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mechanism of long-chain branch formation is generally long-chain branched polyethylenes. An increase in zero
viewed as the incorporation of vinyl-terminated chains shear-rate viscosity is found in the case where the
into the growing backbone (e.g., Hamielec and Soares molecular mass between branch points is much larger
1996). In a series of publications Malmberg et al. (1998, than the entanglement molecular mass. For a high
1999, 2000) and Kokko et al. (2000) have demonstrated branching density the molecular mass between branch
in which way polymerization conditions in metallocene points becomes small and therefore leads to a reduced
catalysts may change the branching structure. zero shear-rate viscosity in comparison to linear
Rheological measurements are sensitive enough to polyethylene. Janzen and Colby (1999) propose a
detect small changes in molecular structure. Several quantitative model that is able to determine the amount
papers have dealt with this subject in the last few years. of long-chain branches. Nevertheless, this approach
Nevertheless, most of these papers suffer from the fact does not take into account the heterogeneity of branch-
that the linear viscoelastic flow regime of polyethylenes ing structures that is still present in metallocene-
with a slight degree of long-chain branching is not catalyzed polyethylenes. As for the publications cited
accessible using standard rheological equipment like above, an approach to an explanation of elastic
dynamic-mechanical analysis. Several publications re- properties of branched polyethylenes is missing.
port for this new type of long-chain branched polyeth- The aim of this paper is to describe the influence of
ylene an elevated low shear-rate viscosity in comparison small amounts of long-chain branches on the zero shear-
to linear polyethylene of the same molecular mass (Vega rate viscosity and the steady-state recoverable compli-
et al. 1998; Malmberg et al. 1999; Shroff and Mavridis ance. These material parameters can be viewed as
1999; Bin Wadud and Baird 2000; Wood-Adams et al. weighed integrals over the relaxation time spectrum.
2000). Due to long relaxation times the zero shear-rate By comparison with model polymers a qualitative
viscosity could in many cases not be determined. For the explanation is presented that is able to interpret the
same reason, no information is provided for the steady- experimental findings on polyethylenes with a slight
state recoverable compliance, which is a well-defined degree of long-chain branching. In addition, the rhe-
measure of elasticity. This quantity is significantly ological behavior of classical low-density polyethylenes
influenced by small amounts of long-chain branches as (LDPE) can be explained using the same framework.
Gabriel and Münstedt (1999) demonstrated for a com- This type of polyethylene is generally viewed as a highly
mercial polyethylene. branched material, i.e., with a high number of long side
Several other publications dealt with the influence of branches per molecule. For a thorough description of
long-chain branches on the frequency dependence of the molecular structure of LDPE the reader is referred to
dynamic-mechanical material functions and the corre- an article by Kulin et al. (1988). For the LDPE
sponding relaxation time spectrum. Wood-Adams et al. investigated in this IUPAC round robin test a degree
(2001) describe how the appearance of different peaks in of long-chain branches of 1–7 per 1000 carbon atoms
the relaxation time spectrum corresponds with the was found experimentally.
branching structure in metallocene-catalyzed polyethy-
lenes and related molecular dynamics models. Using the
experimental data of Wood-Adams et al. (2000), Garcia- Materials and methods
Franco et al. (2001) give an interpretation of the similar-
ities they observed between gelation and the rheological A broad variety of linear and long-chain branched polyethylenes
response of long-chain branched metallocene-catalyzed has been selected for this study. Two of the linear high-density
metallocene-polyethylenes investigated (Table 1) are homopoly-
polyethylenes. Trinkle (2001) describes how the van mers (mHDPE 2 and 3), and a low comonomer content of 1-butene
Gurp-Palmen plot can be used to obtain information is present in the case of mHDPE 1. These materials of similar
about the branching structure of polymers. The method polydispersity differ mainly with respect to their weight average
was applied to long-chain branched model polymers as molecular mass as will be described below. Two linear low-density
metallocene polyethylenes of similar density and melting temperat-
well as to metallocene-catalyzed polyethylenes. ure but different type of comonomer serve as additional reference
Another lack of some of the cited publications is the materials of narrow molecular mass distribution (mLLDPE 1 and
fact that no explanations for the experimental findings 2). Two Ziegler-Natta LLDPE (ZN-LLDPE 1 and 2) are investi-
from the point of molecular structure are presented. It gated because of their slightly broader molecular mass distribution
does not become clear why such low amounts of long- in comparison to the two mLLDPE. The characteristics of these
polymers are given in Table 1.
