t

Hose Cleaning
Groups Manual
233-7191, 233-7192
233-7193, 265-4959
546-5747, 632-3680
632-3681
NEHS0643-08
February 2023

233-7191 233-7192 233-7193 265-4959

546-5747
632-3680 632-3681

Tool Operating Manuals • 877-228-2420 • dealer.cat.com - Hose & Coupling Tools

Contents
Important Safety Information ............................................................................................................................ 4
SAFETY ......................................................................................................................................................... 5
General Information Section ............................................................................................................................. 6
Introduction .................................................................................................................................................... 6
233-7191 Hose Cleaning Group (Economy) ................................................................................................... 6
233-7192 Hose Cleaning Group (Field Service) .............................................................................................. 7
233-7193 Hose Cleaning Group (Dealer Shop) .............................................................................................. 7
265-4959 Hose Cleaning Group (Large Diameter Hose) ................................................................................. 7
546-5747 Heat Shrink Gun (Portable) ............................................................................................................. 8
632-3681 Heat Shrink System (Cradle) .......................................................................................................... 8
632-3680 Heat Shrink Machine (Bench Top) .................................................................................................. 8
620-5300 Dispenser Stand ............................................................................................................................. 8
632-5054 & 632-5055 Magnetic Pucks ........................................................................................................... 8
Clean Seal Capsules ...................................................................................................................................... 9
632-3681 Heat Shrink Gun (Cradle) ............................................................................................................... 9
632-3681 Heat Shrink Machine (Cradle) ......................................................................................................... 9
632-3680 Heat Shrink Machine (Bench Top) .................................................................................................. 9
Effects of Contamination............................................................................................................................... 10
Air Source .................................................................................................................................................... 10
Operation Section .......................................................................................................................................... 11
308-8524 Launcher ...................................................................................................................................... 11
233-7190 Launcher ...................................................................................................................................... 12
265-4958 Launcher ...................................................................................................................................... 14
Projectile Path .............................................................................................................................................. 16
546-5747 Heat Shrink Gun (Portable) ........................................................................................................... 16
632-3680 & 632-3681 Clean Seal System .................................................................................................... 17
Maintenance Section ...................................................................................................................................... 18
Hose Cleaning & Projectiles ......................................................................................................................... 18
Projectiles Storage and Disposal .................................................................................................................. 18
Hose Cleaning Projectiles............................................................................................................................. 18
General Maintenance ................................................................................................................................... 18
Troubleshooting ............................................................................................................................................ 18
Clean Seal System ....................................................................................................................................... 18
Clean Seal Capsules Storage and Disposal ................................................................................................. 18
Clean Seal System Air Filter Maintenance .................................................................................................... 19
General Maintenance ................................................................................................................................... 19
Parts Section.................................................................................................................................................. 20
233-7191 Hose Cleaning Group (1 ¼” Economy Launcher) .................................................................................... 20
233-7192 Hose Cleaning Group (2” Portable Launcher) .......................................................................................... 20
233-7193 Hose Cleaning Group (2” Shop Launcher) ................................................................................................ 21
265-4959 Hose Cleaning Group (3-1/2” Shop Launcher) ......................................................................................... 21
546-5747 Heat Shrink Gun (Portable) ........................................................................................................... 22
632-3681 Heat Shrink Cradle System........................................................................................................... 22
632-3680 Heat Shrink Machine (Bench Top) ................................................................................................ 22
632-5054 & 632-5055 Magnetic Pucks ......................................................................................................... 22
620-5303 Dispenser Kit ................................................................................................................................ 22
General Projectile Size Charts for Hose and Couplings .................................................................................. 23
Hose............................................................................................................................................................. 23
JIC Couplings ............................................................................................................................................... 23
O-Ring Face Seal Couplings ........................................................................................................................ 23
Code 61, 62, & CAT Flange Couplings ......................................................................................................... 24
General Hose Cleaning Projectile Size Charts for Tube and Pipe ................................................................... 25
Hydraulic Tubing – Inch ................................................................................................................................ 25
Hydraulic Tubing – Metric ............................................................................................................................. 26
 Pipe – SCH40 .............................................................................................................................................. 27
Pipe – SCH80 .............................................................................................................................................. 27
Pipe – SCH160 ............................................................................................................................................ 27
Clean Seal Capsule Size Charts for Hose and Tube Assemblies .................................................................... 28
Capsule Dispenser Stand/Kit ........................................................................................................................ 28
Capsule Dispenser Tube - Capsule Size ...................................................................................................... 28
Clean Seal Capsule Quantity, Capsule Size and Hex Size Chart .................................................................. 28
General Clean Seal Capsule Size Chart for Fittings ...................................................................................... 29
 Important Safety Information
Think Safety
Most accidents that involve product operation,
maintenance, and repair are caused by failure to
observe basic safety rules or precautions. An
accident can often be avoided by recognizing
potentially hazardous situations before an accident
occurs. A person must be alert to potential hazards.
This person should also have the necessary
training, skills, and tools to perform these functions
properly.
Improper operation, lubrication, maintenance, or
repair of this product can be dangerous and could
result in injury or death.
Do not operate or perform any lubrication,
maintenance, or repair on this product until you
have read and understood the operation,
lubrication, maintenance, and repair information.
Safety precautions and warnings are provided in
this manual and on the product. If these hazard
warnings are not heeded, bodily injury or death
could occur to you or to other persons.
The hazards are identified by the “Safety Alert
Symbol” and followed by a “Signal Word” such as
“DANGER”, “WARNING”, or “CAUTION”.
The Safety Alert “WARNING” label is shown below.
The meaning of this safety alert symbol is as
follows:
Attention! Become Alert! Your Safety is
Involved.
The message that appears under the warning
explains the hazard and can be either written or
pictorially presented.
Operations that may cause product damage are
identified by “NOTICE” labels on the product and in
this publication.
Caterpillar cannot anticipate every possible
circumstance that might involve a potential hazard.
The warnings in this publication and on the product
are, therefore, not all-inclusive. If a tool, procedure,
work method, or operating technique that is not
specifically recommended by Caterpillar is used,
you must satisfy yourself that it is safe for you and
for others. You should also ensure that the product
will not be damaged or be made unsafe by the
operation, lubrication, maintenance or repair
procedures that you choose.
The information, specifications, and illustrations in
this publication are on the basis of information that
was available at the time that the publication was
written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other
items can change at any time. These changes can
affect the service that is given to the product.
Obtain the complete and most current information
before you start any job.
When replacement parts are required for this
product, Caterpillar recommends using Caterpillar
replacement parts or parts with equivalent
specifications including, but not limited to, physical
dimensions, type, strength, and material.
Failure to heed this warning can lead to premature
failures, product damage, personal injury, or death.
 SAFETY
To avoid personal injury or death,
carefully read and understand all
instructions before attempting to
operate any equipment or tools. Do
not operate or work on a machine
unless you read and understand the instructions
and warnings in this and all other applicable
manuals. Contact Dealer Service Tools for
replacement manuals. Proper care is your
responsibility. Always follow all State and Federal
health and safety laws and/or local regulations.
To prevent possible damage to
your hearing, always wear ear
protection when using this tool
and/or working around noise
generating tools.
To avoid eye injury, always wear protective glasses
or face shield. Make sure no one can be injured by
flying objects or debris when using tools or working
on a component.
Clean up all leaked or
spilled fluids immediately.
Oil, fuel, or cleaning fluid
leaked or spilled onto any
hot surfaces or electrical
components can cause a fire, resulting in personal
injury or death.
Personal injury can
result from slips or falls.
DO NOT leave tools or
components laying
around the work area
and clean up all spilled fluids immediately.
Personal
injuries
can
occur as
a result
of using
pressurized air. Maximum air pressure at the
nozzle must be below 205 kPa (30 psi) for cleaning
purposes. Wear protective clothing, protective
glasses, and a protective face shield when using
pressure air.
Use proper tools which
are in good, working
condition and replace or
repair any damaged
equipment. Always use
the correct collets for the hose and coupling size.
Improper sizing and installation of the collets or
improper use of the hose machine can cause the
hose and/or fitting to be suddenly released and
strike someone, causing personal injury.
The combination hose machine has
the capability of producing many tons
of force. Bad parts or an improper
setup can cause parts to be
explosively thrown from the hose
machine, resulting in serious injury or death.
ALWAYS match and install the hose,
stem assembly, and sleeve according
to the size and designated markings
(Δ, +, UHP, or ∞). NEVER
interchange XT-3 (Δ), XT-5 (+) or XT-
6 ES (∞) hose, stem assemblies, or sleeves.
Mismatched couplings and hoses can cause the
coupling to blow off the hose when placed under
pressure, separating with sudden, extreme force
which can result in property damage, personal
injury, or death.
Never use any hose at a hydraulic pressure greater
than what is recommended as its maximum
working pressure.
Always resize the stem (lD) of used
couplings and reform the fingers
during the reconditioning process to
make sure the stem of the coupling
holds the hose correctly. Failure to
resize the coupling can cause the coupling to blow
off the hose when placed under pressure,
separating with sudden, extreme force which can
result in property damage, personal injury, or death.
Never install couplings on used hose
or apply oil between the coupling and
hose. Coupling retention is lower on
a hose with an oily residue on its
surface which could cause a sudden,
explosive release of the coupling from the hose
when under pressure, resulting in personal injury.
General Information Section
Introduction
This Tool Operating Manual describes the
operation and safety principles required for
cleaning hydraulic hoses and tubes, using the
233-7191, 233-7192, 233-7193, and 265-4959
Hose Cleaning Groups, as well as operation and
safety principles for sealing cleaned hydraulic
hoses and tubes using the Clean Seal Systems
with Air Knife 546-5747, 632-3680 and 632-3681.
All those cleaning groups are European Union
compliant.
Five basic components are required.
1. A specially designed pneumatic launcher, which
provides the pressure energy to the projectile.
2. Nozzles that allow the unit to be used on
varying sizes and types of hose, tube, pipe, and
coupling configurations; and
3. Projectiles which clean the inside surface of the
hose, tube, or pipe.
4. Specially designed Heat Shrink units, which
shrink specially formulated Clean Seal
Capsules to encapsulate cleaned hose and
tube ends.
5. Clean Seal Capsules, which conform to the
ends of cleaned hoses or tubes to protect from
re-contamination.
foam projectile has been developed from extensive
research and testing. The structure of the projectile
must have the correct density, strength, and
flexibility. These properties are critical to prevent
the projectile from breaking up due to the applied
cleaning and propelling forces.
The following benefits can be achieved using a
hose cleaning group:
• Reduced risk of component failure.
• Reduced component wear.
• Reduced initial flushing requirements and time.
• On-site hose cleaning.
• Ability to diagnose the internal condition of the
hose.
• Increased filter element service life.
• Reduced maintenance costs.
Using a hose cleaning group is the fastest and
most effective method of cleaning a machine’s
hydraulic hoses. This results in increased servicing
efficiency and productivity.
233-7191 Hose Cleaning Group
(Economy)

