Qona R| = INSPECTING THE CONDITION OF DELIVERY ar unpacking he accumulator. nsec it fr possbe ‘aumage cases curng vars 1. lnpect he Lott and te dart and eed lg sorogrness, 2 Check te recharge tap. The accumu ee precharged to 25ps (1.7 bat fo sping purpose cr ‘charged oa pressure speciied on he purase oer. ‘3. Check tat he working pressure stamoed on he accumulator shells equal to, or greater han he rraximum pressure o the oyster. JOTECTION & PRECAUTIONS Prtecine Goves: Use chemical rsetant goves, # neaded, to ait prolonged or repeated skin contact from the cesn- Ing sluons or sens Eye protect: Use sae lasses belo pearing anymantenence ‘one accumu OTHER PRECAUTIONS: DO NOT operate me accumustor beyond he alone working pressure ad temperate iatons stamped ot (Cacnes oe prot. 2 oly tetas ecommende in tis manual perorm ‘Wemartenance procedures. Use only DRY NITROGEN ‘or charging accumulator [NEVER USE OXYGEN OR AIR, due 1 risk o eosin. Use ony vale cores approved accumulator serie and [NEVER USE AN AUTOMOTIVE TYPE VALVE CORE. PRECHARGING: 1. Wee DAY NITROGEN ONLY tprecage the sceamiatt 2. Use Be charging aconby recommended inthis manual 19 erage te arsnuate oe equred precharge fro aeaoy carps te fcr. 2. Check charor ae freaks si Toor sanp wai 4 Tepten te anna ate gas veo som and alco tre laseut on he po wh a wrench. 5. Toten the prc cap one gas vaesemta rand ght 6 Check be gas precharge pressure pedal. Ts rustbe oe ar l eye system pesare ‘estes. The pracsrge side crectozonain te fest wee of epraion ane Pen evr 58 merits ingromal wring” ery math ang igh org arin tempera conten. INSTALLATION: The accumulator shoud be mounts vericaly wih fd por onbotom and gas ve en op wih suppertng back tts ard saddles specicaly designed fr accumulator reurtng, For ober ype of our, cons actor. 1d por must not be used 0 super the accumula: ‘not wea any supporto the acura. Fer ease oh ‘marienance an penadic checking of he prectare, an ‘avon dscharge ve fied between te accumator and he system pressure ines rcoreenced TOOLS 1. Chaneg & Gauging Ary - PN. C500 2 ave Coe ol PN 1101 3 Spamer tench - PN. 1512 ‘4 Open End Box Werch(Canespords io sabe som wench fs wa) Open En ar Wrenn (Congres roxanne) Instruction Manual for the Accumulator Name Pat M1, Vave Cap 12 Heclarmut 18. Protech op 14 Beeer Pig 6. Ratchet Wiech (Covespnds to elasic 09 ia ee Duy Se) 1, Base Pl Roa - PN. 11508 Rather Mate © Tos Box OLAER crour companyInstructions for disassembling the ‘accumulator. Felease all the hydrauc system pressure in a sate ‘manne eg:beed valve or automaticdscharge vae Instaled in the system). Remove the accumulator trom the hydric system ard pace it horaontaly in 2 Vico ora clamping device. Protect the camping Jaws wh wood or rubber go as not to 6amage he accumulator shel ‘3. Connect a suitable charging & gauging assem Dy tothe valve adaptor and release al he trogen recharge pressure om the accumulator unl he (gauge read 20. 6. Reeve te jamnut and ine name pate trom the ‘92s valve body. While removing the arnt hot the ‘gas vale body witha wrench so thet he blader wil ‘% Pushite fui port body into the shell andremove ‘the back-up ing, 0" fing andthe metal back-up ing ‘5. Remove he vave core the gas valve body he ‘core isi. (1 piece vale stem design) ‘4.Remove he valve adaptor fem te gas ve body. (2 piece vaive stem design) 7. Remove the bleeder plug from the fuid port. Loosen locknut with @ spanner wrench by turing 23 threads, then push the fd port body nto the ‘Bccuulator shel if here is ro Pycraulic pressure. * 11, By squeezing the bade discharg a5 much ci ‘as posse by hand, then pl the badder out only through the fud port opening ofthe shel. 10. Side the ant-ccrusion ring off of he fi port CCareluly fle the ani-extrsion ring ntl is Sut ‘lent flded to alow removal em the shell and re- ‘move fc port from te shel “ire ts pet boay coe ot goin. er tree sme hyrule resis lene he