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Rheol Acta (2002) 41: 232–244

 Springer-Verlag 2002 ORIGINAL CONTRIBUTION

Claus Gabriel Influence of long-chain branches


Helmut Münstedt
in polyethylenes on linear viscoelastic
flow properties in shear

Abstract This contribution presents ethylenes whereas the highly


Received: 12 July 2001
Accepted: 30 October 2001 a survey on the influence of long- branched polyethylenes have a much
chain branching on the linear visco- lower viscosity compared to linear
elastic properties zero shear-rate samples. Slightly branched polyeth-
viscosity and steady-state recover- ylenes have got a higher steady-state
able compliance of polyethylene compliance in comparison to linear
melts. The materials chosen are products of similar polydispersity,
linear and slightly long-chain whereas the highly branched poly-
branched metallocene-catalyzed ethylenes of broad molecular mass
polyethylenes of narrow molecular distribution exhibit a surprisingly
mass distribution as well as linear low elasticity in comparison to linear
and highly long-chain branched polyethylenes of broad molecular
polyethylenes of broad molecular mass distribution. In addition sparse
mass distribution. The linear visco- levels of long-chain branching cause
elastic flow properties are deter- a different time dependence in com-
mined in shear creep and recovery parison to linear polyethylenes. The
experiments by means of a magnetic experimental findings are interpreted
C. Gabriel* Æ H. Münstedt (&)
Institute of Polymer Materials, bearing torsional creep apparatus. by comparison with rheological re-
Department of Materials Science, The analysis of the molecular struc- sults from literature on model
University Erlangen-Nürnberg, ture of the polyethylenes is per- branched polymers of different mo-
Martensstr. 7, 91058 Erlangen, formed by a coupled size exclusion lecular topography and chemical
Germany
e-mail: polymer@ww.uni-erlangen.de chromatography and multi-angle composition.
laser light scattering device.
*Present address: Polyethylenes with a slight degree Key words Long-chain
C. Gabriel of long-chain branching exhibit a branching Æ Zero shear-rate
Basell Polyolefine GmbH, SPR-CCC,
M510, Carl-Bosch-Str. 38, surprisingly high zero shear-rate vis- viscosity Æ Steady-state recoverable
67056 Ludwigshafen, Germany cosity in comparison to linear poly- compliance Æ Polyethylene

Introduction processes already used for a long period of time new


production processes using metallocene and constrained
The influence of long-chain branching on the flow geometry catalysts are able to polymerize polyethylenes
properties of polyethylenes has gained much interest in exhibiting these important features. Interestingly enough
the scientific community as well as in industry during the sparse levels of long-chain branching are sufficient to
last few years. Long-chain branches in polyethylenes improve the processing behavior in the desired manner.
lead to a significantly improved processing behavior due The level of long-chain branching in these new
to increased shear thinning and the appearance of strain polyethylenes is sometimes so low that it cannot easily
hardening in elongational flow. Besides the high pressure be detected by standard analytical methods. The
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mechanism of long-chain branch formation is generally long-chain branched polyethylenes. An increase in zero
viewed as the incorporation of vinyl-terminated chains shear-rate viscosity is found in the case where the
into the growing backbone (e.g., Hamielec and Soares molecular mass between branch points is much larger
1996). In a series of publications Malmberg et al. (1998, than the entanglement molecular mass. For a high
1999, 2000) and Kokko et al. (2000) have demonstrated branching density the molecular mass between branch
in which way polymerization conditions in metallocene points becomes small and therefore leads to a reduced
catalysts may change the branching structure. zero shear-rate viscosity in comparison to linear
Rheological measurements are sensitive enough to polyethylene. Janzen and Colby (1999) propose a
detect small changes in molecular structure. Several quantitative model that is able to determine the amount
papers have dealt with this subject in the last few years. of long-chain branches. Nevertheless, this approach
Nevertheless, most of these papers suffer from the fact does not take into account the heterogeneity of branch-
that the linear viscoelastic flow regime of polyethylenes ing structures that is still present in metallocene-
with a slight degree of long-chain branching is not catalyzed polyethylenes. As for the publications cited
accessible using standard rheological equipment like above, an approach to an explanation of elastic
dynamic-mechanical analysis. Several publications re- properties of branched polyethylenes is missing.
port for this new type of long-chain branched polyeth- The aim of this paper is to describe the influence of
ylene an elevated low shear-rate viscosity in comparison small amounts of long-chain branches on the zero shear-
to linear polyethylene of the same molecular mass (Vega rate viscosity and the steady-state recoverable compli-
et al. 1998; Malmberg et al. 1999; Shroff and Mavridis ance. These material parameters can be viewed as
1999; Bin Wadud and Baird 2000; Wood-Adams et al. weighed integrals over the relaxation time spectrum.
2000). Due to long relaxation times the zero shear-rate By comparison with model polymers a qualitative
viscosity could in many cases not be determined. For the explanation is presented that is able to interpret the
same reason, no information is provided for the steady- experimental findings on polyethylenes with a slight
state recoverable compliance, which is a well-defined degree of long-chain branching. In addition, the rhe-
measure of elasticity. This quantity is significantly ological behavior of classical low-density polyethylenes
influenced by small amounts of long-chain branches as (LDPE) can be explained using the same framework.
Gabriel and Münstedt (1999) demonstrated for a com- This type of polyethylene is generally viewed as a highly
mercial polyethylene. branched material, i.e., with a high number of long side
Several other publications dealt with the influence of branches per molecule. For a thorough description of
long-chain branches on the frequency dependence of the molecular structure of LDPE the reader is referred to
dynamic-mechanical material functions and the corre- an article by Kulin et al. (1988). For the LDPE
sponding relaxation time spectrum. Wood-Adams et al. investigated in this IUPAC round robin test a degree
(2001) describe how the appearance of different peaks in of long-chain branches of 1–7 per 1000 carbon atoms
the relaxation time spectrum corresponds with the was found experimentally.
branching structure in metallocene-catalyzed polyethy-
lenes and related molecular dynamics models. Using the
experimental data of Wood-Adams et al. (2000), Garcia- Materials and methods
Franco et al. (2001) give an interpretation of the similar-
ities they observed between gelation and the rheological A broad variety of linear and long-chain branched polyethylenes
response of long-chain branched metallocene-catalyzed has been selected for this study. Two of the linear high-density
metallocene-polyethylenes investigated (Table 1) are homopoly-
polyethylenes. Trinkle (2001) describes how the van mers (mHDPE 2 and 3), and a low comonomer content of 1-butene
Gurp-Palmen plot can be used to obtain information is present in the case of mHDPE 1. These materials of similar
about the branching structure of polymers. The method polydispersity differ mainly with respect to their weight average
was applied to long-chain branched model polymers as molecular mass as will be described below. Two linear low-density
metallocene polyethylenes of similar density and melting temperat-
well as to metallocene-catalyzed polyethylenes. ure but different type of comonomer serve as additional reference
Another lack of some of the cited publications is the materials of narrow molecular mass distribution (mLLDPE 1 and
fact that no explanations for the experimental findings 2). Two Ziegler-Natta LLDPE (ZN-LLDPE 1 and 2) are investi-
from the point of molecular structure are presented. It gated because of their slightly broader molecular mass distribution
does not become clear why such low amounts of long- in comparison to the two mLLDPE. The characteristics of these
polymers are given in Table 1.
chain branching would lead to the reported significant The selection of long-chain branched materials consists of four
changes in flow behavior. The only recent publication commercial LDPE (1, 2, 5, and 6) of broad molecular mass
that explains the molecular mass dependence of zero distribution and high degree of branching. Also commercial
shear-rate viscosity of long-chain branched polyethy- metallocene-catalyzed low-density polyethylenes with sparse long-
chain branching (LCB-mLLDPE 1 and 2) have been selected. These
lenes is a paper by Janzen and Colby (1999). The authors materials are copolymers of ethylene and 1-octene. They were
come to the conclusion that the molecular mass between chosen in order to separate the effects of long-chain branching and
branch points is decisive for the viscosity behavior of molecular mass distribution by comparison with the two linear
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Table 1 Characteristic data of the polyethylenes