NOTE: In this manual “hose” is used to identify all

types of fluid conductors (pipe, tubing, hose, etc.).

The hose cleaning groups are designed for

general-purpose hose and tube cleaning, for new
hose assemblies, or contaminated hoses on
existing machines.

The projectile is launched into the hose using

compressed air or nitrogen, delivered from the hose
The 233-7191 Hose Cleaning Group removes
cleaning launcher through the nozzle. As the
waste and contaminants from internal surfaces of
projectile travels the length of the hose, force is
tubes, lines, and hoses at the job site (works great
applied to the inside walls. The force applied to the
in field service trucks).
wall of the passage is due to expansion of the
compressed projectile (normal compression is
This hose cleaning group is a less expensive
20%). Forward movement is provided by the air
alternative to other hose cleaning groups because
pressure.
of limited size capabilities. Hose nozzle sizes are 6
NOTICE mm (¼”) through 32 mm (1¼”) or -4 through -20,
and a -4 flat face O-ring nozzle.
Only use Caterpillar recommended projectiles in
this unit. DO NOT use any other type of projectile
The operating pressure is 550 to 760 kPa (80 to
material to clean hoses. Use of other materials may
110 psi) and should be used with a 13 mm (1/2”)
damage the unit or contaminate the hydraulic
inside diameter air hose. An in-line air filter and
system.
regulator are also recommended.
The contamination-absorption effectiveness of the
 233-7192 Hose Cleaning Group
(Field Service)
The 233-7192 Hose Cleaning Group is designed for
dealers as a portable system for service vehicles
for mobile hose service.
Hose nozzle sizes are 6 mm (¼”) through 32 mm
(1¼”), or -4 through -20. Also included is a ¼” flat-
face O-ring nozzle and JIC/Tube nozzles from ¼”
through 1¼” or -4 through -20. Optional nozzles are
available for 38 mm (1 ½”) and 50 mm (2”), or -24
and -32 hoses.
The operating pressure is 550 to 760 kPa (80 to
110 psi) and should be used with a 13 mm (½”)
inside diameter air hose. An in-line air filter and
regulator are also recommended.
233-7193 Hose Cleaning Group
(Dealer Shop)
The 233-7193 Hose Cleaning Group is designed for
dealer and customer hose assembly areas.
This hose cleaning group includes a stand for the
hose cleaning launcher, a nozzle rack, and hose
nozzle sizes for 6 mm (¼”) through 50 mm (2”), or -
4 through -32. Also included are a -4 flat-face O-
ring nozzle and a JIC/Tube nozzle for 1½”, or -24.
The operating pressure is 550 to 760 kPa (80 to
110 psi). A 13 mm (½”) inside diameter air hose is
recommended. An in-line air filter and regulator are
also recommended.
265-4959 Hose Cleaning Group
(Large Diameter Hose)
The 265-4959 Hose Cleaning Group removes
contaminants from large diameter hoses, and is
designed for dealer and customer hose assembly
areas.
This hose cleaning group includes a special hose
cleaning launcher, universal nozzle, quick
disconnect, launcher stand, and two adapter rings
that allows the use of smaller nozzles.
The universal nozzle is designed for 55 mm (2 1/8”)
through 90 mm (3 ½”), or -40, -48, -56 hose.
The operating pressure is 550 to 760 kPa (80 to
110 psi). A 13 mm (½”) inside diameter air hose
should be used. An in-line air filter and regulator
are recommended.
 546-5747 Heat Shrink Gun (Portable)
The 546-5747 Clean Seal System includes a
portable Heat Shrink Gun, Air Knife, and 2
Magnetic Pucks. The unit is capable of shrinking
special Clean Seal Capsules to encapsulate the
ends of cleaned hose or tube assemblies.
The 2 Magnetic Pucks hold the capsule onto a
carbon steel fitting for a perfect seal and also hold
the nut forward on angled fittings (i.e. 45° and 90°)
for easy insertion into the Air Knife.
The Variable-temperature electronic heat gun is
thermocouple controlled for flexible use and
maximum reliability. The Air Knife has a heat guard
with large 110 mm center opening accessible from
either side. One pass seals single or multiple hose
or tube assemblies. Capsules fit and seal hose and
tube fittings from 3/8” OD (10 mm) through 3” OD
(78 mm).
The gun has a Duratherm heating element for long
life and even heat with a temperature range of 120
°F (49 °C) to 1100 °F (593 °C). Cool down switch
renders gun immediately cool-to-the-touch. 120 V
AC power draws 1500 watts, produces 17.6 CFM.
632-3681 Heat Shrink System
(Cradle)
The 632-3681 Clean Seal System has the same
options as the 546-5747 heat gun. The cradle holds
and locks the 120 V heat gun into place for bench
top use or can be removed from the cradle for
portable use.
632-3680 Heat Shrink Machine
(Bench Top)
The 632-3680 Clean Seal System has the same
options as the 546-5747 heat gun but in a bench
top model. This stationary Heat Shrink system is
ideal for volume production.
The Bench Model comes in 230 V single phase
50/60 Hz and draws < 5 amps. ON/OFF rocker
switch illuminates green when "ON" and has a 24/7
operating capacity. External air filter minimizes
maintenance, clogging and increases longevity.
The heat side of the machine is fully insulated. The
machine has a durable, long-lasting brushless
motor for high-volume production environments.
620-5300 Dispenser Stand
The full size range of Clean Seal Capsules are
accommodated by just four sizes of transparent
dispenser tubes (620-5296, 620-5297, 620-5298,
620-5299). Each capsule size requires a separate
dispenser tube. Grommet, pull-wand with lanyard
included. 620-5299 is optional, not with kit.
632-5054 & 632-5055 Magnetic Pucks
Magnetic Pucks come in two sizes, 632-5054 small
and 632-5055 large. The Magnetic Pucks hold the
nut and capsules onto a carbon steel fitting for a
perfect seal and pulls the nut forward on angled
fittings for easy insertion into the Air Knife.
 Clean Seal Capsules

