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Integrated Circuit-Based
Biofabrication with Common
Biomaterials for Probing
Cellular Biomechanics
Chun-Yen Sung,1 Chung-Yao Yang,1 J. Andrew Yeh,1 and
Chao-Min Cheng2,*
experimental discoveries and real biological behaviors in the field of life science. To address
these challenges, the best means for optimizing scaffold architecture, including optimization of
morphology, topography, and pore size, on suitable biomaterial interfaces for probing cellular
functions must be explored. Regulation of these structural arrangements in the cell membrane
via the manipulation of material topographies and examining consequent effects may further our
understanding of focal adhesion formation.
Recent advances in integrated circuit (IC)-based techniques have enabled the development of in
vitro cell culture models that offer greater control, efficiency, consistency, and throughput [3,4].
Further, engineered architectures incorporated into tissue scaffolds can provide functional
support to cells. Generally, the most common IC-based biofabrication processes used to
integrate small-scale devices with in vitro nanomaterial scaffolds includes lithography processes
(i.e., photolithography, soft lithography, and electron beam lithography) and etching techniques
[i.e., wet etching, reactive ion etching, and metal nanoparticle-assisted etching] (Box 2). In
addition to the effects of surface architecture, mechanical stimulation of living cells is a routine
occurrence with undeniable effects on cellular behavior; as such, its effects must be replicated
for relevant physiological research. The ability to examine the effects of mechanics at the cellular
level has recently been augmented by developments in the use of small-scale devices designed
to probe the effects of force interactions between cells and surrounding structures. Our review
presents recent novel and common techniques for creating microscale and nanoscale struc-
tures on hard or soft surfaces for studying cellular behaviors following the application of various
mechanical forces (Table 1).
PDMS Substrate
(D) o
Nan
Biomaterial with
small-scale modificaon
Fluidic flow
ro
Contact guidance Applied forces Mic
Probe
Cellular
biomechanics
Stretch Pressure
Figure I. Probing Cellular Biomechanics through Small-Scale Devices Manufactured via Integrated Circuit
(IC)-Based Biofabrication. (A) Photolithography is the process used to transfer geometric patterns and designs on a
mask to the substrate. (B) Soft lithography uses a soft elastomeric stamp containing patterned relief structures to
generate desired patterns on peeled substrates. (C) Reactive ion etching can generate desired micropatterns via reactive
plasma to remove material deposited on wafers. (D) Biomaterials with small-scale modifications (contact guidance) can
be used with applied mechanical forces to stimulate cells on a material surface.
biocompatibility of material features. We note that nanoscale structures used were dimensionally
similar to focal adhesion clusters on cellular membranes. Accordingly, biomaterials with nano-
scale modifications not only offer biomimicking environments for cell culture but also provide a
relevant in vitro platform for modulating the cytoskeleton. A great deal of research has focused
on fabricating periodic nanostructures, including nanopillars, nanowires, nanogratings, and
ligand patterns, on hard substrates [7–10]. For instance, silicon-based sharp-tip substrates
have been fabricated via deep reactive ion etching to examine cytoskeletal morphology.