Comonomer q (25 C) g/cm3 Tm,C Mn, kg/mol Mw, kg/mol Mz, kg/mol Mw/Mn Mz/Mw
mHDPE 1 1-Butene 0.935 128 46.3 97.7 170 2.1 1.7
mHDPE 2 – 0.945 137 73.0 216 608 3.0 2.8
mHDPE 3 – 0.945 137 19.4 55.3 113 2.9 2.0
mLLDPE 1 1-Butene 0.900 99 55.0 114 188 2.1 1.7
mLLDPE 2 1-Hexene 0.900 99 52.7 115 188 2.2 1.6
ZN-LLDPE 1 1-Octene 0.919 116/127 37.6 116 278 3.1 2.4
ZN-LLDPE 2 1-Butene 0.918 116/128 40.3 127 301 3.2 2.4
LDPE 1 – 0.918 110 15.5 258 2740 16.6 10.6
LDPE 2 – 0.918 110 16.7 261 1765 15.6 6.8
LDPE 5 – 0.918 110 11.5 158 1999 13.7 12.7
LDPE 6 – 0.918 110 16.9 409 5272 24.3 12.9
LCB-mLLDPE 1 1-Octene 0.902 108 47.8 98.6 170 2.1 1.7
LCB-mLLDPE 2 1-Octene 0.902 98 38.8 92.0 167 2.4 1.8
LCB-mHDPE – 0.949 137 48.1 109 201 2.3 1.8

Table 2 Mark-Houwink constants of polystyrene and poly- determined from light scattering gives a qualitative insight into the
ethylene for 1,2,4-TCB at 135 C degree of long-chain branching as a function of molecular mass:

2
Polymer K · 105 a s
g ¼ 2 br ð1Þ
hs ilin
PS 12.1 0.707
PE 40.6 0.725 The contraction factor g is equal to one for linear molecules and
decreases to values close to zero for highly branched structures.
These Mark-Houwink constants of polystyrene and polyethylene Zimm and Stockmayer (1949) derived equations which are used to
for 1,2,4-TCB at 135 C are recommended by the IUPAC Working obtain more quantitative information about the degree of
Party IV,2.2: Project subgroup 5, Characterization of Polyolefins. branching. Assuming unperturbed chain statistics for star poly-
mers of functionality f of the branching center the following
relation holds:
low-density polyethylenes mLLDPE 1 and 2. In order to separate
the effects of short- and long-chain branching an ethylene-homo- 3f  2
gf ¼ ð2Þ
polymer with sparse long-chain branching was polymerized (LCB- f2
mHDPE) at the Technical University of Helsinki.
For statistically branched polymers with a branch point
functionality of 3 the following equation relates the contraction
Molecular characterization factor g3 of each monodisperse SEC-fraction to the number of
long-chain branches per molecule m:
Molecular mass distribution. For the characterization of the
 
