ete PROCESS | 42 EXPERIMENT: cng PLASMA CUTTING SAFETY PRECAUTION » Instructions and printed rules covering operation of equipments supplied by the manufacture shall be strictically followed, Working area and floor should kept clean, Before starting welding ensures that the welding equipments is adequately earthed. Welders should wear fire proof protective clothes. The prevent the arc rays from reaching his/her body. One should not look at an electric arc with the necked eye To prevent welder head from radiation, spatter, and hot slag. A helmet or hand shield vVvvvvv must be worn > Wear shoe while working in shop. > No inflammable material should be present in the welding shop. Objective of the experiment: <> Meta 1. To calculate th Removal Rate (MRR) by variation of current, speed, tip orifice and air pressure of different thickness of M.S. mi 2. To study about the influence of plasma arc cutting parameters on mild steel. Tool & instruments: Mention various tools & measuring instruments used in the experiment. Machine Description: 1. sehématic or Block diagram of the machine or setup with brief description 2. M/C Specification. Job Description: Prepare the diagram of the job with dirnension. Process Sheet: Write step by step operations required in the experimentation.— TORCH SETUP Machine torch setup Duramax 180° full-length machine torch Mounting Consumables Lo Positioning sleeve \ Coupler Strain relief aut Torch lead oi i | | ri _ A Main strain Strain telief bod) Gear rack relief nut 7 Duramax 180° mini machine torch Mounting sleeve ‘Consumables Coupler Torch lead z a il w Strain relief nut Strain relief body Before using either style of machine torch, you must: + Mount the torch on your cutting table or other equipment, + Choose and install the consumables, + Align the torch. + Attach the torch lead to the power supply. «Setup the power supply for remote starting with either the remote-start pendant or a machine interface cable,TORCH SETUP 65 A unshielded consumables ) wm €5 3) | 220955 220854 220819 220842 220857 Deflector Retaining cap Nozzle Electrode ‘Swirl ringy £ a g : Observation Table of MRR v phe aw ° ¢ oe 2 ° [ Exp. Thickness | Air Current | Tip Orifice | Before After Loss Time MRR Kerf No. Of matel | Pressure | (A) (mm) Cutting | Cutting | of Taken | (g/sec) (width of (ram) (Bar) wt. of wt. of Matel | (sec) cutting in L strip (g)_{ strip (e)_| (e) (mm) __ 2 [olo|wlofolelely[s I 0.65A Unshielded Air flow rate - sipm/scfh bet aha Hot 160/340 cod 220/470 Metric Material ee Initial Pierce | Pierce Delay |Best Quality Settings Production Settings | Thickness | oictance Height Time Cut Speed | Voltage | Cut Speed | Voltage mm mm mm | % seconds | _ (mm/min) Volts (mm/min) Volts 3 T 0.2 5200 118 6330 118 is aes 4250 | 118 5250 118 6 05 2550 120 3560 120 8 2.0 1620 123 2230 121 i0 6.0_[ 300 07 970 127 1500 122 12 760__| 129 1140 124 16 Edge Start 500 134 650 129 20 BS 280 | 138 400 133 English \ : V materiat eoreh | initia! Pierce | Pierce Detay | Best Quality Settings Production! Settings: Thickness | pitance Height Time CutSpeed | Voltage | CutSpeed | Voltage ein in % [seconds ipm Velts ipm Volts 10GA on 190 | 418 232 118 0.20 | 250 0.2 135 119 172 119 05 90 120 116 120 0.08 0.24 | 300 07 40 126 62 122 = 27 | __130 40 125 Edge Start 20 134 26 129 is) 187 18 132