chain branching would lead to the reported significant The selection of long-chain branched materials consists of four
changes in flow behavior. The only recent publication commercial LDPE (1, 2, 5, and 6) of broad molecular mass
that explains the molecular mass dependence of zero distribution and high degree of branching. Also commercial
shear-rate viscosity of long-chain branched polyethy- metallocene-catalyzed low-density polyethylenes with sparse long-
chain branching (LCB-mLLDPE 1 and 2) have been selected. These
lenes is a paper by Janzen and Colby (1999). The authors materials are copolymers of ethylene and 1-octene. They were
come to the conclusion that the molecular mass between chosen in order to separate the effects of long-chain branching and
branch points is decisive for the viscosity behavior of molecular mass distribution by comparison with the two linear
234
Comonomer q (25 C) g/cm3 Tm,C Mn, kg/mol Mw, kg/mol Mz, kg/mol Mw/Mn Mz/Mw
mHDPE 1 1-Butene 0.935 128 46.3 97.7 170 2.1 1.7
mHDPE 2 – 0.945 137 73.0 216 608 3.0 2.8
mHDPE 3 – 0.945 137 19.4 55.3 113 2.9 2.0
mLLDPE 1 1-Butene 0.900 99 55.0 114 188 2.1 1.7
mLLDPE 2 1-Hexene 0.900 99 52.7 115 188 2.2 1.6
ZN-LLDPE 1 1-Octene 0.919 116/127 37.6 116 278 3.1 2.4
ZN-LLDPE 2 1-Butene 0.918 116/128 40.3 127 301 3.2 2.4
LDPE 1 – 0.918 110 15.5 258 2740 16.6 10.6
LDPE 2 – 0.918 110 16.7 261 1765 15.6 6.8
LDPE 5 – 0.918 110 11.5 158 1999 13.7 12.7
LDPE 6 – 0.918 110 16.9 409 5272 24.3 12.9
LCB-mLLDPE 1 1-Octene 0.902 108 47.8 98.6 170 2.1 1.7
LCB-mLLDPE 2 1-Octene 0.902 98 38.8 92.0 167 2.4 1.8
LCB-mHDPE – 0.949 137 48.1 109 201 2.3 1.8
Table 2 Mark-Houwink constants of polystyrene and poly- determined from light scattering gives a qualitative insight into the
ethylene for 1,2,4-TCB at 135 C degree of long-chain branching as a function of molecular mass:
2
Polymer K · 105 a s
g ¼ 2 br ð1Þ
hs ilin
PS 12.1 0.707
PE 40.6 0.725 The contraction factor g is equal to one for linear molecules and
decreases to values close to zero for highly branched structures.
These Mark-Houwink constants of polystyrene and polyethylene Zimm and Stockmayer (1949) derived equations which are used to
for 1,2,4-TCB at 135 C are recommended by the IUPAC Working obtain more quantitative information about the degree of
Party IV,2.2: Project subgroup 5, Characterization of Polyolefins. branching. Assuming unperturbed chain statistics for star poly-
mers of functionality f of the branching center the following
relation holds:
low-density polyethylenes mLLDPE 1 and 2. In order to separate
the effects of short- and long-chain branching an ethylene-homo- 3f 2
gf ¼ ð2Þ
polymer with sparse long-chain branching was polymerized (LCB- f2
mHDPE) at the Technical University of Helsinki.