molecular mass distribution a high-temperature-GPC Waters 150- m0:5 4m 0:5
C with four Shodex columns is used at the Institute of Polymer g3  1 þ þ ð3Þ
Materials (LSP)1. The temperature of the measurements is chosen 7 9p
as 135 C, the solvent is 1,2,4-TCB stabilized with a sterically
hindered phenol (Irganox 1035 of Ciba Specialty Chemicals). The Magnetic bearing torsional creep apparatus
columns are calibrated with 13 narrowly distributed polystyrene
standards from Polymer Laboratories with molecular masses The shear creep and creep recovery measurements were conducted
ranging from 580 g/mol to 11.6 · 106 g/mol. According to the by a magnetic bearing torsional creep apparatus that was built at
principle of universal calibration the calibration curve for polysty- the Institute of Polymer Materials at Erlangen (Link and Schwarzl
rene is converted to linear polyethylene using the Mark-Houwink 1985). This apparatus the design of which goes back to Plazek
constants of Table 2. (1968) measures creep and recoverable compliances of polymer
Long-chain branching structure. Information about the long-chain melts with high accuracy due to the low frictional torque of the
branching structure is obtained by a coupled SEC-light scattering magnetic bearing (Gabriel et al. 1998; Gabriel and Kaschta 1998;
technique. This method allows for the absolute determination of Gabriel and Münstedt 1999). The oven of the rheometer is purged
weight average molecular mass and radius of gyration of each SEC- with nitrogen to ensure the thermal stability of the polyethylenes.
fraction. The experimental setup of the coupled SEC-light scatter- The samples are measured at a temperature of 150 C in a plate-
ing technique used in this work consists of the high-temperature plate geometry with a diameter of 30 mm and a height of 2 mm.
GPC from Waters (150-C) and an 18-angle laser light scattering For the reliability of the creep recovery experiments some
apparatus Dawn EOS from Wyatt Technology which is operated preconditions have to be fulfilled. Because in many cases these
at a temperature of 135 C. experiments take a long time the thermal stability of the polymers
The ratio of the mean square radius of gyration of branched has to be granted. In addition, the shear stresses and deformations
hs2 ibr and linear molecules hs2 ilin of the same molecular mass as have to lie within the range of linear viscoelasticity and the
achievement of steady-state conditions in the creep as well as in the
creep recovery mode has to be ensured. These preconditions are
1
In the following the abbreviation SEC (size exclusion chroma- fulfilled for the materials investigated. An example of such tests is
tography) is used instead of GPC (gel permeation chromatogra- published by Gabriel and Münstedt (1999) for a long-chain
phy). branched metallocene-catalyzed LLDPE.
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Fig. 1 Molecular mass distributions of selected polyethylenes


Fig. 2 Comparison of light-scattering signals (LS) at different angles
with the refractive index detector signal (RI) for mHDPE 2

Results and interpretation


light-scattering detector at small scattering angles are
Molecular characterization investigated in the following.
In Fig. 2 signals from the refractive index detector
Molecular mass distribution (RI) and two light-scattering detectors (LS) at different
scattering angles are compared for the linear mHDPE 2.
The molecular mass distributions of selected polyethy- It is obvious that the light-scattering sensors clearly
lenes that are typical of the different classes are displayed detect a distinct amount of high molecular mass
in Fig. 1. The linear metallocene-catalyzed polyethylenes components (at small elution times) that cannot be
mLLDPE 1 and mHDPE 1 have comparable narrow resolved by the refractive index detector. It is also
distribution curves, the polydispersity index Mw/Mn is evident that there is a strong dependence of the LS-
equal to 2. The linear materials mHDPE 2 and 3 have signal upon the detector angle. This is a result of the
got broader distributions as can be seen from Fig. 1 and anisotropy of the scattering pattern of high molecular
Table 1. The distribution curves of ZN-LLDPE 1 and 2 mass components. The directly measured root mean
(not shown in Fig. 1) are similar to those of mHDPE 2 square radius of the high molecular mass species lies
and 3, and their weight average molecular masses fall in between 100 and 300 nm. These molecular dimensions
between these two metallocene-homopolymers. are three to ten times larger than the critical value for
The polydispersities of the metallocene-catalyzed isotropic scattering of around k/20 with k being the
linear and long-chain branched samples are similar as wavelength of the laser light (k ¼ 690 nm in the case of
is obvious from the comparison of LCB-mLLDPE 1, Wyatt DAWN EOS used in our laboratory). The
LCB-mHDPE, and the linear mHDPE 1. Therefore, sensitivity of the light scattering signal to small amounts
these polyethylenes allow one to draw conclusions with of high molecular mass components results from its
respect to the influence of low levels of long-chain proportionality to the product of the molecular mass M
branching on the elasticity of polyethylene melts. The and the concentration c. In contrast, the signal from the
molecular mass distributions of the different LDPE are refractive index detector is proportional to the concen-
determined by calibration with well characterized tration c only. Because of the fact that information from
LDPE-fractions2. The resulting molecular mass distri- the RI-detector is missing at small elution times it is
bution of LDPE 2 exhibits a very high polydispersity difficult to evaluate the amount of high molecular mass
and also a significant amount of high molecular weight components quantitatively. Nevertheless, from the mea-
tailing. Mean molecular masses and polydispersities of sured radius of gyration and its molecular mass
the molecular mass distributions of the polyethylenes are dependence (compare the solid line for linear polyethy-
given in Table 1. For a more thorough analysis of the lene in Fig. 4) it can be estimated that the high
presence of high molecular mass components in linear molecular mass components of mHDPE 2 are of the
and long-chain branched samples the data from the order of 107 g/mol.
Figure 3 presents a comparison of light-scattering
2
These data were kindly supplied by Dr. Dieter Lilge, Basell results for different linear and long-chain branched
Polyolefine GmbH, Ludwigshafen, Germany. polyethylenes. The scattering angle shown in Fig. 3 is
236

Fig. 3 Comparison of the light-scattering signals of linear and long-


chain branched polyethylene samples at a detector angle of 18 Fig. 4 Root mean square radius as a function of molecular mass for
long-chain branched polyethylenes
equal to 18, which is the smallest angle available in case
of the Wyatt Dawn. Besides mHDPE 2, ZN-LLDPE 1
and ZN-LLDPE 2 (not shown in Fig. 3 as the LS-signal
is similar to that of ZN-LLDPE 1) also exhibit a distinct
high molecular mass component. The narrowly distribu-
ted mLLDPE 1 does not show a high molecular mass
component in the light-scattering signal.
Interestingly enough, the LS-signal of the slightly
branched LCB-mHDPE is very similar to that of
mLLDPE 1 at small elution times. The slight increase
of high molecular mass tailing has already been observed
in the SEC-experiments as described above (Fig. 1). For
LDPE 2 a huge amount of high molecular mass
components is observed in the light-scattering signal at
small detector angles. This pronounced bimodality in
the LS-signal of LDPE 2 translates into an extremely
broad molecular mass distribution as is plotted in Fig. 1.