Fibroblasts have been shown to manifest a smaller cell adhesion area and lower proliferation
on needle-like nanoposts, but enhanced elongation with alignment on blade-like nanogrates
[11]. In terms of fabrication processes, electron beam lithography could be applied to construct
PDMS Photolithography, DRIE, Elastomeric micropost Fibronectin patterns Stem cells, endothelial Stem cell fate, focal [28,29,32–35] The PDMS micropost
soft lithography array cells, smooth muscle adhesion organization, array can be used as a
cells, fibroblasts cell morphology, detector for traction force
cytoskeleton measurement between
contractility cells and microposts
under mechanical
stimulation
Photolithography Alternative stiffness Poly-L-lysine, Hippocampal neurons, Neurite extension and [53–56] Use of polymers with
fibronectin, laminin DRG neurons, underlying signaling alternating stiffness
neuroblasts, fibroblasts pathways, cytoskeletal characteristics to explore
and morphological cell responses
characteristics
Soft lithography Microchannels Fibronectin Fibroblasts Cytoskeletal, [42] PDMS microchannels can
morphologic changes be used to study the
coupled effects of
mechanics and
topography in cell
morphology
Photolithography, RIE, Microgrooves Poly-L-lysine, laminin Neural stem cells, cortical Neurite outgrowth [46] Microchannel width can
soft lithography neurons impact development and
differentiation of neural
stem cells
Photolithography, Angular grating patterns O2 plasma treatment, Osteoblast cells Cell migration, cell [9] Angular grating patterns
sputter deposition, treatment (hydrophilic elongation can be used to control cell
lifted-off, RIE, soft surface) motility and directionality
lithography
Soft lithography, Nanogratings Collagen Mesenchymal stem cells Cytoskeletal [10] Nanogratings can
embossing organization, cell influence stem cell
mechanical properties behaviors
Table 1. (continued)
Biomaterial IC-Based Fabrication Surface Feature Biological Application Refs Characteristic
Soft lithography, RIE Micropost array Poly-L-lysine Hippocampal neurons Neuronal outgrowth [7] Micropost arrays can
manipulate neuronal
outgrowth
Photolithography, Micropillars Fibronectin Fibroblasts Cell shape and [26] Micropillars can be used
Bosch process migration to affect cell shape and
migration
Photolithography, soft Geometric features Fibronectin Mesenchymal stem cells Stem cell differentiation [18,19] Geometric shape can
lithography direct MSCs to
appropriate fates
Photolithography, soft Micropatterned strips Fibronectin patterns Endothelial cells Cell apoptosis [23] Cell apoptosis can be
lithography modulated by changes in
ECM micropatterning and
mechanical forces
Silicon Photolithography, liquid Oxidized silicon APTMS-/FDTS-coated Fibroblasts, epithelial cells Cytoskeletal and [61,62] Silicon-based
vapor deposition, nanosponges morphological changes micropatterns can be
AgNPs used to influence cellular
behaviors at desired
locations at a micrometric/
nanometric level
Self-assembling Vertically silicon – Hepatic cells Cell adhesion and [15] Cell adhesion and
nanoelectrochemistry nanowire arrays spreading spreading can be
controlled by arrayed
silicon nanowires
Photolithography, DRIE Microstructures Polyornithine, laminin Neural stem cells Cell proliferation and [47] Topological parameters,
differentiation pattern, and size can
affect the differentiation of
adult neural stem cells
Trends in Biotechnology, February 2016, Vol. 34, No. 2
175
176
Table 1. (continued)
Biomaterial IC-Based Fabrication Surface Feature Biological Application Refs Characteristic
Trends in Biotechnology, February 2016, Vol. 34, No. 2
Interference lithography, Nanoposts, nanogrates – Fibroblasts Cell proliferation and [11] Sharp-tip
DRIE morphology nanotopography can
guide filopodia extension
and formation of the
adhesion molecules
complex
Electron beam Nanodots, nanorings K-Casein, fibronectin, Endothelial cells Cell adhesion, [12] The shape of nanometer-
lithography laminin cytoskeletal scale surface patterns can
organization modulate focal adhesion
complex organization
Gold nanoparticles- Nanowires – Embryonic stem cells, Stem cell differentiation, [45] Nanowires can be used to
assisted etching embryonic kidney cells gene delivery study intracellular and
intercellular biological
processes
Glass Photolithography, RIE Nanoroughness Vitronectin, Anti- Embryonic stem cells, Cell morphology, [59,60] Nanoroughness can
EpCAM antibodies tumor cells adhesion, proliferation, regulate hESC behaviors
clonal expansion, self- and capture CTCs
renewal
Photolithography Micropatterns Neural extracellular Neural cells, skin-derived Neural differentiation [5] Contact stimulation and
matrix precursor cells signaling molecules can
induce neurons to
develop and stabilize
synaptic contacts
Hydrogel Capillary force Nanoscale cues Collagen, fibronectin Cardiac cells, fibroblasts Cell alignment, cell [13] Controlling cell–material
lithography migration, cell interactions at the
morphology nanoscale level can
manipulate cellular
structure and function
Table 1. (continued)
Biomaterial IC-Based Fabrication Surface Feature Biological Application Refs Characteristic
Photolithography, Microislands RGD motif Mesenchymal stem cells Cell spreading, stem cell [48] RGD nanospacing can
chemical etching, lift-off differentiation regulate cell tension and
stem cell differentiation
PLGA Soft lithography Micropatterned strips Fibronectin patterns Mesenchymal stem cells Stem cell differentiation [22] Cellular shape modulation
can be a viable strategy to
induce lineage-specific
differentiation of stem cells
Photolithography, RIE Microgroves/ – Tenocytes, osteoblasts Cell alignment [67,68] Anisotropic substrates
nanogroves with microscale/
nanoscale groves can be
used to modulate cellular
adhesion in vitro, but none
of the topographies can
promote directional cell
patterning in vivo
Chitosan Photolithography, liquid Nanotextures O2 plasma treatment Fibroblasts, cancer cells, Cellular morphology, [63–65] Physically and chemically
vapor deposition, FDTS-grafted neural cells cytoskeleton response modified chitosan can be
AgNPs used to probe the
morphology of attached
cells
a
AgNPs, silver nanoparticles; CTCs, circulating tumor cells; APTMS, (3-aminopropyl) trimethoxysilane; DRG, dorsal root ganglion; DRIE, deep reactive ion etching; ECM, extracellular matrix; FDTS, perfluor-
odecyltrichlorosilane; hESC, human embryonic stem cell; MSC, mesenchymal stem cell; PDMS, polydimethylsiloxane; PLGA, poly(lactic-co-glycolic) acid; RIE, reactive ion etching.