For statistically branched polymers with a branch point
functionality of 3 the following equation relates the contraction
Molecular characterization factor g3 of each monodisperse SEC-fraction to the number of
long-chain branches per molecule m:
Molecular mass distribution. For the characterization of the
molecular mass distribution a high-temperature-GPC Waters 150- m0:5 4m 0:5
C with four Shodex columns is used at the Institute of Polymer g3 1 þ þ ð3Þ
Materials (LSP)1. The temperature of the measurements is chosen 7 9p
as 135 C, the solvent is 1,2,4-TCB stabilized with a sterically
hindered phenol (Irganox 1035 of Ciba Specialty Chemicals). The Magnetic bearing torsional creep apparatus
columns are calibrated with 13 narrowly distributed polystyrene
standards from Polymer Laboratories with molecular masses The shear creep and creep recovery measurements were conducted
ranging from 580 g/mol to 11.6 · 106 g/mol. According to the by a magnetic bearing torsional creep apparatus that was built at
principle of universal calibration the calibration curve for polysty- the Institute of Polymer Materials at Erlangen (Link and Schwarzl
rene is converted to linear polyethylene using the Mark-Houwink 1985). This apparatus the design of which goes back to Plazek
constants of Table 2. (1968) measures creep and recoverable compliances of polymer
Long-chain branching structure. Information about the long-chain melts with high accuracy due to the low frictional torque of the
branching structure is obtained by a coupled SEC-light scattering magnetic bearing (Gabriel et al. 1998; Gabriel and Kaschta 1998;
technique. This method allows for the absolute determination of Gabriel and Münstedt 1999). The oven of the rheometer is purged
weight average molecular mass and radius of gyration of each SEC- with nitrogen to ensure the thermal stability of the polyethylenes.
fraction. The experimental setup of the coupled SEC-light scatter- The samples are measured at a temperature of 150 C in a plate-
ing technique used in this work consists of the high-temperature plate geometry with a diameter of 30 mm and a height of 2 mm.
GPC from Waters (150-C) and an 18-angle laser light scattering For the reliability of the creep recovery experiments some
apparatus Dawn EOS from Wyatt Technology which is operated preconditions have to be fulfilled. Because in many cases these
at a temperature of 135 C. experiments take a long time the thermal stability of the polymers
The ratio of the mean square radius of gyration of branched has to be granted. In addition, the shear stresses and deformations
hs2 ibr and linear molecules hs2 ilin of the same molecular mass as have to lie within the range of linear viscoelasticity and the
achievement of steady-state conditions in the creep as well as in the
creep recovery mode has to be ensured. These preconditions are
1
In the following the abbreviation SEC (size exclusion chroma- fulfilled for the materials investigated. An example of such tests is
tography) is used instead of GPC (gel permeation chromatogra- published by Gabriel and Münstedt (1999) for a long-chain
phy). branched metallocene-catalyzed LLDPE.
235
The long-chain branching structure of the different Fig. 5 Molecular mass dependence of the contraction factor g(M)
polyethylenes is described for selected samples of small for long-chain branched polyethylenes
and high degree of branching (LCB-mLLDPE 1, LCB-
mHDPE, and LDPE 2). In Fig. 4 the measured root From Eq. (1) the molecular mass dependence of the
mean square radius is plotted as a function of molecular contraction factors g(M) is calculated (Fig. 5). The long-
mass for three different long-chain branched polyethy- chain branched samples LCB-mLLDPE 1 and LCB-
lenes. In comparison to the dependence of linear mHDPE are quite similar with respect to g(M) especially
samples, which is shown by the solid line having a slope in the high molecular mass regime. For these long-chain
of 0.51 and a constant of proportionality of 0.0585, branched materials the degree of branching increases
long-chain branches lead to a decrease in the root mean with molecular mass, which is reflected in a correspond-
square radius at a fixed molecular mass. The high degree ing decrease of g(M). In contrast, the classical LDPE 2 is
of long-chain branching in the case of LDPE 2 is highly branched as the low values of g(M) demonstrate.
responsible for the strong decrease compared with the The contraction factors g(M) of LDPE 1, 5, and 6 were
two slightly branched metallocene catalyzed polyethy- found to be similar to that of LDPE 2. As the various
lenes which cannot be distinguished in the plot of Fig. 4. LDPE were polymerized by the same process it can
237
In the latter paper the authors demonstrate that the zero shear-rate viscosity (Gabriel 2001). The amount of such
shear-rate viscosity changes by roughly a factor of three a reduction is dependent on molecular mass in the sense
for polydispersity indices ranging from 3.3 up to 12.7. that the zero shear-rate viscosity approaches the curve of
Moreover, for this series of polyethylenes the weight the linear polyethylenes with increasing weight average
average molecular mass changes from 111 kg/mol to molecular mass. The independence of the zero shear-rate
90 kg/mol. For polyethylenes of constant weight average viscosity of polydispersity is an important precondition
molecular mass the influence of polydispersity should be for the interpretation of the influence of long-chain
even more pronounced. Nevertheless, the reported zero branching on the viscosity in the linear regime.