Long-chain branching structure

The long-chain branching structure of the different Fig. 5 Molecular mass dependence of the contraction factor g(M)
polyethylenes is described for selected samples of small for long-chain branched polyethylenes
and high degree of branching (LCB-mLLDPE 1, LCB-
mHDPE, and LDPE 2). In Fig. 4 the measured root From Eq. (1) the molecular mass dependence of the
mean square radius is plotted as a function of molecular contraction factors g(M) is calculated (Fig. 5). The long-
mass for three different long-chain branched polyethy- chain branched samples LCB-mLLDPE 1 and LCB-
lenes. In comparison to the dependence of linear mHDPE are quite similar with respect to g(M) especially
samples, which is shown by the solid line having a slope in the high molecular mass regime. For these long-chain
of 0.51 and a constant of proportionality of 0.0585, branched materials the degree of branching increases
long-chain branches lead to a decrease in the root mean with molecular mass, which is reflected in a correspond-
square radius at a fixed molecular mass. The high degree ing decrease of g(M). In contrast, the classical LDPE 2 is
of long-chain branching in the case of LDPE 2 is highly branched as the low values of g(M) demonstrate.
responsible for the strong decrease compared with the The contraction factors g(M) of LDPE 1, 5, and 6 were
two slightly branched metallocene catalyzed polyethy- found to be similar to that of LDPE 2. As the various
lenes which cannot be distinguished in the plot of Fig. 4. LDPE were polymerized by the same process it can
237

Fig. 7 Estimated molecular mass Ma of the long-chain branches of


Fig. 6 Calculated number of long-chain branches per molecule for three polyethylenes. The simplifying assumption underlying this
various polyethylenes estimation is a star-like branching structure of the polyethylenes

therefore be assumed that their branching structures are


similar as well. with increasing molecular mass from values of 20 kg/
The number of long-chain branches per molecule mol up to 70 kg/mol in the high molecular mass regime.
calculated according to Eq. (3) is similar for the two The highly branched LDPE 2 exhibits much lower arm
metallocene-catalyzed LCB-mLLDPE 1 and LCB- molecular masses Ma. A plateau value of 20 kg/mol is
mHDPE (Fig. 6). In the measurable range of molecular observed in the high molecular mass regime. This arm
masses between 60 and 500 kg/mol the number of long- molecular mass is smaller by a factor of three in
chain branches per molecule of the metallocene-cata- comparison to the two slightly branched mPE.
lyzed polyethylenes increases from values of around 0.5 The conclusion from the molecular characterization
to 5. In the low molecular mass regime the two is that the slightly branched metallocene-polyethylenes
polyethylenes can be regarded as T-shaped or star-like can on average be regarded as molecules with a very
molecules of low branch point functionality, whereas in small number of long-chain branches in an intermediate
the high molecular mass regime H-shaped or statisti- molecular mass regime; in the high molecular mass
cally branched molecules have to be taken into account. region higher branching degrees are present. In order to
From comparison with long-chain branched polymers be able to explain qualitatively the rheological results,
of similar polymerization conditions that were analyzed the slightly branched polyethylenes are viewed – in a
by 13C NMR (Malmberg et al. 1998) the long-chain simplistic way – as star-like molecules with a low
branching degree of LCB-mHDPE is estimated to be functionality of the branch points. A consequence of
between 1 and 2 branches per 10,000 carbon atoms. For the small branching functionality of these polyethylenes
LDPE 2, expected to be the most highly branched is that their branches are quite long achieving molecular
polyethylene investigated in this study, the number of masses that are 50 times larger than the entanglement
long-chain branches per molecule increases nearly molecular mass of polyethylene. Classical LDPE exhibit
exponentially from values close to one up to 100, as a very high branching functionality and quite short
Fig. 6 indicates. branches of a molecular mass which is only 20 times
Assuming a star-like structure the molecular mass Ma larger than the entanglement molecular mass Me of
of the long-chain branches is estimated by dividing the polyethylene (1300 g/mol).
overall molecular mass M by the number of long-chain
branches per molecule3 (Fig. 7). The outcome of this
estimation is that Ma for the slightly branched long- Creep recovery experiments
chain metallocene-catalyzed polyethylenes increases
The experimental results of the influence of molecular
3
To obtain correct values for Ma a value of two has to be added to
mass and long-chain branching on rheological proper-
the number of long-chain branches per molecule (e.g., a three-arm ties as well as their interpretation will be discussed
star has got one long-chain branch per molecule). separately for viscous and elastic properties.
238

Fig. 8 Comparison of the creep compliances of linear and long–chain


branched polyethylenes. The applied shear stresses are of the order of Fig. 9 Dependence of zero shear-rate viscosity on molecular mass
10 Pa, i.e., in the linear regime and branching structure (T ¼ 150 C). The arrows indicate that the
actual zero shear-rate viscosity is higher than the plotted value,
Creep experiments and zero shear-rate viscosity because a steady-state could not be obtained in the measurements.
The viscosity data of LPDE 6 were supplied by Schwetz et al. (2001)