Clean Seal Capsules are made from specially formulated heat-shrinkable film to encapsulate the ends of hose
and tube assemblies. Clean Seal Capsules eliminate possible re-contamination that is problematic with
traditional capping and plugging methods. These problems occur when ill-fitting caps and plugs are forced onto
assemblies, causing plastic particles to shear off into the hose or tube. Ill-fitting caps and plugs that fit too
loosely can also fall off during transportation.

Easy to use with the heat shrink gun or one of our heat shrink machine for low or high volume production.
Universal, clean fit up to 3” O.D. (80 mm). Shorter capsules available for angled/elbow fittings (i.e. 45° and 90°
fittings).

Clean Seal Capsules shrink quickly and cleanly and remain durable and secure. No particulates or sticky
residue left behind when capsules are removed.

Note: For removal, locate the tear strip at the bottom of the Clean Seal Capsule. Then just GRIP, RIP and SLIP
the Clean Seal Capsule off the hose or tube assembly end fitting.

632-3680 Heat Shrink Machine (Bench Top)

632-3681 Heat Shrink Machine (Cradle)

632-3681 Heat Shrink Gun (Cradle)
 Effects of Contamination
Research has defined four standard hose cleaning
Studies have shown 75% to 80% of hydraulic procedures for the hydraulics industry. To obtain
system failures are caused by fluid contamination. the desired cleanliness levels, the following
The majority of component and system procedures are recommended.
malfunctions are caused by solid contamination
particles ranging in size from 5 to 20 microns. Such Standard Hose Cleaning Procedures
particles can shut down machinery. Level Example Minimum
Projectile
Contamination interferes with fluid energy Usage
transmissions, and causes: New hose Use two
assembly projectiles
• Increased risk of component failure, and through the
machine downtime. hose (one each
1
• Increase component wear, and reduced way) and one
machine operating efficiency. projectile
• Directional control valve spools to stick, causing through the
erratic machine operation or solenoid burnout. assembly.
• Pressure sensing passages and valve control Intake hoses to Use two
orifices to block, which causes machine gear and vein projectiles
pressure control to be unpredictable. pumps. through the
• Obstruction of the heat transfer mechanism, Hose from hose (one each
which hinders fluid cooling ability, and gear and vane way) and one
increases machine maintenance costs. 2&3
motors to the projectile
control valve through the
Cutting hose with a steel-cutting disc, followed by
and from assembly.
compressed air flushing, introduces 800 to 1200
cylinders to the
particles of contamination, weighing 30 to 50 mg, control valves
into a 1 m (3.34 foot) length of hose. Abrasive
Hydrostatic Use two
cutting wheels can increase hose contamination
transmission projectiles
levels up to 500%.
drive hoses (or through the
systems hose (one each
There are no chemical additives which remove dirt,
4 containing way) and two
or keep it out of hydraulic fluid. Good maintenance
piston pumps through the
practices keep dirt out of the system. Clean fluid is
or motors) and assembly (same
the only way to achieve proper performance from a
Servo control direction).
hydraulic machine. Reducing solid particle count in
hoses.
hydraulic fluid contributes to longer component life
and improved functional reliability of the hydraulic
system.

Air Source
Connect the 308-8524, 233-7190, 265-4958 Hose Cleaning Launchers to a 550 to 760 kPa (80 to 110 psi) air
source.

In most applications, the compressed air supply to the hose cleaning launcher is supplied from a shop air
supply. A standard 8 to 15 cfm air compressor and receiver can be used, or a regulated bottle of inert gas (dry
nitrogen or carbon dioxide) having a minimum recommended operating gas pressure for projectile launching of
550 kPa (80 psi). A propulsion gas must be selected which is compatible with the system being cleaned. Its
pressure must not exceed 760 kPa (110 psi) for the 233-7191, 233-7192, 233-7193, and 265-4959 groups.

NOTE: The airline and fittings connecting the air source to the unit must have a minimum 13 mm (½”) inside
diameter.
 Operation Section 5. Projectile Sizing Chart provided with each hose
cleaning group. Load the projectile into the
308-8524 Launcher nozzle.

6. Screw the locking ring onto the launcher.

1. Attach air supply hose to launcher.

Containing the projectile that comes out of the hose
is important to prevent personal injury. Projectiles
and contamination expelled during the cleaning
process can cause personal injury.

7. Place the exit end of the hose into a container

to capture expelled contamination and to
prevent possible injury from the ejected
projectile.

2. Unscrew the locking ring.

3. Select a suitable nozzle for the application and

insert it into the locking ring.

NOTE: Recover the used projectile to analyze and

determine the condition and cleanliness of the
hose.

8. Place the nozzle firmly against the end of the

hose, making a tight seal. The seal must be
4. Select the size of projectile using the Hose airtight. If the nozzle does not fit correctly, try a
Cleaning Projectiles Chart in this manual, or smaller nozzle.
NEEG2955.
 2. Open the face plate by pressing the top of the
9. Depress the trigger, making sure it remains release bar forward and then down.
depressed until the projectile emerges from the
other end of the hose. If the trigger is released
prior to the projectile emerging, the projectile
will remain in the hose until the trigger is
depressed again.

