY- XRD patterns, relative crystallinity, SiO2/Al2O3 mole ratio, and unit
NaCl-13.3 zeolite are extremely lower than HY-Contrast zeolite, which cell of zeolite samples prepared by introduction of sodium halides into
results in the poor catalytic cracking properties. This should be related to the liquid structure-directing agent. SEM images and crystal size dis­
the different local environments of silicon and aluminum in the frame­ tribution of NaY-Contrast, NaY–NaCl-x, NaY–NaBr-x, and NaY–NaI-x
work and extra-framework of these zeolites. zeolites. TG and DSC curves of NaY-Contrast, NaY–NaCl-13.3,
In addition, at the initial reaction period from 15 min to 30 min NaY–NaBr-10.0, and NaY–NaI-10.0 zeolites. XRD patterns and relative
(Fig. 8A), the conversion on HY-Contrast zeolite decreases by 35.5%, crystallinity of samples taken from gel at different crystallization time in
while HY-NaBr-10.0 and HY-NaI-10.0 decrease by 21.1% and 21.8%, the synthesis of NaY-Contrast, NaY–NaCl-13.3, NaY–NaBr-10.0, and
respectively. It is indicated that HY-NaBr-10.0 and HY-NaI-10.0 zeolites NaY–NaI-10.0, respectively. Element mapping of the corresponding
show higher initial stability than HY-Contrast zeolite. It is ascribed to the amorphous gel for NaY–NaCl-13.3 and NaY–NaBr-10.0. TEM images of
higher mesoporosity and acidity for the first two zeolites than that for the gel material crystalized at 14 h without sodium halides. TEM images
HY-Contrast zeolite. The conversion on HY-Contrast zeolite is reduced to of the gel crystalized at 12 h under the introduction of NaCl and NaBr
below 10% after a 75 min process time and the loss of conversion rea­ into the gel, respectively. The characterization of HY-Contrast, HY-NaCl-
ches 83.8%. Among the other three zeolites, only the conversion on HY- 13.3, HY-NaBr-10.0, and HY-NaI-10.0 zeolites by XRD, XRF, N2
NaBr-10.0 remains above 40% at 75min, and its loss of conversion is adsorption-desorption, and Py-IR.
56.7%. Therefore, the stability of HY-NaBr-10.0 zeolite is best than that
of the other three zeolites. Meanwhile, HY-NaBr-10.0 and HY-NaI-10.0 CRediT authorship contribution statement
show higher overall selectivity of propylene, benzene, and cumene
than HY-Contrast (Fig. 8B), suggesting that the larger mesoporosity in Peng Liu: Writing – review & editing, Writing – original draft,
the two zeolite crystallites improves the accessibility to and diffusion in Visualization, Validation, Supervision, Software, Resources, Project
their crystallites. Though the larger mesoporosity is also presented in administration, Methodology, Investigation, Funding acquisition,
HY-NaCl-13.3 zeolite crystallite, its poor acidity is insufficient to support Formal analysis, Data curation, Conceptualization. Chengqu Yu:
further cracking of dipropylbenzene (DIPBz), which leads to lower Investigation, Funding acquisition, Formal analysis, Data curation.
overall selectivity of propylene, benzene, and cumene than others zeo­ Weixue Li: Writing – review & editing, Writing – original draft, Funding
lites. Therefore, the nanosized HY-NaBr-10.0 zeolite show superior acquisition, Formal analysis. Baojian Shen: Writing – review & editing,
catalytic cracking properties of the heavy oil molecule. Investigation, Formal analysis.

4. Conclusions Declaration of competing interest

In conclusion, the synthesis strategy in this work opens a facile way The authors declare that they have no known competing financial

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P. Liu et al. Microporous and Mesoporous Materials 347 (2023) 112341

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