The time-dependent creep compliances of linear and


long-chain branched samples are displayed in Fig. 8. polyethylene of the same average molecular mass
The indicated slope of 1 in Fig. 8 demonstrates that for (Fig. 9). In Fig. 9 other LDPE-melts of comparable
the polyethylenes investigated a steady state of creep molecular structure are included which show a similar
could be obtained at long times which is the precondi- behavior as LDPE 2. Such a behavior is expected from
tion for a precise determination of the zero shear the literature (e.g., Laun and Münstedt 1983; Laun
viscosity. 1987). The reduction of zero shear-rate viscosity due to
For the linear samples of different weight average long-chain branching is attributed to the reduced radius
molecular mass (mHDPE 1, mLLDPE 1, and mHDPE of gyration. Interestingly enough, LDPE-melts exist that
2) the creep compliances are shifted to lower values as exhibit a viscosity which is close to the value of linear
the molecular mass increases. As a consequence the zero polyethylene at high values of Mw (Fig. 9).
shear-rate viscosity, which determines the long-time
regime of the creep compliance, increases in the order Comment on the influence of polydispersity
mHDPE 1, mLLDPE 1, and mHDPE 2. As is obvious on the zero shear-rate viscosity
from Fig. 9 these polyethylenes fulfill the well-estab-
lished power law dependence of the zero shear-rate From literature data on polyethylenes and polystyrenes
viscosity on the weight average molecular mass Mw with of different polydispersities (Münstedt 1986) and from
an exponent of 3.4 and a coefficient of 7.6 · 10)14, which polyisobutylene blends presented by Pechhold et al.
is taken from literature (Münstedt 1986). Other linear (1981) the conclusion can be drawn that the polydisper-
polyethylenes like ZN-LLDPE 2 also fit in with this sity of the molecular mass distribution does not have a
dependence for linear polyethylenes within the accuracy major influence on the zero shear-rate viscosity. The
of rheological and chromatographic measurements. same results have been obtained in an early work of
The creep compliances of the slightly branched Masuda et al. (1970) on bi- and trimodal blends of
polyethylenes LCB-mLLDPE 1 and LCB-mHDPE are polystyrene. The mean molecular masses of the blend
shifted to much lower values in comparison to linear components differed significantly (up to a factor of ten),
polyethylenes of comparable molecular mass (e.g., but the zero shear-rate viscosity of the blends followed
mHDPE 1). This type of long-chain branched polyeth- the same dependence upon the weight average molecular
ylene therefore exhibits a significantly elevated zero mass as the blend components of narrow molecular mass
shear-rate viscosity, as is demonstrated in Fig. 9. distribution. Nevertheless, contradictory references can
The creep compliances of LCB-mLLDPE 1 and be found in literature that report a dependence of the
LDPE 2 possess comparable values in the long-time zero shear-rate viscosity on the polydispersity of the
regime. A high degree of long-chain branching in LDPE molecular mass distribution. Experimental data on
2 is responsible for the comparatively low zero shear- polydisperse polyethylenes are given by Wasserman
rate viscosity being reduced in comparison to linear and Graessley (1996) and by Kazatchkov et al. (1999).
239

In the latter paper the authors demonstrate that the zero shear-rate viscosity (Gabriel 2001). The amount of such
shear-rate viscosity changes by roughly a factor of three a reduction is dependent on molecular mass in the sense
for polydispersity indices ranging from 3.3 up to 12.7. that the zero shear-rate viscosity approaches the curve of
Moreover, for this series of polyethylenes the weight the linear polyethylenes with increasing weight average
average molecular mass changes from 111 kg/mol to molecular mass. The independence of the zero shear-rate
90 kg/mol. For polyethylenes of constant weight average viscosity of polydispersity is an important precondition
molecular mass the influence of polydispersity should be for the interpretation of the influence of long-chain
even more pronounced. Nevertheless, the reported zero branching on the viscosity in the linear regime.
shear-rate viscosities were not determined experimental- Some light can be thrown on the g0(Mw)-relationship
ly. Instead they were obtained from Carreau-Yasuda fits of the polyethylenes investigated by taking into account
and (truncated) relaxation spectra. Graessley (1980), results on model branched polymers. For star-shaped
using the equations of the Doi-Edwards theory, predicts polymers an exponential dependence of the zero shear-
a strong dependence of the zero shear-rate viscosity on rate viscosity on the number of entanglements per side
high-molecular mass components. He finds that the zero branch is well established in literature both from theory
shear-rate viscosity is a function of the product and experiment (Pearson and Helfand 1984; Ball and
Mw Mz Mz + 1 . McLeish 1989; Fetters et al. 1993):
For the linear polyethylenes of high molecular mass it  a  
is found that the molecular mass dependence of the zero Ma Ma
g0 / exp t0 ð4Þ
shear-rate viscosity is in a good approximation inde- Me Me
pendent of the polydispersity of the molecular mass
distribution. This conjecture is demonstrated by the In Eq. (4) Ma denotes the molecular mass of a branch
experimental data on mLLDPE 1 and mHDPE 2 with and Me the entanglement molecular mass. The constants
different polydispersities. In addition, a high molecular a and t¢ have got values of around 1 and 0.5,
mass component that is present in mHDPE 2 (Fig. 3) respectively. The exponential dependence of the zero
does not influence the molecular mass dependence of the shear-rate viscosity on molecular mass is much stronger
zero shear-rate viscosity. The independency of the zero than the power law dependence for linear polymers.
shear-rate viscosity of the polydispersity of the molec- Although the viscosity of star shaped polymers is
ular mass distribution is valid as long as no significant reduced at low molecular masses in comparison to
amounts of low molecular mass components below the linear polymers due to the reduction in hydrodynamic
entanglement threshold are present. For example, the volume, the viscosity becomes much larger at higher
zero shear-rate viscosity of mHDPE 3 is reduced due to molecular masses. This is experimentally confirmed for
a significant amount of molecular masses around and linear and star branched polystyrenes (Graessley and
below the critical molecular mass for entanglements Roovers 1979), polyisoprenes (Fetters et al. 1993),
(compare Fig. 1). polybutadienes with 1 and 2 long-chain branches per
It can therefore be concluded that the enormous molecule (Kraus and Gruver 1965), as well as for 3- and
differences in the dependence of the zero shear-rate 4-arm stars of hydrogenated polybutadiene that can be
viscosity on the weight average molecular mass found regarded as a model polymer for long-chain branched
for linear and slightly branched polyethylenes can polyethylene (Raju et al. 1979a, 1979b). For these star-
certainly not be attributed to the minor differences in branched hydrogenated polybutadienes with an entan-
the molecular mass distributions as observed in Fig. 1. glement molecular mass similar to that of polyethylene
The polydispersity indices of mLLDPE 1 and LCB- an increased zero shear-rate viscosity is observed for
mLLDPE 1, for example, are the same within the star-branched molecules of weight average molecular
accuracy of SEC measurements. The observed differ- masses higher than 30 kg/mol.
ences therefore have to be related with the differences in As the molecular characterization of the metallocene-
molecular topography, i.e. the existence of long-chain catalyzed polyethylenes proves them to be slightly
branching. branched (Fig. 6) the increased zero shear-rate viscosity
of these materials has to be attributed to an exponential
dependence upon the molecular mass as it is found for
Interpretation of the zero shear-rate viscosity star-branched model polymers. An additional precondi-
tion for this conjecture is that the molecular masses of
From the experimental results it can be concluded that the metallocene-polyethylenes lie within a range for
low levels of long-chain branching in metallocene- which a strongly increased zero shear-rate viscosity is
catalyzed polyethylenes lead to an increase in zero found for star-branched hydrogenated polybutadienes.
shear-rate viscosity in comparison to linear polyethylene The dashed line in Fig. 9 indicates the exponential
of comparable molecular mass, whereas long-chain dependence according to Eq. (4) for a hypothetically
branching in classical LDPE effects a reduction in zero star-branched polyethylene with a branching function-
240