10. A projectile should be fired from both ends of

the hose or tube. Repeat until the necessary
cleanliness is achieved. After end fittings are
attached, a projectile should be fired through
the assembly to remove possible contamination
introduced during assembly (lubricants, rubber,
metal or plating flash, etc.). Repeat until the
necessary cleanliness is achieved.

NOTE: Launcher 308-8524 works with all nozzles,

except:
267-1527
130-6091
130-6092
130-6097
130-6098
UC38X5.0
UC42X3.0 3. Drop the face plate down. Select the correct
UC50X6.0 nozzle and insert it into the face plate.

233-7190 Launcher

NOTE: For nozzle sizes less than 38 mm (1 ½”),

1. Attach air supply to launcher the 130-6062 Adapter Ring should be installed prior
to insertion of the nozzle.
4. Select the size of projectile using the Hose
Cleaning Projectiles Chart in this manual or the
NEEG2955 Projectile Sizing Chart provided
with each hose cleaning group. Load the
projectile into the nozzle.

NOTE: Recover the used projectile to analyze and

determine the condition and cleanliness of the
hose.

5. Close the face plate and make sure the release

mechanism locks the face plate into position.
Failure to secure face plate and safety release bar
in the locked position may cause serious injury to
the operator and/or damage to the launcher.

7. Make sure the release bar is locked into

position, as shown.

Containing the projectile that comes out of the hose

is important to prevent personal injury. Projectiles
and contamination expelled during the cleaning
8. Place the nozzle firmly against the end of the
process can cause personal injury.
hose making a tight seal. The seal must be
airtight. If the nozzle does not fit correctly, try a
smaller nozzle.
6. Place the exit end of the hose into a container
to capture expelled contamination and to
prevent possible injury from the ejected
projectile.
 3. Insert the universal nozzle into the face plate.

NOTE: Launcher 233-7190 works with all nozzles,

except 267-1527

265-4958 Launcher

NOTE: For nozzle sizes other than the universal

nozzle, the AR2 and AR3 adapter rings will allow
the use of all nozzles.

1. Attach air supply hose to the launcher.

AR2 Adapter Ring: 3 mm to 32 mm (1/8” to 1 ¼”)

2. Unscrew the face plate from the launcher.

AR3 Adapter Ring: 38 mm to 50 mm (1 1/2” to 2”)

4. Select the size of the projectile using the Hose

Cleaning Projectiles Chart in this manual or the
NEEG2955 Projectile Sizing Chart provided
with each hose cleaning group. Load the
projectile into the nozzle.
Containing the projectile that comes out of the hose
is important to prevent personal injury. Projectiles
and contamination expelled during the cleaning
process can cause personal injury.

6. Place the exit end of the hose into a container

to capture expelled contamination and to
prevent possible injury from the ejected
projectile.

Failure to securely thread the face plate onto the

base of the launcher may cause serious injury to
the operator and/or damage to the launcher

5. Thread the locking ring with the nozzle

containing the projectile onto the firing head.
Make sure the threads are fully engaged and
tighten the locking ring hand-tight to seal the
locking ring to the firing head of the launcher. NOTE: Recover the used projectile to analyze the
condition and cleanliness of the hose.

7. Place the nozzle firmly against the end of the

hose or fitting, making a tight seal. The seal
must be airtight.
 The projectile’s path in a complex system must be
considered. It may travel through partially restricted
hoses, connectors and open ball valves. In some
installations, it will be necessary to isolate the
system into separate sections. Any branch hose
coming from the main line must be capped. If more
than one path is available, cap one of the paths.

8. Depress the trigger, making sure it remains

depressed until the projectile emerges from the
other end of the hose. If the trigger is released
prior to the projectile emerging, the projectile
will remain in the hose until the trigger is 546-5747 Heat Shrink Gun (Portable)
depressed again.

9. A projectile should be fired from both ends of

the hose or tube. Repeat until the necessary
cleanliness is achieved. After connectors are
attached, a projectile should be fired through
the assembly to remove possible contamination
introduced during assembly (lubricants, rubber,
etc.). Repeat until the necessary cleanliness is
achieved.

NOTE: Launcher 265-4958 works with all nozzles.

Projectile Path
To clean a system successfully, be careful to
identify all intersections, changes in bore size, and 1. Attach the 1.5 AK “Knife” to the heat gun.
obstructions due to control valves, pumps, and
monitoring equipment.

Hose length does not matter. The number of bends

or coils in the hydraulic system is not a factor in the
distance the projectile will travel. Even lines
crossing at right angles are not a problem. A
projectile can travel up to a thousand meters (3000
feet) with a suitable air supply volume; however,
the hose must have both ends open to the 2. Plug in the gun, turn it ON, and select heat
atmosphere at the same time. setting #4 on the dial. Allow 8 minutes for the
 unit to heat up to the proper temperature for charts in this manual when choosing a Clean
sealing. Seal System capsule. Place the Clean Seal
Capsule over the end fitting.
3. Select the Clean Seal Capsule that best fits the
hose or tube end fittings. Refer to the sizing
charts in this manual when choosing a Clean
Seal System capsule. Place the Clean Seal
Capsule over the end fitting. Use a Magnetic
Puck to hold the Clean Seal Capsule in place.

3. Place a magnetic puck onto the end of the

fitting to pull the nut forward and hold in place.

4. Slowly place the fitting through the Air knife.

Inspect the fitting to ensure the Clean Seal
Capsule has shrunk properly.
4. Place the hose or tube end fitting with Clean
Seal Capsule into the center of the heat diffuser
until the capsule is completely shrunk onto the
fitting.

5. You may seal multiple hoses, making sure they

comfortably fit into the Air Knife. The fittings can
be touching without issue.

Burn Hazard. DO NOT TOUCH the aluminum Air

Knife or the safety yellow heat guard when in use,
and/or approximately 15-20 minutes after the unit
has been turned OFF or unplugged, allowing ample
time for the Air Knife to cool down.
Note: For Capsule removal, locate the tear strip at
the bottom of the Clean Seal Capsule. Then just
632-3680 & 632-3681 Clean Seal GRIP, RIP and SLIP the Clean Seal Capsule off the
System hose or tube assembly end fitting.

1. Turn ON the Clean Seal System. Allow 8

minutes for the unit to heat up to the proper
temperature for sealing (varies by atmospheric
conditions).