shear-rate viscosities were not determined experimental- Some light can be thrown on the g0(Mw)-relationship
ly. Instead they were obtained from Carreau-Yasuda fits of the polyethylenes investigated by taking into account
and (truncated) relaxation spectra. Graessley (1980), results on model branched polymers. For star-shaped
using the equations of the Doi-Edwards theory, predicts polymers an exponential dependence of the zero shear-
a strong dependence of the zero shear-rate viscosity on rate viscosity on the number of entanglements per side
high-molecular mass components. He finds that the zero branch is well established in literature both from theory
shear-rate viscosity is a function of the product and experiment (Pearson and Helfand 1984; Ball and
Mw Mz Mz + 1 . McLeish 1989; Fetters et al. 1993):
For the linear polyethylenes of high molecular mass it a
is found that the molecular mass dependence of the zero Ma Ma
g0 / exp t0 ð4Þ
shear-rate viscosity is in a good approximation inde- Me Me
pendent of the polydispersity of the molecular mass
distribution. This conjecture is demonstrated by the In Eq. (4) Ma denotes the molecular mass of a branch
experimental data on mLLDPE 1 and mHDPE 2 with and Me the entanglement molecular mass. The constants
different polydispersities. In addition, a high molecular a and t¢ have got values of around 1 and 0.5,
mass component that is present in mHDPE 2 (Fig. 3) respectively. The exponential dependence of the zero
does not influence the molecular mass dependence of the shear-rate viscosity on molecular mass is much stronger
zero shear-rate viscosity. The independency of the zero than the power law dependence for linear polymers.
shear-rate viscosity of the polydispersity of the molec- Although the viscosity of star shaped polymers is
ular mass distribution is valid as long as no significant reduced at low molecular masses in comparison to
amounts of low molecular mass components below the linear polymers due to the reduction in hydrodynamic
entanglement threshold are present. For example, the volume, the viscosity becomes much larger at higher
zero shear-rate viscosity of mHDPE 3 is reduced due to molecular masses. This is experimentally confirmed for
a significant amount of molecular masses around and linear and star branched polystyrenes (Graessley and
below the critical molecular mass for entanglements Roovers 1979), polyisoprenes (Fetters et al. 1993),
(compare Fig. 1). polybutadienes with 1 and 2 long-chain branches per
It can therefore be concluded that the enormous molecule (Kraus and Gruver 1965), as well as for 3- and
differences in the dependence of the zero shear-rate 4-arm stars of hydrogenated polybutadiene that can be
viscosity on the weight average molecular mass found regarded as a model polymer for long-chain branched
for linear and slightly branched polyethylenes can polyethylene (Raju et al. 1979a, 1979b). For these star-
certainly not be attributed to the minor differences in branched hydrogenated polybutadienes with an entan-
the molecular mass distributions as observed in Fig. 1. glement molecular mass similar to that of polyethylene
The polydispersity indices of mLLDPE 1 and LCB- an increased zero shear-rate viscosity is observed for
mLLDPE 1, for example, are the same within the star-branched molecules of weight average molecular
accuracy of SEC measurements. The observed differ- masses higher than 30 kg/mol.
ences therefore have to be related with the differences in As the molecular characterization of the metallocene-
molecular topography, i.e. the existence of long-chain catalyzed polyethylenes proves them to be slightly
branching. branched (Fig. 6) the increased zero shear-rate viscosity
of these materials has to be attributed to an exponential
dependence upon the molecular mass as it is found for
Interpretation of the zero shear-rate viscosity star-branched model polymers. An additional precondi-
tion for this conjecture is that the molecular masses of
From the experimental results it can be concluded that the metallocene-polyethylenes lie within a range for
low levels of long-chain branching in metallocene- which a strongly increased zero shear-rate viscosity is
catalyzed polyethylenes lead to an increase in zero found for star-branched hydrogenated polybutadienes.