ality of 4. The factor of proportionality is chosen in the


way that the zero shear-rate viscosity of LCB-mLLDPE
1 falls onto this curve. It is obvious that LCB-mHDPE
which exhibits a similar molecular structure in reason-
able agreement with the estimated dependence.
It could be argued that the slightly branched
polyethylenes are not ideal model polymers with a
distinct functionality of the branch points. From Fig. 6
it becomes obvious that the number of long-chain
branches increases with molecular mass. Nevertheless,
it is interesting to note that also for more highly
branched model polymers an elevated zero shear-rate
viscosity compared to linear materials is observed at
high molecular masses. Roovers (1984) and Archer and
Varshney (1998) found such a behavior for H-shaped
polystyrenes and branched polybutadiene having a
POM-POM like structure, respectively. McLeish and Fig. 10 Time-dependent recoverable compliances of linear polyeth-
Milner (1999) and McLeish et al. (1999) even report an ylenes (T ¼ 150 C). The applied shear stresses are of the order of
exponential dependence of the zero shear-rate viscosity 10 Pa
on weight average molecular mass for H-shaped poly-
isoprenes. An exponential dependence of zero shear-rate lecular system. The limiting value in the infinite time
viscosity on molecular mass is therefore observed for regime, the so-called steady-state recoverable compli-
branched polymers having a more complex molecular ance, can be correlated with the molecular structure.
structure than simple stars. This observation can be The time-dependent recoverable compliances mea-
transferred to the polyethylenes of a more heterogeneous sured under stationary and linear conditions are
molecular structure, thus supporting the qualitative displayed in Fig. 10 for a variety of linear polyethyl-
explanation for the increased zero shear-rate viscosity enes4. The short-chain branched mLLDPE 1, which has
of metallocene-catalyzed long-chain branched poly- got the narrowest molecular mass distribution of the
ethylenes which was given above. linear polyethylenes, exhibits a steady-state recoverable
For classical LDPE having a high branching degree compliance of 7 · 10)5 Pa)1, which is small in compar-
the qualitative explanation for the reduced viscosity in ison to the other samples. The times to achieve the
comparison to linear polyethylene can also be deduced steady state of recovery are short in comparison to the
from Eq. (4). The high degree of long-chain branching other linear polyethylenes in Fig. 10. The Ziegler-Natta
(i.e., high functionality of the branch points) of this type samples ZN-LLDPE 1 and 2 have got a recoverable
of polyethylene leads to a low value of Ma/Me, i.e., the compliance which is higher than 10)3 Pa)1. Whereas for
number of entanglements per arm, and according to ZN-LLDPE 1 a steady state of recovery could be
Eq. (4) to a reduced zero shear-rate viscosity. For the obtained the recoverable compliance of ZN-LLDPE 2
LDPE investigated the exponential dependence of zero does not reach its limiting value within the experimental
shear-rate viscosity on molecular mass is estimated for time window. Similar to these two ZN-LLDPE the
an average functionality of 20 (Fig. 9). As with the recoverable compliance of the linear mHDPE 2 of
slightly branched polyethylenes the factor of propor- narrow molecular mass distribution reaches very high
tionality is chosen in the way that the zero shear-rate values without any indication of a steady state.
viscosity of LDPE 5 with the lowest Mw falls onto this In contrast to some of the linear polyethylenes the
curve. A qualitatively good agreement of this prediction recoverable compliances of the slightly branched poly-
is found in comparison to the experimental data for the ethylenes LCB-mLLDPE 1 and LCB-mHDPE approach
four LDPE having a similar branching structure. a steady state and reach values of the steady-state
recoverable compliance around 10)3 Pa)1 (Fig. 11).
Although the polydispersities of LCB-mLLDPE 1 and
Creep recovery experiments and steady-state the linear mLLDPE 1 are comparable, the elasticity of
recoverable compliance the slightly branched polyethylene is higher by nearly an
order of magnitude. Due to the high polydispersity and
Besides creep experiments in the flow regime that give the pronounced high molecular weight tailing of the
information about viscous properties of polymer melts,
creep recovery experiments are also performed. This 4
Tests for the linearity and the achievement of steady-state
experimental mode is a direct measure of the elastic conditions have been performed according to the examples
properties of an entanglement network of a macromo- described by Gabriel and Münstedt (1999).
241

some general conclusions with respect to the influence of


long-chain branching on elasticity can be drawn. The
steady-state compliances of the three linear samples
mHDPE 1, mLLDPE 1, and mLLDPE 2 with a
polydispersity of two fall into the same region around
7 · 10)5 Pa)1.
The elastic compliances of the slightly branched
LCB-mLLDPE and LCB-mHDPE of similar polydis-
persity are higher by more than an order of magnitude.
The highly branched LDPE 2 and 5 possess steady-state
compliances that fall into the same region as for the
long-chain branched metallocene-catalyzed polyethyl-
enes, although the polydispersity index of the LDPE is
higher by a factor of eight. For most of the linear
samples (mHDPE 2 and 3 and ZN-LLDPE 2) having
polydispersity indices of about three, a steady-state of
Fig. 11 Time-dependent recoverable compliances of long-chain recovery could not be obtained. The recoverable com-
branched polyethylenes (T ¼ 150 C). The applied shear stresses are pliances of mHDPE 2 and ZN-LLDPE 2 at long times
of the order of 10 Pa reach values higher than 10)2 Pa)1.