2. Select the Clean Seal Capsule that best fits the

hose or tube end fittings. Refer to the sizing
 Maintenance Section Troubleshooting
Hose Cleaning & Projectiles Problem Solution
Projectiles Storage and Disposal 1. Operate the unit from the
other end of the hose without
New projectiles should be stored in boxes so they using a projectile.
are not exposed to direct sunlight or fluorescent 2. Check hose for leaks,
light, which can cause discoloration. holes, breakage, etc.
3. Check for line restriction in
Used projectiles must be disposed of properly. Projectile
hose [for example, inside
remains lodged
diameter going from 10 mm
Hose Cleaning Projectiles in hose, tube,
(3/8”) to 5 mm (1/4”), then
pipe, or
back to 10 mm (3/8”)].
CAT Projectile QTY assembly.
Projectile
Manufacturer
(diameter x per 4. Check air pressure setting
Part # of the air source.
Part # length in mm) Bag
215-4565 UC-06 06 x 11 100 5. Check condition of hose
215-4566 UC-07 07 x 12 100 and fittings of the air source.
215-4567 UC-10 10 x 14 100 6. Determine if a smaller
215-4568 UC-12 12 x 16 100 projectile should be used.
215-4569 UC-14 14 x 18 100 1. Try a smaller projectile.
215-4570 UC-16 16 x 20 100 2. Check air pressure
215-4571 UC-18 18 x 22 100 (compressor unit may not
215-4572 UC-20 20 x 25 100 have sufficient pressure).
215-4573 UC-22 22 x 25 100 Projectile will not 3. Make sure inner diameter
215-4574 UC-24 24 x 30 100 enter hose, tube, of air hose and fittings are
215-4575 UC-26 26 x 33 50 pipe, or correct size [13 mm (1/2”)
assembly. minimum is required].
215-4576 UC-30 30 x 36 40
4. Operate unit from other
215-4577 UC-33 33 x 40 40
end of hose.
215-4578 UC-36 36 x 45 30
5. Make sure hose opening is
215-4579 UC-40 40 x 50 30 not restricted.
215-4580 UC-45 45 x 55 20 Unit will not Make sure there is sufficient
215-4581 UC-50 50 x 60 20 operate. air supply.
215-4582 UC-55 55 x 65 15 Leaking air Hold the unit firmly against
215-4583 UC-60 60 x 70 15 hose, tube, pipe, hose, tube, pipe, or assembly
215-4584 UC-65 65 x 80 15 or assembly to make sure proper seal is
265-4952 UC-75 75 x 90 10 entry. achieved.
265-4953 UC-80 80 x 100 10 Nozzle does not
265-4954 UC-85 85 x 110 10 Apply small amount of high-
fit easily into the
265-4955 UC-90 90 x 115 10 grade petroleum jelly to each
face plate of the
265-4956 UC-95 95 x 115 10 launcher. side of O-ring.
265-4957 UC-100 100 x 120 10 Trigger jams,
Disconnect quick-release
allowing air to
General Maintenance coupling.
escape.
1. Keep the hose cleaning group clean.
2. The nozzle can be cleaned by using soap and
warm water. Clean Seal System
3. Periodically apply silicone or light grease to the Clean Seal Capsules Storage and Disposal
O-rings. • Clean Seal Capsules are thermo-shrinkable
4. Projectiles should not be washed or reused as and should therefore be stored away from direct
they can re-contaminate the system. sunlight or other heat sources.
• Optimum storage temperatures should be
between 59° F/15° C and 95° F/35° C.
• Clean Seal Capsules should not be exposed to
sudden changes of temperature. This is
important in order to avoid thermal shock.
• Do not store in humid areas where
 condensation could occur and cause damage to
the Clean Seal Capsules.
• It is recommended that all Clean Seal Capsules
be stored in cartons, boxes, or containers in
order to avoid any possible denting, creasing,
or damage.
• Clean Seal Capsules should be disposed of in
compliance with all local guidelines regarding
the disposal of PVC waste.

Clean Seal System Air Filter Maintenance

Required tools: 2 mm Allen wrench, coarse brush,
or vacuum cleaner with brush. This maintenance
procedure can be executed by the operator of the
machine. 4. Remove the 4 screws that hold the filter base in
place using a 2 mm Allen Wrench (not
Note: Air Filter Maintenance should be performed included).
daily

The scheduled cleaning of Clean Seal System Air

Filters is vitally important to the correct temperature
and function of the heating element and shrinking
process. Without proper air flow through the
system, the heating element can overheat which
will cause internal damage. The quantity of airborne
contaminants varies from location to location. Daily
cleaning of the filter and air intake grill is required
when the machine is in use. If you have any
questions or concerns about cleaning procedures
or correct operation of the unit, please contact us
immediately at sales@ultracleantech.com or your
supplier outside the USA.

1. Turn OFF the main power switch. Disconnect
the Clean Seal System G2 (CSS) from the
power source and remove the unit from service.
2. Visually inspect the CSS for signs of
overheating. Examples of overheating may
include discoloration of the stainless-steel
cover, cracked or peeling warning labels,
discoloration or cracking of the plunger, or
deformation of the rubber mounts.
3. Remove the black plastic filter retainer on the
back of the switch plate and remove the foam
filter. Wash the foam filter in warm water with
soap and dry completely.
5. Use a coarse brush (not included) for removing
any debris from the heating elements’ intake
grill that could obstruct air flow. A vacuum
cleaner with brush attachment is also
acceptable for cleaning.
6. Reinstall the black plastic filter retainer, foam
filter and retainer.
7. Return the CSS to service.
General Maintenance
1. Keep the Clean Seal Systems clean of
contamination.

2. Occasionally wipe down the units using a

damp cloth.

3. Periodic maintenance of the Air Filter for the

Heat Shrink Machine is strongly
recommended.
 Parts Section 233-7192 Hose Cleaning Group (2”
Portable Launcher)
233-7191 Hose Cleaning Group (1 ¼”
Economy Launcher) The 233-7192 Hose Cleaning Group comes with
the items listed in Chart.
The 233-7191 Hose Cleaning Group comes with
the items listed in Chart.

233-7192 HOSE CLEANING GROUP

QTY Part # Description
233-7191 HOSE CLEANING GROUP 1 233-7190 Hose Cleaning Launcher UC-HL2
QTY Part # Description Quick Release Coupling (1/2”)
Hose Cleaning Launcher 1 130-6068
1 308-8524 male hose barb
UC-EL 1.25 1 130-6062 Adapter Ring UC-AR1
Quick Release Coupling (1/2”) 1 215-4585 Nozzle, UC-4FFORX (-4)
1 130-6068
male hose barb 1 130-6069 Nozzle, UC-H06 (1/4”, 6 mm)
1 215-4585 Nozzle, UC-4FFORX (-4) 1 130-6070 Nozzle, UC-H08 (5/16”, 8 mm)
1 130-6069 Nozzle, UC-H06 (1/4”, 6 mm) 1 130-6071 Nozzle, UC-H10 (3/8“, 10 mm)
1 130-6070 Nozzle, UC-H08 (5/16”, 8 mm) 1 130-6072 Nozzle, UC-H13 (1/2”, 13 mm)
1 130-6071 Nozzle, UC-H10 (3/8“, 10 mm) 1 130-6073 Nozzle, UC-H16 (5/8”, 16 mm)
1 130-6072 Nozzle, UC-H13 (1/2”, 13 mm) 1 130-6074 Nozzle, UC-H19 (3/4”, 19 mm)
1 130-6073 Nozzle, UC-H16 (5/8”, 16 mm) 1 130-6075 Nozzle, UC-H25 (1”, 25 mm)
1 130-6074 Nozzle, UC-H19 (3/4”, 19 mm) 1 130-6076 Nozzle, UC-H32 (1 ¼”, 32 mm)
1 130-6075 Nozzle, UC-H25 (1”, 25 mm) 1 130-6083 Nozzle, UC-J06 (1/4”)
1 130-6076 Nozzle, UC-H32 (1 ¼”, 32 mm) 1 130-6084 Nozzle, UC-T08 (5/16”)
1 130-6085 Nozzle, UC-J10 (3/8”)
1 130-6086 Nozzle, UC-J13/T13 (1/2”)
1 130-6087 Nozzle, UC-J16/T16 (5/8“)
1 130-6088 Nozzle, UC-J19/T19 (3/4”)
1 130-6089 Nozzle, UC-J25/T22 (7/8”, 1”)
1 130-6090 Nozzle, UC-J32/T25 (1, 1 ¼”)
233-7193 Hose Cleaning Group (2” 265-4959 Hose Cleaning Group (3-
Shop Launcher) 1/2” Shop Launcher)
The 233-7193 Hose Cleaning Group comes with The 265-4959 Hose Cleaning Group comes with
the items listed in Chart. the items listed in Chart.