accomsor the happens, ono step od ey maitenance, Conse aanCleaning & Inspection (Gean al the metalic pans ofthe accuruiator with ‘an organic Solvent. Avoid exposing the rubber parts to the eolvent to prevent any atlack onthe rubber Inspect the condtion ofthe metalic components cf the fuid por (poppet, spring stop mit and piston) and replace the compte fhid por assem i any (of re components ae damaged. Push the poet valve head to make sue it sie feely through the (uide in the fuid port. Clean the bladder with ‘Sopronl alcohol or equivalent. Inspect he adder for any visual damages. Replace if necessary (Cheek that there is no coresion isi or cutsie ot the shell Replace al parts considered defecive. ‘The °O"Fings and back up rings must be replaced. 1. Squeeze the bladoero lscharge ait from by rong up fom the boro. 2.Treninstal ne vale adaptortoa torque vale of 0 nls (10 Nv. (For the two piece valve sem esin). 2. Then inal the valve core toa torque value of 4 inks. (45 Nm) (Fo the one piece vahe stem eso) ‘9. Hammer slighty the fud port body at various angles using plasic hammer. 4 Lubjicte the accumulator shell and the bladder citer with the mecur used inthe sytem ora sini- lar product tach the bladder pull rod to the valve ‘and fold the badder and pul into the shel. Avcid twising the badder wie pling tino the shel 7. Side the ar-extruson ring over the fli port. Poul the Pid por through the port opening. 10. ietalthe metal back up, O-ring robber back up ‘and spacer in that ore Intl @ charging and gauging assembly on the (as va and ut aiow precharge of 30 psg (bar) 1o seat the fd port and the anexrusion fing in piace. 11, Tighten the kn18, Rotate the accumulator shel around is axis to lubricate ts inner wall event all around. 14 Using a charging and gauging assembly. prechargeto he dese pressure at moderate rae, Using ORY NITROGEN only. Check the vale for 15, Remove chargng and gauging assem nstall valve cap and protective cap. Retighten the Assembly ockru & jar leaks wi snoop or soep water. ‘STORAGE: ‘Accumulator storage instructions fae eassemby, he eooumuator a sored, they must be charged wih ow non prescur of 25 pai (1.5 bar) and tore na coo andy aren. Te fi port must be sealed. Th accumu canbe stored in any poston. ‘The recive cap onthe gas charging vahe must be secur tightened to protect it om ay shock. ‘Anach albel othe aumsata stating at hey must be precharged bel insialing ne syste te aultorie ered for lange than 6 yeas al the easter components (ace sels ec) must be repiaces BLADDER STORAGE INSTRUCTIONS: (DO NOT OPEN PLASTIC BAG UNTIL READY FOR INSTALLATION. 100 NOT USE RAZOR OR SHARP OBJECTS TO OPEN THE PLASTIC BAG. lade in he plate bag must be seed in aco ipreteraby low 72°F). cry and dak place out of det snl Avescet ig, uel ih and away rom eecrcal and weling equbmert. rect sng or uorescent ght may cause the laser io weather check andlor cy ro, hich appears on the ber surace os eracks. 11505 West Little York Houston, Texas 77041 Tel: (713) 937-8900 OILAIR ORIGINAL EQUIPMENT LIMITED WARRANTY. COILAIR warrats each ofits products against orignal otc n materiale andr wormarshp and wil spar (replace any product whichis deemed by OLA, ‘win one (1) year of instar, 10 be delctve below the rarulactring standards of OAR, inching vera rerharteiy, ess fe purpose ended, coneequential and incidental damage of lability “Ths Orginal EqepmentWarant which nicpaies insta lation by third partes, expessyexcudes waranty of ‘merhartabity, ness ote purpose and consenventa nde damage laity ‘OPERATION OF ANY OILAIR ACCUMULATOR OR COMPONENT BEYOND THE MANUFACTURER'S: WORKING PRESSURE LIMITATIONS, ORIN VIOLATION (OF ANY OPERATING OR SERVICE INSTRUCTION ‘STAMPED OR ATTACHED TO THE PRODUCT, EXPRESSLY VOIDS THIS WARRANTY AND NAY BE US TO LIFE AND PROPERTY. Fax: (713) 997-0438/937-1516 conyright 1996 OBA Hyarautcs, ne OLAER GrouP CoMPaNy Printed in USA Bulletin ounntoa