Interpretation of the steady-state compliance

The experimental results on the influence of different


levels of long-chain branching on the elasticity presented
in Fig. 12 are summarized in the following. They
indicate that low levels of long-chain branching in
metallocene catalyzed polyethylenes lead to an increase
in steady-state recoverable compliance in comparison to
linear polyethylenes of similar polydispersity. High
levels of long-chain branching in classical LDPE seem
to effect a relatively low elasticity compared to linear
polyethylenes of even narrower molecular mass distri-
butions. A qualitative interpretation can be obtained by
the following considerations.
The steady-state recoverable compliance of star
polymers depends linearly on the number of entangle-
Fig. 12 Dependence of steady-state recoverable compliance on ments per arm (Pearson and Helfand 1984):
molecular mass and branching structure (T ¼ 150 C). The arrows
indicate that the actual steady-state recoverable compliance is higher Ma 1
than the plotted value, because a steady-state could not be reached in Je0 ¼ t0 ð5Þ
the measurements
Me G0N
The factor t¢ is the same as in Eq. (4), and G0N denotes
long-chain branched LDPE these polyethylenes are the plateau modulus which is in a good approximation
expected to show high values of the steady-state compli- independent of branching structure (Graessley and
ance. Nevertheless, the steady-state recoverable compli- Roovers 1979). Equation (5) has been experimentally
ance of LDPE 2 lies within the range of LCB-mLLDPE 1 confirmed, e.g., for star branched polystyrenes (Graess-
and LCB-mHDPE (Fig. 12). The elastic compliance of ley and Roovers 1979).
LDPE 2 is also much less than those of the different As the arm molecular mass Ma can be assumed as the
linear polyethylenes of narrow molecular mass distribu- total molecular mass Mw divided by the functionality f
tions (e.g., ZN-LLDPE 2 and mHDPE 2) as is obvious of the branch points, it becomes obvious that an increase
from the comparison of Figs. 10 and 11. in functionality f causes a decrease in steady-state
The elastic compliances of all the polyethylenes compliance at constant molecular mass. This effect is
investigated are summarized in Fig. 12, in which they not only observed in the literature for star-branched
are plotted as a function of weight average molecular polystyrenes but also for polybutadiene combs that have
mass. Although this representation is strongly influenced been combined to form star-branched structures of
by the polydispersity of the molecular mass distribution different functionality (Roovers and Toporowski 1987).
242

The experimental findings for model polymers concern- branching in the LDPE investigated compensates the
ing the effect of functionality upon the level of the influence of the high polydispersity of these materials on
steady-state compliance will qualitatively be transferred their steady-state recoverable compliances. This conjec-
to the polyethylenes investigated in this study. ture is also able to explain the pronounced difference in
For monodisperse star branched polyethylenes of elasticity of HDPE- and LDPE-melts that were inves-
functionalities of 4 and 20 the steady-state compliances tigated by Plazek et al. (1979) and Agarwal and Plazek
are plotted in Fig. 12 (thin lines) as a function of (1977). The LDPE of broad molecular mass distribution
molecular mass according to Eq. (5)5. The calculated exhibited recoverable compliances that were smaller by
compliances of the two monodisperse star-branched roughly one order of magnitude in comparison to linear
polyethylenes intersect the compliance level of linear HPDE-samples at long recovery times. These results are
hydrogenated polybutadiene (Carella et al. 1984) at in accordance with the differences in elasticity of LDPE-
different molecular masses as can be seen from Fig. 12. and HDPE-melts as observed in our study.
The weight average molecular mass Mw at the intersec-
tion point is the higher the larger the functionality is Interpretation of the high elasticity of some linear
assumed. Thus, an increase in functionality of the polyethylenes
branch point leads to a decrease in elasticity at constant
molecular mass. A striking feature of the linear samples ZN-LLDPE 1 and
In order to give a qualitative interpretation for the 2 as well as mHDPE 2 with quite narrow molecular mass
polyethylenes investigated, the influence of polydispersity distributions is their pronounced elasticity which is
on elasticity has to be taken into account. As is well known reflected by very high levels of the recoverable compliance
for linear polymers an increase in polydispersity is at long recovery times. Such a high elasticity gives rise to
responsible for an increase in elasticity. This effect can the assumption that high molecular mass components are
be seen from the comparison of the steady-state compli- present within the samples. Masuda et al. (1970) demon-
ances of the linear polyethylenes of polydispersities strated for bimodal blends of polystyrenes that the
around 2 (mHDPE 1, mLLDPE 1 and 2) with the steady-state compliance passes through a maximum at
compliance level of the monodisperse linear hydrogenated low concentrations of a high molecular mass compo-
polybutadiene given in the literature. Taking this influ- nent. Similar results were obtained by Pechhold et al.
ence of polydispersity into account the calculated molec- (1981) and Berger and Meissner (1992) on bimodal
ular mass dependence of the steady-state compliance of blends of narrow distribution polyisobutylenes. Kraft
star-branched monodisperse polyethylene (f ¼ 4) has been et al. (1999) postulated a high molecular mass compo-
shifted to superimpose with the recoverable compliance of nent from their results on a broadly distributed HDPE
LCB-mLLDPE 1 (thick lines). It is obvious from Fig. 12 that also exhibited a high recoverable compliance in the
that this estimation is able to predict the elasticity of the long-time regime. Nevertheless, a distinct high molecular
slightly branched polyethylenes in a qualitative way. This mass component could not be observed analytically.
result explains the increase in steady-state recoverable Taking these results from the literature on bimodal
compliance of the metallocene-catalyzed polyethylenes in blends into account, the high elasticity of mHDPE 2 can
comparison to linear samples due to slight amounts of be explained by the high molecular mass component that
long-chain branching. is detected by the coupled SEC-light scattering equip-
In order to give a qualitative explanation for the ment (Fig. 2). The pronounced elasticity of the linear
compliance values of the LDPE investigated a similar polyethylenes ZN-LLDPE 1 and 2 can be attributed to a
procedure has been applied to the calculated molecular high molecular mass component as well. In contrast,
mass dependence of the steady-state compliance for the mLLDPE 1, for which no indication of the presence of
high branch point functionality of f ¼ 20. Again, the distinct high molecular weight tailing can be found by
calculated molecular mass dependence of the steady- analytical means, has got the smallest steady-state
state compliance is able to predict the experimental data recoverable compliance of the polyethylenes investigated
of the LDPE in a qualitative way. The estimated in this study. For LDPE 2 a distinct amount of high
dependence for LDPE also reflects the reduction of molecular mass components was observed analytically.
elasticity due to a high degree of long-chain branching if This observation again supports the conclusion that a
compared to the samples of lower functionality. It can high degree of long-chain branching is responsible for
also be concluded that the high degree of long-chain the relatively low elasticity of this type of polyethylene.