265-4959 HOSE CLEANING GROUP

QTY Part # Description
Hose Cleaning Launcher UC-
1 265-4958
HL3.5
Quick Release Coupling (1/2”)
1 130-6068
male hose barb
Universal Nozzle, UC-U55/90,
1 267-1527
21/8“ to 3½” (55 mm to 90 mm)
233-7193 HOSE CLEANING GROUP 1 156-0050 Launcher Stand UC-S
QTY Part # Description Small Adapter Ring, UC-AR2, 1/8" TO 1
1 233-7190 Hose Cleaning Launcher UC-HL2 1
1/4" (3 mm to 32 mm) Nozzles
Quick Release Coupling (1/2”) Large Adapter Ring, UC-AR3, 1 1/2" TO 2"
1 130-6068 1
male hose barb (38 mm to 50 mm) Nozzles
1 156-0055 Nozzle Organizer Rack UC-NH15
1 156-0050 Launcher Stand UC-S
1 130-6062 Adapter Ring UC-AR1
1 215-4585 Nozzle, UC- 4FFORX (-4)
1 130-6069 Nozzle, UC-H06 (1/4”, 6 mm)
1 130-6070 Nozzle, UC-H08 (5/16”, 8 mm)
1 130-6071 Nozzle, UC-H10 (3/8“, 10 mm)
1 130-6072 Nozzle, UC-H13 (1/2”, 13 mm)
1 130-6073 Nozzle, UC-H16 (5/8”, 16 mm)
1 130-6074 Nozzle, UC-H19 (3/4”, 19 mm)
1 130-6075 Nozzle, UC-H25 (1”, 25 mm)
1 130-6076 Nozzle, UC-H32 (1 ¼”, 32 mm)
1 130-6091 Nozzle, UC-H38 (1 ½”, 38 mm)
1 130-6092 Nozzle, UC-H50 (2”, 50 mm)
1 130-6097 Nozzle, UC-J38/T38 (1 ½“)
546-5747 Heat Shrink Gun (Portable) 632-3680 Heat Shrink Machine
The 546-5747 Heat Shrink Gun comes with the (Bench Top)
items listed in Chart. The 632-3680 Heat Shrink Machine comes with the
items listed in Chart.

632-3681 Heat Shrink Machine

QTY Description
1 Production Heat Shrink Machine
1 110 mm Air Knife with 1 ½” Connection
1 632-5054 Small Magnetic Puck
1 632-5055 Large Magnetic Puck

632-3681 Heat Shrink Gun 632-5054 & 632-5055 Magnetic Pucks

QTY Description
1 Electric Heat Shrink Gun
1 110 mm Air Knife with 1 ½” Connection
1 632-5054 Small Magnetic Puck
1 632-5055 Large Magnetic Puck

632-3681 Heat Shrink Cradle System

The 632-3681 Heat Shrink cradle system comes 632-5054 and 632-5055 Magnetic Pucks
with the items listed in Chart. QTY Part # Description
1 632-5054 Small Magnetic Puck
1 632-5055 Large Magnetic Puck

620-5303 Dispenser Kit

632-3681 Heat Shrink Cradle System

QTY Description
1 Electric Heat Shrink Gun
1 Heat Shrink Gun Cradle
1 110 mm Air Knife with 1 ½” Connection
1 632-5054 Small Magnetic Puck
1 632-5055 Large Magnetic Puck
620-5303 Dispenser Kit
QTY Part # Description
1 620-5303 Dispenser Kit
1 620-5300 Dispenser Stand
Dispenser Accessories Wand,
1 620-5301
Lanyard and Sizing Chart
3 620-5296 Dispenser 1.5
1 620-5296 Dispenser 2.5
1 620-5296 Dispenser 3.0
Optional 620-5296 Dispenser 1.0
General Projectile Size Charts for Hose and Couplings
Hose
Hose Nominal CAT
DN (mm) Nozzle # Mfg. Nozzle # CAT Projectile # Mfg. Projectile #
Dash Size (Inch)
-3 3/16” 5 UC-AH05-Blue 215-4565 UC-06
-4 1/4” 6 130-6069 UC-H06 215-4568 UC-12
-5 5/16” 8 130-6070 UC-H08 215-4569 UC-14
-6 3/8” 10 130-6071 UC-H10 215-4570 UC-16
-8 1/2” 13 130-6072 UC-H13 215-4572 UC-20
-10 5/8” 16 130-6073 UC-H16 215-4574 UC-24
-12 3/4" 19 130-6074 UC-H19 215-4575 UC-26
-16 1” 25 130-6075 UC-H25 215-4578 UC-36
-20 1 ¼” 32 130-6076 UC-H32 215-4580 UC-45
-24 1 ½” 38 130-6091 UC-H38 215-4582 UC-55
-32 2” 50 130-6092 UC-H50 215-4584 UC-65
-40 2 ½” 63 267-1527 UC-U55/90 265-4953 UC-80
-48 3” 76 267-1527 UC-U55/90 265-4955 UC-90
-56 3 ½” 90 267-1527 UC-U55/90 265-4957 UC-100

JIC Couplings
Hose Dash Size CAT Nozzle # Mfg. Nozzle # CAT Projectile # Mfg. Projectile #
-4 130-6083 UC-J06 215-4566 UC-07
-5 130-6084 UC-H10 215-4567 UC-10
-6 130-6085 UC-J10 215-4568 UC-12
-8 130-6086 UC-J13/T13 215-4570 UC-16
-10 130-6087 UC-J16/T16 215-4573 UC-22
-12 130-6088 UC-J19/T19 215-4575 UC-26
-16 130-6089 UC-J25/T22 215-4577 UC-33
-20 130-6090 UC-J32/T25 215-4579 UC-40
-24 130-6097 UC-J38/T38 215-4581 UC-50
-32 130-6098 UC-J50/T50 215-4583 UC-60
-40 267-1527 UC-U55/90 265-4952 UC-75
-48 267-1527 UC-U55/90 265-4954 UC-85
-56 267-1527 UC-U55/90 265-4956 UC-95