Trends in Biotechnology, February 2016, Vol. 34, No. 2
177
controllable periodic nanostructured surfaces to observe the organization and formation of focal
adhesions. Nanodots and nanorings coated with fibronectin have also been used to arrange the
immediate cytoskeleton into straight fibrils and diverging fibril bundles, respectively (Figure 1A)
[12]. In addition, nanoscale grooves have been employed to direct orientation and growth of
myocytes (i.e., neonatal rat ventricular myocytes). In these experiments, myocytes aligned when
cultured along poly(ethylene glycol) (PEG)-based nanoscale grooves that mimicked the in vivo
structural anisotropy of the myocardium and became manifestly longer than myocytes cultured
on an unpatterned substrate (Figure 1B) [13]. Apart from periodic nanostructures, nonperiodic
silicon nanowires were used to determine the influence of nanowire clusters on cellular behaviors
including cell attachment and spreading [14]. In this study, silicon nanowire clusters enhanced
the cell–substrate attachment force. However, nanowire clusters restricted cell spreading.
Because the distance between nanowires was consistent with the distance between two
integrin clusters on the cellular membrane, cell spreading and the formation of focal adhesions
was restricted [15].
In terms of microscale structures, adhesive regions of varying shape and size have been used to
induce cytoskeletal rearrangements, which have been shown to further affect a variety of cellular
(A) (B)
300 nm
10 µm 10 µm
FN nanodots FN nanorings
38 µm 38 µm
8 µm
64 µm
n = 80 Min
Microtubules
Centrosome
Nuclei
n = 86 3T3
Fibroblast 20 µm
(E) (F)
Non-polarized Polarized Front
Lat-front
hMSC
HUVEC
Lat-rear
Lat-front
Lat-rear
0 1 2 0 4 8 0 4 8
FA area Force per FA FA stress
(µm2) (nN) (nN µm–2)
Figure 1. Actin Cytoskeleton Modulation and Detection with Small-Scale Architectures. (A) When endothelial
cells were cultured on nanopatterns of fibronectin (FN) with a K-Casein background, cells adhered to FN nanopatterns and
formed stress fibers (red, FN; green, actin; blue, nucleus) [12]. (B) Myocytes aligned in response to the nanoscale grooves
(red, actin; blue, nucleus) (scale bar = 1 mm) [13]. (C) Fluorescent images of cells in flower and star shapes (green, F-actin;
red, vinculin; blue, nuclei; yellow, myosin IIa; right, quantitative measure of contractility, fluorescent heatmaps of cells stained
for myosin IIa) (scale bar = 20 mm) [19]. (D) Asymmetric patterns polarize and guide migrating immobilized fibroblasts. The
Golgi and the centrosome of a fibroblast are closer to the blunt end, which caused fibroblasts to extend more from the blunt
end [25]. (E) Staining images of focal adhesion (FA) area, traction force per focal adhesion, and focal adhesion stress for a
human mesenchymal stem cell (hMSC) and an endothelial cell cultured on a polydimethylsiloxane (PDMS)-based detector
(scale bars = 30 mm) [28]. (F) Atomic force microscopy deflection images of a nonpolarized and polarized 3T3 fibroblast
(yellow dots are indentation points, designated positions of the polarized fibroblast are labeled by arrows and text) [31].