5
The two different values of the branch point functionality have Discussion
been chosen in order to represent the different degrees of long-chain
branching of the metallocene-catalyzed LCB-mPE and the classical
LDPE. For the plateau modulus G0N a value of 2.3 · 106 Pa has The qualitative interpretation presented in this paper is
been assumed, which is typical of hydrogenated polybutadiene. able to give a good explanation of the rheological
243

findings on the different types of polyethylenes. More- – Classical LDPE have got a high number of long-chain
over, our interpretation is in accordance with well branches per molecule that results in comparatively
established experimental data and theoretical interpre- low arm molecular masses.
tations of model long-chain branched polymers. This – For linear polyethylenes the molecular mass depen-
agreement strongly supports our approach for a qual- dence of the zero shear-rate viscosity is found to be
itative explanation of the linear viscoelastic shear flow independent of the polydispersity of the molecular
properties of commercial and semi-commercial linear mass distribution within the accuracy of measure-
and long-chain branched polyethylenes. Nevertheless, it ments.
should be stressed again that the interpretations given – Small amounts of long-chain branches in metallo-
above for the dependence of zero shear-rate viscosity cene-catalyzed polyethylenes are responsible for an
and steady-state recoverable compliance on molecular increase in zero shear-rate viscosity in comparison to
mass and degree of branching are intended to be linear polyethylene of the same molecular mass. This
qualitative only. They do not take into account a finding is consistent with the results on model
pronounced heterogeneity of the degree and the topog- branched polymers from the literature. For these
raphy of long-chain branching. materials an exponential dependence of zero shear-
From the small degree of long-chain branching rate viscosity on the number of entanglements per
present in the metallocene-catalyzed samples it can be branch is found.
estimated that only every fifth molecule is branched. – The low zero shear-rate viscosity of classical LDPE in
These samples should therefore be regarded as blends of comparison to linear polyethylene is a result of the
linear molecules and long-chain branched ones of high branching functionality which reduces the num-
different (and unknown) branching structure. The ber of entanglements per branch. In this kind of
pronounced heterogeneity of long-chain branches in polyethylene a strong reduction of the hydrodynamic
LDPE is obvious from the analytical data presented radius by long-chain branching is responsible for a
above (e.g., Fig. 6). These samples certainly have to be decrease in zero shear-rate viscosity. Due to the small
regarded as statistically branched or tree-like molecules. number of entanglements per branch the exponential
In particular, the degree of long-chain branching of dependence of the zero shear-rate viscosity on
these polyethylenes increases significantly with molecu- molecular mass is weak.
lar mass. For an accurate description of the rheological – The steady-state recoverable compliance increases for
properties these samples would have to be modeled as slightly branched metallocene-polyethylenes in com-
very complicated multicomponent blends of species of parison to linear products of similar polydispersity.
different (and again unknown) molecular topography. – For highly branched classical LDPE a decrease in
elasticity in comparison to linear polyethylene of
similar polydispersity is found.
Conclusion – A pronounced elasticity of linear polyethylenes of
narrow molecular mass distribution can be explained
From the experimental results the following conclusions by distinct amounts of high molecular mass compo-
can be drawn with respect to the influence of varying nents. These fractions can only be detected analy-
levels of long-chain branching on linear viscoelastic tically by means of a coupled SEC-light scattering
properties of polyethylene melts: device at very small scattering angles.
– Long-chain branched metallocene-catalyzed polyethy-
Acknowledgements The authors would like to express their grat-
lenes have got a very small degree of branching. In a itude to Dipl.-Ing. Xing Huang and Dipl.-Ing. Jürgen Maier for
simplistic way these materials can be regarded as star- performing most of the creep recovery experiments. The authors
like molecules of a small functionality of the branch would also like to thank Esa Kokko, Dr. Barbro Löfgren, and Prof.
point. The small functionality can lead to high Dr. Jukka Seppälä (Helsinki University of Technology, Finland) for
the polymerization of the long-chain branched LCB-mHDPE and
molecular masses of the side branches ranging up to Dr. Dieter Lilge (Basell Polyolefine GmbH, Ludwigshafen, Ger-
70 kg/mol in our case. many) for the molecular characterization of some samples.

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