O-Ring Face Seal Couplings

Hose Dash
CAT Nozzle # Mfg. Nozzle # CAT Projectile # Mfg. Projectile #
Size
-4 215-4585 UC-4FFORX 215-4565 UC-06
-6 130-6069 UC-H06 215-4568 UC-12
-8 130-6071 UC-H10 215-4570 UC-16
-10 130-6072 UC-H13 215-4573 UC-22
-12 130-6073 UC-H16 215-4575 UC-26
-16 130-6074 UC-H19 215-4577 UC-33
-20 130-6075 UC-H25 215-4579 UC-40
Code 61, 62, & CAT Flange Couplings
Hose Dash
CAT Nozzle # Mfg. Nozzle # CAT Projectile # Mfg. Projectile #
Size
-8 130-6071 UC-H10 215-4570 UC-16
-10 130-6072 UC-H13 215-4573 UC-22
-12 130-6073 UC-H16 215-4575 UC-26
-16 130-6074 UC-H19 215-4577 UC-33
-20 130-6075 UC-H25 215-4579 UC-40
-24 130-6076 UC-H32 215-4581 UC-50
-32 130-6091 UC-H38 215-4583 UC-60
-40 267-1527 UC-U55/90 265-4952 UC-75
-48 267-1527 UC-U55/90 265-4954 UC-85
-56 267-1527 UC-U55/90 265-4956 UC-95
 General Hose Cleaning Projectile Size Charts for Tube and Pipe
Hydraulic Tubing – Inch
Tubing must be de-burred prior to firing projectiles.
OD x Wall CAT Nozzle # Mfg. Nozzle # CAT Projectile # Mfg. Projectile #
1/8” x .030” UC-T03 UC-04
1/4" x .035” 130-6084 UC-T06 215-4567 UC-10
1/4" x .049” 130-6084 UC-T06 215-4566 UC-07
1/4” x .065” 130-6084 UC-T06 215-4566 UC-07
5/16” x .035” UC-T08 215-4568 UC-12
3/8” x .035” 130-6095 UC-T10 215-4569 UC-14
3/8” x .049” 130-6095 UC-T10 215-4569 UC-14
3/8” x .065” 130-6095 UC-T10 215-4568 UC-12
1/2" x .035” 130-6086 UC-J13/T13 215-4570 UC-16
1/2" x .049” 130-6086 UC-J13/T13 215-4570 UC-16
1/2" x .065” 130-6086 UC-J13/T13 215-4570 UC-16
1/2" x .083” 130-6086 UC-J13/T13 215-4569 UC-14
5/8” x .049” 130-6087 UC-J16/T16 215-4573 UC-22
5/8” x .065” 130-6087 UC-J16/T16 215-4572 UC-20
5/8” x .083” 130-6087 UC-J16/T16 215-4572 UC-20
3/4" x .049” 130-6088 UC-J19/T19 215-4575 UC-26
3/4" x .065” 130-6088 UC-J19/T19 215-4575 UC-26
3/4" x .095” 130-6088 UC-J19/T19 215-4573 UC-22
7/8” x .049” 130-6089 UC-J25/T22 215-4577 UC-33
7/8” x .065” 130-6089 UC-J25/T22 215-4576 UC-30
7/8” x .095” 130-6073 UC-H16 215-4575 UC-26
1” x .065” 130-6090 UC-J32/T25 215-4577 UC-33
1” x .083” 130-6090 UC-J32/T25 215-4577 UC-33
1” x .095” 130-6090 UC-J32/T25 215-4577 UC-33
1” x .120” 130-6090 UC-J32/T25 215-4576 UC-30
1 ¼” x .065” 130-6096 UC-T32 215-4579 UC-40
1 ¼” x .083” 130-6096 UC-T32 215-4579 UC-40
1 ¼” x .095” 130-6096 UC-T32 215-4579 UC-40
1 ¼” x .109” 130-6096 UC-T32 215-4578 UC-36
1 ¼” x .120” 130-6096 UC-T32 215-4578 UC-36
1 ½” x .065” 130-6097 UC-J38/T38 215-4581 UC-50
1 ½” x .083” 130-6097 UC-J38/T38 215-4581 UC-50
1 ½” x .095” 130-6097 UC-J38/T38 215-4581 UC-50
1 ½” x .120” 130-6097 UC-J38/T38 215-4581 UC-50
1 ½” x .134” 130-6097 UC-J38/T38 215-4580 UC-45
1 ½” x .148” 130-6097 UC-J38/T38 215-4580 UC-45
2” x .065” 130-6098 UC-J50/T50 215-4583 UC-60
2” x .095” 130-6098 UC-J50/T50 215-4583 UC-60
2” x .109” 130-6098 UC-J50/T50 215-4583 UC-60
2” x .120” 130-6098 UC-J50/T50 215-4583 UC-60
2” x .134” 130-6098 UC-J50/T50 215-4582 UC-55
2” x .180” 130-6098 UC-J50/T50 215-4582 UC-55
2” x .188” 130-6098 UC-J50/T50 215-4582 UC-55
 Hydraulic Tubing – Metric
Tubing must be de-burred prior to firing projectiles.
OD X Wall CAT Nozzle # Mfg. Nozzle # CAT Projectile # Mfg. Projectile #
3 x .5 UC-T03 - UC-04
3 x .7 UC-T03 - UC-03
6 x 1.0 UC-6X1.5 215-4566 UC-07
6 x 1.5 UC-6X1.5 215-4566 UC-07
8 x 1.0 UC-8X1.5 215-4567 UC-10
8 x 1.5 UC-8X1.5 215-4567 UC-10
10 x 1.0 UC-10X1.5 215-4569 UC-14
10 x 1.5 UC-10X1.5 215-4569 UC-14
12 x 1.0 UC-12X2.0 215-4570 UC-16
12 x 1.5 UC-12X2.0 215-4570 UC-16
12 x 2.0 UC-12X2.0 215-4569 UC-14
14 x 1.0 UC-14X2.0 215-4571 UC-18
14 x 1.5 UC-14X2.0 215-4570 UC-16
14 x 2.0 UC-14X2.0 215-4570 UC-16
15 x 1.0 UC-15X2.0 215-4572 UC-20
15 x 1.5 UC-15X2.0 215-4571 UC-18
15 x 2.0 UC-15X2.0 215-4570 UC-16
16 x 1.0 UC-16X2.5 215-4573 UC-22
16 x 1.5 UC-16X2.5 215-4572 UC-20
16 x 2.0 UC-16X2.5 215-4571 UC-18
16 x 2.5 UC-16X2.5 215-4570 UC-16
18 x 1.0 UC-18X2.5 215-4574 UC-24
18 x 1.5 UC-18X2.5 215-4574 UC-24
18 x 2.0 UC-18X2.5 215-4573 UC-22
18 x 2.5 UC-18X2.5 215-4572 UC-20
20 x 1.5 UC-20X3.0 215-4575 UC-26
20 x 2.0 UC-20X3.0 215-4574 UC-24
20 x 2.5 UC-20X3.0 215-4574 UC-24
20 x 3.0 UC-20X3.0 215-4573 UC-22
22 x 1.0 UC-22X2.0 215-4576 UC-30
22 x 1.5 UC-22X2.0 215-4576 UC-30
22 x 2.0 UC-22X2.0 215-4576 UC-30
25 x 2.0 UC-25X3.0 215-4577 UC-33
25 x 2.5 UC-25X3.0 215-4576 UC-30
25 x 3.0 UC-25X3.0 215-4576 UC-30
28 x 2.0 UC-28X2.5 215-4578 UC-36
28 x 2.5 UC-28X2.5 215-4578 UC-36
30 x 2.0 UC-30X4.0 215-4578 UC-36
30 x 2.5 UC-30X4.0 215-4578 UC-36
30 x 3.0 UC-30X4.0 215-4578 UC-36
30 x 4.0 UC-30X4.0 215-4578 UC-36
35 x 2.0 UC-35X3.0 215-4580 UC-45
35 x 3.0 UC-35X3.0 215-4579 UC-40
35 x 4.0 130-6075 UC-H25 215-4579 UC-40
35 x 5.0 130-6075 UC-H25 215-4578 UC-36
 Hydraulic Tubing - Metric (continued from previous page)
OD X Wall CAT Nozzle # Mfg. Nozzle # CAT Projectile # Mfg. Projectile #
38 x 2.5 UC-38X5.0 215-4581 UC-50
38 x 3.0 UC-38X5.0 215-4581 UC-50
38 x 4.0 UC-38X5.0 215-4580 UC-45
38 x 5.0 UC-38X5.0 215-4579 UC-40
42 x 2.0 UC-42X3.0 215-4582 UC-55
42 x 3.0 UC-42X3.0 215-4581 UC-50
50 x 3.0 UC-50X6.0 215-4583 UC-60
50 x 5.0 UC-50X6.0 215-4582 UC-55
50 x 6.0 UC-50X6.0 215-4582 UC-55