shear-rate viscosity in comparison to linear polyethylene The dashed line in Fig. 9 indicates the exponential
of comparable molecular mass, whereas long-chain dependence according to Eq. (4) for a hypothetically
branching in classical LDPE effects a reduction in zero star-branched polyethylene with a branching function-
240
The experimental findings for model polymers concern- branching in the LDPE investigated compensates the
ing the effect of functionality upon the level of the influence of the high polydispersity of these materials on
steady-state compliance will qualitatively be transferred their steady-state recoverable compliances. This conjec-
to the polyethylenes investigated in this study. ture is also able to explain the pronounced difference in
For monodisperse star branched polyethylenes of elasticity of HDPE- and LDPE-melts that were inves-
functionalities of 4 and 20 the steady-state compliances tigated by Plazek et al. (1979) and Agarwal and Plazek
are plotted in Fig. 12 (thin lines) as a function of (1977). The LDPE of broad molecular mass distribution
molecular mass according to Eq. (5)5. The calculated exhibited recoverable compliances that were smaller by
compliances of the two monodisperse star-branched roughly one order of magnitude in comparison to linear
polyethylenes intersect the compliance level of linear HPDE-samples at long recovery times. These results are
hydrogenated polybutadiene (Carella et al. 1984) at in accordance with the differences in elasticity of LDPE-
different molecular masses as can be seen from Fig. 12. and HDPE-melts as observed in our study.
The weight average molecular mass Mw at the intersec-
tion point is the higher the larger the functionality is Interpretation of the high elasticity of some linear
assumed. Thus, an increase in functionality of the polyethylenes
branch point leads to a decrease in elasticity at constant
molecular mass. A striking feature of the linear samples ZN-LLDPE 1 and
In order to give a qualitative interpretation for the 2 as well as mHDPE 2 with quite narrow molecular mass
polyethylenes investigated, the influence of polydispersity distributions is their pronounced elasticity which is
on elasticity has to be taken into account. As is well known reflected by very high levels of the recoverable compliance
for linear polymers an increase in polydispersity is at long recovery times. Such a high elasticity gives rise to
responsible for an increase in elasticity. This effect can the assumption that high molecular mass components are
be seen from the comparison of the steady-state compli- present within the samples. Masuda et al. (1970) demon-
ances of the linear polyethylenes of polydispersities strated for bimodal blends of polystyrenes that the
around 2 (mHDPE 1, mLLDPE 1 and 2) with the steady-state compliance passes through a maximum at
compliance level of the monodisperse linear hydrogenated low concentrations of a high molecular mass compo-
polybutadiene given in the literature. Taking this influ- nent. Similar results were obtained by Pechhold et al.
ence of polydispersity into account the calculated molec- (1981) and Berger and Meissner (1992) on bimodal
ular mass dependence of the steady-state compliance of blends of narrow distribution polyisobutylenes. Kraft
star-branched monodisperse polyethylene (f ¼ 4) has been et al. (1999) postulated a high molecular mass compo-
shifted to superimpose with the recoverable compliance of nent from their results on a broadly distributed HDPE
LCB-mLLDPE 1 (thick lines). It is obvious from Fig. 12 that also exhibited a high recoverable compliance in the
that this estimation is able to predict the elasticity of the long-time regime. Nevertheless, a distinct high molecular
slightly branched polyethylenes in a qualitative way. This mass component could not be observed analytically.
result explains the increase in steady-state recoverable Taking these results from the literature on bimodal
compliance of the metallocene-catalyzed polyethylenes in blends into account, the high elasticity of mHDPE 2 can
comparison to linear samples due to slight amounts of be explained by the high molecular mass component that
long-chain branching. is detected by the coupled SEC-light scattering equip-
In order to give a qualitative explanation for the ment (Fig. 2). The pronounced elasticity of the linear
compliance values of the LDPE investigated a similar polyethylenes ZN-LLDPE 1 and 2 can be attributed to a
procedure has been applied to the calculated molecular high molecular mass component as well. In contrast,
mass dependence of the steady-state compliance for the mLLDPE 1, for which no indication of the presence of
high branch point functionality of f ¼ 20. Again, the distinct high molecular weight tailing can be found by
calculated molecular mass dependence of the steady- analytical means, has got the smallest steady-state
state compliance is able to predict the experimental data recoverable compliance of the polyethylenes investigated
of the LDPE in a qualitative way. The estimated in this study. For LDPE 2 a distinct amount of high
dependence for LDPE also reflects the reduction of molecular mass components was observed analytically.
elasticity due to a high degree of long-chain branching if This observation again supports the conclusion that a
compared to the samples of lower functionality. It can high degree of long-chain branching is responsible for
also be concluded that the high degree of long-chain the relatively low elasticity of this type of polyethylene.