Substrate structures of varying size and morphology can induce cell polarization and further
initiate cell migration (Figure 1D) [9,25]. For instance, fibroblasts displayed more elongated and
branched shapes with fewer actin stress fibers when they were cultured on micropillar sub-
strates. It was found that modulating the spacing between micropillars affected migration paths
as a result of spatial reorganization of the actin cytoskeleton, which responded to physical
constraints and a preferential formation of focal adhesions on the micropillars [26]. Further,
geometry and dimension of substrate microstructures can affect fibroblast migration. Fibro-
blasts migrated two times faster in parallel microgrooves than they did in perpendicular micro-
grooves [27].
Notably, recent progress in the development of small-scale surfaces created via IC-based
biofabrication has allowed for the modulation of hMSC differentiation and function without
complex soluble chemical treatment. For instance, electron beam lithography has been used
as a straightforward approach to identify a nanoscale, disordered surface capable of stimulating
stem cell differentiation [43]. Poly(methyl methacrylate) (PMMA)-based nanostructures created
with varying degrees of disorder in their design have been shown to induce hMSCs to
produce bone mineral in vitro without osteogenic supplement treatment. This process
produced an outcome with similar efficiency to that of hMSCs treated with osteogenic media
[44]. In a chemically based approach to making small-scale architecture, silicon nanowires
Tuj-1 Dapi
100µm
(D) (E)
Nanospacing effect?
ize
54.8% 55.6%
gs
Percentage of cells
in
Percentage of cells
ad
25.0%
30.0% 30.0% 19.4%
ll s
14.3%
Ce
Integrin
RGD
0.0% 0.0%
PEG Hydrogel Au
RGD nanospacing Case I Case II Case III+IV Case V Case VI Case VII
Figure 2. Cell Behavior Regulation through Small-Scale Devices. (A) Scheme of mechanical stretching applied on a
neurite cultured on a polydimethylsiloxane (PDMS) surface. A single neurite can be stretched by substrate deformation
without contacting the neurite. A whole cell patch clamp was used to inspect the action potential of single neuron response
to nearby indentation of PDMS [36]. (B) Vector logic gates were used to classify cellular response to single and dual
mechanical inputs, including pressure-induced uniaxial stretch and fluid shear stress [41]. (C) Stem cell behaviors were
affected by topographical guidance. Fluorescence images of neural stem cells cultured on different PDMS substrate widths
after 1 week of differentiation (red, the neuronal specific marker tuj-1; blue, DAPI for nuclear staining) [46]. DAPI, 40 ,
6-diamidino-2-phenylindole. (D) RGD ligands microislands with different nanospacings and microdomain sizes for regulat-
ing stem cell differentiation [48]. (E) The percentage of different neurite responses to hard–soft–hard substrate outside and
inside of the soft channel [55].
(diameter 90 nm and length 6 mm, respectively) fabricated via chemical etching processes,
have been successfully used as an architectural substrate for the growth of cardiac myocytes
from mouse embryonic stem (mES) [45]. With regard to microstructures, microscale linear
microgrooved surfaces have been used to modulate stem cell differentiation through cell polarity
guidance. In one example, PDMS-based microgrooves with various widths were used to impact
neural stem cell differentiation. Determination of an optimal microchannel width was found to
induce higher differentiation ratio with alignment of neurites along the microchannel edges and
an enhanced neuron development rate compared with neurites grown on an unpatterned
surface (Figure 2C) [46]. Additionally, as smaller microfeature widths were achievable, better
upregulation of neuronal differentiation has been possible [47]. In addition to common linear
micropatterned surfaces, other microgeometries have been developed. Notably, microcontact
printing technique has been used to develop flower and star patterns to explore the relationship
between environmental shape and cellular differentiation of MSCs independent of soluble
factors. Geometric features promote osteogenesis by increasing actomyosin contractility.