Pipe – SCH40
Size CAT Nozzle # Mfg. Nozzle # CAT Projectile # Mfg. Projectile #
1/4" 130-6070 UC-H08 215-4569 UC-14
3/8” 130-6072 UC-H13 215-4571 UC-18
1/2" 130-6073 UC-H16 215-4572 UC-20
3/4" 130-6074 UC-H19 215-4576 UC-30
1” 130-6075 UC-H25 215-4578 UC-36
1 ¼” 130-6076 UC-H32 215-4580 UC-45
1 ½” 130-6091 UC-H38 215-4582 UC-55
2” 130-6092 UC-H50 215-4584 UC-65
2 ½” 267-1527 UC-U55/90 265-4952 UC-75
3” 267-1527 UC-U55/90 265-4954 UC-85
3 ½” 267-1527 UC-U55/90 265-4957 UC-100

Pipe – SCH80
Size CAT Nozzle # Mfg. Nozzle # CAT Projectile # Mfg. Projectile #
1/4" 130-6069 UC-H06 215-4568 UC-12
3/8” 130-6071 UC-H10 215-4570 UC-16
1/2" 130-6072 UC-H13 215-4572 UC-20
3/4" 130-6074 UC-H19 215-4575 UC-26
1” 130-6075 UC-H25 215-4578 UC-36
1 ¼” 130-6076 UC-H32 215-4580 UC-45
1 ½” 130-6091 UC-H38 215-4581 UC-50
2” 130-6091 UC-H38 215-4583 UC-60
2 ½” 130-6092 UC-H50 UC-70
2 ½” 130-6092 UC-H50 UC-70
3” 267-1527 UC-U55/90 265-4954 UC-85
3 ½” 267-1527 UC-U55/90 265-4957 UC-100

Pipe – SCH160
Size CAT Nozzle # Mfg. Nozzle # CAT Projectile # Mfg. Projectile #
1/2" 130-6071 UC-H10 215-4570 UC-16
3/4" 130-6073 UC-H16 215-4572 UC-20
1” 130-6074 UC-H19 215-4576 UC-30
1 ¼” 130-6075 UC-H25 215-4578 UC-36
1 ½” 130-6076 UC-H 32 215-4580 UC-45
2” 130-6091 UC-H38 215-4582 UC-55
2 ½” 130-6092 UC-H50 215-4584 UC-65
3” 267-1527 UC-U55/90 265-4952 UC-75
Clean Seal Capsule Size Charts for Hose and Tube Assemblies
Capsule Dispenser Stand/Kit
CAT Part # Mfg. Part # Description
620-5303 UC-CD-DK Kit
620-5300 UC-CDS Stand
620-5301 UC-CD-ACC Wand, Lanyard and Sizing Chart
620-5296 UC-CD-1.5 1.5 Dispenser
620-5297 UC-CD-2.5 2.5 Dispenser
620-5298 UC-CD-3.0 3 Dispenser
Optional
620-5299 UC-CD-1.0 1 Dispenser

Capsule Dispenser Tube - Capsule Size

CAT Part # Dispenser Tubes (in) Capsule Part Numbers
620-5299 1.0 612-1136
620-5296 1.5 486-7587, 486-7588, 486-7589, 486-7590
620-5297 2.5 486-7591, 486-7592, 486-7593, 612-1139
620-5298 3.0 486-7594, 486-7595, 486-7596

Clean Seal Capsule Quantity, Capsule Size and Hex Size Chart
PACKAGED SIZING
Capsule Size ID HEX Sizes HEX Sizes
CAT Part # Mfg. Part # Qty
X Length (mm) (mm) (in)
612-1136 UC-CSC-1424P 960 14 X 24 10 - 13 .39 - .51
486-7587 UC-CSC-2030P 810 20 X 30 15 - 19 .59 - .75
486 -7588 UC-CSC-2540P 800 25 X 40 18 - 24 .71 - 1.00
486-7589 UC-CSC-2840P 720 28 X 40 22 - 27 .87 - 1.06
486-7590 UC-CSC-3140P 640 31 X 40 24 - 29 .95 - 1.14
486-7591 UC-CSC-3440P 640 34 X 40 27 - 32 1.07 - 1.26
486-7592 UC-CSC-3840P 640 38 X 40 30 - 36 1.19 - 1.42
612-1139 UC-CSC-4345P 480 43 X 45 32 - 41 1.26 - 1.61
486-7593 UC-CSC-4650P 480 46 X 50 34 - 44 1.34 - 1.73
486-7594 UC-CSC-5260P 400 52 X 60 41 - 50 1.62 - 1.97
486-7595 UC-CSC-5860P 400 58 X 60 49 - 56 1.93 - 2.20
486-7596 UC-CSC-6760P 320 67 X 60 55 - 65 2.16 - 2.56
486-7597 UC-CSC-8060P 420 80 X 60 64 - 78 2.52 - 3.07
 General Clean Seal Capsule Size Chart for Fittings
Fitting CAT Part # Mfg. Part # Straight Elbow
-2 NPT Male 612-1136 UC-CSC-1424P X X
-4 NPT Male
-4 JIC Fem
-4 JIC Fem 90
-4 Flat Face Fem 486-7587 UC-CSC-2030P X
-4 Flat Face Fem 90
-5 JIC Fem
-6 NPT Male
-6 JIC Fem 486-7588 UC-CSC-2540P X
-8 NPT Male
-8 JIC Fem
-8 JIC Fem 90 486-7589 UC-CSC-2840P X
-8 Flat Face Fem
-8 Flat Face Fem 90
-8 Flange Code 61
-10 JIC Fem 486-7590 UC-CSC-3140P X
-12 NPT Male
-8 Flange Code 62
-10 Flat Face Fem 486-7591 UC-CSC-3440P X
-10 Flat Face Fem 90
-12 JIC Fem
-12 JIC Fem 90 486-7592 UC-CSC-3840P X X
-12 Flat Face Fem
-12 Flat Face Fem 90
612-1139 UC-CSC-4345P X X
-12 Flange Code 61
-12 Flange Code 62
-16 NPT Make
-16 JIC Fem
-16 JIC Fem 90
486-7593 UC-CSC-4650P X X
-16 Flat Face Fem
-16 Flat Face Fem 90
-16 Flange Code 61
-16 Flange Code 61
-20 NPT Male 486-7594 UC-CSC-5260P X X
-20 Flange Code 61
-20 FIC Fem
-20 Flat Face Fem 486-7595 UC-CSC-5860P X X
-24 NPT Male
-20 Flange Code 62
-24 Flange Code 61 486-7596 UC-CSC-6760P X X
-24 Flange Code 62
-32 NPT Male
-32 Flange Code 61 486-7597 UC-CSC-8060P X X
-32 Flange Code 62

*Shorter length capsules are recommended for elbow/angled fittings (i.e. 45° and 90°).
Notes
Notes
Notes
NEHS0643-08

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