5
The two different values of the branch point functionality have Discussion
been chosen in order to represent the different degrees of long-chain
branching of the metallocene-catalyzed LCB-mPE and the classical
LDPE. For the plateau modulus G0N a value of 2.3 · 106 Pa has The qualitative interpretation presented in this paper is
been assumed, which is typical of hydrogenated polybutadiene. able to give a good explanation of the rheological
243
findings on the different types of polyethylenes. More- – Classical LDPE have got a high number of long-chain
over, our interpretation is in accordance with well branches per molecule that results in comparatively
established experimental data and theoretical interpre- low arm molecular masses.
tations of model long-chain branched polymers. This – For linear polyethylenes the molecular mass depen-
agreement strongly supports our approach for a qual- dence of the zero shear-rate viscosity is found to be
itative explanation of the linear viscoelastic shear flow independent of the polydispersity of the molecular
properties of commercial and semi-commercial linear mass distribution within the accuracy of measure-
and long-chain branched polyethylenes. Nevertheless, it ments.
should be stressed again that the interpretations given – Small amounts of long-chain branches in metallo-
above for the dependence of zero shear-rate viscosity cene-catalyzed polyethylenes are responsible for an
and steady-state recoverable compliance on molecular increase in zero shear-rate viscosity in comparison to
mass and degree of branching are intended to be linear polyethylene of the same molecular mass. This
qualitative only. They do not take into account a finding is consistent with the results on model
pronounced heterogeneity of the degree and the topog- branched polymers from the literature. For these
raphy of long-chain branching. materials an exponential dependence of zero shear-
From the small degree of long-chain branching rate viscosity on the number of entanglements per
present in the metallocene-catalyzed samples it can be branch is found.
estimated that only every fifth molecule is branched. – The low zero shear-rate viscosity of classical LDPE in
These samples should therefore be regarded as blends of comparison to linear polyethylene is a result of the
linear molecules and long-chain branched ones of high branching functionality which reduces the num-
different (and unknown) branching structure. The ber of entanglements per branch. In this kind of
pronounced heterogeneity of long-chain branches in polyethylene a strong reduction of the hydrodynamic
LDPE is obvious from the analytical data presented radius by long-chain branching is responsible for a
above (e.g., Fig. 6). These samples certainly have to be decrease in zero shear-rate viscosity. Due to the small
regarded as statistically branched or tree-like molecules. number of entanglements per branch the exponential
In particular, the degree of long-chain branching of dependence of the zero shear-rate viscosity on
these polyethylenes increases significantly with molecu- molecular mass is weak.
lar mass. For an accurate description of the rheological – The steady-state recoverable compliance increases for
properties these samples would have to be modeled as slightly branched metallocene-polyethylenes in com-
very complicated multicomponent blends of species of parison to linear products of similar polydispersity.
different (and again unknown) molecular topography. – For highly branched classical LDPE a decrease in
elasticity in comparison to linear polyethylene of
similar polydispersity is found.
Conclusion – A pronounced elasticity of linear polyethylenes of
narrow molecular mass distribution can be explained
From the experimental results the following conclusions by distinct amounts of high molecular mass compo-
can be drawn with respect to the influence of varying nents. These fractions can only be detected analy-
levels of long-chain branching on linear viscoelastic tically by means of a coupled SEC-light scattering
properties of polyethylene melts: device at very small scattering angles.
– Long-chain branched metallocene-catalyzed polyethy-
Acknowledgements The authors would like to express their grat-
lenes have got a very small degree of branching. In a itude to Dipl.-Ing. Xing Huang and Dipl.-Ing. Jürgen Maier for
simplistic way these materials can be regarded as star- performing most of the creep recovery experiments. The authors
like molecules of a small functionality of the branch would also like to thank Esa Kokko, Dr. Barbro Löfgren, and Prof.
point. The small functionality can lead to high Dr. Jukka Seppälä (Helsinki University of Technology, Finland) for
the polymerization of the long-chain branched LCB-mHDPE and
molecular masses of the side branches ranging up to Dr. Dieter Lilge (Basell Polyolefine GmbH, Ludwigshafen, Ger-
70 kg/mol in our case. many) for the molecular characterization of some samples.
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