Shape-based trends in lineage commitment play an important role in modulating focal adhesion
and myosin-generated contractility during stem cell differentiation [19]. In an elegant use of
physical feature modification to represent relevant chemical structure, specific nanoscale,
protein-based nanopatterns have been used to study stem cell biomechanics. For instance,
RGD ligand microislands, fabricated via photolithography, chemical etching, or lift-off, have been
used to regulate stem cell differentiation. MSCs displayed osteogenic or adipogenic differentia-
tion on micropatterns/nanopatterns with RGD nanoarrays when different scaled nanospacings
were regulated (Figure 2D) [48].
Based on experiments using oxidized silicon nanosponges, using silicon as a parent mold to
transfer patterns onto chitosan membranes could overcome silicon material disadvantages. A
single cell chitosan microarray can be created with mixed flat and nanostructured regions
without having to induce chemical modification (Figure 3G) [63,64]. The solution casting
20 µm
Figure 3. Schematic Diagrams of Silicon and Chitosan Materials for Micropatterning Cells. (A) Biofabrication of
oxidized silicon nanosponge for micropatterning mammalian cells. The designed micropatterns were created through a
combination of photolithography and Ag nanoparticle-assisted etching. Perfluorodecyltrichlorosilane (FDTS)-grafted oxi-
dized silicon nanosponges were created via vapor phase coating deposition. (B) Scanning electron microscopy (SEM)
images of Chinese hamster ovary (CHO) cells crossed over two silicon pristine regions. (C) Fluorescence images of CHO
cells cultured on FDTS-grafted nanosponges for 3 days. (D) The distance between two silicon pristine regions that a single
CHO cell could crossover versus the suspended percentage. The maximum distance between two silicon surfaces over
which a single cell would cross was approximately 40 mm. (E) Fluorescence images of HIG-82 fibroblasts cultured on FDTS-
coated oxidized silicon nanosponges after 3 days of culture (blue, nucleus; green, membranes; red, actin filaments). (F)
Fusion ratios of CHO cells and HIG-82 fibroblasts after 3 days of culture on oxidized silicon nanosponge. (G) Biofabrication
of nanostructured chitosan membrane for drug screening. The designed flat regions and silicon nanostructures were
fabricated through a combination of photolithography and Ag nanoparticle-assisted etching. After photoresist was
removed, the chitosan solution was cast on diced silicon chips and dried in an oven at 60 8C overnight. The single cell
chitosan microarray was peeled off from silicon chips after treating with 1 M. HeLa cells were cultured on this chitosan
microarray for further drug screening applications. (H) SEM images of Madin–Darby canine kidney epithelial (MDCK) cells
(right), HIG-82 fibroblasts (middle), and HeLa cells (left) after 12 h of culture on single cell chitosan microarrays. (I)
Fluorescence images merged with phase contrast images of HeLa cells labeled with Annexin V-FITC (green) and DAPI
(40 ,6-diamidino-2-phenylindole; blue) after 1 h of incubation with cytochalasin D and clearing away cytochalasin D following
1 h and 24 h of incubation (recovery period). In the control group, HeLa cells were cultured in medium without cytochalasin
D. (J) Apoptotic cell percentage of HeLa cells cultured on a single cell chitosan microarray and pristine chitosan surfaces at
various conditions described in (I). (A–F), from [61]; (G–J), from [63,64].
technique was used in these experiments to peel off chitosan membranes from parent silicon
molds. In this case, mere surface topography can be used as a strategy to micropattern single
cells at desired positions (Figure 3H). Further, a single cell chitosan microarray could be used as a
platform for drug screening. In one study, HeLa cells were treated with cytochalasin D to inhibit
actin polymerization and facilitate drug screening using a single cell chitosan microarray
(Figure 3I,J) [63]. Furthermore, chitosan substrates have been designed with various micro-
patterns/nanopatterns to promote neural network formation [65]. This research found that
nanostructures created on chitosan membranes offered uniform but nonperiodic nanostruc-
tures that more closely mimicked the physiologically relevant matrix. Additionally, microscaled/
nanoscaled structures can be successfully integrated onto chitosan surfaces via IC-based
biofabrication
Concluding Remarks
In this review, recent developments in the use of common biomaterials with sophisticated small-
scale modifications intended for contact guidance and the probing of cellular biomechanics were
discussed. The most common IC-based microfabrication/nanofabrication processes used to
Acknowledgments
Support for the preparation of this review was provided by No. National Science Council (NSC) 101-2623-E-007-005-ET (to
J.A.Y.) and NSC 104-2628-E-007-001-MY3 (to C-M.C.).
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